U.S. patent number 3,895,203 [Application Number 05/435,599] was granted by the patent office on 1975-07-15 for manually operable electric switch with movable coil spring contact.
This patent grant is currently assigned to The General Electric Company Limited. Invention is credited to John Harwood Leworthy.
United States Patent |
3,895,203 |
Leworthy |
July 15, 1975 |
Manually operable electric switch with movable coil spring
contact
Abstract
A light-current electric switch has two parallel wire staples in
a printed circuit board as fixed contacts which are electrically
bridged by pushing a metal coil spring against them. The axis of
the spring is parallel to the staples, and the ends of the spring
are constrained so that when the spring is moved to contact the
staples, the coils of the spring wind or unwind slightly to give a
wiping action on the staples which improves electrical contact.
Inventors: |
Leworthy; John Harwood (Newton
Aycliffe, EN) |
Assignee: |
The General Electric Company
Limited (London, EN)
|
Family
ID: |
9762063 |
Appl.
No.: |
05/435,599 |
Filed: |
January 22, 1974 |
Foreign Application Priority Data
|
|
|
|
|
Jan 24, 1973 [GB] |
|
|
3636/73 |
|
Current U.S.
Class: |
200/276; 200/241;
200/276.1 |
Current CPC
Class: |
H01H
1/242 (20130101); H01H 1/403 (20130101) |
Current International
Class: |
H01H
1/12 (20060101); H01H 1/40 (20060101); H01H
1/24 (20060101); H01h 001/18 (); H01h 001/20 ();
H01h 013/52 () |
Field of
Search: |
;200/276,165,241,243,292,159R,159A,275,5A,159B |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Dobeck; B.
Assistant Examiner: Smith; William J.
Attorney, Agent or Firm: Kirschstein, Kirschstein, Ottinger
& Frank
Claims
I claim:
1. An electric switch comprising an electrically insulating member,
a pair of fixed contacts mounted on said member, a metal wire
spring which has a plurality of turns disposed in generally helical
form, means to mount said spring for movement between a position in
which individual turns of the spring electrically bridge said fixed
contacts and a position in which there is no bridging of the fixed
contacts, and spring tensioning means operable upon movement of
said spring to the position in which it bridges the fixed contacts
to cause relative movement of adjacent turns of the spring and
thereby provide a wiping action between the spring and the fixed
contacts.
2. An electric switch according to claim 1 wherein said spring is
so mounted that the axis of the helix is substantially at right
angles to the direction of said movement.
3. An electric switch according to claim 1 wherein said means to
mount said spring comprises an actuating member having a peg which
projects from the body of that member and which is loosely embraced
by the helical portion of the spring.
4. An electric switch according to claim 3 wherein said spring has
two end portions which extend away from the helical portion thereof
and generally tangential respectively to the two end turns of the
helical portion and which press against part of said actuating
member, the spring being tensioned so that when it is in the
non-contact bridging porition the helical portion presses against
said peg while in the contact bridging position the helical portion
is lifted off said peg.
5. An electric switch according to claim 1 wherein said fixed
contacts are elongated in a direction generally parallel to the
axis of the helix.
6. An electric switch according to claim 5 wherein said fixed
contacts are staple-like in form.
7. An electric switch according to claim 1 wherein said
electrically insulated member is a printed circuit board and said
fixed contacts are electrically connected to conductors
thereof.
8. An electric switch according to claim 7 wherein said pair of
fixed contacts are provided by a pair of staples each of which has
a centre portion lying adjacent one side of the printed circuit
board and two leg portions which pass through the printed circuit
board and at least one of which is electrically connected to a
conductor of the printed circuit board on the other side
thereof.
9. An electric switch according to claim 8 wherein another
conductor of the printed circuit board passes between the two leg
portions of each of two staples.
10. An array of electric switches each according to claim 8 wherein
the fixed contacts of all said switches are mounted on a single
printed circuit board.
11. An electric switch comprising a printed circuit board having a
plurality of conductors on one side thereof, a pair of metal
staples mounted on said board and each having a centre portion and
two leg portions which extend one from either side of the centre
portion, the centre portions of the two staples lying parallel to
one another adjacent the opposite side of the printed circuit board
to that on which said conductors are provided and the two leg
portions of each staple passing through the board with leg portions
of the two staples electrically connected respectively to two of
said conductors an actuating member, a metal wire spring which
comprises a centre portion having a plurality of turns disposed in
generally helical form and two end portions which extend away from
the centre portion and generally tangential respectively to the two
end turns of the centre portion, means to mount said actuating
member for movement in a direction perpendicular to the plane of
said board between a position in which individual turns of the
centre portion of said spring electrically bridge the centre
portions of the two staples and a position in which there is no
bridging of the staples, and means to apply force to the end
portions of said spring upon movement of said actuating member to
the bridging position and after the centre portions of said spring
first makes contact with the staples so as to cause relative
movement between adjacent turns of the centre portion of the spring
and thereby provide a wiping action between the spring and the
staples.
Description
This invention relates to electric switches.
It is desirable that the contact making surfaces of electric
switches be self-cleaning, particularly for low voltage, low
current use. It is also desirable that switches should be simple,
reliable and economic.
With these objects in view, the present invention provides an
electric switch in which a metal wire spring which has a plurality
of turns disposed in generally helical form is mounted for movement
between a position in which individual turns of the spring
electrically bridge a pair of fixed contacts and a position in
which there is no bridging of the fixed contacts, the arrangement
being such that movement of the spring to the position in which it
bridges the fixed contacts winds or unwinds the spring to cause
relative movement between adjacent turns thereof and thereby
provide a wiping action between the spring and the fixed
contacts.
Preferably the spring is so mounted that the axis of the helix is
substantially at right angles to the direction of said
movement.
A push button or key may be provided for manual operation of the
switch.
The spring may be loosely carried on an actuating member that is
mounted for movement in the direction of said movement. The helical
portion of the spring may loosely embrace a peg projecting from
this member. The end portions of the spring may extend away from
the helical portion thereof, the spring being tensioned so that the
end portions press against the actuating member.
The fixed contacts are preferably elongated in a direction
generally parallel to the axis of the helix. The fixed contacts may
be staple-like in form and may be secured to a printed circuit
board in like manner to a paper staple in paper.
Switches of the kind recited above may be provided with a common
mounting structure. In this case a common printed circuit board may
carry the fixed contacts of all the switches, these fixed contacts
being electrically connected to conductors of the printed circuit
board. In such an array of electric switches, the switches may be
disposed in a rectilinear matrix.
Embodiments of the invention will now be described by way of
example with reference to the accompanying drawings wherein:
FIGS. 1 and 2 are respectively front and side elevations (partly in
section) of a manually operable electric keyswitch in accordance
with the invention;
FIG. 3 is a view, corresponding to FIG. 1 of the keyswitch in its
operated position; and
FIG. 4 shows a plan view of a printed circuit board that is part of
an array of keyswitches each of which is as shown in FIGS. 1 to
3.
Referring to FIGS. 1 to 3 of the drawings, a helical spring 10 of
gold plated phosphor bronze or other suitable spring wire is
loosely carried on a peg 12 jutting from an actuating member 14 of
the keyswitch. The spring 10 is tensioned so that the end portions
10 thereof press against a part 17 projecting from the main body of
the member 14, the end portions 10 lying in channels 18 in the part
17 in which channels the ends of the spring may slide
longitudinally. The member 14 protrudes through a hole 20 in a
surface plate 22 and terminates in a manually-operable key 24. For
the purpose of identification the key 24 or the plate 22 adjacent
to the key 24 may carry or be associated with one or more
alpha-numeric or pictorial symbols (not shown).
A printed circuit board 26 is mounted substantially parallel to the
surface plate 22. A projection 28 on the member 14 is slidable in a
hole 30 in the board 26 which together with the hole 20 guides the
member 14 for sliding movement in the planes of FIGS. 1 and 2. A
further spring 32 embraces the projection 28 and engages both the
board 26 and the member 14 so as to bias the member 14 from its
operated position (FIG. 3) to its non-operated position (FIGS. 1
and 2).
The board 26 has two metal staples 34 of gold-plated copper wire
secured thereto to serve as fixed contacts. It will be seen by a
comparison of FIGS. 1 and 3 that as the key 24 is depressed to move
the member 14, the spring 10 first contacts the staples 34 while
the spring 10 is still lying on the peg 12 and then the body of the
spring 10 is lifted off the peg 12 by further downward movement of
the member 14. In the final position of the member 14 (FIG. 3) as
determined by a stop 36 on the bottom of the member 14, it will be
seen that the ends 16 of the spring 10 have slid along the channels
18 and the spring 10 is more tightly coiled. As this winding up of
the spring 10 has taken place while the spring 10 is in contact
with the staples 34, a wiping action has taken place between the
spring 10 and the staples 34, so improving the electrical contact
therebetween. The quality of electrical contact is further enhanced
by the staples 34 being elongated so that each contacts more than
one turn of the spring 10, thus providing a plurality of points of
contact which are electrically in parallel. The same benefits can
be achieved by causing a contact bridging spring to unwind when
touching the fixed contacts, as by inverting the spring 10 and
suitably disposing its ends 16.
As shown in the drawings, the staples 34 are mechanically secured
to the board 26 in like manner to conventional staples by having
their end portions 41 turned over. The end portions 41 are
electrically connected to conductors 42 on the side 40 of the
printed circuit board 26 in known manner by means of blobs 43 of
solder. Fixed contacts other than staples could be used.
The board 26 preferably carries printed conductors only on the side
40 although the board 26 can carry conductors on either or both
sides. It has been found that at least one printed conductor can be
disposed on the board 26 between the staples 34 thereby enabling an
increased conductor path complexity.
The member 14 (including the peg 12, the part 17, the projection 28
and the stop 36) is preferably a unitary plastics moulding.
The surface plate 22 may have lip 38 round the hole 20 to reduce
the chances of spilled liquids contaminating the switch and printed
circuit board.
A plurality of the above described switches may be assembled in
rows and columns to provide a manually operable keyboard, e.g. for
a telephone subscriber's apparatus or for a PBX. The layout of
conductors of part of a common printed circuit board for such an
array of switches (in place of the printed circuit board 26 in
FIGS. 1, 2 and 3) is shown in FIG. 4.
Referring now to FIG. 4, those portions of the conductors on the
printed circuit board 45 that are designated 46A to 46L are each
associated with one of said switches. Considering now the portion
46B, for example, the board 45 has a pair of holes 47 to receive a
fixed contact staple (corresponding to one of the staples 34 in
FIGS. 1 to 3) and adjacent to those holes there are a pair of
printed lands 48 to which the end portions (corresponding to the
portions 41) of that staple are soldered after they have been bent
over to hold the staple captive on the board. Similarly another
pair of holes 49 is provided to receive the other fixed contact
staple and there are a pair of printed lands 50 adjacent to the
holes 49 for solder connection to the end portions of that staple.
The hole 30' corresponds to the hole 30 in FIGS. 1 and 3.
It will be noted that in the complete array of switches, the
conductors 51 and 52, for example, connect one fixed contact of one
switch to the corresponding fixed contacts of the two switches that
lie in the same line as that switch one on either side thereof.
Furthermore, the fixed contact staples in the holes 47 and 49
effectively bridge the conductor 53 which passes between the pairs
of lands 48 and 50. During use of the array, operation of any one
of the switches causes a connection to be provided between a unique
pair of contacts 54 and the features just mentioned enable this to
be achieved with printed conductors on only one side of the board
45.
* * * * *