U.S. patent number 10,499,900 [Application Number 14/666,095] was granted by the patent office on 2019-12-10 for implant devices and systems for stabilized fixation of bone and soft tissue.
This patent grant is currently assigned to TENSYN MEDICAL, INC.. The grantee listed for this patent is Tensyn Medical, Inc.. Invention is credited to Russell W. Wade.
![](/patent/grant/10499900/US10499900-20191210-D00000.png)
![](/patent/grant/10499900/US10499900-20191210-D00001.png)
![](/patent/grant/10499900/US10499900-20191210-D00002.png)
![](/patent/grant/10499900/US10499900-20191210-D00003.png)
![](/patent/grant/10499900/US10499900-20191210-D00004.png)
![](/patent/grant/10499900/US10499900-20191210-D00005.png)
![](/patent/grant/10499900/US10499900-20191210-D00006.png)
United States Patent |
10,499,900 |
Wade |
December 10, 2019 |
Implant devices and systems for stabilized fixation of bone and
soft tissue
Abstract
An implant system for providing stabilized fixation of tissue
includes a button having a slot, a band threaded through the slot,
and a lock including a member having a slot for receiving an end of
the band and a movable member for clamping the band in place. The
movable member is movable between an open position and a locking
position. The lock is a plug assembly which includes a flange. The
slot is disposed in the flange. The movable member is a cap which
is movable between clamping and non-clamping orientations relative
to the flange. The plug assembly further comprises a screw for
moving the cap between its clamping and non-clamping orientations
relative to the flange. The flange is a portion of a plug, which
plug further includes a boss extending from one side of the
flange.
Inventors: |
Wade; Russell W. (Laguna
Niguel, CA) |
Applicant: |
Name |
City |
State |
Country |
Type |
Tensyn Medical, Inc. |
Seattle |
WA |
US |
|
|
Assignee: |
TENSYN MEDICAL, INC. (Seattle,
WA)
|
Family
ID: |
55582100 |
Appl.
No.: |
14/666,095 |
Filed: |
March 23, 2015 |
Prior Publication Data
|
|
|
|
Document
Identifier |
Publication Date |
|
US 20160089131 A1 |
Mar 31, 2016 |
|
Related U.S. Patent Documents
|
|
|
|
|
|
|
Application
Number |
Filing Date |
Patent Number |
Issue Date |
|
|
62056276 |
Sep 26, 2014 |
|
|
|
|
62108503 |
Jan 27, 2015 |
|
|
|
|
Current U.S.
Class: |
1/1 |
Current CPC
Class: |
A61B
17/84 (20130101); A61B 17/0401 (20130101); A61B
2017/0404 (20130101); A61F 2002/0852 (20130101); A61B
2017/0453 (20130101); A61F 2002/0882 (20130101); A61B
2017/044 (20130101); A61F 2/0811 (20130101) |
Current International
Class: |
A61B
17/04 (20060101); A61B 17/84 (20060101); A61F
2/08 (20060101) |
References Cited
[Referenced By]
U.S. Patent Documents
Other References
International Search Report and Written Opinion in related PCT
Application US2015/52373. International Filing date Sep. 25, 2015.
cited by applicant.
|
Primary Examiner: Hollm; Jonathan A
Attorney, Agent or Firm: Stout; Donald E. Stout, Uxa &
Buyan, LLP
Parent Case Text
This application claims the benefit under 35 U.S.C. 119(e) of the
filing date of Provisional U.S. application Ser. No. 62/056,276,
entitled Implant Device for Stabilized Fixation of Bone and Soft
Tissue, filed on Sep. 26, 2014, and also claims the benefit under
35 U.S.C. 119(e) of the filing date of Provisional U.S. Application
Ser. No. 62/108,503, entitled Implant Device for Stabilized
Fixation of Bone and Soft Tissue, filed on Jan. 27, 2015.
This application is also related to U.S. application Ser. No.
14/449,878, entitled Implant Device and System for Stabilized
Fixation of Bone and Soft Tissue, filed on Aug. 1, 2014, now
published as U.S. Published Application No. 2015/0039029, and
commonly assigned herewith. All of the foregoing applications are
expressly incorporated herein by reference, in their entirety.
Claims
What is claimed is:
1. An implant system for stabilized fixation of tissue, comprising:
a button comprising a pair of slots; a band having a length and
being formed of suture material along its entire length which is
adapted to be threaded through each of the pair of slots in
sequence, so that the suture material is wrapped around a portion
of the button separating the two slots; and a lock comprising a
plug assembly, the plug assembly comprising a plug, the plug
further comprising a horizontally disposed planar flange which lies
across an entire width of the plug, and having a horizontally
disposed slot disposed in the flange, the suture material also
being adapted to be threaded through the slot disposed in the
flange so that between the button and the lock the band comprises
said length of suture material doubled over itself along an entire
distance between the lock and the button, the plug assembly further
comprising a fastener which is movable between clamping and
non-clamping orientations relative to the flange; wherein the plug
assembly further comprises a cap which is movable with the fastener
between the fastener's clamping and non-clamping orientations
relative to the flange, the cap having a center opening and being
adapted to engage the flange of the plug, the cap center opening
being adapted for receiving the fastener therethrough.
2. The implant system as recited in claim 1, wherein the suture
material is a length of flat suture material.
3. The implant system as recited in claim 1, and further comprising
a second slot in the flange, so that the band may be threaded
through the first slot in the flange, cross a surface of the
flange, and then extend through the second slot in the flange,
thereby securing the band to the flange.
4. The implant system as recited in claim 3, wherein the plug
further comprises a boss extending from one side of the flange.
5. The implant system as recited in claim 4, wherein when the band
is threaded through the slots of the flange, each end of the band
extends along a length of the boss.
6. The implant system as recited in claim 5, wherein the boss
comprises flat surfaces disposed along its length for accommodating
the band ends extending therealong.
7. The implant system as recited in claim 1, and further comprising
a suture tether attached to the button.
8. The implant system as recited in claim 7, and further comprising
a guide needle attached to the suture tether.
9. The implant system as recited in claim 1, wherein the fastener
comprises a screw.
10. The implant system as recited in claim 9, wherein the screw has
a flat head.
11. The implant system as recited in claim 1, wherein the
horizontally disposed slot extends across more than half of the
entire width of the plug.
12. A method for effecting repair of tissue using a tissue fixation
band apparatus comprising a lock, a button, and a suture band,
under tension, extending between the lock and the button, the
suture band having first and second ends, comprising: pulling the
button through a hole extending through the tissue to be repaired,
until it exits a distal surface of the tissue and engages the
distal surface of the tissue; pulling the suture band on each of
the first and second ends to locate the lock in position on a
proximal surface of the tissue; applying tension to the first and
second ends of the suture band exiting from the lock of the
fixation band apparatus to tension the suture band to a desired
level; and causing a fastener within the lock to move to a clamping
position, to thereby engage the lock and clamp the suture band in
place at the desired tension level, wherein the suture band
comprises a length extending between the lock and the button, the
suture band comprising doubled-over suture along said length, in
its entirety, the causing step comprising tightening the fastener
to cause a cap having a lower clamping surface to move to a locking
position; wherein the lock comprises a plug assembly having a
horizontally disposed flange comprising an upper end of a plug and
extending across an entire width of the plug, the cap moving
downwardly into engagement with the flange when the causing step is
performed, the cap preventing the suture band from moving through
slots in the flange when the cap is in the locking position.
13. The method as recited in claim 12, wherein the fastener
comprises a screw.
14. The method as recited in claim 13, wherein the screw has a flat
head.
Description
BACKGROUND OF THE INVENTION
A syndesmosis is a slightly movable articulation where the
contiguous bony surfaces are united by an interosseous ligament. If
the syndesmosis is separated because of bone fracture, surgeons
will sometimes fix the relevant bones together with a syndesmotic
screw. The screw inhibits normal movement of the bones and,
thereby, the corresponding joint or joints. When the natural
articulation is healed, the screw may be removed.
Syndesmosis screws have significant problems, including loosening,
breakage, the need for removal, and late diastasis. The present
invention has been developed to address these problems, by
providing a low profile implant device intended to facilitate
stabilized fixation of tissues, including bone and soft tissue to
bone, for syndesmosis repair, as well as other applications.
SUMMARY OF THE INVENTION
The inventive implant system comprises a low profile implant device
intended to provide stabilized fixation of tissue to facilitate
syndesmosis repair. These tissues include bone and soft tissue to
bone. The inventive system can provide stabilized fixation for bone
fractures, osteotomies, and arthrodesis, plus soft tissue to bone
attachment. The system design applies a restorative fixation force
across the tissue segments to stabilize them. The rigidity and
compliant nature of the inventive implant provides rigid and
consistent fixation during the healing phase.
The implant is delivered through a pre-drilled hole through the
tibia and fibula by means of a guide needle delivery, exiting the
skin opposite the initial insertion site. The flat band is secured
to the bone by pulling the narrow button through both the tibia and
fibula bones and then toggled into position to create tension
across the two segments. Once the button is secure against the
bone, the suture attached to the needle can be cut and removed from
the operative site. Pulling the flat suture tails against the lock
at the initial insertion site will tension the band and bone
segments into place. The inventive implant system offers
syndesmosis repair with a knotless closure.
The inventive implant is supplied as a one-size-fits-all single-use
sterile implant. A kit containing one or more inventive implants,
packaged for use in a single procedure, also contains a band of the
type described in prior U.S. application Ser. No. 14/449,878,
already expressly incorporated herein by reference, in its
entirety.
The inventive implant system and method are intended for use as an
adjunct in fracture repair involving metaphyseal and periarticular
small bone fragments where screws are not indicated, and as an
adjunct in external and intramedullary fixation systems involving
plates and rods, with fracture braces and casting. Specifically,
the inventive implant is intended to provide fixation during the
healing process following a syndesmotic trauma, such as fixation of
syndesmosis (syndesmosis disruptions) in connection with Weber B
and C ankle fractures.
Although the inventive implant system is targeted to repair
syndesmosis injuries of the ankle, it has application to other
suitable types of repair as well, including, for example the
shoulder.
In operation, the implant system is placed after pre-drilling by
the practitioner. Standard drill, drill bits, and drill guides
typically associated with orthopedic surgery are used to conduct
the procedure. After appropriate reduction of the tibia and fibula
bones, the operative technique is to A) first pass the guide needle
through and out of the medial skin, B) pull through the lead,
"narrow" button that is attached to the cortical surface so that it
slips across and engages onto the medial tibial cortex, and D) pull
on the implant suture tails to tighten and lock the proximal
button.
After passing the distal button through the pre-drilled holes by
means of the pass-through needle, reduction of the ankle joint is
achieved by applying tension to the band and the metallic button.
Fixation forces are activated by pulling on the suture tails after
removing the pass-through needle and pass-through sutures and using
a screwdriver to tighten the screw. A hand-held stainless steel
tensioner instrument is considered if higher tension levels are
necessary to meet physiological requirements.
The inventive implant is a sterile device using common implant
materials, such as stainless steel or titanium, or other suitable
materials. Bio-absorbable materials may also be considered for the
implant system and the narrow button mechanism. The flat band is
constructed of polyester suture material, or a suitable Ultra-High
Molecular Weight Polyethylene (UHMWPE). Materials used in the
deployment of the implant comprise suture material, a stainless
steel guide needle, and a plastic protective cap.
Possible associated instrumentation, such as a stainless steel
hand-held instrument tensioner or anti-rotation tool may be used if
the mechanism requires higher levels of tensioning.
More particularly, in one aspect of the invention there is provided
an implant system for stabilized fixation of tissue. The system
comprises a button having a slot, a band threaded through the slot,
and a lock comprising a member having a slot for receiving an end
of the band and a movable member for clamping the band in place.
The movable member is movable between an open position and a
locking position. The button comprises a pair of slots and the band
is threaded through each of the pair of slots in sequence, so that
the band is wrapped around a portion of the button separating the
two slots. The band, in present embodiments, is formed of suture
material, such as a length of flat suture material, which can be
threaded through the pair of slots of the button and through the
slot of the lock so that between the button and the lock the band
comprises the length of suture doubled over itself.
The lock comprises a plug assembly which includes a flange. The
slot is disposed in the flange. The movable member comprises a cap
which is movable between clamping and non-clamping orientations
relative to the flange. The plug assembly further comprises a screw
for moving the cap between its clamping and non-clamping
orientations relative to the flange.
A second slot is provided in the flange, so that the band may be
threaded through the first slot in the flange, cross a surface of
the flange, and then extend through the second slot in the flange,
thereby securing the band to the flange. The flange comprises a
portion of a plug, the plug further comprising a boss extending
from one side of the flange.
When the band is threaded through the slots of the flange, each end
of the band extends along a length of the boss. Accordingly, the
boss may comprise flat surfaces disposed along its length for
accommodating the band ends extending therealong.
The implant system further comprises a suture tether attached to
the button, and further comprises a guide needle attached to the
suture tether, for assisting in positioning the implant as desired
at a procedural site.
In another aspect of the invention, there is provided a lock for
use in an implant system for stabilized fixation of tissue. The
lock comprises a member having a slot for receiving an end of a
band and a movable member for clamping the band in place. The
movable member is movable between an open position and a locking
position. The lock comprises a plug assembly which includes a
flange. The slot is disposed in the flange. The movable member
comprises a cap which is movable between clamping and non-clamping
orientations relative to the flange. The plug assembly further
comprises a screw for moving the cap between its clamping and
non-clamping orientations relative to the flange.
A second slot is provided in the flange, so that a band may be
threaded through the first slot in the flange, cross a surface of
the flange, and then extend through the second slot in the flange,
thereby securing the band to the flange. The flange comprises a
portion of a plug, the plug further comprising a boss extending
from one side of the flange.
When a band is threaded through the slots of the flange, each end
of the band extends along a length of the boss. Accordingly, the
boss may comprise flat surfaces disposed along its length for
accommodating the band ends extending therealong.
In yet another aspect of the invention, there is disclosed a method
for effecting repair of tissue using a tissue fixation band
apparatus comprising a lock, a button, and a suture band, under
tension, extending between the lock and the button. The inventive
method comprises a step of pulling the button through a hole
extending through the tissue to be repaired, until it exits a
distal surface of the tissue and engages the distal surface of the
tissue. Then, the suture band is pulled on each end to locate the
lock in position on a proximal surface of the tissue. Additional
steps include applying tension to free ends of the suture band
exiting from the lock of the fixation band apparatus to tension the
suture band to a desired level and causing a movable clamping
member within the lock to move to a locking position, to thereby
engage the lock and clamp the suture band in place at the desired
tension level.
More specifically, the causing step comprises tightening a screw to
cause the movable clamping member to move to its locking position.
The lock comprises a plug assembly and the movable clamping member
comprises a cap.
The invention, together with additional features and advantages
thereof, may best be understood by reference to the following
description taken in conjunction with the accompanying illustrative
drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
FIG. 1 is an isometric view of an implant system constructed in
accordance with the principles of the present invention;
FIG. 2A is a top isometric view of the assembly of FIG. 1, with
suture tether, guide needle and cap excluded for clarity;
FIG. 2B is a bottom isometric view, similar to FIG. 2A, of the
assembly of FIG. 1;
FIG. 3 is an isometric view of the inventive implant installed with
a tibia and fibula, according to one particular method of the
present invention;
FIG. 4A is a top exploded isometric view of the plug assembly,
including plug, screw, and cap components of the inventive
system;
FIG. 4B is a top isometric view of the plug assembly shown in FIG.
4A;
FIG. 4C is a bottom isometric view of the plug assembly shown in
FIGS. 4A and 4B;
FIG. 5A is a top view of the cap component of the present
invention;
FIG. 5B is a cross-sectional view taken along lines 5B-5B of FIG.
5A;
FIG. 5C is a top isometric view of the cap of FIGS. 5A and 5B;
FIG. 5D is a bottom isometric view of the cap of FIGS. 5A-5C;
FIG. 5E is a side view of the cap of FIGS. 5A-5D;
FIG. 5F is a bottom view of the cap of FIGS. 5A-5E;
FIG. 6A is a top isometric view of the plug component of the
present invention;
FIG. 6B is a bottom isometric view of the plug component of FIG.
6A;
FIG. 6C is a top view of the plug component of FIGS. 6A-6B;
FIG. 6D is a side view of the plug component of FIGS. 6A-6C;
FIG. 6E is a bottom view of the plug component of FIGS. 6A-6D;
FIG. 7A is a top exploded view of a modified embodiment of the plug
assembly, including plug, screw, and cap components of the present
invention;
FIG. 7B is a top isometric view of the plug assembly of FIG.
7A;
FIG. 7C is a bottom isometric view of the plug assembly of FIGS.
7A-7B;
FIG. 8A is a top isometric view of the plug component of the
assembly shown in FIGS. 7A-7C;
FIG. 8B is a bottom isometric view of the plug component shown in
FIG. 8A;
FIG. 8C is a top view of the plug component shown in FIGS.
8A-8B;
FIG. 8D is a cross-sectional view taken along lines 8D-8D of FIG.
8C;
FIG. 8E is a side view of the plug component shown in FIGS. 8A-8D;
and
FIG. 8F is a bottom view of the plug component shown in FIGS.
8A-8E.
DESCRIPTION OF THE PREFERRED EMBODIMENT
Referring more particularly to the drawings, there is shown in FIG.
1 an implant system 10 for providing stabilized fixation of
tissues. The system 10 includes a guide needle 12, a protective cap
14 on one end of the needle 12, to protect the sharp tip of the
needle and prevent needle sticks, a suture tether 16 attached at
one end to an opposed second end of the guide needle 12, a button
18 attached to an opposed second end of the suture tether 16, a
plug assembly 20, and a band 22 joined to and extending between the
button 18 and plug assembly 20. Although the dimensions of these
components may be varied considerably, within the scope of the
invention, in one particular embodiment, the total length of the
system is approximately 14 inches, with the length of the band 22,
plug 20, and button 18 portion of the system totaling about 3.0
inches, the length of the suture tether 16 being about 5.0 inches,
and the length of the guide needle 12 and cap 14 being about 6.0
inches. By itself, in one embodiment, by way of example only, the
cap is about 0.77 inches in length.
FIGS. 2A and 2B illustrate an implant assembly 23 of the implant
system shown in FIG. 1. Notably, the button 18 may be manufactured
from a surgical stainless steel or other suitable biocompatible
material, such as 316 LVM stainless steel, titanium, or other
suitable materials, such as bio-absorbables. Suture 24, comprising
the suture band 22, is laced through slots 26 in a frame 28 forming
the button 18, prior to use. As noted above, the band 22 is
comprised of suture 24, which is, in particular embodiments, a
woven polyester suture made from PET (polyethylene terephthalate),
the same polyester as most commercially available sutures, or a
suitable UHMWPE. The band may be poly-coated or uncoated. In one
embodiment, the suture 24 is provided in an overall length of 36
inches. The suture length between the narrow button 18 and the plug
assembly 20 is nominally set to 3 inches, and is adjustable by the
practitioner per the anatomical requirements of the patient.
It is noted that the narrow button 18 is small enough to pass
through a hole 42 through the tibia and fibula (discussed below),
with a suture band attached and a tether suture an guide needle
attached. The slots 26 in the button 18 are large enough to lace
the suture band therethrough. The edges of the slots are smooth,
with an internal radius to prevent band breakage during loading.
The thickness of the narrow button is just enough to withstand
ankle loads. The sides of the narrow button 18 are contoured in the
shape of the hole 42 to provide maximum strength and clearance
through the holes in the tibia and fibula.
Now with reference more particularly to FIGS. 4A-4C, the plug
assembly 20 is shown in greater detail. The plug assembly 20
comprises three main components, namely, a plug 30, a cap 32, and a
screw 34. The entire assembly 20 is preferably made of 316 LVM
stainless steel or titanium or other suitable biocompatible
materials, such as bio-absorbables. The suture 24 is laced through
slots 36 in a flange 37 of the plug 30 and the two ends of the
suture 24 are tensioned. When the cap 32 is secured with the
captive screw 34, as shown in FIGS. 4B and 4C, the plug assembly 20
is in a locked orientation.
The screw is of sufficient strength to withstand the loads of
tensioning the implant assembly 23 and to endure subsequent
stresses after implantation. It preferably has a flat head 35 to
allow the fastener to lie flush with the cap 32, and additionally
has a cross feature to allow for a standard matching driver. The
length of the screw threads 35a is sufficient to withstand the
required loads and provide adjustment of the suture, plug, and cap
during installation. The cap 32 has a countersink feature 33 for
receiving the flat head 35 of the screw 34, as well as an
undersized through hole 33a to keep the screw 34 captive. The cap
32 further has a round body with smooth radii edges to aid in
concealing the plug assembly 20 beneath the patient's skin. An
internal counter bore 33b provides clearance for the plug flange
37, as well as a load bearing surface for the suture band 22. An
internal edge radius assists in tensioning the suture and an
additional contact surface traps the suture between the cap edge
and the bone.
The plug flange 37 is thin, but of sufficient thickness to
withstand the stresses of the ankle and thin enough to prevent
excessive protrusion. The plug also comprises a boss 48, extending
from the flange 37, which is long enough to allow for sufficient
thread engagement. Flats 52 on the boss 48 act as clearance between
the plug and bone to allow the suture to pass therebetween. A hole
54 in the plug flange accommodates the screw 34.
Again referring to FIG. 1, the guide needle 12 may be made of 302
stainless steel, such as that used for most surgical needles,
although other suitable biocompatible materials may be used as
well. The needle, in the illustrated embodiment, is 6 inches in
length and has a diameter of 0.078 inches. A 5 inch polyester (PET)
suture is used to attach the needle 12 and the narrow button 18,
the suture being attached to the needle 12 via an eyelet 53. After
placement of the narrow button 18, the suture and the straight
needle are discarded.
In operation, the implant assembly 23 is delivered using similar
techniques to other syndesmosis repair devices. In one such
approach, a 3.6 mm hole 42 is pre-drilled through the cortices of
the tibia 38 and fibula 40 (FIG. 3) from the open lateral side 44,
for the purpose of repairing a separated syndesmosis 46. After
appropriate reduction of the tibial and fibula bones, the straight
guide needle 12 of the implant system 10 is passed through the
drilled hole in the tibia and fibula and through the skin on the
medial side, taking care to register the narrow button 18 into the
pre-drilled hole 42. Tension is applied to the suture tether 16 to
pull the narrow button 18 through both the fibula and tibia bones
to the medial side, at which point the button 18 is toggled into
position, lying flat against the medial cortex of the tibial bone
38, as shown. This creates tension across the two bone segments. At
this juncture, the suture tether 16 and needle 12 are removed and
discarded. Pulling the suture band 22 lightly on each end brings
the lateral plug 30 to rest, flat on the fibula 40, as shown. Using
a driver, the screw 34 is rotated within the cap 32 until the screw
and cap are tight. The suture ends are then cut. The result is a
syndesmosis repair with a knotless closure.
FIGS. 7 and 8 illustrate an alternative embodiment of the plug
assembly 20, which is particularly useful for providing stabilized
fixation in an ACL repair, or other repairs where a separate anchor
location is needed. The major difference between the FIG. 7
embodiment and that shown in FIGS. 1-6 is that the boss 48 of the
FIG. 7 embodiment is substantially greater in length than the boss
48 of the FIG. 1-6 embodiment, and includes an aperture 50
extending laterally therethrough. In the ACL repair scenario, for
example, a blind hole in the bone is drilled, the plug 30 is
inserted into the hole, and, as the screw 34 is tightened, the plug
body, particularly the boss 48, expands and compresses against the
bone defining the blind hole, thereby anchoring the plug in
place.
It should be noted, however, that the FIG. 7 embodiment of the plug
assembly 20 may be used in the procedure shown in FIG. 3, if
desired.
Accordingly, although exemplary embodiments of the invention have
been shown and described, it is to be understood that all the terms
used herein are descriptive rather than limiting, and that many
changes, modifications, and substitutions may be made by one having
ordinary skill in the art without departing from the spirit and
scope of the invention, which is to be limited only in accordance
with the following claims.
* * * * *