U.S. patent number 3,724,464 [Application Number 05/105,160] was granted by the patent office on 1973-04-03 for prefolded disposable diaper.
This patent grant is currently assigned to Kimberly-Clark Corporation. Invention is credited to Kenneth M. Enloe.
United States Patent |
3,724,464 |
Enloe |
April 3, 1973 |
PREFOLDED DISPOSABLE DIAPER
Abstract
An improved prefolded disposable diaper folded to provide a
centrally disposed, downwardly depending, main pocket flanked on
each side by laterally disposed secondary pockets.
Inventors: |
Enloe; Kenneth M. (Neenah,
WI) |
Assignee: |
Kimberly-Clark Corporation
(Neenah, WI)
|
Family
ID: |
22304371 |
Appl.
No.: |
05/105,160 |
Filed: |
January 11, 1971 |
Current U.S.
Class: |
604/365; 604/375;
604/385.201 |
Current CPC
Class: |
A61F
13/49001 (20130101) |
Current International
Class: |
A61F
13/15 (20060101); A61f 013/16 () |
Field of
Search: |
;128/284,286,287 |
References Cited
[Referenced By]
U.S. Patent Documents
Primary Examiner: Rosenbaum; Charles F.
Claims
What is claimed is:
1. A prefolded diaper formed from an elongate flat rectangular pad
of absorbent material, said pad comprising narrow unfolded end
portions at each end and a major folded mid portion between said
end portions, the end portions of said pad defining a
body-encircling waist band and the mid portion of said pad
comprising a multiplicity of adjoining triangular sections folded
to provide a main pocket depending from the approximate center
point of said mid portion and two secondary pockets laterally
disposed on each side of said main pocket, said main pocket being
formed at the juncture of six centrally disposed triangular
sections, and each of said secondary pockets being formed at the
juncture of four triangular sections disposed at each side of said
pad, said centrally disposed main pocket being substantially deeper
than each of said side pockets, and a portion of the outer faces of
the two adjoining triangular sections on each side of the pad which
form the outer edge of the diaper being adhesively joined.
2. The diaper of claim 1 wherein an inside portion of the centrally
disposed main pocket is adhesively joined to each of the adjoining
faces of the inner two triangular sections disposed at each side of
said pad.
3. A folded diaper construction formed from an elongate flat
rectangle of absorbent material comprised of narrow transverse
waist-band portions disposed at both ends and a substantially
square central portion; said central portion being divided into
four adjoining triangular segments comprising isosceles triangles
with two of the triangle bases horizontally disposed and the other
two bases vertically disposed; the apices of all four of said
isosceles triangles meeting at the approximate geometric center of
said square central portion; each of the two triangles with the
vertically disposed bases being further divided into two equal
right-angled triangles by a horizontal line which passes through
the meeting point of said apices and intercepts the vertically
disposed bases; each of said right-angled triangles being further
segmented into three adjoining triangles by lines which start at
each of the peaks of said right-angled triangles adjacent the
diaper edges and intercept said horizontal line; said segmenting
lines dividing each of said right-angled triangles into a narrower
right-angled triangle bordering on said vertically disposed base, a
first obtuse-angled triangle adjoining said narrower right-angled
triangle, and a second more obtuse-angled triangle adjoining said
first obtuse-angled triangle; said horizontal line on each side of
the diaper being a common base to two of said narrower right-angled
triangles of equal dimension, two of said first obtuse-angled
triangles of equal dimension, and two of said second obtuse-angled
triangles of equal dimension; said horizontal line and the longest
dimension line of each triangle into which said right-angled
triangle is divided comprising fold lines on which said diaper is
folded to form said folded diaper construction; said folds
comprising a first inward fold on each of the longest dimension
lines of said second obtuse-angled triangles and a cooperating
outward fold on the line forming the base of said second
obtuse-angled triangles, an outward fold on each of the longest
dimension lines of said first obtuse-angled triangles and a
cooperating inward fold on the line forming the base of said first
obtuse-angled triangles, and a second inward fold on each of the
longest dimension lines of said narrower right-angled triangles and
an outward fold on the line forming the base of said narrower
right-angled triangles; the folds in said diaper defining a central
main pocket bottoming at the fold juncture located at the apices of
said isosceles triangle segments, and supplementary side pockets
laterally disposed on either side of said central pocket; the
bottom of said side pockets being disposed at the fold where the
long dimension lines of each of the two adjoining narrower
right-angled triangles meet at said horizontal line, the
contracting faces of said narrower right-angled triangular segments
being adhered together in an area close to the outward fold forming
the base of said narrower, right-angled triangles.
4. The diaper of claim 3 in which a portion of the face of each of
said narrower right-angled triangular segments is adhered to a
portion of the face of its respective adjoining second
obtuse-angled triangular segment.
Description
BACKGROUND OF THE INVENTION
Disposable diapers are becoming more and more acceptable as a
sanitary protection item in infant and child care. Unitary,
preshaped diapers which require no supplementary supporting holders
or panties have proved to be especially popular. Among the latter
is a diaper of the type described in Hrubecky U.S. Pat. No.
3,196,874. This diaper is in the form of a rectangular pad folded
along lines which define cooperating triangular segments, into a
substantially triangular-shaped prefolded diaper having a centrally
disposed downwardly depending pocket.
Diapers with this prefolded construction conform neatly to the
shape of the child, without necessitating additional preliminary
folding operations by the mother. This preshaped diaper performs
especially well in absorbing urine and fecal discharges of small
children who have not reached the walking or crawling stages, and
of newborn infants who remain relatively quiescent. However, for
larger and more active children it was found that leakage sometimes
occurred in the inner leg area while the child was standing,
walking, climbing, or otherwise actively engaged. It has now been
discovered that by modifying the fold construction of the diaper in
the leg area much of this latter type leakage is prevented.
Accordingly it is the principal object of this invention to provide
an improved prefolded diaper which provides a better fit and less
leakage.
It is a further object to provide a disposable prefolded diaper
with an improved excrement-trapping structure.
SUMMARY OF THE INVENTION
In Hrubecky U.S. Pat. No. 3,196,874 the central side areas of the
diaper are folded on lines defining two triangular sections within
adjoining equi-sided right-angled triangles The diaper is first
folded inwardly on the innermost lines of these triangular sections
to provide a deep, centrally disposed pocket. A second fold on the
outermost lines of these triangular sections provides downwardly
directed edge portions which press against the inner thigh when the
diaper is in place.
In the present invention the equi-sided right-angled triangles are
divided into three triangular sections to provide an additional
upwardly directed folded portion adjacent the outer edges of the
diaper. This arrangement provides the diaper with two supplementary
side pockets of less depth than the central pocket, with one such
pocket laterally disposed on each side of the central pocket. The
side pockets are effective in more positively trapping body
discharges. In addition, the edge portions of the diaper in this
area point upward, rather than downward as in the prior art
construction, so that excess fluids and fecal matter from the
central pocket, as well as any misdirected discharges, have more
difficulty escaping.
The above features and other advantages of the present invention
will become apparent by reference to the following specification
and accompanying drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
In the drawings:
FIG. 1 is an idealized plan view of the prior art diaper showing
the disposition of lines on which the diaper is folded.
FIG. 1A is an idealized perspective view of the prior art diaper of
FIG. 1 after partial folding.
FIG. 2 is a similar plan view of an embodiment of the diaper of
this invention.
FIG. 2A is an idealized perspective view of the FIG. 2 diaper after
partial folding.
FIG. 3 illustrates in plan view the configuration the prior art
diaper of FIG. 1 takes when worn.
FIG. 4 is a plan view similar to FIG. 3 but showing the
configuration of the diaper of this invention.
DESCRIPTION OF THE PREFERRED EMBODIMENTS
For a better understanding of the improved diaper of this
invention, it would appear best to first describe the prior art
diaper as shown in FIGS. 1, 1A, and 3.
In both the prior art and in the improved versions of the diaper,
the diaper itself may be of any of the well known constructions now
employed. These generally comprise an inner core of absorbent
material such as wood pulp fluff, rayon, or cotton fibers, or
multiple sheets of cellulose wadding, or combinations thereof; a
fluid impervious bottom sheet of plastic film or water-repellent
treated tissue which may extend around the sides and partially over
the pad edges; and a soft, fluid-pervious top sheet such as
non-woven fabric or a wet strength tissue. In the drawings
idealized top views of a diaper of this general construction are
utilized, without showing the detailed structure of the above
components, since it is the folding arrangement in which the
principal novelty lies. However, the invention is especially
applicable to disposable diapers with fluff-filled, or cellulose
wadding cores and a thin plastic film backing sheet.
In the prior art, as shown in FIG. 1, the rectangular diaper area
is divided into transversely elongate waist-band portions 11 and 12
at each end thereof, and a centrally disposed main diaper portion
13.
The central portion is divided into four substantially equal
isosceles triangles 14, 16, 17 and 18. Triangles 14 and 16 have
their base lines 19 and 20 horizontally disposed, while triangles
17 and 18 have their base lines 21 and 22 vertically disposed. The
apices of all four of these triangles meet at the approximate
geometric center 23 of the diaper. Triangles 17 and 18 are further
divided into two equi-sided right-angled triangles, 17a, 17b and
18a, 18b respectively. Each of these equi-sided right-angled
triangles are still further divided into two triangles. One of the
triangles comprising a narrower based right-angled triangle 17d,
17f, 18d, 18f bordering on its respective edge of the diaper, and
the other being an obtuse-angled triangle 17c, 17e, 18e located
toward the interior of the diaper.
The diaper is folded into its finished configuration by folding
inwardly on diagonal line segments 30, 31, 32 and 33 while folding
outwardly on horizontal line segments 34 and 35, and outwardly on
diagonal line segments 36, 37, 38, and 39 while folding inwardly on
horizontal line segments 40 and 41.
This provides a folded diaper as shown in the idealized partially
open perspective view of FIG. 1A.
A top view of how this prior art diaper would appear when fastened
in position on a child is shown in FIG. 7. The deep pointed bottom
23 of the central pocket is easily discernible as are the
downwardly directed edge portions 18d, 18f, and 17d, 17f adjoining
the pocket. Fecal matter and urine are readily trapped in the deep
pocket 23, but when a discharge is misdirected or when pocket 23 is
tilted, as is often the case if the child is moving about or if the
diaper is not applied in a perfectly centered position, some of the
waste matter can easily run down edge portions 18d, 18f, 17d or 17f
onto the thighs of the wearer, causing undesirable leakage.
FIG. 2 illustrates in plan view the idealized pattern of fold lines
employed in the improved diaper of this invention. As in FIG. 1,
the rectangular diaper area is divided into transversely elongate
waist-band portions 51 and 52 at each end, and a centrally disposed
main diaper portion 53.
The central portion is again divided into four substantially equal
isosceles triangles 55, 56, 57 and 58. Triangles 55 and 56 have
their base lines 59 and 60 horizontally disposed, while triangles
57 and 58 have their base lines 61 and 62 vertically disposed. The
apices of all four of these triangles meet at the approximate
geometric center 63 of the diaper.
Triangles 57 and 58 are further divided into two equi-sided
right-angled triangles 57a, 57b and 58a, 58b, respectively. Each of
these equi-sided right-angled triangles are still further divided
into a narrower based right-angled triangle 57d, 57f, 58d, 58f.
each bordering on its respective edge of the diaper, an
obtuse-angled triangle 57c, 57e, 58c, 58e located more toward the
interior of the diaper, and a more obtuse-angled triangle 57g, 57h,
58g, 58h located still nearer the diaper center.
This diaper is folded into its finished configuration by folding
inwardly on diagonal line segments 60, 61, 62 and 63 while folding
outwardly on horizontal line segments 74 and 75; outwardly on
diagonal line segments 66, 67, 68 and 69 while folding inwardly on
horizontal line segments 80 and 81; and inwardly on diagonal lines
82, 83, 84 and 85 while folding outwardly on horizontal line
segments 86 and 87. It is noted that in each case the diagonal line
segment defining the inner boundary of each triangle is the longest
dimension line of that particular triangle.
The result is a folded diaper as shown in the idealized partially
open perspective view of FIG. 2A.
When this diaper is fastened into position on a child, the top plan
view would appear somewhat as in FIG. 8. The deep pointed bottom 63
of the central pocket is again easily discernible, as are the
downwardly directed mid-portions formed by the obtuse-angled
triangles 57c, 57e, 58c and 58e. Also discernible are upwardly
turned edge portions formed by the narrow right-angled triangles
57d, 57f, 58d and 58f. These downwardly directed mid-portions and
upwardly directed edge-portions form shallower side pockets 88 and
89 on the right and left hand sides of the deep main pocket 63.
Most of the wastes discharged by the wearer are readily trapped in
pocket 63. In addition, any material which escapes the main pocket,
as well as any misdirected discharges will be caught in the
supplementary pockets 88 and 89, thus minimizing the chances that
undesirable leakage will occur in the thigh area even when the
child is moving around.
While the versions of the diaper shown in the drawings are
idealized for clarity, it will be understood that in the
manufacturing process the fold lines will not necessarily define
the perfectly shaped triangles as shown in the drawings. However,
even with the normal variations which do occur, the pockets formed
will generally be of the configuration shown, enabling them to
perform the improved function as described above. Also due to
manufacturing limitations, the main central portion of the diaper
will not always be perfectly centered between equal width
waist-bands as shown in the idealized versions. As a result, one
waist-band area will often be wider than the other, but this does
not materially hamper performance.
It is noted that in the representation shown in FIG. 2, the fold
lines extending from the point or peak of the equi-sided
right-angled triangles divide the angle at that peak into equal
15.degree. segments. While this is the idealized form, it will be
seen that the angular disposition of these lines and the resulting
width of these segments can be varied from about 5.degree. to
20.degree. without detracting substantially from the functions
described.
When the diaper is in its finished folded configuration, the
pressure associated with packaging will normally form permanent
creases in the material so that the triangular folds and pocket
configurations will be retained under ordinary handling. However,
to insure that the folded shape and associated pockets are retained
even under the most severe handling conditions, adhesive joining of
the contacting faces of at least the outer triangles to each other
near the base fold line of these triangles is preferred. A
representation of this adhesive joining may be found in FIG. 2A by
adhesive dot 90. This dot will serve to fasten 58d to 58f near the
fold line. An alternate form is to also attach a portion of the
surface of the outer triangle such as 58f to a portion of the
surface of the adjacent inner triangle as illustrated by adhesive
spot 91 in the same figure.
While the emphasis throughout this specification has been directed
toward the use of the described diaper for small children and
infants, it will readily be seen that the improved structure may
also be employed in diapers designed for use by incontinent older
children and adults as well.
* * * * *