U.S. patent number 3,591,204 [Application Number 04/727,190] was granted by the patent office on 1971-07-06 for underwater flow line connector system.
This patent grant is currently assigned to FMC Corporation. Invention is credited to Kelly V. Shipes.
United States Patent |
3,591,204 |
Shipes |
July 6, 1971 |
**Please see images for:
( Certificate of Correction ) ** |
UNDERWATER FLOW LINE CONNECTOR SYSTEM
Abstract
A remotely controllable, hydraulic-powered connector system for
coupling and uncoupling a fluid flow line at an underwater or other
remote location, particularly at the site of an underwater
wellhead, including a mechanism for releasably latching the
connector in place to a foundation structure at the coupling site,
and a system for indicating whether or not the apparatus is in a
fully coupled or uncoupled condition.
Inventors: |
Shipes; Kelly V. (Houston,
TX) |
Assignee: |
FMC Corporation (San Jose,
CA)
|
Family
ID: |
24921695 |
Appl.
No.: |
04/727,190 |
Filed: |
May 7, 1968 |
Current U.S.
Class: |
285/26; 166/344;
285/306; 166/340; 285/93; 285/315 |
Current CPC
Class: |
F16L
1/26 (20130101); F16L 39/00 (20130101); F16L
37/56 (20130101); E21B 43/013 (20130101) |
Current International
Class: |
F16L
39/00 (20060101); E21B 43/013 (20060101); E21B
43/00 (20060101); F16l 039/00 (); F16l
003/08 () |
Field of
Search: |
;285/26,25,24,27,93,315
;166/.6,.5 ;91/399 ;116/125 ;24/257 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Callaghan; Thomas F.
Claims
Having completed a detailed description of the invention so that
those skilled in the art could practice the same, I claim:
1. A remotely controllable apparatus for coupling the ends of two
conduits into fluidtight relationship, comprising:
a. an alignment facility for aligning the conduit ends into coaxial
position;
b. a latching facility associated with said alignment facility for
engaging a conduit end and releasably latching it to said alignment
facility;
c. conduit connector means attached to said conduit ends for
releasably coupling and uncoupling said conduit ends to and from
each other, said connector means comprising a stationary component
and an axially movable component;
d. means for moving said movable component into coaxial engagement
with said stationary component;
e. means for releasably locking said movable component and said
stationary component to each other in said coaxial position;
and
f. means for indicating at a remote location whether said conduit
ends are coupled or uncoupled;
said latching facility including a stationary member on one of said
connector components, and a movable member mounted on said
alignment facility, whereby when said connector component
approaches said alignment facility said movable member alters its
position to latch with said stationary member, said stationary
member comprising a stab hook mounted on and projecting radially
outward from said connector component, and said movable member
comprising a pivotally mounted latch pin biased towards said stab
hook and adapted to engage and releasably hold said stab hook when
said connector component is in coupling position on said alignment
facility;
said moving means comprising a primary hydraulic system connecting
said movable component and a remote control facility, and a
secondary hydraulic system connecting said stationary component and
said remote control facility, and said indicating means including
an annular fluid bypass member in said movable component and
associated with said hydraulic system to reduce flow of hydraulic
fluid past said member when said movable component in in one of
said coupled or uncoupled positions.
2. A remotely controllable apparatus for coupling the ends of two
conduits into fluidtight relationship, comprising
a. an alignment facility for aligning the conduit ends into coaxial
position;
b. conduit connector means attached to said conduit ends for
releasably coupling and uncoupling said conduit ends to and from
each other, said connector means comprising a stationary component
and an axially movable component;
c. means for moving said movable component into coaxial engagement
with said stationary component;
d. means for releasably locking said movable component and said
stationary component to each other in said coaxial position;
and
e. a latching facility associated with said alignment facility for
engaging a conduit end and releasably latching it to said alignment
facility, said latching facility including a stab hook and a
pivotally mounted latch pin biased towards said stab hook, said
latch pin adapted to engage and releasably hold said stab hook when
said conduit end is in coupling position on said alignment
facility.
3. A remotely controllable apparatus for coupling the ends of two
conduits into fluidtight relationship, comprising:
a. an alignment facility for aligning the conduit ends into coaxial
position;
b. a latching facility associated with said alignment facility for
engaging a conduit end and releasably latching it to said alignment
facility, said latching facility including cam means to unlatch
said conduit end from said alignment facility solely in response to
the exertion of a force biasing apart said conduit end and said
alignment facility;
c. conduit connector means attached to said conduit ends for
releasably coupling and uncoupling said conduit ends to and from
each other, said connector means comprising a stationary component
and an axially movable component;
d. means for moving said movable component into coaxial engagement
with said stationary component, said moving means comprising a
primary hydraulic system connecting said movable component and a
remote control facility, and a secondary hydraulic system
connecting said stationary component and said remote control
facility;
e. means for releasably locking said movable component and said
stationary component to each other in said coaxial position;
and
f. means for indicating at a remote location whether said conduit
ends are coupled or uncoupled, said indicating means comprising an
annular fluid bypass member in said movable component and
associated with said hydraulic system to reduce flow of hydraulic
fluid past said member when said movable component is in one of
said coupled or uncoupled positions.
4. A remotely controllable apparatus for coupling the ends of two
conduits into fluidtight relationship, comprising:
a. an alignment facility for aligning the conduit ends into coaxial
position;
b. a latching facility associated with said alignment facility for
engaging a conduit end and releasably latching it to said alignment
facility;
c. conduit connector means attached to said conduit ends for
releasably coupling and uncoupling said conduit ends to and from
each other, said connector means comprising a stationary component
and an axially movable component;
d. means for moving said movable component into coaxial engagement
with said stationary component, said moving means comprising a
primary hydraulic system connecting said movable component and a
remote control facility, and a secondary hydraulic system
connecting said stationary component and said remote control
facility;
e. means for releasably locking said movable component and said
stationary component to each other in said coaxial position;
and
f. hydraulic means for indicating at a remote location whether said
conduit ends are coupled or uncoupled, said indicating means
comprising a hydraulic system associated with said movable
connector component and including an annular fluid bypass element
that retards the flow of hydraulic fluid in said system when said
movable connector component is in its coupled or uncoupled
position.
5. The apparatus of claim 4 wherein said bypass element is
sleevelike with inner and outer surfaces and end surfaces, and
includes at least one groove in each of said end surfaces extending
generally radially between said inner and outer surfaces.
6. A remotely controllable apparatus for coupling the ends of two
conduits into fluidtight relationship, comprising:
a. an alignment facility for aligning the conduit ends into coaxial
position;
b. conduit connector means attached to said conduit ends for
releasably coupling and uncoupling said conduit ends to and from
each other, said connector means comprising a stationary component
and an axially movable component;
c. means for moving said movable component into coaxial engagement
with said stationary component;
d. means for releasably locking said movable component and said
stationary component to each other in said coaxial position;
e. hydraulic means for indicating at a remote location whether said
conduit ends are coupled or uncoupled; and
f. a latching facility associated with said alignment facility for
engaging a conduit end and releasably latching it to said alignment
facility, said latching facility including a stationary member on
one of said connector components and a movable member on said
alignment facility, said stationary member comprising a stab hook
projecting radially outward from said connector component, said
movable member comprising a pivotally mounted latch pin biased
towards said stab hook and adapted to engage and releasably hold
said stab hook when said connector component is in coupling
position on said alignment facility.
7. A remotely controllable apparatus for coupling the ends of two
conduits into fluidtight relationship, comprising:
a. an alignment facility for aligning the conduit ends into coaxial
position;
b. a latching facility associated with said alignment facility for
engaging a conduit end and releasably latching it to said alignment
facility, said latching facility including rigid cam means to
unlatch said conduit end from said alignment facility solely in
response to the exertion of a force biasing apart said conduit end
and said alignment facility;
c. conduit connector means attached to said conduit ends for
releasably coupling and uncoupling said conduit ends to and from
each other, said connector means comprising a stationary component
and an axially movable component;
d. means for moving said movable component into coaxial engagement
with said stationary component;
e. means for releasably locking said movable component and said
stationary component to each other in said coaxial position,
and
f. hydraulic means for indicating at a remote location whether said
conduit ends are coupled or uncoupled.
8. The apparatus of claim 7 wherein said latching facility includes
a stationary member on one of said connector components, and a
movable member mounted on said alignment facility, whereby when
said connector component approaches said alignment facility said
movable member alters its position to latch with said stationary
member.
9. The apparatus of claim 7 wherein said moving means comprises a
primary hydraulic system connecting said movable component and a
remote control facility, and a secondary hydraulic system
connecting said stationary component and said remote control
facility.
10. The apparatus of claim 7 wherein said hydraulic indicating
means comprises an hydraulic system associated with said movable
connector component, said hydraulic system including a restriction
unit that retards the flow of hydraulic fluid in said system when
said movable connector component is in its fully coupled or fully
uncoupled condition.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
This invention pertains to apparatus for use in completing oil and
gas wells especially at an underwater location, and more
particularly to apparatus for connecting the wellhead of such a
well to a conduit system for conducting fluids from the well to a
storage or transportation facility. Even more specifically, the
invention relates to a remotely controllable connector system for
coupling and uncoupling a flow line running to a wellhead
positioned on the floor of a body of water.
2. Description of the Prior Art
Several systems for connecting fluid flow lines to remote
underwater wellheads are disclosed in the prior art, including some
requiring the assistance of a diver and others that function
without any such help. Those of the later type usually are much
preferred, especially where the depth of the water is substantial,
for although divers have long been used with success to perform
many operations involved in installing and connecting together the
completion apparatus on an underwater well they can do so only in
relatively shallow water and then at considerable expense.
Diverless systems are, of course, remotely controlled, usually at
the surface from a floating station to which the guide cables,
etc., to the wellhead are attached, and for the most part entail
delivering the end of the flow line to coupling position at the
well connection site, such as by lowering it on a guide system or
by pulling it into position with a drawline, and then activating
the connector to couple the flow line to a fitting attached to the
wellhead.
Some of the prior art systems for this purpose are rather
sophisticated and therefore quite costly and highly subject to
malfunction, for example those that involve a mechanical
manipulator monitored by closed circuit television. Other systems
of less exotic nature, such as those wherein the flow line is
lowered to the wellhead on guide cables, are more reliable, but the
slotted guide tubes or other devices by which they are aligned into
coupling position are subject to obstruction by marine life, etc.,
and thus can fail to perform properly. Systems whereby the flow
line is pulled into coupling position at the wellhead by a drawline
also are prone to malfunction when foreign matter finds its way
into the guidance unit, and in addition these units are relatively
elaborate. Even where the flow line end is lowered vertically into
a fitting on the wellhead structure and then pivoted into a
reclining position, this system can be damaged or broken from
excessive strain when the flow line is strung out on the floor of
the ocean or the like.
SUMMARY OF THE INVENTION
The system of the present invention is designed to overcome the
foregoing problems associated with the prior art systems, and
includes a remotely controllable, hydraulic powered flow line
connector comprising a wellhead component attached to the end of a
fluid conductor system at the Christmas tree, and a flow line
component attached to the end of the flow line running from the
well to a fluid storage, collecting or other facility. Being part
of the well completion assembly and the flow line, respectively,
these two components are individually positionable at the well, and
likewise can be separately retrieved from the well, in any order.
The components are fixed to separate supporting frames that are
slidably mounted on guidelines strung between a surface facility,
such as a floating drill platform or vessel, and the wellhead
support structure or base, and automatically latch themselves into
coupling position on the wellhead base when they reach it.
Responding to hydraulic pressure exerted through conduits running
to the surface, the components couple to establish a connection
between the flow line and the well completion assembly capable of
withstanding any elevated pressure that might be encountered. The
invention also includes a means for determining at the surface when
the connector components have positively and completely coupled or
uncoupled the flow lines. The system is operated entirely from the
surface, without any need of diver assistance, and is functionable
in any water depth.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is a diagrammatic view in perspective of an underwater well
completion apparatus with the flow line connector system of the
present invention connecting the apparatus to a flow line leading
to a storage facility or the like.
FIG. 2 is a view in side elevation and partly in section, on an
enlarged scale, of the flow line connector and the adjacent
wellhead base and guidance structure of FIG. 1.
FIG. 3 is an enlarged view in section taken along the line 3-3 of
FIG. 2, showing the mechanism for latching the wellhead component
of the connector to the wellhead base.
FIG. 4 is a view in side elevation, partially broken away, showing
the latch of FIG. 3 in greater detail.
FIGS. 5 and 5A when placed end to end form an enlarged section
taken along the line 5-5 of FIG. 2, with a portion broken away to
illustrate the hydraulic system.
FIG. 6 is a view like the composite of FIGS. 5 and 5A, but on a
reduced scale, showing the connector's wellhead and flow line
components as they appear when latched in place on the wellhead
base, but before the coupling procedure has been initiated.
FIG. 7 is a view like FIG. 6, showing the connector components
following the first phase of the coupling procedure.
FIG. 8 is an enlarged portion of FIG. 7 showing the hydraulic fluid
ball-check valve and the flow passage seal.
FIG. 9 is another view like FIGS. 6 and 7, showing the connector
following the last phase of the coupling procedure, with the two
connector components in their fully coupled condition.
FIG. 10 is a view like FIGS. 6, 7 and 9, showing the positions of
the connector components after they have been uncoupled by the
auxiliary uncoupler sleeve on the flow line component.
FIG. 11 is a view in perspective, on an enlarged scale, of one of
the bypass rings that facilitate hydraulic fluid circulation
through the system when the connector is completely coupled or
uncoupled.
DESCRIPTION OF THE PREFERRED EMBODIMENT
In reference to the drawings, and particularly to FIG. 1, an
underwater flow line connector 16 according to this invention is
shown in fully coupled condition and latched to a wellhead base 18
that surrounds an underwater well 20. In the conventional manner a
Christmas tree 22 extends upwardly from the base 18 with the lower
ends of its bores connected for fluid communication to the well,
such as to tubing strings 24, 26, and with the top ends of the
bores in fluid communication with the flow line connector 16 via
suitable conduits, for example a pair of flow line loops 28, 30,
cap 32, and extensions 34, 36 that comprise an assembly 38. Such an
assembly 38 is described and claimed in copending Thuse et al. U.S.
Pat. application Ser. No. 645,357, filed June 12, 1967, and may
include additional equipment as desired, such as wing valves 40,
42, and crossover valve 44 for controlling the fluid passing
through the extensions 34, 36. Flow lines 46, 48 extend from the
connector 16 to a fluid storage facility, or to a transportation
loading facility, both of which can be located either onshore or
offshore.
The flow line connector 16 comprises a wellhead component 50 and a
flow line component 52. The wellhead component 50 is fixed to the
extensions 34, 36, and in its preferred version forms part of the
assembly 38, this assembly being held together through suitable
framework and bracing (not shown) so that it can be lowered onto
the Christmas tree 22 and retrieved therefrom as a unit. This is
facilitated by guidelines 54 that are anchored to guideposts 56
mounted on the base structure 18, and that extend to and are held
taut by a floating drilling rig or other surface facility, by guide
tubes 58 rigidly attached to the wellhead component 50 by suitable
supporting structure, such as struts 60, and by similar tubes and
structure (not shown) likewise rigidly fixed to the rest of the
assembly 38.
In like manner, the flow line component 52 is connected by suitable
supporting struts 62 to a pair of guide tubes 64 that serve to
guide the component 52 down the guidelines 66 onto the base 18.
Thus, in one form of the invention, after the well has been
drilled, cased, and the Christmas tree 22 installed, the assembly
38 including the wellhead component 50 of the connector 16 is
lowered on the guide 54 to the wellhead, and the cap 32 connected
to the tree 22. The flow line component 52 is then lowered down
guidelines 66 into position on the frame 18 ready for coupling to
the wellhead component 50. However, it is to be understood that
this procedure can be reversed, that is the flow line component 52
can be lowered to the base 18 first, and then the assembly 38
lowered into place. In like manner, the wellhead component 50 can
be retrieved either before or after retrieval of the flow line
component 52.
As is illustrated in more detail in FIG. 2, when the flow line
connector components 50, 52 have been lowered onto the base 18,
they each rest in a generally V-shaped trough 70 formed by opposed
slanting side members 72 that are supported by struts 74 rigidly
attached to the base 18. The flow line component 52 preferably is
supported also at its outer end by a second troughlike structure 76
likewise rigidly mounted on the base 18. Therefore, when the flow
line connector 16 is properly positioned on the structures 70, 76,
it imposes no stress or strain on the flow lines to which it is
attached.
FIGS. 3 and 4 illustrate a latching mechanism 80 for releasably
securing the wellhead component 50 to the base 18. This latching
mechanism 80 comprises a stab hook 82 fixed to the lower side of
the wellhead component 50, and a latch pin 84 extending through and
fixed to a pair of support members 86, 88 that are pivotally
mounted on the frame 18 via a pivot pin 90. The latch pin 84 is
biased to the left as viewed in FIG. 4 by a spring 92 that is
supported on the frame 18 by a spring adjustment stud 94 that is
threaded into a bracket 96 rigidly fixed to the base 18. When the
stab hook 82 contacts the latch pin 84 as the component 50 is
lowered onto the base 18, the angled faces 98, 100 of the stab hook
cam the latch pin to the right (FIG. 4) against the pressure of the
spring 92, far enough to permit the stab hook to pass by the pin
84. The spring then forces the pin 84 to the left to latching
engagement with the stab hook 82, i.e., with the pin 84 bearing
against the hook face 102 and the face 104 of the shank 106.
Because of the sloping angle of the face 102, the exertion of
sufficient upward force on the wellhead component 50 will cause
this face to cam the latch pin 84 towards the spring 92, i.e., to
the right as viewed in FIG. 4, to the position indicated by the
phantom lines, allowing the stab hook 82 to pass by the pin 84 so
that the connector component 50 can be retrieved. The pressure
exerted by the spring 92 on the latch pin 84, and thus the upward
force that must be exerted on the connector component 50 to unlatch
it from the base 18, is adjustable by rotating the stud 94, thereby
moving it axially with respect to the bracket 96. A lock nut 108,
or other suitable locking device, preferably is included to secure
the stud 94 at the desired position.
The angles of the faces 98,100 of the stab hook 82 provide the hook
with a greater mechanical advantage for compressing the spring 92
as the wellhead component 50 is lowered towards the base 18 into
latched position, than that provided by the face 102 when the
component 50 is lifted upward off the base. Preferably, angles are
chosen so that the force required to latch the connector component
50 to the base 18 is only 20--25 percent of the force required to
unlatch it. However, it is to be understood that these angles can
be varied to produce any latching and/or unlatching forces
desired.
Once the connector components 50,52 have been lowered and latched
to the base 18 in the foregoing manner, they are in alignment for
coupling the flow line extensions 34,36 to the flow lines 46,48. In
other words, no further positioning or adjustment is required
before the coupling procedure is begun, for when the connector
components are resting on the troughs 70,76 they are in coaxial
relationship.
As is illustrated best in FIGS. 5--10, the wellhead component 50 of
the underwater flow line connector 16 comprises a generally
elongated cylindrical body 110, an outer cylindrical sleeve 112
circumscribing the outer end of the body 110, and a plurality of
latching dogs 114 between the sleeve 112 and the body 110. The body
110 is slidably mounted in a tubular housing 116 that is rigidly
fixed to the guideposts 58, such as by struts 60. In this
embodiment of the invention, wherein two flow lines to the
underwater well are illustrated, the two flow line extensions 34,
36 extend into the main body 110 to a fluidtight juncture with flow
passages 120, 122 respectively, in the body 110.
The connector's wellhead component body 110 is axially slidable
with respect to the housing 116, and is associated in a fluidtight
manner therewith by annular seals 124, 126, 128 and 130, such as
elastomeric O-rings or suitable packing material. Seal 124 is
retained in a groove in an annular cap 132 that is threaded into
the housing 116, the cap being fluidtight with the housing by
virtue of an annular seal 134, and seals 128, 130 are held by
annular in the housing 116. The seal 126, however, is carried by a
groove in an annular piston 136 that is threaded onto the body 110
and sealed thereto by another annular seal 138. Thus, two annular
fluid chambers 140, 142 are established, chamber 140, defined by
the cap 132, the housing 116, the piston 136, and the body 110, and
chamber 142 by the piston 136, the housing 116, and the body 110.
These chambers 140, 142 are part of an hydraulic system involved in
moving the body 110 axially with respect to the housing 116, as
will be described later.
The locking sleeve 112, which slidably surrounds the coupling end
144 of the body 110, comprises an end cap 146 and a dog-operating
member 148 both threaded onto an intermediate member 150. The cap
146 carries three annular seals 152,154,156, the seal 154 providing
fluid barrier between the cap and the coupling end 144, and the
seal 156 between the cap and the intermediate member 150. The
intermediate member 150 has a central inwardly projecting annular
flange 158 with an annular fluid seal 160 between the member 150
and the coupling end 144. Extending outwardly from the outer
surface of the coupling end 144 is an annular flange 162 that
carries an annular fluid seal 164 in a groove in its outer surface.
Thus, the cap 146 and the flange 162 establish an annular fluid
chamber 166 (seen best in FIGS. 6, 7 and 10) between the body 110
and the sleeve 112, and another annular fluid chamber 168 (seen
best in FIGS. 5A and 9) between the body 110 and sleeve 112 is
defined by the flanges 158, 162. These chambers 166,168 cooperate
with the chambers 140,142 during coupling and uncoupling of the
connector components 50,52, as will be fully described later.
As viewed best in FIGS. 5 and 5A, the latching dogs 114 are
retained on the coupling end 144 of the body 110 by an inwardly
projecting foot 170 that extends into an annular groove 172 in the
outer surface of the coupling end 144, and by the foot's forward
surface 174 that bears against the surface 176 of the coupling
end's annular outwardly projecting terminal flange 178. The dogs
are held in retained position by the member 148 whose inner annular
surface 180 lies adjacent the dog's outer surface 182. The threaded
connection between the member 148 and the member 150 facilitates
disassembly of these two elements to install or remove the dogs
114.
The connector's flow line component 52 includes a generally
elongated tubular body 184 circumscribed by an axially slidable
auxiliary uncoupler sleeve 186. The body 184 is rigidly fixed to
the guide tubes 64 by suitable supports such as struts 62, so that
the body does not move with respect to the tubes 64. The ends of
the flow lines 46, 48 are connected in fluidtight manner to the
body 184 in coaxial relationship with flow passages 190, 192, which
in turn are coaxial with flow passages 120, 122 of the connector's
wellhead component 50 when the two components are in coupling
position.
The body 184 has an outwardly projecting annular flange 194 spaced
between the struts 62, and an outer shroudlike sleeve 196 extends
rearwardly from the flange 194 towards the struts 62. The auxiliary
uncoupler sleeve 186 has an annular flange 198 intermediate its
ends that projects inwardly towards the outer surface of the body
184 ahead of the flange 194, and an annular cap 200, which is
threaded onto the body 184, extends between the body and the sleeve
186. Annular seals 202, 204 are carried in grooves in the cap 200
to provide a fluid seal between the cap and the body 184, and
between the cap and the sleeve 186, respectively. Another annular
seal 206, in a groove in the end of the flange 198, provides a
fluid barrier between the flange and the body 184, and annular
seals 208, 210 likewise seal between the sleeve 186 and the body
184.
Similar to the chambers 166, 168 of the connector component 50, the
component 52 has a pair of annular fluid chambers 212, 214 between
the body 184 and the sleeve 186, the chamber 212 (FIGS. 5--7 and 9)
limited by the cap 200 and the flange 198, and the chamber 214
(FIG. 10) by the flange 194 and the flange 198. As will be
described later, these chambers 212, 214 are employed in an
hydraulic system to move the sleeve 186 axially with respect to the
body 184.
The coupling end of the body 184 terminates in an outwardly
projecting annular terminal flange 216 with a radial end face 218
that abuts the radial end face 220 of the terminal flange 178 of
the connector component 50, when the connector is coupled (FIGS. 5,
5A and 9), establishing a metal-to-metal face seal between the
components 50, 52. The flange 216 has a rear annular sloping
surface 222 against which complementary surfaces 224 on the
latching dogs 114 bear when the dogs are in their fully latched
position (FIGS. 5, 5A and 9) holding the faces 218, 220 in
fluidtight abutment.
As is best seen in FIGS. 5 and 8, another seal is established
between the connector components 50, 52 when they are coupled, by
annular O-ring seals 226, or the equivalent, at the end face 220 of
the flange 178 and surrounding the outer ends of the flow passages
120, 122 of the component 50. These seals 226 are held in place by
tapered seal sleeves 228 that extend into the flow passages 190,
192, preferably in tight contact with the tapered ends 230, 232 of
the flow passages 190, 192. Thus, when the connector is coupled,
the seals 226 provide a second barrier preventing fluid leakage
from these flow passages.
HYDRAULIC SYSTEMS
The connector 16 is provided with two hydraulic systems, a primary
system involving only the component 50 and by which the connector
is normally coupled and uncoupled, and a secondary system involving
only the component 52 for uncoupling the connector in the event of
failure of the primary system. Both systems are remotely
controllable, such as at the drilling platform or other surface
facility, or even from the shore if desired.
With regard to the primary system, as mentioned earlier, the
component 50 has four annular fluid chambers 140, 142, 166 and 168,
and these chambers are interconnected in such a manner as to
provide positive control of the coupling-uncoupling operation along
with a definite indication of whether the connector is completely
coupled or uncoupled. In reference to FIGS. 5 and 5A, and
particularly to the area where part of the flow line extension 36,
the coupling end 144, and the flow passage 192 are broken away, the
chamber 140 is seen to be in fluid communication with the chamber
168 by a conduit 234 and passages 236, 238, 240, and the chamber
142 communicates with the chamber 166 by conduit 242 and passage
244. A ball-check valve, comprising a ball 246, a seat 248 for the
ball, a spring 250 and spring retainer 252 for baising the ball
against the seat 248, and a ball-unseating plunger 254 held and
sealed in the passage 238 by a retainer 256 and annular seal 258.
Hydraulic fluid is supplied to the chambers 140, 142 through ports
260, 262, respectively, which are connected to the control facility
by conventional hydraulic lines 264, 266.
This primary hydraulic system further includes a pair of bypass
rings 268, 270 (FIGS. 5A and 11), the ring 268 in a groove 272 in
the wall of the chamber 140 formed by the housing 116, and the ring
270 in a groove 274 in the inner surface of the sleeve 112 adjacent
the cap 146. As is seen best in FIG. 11, each of these rings has a
series of grooves 276 in its end faces, and its inner annular edges
are chamfered at 278,280. The outside diameter of the ring 268 is
slightly less than the diameter of the groove 272, and likewise the
outside diameter of the ring 270 is slightly smaller than the
groove 274. The grooves 276 and the annular space between the outer
surface of the ring 270 and the opposing annular surface of the
groove 274 provide a restricted but open fluid passage between the
ring and the groove.
OPERATION
The connector 16 operates to couple and uncouple the components
50,52 and hence the flow lines attached thereto, in the following
manner, described with reference to FIGS. 6--10.
After the components have both been lowered and latched to the
wellhead base 18 (FIG. 6), pressure is applied to the hydraulic
fluid in line 264, thereby pressurizing the fluid in port 260. This
causes the body 110 of the connector component 50 to move axially
towards the connector component 52, i.e., to the left as viewed in
FIG. 6, until the face 220 of flange 178 contacts the face 218 of
flange 216, i.e., as shown in FIG. 7. During substantially all of
this movement of the body 110, the sleeve 112 does not change its
position on the body 110, for as the piston 136 carries the body
110 towards the connector component 52 the hydraulic fluid in
chamber 140 is precluded from flowing out of the chamber 140 into
chamber 168 by the seated ball 246, and the fluid instead exits
from chamber 142 via port 262 to travel through line 266 to a
reservoir at the control facility.
Because of the portion of the plunger 254 extending beyond the end
face 220 of the body 110, the plunger unseats the ball 246 during
the final portion of the movement of body 110, and therefore when
the two end faces 218, 220 are in contact the ball-check valve is
held open (FIG. 7). From this point, continued application of
pressure to the fluid in line 264 forces fluid past the open
ball-check valve into passage 238, 240 and into chamber 168,
pressurizing the flange 158 and causing the sleeve 150 to move
axially toward the connector component 52, i.e., to the left as
viewed in FIG. 7, until the cap 146 comes to rest against the
flange 162 (FIG. 9). During this movement of the sleeve 112 the
fluid in chamber 166 is forced through passage 244 and conduit 242
into chamber 142, and on through port 262 and line 266 to the
control facility reservoir.
As the sleeve 112 moves from the FIG. 7 position to the FIG. 8
position, it cams the latching dogs 114 into their latched
condition shown in FIG. 9, wherein they lock the two connector
components 50, 52 together in fluidtight relationship. So long as
the sleeve 112 overlies the latching dogs 114 as shown in FIG. 9,
the dogs are prevented from releasing their locking hold on the
components 50, 52.
When the connector components are fully coupled and latched, i.e.,
in the FIG. 9 condition, a small flow of hydraulic fluid continues
from the chamber 168 past the flange 162 into the now very small
but still existent chamber 166, and on through passage 244, conduit
242, chamber 142, port 262, and hydraulic line 266 to the control
facility. Because of the far less response of this small fluid flow
to hydraulic pressure than the previous larger flow occurring as
the sleeve 112 moves, the smaller flow serves to indicate that the
connector is fully coupled and latched.
The operation involved in uncoupling the connector essentially is
just the reverse of the foregoing coupling operation, and is
achieved by reversing the flow of hydraulic fluid through the
system, i.e., by applying pressure to the fluid in line 266, and
returning fluid in line 264 to reservoir. Thus, the first movement
is that of the sleeve 112 towards the component 50, i.e., to the
right in FIGS. 6--10, until the flange 158 comes to rest against
the flange 162. As the sleeve moves in this direction, its inner
annular shoulder 282 contacts the arcuate surface 284 of the dogs
114, forcing this surface towards the body 110 of the connector
component 50, and pivoting the dogs about their feet 170 into
unlatched position, i.e., FIG. 7. Continued application of pressure
on the fluid in line 266 then moves the body 110 to the right into
the completely uncoupled position shown in FIG. 6.
In the fully uncoupled condition (FIG. 6), a small flow of
hydraulic fluid will continue past the bypass ring 268, in a manner
analogous to that past the ring 270 when the connector is fully
coupled, thereby indicating at the control facility that the
connector is in fact fully uncoupled and retracted.
Should for any reason the foregoing uncoupling operation not be
available, such as a rupture in the hydraulic line 266, the second
hydraulic system is used to move the auxiliary uncoupler sleeve 186
towards the connector component 50 until the flange 194 comes to
rest against the flange 198. This forces the sleeve 112 from its
FIG. 9 position back until its flange 148 comes to rest against the
flange 162, unlatching the dogs 114 in the process, and then
further back along with the body 110 into the position shown in
FIG. 10. This movement of the sleeve 186 is achieved by
pressurizing hydraulic fluid in line 286, thereby forcing fluid
into chamber 214 of component 52 and exhausting fluid from chamber
212 via line 288 to reservoir. Then, by reversing the fluid flow
through these lines and chambers, the flange 198 is forced back to
rest against the flange 194 thereby retracting the sleeve 186 into
the position shown in FIG. 6. From this position, either or both
components 50, 52 then can be retrieved.
Although the foregoing description of a preferred embodiment of the
invention is based on a system involving two flow lines, it is to
be understood that the invention includes systems wherein only one
flow line, or more than two flow lines, are involved. In addition,
the invention is not limited to connecting flow lines to an
underwater well, but encompasses other installations and conduits
wherein connections are required, including connections between
conduits themselves without the presence of a wellhead assembly or
like apparatus.
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