U.S. patent number 3,552,595 [Application Number 04/800,401] was granted by the patent office on 1971-01-05 for a one-piece foldable protective container for articles.
Invention is credited to William L. Brickson, George Loyd Gerner.
United States Patent |
3,552,595 |
Gerner , et al. |
January 5, 1971 |
A ONE-PIECE FOLDABLE PROTECTIVE CONTAINER FOR ARTICLES
Abstract
Four panels, preferably of resilient synthetic sheet plastic
material, are hingedly connected to one another along successive
edges thereof. The two inner panels are hinged to each other and
provided with aligned pairs of article-receiving recessed portions
facing one another, the recesses of each inner panel being spaced
laterally apart from each other and from the edges of that panel.
The outer panels are hinged to remaining edges of the inner panels
and are dished to fold into margin-to-margin engagement with the
inner panels so as to completely enclose the folded inner panels
but to remain spaced away from the walls of the recessed portions
thereof. In one form of the invention FIGS. 1 to 4) the hinged
connections between the various panels are along mutually parallel
edges of the panels. In a modification thereof FIGS. 5 to 7), the
hinged connections between the outer and inner panels are along
edges which are perpendicular to the hinged connection between the
inner panels.
Inventors: |
Gerner; George Loyd (Carmel,
IN), Brickson; William L. (Indianapolis, IN) |
Family
ID: |
25178287 |
Appl.
No.: |
04/800,401 |
Filed: |
February 19, 1969 |
Current U.S.
Class: |
220/4.23;
206/364; 206/583; 206/592; 206/725; 229/406; 206/539; 206/594;
206/587; 220/839 |
Current CPC
Class: |
B65D
43/162 (20130101); B65D 81/027 (20130101); B65D
2251/1033 (20130101) |
Current International
Class: |
B65D
43/16 (20060101); B65D 81/02 (20060101); B65d
025/00 () |
Field of
Search: |
;220/16,42E
;206/42,45.19 ;229/2.5 ;220/31SR,60 ;217/26.5 |
References Cited
[Referenced By]
U.S. Patent Documents
Foreign Patent Documents
Primary Examiner: Leclair; Joseph R.
Assistant Examiner: Garrett; James R.
Claims
We claim:
1. A one-piece foldable protective package for articles,
comprising:
a pair of inner container panels having edges disposed adjacent one
another and having an inner hinged connection with one another
along said adjacent edges:
said inner panels having a plurality of article-receiving recessed
portions disposed in spaced relationship relatively to one another
and to the edges of said inner panels; and
said inner panels being foldable into face-to-face engagement with
one another around said inner hinged connection:
said recessed portions being disposed in aligned pairs facing one
another in the folded position of said inner panels; and
a pair of dished outer cover panels having outer hinged connections
with edges of said inner panels other than the previously mentioned
hingedly connected edges thereof:
said outer panels having cavities therein configured to receive
said inner panels inwardly of the margins thereof; and
said outer panels being foldable toward one another into enclosing
relationship with said recessed portions of said inner panels.
2. A one-piece foldable protective package, according to claim 1,
wherein said outer panels have backwalls which are spaced away from
said recessed portions in the folded position of said panels.
3. A one-piece foldable protective package, according to claim 1,
wherein said inner panels have marginal portions surrounding said
recessed portions and foldable into said face-to-face engagement
with one another.
4. A one-piece foldable protective package, according to claim 3,
wherein said outer panels have marginal portions surrounding said
cavities and foldable into face-to-face engagement with the
marginal portions of said inner panels.
5. A one-piece foldable protective package, according to claim 1,
wherein said outer panels have interlocking detent portions on the
edges other than their hinged connection edges.
6. A one-piece foldable protective package, according to claim 1,
wherein said outer panels have said outer hinged connections
disposed on edges of said inner panels remote from said inner
hinged connection of said inner panels with one another.
7. A one-piece foldable protective package, according to claim 6,
wherein said outer panels have interlocking detent portions on
edges disposed parallel to the edges having hinged connections with
said inner panels.
8. A one-piece foldable protective package, according to claim 1,
wherein said outer panels have said outer hinged connections
disposed on edges of said inner panels adjacent said inner hinged
connection of said inner panels with one another.
9. A one-piece foldable protective package, according to claim 8,
wherein said outer panels have interlocking detent portions on
edges disposed perpendicular to the edges having hinged connections
with said inner panels.
10. A one-piece foldable protective package, according to claim 4,
wherein said cavities have backwalls and sidewalls connecting said
backwalls, to said marginal portions of said outer panels, and
wherein said sidewalls completely surround said recessed portions
of said inner panels in spaced relationship therewith.
Description
In the drawings,
FIG. 1 is a perspective view of the one-piece protective package of
the present invention in its unfolded position, with curved arrows
showing the direction in which the various panels are folded toward
one another;
FIG. 2 is an end elevation of the package of FIG. 1 in its folded
condition;
FIG. 3 is a horizontal section, upon an enlarged scale, taken along
the line 3-3 in FIG. 2;
FIG. 4 is an enlarged fragmentary end elevation of the lower
portion of FIG. 2, showing the interlocked connection between the
outer panels;
FIG. 5 is a perspective view of a modified protective package of
the present invention in its unfolded position, with curved arrows
showing the direction in which the various panels are folded toward
one another;
FIG. 6 is a side elevation of the modified package of FIG. 5 in its
folded condition; and
FIG. 7 is a vertical cross section taken along the line 7-7 in FIG.
6.
Referring to the drawings in detail, FIGS. 1, 2 and 3 show a
one-piece folding protective package for fragile articles,
generally designated 10, according to one form of the invention as
consisting generally of four panels 14, 16, 18 and 20, preferably
formed of resilient synthetic sheet plastic material. The outer
sections or cover sections or panels 14 and 20 have hinged
connections at 22 and 24 with the remote edges of the inner article
container panels 16 and 18 which in turn have a hinged connection
at 26 with one another along adjacent edges thereof. The hinge
portions 22, 24 and 26 are preferably arched or arcuate in cross
section to facilitate folding. The inner panels 16 and 18 are
provided, as by molding, with multiple recessed portions 28 and 30
respectively facing one another and containing recesses 29 and 31
alignable with one another for receiving the fragile articles to be
packed therein and protected by the construction of the package 10
from damage due to blows, jolts or other shocks. The shapes of the
recessed portions 28 and 30 will of course vary according to the
shapes of the articles to be packaged therein.
The recessed portions 28 and 30 are spaced away from the end edges
32 and 34 respectively and also from the side edges formed by the
hinge portions 22, 24 and 26 by flat marginal portions 36 and 38
respectively and from each other by intervening flat portions 40
and 42 respectively. Each of the outer sections 14 and 20 is
provided with a dished central portion 44 or 46 separated from the
end edges 48 and 50 respectively and from the hinged edges 22, 24
and 26 by flat marginal portions 52 and 54 respectively which in
the folded condition of the package 10 engage the marginal portions
36 and 38 of the inner panels 16 and 18 in face-to-face
relationship (FIG. 2). The dished portions 44 and 46 have cavities
55 and 57 of sufficient depth that their backwalls 56 and 58 are
spaced away from the bottom walls 60 and 62 respectively of the
recesses 28 and 30. The dished portions 44 and 46 have sidewalls 64
and 66 respectively joining their backwalls 56 and 58 to their
marginal portions 52 and 54.
The outermost edges 68 and 70 of the outer panels 14 and 20 are
provided with longitudinally extending interlocking detent portions
or hollow ribs 72 and 74 respectively of arcuate cross section but
of slightly different diameters which interfit with one another
(FIGS. 2 and 4) in interlocking engagement to provide a snap lock
therefor when the package 10 is in its closed condition. Elongated
flanges 76 and 78 are provided adjacent the hollow ribs 72 and 74
for convenience of grasping to close or prying apart to open and
separate the outer sections 14 and 20 from one another. The package
10 is formed by conventional molding processes with the various
sections 14, 16, 18 and 20 formed from a single piece of resilient
synthetic plastic sheet material, polyethylene plastic being one
form of material suitable for this purpose.
The modified one-piece folding protective package, generally
designated 80, shown in FIGS. 5, 6 and 7 is similar in principle to
the package 10 shown in FIGS. 1 to 4 inclusive and similar parts
are therefore designated with the same reference numerals. In the
package 80, however, the outer panels 14 and 20 are hinged to the
inner panels 16 and 18 along their end edges 32 and 34
respectively, whereas the inner panels 16 and 18 are hinged to one
another, as before, along their side edges at 26 (FIG. 5).
In the use of the protective package 10, the articles to be packed
are placed in the recesses 28 or 30 of the inner sections 16 or 18
while the selected section is in a horizontal position, whereupon
the opposite inner section 18 or 16 is folded downward upon it, as
indicated by the central arrows in FIG. 1, so that the hinge
portions 22 and 24 engage one another (FIG. 2).
The outer panels 14 and 20 are then folded around their respective
hinge portions 22 and 24 into nesting but spaced relationship to
their respective inner panels 16 and 18, so that the bottom walls
60 and 62 of the recessed portions 28 and 30 are spaced away from
the backwalls 56 and 58 of the dished portions 44 and 46 (FIG. 3).
As the panels 14, 16 and 18 approach their closed positions, the
detent portions 72 and 74 snap together. For shipment, the various
panels 14, 16, 18 and 20 may be sealed by heat or adhesively sealed
along their meeting marginal surfaces 52, 36, 38 and 54 or they may
be mechanically fastened to one another, as by stapling.
The sheet material employed is preferably transparent synthetic
plastic, so that it shows the nature of the packaged articles at a
glance without requiring the opening of the package or the labeling
thereof. When so sealed, the package provides protection against
moisture, dust or injurious gases, and in the case of
pharmaceutical products or medical articles, such as hypodermic
syringes, also protects against contamination or infectious
microbes or viruses. It also eliminates the need for individual
packages for each article and the printing and plate costs thereof.
Strengthening ribs, where deemed advisable, may be conveniently
formed in the backwalls 56 and 58 during molding. The lighter
weight of the plastic package 10 or 80 also reduces shipping costs
as compared with those of ordinary chipboard. The packages 10 or 80
in their flat unfolded form can also be stacked in nested
relationship where it is not desired to mold them adjacent the
production line, and in stacked arrangement they greatly reduce the
warehouse and storeroom space needed.
The operation of the modified protective package 80 of FIGS. 4, 5
and 6 follows a similar procedure to that of the package 10 of
FIGS. 1, 2 and 3, is sealed in a similar way and obtains similar
advantages by its somewhat different arrangement. In the case of
the package 80, the inner panel 16 or 18 is placed in a horizontal
position for loading, whereupon the opposite panel 18 or 16 is
folded downward upon it and the two outer panels 14 and 20 folded
together upon their respective folded inner panels 16 or 18 and
interlocked by their detent portions 72 and 74.
In either form of the invention, the package 10 or 80 can be formed
by suitable molding machines at or near the production line of the
articles to be packaged, using sheet plastic material in roll stock
form on a mandrel. This is unwound as it is fed through the molding
press. Thus, the packages 10 or 80 are manufactured as they are
required, thereby eliminating the warehouse space otherwise needed
for the storage of preform packages. When the package is shipped,
the outer panels or covers 14 and 20 absorb the shocks, vibrations
or jolts sustained during transportation, thereby protecting
articles in the recessed portions 28 and 30, the bottom walls 60
and 62 of which are spaced away from the adjacent backwalls 56 and
58 of the outer sections or covers 14 and 20.
Moreover, each individual container formed by the sealing of the
inner panels 16 and 18, when these panels are perforated between
containers, can be removed without impairing the sealed condition
of the other containers. Even when no perforations are provided,
each individual container can be cut away from the adjacent
containers, also without impairing the sealed condition thereof.
Thus, if sterile articles were packed in the individual containers,
the doctor or hospital attendant could remove one such article
while leaving the others still individually packed in their
original sterile state. Electrical component parts could also be
kept dust and moisture-free until ready for actual assembly in an
installation.
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