U.S. patent number 10,732,550 [Application Number 16/814,938] was granted by the patent office on 2020-08-04 for heating device, image processing apparatus, and method for controlling heating device.
This patent grant is currently assigned to TOSHIBA TEC KABUSHIKI KAISHA. The grantee listed for this patent is TOSHIBA TEC KABUSHIKI KAISHA. Invention is credited to Chie Miyauchi, Ryota Saeki, Osamu Takagi.
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United States Patent |
10,732,550 |
Miyauchi , et al. |
August 4, 2020 |
Heating device, image processing apparatus, and method for
controlling heating device
Abstract
A heating device includes an belt, a heater contacting the belt
and divided into heater blocks, a pressing member pressing a sheet
against the belt, a temperature sensor disposed on a number of the
heater blocks being at least one-half of a total number of the
blocks, and a processor configured to select heater blocks based on
a width of the sheet, select first temperature sensors on the
selected heater blocks not having a non-paper passing region and
control electric power supplied to the heater blocks so that
temperatures detected by the first sensors are within a
predetermined range, and select second temperature sensors on the
selected heater blocks having the non-paper passing region and
control electric power supplied to the heater blocks having the
non-paper passing region to protect against an excessive
temperature rise in the non-paper passing region based on second
temperatures detected by the second sensors.
Inventors: |
Miyauchi; Chie (Odawara
Kanagawa, JP), Takagi; Osamu (Chofu Tokyo,
JP), Saeki; Ryota (Sunto Shizuoka, JP) |
Applicant: |
Name |
City |
State |
Country |
Type |
TOSHIBA TEC KABUSHIKI KAISHA |
Tokyo |
N/A |
JP |
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Assignee: |
TOSHIBA TEC KABUSHIKI KAISHA
(Tokyo, JP)
|
Family
ID: |
1000004964737 |
Appl.
No.: |
16/814,938 |
Filed: |
March 10, 2020 |
Prior Publication Data
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Document
Identifier |
Publication Date |
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US 20200209790 A1 |
Jul 2, 2020 |
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Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
Issue Date |
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16109971 |
Aug 23, 2018 |
10620572 |
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Foreign Application Priority Data
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Oct 20, 2017 [JP] |
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2017-204031 |
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Current U.S.
Class: |
1/1 |
Current CPC
Class: |
G03G
15/2039 (20130101); G03G 15/2042 (20130101); G03G
15/80 (20130101) |
Current International
Class: |
G03G
15/20 (20060101); G03G 15/00 (20060101) |
References Cited
[Referenced By]
U.S. Patent Documents
Foreign Patent Documents
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2014056204 |
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Mar 2014 |
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JP |
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2014056204 |
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Mar 2014 |
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JP |
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Other References
Extended European Search Report dated Apr. 18, 2019 in
corresponding European Patent Application No. 18201223.7, 7 pages.
cited by applicant.
|
Primary Examiner: Gray; Francis C
Attorney, Agent or Firm: Kim & Stewart LLP
Claims
What is claimed is:
1. A heating device comprising: an endless belt; a heater that is
in contact with an inner surface of the belt and divided into a
plurality of heater blocks in a width direction of the belt; a
pressing member that faces the belt and is configured to press a
conveyed sheet against the belt; a temperature sensor disposed on
each of a number of the heater blocks that is at least one-half of
a total number of the heater blocks; and a processor configured to
select one or more of the heater blocks based on a width of the
conveyed sheet, select one or more first temperature sensors
disposed on one or more of the selected heater blocks not having a
non-paper passing region and control electric power supplied to
said one or more of the selected heater blocks not having the
non-paper passing region so that first temperatures detected by the
first temperature sensors are within a predetermined temperature
range, and select one or more second temperature sensors disposed
on one or more of the selected heater blocks having the non-paper
passing region and control electric power supplied to said one or
more of the selected heater blocks having the non-paper passing
region to protect against an excessive temperature rise in the
non-paper passing region based on second temperatures detected by
the second temperature sensors.
2. The device according to claim 1, wherein the processor is
further configured to acquire a maximum temperature of the
non-paper passing region by using at least the second
temperatures.
3. The device according to claim 1, wherein the temperature sensor
is disposed on a rear surface of the heater.
4. The device according to claim 1, wherein a plurality of
temperature sensors is disposed on the heater blocks so as to be
symmetrical with respect to a center of the heater blocks in the
width direction.
5. The device according to claim 1, wherein the processor is
configured to control the electric power based on the second
temperatures by temporarily stopping the supply of electric power
to said one or more of the selected heater blocks having the
non-paper passing region.
6. The device according to claim 1, wherein two adjacent heater
blocks are separated by a gap.
7. The device according to claim 1, wherein a temperature sensor is
disposed on each of the heater blocks located on one side of the
heater with respect to a center of the heater in the width
direction.
8. An image processing apparatus comprising: a heating device
including: an endless belt, a heater that is in contact with an
inner surface of the belt and divided into a plurality of heater
blocks in a width direction of the belt, a pressing member that
faces the belt and is configured to press a conveyed sheet against
the belt, a temperature sensor disposed on each of a number of the
heater blocks that is at least one-half of a total number of the
heater blocks; and a processor configured to select one or more of
the heater blocks based on a width of the conveyed sheet, select
one or more first temperature sensors disposed on one or more of
the selected heater blocks not having a non-paper passing region
and control electric power supplied to said one or more of the
selected heater blocks not having the non-paper passing region so
that first temperatures detected by the first temperature sensors
are within a predetermined temperature range, and select one or
more second temperature sensors disposed on one or more of the
selected heater blocks having the non-paper passing region and
control electric power supplied to said one or more of the selected
heater blocks having the non-paper passing region to protect
against an excessive temperature rise in the non-paper passing
region based on second temperatures detected by the more second
temperature sensors.
9. The apparatus according to claim 8, wherein the processor is
further configured to acquire a maximum temperature of the
non-paper passing region by using at least the second
temperatures.
10. The apparatus according to claim 8, wherein the temperature
sensor is disposed on a rear surface of the heater.
11. The apparatus according to claim 8, wherein a plurality of
temperature sensors is disposed on the heater blocks so as to be
symmetrical with respect to a center of the heater blocks in the
width direction.
12. The apparatus according to claim 8, wherein the processor is
configured to control the electric power based on the second
temperatures by temporarily stopping the supply of electric power
to said one or more of the selected heater blocks having the
non-paper passing region.
13. The apparatus according to claim 8, wherein two adjacent heater
blocks are separated by a gap.
14. The apparatus according to claim 8, wherein a temperature
sensor is disposed on each of the heater blocks located on one side
of the heater with respect to a center of the heater in the width
direction.
15. The apparatus according to claim 8, wherein the processor is
configured to control the electric power based on the second
temperatures by reducing a printing rate.
16. The apparatus according to claim 8, wherein the processor is
configured to control the electric power based on the second
temperatures by temporarily stopping printing.
17. A method for controlling a heating device having an endless
belt and a heater divided into a plurality of heater blocks in a
width direction of the belt, the method comprising: selecting one
or more of the heater blocks based on a width of the conveyed
sheet; selecting one or more first temperature sensors disposed on
one or more of the selected heater blocks not having a non-paper
passing region and controlling electric power supplied to said one
or more of the selected heater blocks not having the non-paper
passing region so that first temperatures detected by the first
temperature sensors are within a predetermined temperature range;
and selecting one or more second temperature sensors disposed on
one or more of the selected heater blocks having the non-paper
passing region and controlling electric power supplied to said one
or more of the selected heater blocks having the non-paper passing
region to protect against an excessive temperature rise in the
non-paper passing region based on second temperatures detected by
the second temperature sensors.
18. The method according to claim 17, further comprising:
calculating a maximum temperature of the non-paper passing region
by using at least the second temperatures.
19. The method according to claim 17, wherein the temperature
sensor is disposed on a rear surface of the heater.
20. The method according to claim 17, wherein a plurality of
temperature sensors is disposed on the heater blocks so as to be
symmetrical with respect to a center of the heater blocks in the
width direction.
Description
CROSS-REFERENCE TO RELATED APPLICATION
This application is a U.S. patent application Ser. No. 16/109,971,
filed Aug. 23, 2018, which is based upon and claims the benefit of
priority from Japanese Patent Application No. 2017-204031, filed
Oct. 20, 2017, the entire contents of which are incorporated herein
by reference.
FIELD
Embodiments described herein relate generally to a heating device,
an image processing apparatus, and a method for controlling the
heating device.
BACKGROUND
In a fixing device of the related art, a sheet is heated by a
heater and a toner image on the sheet is fixed by the heat. If
sheets having the same width are continuously printed, this causes
a situation referred to as excessive temperature rise, in which the
temperatures of a heater region located outside a region through
which a sheet passes and a fixing belt in contact therewith
increase excessively.
If the temperature rise in this non-paper passing region becomes
excessive, irreversible performance deterioration such as warpage
of a heater, deterioration in a fixing belt, and expansion of
conveying and pressing rollers occurs.
DESCRIPTION OF THE DRAWINGS
FIG. 1 is a diagram of an image forming apparatus including a
fixing device according to an embodiment.
FIG. 2 is a block diagram illustrating a control system.
FIG. 3 is a configuration diagram illustrating an example of the
fixing device.
FIG. 4 is a plan view illustrating an example of a heater.
FIG. 5 is a sectional view illustrating an example of the
heater.
FIG. 6 is a block configuration diagram illustrating a control
system of the fixing device.
FIG. 7 is an explanatory diagram illustrating a case where a first
heater block is selected.
FIG. 8 is an explanatory diagram illustrating a temperature
reduction at an end of a first heater block.
FIG. 9 is an explanatory diagram illustrating a case where the
first heater block and a second heater block are selected.
FIG. 10 is an explanatory diagram illustrating a temperature
reduction at an end of a second heater block.
FIG. 11 is an explanatory diagram illustrating a high temperature
sensor position if the first heater block is selected.
FIG. 12 is an explanatory diagram illustrating a high temperature
sensor position for a sheet having the maximum sheet width in the
first heater block.
FIG. 13 is an explanatory diagram illustrating a temperature
increase in a non-paper passing region for the maximum sheet
width.
FIG. 14 is an explanatory diagram illustrating a temperature
increase in the non-paper passing region for a sheet having a sheet
width smaller than the maximum sheet width in the first heater
block.
FIG. 15 is an explanatory diagram illustrating positions of high
temperature sensors disposed on both sides of the belt width
center.
FIG. 16 is an explanatory diagram illustrating a position of the
high temperature sensor disposed on one side of the belt width
center.
FIG. 17 is a flowchart illustrating a control operation of the
image forming apparatus of the embodiment.
DETAILED DESCRIPTION
Embodiments provide a heating device including an endless belt, a
heater that is in contact with an inner surface of the belt and
divided into a plurality of heater blocks in a width direction of
the belt, a pressing member that faces the belt and is configured
to press a conveyed sheet against the belt, a temperature sensor
disposed on each of a number of the heater blocks that is at least
one-half of a total number of the heater blocks, and a processor
configured to select one or more of the heater blocks based on a
width of the conveyed sheet, select one or more first temperature
sensors disposed on one or more of the selected heater blocks not
having a non-paper passing region and control electric power
supplied to said one or more of the selected heater blocks not
having the non-paper passing region so that first temperatures
detected by the first temperature sensors are within a
predetermined temperature range, and select one or more second
temperature sensors disposed on one or more of the selected heater
blocks having the non-paper passing region and control electric
power supplied to said one or more of the selected heater blocks
having the non-paper passing region to protect against an excessive
temperature rise in the non-paper passing region based on second
temperatures detected by the second temperature sensors.
Hereinafter, embodiments will be described in detail with reference
to FIGS. 1 to 17. In the following description, constituent
elements having the substantially same function and configuration
are given the same reference numeral, and repeated description will
be performed as necessary.
In FIG. 1, an image forming apparatus 10 is, for example, a
multi-function peripheral (MFP), a printer, or a copier. In the
following description, the MFP will be described as an example.
A platen 12 of transparent glass is located at an upper part of a
main body 11 of the image forming apparatus 10, and an automatic
document feeder (ADF) 13 is provided to be openable and closable on
the platen 12. An input/output control unit 14 is provided on the
upper part of the main body 11. The input/output control unit
includes an operation panel 14a having various keys for operating
the image forming apparatus 10 and a touch panel type display
portion 14b.
A scanner unit 15 is provided at a lower part of the ADF 13 in the
main body 11. The scanner unit 15 includes, for example, a contact
type image sensor 16 (hereinafter, simply referred to as an image
sensor) in order to read a document fed by the ADF 13 or a document
placed on the platen, so as to generate an image data. The image
sensor 16 is disposed in a main scanning direction.
When reading an image of a document placed on the platen 12, the
image sensor 16 is moved along the platen 12, and reads a document
image line by line. This is performed over the entire document, and
thus the document corresponding to one page is read. When reading
an image of a document fed by the ADF 13, the image sensor 16 is
located at a fixed position. The main scanning direction is a depth
direction in FIG. 1 and is a direction orthogonal to a movement
direction of when the image sensor 16 is moved below the platen
12.
A printer unit 17 is provided in a central part of the main body
11. The printer unit 17 processes image data read by the scanner
unit 15 or image data received from a personal computer or the like
over a network, and forms an image on a recording medium (for
example, a sheet). A plurality of paper feeding cassettes (two
paper feeding cassettes 18a and 18b are illustrated in FIG. 1) for
accommodating sheets of various sizes are provided in a lower part
of the main body 11. A recording medium on which an image is formed
includes an OHP (overhead projection) sheet or the like, but, in
the following description, an example of forming an image on a
paper sheet will be described.
The printer unit 17 includes scanning heads 19Y, 19M, 19C and 19K
which have LEDs or laser devices as exposure devices for respective
colors such as yellow (Y), magenta (M), cyan (C), and black (K),
and generates images on photoconductors by applying light beams
from the respective scanning heads 19 of the exposure devices. The
printer unit 17 is, for example, a tandem type color printer, and
includes image forming portions 20Y, 20M, 20C and 20K corresponding
to respective colors. The image forming portions 20Y, 20M, 20C and
20K are arranged below an outer circumferential surface of an
intermediate transfer belt 21 from the upstream side toward the
downstream side in a moving direction of the intermediate transfer
belt 21.
The intermediate transfer belt 21 is wound around a driving roller
31 and a driven roller 32, and is moved in a circulating manner.
The outer circumferential surface of intermediate transfer belt 21
faces and is in contact with outer circumferential surfaces of
photoconductive drums 22Y, 22M, 22C and 22K.
Since the image forming portions 20Y to 20K of the respective
colors have the same configuration, the image forming portion 20K
is described as an example. In this example, a charger 23K, a
developer 24K, a primary transfer roller 25K, and the like are
disposed around the outer circumferential surface of the
photoconductive drum 22K. The scanning head 19K irradiates an
exposure position of the photoconductive drum 22K with light, and
thus an electrostatic latent image is formed on the photoconductive
drum 22K.
The charger 23K charges an outer circumferential surface of the
photoconductive drum 22K uniformly. The developer 24K supplies
black toner to the photoconductive drum 22K with a development
roller to which a development bias is applied, so as to develop the
electrostatic latent image with the toner.
Toner cartridges (not illustrated) supplying toner to the
respective developers 24Y to 24K are provided over the image
forming portions 20Y to 20K. A primary transfer voltage is applied
to a position of the intermediate transfer belt 21 facing the
photoconductive drum 22K by the primary transfer roller 25K, and
thus a toner image on the photoconductive drum 22K is transferred
onto the intermediate transfer belt 21.
The driving roller 31 around which the intermediate transfer belt
21 is wound is disposed to oppose a secondary transfer roller 33.
When a sheet P passes between the driving roller 31 and the
secondary transfer roller 33, a secondary transfer voltage is
applied to the sheet P by the secondary transfer roller 33. The
toner image on the intermediate transfer belt 21 is transferred
onto the sheet P. A belt cleaner 34 is provided near the driven
roller 32 of the intermediate transfer belt 21.
A paper feeding roller 35 for conveying the sheet P fed from the
paper feeding cassette 18 is provided in a conveying path reaching
the secondary transfer roller 33 from the paper feeding cassettes
18. A fixing device 36 which is a heating device is provided on the
downstream side of the secondary transfer roller 33. Conveying
rollers 37 are provided on the downstream side of the fixing device
36, and the sheet P is discharged to a paper discharge portion 38
by the conveying rollers 37. The image forming apparatus 10 is
controlled by a system control unit 39.
A size and a position of the conveyed sheet can be determined in
real time by using a line sensor 40 disposed in a paper passing
region.
The fixing device 36 of the present exemplary embodiment will be
described later in detail. FIG. 1 illustrates an example of
embodiments, and the embodiments are not limited to this example,
and may use a structure of a well-known electrophotographic image
forming apparatus.
FIG. 2 is a block diagram illustrating a configuration example of a
control system of the image forming apparatus 10 in the embodiment.
The control system of the image forming apparatus 10 includes the
system control unit 39, the input/output control unit 14, a paper
feeding/conveying control unit 130, an image forming control unit
140, and a fixing control unit 150, which are connected to each
other via a bus line 110.
The system control unit 39 includes, for example, a CPU 100
configured to control the entire image forming apparatus 10, a read
only memory (ROM) 120, a random access memory (RAM) 121, and an
interface (I/F) 122.
The CPU 100 executes a program stored in the ROM 120 or the RAM
121, so as to perform control of the entire apparatus including
image forming control and fixing temperature control. The ROM 120
stores control programs, control data, and the like for image
forming control and fixing temperature control. The RAM 121 is
mainly used as a working memory for performing control of the
entire apparatus.
The ROM 120 (or the RAM 121) stores, for example, a control program
for the image forming portions 20Y to 20K or the fixing device 36,
and various pieces of control data used by the control program. The
I/F 122 performs communication with various devices such as a user
terminal or facsimile.
The input/output control unit 14 controls the operation panel 14a
and the display portion 14b connected to an input/output control
circuit 123, and the scanner unit 15. An operator may operate the
operation panel 14a so as to designate, for example, a sheet size
or the number of copies of a document. The display portion 14b
displays an operation state or the like of the image forming
apparatus 10.
The paper feeding/conveying control unit 130 includes a paper
feeding/conveying control circuit 131, a motor group 132, and a
sensor group 133, and performs paper feeding control and paper
conveying control. The paper feeding/conveying control circuit 131
controls the motor group 132 or the like driving the paper feeding
roller 35 or the conveying rollers 37 on the conveying path. The
paper feeding/conveying control circuit 131 controls the motor
group 132 or the like according to a detection result in the
various sensor group 133 in the vicinity of the paper feeding
cassettes 18 or on the conveying path on the basis of a control
signal from the CPU 100.
The image forming control unit 140 performs image forming control
and includes an image forming control circuit 141 which controls
the photoconductive drums 22, the chargers 23, the exposure devices
19, the developers 24, and the transfer devices 25 on the basis of
control signals from the CPU 100.
The fixing control unit 150 performs fixing control and includes a
motor 151, a heater 152 for heating, various temperature sensors
153 for detecting temperatures, and a fixing control circuit 154
which performs fixing temperature control and safety control.
FIG. 3 is a configuration diagram illustrating an example of the
fixing device. As illustrated in FIG. 3, the fixing device 36
includes an endless belt 53 having an outer circumferential surface
51 and an inner circumferential surface 52, and a pressing roller
54 facing the belt 53. Drive force is transmitted to the pressing
roller 54 from a motor (not illustrated), and the pressing roller
54 rotates in an arrow T direction.
In the endless belt 53, for example, a silicone rubber layer having
a thickness of about 200 .mu.m is formed on an outer part of a base
material such as stainless used steel (SUS) having a thickness of
50 .mu.m or polyimide heat-resistant resin having a thickness of 70
.mu.m, and an outermost circumference thereof is coated with a
protection layer such as perfluoroalkoxy (PFA). In the pressing
roller 54, for example, a silicone sponge layer having a thickness
of about 5 mm is formed on a surface of a steel rod having a
diameter of 10 mm, and an outermost circumference thereof is coated
with a protection layer such as PFA.
The fixing device 36 is provided with the heater 152, extending in
a rotation axis direction of the belt 53, which is in contact with
the inner circumferential surface 52 for increasing a temperature
thereof. The endless belt 53 is configured to rotate in an arrow S
direction while forming a fixing nip N with the pressing roller 54.
When the sheet P passes through the fixing nip N in an arrow A
direction, a toner image 55 transferred onto the sheet P is fixed
to the sheet P by being heated by the heater 152 and being
pressurized at the fixing nip N.
The temperature sensors 153 for detecting a fixing temperature can
be configured in various forms. FIG. 3 illustrates a temperature
sensor 56 which is disposed on a rear surface of the heater 152, a
temperature sensor 57 which is disposed on the inner
circumferential surface 52 and detects the temperature of the belt
rear surface, and a temperature sensor 58 which is disposed on the
outer circumferential surface 51 and detects the temperature of the
outer circumferential surface.
The temperature sensor 56 is disposed on the rear surface of the
heater 152, and thus its temperature measurement is not affected by
rotation of the belt 53, and can detect a substantially constant
temperature except when the sheet P passes through the region of
the fixing nip N.
The temperature sensor 57 is disposed on the inner circumferential
surface side. The temperature of the region of the fixing nip N
with which the heater 152 is in contact is highest, and a
temperature decrease is observed according to rotation of the belt
53.
Preferably, the temperature sensor 58 is not in contact with the
outer circumferential surface of the belt 53 so as not to damage
the belt 53. The temperature sensors 57 and 58 are required to be
arranged in a moving direction of the belt 53 and separated from
the fixing nip N, and thus temperature correction due to rotation
of the belt 53 is necessary. The fixing device 36 is controlled by
the fixing control circuit 154.
In the present embodiment, the temperature sensors 56, 57 and 58
may be selected as appropriate, or a plurality of types may be used
together.
FIGS. 4 and 5 are respectively a plan view and a sectional view
illustrating an example of the heater. The heater 152 is divided
into a plurality of heater blocks which are arranged symmetrically
with respect to a heater central line (B-B') indicated by a two-dot
chain line. In the present exemplary embodiment, as an example, the
heater 152 is divided into seven blocks. Of course, this division
number can be any number. If a conveying position of the sheet P is
not at the center of the heater in a width direction orthogonal to
the paper conveying direction, the heater blocks do not need to be
disposed in a symmetrical manner.
In the heater 152 divided into a plurality of heater blocks, a
large division number of heater blocks has an advantage that a heat
generation region width can be appropriately changed with respect
to various sheet widths. However, there is a trade-off with cost
increase or control complexity due to an increase in the number of
control temperature sensors is taken into consideration. Therefore,
for example, an optimal division number is set according to sheet
sizes which can be accommodated in the paper feeding cassettes 18
or sheet widths of several types of sheet sizes which are mainly
used by a user.
In a state in which a sheet is not conveyed, for example, during a
standby state of the image forming apparatus 10, a temperature
reduction occurs in the outermost side end of the heater block
located at the outermost side. If such a temperature reduced region
at the end of the heater block is used during fixing, defective
fixing occurs, and thus a total width of the heater blocks is set
to be larger than a sheet width by predicting a temperature
reduction at the end of the heater block.
As mentioned above, the heater 152 is divided into a plurality of
heater blocks, only a heater block required for fixing is used
according to a sheet size, and thus power consumption can be
reduced.
A heater block 41 at the center in the width direction is referred
to as a first heater block, heater blocks 42a and 42b located on
both sides of the heater block 41 in the width direction are
referred to as second heater blocks, heater blocks 43a and 43b
located to be adjacent to both sides thereof are referred to as
third heater blocks, and heater blocks 44a and 44b further located
to be adjacent to both sides thereof are referred to as fourth
heater blocks. In the heater blocks 41 to 44, a power supply path
(not illustrated) for temperature control for each heater block is
formed, and a predetermined gap .DELTA.G is formed for separation
(insulation) between the heater blocks.
As illustrated in FIG. 5, in the heater 152, a resistance layer 62
is formed on a ceramic substrate 61 provided with a glaze layer as
necessary, and electrodes 63a and 63b are formed on the resistance
layer 62. A glass protection layer 64 is further formed. A current
is caused to flow to the electrodes 63a and 63b from the fixing
control circuit 154, and thus the resistance layer 62 which is a
heat generation body generates heat, so that the temperature of the
contact belt 53 can be increased. Sections of the respective heater
blocks 41 to 44 have the same structure.
If the temperature sensor 56 is disposed on a lower part of the
ceramic substrate 61, the temperature sensor 56 is added as
appropriate directly under a heat generation region of which a
temperature is to be detected in the belt rotation axis direction,
that is, in the longitudinal direction of the ceramic substrate 61.
For example, a thermistor is used as the temperature sensor 56.
FIG. 6 is a block configuration diagram illustrating a control
system of the fixing device. FIG. 6 illustrates a more detailed
configuration than in the block configuration diagram illustrated
in FIG. 2. The fixing control unit 150 includes a sheet width
acquisition portion 65, a heater block selection portion 66, a
fixing temperature control portion 67, a high temperature control
portion 68, the fixing control circuit 154, the motor 151, the
heater 152, the temperature sensors 153 for controlling the paper
passing region to be within a predetermined fixing temperature
range, and a high temperature sensor 56h for preventing excessive
temperature rise in the non-paper passing region. The high
temperature sensor 56h is the same device as the temperature sensor
56.
The sheet width acquisition portion 65, the heater block selection
portion 66, the fixing temperature control portion 67, and the high
temperature control portion 68 are implemented as software executed
in the CPU 100. On the other hand, the fixing control circuit 154
is configured to control hardware such as the motor 151, the heater
152, the temperature sensors 153, and the high temperature sensor
56h.
The sheet width acquisition portion 65 acquires information
regarding a sheet width and a conveying position of the conveyed
sheet P. Generally, a size of the sheet P, the type of sheet
accommodated in the plurality of paper feeding cassettes 18 and an
orientation of a sheet are designated by a user using the operation
panel 14a. Consequently, a sheet width in the width direction
orthogonal to the conveying direction of the sheet P is determined.
The conveying position of the conveyed sheet P may be determined
based on the position of the alignment guides in the paper feeding
cassettes. A size of the sheet P and the conveying position of the
conveyed sheet P may also be input by the user using the operation
panel 14a even in a case of manual printing for the sheet P with an
atypical size. Alternatively, a sheet width and a conveying
position of a conveyed sheet may be determined in real time by
using the line sensor 40.
The heater block selection portion 66 determines any heater block
to be selected among the plurality of heater blocks 41 to 44 of the
heater 152 illustrated in FIG. 4 on the basis of information
regarding the sheet width and the conveying position of the
conveyed sheet, acquired by the sheet width acquisition portion 65,
and causes current to flow to the selected heater block so as to
increase a temperature thereof. The selected heater block is used
as a heat generation block, and temperature control is performed on
the heat generation block. If the sheet P passes over the center
(B-B') of the fixing device, the first heater block is necessarily
selected.
The fixing temperature control portion 67 performs predetermined
temperature control such that the temperature of the paper passing
region on the fixing nip N of the fixing device 36 is within a
temperature range which is optimal for fixing by using a
temperature detection value in the temperature sensor 153 disposed
at a position corresponding to the heat generation block. In the
present embodiment, it is only necessary to control a fixing
temperature of a paper passing region for a heat generation block
without defining positions of the temperature sensors 153 and the
types (56, 57, and 58) thereof that are used to control the fixing
temperature.
The high temperature control portion 68 detects and controls
excessive temperature rise in the non-paper passing region on the
heat generation block. The high temperature sensor 56h for
detecting excessive temperature rise is disposed in each of the
heater blocks 41 to 44 forming the heater 152. Hereinafter, as an
example of a temperature sensor for detecting excessive temperature
rise, the high temperature sensor 56h located on the rear surface
of the heater 152 will be described. The high temperature control
portion 68 selects the high temperature sensor 56h disposed in a
heater block corresponding to a non-paper passing region among
heater blocks forming the heat generation block selected by the
heater block selection portion 66, and controls excessive
temperature rise in the heat generation block. Electric power
supply control of a heater block causing excessive temperature rise
and safety control such as a reduction of printing speed or
printing stoppage are performed before a temperature of the
non-paper passing region reaches a predefined temperature.
Hereinafter, a description will be made of an operation of the
fixing control unit 150 by using more specific examples.
Hereinafter, a description will be made assuming that the sheet P
is conveyed over a center of the heater 152 as a reference, but
even if the sheet P is conveyed at a position offset from the
center of the heater, concepts described herein are still
applicable.
FIG. 7 is a diagram illustrating a case where the first heater
block 41 is selected. A block width of the first heater block 41 is
indicated by Wh1, and a sheet width of a conveyed sheet is
indicated by Wp1.
FIG. 8 illustrates a temperature reduction curve at the end of a
heater block if the first heater block 41 is selected. A
longitudinal axis expresses a temperature, and a transverse axis
expresses a distance from the heater center. A distance from a
temperature reduction start point T1 to the end of the heater block
is indicated by Wd1.
As illustrated in FIG. 7, if the sheet P having the sheet width Wp1
smaller than the first heater block width Wh1 is conveyed, the
first heater block 41 is selected by taking into consideration the
temperature reduction width Wd1 at the end of the heater block.
In other words, as illustrated in FIG. 8, the maximum sheet width
Wp1max for selecting the first heater block 41 is determined on the
basis of the temperature reduction start point T1. Accordingly, the
sheet width Wp1 and the width Wh1 the first heater block 41 satisfy
Equation (1). Wp1.ltoreq.Wh1-2.times.Wdl (1) FIG. 9 is a diagram
illustrating a case where the first heater block 41 and the second
heater blocks 42 are selected. A block width of each of the second
heater blocks 42 is indicated by Wh2, and a sheet width of a
conveyed sheet is indicated by Wp2. A gap between the first heater
block 41 and the second heater block 42 is indicated by
.DELTA.G.
FIG. 10 illustrates a temperature reduction curve at the end of a
second heater block if the first heater block 41 and the second
heater block 42 are selected. A distance from a temperature
reduction start point T2 to the end of the heater block is
indicated by Wd2.
As illustrated in FIG. 9, if the sheet P having the sheet width Wp2
is conveyed, and the first heater block 41 and the second heater
blocks 42 are selected, a region obtained by adding the first
heater block width Wh1, the two second heater block widths
(2.times.Wh2), and the two gaps (2.times..DELTA.G) together is a
heat generation block. The maximum sheet width Wp2max is determined
by taking into consideration the temperature reduction width Wd2 at
the end of the second heater block.
As illustrated in FIG. 10, the sheet width Wp2 and the widths of
the first heater block 41 and the second heater blocks 42 satisfy
Equation (2). Wp2.ltoreq.Wh1+2.times.(Wh2+.DELTA.G-Wd2) (2) (if
Wp2>Wp1max) The gap .DELTA.G between the heater blocks is
determined such that a temperature reduction occurring in this gap
does not influence fixing characteristics, and insulating
characteristics between the heater blocks are satisfied.
Although not described here, if the first heater block 41 to the
third heater blocks 43 are selected, and if the first heater block
41 to the fourth heater blocks 44 are selected, heater blocks
corresponding to a width of a conveyed sheet are also selected by
using the above-described method.
If consecutive printing is performed by using sheets having the
same sheet widths in the image forming apparatus 10, heat
absorption in the conveyed sheets is considerable. The fixing
temperature control portion 67 controls the temperature of the
paper passing region to be within a predetermined temperature
range, and, as a result, the temperature of the non-paper passing
region increases.
In the present embodiment, in order to detect the excessive
temperature rise, the high temperature sensor 56h is provided at an
optimal position in each heater block. FIG. 11 is an explanatory
diagram illustrating a high temperature sensor position if the
first heater block is selected. As illustrated in FIG. 11, if the
first heater block 41 is selected for the sheet width Wp1, the high
temperature sensor 56h is preferably disposed at a position S1 at
which a temperature is the maximum in the non-paper passing
region.
Similarly, as illustrated in FIG. 12, the high temperature sensor
56h is preferably disposed at a position S1max at which a
temperature is the maximum in the non-paper passing region for the
sheet width Wp1max. As mentioned above, generally, positions of the
high temperature sensor 56h optimal for the sheet width Wp1 are
different from each other, and, thus, in the present embodiment,
the position of the high temperature sensor at which a high
temperature can be detected is determined even if the sheet width
Wp1 changes.
First Installation Method
FIG. 13 is an explanatory diagram illustrating a temperature
increase curve of the non-paper passing region for a sheet having a
maximum sheet width. Here, an end of a sheet having the maximum
sheet width Wp1max is assumed to be the same as the point T1 in
FIG. 8.
If the heater center is the origin, a region to the sheet end
Wp1max/2 is the paper passing region, and a temperature is
controlled to be a substantially constant control temperature Tc.
However, in the non-paper passing region, a temperature peak point
Tp1max occurs at a point separated from the sheet end Wp1max/2 by
Ws1. In this case, the temperature peak point Tp1max occurs within
an end temperature reduction width Wd1 of the first heater block
41, and an optimal position of the high temperature sensor 56h is a
position S1max.
FIG. 14 is an explanatory diagram illustrating a temperature
increase curve of the non-paper passing region for a sheet having a
sheet width Wp1 smaller than the maximum sheet width. In the same
manner as in FIG. 13, a region to the sheet end Wp1/2 is the paper
passing region, and a temperature is controlled to be a
substantially constant control temperature Tc. In the non-paper
passing region, an excessive temperature rise peak point Twp1
occurs at a point (S1) separated from the sheet end Wp1/2 by Ws1,
and thus a temperature is reduced at the end of the heat generation
block from a point Sd1.
The point Sd1 is a point separated from the end Wh1/2 of the first
heater block 41 by the temperature reduction width Wd1. Therefore,
an optimal position of the high temperature sensor 56h for the
sheet width Wp1 is a position between S1 and Sd1. A distance Ws1
from the sheet end to the excessive temperature rise peak is
confirmed to be substantially constant through tests regardless of
the sheet width Wp1 in the same heat generation block.
If the sheet width Wp1 becomes further smaller, a position of S1 is
moved to the left in FIG. 14, but a position of Sd1 does not change
much. In both of FIGS. 13 and 14, a position of the high
temperature sensor 56h at which excessive temperature rise can be
detected is in a range of W between Sd1 and S1max, and is
preferably an intersection Sh1 between two temperature increase
curves indicated by a solid line and a dotted line.
However, in a case of the intersection Sh1, since the high
temperature sensor 56h is not disposed at the excessive temperature
rise peak point, an expected temperature increase curve is
obtained, and an expected excessive temperature rise peak
temperature is calculated, by using parameters such as a detection
temperature, a detection position, the control temperature Tc, the
sheet width Wp, the distance Ws1 from a sheet end to an excessive
temperature rise peak point, and the end temperature reduction
width Wd1 of the high temperature sensor 56h. Alternatively, a
plurality of high temperature sensors 56h may be disposed in the
range of W, and an expected value of an excessive temperature rise
peak temperature may be calculated through extrapolation on the
basis of a plurality of detection temperatures. In this
installation method, the maximum sheet width can be effectively
used up to the temperature reduction start point T1 at the end of
the heat generation block.
Second Installation Method
Unless the maximum sheet width Wp1max is used up to the temperature
reduction start point T1 at the end of the heat generation block to
the maximum, as illustrated in the temperature increase curve
(solid line) in FIG. 14, the high temperature sensor 56h may be
provided at the position of Sd1 at which the temperature of the end
of the first heater block 41 starts to be reduced. According to
this method, the temperature of a peak point can be detected by the
high temperature sensor 56h even if the sheet width Wp1
changes.
Third Installation Method
FIG. 15 is an explanatory diagram illustrating a case where the
high temperature sensors 56h are disposed on both sides of the belt
width center (B-B'). In the above description, a case where only
the first heater block 41 is selected was described, but the high
temperature sensor 56h is also disposed in the second heater blocks
42 to the fourth heater blocks 44. In other words, a corresponding
heater block is changed by changing the sheet width Wp, and thus a
new heat generation block is formed. If the high temperature sensor
56h is sequentially arranged in non-paper passing regions of heater
blocks corresponding to the non-paper passing regions for the sheet
having the maximum sheet width on which the toner image can be
fixed among the heat generation blocks, the high temperature sensor
56h which can detect excessive temperature rise can be disposed in
each heater block.
As illustrated in FIG. 15, the high temperature sensors 56h are
disposed at positions of Sh1 at both ends in the first heater block
41, and are disposed at positions of Sh2, Sh3, and Sh4 in the
second heater blocks 42 to the fourth heater blocks.
During temperature control on a heat generation block, among the
high temperature sensors 56h in the heat generation block, only the
high temperature sensor 56h located in a non-paper passing region
of the heat generation block is selected, and is used for high
temperature control for preventing excessive temperature rise. In
this case, the high temperature sensor 56h which is not used to
detect excessive temperature rise can detect the temperature of the
vicinity of the gap .DELTA.G in the heat generation block. Thus, if
the high temperature sensor 56h is used as the temperature sensor
153 for fixing temperature control, fixing unevenness in the gap
.DELTA.G can be reduced.
Fourth Installation Method
FIG. 16 is an explanatory diagram illustrating a case where the
high temperature sensors are disposed on one side of the belt width
center (B-B'). If the sheet P is conveyed along the belt center,
temperature characteristics which are symmetric with respect to the
belt width center, and thus the high temperature sensors 56h may be
disposed one side with respect to the belt width center. According
to this installation method, the number of high temperature sensors
56h can be reduced, so as to be able to contribute to
simplification of control and low cost.
Fifth Installation Method
In the first to fourth installation methods, the high temperature
sensor 56h is disposed on the rear surface of the heater 152, but
similar installation can also performed by using the temperature
sensor 58 for detecting the temperature of the outer
circumferential surface 51 and the temperature sensor 57 for
detecting the temperature of the inner circumferential surface
52.
Control Flowchart
Next, with reference to a flowchart of FIG. 17, a description will
be made of an operation during printing of the image forming
apparatus 10 configured in the above-described way.
First, in Act 1 (operation 1), if the scanner unit 15 reads image
data, the CPU 100 executes the image forming control program in the
image forming portions 20Y to 20K and the fixing temperature
control program in the fixing device 36 in parallel.
If an image forming process program is started, in Act 2, the read
image data is processed, and, in Act 3, an electrostatic latent
image is written on the surface of the photoconductive drum 22. In
Act 4, the developer 24 develops the electrostatic latent
image.
On the other hand, in Act 5, if a process of the fixing temperature
control program is started, the CPU 100 determines a sheet width
and a conveying position of the conveyed sheet P. As described
above, the sheet width determination may be performed on the basis
of, for example, a detection signal in the line sensor 40 or sheet
selection information which is input by a user using the operation
panel 14a.
In Act 6, the fixing control unit 150 selects a heater block
corresponding to the sheet width and the conveying position of the
conveyed sheet P, and forms a heat generation block by selecting
one or more heater blocks on the basis of, for example, the methods
described in FIGS. 7 to 10.
Next, in Act 7, temperature control on the heat generation block is
started. Electric power to the heat generation block is supplied
such that the temperature thereof is increased, and the temperature
of the heat generation block is controlled to be within a fixing
temperature range by the fixing temperature control portion 67.
In Act 8, in the heat generation block, the high temperature sensor
56h located in a non-paper passing region is selected to be used
for high temperature control. For example, if the first heater
block 41 and the second heater blocks 42 are selected to form a
heat generation block, one or both of the high temperature sensors
56h disposed at positions of Sh2 of the second heater blocks 42a
and 42b are selected as the high temperature sensors 56h. The high
temperature control portion 68 performs temperature detection with
the selected high temperature sensor 56h, and performs high
temperature control by monitoring an temperature increase at the
end of the non-paper passing region.
In Act 9, whether or not the detection temperature Th in the
selected high temperature sensor 56h is lower than a predetermined
temperature Tth sufficient to secure performance of a component and
safety is determined. Here, if the detection temperature Th is
equal to or less than the predetermined temperature Tth, the flow
proceeds to Act 10. On the other hand, if the detection temperature
Th is higher than the predetermined temperature Tth (Act 9: No),
the flow proceeds to Act 11.
In Act 11, in order to prevent a temperature increase in the
non-paper passing region, a heater block of which the temperature
is high is cooled. Specifically, the CPU 100 performs processes
such as (1) reducing a printing rate, (2) temporarily stopping the
supply of electric power to the heater block of which the
temperature is high, and (3) temporarily stopping a printing
process, then returns to Act 8, and performs the processes in this
loop by detecting the temperature of the non-paper passing region
again until the detection temperature Th is less than or equal to
the predetermined temperature Tth.
Next, in Act 10, the CPU 100 causes the paper feeding roller 35 to
convey the sheet P to the transfer unit in a state in which the
temperature in the non-paper passing region is equal to or less
than the predetermined temperature Tth.
In Act 12, the developed toner image in Act 4 is transferred onto
the sheet P. The toner image is transferred onto the sheet P, and
then the sheet P is conveyed into the fixing device 36.
Next, in Act 13, the fixing device 36 fixes the toner image to the
sheet P.
In Act 14, the CPU 100 determines whether or not the image data
printing process is finished. Here, if the printing process is
determined as being finished (Act 14: Yes), in Act 15, electric
power to all of the heater blocks 41 to 44 is stopped, and the
process is finished. On the other hand, if the image data printing
process is determined as not being finished (Act 14: No), that is,
if printing target image data remains, the flow returns to Act 1,
and the same process is repeatedly performed until the printing
process is finished.
As mentioned above, according to the present exemplary embodiment,
since the heater for fixing a toner image to a sheet is divided
into a plurality of heater blocks, a minimum necessary heater block
can be selected to form a heat generation block according to a
conveying position and a sheet width of a sheet. Consequently, an
energy saving operation can be achieved.
Since a temperature sensor for detecting excessive temperature rise
is disposed in each heater block, excessive temperature rise in a
non-paper passing region can be prevented by using a temperature
sensor disposed in a heater block corresponding to the non-paper
passing region of a heat generation block. In other words, since a
block width of a heat generation block is changed according to a
sheet width, and a high temperature sensor for detecting excessive
temperature rise in the non-paper passing region can be selected in
a switching manner, an accurate high temperature control can be
performed on sheets having various sheet widths.
Since a high temperature sensor is disposed at an optimal position
in each heater block, the accurate high temperature control can be
performed on sheets having various sheet widths and using the same
heat generation block.
A high temperature sensor not used in a heat generation block can
be used for fixing temperature control, and thus fixing unevenness
caused by a gap between heater blocks can be prevented.
While certain embodiments have been described, these embodiments
have been presented by way of example only, and are not intended to
limit the scope of the inventions. Indeed, the novel embodiments
described herein may be embodied in a variety of other forms;
furthermore, various omissions, substitutions and changes in the
form of the embodiments described herein may be made without
departing from the spirit of the inventions. The accompanying
claims and their equivalents are intended to cover such forms or
modifications as would fall within the scope and spirit of the
inventions.
* * * * *