Underwater Flow Line Connector System

Shipes July 6, 1

Patent Grant 3591204

U.S. patent number 3,591,204 [Application Number 04/727,190] was granted by the patent office on 1971-07-06 for underwater flow line connector system. This patent grant is currently assigned to FMC Corporation. Invention is credited to Kelly V. Shipes.


United States Patent 3,591,204
Shipes July 6, 1971
**Please see images for: ( Certificate of Correction ) **

UNDERWATER FLOW LINE CONNECTOR SYSTEM

Abstract

A remotely controllable, hydraulic-powered connector system for coupling and uncoupling a fluid flow line at an underwater or other remote location, particularly at the site of an underwater wellhead, including a mechanism for releasably latching the connector in place to a foundation structure at the coupling site, and a system for indicating whether or not the apparatus is in a fully coupled or uncoupled condition.


Inventors: Shipes; Kelly V. (Houston, TX)
Assignee: FMC Corporation (San Jose, CA)
Family ID: 24921695
Appl. No.: 04/727,190
Filed: May 7, 1968

Current U.S. Class: 285/26; 166/344; 285/306; 166/340; 285/93; 285/315
Current CPC Class: F16L 1/26 (20130101); F16L 39/00 (20130101); F16L 37/56 (20130101); E21B 43/013 (20130101)
Current International Class: F16L 39/00 (20060101); E21B 43/013 (20060101); E21B 43/00 (20060101); F16l 039/00 (); F16l 003/08 ()
Field of Search: ;285/26,25,24,27,93,315 ;166/.6,.5 ;91/399 ;116/125 ;24/257

References Cited [Referenced By]

U.S. Patent Documents
3313009 April 1967 Beckerer
3481396 December 1969 Williams et al.
2569504 October 1951 Thierry
2826165 March 1958 Adelson
3050140 August 1962 Hayes
3052299 September 1962 Geer et al.
3074670 January 1963 Bruening
3222088 December 1965 Haeber
3241864 March 1966 Shaffer
3358753 December 1967 Haeber
3419071 December 1968 Williams, Jr. et al.
Primary Examiner: Callaghan; Thomas F.

Claims



Having completed a detailed description of the invention so that those skilled in the art could practice the same, I claim:

1. A remotely controllable apparatus for coupling the ends of two conduits into fluidtight relationship, comprising:

a. an alignment facility for aligning the conduit ends into coaxial position;

b. a latching facility associated with said alignment facility for engaging a conduit end and releasably latching it to said alignment facility;

c. conduit connector means attached to said conduit ends for releasably coupling and uncoupling said conduit ends to and from each other, said connector means comprising a stationary component and an axially movable component;

d. means for moving said movable component into coaxial engagement with said stationary component;

e. means for releasably locking said movable component and said stationary component to each other in said coaxial position; and

f. means for indicating at a remote location whether said conduit ends are coupled or uncoupled;

said latching facility including a stationary member on one of said connector components, and a movable member mounted on said alignment facility, whereby when said connector component approaches said alignment facility said movable member alters its position to latch with said stationary member, said stationary member comprising a stab hook mounted on and projecting radially outward from said connector component, and said movable member comprising a pivotally mounted latch pin biased towards said stab hook and adapted to engage and releasably hold said stab hook when said connector component is in coupling position on said alignment facility;

said moving means comprising a primary hydraulic system connecting said movable component and a remote control facility, and a secondary hydraulic system connecting said stationary component and said remote control facility, and said indicating means including an annular fluid bypass member in said movable component and associated with said hydraulic system to reduce flow of hydraulic fluid past said member when said movable component in in one of said coupled or uncoupled positions.

2. A remotely controllable apparatus for coupling the ends of two conduits into fluidtight relationship, comprising

a. an alignment facility for aligning the conduit ends into coaxial position;

b. conduit connector means attached to said conduit ends for releasably coupling and uncoupling said conduit ends to and from each other, said connector means comprising a stationary component and an axially movable component;

c. means for moving said movable component into coaxial engagement with said stationary component;

d. means for releasably locking said movable component and said stationary component to each other in said coaxial position; and

e. a latching facility associated with said alignment facility for engaging a conduit end and releasably latching it to said alignment facility, said latching facility including a stab hook and a pivotally mounted latch pin biased towards said stab hook, said latch pin adapted to engage and releasably hold said stab hook when said conduit end is in coupling position on said alignment facility.

3. A remotely controllable apparatus for coupling the ends of two conduits into fluidtight relationship, comprising:

a. an alignment facility for aligning the conduit ends into coaxial position;

b. a latching facility associated with said alignment facility for engaging a conduit end and releasably latching it to said alignment facility, said latching facility including cam means to unlatch said conduit end from said alignment facility solely in response to the exertion of a force biasing apart said conduit end and said alignment facility;

c. conduit connector means attached to said conduit ends for releasably coupling and uncoupling said conduit ends to and from each other, said connector means comprising a stationary component and an axially movable component;

d. means for moving said movable component into coaxial engagement with said stationary component, said moving means comprising a primary hydraulic system connecting said movable component and a remote control facility, and a secondary hydraulic system connecting said stationary component and said remote control facility;

e. means for releasably locking said movable component and said stationary component to each other in said coaxial position; and

f. means for indicating at a remote location whether said conduit ends are coupled or uncoupled, said indicating means comprising an annular fluid bypass member in said movable component and associated with said hydraulic system to reduce flow of hydraulic fluid past said member when said movable component is in one of said coupled or uncoupled positions.

4. A remotely controllable apparatus for coupling the ends of two conduits into fluidtight relationship, comprising:

a. an alignment facility for aligning the conduit ends into coaxial position;

b. a latching facility associated with said alignment facility for engaging a conduit end and releasably latching it to said alignment facility;

c. conduit connector means attached to said conduit ends for releasably coupling and uncoupling said conduit ends to and from each other, said connector means comprising a stationary component and an axially movable component;

d. means for moving said movable component into coaxial engagement with said stationary component, said moving means comprising a primary hydraulic system connecting said movable component and a remote control facility, and a secondary hydraulic system connecting said stationary component and said remote control facility;

e. means for releasably locking said movable component and said stationary component to each other in said coaxial position; and

f. hydraulic means for indicating at a remote location whether said conduit ends are coupled or uncoupled, said indicating means comprising a hydraulic system associated with said movable connector component and including an annular fluid bypass element that retards the flow of hydraulic fluid in said system when said movable connector component is in its coupled or uncoupled position.

5. The apparatus of claim 4 wherein said bypass element is sleevelike with inner and outer surfaces and end surfaces, and includes at least one groove in each of said end surfaces extending generally radially between said inner and outer surfaces.

6. A remotely controllable apparatus for coupling the ends of two conduits into fluidtight relationship, comprising:

a. an alignment facility for aligning the conduit ends into coaxial position;

b. conduit connector means attached to said conduit ends for releasably coupling and uncoupling said conduit ends to and from each other, said connector means comprising a stationary component and an axially movable component;

c. means for moving said movable component into coaxial engagement with said stationary component;

d. means for releasably locking said movable component and said stationary component to each other in said coaxial position;

e. hydraulic means for indicating at a remote location whether said conduit ends are coupled or uncoupled; and

f. a latching facility associated with said alignment facility for engaging a conduit end and releasably latching it to said alignment facility, said latching facility including a stationary member on one of said connector components and a movable member on said alignment facility, said stationary member comprising a stab hook projecting radially outward from said connector component, said movable member comprising a pivotally mounted latch pin biased towards said stab hook and adapted to engage and releasably hold said stab hook when said connector component is in coupling position on said alignment facility.

7. A remotely controllable apparatus for coupling the ends of two conduits into fluidtight relationship, comprising:

a. an alignment facility for aligning the conduit ends into coaxial position;

b. a latching facility associated with said alignment facility for engaging a conduit end and releasably latching it to said alignment facility, said latching facility including rigid cam means to unlatch said conduit end from said alignment facility solely in response to the exertion of a force biasing apart said conduit end and said alignment facility;

c. conduit connector means attached to said conduit ends for releasably coupling and uncoupling said conduit ends to and from each other, said connector means comprising a stationary component and an axially movable component;

d. means for moving said movable component into coaxial engagement with said stationary component;

e. means for releasably locking said movable component and said stationary component to each other in said coaxial position, and

f. hydraulic means for indicating at a remote location whether said conduit ends are coupled or uncoupled.

8. The apparatus of claim 7 wherein said latching facility includes a stationary member on one of said connector components, and a movable member mounted on said alignment facility, whereby when said connector component approaches said alignment facility said movable member alters its position to latch with said stationary member.

9. The apparatus of claim 7 wherein said moving means comprises a primary hydraulic system connecting said movable component and a remote control facility, and a secondary hydraulic system connecting said stationary component and said remote control facility.

10. The apparatus of claim 7 wherein said hydraulic indicating means comprises an hydraulic system associated with said movable connector component, said hydraulic system including a restriction unit that retards the flow of hydraulic fluid in said system when said movable connector component is in its fully coupled or fully uncoupled condition.
Description



BACKGROUND OF THE INVENTION

1. Field of the Invention

This invention pertains to apparatus for use in completing oil and gas wells especially at an underwater location, and more particularly to apparatus for connecting the wellhead of such a well to a conduit system for conducting fluids from the well to a storage or transportation facility. Even more specifically, the invention relates to a remotely controllable connector system for coupling and uncoupling a flow line running to a wellhead positioned on the floor of a body of water.

2. Description of the Prior Art

Several systems for connecting fluid flow lines to remote underwater wellheads are disclosed in the prior art, including some requiring the assistance of a diver and others that function without any such help. Those of the later type usually are much preferred, especially where the depth of the water is substantial, for although divers have long been used with success to perform many operations involved in installing and connecting together the completion apparatus on an underwater well they can do so only in relatively shallow water and then at considerable expense. Diverless systems are, of course, remotely controlled, usually at the surface from a floating station to which the guide cables, etc., to the wellhead are attached, and for the most part entail delivering the end of the flow line to coupling position at the well connection site, such as by lowering it on a guide system or by pulling it into position with a drawline, and then activating the connector to couple the flow line to a fitting attached to the wellhead.

Some of the prior art systems for this purpose are rather sophisticated and therefore quite costly and highly subject to malfunction, for example those that involve a mechanical manipulator monitored by closed circuit television. Other systems of less exotic nature, such as those wherein the flow line is lowered to the wellhead on guide cables, are more reliable, but the slotted guide tubes or other devices by which they are aligned into coupling position are subject to obstruction by marine life, etc., and thus can fail to perform properly. Systems whereby the flow line is pulled into coupling position at the wellhead by a drawline also are prone to malfunction when foreign matter finds its way into the guidance unit, and in addition these units are relatively elaborate. Even where the flow line end is lowered vertically into a fitting on the wellhead structure and then pivoted into a reclining position, this system can be damaged or broken from excessive strain when the flow line is strung out on the floor of the ocean or the like.

SUMMARY OF THE INVENTION

The system of the present invention is designed to overcome the foregoing problems associated with the prior art systems, and includes a remotely controllable, hydraulic powered flow line connector comprising a wellhead component attached to the end of a fluid conductor system at the Christmas tree, and a flow line component attached to the end of the flow line running from the well to a fluid storage, collecting or other facility. Being part of the well completion assembly and the flow line, respectively, these two components are individually positionable at the well, and likewise can be separately retrieved from the well, in any order. The components are fixed to separate supporting frames that are slidably mounted on guidelines strung between a surface facility, such as a floating drill platform or vessel, and the wellhead support structure or base, and automatically latch themselves into coupling position on the wellhead base when they reach it. Responding to hydraulic pressure exerted through conduits running to the surface, the components couple to establish a connection between the flow line and the well completion assembly capable of withstanding any elevated pressure that might be encountered. The invention also includes a means for determining at the surface when the connector components have positively and completely coupled or uncoupled the flow lines. The system is operated entirely from the surface, without any need of diver assistance, and is functionable in any water depth.

BRIEF DESCRIPTION OF THE DRAWINGS

FIG. 1 is a diagrammatic view in perspective of an underwater well completion apparatus with the flow line connector system of the present invention connecting the apparatus to a flow line leading to a storage facility or the like.

FIG. 2 is a view in side elevation and partly in section, on an enlarged scale, of the flow line connector and the adjacent wellhead base and guidance structure of FIG. 1.

FIG. 3 is an enlarged view in section taken along the line 3-3 of FIG. 2, showing the mechanism for latching the wellhead component of the connector to the wellhead base.

FIG. 4 is a view in side elevation, partially broken away, showing the latch of FIG. 3 in greater detail.

FIGS. 5 and 5A when placed end to end form an enlarged section taken along the line 5-5 of FIG. 2, with a portion broken away to illustrate the hydraulic system.

FIG. 6 is a view like the composite of FIGS. 5 and 5A, but on a reduced scale, showing the connector's wellhead and flow line components as they appear when latched in place on the wellhead base, but before the coupling procedure has been initiated.

FIG. 7 is a view like FIG. 6, showing the connector components following the first phase of the coupling procedure.

FIG. 8 is an enlarged portion of FIG. 7 showing the hydraulic fluid ball-check valve and the flow passage seal.

FIG. 9 is another view like FIGS. 6 and 7, showing the connector following the last phase of the coupling procedure, with the two connector components in their fully coupled condition.

FIG. 10 is a view like FIGS. 6, 7 and 9, showing the positions of the connector components after they have been uncoupled by the auxiliary uncoupler sleeve on the flow line component.

FIG. 11 is a view in perspective, on an enlarged scale, of one of the bypass rings that facilitate hydraulic fluid circulation through the system when the connector is completely coupled or uncoupled.

DESCRIPTION OF THE PREFERRED EMBODIMENT

In reference to the drawings, and particularly to FIG. 1, an underwater flow line connector 16 according to this invention is shown in fully coupled condition and latched to a wellhead base 18 that surrounds an underwater well 20. In the conventional manner a Christmas tree 22 extends upwardly from the base 18 with the lower ends of its bores connected for fluid communication to the well, such as to tubing strings 24, 26, and with the top ends of the bores in fluid communication with the flow line connector 16 via suitable conduits, for example a pair of flow line loops 28, 30, cap 32, and extensions 34, 36 that comprise an assembly 38. Such an assembly 38 is described and claimed in copending Thuse et al. U.S. Pat. application Ser. No. 645,357, filed June 12, 1967, and may include additional equipment as desired, such as wing valves 40, 42, and crossover valve 44 for controlling the fluid passing through the extensions 34, 36. Flow lines 46, 48 extend from the connector 16 to a fluid storage facility, or to a transportation loading facility, both of which can be located either onshore or offshore.

The flow line connector 16 comprises a wellhead component 50 and a flow line component 52. The wellhead component 50 is fixed to the extensions 34, 36, and in its preferred version forms part of the assembly 38, this assembly being held together through suitable framework and bracing (not shown) so that it can be lowered onto the Christmas tree 22 and retrieved therefrom as a unit. This is facilitated by guidelines 54 that are anchored to guideposts 56 mounted on the base structure 18, and that extend to and are held taut by a floating drilling rig or other surface facility, by guide tubes 58 rigidly attached to the wellhead component 50 by suitable supporting structure, such as struts 60, and by similar tubes and structure (not shown) likewise rigidly fixed to the rest of the assembly 38.

In like manner, the flow line component 52 is connected by suitable supporting struts 62 to a pair of guide tubes 64 that serve to guide the component 52 down the guidelines 66 onto the base 18.

Thus, in one form of the invention, after the well has been drilled, cased, and the Christmas tree 22 installed, the assembly 38 including the wellhead component 50 of the connector 16 is lowered on the guide 54 to the wellhead, and the cap 32 connected to the tree 22. The flow line component 52 is then lowered down guidelines 66 into position on the frame 18 ready for coupling to the wellhead component 50. However, it is to be understood that this procedure can be reversed, that is the flow line component 52 can be lowered to the base 18 first, and then the assembly 38 lowered into place. In like manner, the wellhead component 50 can be retrieved either before or after retrieval of the flow line component 52.

As is illustrated in more detail in FIG. 2, when the flow line connector components 50, 52 have been lowered onto the base 18, they each rest in a generally V-shaped trough 70 formed by opposed slanting side members 72 that are supported by struts 74 rigidly attached to the base 18. The flow line component 52 preferably is supported also at its outer end by a second troughlike structure 76 likewise rigidly mounted on the base 18. Therefore, when the flow line connector 16 is properly positioned on the structures 70, 76, it imposes no stress or strain on the flow lines to which it is attached.

FIGS. 3 and 4 illustrate a latching mechanism 80 for releasably securing the wellhead component 50 to the base 18. This latching mechanism 80 comprises a stab hook 82 fixed to the lower side of the wellhead component 50, and a latch pin 84 extending through and fixed to a pair of support members 86, 88 that are pivotally mounted on the frame 18 via a pivot pin 90. The latch pin 84 is biased to the left as viewed in FIG. 4 by a spring 92 that is supported on the frame 18 by a spring adjustment stud 94 that is threaded into a bracket 96 rigidly fixed to the base 18. When the stab hook 82 contacts the latch pin 84 as the component 50 is lowered onto the base 18, the angled faces 98, 100 of the stab hook cam the latch pin to the right (FIG. 4) against the pressure of the spring 92, far enough to permit the stab hook to pass by the pin 84. The spring then forces the pin 84 to the left to latching engagement with the stab hook 82, i.e., with the pin 84 bearing against the hook face 102 and the face 104 of the shank 106.

Because of the sloping angle of the face 102, the exertion of sufficient upward force on the wellhead component 50 will cause this face to cam the latch pin 84 towards the spring 92, i.e., to the right as viewed in FIG. 4, to the position indicated by the phantom lines, allowing the stab hook 82 to pass by the pin 84 so that the connector component 50 can be retrieved. The pressure exerted by the spring 92 on the latch pin 84, and thus the upward force that must be exerted on the connector component 50 to unlatch it from the base 18, is adjustable by rotating the stud 94, thereby moving it axially with respect to the bracket 96. A lock nut 108, or other suitable locking device, preferably is included to secure the stud 94 at the desired position.

The angles of the faces 98,100 of the stab hook 82 provide the hook with a greater mechanical advantage for compressing the spring 92 as the wellhead component 50 is lowered towards the base 18 into latched position, than that provided by the face 102 when the component 50 is lifted upward off the base. Preferably, angles are chosen so that the force required to latch the connector component 50 to the base 18 is only 20--25 percent of the force required to unlatch it. However, it is to be understood that these angles can be varied to produce any latching and/or unlatching forces desired.

Once the connector components 50,52 have been lowered and latched to the base 18 in the foregoing manner, they are in alignment for coupling the flow line extensions 34,36 to the flow lines 46,48. In other words, no further positioning or adjustment is required before the coupling procedure is begun, for when the connector components are resting on the troughs 70,76 they are in coaxial relationship.

As is illustrated best in FIGS. 5--10, the wellhead component 50 of the underwater flow line connector 16 comprises a generally elongated cylindrical body 110, an outer cylindrical sleeve 112 circumscribing the outer end of the body 110, and a plurality of latching dogs 114 between the sleeve 112 and the body 110. The body 110 is slidably mounted in a tubular housing 116 that is rigidly fixed to the guideposts 58, such as by struts 60. In this embodiment of the invention, wherein two flow lines to the underwater well are illustrated, the two flow line extensions 34, 36 extend into the main body 110 to a fluidtight juncture with flow passages 120, 122 respectively, in the body 110.

The connector's wellhead component body 110 is axially slidable with respect to the housing 116, and is associated in a fluidtight manner therewith by annular seals 124, 126, 128 and 130, such as elastomeric O-rings or suitable packing material. Seal 124 is retained in a groove in an annular cap 132 that is threaded into the housing 116, the cap being fluidtight with the housing by virtue of an annular seal 134, and seals 128, 130 are held by annular in the housing 116. The seal 126, however, is carried by a groove in an annular piston 136 that is threaded onto the body 110 and sealed thereto by another annular seal 138. Thus, two annular fluid chambers 140, 142 are established, chamber 140, defined by the cap 132, the housing 116, the piston 136, and the body 110, and chamber 142 by the piston 136, the housing 116, and the body 110. These chambers 140, 142 are part of an hydraulic system involved in moving the body 110 axially with respect to the housing 116, as will be described later.

The locking sleeve 112, which slidably surrounds the coupling end 144 of the body 110, comprises an end cap 146 and a dog-operating member 148 both threaded onto an intermediate member 150. The cap 146 carries three annular seals 152,154,156, the seal 154 providing fluid barrier between the cap and the coupling end 144, and the seal 156 between the cap and the intermediate member 150. The intermediate member 150 has a central inwardly projecting annular flange 158 with an annular fluid seal 160 between the member 150 and the coupling end 144. Extending outwardly from the outer surface of the coupling end 144 is an annular flange 162 that carries an annular fluid seal 164 in a groove in its outer surface. Thus, the cap 146 and the flange 162 establish an annular fluid chamber 166 (seen best in FIGS. 6, 7 and 10) between the body 110 and the sleeve 112, and another annular fluid chamber 168 (seen best in FIGS. 5A and 9) between the body 110 and sleeve 112 is defined by the flanges 158, 162. These chambers 166,168 cooperate with the chambers 140,142 during coupling and uncoupling of the connector components 50,52, as will be fully described later.

As viewed best in FIGS. 5 and 5A, the latching dogs 114 are retained on the coupling end 144 of the body 110 by an inwardly projecting foot 170 that extends into an annular groove 172 in the outer surface of the coupling end 144, and by the foot's forward surface 174 that bears against the surface 176 of the coupling end's annular outwardly projecting terminal flange 178. The dogs are held in retained position by the member 148 whose inner annular surface 180 lies adjacent the dog's outer surface 182. The threaded connection between the member 148 and the member 150 facilitates disassembly of these two elements to install or remove the dogs 114.

The connector's flow line component 52 includes a generally elongated tubular body 184 circumscribed by an axially slidable auxiliary uncoupler sleeve 186. The body 184 is rigidly fixed to the guide tubes 64 by suitable supports such as struts 62, so that the body does not move with respect to the tubes 64. The ends of the flow lines 46, 48 are connected in fluidtight manner to the body 184 in coaxial relationship with flow passages 190, 192, which in turn are coaxial with flow passages 120, 122 of the connector's wellhead component 50 when the two components are in coupling position.

The body 184 has an outwardly projecting annular flange 194 spaced between the struts 62, and an outer shroudlike sleeve 196 extends rearwardly from the flange 194 towards the struts 62. The auxiliary uncoupler sleeve 186 has an annular flange 198 intermediate its ends that projects inwardly towards the outer surface of the body 184 ahead of the flange 194, and an annular cap 200, which is threaded onto the body 184, extends between the body and the sleeve 186. Annular seals 202, 204 are carried in grooves in the cap 200 to provide a fluid seal between the cap and the body 184, and between the cap and the sleeve 186, respectively. Another annular seal 206, in a groove in the end of the flange 198, provides a fluid barrier between the flange and the body 184, and annular seals 208, 210 likewise seal between the sleeve 186 and the body 184.

Similar to the chambers 166, 168 of the connector component 50, the component 52 has a pair of annular fluid chambers 212, 214 between the body 184 and the sleeve 186, the chamber 212 (FIGS. 5--7 and 9) limited by the cap 200 and the flange 198, and the chamber 214 (FIG. 10) by the flange 194 and the flange 198. As will be described later, these chambers 212, 214 are employed in an hydraulic system to move the sleeve 186 axially with respect to the body 184.

The coupling end of the body 184 terminates in an outwardly projecting annular terminal flange 216 with a radial end face 218 that abuts the radial end face 220 of the terminal flange 178 of the connector component 50, when the connector is coupled (FIGS. 5, 5A and 9), establishing a metal-to-metal face seal between the components 50, 52. The flange 216 has a rear annular sloping surface 222 against which complementary surfaces 224 on the latching dogs 114 bear when the dogs are in their fully latched position (FIGS. 5, 5A and 9) holding the faces 218, 220 in fluidtight abutment.

As is best seen in FIGS. 5 and 8, another seal is established between the connector components 50, 52 when they are coupled, by annular O-ring seals 226, or the equivalent, at the end face 220 of the flange 178 and surrounding the outer ends of the flow passages 120, 122 of the component 50. These seals 226 are held in place by tapered seal sleeves 228 that extend into the flow passages 190, 192, preferably in tight contact with the tapered ends 230, 232 of the flow passages 190, 192. Thus, when the connector is coupled, the seals 226 provide a second barrier preventing fluid leakage from these flow passages.

HYDRAULIC SYSTEMS

The connector 16 is provided with two hydraulic systems, a primary system involving only the component 50 and by which the connector is normally coupled and uncoupled, and a secondary system involving only the component 52 for uncoupling the connector in the event of failure of the primary system. Both systems are remotely controllable, such as at the drilling platform or other surface facility, or even from the shore if desired.

With regard to the primary system, as mentioned earlier, the component 50 has four annular fluid chambers 140, 142, 166 and 168, and these chambers are interconnected in such a manner as to provide positive control of the coupling-uncoupling operation along with a definite indication of whether the connector is completely coupled or uncoupled. In reference to FIGS. 5 and 5A, and particularly to the area where part of the flow line extension 36, the coupling end 144, and the flow passage 192 are broken away, the chamber 140 is seen to be in fluid communication with the chamber 168 by a conduit 234 and passages 236, 238, 240, and the chamber 142 communicates with the chamber 166 by conduit 242 and passage 244. A ball-check valve, comprising a ball 246, a seat 248 for the ball, a spring 250 and spring retainer 252 for baising the ball against the seat 248, and a ball-unseating plunger 254 held and sealed in the passage 238 by a retainer 256 and annular seal 258. Hydraulic fluid is supplied to the chambers 140, 142 through ports 260, 262, respectively, which are connected to the control facility by conventional hydraulic lines 264, 266.

This primary hydraulic system further includes a pair of bypass rings 268, 270 (FIGS. 5A and 11), the ring 268 in a groove 272 in the wall of the chamber 140 formed by the housing 116, and the ring 270 in a groove 274 in the inner surface of the sleeve 112 adjacent the cap 146. As is seen best in FIG. 11, each of these rings has a series of grooves 276 in its end faces, and its inner annular edges are chamfered at 278,280. The outside diameter of the ring 268 is slightly less than the diameter of the groove 272, and likewise the outside diameter of the ring 270 is slightly smaller than the groove 274. The grooves 276 and the annular space between the outer surface of the ring 270 and the opposing annular surface of the groove 274 provide a restricted but open fluid passage between the ring and the groove.

OPERATION

The connector 16 operates to couple and uncouple the components 50,52 and hence the flow lines attached thereto, in the following manner, described with reference to FIGS. 6--10.

After the components have both been lowered and latched to the wellhead base 18 (FIG. 6), pressure is applied to the hydraulic fluid in line 264, thereby pressurizing the fluid in port 260. This causes the body 110 of the connector component 50 to move axially towards the connector component 52, i.e., to the left as viewed in FIG. 6, until the face 220 of flange 178 contacts the face 218 of flange 216, i.e., as shown in FIG. 7. During substantially all of this movement of the body 110, the sleeve 112 does not change its position on the body 110, for as the piston 136 carries the body 110 towards the connector component 52 the hydraulic fluid in chamber 140 is precluded from flowing out of the chamber 140 into chamber 168 by the seated ball 246, and the fluid instead exits from chamber 142 via port 262 to travel through line 266 to a reservoir at the control facility.

Because of the portion of the plunger 254 extending beyond the end face 220 of the body 110, the plunger unseats the ball 246 during the final portion of the movement of body 110, and therefore when the two end faces 218, 220 are in contact the ball-check valve is held open (FIG. 7). From this point, continued application of pressure to the fluid in line 264 forces fluid past the open ball-check valve into passage 238, 240 and into chamber 168, pressurizing the flange 158 and causing the sleeve 150 to move axially toward the connector component 52, i.e., to the left as viewed in FIG. 7, until the cap 146 comes to rest against the flange 162 (FIG. 9). During this movement of the sleeve 112 the fluid in chamber 166 is forced through passage 244 and conduit 242 into chamber 142, and on through port 262 and line 266 to the control facility reservoir.

As the sleeve 112 moves from the FIG. 7 position to the FIG. 8 position, it cams the latching dogs 114 into their latched condition shown in FIG. 9, wherein they lock the two connector components 50, 52 together in fluidtight relationship. So long as the sleeve 112 overlies the latching dogs 114 as shown in FIG. 9, the dogs are prevented from releasing their locking hold on the components 50, 52.

When the connector components are fully coupled and latched, i.e., in the FIG. 9 condition, a small flow of hydraulic fluid continues from the chamber 168 past the flange 162 into the now very small but still existent chamber 166, and on through passage 244, conduit 242, chamber 142, port 262, and hydraulic line 266 to the control facility. Because of the far less response of this small fluid flow to hydraulic pressure than the previous larger flow occurring as the sleeve 112 moves, the smaller flow serves to indicate that the connector is fully coupled and latched.

The operation involved in uncoupling the connector essentially is just the reverse of the foregoing coupling operation, and is achieved by reversing the flow of hydraulic fluid through the system, i.e., by applying pressure to the fluid in line 266, and returning fluid in line 264 to reservoir. Thus, the first movement is that of the sleeve 112 towards the component 50, i.e., to the right in FIGS. 6--10, until the flange 158 comes to rest against the flange 162. As the sleeve moves in this direction, its inner annular shoulder 282 contacts the arcuate surface 284 of the dogs 114, forcing this surface towards the body 110 of the connector component 50, and pivoting the dogs about their feet 170 into unlatched position, i.e., FIG. 7. Continued application of pressure on the fluid in line 266 then moves the body 110 to the right into the completely uncoupled position shown in FIG. 6.

In the fully uncoupled condition (FIG. 6), a small flow of hydraulic fluid will continue past the bypass ring 268, in a manner analogous to that past the ring 270 when the connector is fully coupled, thereby indicating at the control facility that the connector is in fact fully uncoupled and retracted.

Should for any reason the foregoing uncoupling operation not be available, such as a rupture in the hydraulic line 266, the second hydraulic system is used to move the auxiliary uncoupler sleeve 186 towards the connector component 50 until the flange 194 comes to rest against the flange 198. This forces the sleeve 112 from its FIG. 9 position back until its flange 148 comes to rest against the flange 162, unlatching the dogs 114 in the process, and then further back along with the body 110 into the position shown in FIG. 10. This movement of the sleeve 186 is achieved by pressurizing hydraulic fluid in line 286, thereby forcing fluid into chamber 214 of component 52 and exhausting fluid from chamber 212 via line 288 to reservoir. Then, by reversing the fluid flow through these lines and chambers, the flange 198 is forced back to rest against the flange 194 thereby retracting the sleeve 186 into the position shown in FIG. 6. From this position, either or both components 50, 52 then can be retrieved.

Although the foregoing description of a preferred embodiment of the invention is based on a system involving two flow lines, it is to be understood that the invention includes systems wherein only one flow line, or more than two flow lines, are involved. In addition, the invention is not limited to connecting flow lines to an underwater well, but encompasses other installations and conduits wherein connections are required, including connections between conduits themselves without the presence of a wellhead assembly or like apparatus.

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