U.S. patent number 3,559,648 [Application Number 04/805,297] was granted by the patent office on 1971-02-02 for disposable diaper.
This patent grant is currently assigned to American Can Company. Invention is credited to Stanley I. Mason, Jr..
United States Patent |
3,559,648 |
Mason, Jr. |
February 2, 1971 |
DISPOSABLE DIAPER
Abstract
A contoured disposable diaper having a greater concentration of
absorptive cellulose fiber material toward one end and thereby
adapted for maximum absorptive capacity in use on both male and
female infants by end for end reversal of the diaper for strategic
location of the more absorptive area as dictated by the sex of the
infant. The liner is preferably apertured for more efficient
moisture reduction of semisolid waste materials and a central
channel in the absorptive pad promotes even distribution of liquid
waste for absorption throughout the pad area.
Inventors: |
Mason, Jr.; Stanley I. (Weston,
CT) |
Assignee: |
American Can Company (New York,
NY)
|
Family
ID: |
25191184 |
Appl.
No.: |
04/805,297 |
Filed: |
March 7, 1969 |
Current U.S.
Class: |
604/375; 604/378;
604/389; 604/365; 604/387 |
Current CPC
Class: |
A61F
13/5122 (20130101); A61F 13/53418 (20130101); A61F
13/493 (20130101); A61F 13/515 (20130101); A61F
2013/51372 (20130101); A61F 13/4915 (20130101); A61F
13/491 (20130101); A61F 2013/4512 (20130101) |
Current International
Class: |
A61F
13/15 (20060101); A61f 013/16 () |
Field of
Search: |
;128/284,286,287 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Rosenbaum; Charles F.
Claims
I claim:
1. A disposable diaper having a middle layer comprising:
a pad of absorptive fibrous cellulose material, an outer layer of a
moisture-barrier sheet material and an inner layer of a
moisture-permeable high wet strength fibrous sheet material;
said absorptive pad being trapezoidal in shape and having pairs of
slits directed inwardly in a converging manner from each of the
nonparallel sides of the trapezoid from points near the ends of
said sides to define foldable panel portions lying between said
pairs of slits;
said panel portions being infolded to form in said pad a narrowed
central area of double thickness;
said inner, moisture-permeable layer overlying said pad with said
panels infolded and having the margins of said inner layer
extending beyond the margins of said pad;
said outer, moisture-barrier layer underlying said pad with said
panels infolded and having the margins of said outer layer
substantially coincident with the margins of said inner,
moisture-permeable layer; and
said inner and outer layers being adhered in the marginal areas
lying outside the margins of the middle absorptive pad area.
2. A diaper according to claim 1 wherein said infolded panel
portions of said pad fail to abut in the central area of said pad,
thereby leaving a narrow centrally located channel between the
infolded edges of said panel portions.
3. A diaper according to claim 1 wherein said inner
moisture-permeable layer is provided with a plurality of apertures
located in the area overlying said infolded panel portions of said
absorptive pad.
4. A diaper according to claim 3, wherein said apertures are of
varying size in a range up to about one-half square inch in
area.
5. A diaper according to claim 4, wherein said apertures of larger
size are positioned in the central ares of said pad and said
apertures of smaller size are positioned more remotely from said
central area.
6. A diaper according to claim 1, wherein suitable indicia are
applied near an end edge of the diaper, said indicia directing the
positioning of the diaper for most efficient diapering of an infant
of a specified sex.
7. A diaper according to claim 1, wherein tabs bearing a
pressure-sensitive adhesive coating on one side thereof extend
outwardly from opposite side edges of the diaper adjacent the
junction of said side edges with an end edge.
8. A diaper according to claim 7, wherein an additional tab bearing
on one side thereof a pressure-sensitive adhesive coating extends
from an end edge of said diaper for attachment to an item of
clothing of an infant.
Description
BACKGROUND OF THE INVENTION
This invention relates to diapers for infants, and more
particularly to diapers constructed primarily of paper cellulose
fibers and intended to be discarded after a single use.
Two types of disposable diapers are currently in general use; one
of these is substantially rectangular while the other is contoured
in a shape reminiscent of an hour glass. Although the rectangular
diaper is economical in manufacture and has a maximum of absorptive
area in the crotch area of the diaper, it is difficult to apply to
the infant and relatively uncomfortable due to the necessity for
bunching up of the diaper in the crotch. The resultant bunched-up
area is not as absorptive as would be desirable and leakage of
waste matter around this area is frequent.
The contoured diaper is more easily and neatly applied to the
infant, but is more expensive to manufacture due to wasted material
removed in forming the contours and is also less absorptive due to
the removal of the cutout portion.
Furthermore, although it is well recognized that it is desirable to
provide a higher concentration of absorptive material in the front
portion of a diaper which is to be utilized on a male infant and in
the central or rearward portion of the diaper if it is to be
utilized on a female infant, presently available disposable diapers
have not made adequate provision for this particular requirement,
either in the rectangular or in the contoured diaper mentioned
above.
Both of the above types of diaper generally have a moistureproof
outer layer of a thin, flexible plastic material such as
polyethylene or similar synthetic plastic, a central absorptive
pad, suitably of fibrous cellulose wadding and an inner,
moisture-permeable layer of a nonwoven textilelike sheet material.
The inner, infant-contacting sheet, although highly permeable to
liquids, is not readily permeated by semisolid or solid waste
materials, which therefore remain in contact with the skin of the
infant, resulting in considerable discomfort on the part of the
baby and an undesirable and messy cleaning chore on the part of the
mother caring for her child.
SUMMARY OF THE INVENTION
The present invention provides a substantial alleviation of the
problems inherent in previous diapers. The basic construction
comprises a diaper contoured symmetrically about the long axis
thereof and asymmetrically about the short axis, thus providing a
greater concentration of absorptive material at one end of the
central contoured area than at the opposite end of the contoured
section. The diaper is thus designed to accomplish the particular
requirements of both male and female infants by end for end
reversal of the diaper to strategically position the area of
greater absorbability. Further, the inner, moisture-permeable liner
layer of the diaper is preferably afforded with a series of
apertures of varying size in order to allow semisolid waste
material to penetrate to the absorptive layer with resultant
improved reception and retention of this type of waste material. A
centrally located channel area assists in distributing both liquid
and semisolid waste material throughout the absorptive pad in order
to achieve maximum absorptive capacity from a given quantity of the
absorptive component.
DESCRIPTION OF THE DRAWINGS
The invention may be best understood from the following description
taken in connection with the accompanying drawing, wherein:
FIG. 1 is a plan view of the absorptive pad component of the
invention;
FIG. 2 is a plan view of the diaper of the present invention at an
intermediate stage in its assembly;
FIG. 3 is a plan view of a finished diaper viewed from the
inside;
FIG. 4 is a perspective view of a diaper folded in a manner to
encompass an infant; and
FIG. 5 is a cross-sectional view of the diaper taken along line 5-5
of FIG. 3.
DESCRIPTION OF A PREFERRED EMBODIMENT OF THE INVENTION
In producing the diaper of the present invention, a pad of
absorptive material such as cellulose wadding or air blown
cellulose fibers is provided in the contour of an isosceles
trapezoid as generally indicated by the numeral 10 in FIG. 1, the
trapezoid having opposed parallel ends 12 and 13 and opposed
nonparallel sides 14 and 15. From each of the side edges two slits
18 and 19 extend inwardly in a converging manner toward the central
area of the pad from points removed a short distance from the pad
corners. The inwardly directed slits diverge substantially from
parallelism with the respective nearby end edges 12 and 13 of the
pad. The slits 18 and 19 terminate at points 21 and 22, each of
which is a distance from the closer side edge of the pad slightly
less than one-fourth of the overall pad width on a line passing
through the particular point in question and parallel to the end
edges of the pad.
The areas 25 of the pad adjacent the respective side edges and
between the slits 18 and 19 constitute panel portions which may be
folded inwardly to overlie the main central section of the pad, as
shown in FIG. 2, thus doubling the thickness and absorptive
capacity of the pad in this area.
It will be noted, however, that, due to the particular placement of
the points 21 and 22 marking the inner limits of the slits, the
infolded panel portions 25 just fail to meet in the central portion
of the pad, leaving a narrow channel 30 running lengthwise of the
pad in its central area for a purpose to be fully set forth
hereinafter.
The inward folding of panel portions 25 reduces the overall width
of the pad in its central portion by nearly 50 percent, whereby
this portion of the pad fits more comfortably in the crotch area of
an infant than the standard rectangular diaper but without the
reduction of absorptive capacity which is the usual result of
contouring this area by removal of a portion of the absorptive
material.
The portion of the pad extending from the median line of the pad
toward the longer end edge 13 of the pad contains substantially
more absorbent material than the portion toward the shorter end
edge 12 and is therefore best adapted to be placed toward the front
in application to a male infant and toward the rear in application
to a female infant. If desired, suitable indicia, as shown in FIG.
3, may be applied to the diaper near the long end edge 13 to
indicate that this end is to be applied in the front of a male
infant, while similar indicia near the shorter end edge 14 would
indicate that this end should be in front when applied to a female
infant. Suitably, these indicia could be printed or in the form of
perforations forming the letters of the desired message.
A lining sheet 33 formed of a moisture-permeable material such as a
nonwoven, textilelike sheet of high wet strength is superposed on
the central absorbent pad, folded as above described, the liner
being of a size and shape to extend beyond all edges of the pad by
a nominal amount. An outer, moistureproof layer 34 of a material
such as polyethylene or similar barrier type sheet material is
applied to the reverse side of the pad and is of comparable size to
the liner sheet so that these two sheets may be adhered together in
their marginal areas to completely enclose the pad between the
liner and the barrier sheet. The sheets may be marginally bonded by
a suitable adhesive or by heat-sealing if one of the sheets is a
suitable thermoplastic material. The outer moistureproof layer may
be embossed or printed with a suitable pattern, if desired.
The narrow central channel 30 is covered only by the
moisture-permeable liner sheet 33. This channel serves to direct
and disperse fluid waste material entering the pad through the
liner sheet so that the fluid is contacted by a greater area of
absorptive material rather than tending to saturate a smaller
localized area of the pad. This prevention of over saturating a
localized area of the pad by dispersing the waste fluid throughout
substantially the entire pad area increases the overall efficiency
of the diaper and prolongs the period of its effectiveness in
use.
Although the liner 33 is readily permeated by liquid, it has a
limited permeability to semisolid waste material. In order to allow
this type of material to come into direct contact with the central
absorptive medium so that the pad may withdraw liquid from the
waste to lower its moisture content and make it less irritating,
the liner is preferably provided with a number of apertures 36 of
any desired geometric configuration, concentrated particularly in
the central portion of the diaper. Suitably, the apertures in the
central portion of the liner will be of fairly substantial size,
approximating perhaps one-fourth to one-half of a square inch in
area and will decrease in size and/or frequency toward the side and
end edges of the diaper. In general, the apertures 36 would be
formed primarily in the area of the liner 36 covering the double
thickness portion of the pad and the central channel formed by the
infolding of the panel portions 25.
For convenience in applying the diaper to an infant, a pair of
suitable tapes 38 having a pressure-sensitive adhesive coating on
one surface thereof may be attached to the diaper outer layer 34 to
extend beyond the side edges 14 and 15 near their junction with one
of the end edges 12 or 13 which form the waistline of the diaper
when applied to an infant. Prior to use, the adhesive coating on
the extending portions of tapes 38 will bear a protective covering
paper sheet which will be stripped off when the diaper is applied
to expose the adhesive for its intended purpose. After placing the
diaper on an infant in the conventional manner, the extending
portions of the tapes are brought into adherence with the opposed
portions of the diaper at the waistline to complete the application
of the diaper.
Further, if desired, additional tapes 40 may be attached to the
diaper to extend from the central portion of one or both of edges
12 and 13 for attachment to the lower edge of an undershirt or
similar clothing worn by an infant. It is to be understood, of
course, that the diaper may, as an alternative to the use of tapes
38 and 40, be secured on the infant by pinning in the conventional
manner.
It is thought that the invention and many of its attendant
advantages will be understood from the foregoing description, and
it will be apparent that various changes may be made in the form,
construction and arrangement of the parts without departing from
the spirit and scope of the invention, the form hereinbefore
described being merely a preferred embodiment thereof.
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