U.S. patent number 3,578,738 [Application Number 04/802,147] was granted by the patent office on 1971-05-18 for floor mat.
This patent grant is currently assigned to Bissell Inc.. Invention is credited to Martin Robert Hughes.
United States Patent |
3,578,738 |
Hughes |
May 18, 1971 |
FLOOR MAT
Abstract
A floor mat having a thin perforate water-absorbent top layer
for wiping the feet on. An intermediate spongy layer receives
water, but no appreciable dirt, from the top layer and also
reinforces the top layer against side loads. An imperforate tray
supports both layers and serves as a water receptacle. Ribs on the
tray assist in preventing sliding of the intermediate layer
thereon. The tray is snap fit onto a clamping frame which also
holds the edge portions of both layers in place.
Inventors: |
Hughes; Martin Robert (Grand
Rapids, MI) |
Assignee: |
Bissell Inc. (Grand Rapids,
MI)
|
Family
ID: |
25182959 |
Appl.
No.: |
04/802,147 |
Filed: |
February 25, 1969 |
Current U.S.
Class: |
15/215 |
Current CPC
Class: |
A47L
23/266 (20130101) |
Current International
Class: |
A47L
23/00 (20060101); A47L 23/26 (20060101); A47l
023/22 (); A47g 027/02 () |
Field of
Search: |
;15/215-7 ;4/185 (F)/
;4/1 ;296/1 (F)/ ;180/90.6 ;208/.8 ;280/164.1 ;74/563,564 |
References Cited
[Referenced By]
U.S. Patent Documents
Foreign Patent Documents
Other References
ALSO CONSD.-3387315 15/215, 3435481 15/215, 3435480 15/215, 3400421
15/215, 2503174 15/215, 3424265 180/90.6, 2258238 180/90.6, 2850423
296/1FX.
|
Primary Examiner: Scheel; Walter A.
Assistant Examiner: Machlin; Leon G.
Claims
I claim:
1. A floor mat comprising, in combination:
a. a thin top sheet for wiping the feet thereon, said top sheet
being penetrable by water but relatively impenetrable by particles
of dirt,
b. an intermediate sheet of resilient spongelike material disposed
beneath and supporting said top sheet and with said intermediate
sheet being constructed to hold water therein which has passed
downwardly from said top sheet,
c. said top sheet being provided with a plurality of small openings
therein, said openings providing surface roughness for trapping
dirt particles scraped thereagainst as well as providing direct
passage means for water to flow downwardly to said intermediate
sheet,
d. said intermediate sheet being of the open cell type so that
water can pass therethrough, the surface of said intermediate sheet
being of relatively rough texture,
e. a moisture tray disposed beneath and supporting said
intermediate sheet, said tray being imperforate and constructed as
a receptacle means for water which has passed downwardly from said
intermediate sheet,
f. and means removably securing said tray and sheets together into
a complete assembly.
2. The floor mat of claim 1 which includes friction increasing
means at the interface between said moisture tray and said
intermediate sheet to reduce sliding of said latter sheet on said
tray upon application of forces parallel to the plane of the
mat.
3. The floor mat of claim 2 in which said friction increasing means
comprises a plurality of multidirectional edges raised from the
surface of said tray and engaged by said intermediate sheet.
4. The floor mat of claim 2 in which said friction increasing means
comprises a rough sandylike surface on said tray and engaged by
said intermediate sheet.
5. A floor mat comprising, in combination:
a. a thin top sheet for wiping the feet thereon, said top sheet
being penetrable by water but relatively impenetrable by particles
of dirt,
b. an intermediate sheet of resilient spongelike material disposed
beneath and supporting said top sheet and with said intermediate
sheet being constructed to hold water therein which has passed
downwardly from said top sheet,
c. a moisture tray disposed beneath and supporting said
intermediate sheet, said tray being imperforate and constructed as
a receptacle means for water which has passed downwardly from said
intermediate sheet, said moisture tray comprising:
1. a sheet of thin material having a flat planular central
surface,
2. and a plurality of multidirectional raised ribs in said surface
which support said intermediate sheet and reduce sliding of said
latter sheet on the tray,
3. the edge portion of said tray curving downwardly to form a
downwardly extending edge,
d. and means removably securing said tray and sheets together into
a complete assembly, said securing means comprising:
1. a frame,
2. a rib extending downwardly from said frame.
3. a plurality of spaced lugs snap-fittingly locking the said
downwardly extending tray edge thereover,
4. and a plurality of spaced nibs penetrating through said top and
intermediate sheets.
6. The floor mat of claim 5 wherein said raised ribs are formed by
concave depressions in the bottom surface of said tray, and which
includes a rubberlike mat-supporting foot disposed in at least one
of said depressions.
Description
This invention relates to a floor mat, and more particularly to an
improved mat for wiping off dirty and wet shoes, boots and the
like, and which includes a plurality of layers with the top layer
being disposable.
In accordance with the invention, the floor mat includes a top
layer which functions to hold dirt and debris wiped onto it from
the shoe or boot. A resilient intermediate layer soaks up moisture
which may pass through the top layer and also serves to strengthen
the top layer when the latter is stepped on. The bottom layer
supports the two top layers and serves as a receptacle for water. A
frame surrounds the three layers and removably holds the assembly
in place.
The accompanying drawing illustrates the best mode presently
contemplated by the inventor for carrying out the invention.
In the drawing:
FIG. 1 is an exploded perspective view of a floor mat constructed
in accordance with the invention;
FIG. 2 is a perspective section of the moisture tray taken on line
2-2 of FIG. 1;
FIG. 3 is a fragmentary perspective of the underside of the
frame;
FIG. 4 is an enlarged section of the assembled mat; and
FIG. 5 is an enlarged fragmentary perspective view of a second
embodiment of moisture tray.
As shown in the drawings, the floor mat generally comprises an
assembly which includes a disposable top layer 1, an intermediate
spongelike layer 2, a bottom layer or tray 3, and a frame 4.
Top layer 1 is made of a thin sheet of flexible, tearable,
wettable, slightly moisture absorbent material such as nonwoven
paper. It's surface should not be extremely smooth, but slightly
rough surfaced. Layer 1 is perforate and is provided with a
plurality of small holes or openings 5 for purposes to be
described.
Middle layer 2 supports layer 1 on tray 3 and comprises a resilient
spongelike sheet of relatively rough texture. A suitable material
for layer 2 has been found to be polyester urethane foam. Layer 2
is of the open cell type. That is, moisture and water can pass
therethrough in any direction.
Tray 3 serves as a moisture or water-receiving and retaining
receptacle and comprises a thin elongated rectangular imperforate
sheet of plastic or other suitable substance. Tray 3 includes a
flat planular central surface 6 having a plurality of raised
corrugations or ribs 7 for purposes to be described. As shown, ribs
7 extend both transversely and longitudinally of the tray, although
they might also extend in other directions.
The edge portion of moisture tray 3 comprises a continuous raised
reinforcing rib 8 separated by a channel 9 from a raised rim or
edge portion 10 which curves downwardly to form a downwardly facing
edge 11.
Frame 4 is made of thin plastic or the like and is adapted to hold
the floor mat assembly together. The frame comprises a generally
vertical rim 12 which merges into an inwardly and upwardly curved
central portion 13, which in turn merges into an inner edge portion
14 which is relatively flat and horizontal. Locking means are
provided to secure frame 4 and moisture tray 3 together. For this
purpose, a thin rib 15 extends downwardly from the junction of
frame portions 13 and 14, with rib 15 having a plurality of spaced
inwardly facing locking lugs 16 thereon. Lugs 16 are provided with
upwardly curved inner surfaces 17 and flat top faces 18, for
purposes to be described.
In addition, means are provided to secure layers 1 and 2 and frame
4 together. For this purpose, a plurality of spaced spears or nibs
19 extend downwardly from the inner edge portion 14 of the
frame.
As shown, top layer 1 and intermediate layer 2 are generally
coextensive with moisture tray 3. However, when the parts are
assembled for securement together, layer 2 preferably extends to
just inwardly of rim 10, while top layer 1 overlaps layer 2 and
extends slightly beyond the edge of the latter.
The floor mat is easily assembled and secured together in the
following manner: Layers 1 and 2 are placed on tray 3, in the
position described above. Frame 4 is then placed thereover and the
edges of the frame and tray are squeezed together. As this is done,
nibs 19 pierce or penetrate through layers 1 and 2. At the same
time, tray rim 10 rides up the curved surfaces 17 of lugs 16 until
the rim edge 11 snaps over the lug edge and rests on top face 18.
The outer edge portions of layers 1 and 2 will be held securely by
nibs 19, while the extreme outer edge of layer 1 will be clamped
between tray rim 10 and frame portions 14 and 15.
Disassembly of the mat is relatively easy, since the entire
assembly is somewhat flexible. The mat may be flexed and tray 3
pushed away from frame 4 until edge 11 is released from locking
lugs 16.
The floor mat of the invention provides a unique combination of
elements which cooperate to provide a new interaction of parts.
When the mat is placed on the floor and a person stands on it to
wipe his feet, top layer 1 serves as means to pick up and hold
particles of dirt and mud on its slightly rough surface. The edges
of openings 5 serve to provide slight additional surface roughness
to assist in picking up the dirt particles scraped thereagainst.
Minor quantities of moisture will be picked up and absorbed by
layer 1.
In many instances, especially in winter, large amounts of water
will be wiped off onto the mat. This water will tend to saturate
layer 1. Openings 5 will serve as passage means to assist flow of
water directly down through layer 1 to middle layer 2, but the
openings are small enough to prevent anything but very minute
quantities of dirt particles from penetrating below the top layer.
Layer 1 is thus penetrable by water but relatively impenetrable by
dirt.
Water and moisture which penetrates down through layer 1 will now
pass into middle layer 2, where it will be soaked up by the
spongelike quality thereof. When layer 2 becomes saturated, or when
layer 2 is squeezed by a person's weight on the mat, water will
then pass downwardly onto imperforate tray 3 which will act as a
water-holding receptacle.
As a person wipes his feet on the mat, he is apt to apply strong
forces parallel to the plane of the mat which tend to slide one
layer over the other. To overcome this problem, means are utilized
to provide a relatively high friction interface between middle
layer 2 and moisture tray 3. In the embodiment shown in FIGS. 1, 2
& 4, corrugations or ribs 7 support layer 2 and provide a
plurality of raised edges extending in different directions which
are engaged by sponge layer 2 under pressure and tend to hold the
latter in place. FIG. 5 shows another embodiment wherein a
substantially infinite number of multidirectional edges are
provided by a rough sandylike finish or coating 20 on the upper
surface of tray 3.
In addition, top layer 1 tends to cling to supporting middle layer
2, due to the rough interface. The spongelike resilient quality of
layer 2 absorbs a substantial portion of the vertical and side
loads applied to layer 1, and prevents the latter from tearing
since downward pressure on layer 1 squeezes it into the surface of
layer 2. The tensile strength of layer 1 can therefore be less than
if layer 2 was not present, since the tensile strength of layer 2
is, in effect, added to the tensile strength of layer 1 and
reinforces the latter.
The lower face of center surface 6 and channel 9 serve as the
primary support for the mat on the floor. To prevent sliding of the
mat thereon means to increase the friction therebetween may be
provided. As shown in the drawing, a plurality of rubberlike feet
21 may be secured in the concave depressions forming the underside
of corrugations 7.
Layer 1, being relatively inexpensive, may be disposed of when a
significant amount of dirt has accumulated thereon, and a new
replacement layer utilized. When tray 3 has become sufficiently
full of water, the mat may be disassembled, spongy layer 2 squeezed
out, tray 3 emptied, layer 1 cleaned or replaced, and the mat
reassembled.
While the mat is shown as rectangular, it may also be circular or
any other suitable shape.
Various modes of carrying out the invention are contemplated by the
inventor.
* * * * *