U.S. patent number 3,589,037 [Application Number 04/828,155] was granted by the patent office on 1971-06-29 for foot cushioning support member.
Invention is credited to John P. Gallagher.
United States Patent |
3,589,037 |
Gallagher |
June 29, 1971 |
FOOT CUSHIONING SUPPORT MEMBER
Abstract
A foot supporting and cushioning member for footwear in the
nature of a removable, preferably disposable, liner constructed
from a pair of laminated gas impervious sheets of thin,
lightweight, elastic material, and having a multiplicity of
separate gas filled pockets distributed over the support surface of
the member.
Inventors: |
Gallagher; John P. (Palm Beach,
FL) |
Family
ID: |
25251043 |
Appl.
No.: |
04/828,155 |
Filed: |
May 27, 1969 |
Current U.S.
Class: |
36/44; 36/4 |
Current CPC
Class: |
A43B
17/03 (20130101) |
Current International
Class: |
A43B
17/03 (20060101); A43B 17/00 (20060101); A43b
013/83 () |
Field of
Search: |
;36/44,29 |
References Cited
[Referenced By]
U.S. Patent Documents
Foreign Patent Documents
Primary Examiner: Guest; Alfred R.
Claims
I claim:
1. In a shoe, a foot supporting and cushioning footwear liner
comprising a composite laminated pair of gas impervious sheets of
thin, lightweight elastic material, including a base sheet and an
upper sheet, said upper sheet constituting a foot support surface,
the composite laminated sheets incorporating a multiplicity of
upwardly protruding exposed gas filled pockets defined in the upper
foot support sheet in spaced distribution thereover and providing a
plurality of separate foot support elements permitting air
circulation thereabout and about the foot of a user.
2. In a shoe, a foot supporting and cushioning member as claimed in
claim 1, said base sheet being planar and said upper sheet having
partial pockets defined therein such that as laminated, closed gas
filled pockets are formed between the sheets and extending upwardly
from said upper sheet.
3. In a shoe, a foot supporting and cushioning member as claimed in
claim 2, said pockets being hemispherical with flat bases provided
by said planar sheet and said pockets extending upwardly from said
flat bases for foot user contact.
4. In a shoe, a foot supporting and cushioning member as claimed in
claim 3, said sheets being joined in planar areas surrounding and
intermediate said pockets.
5. In a shoe, a foot supporting and cushioning member as claimed in
claim 4, said sheet material consisting of a heat sealable plastic
and said sheets being laminated by heat sealing.
Description
BACKGROUND OF THE INVENTION
Foot supporting and cushioning members such as shoe liners are well
known and widely used. Various materials have been incorporated and
different constructions utilized. Heretofore, however, many such
members have consisted of relatively thick materials fabricated
into expensive and bulky units and which were not satisfactorily
susceptible of adaptation to use in a reasonable range of sizes.
These previous devices being significantly expensive, tended to
result in use over protracted periods of time, with possible
decrease in desirable sanitary conditions. Many of the known types
additionally did not provide the possibility of varying amounts of
support for different foot surface areas.
SUMMARY OF THE INVENTION
It is accordingly one object of the present invention to provide
foot supporting and cushioning members, such as shoe liners and the
like, which obviates drawbacks in previous types. The present
invention provides a foot supporting and cushioning member which is
sanitary, lightweight and inexpensive, can be easily mass produced,
and which is susceptible of convenient removable insertion in
footwear, and because of its low cost is feasibly disposable after
a short time of use. The liner in use gives a comforting and cool
support to a user's foot, and can be so designed as to desirably
vary and distribute a user's weight over predetermined zones of the
foot. Another object is to provide such a support member in which
air is readily circulated about the plural support elements and the
foot of the user.
Other and additional objects and advantages of the invention will
be more readily understood from the following detailed description
of an embodiment thereof when taken together with the accompanying
drawing, in which:
FIG. 1 is a top plan view of a foot cushioning support according to
the invention;
FIG. 2 is a vertical sectional view through a shoe having a support
of the invention inserted therein;
FIG. 3 is a sectional view taken on line 3-3 of FIG. 2; and
FIG. 4 is a sectional view taken on line 4-4 of FIG. 1.
Referring now in detail to the drawings, a shoe or other article of
footwear 10 is shown in FIG. 2 in section, and provides a setting
for the invention. The shoe consists of the usual sole 12, heel 14
and upper 16. The upper is secured to the sole in any usual manner
such as by stitching, broadly indicated at 18. An innersole 20 can
be superposed on the upper surface of the sole. The foregoing is
all standard known practice and does not constitute a part of the
present invention. It is to be understood that the invention is
usable with any type of footwear.
The foot cushioning support member of the invention, broadly
designated 22, has a general shape and size adapted to fit in
footwear of a user. Different sizes and shapes can of course be
provided, although the material and construction of the member are
such that slight variations in footwear can be readily
accommodated. Member 22 is fabricated from a pair of plastic sheets
24 and 26 which are superposed and laminated by heat sealing or the
like. The sheets consist of an inexpensive heat sealable plastic
material which is lightweight, thin, elastic and gas impervious.
One material which is satisfactory for the purpose is polyethylene,
although any other suitable material known in the art, and having
the requisite properties, can be used.
In one method of forming the members, sheets of the plastic,
preferably in continuous form, can be passed through a system of
heated, forming molding and sealing rolls. One of the rolls can be
a female mold having spaced semispherical shaped molding cavities
in the surface thereof, or a male mold having semispherical molding
protuberances thereon, to form in one sheet 26 a plurality of
spaced individual semispherical pockets 28 interconnected by planar
sheet segments 30 of the sheet or web. The pockets 28, in the
embodiment shown in the drawings are formed in staggered
longitudinal and lateral rows to provide greater surface coverage.
Sheet 24 is not embossed in the shown embodiment. The two sheets
with air therebetween, are heat sealed together around the
peripheries of the pockets to complete a composite sheet with the
plurality of air-filled semispherical pockets therein. Other
methods well known in the art can be used, such not forming a part
of this invention.
The configuration of the pockets can be varied as desired but it
has been found that the semispherical shape provides advantages,
one of which is that they can be compressed with a lighter force
than those having sharp angularly disposed edges, and still retain
the same overall support strength.
The elastic or resilient material permits easy distortion and
distension of the pockets when force is applied to the member by a
user's foot. The plurality of spaced pockets which can be varied,
insures overall cushioned foot support, and the individuality of
the pockets is well suited to a foot contour and force or load
distribution.
If desired the pockets can be of different sizes and proportions in
different areas of the member, and/or the air pressure within the
pockets can be varied in different areas or regions for greater
foot and force conformity. Methods for accomplishing the foregoing
are known in the art.
The sheet as formed can be cut into desired shapes and sizes as
required for use, and members can be easily stamped out of
preformed sheets of a composite laminated structure. Various of the
pockets along the peripheral edge of a finished member may be cut
or severed, such as at 34, but this does not detract from overall
results since main foot pressure or a user's weight is not normally
applied in such areas, and in use permits easier conformity of a
member to the footwear.
The resultant article is cool and comfortable in use and being
inexpensive can be disposed of after relatively short periods of
use. Sanitary conditions are thus enhanced. Breakage of a few of
the air pockets does not seriously detract from continued use
enjoyment because of the substantial number of the individual
pockets in conjunction with the closeness of the provided pocket
array.
It will be appreciated that one of the particular advantages of the
support member is that air may readily circulate between the
pockets thereby materially reducing the heat previously trapped and
confined in shoes. It will also be appreciated that air circulation
about the novel cushion is enhanced when the foot is moved within
the shoe as a result of normal walking or running.
Manifestly minor changes and modifications can be effected in the
invention without departing from the spirit and scope thereof, as
defined in and limited solely by the appended claims.
* * * * *