U.S. patent number 3,556,356 [Application Number 04/747,298] was granted by the patent office on 1971-01-19 for device for dispensing carbonated beverages.
This patent grant is currently assigned to Barrel Fresh Service AG.. Invention is credited to DE, Erich Mockesch, Wilhelm Schuster.
United States Patent |
3,556,356 |
|
January 19, 1971 |
DEVICE FOR DISPENSING CARBONATED BEVERAGES
Abstract
A tapping installation suitable for use in the household for
dispensing carbonated beverages comprising an arrangement for
broaching and tapping a container in which the beverage is
disposed. The arrangement comprises a built-in valve having a valve
body in which a pressure-reducing valve is disposed. Means are
mounted in the valve body which are adapted to receive a carbonic
acid gas capsule which is arranged in front of the valve. The
arrangement further comprises a tapping cock and an immersion pipe
for insertion into the container. The immersion pipe is adapted to
cooperate with a packing ring seal provided in a closure of the
container when the immersion pipe is inserted into the container
through this seal.
Inventors: |
Erich Mockesch (Heilbronn,
DE), Wilhelm Schuster (Frankfurt am Main, Federal Republic
of), DE (N/A) |
Assignee: |
Barrel Fresh Service AG. (Chur,
CH)
|
Family
ID: |
25706985 |
Appl.
No.: |
04/747,298 |
Filed: |
July 24, 1968 |
Foreign Application Priority Data
|
|
|
|
|
Jul 24, 1967 [CH] |
|
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10609/67 |
Nov 17, 1967 [DE] |
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73 499 |
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Current U.S.
Class: |
222/399;
222/1 |
Current CPC
Class: |
B67D
1/0412 (20130101) |
Current International
Class: |
B67D
1/04 (20060101); B67D 1/00 (20060101); B65d
083/00 () |
Field of
Search: |
;222/399,397,1 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Stanley H. Tollberg
Attorney, Agent or Firm: Arthur O. Klein
Claims
1. A device for dispensing beverages containing carbonic acid gas,
more particularly beer, comprising in combination: a first
container wherein said beer is adapted to be stored, said first o
container having an opening; a tapping assembly operatively mounted
on said first container and extending through said opening of said
first container, said tapping assembly comprising: a first
immersion pipe having an inlet opening adjacent to the bottom of
said first container and extending upwardly through said opening of
said first container and having an outlet opening at its upper end;
tapping cock means operatively mounted on said first pipe outside
of said first container; valve body means operatively connected to
said first pipe outside of said first container; and a second
container adapted to hold a predetermined quantity of pressurized
carbonic acid gas operatively mounted in said valve body; means for
selectively supplying pressurized carbonic acid gas into said first
container; and an automatic pressure-controlling, single stage,
pressure-reducing valve means disposed in said valve body, said
pressure-reducing valve means having a high-pressure inlet and a
low-pressure outlet, said high-pressure inlet being in
communication with said second container and said low-pressure
outlet being in communication with said first immersion pipe, and
throttle means disposed in said first immersion pipe, said throttle
means being made of a plastic material which is chemically inert
with respect to the beverage and carbonic acid stored in said first
container, said throttle means having a substantially cylindrical
passage extending therethrough for conducting the beverage stored
in the container, said passage having an inlet and outlet in the
shape of a truncated cone, the diameter of said passage tapers
gradually inwardly from the inlet of said
2. The device as set forth in claim 1, including a second pipe
having an upper inlet opening in communication with said first
low-pressure outlet and a lower outlet opening extending to a
limited degree into said first
3. The device as set forth in claim 2, including valve
pressure-adjusting means operatively connected to said automatic
pressure-controlling, single stage, pressure-reducing valve means
for adjusting the gas pressure limits automatically maintained by
said pressure-reducing valve means in said
4. A device for dispensing beverages containing carbonic acid gas,
more particularly beer, comprising in combination: a first
container wherein said beer is adapted to be stored, said first
container having an opening; a tapping assembly operatively mounted
on said first container and extending through said opening of said
first container, said tapping assembly comprising: a first
immersion pipe having an inlet opening adjacent to the bottom of
said first container and extending upwardly through said opening of
said first container and having an outlet opening at its upper end;
tapping cock means operatively mounted on said first pipe outside
of said first container; valve body means operatively connected to
said first pipe outside of said first container; and a second
container adapted to hold a predetermined quantity of pressurized
carbonic acid gas operatively mounted in said valve body; means for
selectively supplying pressurized carbonic acid gas into said first
container; and an automatic pressure-controlling, single stage,
pressure-reducing valve means disposed in said valve body, said
pressure-reducing valve means having a high-pressure inlet and a
low-pressure outlet, said high-pressure inlet being in
communication with said second container and said low-pressure
outlet being in communication with said first immersion pipe, said
valve body having at least two separate bores, said automatic
pressure-controlling, single stage, pressure-reducing valve means
being disposed in a first one of said two bores, and nonreturn
valve means being disposed in a second one of said two bores, said
pressure-reducing valve means including valve shank means movably
disposed in said first bore and dividing it into a high-pressure
chamber and a low-pressure chamber, first and second channels,
respectively connecting said high-pressure chamber and low-pressure
chamber with said second bore at two points in said bore
5. A device for dispensing beverages containing carbonic acid gas,
more particularly beer, comprising in combination: a first
container wherein said beer is adapted to be stored, said first
container having an opening; a tapping assembly operatively mounted
on said first container and extending through said opening of said
first container, said tapping assembly comprising: a first
immersion pipe having an inlet opening adjacent to the bottom of
said first container and extending upwardly through said opening of
said first container and having an outlet opening at its upper end;
tapping cock means operatively mounted on said first pipe outside
of said first container; valve body means operatively connected to
said first pipe outside of said first container; and a second
container adapted to hold a predetermined quantity of pressurized
carbonic acid gas operatively mounted in said valve body; means for
selectively supplying pressurized carbonic acid gas into said first
container; and an automatic pressure-controlling, single stage,
pressure-reducing valve means disposed in said valve body, said
pressure-reducing valve means having a high-pressure inlet and a
low-pressure outlet, said high-pressure inlet being in
communication with said second container and said low-pressure
outlet being in communication with said first immersion pipe, said
second container having a threaded neck portion and said second
bore in said valve body has a mating threaded portion, a
through-bored broaching tip and a sealing disc mounted in said
second bore opposite said second container, said broaching tip
extending through said sealing disc, whereby said neck portion is
adapted to sealingly engage said sealing disc and said broaching
tip is adapted to pierce said neck portion in a substantially axial
direction when said second container is threadably
6. The device as set forth in claim 5, including gas
passage-blocking means disposed in said second bore between said
two points in said second bore, and purification filter means
disposed in said second bore between said
7. A device for dispensing beverages containing carbonic acid gas,
more particularly beer, comprising in combination: a first
container wherein said beer is adapted to be stored, said first
container having an opening; a tapping assembly operatively mounted
on said first container and extending through said opening of said
first container, said tapping assembly comprising: a first
immersion pipe having an inlet opening adjacent to the bottom of
said first container and extending upwardly through said opening of
said first container and having an outlet opening at its upper end;
tapping cock means operatively mounted on said first pipe outside
of said first container; valve body means operatively connected to
said first pipe outside of said first container; and a second
container adapted to hold a predetermined quantity of pressurized
carbonic acid gas operatively mounted in said valve body; means for
selectively supplying pressurized carbonic acid gas into said first
container; and an automatic pressure-controlling, single stage,
pressure-reducing valve means disposed in said valve body, said
pressure-reducing valve means having a high-pressure inlet and a
low-pressure outlet, said high-pressure inlet being in
communication with said second container and said low-pressure
outlet being in communication with said first immersion pipe, a
second pipe having an upper inlet opening in communication with
said first low-pressure outlet and a lower outlet opening extending
to a limited degree into said first container, valve
pressure-adjusting means operatively connected to said automatic
pressure-controlling, single stage, pressure-reducing valve means
for adjusting the gas pressure limits automatically maintained by
said pressure-reducing valve means in said first container, said
valve body having at least two separate bores, said automatic
pressure- controlling, single stage, pressure-reducing valve means
being disposed in a first one of said two bores, and nonreturn
valve means being disposed in a second one of said two bores, said
pressure-reducing valve means including valve shank means movably
disposed in said first bore and dividing it into a high-pressure
chamber and a low-pressure chamber, first and second channels,
respectively connecting said high-pressure chamber and low-pressure
chamber with said second bore at two points in said bore which are
spaced from each other, and wherein said valve shank means defines
at least one gas passage in said first bore, first gas-sealing
means disposed in said first bore, said adjusting means comprising
a flexible membrane mounted in said valve body opposite said valve
shank means, adjustable biasing means operatively connected to said
flexible membrane, a pull rod connected, on the one hand, to said
valve shank means and, on the other hand, to said flexible
membrane, the latter moving said valve shank means between a first
position in which gas passes through said gas passage in said first
bore and a second position in which said first gas-sealing means
seal said gas passage in said first
8. The device as set forth in claim 7, including excess pressure
release valve means operatively mounted in said valve body and
being in communication with said second bore at a point located
between said upper inlet opening of said second pipe and said
second channel in said second bore, said second pipe being mounted
within said first pipe and the upper inlet thereof being soldered
to said first pipe and being in communication
9. The device as set forth in claim 8, including throttle means
disposed in said first immersion pipe, said throttle means being
made of a plastic material which is chemically inert with respect
to the beverage and carbonic acid stored in said first container,
said throttle means having a substantially cylindrical passage
extending therethrough for conducting the beverage stored in the
container, said passage having an inlet and outlet in the shape of
a truncated cone, the diameter of said passage tapers gradually
inwardly from the inlet of said passage to the outlet
10. A device for dispensing beverages containing carbonic acid gas,
more particularly beer, comprising in combination: a first
container wherein said beer is adapted to be stored, said first
container having an opening; a tapping assembly operatively mounted
on said first container and extending through said opening of said
first container, said tapping assembly comprising: a first
immersion pipe having an inlet opening adjacent to the bottom of
said first container and extending upwardly through said opening of
said first container and having an outlet opening at its upper end;
tapping cock means operatively mounted on said first pipe outside
of said first container; valve body means operatively connected to
said first pipe outside of said first container; and a second
container adapted to hold a predetermined quantity of pressurized
carbonic acid gas operatively mounted in said valve body; means for
selectively supplying pressurized carbonic acid gas into said first
container; and an automatic pressure-controlling, single stage,
pressure-reducing valve means disposed in said valve body, said
pressure-reducing valve means having a high-pressure inlet and a
low-pressure outlet, said high-pressure inlet being in
communication with said second container and said low-pressure
outlet being in communication with said first immersion pipe, a
second pipe having an upper inlet opening in communication with
said first low-pressure outlet and a lower outlet opening extending
to a limited degree into said first container, and comprising
closure means threadably mounted in said opening of said first
container and defining a third bore, said first immersion pipe
extending through said third bore, second sealing means mounted in
said third bore and adapted to sealingly engage said first
immersion pipe, an and bayonet-type connecting means removably
connecting said first immersion pipe to said closure means, thereby
maintaining said first pipe in a substantially vertical
position
11. The device as set forth in claim 10, wherein said first
container is adapted to be stored prior to being tapped, said
closure means including a sealing cap removably mounted in said
third bore when said first container is so stored and adapted to be
pushed out by said first pipe when the
12. The device as set forth in claim 11, wherein said closure means
has a flange portion having a plurality of recesses, said
bayonet-type connecting means coacting with said recesses to
vertically position said
13. The device as set forth in claim 12, wherein said sealing cap
comprises a first cylindrical portion which is closed by a bottom
portion at one end thereof and a second conical portion having a
pointed end which is mounted inside said first portion, said
pointed end extending towards said bottom portion, whereby when
said bottom portion is flexed towards said second conical portion
so as to come in contact with said pointed end, the latter
14. The device as set forth in claim 13, wherein said bottom
portion has a
15. The device as set forth in claim 14, wherein said first portion
consists of a relatively elastic plastic material and said second
portion
16. The device as set forth in claim 15, wherein said sealing cap
is mounted in said third bore of said closure means underneath and
adjacent said second sealing means, said first cylindrical portion
having a laterally extending projection and said third bore of said
closure means having a corresponding mating recess so that when
said sealing cap is mounted in said third bore said projection
extends into said recess and said sealing cap is, consequently,
nonrotatably mounted in said third
17. The device as set forth in claim 16, wherein said first portion
of said sealing cap includes a flange portion laterally extending
from one side of said first portion, said flange portion abutting
against said closure means so that when said sealing cap is pushed
out of said third bore by
18. A method for broaching and tapping a first container having
stored therein a beverage containing carbonic acid gas, comprising
the steps of: piercing closure means sealing said first container
by means of an immersion pipe forming part of a tapping
installation; thereafter producing a predetermined pressure in said
first container by introducing carbonic acid gas from a CO.sub. 2
capsule into said first container via a second pipe forming part of
said tapping installation; and maintaining said predetermined
pressure in said first container by means of an automatic
pressure-controlling, single stage, pressure-reducing valve, which
includes movable valve shank means which cooperate with first
gas-sealing means, said valve shank means defining at least one gas
passage and being connected to a flexible membrane, so that valve
shank means are movable between a first position in which gas
passes into said first container via said second pipe and a second
position in which said first gas-sealing means seal said gas
passage, thereby maintaining said
19. A device for dispensing beverages containing carbonic acid gas,
more particularly beer, comprising in combination: a first
container wherein said beer is adapted to be stored, said first
container having an opening; a tapping assembly operatively mounted
on said first container and extending through said opening of said
first container, said tapping assembly comprising: a first
immersion pipe having an inlet opening adjacent to h the bottom of
said first container and extending upwardly through said opening of
said first container and having an outlet opening at its upper end;
tapping cock means operatively mounted on said first pipe outside
of said first container; valve body means operatively connected to
said first pipe outside of said first container; and a second
container adapted to hold a predetermined quantity of pressurized
carbonic acid gas operatively mounted in said valve body; means for
selectively supplying pressurized carbonic acid gas into said first
container; and an automatic pressure-controlling, single stage,
pressure-reducing valve means disposed in said valve body, said
pressure-reducing valve means having a high-pressure inlet and a
low-pressure outlet, said high-pressure inlet being in
communication with said second container and said low-pressure
outlet being in communication with said first immersion pipe, said
valve body means having a housing through which the first pipe
extends, said housing being in the form of a single lateral
projection having a space therewithin for receiving a container of
pressurized carbonic acid gas, said pressure-reducing valve being
contained in said
20. The device as set forth in claim 19, comprising a high-pressure
relief valve disposed within the housing, means for adjusting the
pressure-reducing valve disposed within the housing, and a
manipulating means connected to the last named means and disposed
outwardly of the
21. A device for dispensing beverages containing carbonic acid gas,
more particularly beer, comprising in combination: a first
container wherein said beer is adapted to be stored, said first
container having an opening; a tapping assembly operatively mounted
on said first container and extending through said opening of said
first container, said tapping assembly comprising: a first
immersion pipe having an inlet opening adjacent to the bottom of
said first container and extending upwardly through said opening of
said first container and having an outlet opening at its upper end;
tapping cock means operatively mounted on said first pipe outside
of said first container; valve body means operatively connected to
said first pipe outside of said first container; and a second
container adapted to hold a predetermined quantity of pressurized
carbonic acid gas operatively mounted in said valve body means for
selectively supplying pressurized carbonic acid gas into said first
container; an automatic pressure-controlling, single stage,
pressure-reducing valve means disposed in said valve body, said
pressure-reducing valve means having a high-pressure inlet and a
low-pressure outlet, said high-pressure inlet being in
communication with said second container and said low-pressure
outlet being in communication with said first immersion pipe; a
second pipe having an upper inlet opening in communication with
said first low-pressure outlet and a lower outlet opening extending
to a limited degree into said first container; and valve
pressure-adjusting means operatively connected to said automatic
pressure-controlling, single stage, pressure-reducing valve means
for adjusting the gas pressure limits automatically maintained by
said pressure-reducing valve means in said first container.
Description
Beer is generally tapped from a barrel or other container by
broaching it. When tapping by means of carbonic acid gas pressure
the carbonic acid gas is introduced into the beer barrel from a
steel container through a pressure-reducing valve and the beer is
led to a tapping cock through an immersed tube and a beer line and
is taken therefrom. In order to ensure the flowing out of the beer,
a predetermined pressure must exist above the level of the liquid.
It is no not difficult to do this in a large beer-tapping
installation.
The pressure-reducing valve can be constructed sufficiently large
in order to function faultlessly. The size of the valve is
determined by the closure spring necessary for closing the valve,
and by the size of the valve membrane. In large pressure-reducing
valves, very high forces, which amount to several kilograms are
necessary for sealing the valve seats which consist of plastic
materials resistant to carbonic acid gas. This requires a large
membrane which again can only be accommodated in a large valve.
For small installations, which can only offer a few cubic
centimeters space for a valve, such pressure-reducing valves cannot
be used. The known small tapping installations thus do not operate
with a pressure-reducing valve but with manual pressure regulation
according to a manometer value. The pressure thus has to be reset
or adjusted after each tapping procedure. Essentially
disadvantageous is, however, the fact that with a broached barrel
which has been standing for a long time and in which the pressure
has not been subsequently adjusted, a pressure loss occurs which is
not automatically compensated. The beer in the barrel is thus not
under the necessary pressure and spoils and is unenjoyable, just as
is the case with an opened beer bottle.
Moreover, the faultless tapping of known beer barrels in small
installations is cumbersome and difficult and depends considerably
on the skill of the person performing the operation.
Thus, for example, one of the most common forms of tapping is
accomplished as follows: In a bore present in the barrel closure
member, a screw part having a rubber seal is inserted and by
tightening a wingnut the rubber seal is radially spread and the
barrel part is thus sealed. The immersion tube is sealed in a
stuffing box provided in an upper part of this arrangement. This
immersion pipe is passed through the stuffing box until it is
seated on the closure member or bung provided in the screw closure
of the barrel. By blows on the immersion pipe, the bung is pressed
into the barrel and the pipe is then inserted as far as the bottom
of the barrel. In order to prevent beer from escaping around the
immersion pipe at the stuffing box, during the broaching procedure,
or beer spraying out of there under pressure, a relatively large
cloth, for example a towel, has to be wound around at this region.
If the immersion pipe is then in the correct position, the stuffing
box nut is tightened up and a faultless seal is ensured.
It is already well known and is desirable and advantageous to
supply the beverage which is to be taken from the vessel with
carbonic acid gas and simultaneously to tap it.
It is moreover desired in home-tapping installations, to tap beer
in the same way as in normal draught installations, that is to say
so-called barrel beer. For this purpose, however, the barrel or
other vessel for receiving the beer has to be filled directly in
the brewery, i.e. the vessel has to be filled in the same way as
genuine barrel beer.
The known domestic syphons, which are used in the household among
other things also for dispensing beer are generally filled at a
commercial establishment with a draught supply cock or are filled
domestically by emptying bottles of beer into the syphon vessel.
Thus domestic syphons do not really supply genuine draught beer
because the beer has to be refilled in the aforedescribed manner,
which changes the delicate nature of the beer by permitting the
escape of carbonic acid gas due to the fact that the beer comes
into contact with the ambient air.
Moreover, the subsequent pressurizing of the beer by means of
carbonic acid gas from suitable carbon dioxide capsules does not
give the beer back the initial quality, since in this way the
carbonic acid gas associated with albuminous materials and
suspended bodies is not introduced again in the original form.
It is an object of the invention to provide a device for dispensing
carbonated beverages, more particularly beer, with which the
broaching and tapping is essentially simplified and which can
moreover be used in the household, without difficulty and while
retaining a faultless quality of the beverage.
The invention consists in a device for dispensing carbonated
beverages, more particularly beer, comprising an assembly for
broaching and tapping a container in which the beverage is
disposed. This assembly comprises a built-in valve arrangement
having a valve body in which a pressure-reducing valve, in the form
of an automatically acting single stage pressure-reducing valve, is
provided. Means are provided for supplying carbonic acid gas to the
pressure-reducing valve. The gas supplying means comprises means
for receiving a carbonic acid gas capsule disposed in front of the
valve, a pressure-setting device being allocated to the valves. The
assembly also comprises a tapping cock and an immersion pipe for
insertion into the container, a throttle insert being arranged in
the immersion pipe, the immersion pipe being adapted to cooperate
with a packing ring seal provided in a closure of the container
when the immersion pipe is inserted into the container through the
said seal.
The construction according to the invention and the arrangement of
the individual structural parts provide a tapping installation
which is suitable for use in the household. The new construction of
the pressure-reducing valve results in an extremely compact
construction of the same, so that it can be used in the tapping
assembly itself.
The new closure of the beverage container allows a simple broaching
of the barrel by introducing the immersion pipe, without use of
further tools of auxiliary means. The device does not have to be
tightened by means of a nut and the danger does not exist that
liquid can leak out of the container during the broaching.
The throttle means which are disposed in the immersion pipe make it
possible to tap the beer while it is in the barrel under a
relatively high pressure, without the beer completely frothing when
it emerges from the tapping cock. As is known, the beer must be
kept under its saturation pressure, in order that no carbonic acid
gas associated with albuminous material can escape. This pressure
amounts for example at 8.degree. C. to 0.75 atmospheres excess
pressure. If under these conditions the beer has to pass through
only a short path during tapping, it flows out with great
turbulence even when the cock is only slightly opened, and the
carbonic acid gas causes foaming. This difficulty does not occur
with normal beer tapping in public houses, where the beer is
disposed in the beer cellar, since the beer is pressurized in a
rising line extending to the tapping cock positioned frequently 5
to 6 meters higher. For this, a pressure is required which is
higher than the necessary saturation pressure. With small tapping
installations, as is known, the path from the lower part of the
immersion pipe to the outlet at the tapping cock is, however, very
short. Under these conditions without particular precautions it is
not possible to tap at a higher pressure, although this is
theoretically required for the beer quality. The result of this is
that in the known small tapping installations, tapping can be
effected only at considerably below the theoretically necessary
pressure, which results in the escape of the carbonic acid gas
associated with the albuminous material and the suspended bodies,
whereby the quality and thus the taste of the beer is impaired.
This disadvantage is eliminated by the device according to the
invention.
BRIEF DESCRIPTION OF THE DRAWING
The nature of the invention and its advantages will appear more
fully from the following detailed description taken in conjunction
with the appended drawing, in which:
FIG. 1 is a side elevation, partly in section, of a tapping device
according to the invention, in which the tapping assembly is
inserted in a beverage container, which is disposed in an outer
receiving container;
FIG. 2 is a longitudinal section through the valve body in the
tapping assembly, in which the pressure container is disposed in
front of the valve, and in which the carbon dioxide transition pipe
in the rising pipe can be partly seen;
FIG. 3 is a sectional view of the pressure-reducing valve, taken
along line 3-3 of FIG. 2;
FIG. 4 is an enlarged detail of FIG. 3, which illustrates details
of the pressure-reducing valve, and simultaneously illustrates by
means of arrows the flow path of the pressure medium;
FIG. 5 is a sectional view of the closure member of the beverage
container;
FIG. 6 is a plan view of the closure member illustrated in FIG.
5;
FIG. 7 is a sectional view of the sealing cap; and
FIG. 8 is a plan view of the sealing cap.
DETAILED DESCRIPTION
Referring now to the drawing there is illustrated in FIG. 1 the
entire device, applied to a vessel or barrel F which is inserted in
a container K having an insulating jacket and a positioning collar.
The barrel F and container K may have any suitable shape. The
latter container may advantageously have cooling means in order to
keep the beverage sufficiently cold.
The immersion pipe 1, which extends through the barrel closure 4,
which is described below in detail, is introduced into the barrel
F. This part of the device is illustrated in section.
The section of the immersion pipe 1 extending upwardly from the
barrel F (and through any cladding provided on the barrel), has a
sleeve portion which has a laterally extending projection for
receiving the valve body 8, the adjusting knob 9 and the container
10 for the carbon dioxide capsule 13. The tapping assembly is given
a pleasing appearance by an ornamental delivery pipe 11 through
which the pipe 1 passes. A tapping cock 12 having an outlet pipe is
connected to the upper end of the immersion pipe 1.
From FIG. 1 it can be noted that in the device according to the
invention, the essential components, namely the tapping cock,
immersion pipe and pressure-reducing valve are combined to form a
single unit and thus a relatively small device is provided with
which the tapping of barrel beer is exceptionally simplified and
can be performed by everyone without special skilled knowledge or
particular preparations. This is achieved with the construction of
the individual elements, and their relationship to one another.
An essential requirement for faultlessly tapping beer is a
predetermined carbon dioxide pressure, under which the beer should
stand during the tapping procedure. This carbon dioxide pressure is
dependent on the beer temperature and is also particularly
dependent on the desired appearance of a fully tapped glass to the
consumer. With the tapping device of the invention, the pressure is
selectable within a range of about 0.4 to 1.1 atmospheres excess
pressure, whereby the tapping procedure and thus the appearance of
the beer can be suited to the personal wishes of the consumer. The
carbon dioxide amount necessary to obtain this result is contained
in a CO.sub. 2 capsule 13, preferably a 16 g. capsule. This capsule
is inserted in the capsule container 10 provided therefor, and is
screwed with the latter into the tapping device. The free end of
the valve body 8 has an open threaded bore into which the capsule
container 10 is threaded. The receiving space for the capsule
container 10 is closed in the direction of the valve by a seal 14
through which a broaching tip 15 extends for penetrating the neck
of the capsule 13. This broaching tip 15 connects the interior of
the capsule 13 via the bore b with the high-pressure space H of the
pressure-reducing valve (see Fig. 3). A purification filter 16 for
the carbon dioxide is provided behind the rearward end of the
broaching tip 15. The end of the neck of the capsule 13 is
penetrated in a known manner by the cutting edge of the broaching
tip, so that the carbon dioxide can escape from the capsule 13 via
the bore in the broaching tip 13. The capsule container 10 with the
capsule 13 is, of course, screwed into the valve body 8 only after
the barrel F has been broached.
The valve body 8 is formed as a lateral projection of the sleeve
surrounding the immersion pipe 1. It contains an automatically
controlling single stage pressure-reducing valve, a nonreturn valve
18 and an excess pressure valve 19. The pressure of the carbon
dioxide is reduced to the tapping pressure by means of the
pressure-reducing valve. We have devised a pressure-reducing valve
which operates without a closure spring, and which can be
constructed essentially smaller than known valves of this kind. In
the pressure-reducing valve forming part of the tapping
installation of the invention, the dimensions of the valve membrane
and of the setting spring are considerably reduced when compared
with such valves of conventional construction, and thus the
external dimensions of the valve can be kept small and pleasing.
This requirement is achieved in that as a sealing element an O-ring
27 made of a suitable elastomer mixture is used. The elastomer
material used is chemically inert with respect to the prevailing
carbon dioxide pressurized gas, and, consequently, does not
experience any dimensional changes.
The valve is provided in the gas inlet part with a sieve-felt
filter 16 which holds back impurities such as rust, scale and the
like, and behind which the high-pressure part of the valve is
disposed. A sealing screw 17 (see FIG. 2) separates the
low-pressure part N from the high-pressure part H, closed at one
side by the closure cap 31 (FIG. 3). The low-pressure part N is
closed off by the membrane 25. A precision bore 30 is provided
behind the closure cap 31. A valve shank 29 is slidably disposed
within the bore 30. A hollow pull rod 28 is threadably mounted in
the shank 29 which extends through the O-ring seal 27 and through
the externally profiled bush 26. The latter serves as a seat for
the O-ring 27. One end of this pull rod 28 is fixed to the membrane
mount 24. The O-ring 27, which firmly surrounds the pull rod 28 and
which is firmly seated in the precision bore 30, bears against the
bush 26 due to the pressure in the high-pressure part H of the
valve, since the gas space at its low-pressure part N is connected
via its central bore and the annular space between the external
profile of the bush 26 and the bore 30 with the low-pressure
chamber and is thus practically pressureless. A bore b which
extends through the valve body 8, is provided in front of the
sealing and closure screw 17. This bore extends downwardly at an
inclination and connects the gas inlet chamber or the central bore
Z with the high-pressure chamber H behind the closure cap 31.
A transverse bore is connected to the axial bore of the rod 28 and
is arranged in the part of the pull rod 28 in front of the O-ring
27. A second transverse bore of the pull rod 28, which likewise
communicates with the axial bore, is disposed in front of the
membrane mount 24, and communicates the axial bore with the
low-pressure space N. Furthermore, an oblique bore a leads upwardly
from this low-pressure or membrane chamber N and terminates behind
the closure screw 17 in the central bore Z.
The hollow space behind the closure screw 17, that is to say the
space which forms part of the low-pressure chamber, is connected
with a precision nonreturn valve 18. At the region at which this
nonreturn valve 18 meets the rising pipe or immersion pipe 1, there
is arranged the upper opening of the transition pipe 3 for the
carbon dioxide. The upper end of the transition pipe 3 is connected
as, for example, by soldering into the rising pipe 1. The latter
pipe is sealingly mounted preferably with synthetic plastic
material in the portion of the valve body 8 through which it
extends. The transition pipe 3 terminates shortly above the
throttle 2, which is described further below. The immersion pipe 1
extends into the closure of the barrel 4 so that the lower end of
the transition pipe 3 extends slightly below the barrel closure 4
and, consequently, extends into the gas space which forms directly
below the upper region of the barrel F. The gas thus flows through
the transition pipe 3 and first emerges below the closure seal 4 in
the gas space of the barrel F to be tapped.
The pressure adjustment means are arranged in the form of a knurled
knob 9 on the side of the valve where the membrane 25 is mounted.
The knob 9 is provided with index numbers. In this knob 9 a
threaded pin 20 is fixed by means of a taper (FIG. 3) the free end
of pin 20 being pointed and presses on the spring cup 22. A helical
spring 23 is seated on the spring cup 22 and is arranged between
the threaded adjusting pin 20 and the membrane mount 24. The
membrane 25 is indirectly carried by a cap 21 which is fixedly
screwed to the valve body 8. The cap 21 has a counterthreaded bore
opposite the membrane 25 in which the setting pin 20 is threadably
mounted. A pin 32 projects from the outer periphery of the cap 21
and thereby limits the angle of rotation of the setting knob 9 by
engaging a projection 33 extending inwardly from the setting knob
9. In order to adjust the valve to a desired pressure range, the
conical connection 20 is loosened and the knob 9 is then turned to
the corresponding position and is screwed tight. The valve is thus
adjustable within wide limits and can easily be adapted to all
operational requirements.
An excess pressure valve 19, known per se, communicates with the
outside air and is disposed in the valve body 8 as illustrated in
FIG. 2.
A further essential feature of the tapping assembly is the throttle
2 which is screwed into the lower section of the tapping pipe 1.
This throttle 2 consists of a synthetic plastic resistant to the
media in question, such as carbonic acid gas and beer, and enables
the beverage standing at a relatively high pressure in the barrel,
more particularly beer, to be tapped without it entirely foaming as
it emerges from the tapping cock. As already mentioned above, beer
must be continuously maintained under its saturation pressure, in
order that no carbonic acid gas, connected with albuminous and
suspended materials, can escape. In order now to allow tapping at
this saturation pressure, the beer must be prevented from flowing
through the rising pipe 1 into the glass with great turbulence. In
order to counteract this turbulence, the throttle pipe 2 is
inserted in the lower part of the rising pipe 1. The inlet and
outlet of this throttle are conically formed and the average cross
section of the throttle bore relative to the length thereof has a
predetermined ratio, for example about 1.5:100. The diameter of the
longitudinal bore in the throttle preferably tapers inwardly from
the beer inlet side to the outlet side in the ratio of about 2:1,
the bore diameter at its beginning and end widening greatly. This
throttle pipe insert 2 occupies essentially the entire length of
the section of the immersion pipe 1 disposed in the barrel. Since
the lower end of the throttle pipe 2 is used to cooperate in the
tapping of the barrel, it is so constructed that when penetrating
the barrel closure 4 a sliding through the packing ring seal 5 in
the barrel closure 4 is facilitated. For this reason, the lower end
of the wall of the throttle pipe 2 is advantageously conically
tapered, as can be noted from FIG. 1.
The narrow bore in the throttle pipe 2 which gradually tapers
inwardly in an upward direction and which widens conically
outwardly at its upper end to conduct the flow of the beer from the
lower part of the barrel under pressure, throttles the speed of
flow and prevents foaming of the beer. It is thus possible that,
even with a short rise path, the beer can be tapped at its
theoretical saturation pressure or even at a higher pressure, and
thus the quality of the beer can be completely retained.
The barrel F is provided with a specially constructed closure 4
which facilitates broaching the barrel F. The closure member 4 is
screwed into a threaded member 6 a arranged over a central upper
opening of the barrel. The barrel closure member 4 has a T-shaped
longitudinal section and is provided with a central bore 4 a the
diameter of which essentially corresponds to the outer diameter of
the rising pipe 1, so that it can easily slide therethrough. The
leg portion of the T-shaped closure member 4 has an enlarged
threaded bore section into which a cylindrical seal member 5 of
suitable elastomer material is screwed FIGS. 5 and 6). The member 5
has preferably a coarse internal thread. The closure member 4 has a
flange portion 4 b which has a pair of opposite recesses 4 c
adapted to receive mating projections 7 b of the connecting member
7 so that the closure member 4 can be connected to the member 7 in
bayonetlike fashion. The connecting member 7 has, except the upper
and lower portions thereof, preferably a cylindrical shape. The
member 5 is adapted to form a sealed joint around the pipe 1 when
the latter has been passed therethrough.
In order to keep the barrel F perfectly sealed during storage time
and prior to being used, the closure member 4 is hermetically
sealed by means of a specially constructed sealing cap 35 (FIGS. 7
and 8). When the pipe 1 is introduced into barrel F it penetrates
this cap 35 and acts to push it out of the closure member 4. This
sealing cap 35 can be easily penetrated and pushed out of the
closure member 4. A sealing gasket 6 is disposed between the flange
portion 4 b and the threaded member 6 a.
The connecting member 7 serves also as positioning means so that
the closure member 4 may be fitted into a container such as for
example the cooling container K. Furthermore, the connecting member
7 serves to maintain the entire tapping assembly in position over
the barrel F. The lower portion of the bore 4 a has an indentation
4 d into which is moved a mating projection 36 of the sealing cap
35. The latter is slid into the bore 4 a of the closure member 4 so
that the projection 36 moves along a track formed by the
indentation 4 d. In this manner the sealing cap 35 can be firmly
mounted in the closure member 4 and cannot be rotated therein.
The sealing cap 35 has essentially the shape of a hat, the flange
of which has a broadened tongue-shaped portion 38. The projection
36 extends from the opposite side of the sealing cap 35 along the
entire height thereof. The main body of the sealing cap is provided
with a plurality of ridges C (FIG. 7) which serve to ensure a seal
when the cap 35 has been seated in the closure member 4. The roof
of the cap 35 is slightly arched and is, preferably, provided with
radial indentations 4 (FIG. 8) to increase the elasticity of the
cap 35. In order to facilitate the perforating of the barrel
closure by means of the end of the pipe 1, the roof of the cap 35
has a thinned circular section 39 at its center. A rigid member 41,
having the shape of a truncated cone, is firmly mounted inside the
cap 35. The member 41 has an upper pointed end 42 which extends
close to the inner surface of the roof of the cap 35, more
specifically, close to the inner surface of the thinned section 39.
A pressure equalization passage 43 is disposed in the rigid member
41 adjacent to the point 42 thereof. When pressure is exerted on
the roof of the sealing cap 35 by, for example, the pipe 1 it
flexes downwardly and is perforated by the point 42 of the rigid
member 41. This perforation effects a communication between the
interior of the barrel and the ambient atmosphere or, in the
alternative, with an arrangement connected to the barrel F via the
pipe 1. The tapping installation may in this manner be connected to
the interior of the barrel F for tapping the beverage stored
therein.
When the barrel F is tapped as described above, the cap 35 is
pushed out of the closure member 4. The cap 35 is mounted in the
lower portion of the bore 4 a so that the roof of the cap 35 is
positioned just below the cylindrical seal member 5. The upper
surface of the broadened tongue-shaped portion 38 of the sealing
cap 35 bears against the bottom surface 4 e of the closure member
4.
The pipe 1 presses down on the roof of the sealing cap 35 that it
is deflected downwardly and the pointed end 42 penetrates the thin
circular portion 39. The relatively thin roof can be easily bent
and, consequently, the end of the pipe 1 comes to bear against the
rigid truncated conically shaped member 41. An additional push of a
relatively small force by the pipe 1 causes the cap 35 to be pushed
out of the closure member 4. The broadened tongue-shaped portion 38
causes the cap 35 to undergo a pivotal movement when it is pushed
out by the pipe 1, thereby preventing the cap 35 to remain hanging
on the pipe 1 or to close the opening of the pipe 1.
The sealing cap is made of a suitable plastic or synthetic material
which does not deteriorate when stored in a carbonated beverage.
All of the portions of sealing cap 35 are made of relatively
elastic material whereas the member 41 is made of stiff
material.
The tapping operation is effected as follows:
The tapping installation 8 is lowered with the pipe 1 into the bore
4 a and pushed through the cylindrical seal member 5 of the closure
member 4. By applying a relatively small force the pipe 1 traverses
the seal member 5 and the lower end of the pipe 1 comes to bear
against the roof of the cap 35. The latter is then penetrated by
the point 42 as described above after the seal member 5 has formed
a seal around the lower end of the pipe 1. The latter then pushes
the cap 35 entirely out of the closure member 4. The torque exerted
by the tongue-shaped portion 38 prevents the cap 35 from closing
the lower end of the pipe 1 during this pushing-out action. The
tapping installation is now introduced into the barrel F until the
projections 7 a of the connecting member 7 snap into mating
recesses in the valve body 8 thereby positioning the latter over
the barrel F. The entire tapping installation can thus be firmly
positioned over the barrel F and in the closure member 4. The pipe
1 is sealingly engaged by the member 5 so that no pressure losses
occur after the tapping installation of the invention has been
installed. The penetrating and pushing out of the sealing cap 35 is
easily accomplished in a sanitary manner and presents no particular
difficulties. The connecting member 7 can be removed and reused
over and over again.
When the immersion pipe 1 has been thus seated on the barrel F it
is disposed closely above the bottom of the beer barrel F, so that
the barrel F can be tapped until empty. Moreover, the outlet
opening of the carbon dioxide transition pipe 3 is just cleared by
the seal 5 in the barrel closure 4, and guides the carbon dioxide
into the space above the liquid level in the barrel.
A CO.sub. 2 capsule, preferably containing 16 g. of gas, is used in
the tapping operation. This capsule 13 is inserted in the capsule
container 10, the neck of the capsule extending somewhat from the
receiving sleeve of the valve body 8. The CO.sub. 2 gas pressure is
adjusted by means of the setting screw on the adjusting knob 9 to a
low value, that is to say to one of the index numbers 1 to 3. The
capsule container 10 with the capsule 13 is then screwed into the
threaded sleeve of the valve body 8 provided therefor on the
tapping device. After for example about two rotations, a first
resistance is felt, which is rapidly overcome by forceful turning.
By this means, the metal plate closing the capsule 13 is penetrated
by the broaching tip 15 provided therefor. By further turning, the
capsule neck is moved onto the seal 14 and drawn forcefully
thereagainst. The path for the tapping gas is now free and the
desired tapping pressure is then set to a value which has been
obtained by stepwise further turning of the setting screw or which
has been found to be advantageous from earlier tappings.
The CO.sub. 2 gas standing at 60 atmospheres excess pressure flows
through the bore in the broaching tip 15 into the pressure-reducing
valve, possible impurities being held back in the filter 16. The
highly pressurized gas passes into the bore b in front of the
closure screw 17, is obliquely downwardly guided and flows into the
high-pressure space H under the closure cap 31 (FIG. 3). From
there, the gas flows through the narrow annular space between the
valve shank 29 and the precision bore 30 where a pressure drop
occurs as a result of the throttle action taking place therein. The
gas then flows into the annular space between the valve shank 29
and the pull rod 28 and through a first transverse bore provided in
that portion of the pull rod 28 which is disposed within the valve
shank 29, from thence into the axial bore of the pull rod 28. From
there the gas passes into a second transverse bore in the pull rod
28 which is disposed in front of the membrane mount 24, thus
forming an outlet in the low-pressure space N, from whence the gas
emerges from the valve. The path of the gas is shown by arrows in
FIG. 4.
As the gas flows into the chamber N below the membrane 25, the
membrane flexes against the prestressed valve spring 23 and
compresses the spring after reaching a force which slightly exceeds
the spring force. Thereby, the valve shank 29 is drawn by the pull
rod 28 against the O-ring seal 27 and the valve closes. In this
manner the special O-ring 27 cooperates with the bush 26 to ensure
complete sealing of the valve.
When pressurized gas is required for tapping, then due to the
ensuing pressure drop, the force exerted by the membrane 25 is
reduced and the spring 23 presses the valve shank 29 away from the
O-ring 27 and the valve opens. The CO.sub. 2 gas required in the
tapping procedure leaves the membrane chamber through the oblique
bore a, which leads upwardly and terminates in the central bore Z
behind the closure screw 17. From there the gas flows into the
hollow space formed by the closure screw 17 and from there through
the nonreturn valve 18 and passes into the upper end of the
transition pipe 3, from whence it flows through this pipe 3 as far
as its lower end and emerges from there into the gas space of the
barrel. In this way, the pressure necessary for tapping the beer is
maintained.
By rotating the setting knob 9, the threaded pin 20 can be axially
reciprocally moved. This movement compresses the spring 23 to a
greater or lesser degree, whereby correspondingly more or less
pressure is necessary below the membrane 25 to overcome the spring
force of the spring 23.
If now after broaching and setting the pressure, the tapping cock
12 is opened, beer at the desired pressure will flow out of the
barrel F, the beer having in every respect the qualities of beer
tapped in large draught installations. After the dispensing of the
beer has been completed and the tapping cock 12 closed, the
pressure in the gas space of the barrel F automatically assumes the
required pressure above the liquid level, due to the pressure
reducing valve, so that the beer can be readily stored without
losing quality.
The beer barrel or beer vessel 7 can be inserted in a container K
which has, for example, an electrical refrigeration system. The
barrels are filled in the brewery and are delivered closed just as
normal barrel beer.
The device of the invention explained with reference to beer
tapping can, of course, be used also for dispensing other
beverages, e.g. fruit juices or lemonades, which in this way can be
enriched with carbonic acid gas, the procedure being the same as
described above.
Although our invention has been illustrated and described with
reference to the preferred embodiment thereof, we wish to have it
understood that it is in no way limited to the details of such
embodiment but is capable of numerous modifications within the
scope of the appended claims.
* * * * *