U.S. patent number 3,569,611 [Application Number 04/784,630] was granted by the patent office on 1971-03-09 for high voltage line.
This patent grant is currently assigned to U. S. Philips Corporation. Invention is credited to Werner Berends.
United States Patent |
3,569,611 |
Berends |
March 9, 1971 |
HIGH VOLTAGE LINE
Abstract
A high voltage cable comprising an insulating pipe coated on its
inner surface with a conductive layer of lacquer. An inner
conductor is coaxially mounted in the pipe and is supported within
a core of nondeformable synthetic resin foam that fills the pipe.
The inner conductor is conductively connected to the conductive
layer of lacquer.
Inventors: |
Berends; Werner (Hamburg,
DT) |
Assignee: |
U. S. Philips Corporation (New
York, NY)
|
Family
ID: |
7317308 |
Appl.
No.: |
04/784,630 |
Filed: |
December 18, 1968 |
Foreign Application Priority Data
|
|
|
|
|
Jan 13, 1968 [DT] |
|
|
M76,911 |
|
Current U.S.
Class: |
174/107;
174/110F; 264/46.7; 264/285; 174/120SC; 264/46.9 |
Current CPC
Class: |
H01B
9/027 (20130101); H01B 7/00 (20130101) |
Current International
Class: |
H01B
9/00 (20060101); H01B 9/02 (20060101); H01B
7/00 (20060101); H01b 007/18 () |
Field of
Search: |
;174/102,102.2,103,107,110.8 ;338/214 ;174/113,114,56,28 |
References Cited
[Referenced By]
U.S. Patent Documents
Foreign Patent Documents
Primary Examiner: Goldberg; E. A.
Claims
I claim:
1. A high-voltage cable comprising an inner electric conductor, a
core composed of a substantially nondeformable synthetic resin foam
surrounding said conductor in intimate contact therewith, and a
pipe enclosing said core and composed of an electric insulator
material having its inside surface coated with an electrically
conductive layer of lacquer.
2. A high-voltage cable as claimed in claim 1 wherein the
insulating pipe consists of a thermoplastic synthetic resin.
3. A high-voltage cable as claimed in claim 1 and adapted for use
as a cathode connection line, said cable further comprising a
second inner conductor enclosed within the insulating pipe and the
foam core and insulated from the other inner conductor.
4. A high-voltage cable as claimed in claim 1 wherein the internal
conductor is composed of an electric resistance wire and the
conductive layer of lacquer is composed of a material that exhibits
an electric resistance of finite magnitude.
5. A high-voltage cable as claimed in claim 1 wherein the synthetic
resin of the core is selected from the group consisting of
polyurethane and polystyrene.
6. A cable as claimed in claim 2 wherein the pipe is composed of an
insulating synthetic resin selected from the group consisting of
polypropylene, polyethylene, polymethylmethacrylate, polycarbonate
and polysulphone resin.
7. A cable as claimed in claim 1 wherein said inner conductor and
said conductive layer of lacquer are electrically connected and are
dimensioned so that the electric conductivity of the layer is
considerably lower than the electric conductivity of the inner
conductor whereby substantially all of the current flow will be in
the inner conductor.
8. A cable as claimed in claim 1 further comprising a second
insulating pipe coaxially enclosing the first pipe, and a core of
nondeformable synthetic resin foam within said second pipe and
surrounding the first insulating pipe.
Description
The present invention relates to a nondeformable high-voltage line
possessing a stable form. Such lines are required, for example, for
connecting individual high-voltage conducting components within a
high-voltage apparatus. The lines must maintain their position and
shape and not come into contact with components which have a
different high-voltage potential. It is furthermore necessary that
the high-voltage line be provided with a sufficiently large
diameter so that, during operation of the apparatus, the electric
field strength occurring therein will be smaller than the breakdown
field strength of the insulating medium (usually oil).
It is known to use metal pipes for this purpose. Particularly in
apparatus for high direct voltages, the pipe must be wrapped with
cable paper which is subsequently impregnated. In this way,
breakdowns are avoided even when fiber bridges are formed in the
insulating oil (i.e. areas with comparatively high conductivity).
For guiding several conductors insulated from each other and set up
at approximately the same high-voltage potential, for example, for
the connection of the cathode of an X-ray tube, it is already known
to provide the conductors in a coiled unit with a sufficiently
large cross section of the coil. The coiled unit is once again
wrapped with cable paper and then impregnated. Both embodiments are
comparatively expensive owing to the wrapping with cable paper and
the subsequent impregnation of same.
It is an object of the invention to provide a cheaper
construction.
According to the invention the above object is achieved in a
high-voltage line of the type comprising at least one internal
conductor surrounded by a conductive cylinder provided with an
insulating material on its outside and which conductive cylinder
during operation, has at least approximately the same potential as
the internal wire, by providing an insulating pipe which is coated
on its inside wall with a conductive layer of lacquer which
encloses a foamed core in which at least one internal conductor is
embedded.
In order that the invention may be readily carried into effect, one
embodiment will now be described in greater detail, by way of
example, with reference to the accompanying drawing, the sole
figure of which shows a cross-sectional view of a high-voltage line
according to the invention.
The line 1 includes a PVC pipe 2 which is coated on its inside
surface with a conductive layer of lacquer 3. The polyvinyl
chloride pipe is filled with a core 4 composed of a foamed material
in which an internal conductor 5 is embedded.
The internal conductor 5 is conductively connected to the
conductive layer of lacquer 3 (not shown). Since the conductivity
of the thin conductive layer of lacquer is considerably smaller
than that of the wire 5, substantially all of the current flows
through the wire 5. The purpose of the conductive layer of lacquer
is to increase the conductive surfaces which are operative towards
the outside so that the occurring field strength is reduces. The
internal diameter of the PVC pipe must therefore be large enough so
that the electric field strength occurring during operation at the
surface of the conductive layer 3 is smaller than the breakdown
field strength of the PVC pipe and of the insulating medium which
surrounds the high-voltage line. A particularly suitable material
for the core 4 is foamed polyurethane resin.
It is also possible to embed two or more mutually insulated
internal conductors in the core of foamed material. These
conductors have approximately the same potential and one of them is
conductively connected to the conductive layer of lacquer. Such
high-voltage lines are utilized, for example, in the connection of
the cathode of and X-ray tube for supplying the heating current.
Only a comparatively small voltage difference exists between the
two supply wires. However, relative to ground and the anode,
respectively, the voltage difference is very great.
When the internal conductor is a high-ohmic resistance wire and
when the inside of the PVC pipe is coated with a high-ohmic
conductive lacquer, a damping resistance is obtained which may be
connected in the high-voltage circuit of an X-ray tube to limit the
current occurring upon breakdown of the tube.
For transferring very high voltage to a point outside of the
apparatus, the high-voltage line 1 may be used as the internal wire
of a high voltage pipe-type cable. The line 1 then lies within a
further PVC pipe which is likewise filled with a core of foamed
material and which is metallized on its outside.
For manufacturing a high-voltage line according to the invention, a
silver suspension (for example, Leitsilber 202 N of Messrs.
Degussa) is provided in a PVC pipe. The inside of the pipe is
evenly wetted with the silver suspension by swirling the pipe. The
silver suspension layer is then dried at 80.degree. C for 2 hours.
Inside the pipe the internal conductor 5 is then centered, for
example, by means of a centrally perforated stopper, after which
the pipe is filled with polyurethane hard foam which hardens after
a few minutes.
It is very often not possible to lead the high-voltage line
linearly through the high-voltage apparatus so that the PVC pipe
first be bent to the required shape. It is known for this purpose
to fill the PVC pipe with sand so that it can be bent after
sufficient heating without its cross section varying. In
manufacturing bent high-voltage lines according to the invention,
the core of foamed material may take over the function of the sand
filling. For this purpose, the PVC pipe is heated and bent after a
hardening time of 10 minutes when the foam has not yet hardened
entirely but is already rigid enough to prevent any variation of
its cross section.
Alternative the pipe may be composed of other readily insulating
synthetic resins which can be softened, for example, thermoplastic
resins such as, polypropylene, polyethylene,
polymethylmethacrylate, polycarbonate, and polysulphone resin.
After complete hardening, the core of foamed material gives the
high-voltage core 1 a nondeformability which, particularly at high
temperatures, cannot be achieved with pipes made of a synthetic
resin alone.
The core of foamed material may likewise consist of
polystyrene.
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