U.S. patent number 3,570,391 [Application Number 04/772,889] was granted by the patent office on 1971-03-16 for electronic or microwave furnace or oven.
This patent grant is currently assigned to Rejlers Ingenjorsbyra AB. Invention is credited to Martin Gunnar Rejler.
United States Patent |
3,570,391 |
Rejler |
March 16, 1971 |
ELECTRONIC OR MICROWAVE FURNACE OR OVEN
Abstract
An oven for heating packages (hermetically sealed food units) in
which the packages are positioned in heat-absorbing relation to
heating means. The packages are adapted to expand in response to
excessive heat absorption. Sensing means are positioned to sense
expansion of the package beyond a predetermined level. The sensing
means activate cooling means which cool the package and counteract
the effects of excessive heat absorption by the package.
Inventors: |
Rejler; Martin Gunnar (Vaxjo,
SW) |
Assignee: |
Rejlers Ingenjorsbyra AB
(Vaxjo, SW)
|
Family
ID: |
27095579 |
Appl.
No.: |
04/772,889 |
Filed: |
September 16, 1968 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
Issue Date |
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649323 |
Jun 27, 1967 |
3490717 |
Jan 20, 1970 |
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Foreign Application Priority Data
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Jun 28, 1966 [SW] |
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8798/66 |
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Current U.S.
Class: |
99/326; 99/451;
99/352; 99/468; 99/483; 219/727; 219/704; 99/337; 99/443C;
99/470 |
Current CPC
Class: |
H05B
6/782 (20130101); A47J 37/044 (20130101) |
Current International
Class: |
A47J
37/04 (20060101); H05B 6/80 (20060101); A47j
037/04 () |
Field of
Search: |
;99/(GP170) (Inquired)/
;99/234 (T)/ ;99/326,331,334,352,443 ;107/57.3 ;219/10.55
;126/(Inquired) |
References Cited
[Referenced By]
U.S. Patent Documents
Foreign Patent Documents
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1,127,191 |
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Apr 1962 |
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DT |
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1,130,095 |
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May 1962 |
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DT |
|
1,161,367 |
|
Jan 1964 |
|
DT |
|
896,422 |
|
May 1962 |
|
GB |
|
Primary Examiner: Wilhite; Billy J.
Parent Case Text
This application is a division of copending application Ser. No.
649,323, filed Jun. 27, 1967, now Pat. No. 3,490,717 which was
issued Jan. 20, 1970.
Claims
I claim:
1. A food transporting and heating means for heating at least one
package which is adapted to expand in response to excessive heat
absorption comprising a conveyor defining a feed path, heating
means arranged along said feed path, plural cooling air dispensing
means arranged in a dependent position above and/or along said feed
path at selected locations therealong, plural photocell circuit
means including light sources directed across said feed path at
said selected locations therealong operatively effective to
selectively operate said cooling air dispensing means at each said
location when the light beam of said light source is interrupted,
said conveyor being adapted to convey at least one said package in
heat-absorbing relation to said heating means whereby expansion of
said package in response to excessive heat absorption causes
interruption of one said light source, whereby cool air is
dispensed to counteract the effects of said excessive heat
absorption.
2. A food transporting and heating means for heating hermetically
sealed food units comprising at least two endless conveyor belts
arranged in side-by-side clearance positions from each other so as
to define a feed path in the direction of movement of said conveyor
belts, heating means arranged beneath and along said feed path,
plural cooling air dispensing means arranged in a dependent
position above and along said feed path at selected locations
therealong in facing relation to said heating means, plural
photocell circuit means including light sources directed across
said feed path at said selected locations therealong operatively
effective to selectively operate said cooling air dispensing means
at each said location when the light beam of said light source is
interrupted, said conveyors being adapted to convey at least one
said food unit in heat-absorbing relation to said heating means
whereby expansion of said food unit in response to excessive heat
absorption causes interruption of one said light sources, whereby
cool air is dispensed to counteract the effects of said excessive
heat absorption.
3. A food transporting and heating means as defined in claim 2
wherein said heating means is a high frequency heating means; and
including stop means movable from a clearance position beneath said
conveyor belts into a blocking position extending into the
clearance between said conveyor belts and being adapted to
selectively hold a food unit against movement with said conveyor
belts, said stop means being located at one or more of said
selected locations of said cooling air dispensing means and adapted
to confine said food unit against movement during the dispensing of
said cooling air.
4. A food transporting and heating means as defined in claim 3
wherein said stop means includes a spaced-apart pair of front and
rear upright arms, said front arm being adapted to confine said
food unit against continued movement with said conveyor belts and
said rear arm being adapted to hold successive food units from
contact with said stationary food unit.
5. A food transporting and heating means as defined in claim 4
wherein the lateral dimension of said conveyor belts is of a
minimal extent being adapted to permit unimpeded slipping movement
of said belts beneath a food unit held stationary by one of said
stop means.
6. A food transporting and heating means as defined in claim 3 in
the form of a multiple zone transit furnace.
7. An oven comprising heating means for heating at least one
hermetically sealed unit of food positioned in heat-absorbing
relation to said heating means, said food unit being adapted to
expand in response to excessive heat absorption, cooling means for
cooling said food unit when heated, and sensing means positioned to
sense expansion of said food unit beyond a predetermined level,
said sensing means activating said cooling means in response to
expansion of said food unit beyond said predetermined level whereby
the effects of excessive heat absorption by said food unit is
counteracted.
8. An oven as claimed in claim 7, wherein said heating means are
dielectrically heating microwave means, and said cooling means
comprising at least one air dispensing means arranged to direct
cool air on said food unit, said sensing means comprising at least
one photocell circuit including a light source associated with the
photocell and emitting a beam of light which clears said food unit
unless the unit expands beyond said predetermined level and when
said food unit expands beyond said predetermined level interrupts
said beam whereby said cooling means is activated.
9. An oven comprising plural heating means for heating one or more
hermetically sealed units of food, said food units being adapted to
expand in response to localized excessive heat absorption, conveyor
means defining a feed path for said units of food through said oven
and positioned so that said food units carried on said conveyor are
in heat-absorbing relation to said heating means, plural cooling
means arranged along said feed path for cooling said food units,
plural sensing means, each of said sensing means being positioned
to sense expansion of one of said food units beyond a predetermined
level and to activate one of said cooling means positioned adjacent
said food unit to cool said food unit and counteract the effect of
said excessive heat absorption.
10. An oven as claimed in claim 9, wherein said plural heating
means are dielectrically heating microwave means, said conveyor
means is a belt conveyor passing through the oven, said plural
cooling means are air dispensing means arranged along said feed
path, and said plural sensing means are a series of photocells,
each having an associated light source to emit beams of light at
said locations, every beam being clear of the belt conveyor and of
said food units unless any of said units expands beyond said
predetermined level and interrupts the associated beam whereby said
associated cooling means is activated.
Description
The invention is related to a so-called electronic or microwave
furnace or oven for dielectric heating of food and is particularly
suitable for furnaces being made in the form of a transit furnace
for straight passage of packages, etc., through the furnace (that
is, without reversal of movement) of the objects to be heated. For
reasons which will be obvious from the following description,
hermetically sealed standard food packages of predetermined
dimensions are highly preferred. As a result of the heating
procedure, steam and gases may develop within the package causing
interior pressure to build up, which may result in an increase to
some extent of the volume of the package by its walls bulging out.
If the seal of the package is not reliably sealed, this bulging
effect will not take place. If part of the package walls is made of
a material of considerably higher yielding strength than the
remainder of the package, the bulging effect mentioned above will
be more pronounced, so that a more accurate indication of the
degree of volumetric increase of the interior of the package may be
obtained. The expression used below "yielding wall portion" is,
however, not limited to the last-mentioned case, but may also refer
to packages having walls of uniform material and of uniform
thickness.
THE FURNACE (FIGS. 1 AND 2)
In a system according to the invention, various different furnace
types may be used. A so-called high frequency or microwave furnace
for dielectric heating of food is preferred and, hence, the below
description is substantially, though not exclusively, concerned
with such a type of furnace being made in the form of a transit
furnace for straight passage through the furnace, i.e. without
reversal of movement, of the objects to be heated. For reasons
which will be obvious from the following description hermetically
sealed standard food packages of predetermined dimensions are
highly preferred. As a result of the heating procedure, steam and
gases may develop within the package causing interior pressure to
build up, which may result in an increase to some extent of the
volume of the package by its wrapping bulging out. If the seal of
the package is not completely tight, this bulging effect will not
take place. If part of the package wrapping is made of material of
considerably higher yielding property than the rest of the
wrapping, the bulging effect mentioned will be still more
pronounced serving as a more accurate indication of the degree of
volumetric increase. The expression used below, "yielding wall
portion" is, however, not limited to the last mentioned case, but
may also refer to packages wrapped in a uniform material and of
uniform wall thickness.
When food is subjected to heating in a dielectric high frequency
furnace, or to a relatively quick heating in other types of
furnaces, the result of the heat application to the food may be
quite an uneven distribution of said heat. By way of example, when
heating frozen food, it often happens that some ice is still left
in the package, while the balance already has melted and the
corresponding water been evaporated, so that steam pressure is
created within the package. This involves the risk of the package
getting untight or that it even may burst and, moreover, makes an
objective measurement of the temperature of the food practically
impossible, in any case as long as the package must remain tightly
sealed. In many cases it is utterly important that the package
remains so tightly sealed that no gases can escape, for example in
such instances where after the heating procedure the package is
moved by means of a conveyor or conveyors, which must not become
dirty, while on the other side impurities must not be able to
penetrate into the package.
Up to the present date attempts carried out to control the heating
of such food packages, so that a desired temperature will be
reached on the basis of an objective temperature measurement,
therefore have failed or proved unsatisfactory. Similar
difficulties have presented themselves, when attempts have been
made to sort out untight packages by means of strictly objective
methods.
These inconveniences can be eliminated by means of a furnace
provided with a steam or gas guard, in the following simply
denominated "gas guard," which is actuated in case the yielding
wall portion of the package should bulge out due to the formation
of a vapor or gas pressure inside the package when said package is
in the heating zone within the furnace in a certain predetermined
position relative to the gas guard.
A gas guard responds to a change of the shape of a package caused
by a variation of the temperature of the contents of the package,
is suitable for an objective control of said temperature under
special conditions only and usually has to be combined with
subjective measures such as visual inspection, measurement of a
certain lapse of time based on an empirically determined average
heating time or similar, or, when said method by reason exposed
above is of little use or no use at all, by measuring the
temperature without taking into consideration any control of said
volumetric changes. Thus, the furnace should preferably be provided
with means for combined supervision by a gas guard as well as by a
temperature guard (temperature measuring device) of a type which
does not require any object to be introduced into the food or even
into the package. On the other hand the package wall itself may
contain such an object consisting of a fusible medium or of
surfaces the colors of which vary in dependence on temperature
changes (detectable by photoelectric means) or other similar
means.
It is to be understood that a volumetric change of a package can
take place even if no vapor or gas is formed within the same, viz
if air or another gas (usually carbon dioxide used as protective
gas) should undergo a terminal expansion. Thus, the gas guard may
be employed to supervise a volumetric change, conditioned by said
reason, and in such a case the gas guard may often be employed as
sole temperature controlling device. However, it should be
remembered that such a volumetric change is of much smaller
proportions than a change in volume caused by the generation of
vapor or gas, especially if part of the wrapping of the package
consists of a readily yielding foil or similar material, which
immediately bulges out as a response to gas development even if the
pressure within the package is very low. For a combined control by
means of a gas guard and a temperature guard, the gas guard is
suitably arranged to be actuated only upon development of gas
within the package (thus not upon the thermal expansion mentioned)
or at least is actuated in some other way, so that it responds by
emitting another type of signal, when it is influenced by said
formation of gas or vapor.
Under practical conditions the gas guard, on account of among other
things the reasons exposed above, should occupy a certain
predetermined sensing position relative to the position of the
package. The package therefore should rather not comprise a bag of
plastic foil filled with food or similar, excepting the case that
the bag is placed in some kind of temporarily used or provisional
container, for example in a compartment, box (paper box, cardboard
box) or similar container dimensioned to correspond to the
dimensional shape and size of the package, said container possibly
forming part of a conveyor system or constituting a support for
such bags.
As a rule it is most convenient to give the whole of the package a
sufficiently rigid structure and determined shape that the wall
portion controlled by means of the gas guard remains in at a
predetermined level in relation to the gas guard and to the support
upon which the package is resting as long as it is supervised by
the gas guard.
The gas guard should control the heating procedure of the package,
whereby the whole control can be made simpler, i.e. comprising a
reduced number of individual controlling operations, if the package
during its dwelling time in the heating zone is subjected to a jet
of air of comparatively weak cooling effect, which brings about a
condensation of steam or gas created within the package. Said
exposure to a jet stream of air may go on continuously, but it may
also be switched on by the gas guard, when the latter one responds
to a volumetric change of the package. By such cooling procedure
one can also avoid the risk of the package getting untight, i.e.
ruptures in the wrapping occurring as a result of the increased
pressure within the package reaching too high proportions before
the control of the temperature will have brought the same down to a
sufficiently lower value. In this connection it may be mentioned
that a temperature of food of 70.degree. --8.degree. C. is usually
desired, i.e. a temperature, which is more elevated than that at
which the food is consumed.
FIG. 1 is a view of a vertical longitudinal section of part of a
multiple stage electric high frequency furnace designed as a
transit furnace.
FIG. 2 shows a detail of said furnace seen from above, whereby line
I- I corresponds to FIG. 1.
FIG. 1 shows diagrammatically a transit furnace, suitably
constructed as an ultra-high frequency furnace for dielectric
heating of food. The furnace comprises several heating zones, by
way of example three zones, of which only the first one, indicated
by 301, and the last one, indicated by 302, are shown. An endless
continuous conveyor belt 3 moves through the furnace. In the
present case this belt consists of two narrow separate belt halves
3a, 3b, see FIG. 2, but it may also be made in another way,
particularly in the form of two or four round cords, yet driven by
a common driving device. Conveyor belt 3 suitably consists of
synthetic fiber material and in continuous movement it does not
need to have a very low dielectric loss factor, because every
discrete portion of the belt is fairly quickly passing through the
heating zone of the furnace, thus not dwelling in the same a
sufficiently long time for acquiring an unsuitably high
temperature, and then being subjected to quite a good cooling down
by its subsequent movement in unheated atmosphere, and consequently
again enters the furnace at practically room temperature. Cooling
down of the conveyor belt by any special refrigeration device
therefore is deemed unnecessary, but may easily be arranged, as the
furnace according to FIGS. 1 and 2 is equipped with a cool air fan
304 raking in fresh air from the outside by suction, by way of
example passing across or along conveyor belt 3. Belt 3 is provided
for the transportation of food packages 100a, 100 b.
Food packages 100a, 100b described more in detail below are in the
present case substantially shaped like rectangular bowls made of
plastic material of fairly rigid quality, provided with an
horizontal flange and on top of said flange sealed tightly by means
of a flexible thin plastic foil 50. If the package is in position
for use with the plastic foil 50 being on top of the package, said
plastic foil is substantially horizontal or may be inclined, unless
package 100a is not subjected to such heat that the steam or gas is
formed inside the same inflating plastic foil 50 so that it forms a
clearly visible swelling or bulge as is the case with the packages
indicated by 100b.
At least in the last heating zone of the furnace, but suitably in
all such zones, gas guards are arranged for all packages, which in
operation may dwell in the corresponding zone, possibly only for
the first package or the first and the second package (in the
direction of the transportation movement of the conveyor belt 3) in
the zone. These gas guards in this particular case comprise a
photoelectric cell 306 with an associated light source 306' and the
optic equipment, if any, located in such a position that the light
beam governing the photoelectric cell is interrupted or weakened if
or when the foils 50 of the packages 100 are inflated to a larger
or lesser extent, but the gas guards are not all, or not in any
appreciable degree, influenced by package 100a. Towards the end of
at least the least the line zone 302 there is in addition a package
position guard, also in execution of a photoelectric cell 307 with
light source 307'. This position guard is influenced by anyone of
the packages 100a, and 100b.
In FIG. 1 the cells 306 and 307 are indicated quite symbolically by
an encircled cross, irrespective of whether these cells are
concealed or not by packages 100a, and 100b.
At least at the entrance and at the exit of the furnace, possibly
also between the heating zones, there are high frequency filters
308, in the present case quite diagrammatically indicated, or
similar means preventing any leakage worth mentioning of high
frequency energy out of the heating zone in question.
At the end of the last heating zone 302 there is a temperature
guard 309, which in this particular example at the same time serves
as a stop or abutment for the moving food packages. The temperature
guard 309 comprises for example a movable fork with two legs 309a,
309b spaced from one another such that the spacing corresponds to a
somewhat larger dimension than the largest (longitudinal) dimension
of a food package, disregarding the flange of the package mentioned
above. The two legs 309a, 309b are rigidly connected to each other
by means of a crosspiece 309c which is provided with an element
309g forming an electromagnetic armature operating by means of a
solenoid 309h. The top of crosspiece 309d, 309e are in the form of
rapidly responding thermocouples or temperature dependent electric
resistors, which can be threads, laminates or heat sensitive
semiconductor devices, for example so-called infrared transistors.
The two legs 309a, 309b are positioned (located) between the two
sections 3a, 3b of the conveyor belt, see in particular FIG. 2.
FIG. 1 shows the temperature guard with energized solenoid 309h
with the exception that the temperature sensing elements 309d 309e
in the shown position actually contact the bottom of the food
package 100a positioned immediately above, but for the sale of
clearness is shown as at some distance in the FIG. mentioned. In
this closed circuit position the sensing elements 309d 309e contact
the underside of the package, and leg 309b occupies its upper
position in which it prevents package 100a from being carried away
by the conveyor, the result being that the package is kept
motionless for heating and temperature control, while the other leg
309a prevents any following package 100b from pushing and
displacing, for example by turning action, said package 100a out of
its position for temperature control. When the solenoid 309h is
disconnected, the legs 309a, 309b and the armature 309g occupy
their lower position (not shown) and the sensing elements 309d,
309e occupy their illustrated lower position.
From the air delivery side of fan 304 a main air duct 311 leads to
all heating zones of the furnace. From said duct 311, nozzles 312
or similar means continuously or under control blow a weak stream
of cooling air towards the plastic foil 50 of each package 100 to
bring about a condensation of any steam, which to some slight
extent could have been generated in the package. However, said
cooling should not be so powerful or so longlasting that the
heating time of the package will be prolonged too much and that the
gas guards 306 would no longer serve any practical purpose.
Normally, but not necessarily, said cooling will be governed by
some control.
The furnace operates in the following manner:
Food packages 100, one at a time, with the plastic foil cover 50
forming the top of any package, are permitted entrance into the
furnace on the conveyor belt 3 by a solenoid stop 310. The packages
are fed into zone 301 of the furnace, where their longest dwelling
time of, normally, approximately 1 minute is controlled by a time
relay or another timer, which at the end of said time interval
releases a stop (not shown), if still unreleased, so that the
package can be moved to the next zone of the furnace. As long as
the packages are kept motionless by some stop, the conveyor belt is
sliding beneath them. Other possible arrangements can be imagined,
however. A package, which has been fed into the furnace is stopped
at the nozzle 312 in front of one of the already mentioned gas
guards in zone 301, and thereby the high frequency energy is
switched on in zone 301 in question. If the cover foil 50 of the
package is bulging up and rising to a certain given level, it will
interrupt or weaken the light beam of the photocell of the gas
guard. The output of the photocell then actuates the stop just
mentioned so that it will be moved out of its blocking position so
that the package is conveyed to the next zone, in this particular
case supposed to be a second zone (not shown). If the cover foil 50
does not operate the gas guard during the maximum dwelling time
determined by the time relay, the stop will anyway be released by
said time relay, so that the food package continues onwards. By
said alternative feeding out operation from zone 301, deep frozen
food packages, in which the steam is generated later than in
packages not deep frozen, will remain in zone 301 during the
predetermined maximum time (approx. 1 to 11/2 minute) and, thus,
will be thawed, while the other food packages continue earlier not
becoming quite warmed up already in the first zone 301. If the
subsequent zone proves to be already filled with packages, the heat
is switched off in the first zone, for example by means of a
photoelectric cell with delayed action, positioned at the entrance
of the second zone. When packages, forwarded by normal conveyor
belt speed, pass the photoelectric cell, this cell does not switch
off the heat of the first zone 301, because of the delayed action
just mentioned.
The furnace zone (not shown) following subsequent to zone 301
provides additional heating and constitutes a collecting
intermediate storage zone, that is a kind of "waiting room," where
each package is supervised by a gas guard 306 in the same way as in
the first zone. Said gas guard either interrupts the heating
process or causes the package to continue to next zone, depending
on the type of furnace and the chosen mode of operation of the
furnace.
When the packages enter the last zone 302 and supposing that said
zone can house several packages in a row on belt 3, then the
foremost package 100a continues to travel on belt 3 until it
interrupts the light beam of the position guard device 307. Thereby
the circuit of the solenoid 309h is closed, so that the movable
elements 309g of temperature guard 309 are lifted up until the
temperature sensing elements 309d, 309e contact the bottom surface
of package 100a and the package just enough to be disengaged from
the conveyor belt and to rest, with the whole of its weight, on the
temperature sensing elements 309d, 309e with the result that the
package is no longer actuated by the conveyor belt. Simultaneously,
also the fork legs 309a, 309b will thus be raised. The leg 309b has
no true function as blockage device for the forward feed of the
package, but it provides a more reliable suspension of the package
in raised position and eliminates the possibility of lateral
displacement. Leg 309a, lifted at the same time, prevents next
package 100b from pressing on and, as the case may be, pushes it
slightly backwards on the conveyor belt. In this connection it may
be pointed out that the general construction principle described in
the foregoing makes it easy to locate the high frequency energy
radiating aperture of a high frequency furnace directly below the
packages, and consequently to obtain optimal efficiency.
When a food package 100a arrives at fork 309a--309c and contacts
the temperature sensing elements devices 309d, 309e, then the
following happens. The preheated food in the package is subjected
to additional heating. As such heating usually cannot be uniform in
space if filling of the package is in homogenous or unevenly
distributed, the package must not be fed out before each of the two
sensing elements indicates the desired temperature, for example
70.degree.--80 .degree. C., or slightly more. However, local steam
generation at discrete points in the food occurs much earlier,
before all of the food within one package has been heated
approximately to the desired temperature, so that the cover foil 50
will rise and actuate the gas guard 306 which, then, interrupts or
greatly reduces the heating intensity by interrupting or reducing
the high frequency generation and/or by increasing the cooling air
supply from nozzle 312 positioned above the package in question,
for example by electromagnetic actuation completely opening an
already partly open throttle valve. When subsequently the foil 50
is lowering down again owing to total condensation of the steam in
the package, the high frequency energy is switched on again after a
predetermined time interval, controlled by delay means such as a
retarded relay, time relay, thermic relay (bimetallic), condenser
resistance network or similar means. As long as the two sensing
elements 309c, 309d do not indicate the desired temperature in both
of the two contact points, the cycle described above will be
repeated, i.e. repeated bulging and sagging of foil 50. As soon as
the two sensing elements indicate the desired temperature, they
cause the electromagnetic circuit 309g, 309h to be interrupted, so
that the package will be released and lowered down on conveyor belt
3 to be fed out of the furnace by means of the belt.
However, there may be additional packages 100 behind the first
package thus supervised in zone 302. Because said additional
packages usually arrive later, it is highly improbable that they
require to be fed out earlier than the first package. However, one
can for example design and connect the gas guards 306 controlling
these additional packages in such a way that they induce a
reduction of the heating effect for these packages, for example by
controlling a device shielding, deflecting and/or absorpting said
effect, or else by increasing the cooling air supply as already
mentioned.
Referring to the temperature guard 309 described above, it is
essential to check the temperature at least at two different points
on the outside of the package. Thus, the two sensing elements 309c,
309d control individual switches (not shown) connected in series,
such as relays, gates etc., which will be switched on (rendered
conductive), when the desired temperature has been reached. When
the circuit of the two switches is closed the high frequency
generator is made inoperative. A switch controlled by the last gas
guard 306 located above 309 can be connected in parallel with the
switches such as to interrupt the high frequency energy as long as
the light beam of the photocell means of the gas guard is shielded
and also during a certain subsequent delay period as already
mentioned.
However, one can determine the average external temperature of the
package by way of one (or more) temperature sensing elements of
elongated shape. Supposing such a device being designed as a long
resistance tape or layer, being sensitive to variations of the
temperature and extending in the longitudinal direction of the
conveyor belt 3, substantially in touch with the whole length of
the food package, then the temperature guard may be arranged to
interrupt the heating energy as soon as the resistance has reached
an average value corresponding to the desired temperature of the
food.
Temperature measurement by direct contact between sensing elements
and the package may, however, be substituted by another type of
temperature measurement, for example by a radiation pyrometer
sensitive to infrared light, or a semiconductor diode or transistor
sensitive to heat, provided that the temperature is measured at
least at two different points, in the present case suitably at many
points, which together form an elongated line or surface, the
temperature sensing device being spaced from the food package and
directed or focused onto a large surface of same, suitably towards
a large portion of the surface of the plastic cover foil 50, the
heat conductivity of which is superior to, i.e. the insulation
being interior, to that of the other walls of the package.
Alternatively the temperature guard need not be located entirely
outside of the package. At a convenient point of the package it can
be provided with one or several defined marks or with an elongated
mark of some material sensitive to temperature, for example with so
called thermocolor, which definitely or temporarily changes color
and/or degree of brightness, when a predetermined desired
temperature has been reached. Such change of color can be readily
detected by means of photoelectric cells, which in addition may
perform the same operations as the elements 309d, 309e described
above. Also other types of marks sensitive to temperature may be
used, for example materials mechanically sensitive to temperature
as a wall portion, which softens at a desired temperature, marks of
waxy substances with softening behavior etc. the action of which
easily is detected by mechanical, optical or electrical (galvanic,
inductive or capacitive) means.
The solenoid device 309g, 309h can be substituted by a motor or a
mechanism capable of lifting the sensing elements 309c, 309d which
mechanism can be mechanically connected with, and driven by, the
conveyor belt 3 or the driving device of the belt. Such mechanical
connection may be effectuated by electrical means, for example by
electromagnetically operated mechanical engagement of some kind
like a solenoid-operated pawl which by magnetical actuation will
drop into a gear or ratchet wheel belonging to the driving means of
the conveyor belt 3, or a so-called one-revolution clutch.
The gas guard 306 has been described above as comprising a
photoelectric cell. However, it may be a mechanical, pneumatical or
capacitive device. In the present example, mechanical operation by
the cover foil 50 would require a high mechanical sensitivity.
Pneumatical operation, would not require auxiliary electrical means
as a throttle, a shield reducing the high frequency etc. may very
well be controlled entirely by mechanical and pneumatical means,
respectively. By way of example, the gas guard (not shown) may
comprise a suction nozzle connected to an air duct with
comparatively weak vacuum, whereby said vacuum rises and, by means
of a device sensitive to pressure changes (electrical contact,
purely pneumatically operated slide for governing a jet of
compressed air, for example the one in nozzle 12 etc.) will
increase the cooling of the food package and/or will reduce the
intensity of the heating energy. A bolometer may also be used as
gas guard, either acting independently, whereby cover foil 50
shields the heat radiation or an air jet of the bolometer
(depending upon if the bolometer resistance in its inactive stage
is warmed by heat radiation or cooled by an air jet), or acting in
connection with a pneumatical or mechanical sensing device
actuating the so-called flag (movable element shielding heat and
air respectively) of the bolometer.
Mechanical sensing, suitably by means of a mechanically operated
electric contact, is a convenient means especially for packages not
having windows of plastic foil or similar, for example when the
wrapping of the package entirely consists of cardboard or
relatively rigid plastic material.
Supervision of the temperature exclusively by means of a gas guard
may be sufficient or necessary in such cases, where the heat
conductivity (or heat insulation) of the package wrapping and the
heat resistance have such characteristics that temperature
measurement by means of some kind of temperature guard will be
unreliable, unduly delayed or even impossible.
At a combined supervision by gas guard and temperature guard one
and the same wall portion may be used, for example the cover foil
50 mentioned above or a thin but tight-fitting window in the
package for sensing both the bulging action (gas guard) and the
increase of the temperature (temperature guard).
In the arrangement of the furnace and package with cover foil 50 as
described and shown in FIGS. 1 and 2 the temperature sensing device
may alternatively contact one or more of the lateral surfaces of
the package. If both end surfaces of the package are used, the
sensing device may simultaneously serve the purpose of firmly
holding the package in a determined position below the gas guard
and the associated nozzle 312 without being raised from the
conveyor belt 3. Individual stops are, then, not required. Also
when the contact is arranged to engage one lateral surface of the
package only (a counter support being applied against the opposite
lateral surface) or to engage the two lateral surfaces of the
package, the package may be kept in firm stationary position by
means of the sensing device.
The gas guard or guards can be used to sort out untight packages,
for example when at least one of the two temperature sensing
elements indicates the desired temperature value, or rather another
higher temperature, though the cover foil has not previously
exhibited any bulging or inflation the package can be considered
untight, and its separation could be effectuated by means of the
criteria just mentioned. Alternatively one can sort out such
packages, which during the whole of their passage through the
furnace have not been exhibiting any bulging of their cover foil
50. Such packages can be identified and sorted out in different
ways, for example by inflated portion resulting in the application
of a sorting-out mark on the package to be sensed for example by
photoelectric means, whereby the mark is applied by spray in case
any bulging has failed to appear, said spraying being effectuated
by means of a conventional electrically operated marking device,
normally inactive, but entering into action, when the package is
passing past a sensing point without previously having been
prepared, for example by having been made inactive, by a bulging
signal from the gas guard. In its simplest execution the furnace
may be designed to the effect that a cover foil of a package when
getting inflated will touch a color pad or similar, or by means of
the gas guard will trigger a color gun when bulging, said gun
applying an "approved-mark" onto the package, so that all packages
not provided with said "approved-mark" will be sorted out,
conveniently after having left the furnace. This operation may be
effected by the mark being sensed (suitably by photoelectric means)
at the same time as said package actuates a guard (photoelectric
cell device, mechanically governed contact or similar). This guard
operates a package ejector if the guard is actuated without an
"approved-mark" having been sensed on the package simultaneously
with, or previous to, the actuation of the guard.
There are also other possibilities to sort out and/or mark untight
packages by means of controls actuated by the bulging action.
Packages, the contents of which, for some reason or other, cannot
at all, or in any case cannot within a predetermined maximum
period, be warmed up to the desired temperature, are to be
classified in the same category as untight packages. The risk of
such packages appearing exists especially in connection with high
frequency furnaces, if such a furnace is improperly set, in which
case numerous packages, or all of them, will be sorted out, thus
signalling a deficient furnace functioning, or if packages being
unsuitable for such furnaces are employed, or if the contents of
the package has been subjected to certain undesired chemical or
physical influences.
The furnace may also very well be used also for untight packages,
food placed on plates and dishes, etc. Gas guards 306 should then
preferably be rendered inoperative, either manually or
automatically. Automatic inactivity of the gas guards may be
obtained by means of a similar guard sensing the vertical level of
any package being about to enter the furnace. If food servings or
other objects, which cannot and shall not be tested with respect to
bulging of the type mentioned above, should be introduced into the
furnace, and their height would be such as to affect anyone of the
other gas guards, then the height or vertical level guard arranged
at the furnace entrance will be actuated and will render all of the
other gas guards temporarily inoperative. If the objects introduced
do not influence the height guard, then the gas guards should not,
or need not, be inactivated, provided that such objects of other
types than those to be tested by the gas guards are not permitted
to remain in the furnace during an unlimited time or too long a
time. This can be prevented by time and/or temperature control or
by subjective (not automatic) observation and manual operation.
In many cases it may suffice to provide the furnace with automatic
supervision of temperature at one point only on a food package. In
addition the furnace may in practice very well have one single
heating zone only, but the quality of the heating process is much
superior if more than one zone is provided.
A furnace of the present type is especially useful and advantageous
for heating vacuum-type packages. Also vacuum-type packages may
well have a very yielding wall portion as cover foil 50, which wall
normally is in touch with the contents of the package, as long as
the package is not heated. The practical possibility has been
proved by tests and is also known from foodstuffs wrapped in
plastic vacuum bags, for example roasted peanuts in plastic vacuum
bags, which since many years have been on the market.
EXAMPLE OF EMPIRICAL OPERATIONAL DATA
On testing a furnace in accordance with FIGS. 1 and 2 having three
heating zones, fed with filled food packages according to FIGS. 12
and 13 of said U.S. Pat. No. 3,490,717 the following values were
obtained or established. A package fed into the furnace remains
during maximum approximately one minute in zone 301 before it
continues its travel to the second zone (not shown in the
drawings). If the second zone is already filled with packages, the
heating process in zone 301 is interrupted or reduced until the
feeding in operation into the next zone can take place. In said
second zone (not shown) the usually intermittent heating time,
controlled by means of the gas guards, varies and depends upon when
the third (last) zone 302 will be able to receive further packages
from the preceding zone, the main purpose of which is to provide
such intense preheating that the dwelling time in the third zone
302, where the temperature control takes place, will last for
approximately one minute or less. The packages can and may be
permitted to acquire their final temperature already in the second
zone (not shown). The total dwelling time in all of the zones of
the furnace amounts to approximately 1.5 minutes, to 4 minutes, and
varies somewhat for subzero frozen food, normally refrigerated food
and not refrigerated food.
Three furnace sizes for having a connection power of 2.5 kva., 7.5
kva. and 15 kva., respectively have been tested. In the two larger
types 80 respectively 160 deepfrozen food packages (each containing
approximately 200 grams of food) could be prepared during one hour.
As to food from refrigerators the hourly output was 80, 240 and 480
packages respectively. Said furnaces, as well as other similar
furnaces were, or may be, equipped with stops of different design
and in larger numbers than described above, to stop and to release
food packages, and further with elements for control of the passage
of food packages through the furnace. The above values have been
obtained when the food temperature was 70.degree. 80.degree. C.
when leaving furnace exit. The temperature of packages according to
FIGS. 12 and 13 of said U.S. Pat. No. 3,490,717 decreases by
3.degree. C. only during a period of 15 minutes and, hence, are
sufficiently heat insulating for all normal purposes in spite of
the big thin cover foil 50 and the small wall thickness of bowl 51.
The above values of temperature and dwelling period in the furnace
have been measured for all kinds of ready cooked dishes like soup,
complete servings of potatoes and meat or fish, hot dessert and
similar, so that a substantially total sterilization of the
contents could be obtained.
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