U.S. patent number 3,576,473 [Application Number 04/744,039] was granted by the patent office on 1971-04-27 for solenoid construction means or the like.
This patent grant is currently assigned to Robertshaw Controls Company. Invention is credited to Raymond J. Fox, Francis S. Genbauffe.
United States Patent |
3,576,473 |
Genbauffe , et al. |
April 27, 1971 |
SOLENOID CONSTRUCTION MEANS OR THE LIKE
Abstract
A solenoid construction wherein a pull coil means is only
adapted to move a plunger means from its deenergized position to a
position intermediate its deenergized position and its fully
actuated position when the pull coil means is energized whereby the
plunger means when disposed in its intermediate position is adapted
to be influenced by a hold coil means so that when the hold coil
means is also energized the same will move the plunger means from
its intermediate position to its fully actuated position and hold
the plunger in its fully actuated position regardless of whether or
not the pull coil means remains energized.
Inventors: |
Genbauffe; Francis S. (Irwin,
PA), Fox; Raymond J. (Glendale, CA) |
Assignee: |
Robertshaw Controls Company
(Richmond, VA)
|
Family
ID: |
24991185 |
Appl.
No.: |
04/744,039 |
Filed: |
July 11, 1968 |
Current U.S.
Class: |
361/194; 335/268;
335/256; 361/210 |
Current CPC
Class: |
H01F
7/1833 (20130101); H01F 7/1607 (20130101) |
Current International
Class: |
H01F
7/16 (20060101); H01F 7/08 (20060101); H01F
7/18 (20060101); H01h 047/00 () |
Field of
Search: |
;317/155.5
;335/266,268,256 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Harris; G.
Claims
I claim:
1. A solenoid construction comprising housing means, a pull coil
means carried by said housing means, a hold coil means carried by
said housing means, and a plunger means carried by said housing
means and being movable relative thereto between a deenergized
position of said plunger means and a fully actuated position
thereof, said pull coil means when energized being adapted only to
move said plunger means from its deenergized position to a position
intermediate its said deenergized position and its said fully
actuated position whereby said coil means are required to be both
energized before said plunger means can be moved thereby to said
fully actuated position thereof.
2. A solenoid construction as set forth in claim 1 wherein said
energized hold coil means is sufficient to maintain said plunger
means in its fully actuated position after said plunger means has
been moved to its fully actuated position by both energized coil
means regardless of subsequent deenergizing and energizing of said
pull coil means.
3. A solenoid construction comprising housing means, a pull coil
means carried by said housing means, a hold coil means carried by
said housing means, and a plunger means carried by said housing
means and being movable relative thereto between a deenergized
position of said plunger means and a fully actuated position
thereof, said coil means being so constructed and arranged in
relation to said plunger means that both coil means are required to
be energized before said plunger means can be moved thereby to said
fully actuated position thereof, said plunger means being
substantially out of magnetic influence of said hold coil means
when said plunger means is in its deenergized position.
4. A solenoid construction as set forth in claim 3 wherein said
pull coil means when energized is adapted only to move said plunger
means from its deenergized position to a position intermediate its
said deenergized position and its said fully actuated position.
5. A solenoid construction as set forth in claim 4 wherein said
plunger means when in said intermediate position thereof is within
the magnetic influence of said energized hold coil means so that
said energized hold coil means can move said plunger means from
said intermediate position thereof to its fully actuated
position.
6. A solenoid construction as set forth in claim 1 wherein said
coil means are disposed in stacked relation in said housing
means.
7. A solenoid construction as set forth in claim 6 wherein a
magnetic separator is disposed between said stacked coil means.
8. A solenoid construction as set forth in claim 6 wherein said
coil means are coaxially aligned and have aligned opening means
passing therethrough for receiving said plunger means.
9. A solenoid construction as set forth in claim 8 wherein a stop
means is carried by said housing means at one end of said opening
means of said hold coil means and against which said plunger means
engages when said plunger means is in its fully actuated
position.
10. A solenoid construction comprising housing means, a pull coil
means carried by said housing means, a hold coil means carried by
said housing means, a plunger means carried by said housing means
and being movable relative thereto between a deenergized position
of said plunger means and a fully actuated position thereof, said
coil means being so constructed and arranged in relation to said
plunger means that both coil means are required to be energized
before said plunger means can be moved thereby to said fully
actuated position thereof, said coil means being disposed in
stacked relation in said housing means, said coil being coaxially
aligned and having aligned opening means passing therethrough for
receiving said plunger means, and a stop means being carried by
said housing means at one end of said opening means of said hold
coil means and against which said plunger means engages when said
plunger means is in its fully actuated position, said housing means
and said stop means being formed of magnetic material.
11. In combination, an electrical power source, a pull coil means,
a hold coil means, plunger means operatively associated with said
coil means to be moved thereby from a deenergized position thereof
to a fully actuated position thereof, and means for electrically
interconnecting said power source to said coil means, said pull
coil means when interconnected to said power source by said
interconnecting means being adapted to only move said plunger means
from its deenergized position to a position intermediate its said
deenergized position and its fully actuated position whereby said
coil means must be simultaneously interconnected to said power
source by said interconnecting means before said plunger means can
be moved from its said deactuated position to its said fully
actuated position.
12. In combination, an electrical power source, a pull coil means,
a hold coil means, plunger means operatively associated with said
coil means to be moved thereby from a deenergized position thereof
to a fully actuated position thereof, and means for electrically
interconnecting said power source to said coil means, said coil
means being so constructed and arranged in relation to said plunger
means that both coil means must be simultaneously interconnected to
said power source by said interconnecting means before said plunger
means can be moved from its said deactuated position to its said
fully actuated position because when only said pull coil means is
interconnected to said power source said pull coil means is adapted
to only move said plunger means from its deenergized position to a
position intermediate its said deenergized position and its fully
actuated position, said hold coil means being sufficient to
maintain said plunger means in its fully actuated position as long
as said interconnecting means is interconnecting said power source
to said hold coil means and after said plunger means has been moved
to its fully actuated position by said interconnecting means
interconnecting both coil means to said power source regardless of
subsequent disconnecting and interconnecting of said pull coil
means to said power source by said interconnecting means.
13. In combination, an electrical power source, a pull coil means,
a hold coil means, plunger means operatively associated with said
coil means to be moved thereby from a deenergized position thereof
to a fully actuated position thereof, and means for electrically
interconnecting said power source to said coil means, said coil
means being so constructed and arranged in relation to said plunger
means that both coil means must be simultaneously interconnected to
said power source by said interconnecting means before said plunger
means can be moved from its said deactuated position to its said
fully actuated position, said plunger means being substantially
disposed out of magnetic influence of said hold coil means when
said plunger means is in its deenergized position and said
interconnecting means is only interconnecting said hold coil means
to said power source.
14. A combination as set forth in claim 13 wherein said pull coil
means when interconnected to said power source by said
interconnecting means is only adapted to move said plunger means
from its deenergized position to a position intermediate its said
deenergized position and its fully actuated position.
15. A combination as set forth in claim 14 wherein said plunger
means when in said intermediate position thereof is within the
magnetic influence of said hold coil means so that when said hold
coil means is interconnected to said power source by said
interconnecting means and thus energized hold coil means can move
said plunger means from said intermediate position thereof to its
fully actuated position.
16. In combination, an electrical power source, a pull coil means,
a hold coil means, plunger means operatively associated with said
coil means to be moved thereby from a deenergized position thereof
to a fully actuated position thereof, and means for electrically
interconnecting said power source to said coil means, said coil
means being so constructed and arranged in relation to said plunger
means that both coil means must be simultaneously interconnected to
said power source by said interconnecting means before said plunger
means can be moved from its said deactuated position to its said
fully actuated position, said interconnecting means having means
for placing said coil means in parallel across said power source to
energize both of said coil means.
17. A combination as set forth in claim 16 wherein said
interconnecting means has means for placing a load in parallel
relation with said pull coil means across said power source.
18. A combination as set forth in claim 17 wherein said
interconnecting means has means for disconnecting said load and
said pull coil means from said power source while maintaining said
hold coil means across said power source.
19. A combination as set forth in claim 11 wherein said coil means
are disposed in stacked relation in a housing means.
20. A combination as set forth in claim 19 wherein a magnetic
separator is disposed between said stacked coil means, said coil
means being coaxially aligned and having aligned opening means
passing therethrough and receiving said plunger means.
Description
This invention relates to an improved solenoid coil construction as
well as to an improved circuit for operating the same or the
like.
It is well known that various pull-hold solenoids have been
provided wherein a pull winding or coil is adapted to fully move an
associated plunger member from its deenergized position to its
fully actuated position, such prior known pull-hold solenoid
constructions also having a hold winding or coil that will maintain
the plunger in its fully actuated condition whereby the pull coil
winding or coil is deenergized while the hold winding or coil
remains energized to maintain the plunger in its fully actuated
position.
However, according to the teachings of this invention, a solenoid
construction is provided wherein both the pull coil and the hold
coil must be energized to move the plunger means from its
deenergized position to its fully actuated position, the solenoid
construction of this invention thereafter permitting loading or
unloading of the pull coil while the hold coil as fully energized
without having adverse transformer action between the coils so as
to minimize effects of loading which result in more uniform hold
characteristics of the solenoid construction of this invention.
In particular, one embodiment of the solenoid construction of this
invention comprises a pull coil and a hold coil disposed in stacked
coaxial relation with a magnetic separator therebetween and being
so constructed and arranged relative to the plunger that when the
pull coil is energized, the same is only adapted to move the
plunger from its deenergized position to an intermediate position
intermediate the deenergized position and the fully actuated
position of the plunger, such intermediate position of the plunger
being within the influence of the hold coil so that the energized
hold coil will move the plunger from such intermediate position to
its fully actuated position and maintain the same in its fully
actuated position even though the pull coil is subsequently loaded
and unloaded in an alternating manner.
Accordingly, it is an object of this invention to provide an
improved solenoid construction having one or more of the novel
features set forth above or hereinafter shown or described.
Another object of this invention is to provide an improved solenoid
circuit means, the circuit means having one or more of the novel
features set forth above or hereinafter shown or described.
Other objects, uses and advantages of this invention are apparent
from a reading of this description, which proceeds with reference
to the accompanying drawings forming a part thereof and
wherein:
FIG. 1 is a cross-sectional view of the improved solenoid
construction of this invention, the plunger thereof being in its
deenergized position.
FIG. 2 is a schematic view illustrating the solenoid construction
of FIG. 1 and the electrical circuit of this invention, the plunger
means being in its fully actuated condition and the pull coil being
fully loaded.
FIG. 3 is a view similar to FIG. 2 and illustrates the pull coil in
its deenergized condition while the hold coil maintains the plunger
in its fully actuated position.
While the various features of this invention are hereinafter
described and illustrated as being particularly adaptable for
providing a single operating solenoid construction means, it is to
be understood that the various features of this invention can be
utilized singly or in any combination thereof to provide other
types of solenoid operated systems.
Therefore, this invention is not to be limited to only the
embodiments illustrated in the drawings because the drawings are
merely utilized to illustrate one of the wide variety of uses of
this invention.
Referring now to FIG. 1, the improved solenoid construction of this
invention is generally indicated by the reference numeral 10 and
comprises a housing means or external magnetic yoke means 11
carrying a hold winding or coil means 12 insulated therefrom by
suitable insulating means 13 as well as from a pull winding or coil
means 14 also carried by the housing means 11 and insulated
therefrom by the insulating means 13.
The coil means 12 and 14 are disposed in stacked coaxial aligned
relation in the housing means 11 and have a magnetic separating
washer means 15 disposed therebetween for a purpose hereinafter
described. A nonmagnetic tube or guide 16 is carried by the housing
means 11 and passes through suitable opening means 17 and 18 of the
coil means 12 and 14 while being spaced therefrom by the electrical
insulating means 13 as illustrated so as to provide a guide path
for axial movement of a cylindrical magnetic plunger means 19.
A magnetic stop member 20 is disposed in the guide tube 16 at the
upper end thereof and has a conical lower end surface 21 to be
engaged against a concave conical end surface 22 of the upper end
of the plunger means 19 when the same is moved to its fully
actuated position so as to limit the upward movement of the plunger
means 19. When the coil means 12 and 14 are not energized, the
plunger means 19 moves to and remains in the deactuated or
deenergized position as illustrated in full lines in FIG. 1 wherein
the lower end of the plunger means 19 will be disposed against
suitable external stop means 23 or the like.
As previously stated, the coil means 12 and 14 and plunger means 19
are so constructed and arranged that when the plunger means 19 is
in its deenergized position as illustrated in FIG. 1, energizing of
just the hold coil means 12 will not cause movement of the plunger
means 19 as the plunger means 19 in its deenergized position is
substantially out of the magnetic influence of the thus energized
hold coil means 12.
However, when just the pull coil means 14 is energized, the plunger
means 19 is moved upwardly in FIG. 1 to a position intermediate the
deenergized position illustrated in FIG. 1 and the fully actuated
condition thereof wherein the end means 22 of the plunger means 19
will be disposed against the stop means 20, so that the energized
pull coil means 14 cannot move the plunger means 19 from its fully
deenergized position to its fully actuated position.
However, when the plunger means 19 is disposed in such intermediate
position by the energized pull coil means 14, the plunger means 19
has been moved within the field of influence of the hold coil means
12 so that if the hold coil means 12 is also energized while the
plunger means 19 is in its intermediate position, the hold coil
means 12 is adapted to move the plunger means 19 from its
intermediate position to its fully actuated position against the
stop means 20 and to maintain the same against the stop means 20
even though the pull coil means 14 should be subsequently
deenergized.
Therefore, it can be seen that the solenoid construction 10 of this
invention requires that both coil means 12 and 14 must be energized
to move the plunger means 19 from its deenergized position of FIG.
1 to its fully actuated position against the stop means 20. Because
both coils 12 and 14 are required to move the plunger means 19 to
its fully actuated position, the pull coil means 14 can be made
smaller than in prior art solenoid constructions, which with a
reduction in any transformer effect that might be caused between
the coils 12 and 14 due to the use of common magnetic separator or
flux shunting washer 15 allows a load to remain connected to the
pull coil 14 without causing the pull coil 14 to be overheated and
burn out.
While the solenoid construction 10 of this invention can be
utilized in different manners, the solenoid construction 10 can be
utilized in the circuit means of this invention, which is generally
indicated by the reference numeral 24 in FIGS. 2 and 3 and now to
be described.
As illustrated in FIG. 2, a pair of leads 25 and 26 are
respectively adapted to be electrically interconnected to a pair of
power source leads L.sup.1 and L.sup.2 provided from a suitable
power source 45 (FIG. 3) when a switch means 27 is moved from its
open position to its closed position as illustrated in FIG. 2, the
leads 25 and 26 respectively being interconnected to opposed sides
28 and 29 of the hold coil means 12. A pair of leads 30 and 31 are
respectively interconnected to the leads 25 and 26 with the lead 30
being interconnected to a contact 32 of an electrical switch 33 and
with the lead 31 being interconnected to one side 34 of a load
35.
The switch means 33 includes a switch blade 36 adapted to cooperate
with the contact 32 and is interconnected by a lead 37 to the other
side 38 of the load 35.
The pull coil means 14 of the coil construction 10 of this
invention has one side 39 thereof interconnected by a lead 40 to
the lead 37 intermediate the load 35 and the switch means 33 while
the other side 41 of the coil means 14 is interconnected by a lead
42 to the lead 31.
The operation of the system 24 will now be described.
When it is initially desired to pull the plunger means 19 from its
deactuated or deenergized position of FIG. 1 to its fully actuated
condition illustrated in FIG. 2, the switch blade 36 must be
disposed against the contact 32 as illustrated in FIG. 2 and when
the switch means 27 is moved to its closed position to interconnect
the leads 25 and 26 to the power source leads L.sup.1 and L.sup.2,
it can be seen that the coil means 12 and 14 are respectively
placed in parallel across the power source leads L.sup.1 and
L.sup.2 so that the plunger means 19 can be moved to its fully
actuated position in the manner previously described, the load 35
also being placed in parallel relation with the coil means 12 and
14 across the power source leads L.sup.1 and L.sup.2.
Thereafter, as long as the hold coil means 12 remains energized,
subsequent opening and closing of the switch blade 36 of the switch
means 33 as illustrated in FIG. 3 will not affect the plunger means
19 as the same will remain in its actuated position and the pull
coil means 14 and 35 can be subsequently connected and disconnected
from the power source leads L.sup.1 and L.sup.2 by the switch 33,
the magnetic separator or flux shunting washer 15 of the solenoid
construction 10 preventing the energized hold coil means 12 from
producing a transformer effect on the pull coil 14 whereby the pull
coil 14 can be completely disconnected from the power source leads
L.sup.1 and L.sup.2 by the switch means 33 or can remain loaded by
the switch blade 36 being disposed beneath the contact 32 without
having the pull coil 14 being overheated and burning out.
Therefore, it can be seen that this invention not only provides an
improved solenoid construction, but also this invention provides an
improved electrical circuit means for such a solenoid construction
or the like.
* * * * *