U.S. patent number 3,592,493 [Application Number 04/828,242] was granted by the patent office on 1971-07-13 for constructional systems.
This patent grant is currently assigned to Aluminum Systems Limited. Invention is credited to Alan Charles Goose.
United States Patent |
3,592,493 |
Goose |
July 13, 1971 |
CONSTRUCTIONAL SYSTEMS
Abstract
Connection members for constructional systems, based on
extrusions having at least one channel formation in at least one of
the sides thereof, are characterized by having a base member which
fits into the channel formation of one extrusion and at least one
side member which fits into the channel formation of another
extrusion to be connected to the first, securement of the
connection member to join the extrusions to draw them together.
Inventors: |
Goose; Alan Charles (Sheffield,
EN) |
Assignee: |
Aluminum Systems Limited
(Yorkshire, EN)
|
Family
ID: |
10236379 |
Appl.
No.: |
04/828,242 |
Filed: |
May 27, 1969 |
Foreign Application Priority Data
|
|
|
|
|
May 30, 1968 [GB] |
|
|
25,978/68 |
|
Current U.S.
Class: |
403/247; D25/61;
D25/122; 52/656.9; 403/264 |
Current CPC
Class: |
B62D
33/044 (20130101); E06B 3/98 (20130101); F16B
7/0453 (20130101); F16B 2200/40 (20180801); F16B
2200/403 (20180801) |
Current International
Class: |
B62D
33/00 (20060101); B62D 33/04 (20060101); E06B
3/98 (20060101); E06B 3/96 (20060101); F16b
003/00 () |
Field of
Search: |
;287/189.36F,189.36H,189.36C,189.36,189.35,54A,54B,54C ;52/656
;160/381 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Machado; Reinaldo P.
Assistant Examiner: Shedd; Wayne L.
Claims
I claim:
1. A connection member, for making joints between separate lengths
of extruded sections each having at least one channel formation
extending along at least one face thereof, with each channel
formation having a predetermined cross section and including a
respective slot, defined by facing webs of the respective channel
formation, extending along the respective channel formation and
providing access thereinto; said connection member comprising in
combination a base member constructed to be inserted into the end
of the first channel formation in a first extruded section for
unrestricted movement along said first channel formation to any
preselected position therealong; first securing means operatively
associated with said base member and actuated through a slot in
said first channel formation for securing said base member at a
preselected position along said first channel formation; at least
one side member carried by said base member and extending outwardly
therefrom through the slot of said first channel formation, each
side member being arranged to engage into the end of a second
channel formation in a second extruded section; and second securing
means operatively associated with each side member and actuated
through the slot in said second channel formation, said second
securing means being operable, on actuation, both to secure the
associated side member in said second extruded section and to draw
said second extruded section into a rigid fixed relationship with
said first extruded section.
2. A connection member, as claimed in claim 1, in which said base
member carries a longitudinally spaced pair of said side
members.
3. A connection member, as claimed in claim 1, in which each second
securing means comprises an inclined tapped hole in the associated
side member; and a respective screw threaded into each hole.
4. A connection member, as claimed in claim 1, in which each side
member has a tapered free end.
5. A connection member, as claimed in claim 2, in which said base
member extends longitudinally beyond said side members.
6. A connection member, as claimed in claim 1, in which each side
member, at its junction with said base member, is formed with
notches for the reception of said webs.
Description
This invention relates to connection members for use in conjunction
with constructional systems of the kind using standard extrusions
or sections of aluminum or other light metals, plastics materials
or the like. Constructional systems of this general kind
advantageously use lengths of a relatively small number of related
sections of different sizes; for instance, a system can usefully
employ a first section which is square in cross section and so has
a 1 unit side, together with a second section which is rectangular,
having sides which are 1 unit by 2 units and a third section which
is square, having sides which are 2 units by 2 units.
One such constructional system is based upon the use of integral
aluminum sections, each comprising inner webs forming an inner
rectangle or core, intermediate webs extending outwardly from at
least the corners of the core and outer webs carried by the
intermediate webs and defining at least the corner portions of an
outer rectangle concentric with the inner rectangle, a longitudinal
slot between provided being the corners of a least one side of the
outer rectangle, this slot giving access to a channel formation
along the section.
The intermediate webs may extend diagonally out from the corners of
a square or rectangular inner core and also perpendicularly out
from the center lines of the inner core or rectangle; also, the
intermediate webs can extend out in other positions or angles, e.g.
by extending the inner webs and defining another square or
rectangular core in each corner of the section. Many other shapes
of intermediate web can also be used and, in general, they have
only to join the inner and outer rectangles together without
obstructing the channel formation to which the slot gives
access.
Sections of this kind allow an extremely wide variety of frameworks
to be constructed by forming joints between lengths of the
sections; it is an advantage of the constructional systems
described that two-dimensional and three-dimensional frameworks can
be readily made using a few standard lengths of the sections,
without much, or in many cases any, cutting being required.
It is an object of this invention to provide a connection member
for use with extruded sections of the kind described, whereby rigid
joints can be simply and quickly made by making use of the channel
formations in the lengths of extruded sections making up the joint.
It will be understood that a channel formation, in this context,
essentially has a greater width than the slot in the face of the
extruded section which gives access to such channel formation.
According to the invention, a connection member for making joints
between separate lengths of extruded sections, each having at least
one channel formation along one face thereof, is characterized in
that it comprises a base member which can be passed into the end of
a channel formation in one section and secured in place therein by
securing means actuated through the slot in the section giving
access to the channel formation and, carried by the base member, at
least one side member which can be passed into the end of a channel
formation in the other section and secured in place therein by
securing means actuated through the slot in such other section
giving access to the channel formation therein, actuating of the
securing means in the side member serving to draw or urge the
second section into a rigid fixed relationship with the first
section.
Preferably, the connection member is for use with square or
rectangular sections having cross sections whose side dimensions
are a unit distance or simple integral multiples thereof and with a
slot located in each side or in each unit distance of a side so
that the slots, and thus the channel formations they give access
to, are arranged in opposed pairs; the connection member preferably
consists of a base member arranged to slide sideways into a channel
formation of one section, carrying a pair of side members, arranged
to enter the ends of an opposed pair of channel formations of the
other section.
Referring to the accompanying drawing, various forms of the
connections member and joints made with it are illustrated; in the
drawings:
FIG. 1 shows a connection member in perspective view;
FIG. 2 shows a right-angle joint between two sections, shown in
cross section, formed using the connection member of FIG. 1;
and
FIG. 3 shows in perspective view the formation of a joint between
two lengths of 1.times. 2 aluminum section, one of which carries
other connection members to illustrate the formation of other
joints.
Referring to FIG. 1, the connecting member shown has a base 10 of
rectangular cross section, which is an easy sliding fit in a
channel formation of an aluminum section (not shown in FIG. 1). At
its center, this base 10 has a hole housing a set screw 12 for
tightening against the base of the channel formation in the
aluminum section. At each end, the base 10 carries a pair of spaced
parallel side limbs 14 having rectangular notches 16 where they
join the base 10, for reception of the edges of outer webs of a
section, as best shown in the other drawings. The side limbs 14
have tapered ends, as shown at 18, for easier insertion into the
channel formations of a section. The side limbs 14 accommodate
inclined threaded apertures containing pointed-end grub screws 20
which are positioned so as to form an angle of about 60.degree.
relative to the adjacent face of the base 10.
Use of the connecting member of FIG. 1 is illustrated in FIG. 2.
The base 10 is shown inserted into an aluminum section 22, with the
set screw 12 tightened against one of its inner webs, 24, and the
notches 16 receiving the outer webs, one of which is shown at 26.
The side limbs 14 have been inserted in two opposite channel
formations of another aluminum section 28. In order to provide
adequate purchase for the inclined screws 20, the relevant places
in the inner webs 30 of the section 28 may be notched or indented
before assembly, as shown at 32, for instance by means of a manual
indenting tool. Alternatively, a knurled screw, e.g. of the "Allen"
type is used, as the knurled portion firmly grips the metal which
it is tightened against. Access to the set screw 12 is obtained
through the slot 34 leading to the channel formation in the section
12 receiving the connection member by its base 10; another slot in
the section 22 is shown at 35; access to the inclined screws 20 is
obtained via the corresponding slots 36 of the section 28 and,
owing to their inclined positions, on being tightened, they tend to
draw the sections 22 and 28 together, forming a very accurate and
rigid joint.
Referring to FIG. 3, this shows the formation of a joint between
two lengths of aluminum section, shown for purposes of illustration
as an upright length of 1.times. 2 section, at 100, and a
horizontal length of 1.times. 2 section, at 101, the latter being
disposed with its two-unit sides vertical and being prepared to
make abutting contact with a one-unit side of the section 100. Such
a joint would be required for instance at the corner of a doorframe
made from 1.times. 2 unit material.
FIG. 3 shows that the section 100 is an extrusion having opposed
pairs of shorter webs 102 and longer webs 103 forming a rectangular
inner core, perpendicular intermediate webs 104 projecting normally
from the centerlines of the longer webs 103, angled intermediate
webs 105 projecting diagonally from the junction lines of the webs
102 with the webs 103, flat outer webs 106 on the webs 104 and
angled webs 107 on the webs 105, the outer webs 106 and 107 being
organized to form an outer rectangle concentric with the inner
core; the gaps between the webs 106 and 107 produce slots 108 in
the outer rectangle, there being one slot 108 in the narrower
one-unit faces of the section and two slots 108 in the wider
two-unit faces of the section. These slots 108 give access to
channel formations of symmetrical or asymmetrical trapezium shape
in cross section which channel formations are wider than the slots
108, so that a member slid into the end of a channel formation can
engage under the webs at either side of the slot 108. For
reinforcing purposes, the junctions of the diagonal webs 105 with
the corners of the inner rectangular core are enlarged to provide
ribs 109 having side surfaces 110 perpendicular to the bases of the
channel formations. These side surfaces 110 have the further
purpose of providing lateral restraint of connection members
located in the channel formations, in the forming of joints, as
explained below; whereas a side surface 110 is thus formed at
either side of a channel formation associated with a one-unit face
of a section, such a side surface 110 is formed only at one side of
a channel formation in a two-unit face of a section and another
side surface can be readily formed at the other side by
appropriately providing a rib in the extrusion, as illustrated at
111 in FIG. 3.
A connection member 112 is shown located in the slot 108 in the
one-unit face of the section 100. This connection member 112 is
generally similar to that shown in FIG. 1, having a base 113
secured in the channel formation by a screw 114 tightened by means
of e.g. a screwdriver passed through the slot 108; if the screw 114
has a socketed head instead of a slotted one, a suitable key is
used to tighten it; at spaced points, this base 113 carries a pair
of side members 115 each having an angled screw 116 located in a
tapped bore therein, but these side members 115 are spaced widely
so as to be accommodated in an opposed pair of channel formations
in the one-unit faces of the 1.times. 2 unit section 101. When
located in place by moving the section 101 into abutment with the
section 100 into the position shown in chain-dotted lines, the
angled screws 115 can be tightened by use of a tool passed through
the corresponding slots in the section 101. The connection member
112 may have a longer base than the distance between the side
members 115, having an extension such as shown at 117, receiving
another screw 118 if required, provided at one or both ends. It
will be appreciated that if this extension 117 is not present it is
possible for the connection member to move slightly within the
channel formation, by pivoting about the single screw usually
provided, such as the screw 12 (FIG. 1) or 114 (FIG. 3). This could
allow joints to be made which were satisfactorily rigid, but which
did not have the respective sections properly aligned. To prevent
this, the ribs 109 and (if required) 111 are provided and their
side surfaces, such as 110, closely fit the connection member bases
10 or 113 and prevent undesirable movement of the connection
members, such as could occur when the screw 12 or 114 was being
tightened.
Formation of a joint using one of the slots 108 in the two-unit
face of the section 100 is shown in FIG. 3, where a connection
member 120, similar to that shown in FIG. 1, is illustrated, prior
to attachment of e.g. a 1.times. 1 section to it. FIG. 3 also
illustrates the formation of angled joints using angled connection
members, such as shown at 121 in the other slot 108 in the same
two-unit face of the section 100. This connection member 121 is
generally similar to those already described, except that its side
limbs 122 are angled e.g. at 45.degree. or 60.degree. relative to
its base (not shown) and also relative to the two-unit face of the
section 100. When another section is attached to the side limbs
122, it extends at the respective angle to the plane of the
two-unit face of the section 100. The abutting end of this other
section is cut at a corresponding angle, as indicated by broken
lines in FIG. 3. Angled joints can also be made by using connection
members having side limbs which are bent in other ways from that
shown, the only requirement being that such side limbs shall be
parallel and spaced so as to be receivable in an opposed pair of
channel formations in a section.
It will be readily appreciated that most joints are at right-angles
and so require no cutting of the perpendicular ends of prepared
stock sections. It will also be seen that the connection member is
entirely housed within the channel formations of the sections which
it joins together.
* * * * *