U.S. patent number 3,576,075 [Application Number 04/803,006] was granted by the patent office on 1971-04-27 for orthodonic device.
Invention is credited to Edward A. Scott.
United States Patent |
3,576,075 |
Scott |
April 27, 1971 |
ORTHODONIC DEVICE
Abstract
A jig for the fabrication of orthodonic casts which comprises
first and second plates separated by several vertical posts that
maintain a fixed vertical spacing between the plates. The plates
support model molds in opposed relationship. An alignment bracket
is also provided for vertical alignment of the first model. The jig
is used by placing plaster in one mold, embedding the first of a
set of maxillary and mandibular models, preferably the mandibular,
of a patient's teeth in the plaster and aligning the model with the
alignment bracket to insure that the occulusion plane lies about
midway between the finished casts. The mold on the second plate is
then filled with plaster, the second model, preferably the
maxillary, is temporarily attached to the model in the hardened
cast and the assembly is inverted and placed over the plate with
the soft plaster by engaging the vertical posts between the plates.
This presses the second model into the soft plaster to a uniform
depth and insures the preparation of precisely shaped casts.
Inventors: |
Scott; Edward A. (Garden Grove,
CA) |
Family
ID: |
25185313 |
Appl.
No.: |
04/803,006 |
Filed: |
February 27, 1969 |
Current U.S.
Class: |
433/34; 264/225;
425/2; 425/128; 425/195; 433/213; 264/51; 425/4R; 425/177;
433/49 |
Current CPC
Class: |
A61C
9/00 (20130101) |
Current International
Class: |
A61C
9/00 (20060101); A61c 011/00 () |
Field of
Search: |
;32/32,40
;18/5.7,34.1 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Peshock; Robert
Claims
I claim:
1. A device for the fabrication of precisely uniform orthodonic
casts comprising first and second generally flat plates, a pair of
dental base molds positioned substantially centrically, one of each
of said plates with their bases engaged on said plates, said molds
having a generally flat-bottomed cup configuration with a flat base
and upright walls defining an enclosure for surrounding a dental
model; a plurality of posts orthogonal to said plates and supported
on at least one of said plates, means carried by the other of said
plates to engage the free ends of said posts whereby to precisely
orient said other of said plates to the plate supporting said posts
in both vertical and horizontal planes and thereby precisely orient
said molds to each other.
2. The device of claim 1 wherein said molds are removably secured
to said plates.
3. The device of claim 1 wherein said plates are triangular in
shape and are separated by a post positioned at each apex of the
triangular plates.
4. The device of claim 1 in combination with an alignment bracket
comprising a crossbar and an upright crossbar support post secured
thereto to position said crossbar approximately midway between said
first and second plates.
5. The device of claim 1 wherein said plates are formed of a rigid
foamed plastic.
6. The device of claim 5 wherein said foamed plastic comprises
expanded polystyrene beads.
7. The method of forming orthodonic casts that comprises: placing a
dental model in unobstructed open view in soft plaster maintained
in a cast mold affixed to a first generally flat plate, embedding
said model in said plaster at a predetermined height by passing the
crossbar of a bracket having at least one leg corresponding to said
predetermined height over the model while pressing said model into
said plaster to permit said bar to clear the top of said model,
occluding the opposite model to the aforesaid model by positioning
wax bites between the models and bringing said models into
occlusion, temporarily securing said models in said occlusion,
inverting the assembly of said first plate and said occluded models
above a second, generally flat plate bearing a second mold filled
with soft plaster and forcing said opposite model into the soft
plaster in said second mold while positioning vertical posts of
predetermined height between said first and second plates to align
the horizontal and vertical positions of said models in said molds.
Description
DESCRIPTION OF THE INVENTION
Orthodonic casts are commonly used in dental offices as permanent
records of a patient's teeth. The casts are often displayed in the
office and accordingly, there is a need for the preparation of
uniformly shaped and neatly appearing casts. The casts are prepared
by first forming plaster models of the pathient's teeth from an
impression mold that has been formed on the patient. For strength
and ease of storage, these models are then generally cast in a
plaster base to prepare the final orthodonic cast. Presently,
models are hand formed into the cast which is trimmed into final
shape by sawing or grinding. The hand labor is tedious and is not
precise so that variations occur in the shape and size of the
casts.
Some attempts have been made to introduce uniformity by jigs for
holding molds for the casts; however, these prior approaches have
not been widely accepted because the jig structure has been too
cumbersome and unwieldy, In U.S. Pat. No. 2,545,249 a jig is
described having top and bottom plates, vertical posts with
adjustable sliding clamps and a vertical back plate that aligns the
plates and offers attachment for the cast molds. Although uniformly
shaped casts can be made with the jig, the back plate obstructs
access to the molds and renders it difficult to make minor
adjustments in the models or to remove excess plaster during the
casting operation. The use of adjustment clamps on the vertical
posts also needlessly complicates the setting of the jig for the
casting operation.
It is an object of this invention to provide a simple and direct
method for forming orthodonic casts.
It is also an object of this invention to provide an apparatus for
use in the method.
It is a further object of this invention to provide said method and
apparatus with the facility to prepare uniformly shaped casts.
Other and related objects will be apparent from the following
description of the invention.
The preceding objects are achieved by the apparatus and use thereof
of this invention. The apparatus comprises first and second
generally flat plates each of which support, in a substantially
centric position, a dental base mold having a generally
flat-bottomed, cup configuration with a flat base and upright walls
defining an enclosure for surrounding a dental model; a plurality
of posts orthogonal to said plates supported on one of said plates
and bores in the other of said plates to receive the free ends of
the posts with fixed vertical indexing means carried by one of said
plates and said posts to index the plates at a fixed and
predetermined vertical separation. Also included in the device is a
bracket having a crosspiece supported at a fixed vertical height
above the base molds.
The apparatus is used by forming the usual models of the patient's
teeth and then filling one of the base molds with plaster and
centrically placing a model in the soft plaster. The alignement
bracket is then passed over the model to force it to the correct
vertical position in the soft plaster. Plaster is then placed in
the other mold, the remaining model is temporarily secured to the
first model and the vertical posts are placed between the plates
while inverting the assembly of hardened cast and models over the
mold containing the soft plaster. This embeds the remaining model
to the correct depth in the soft plaster and results in precisely
shaped casts which can be removed from the molds after the plaster
has hardened. The molds can be cleaned for reuse or, in one
embodiment, can be discarded.
The invention will now be described by reference to the FIGS. of
which:
FIG. 1 shows the jig of the invention;
FIG. 2 shows the first steps in the method of forming the casts
with the jig;
FIG. 3 shows the final steps in the method of forming the
casts;
FIG. 4 shows an alternate alignment bracket; and
FIG. 5 shows an alternate, disposable plate and cast mold for use
in the invention.
Referring now to FIG. 1, the jig comprises a first plate 10 and a
second similar plate 12 from which depend upright posts 14. The
plates support cast molds 16 and 17 which are generally
flat-bottomed, cup-shaped molds having a flat base 18 with upright
walls defining a polygon with diverging sidewalls 23 and 25,
converging rear walls 27 and a posterior wall 20 perpendicular to a
longitudinal axis passing through the central front edge 21. The
particular shape of the cast mold is not critical and any similarly
shaped mold can be used; however, the particularly illustrated mold
is preferred because it readily accommodates most dental models and
results in a neatly appearing cast. The molds 16 and 17 are
conventional in construction and are formed from a flexible
plastic, e.g., soft rubber, polyethylene, etc.
The molds 16 and 17 are secured to the base plates 10 and 12 by
cutting a polygon cavity in the center of the plates as shown at
24. The cavity 24 is sized to conform to the periphery of the base
of the molds so that the molds can be slipped into the cavity in a
snug fit where they are retained until forcibly ejected.
The jig is used in the fabrication of uniform casts in the manner
shown in FIGS. 2 and 3. Conventional wax impressions of the
patient's teeth are made using an impression tray and plaster
models 30 and 40 of the patient's mandibular and maxillary teeth
are prepared. Preferably, the models are formed with a thin base
but still retaining some peripheral tissue roll 31. After the
plaster has hardened, the models are removed from the impression
mold and the buccal and labial surfaces of the models are covered
with a protective strip of adhesive tape 33. The bottom of the
models can then be scored and, prior to use, can be moistened to
facilitate adhesion of the model to the cast.
Mold 17 is then filled with plaster 32 and model 30 is placed
centrically in the mold. Some excess plaster will ooze from the top
of the mold during this operation and it can be readily removed
from the mold and the plate. The vertical alignment of the model in
the cast is then made with the alignment bracket which has upright
posts 34 of a predetermined length. The bracket is placed on the
work table with the posts resting on the table and the crossbar 36
straddling the cast as shown in FIG. 2. The bracket is then
carefully moved across the model which gently presses the model
into the soft plaster so that bar 36 clears the top of the model.
In this fashion, an exact vertical alignment of the model 30 in
mold 17 can be obtained.
The height of posts 34 of the bracket is approximately half the
height of posts 14 of the casting jig so that the occusal plane of
the models will be cast midway between plates 10 and 12 in the
final casting operation.
After the plaster in mold 17 has hardened, tape 33 is stripped off
the cast and any excess plaster not previously removed is carefully
broken off the cast. The remaining model, e.g., the maxillary model
40 is then temporarily secured to the hardened cast. The correct or
centric positioning of the maxillary is insured by the use of wax
bite guides 41 which are placed between the models which are then
occluded as shown in FIG. 3. To retain the occlusion, rubber bands
42 and 43 are placed about the model and the mandibular cast.
Mold 16 is then placed in plate 10 and filled with plaster 44. The
assembly of the mandibular cast, maxillary model 40 and mold 17 in
plate 12 is inverted over plate 10 and posts 14 are guided into
engagement with bores 22 in plate 10 to rest on the work surface.
This forces model 40 into the correct vertical and horizontal
alignment in mold 16. After the plaster 44 has hardened, bands 42
and 43 can be cut and removed and the casts can be removed from the
molds which are then cleaned for reuse. The bands can be slipped
between the base of the mold and plate 17, or attachment means such
as hooks 47 can be provided as shown in FIG. 2.
FIG. 4 illustrates an alternative alignment bracket which can be
used with plate 12 and its upright posts 14 in the method shown in
FIG. 2. In use of this bracket, sleeve 62 is slid over the anterior
post 14 so that the end of the sleeve 62 rests on plate 12.
Crossbar 64 can then be swung over model 30 while gently forcing
the model into the soft plaster 32 until the bar 64 clears the top
of the model. A handle 66 can be fastened to bar 64 with rivet 68
to provide a grip on the bar while it is moved across the model. As
with bracket 36, the crossbar 64 is secured to the sleeve 63 at a
predetermined height so that model 30 is positioned in mold 17 at
approximately half the distance between molds 16 and 17 in the
assembled jig.
FIG. 5 illustrates an alternative plate having an integral mold
formed with base 54 and walls 52 which are substantially of the
same configuration as previously described with regard to FIG. 1.
Plate 50 and the mold are preferably formed of a cellular or foamed
plastic such as polystyrene foam or expanded polystyrene beads.
Other foamed plastics such as foamed polyurethanes or foamed
polyolefins can also be used. Of these, the expanded polystyrene
beads are preferred for their low cost, strength and ease of
separation from the plaster casts. Polystyrene foams having
densities from 1 to about 2 pounds per cubic foot, preferably of
about 1.5 pounds per cubic foot are particularly useful. The plate
50 is formed by conventional molding of the polystyrene beads by
expanding the beads against a metal die to form the mold and plate
50 in a single operation. Preferably, the die has bosses which
provide the alignment bores 56 in the plate 50 to receive the ends
of the vertical alignment posts 58. A flange or washer 60 can be
placed on each end of these posts as shown so that the flange
surface bears against the surface of plate 50 when the posts are
inserted in the bores 56. The low cost of the foamed plastics
permits the plate 50 to be discarded after its use or, if desired,
the plates 50 can be retained as protective covers for the
casts.
The invention has been described with reference to illustrated
modes of practice which presently constitute the best mode of
practice contemplated. It is of course apparent that various
changes in the shape and structure of the invention can be made
without departing from the scope of the invention which is defined
by the following claims.
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