U.S. patent number 3,556,509 [Application Number 04/754,196] was granted by the patent office on 1971-01-19 for printed web ribbon registration control system.
This patent grant is currently assigned to Harris-Intertype Corporation. Invention is credited to James N. Crum.
United States Patent |
3,556,509 |
|
January 19, 1971 |
**Please see images for:
( Certificate of Correction ) ** |
PRINTED WEB RIBBON REGISTRATION CONTROL SYSTEM
Abstract
This control system maintains proper registration of several
continuously advancing printed web ribbons, which are to be
gathered in superimposed relationship and then perforated, cut and
folded along lines located in unprinted spaces between successive
printed areas. Each ribbon, while under substantially constant
tension, enters an individual control nip whose velocity is
corrected in accordance with the detection there of misregistration
of the ribbon with respect to a reference pulse. A further
correction is provided by changing the phase of this reference
pulse with respect to the perforating device in accordance with
ribbon misregistration at the perforating device. This latter
correction is not made during every cycle of operation and it is
not made unless the misregistration exceeds an acceptable
minimum.
Inventors: |
James N. Crum (Chagrin Falls,
OH) |
Assignee: |
Harris-Intertype Corporation
(Cleveland, OH)
|
Family
ID: |
25033816 |
Appl.
No.: |
04/754,196 |
Filed: |
August 21, 1968 |
Current U.S.
Class: |
270/52.08;
226/28 |
Current CPC
Class: |
B41F
13/025 (20130101); B65H 23/1886 (20130101); B65H
2301/4148 (20130101) |
Current International
Class: |
B41F
13/02 (20060101); B65H 23/188 (20060101); B65h
043/00 () |
Field of
Search: |
;270/52
;226/28,30,40,44 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Lawrence Charles
Attorney, Agent or Firm: Yount, Flynn and Tarolli
Claims
1. A registration control system for a web member passing through a
control nip and from there into a cyclically operated mechanism,
said system comprising: variable speed drive means operatively
associated with the control nip to control its velocity; sensing
means operatively associated with the web member for sensing any
positional error of the advancing web member with respect to the
cyclic operation of said mechanism; and correction means
operatively associated with said variable speed drive means to vary
the speed of the control nip substantially in accordance with an
error factor equal to ##SPC4##, where E.sub.n is the detected
positional error of the web member in the present cycle of
operation of said mechanism; and is the summation of the positional
errors of the web member in previous cycles of
2. A registration control system according to claim 1, wherein said
correction means comprises a first counter for maintaining a count
of a second counter for receiving a count of 2E.sub.n during each
cycle of operation of said cyclically operated mechanism and for
receiving the count stored in said first counter, and means for
resetting said second counter after each cycle of operation of said
cyclically operated
3. A registration control system for a plurality of printed web
ribbons passing through respective individual control nips and from
there into superimposed relationship and thereafter into a
cyclically operated mechanism, said system comprising: variable
speed drive means operatively associated individually with the
respective control nips to control individually the velocity of
each control nip; sensing means operatively associated individually
with each web ribbon for sensing any positional error of the
advancing ribbon with respect to the cyclic operation of said
mechanism; and correction means operatively associated with each
variable speed drive means individually to vary the speed of the
respective control nip substantially in accordance with an error
factor equal to ##SPC5## where E.sub.n is the detected positional
error of the respective ribbon in the present cycle of operation of
said mechanism, and is the summation of the positional errors of
the respective ribbon in previous
4. A registration control system according to claim 3, wherein said
variable speed drive means for each control nip comprises a
differential and a stepping motor for varying the output speed of
the differential in
5. A registration control system according to claim 3, wherein said
correction means comprises a first counter for maintaining a count
of a second counter for receiving a count of 2E.sub.n during each
cycle of operation of said cyclically operated mechanism and for
receiving the count stored in said first counter, and means for
resetting said second counter after each cycle of operation of said
cyclically operated
6. A registration control system for a plurality of printed web
ribbons, each having printed areas in succession along its length
which are separated by spaces having a register mark therein, said
control system comprising: A plurality of pairs of confronting
rollers providing control nips for the respective web ribbons; A
variable speed drive means operatively associated individually with
each control nip to control the latter's velocity; Means
operatively associated individually with each web ribbon ahead of
the respective control nip therefor for maintaining a substantially
constant tension on said web ribbon; sensing means positioned near
each control nip for sensing the movement past it of each register
mark on the respective web ribbon and for producing a register mark
pulse in response to said sensing of a register mark; gathering
cylinders located after said control nips and operatively
associated with the web ribbons to urge the latter into
superimposed relationship; a cyclically operated mechanism located
after said gathering cylinders and operatively associated with the
superimposed web ribbons to act on the latter at said spaces
between the printed impressions; means operated in timed
relationship with the cyclic operation of said mechanism for
producing a reference pulse at a predetermined point in each cycle
of operation of said mechanism; means for comparing the timing of
said register mark pulse and said reference pulse to determine any
positional error of the respective register mark on the web ribbon
with respect to the cyclic operation of said mechanism; and
correction means operated by said last-mentioned means and
operatively associated with each control nip drive means
individually to vary the speed of the respective control nip
substantially in accordance with an error factor equal to ##SPC6##,
where E.sub.n is the detected positional error of the register mark
on the respective ribbon in the present cycle of operation of said
mechanism, and is the summation of the positional errors of the
register marks
7. A registration control system according to claim 6, and further
comprising a first counter connected to receive E.sub.n error
pulses during each cycle of operation and operative to maintain a
count of the summation of all the error pulses for previous cycles
of operation, a second counter for receiving during each cycle of
operation both the count stored in the first counter at the end of
the preceding cycle of operation and 2E.sub.n error pulses for the
present cycle of operation, and means for resetting said second
counter at the end of each cycle of operation.
8. A registration control system according to claim 7, and further
comprising means for passing a series of correction pulses to said
correction means, and means for subtracting said correction pulses
from
9. A registration control system according to claim 8, and further
comprising means for blocking said correction pulses from said
correction
10. A registration control system according to claim 8, wherein
said first and second counters receive their respective counts
during the interval in each cycle of operation while said space
between successive printed areas on the respective ribbon is moving
past said means for sensing the
11. A registration control system according to claim 10, wherein
the correction pulses reduce the count stored in said second
counter while a printed area on the respective ribbon is moving
past said means for
12. A registration control system for a plurality of printed web
ribbons passing through respective individual control nips and from
there into superimposed relationship and thereafter into a
cyclically operated mechanism, said system comprising: variable
speed drive means operatively associated individually with the
respective control nips to control individually the velocity of
each control nip; sensing means operatively associated individually
with each web ribbon near the respective control nip for sensing
any positional error of the advancing ribbon thereat with respect
to the cyclic operation of said cyclically operated mechanism;
correction means controlling each variable speed drive means
individually and operable in response to said sensing means to vary
the speed of the respective control nip; additional sensing means
operatively associated with one of the web ribbons near said
cyclically operated mechanism for sensing a positional error of the
superimposed ribbons with respect to the cyclic operation of said
mechanism; and means operated by said additional sensing means for
varying the operation of said correction means for each variable
speed drive means in accordance
13. A registration control system according to claim 12, wherein
said correction means varies the speed of the respective control
nip substantially in accordance with an error factor equal to
##SPC7##, where E.sub.n is the detected positional error of the
respective ribbon in the present cycle of operation of said cutoff
mechanism, and is the summation of the positional errors of the
respective ribbon in
14. A registration control system according to claim 12, and
further comprising means for preventing said last-mentioned means
from varying the operation of said correction means except during
certain cycles of
15. A registration control system according to claim 14, and
further comprising means for preventing said means operated by said
additional sensing means from varying the operation of said
correction means except when said positional error of the
superimposed web ribbons exceed a
16. A registration control system for a plurality of printed
ribbons passing into superimposed relationship and thereafter into
a cyclically operated mechanism, said system comprising: means
operatively associated individually with the respective ribbons to
control individually the velocity of each of the ribbons; sensing
means operatively associated individually with each ribbon for
sensing any positional error of the advancing ribbon with respect
to the cyclic operation of said mechanism; means for determining
for each of the ribbons an error factor which includes a summation
of the positional errors of the respective ribbon in previous
cycles of operation of the mechanism; and correction means
operatively associated with each ribbon individually for varying
the speed of the respective ribbon in accordance with said error
factor which includes a summation of the positional errors of
the
17. A registration control system according to claim 16, wherein
each ribbon has a plurality of successive printed areas with spaces
therebetween having a registration mark therein, and said sensing
means for each ribbon comprises: means for sensing the passing of a
register mark on the respective ribbon and for producing a register
mark pulse in response thereto; means operated in response to the
cyclic operation of said mechanism for producing a reference pulse
at a predetermined point in the latter's cycle of operation; and
and means for determining the magnitude of the detected positional
error of each ribbon for each cycle of operation said mechanism in
accordance with the time difference between said register mark
pulse and said reference
18. A registration control system according to claim 17, wherein
said last-mentioned means comprises a normally closed gate circuit,
means for opening said gate circuit in response to either said
register mark pulse or said reference pulse and for closing the
gate circuit in response to the other of said pulses, and means for
producing a series of pulses whose frequency is proportional to the
speed of said cyclically operated mechanism and for applying said
last-mentioned pulses to said gate circuit
19. A registration control system according to claim 18, wherein
said means for producing a series of pulses comprises a tachometer
driven by said cyclically operated mechanism for producing a
voltage proportional to the speed of the cyclic operation of said
mechanism, and a voltage-to-frequency converter operated by said
tachometer to generate said series of pulses at a frequency
proportional to the voltage produced
20. A registration control system according to claim 16, wherein
said error factor further includes at least the detected positional
error of the respective ribbon in the present cycle of said
mechanism, and said correction means includes a first counter for
maintaining a count of the summation of the positional errors of
the respective ribbon in previous cycles of operation of said
mechanism, a second counter for receiving a count of at least the
detected positional error of the respective ribbon in the present
cycle of said mechanism during each cycle of operation of said
cyclically operated mechanism, and means for resetting said second
counter after each cycle of operation of said cyclically
operated
21. A registration control system for a plurality of printed
ribbons, each having printed areas in succession along its length
which are separated by spaces having a register mark therein, said
control system comprising: a plurality of rollers operatively
associated with each ribbon to control the velocity of the
associated ribbon; sensing means positioned near each of the
respective ribbons for sensing the movement past it of each
register mark on the respective ribbon and for producing a register
mark pulse in response to said sensing of a register mark;
gathering cylinders located after said rollers and operatively
associated with the ribbons to urge the latter into superimposed
relationship; a cyclically operated mechanism located after said
gathering cylinders and operatively associated with the
superimposed ribbons to act on the latter at said spaces between
the printed impressions; means operated in timed relationship with
the cyclic operation of said mechanism for producing a reference
pulse at a predetermined point in each cycle of operation of said
mechanism; means for determining for each of the ribbons an error
factor which includes at least the detected positional error of the
register mark on the respective ribbon in the present cycle of
operation of said mechanism and the summation of the positional
errors of the register marks on the respective ribbon in previous
cycles of operation; and correction means operated by said
last-mentioned means and operatively associated with said plurality
of rollers and each ribbon individually to vary the speed of the
respective ribbons substantially in accordance with said error
factor which includes the detected positional error of the register
mark in the present cycle of operation of said mechanism and the
summation of the positional errors of the register marks on the
respective
22. A registration control system according to claim 21 wherein
said correction means includes means for providing during each
cycle of operation of said cyclically operated mechanism a series
of correction pulses proportional to the speed of the cyclic
operation of said mechanism and the timing difference between said
registration mark pulse and said reference pulse, and means for
changing the speed of the respective ribbon
23. A registration control system according to claim 22, wherein
said means for providing the correction pulses includes a normally
closed gate circuit, means for opening said gate circuit in
response to either said register mark pulse or said reference pulse
and for closing the gate circuit in response to the other of said
pulses, and means for generating a series of pulses whose frequency
is proportional to the speed of said cyclically operated mechanism
and for applying said last-mentioned pulses to said gate circuit to
pass through the gate circuit while the latter is
24. A registration control system according to claim 23, wherein
said last-mentioned means comprises a tachometer driven by said
cyclically operated mechanism for producing a voltage proportional
to the speed of the cyclic operation of said mechanism, and a
voltage-to-frequency converter operated by said tachometer to
generate said series of pulses at
25. A registration control system according to claim 21, and
further comprising means for varying the timing of said reference
pulse with respect to the cyclic operation of said mechanism in
accordance with a
26. A registration control system according to claim 21, and
wherein said last-mentioned means is operative during only certain
of the operating
27. A registration control system according to claim 21, and
further comprising: additional sensing means between said gathering
cylinders and said cyclically operated mechanism for sensing the
movement past it of a register mark on one of the superimposed
ribbons and for producing a register mark pulse in response to said
sensing of said register mark; and means for comparing the timing
of said last-mentioned register mark pulse and a fixed phase
reference pulse produced in the corresponding cycle of operation of
said mechanism to indicate the positional error of the
28. A registration control system according to claim 21, and
further comprising means for providing error pulses during each
cycle of operation of said cyclically operated mechanism, said
means for determining an error factor including a first counter
connected to receive error pulses corresponding to the detected
positional error of the register mark on the respective ribbon
during the present cycle of operation of said mechanism during each
cycle of operation and operative to maintain a count of the
summation of all the error pulses for previous cycles of operation,
a second counter for receiving during each cycle of operation both
the count stored in the first counter at the end of the preceding
cycle of operation and error pulses corresponding to at least the
detected positional error of the register mark on the respective
ribbon for the present cycle of operation, and means for resetting
said second counter at the end of each
29. A registration control system according to claim 21, 21 and
further comprising means operative in accordance with said
positional error of the gathered ribbons for varying the timing of
the reference pulses which are compared with the register mark
pulses to control the individual speeds of
30. A registration control system for a plurality of printed
ribbons, each having printed areas in succession along its length
which are separated by spaces having a register mark therein, said
control system comprising: a plurality of pairs of confronting
rollers providing control nips for the respective web ribbons; a
variable speed drive means operatively associated individually with
each control nip to control the latter's velocity; means
operatively associated individually with each web ribbon ahead of
the respective control nip therefor for maintaining a substantially
constant tension on said web ribbon; sensing means positioned near
each control nip for sensing the movement past it of each register
mark on the respective web ribbon and for producing a register mark
pulse in response to said sensing of a register mark; gathering
cylinders located after said control nips and operatively
associated with the web ribbons to urge the latter into
superimposed relationship; a cyclically operated mechanism located
after said gathering cylinders and operatively associated with the
superimposed web ribbons to act on the latter at said spaces
between the printed impressions; means operated in timed
relationship with the cyclic operation of said mechanism for
producing a reference pulse at a predetermined point in each cycle
of operation of said mechanism; means for comparing the timing of
said register mark pulse and said reference pulse to determine any
positional error of the respective register mark on the web ribbon
with respect to the cyclic operation of said mechanism; correction
means operated by said last-mentioned means and operatively
associated with each control nip drive means individually to vary
the speed of the respective control nip as a function of the
detected positional error of the register mark on the respective
ribbon, additional sensing means between said gathering cylinders
and said cyclically operated mechanism for sensing the movement
past it of a register mark on one of the superimposed web ribbons
and for producing a register mark pulse in response to said sensing
of said register mark; and means for comparing the timing of said
last-mentioned register mark pulse and a fixed phase reference
pulse produced in the corresponding cycle of operation of said
mechanism to indicate the positional error of the
31. A registration control system according to claim 30, and
further comprising means operative in accordance with said
positional error of the gathered ribbons for varying the timing of
the reference pulses which are compared with the register mark
pulses to control the individual speeds of
32. A registration control system according to claim 31, and
further comprising means for preventing said last-mentioned means
from changing the timing of said last-mentioned reference pulses
with respect to the cyclic operation of said mechanism except when
said positional error of
33. A registration control system according to claim 31, and
further comprising means for preventing said last-mentioned means
from varying the timing of said reference pulses except during
certain cycles of operation
34. A registration control system according to claim 3, and further
comprising means for preventing the variation of the timing of said
reference pulses with respect to the cyclic operation of said
mechanism except when said positional error of the gathered ribbons
exceeds a
35. A registration control system for registering a plurality of
ribbons relative to a cyclically operated mechanism, said system
comprising means for providing a first reference signal having a
predetermined relationship with a cycle of operation of the
mechanism, sensor means for providing a plurality of registration
signals each of which is associated with one of the ribbons when
the associated ribbons is in a predetermined position relative to
the mechanism, first control means for detecting an error in the
position of any one of the ribbons relative to the mechanism in
response to a relationship between said first reference signal and
a registration signal associated with said one of the ribbons and
for effecting a change in the position of said one of the ribbons
relative to the mechanism in response to the detecting of an error
in the position of said one of the ribbons relative to the
mechanism, means for providing a second reference signal having a
predetermined relationship with the cycle of operation of the
mechanism, second control means for detecting an error in the
position of at least one of the ribbons relative to the mechanism
in response to a relationship between a registration signal
associated with that ribbon and said second reference signal, and
means for varying the predetermined relationship between said first
reference signal and the cycle of operation of the mechanism in
response to the detection by said second control means of an error
of a predetermined magnitude in the position of at least one of the
ribbons relative to the mechanism to thereby vary the relationship
between said first reference signal and said
36. A registration control system as set forth in claim 35 wherein
said first control means includes a plurality control nips each of
which is for operating on an associated one of the ribbons, said
sensor means including first sensor elements each of which is
associated with one of the ribbons and is operable provide a
registration signal which said first control means relates to said
first reference signal to detect error in the position of the
associated ribbon relative to the mechanism and a second sensor
element which is associated with one of the ribbons at a location
along the ribbon which is closer to the mechanism than said control
nips, said second sensor element being operable to provide a
registration signal which said second control means relates to said
second reference signal to detect error in the position of the
ribbon which said second sensor element is associated after this
ribbon has passed through an associated
37. A registration system as set forth in claim 36 wherein said
first control means further includes variable speed drive means
operatively associated with said control nips for individually
controlling the velocity of the associated ribbons at each of said
control nips and correction means operatively associated with said
variable speed drive means to individually vary the speed of said
control nips substantially in accordance with an error factor equal
to where E.sub.n is the detected error in the position a ribbon in
the present cycle of operation of the mechanism, and is the
summation of the positional errors of a ribbon in previous cycles
of operation of the mechanism.
Description
This invention relates to a registration control system for printed
webs.
In certain practical applications of web presses, a relatively wide
printed web coming out of the press is slit longitudinally into two
or more ribbons, each having a series of printed areas in
succession along its length which are separated by smaller
unprinted spaces. After being slit, the ribbons are advanced
continuously to gathering cylinders where they are superimposed
upon each other in sandwichlike fashion in a predetermined order.
The gathered ribbons are then advanced to perforating and cutoff
cylinders, where alternate unprinted spaces between successive
printed areas are perforated and severed, respectively. The
gathered ribbons are cut into lengths corresponding to half the
circumference of the impression cylinder, and each cut length of
the ribbon has a transverse perforated line midway along its
length. The respective perforating and cutoff cylinders are driven
from the press drive, as are the web ribbon drive rollers. Ideally,
each revolution of the perforating cylinders and each revolution of
the cutoff cylinders should correspond to movement of a
predetermined length of the web ribbons so that the web ribbons
will be perforated and cutoff at predetermined locations in
alternate unprinted spaces between the printed areas. In practice,
however, this ideal is difficult to achieve and it is an important
purpose of the present invention to provide a novel and improved
control system for insuring proper registration of the web ribbons
with respect to a cyclically operated mechanism which acts on the
gathered ribbons, such as a perforating mechanism and/or a cutoff
mechanism.
It is an object of this invention to provide a novel and improved
registration control system for regulating the speed of an
advancing web member with respect to a cyclically operated
mechanism into which the web member is fed.
Another object of this invention is to provide a novel and improved
control system for regulating the velocities of two or more
individual printed web ribbons to insure their proper registration
with respect to each other and with respect to a cyclically
operated mechanism.
Another object of this invention is to provide such a system in
which each web ribbon passes through an individual control nip
whose velocity may be advanced or retarded substantially in
accordance with an error factor equal to the sum of twice the
misregistration in the present cycle of operation of the cyclically
operated mechanism plus the summation of the misregistrations in
previous cycles of operation.
Another object of this invention is to provide such a system which
senses the misregistration of the gathered ribbons close to the
cyclically operated mechanism and, if this misregistration exceeds
a tolerable minimum value, a phase correction may be applied for
reducing the misregistration of the gathered ribbons with respect
to the cyclically operated mechanism.
Another object of this invention is to provide such a system in
which the phase corrections resulting from the detection of
misregistration of the gathered ribbons near the cyclically
operated mechanism do not interact with the control nip velocity
corrections for the individual ribbons to produce system
instability.
Further objects and advantages of this invention will be apparent
from the following detailed description of a presently preferred
embodiment, which is illustrated schematically in the accompanying
drawings, in which:
FIG. 1A is a schematic perspective view of a printed web coming
from a printing press into a slitter which slits the web
longitudinally into four ribbons;
FIG. 1B is a schematic perspective view showing the four web
ribbons passing through a ribbon drive system in accordance with
the present invention;
FIG. 2 is a schematic diagram illustrating the complete control
system of the present invention as applied to two of the web
ribbons;
FIG. 3 is a schematic block diagram illustrating part of one of the
control nip velocity correction computers in the present control
system and pulse timing charts for this part of the control
system;
FIG. 4 is a schematic block diagram illustrating the remainder of
this control nip velocity correction computer;
FIG. 5 is a schematic block diagram illustrating the phase
correction computer in the present system for regulating the phase
of the variable phase pulse generator and hence the velocity of all
control nips to tend to eliminate any misregistration detected near
the perforating cylinders;
FIG. 6 is a table showing the operation of the control nip
correction computer over several cycles of operation in response to
an arbitrarily selected open loop error; and
FIG. 7 shows the open loop error, the correction applied and the
actual error, all plotted against the number of cycles of
operation, in accordance with the FIG. 6 table.
WEB RIBBON DRIVE SYSTEM -- FIGS. 1A and 1B
Referring to FIG. 1A, a printed web W coming from the chill rolls
10, 11 of a printing press is slit longitudinally by a slitter S
into a series of parallel, side-by-side ribbons, here shown as the
four ribbons W-1, W-2, W-3 and W-4. The modulus of elasticity of
the web W may be different at different locations across its width,
so that the modulus of elasticity of one ribbon, W-1 for example,
may differ from that of one or more of the other ribbons W-2, W-3
and W-4.
From the slitter the four ribbons pass in separate paths into the
drive system shown in FIG. 1B. Considering only the web ribbons
W-1, this ribbon passes down over a fixed guide roll 15 and then in
a loop extending under a constant tension device, which is shown
schematically as a weighted roller 16, and then up over another
fixed guide roll 17. From the latter the ribbon W-1 passes to a
control nip provided by a pair of drive rollers 20 and 21, which
are driven through a differential from the press drive. All of the
guide rolls turn freely.
The constant tension roller 16 is floatingly supported and is
loaded by means of an air cylinder (not shown), which urges roller
16 downward with a predetermined constant force. When in
equilibrium, the force produced by the air cylinder is equal and
opposite to the force produced by tension in the ribbon.
Equilibrium can only be obtained when the control nip drive rollers
20 and 21, are driven at a specific speed: ##SPC1##where: V.sub.1 =
circumferential speed of control nip drive rollers, inches per
second, V.sub.o = circumferential speed of chill rolls, inches per
second, T.sub.1 = ribbon tension produced by air cylinder, pounds
per inch of ribbon width, E.sub.1 = modulus of elasticity of
ribbon, pounds per inch of ribbon width/ in./in. of ribbon strain,
E.sub.o = average modulus of elasticity of web entering the chill
rolls, pounds per inch of web width/in./in. of web strain, T.sub.o
= tension of web entering the chill rolls, pounds per inch of web
width.
If the speed of the control nip drive rollers is temporarily
increased, the constant tension roller will move in a direction to
shorten the loop path of the ribbon between guide rolls 15 and 17.
A temporary decrease in control nip drive roller speed will cause
the loop path to lengthen.
Each of the other ribbons W-2, W-3 and W-4 advances through a
similar constant tension drive arrangement to a respective control
nip. Corresponding elements of the drive arrangement for each of
these ribbons are given the same reference numerals as those for
the first ribbon, W-1, but with a suffix added which designates the
ribbon. For example, the constant tension roller for ribbon W-2 is
identified by the designation 16--2. The detailed description of
the ribbon drive will not be repeated for each of ribbons W-2, W-3
and W-4. It should be understood that each of these ribbon drives
operates on the same principles as explained, and to be further
explained hereinafter, for ribbon W-1.
From their individual control nips the respective ribbons W-1, W-2,
W-3 and W-4 advance through equal distances to a pair of gathering
cylinders 22 and 23, which guide the ribbons into face-to-face,
superimposed or sandwiched relationship. The superimposed ribbons
then move between a pair of confronting perforating cylinders 24,
25, one of which carries two diametrically opposed, serrated blades
26 which perforates all of the superimposed ribbons twice for each
revolution of the perforating cylinders.
The superimposed ribbons then move between a pair of pull rolls 12
and from there the superimposed ribbons pass between a pair of
confronting cutoff cylinders 13 and 14, one of which carries two
diametrically opposed blades 13a which sever all of the
superimposed ribbons twice for each revolution of the cutoff
cylinders.
The perforating cylinders 24, 25 and the cutoff cylinders 13, 14
are driven from the press drive.
Each ribbon has a plurality of successive identical printed
impressions, each having four successive different printed areas in
succession lengthwise of the ribbon. The printed areas are
spaced-apart in succession along its length by much shorter
unprinted spaces between the printed areas. A register mark is
printed in every other unprinted space to determine the location
where the ribbon is to be perforated by the perforating blade 26,
as explained hereinafter. The cutoff blade 13a on cutoff cylinder
13 severs the ribbon at each of the remaining unprinted spaces
between printed areas on the ribbon. The peripheral or
circumferential length of each perforating cylinder and each cutoff
cylinder is substantially equal to the ribbon length of a printed
area plus the next adjoining unprinted space, so that one
revolution of the perforating and cutoff cylinders takes place
during the advance of one impression length of the ribbon (or four
printed areas).
In accordance with one aspect of the present invention, the passage
of one ribbon register mark per impression is sensed near the
control nip and its actual instantaneous position is compared with
the instantaneous position it should have with respect to the
perforating cylinder blade 26 in order that the ribbon will be
perforated at the desired location in the unprinted space between
alternate printed areas. Any difference between the actual position
of the register mark and its desired position is used to
temporarily increase or decrease the velocity of the control nip
for that ribbon so as to reduce or eliminate this difference, or
positional error, by changing the position of the constant tension
device 16. Each printed impression on the ribbon should correspond
to one revolution of the perforating and cutoff cylinders.
CONTROL SYSTEM -- FIG. 2
Referring to FIG. 2, the lower control nip roller 21 for each
ribbon is driven from the gear train of the press through a
respective differential 27. Each differential 27 is controlled by a
respective stepping motor 28 which is arranged, through circuitry
to be described, to receive correction pulses so as to increase or
decrease the speed at which the control nip is driven in accordance
with an important aspect of the present invention, to be explained
in detail hereinafter.
At each control nip a respective photoelectric sensor 29 senses the
register mark on the respective ribbon as it moves past, and the
sensor delivers a register mark pulse over line 30 to one input
terminal of a ribbon control nip velocity correction computer 31.
This computer also receives a reference pulse on a second input
line 32 from a variable phase pulse generator 33 which operates in
synchronism with the rotation of the perforating cylinders 24 and
25.
Ideally, the reference pulse on line 32 should coincide in time
with the register mark pulse on line 30. In that case, the register
mark read by the sensor 29 is correctly positioned and therefore
the control nip velocity for that ribbon is correct.
However, if the pulses on lines 30 and 32 do not occur at the same
time, this means that the register mark just read from the ribbon
is out of registration. Such noncoincidence will be sensed by the
correction computer 31, which will cause a temporary change in the
number of correction pulses to be applied to the stepping motor 28
to cause the control nip velocity for that ribbon to be temporarily
increased or decreased to a value which is effective to reduce or
eliminate this misregistration.
It should be understood that each of the other web ribbons W-2, W-3
and W-4 has an identical control arrangement, including an
individual control nip which is driven through an individual
differential from the press drive and with each differential
controlled by an individual stepping motor. A separate
photoelectric sensor is provided at the control nip for each ribbon
to sense the movement of the ribbon register mark past it. The
output of this sensor is connected to one input of an individual
control nip velocity correction computer, which has a second input
connected to the perforator cylinder-operated pulse generator
33.
As already stated, the distances between the control nips and the
gathering cylinders 22, 23 are equal, preferably.
The pull rolls 12 are driven from the press drive either through a
constant torque mechanism 34, such as a constant torque clutch, or
through an adjustable speed ratio device. In the former case, the
gathering rolls 22, 23 produce a constant tension on the gathered
ribbons.
In the latter case, the pull rolls produce a tension on the
gathered ribbons as follows: ##SPC2##where: V.sub.2 =
circumferential velocity of pull rolls, inches per second,
E.sub.12m = modulus of elasticity of the gathered ribbons, pounds
per inch of ribbon width/ in./in. of strain, E.sub.o = modulus of
elasticity of the web entering the chill rolls, pounds per inch of
width/ in./in. of strain, T.sub.o = tension of web entering chill
rolls, pounds per inch of width, V.sub.o = circumferential velocity
of chill rolls, inches per second, T.sub.12m = tension of the
gathered ribbons, pounds per inch of ribbon width.
In either case, the stretch per unit length of each of the ribbons
in the region between its control nip and the pull rolls 12 will be
the same. Since the lengths of the ribbons between the respective
control nips and the pull rolls 12 are equal, if one of the ribbons
is in proper registration, both at the perforating cylinder and at
the ribbon control nip, and if all the other ribbons are in correct
registration at their respective control nips, then all ribbons
will be in correct registration at the perforating cylinders 24 and
25.
Before proceeding with the description of the details of the
control circuit for each control nip, the factors involved in
correcting the ribbon speed will be explained.
For each printed impression on the ribbon, the measured
instantaneous difference between the actual position of the
following register mark as it passes the photoelectric sensor 29
and its desired position to provide exact registration with respect
to the perforating blade 26 may be specified as the error distance,
E, which is equivalent to a certain number of correction pulses
into the stepping motor 28. That is, if it were possible to apply
these correction pulses instantaneously to the stepping motor and
thereby instantaneously change the control nip speed momentarily,
the detected error would be eliminated.
However, the correction cannot be made instantaneously, and merely
applying the number of correction pulses equivalent to the error
distance, E, during a single cycle of operation would not
necessarily bring the ribbon back into correct registration because
it would not insure that the correction would catch up to the
error.
In accordance with the present invention, correction pulses,
C.sub.p, are applied to the stepping motor 28 in accordance with
the following relationship: ##SPC3##, where E.sub.n is the
misregistration error measured at the end of the present (n) cycle
of operation, is the summation of the individual misregistration
errors measured at the end of every preceding cycle of operation up
to and including the immediately preceding (n-1) cycle, and C.sub.p
is the number of correction pulses which are to be applied to the
stepping motor in the next (n+1) cycle of operation.
As described hereinafter, during any given cycle of operation
(equal to one revolution of the perforating and cutoff cylinders)
the correction computer 31 for each control nip will apply to the
stepping motor 28, in response to the sensing of a ribbon register
mark by the sensor 29 at that control nip, a number of correction
pulses sufficient to provide the correction C.sub.p as stated by
the foregoing equation (1). These correction pulses will cause the
stepping motor to correct the control nip speed by the sum of the
previous misregistration errors plus twice the present
misregistration error (2E.sub.n), in accordance with the foregoing
equation (1). By this correction, the control nip speed is
regulated to momentarily speedup or slowdown the ribbon to
compensate for the present misregistration and to establish a
relatively steady state ribbon speed which will maintain a
predetermined tension on the ribbon, so that the constant tension
roller 16 will remain at a corresponding predetermined level and
the ribbon path length through the loop at the constant tension
roller will remain substantially constant.
The table of FIG. 6 and the graph of FIG. 7 show the operation of
this control system under an arbitrarily assumed open loop error
situation. As can best be visualized from FIG. 7, the actual error,
E.sub.n, is minimized as a result of the correction pulses C.sub.p
applied in accordance with equation (1) above.
CONTROL NIP VELOCITY CORRECTION COMPUTER -- FIG. 3
Referring to FIG. 3, the dashed-line enclosure 31a contains the
components of the correction computer 31 (FIG. 2) for the control
nip. The unprinted space (where the register mark appears) between
successive printed areas on the ribbon is only a small fraction of
the length of the total printed impression on the ribbon. The
photoelectric sensor 29 should be disconnected from the control nip
velocity correction computer while any printed area is moving past
the sensor; otherwise, the computer might respond to an output
signal from the sensor caused by its reading the printed area,
whereas the purpose of the sensor is merely to sense the movement
of a registration mark past it.
For this purpose, as shown in FIG. 3, the sensor 29 is connected by
line 30 to a gate circuit 35 which is normally closed. The gate
circuit 35 can be opened only during the small fraction of each
revolution of the perforating and cutoff cylinders when the
unprinted space between certain printed areas in the corresponding
printed impression on the ribbon is moving past the sensor 29. This
open period of gate circuit 35 will be referred to as the window
period.
One of the perforating cylinders 25 drives an analog-to-digital
encoder 36 having two different outputs, one of which produces a
single output pulse on line 37 for each revolution of the
perforating cylinders, and the other of which produces 240 evenly
spaced pulses on line 38 for each revolution of the perforating
cylinders. The timing or phase relationship of the pulses on lines
37 and 38 with respect to the rotation of cylinder 25 can be varied
as explained hereinafter in the description of FIG. 5.
Referring to the pulse timing charts of FIG. 3, line a shows the
register mark which occurs in the middle of each printed
impression, in the unprinted space between two successive printed
areas on the ribbon. The single encoder output pulse on line 37
(line b) occurs at a time, t.sub.1, somewhat ahead of this register
mark. This pulse on line 37 is applied to the "open" control
terminal 39 of gate circuit 35, causing this gate circuit to open.
The gate circuit will remain open until a pulse appears at its
"close" control terminal 40, which is connected to the 240
pulse-per-revolution encoder output line 38 through two
series-connected divider circuits 41 and 42, each of which produces
a single output pulse for every two input pulses it receives. With
this arrangement, the fourth pulse occurring on line 38 following
the single pulse on line 37 will be applied to the "close" terminal
40 of gate circuit 35, resetting the latter to its normal closed
condition. This closing of the gate circuit occurs at time t.sub.2,
as indicated at line c of the FIG. 3 pulse timing chart. The gate
circuit 35 will remain closed until the next pulse appears on line
37, i.e., during the next revolution of the perforating cylinders
24, 25.
It will be apparent that the gate circuit 35 is open only during a
small fraction (4/240) of each revolution of the perforating and
cutoff cylinders.
The gate circuit 35 also has a reference pulse input terminal 43
which is connected to the output of the first divider 41. With this
arrangement, the second encoder output pulse which appears on line
38 after the single encoder output pulse appears on line 37 will be
applied to terminal 43. This is the reference pulse against which
the register mark pulse from sensor 29 is compared. This reference
pulse is shown at line d of the FIG. 3 pulse timing chart as
occurring at the midway point of the window period of gate circuit
35 (between times t.sub.1 and t.sub.2).
Line e of the FIG. 3 pulse timing chart shows the error period,
which is the time interval between the leading edge of the register
mark pulse (line a) and the leading edge of the reference pulse
(line d). The register mark pulse (line a) will occur sometime
between times t.sub.1 and t.sub.2, normally, and it may occur
either before or after the reference pulse, depending upon whether
the misregistration is lagging or leading, or it may occur
simultaneously with the reference pulse if there is no
misregistration at all. The horizontal width of the error period
(line e) represents the timing error of the register mark.
In practice, the press may run at speeds of from 80 to 1500 feet
per minute. Therefore, the magnitude of the timing error between
the register mark pulse and the reference pulse will be a function
of the press speed. This timing error must be converted to terms of
absolute distance, i.e., fractional inches of error of the
reference mark on the web.
In the preferred embodiment of the present system this is
accomplished in a simple and inexpensive manner by providing a DC
tachometer 44 driven by the perforating cylinder 25 and having its
output connected to a voltage-to-frequency converter 45. This
converter produces a series of relatively high frequency output
pulses at a frequency which is proportional to the DC voltage
output of the tachometer, which in turn is proportional to the
rotational speed of the perforating cylinders 24, 25 and the press
speed. For example, at the assumed maximum press speed of 1500 feet
per minute, the converter pulse rate is 350 kilocycles per second,
so that each output pulse which converter 45 produces corresponds
to approximately .000857 inch of ribbon error or
misregistration.
These error pulses are applied continuously to an input terminal 46
of the gate circuit 35, but, as shown at line f of the FIG. 3 pulse
timing chart, they pass through the gate circuit 35 only during the
error period (line e). The number of error pulses passed by the
gate circuit 35 will be a function of the time duration of this
error period and of the press speed, as explained. Therefore, the
number of these error pulses will be proportional to the actual
misregistration or distance error of the registration mark on the
ribbon.
The gate circuit 35 preferably consists of integrated circuit logic
units which perform the following logic operations: 1. If, during
the window period, the gate circuit receives a registration mark
pulse from sensor 29 it maintains a logic 1 condition on output
line 47 to indicate that the registration mark has been observed by
the sensor; 2. during the error period, it passes error pulses from
its inlet terminal 46 to its outlet line 48 equal in number to
2E.sub.n in equation (1) hereinbefore; 3. it delivers a signal to
either its "lead" output line 49 or its "lag" outlet line 50,
depending upon whether the misregistration or positional error of
the register mark on the ribbon is leading or lagging.
Each ribbon nip correction computer 31 includes a pair of
bidirectional counters 51 and 52 interconnected by parallel entry
circuitry 53.
Counter 51 is the error summation counter for keeping the count of
the term in equation (1). Counter 51 has a count input terminal 54
connected to the 2E.sub.n output line 48 of gate circuit 35 through
a divider 55, which divides by two. With this arrangement, the
counter input terminal 54 receives every second pulse appearing on
line 48 and therefore the number of pulses applied to terminal 54
during any particular cycle of operation is equal to E.sub.n in
equation (1) for that cycle. Counter 51 performs the summation of
all the previous errors and it is never reset.
Counter 51 also has a pair of control terminals 56 and 57 which are
connected respectively to the lead and lag output lines 49 and 50
from gate circuit 35. The lead or lag output signal from the gate
circuit tells counter 51 to count up or down, as the case may
be.
The lower counter 52 has a pair of control terminals 58 and 59,
which are connected respectively to the lead and lag lines 49 and
50, so that the lead or lag output signal from gate circuit 35
tells the counter 52 to count up or countdown.
The lower counter 52 has two different count inputs: 1. it receives
the count stored in the error summation counter 51 for all of the
previous cycles of operation through the parallel entry circuit 53
at the beginning of the window period; 2. during the error period
portion of the window period (line e of the FIG. 3 pulse timing
chart) it receives the 2E.sub.n error pulses for the present cycle
of operation from the gate circuit output line 48 by way of its
serial entry input terminal 60. Therefore, at the end (t.sub.2) of
the window period the counter 52 has received the previous error
summation count, from counter 51, and it has received the count,
2E.sub.n, of twice the error for the present cycle of revolution of
the cutoff cylinders. These two counts are added by counter 52 to
provide the count, according to equation (1), for determining the
number of correction pulses to be applied to the corresponding
stepping motor 28 during the next cycle of operation or revolution
of the perforating and cutoff cylinders. This count is transferred
out of counter 52 during the interval between window periods, as
will be explained later.
At the beginning of the next window period, counter 52 is reset to
the new count which is now stored in the error summation counter
51, which is different from the previous error summation count by
the amount of the error count, E.sub.n, in the cycle just ended.
Added to this new count in counter 52 is the 2E.sub.n which will
occur in the error period portion of the window period just
begun.
CONTROL NIP VELOCITY CORRECTION COMPUTER -- FIG. 4
The correction pulses which are applied to the stepping motor 28
for the control nip for ribbon W-1 are derived from the 240 pulse
per impression output of the encoder 36 during the major portion of
each cycle outside the window period shown at line c of the FIG. 3
pulse timing chart. Referring to FIG. 4, the 240 pulse per
impression encoder output line 38 is connected to a divider 70,
which divides by four, so that for every four pulses on its input
line 38 the divider passes a single pulse to its output line 71.
Line 71 is connected to the input of a normally closed gate 72
having an output line 73 connected to the inputs of a pair of gates
74 and 75 for clockwise and counterclockwise rotation of the
stepping motor 28 for ribbon W-1, respectively. The outputs from
these gates are both connected to the input of a translator 76 of
known design which produces a rotation of the stepping motor 28
proportional to the number of input pulses it receives from either
gate 74 or gate 75 and in a direction determined by whether these
pulses are received from the clockwise gate 74 or the
counterclockwise gate 75.
The output line 73 of gate 72 is also connected to the serial entry
input terminal 60 of the counter 52. This connection is made
through a divider 77, which divides by two the number of pulses
coming from the gate 72. The reason for this is to match the
resolution of the count stored in counter 52 to the correction
provided by each stepping motor pulse. The correction pulses from
gate 72 which are applied through the divider 77 cause the counter
52 to count down toward zero from the count stored therein.
Since the operation of the system is intended to minimize the
position error of the register mark on the ribbon, it is also
intended to minimize the count stored in counter 52.
If this count ever reaches zero, which means that the register mark
on the ribbon is in perfect registration, this occurrence would be
detected by a zero coincidence portion of a coincidence circuit 78
associated with counter 52, which would then apply a pulse to its
outlet line 79 to close the gate 72. The closing of gate 72 would
prevent any more correction pulses from being applied to the
stepping motor 28 (through the translator 76) or to the counter
52.
As long as the count C.sub.n stored in counter 52 is positive
(i.e., greater than zero), then the coincidence circuit 78 applies
a pulse to its output line 80 to open the clockwise gate 74 and
also to energize the "count down" control terminal 59 of counter
52.
Conversely, as long as the count stored in counter 52 is negative,
then the coincidence circuit 78 applies a pulse to its output line
81 to open the counterclockwise gate 75 and also to energize the
"count up" control terminal 58 of counter 52.
In FIG. 4 the register mark detection circuit 82 is part of the
gate circuitry 35 in FIG. 3. This detection circuit receives an
input pulse from the photoelectric sensor 29 for ribbon W-1 via
input line 30 in response to the sensor's detection of a
registration mark on this ribbon. This happens once during each
revolution of the perforating cylinders, i.e., once for each
printed impression on the web. This input pulse causes the register
mark detection circuit 82 to maintain a logic 1 condition via its
output line 47 to open the gate 72. If no registration mark on the
ribbon W-1 is detected during a given cycle of operation, line 47
will go to logic 0 and the gate 72 will remain closed, thereby
preventing any correction pulses from being applied to the stepping
motor 28 for ribbon W-1 until after the next registration mark is
detected. In addition, if no registration mark is detected, this
circuit causes transfer of a relay contact which is used to lock up
the constant tension roller 16 for ribbon W-1.
Once during each cycle of operation the gate circuit 35 forms a
window pulse as was described earlier. During this window period,
gate circuit 35 produces a signal on its output line 47 which
causes gate 72 to close.
There is a practical upper limit on the number of correction pulses
which can be applied to the stepping motor 28 during a single
revolution of the perforating and cutoff cylinders; otherwise, the
web tension might be high enough to cause the web to break. In one
practical embodiment of this invention, the maximum advance or
retardation of the ribbon which the stepping motor will be
permitted to provide is 0.05 inch per impression. In this
embodiment, for the particular gearing ratios used with the
stepping motor, this maximum advance or retardation would require
59 correction pulses per impression to the stepping motor.
These correction pulses are applied to the stepping motor 28 for
ribbon W-1 only during the major portion of each cycle outside the
window period shown at line c of the FIG. 3 pulse timing chart.
Since this window period occupies no more than 4/240 of each cycle,
only one of each 60 pulses per cycle appearing on line 71 in FIG. 4
will be blocked by gate 72 during the window period. Assuming that
gate 72 is reopened by the detection of a register mark and by a
large misregister error, the remaining 59 pulses for this cycle
will pass through gate 72 to line 73. Consequently, the translator
76 for the stepping motor 28 can receive as many as 59 pulses per
printed impression if the misregistration exceeds a certain value.
The misregistration can be corrected during a given cycle of
operation only to the extent of these 59 correction pulses.
Since there is a physical limit on the rate at which the web can be
retarded or speeded up, which limits the number of correction
pulses per cycle for the stepping motor, the maximum count of each
bidirectional counter 51 and 52 is similarly limited, preferably.
For example, each counter may be limited to a maximum count of plus
or minus 62. If the counter is instructed to count beyond this, it
simply stops counting and holds the maximum count which it is
capable of accepting. Consequently, if there is a very large
misregistration, the stepping motor 28 will run at its maximum rate
of 59 correction pulses per second for enough impressions until the
error is reduced enough to bring the count in counter 52 below the
maximum number. This feature minimizes the overshoot which would
otherwise occur if the counter capacity were not limited to
approximately match the maximum correction per impression.
The control nip for each of the other ribbons W-2, W-3 and W-4 is
provided with an individual stepping motor 28-2, 28-3 and 28-4.
Each of these stepping motors is controlled individually by a
control nip velocity correction computer identical to that just
described in detail with reference to FIG. 4.
PHASE CORRECTION CONTROL -- FIG. 5
In accordance with another aspect of the present invention, the
phase of the reference signal, which is produced by the pulse
generator 33 (FIG. 2) once during each cycle of operation, may be
advanced or retarded in accordance with the sensing of the
registration mark on one of the ribbons just before the gathered
ribbons pass between the perforating cylinders 24, 25. As already
explained, the pulse generator 33 produces a single reference pulse
(line d of the FIG. 3 pulse timing chart) which is applied to the
input of each ribbon nip correction computer 31 during each window
period. The time difference between the leading edge of this
reference pulse and the leading edge of the register mark pulse is
the error period for that ribbon nip.
The variable phase reference pulse generator 33 is controlled by
the perforating cylinder 25 such that at a predetermined rotational
position of the perforating cylinder 25 it causes the variable
phase pulse generator 33 to deliver an output pulse via line 32 to
the respective control nip correction computers for the individual
ribbons. The phase relationship of the variable phase reference
pulse generator 33 with respect to the position of the perforating
cylinder may be modified by a stepping motor 128 (FIG. 2). The
stepping motor 128 can either advance or retard the timing of the
reference pulse produced by variable phase pulse generator 33, as
explained hereinafter.
The operation of the stepping motor 128 is under the control of a
phase correction computer 131 which is similar in many respects to
the already-described ribbon nip correction computer 31.
Corresponding elements of the phase correction computer 131 are
given the same reference numerals plus 100 as the elements of the
ribbon nip correction computer 31, and the complete description of
these elements will not be repeated.
Before proceeding with the description of the phase correction
computer 131, shown in the dashed-line enclosure in FIG. 5, it will
be recalled that the purpose of each of the individual ribbon nip
correction computers 31 is to regulate the individual ribbon nip
velocity so that the registration mark on each ribbon will appear
at the nip at the correct time with respect to the rotational
position of the perforating blade 26. This should bring the
corresponding registration marks on the several ribbons into
synchronism with each other at the individual ribbon nips, and they
should be in precise registration with each other when they reach
the perforating cylinders.
However, because of the physical spacing between the individual
ribbon control nips and the perforating cylinders 24, 25, modulus
changes in the paper can cause the ribbons as a group to be out of
registration with respect to the rotational position of the
perforating blade 26 by the time the grouped ribbons reach the
perforating cylinders. Normally, any misregistration error of this
sort will occur gradually, rather than abruptly.
In accordance with the preferred embodiment of the present
invention, the phase correction of the reference pulse generator 33
will be performed: 1. only if the misregistration error at the
perforating cylinders exceeds a predetermined acceptable minimum
(e.g., 0.005 inch); and 2. only during one out of several cycles
(e.g., one out of 10). The purpose of these limitations is to
minimize the possibility of system instability which might occur if
every misregistration detected at the perforating cylinders were to
cause a correction of the variable phase reference pulse generator
33 which in turn would cause a correction of control nip velocities
for the individual ribbons.
The phase correction computer 131 is controlled by a photoelectric
sensor 129 which senses the registration mark on the ribbon W-4 as
the gathered ribbons pass from the gathering cylinders 22, 23
toward the perforating cylinders 24, 25. Preferably, the sensor 129
is located as close as possible to the perforating cylinders.
Referring to FIG. 5, the phase correction computer 131 includes a
gate circuit 135 similar to the already-described gate circuit 35
in the ribbon nip correction computer 31. Gate circuit 135 is
connected to the registration mark sensor 129 through line 130.
This portion of the system includes a fixed phase pulse generator
which provides one reference pulse per revolution of the
perforating cylinders 24, 25. To this end, the encoder 36 delivers
to its output line 142 a single pulse whose timing is dependent
entirely upon the rotational position of the perforating cylinder
25, such that this fixed phase reference pulse will always occur at
the same instant during each revolution of the perforating
cylinders. This fixed phase reference pulse is applied to the
reference terminal 143 of gate circuit 135. Coincidence of the
fixed phase reference pulse with the register mark pulse observed
by the perforating cylinder sensor 129 indicates correct
registration of the register mark with the perforating blade
26.
The already-mentioned analog-to-digital converter 36 is driven by
the perforating cylinder 25 to produce a single pulse per each
revolution on line 137 and 240 pulses per revolution on line 138.
In contrast to the fixed phase pulse on line 142, the timing of the
pulses on lines 137 and 138 can be adjusted with respect to the
rotational position of the cutoff cylinder 25. Consequently, the
pulses on lines 137 and 138 will be referred to as variable phase
pulses. Line 137 is connected to a control terminal 139 of gate
circuit 135 to begin the window period of gate 135 at a
predetermined time during each cycle of operation, while the
unprinted space between the printed areas on each ribbon is passing
the perforating cylinder sensor 129. Line 138 is connected to the
input terminal 200 of a counter 201 which delivers a "window close"
pulse to the control terminal 140 of gate circuit 135 in response
to the fourth pulse on line 138 following the "window open" pulse
on line 137.
The already-mentioned DC tachometer 44 and the voltage-to-frequency
converter 45 cause high frequency output pulses to be applied to
the input terminal 146 of gate circuit 135. The pulse frequency is
proportional to the speed of the perforating cylinders which, as
already explained, is proportional to the press speed.
With this arrangement (similar to the operation of the gate circuit
35 in the correction computer 31 for each individual ribbon nip),
once during each revolution of the perforating cylinders the
normally closed gate circuit 135 is opened when a pulse appears on
the output line 137 of encoder 36. Gate circuit 135 remains open
until the fourth following pulse appears on line 138, which will
happen at not more than 4/240 of a revolution later. The time
interval between the opening and closing of gate circuit 135 is
referred to as the window period. The fixed phase reference pulse
on line 142 will occur during this window period.
During this window period, the time difference between the
occurrence of the fixed phase reference pulse at terminal 143 of
gate circuit 135 and the occurrence of the registration mark pulse
on line 130 produces the error period during which the gate circuit
135 passes the error signal pulses coming from the
voltage-to-frequency converter 45. The number of error pulses
passed by the gate circuit 135 depends upon the time difference
between the fixed phase reference pulse on line 142 and the
registration mark pulse on line 130, as well as upon the press
speed. Consequently, the number of error pulses passed by the gate
circuit 135 is a measure of the distance error or misregistration
of the registration mark on ribbon W-4 as the gathered ribbons pass
between the perforating cylinders.
These error signals produce a control signal on either the "lead"
output line 149 leading to gate 174 or the "lag" output line 150
leading to gate 175. Gates 174 and 175 are connected to a
translator 176 to provide clockwise and counterclockwise rotation,
respectively, of the stepping motor 128. Both gates 174 and 175 are
normally closed, and neither opens until it receives a control
signal on line 173 from gate 172. Consequently, the error signals
coming from the gate circuit 135 (whether leading or lagging)
cannot be applied to the translator 176 for the stepping motor 128
unless gate 172 is open.
Gate 172 is under the control of a counter 202 which receives, via
line 148, the error signal pulse output from gate circuit 135. The
pulse output from counter 202 goes into a latch device 203 having
its output connected via line 204 to the gate 172. If during any
cycle of operation the error pulse input to the counter is less
than 6, the latch 203 will maintain gate 172 closed. However, if
the error pulse count is 6 or more, the latch 203 will apply a
gate-opening signal to line 204. This insures that gate 172 will
open only if the misregistration is in excess of a predetermined
tolerable minimum value, corresponding to 6 error pulses.
The counter 202 is reset to zero and the latch 203 is reset to its
normal gate-closing condition once during each cycle of operation,
when the single encoder pulse appears on line 137, which is
connected to a reset control terminal 205 of counter 202 and to a
reset control terminal 206 of latch 203.
The opening of gate 172 is also under the control of line 147,
which receives a gate-opening signal during each cycle of operation
only if the registration mark on the ribbon has been detected by
sensor 129.
It will be understood that gate 172 will be opened only if a
gate-opening signal appears on line 147 and a gate-opening signal
appears on line 204. If either gate-opening signal does not occur,
then gate 172 will not open during that revolution of the cutoff
cylinders.
In addition, gate 172 is controlled by a decade counter 207 having
its input connected to the single pulse per cycle output line 137
from encoder 36. The decade counter 207 delivers a gate-opening
signal via its output line 208 to gate 172 once for every 10 input
pulses which it receives from line 137--that is, only for one out
of 10 cycles of operation (or revolutions) of the perforating
cylinders 24, 25. Consequently, gate 172 can be opened only once in
every 10 cycles, and even then it will be opened only if a
registration mark has been detected (producing a gate-opening
signal on line 147) and the error signal pulse count exceeds a
predetermined minimum value (producing a gate-opening signal on
line 204).
After the end of the window period, the input pulse for the motor
128 is delivered to gate 172 from counter 201. As already stated,
the signal input to counter 201 is the variable phase 240 pulse per
cycle signal on line 138. The output of counter 201 is connected to
a latch device 209, which passes this stepping motor pulse to the
gate 172 after the sixth count on line 138 in each cycle of
operation, which will be shortly after the end of the window
period. Counter 201 and latch 209 are both reset once each cycle by
the single pulse appearing on line 137.
The single correction pulse passed by gate 172 is applied to the
translator 176 for stepping motor 128 either through gate 174 or
through gate 175, depending upon whether the misregistration is
leading or lagging. This correction pulse causes the stepping motor
128 to either advance or retard the timing of the variable phase
reference pulse produced by the pulse generator 33, in the
following manner:
The shaft of the encoder 36 carries a disc 211 having alternate
opaque and transparent regions. This disc is positioned between one
or more light sources 212 and photoelectric sensors 213 carried by
a drum 214 which is attached to the shaft 229 of the stepping motor
128. The sensors 213 are connected to lines 137 and 138 to deliver,
respectively, 1 pulse per cycle of the perforating cylinders 24, 25
and 240 pulses per cycle.
Normally (i.e., in the absence of an input pulse to the stepping
motor 128), the drum 214 is stationary, so that the light source or
sources 212 and the photoelectric sensors 213 have fixed positions
and the 1 pulse per cycle on line 137 and the 240 pulses per cycle
on line 138 will occur at fixed times during the revolution of the
perforating cylinder 25.
However, a pulse input to the stepping motor 128 will turn the drum
214 so as to change the positions of the light source 212 and
sensors 213, thereby changing the timing, or phase relationship, of
the pulses on lines 137 and 138 with respect to the cyclic
operations of the perforating cylinders.
Consequently, the beginning and the end of the window period for
gate circuit 135 in the phase correction computer 31a can be varied
in time, with respect to the rotation of the perforating
cylinders.
The pulse output lines 37 and 38 for the individual control nip
correction computers 31 are also connected to the photoelectric
sensors 213, so that the timing or phase relationship of the pulses
on these lines can be varied with respect to the cyclic operation
of the perforating cylinders 24, 25. Therefore, the timing of the
beginning and the end of the window period for the gate circuit 35
(FIG. 2) in the correction computer for each ribbon control nip
will be changed in accordance with the correction provided by the
stepping motor 128 in response to the detection of a positional
error of the gathered ribbons just before they pass between the
perforating cylinders. Also, the adjustment of the timing of the
pulses appearing on line 38 varies the timing of the reference
pulse (line d of the FIG. 3 pulse timing charts) whose leading edge
occurs midway during the window period. Since the time difference
between this reference pulse and the register mark pulse determines
the error period for the ribbon control nip in that cycle of
operation, it will be evident that the phase (or timing) adjustment
provided by the stepping motor 128 provides a correction for the
velocity of each ribbon control nip in response to the detected
misregistration of the gathered ribbons just before they pass
between the perforating cylinders.
While a presently preferred embodiment of this invention has been
described in detail with reference to the accompanying drawings, it
is to be understood that various modifications, omissions and
adaptations which depart from the disclosed embodiment may be
adopted without departing from the scope of the invention, as
defined in the appended claims.
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