U.S. patent number 10,385,844 [Application Number 15/641,574] was granted by the patent office on 2019-08-20 for abnormal discharge detection device and abnormal discharge detection method.
This patent grant is currently assigned to JTEKT CORPORATION. The grantee listed for this patent is JTEKT CORPORATION. Invention is credited to Yoshimichi Higashiyama, Masami Naka, Tsukasa Sakazaki.
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United States Patent |
10,385,844 |
Naka , et al. |
August 20, 2019 |
Abnormal discharge detection device and abnormal discharge
detection method
Abstract
A pump included in an oil supply unit includes a piezoelectric
body that is repeatedly deformed when a pulsed drive voltage is
applied from a drive unit. The pump discharges lubricant as the
volume of a storage unit that stores fluid to be supplied decreases
with deformation of the piezoelectric body. An abnormal discharge
detection device that detects an abnormal fluid discharge operation
of the pump includes: a measurement unit that measures a terminal
voltage of the piezoelectric body; and a control unit functioning
as a determination unit that determines if the discharge operation
is being performed normally or not based on whether or not the
measured terminal voltage has changed with time during application
of a pulse of the drive voltage.
Inventors: |
Naka; Masami (Yamatokoriyama,
JP), Higashiyama; Yoshimichi (Kashihara,
JP), Sakazaki; Tsukasa (Kizugawa, JP) |
Applicant: |
Name |
City |
State |
Country |
Type |
JTEKT CORPORATION |
Osaka-shi, Osaka |
N/A |
JP |
|
|
Assignee: |
JTEKT CORPORATION (Osaka-shi,
JP)
|
Family
ID: |
60783070 |
Appl.
No.: |
15/641,574 |
Filed: |
July 5, 2017 |
Prior Publication Data
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Document
Identifier |
Publication Date |
|
US 20180017052 A1 |
Jan 18, 2018 |
|
Foreign Application Priority Data
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|
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Jul 12, 2016 [JP] |
|
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2016-137881 |
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Current U.S.
Class: |
1/1 |
Current CPC
Class: |
F04B
51/00 (20130101); F04B 17/03 (20130101); F04B
43/02 (20130101); F04B 43/046 (20130101); F16C
33/6659 (20130101); F16C 2202/36 (20130101); F16C
2233/00 (20130101); F16C 33/667 (20130101) |
Current International
Class: |
F04B
51/00 (20060101); F04B 43/04 (20060101); F16C
33/66 (20060101); F04B 17/03 (20060101); F04B
43/02 (20060101) |
References Cited
[Referenced By]
U.S. Patent Documents
Foreign Patent Documents
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2004-108388 |
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Apr 2004 |
|
JP |
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2012-102803 |
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May 2012 |
|
JP |
|
Primary Examiner: West; Paul M.
Attorney, Agent or Firm: Oliff PLC
Claims
What is claimed is:
1. An abnormal discharge detection device that detects an abnormal
fluid discharge operation in a fluid supply device, the fluid
supply device including a drive unit that outputs a pulsed drive
voltage, a piezoelectric element that is repeatedly deformed when
the pulsed drive voltage is applied, and a storage unit that stores
therein fluid to be supplied, and the fluid supply device
discharging the fluid from the storage unit as volume of the
storage unit decreases with the deformation of the piezoelectric
element, the abnormal discharge detection device comprising: a
measurement unit that measures at least two terminal voltages of
the piezoelectric element at least two measurement times during
application of a pulse of the drive voltage; and a determination
unit that determines if the discharge operation is being performed
normally or not by determining if the terminal voltage has changed
with time during application of the pulse of the drive voltage or
not based on the at least two terminal voltages measured at the at
least two measurement times.
2. The abnormal discharge detection device according to claim 1,
wherein the determination unit determines if the discharge
operation is being performed normally or not by comparing a first
terminal voltage, which is a value measured at a first measurement
time during application of the pulse of the drive voltage, with a
second terminal voltage, which is a value measured at a second
measurement time after the first measurement time, and determining
if the second terminal voltage is larger than the first terminal
voltage.
3. The abnormal discharge detection device according to claim 2,
wherein the determination unit stores in advance a rate of change
in terminal voltage per unit time during application of a pulse of
the drive voltage, and determines if the discharge operation is
being performed normally or not by determining if an amount of
increase from the first terminal voltage to the second terminal
voltage is equal to an amount of increase obtained from a period
from the first measurement time to the second measurement time and
the rate of change.
4. The abnormal discharge detection device according to claim 1,
wherein the determination unit stores in advance threshold terminal
voltages for each of the measurement times, and determines if the
discharge operation is being performed normally or not by comparing
each of the at least two terminal voltages with a corresponding one
of the threshold terminal voltages.
5. The abnormal discharge detection device according to claim 1,
wherein the measurement unit further measures a terminal voltage of
the piezoelectric element immediately after application of the
drive voltage is stopped, and the determination unit further
determines if the discharge operation is being performed normally
or not based on whether or not the terminal voltage measured with
the measurement unit immediately after application of the drive
voltage is stopped is equal to the drive voltage.
6. The abnormal discharge detection device according to claim 1,
wherein the determination unit determines that the discharge
operation is being performed abnormally, when the terminal voltage
measured with the measurement unit during application of the pulse
of the drive voltage is equal to the drive voltage.
7. A method for detecting an abnormal fluid discharge operation in
a fluid supply device, the fluid supply device including a drive
unit that outputs a pulsed drive voltage, a piezoelectric element
that is repeatedly deformed when the pulsed drive voltage is
applied, and a storage unit that stores therein fluid to be
supplied, and the fluid supply device discharging the fluid from
the storage unit as volume of the storage unit decreases with the
deformation of the piezoelectric element, the method comprising:
measuring at least terminal voltages of the piezoelectric element
at least two measurement times during application of a pulse of the
drive voltage; and determining if the discharge operation is being
performed normally or not based on whether or not the at least two
terminal voltages measured at the at least two measurement times
have changed with time.
Description
INCORPORATION BY REFERENCE
The disclosure of Japanese Patent Application No. 2016-137881 filed
on Jul. 12, 2016 including the specification, drawings and
abstract, is incorporated herein by reference in its entirety.
BACKGROUND OF THE INVENTION
1. Field of the Invention
The present invention relates to abnormal discharge detection
devices and abnormal discharge detection methods, and more
particularly to devices and methods for detecting an abnormal fluid
discharge operation in a fluid supply device using a piezoelectric
element.
2. Description of the Related Art
Pumps using a piezoelectric element as an actuator are known in the
art. Such pumps are also called diaphragm pumps. Since these pumps
can discharge a very small amount of fluid, these pumps are used
for fluid supply devices that are required to supply fluid with
reduced frequency.
For example, Japanese Patent Application Publication No.
2004-108388 (JP 2004-108388 A) and Japanese Patent Application
Publication No. 2012-102803 (JP 2012-102803 A) disclose a fluid
supply device using such a pump, specifically an oil supply device
(oil supply unit) integral with a rolling bearing.
If there is an abnormality in the pump mounted on the fluid supply
device, fluid may not be discharged from the pump. In particular,
in the case where the fluid supply device is an oil supply unit
mounted integrally with a rolling bearing, an abnormality may occur
in the pump due to vibration etc., which may result in poor
lubrication of the rolling bearing.
SUMMARY OF THE INVENTION
It is one object of the present invention to provide an abnormal
discharge detection device and an abnormal discharge detection
method which can accurately detect an abnormal fluid discharge
operation in a fluid supply device.
According to an aspect of the present invention, an abnormal
discharge detection device detects an abnormal fluid discharge
operation in a fluid supply device, the fluid supply device
including a drive unit that outputs a pulsed drive voltage, a
piezoelectric element that is repeatedly deformed when the pulsed
drive voltage is applied, and a storage unit that stores therein
fluid to be supplied, and the fluid supply device discharging the
fluid from the storage unit as volume of the storage unit decreases
with the deformation of the piezoelectric element. The abnormal
discharge detection device includes: a measurement unit that
measures a terminal voltage of the piezoelectric element; and a
determination unit that determines if the discharge operation is
being performed normally or not based on whether or not the
terminal voltage measured with the measurement unit has changed
with time during application of a pulse of the drive voltage.
BRIEF DESCRIPTION OF THE DRAWINGS
The foregoing and further features and advantages of the invention
will become apparent from the following description of example
embodiments with reference to the accompanying drawings, wherein
like numerals are used to represent like elements and wherein:
FIG. 1 is a sectional view of a bearing device according to an
embodiment, taken along a plane including a central axis of a
shaft;
FIG. 2 is a sectional view of the bearing device taken along line
A-A in FIG. 1;
FIG. 3 is a schematic view illustrating the configuration of a pump
included in the bearing device;
FIG. 4 is a block diagram showing the configuration of an abnormal
discharge detection device;
FIG. 5 is a waveform chart schematically showing a waveform of a
terminal voltage during application of a pulse of drive voltage in
the case where a piezoelectric element cannot be driven;
FIG. 6 is a waveform chart schematically showing a waveform of the
terminal voltage during application of a pulse of drive voltage in
the case where the piezoelectric element is operating normally;
FIG. 7 is a waveform chart showing the relationship between the
terminal voltage and threshold voltages that are used for detecting
an abnormality, in the case where a discharge operation is being
performed normally;
FIG. 8 is a waveform chart showing the relationship between the
terminal voltage and the threshold voltages that are used for
detecting an abnormality, in the case where a discharge operation
is being performed abnormally; and
FIG. 9 is a flowchart illustrating a detection operation of an
abnormal discharge detection device.
DETAILED DESCRIPTION OF EMBODIMENTS
A preferred embodiment will be described with reference to the
accompanying drawings. In the following description, the same
components and constituent elements are denoted with the same
reference characters. Such components and constituent elements have
the same names and functions. Accordingly, description thereof will
not be repeated.
FIG. 1 is a sectional view of a bearing device 100 equipped with an
abnormal discharge detection device according to the present
embodiment, taken along a plane including a central axis of a
shaft. FIG. 2 is a sectional view of the bearing device 100 taken
along line A-A in FIG. 1. Referring to FIGS. 1 and 2, the bearing
device 100 includes a power supply unit 10, a bearing body 20, an
oil supply unit 40 that is an example of a fluid supply device, a
drive unit 70, and a control unit 80. The bearing device 100 is
accommodated in a bearing housing 8 in order to rotatably support,
e.g., a spindle (shaft 7) of a machine tool.
The bearing body 20 has an inner ring 21, an outer ring 22, a
plurality of rolling elements (balls) 23, and an annular cage 24.
The cage 24 holds the plurality of rolling elements 23. The inner
ring 21 is a cylindrical member that is fitted on the shaft 7. The
inner ring 21 has a raceway groove (hereinafter referred to as the
inner ring raceway groove 25) in its outer periphery. The outer
ring 22 is a cylindrical member that is fixed to an inner
peripheral surface of the bearing housing 8. The outer ring 22 has
a raceway groove (hereinafter referred to as the outer ring raceway
groove 26) in its inner periphery. The inner ring 21 and the outer
ring 22 are concentrically disposed with an annular space 28
therebetween. In the present embodiment, the inner ring 21 rotates
with the shaft 7 relative to the outer ring 22. The plurality of
rolling elements 23 are arranged in the annular space 28 between
the inner ring 21 and the outer ring 22 and roll in the inner ring
raceway groove 25 and the outer ring raceway groove 26.
The cage 24 is disposed in the annular space 28. The cage 24 is an
annular member. The cage 24 has a plurality of pockets 27 formed at
regular intervals in the circumferential direction in order to hold
the plurality of rolling elements 23. The cage 24 has a plurality
of annular portions 31, 32 and a plurality of cage bars 33. The
pair of annular portions 31, 32 are located on both sides in the
axial direction of the rolling elements 23. The cage bars 33
connect the annular portions 31, 32 to each other. The plurality of
cage bars 33 are formed at intervals in the circumferential
direction. The pockets 27 are regions each surrounded by the
annular portions 31, 32 and two of the cage bars 33 which are
adjacent to each other in the circumferential direction. A single
rolling element 23 is accommodated in each pocket 27, so that the
cage 24 can hold the plurality of rolling elements 23 side by side
in the circumferential direction.
The oil supply unit 40 serving as a fluid supply device is disposed
next to the annular space 28 of the bearing body 20. Specifically,
the oil supply unit 40 is disposed on one side in the axial
direction of the annular space 28 of the bearing body 20. The oil
supply unit 40 can supply lubricant (oil) to the annular space 28.
Lubricant (oil) is one example of fluid. The oil supply unit 40 has
a case 41 and a nozzle 42. The nozzle 42 extends in the axial
direction from the case 41.
A tank 62 and a pump 61 are disposed in the space inside the case
41 of the oil supply unit 40. The tank 62 stores lubricant therein.
The pump 61 can store lubricant therein. The pump 61 has a pressure
chamber 63, a diaphragm (vibrating plate) 64 (FIG. 3), and a
piezoelectric body 65. The pump 61 supplies lubricant stored in the
pressure chamber 63. The diaphragm 64 is disposed so as to face the
pressure chamber 63. The piezoelectric body 65 is disposed on the
back side of the pressure chamber 63 so as to be in contact with
the diaphragm 64. The piezoelectric body 65 is deformed when a
voltage is applied. The diaphragm 64 disposed in contact with the
piezoelectric body 65 is deformed with the deformation of the
piezoelectric body 65. The volume of the pressure chamber 63 of the
pump 61 decreases with the deformation of the diaphragm 64. That
is, the diaphragm 64 transmits the deformation of the piezoelectric
body 65 to the pressure chamber 63.
When the volume of the pressure chamber 63 decreases, a small
amount of lubricant is discharged from the pressure chamber 63 into
the annular space 28 through the nozzle 42 accordingly. Lubricant
is discharged from the pressure chamber 63 and supplied to the
annular space 28 at a very low flow rate that is lower than, e.g.,
picoliter flow rates. When the volume of the pressure chamber 63
increases, the pump 61 sucks lubricant from the tank 62 accordingly
and supplies the lubricant into the pressure chamber 63.
Referring to FIG. 2, the power supply unit 10, the drive unit 70,
and the control unit 80 are disposed in the space in the case 41.
The drive unit 70 drives the pump 61 mounted in the oil supply unit
40. The control unit 80 is connected to the drive unit 70 and
controls driving of the pump 61 by the drive unit 70. The oil
supply unit 40 thus performs an oil supply operation as controlled
by the control unit 80. The power supply unit 10 includes a
battery, not shown, and supplies electric power to the control unit
80.
FIG. 3 is a schematic view illustrating the configuration of the
pump 61. The pump 61 is a diaphragm pump. Specifically, the
pressure chamber 63 of the pump 61 has a suction port 63a and a
discharge port 63b. The suction port 63a extends to the tank 62,
and the discharge port 63b communicates with the nozzle 42. The
pump 61 includes the diaphragm 64, the piezoelectric body 65, and a
pair of electrodes 66. The diaphragm 64 is disposed so as to face
the pressure chamber 63. The piezoelectric body 65 is disposed on
the back side of the pressure chamber 63 so as to be in contact
with the diaphragm 64. The pair of electrodes 66 supply a voltage
to the piezoelectric body 65. The piezoelectric body 65 and the
electrodes 66 form a piezoelectric element 69.
The drive unit 70 is connected to a terminal 68 of the
piezoelectric element 69 by a power line 67. The drive unit 70
outputs a constant pulsed drive voltage to the terminal 68 via the
power line 67. The terminal 68 is connected to the electrodes 66.
The piezoelectric body 65 is, e.g., a piezo element, and is
deformed when a drive voltage is applied to the electrodes 66.
When the drive unit 70 applies a drive voltage to the electrodes
66, the piezoelectric body 65 is deformed (extended) to press the
diaphragm 64 toward the pressure chamber 63. The diaphragm 64 thus
presses the pressure chamber 63, whereby the volume of the pressure
chamber 63 decreases accordingly. A small amount of lubricant is
thus discharged from the pressure chamber 63 into the annular space
28 through the nozzle 42. This operation is also referred to as a
discharge operation.
When the drive unit 70 stops applying the drive voltage to the
electrodes 66 and the drive voltage applied to the electrodes 66 is
reduced, the piezoelectric body 65 that has been extended contracts
and returns to its original position and thus stops pressing the
diaphragm 64. Since the piezoelectric body 65 stops pressing the
diaphragm 64, the volume of the pressure chamber 63 returns to its
original volume, so that lubricant is introduced from the tank 62
into the pressure chamber 63. That is, the pump 61 sucks lubricant
from the tank 62. This operation is also referred to as a suction
operation.
Since the drive unit 70 applies a constant pulsed drive voltage to
the piezoelectric element 69, the pump 61 alternately repeats
suction and discharging operations. An operation of supplying
lubricant from the oil supply unit 40 to the bearing body 20 (oil
supply operation) is thus repeated.
The control unit 80 also functions as an abnormal discharge
detection device that detects an abnormal discharge operation in
the oil supply unit 40. FIG. 4 is a block diagram showing the
configuration of the abnormal discharge detection device. Referring
to FIG. 4, the abnormal discharge detection device includes a
measurement unit 13 in addition to the control unit 80. The
measurement unit 13 is connected to the power line 67 connecting
the drive unit 70 and the electrodes 66, and measures a voltage
(terminal voltage) between the pair of electrodes 66. The
measurement unit 13 includes a converter, not shown, etc. The
measurement unit 13 steps down the measured voltage (terminal
voltage) to a voltage suitable for the control unit 80 and applies
this voltage to the control unit 80. The control unit 80 includes a
microcomputer etc. The control unit 80 functions as a determination
unit that determines if a discharge operation is being performed
normally or not based on whether or not the measured terminal
voltage has changed with time during application of a drive
voltage.
The principle of detecting an abnormality in the oil supply unit 40
by the detection device will be described with reference to FIGS. 5
and 6. FIG. 5 is a waveform chart schematically showing a waveform
of the terminal voltage during application T of a pulse of drive
voltage, namely an output waveform of the drive unit 70, in the
case where the piezoelectric element 69 cannot be driven due to
failure etc. of the piezoelectric element 69. FIG. 6 is a waveform
chart schematically showing a waveform of the terminal voltage
during application T of a pulse of drive voltage in the case where
the piezoelectric element 69 is operating normally. Referring to
FIGS. 5 and 6, the drive unit 70 outputs a voltage at certain
intervals to apply a pulsed voltage E to the piezoelectric body 65.
As shown in FIG. 6, the terminal voltage of the piezoelectric body
65 increases from its initial voltage EO with time during
application T of a pulse of drive voltage and returns to the
initial voltage EO immediately after application T of the pulse of
drive voltage.
If the terminal voltage has changed with time as shown in FIG. 6
during application of a pulse of drive voltage, the control unit 80
that functions as the determination unit determines that a
discharge operation is being performed normally. In this case,
contact of the piezoelectric body 65 with the electrodes 66 and the
mechanism of the piezoelectric element 69 are normal. The waveform
of FIG. 6 is therefore a reference waveform for determining that a
discharge operation is being performed normally.
If the terminal voltage has not changed with time as shown in FIG.
6 during application of a pulse of drive voltage, the control unit
80 determines that a discharge operation is not being performed
normally (a discharge operation is being performed abnormally). In
this case, the control unit 80 classifies such an abnormal
discharge operation into two types based on the waveform of the
terminal voltage during application of a pulse of drive
voltage.
If the terminal voltage has not changed with time as shown in FIG.
6 but has changed with time as shown in FIG. 5 during application
of a pulse of drive voltage, the control unit 80 determines that
the abnormal discharge operation is due to an abnormality in a
circuit in the pump 61 or an abnormality in a connection portion.
For example, an abnormality in the circuit in the pump 61 or an
abnormality in the connection portion is an abnormality due to
defective contact between the electrode 66 and the piezoelectric
body 65, defective connection between the electrode 66 and the
terminal 68, defective connection between the terminal 68 and the
drive unit 70, mechanical failure of the piezoelectric element 69,
etc.
If the terminal voltage has neither the reference waveform of FIG.
6 nor the waveform of FIG. 5 during application of a pulse of drive
voltage, the control unit 80 determines that the abnormal discharge
operation is due to an abnormality other than an abnormality in the
circuit in the pump 61. For example, an abnormality other than an
abnormality in the circuit in the pump 61 is an abnormality due to
a defect in a circuit that applies a voltage to the electrodes 66,
an insufficiently charged battery, not shown, an abnormality in the
electrode 66, etc. That is, an abnormality other than an
abnormality in the circuit in the pump 61 is an abnormality in the
control unit. As described above, if it is determined that the
terminal voltage does not have the reference waveform of FIG. 6
during application of a pulse of drive voltage and thus determined
that a discharge operation is being performed abnormally, whether
or not the terminal voltage has the waveform of FIG. 5 is further
determined. The cause of the abnormality can therefore be
estimated.
The control unit 80 determines if the terminal voltage has
increased with time during application of a pulse of drive voltage
or not based on at least two terminal voltages measured at at least
two measurement times during application of a pulse of drive
voltage. For example, measurement times t1, t2 are set in advance
in the control unit 80 (t1<t2). The measurement times t1, t2 are
the points that divide the period of application T of a pulse of
drive voltage into three approximately equal periods. Preferably, a
measurement time t3 immediately after application T of a pulse of
drive voltage is also set in the control unit 80 (t2<t3). The
control unit 80 determines if terminal voltages E1, E2 measured at
the measurement times t1, t2 by the measurement unit 13 have
changed (increased) with time during the period from the
measurement time t1 to the measurement time t2.
FIGS. 7 and 8 are waveform charts illustrating an example of a
method for detecting an abnormal discharge operation by the
abnormal discharge detection device. For example, the control unit
80 stores in advance threshold voltages TA, TB corresponding to the
measurement times t1, t2, respectively. The threshold voltage TA is
higher than the initial voltage E0 and is lower than the terminal
voltage at the measurement time t1 in the reference waveform of
FIG. 6. The threshold voltage TB is higher than the threshold
voltage TA and is lower than the terminal voltage at the
measurement time t2 in the reference waveform of FIG. 6. The
control unit 80 compares the terminal voltages E1, E2 with the
threshold voltages TA, TB to determine if the terminal voltages E1,
E2 have increased with time during the period from the measurement
time t1 to the measurement time t2.
FIG. 7 shows the relationship between the terminal voltage and the
threshold voltages TA, TB in the case where the terminal voltage
changes with time as shown in FIG. 6. Referring to FIG. 7, the
terminal voltage E1 is higher than the threshold voltage TA and is
lower than the threshold voltage TB. The terminal voltage E2 is
higher than the threshold voltage TB. A terminal voltage E3 is
equal to the initial voltage and is lower than the threshold
voltage TA. Based on this relationship, in the case where the
terminal voltage changes with time as shown in FIG. 6, the terminal
voltages E1 to E3 satisfy the following expressions (1), (2). The
expressions (1), (2) are herein referred to as the first condition.
E3.ltoreq.TA.ltoreq.E1 (1) TB.ltoreq.E2 (2)
FIG. 8 shows the relationship between the terminal voltage and the
threshold voltages TA, TB in the case where the terminal voltage
does not change with time but has a rectangular waveform as shown
in FIG. 5. Referring to FIG. 8, the terminal voltage E1 and the
terminal voltage E2 are approximately the same and are higher than
the threshold voltage TB. The terminal voltage E3 is lower than the
threshold voltage TA. Based on this relationship, in the case where
the terminal voltage has a rectangular waveform as shown in FIG. 5,
the terminal voltages E1 to E3 satisfy the following expressions
(3) to (6). The expressions (3) to (6) are herein referred to as
the second condition. TB.ltoreq.E1 (3) TB.ltoreq.E2 (4)
E3.ltoreq.TA (5) E1.apprxeq.E2 (6)
The first and second conditions are an example of conditions that
are used to detect an abnormal discharge operation. That is, the
first and second conditions are an example of a method for
determining if the terminal voltage has changed with time during
application of a pulse of drive voltage. As described above, the
control unit 80 uses threshold voltages stored in advance therein.
Whether the terminal voltage has changed with time during
application of a pulse of drive voltage can thus be determined by a
simple process. The control unit 80 may not use the terminal
voltage E3, namely the terminal voltage immediately after
application of a pulse of drive voltage, in this method. This makes
the determination process simpler.
FIG. 9 is a flowchart showing an example of a detection operation
of the abnormal discharge detection device. Referring to FIG. 9,
the control unit 80 receives from the measurement unit 13 a voltage
signal indicating a measured terminal voltage (step S101). The
control unit 80 reads terminal voltages E1, E2, E3 from the voltage
signal and compares the terminal voltages E1, E2, E3 with prestored
threshold voltages TA, TB. If the terminal voltages E1 to E3
satisfy the above expressions (1), (2), namely if the terminal
voltages E1 to E3 satisfy the first condition (Yes in step S103),
the control unit 80 determines that a discharge operation is being
performed normally (step S105).
If the terminal voltages E1 to E3 do not satisfy the above
expressions (1), (2) but satisfy the above expressions (3) to (6),
namely if the terminal voltages E1 to E3 satisfy the second
condition (No in step S103 and Yes in step S107), the control unit
80 determines that there is an abnormality in the circuit in the
pump 61 or the connection portion (step S109).
If the terminal voltages E1 to E3 do not satisfy the above
expressions (1) to (6), namely if the terminal voltages E1 to E3
satisfy neither the first condition nor the second condition (No in
step S103 and No in step S107), the control unit 80 determines that
there is an abnormality in the control unit 80 (abnormality in a
circuit in the drive unit 70 etc.) (step S111).
Preferably, the abnormal discharge detection device includes a
transmission unit that outputs information. The transmission unit
may be wireless communication or may be a light emitting diode
(LED), a buzzer, etc. In the case where the abnormal discharge
detection device includes the transmission unit, the control unit
80 is also connected to the transmission unit to control
transmission of the transmission unit. If an abnormal discharge
operation is detected in step S109 or step S111, the control unit
80 preferably controls the transmission unit to send an error
notification (step S113). The error notification may be a
notification that distinguishes between the determination result of
step S109 and the determination result of step S111.
For example, the abnormal discharge detection device that detects
an abnormal discharge operation in the fluid supply device, namely
the oil supply unit 40, determines if a discharge operation is
being performed normally or not based on whether or not the
terminal voltage has changed with time during application of a
pulse of drive voltage. This eliminates the need for a special
device such as a sensor, whereby an abnormal discharge operation
can be detected easily and accurately. This makes it possible to
quickly deal with abnormal fluid supply.
The abnormal discharge detection device measures the terminal
voltage at at least two measurement times t1, t2 during application
of a pulse of drive voltage to determine if the terminal voltage
has changed with time during application of a pulse of drive
voltage or not based on at least two measured terminal voltages E1,
E2. Whether a discharge operation is being performed normally or
not can thus be easily determined.
The abnormal discharge detection device stores in advance the
threshold voltages TA, TB for each measurement time and compares
the each of at least two terminal voltages E1, E2 with a
corresponding one of the threshold voltages TA, TB. The abnormal
discharge detection device can thus easily and accurately determine
if the terminal voltage has changed with time during application of
a pulse of drive voltage. Accordingly, whether a discharge
operation is being performed normally or not can be easily and
accurately determined.
The first and second conditions are an example of conditions that
are used to detect an abnormal discharge operation. That is, the
first and second conditions are an example of a method for
determining if the terminal voltage has changed with time during
application of a pulse of drive voltage. As described above, the
control unit 80 uses threshold voltages stored in advance therein.
Whether the terminal voltage has changed with time during
application of a pulse of drive voltage can thus be determined by a
simple process. The control unit 80 may not use the terminal
voltage E3, namely the terminal voltage immediately after
application of a pulse of drive voltage, in this method. This makes
the determination process simpler.
A first modification will be described below.
In another method for determining if the terminal voltage has
changed with time during application of a pulse of drive voltage,
the control unit 80 may compare the terminal voltages E1, E2 to
determine if the terminal voltages E1, E2 satisfy E1.ltoreq.E2.
Whether the terminal voltage has changed with time during
application of a pulse of drive voltage or not can thus be
determined by a simple process. Accordingly, whether a discharge
operation is being performed normally or not can be easily
determined.
A second modification will be described below.
In still another method for determining if the terminal voltage has
changed with time during application of a pulse of drive voltage,
the control unit 80 may store in advance a rate of change .alpha.
in terminal voltage per unit time. The rate of change .alpha.
corresponds to the rate of change (gradient) in terminal voltage
which is shown in the reference waveform of FIG. 6. The control
unit 80 determines if the amount of increase (E2-E1) from the
terminal voltage E1 to the terminal voltage E2 is equal to the
amount of increase .alpha.(t2-t1) obtained from the period (t2-t1)
from the measurement time t1 to the measurement time t2 and the
rate of change .alpha.. Whether the rate of increase in terminal
voltage during application of a drive voltage is the same as the
rate of increase of the reference waveform of FIG. 6 or not can
thus be determined easily and accurately. That is, whether the
terminal voltage has changed with time during application of a
pulse of drive voltage or not can be determined easily and
accurately. Accordingly, whether a discharge operation is being
performed normally or not can be determined easily and
accurately.
In the above description, the oil supply unit 40 mounted on the
bearing device 100 is shown as an example of the fluid supply
device. However, the fluid supply device is not limited to the oil
supply unit that supplies oil to a bearing. For example, the fluid
supply device may be any device that supplies fluid by using a
piezoelectric body such as a piezo element, like an oil supply unit
that supplies oil to a hydraulic motor, a gear, etc.
The embodiment disclosed herein is illustrative in all respects and
should not be construed as restrictive. The scope of the present
invention is defined by the claims rather than by the foregoing
description, and the present invention is intended to include all
changes that are made without departing from the spirit and scope
of the claims.
According to the present invention, an abnormality in a pump
mounted on a fluid supply device can be accurately detected.
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