U.S. patent number 3,572,590 [Application Number 04/733,356] was granted by the patent office on 1971-03-30 for squeeze bottle atomizers and liquid dispensers.
This patent grant is currently assigned to The AFA Corporation. Invention is credited to Carl E. Malone.
United States Patent |
3,572,590 |
Malone |
March 30, 1971 |
SQUEEZE BOTTLE ATOMIZERS AND LIQUID DISPENSERS
Abstract
A squeeze bottle atomizer having an atomizing head in which an
airstream impinges on a column of liquid in a siphon tube to
partially nebulize the liquid. The partially nebulized liquid is
then carried by the airstream through a mixing chamber and a
restricted orifice or a wick saturated with liquid and an orifice
to further nebulize the liquid. The atomizing head is so
constructed that the liquid is nebulized sequentially in two
stages, thereby producing an extremely fine spray. The size of the
orifice through which the airstream impinges on the liquid column
can be adjusted to vary the fineness of the nebulized liquid.
Inventors: |
Malone; Carl E. (Fort
Lauderdale, FL) |
Assignee: |
The AFA Corporation (Miami,
Dade County, FL)
|
Family
ID: |
24947276 |
Appl.
No.: |
04/733,356 |
Filed: |
May 31, 1968 |
Current U.S.
Class: |
239/327; 239/326;
239/434 |
Current CPC
Class: |
A61M
11/02 (20130101); B05B 11/043 (20130101) |
Current International
Class: |
B05B
11/04 (20060101); A61M 11/02 (20060101); A61M
11/00 (20060101); B65d 001/32 () |
Field of
Search: |
;239/327,326,434
;222/211,212,189,193,402.18,402.17,187 |
References Cited
[Referenced By]
U.S. Patent Documents
Foreign Patent Documents
Primary Examiner: Wood, Jr; M. Henson
Assistant Examiner: Love; John J.
Claims
I claim:
1. A squeeze bottle atomizer comprising:
a. a resilient flexible container having a liquid reservoir adapted
to hold a liquid with an air dome above said liquid reservoir;
b. a spray head connected to said container and having a mixing
chamber;
c. an air inlet passageway communicating with said air dome and
having an outlet communicating with said mixing chamber;
d. an outlet passageway communicating with the exterior of said
head and having an opening communicating with said mixing chamber
with at least a portion of said outlet passageway having a
cross-sectional area smaller than the cross-sectional area of said
chamber;
e. a wick inside said mixing chamber overlying said opening of said
outlet passageway and a fine mesh screen within said chamber
interposed between said wick and said opening; and
f. a liquid conduit communicating with said liquid reservoir and
said chamber, said liquid conduit having an outlet positioned with
respect to said air passageway so that when said container is
squeezed air passing from said dome through said air passageway
will enter said chamber and impinge on and partially nebulize
liquid emerging from said conduit into said chamber with said
partially nebulized liquid being further nebulized by said wick and
said outlet passageway.
2. A squeeze bottle atomizer as defined in claim 1 including an
adjustable means for restricting said air inlet passageway.
3. A squeeze bottle atomizer as defined in claim 1 including a
second air inlet passageway in communication with the exterior of
said head and said air dome and a pressure actuated valve movable
to seal said second passageway in response to said container being
squeezed.
4. A squeeze bottle atomizer as defined in claim 3 in which said
second air inlet passageway in said head is defined at least in
part by a second chamber in said spray head, said second chamber
communicating directly with said air dome, and said valve is
disposed in said second chamber.
5. A squeeze bottle atomizer as defined in claim 1 in which said
outlet passageway includes a spout projecting exteriorly from said
head and having a restricted passage and discharge opening at the
free end of said spout spaced from said head and having a small
area adjacent said opening which will dispense a liquid within said
container in the form of individual drops when said container is at
least partially inverted so as to cause liquid to flow by gravity
from said liquid reservoir to said spout discharge opening via said
mixing chamber and outlet passageway.
6. A squeeze bottle atomizer comprising:
a. a resilient flexible container having a liquid reservoir adapted
to hold a liquid with an air dome above said liquid reservoir;
b. a spray head connected to said container and having a mixing
chamber;
c. an air inlet passageway communicating with said air dome and
having an outlet communicating with said mixing chamber;
d. an outlet passageway communicating with the exterior of said
head and having an opening communicating with said mixing chamber
with at least a portion of said outlet passageway having a
cross-sectional area smaller than the cross-sectional area of said
chamber;
e. a wick inside said mixing chamber overlying said opening of said
outlet passageway;
f. a liquid conduit communicating with said liquid reservoir and
said chamber, said liquid conduit having an outlet positioned with
respect to said air passageway so that when said container is
squeezed air passing from said dome through said air passageway
will enter said chamber and impinge on and partially nebulize
liquid emerging from said conduit into said chamber with said
partially nebulized liquid being further nebulized by said wick and
said outlet passageway; and
g. an adjustable means for restricting said air inlet passageway,
said adjustable means comprising at least a part of said liquid
conduit slidably engaging said chamber and being adjustable
relative thereto to variably restrict the opening in said air
passageway communicating with said mixing chamber.
7. A squeeze bottle atomizer as defined in claim 6 in which said
liquid conduit comprises a tube extending into said liquid
reservoir.
8. A squeeze bottle atomizer comprising:
a. a resilient flexible container having a liquid reservoir adapted
to hold a liquid with an air dome above said liquid reservoir;
b. a spray head connected to said container and having a mixing
chamber;
c. an air inlet passageway communicating with said air dome and
having an outlet communicating with said mixing chamber;
d. an outlet passageway communicating with the exterior of said
head and having an opening communicating with said mixing chamber
with at least a portion of said outlet passageway having a
cross-sectional area smaller than the cross-sectional area of said
chamber to further nebulize a partially nebulized liquid;
e. a liquid conduit communicating with said liquid reservoir and
said chamber, said liquid conduit having an outlet positioned to
cause a stream of liquid to issue therefrom into said chamber in a
given direction in response to squeezing of said container, said
outlet of said air passageway being oriented relative to said
outlet of said liquid conduit such that when said container is
squeezed air passing from said dome through said air passageway
will enter said chamber in a direction transverse to said stream of
liquid and impinge on and partially nebulize said stream of liquid
emerging from said outlet of said liquid conduit into said chamber,
said opening of said outlet passageway being spaced from said
outlets of said air passageway and liquid passageway, said outlet
passageway being oriented with its axis transverse to said given
direction, whereby said partially nebulized liquid is forced from
said chamber and into said outlet passageway and further nebulized
by said outlet passageway; and
f. a valve means disposed in said mixing chamber which prevents
unnebulized liquid from flowing from such container through said
outlet passageway when said container is inverted.
9. A squeeze bottle atomizer as defined in claim 8 in which said
valve means comprises a gravity-actuated valve with said mixing
chamber including a valve seat disposed above said valve when said
container is upright so that said valve is free to move between an
open position when said container is upright to a closed position
of engagement with said seat when said container is inverted.
10. A squeeze bottle atomizer as defined in claim 1 comprising a
valve means disposed in said mixing chamber which prevents an
unnebulized liquid from flowing from said container through said
outlet passageway when said container is inverted.
11. A squeeze bottle atomizer as defined in claim 10 in which said
valve means comprises a gravity-actuated valve with said mixing
chamber including a valve seat disposed above said valve when said
container is upright so that said valve is free to move between an
open position when said container is upright to a closed position
of engagement with said seat when said container is inverted.
12. A squeeze bottle atomizer comprising:
a. a resilient flexible container having a liquid reservoir adapted
to hold a liquid with an air dome above said liquid reservoir;
b. a spray head connected to said container and having a mixing
chamber;
c. an air inlet passageway communicating with said air dome and
having an outlet communicating with said mixing chamber;
d. an outlet passageway communicating with the exterior of said
head and having an opening communicating with said mixing chamber
with at least a portion of said outlet passageway having a
cross-sectional area smaller than the cross-sectional area of said
chamber to further nebulize a partially nebulized liquid flowing
from said chamber into said outlet passageway; and
e. a liquid conduit having an inlet communicating with said liquid
reservoir and an outlet communicating with said chamber, said
liquid conduit outlet being positioned to cause a stream of liquid
to issue therefrom into said chamber in a given direction in
response to squeezing of said container, said outlet of said air
passageway being adjacent to and oriented relative to said outlet
of said liquid conduit such that when said container is squeezed a
stream of air passing from said dome through said air passageway
will enter said chamber in a direction transverse to said given
direction of said stream of liquid and impinge on and partially
nebulize said stream of liquid emerging from said outlet of said
liquid conduit into said chamber, said opening of said outlet
passageway being spaced from said outlets of said air passageway
and liquid passageway by a distance greater than the spacing
between said outlets, said outlet passageway being oriented with
its axis transverse to said given direction, whereby said partially
nebulized liquid is forced from said chamber and into said outlet
passageway and further nebulized by said outlet passageway, said
opening of said outlet passageway being disposed with its axis
generally perpendicular to said given direction of said stream of
liquid, said outlet of said air inlet passageway being oriented
with its axis generally perpendicular to the axis of said outlet of
said liquid conduit, said mixing chamber comprising a relatively
long and narrow tubular conduit having a lateral dimension greater
than that of said outlets and that of said opening and a lengthwise
dimension at least several times said lateral dimension, said
conduit extending lengthwise generally parallel to the axis of said
outlet of said liquid conduit, said mixing conduit containing a
nebulizing screen positioned therein so as to extend across the
flow of the liquid-air mixture through said conduit toward said
opening such that all of said mixture passes through said screen
and is further nebulized by said screen.
13. A squeeze bottle atomizer comprising:
a. a resilient flexible container having a liquid reservoir adapted
to hold a liquid with an air dome above said liquid reservoir;
b. a spray head connected to said container and having a mixing
chamber;
c. an air inlet passageway communicating with said air dome and
having an outlet communicating with said mixing chamber;
d. an outlet passageway communicating with the exterior of said
head and having an opening communicating with said mixing chamber
with at least a portion of said outlet passageway having a
cross-sectional area smaller than the cross-sectional area of said
chamber to further nebulize a partially nebulized liquid flowing
from said chamber into said outlet passageway; and
e. a liquid conduit having an inlet communicating with said liquid
reservoir and an outlet communicating with said chamber, said
liquid conduit outlet being positioned to cause a stream of liquid
to issue therefrom into said chamber in a given direction in
response to squeezing of said container, said outlet of said air
passageway being adjacent to and oriented relative to said outlet
of said liquid conduit such that when said container is squeezed a
stream of air passing from said dome through said air passageway
will enter said chamber in a direction transverse to said given
direction of said stream of liquid and impinge on and partially
nebulize said stream of liquid emerging from said outlet of said
liquid conduit into said chamber, said opening of said outlet
passageway being spaced from said outlets of said air passageway
and liquid passageway by a distance greater than the spacing
between said outlets, said outlet passageway being oriented with
its axis transverse to said given direction, whereby said partially
nebulized liquid is forced from said chamber into said outlet
passageway and further nebulized by said outlet passageway, said
opening of said outlet passageway being disposed with its axis
generally perpendicular to said given direction of said stream of
liquid, said outlet of said air inlet passageway being oriented
with its axis generally perpendicular to the axis of said outlet of
said liquid conduit, said mixing chamber comprising a relatively
long and narrow tubular conduit having a lateral dimension greater
than that of said outlets and that of said opening and a lengthwise
dimension at least several times said lateral dimension, said
conduit extending lengthwise generally parallel to the axis of said
outlet of said liquid conduit, a nebulizing flow restriction being
positioned in said conduit between said outlets and said opening to
further nebulize the liquid-air mixture flowing through said
conduit toward said opening, said nebulizing flow restriction
comprising a screen positioned transverse to the flow of the
liquid-air mixture through said conduit toward said opening.
14. A squeeze bottle atomizer comprising:
a. a resilient flexible container having a liquid reservoir adapted
to hold a liquid with an air dome above said liquid reservoir;
b. a spray head connected to said container and having a mixing
chamber;
c. an air inlet passageway communicating with said air dome and
having an outlet communicating with said mixing chamber;
d. an outlet passageway communicating with the exterior of said
head and having an opening communicating with said mixing chamber
with at least a portion of said outlet passageway having a
cross-sectional area smaller than the cross-sectional area of said
chamber to further nebulize a partially nebulized liquid flowing
from said chamber into said outlet passageway; and
e. a liquid conduit having an inlet communicating with said liquid
reservoir and an outlet communicating with said chamber, said
liquid conduit outlet being positioned to cause a stream of liquid
to issue therefrom into said chamber in a given direction in
response to squeezing of said container, said outlet of said air
passageway being adjacent to and oriented relative to said outlet
of said liquid conduit such that when said container is squeezed a
stream of air passing from said dome through said air passageway
will enter said chamber in a direction transverse to said given
direction of said stream of liquid and impinge on and partially
nebulize said stream of liquid emerging from said outlet of said
liquid conduit into said chamber, said opening of said outlet
passageway being spaced from said outlets of said air passageway
and liquid passageway by a distance greater than the spacing
between said outlets, said outlet passageway being oriented with
its axis transverse to said given direction, whereby said partially
nebulized liquid is forced from said chamber and into said outlet
passageway and further nebulized by said outlet passageway, said
opening of said outlet passageway being disposed with its axis
generally perpendicular to said given direction of said stream of
liquid, said outlet of said air inlet passageway being oriented
with its axis generally perpendicular to the axis of said outlet of
said liquid conduit, said mixing chamber comprising a relatively
long and narrow tubular conduit having a lateral dimension greater
than that of said outlets and that of said opening and a lengthwise
dimension at least several times said lateral dimension, said
conduit extending lengthwise generally parallel to the axis of said
outlet of said liquid conduit, said mixing chamber containing a
wick overlying said opening of said outlet passageway whereby the
partially nebulized stream of liquid passes through said wick on
its way to said opening and is further nebulized by said wick, said
mixing chamber containing a nebulizing screen positioned between
said wick and said opening through which the partially nebulized
liquid flows and is further nebulized on its way to said
opening.
15. A squeeze bottle atomizer as defined in claim 6 in which said
wick extends into said tube.
16. A squeeze bottle atomizer as defined in claim 12 wherein a
nebulizing flow restriction is positioned in said conduit between
said outlets and said opening to further nebulize the liquid-air
mixture flowing through said conduit toward said opening.
17. A squeeze bottle atomizer as defined in claim 16 wherein said
nebulizing flow restriction comprises an orifice converging in the
direction of flow through said mixing chamber conduit.
Description
Conventional squeeze bottle atomizing devices produce a rather
coarse spray or dispersion of liquid particles in a gaseous medium.
This coarse spray is undesirable because it provides an uneven
application of a liquid on a surface. If coarse particles are
sprayed on human skin, it creates an undesireable mental impression
of a sticky gooey substance being applied to the skin. In many
situations, particularly in the application of medicaments, the
conventional squeeze bottle devices do not provide a fine enough
dispersion or breakup of the liquid particles of the medicament so
that it can perform its intended function. Likewise, conventional
squeeze bottle devices do not provide a fine enough dispersion or
mist for use with expensive perfumes.
A principal object of this invention is to provide a squeeze bottle
atomizer which produces a very fine dispersion or mist of liquid
particles.
Another object of this invention is to provide a squeeze bottle
atomizer in which the degree of dispersion of the liquid can be
adjusted and controlled.
Another object of this invention is to provide a squeeze bottle
atomizer in which air is the only propellant of the liquid
particles.
Another object of this invention is to provide a combined atomizing
and liquid-dispensing device.
Another object of this invention is to provide a squeeze bottle
atomizer having only a few component parts adapted to be injection
molded from plastic material and hence of economical
construction.
Other objects, features and advantages of this invention will be
apparent from the following detailed description and accompanying
drawings in which:
FIG. 1 is a plan view of a squeeze bottle atomizer constructed in
accordance with the present invention.
FIG. 2 is a fragmentary elevational view partially in section of
the squeeze bottle atomizer of FIG. 1 with a cap over its spray
head.
FIG. 3 is a vertical sectional view on line 3-3 of FIG. 1.
FIG. 4 is a horizontal sectional view of line 4-4 of FIG. 3 but on
an enlarged scale.
FIG. 5 is a horizontal sectional view on line 5-5 of FIG. 3.
FIG. 6 is a vertical sectional view on line 6-6 of FIG. 2.
FIGS. 7, 8 and 9 are fragmentary vertical sectional views of first,
second and third modifications respectively of the spray head of
FIG. 3.
FIG. 10 is a fragmentary vertical sectional view of a second
embodiment of the squeeze bottle atomizer.
FIG. 11 is a fragmentary vertical sectional view of a modification
of the second embodiment of the squeeze bottle atomizer of FIG.
10.
FIG. 12 is a horizontal sectional view on line 12-12 of FIG.
11.
FIG. 13 is a horizontal sectional view on line 13-13 of FIG.
11.
FIG. 14 is a plan view of a third embodiment of the squeeze bottle
atomizer.
FIG. 15 is a vertical sectional view on line 15-15 of FIG. 14.
FIG. 16 is a horizontal sectional view on line 16-16 of FIG.
15.
FIG. 17 is a horizontal sectional view on line 17-17 of FIG.
15.
Referring in more detail to the drawings, FIGS. 1 and 2 show a
squeeze bottle atomizer designated generally as 20 with a flexible
liquid container or bottle 22, a spray head 24, a spray head
retainer 26 and a cap 28. Circumferential groove 30 (FIG. 2) in
retainer 26 and a complementary recess 32 in cap 28 provide a
slight interference fit to removably attach cap 28 to atomizer
20.
As shown in FIG. 3, bottle 22 is formed with a flexible cylindrical
sidewall 34 and a threaded neck 36, and is partially filled with a
liquid 38 to be nebulized. Sidewall 34 is shown in the partially
collapsed position, with broken lines 40 indicating the normal
position of sidewall 34. Polypropylene polyethylene plastics are
suitable flexible materials for forming squeeze bottle 22. A flange
42 on spray head 24 seats on neck 36. Retainer 26 threadily engages
neck 36 and clamps flange 42 on neck 36 to thereby attach spray
head 24 to bottle 22. Spray head 24 is formed as a generally hollow
inverted cup with a dividing wall 41 which forms annular chambers
43, 44 (FIGS. 3, 4 and 5). Annular chamber 44 is formed with an air
vent opening 46 in the top wall of head 24 and a nebulized liquid
discharge opening or orifice 48 is formed in the sidewall of
chamber 44. A one-way check valve 50 underlies air vent 46 and is
loosely entrapped in the upper end of chamber 44 by a horizontally
disposed portion of a fine mesh wire screen 52. As shown in FIG. 4,
screen 52 is formed with protruding tabs 54 which engage with
grooves 56 in spray head 24 to retain wire screen 52 in chamber 44.
A tube 58 with a wick 60 therein (FIGS. 3 and 5) is inserted in the
lower end of chamber 44 with wick 60 extending into chamber 44
beyond orifice 48 and overlying the vertically disposed portion of
screen 52. In addition to retaining valve 50 in the upper end of
chamber 44, screen 52 prevents the fibers of wick 60 from being
forced into orifice 48 and blocking or restricting the passage of
nebulized liquid through the orifice. As best seen in FIGS. 3 and
6, a slot 62 in the lower end of wall 41 cooperates with tube 58 to
form an opening or air inlet orifice 64 communicating with chamber
44 and the headspace of bottle 40. The size or cross-sectional area
of orifice 64 is adjustable by slidably positioning the upper end
of tube 58 in chamber 44. As shown in FIG. 5, wick 60 preferably
has a semicircular or generally U-shaped cross section and is
arranged with its open side aligned with slot 62 so that it does
not cover opening 64.
Preferably orifice 48 is approximately 0.031 inch in diameter,
screen 52 is a wire screen having a mesh of 120 or finer and wick
60 is formed from cotton, felt, a fine cellulose sponge, fine steel
wool, or like materials having a multitude of small generally
discontinuous voids or passages distributed throughout their mass.
Preferably, wick 60 will provide a capillary as well as an
absorption action.
In operation of atomizer 20, bottle 22 is only partially filled
with liquid 38, leaving an air space or air dome 66 (FIG. 3) above
liquid 38. When bottle 22 is squeezed, the air in dome 66 is forced
from dome 66 along the path indicated by arrows 68 through orifice
64 into mixing chamber 44, which closes valve 50, and then out of
chamber 44 through wick 60, wire screen 58 and exit orifice 48. Due
to the restricted egress for air from dome 66 via orifice 64,
chamber 44, wick 60, screen 52 and orifice 48, sudden squeezing of
bottle 22 will produce a rapid buildup of air pressure in dome 66.
This pressure buildup forces liquid 38 to rise in tube 58 and to
issue in a stream from the upper end of the tube where it is
impinged on by the air passing through orifice 64. The jet of air
passing through orifice 64 and impinging on liquid 38 at orifice 64
in tube 58 nebulizes a portion of liquid 38 into a relatively
coarse spray. The air jet then carries the relatively coarse
nebulized spray up through mixing chamber 44 where it passes
through wick 60, screen 52 and orifice 48. Wick 60, screen 52 and
orifice 48 cause the relatively coarse spray to be further
nebulized so that a very fine mist or fog of liquid particles is
emitted from atomizer 20. The ability of wick 60 to nebulize the
liquid is improved if it is saturated with liquid 38. Therefore, a
wick formed from a material having capillary properties provides a
finer spray because the capillary action of the material keeps the
portion of wick 60 adjacent to orifice 48 saturated with liquid 38.
It is believed that this device produces an extremely fine spray
because liquid 38 is nebulized in two distinct stages. Liquid 38 is
partially nebulized by the impinging airstream at orifice 64 and it
is subsequently further nebulized by wick 60 and exit orifice
48.
As clearly shown in FIGS. 3, 10, 11 and 15, the aforementioned
mixing chamber 44 as well as the mixing chambers 106, 142 or 178
described hereinafter, is in the form of a relatively long and
narrow tubular conduit having a lengthwise dimension several times
the average lateral dimension of the conduit. The lengthwise
dimension of the mixing chamber extends parallel to the axis of the
outlet end of the liquid conduit or dip tube 58, 104, 150 or 182.
The opening of the outlet passageway 48, 112, 136 or 198
communicating with the mixing chamber is disposed near the upper
end of the chamber with its axis generally perpendicular to the
major axis (lengthwise dimension) of the chamber. The outlet 64,
105, 148 or 186 of the air inlet passageway is disposed near the
lower end of the chamber adjacent the outlet end of the liquid
conduit and is oriented with its axis generally perpendicular
thereto. This arrangement promotes the aforementioned two distinct
stages of nebulization as well as providing a readily manufactured
structure for housing the further pervious nebulizing baffles such
as wick 60 and screen 52.
FIG. 7 illustrates a first modification 67 of spray head 24 with
air vent 46 and valve 50 removed from mixing chamber 44 and
relocated in the top of chamber 43. A screen 69 is pressed into
chamber 43 and against a shoulder 72 to support and retain valve
50. Screen 52 is slightly modified so that it extends to the top of
chamber 44.
FIG. 8 illustrates a modification 74 of spray head 67 with a
smaller siphon tube 76 pressed into a retainer 78 which slidably
engages the lower end of chamber 44. In spray head 74 wick 60 is
shortened so that it just extends to the top of retainer 78.
Therefore, wick 60 is moistened by liquid only when bottle 22 is
squeezed, which contracts the volume of air space 66 and thus
increases the air pressure acting on the body of liquid 38, thereby
forcing the liquid up tube 76 so that it squirts from the top of
tube 76.
FIG. 9 illustrates a third modification 80 of spray head 24 with a
shortened chamber 43 and a modified mixing chamber 44. In spray
head 80 tube 76 slidably engages the lower end of a reduced
diameter passage 81 which forms a portion of mixing chamber 44.
Wick 60 is shortened so that it is moistened only by partially
nebulized liquid passing through passage 81 and mixing chamber 44.
The upper end of passage 81, at the center portion of mixing
chamber 44, is formed with a converging orifice 82 which further
nebulizes the partially nebulized liquid produced by an air stream
through orifice 64 impinging on liquid issuing from the top of tube
76. A slightly modified exit orifice 84 communicates with the upper
portion of chamber 44 with orifice 84 opening at its discharge end
into a widely flared mouth 85. Modified spray heads 67, 74 and 80
all have structures providing the basic multiple stage nebulizing
of spray head 24.
FIG. 10 illustrates a second embodiment of a squeeze bottle
atomizer of the invention with a flexible bottle 88 having a neck
portion 90 and a spray head 92. An inwardly extending annular rib
94 on the lower portion of head 92 engages an annular groove 96 in
neck 90 to secure and seal head 92 to bottle 88. Head 92 is formed
with a depending tube portion 98 with a counterbore 100 and a slot
102 at its lower end. A liquid siphon tube 104 engages counterbore
100 and forms an adjustable air entrance orifice 105 in cooperation
with slot 102. The depth of counterbore 100 limits the depth of
insertion of tube 104 in counterbore 100 so that it cannot
completely block or seal off entrance orifice 105. Tube 98 has a
central bore 106 which forms a mixing chamber which communicates at
its lower end with tube 104 and orifice 105 and at its upper end
with a restricted spray spout 108. Spout 108 slidably engages and
is pressed into bore 109 and counterbore 110 in head 92. Spout 108
provides a restricted passageway or exit orifice 112 which further
nebulizes a liquid which has been partially nebulized by an
airstream issuing through orifice 105 and impinging on the liquid
issuing from the top of tube 104.
Atomizer 86 is also designed so that it can be used as a liquid
drop dispenser. If atomizer 86 is inverted, the liquid in bottle 88
will flow through entrance orifice 105, mixing chamber 106, and
spout 108. Spout 108 is designed to provide a very small surface
area 114 adjacent the exit orifice 112 so that the liquid will be
dispensed in drops from atomizer 86. Thus atomizer 86 provides a
very convenient container and applicator for substances such as
liquid sucrose where it is desireable in some situations to
dispense the sucrose in liquid drop form and in other situations to
apply it as a mist or spray. For example, with one and the same
atomizer 86 the user can, by merely inverting the atomizer, readily
place discrete drops of sucrose in coffee or tea, so that the drops
can be accurately counted, and yet, merely by returning the
atomizer to an upright posture and squeezing the same, the user can
spray nebulized liquid sucrose on cereals or other solid food
substances, so that there is an even or uniform application of the
sweetener to all of the exposed surfaces of the cereal or food.
FIGS. 11, 12 and 13 illustrate a modification 116 of atomizer 86
with a spray head 118 and a head retainer 120 on flexible bottle
88. Head retainer 120 is in the form of a hollow inverted cup with
an inwardly extending annular rib 122 adjacent its rim which
engages an annular groove 96 in neck 90 to secure and seal retainer
120 to bottle 88. Retainer 120 is formed with a counterbore 123 in
its top surface and a vertically extending central tube portion 124
in its top wall. The upper end of portion 124 terminates in an
inwardly extending annular rib 126 and the lower end of portion 124
is formed with a slot 128 which extends about one-quarter of the
circumference of tube portion 124. Head 118 is formed with a
depending tube 130 which slidably engages in and extends below the
lower end of retainer tube portion 124. An annular groove 132 in
tube 130 engages with rib 126 to attach and seal head 118 to
retainer 120 for rotational movement with respect to retainer 120,
the lower edge of the skirt 133 of head 118 seating in counterbore
123. A spout 134 with a passageway or exit orifice 136 is pressed
into a bore 137 and a counterbore 138 in head 118 to place orifice
136 in communication with a blind bore 139 in tube 130 near its
upper end. Tube 130 is formed with a slot 140 in its lower end and
bore 139 forms a mixing chamber 142 the upper portion of which
communicates with passageway 136. A central stud 144 in a cup 146
slidably engages within bore 139 in the lower portion of tube 130
to form an entrance orifice 148 in the lower part of mixing chamber
142. The size of orifice 148 depends on how far stud 146 is
inserted into tube 130. An axial and radial L-shaped groove 150 in
stud 144 cooperates with tube 130 to form a passageway 152 between
the bottom interior of cup 146 and mixing chamber 142. A shoulder
154 at the base of stud 144 in cup 146 limits the travel of stud
144 into tube 130 so that entrance orifice 148 is not completely
sealed or blocked off.
As shown in FIG. 13, rotation of head 118 with respect to retainer
120 controls the effective area of entrance orifice 148 by causing
the lower tube portion 124 to block or cover more or less of the
90.degree. slot 140 in tube 130. When using atomizer 116, it is
first momentarily inverted so that gravity will cause the liquid to
fill the upper end of neck 90, and then some of this liquid will
remain in cup 146 when atomizer 116 is returned to its normal
upright position. After cup 146 is thus filled, if bottle 88 is
squeezed the resulting rise in internal pressure forces the liquid
in cup 146 up passageway 152 os that it squirts out of the top of
passageway 152, while simultaneously the air in the upper portion
of bottle 88 is forced therefrom into mixing chamber 142 via
orifice 148 as indicated by arrows 156. The airstream issuing
through orifice 148 impinges on the liquid issuing from the top of
column 152 and partially nebulizes the liquid. This partially
nebulized liquid travels up mixing chamber 142 and through
passageway 136 where it is further nebulized by the action of spout
134 to produce a fine spray or smog. Spout 134 provides a
nebulizing action due to the pressure drop created when the
partially nebulized liquid exits from restricted passageway 136.
Cup 146 provides a measured or metered dose or amount of liquid to
be nebulized. This features is important in administering
medicaments and other liquids whose doses must be accurately
measured.
In atomizer 116 the size of the nebulized particles of liquid
and/or the air-liquid ratio of the resulting spray can be varied by
the user of the atomizer. If head 118 is rotated so that the lower
end of retainer tube portion 124 does not cover or restrict orifice
148, the maximum amount of air can pass through orifice 148 which
will produce the finest and leanest spray. This position is
indicated in FIG. 12 by a tab indicator 158 on head 118 and the
"fine" marking 160 on base retainer 120. As passageway 148 is
covered or restricted by the rotation counterclockwise (as viewed
in FIGS. 12 and 13) of tube 130 of head 118, less air is able to
pass through orifice 148 and a richer mixture results with the
particles of liquid not as finely nebulized. This position is
indicated by a "coarse" marking 162 on retainer 120. Stops 164
(FIG. 12) are provided on retainer 120 to abut with indicator 158
and limit rotation of head 118 with respect to base retainer 120.
Atomizer 116 can also be used as a liquid drop dispenser by
inverting it for a sufficient period of time to allow liquid to
enter mixing chamber 142 via passageway 152 and air orifice 148 and
then to exit from the mixing chamber through passageway 136 of
spout 134. Spout 134 is provided with a small exterior surface area
166 adjacent the outlet of passageway 136 to assure that the liquid
from passageway 136 will be dispensed in single, countable drops.
Hence atomizer 116 can be used to both administer a metered dose or
quantity of nebulized liquid in spray form and to dispense a liquid
in the form of single drops.
FIGS. 14 and 15 illustrate a third embodiment of an atomizer 168
with a flexible bottle 170 having a neck 172 and a spray head 174.
A lower skirt portion 176 of spray head 174 forms a cap which
threadily engages neck 172, thereby removably attaching and sealing
spray head 174 to bottle 170. Head 174 is formed with a mixing
chamber 178 having a depending annular wall 180 with a slot 181 in
its lower end. A siphon tube 182 is pressed into a bushing 184
which in turn slidably engages within wall 180 to attach siphon
tube 182 to head 174. Bushing 184 cooperates with slot 181 to form
an adjustable air entrance orifice 186 in the lower portion of
mixing chamber 178. As shown in FIG. 17, a recess 188 and radial
ribs 190 in the upper end of bushing 184 supports a ball 192 when
atomizer 168 is upright such that ball 192 does not substantially
restrict the upward flow of a liquid through tube 182 and into
mixing chamber 178. Converging surface 194 in the central portion
of chamber 178 provides a sealing surface for ball 192 when
atomizer 168 is inverted.
A spout 196 with a passageway 198 is pressed into a bore 199 and a
counterbore 200 in head 174 so that passageway 198 communicates
with the upper portion of mixing chamber 178. As shown in FIG. 16,
the edges of a wire screen 202 are wrapped around a wick 204 to
attach the wick to the screen. Wick 204 and screen 202 slidably
engage the wall of the upper portion of mixing chamber 178 adjacent
nozzle 196 to form a pervious barrier between chamber 178 and
passageway 198. When atomizer 168 is squeezed to collapse bottle
170 as shown in FIG. 15, a portion of liquid 206 contained in
bottle 170 is forced up tube 182 and issues as a jet from the top
of tube 182 and bushing 184. Simultaneously air from an air dome
208 above the surface of liquid 206 is forced through entrance
orifice 186 where it issues as a jet and impinges on the jet of
liquid issuing from the top of bushing 184 to partially nebulize
the liquid. The coarsely nebulized particles of liquid 206 are
thrown by the force of the issuing jets of liquid and air into the
upper part of mixing chamber 178 where they are further nebulized
by wick 204 and restricted passageway 198. If atomizer 168 is
tipped or inclined about 135.degree. from its normal upright
position, or somewhat more than halfway toward an inverted
position, ball 192 will travel toward the nozzle end of mixing
chamber 178 and engage surface 192 to thereby seal the upper
portion of chamber 178 so that liquid 206 cannot be ejected from
atomizer 168. Thus atomizer 168 is especially useful with liquids
such as hair sprays containing substantial amounts of lacquer which
would be harmful if they were emitted from an atomizer in a liquid
rather than a spray form, a condition which could occur
inadvertently in the absence of ball valve 192 if the atomizer were
tilted too far toward an inverted position.
It should be noted that all the disclosed squeeze bottle atomizing
devices have two distinct stages of nebulization of a liquid, and
also that all of the devices have a structure which allows the
degree of nebulization to be adjusted. In squeeze bottle atomizer
116 the degree of nebulization can be adjusted without removing the
spray head from the bottle. Squeeze bottle nebulizers 86 and 116
are provided with a special spout so that they can be used both as
nebulizers and dispensers of a liquid in drop form. Atomizer 116
also has a metering cup so that it provides a predetermined dose or
quantity of nebulized liquid. All of the atomizers have only a few
components most of which can be molded from plastic materials, and
hence the atomizers can be economically constructed and
assembled.
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