U.S. patent number 3,552,640 [Application Number 04/815,805] was granted by the patent office on 1971-01-05 for expansible gusset envelope with side flap seams.
Invention is credited to Frank L. Young.
United States Patent |
3,552,640 |
Young |
January 5, 1971 |
EXPANSIBLE GUSSET ENVELOPE WITH SIDE FLAP SEAMS
Abstract
An expansible gusset envelope having a full front panel and a
back panel with side seams all formed from a single paperboard
blank. The method of fabrication can either be by hand or machine
formed in a continuous operation in which all side and bottom
gusset panels are interiorly folded and flattened between the front
and back panel at the completion of the operations. In its
completed form, the envelope is easily expanded into boxlike
configuration by pressing the side and bottom gusset panels
outwardly.
Inventors: |
Young; Frank L. (Penn Valley,
PA) |
Family
ID: |
25218883 |
Appl.
No.: |
04/815,805 |
Filed: |
April 14, 1969 |
Current U.S.
Class: |
229/67.3;
383/122; 229/928; 229/75 |
Current CPC
Class: |
B65D
27/00 (20130101); B65D 5/0005 (20130101); Y10S
229/928 (20130101) |
Current International
Class: |
B65D
5/00 (20060101); B65D 5/355 (20060101); B65D
27/00 (20060101); B65d 027/00 () |
Field of
Search: |
;229/75,61,68 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Bockenek; David M.
Claims
I claim:
1. An expansible envelope comprising: a one piece blank including a
substantially rectangular front panel, a back panel hingedly
depending from the lower edge of said front panel by inboard and
outboard bottom gusset sections defined by longitudinally extending
triple score lines, an inboard side gusset panel hinged to each or
the lateral edges of said front panel along corresponding inboard
laterally extending score lines, a tab coextensive with and hinged
to the lower edge of each of the inboard side gusset panels along
extensions of the inboard longitudinal score line and being further
hinged to the lateral edges of said inboard bottom gusset section
along extensions of the inboard lateral score lines, an outboard
side gusset panel to the lateral edge of each of said inboard side
gusset panels along a corresponding intermediate lateral score
line, an extension flap substantially coextensive with and hinged
to the lower edge of each of said outboard side gusset panels along
extensions of said inboard longitudinally extending score line and
being being further hinged to the lateral edge of each of said tabs
along extensions of said intermediate lateral score lines, a side
flap panel section hinged to the lateral edges of each of said
outboard side gusset panels along a corresponding outboard
laterally extending score line, and a rectangular tailpiece hinged
to the lower edge of each of said side flap panel sections along
extensions of the inboard longitudinally extending score line and
being further hinged to the lateral edge of each of said extension
flaps along extensions of said outboard laterally extending score
lines, said back panel being narrower in width than said front
panel by a dimension at each side substantially equal to the width
of a side gusset panel and having a square notch at each side
adjacent the outboard longitudinal score line equal to the width of
a side gusset panel, said inboard bottom gusset section, said tabs,
said extension flaps and said tailpieces being inwardly folded
along the corresponding inboard longitudinally extending score
line, said outboard bottom gusset section being outwardly folded
along the intermediate longitudinally extending score line, and
said back panel being folded into overlying disposition with said
front panel along said outboard longitudinally extending score
line, said inboard side gusset panels and said tabs being inwardly
folded along the corresponding inboard laterally extending score
line, said outboard side gusset panels and said extension flaps
being outwardly folded along the corresponding intermediate
laterally extending score lines, and said side flap panel sections
and said tailpieces being inwardly folded along the corresponding
outboard laterally extending score line, said side flap panel
sections being adhesively sealed to the lateral margins of said
back panel, said tabs being adhesively sealed to the underlying
area of the outer margins of said inboard bottom gusset sections,
portions of said tailpieces being adhesively sealed to the
underlying extension flaps, and portions of the tailpieces being
adhesively sealed to the underlying portion of the outboard bottom
gusset sections exposed by said notches.
2. The expansible envelope of claim 1 including a top sealing flap
hinged to the upper portion of said front panel.
Description
This invention relates to an expansible gusset envelope having a
full front panel and a back panel with overlying side seams, and
more particularly relates to a method for fabricating such
envelopes from a single paperboard blank on conventional folding
and glueing machines. The instant invention is directed to a method
for making a flat-formed gusseted envelope as part of a continuous
process during which all side and bottom gussets are interiorly
folded between the front and back panels at the completion of the
fabrication procedure and wherein the envelope is in flatly formed
disposition preparatory to receiving the contents.
In the past, expansible full panel envelopes with gusseted side and
bottom panels required a separate and independent procedure to bend
in the bottom gusset as a final step during the operational
procedure. That is, while the prior envelopes were formed from a
single blank, only the side gussets were inwardly formed during
ordinary machine operations, and the step of inwardly folding the
bottom gusset usually was accomplished by hand in a separate and
distinct independent operation. The bottom gusset was not completed
during the machine operation, but instead was formed as an
outwardly extending "V" projecting front and back panels. See for
example, U.S. Pat. No. 2,899,874 in which the additional step of
tucking in the "V" required a relatively expensive and time
consuming operation.
In my prior patent, No. 3,414,185, I showed an expansible center
seam type en e envelope made from a single blank in which all side
and bottom gussets were interiorly formed as part of a single
continuous machine or hand operation. In my prior application, Ser.
No. 703,663, filed Feb. 7, 1968, there is demonstrated a blank from
which an expansible full back and front panel envelope can be
formed with all side and bottom gussets inwardly formed at the
completion of the machine operation.
It is an object of the present invention to form an expansible
gusset envelope with a side seamed back panel all in a single
continuous operational procedure in which all side and bottom
gussets are inwardly bent at the completion of regular machine
fabrication.
Another object of this invention is to provide an expansible gusset
envelope in which the corners are completely closed and sealed when
the gussets are tucked in during the machine folding
operations.
Yet another object of this invention is to provide a method for
fabricating an expansible envelope from a single blank wherein all
gusset sections are inwardly folded at the completion of the
forming operation and wherein the envelope can be expanded into
boxlike configuration by pressing the gusset section outwardly.
Other objects of this invention are to provide an improved device
of the character described which is sturdy in construction, easily
and economically produced, and both highly efficient and effective
in operation.
With the above and related objects in view, this invention consists
of the details of construction and combination of parts as will be
more fully understood from the following detailed description when
read in conjunction with the following drawings in which:
FIG. 1 is a plan view of a paperboard blank from which an
expansible envelope embodying this invention is formed.
FIG. 2 is a perspective view of the blank in partly folded
disposition showing the first step of the operation in which the
back flap is folded inwardly, then outwardly and next inwardly
about its gusset fold lines into overlying disposition with the
front flap.
FIG. 3 is a perspective view of the blank showing the next step of
inwardly, then outwardly and then inwardly folding the side gussets
about the gusset triple score lines.
FIG. 4 is a perspective view of the final step of the folding
operation in which the side flaps are folded in overlapping
disposition with the back panel.
FIG. 5 is a sectional view taken along lines 5-5 of FIG. 4.
FIG. 6 is a sectional view taken along lines 6-6 of FIG. 4.
FIG. 7 is a fragmentary perspective view of the formed envelope
expanded into boxlike configuration.
Referring now in greater detail to the drawings in which similar
reference characters refer to similar parts, I show in FIG. 1 a
single paperboard blank from which the expansible gusset envelope
is to be formed. The blank is so shaped and scored as to enable the
formation of the completed envelope on conventional folding
equipment, and, at the completion, of the mechanical folding steps,
all of the gusset panels will be inwardly folded in concealed
interiorly formed configuration. There will be no necessity to bend
in the bottom or side gussets by hand after the envelope is folded
and glued, and the completed envelope may be conveniently expanded
thereafter into boxlike configuration.
The blank itself may be made of paperboard, cardboard, Kraft,
manilla or hemp. It comprises a generally rectangular front panel
10 with a back panel 20 connected thereto by bottom gusset sections
12 and 14 defined by triple longitudinal score lines 15, 17 and 19.
It is to be observed that the width of the back panel 20 is
narrower than the width of the front panel by a dimension at each
side equal to the width of a gusset section. In addition, a square
notch 16 is cut out of the back panel 20 at each side adjacent the
score line 19, the notch 16 having dimensions equal to the width of
a gusset section. As will be apparent from the folding operation
hereinafter to be described, the notch provides a relief for the
glueing and sealing procedure.
Side flap panels 22 are connected to the lateral edges of the front
panel 10 along lateral triple score lines 21, 23 and 25. The
lateral score lines 21 and 23 define an interior side gusset panel
24 therebetween, and the lateral score lines 23 and 25 define
therebetween, an exterior side gusset panel 26. Registering with
each of the interior side gusset panels 24 at the lateral edges of
the interior bottom gusset section 12 is a rectangular tab 28
having a diagonal score 29 formed therein. A square extension flap
30 at the bottom of each of the exterior side gusset panels 26 is
connected to each of the tabs 28 along intermediate score lines 23
also in line with the interior bottom gusset section 12. A diagonal
score 31 is formed in each of the extension flap portions 30.
Finally, a rectangular tailpiece 32 is connected to the bottom of
each side flap panel 22 and along the exterior lateral score line
25 in registration with the interior bottom gusset section 12. A
portion of the tailpiece 32 is destined to overlie the square notch
10 when the panels 20 and 22 are fully folded into glued
disposition with their underlying portions.
A top sealing flap 40, if desired, may be connected to the upper
edge of the front panel 10 along a single longitudinal score line
41 or a series of triple score lines (not shown). However, the top
flap 40 is not an integral portion of the invention and is merely
demonstrated to illustrate the versatility of the envelope in
regard to the folding operation. The procedure for forming the
expansible envelope of the instant invention is apparent from the
following description.
With the blank oriented as shown in FIG. 1, it is folded by hand or
in an envelope forming machine by movement in a direction along the
longitudinal fold lines 15, 17, 19 and 41. As shown in FIG. 2, the
bottom gusset section 12 is first inwardly formed by folding along
interior longitudinal score line 15. Next, the bottom gusset
section 14 is outwardly formed by folding along intermediate score
line 17. Then, the back panel 20 is formed in overlying disposition
with the front panel 10 by folding along exterior longitudinal
score line 19.
Thereafter, glue is applied to the lateral margins of the back
panel 20 and to the lateral edges of the side flap panels 22. In
addition, dabs of glue are applied to the now upwardly folded tabs
28, extensions 30 and tailpieces 32. In a machine operation, the
side gussets are now formed by movement in a direction along the
lateral score lines 21, 23 and 25. As shown in FIG. 3, the interior
side gusset 24 is inwardly formed by interiorly folding along
interior lateral score lines 21. Next, the exterior side gussets 26
are out outwardly formed by folding along score lines 23 into
overlying disposition with the interior side gussets 24, the tabs
28 being urged into abutment with an area of the interior bottom
gusset 12 which is wider than the exterior bottom gusset 4 by a
dimension equal to the width of the side gusset 24 or 26. Then, the
side flap panels 22 are folded along the exterior score lines 25 so
that the lateral edges of the side flap panels are sealed against
the lateral edges of the back panel 20. In this orientation, the
extensions 30 are sealed against the overlying inner portions of
the tailpieces 32 while the exterior portions 32a of the tailpieces
are sealed against the underlying interior outermost portion of the
gusset sections 14 exposed by the notches 16.
As shown in FIGS. 4, 5 and 6, the bottom gussets 12 and 14 and the
side gussets 24 and 26 are all inwardly formed. In addition, the
bottom corners of the envelope have been securely closed and
adhered into face to face orientation when the tabs 28, the
extensions 30 and the tailpieces 32 have been pressed flat between
the respective underlying and overlying portions. The upper sealing
flap 40 is not folded nor sealed during the fabrication
procedure.
Referring now to FIG. 7, by opening out the side gussets 24 and 26
and pressing down from the inside of the envelope upon the bottom
gusset sections 12 and 14, the tabs 28 and the extensions 30 will
"break" along their respective diagonal score lines 29 and 31. All
of the corners are fully adhesively sealed to prevent the contents
from accidentally leaking out when the envelope is either folded
flat or opened into boxlike disposition.
However, as has been previously set forth, the significant
advancements provided by the instant invention are in the
configuration of the blank and in the manner of inwardly, then
outwardly, and finally inwardly folding the bottom and side gussets
along the respective triple score lines. These folding operations
permit both the side and bottom gussets to be inwardly folded
interiorly of the front and back panels 10 and 20 during the
operational steps of fabricating the expansible envelope.
* * * * *