U.S. patent number 3,575,174 [Application Number 04/840,962] was granted by the patent office on 1971-04-20 for sanitary napkin.
This patent grant is currently assigned to Personal Products Company. Invention is credited to Ernest Mogor.
United States Patent |
3,575,174 |
Mogor |
April 20, 1971 |
SANITARY NAPKIN
Abstract
A sanitary napkin which is formed in either a curved or flat
configuration, tapered toward its rearward end, and is maintained
in its shaped configuration by deep embossed channels impressed
through the cover and into the core of the napkin to compression
bond the two components together. The deep embossed channels are
positioned near the lateral and end edges on the top surface of the
napkin and at the rearward end on the bottom surface of the
napkin.
Inventors: |
Mogor; Ernest (North Brunswick,
NJ) |
Assignee: |
Personal Products Company
(N/A)
|
Family
ID: |
25283678 |
Appl.
No.: |
04/840,962 |
Filed: |
July 11, 1969 |
Current U.S.
Class: |
604/385.01;
604/373; 604/370 |
Current CPC
Class: |
A61F
13/51121 (20130101); A61F 13/47272 (20130101); A61F
13/4758 (20130101); A61F 13/47218 (20130101); A61F
13/4756 (20130101); A61F 2013/530131 (20130101); A61F
13/64 (20130101); A61F 13/539 (20130101); A61F
2013/5694 (20130101); A61F 2013/15821 (20130101); A61F
13/537 (20130101); A61F 2013/51409 (20130101); A61F
2013/53721 (20130101) |
Current International
Class: |
A61F
13/15 (20060101); A61F 13/56 (20060101); A61f
013/16 () |
Field of
Search: |
;128/290 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Rosenbaum; Charles F.
Claims
I claim:
1. A sanitary napkin comprising a core of absorbent fibrous
material and a fluid pervious cover overlying at least the top
surface of said core, said cover and said core being compression
bonded together on the top of said core along relatively narrow
embossed lines spaced inwardly from the lateral and end edges of
said napkin, said embossed lines forming a dense channel extending
longitudinally near each of the lateral edges of said napkin and a
dense channel extending transversely near each of the end edges of
said napkin, said longitudinally extending channels and
transversely extending channels being connected together at their
respective ends and being impressed to a depth of at least one-half
the thickness of said napkin, and a deeply embossed wedge-shaped
channel impressed from the bottom of said napkin at the rearward
end thereof, the apex of said wedge-shaped channel being positioned
medially and directed towards the forward end of said napkin and
extending a distance less than half of the length of said napkin,
said wedge-shaped channel forming a correspondingly shaped and
positioned ridge on the top of said napkin whereby the napkin is
narrowed at the rearward end thereof.
2. The sanitary napkin of claim 1 wherein said napkin is provided
with attachment tabs extending beyond the ends thereof.
3. The sanitary napkin of claim 1 wherein said napkin is arcuate
longitudinally with its ends being curved upwardly, the arcuate
configuration of said napkin being stabilized and maintained by
said longitudinally extending dense channels impressed from the top
of said napkin.
4. The sanitary napkin of claim 1 wherein said napkin is tabless,
the cover being folded back upon itself at the forward and rearward
ends thereof and being compression bonded to said napkin within
said transversely extending channels impressed from the top of said
napkin.
5. The sanitary napkin of claim 1 wherein said cover includes a
longitudinally extending fluid-pervious central panel overlying the
top surface of said napkin in the area bonded by said
longitudinally and transversely extending dense channels, said
central panel being of greater free area than the rest of said
cover which extends and overlaps said core on the bottom surface
thereof.
6. The sanitary napkin of claim 5 wherein said central panel of
said cover is a loose knit fabric and the rest of said cover is a
nonwoven fabric.
Description
BACKGROUND OF THE INVENTION
This invention relates to sanitary napkins and more particularly to
an improved tapered sanitary napkin having structural and form
stability whether formed into a curved, tapered configuration or a
flat, tapered configuration.
Sanitary napkins have been made in a variety of shapes and have
incorporated numerous structural features in attempts to provide an
article of such nature which fulfills its absorbing function and
which is also comfortable and nonchaffing when worn. In some
instances the provision of a more effective absorbing medium has
been emphasized whereas in others a greater consideration has been
given to providing a sanitary napkin which fits comfortably.
Sanitary napkins commonly used are characterized by having the
shape of a rectangular parallelepipedon and include an enclosing
cover of fluid permeable material which is elongated at both ends
of the napkin to provide attachment tabs intended to be secured to
sanitary belt clasps at the front and rear of the wearer. In use,
suspensory tension forces bend the ends of the sanitary napkin
upwardly in a longitudinal direction while compression forces,
particularly in the region rearward of the vulva between the
buttocks, bend the sides of the napkins downwardly in a transverse
direction so that the napkin will conform to the contours of the
female pubic area. Such external forces causing the pad to bend and
bunch up to fit the anatomy of the pubic area, produce irregular
surfaces in the napkin, particularly in those portions of the
sanitary napkin adapted to be placed adjacent the wearer. The
irregularities generally take the form of folds, triangles,
valleys, ridges or flutes and are most severe just forward of the
downwardly folded posterior section preventing intimate contact
between the napkin and the wearer in the area of the vulva where a
snug fit is most requisite. In addition, tension on the attachment
tabs necessary to maintain the folded shapes produces discomfort
and irritation.
To alleviate this problem, at least to some extent, sanitary
napkins have been made with rearward portions of reduced size to
more nearly conform them with the configuration of the anatomy in
the area of the buttocks. Such a reduction in size has been
accomplished by reducing the amount of absorbent material in the
rearward end of the napkin either by cutting away portions of the
napkin along the sides at the rearward end or forming the napkin
initially with less absorbent material in the rearward portion.
While generally such procedures have been satisfactory from the
standpoint of comfort, considerable sacrifice is made with respect
to providing an effective absorbing medium for the overall
performance of the sanitary napkin.
Another approach, in addition to forming a sanitary napkin with a
reduced size in the rearward portion, has been to provide a
sanitary napkin having a preformed arcuate configuration in the
longitudinal direction thereby obviating the tensional forces
required to be applied through the attachment tabs and suspensory
devices for bending an initially flat sanitary napkin into the
desired arcuate configuration conforming to the anatomy existent in
the perineal region of the female. For sanitary napkins to obtain
such a preformed, arcuate configuration, it has been necessary to
build in stabilizing forces within the napkin itself. This has
usually been provided by having shrinkable elements strategically
placed within the sanitary napkin or by having thermoplastic or
thermosetting moldable elements strategically distributed through
the napkin which, upon activation by heat or chemical treatment,
are effective to draw the sanitary napkin into the desired arcuate
configuration or which, by placement into suitable molding forms,
are effective to mold the sanitary napkin into its desired
configuration. Such approaches, however, have had a two-fold
disadvantage. Firstly, the necessary steps of shrinking or of
molding have reduced the rate at which such sanitary napkins can be
formed in a sanitary napkin production line thereby substantially
increasing the cost thereof beyond that which is economically
feasible for a consumer product. Secondly, the inclusion of such
shrinkable or moldable elements in such sanitary napkins have
substantially reduced the effective absorption characteristics
thereof. The sanitary napkin of the present invention eliminates,
among others, all of the above problems and difficulties and
provides a sanitary napkin which not only fits comfortably but also
fulfills its absorbing function to a greatly improved extent.
Summary of the Invention
According to the present invention a sanitary napkin is provided
having a highly effective absorbent core portion. The napkin is so
constructed that it is maintained comfortably in direct and
intimate contact with the body of the wearer so that its inherent
absorbing capacity is effectively utilized. The sanitary napkin
comprises, generally, a core of absorbent fibrous material and a
fluid pervious cover overlying at least the surface of the core
adapted to be worn against the body. The cover and the core are
compression bonded together on the top surface of said core along
relatively narrow embossed lines spaced inwardly from the lateral
and end edges of the napkin. The embossed lines form dense channels
extending longitudinally near the lateral edges of the napkin and
dense channels extending transversely near each of the end edges of
the napkin. The longitudinally extending and the transversely
extending channels are connected together at their respective ends
and are impressed to a depth of at least one-half the thickness of
the napkin. A deeply embossed wedge-shaped channel is impressed
from the bottom of the napkin at the rearward end, the apex of the
wedge-shaped channel being positioned medially and directed towards
the forward end of the napkin. The wedge-shaped channel extends
forwardly in the napkin a distance less than half the length of the
napkin and forms a correspondingly shaped and positioned ridge on
the top of the napkin so that the napkin is narrowed at the
rearward end thereof without reducing the amount of absorbent
material existent in the rearward end of the napkin.
A significant feature of the sanitary napkin of the present
invention is the manner in which the cover and the absorbent core
are compression bonded together within the aforementioned embossing
channels to impart to the preformed napkin form stability and
integrity thereby minimizing undesirable distortions of the napkin
when worn and assuring desirable conformability of the napkin, thus
making the napkin more comfortable to the wearer.
Further in accordance with the present invention, the napkin can be
preformed in an arcuate configuration in the longitudinal
direction, i.e., the ends curving upwardly to conform to the
exterior female pubic area. The longitudinally extending channels
embossed into the napkin impart thereto structural stability and
integrity thereby maintaining the napkin in its desired arcuate
configuration.
Further in accordance with the present invention, the sanitary
napkin can be made with or without attachment tabs. When it is
desired to provide a tabless napkin, the cover material existent at
the ends of the napkin is folded upon itself and is compression
bonded to the napkin within the transversely extending channels
embossed near the ends of the napkin.
These and other attendant features and advantages of the present
invention will become even more apparent from the detailed
description of the preferred embodiments presented below when read
in conjunction with the appended drawings wherein:
FIG. 1 is a perspective view of one embodiment of the sanitary
napkin shown upside down to present the bottom view;
FIG. 2 is a perspective view of the napkin of FIG. 1 as seen from
the top;
FIG. 3 is a plan view of the sanitary napkin viewed from the bottom
and which shows in phantom lives the shape of the sanitary napkin
prior to being formed into a tapered configuration in accordance
with the present invention;
FIG. 4 is a cross-sectional view taken along line 4-4 of FIG.
2;
FIG. 5 is a cross-sectional view taken along line 5-5 of FIG.
2;
FIG. 6 is a cross-sectional view taken along line 6-6 of FIG.
2;
FIG. 7 is a perspective view of another embodiment of the sanitary
napkin showing shortened tabs of cover material at the ends of the
core which will ultimately be folded to provide the sanitary napkin
in tabless form;
FIG. 8 is a perspective view of the completed napkin embodiment of
FIG. 7;
FIG. 9 is a fragmentary, cross-sectional view of the napkins of
FIGS. 7 and 8 showing the folding over and securing of the cover at
the end of the napkin;
FIG. 10 is a perspective view of a flat embodiment of the sanitary
napkin shown in tabless form but with attachment tabs also shown in
phantom lines.
FIG. 11 is a diagrammatic view of apparatus for making an arcuately
shaped sanitary napkin in accordance with the present
invention;
FIG. 12 is another diagrammatic view of the apparatus of FIG. 11
but showing a sanitary napkin being formed into its arcuate
configuration at a different stage of its manufacture;
FIG. 13 is a diagrammatic view of apparatus for making a flat
sanitary napkin in accordance with the present invention;
FIG. 14 is a sectional view of the apparatus of FIG. 13 showing the
formation of the tapered rearward end of the sanitary napkin of the
present invention;
FIG. 15 is a transverse, cross-sectional view of the apparatus and
napkin taken along line 15-15 of FIG. 14;
FIG. 16 is a perspective view of the anvil plate of the apparatus
depicted in FIGS. 11 through 15 showing the wedge-shaped forming
member used to form the tapered rearward portion of the sanitary
napkin of the present invention;
FIG. 17 is a fragmentary, perspective view of the embossing roll of
the apparatus of FIGS. 11 through 15 showing the embossing die for
impressing into the top of the napkin the longitudinally extending
and transversely extending channels;
FIG. 18 is a fragmentary, frontal view taken approximately along
line 18-18 of FIG. 12;
FIG. 19 is a diagrammatic view of the apparatus of FIG. 11, but
showing a sanitary napkin being formed into an arcuate
configuration without attachment tabs; and
FIG. 20 is a diagrammatic view of the apparatus of FIG. 13, but
showing a flat sanitary napkin being formed without attachment
tabs.
Referring now, more particularly, to FIGS. 1 through 6, a sanitary
napkin 10 is shown having an absorbent core 12 and a fluid pervious
cover 14 around the core and which extends beyond the ends thereof
to form attachment tabs 16. The absorbent core 12 is made of any of
the conventional materials known for their excellent absorbent
properties such as absorbent cotton, woodpulp fibers, paper wadding
and other natural or synthetic fibrous materials or combinations
thereof. In addition, the absorbent core can be provided with a
protective fluid barrier 18 of repellent paper, polyethylene or
other similar materials overlying the bottom surface of the core
and extending upwardly over the sides thereof.
The fluid pervious cover 14 similarly can be made of any of the
conventional materials commonly used for this purpose such as
gauze, nonwoven fabrics, papers, and the like. However, the unique
construction and structural relationships of the napkin of the
present invention permit use of very open cover materials 14a
overlying the top surface of the napkin. Such open cover materials
are ideal for fluid penetration into the absorbent core but they
are possessed of too little tensile strength to function properly
as a supporting structure. Support is then provided by using cover
materials 14b of increased tensile strengths but less open area, to
cover the bottom and side surfaces of the napkin. Suitable, by way
of example, is a top surface cover 14a of a loose knit fabric such
as tricot, or a low-count woven gauze, or a low-count nonwoven
scrim material, and the like. The remainder 14b of the cover 14 can
then be made of a much tighter fabric such as nonwoven Masslin,
paper, high-count woven gauze, high-count scrim material and other
such materials having greater tensile strength than the top surface
cover material 14a, and lesser free area.
In the embodiment depicted in FIGS. 1 through 6, a sanitary napkin
10 is formed into an arcuate and tapered configuration and is
structurally stabilized in that form by a pair of longitudinally
extending channels 20 embossed into the napkin from the top
surface. By embossing the channels 20 into the napkin to a depth
greater than one-half the thickness of the napkin, the portion of
the core 12 underlying the channels 20 obtains a density sufficient
to hold the napkin 10 in its desired configuration. Further adding
to the structural stability in the sanitary napkin 10 is the cover
14 intimately bonded by compression to the core 12 all along the
base of the deeply embossed channels 20. This occurs as a result of
forming the deeply embossed channels 20 into the napkin after the
absorbent core has first been covered with the desired cover
material 14.
Structural stability of the sanitary in the transverse direction is
also provided by forming deeply embossed channels 22 adjacent each
end of the sanitary napkin 10, which channels 22 interconnect the
ends of the longitudinally embossed channels 20.
Referring now, more particularly, to FIGS. 1, 3 and 6, the napkin
10, in accordance with the present invention, is formed and
maintained into a tapered configuration by impressing a deeply
embossed, wedge-shaped channel 25 upwardly from the bottom of the
napkin at the rearward end thereof. As the napkin is formed, in a
manner described more fully hereafter, the wedge-shaped channel 25
raises the central portion of the napkin at its rearward end
causing the sides of the napkin to draw inwardly, thus tapering the
napkin 10 at its rearward end. To assure the proper tapered
configuration, the wedge-shaped embossment 25 extends forwardly
from the rearward end of the napkin a distance less than half the
length of the napkin pad 12. In this manner the forward portion of
the sanitary napkin provides the major absorbing capacity in the
area of the napkin which is placed directly against the vaginal
opening when the napkin is worn. The rearward portion of the
napkin, because it is narrowed in the manner described, fits
comfortably in the area between the buttocks and because there has
been no reduction in material existent in the rearward portion of
the absorbent core, there is no reduction in its absorbent
capabilities. The wedge-shaped channel 25 is also impressed
upwardly to a depth of at least one-half the thickness of the
napkin but the upper surface of the napkin existent above the
wedge-shaped channel is permitted to yield thereby forming a
correspondingly shaped and positioned ridge 26 on the top surface
of the napkin. Because the wedge-shaped channel 25 is thus deeply
embossed into the rearward portion of the napkin through the cover
material 14, the absorbent core 12 is densified and the cover
material 14 is bonded thereto by compression, thus imparting the
required form stability and integrity holding the napkin 10 in its
desired tapered configuration.
Referring now, more particularly, to FIGS. 7 through 9, a tabless
sanitary napkin 10 can be made conveniently and neatly in
accordance with the present invention. Prior to forming the deeply
embossed channels 20 and 22 in the top of the sanitary napkin 10
and the wedge-shaped channel 25 in the bottom at the rearward
portion of the napkin, the cover material 14 existent beyond the
ends of the napkin is cut off shorter than if a sanitary napkin
with attachment tabs 16 were to be provided. The shorter tabs 27
are then folded back over the top surface of the sanitary napkin 10
and the ends thereof reach to a point where the transverse channels
22 ultimately will be embossed near the end edges of the sanitary
napkin. When the transverse channels 22 are embossed into the
sanitary napkin 10 in a manner to be more fully described
hereafter, the ends of the shortened cover tabs 27 are compression
bonded to the cover 14 and the absorbent core 12 at the base of the
deeply embossed transverse channels 22. (FIGS. 8 and 9). The
embossing operation is effective to apply a stretching force on the
shortened tabs 27 that are folded back over the top surface of the
sanitary napkin so as to pull it tautly over the ends thereof and
provide a neat and tightly secured overwrap at the ends of the
absorbent core 12.
Similarly, in FIG. 10, another embodiment of the sanitary napkin of
the present invention is shown in which the napkin 10, rather than
obtaining an arcuate configuration, is formed flat. Attachment tabs
16 formed from the cover material 14 surrounding the absorbent core
12 can be provided extending beyond the ends of the absorbent core
12 in the same manner as the embodiment described with respect to
FIGS. 1 through 6. (Phantom lines FIG. 10). Also, a tabless napkin
10 can be formed in a flat configuration in the identical manner as
described with respect to the arcuate napkin depicted in FIGS. 7
through 9, the only difference between the arcuate napkin and the
flat napkin being in the methods of manufacture which are described
more fully below.
Referring now to FIGS. 11 and 12, suitable apparatus for forming
the curved or arcuate sanitary napkin 10 of the present invention
are diagrammatically shown. Individual pads 12 of fibrous material
of the type described hereinabove are first placed in longitudinal
spaced relation upon a continuous length of cover material 14b
which is of sufficient width to cover the bottom surface of the
core 12 and wrap upwardly over the sides and onto the top surface
of the core 12 so as to reach the position where the longitudinally
embossed channels 20 will ultimately be formed in the top surface
of the napkin 10. The top surface cover 14a is fed continuously to
the tops of the longitudinally spaced pads 12 and is of sufficient
width to cover the space defined between and overlap the edges of
the wrapped cover 14b that are spaced apart on the top surface of
the cores 12. The overlapped edges of the two cover materials 14a
and 14b are then secured together by applying a line of suitable
adhesive on each of the longitudinally extending overlaps to form a
complete cover 14 surrounding the absorbent cores 12.
The above-described assembly of cores 12 and cover material 14 is
then fed onto a timed and moving continuous belt 28 of
interconnected anvil plates 30 which, at their interconnection, are
adapted to hinge to permit the continuous belt 28 to bend around
the driving pulleys 32. Spaced above the continuous anvil belt 28
and driven at a circumferential speed equal to the linear speed of
the continuous belt 28 is an embossing die roll 34 having one or
more embossing dies 35 secured to the peripheral surface thereof.
The embossing die 35 secured to the embossing roll 34 is spaced
about the periphery thereof so as to coincide with the
longitudinally spaced absorbent cores 12 positioned within the
continuous length of cover material 14 being carried by the
continuous anvil belt 28. The continuous anvil belt 28 includes, at
spaced intervals, anvil plates 30 having provided thereon at the
rearward end of each an upwardly projecting wedge-shaped member 36
(FIG. 16) which are so spaced and timed to coincide with the
rearward portion of the longitudinally spaced absorbent cores 12
being carried thereby in the continuous length of cover material
14. The space between the die-carrying embossing roll 34 and the
continuous anvil belt 28 defines a nip into which the individual
pads 12 of absorbent material being carried by the continuous
length of cover material 14 is fed and the die 35 carried by the
embossing roll 34 is timed to form the deeply embossed longitudinal
20 and transverse 22 channels into the top of the napkin 10 to a
depth greater than one-half the thickness of the napkin. Similarly,
the wedge-shaped embossing member 36 carried by spaced anvils 30 of
the continuous anvil belt 28 are timed to impress the wedge-shaped
channel 25 at the rearward end of the sanitary napkin 10 as the
individual pads 12 of core material carried by the continuous
length of cover material 14 pass through the nip defined between
the die- carrying roll 34 and the continuous anvil belt 28. The
continuous anvil belt 28 is supported from below by a fixed anvil
table member 40 so that the die 35 carried by the embossing roll 34
is impressed against the anvil 30 without the latter yielding under
the pressure of the die-embossing roll 34.
As shown particularly in FIGS. 11, 12 and 18, means are provided
for carrying away the embossed and formed sanitary napkins 10 from
the embossing station. Located at a level above the nip defined
between the embossing roll and the continuously moving anvil belt
is a doctor blade 42 for removing the napkins 10 from the embossing
roll. By being so located, the sanitary napkins 10 assume an
arcuate configuration, i.e., the ends thereof are bent upwardly
into the curved form described with respect to the embodiments
shown in FIGS. 1 through 9. It is found that by permitting the
embossed napkins 10 to continue an arcuate travel beyond the point
of the nip causes them to be formed into the desired arcuate
configuration. However, since the embossing die 35 impresses very
deep channels 20 and 22 into the top surface of the sanitary napkin
10, the napkin tends to adhere to the embossing roll 34 so that the
doctor blade 42 is provided to peel away the sanitary napkin 10
from the embossing die. The arcuate napkins 10 thus formed are then
conveyed by pull rollers (not shown) across a rotary cutoff station
(not shown) where the napkin cover material 14 existent between the
individual pads 12 is cut off to suitable length to form the
attachment tabs 16. From the cutoff station the napkins 10 are then
stacked and packaged into cartons for commercial distribution.
If it is desired to form the sanitary napkin 10 of the present
invention in flat form, as shown in FIG. 10, the napkins are
removed from the embossing roll 34 in a line tangential to the
embossing roll at the nip defined between the die-carrying
embossing roll and the continuously moving anvil belt 28. (FIGS. 13
and 14). To this end, idler rolls 44 are provided above the
continuously moving anvil belt 28 at a distance equal to the
approximate thickness of the sanitary napkins 10 being formed and
are so positioned such that the individual absorbent cores 12 being
carried by the continuous length of cover material 14 are caused to
continue moving forwardly in a line substantially tangential to the
circumference of the embossing roll 34 at a point defined by the
nip between the embossing roll 34 and the continuously moving anvil
belt 28. As with the embodiment described above with respect to the
sanitary napkin made in an arcuate configuration, the sanitary
napkin made in flat form is carried forwardly beyond the embossing
station to a cutoff mechanism which cuts off the continuous lengths
of cover material 14 existent between the longitudinally spaced
individual pads 12 of absorbent core material into the desired
lengths to form attachment tabs 16. From the cutoff station, the
individual pads are then carried forwardly for stacking and
packaging.
To form the sanitary napkins of the present invention in tabless
form as depicted in FIG. 8 and FIG. 10, the cutoff station for
cutting the continuous length of cover material 14 existent between
the longitudinally spaced cores 12 is positioned in front of the
embossing station described above. The rotary cutoff mechanism cuts
off the cover material 14 existent between the longitudinally
spaced pads 12 at the desired length for folding back the cover
material upon the top surface of the sanitary napkin so as to reach
a position where the transverse channels 22 will ultimately be
formed in the pads. The cutoff tabs 27 are then folded back over
the top surface of the napkins by any suitable folding mechanisms
(not shown). The individual pads are next fed individually onto the
continuously moving anvil belt 28 in longitudinally spaced relation
following the folding back of the cover material 14 onto the top
surface of the sanitary napkin 10. The individual pads are then fed
in the same manner in timed relationship into the nip defined
between the die-carrying embossing roll 34 and the continuously
moving anvil belt 28 as described above with respect to the
sanitary napkin being formed with attachment tabs 16 and are
similarly formed into tapered napkins having a curved configuration
(FIG. 19) or a flat configuration (FIG. 20).
The die 35 presented on the peripheral surface of the embossing
roll 34 (FIG. 17) consists of a pair of circumferentially extending
rails 48 which are of a length slightly less than the length of the
absorbent core 14 of the sanitary napkin 10 being made and are of a
height greater than one-half the thickness of the napkin. The
circumferentially extending rails 48 are spaced from each other
transversely on the peripheral surface of the embossing roll 34 a
distance slightly less than the width of the napkin 10 and are
directed toward each other in going from their forward ends to
their rearward ends. The space between the rails 48 thus assuming a
tapered configuration causes the napkin 10 being formed to be
stabilized in the tapered configuration which is formed by the
wedge-shaped embossing member 36 on the anvil plates 30.
Interconnecting the forward ends of the peripherally extending
rails 48 is a transversely extending rail 50 which is substantially
the same height as the height of the peripherally extending rails
48. At the portion of the die 35 which is intended to coincide with
the rearward end of the napkin pad 12 as it passes through the nip
defined between the embossing roll 34 and continuously moving anvil
belt 28 is a wedge-shaped, dished-out portion 52 in the embossing
roll 34. The dished-out portion 52 is traversed by a transversely
extending embossing rail 54 that interconnects the rearward ends of
the peripherally extending embossing rails 48 and follows the
contour of the dished-out portion 52 at a height substantially
equal to the height of the peripherally extending embossing rails
48. The dished-out portion 52 on the embossing roll is adapted to
coincide with the wedge-shaped embossing member 36 existent on the
longitudinally spaced anvils 30 that carry the sanitary napkins
through the nip defined between the embossing roll 34 and the
continuously moving anvil belt 28 with the rearward portion of the
napkin 10 overlying the wedge-shaped embossing member 36 on the
anvil plate 30. As shown particularly in FIG. 14, the wedge-shaped
embossing member 36 on the anvil plate 30 forces the rearward end
of the sanitary napkin pad 10 upwardly into the mating recess 52 in
the embossing roll 34 as the sanitary napkin 10 is passed through
the nip defined therebetween, thus drawing in the sides of the
napkin 10 at the rearward portion to form a tapered napkin. This
relationship at the rearward end of the sanitary napkin 10 as it
passes through the nip existent between the embossing roll 34 and
the continuously moving anvil belt 28 carrying the wedge-shaped
embossing member 36 is further shown in the cross-sectional view of
FIG. 15.
All the embodiments of the sanitary napkin herein described and
claimed possess excellent absorption characteristics while at the
same time are extremely comfortable to the wearer. The deeply
embossed channels provide the structural stability and
relationships required for a form fit and further, because the
absorbent core is very dense in the area underlying the channels,
fluid transfer is prevented into the marginal portions existent at
the edges of the napkin thereby preventing so called "side-spread "
failure. Additionally, napkins formed in the manner described have
the central portion existent within the boundaries of the top
embossed channels raised upwardly, which, when worn, is pressed
upwardly to an even greater extent into intimate contact with the
perineal area when forces exerted by the legs of the wearer press
the side edges of the napkin inwardly.
It is thus seen that a napkin made in accordance with the present
invention can be made economically, while still providing a napkin
which is very effective as an absorbent medium and is very
comfortable to the wearer. 20
* * * * *