U.S. patent application number 17/748934 was filed with the patent office on 2022-09-01 for negative-pressure treatment with area stabilization.
The applicant listed for this patent is KCI Licensing, Inc.. Invention is credited to Dane ANDERSON, Sara CINNAMON, Stefan FOULSTONE, Charles HARTZELL, Stephanie HENZE, Shervin JAHANIAN, Richard Marvin KAZALA, JR., Larry Tab RANDOLPH, Jonathan G. REHBEIN, Colton SANFORD, Tyler H. SIMMONS.
Application Number | 20220273496 17/748934 |
Document ID | / |
Family ID | 1000006344880 |
Filed Date | 2022-09-01 |
United States Patent
Application |
20220273496 |
Kind Code |
A1 |
REHBEIN; Jonathan G. ; et
al. |
September 1, 2022 |
NEGATIVE-PRESSURE TREATMENT WITH AREA STABILIZATION
Abstract
An apparatus for applying negative pressure to a tissue site of
a patient may include a tissue interface, a cover, an aperture in
the cover, and a sealing member. The tissue interface may have an
anatomical shape configured to cover the tissue site. The cover may
be configured to cover the tissue interface. The aperture in the
cover may be fluidly coupled to the tissue interface. The sealing
member may be configured to seal the cover to the patient, wherein
the cover and the sealing member are configured to cooperate to
form a sealed chamber containing the tissue interface. The tissue
interface may be coupled to a source of negative pressure, which
can be delivered to the tissue interface for distribution to the
tissue site. The source of negative pressure may be coupled to the
cover of the apparatus.
Inventors: |
REHBEIN; Jonathan G.; (San
Antonio, TX) ; KAZALA, JR.; Richard Marvin; (San
Antonio, TX) ; RANDOLPH; Larry Tab; (San Antonio,
TX) ; SIMMONS; Tyler H.; (San Antonio, TX) ;
JAHANIAN; Shervin; (San Antonio, TX) ; ANDERSON;
Dane; (Los Angeles, CA) ; CINNAMON; Sara; (San
Francisco, CA) ; FOULSTONE; Stefan; (San Francisco,
CA) ; HARTZELL; Charles; (San Mateo, CA) ;
HENZE; Stephanie; (San Mateo, CA) ; SANFORD;
Colton; (San Francisco, CA) |
|
Applicant: |
Name |
City |
State |
Country |
Type |
KCI Licensing, Inc. |
San Antonio |
TX |
US |
|
|
Family ID: |
1000006344880 |
Appl. No.: |
17/748934 |
Filed: |
May 19, 2022 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
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16831451 |
Mar 26, 2020 |
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17748934 |
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62826092 |
Mar 29, 2019 |
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Current U.S.
Class: |
1/1 |
Current CPC
Class: |
A61M 1/90 20210501; A61F
2013/00778 20130101; A61F 13/00068 20130101; A61F 2013/00174
20130101; A61M 2210/086 20130101; A61F 2013/00634 20130101 |
International
Class: |
A61F 13/00 20060101
A61F013/00; A61M 1/00 20060101 A61M001/00 |
Claims
1. An apparatus for applying negative pressure to a tissue site of
a patient, the apparatus comprising: a tissue interface configured
to cover the tissue site; a cover configured to cover the tissue
interface; and a support layer configured to be located between the
tissue interface and the cover, wherein when negative pressure is
applied to the tissue interface, the cover is configured to be
pulled against the support layer such that at least a portion of
the support layer is visible through the cover.
2. The apparatus of claim 1, wherein the support layer is
configured to increase a pulling force on the tissue site under
negative pressure.
3. The apparatus of claim 1, wherein the support layer includes a
plurality of apertures, and wherein when negative pressure is
applied to the tissue interface, the cover is configured to be
pulled against the support layer such that an outline of at least a
portion of the apertures are visible through the cover.
4. The apparatus of claim 1, wherein the tissue interface comprises
a comfort layer configured to be disposed proximate the tissue
site.
5. The apparatus of claim 1, wherein the tissue interface is
configured to cover at least a portion of a foot.
6. The apparatus of claim 1, wherein the tissue interface is
configured to cover at least a portion of a knee.
7. The apparatus of claim 6, wherein the tissue interface is
further configured to cover the knee, a portion of the leg above
the knee, and a portion of the leg below the knee.
8. The apparatus of claim 7, wherein: the cover has first end and a
second end; and the first end and the second end are open.
9. The apparatus of claim 8, further comprising: a first sealing
member configured to extend around the first end of the cover and
the leg above the tissue interface to seal the first end of the
cover to the patient; and a second sealing member configured to
extend around the second end of the cover and the leg below the
tissue interface to seal the second end of the cover to the
patient.
10. The apparatus of claim 9, wherein the cover, the first sealing
member, and the second sealing member are configured to cooperate
to form a sealed chamber containing the tissue interface and the
support layer.
11. The apparatus of claim 6, further comprising recessed areas
configured to be proximate the popliteal fossa region of the
knee.
12. The apparatus of claim 6, wherein the tissue interface
comprises a manifold.
13. The apparatus of claim 12, wherein the manifold comprises: a
first cuff; a second cuff; and a stem connected to and extending
between the first cuff and the second cuff.
14. The apparatus of claim 1, further comprising a
negative-pressure source, the negative-pressure source comprising:
a chamber wall defining a pump chamber, the pump chamber adapted to
be fluidly coupled to the tissue interface through an aperture
through the cover; and a base extending from the chamber wall, the
base fluidly sealed to the cover around the aperture.
15. The apparatus of claim 14, wherein the chamber wall is adapted
to be compressed to evacuate fluid from the pump chamber.
16. The apparatus of claim 14, further comprising an exhaust valve
fluidly coupled to the pump chamber and adapted to allow fluid to
be evacuated from the pump chamber when the chamber wall is
compressed.
17. The apparatus of claim 14, wherein the pump chamber is adapted
to expand to decrease pressure in the tissue interface.
18. The apparatus of claim 14, further comprising an intake valve
between the tissue interface and the pump chamber, the intake valve
adapted to fluidly couple the pump chamber and the tissue interface
and adapted to allow pressure to be reduced in the tissue interface
when the pump chamber is expanded.
19. An apparatus for applying negative pressure to a tissue site
proximate the knee of a patient, the apparatus comprising: a tissue
interface having an anatomical shape configured to cover the tissue
site, the knee of a patient, a portion of the leg of the patient
above the knee, and a portion of the leg of the patient below the
knee; a cover having first end that is open and a second end that
is open, the cover configured to cover the tissue interface; and a
sealing member comprising: a first sealing member configured to
extend around the first end of the cover and the leg of the patient
above the tissue interface to seal the first end of the cover to
the patient; and a second sealing member configured to extend
around the second end of the cover and the leg of the patient below
the tissue interface to seal the second end of the cover to the
patient; wherein the cover, the first sealing member, and the
second sealing member are configured to cooperate to form a sealed
chamber containing the tissue interface.
20. An apparatus for applying negative pressure to a tissue site
proximate a shoulder of a patient, the apparatus comprising: a
tissue interface having an anatomical shape configured to cover the
tissue site and at least a portion of the shoulder of the patient
proximate to the tissue site; a cover having a flange, the cover
configured to cover the tissue interface; and a sealing member
configured to extend around the flange to seal the cover to the
patient, wherein the cover and the sealing member are configured to
cooperate to form a sealed chamber containing the tissue interface.
Description
RELATED APPLICATIONS
[0001] This application is a Continuation of U.S. patent
application Ser. No. 16/831,451, filed Mar. 26, 2020, which claims
the benefit, under 35 U.S.C. .sctn. 119(e), of the filing of U.S.
Provisional Patent Application Ser. No. 62/826,092 entitled
"NEGATIVE-PRESSURE TREATMENT WITH AREA STABILIZATION," filed Mar.
29, 2019, all of which are incorporated herein by reference for all
purposes.
TECHNICAL FIELD
[0002] The invention set forth in the appended claims relates
generally to tissue treatment systems and more particularly, but
without limitation, to dressings for tissue treatment with negative
pressure and methods of using the dressings for tissue treatment
with negative pressure.
BACKGROUND
[0003] Clinical studies and practice have shown that reducing
pressure in proximity to a tissue site can augment and accelerate
growth of new tissue at the tissue site. The applications of this
phenomenon are numerous, but it has proven particularly
advantageous for treating wounds. Regardless of the etiology of a
wound, whether trauma, surgery, or another cause, proper care of
the wound is important to the outcome. Treatment of wounds or other
tissue with reduced pressure may be commonly referred to as
"negative-pressure therapy," but is also known by other names,
including "negative-pressure wound therapy," "reduced-pressure
therapy," "vacuum therapy," "vacuum-assisted closure," and "topical
negative-pressure," for example. Negative-pressure therapy may
provide a number of benefits, including migration of epithelial and
subcutaneous tissues, improved blood flow, and micro-deformation of
tissue at a wound site. Together, these benefits can increase
development of granulation tissue and reduce healing times.
[0004] Additionally, the application of negative therapy may be
beneficial for the healing of sprains or strains at tissue sites
where there may be no open wound.
[0005] While the clinical benefits of negative-pressure therapy are
widely known, improvements to therapy systems, components, and
processes may benefit healthcare providers and patients.
BRIEF SUMMARY
[0006] New and useful systems, apparatuses, and methods for
treating tissue in a negative-pressure therapy environment are set
forth in the appended claims. Illustrative embodiments are also
provided to enable a person skilled in the art to make and use the
claimed subject matter.
[0007] In some embodiments, an apparatus for applying negative
pressure to a tissue site of a patient may comprise a tissue
interface, a cover, an aperture in the cover, and a sealing member.
The tissue interface may have an anatomical shape configured to
cover the tissue site. The cover may be configured to cover the
tissue interface. The aperture in the cover may be fluidly coupled
to the tissue interface. The sealing member may be configured to
seal the cover to the patient, wherein the cover and the sealing
member are configured to cooperate to form a sealed chamber
containing the tissue interface.
[0008] In some embodiments, the tissue interface may be configured
to circumferentially cover a portion of a leg, at least a portion
of an ankle, and a portion of a foot of the patient.
[0009] In some embodiments, the tissue interface may be configured
to cover the knee, a portion of the leg above the knee, and a
portion of the leg below the knee.
[0010] In some embodiments, the tissue interface is further
configured to cover at least a portion of the shoulder of the
patient proximate the tissue site.
[0011] In some embodiments, the apparatus may include a support
layer configured to be located between the tissue interface and the
cover. The support layer may include a plurality of apertures,
wherein when negative pressure is applied to the tissue interface,
at least a portion of the apertures may be visible through the
cover.
[0012] In some embodiments, the apparatus may include a
negative-pressure source coupled to the cover. The
negative-pressure source may include a chamber wall defining a pump
chamber and a base extending from the chamber wall. The pump
chamber may be fluidly coupled to the tissue interface through the
aperture. The base may be fluidly sealed to the cover around the
aperture. The chamber wall may be adapted to be compressed to
evacuate fluid from the pump chamber. The pump chamber may be
adapted to expand to decrease pressure in the tissue interface.
[0013] Some example embodiments may include an apparatus for
applying negative pressure to a tissue site proximate a foot of a
patient, wherein the apparatus may include a tissue interface, a
cap, a cover, and a sealing member. The tissue interface may have
an anatomical shape configured to cover the tissue site, a portion
of a leg, at least a portion of an ankle, and a portion of the
foot. The cap may be configured to cover toes of the foot. The
cover may have a first end that is open and may be configured to
cover the tissue interface and the cap. The sealing member may
include a first sealing member configured to extend around the
first end of the cover to seal the first end of the cover to the
leg. The cover and the first sealing member are configured to
cooperate to form a sealed chamber containing the tissue interface
and the cap.
[0014] Some example embodiments may include an apparatus for
applying negative pressure to a tissue site proximate a foot of a
patient, wherein the apparatus may include a tissue interface, a
cover, and a sealing member. The tissue interface may have an
anatomical shape configured to cover the tissue site, the knee of a
patient, a portion of the leg of the patient above the knee, and a
portion of the leg of the patient below the knee. The cover may
have a first end that is open and a second end that is open. The
cover may be configured to cover the tissue interface. The sealing
member may include a first sealing member and a second sealing
member. The first sealing member may be configured to extend around
the first end of the cover and the leg of the patient above the
tissue interface to seal the first end of the cover to the patient.
The second sealing member may be configured to extend around the
second end of the cover and the leg of the patient below the tissue
interface to seal the second end of the cover to the patient. The
cover, the first sealing member, and the second sealing member may
be configured to cooperate to form a sealed chamber containing the
tissue interface.
[0015] Some example embodiments may include an apparatus for
applying negative pressure to a tissue site proximate a foot of a
patient, wherein the apparatus may include a tissue interface, a
cover, and a sealing member. The tissue interface may have an
anatomical shape configured to cover the tissue site and at least a
portion of the shoulder of the patient proximate to the tissue
site. The cover may have a flange, and the cover may be configured
to cover the tissue interface. The sealing member may be configured
to extend around the flange to seal the cover to the patient,
wherein the cover and the sealing member are configured to
cooperate to form a sealed chamber containing the tissue
interface.
[0016] In some embodiments, the tissue interface may be configured
to cause the cover to collapse upon application of negative
pressure, stiffening the cover to stabilize the tissue site and
pulling the tissue site radially outward.
[0017] Objectives, advantages, and a preferred mode of making and
using the claimed subject matter may be understood best by
reference to the accompanying drawings in conjunction with the
following detailed description of illustrative embodiments.
BRIEF DESCRIPTION OF THE DRAWINGS
[0018] FIG. 1 is a functional block diagram of an example
embodiment of a therapy system that can provide negative-pressure
treatment and instillation treatment in accordance with this
specification;
[0019] FIG. 2 is a side view of an example of a dressing,
illustrating additional details that may be associated with some
embodiments;
[0020] FIG. 3 is a cutaway view of the dressing of FIG. 2;
[0021] FIG. 4 and FIG. 5 are isometric views of an example of a
tissue interface, illustrating additional details that may be
associated with some dressings;
[0022] FIG. 6 is a cutaway view of another example of a dressing,
illustrating additional details that may be associated with some
embodiments;
[0023] FIG. 7 is a section view of FIG. 3;
[0024] FIG. 8 is an isometric view of various internal components
of another example dressing, illustrating additional details that
may be associated with some embodiments;
[0025] FIG. 9 is an isometric view of another example of a cover
that may be associated with some example embodiments of a
dressing;
[0026] FIG. 10 is an exploded view of another example of a tissue
interface, illustrating additional details that may be associated
with some embodiments;
[0027] FIG. 11 is an exploded view of another example of a tissue
interface, illustrating additional details that may be associated
with some embodiments;
[0028] FIG. 12 is an isometric view of the tissue interface of FIG.
8;
[0029] FIG. 13 is detail section view of the dressing of FIG. 9,
illustrating additional details that may be associated with some
embodiments;
[0030] FIG. 14 is an isometric view of the dressing of FIG. 9 with
an example of a pump actuator, illustrating additional details that
may be associated with some embodiments;
[0031] FIG. 15 is an exploded view of an example of a tissue
interface, illustrating additional details that may be associated
with some embodiments;
[0032] FIG. 16 is a rear isometric view of an example of a dressing
including the support layer of FIG. 15, illustrating additional
details that may be associated with some embodiments;
[0033] FIG. 17 is an isometric view of another example of a
dressing, illustrating additional details that may be associated
with some embodiments;
[0034] FIG. 18 is a rear isometric view of another example of a
dressing, illustrating additional details that may be associated
with some embodiments;
[0035] FIG. 19 is an isometric view of another example of a
dressing, illustrating additional details that may be associated
with some embodiments;
[0036] FIG. 20 is a detail section view of the dressing of FIG. 19,
illustrating additional details that may be associated with some
embodiments;
[0037] FIG. 21 is an isometric view of another example of a tissue
interface, illustrating additional details that may be associated
with some embodiments;
[0038] FIG. 22 is an isometric view of another example of a
dressing, illustrating additional details that may be associated
with some embodiments;
[0039] FIG. 23 is a section view of another example of a dressing,
illustrating additional details that may be associated with some
embodiments;
[0040] FIG. 24 is an isometric view of another example of a
dressing, illustrating additional details that may be associated
with some embodiments;
[0041] FIG. 25 is a front view of the tissue interface of the
dressing of FIG. 24;
[0042] FIG. 26 is an isometric view of the tissue interface of FIG.
25, illustrating the bottom and rear portions of the tissue
interface;
[0043] FIG. 27 is a side view of the dressing of FIG. 24;
[0044] FIG. 28 is an isometric view of another example of a
dressing, illustrating additional details that may be associated
with some embodiments;
[0045] FIG. 29 is an isometric view of another example of a
dressing, illustrating additional details that may be associated
with some embodiments;
[0046] FIG. 30 is an isometric view of the dressing of FIG. 29;
[0047] FIG. 31 is a cutaway isometric view of another example of a
dressing, illustrating additional details that may be associated
with some embodiments;
[0048] FIG. 32 is a front view of the tissue interface of the
dressing of FIG. 31;
[0049] FIG. 33 is a rear view of the tissue interface of FIG.
32;
[0050] FIG. 34 is a section view of the tissue interface of FIG.
33;
[0051] FIG. 35 is a front view of the dressing of FIG. 31;
[0052] FIG. 36 is a front view of another example of a tissue
interface, illustrating additional details that may be associated
with some embodiments;
[0053] FIG. 37 is a rear isometric view of the tissue interface of
FIG. 36;
[0054] FIG. 38 is a rear view of another example of a dressing,
illustrating additional details that may be associated with some
embodiments;
[0055] FIG. 39 is a rear isometric view of the dressing of FIG.
38;
[0056] FIG. 40 is a front isometric view of another example of a
dressing, illustrating additional details that may be associated
with some embodiments;
[0057] FIG. 41 is a front view of another example of a dressing,
illustrating additional details that may be associated with some
embodiments;
[0058] FIG. 42 is a front view of another example of a dressing,
illustrating additional details that may be associated with some
embodiments;
[0059] FIG. 43 is an isometric view of another example of a
dressing, illustrating additional details that may be associated
with some embodiments;
[0060] FIG. 44 is an isometric view of the dressing of FIG. 43;
[0061] FIG. 45 is an exploded view of the dressing of FIG. 43;
[0062] FIG. 46 is an exploded view of the tissue interface and the
cover of the dressing of FIG. 43;
[0063] FIG. 47 is an isometric view of an example of a first
sealing member, illustrating additional details that may be
associated with some embodiments;
[0064] FIG. 48 is an isometric view of the first sealing member of
FIG. 47;
[0065] FIG. 49 is an isometric view of an example of a dressing and
a pump actuator, illustrating additional details that may be
associated with some embodiments;
[0066] FIG. 50 is an isometric view of the dressing and the pump
actuator of FIG. 49;
[0067] FIG. 51 is an isometric view of other examples of a dressing
and a pump actuator, illustrating additional details that may be
associated with some embodiments;
[0068] FIG. 52 is an isometric view of the dressing and the pump
actuator of FIG. 51; and
[0069] FIG. 53 is an isometric view of the dressing of FIG. 49.
DESCRIPTION OF EXAMPLE EMBODIMENTS
[0070] The following description of example embodiments provides
information that enables a person skilled in the art to make and
use the subject matter set forth in the appended claims, but it may
omit certain details already well-known in the art. The following
detailed description is, therefore, to be taken as illustrative and
not limiting.
[0071] The example embodiments may also be described herein with
reference to spatial relationships between various elements or to
the spatial orientation of various elements depicted in the
attached drawings. In general, such relationships or orientation
assume a frame of reference consistent with or relative to a
patient in a position to receive treatment. However, as should be
recognized by those skilled in the art, this frame of reference is
merely a descriptive expedient rather than a strict
prescription.
[0072] FIG. 1 is a simplified functional block diagram of an
example embodiment of a therapy system 100 that can provide
negative-pressure therapy with instillation of topical treatment
solutions to a tissue site in accordance with this
specification.
[0073] The term "tissue site" in this context broadly refers to a
wound, defect, or other treatment target located on or within
tissue, including, but not limited to, bone tissue, adipose tissue,
muscle tissue, neural tissue, dermal tissue, vascular tissue,
connective tissue, cartilage, tendons, or ligaments. A wound may
include chronic, acute, traumatic, subacute, and dehisced wounds,
partial-thickness burns, ulcers (such as diabetic, pressure, or
venous insufficiency ulcers), flaps, and grafts, for example. The
term "tissue site" may also refer to areas of any tissue that are
not necessarily wounded or defective, but are instead areas in
which it may be desirable to add or promote the growth of
additional tissue. For example, negative pressure may be applied to
a tissue site to grow additional tissue that may be harvested and
transplanted.
[0074] The therapy system 100 may include a source or supply of
negative pressure, such as a negative-pressure source 105, and one
or more distribution components. A distribution component is
preferably detachable and may be disposable, reusable, or
recyclable. A dressing, such as a dressing 110, and a fluid
container, such as a container 115, are examples of distribution
components that may be associated with some examples of the therapy
system 100. As illustrated in the example of FIG. 1, the dressing
110 may comprise or consist essentially of a tissue interface 120,
a cover 125, or both in some embodiments.
[0075] A fluid conductor is another illustrative example of a
distribution component. A "fluid conductor," in this context,
broadly includes a tube, pipe, hose, conduit, or other structure
with one or more lumina or open pathways adapted to convey a fluid
between two ends. Typically, a tube is an elongated, cylindrical
structure with some flexibility, but the geometry and rigidity may
vary. Moreover, some fluid conductors may be molded into or
otherwise integrally combined with other components. Distribution
components may also include or comprise interfaces or fluid ports
to facilitate coupling and de-coupling other components. In some
embodiments, for example, a dressing interface may facilitate
coupling a fluid conductor to the dressing 110. For example, such a
dressing interface may be a SENSAT.R.A.C..TM. Pad available from
Kinetic Concepts, Inc. of San Antonio, Tex.
[0076] The therapy system 100 may also include a regulator or
controller, such as a controller 130. Additionally, the therapy
system 100 may include sensors to measure operating parameters and
provide feedback signals to the controller 130 indicative of the
operating parameters. As illustrated in FIG. 1, for example, the
therapy system 100 may include a first sensor 135 and a second
sensor 140 coupled to the controller 130.
[0077] Some components of the therapy system 100 may be housed
within or used in conjunction with other components, such as
sensors, processing units, alarm indicators, memory, databases,
software, display devices, or user interfaces that further
facilitate therapy. For example, in some embodiments, the
negative-pressure source 105 may be combined with the controller
130 and other components into a therapy unit.
[0078] In general, components of the therapy system 100 may be
coupled directly or indirectly. For example, the negative-pressure
source 105 may be directly coupled to the container 115 and may be
indirectly coupled to the dressing 110 through the container 115.
Coupling may include fluid, mechanical, thermal, electrical, or
chemical coupling (such as a chemical bond), or some combination of
coupling in some contexts. For example, the negative-pressure
source 105 may be electrically coupled to the controller 130 and
may be fluidly coupled to one or more distribution components to
provide a fluid path to a tissue site. In some embodiments,
components may also be coupled by virtue of physical proximity,
being integral to a single structure, or being formed from the same
piece of material.
[0079] A negative-pressure supply, such as the negative-pressure
source 105, may be a reservoir of air at a negative pressure or may
be a manual or electrically-powered device, such as a vacuum pump,
a suction pump, a wall suction port available at many healthcare
facilities, or a micro-pump, for example. "Negative pressure"
generally refers to a pressure less than a local ambient pressure,
such as the ambient pressure in a local environment external to a
sealed therapeutic environment. In many cases, the local ambient
pressure may also be the atmospheric pressure at which a tissue
site is located. Alternatively, the pressure may be less than a
hydrostatic pressure associated with tissue at the tissue site.
Unless otherwise indicated, values of pressure stated herein are
gauge pressures. References to increases in negative pressure
typically refer to a decrease in absolute pressure, while decreases
in negative pressure typically refer to an increase in absolute
pressure. While the amount and nature of negative pressure provided
by the negative-pressure source 105 may vary according to
therapeutic requirements, the pressure is generally a low vacuum,
also commonly referred to as a rough vacuum, between -5 mm Hg (-667
Pa) and -500 mm Hg (-66.7 kPa). Common therapeutic ranges are
between -50 mm Hg (-6.7 kPa) and -300 mm Hg (-39.9 kPa).
[0080] The container 115 is representative of a container,
canister, pouch, or other storage component, which can be used to
manage exudates and other fluids withdrawn from a tissue site. In
many environments, a rigid container may be preferred or required
for collecting, storing, and disposing of fluids. In other
environments, fluids may be properly disposed of without rigid
container storage, and a re-usable container could reduce waste and
costs associated with negative-pressure therapy.
[0081] A controller, such as the controller 130, may be a
microprocessor or computer programmed to operate one or more
components of the therapy system 100, such as the negative-pressure
source 105. In some embodiments, for example, the controller 130
may be a microcontroller, which generally comprises an integrated
circuit containing a processor core and a memory programmed to
directly or indirectly control one or more operating parameters of
the therapy system 100. Operating parameters may include the power
applied to the negative-pressure source 105, the pressure generated
by the negative-pressure source 105, or the pressure distributed to
the tissue interface 120, for example. The controller 130 is also
preferably configured to receive one or more input signals, such as
a feedback signal, and programmed to modify one or more operating
parameters based on the input signals.
[0082] Sensors, such as the first sensor 135 and the second sensor
140, are generally known in the art as any apparatus operable to
detect or measure a physical phenomenon or property, and generally
provide a signal indicative of the phenomenon or property that is
detected or measured. For example, the first sensor 135 and the
second sensor 140 may be configured to measure one or more
operating parameters of the therapy system 100. In some
embodiments, the first sensor 135 may be a transducer configured to
measure pressure in a pneumatic pathway and convert the measurement
to a signal indicative of the pressure measured. In some
embodiments, for example, the first sensor 135 may be a
piezo-resistive strain gauge. The second sensor 140 may optionally
measure operating parameters of the negative-pressure source 105,
such as a voltage or current, in some embodiments. Preferably, the
signals from the first sensor 135 and the second sensor 140 are
suitable as an input signal to the controller 130, but some signal
conditioning may be appropriate in some embodiments. For example,
the signal may need to be filtered or amplified before it can be
processed by the controller 130. Typically, the signal is an
electrical signal, but may be represented in other forms, such as
an optical signal.
[0083] The tissue interface 120 can be generally adapted to
partially or fully contact a tissue site. The tissue interface 120
may take many forms, and may have many sizes, shapes, or
thicknesses, depending on a variety of factors, such as the type of
treatment being implemented or the nature and size of a tissue
site. For example, the size and shape of the tissue interface 120
may be adapted to the contours of deep and irregular shaped tissue
sites. Any or all of the surfaces of the tissue interface 120 may
have an uneven, coarse, or jagged profile.
[0084] In some embodiments, the tissue interface 120 may comprise
or consist essentially of a manifold. A manifold in this context
may comprise or consist essentially of a means for collecting or
distributing fluid across the tissue interface 120 under pressure.
For example, a manifold may be adapted to receive negative pressure
from a source and distribute negative pressure through multiple
apertures across the tissue interface 120, which may have the
effect of collecting fluid from across a tissue site and drawing
the fluid toward the source.
[0085] In some illustrative embodiments, a manifold may comprise a
plurality of pathways, which can be interconnected to improve
distribution or collection of fluids. In some illustrative
embodiments, a manifold may comprise or consist essentially of a
porous material having interconnected fluid pathways. Examples of
suitable porous material that can be adapted to form interconnected
fluid pathways (e.g., channels) may include cellular foam,
including open-cell foam such as reticulated foam; porous tissue
collections; and other porous material such as gauze or felted mat
that generally include pores, edges, and/or walls. Liquids, gels,
and other foams may also include or be cured to include apertures
and fluid pathways. In some embodiments, a manifold may
additionally or alternatively comprise projections that form
interconnected fluid pathways. For example, a manifold may be
molded to provide surface projections that define interconnected
fluid pathways.
[0086] In some embodiments, the tissue interface 120 may comprise
or consist essentially of reticulated foam having pore sizes and
free volume that may vary according to needs of a prescribed
therapy. For example, reticulated foam having a free volume of at
least 90% may be suitable for many therapy applications, and foam
having an average pore size in a range of 400-600 microns (40-50
pores per inch) may be particularly suitable for some types of
therapy. The tensile strength of the tissue interface 120 may also
vary according to needs of a prescribed therapy. For example, the
tensile strength of foam may be increased for instillation of
topical treatment solutions. The 25% compression load deflection of
the tissue interface 120 may be at least 0.35 pounds per square
inch, and the 65% compression load deflection may be at least 0.43
pounds per square inch. In some embodiments, the tensile strength
of the tissue interface 120 may be at least 10 pounds per square
inch. The tissue interface 120 may have a tear strength of at least
2.5 pounds per inch. In some embodiments, the tissue interface 120
may be foam comprised of polyols such as polyester or polyether,
isocyanate such as toluene diisocyanate, and polymerization
modifiers such as amines and tin compounds. In some examples, the
tissue interface 120 may be reticulated polyurethane foam such as
found in GRANUFOAM.TM. dressing or V.A.C. VERAFLO.TM. dressing,
both available from Kinetic Concepts, Inc. of San Antonio, Tex.
[0087] The thickness of the tissue interface 120 may also vary
according to needs of a prescribed therapy. For example, the
thickness of the tissue interface may be decreased to reduce
tension on peripheral tissue. The thickness of the tissue interface
120 can also affect the conformability of the tissue interface 120.
In some embodiments, a thickness in a range of about 5 millimeters
to about 30 millimeters may be suitable.
[0088] The tissue interface 120 may be either hydrophobic or
hydrophilic. In an example in which the tissue interface 120 may be
hydrophilic, the tissue interface 120 may also wick fluid away from
a tissue site, while continuing to distribute negative pressure to
the tissue site. The wicking properties of the tissue interface 120
may draw fluid away from a tissue site by capillary flow or other
wicking mechanisms. An example of a hydrophilic material that may
be suitable is a polyvinyl alcohol, open-cell foam such as V.A.C.
WHITEFOAM.TM. dressing available from Kinetic Concepts, Inc. of San
Antonio, Tex. Other hydrophilic foams may include those made from
polyether. Other foams that may exhibit hydrophilic characteristics
include hydrophobic foams that have been treated or coated to
provide hydrophilicity.
[0089] In some embodiments, the tissue interface 120 may be
constructed from bioresorbable materials. Suitable bioresorbable
materials may include, without limitation, a polymeric blend of
polylactic acid (PLA) and polyglycolic acid (PGA). The polymeric
blend may also include, without limitation, polycarbonates,
polyfumarates, and capralactones. The tissue interface 120 may
further serve as a scaffold for new cell-growth, or a scaffold
material may be used in conjunction with the tissue interface 120
to promote cell-growth. A scaffold is generally a substance or
structure used to enhance or promote the growth of cells or
formation of tissue, such as a three-dimensional porous structure
that provides a template for cell growth. Illustrative examples of
scaffold materials include calcium phosphate, collagen, PLA/PGA,
coral hydroxy apatites, carbonates, or processed allograft
materials.
[0090] In some embodiments, the cover 125 may provide a bacterial
barrier and protection from physical trauma. The cover 125 may also
be constructed from a material that can reduce evaporative losses
and provide a fluid seal between two components or two
environments, such as between a therapeutic environment and a local
external environment. The cover 125 may comprise or consist of, for
example, an elastomeric film or membrane that can provide a seal
adequate to maintain a negative pressure at a tissue site for a
given negative-pressure source. The cover 125 may have a high
moisture-vapor transmission rate (MVTR) in some applications. For
example, the MVTR may be at least 250 grams per square meter per
twenty-four hours (g/m.sup.2/24 hours) in some embodiments,
measured using an upright cup technique according to ASTM E96/E96M
Upright Cup Method at 38.degree. C. and 10% relative humidity (RH).
In some embodiments, an MVTR up to 5,000 g/m.sup.2/24 hours may
provide effective breathability and mechanical properties.
[0091] In some example embodiments, the cover 125 may be a polymer
drape, such as a polyurethane film, that is permeable to water
vapor but impermeable to liquid. Such drapes typically have a
thickness in the range of about 25 to about 50 microns. In some
embodiments, the cover 125 may have a thickness greater than 50
microns. In some embodiments, the cover may have a thickness in the
range of about 50 microns to about 3.175 millimeters. For permeable
materials, the permeability generally should be low enough that a
desired negative pressure may be maintained. The cover 125 may
comprise, for example, one or more of the following materials:
polyurethane (PU), such as hydrophilic polyurethane; cellulosics;
hydrophilic polyamides; polyvinyl alcohol; polyvinyl pyrrolidone;
hydrophilic acrylics; silicones, such as hydrophilic silicone
elastomers; natural rubbers; polyisoprene; styrene butadiene
rubber; chloroprene rubber; polybutadiene; nitrile rubber; butyl
rubber; ethylene propylene rubber; ethylene propylene diene
monomer; chlorosulfonated polyethylene; polysulfide rubber;
ethylene vinyl acetate (EVA); co-polyester; polyether block
polymide copolymers; and nylon. Such materials are commercially
available as, for example, Tegaderm.RTM. drape, commercially
available from 3M Company, Minneapolis, Minn.; polyurethane (PU)
drape, commercially available from Avery Dennison Corporation,
Pasadena, Calif.; polyether block polyamide copolymer (PEBAX), for
example, from Arkema S.A., Colombes, France; and Inspire 2301 and
Inpsire 2327 polyurethane films, commercially available from
Expopack Advanced Coatings, Wrexham, United Kingdom. In some
embodiments, the cover 125 may comprise INSPIRE 2301 having an MVTR
(upright cup technique) of 2600 g/m.sup.2/24 hours and a thickness
of about 30 microns. In some embodiments, the cover 125 may
comprise a non-porous film. In some embodiments, the cover 125 may
comprise a closed-cell foam. In some embodiments, the cover 125 may
comprise a nylon fabric.
[0092] An attachment device may be used to attach the cover 125 to
an attachment surface, such as undamaged epidermis, a gasket, or
another cover. The attachment device may take many forms. For
example, an attachment device may be a medically-acceptable,
pressure-sensitive adhesive configured to bond the cover 125 to
epidermis around a tissue site. In some embodiments, for example,
some or all of the cover 125 may be coated with an adhesive, such
as an acrylic adhesive, which may have a coating weight of about
25-65 grams per square meter (g.s.m.). Thicker adhesives, or
combinations of adhesives, may be applied in some embodiments to
improve the seal and reduce leaks. Other example embodiments of an
attachment device may include a double-sided tape, paste,
hydrocolloid, hydrogel, silicone gel, or organogel.
[0093] In operation, the tissue interface 120 may be placed within,
over, on, or otherwise proximate to a tissue site. If the tissue
site is a wound, for example, the tissue interface 120 may
partially or completely fill the wound, or it may be placed over
the wound. The cover 125 may be placed over the tissue interface
120 and sealed to an attachment surface near a tissue site. For
example, the cover 125 may be sealed to undamaged epidermis
peripheral to a tissue site. Thus, the dressing 110 can provide a
sealed therapeutic environment proximate to a tissue site,
substantially isolated from the external environment, and the
negative-pressure source 105 can reduce pressure in the sealed
therapeutic environment.
[0094] The fluid mechanics of using a negative-pressure source to
reduce pressure in another component or location, such as within a
sealed therapeutic environment, can be mathematically complex.
However, the basic principles of fluid mechanics applicable to
negative-pressure therapy are generally well-known to those skilled
in the art, and the process of reducing pressure may be described
illustratively herein as "delivering," "distributing," or
"generating" negative pressure, for example.
[0095] In general, exudate and other fluid flow toward lower
pressure along a fluid path. Thus, the term "downstream" typically
implies something in a fluid path relatively closer to a source of
negative pressure or further away from a source of positive
pressure. Conversely, the term "upstream" implies something
relatively further away from a source of negative pressure or
closer to a source of positive pressure. Similarly, it may be
convenient to describe certain features in terms of fluid "inlet"
or "outlet" in such a frame of reference. This orientation is
generally presumed for purposes of describing various features and
components herein. However, the fluid path may also be reversed in
some applications, such as by substituting a positive-pressure
source for a negative-pressure source, and this descriptive
convention should not be construed as a limiting convention.
[0096] With tissue sites having open wounds, negative pressure
applied across the tissue site through the tissue interface 120 in
the sealed therapeutic environment can induce macro-strain and
micro-strain in the tissue site. Negative pressure can also remove
exudate and other fluid from a tissue site, which can be collected
in container 115.
[0097] In some embodiments, the controller 130 may receive and
process data from one or more sensors, such as the first sensor
135. The controller 130 may also control the operation of one or
more components of the therapy system 100 to manage the pressure
delivered to the tissue interface 120. In some embodiments, the
controller 130 may include an input for receiving a desired target
pressure and may be programmed for processing data relating to the
setting and inputting of the target pressure to be applied to the
tissue interface 120. In some example embodiments, the target
pressure may be a fixed pressure value set by an operator as the
target negative pressure desired for therapy at a tissue site and
then provided as input to the controller 130. The target pressure
may vary from tissue site to tissue site based on the type of
tissue forming a tissue site, the type of injury or wound (if any),
the medical condition of the patient, and the preference of the
attending physician. After selecting a desired target pressure, the
controller 130 can operate the negative-pressure source 105 in one
or more control modes based on the target pressure and may receive
feedback from one or more sensors to maintain the target pressure
at the tissue interface 120.
[0098] In some embodiments, the controller 130 may have a
continuous pressure mode, in which the negative-pressure source 105
is operated to provide a constant target negative pressure for the
duration of treatment or until manually deactivated. Additionally
or alternatively, the controller may have an intermittent pressure
mode. For example, the controller 130 can operate the
negative-pressure source 105 to cycle between a target pressure and
atmospheric pressure. For example, the target pressure may be set
at a value of -135 mmHg for a specified period of time (e.g., 5
min), followed by a specified period of time (e.g., 2 min) of
deactivation. The cycle can be repeated by activating the
negative-pressure source 105 which can form a square wave pattern
between the target pressure and atmospheric pressure.
[0099] In some example embodiments, the increase in
negative-pressure from ambient pressure to the target pressure may
not be instantaneous. For example, the negative-pressure source 105
and the dressing 110 may have an initial rise time. The initial
rise time may vary depending on the type of dressing and therapy
equipment being used. For example, the initial rise time for one
therapy system may be in a range of about 20-30 mmHg/second and in
a range of about 5-10 mmHg/second for another therapy system. If
the therapy system 100 is operating in an intermittent mode, the
repeating rise time may be a value substantially equal to the
initial rise time.
[0100] In some example dynamic pressure control modes, the target
pressure can vary with time. For example, the target pressure may
vary in the form of a triangular waveform, varying between a
negative pressure of 50 and 135 mmHg with a rise time set at a rate
of +25 mmHg/min. and a descent time set at -25 mmHg/min. In some
embodiments of the therapy system 100, the triangular waveform may
vary between negative pressure of 25 and 135 mmHg with a rise time
set at a rate of +30 mmHg/min and a descent time set at -30
mmHg/min.
[0101] In some embodiments, the controller 130 may control or
determine a variable target pressure in a dynamic pressure mode,
and the variable target pressure may vary between a maximum and
minimum pressure value that may be set as an input prescribed by an
operator as the range of desired negative pressure. The variable
target pressure may also be processed and controlled by the
controller 130, which can vary the target pressure according to a
predetermined waveform, such as a triangular waveform, a sine
waveform, or a saw-tooth waveform. In some embodiments, the
waveform may be set by an operator as the predetermined or
time-varying negative pressure desired for therapy.
[0102] In addition to providing negative-pressure therapy to a
tissue site having an open wound, the therapy system 100 described
herein may be used to treat tissue sites that have intact skin or
epidermis but include sprains and strains to subcutaneous tissue
such as, for example, a ligament or a muscle.
[0103] FIG. 2 is a side view of an example of the dressing 110,
illustrating additional details that may be associated with some
embodiments. In the example embodiment of FIG. 2, the dressing 110
is configured for delivering a negative pressure to a tissue site
200. As illustrated in the example of FIG. 2, the tissue site 200
may be on or proximate a foot 205 of a patient. The tissue
interface 120 may be configured to be circumferentially disposed
around the tissue site 200. Also included with the dressing 110 of
FIG. 2 is a boot 210, which may comprise a sole 215, a toe box 220,
and one or more optional stabilizing members 225. The boot 210 may
be configured to support one or more of the foot 205, an ankle 230,
and a portion of a leg 235. The cover 125 may be sealed to the leg
235 superior to the ankle 230 by a first sealing member 240 and to
a perimeter 250 of the sole 215 by a second sealing member 245. The
dressing 110 may further include a dressing interface 255, which
can fluidly couple the tissue interface 120 to the
negative-pressure source 105 via a fluid conductor 260 to deliver
negative pressure to the tissue site 200.
[0104] FIG. 3 is a cutaway view of the dressing 110 of FIG. 2. As
shown, in some embodiments, the tissue interface 120 comprises a
primary manifold 300 that conforms to the shape of a portion of the
leg 235, the ankle 230, and the foot 205. The tissue interface 120
may have two open ends and may not cover the toes 302 of the
patient. In some embodiments, the tissue interface 120 may be
formed in the shape of an open-toed sock or a sleeve, which may be
pulled over the tissue site 200.
[0105] In some embodiments, the tissue interface 120 may be molded
as a single component in a generally tubular shape having a first
end 305 and a second end 310 that are open, and the tissue
interface 120 may be configured to be pulled over the foot 205. The
toes 302 may be inserted into the tissue interface 120 through the
first end 305. The tissue interface 120 may be pulled up the foot
205 such that the first end 305 extends over and past the ankle 230
and up at least a portion of the leg 235. The toes 302 of the foot
205 can extend out and beyond the second end 310 of the tissue
interface 120. In some embodiments, the tissue interface 120 may be
boot shaped. For example, the tissue interface 120 may have a sole
portion 315, a vamp portion 320 coupled to the sole portion 315, a
quarter portion 325 coupled to the sole portion 315 and the vamp
portion 320, and a calf portion 330 coupled to and extending away
from the quarter portion 325. In some embodiments, the tissue
interface 120 may comprise a sheet or tape of open-cell foam, which
can be configured to be wrapped around and circumferentially cover
a portion of the leg 235, the ankle 230, and the foot 205.
[0106] The tissue interface 120 may take many forms and may come in
many sizes, shapes, or thicknesses depending on a variety of
factors, such as the type of treatment being provided or the nature
and size of the epidermis 335 at the tissue site 200. For example,
the size and shape of the tissue interface 120 may be adapted to
the contours of the extremities located at a joint, such as the
ankle 230. The second open end 310 of the tissue interface 120 may
abut or contact the open end of the toe box 220, leaving no gap
between the tissue interface 120 and the toe box 220, which may
reduce or eliminate the possibility of the epidermis 335 from being
pulled up and pinched between the tissue interface 120 and the toe
box 220. In some embodiments, there may be a gap between the tissue
interface 120 and the toe box 220 such that the second open end 310
of the tissue interface 120 does not abut or contact the toe box
220.
[0107] Additionally, in some embodiments, the tissue interface 120
may comprise a comfort layer 340, which may be positioned between
the primary manifold 300 and the tissue site 200. The comfort layer
340 may be employed to provide additional comfort for the patient
rather than disposing the primary manifold 300 in direct contact
with the epidermis 335. The comfort layer 340 may be any material
that helps prevent skin irritation without significantly impeding
airflow between the tissue interface 120 and the epidermis 335. The
comfort layer 340 may also be any material that wicks liquids such
as sweat away from the epidermis 335 to prevent maceration. In some
examples, the comfort layer 340 may be a woven material or a
polyester knit textile substrate. In some embodiments, the comfort
layer 340 may be a stretchable knit sock. A textile known as
InterDry.TM. available from Milliken Chemical located in
Spartanburg, S.C., may be a suitable material for some embodiments
of the comfort layer 340. The comfort layer 340 may also include
antimicrobial substances or lubricants. In some embodiments,
instead of a separate layer, the comfort layer 340 may be coupled,
for example by a heat bond or any other technique, to the primary
manifold 300, or may be an integral component of the primary
manifold 300.
[0108] The boot 210 in the example of FIG. 3 is configured to
support the tissue interface 120. Following application of the
tissue interface 120 on the leg 235, the ankle 230, and the foot
205 of the patient, the foot 205 may be placed into the boot 210.
The toes 302 of the patient may be received in the toe box 220 of
the boot 210 and the sole of the patient may be supported by the
sole 215 of the boot 210. The boot 210 may provide support and/or
immobilize the tissue site 200 if appropriate or necessary. The toe
box 220 may be sufficiently rigid to prevent collapse and support
the cover 125 if subjected to negative pressure from the
negative-pressure source 105. The toe box 220 may be configured to
prevent the toes 302 of the patient from being compressed by the
cover 125 if negative pressure is supplied to the tissue interface
120. In some embodiments, the toe box 220 may be formed from a
closed-cell foam. The use of closed-cell foam for the toe box 220
may also allow for the transition from the toe box 220 to the
tissue interface 120 to be minimized, which may reduce or eliminate
the chance for blister formation. Additionally, in some
embodiments, the toe box 220 may have a thickness that is equal or
substantially equal to a thickness of the tissue interface 120. In
some embodiments, the toe box 220 may comprise a rigid plastic or
composite material. As shown in the example FIG. 3, the toe box 220
may be integrally formed with the sole 215. In some embodiments,
the toe box 220 may be separately manufactured and permanently or
releasably coupled to the sole 215. In some embodiments, the toe
box 220 may be clear or transparent to permit a patient or a
physician to view the toes 302 of the patient through the toe box
220 to check for blood flow or circulation through the toes 302. In
some embodiments, the toe box 220 may be colored (e.g., skin
colored).
[0109] Additionally, in some embodiments, the boot 210 may further
include one or more stabilizing members 225, which can extend away
from the sole 215 along and proximate the calf portion 330 of the
tissue interface 120. In some examples, a first stabilizing member
225 may extend from a medial side of the sole 215 and a second
stabilizing member (not shown) may extend from a lateral side of
the sole 215. The first stabilizing member 225 and the second
stabilizing member may be generally aligned with the ankle 230 and
the fibula and/or tibia of the patient. The first stabilizing
member 225 and the second stabilizing member may stabilize the
tissue interface 120 and/or the ankle 230 of the patient. The sole
215 and the first stabilizing member 225 and the second stabilizing
member, if included, may be sufficiently rigid to protect the
tissue interface 120 from being compressed by contact from the
external environment that collapses the tissue interface 120,
preventing the tissue interface 120 from distributing negative
pressure to the tissue site 200.
[0110] As illustrated in the example of FIG. 3, the cover 125 may
have a tubular or sleeve shape and may have a first end 345 and a
second end 350 that are open. The first end 345 of the cover 125
may be sealed to the leg 235 of the patient superior to the tissue
interface 120 by the first sealing member 240, which can extend
around the leg 235. The second end 350 may be sealed to the sole
215 of the boot 210 by the second sealing member 245, which can
extend around the sole 215. In some examples, the second end 350
may have a larger diameter than the diameter of the first end 345.
The cover 125 of FIG. 3 is configured to fit over the tissue
interface 120 and the sole 215. The cover 125 and the sole 215 can
cooperate to form a chamber 355 containing the tissue interface 120
and to seal the tissue interface 120 within the chamber 355. The
cover 125 may comprise a sealing material that can provide a fluid
seal between two environments or components, such as, for example,
between a therapeutic environment adjacent the tissue site 200 and
a local external environment surrounding the cover 125. In some
embodiments, the cover 125 may be configured to be wrapped around
and circumferentially cover the tissue interface 120 and at least a
portion of the boot 210. The cover 125 may also extend
circumferentially around the tissue site 200, and in cooperation
with the sole 215, the first sealing member 240, and the second
sealing member 245, can form the chamber 355 enclosing the tissue
site 200 to provide a negative-pressure environment. A negative
pressure from the negative-pressure source 105 may be distributed
to the tissue site 200 by the tissue interface 120. The sealing
material forming the cover 125 may be, for example, an impermeable
or semi-permeable material that provides a seal adequate to
maintain a desired negative pressure within the chamber 355. In
some embodiments, the cover 125 may be molded as a single component
in a generally tubular shape formed from the sealing material that
is stretched over the foot 205 and at least a portion of the leg
235. The cover 125 may fit over the tissue interface 120 and the
sole 215 of the boot 210. The cover 125 may have a thickness in a
range of about 25 to about 50 microns. However, the cover 125 may
have a thickness greater than 50 microns. In some embodiments, the
cover 125 may have a thickness in the range of about 25 microns to
about 3.175 millimeters.
[0111] The first sealing member 240 and the second sealing member
245 are examples of attachment devices, which can be configured to
seal the cover 125 to the patient and the sole 215, respectively.
For example, the first sealing member 240 may be an elastic tape
wrapped around the first end 345 of the cover 125 against the
epidermis 335 to provide a fluid seal at the first end 345 of the
cover 125. In some embodiments, the first sealing member 240 may be
disposed between the cover 125 and the epidermis 335 for attaching
the cover 125 to an attachment surface, such as the epidermis 335,
a gasket, or another sealing member. The first sealing member 240
may also be an adhesive material configured to prevent the cover
125 from slipping down the leg 235. For example, the first sealing
member 240 may be a silicone tape or adhesive gasket. The first
sealing member 240 may take many forms that can provide both
sealing and adhesive qualities without irritating or macerating the
epidermis 335. The first sealing member 240 may be a
medically-acceptable, pressure-sensitive adhesive that extends
around the periphery of the first end 345 of the cover 125 to
provide an airtight seal between the epidermis 335 and the cover
125. Other exemplary embodiments of the first sealing member 240
may include a double-sided tape, paste, hydrocolloid, hydrogel,
silicone gel, organogel, or an acrylic adhesive. In some
embodiments, the first sealing member 240 may be non-adhesive. For
example, the first sealing member 240 may comprise a neoprene
sleeve that can be secured on the leg 235 and over the cover 125 to
provide a fluid seal. In some embodiments, the first sealing member
240 may comprise a silicone gasket or ring seal having a central
aperture through which the patient may insert their leg 235. For
example, such a ring seal may be a diaphragm from the SEAL-TIGHT
cast and bandage protector available from Brownmed of Boston,
Mass.
[0112] The second sealing member 245 may also be an elastic tape in
some embodiments. For example, the second sealing member 245 may be
an elastic tape that can be wrapped around the second end 350 of
the cover 125 against the sole 215 to provide a fluid seal at the
second end 350 of the cover 125. The second end 350 of the cover
125 may be placed at or over the perimeter 250 of the sole 215. The
second sealing member 245 may be wrapped around the perimeter 250
of the sole 215 and the second end 350 of the cover 125 to seal the
cover 125. In some embodiments, the second sealing member 245 may
be disposed between the cover 125 and the sole 215 for attaching
the cover 125 to an attachment surface such as, for example, a
gasket, another sealing member, or the sole 215. The second sealing
member 245 may also be an adhesive material that prevents the cover
125 from slipping up from the sole 215. The second sealing member
245 may take many forms that can provide both sealing and adhesive
qualities. In some embodiments, the second sealing member 245 may
be the same as the first sealing member 240. For example, the
second sealing member 245 may also be a medically-acceptable,
pressure-sensitive adhesive that extends around the periphery of
the second end 350 of the cover 125 to provide an airtight seal
between the sole 215 and the cover 125. Other exemplary embodiments
of the second sealing member 245 may include a double-sided tape,
paste, hydrocolloid, hydrogel, silicone gel, organogel, or an
acrylic adhesive. Although the second end 350 of the cover 125 is
shown in FIG. 3 as extending around the perimeter 250 of the sole
215, in some embodiments the second end 350 of the cover 125 may
extend partially around the perimeter 250 of the sole 215 and then
may extend over the toe box 220. The second sealing member 245 may
follow a similar path or shape to fluidly seal the cover 125 to the
boot 210. In some embodiments, for example, the second end 350 of
the cover 125 may be sealed to another portion of the boot 210.
[0113] A negative pressure may be supplied to the chamber 355 via a
fluid conductor 260 and a dressing interface 255. The fluid
conductor 260 may be a flexible tube, for example, that can be
fluidly coupled on one end to the dressing interface 255. The
dressing interface 255 may be an elbow connector, as shown in the
example of FIG. 3, which can be placed over an aperture 360 in the
cover 125 to provide a fluid path between the fluid conductor 260
and the tissue interface 120.
[0114] Because the dressing 110 may be positioned on the epidermis
335 for a prolonged period of time, the tissue interface 120 may
possess an antimicrobial property to mitigate the risk of fungal
infection and the spread of such infections caused by perspiration
and warm temperatures in the chamber 355. The antimicrobial
property of the tissue interface 120 may reduce the effect of VOCs
to reduce odors being generated by the dressing 110. The
antimicrobial property may be achieved by means of a silver coating
that covers the tissue interface 120 or by a silver additive to the
cover 125. Using a tissue interface 120 having an antimicrobial
property may be used in conjunction with a charcoal filter (not
shown) in connection with providing a negative pressure to the
dressing 110 via the fluid conductor 260 to further reduce odors
generated by the dressing 110.
[0115] FIG. 4 and FIG. 5 are isometric views of an example
embodiment of the tissue interface 120 that may be associated with
some dressings 110. As shown in the example of FIG. 4, the tissue
interface 120 may be formed of a sheet of material that may be
placed against the patient and may be wrapped around at least a
portion of the foot 205, the ankle 230, and the leg 235. The tissue
interface 120 may have an anatomical shape in some embodiments, or
may be shaped such that when wrapped around the patient it is
anatomically shaped or conforms to an anatomical shape. For
example, in FIG. 5 the tissue interface 120 has a shape configured
to conform to at least a portion of the foot 205, the ankle 230,
and the leg 235. Additionally shown in the example of FIG. 5, the
tissue interface 120 may form a seam 500 where the tissue interface
120 abuts against itself when wrapped around the patient. Although
a single seam 500 is illustrated in the example of FIG. 5, the
tissue interface 120 may form multiple seams when wrapped around
the patient. Additionally, although the seam 500 is illustrated as
extending generally in a line down the front of the leg 235 and the
foot 205, the one or more seams 500 may be non-linear and may be
located along other portions of the leg 235 and foot 205 of the
patient. As further illustrated in the example of FIG. 5, one or
more straps 505 may be coupled to the tissue interface 120 over the
seams 500 to close the seams 500 and to ensure that the seams 500
remain closed when the dressing 110 is in use. The straps 505 may
prevent the seams 500 from opening or spreading apart if a negative
pressure is applied to the tissue interface 120. In some
embodiments, the straps 505 may couple to the tissue interface 120
via an adhesive (e.g., a pressure-sensitive adhesive), a
hook-and-loop style fastener (e.g., VELCRO fastener), or any other
suitable coupling mechanism. In some embodiments, as shown in the
example of FIG. 5, the straps 505 may be short and may only extend
around a portion of the tissue interface 120. In some embodiments,
at least one of the straps 505 may extend circumferentially around
the tissue interface 120 and couple with itself. In some
embodiments, the straps 505 may comprise an elastic loop, which can
be stretched and slid up the tissue interface 120 and if released,
can hold the tissue interface 120 in place by the tension in the
strap 505. As shown in FIG. 5, the tissue interface 120 may not
cover the toes 302 of the patient. The tissue interface 120 shown
in FIG. 5 may be particularly beneficial for patients whose injury
to the tissue site is severe enough such that the patient is unable
to insert their foot 205 into and through a tubular shaped tissue
interface 120.
[0116] FIG. 6 is a cutaway view of another example of the dressing
110, illustrating additional details that may be associated with
some embodiments. In the example embodiment of FIG. 6, the
negative-pressure source 105 is contained within the boot 210. In
some embodiments, the negative-pressure source 105 may be a
compressible bladder system located in the sole 215 of the boot 210
that is operable by the patient. For example, the negative-pressure
source 105 may comprise two or more compressible bladders 605. Each
compressible bladder 605 may include a chamber wall 610 that
substantially encloses a chamber 615. The compressible bladders 605
are moveable between a compressed position and an expanded position
to generate negative pressure. A resilient member 620, such as an
open-cell foam, can be disposed within the chamber 615 to bias the
compressible bladder 605 toward the expanded position.
[0117] In operation the compressible bladders 605 of FIG. 6 are
positioned beneath the foot 205 of a patient. One of the
compressible bladders 605 may be positioned under a heel region of
the foot 205, and another of the compressible bladders 605 may be
preferably positioned under a forefoot region of the foot 205. As
the weight of the patient is exerted on a particular compressible
bladder 605, the compressible bladder 605 is compressed to the
compressed position and gas (e.g. air) that is within the chamber
615 is ejected through an outlet (not shown) and an outlet valve
(not shown). As the weight of the patient is lifted from the
compressible bladder 605 that has been compressed, the compressible
bladder 605 begins to move toward the expanded position. The
movement of the compressible bladder 605 toward the expanded
position may be aided by the biasing member 620. As the
compressible bladder 605 expands, a volume of the chamber 615
increases, which creates a negative pressure within the chamber
615. This negative pressure within the chamber 615 pulls fluid into
the chamber 615 through an inlet valve (not shown) and the inlet
625. The reduced pressure generated by the compressible bladder 605
during expansion may be transmitted to the tissue interface 120 by
the fluid conductors 630, which are fluidly coupled to the chamber
615 and the inlets 625 of each of the compressible bladders 605. As
shown in example FIG. 6, the fluid conductors 630 may be located
within the boot 210 and may have an inlet 635 located in the boot
210 within the chamber 615. If the inlets 635 of the fluid
conductors 630 are located within the chamber 615, the fluid
conductors 630 do not need to be mechanically coupled to the cover
125 in order to provide negative pressure to the tissue interface
120. The compressible bladder system may eliminate the need to
include the dressing interface 255 or the aperture 360 in the cover
125. Additionally, by including the compressible bladder system in
the boot 210, the need for an external negative-pressure source may
be eliminated.
[0118] A method of treating the tissue site 200 with negative
pressure may be carried out utilizing the dressing 110. Some
embodiments of the dressing 110 may be configured for treating a
foot. Other exemplary embodiments of the dressing 110 may be
suitable for the treatment of ligaments or muscles associated with
other joints such as, for example, a knee, ankle, wrist, or elbow
joint. The method may comprise disposing circumferentially the
tissue interface 120 around the tissue site. The method may further
include enclosing the tissue interface 120 with the cover 125. The
cover 125 may then be sealed around the leg 235 superior to the
tissue interface 120. A first sealing member 240 may be used to
seal the cover 125 around the leg 235. In some embodiments, for
example, where the first sealing member 240 comprises a silicone
ring or gasket, the first sealing member 240 may be applied around
the leg 235 of the patient above the tissue site 200 prior to
disposing the tissue interface 120 on the patient. The method may
then continue with inserting the tissue interface 120 into the sole
215 of the boot 210 and inserting the toes 302 of the patient into
the toe box 220 coupled to the sole 215. The cover 125 may then be
sealed to the sole 215. The second sealing member 245 may be used
to seal the cover 125 to the sole 215. The method may further
include fluidly coupling the tissue interface 120 to the
negative-pressure source 105. In some embodiments, for example, a
dressing interface 255 may fluidly couple the negative-pressure
source 105 to the tissue interface 120. Negative pressure may then
be applied to the tissue site 200 through the tissue interface 120
within the sealed space between the cover 125 and the tissue site
200. The application of negative pressure can cause the cover 125
to collapse and stiffen, which can stabilize the tissue site 200.
The epidermis 335 can also be pulled radially outward by the
negative pressure, which can promote perfusion at the tissue site
200.
[0119] Such modes of treatment may be particularly advantageous for
sprains and other damage to soft tissue. For example, some
embodiments of the dressing 110 may cover only intact skin over a
portion of the tissue site 200 having a sprain, without being
wrapped around a limb. For example, if a sprain is close to the
epidermal tissue, such embodiments may be applied more locally to
that portion of intact skin that is adjacent the sprain.
[0120] The tissue interface 120 may be disposed proximate the
epidermis 335 that extends over or around the tissue site 200 so
that the chamber 355 envelops the sprain injury at the tissue site
200. The cover 125 can cover the tissue interface 120 to seal or
enclose the tissue interface 120 and the epidermis 335 of the
tissue site 200 within the chamber 355. Consequently, the cover 125
can also extend over the epidermis 335 of the tissue site 200,
essentially forming the chamber 355 and enclosing the tissue site
200 to provide a negative-pressure environment wherein the negative
pressure is distributed to the intact skin by the tissue interface
120. The dressing 110 can provide a sealed therapeutic environment
proximate to the epidermis 335 surrounding a tissue site 200 and
substantially isolated from the external, ambient environment
outside the cover 125. In FIG. 2, FIG. 3, and FIG. 4, the dressing
110 is shown without applying a negative pressure to the tissue
interface 120. If negative pressure is applied to the chamber 355,
the cover 125 may collapse until most of the air is removed from
the chamber 355. The cover 125 can initially collapse against the
epidermis 335 surrounding the tissue site 200 and provides a
certain amount of stiffening that can function like a splint to
stabilize the tissue site 200 and the joint itself. The
negative-pressure source 105 can continue to evacuate most of the
air from the chamber 355 so that the cover 125 is fully collapsed
and the tissue interface 120 is compressed.
[0121] FIG. 7 is a section view of FIG. 3 along line 7-7. As
illustrated in the example of FIG. 7, after the cover 125 is fully
collapsed, the negative pressure begins to pull the intact skin
radially outwardly as shown by arrows 700. The flow channels within
the tissue interface 120 do not collapse under the negative
pressure. Instead, the flow channels of the tissue interface 120
remain open to apply the negative pressure to the epidermis 335.
The negative pressure being distributed to the epidermis 335 by the
tissue interface 120 can promote perfusion by pneumatically pulling
the epidermis 335 toward the cover 125 for a sustained period of
time rather than compressing the tissue site 200. An initial
collapsing of the cover 125 can provide a certain amount of
splinting at the tissue site 200 followed by a sustained
decompression cycle within the chamber 355 that can promote
perfusion. Increasing the thickness of the cover 125 can also
increase the rigidity of the cover 125, which can allow for
additional or increased lift to be applied to the epidermis 335
upon negative pressure being supplied to the tissue interface 120.
The epidermis 335 may be forced out radially to the inside of the
cover 125. In some embodiments, for example, the thickness of the
tissue interface 120 may be increased and thickness of the cover
125 may be decreased, which can cause similar radial movement of
the epidermis 335. Additionally or alternatively, as shown in the
example of FIG. 7, the dressing 110 may also promote healing of a
wound or incision 705 at the tissue site 200.
[0122] FIG. 8 is an isometric view of various internal components
of another example of the dressing 110, illustrating additional
details that may be associated with some embodiments. In some
embodiments, for example, the toe box 220 may abut the tissue
interface 120. In some embodiments, the toe box 220 may include toe
separators configured to separate the toes of the patient.
Additionally or alternatively, the toe box 220 may possess an
antimicrobial property to mitigate the risk of fungal infection and
the spread of such infections caused by perspiration and warm
temperatures in the toe box 220.
[0123] FIG. 9 is an isometric view of another example of the cover
125, illustrating additional details that may be associated with
some embodiments of the dressing 110. In some embodiments, the
cover 125 may be molded in one-piece from a variety of suitable
materials, including but not limited to, silicone, latex,
polyurethane, epoxy, neoprene, plastisol, or other synthetic or
natural polymer or rubbers. For example, in some embodiments, the
cover 125 may be produced via dip molding using a foot-shaped
mandrel. The cover 125 of FIG. 9 includes a first end 900 that is
open. Following molding of the cover 125, the tissue interface 120
and toe box 220 may be inserted into the cover 125, or the cover
125 may be pulled over and above the toe box 220 and the tissue
interface 120. The cover 125 may include at least one seam 905
configured to be sealed by a seam sealing member 910. In the
example of FIG. 9, the seam 905 is illustrated as extending
generally in a line down a lateral side of the leg 235. In some
embodiments, the seam 905 may be non-linear and may be located
along other portions of the leg 235 and/or the foot 205. The seam
905 may allow for easier application and removal of the dressing
110. The seam 905 may be opened to apply the cover 125 over the
tissue site 200, and once applied, the seam 905 may be closed and
sealed.
[0124] In some embodiments, the negative-pressure source 105 may
comprise or consist essentially of a pump coupled to the cover 125.
For example, the negative-pressure source 105 of FIG. 9 is a
bellows-type pump, which may be actuated to supply negative
pressure to the tissue interface 120.
[0125] FIG. 10 is an exploded view of another example of the tissue
interface 120, illustrating additional details that may be
associated with some embodiments. In some embodiments, the comfort
layer 340 may be coupled to or disposed within the primary manifold
300. For example, in some embodiments, the primary manifold 300 may
have a first end 1000 and a second end 1005 and the comfort layer
340 may have a first end 1010 and a second end 1015. The first end
1010 of the comfort layer 340 may be configured to be coupled to
the first end 1000 of the primary manifold 300 by a first
attachment device, such as for example, a first tape 1020. The
second end 1015 of the comfort layer 340 may be configured to be
coupled to the second end 1005 of the primary manifold 300 by a
second attachment device, such as for example, a second tape 1025.
The remainder of the comfort layer 340 may be able to independently
move with respect to the primary manifold 300, which may provide
enhanced comfort to the patient and may result in reduced pinching
or bunching of the comfort layer 340 when the tissue interface 120
is subjected to negative pressure. Although the first tape 1020 and
the second tape 1025 are shown as extending only partially around
the first end 1010 of the comfort layer 340 and the second end 1015
of the comfort layer 340, respectively, in some embodiments, one or
both of the first tape 1020 and the second tape 1025 may extend
completely around the first end 1010 of the comfort layer 340 and
the second end 1015 of the comfort layer 340, respectively.
[0126] FIG. 11 is an exploded view of another example of the tissue
interface 120, illustrating additional details that may be
associated with some embodiments. In some embodiments, the comfort
layer 340 may be coupled along its entire length to primary
manifold 300. For example, the tissue interface 120 may be
configured to be coupled to the primary manifold 300 by an
attachment device, such as for example, an adhesive 1100 applied to
a side of the comfort layer 340 configured to face the primary
manifold 300. In some embodiments, the adhesive 1100 may be applied
to only a portion of the side of the comfort layer 340. In some
embodiments, the adhesive 1100 may be applied to the entirety of
the side of the comfort layer 340. In some embodiments, the
adhesive 1100 may be applied in two or more discontinuous areas of
the side of the comfort layer 340. In some embodiments, the
adhesive 1100 may be applied to a side of the primary manifold 300
configured to face the comfort layer 340. In some embodiments, the
adhesive 1100 may be applied to only a portion of the side of the
primary manifold 300. In some embodiments, the adhesive 1100 may be
applied to the entirety of the side of the primary manifold 300. In
some embodiments, the adhesive 1100 may be applied in two or more
discontinuous areas of the side of the primary manifold 300.
Coupling the comfort layer 340 to the primary manifold 300 may
provide structure to the comfort layer 340.
[0127] FIG. 12 is an isometric view showing the tissue interface
120 of FIG. 8. As shown in FIG. 12, the tissue interface 120 is
applied to the tissue site 200, such as, for example, proximate the
foot 205 of a patient. The tissue interface 120 may have a first
portion 1200 and a second portion 1205. The first portion 1200 may
be configured to circumferentially cover at least a portion of the
dorsum and the plantar of the foot 205. The second portion 1205 may
be configured to circumferentially cover at least a portion of the
crus of the patient.
[0128] FIG. 13 is a detail section view of the dressing 110 of FIG.
9 along line 9-9, illustrating additional details of the dressing
110 that may be associated with some embodiments. The
negative-pressure source 105 may include a chamber assembly 1300,
an intake valve 1305, an exhaust valve 1310, and a liquid-air
separator 1315. The chamber assembly 1300 may include a chamber
wall 1320 and a base 1325 extending outward from the bottom of the
chamber wall 1320. The chamber wall 1320 may define a pump chamber
1330. The base 1325 may be releasably or permanently coupled to the
cover 125 to seal the pump chamber 1330 to the cover 125. The pump
chamber 1330 may be fluidly coupled to the tissue interface 120
through the intake valve 1305, the liquid-air separator 1315, and
an aperture 1335 in the cover 125. The chamber assembly 1300 may
further include an exhaust duct 1340, which can fluidly couple the
exhaust valve 1310 to the pump chamber 1330. The exhaust valve 1310
may only permit one-way fluid flow out of the pump chamber 1330. In
some embodiments, for example, the exhaust valve 1310 may be a
duckbill valve. The intake valve 1305 may be fluidly coupled with
the pump chamber 1330. In some embodiments, the intake valve 1305
may only permit one-way fluid flow into the pump chamber 1330. As
shown in FIG. 13, in some embodiments, the intake valve 1305 may be
a flat valve. In some embodiments, the intake valve 1305 may be a
duckbill valve. As further shown in the example of FIG. 13, in some
embodiments the liquid-air separator 1315 may be located between
the intake valve 1305 and the cover 125. The liquid-air separator
1315 serves to prevent the liquid from exiting the tissue interface
120 through the aperture 1335 in the cover 125. The liquid-air
separator 1315 may allow gas communication, but substantially
prevents liquid communication between the tissue interface 120 and
the pump chamber 1330.
[0129] The negative-pressure source 105 may be actuated by pushing
the chamber wall 1320 toward the base 1325, which causes the pump
chamber 1330 to be compressed and evacuates fluid out of the pump
chamber 1330 through the exhaust valve 1310. Then, when the chamber
wall 1320 is no longer being pushed, the chamber wall 1320 moves
away from the base 1325. The pump chamber 1330 increases in volume
and draws a vacuum, pulling fluid from inside the chamber 355 into
the pump chamber 1330 through the aperture 1335 in the cover 125,
the liquid-air separator 1315, and the intake valve 1305. The
pumping action continues for as long as the negative-pressure
source 105 is actuated. In some embodiments, the negative-pressure
source 105 may be manually actuated. In some embodiments, the
negative-pressure source 105 may be actuated by a powered pump
actuator.
[0130] FIG. 14 is an isometric view of the dressing 110 of FIG. 9
with a pump actuator 1400, illustrating additional details that may
be associated with some embodiments. As shown in FIG. 14, a pump
actuator 1400 may be coupled to the dressing 110. The pump actuator
1400 may include a mechanism to cyclically actuate the
negative-pressure source 105. For example, the pump actuator 1400
may include an electric motor that is configured to rotate a cam to
cyclically push on the chamber wall 1320 of the negative-pressure
source 105. In some embodiments, the pump actuator 1400 may be
battery powered.
[0131] FIG. 15 is an exploded view of an example of the tissue
interface 120, illustrating additional details that may be
associated with some embodiments. In the example embodiment of FIG.
15, the tissue interface 120 may further include a support layer
1500. In some embodiments, the support layer 1500 may include a
sole portion 1505 and an upper portion 1510 extending upward from
the sole portion 1505. As shown in FIG. 15, in some embodiments,
the upper portion 1510 may extend circumferentially around at least
a portion of the primary manifold 300. The support layer 1500 may
be configured to be located between the primary manifold 300 and
the cover 125.
[0132] FIG. 16 is a rear isometric view of an example of the
dressing 110 including the support layer 1500 of FIG. 15,
illustrating additional details that may be associated with some
embodiments. In the example embodiment of FIG. 16, the dressing 110
is shown under negative pressure. Upon the application of negative
pressure, the cover 125 can collapse and be pulled against the
support layer 1500. The outline of the support layer 1500 may then
be visible through the cover 125. The appearance of the outline of
the support layer 1500 through the cover 125 under the application
of negative pressure may be useful as an indicia that negative
pressure is being applied to the tissue interface 120. Due to the
size of the dressing 110, and depending on the operating
characteristics of the negative-pressure source 105, it may take
some time to substantially or completely evacuate the chamber 355
of fluid. Thus, if the outline of the support layer 1500 cannot be
identified through the cover 125 after a certain length of time
that negative-pressure has been applied, it may be an indication of
a leak in the dressing 110.
[0133] FIG. 17 is an isometric view of an example of the dressing
110, illustrating additional details that may be associated with
some embodiments. As illustrated in FIG. 17, the dressing 110 may
completely enclose the foot 205, the ankle 230, and a portion of
the leg 235 of a patient proximate the tissue site 200. The first
end 900 of the cover 125 may be sealed to the leg 235 superior to
the ankle 230 by a first sealing member 240.
[0134] FIG. 18 is a rear isometric view of an example of the
dressing 110, illustrating additional details that may be
associated with some embodiments. In the example embodiment of FIG.
18, the seam 905 of the dressing 110 may extend along the rear of
the cover 125 (i.e., the posterior side of the leg 235).
Additionally, the cover 125 may be formed from a first cover
portion 1800 and a second cover portion 1805. The first cover
portion 1800 and the second cover portion 1805 may be coupled to
one another at cover seam 1810.
[0135] FIG. 19 is an isometric view of an example of the dressing
110, illustrating additional details that may be associated with
some embodiments. As shown in FIG. 19, the dressing 110 includes
the seam 905 extending generally in a zig-zag line down the
anterior side of the leg 235. In some embodiments, the dressing 110
may further include a negative-pressure source 105, wherein the
negative-pressure source 105 is a diaphragm-style pump.
[0136] FIG. 20 is a detail section view of the dressing 110 of FIG.
19 along line 20-20, illustrating additional details that may be
associated with some embodiments. The negative-pressure source 105
may include the chamber assembly 1300, the intake valve 1305, and
the liquid-air separator 1315. The chamber assembly 1300 may
comprise the chamber wall 1320, a boss 2000, an inner attachment
lip 2005, a rim 2010, an outer attachment lip 2015, and the base
1325. As shown in FIG. 20, the chamber wall 1320 may be generally
hemispherical and includes a first portion 2020, which may have a
dome shape, and a second portion 2025, which may have a U-shape,
extending around the periphery of the chamber wall 1320. The boss
2000 may be cylindrical and may extend away from the center of the
first portion 2020. Extending through the boss 2000 may be the
exhaust duct 1340. The exhaust valve 1310 may be located in the
exhaust duct 1340. The exhaust valve 1310 may only permit one-way
fluid flow out of the pump chamber 1330. In some embodiments, for
example, the exhaust valve 1310 may be a duckbill valve. The
chamber assembly 1300 further includes the inner attachment lip
2005 that may extend radially outward from the top of the boss
2000. Additionally, the rim 2010 of the chamber assembly 1300 may
extend around the periphery of the chamber wall 1320. In some
embodiments, the outer attachment lip 2015 may extend radially
inward from the top of the rim 2010. As shown in FIG. 20, the
second portion 2025 of the chamber wall 1320 may be coupled to the
bottom side of the outer attachment lip 2015. The base 1325 may
extend radially outward from the bottom of the rim 2010.
[0137] FIG. 21 is an isometric view of another example of the
tissue interface 120, illustrating additional details that may be
associated with some embodiments. As shown in FIG. 21, in some
embodiments, the tissue interface 120 may have an open sole 2100.
The tissue interface 120 may not cover the sole or plantar of the
foot 205 of a patient.
[0138] FIG. 22 is an isometric view of another example of the
dressing 110, illustrating additional details that may be
associated with some embodiments. The first sealing member 240 of
the dressing 110 may be integrally formed with the cover 125. For
example, in embodiments where the cover 125 is formed via a dip
molding process, the material used to form the cover 125 may extend
a sufficient distance above the tissue interface 110 to form the
first sealing member 240. The first sealing member 240 may be an
extension of the cover 125. The first sealing member 240 may be
sufficiently resilient to permit expansion of the first sealing
member 240 so that it may be pulled up the foot 205 to the leg 235,
where the first sealing member 240 is able to contract and conform
to the shape of the leg 235, creating a fluid seal around the leg
235. In some embodiments, the negative-pressure source 105 may also
be integrally formed with the cover 125.
[0139] FIG. 23 is a section view of another example of the dressing
110, illustrating additional details that may be associated with
some embodiments. In the example of FIG. 23, the tissue interface
120 includes an intermediate layer 2300. The comfort layer 340 may
be located on a first side of the primary manifold 300 and can be
configured to contact a tissue site. The intermediate layer 2300
may be located on a second side of the primary manifold 300,
opposite the comfort layer 340. The intermediate layer 2300 may
cover the outside of the primary manifold 300. The intermediate
layer 2300 may comprise a layer of closed-cell foam or other
suitable non-porous material. The dressing 110 of FIG. 23 may be
constructed by coupling the toe box 220 to the tissue interface
120. The cover 125 may then be formed over the toe box 220 and the
tissue interface 120. For example, the toe box 220 and tissue
interface 120 may be dipped into a suitable material to form the
cover 125 via a dip molding process. The dip molding process may
form the cover 125 directly over the toe box 220 and the tissue
interface 120. The closed-cell construction of the intermediate
layer 2300 and the toe box 220 can prevent the molding material of
the cover 125 from entering into open cells of the tissue interface
120 and clogging the tissue interface 120. An aperture 360 may be
formed in the cover 125 and the intermediate layer 2300 to create a
fluid passageway for negative pressure to be delivered to the
primary manifold 300.
[0140] FIG. 24 is an isometric view of another example of the
dressing 110, illustrating additional details that may be
associated with some embodiments. As illustrated in the example of
FIG. 24, the first end 345 and the second end 350 of the cover 125
may be open. When in use, the toes of the patient may extend out of
the second end 350 of the cover 125. FIG. 24 further illustrates an
example of the cover 125 in which the sealing member 910 comprises
or consists of a zipper configured to provide an air-tight seal
over the seam 905. A negative pressure may be supplied to the
interior of the dressing 110 via the fluid conductor 260 and the
dressing interface 255.
[0141] FIG. 25 is a front view of an example of the tissue
interface 120 of the dressing 110 of FIG. 24. In the example of
FIG. 25, the first end 1000 and the second end 1005 are open. The
primary manifold 300 may have a seam 2500, which may extend at
least partially from the first end 1000 to the second end 1005. The
seam 2500 may allow for easier application and removal of the
tissue interface 120. As further shown in FIG. 25 the comfort layer
340 may be coupled to the primary manifold 300. For example, in
some embodiments, the first end 1010 of the comfort layer 340 may
be configured to be coupled to the first end 1000 of the primary
manifold 300 by a first attachment device, such as for example,
tape 1020. The second end 1015 of the comfort layer 340 may be
configured to be coupled to the second end 1005 of the primary
manifold 300 by a second attachment device, such as for example,
tape 1025. As shown in FIG. 25, in some embodiments, for example,
only the back side of the first end 1010 of the comfort layer 340
may be coupled to the primary manifold 300, and the second end 1015
of the comfort layer 340 may be coupled to a side of the primary
manifold 300 configured to face the cover 125, proximate the second
end 1005 of the primary manifold 300. The support layer 1500 may be
coupled to the primary manifold 300 opposite the comfort layer 340.
The support layer 1500 may comprise a material that is more rigid
than the primary manifold 300. In some embodiments, for example,
the support layer 1500 may be formed of a neoprene sheet having a
thickness of about 1/16 inch (about 1.5875 mm) and a 50 Shore A
hardness. In some embodiments, for example, the support layer 1500
may be formed of a polyurethane foam such as HyPUR-cel.TM. foam
available from Rubberlite Incorporated of Huntington, W. Va.
[0142] FIG. 26 is an isometric view of the tissue interface 120 of
FIG. 25, illustrating the bottom and rear portions of the tissue
interface 120. The support layer 1500 may include a first wing
portion 2600, a second wing portion 2605, and a stem portion 2610
connected to and extending between the first wing portion 2600 and
the second wing portion 2605. The first wing portion 2600 may be
configured to wrap around the back side of the primary manifold 300
between a heel region 2615 of the primary manifold 300 and the
first end 1000 of the primary manifold 300. The stem portion 2610
of the support layer 1500 may be configured to wrap around the back
side of the primary manifold 300 proximate the heel region 2615 of
the primary manifold 300. The second wing portion 2605 may be may
be configured to wrap around the bottom side of the primary
manifold 300 between a heel region 2615 of the primary manifold 300
and the second end 1005 of the primary manifold 300. When worn by a
patient, the first wing portion 2600 may wrap around at least a
portion of the lateral side, the posterior side, and the medial
side of the crus of the patient. Additionally, the stem portion
2610 may cover at least a portion of the heel of the patient. The
second wing portion 2605 may wrap around at least a portion of the
dorsum and the plantar of the foot.
[0143] As further shown in FIG. 26, the support layer 1500 may
include a plurality of apertures 2620 arrayed in the first wing
portion 2600, the second wing portion 2605, and the stem portion
2610. In some embodiments, the open area of each of the apertures
2620 may be equal. In some embodiments, one or more of the
apertures 2620 may have an open area having a different size. For
example, the open area of apertures proximate the back and bottom
side of the primary manifold 300 may be larger than the open area
of the apertures proximate the sides of the primary manifold 300.
As shown in FIG. 26, in some embodiments, some or all of the
plurality of apertures 2620 may be circular. The diameter of the
apertures may be the largest in the stem portion 2610 and the
diameter of the apertures may decrease toward the first end 1000 of
the primary manifold 300 and the second end 1005 of the primary
manifold 300. Additionally, the diameter of the apertures may
decrease toward the periphery of the first wing portion 2600 and
the second wing portion 2605 of the support layer 1500. In some
embodiments, the diameter of the apertures in the plurality of
apertures may range from about 1 millimeter to about 15
millimeters. The plurality of apertures 2620 may allow for negative
pressure to be supplied to the manifold through the support layer
1500. The support layer 1500 may increase the rigidity of the
tissue interface 120, which can increase pulling force on the
epidermis under negative pressure. The increased pulling force can
increase blood and lymphatic flow through the tissue site 200.
[0144] FIG. 27 is a side view of the dressing 110 of FIG. 24. The
dressing 110 may be fluidly sealed to the patient using the first
sealing member 240 and the second sealing member 245. In the
example embodiment of FIG. 27, the dressing 110 is shown under
negative pressure. Upon the application of negative pressure, the
cover 125 collapses and is pulled tightly against the support layer
1500. The outline of the support layer 1500 and at least a portion
of the plurality of apertures 2620 may then be visible through the
cover 125. The appearance of the outline of the support layer 1500
and the plurality of apertures 2620 through the cover 125 under the
application of negative pressure may be useful as an indicia that
negative pressure is being applied to the tissue interface 120. Due
to the size of the dressing 110, and depending on the operating
characteristics of the negative-pressure source 105, it may take
some time to substantially or completely evacuate the chamber 355
of fluid. If the outline of the support layer 1500 and the
plurality of apertures 2620 cannot be identified through the cover
125 after a certain length of time that negative-pressure has been
applied, it may be an indication of a leak in the dressing 110. As
shown in FIG. 27, in some embodiments, the dressing 110 may not
cover the toes 302.
[0145] FIG. 28 is an isometric view of another example of the
dressing 110, illustrating additional details that may be
associated with some embodiments. The dressing 110 may include the
first sealing member 240 and the second sealing member 245. As
shown in FIG. 28, in some embodiments, the first sealing member 240
may include a first strap 2800 and a first strap retention member
2805, and the second sealing member 245 may include a second strap
2810 and a second strap retention member 2815. The first strap 2800
may extend around the leg 235 and may be pulled tight until a seal
is formed around the leg 235. The first strap retention member 2805
may hold the first strap 2800 tight around the leg 235 so that the
first strap 2800 does not come loose. The second strap 2810 may
extend around the sole and the dorsum of the foot 205 and may be
pulled tight until a seal is formed around the sole and the dorsum
of the foot 205. The second strap retention member 2815 may hold
the second strap 2810 tight around the sole and the dorsum of the
foot 205 so that the second strap 2810 does not come loose. As
shown in FIG. 28, in some embodiments, the dressing 110 may not
cover the toes 302.
[0146] FIG. 29 is an isometric view of another example of the
dressing 110, illustrating additional details that may be
associated with some embodiments. The dressing 110 may include the
first sealing member 240 and the second sealing member 245. As
shown in FIG. 29, in some embodiments, the first sealing member 240
and the second sealing member 245 may be configured to flip up and
down, respectively, to seal the dressing 110 to the leg 235 and
foot 205, respectively. For example, the first sealing member 240
may be coupled to the first end 345 of the cover 125 and may be
configured to be in a first downward position when the dressing 110
is applied to the patient. Once the dressing 110 is in the desired
location, the first sealing member 240 may be flipped upward (as
shown by arrows A) into a second upward position to seal the
dressing 110 to the leg 235. Additionally, the second sealing
member 245 may be coupled to the second end 350 of the cover 125
and may be configured to be in a first upward position when the
dressing 110 is applied to the patient. Once the dressing 110 is in
the desired location, the second sealing member 245 may be flipped
downward (as shown by arrows B) into a second downward position to
seal the dressing 110 to the foot 205.
[0147] FIG. 30 is an isometric view of the dressing 110 of FIG. 29.
As shown in FIG. 30, the first sealing member 240 is flipped upward
and the second sealing member 245 is flipped downward to seal the
dressing 110 to the foot 205.
[0148] FIG. 31 is a cutaway isometric view of another example of
the dressing 110, illustrating additional details that may be
associated with some embodiments. In the example embodiment of FIG.
31, the dressing 110 is configured for delivering a negative
pressure to a tissue site 200, such as, for example, proximate a
knee 3100 of a patient. The tissue interface 120 of FIG. 31 may be
configured to be disposed at least partially around the tissue site
200. The primary manifold 300 may include a first cuff 3105, a
second cuff 3110, and a stem 3115 connected to and extending
between the first cuff 3105 and the second cuff 3110. The support
layer 1500 may include a first cuff 3120, a second cuff 3125, and a
stem 2610 connected to and extending between the first cuff 3120
and the second cuff 3125. The cover 125 may be configured to cover
the tissue interface 120. The cover 125 may be sealed to the leg
235 superior to the knee 3100 by a first sealing member 240 and to
the leg 235 below the knee 3100 by a second sealing member 245. The
dressing 110 may further include a dressing interface 255 fluidly
coupling the tissue interface 120 to the negative-pressure source
105 via fluid conductor 260 to deliver negative pressure to the
tissue site 200. The cover 125 forms the chamber 355 containing the
tissue interface 120 and seals the tissue interface 120 within the
chamber 355.
[0149] FIG. 32 is a front view of the tissue interface 120 of the
dressing 110 of FIG. 31. The stem 3115 of the primary manifold 300
is configured to cover at least a portion of the front of the knee
3100. In some embodiments, as shown for example in FIG. 32, the
primary manifold 300 may extend from the medial side of the knee
3100, over the patella side of the knee 3100, and to the lateral
side of the knee 3100. The support layer 1500 may be coupled to the
primary manifold 300 opposite the knee 3100. The support layer 1500
may comprise a material that is more rigid than the primary
manifold 300. In some embodiments, for example, the support layer
1500 may be formed of a neoprene sheet having a thickness of about
1/16 inch (about 1.5875 mm) and a 50 Shore A hardness. In some
embodiments, the support layer 1500 may be a single piece of
material and may have a shape similar to that of the primary
manifold 300. As shown in FIG. 32, the stem 2610 of the comfort
layer 340 may be similar in shape to the stem 3115 of the primary
manifold 300. Additionally, the support layer 1500 may include a
plurality of apertures 2620 arrayed in the stem portion 2610. The
support layer 1500 may further include a major aperture 3200
located in the stem 2610. The major aperture 3200 may be located
and sized to surround the patella of the knee 3100 when worn by the
patient. In some embodiments, the support layer 1500 may
additionally include one or more relief cuts 3205 in one or more
locations which may reduce or eliminate buckling of the support
layer 1500 when the knee 3100 bends. As shown in FIG. 32 a relief
cut 3205 may be located on either side of the stem portion 2610
proximate the major aperture 3200.
[0150] FIG. 33 is a rear view of the tissue interface 120 of FIG.
32. As shown in FIG. 33, the first cuff 3105 of the primary
manifold 300 is configured to extend around the back of the leg 235
above the knee 3100 and the second cuff 3110 of the primary
manifold 300 is configured to extend around the back of the leg 235
below the knee 3100. Additionally, in some embodiments, the stem
3115 does not extend around the back of the knee 3100, leaving the
popliteal fossa region of the knee 3100 uncovered by the primary
manifold 300. As further shown in FIG. 33, the first cuff 3120 of
the support layer 1500 may extend around the back of the leg 235
above the knee 3100. The second cuff 3125 of the support layer 1500
may also extend around the back of the leg 235 below the knee 3100.
As further shown in FIG. 33, in some embodiments, the some of the
plurality of apertures 2620 in the support layer 1500 may be
located in the first cuff 3120 and the second cuff 3125 behind the
leg 235. A first end 1010 of the comfort layer 340 may be coupled
to the first cuff 3105 and a second end 1015 of the comfort layer
340 may be coupled to the second cuff 3110.
[0151] FIG. 34 is a section view of the tissue interface 120 of
FIG. 33 along line 34-34. As shown in FIG. 34, in some embodiments,
the first end 1010 of the comfort layer 340 may be coupled to a
side of the first cuff 3105 configured to face the cover 125. The
comfort layer 340 may then extend over the top end of the first
cuff 3105 and down to the second cuff 3110. The comfort layer 340
may then extend over the bottom end of the second cuff 3110 and the
second end 1015 of the comfort layer 340 may be coupled to a side
of the second cuff 3110 configured to face the cover 125. For
example, the comfort layer 340 may have a first U- or C-shaped
portion, which may cover the top end of the first cuff 3105, and
second U- or C-shaped portion, which may cover the bottom end of
the second cuff 3110. The U- or C-shaped portions may provide a
smooth entry and exit surface to the tissue interface 120, which
may result in increased comfort to the patient.
[0152] FIG. 35 is a front view of the dressing 110 of FIG. 31. In
the example embodiment of FIG. 35, the dressing 110 is shown under
negative pressure. Upon the application of negative pressure, the
cover 125 collapses and is pulled tightly against the support layer
1500. The outline of the support layer 1500, at least a portion of
the plurality of apertures 2620, and the major aperture 3200 may
then be visible through the cover 125. The appearance of the
outline of the support layer 1500, the plurality of apertures 2620,
and the major aperture 3200 through the cover 125 under the
application of negative pressure may be useful as an indicia that
negative pressure is being applied to the tissue interface 120. Due
to the size of the dressing 110, and depending on the operating
characteristics of the negative-pressure source 105, it may take
some time to substantially or completely evacuate the chamber 355
of fluid. If the outline of the support layer 1500, the plurality
of apertures 2620, and the major aperture 3200 cannot be identified
through the cover 125 after a certain length of time that
negative-pressure has been applied, it may be an indication of a
leak in the dressing 110.
[0153] FIG. 36 is a front view of another example of the tissue
interface 120, illustrating additional details that may be
associated with some embodiments. In some embodiments, the support
layer 1500 may comprise two or more separate support layer members
3600. The separate support layer members 3600 may provide increased
range of motion of the knee (not shown) of a patient.
[0154] FIG. 37 is a rear isometric view of the tissue interface 120
of FIG. 36. In some embodiments, the primary manifold 300 may
comprise a first manifold portion 3700 and a second manifold
portion 3705. The first manifold portion 3700 may include the stem
3115, the first cuff 3105, and the second cuff 3110. The second
manifold portion 3705 that may extend over the popliteal fossa
region of the knee (not shown). As shown in FIG. 37, in some
embodiments, for example, the second manifold portion 3705 may be a
separate piece of manifold material that is coupled to the first
manifold portion 3700. In some embodiments, the second manifold
portion 3705 may be integrally formed with the first manifold
portion 3700. In some embodiments, the second manifold portion 3705
may be thinner than the first manifold portion 3700. The second
manifold portion 3705 may provide for the application of negative
pressure to the popliteal fossa region of the knee 3100, while the
reduced thickness may still allow for range of motion of the knee
(not shown).
[0155] FIG. 38 is a rear view of another example of the dressing
110, illustrating additional details that may be associated with
some embodiments. The dressing 110 may be pulled over the foot, up
the leg, and over the knee of the patient. The dressing 110 may be
configured to deliver a negative pressure to a tissue site 200,
such as, for example, proximate a knee (not shown) of a patient.
The dressing 110 may have a tubular or sleeve shape and may have a
first end 3800 and a second end 3805 that are open. The dressing
110 may have one or more recessed areas 3810 on the rear of the
dressing 110 between the first end 3800 and the second end 3805.
For example, the thickness of the tissue interface 120 in the
location of the recessed areas 3810 may be less than the thickness
of the tissue interface 120 in other locations of the tissue
interface 120 such as the front of the tissue interface 120. The
recessed areas 3810 may be formed into the tissue interface 120 in
any suitable manner, such as, for example, die cutting, or molding.
In FIG. 38, the recessed areas 3810 are shown as generally
horizontal grooves; however, in some embodiments, the recessed
areas 3810 may comprise a plurality of depressions formed into the
tissue interface 120. The recessed areas 3810 may have a variety of
suitable shapes, such as for example, circular, ovular,
rectangular, square, hexagonal, pentagonal, and rectilinear.
[0156] As shown in FIG. 38, the dressing 110 may also include a
first flap 3815 and a second flap 3820. The first flap 3815 may be
proximate the first end 3800 and the second flap 3820 may be
proximate the second end 3805. The first sealing member 240 may be
coupled to and may extend from the first flap 3815. The second
sealing member 245 may be coupled to and may extend from the second
flap 3820. The first flap 3815 and the second flap 3820 may be
pulled radially outward to expand the first end 3800 and the second
end 3805, respectively. The expanded first end 3800 and the
expanded second end 3805 may allow a patient to more easily pull
the dressing up and over their knee (not shown), which may reduce
discomfort to the patient, if the injury to the tissue site 200 is
severe and/or there is significant swelling at the tissue site 200.
Once the dressing 110 is located over the tissue site (not shown),
the first sealing member 240 and the second sealing member 245 may
be pulled (as shown by arrows C), thereby pulling the first flap
3815 and the second flap 3820 tight to the leg 235.
[0157] FIG. 39 is a rear isometric view of the dressing 110 of FIG.
38. As shown in FIG. 39, the first sealing member 240 and the
second sealing member 245 are wrapped around the leg 235 to seal
the dressing 110 to the patient. A negative pressure may then be
supplied to the tissue site 200. As shown in FIG. 38, the recessed
areas 3810 may be located at the popliteal fossa region of the knee
3100, where the knee 3100 bends.
[0158] FIG. 40 is an isometric view of another example of the
dressing 110, illustrating additional details that may be
associated with some embodiments. In the example of FIG. 40, the
tissue site 200 comprises a knee 3100. Additionally, the
negative-pressure source 105 may be a pump, which may be coupled to
the cover 125 and fluidly coupled with the tissue interface 120 to
supply negative pressure to the tissue site 200 through the
aperture 360. In the example of FIG. 40, the aperture 360 is shown
on the anterior side of the leg 235 above the knee 3100. In some
embodiments, the aperture 360 may have other locations, such as the
posterior side of the leg 235 above the knee 3100, the medial side
of the leg 235 above the knee 3100, the lateral side of the leg 235
above the knee 3100, the anterior side of the leg 235 below the
knee 3100, the posterior side of the leg 235 below the knee 3100,
the medial side of the leg 235 below the knee 3100, or the lateral
side of the leg 235 below the knee 3100. The tissue interface 120
may also include support layer 1500, the outline of which may be
visible through the cover 125 under the application of negative
pressure.
[0159] FIG. 41 is a front view of another example of the dressing
110, illustrating additional details that may be associated with
some embodiments. As shown in FIG. 41, the pump actuator 1400 may
be coupled to the dressing 110, wherein the pump actuator 1400
actuates the negative-pressure source 105 to deliver negative
pressure to the tissue site 200.
[0160] FIG. 42 is a front view of another example of the dressing
110, illustrating additional details that may be associated with
some embodiments. As shown in FIG. 42, the cover 125 includes the
first end 345 and the second end 350. The cover 125 may include a
first reinforced portion 4200 proximate the first end 345 and a
second reinforced portion 4205 proximate the second end 350. The
first reinforced portion 4200 and the second reinforced portion
4205 may extend circumferentially around the first end 345 and the
second end 350, respectively. The first reinforced portion 4200 may
include an expansion joint 4210 extending downward toward the
second end 350. The second reinforced portion 4205 may include a
negative-pressure source 105 and a dock 4215. The first reinforced
portion 4200 and the second reinforced portion 4205 may be formed
of silicone. The dressing 110 may further include the first sealing
member 240. First sealing member 240 may include a circumferential
sealing portion 4220 and an expansion joint sealing portion 4225
extending away from the circumferential sealing portion 4220. The
dressing 110 may further include a pump actuator 1400 that may be
configured to be coupled to the dock 4215 on the dressing 110.
[0161] The first reinforced portion 4200 and the second reinforced
portion 4205 of the cover 125 may permit multiple re-uses of the
dressing 110 and/or the first sealing member 240. Additionally, the
expansion joint 4210 provided in the first reinforced portion 4200
may allow for expansion of the first end 345 of the cover 125. The
expansion joint 4210 may allow a patient to more easily pull the
dressing up and over their knee 3100 and may reduce discomfort to
the patient, if the injury to the tissue site 200 is severe and/or
there is significant swelling at the tissue site 200. Once the
dressing 110 is positioned on the knee 3100, the first end 345 of
the cover 125 may be sealed to the leg 235 by first sealing member
240. Namely, the circumferential sealing portion 4220 may wrap
around the first reinforced portion 4200 to seal the first end 345
to the leg and the expansion joint sealing portion 4225 may seal
the expansion joint 4210. The first reinforced portion 4200 may
reduce the amount of contact between the patient's skin and the
first sealing member 240 and may provide increased comfort to the
patient. The pump actuator 1400 may be coupled to the dock 4215 and
may actuate the negative-pressure source 105 to provide a negative
pressure to the tissue site 200. Following the application of
negative pressure, the first sealing member 240 may be removed from
the first reinforced portion 4200. Due to the reinforcement of the
first reinforced portion 4200, the first reinforcement portion 4200
may remain intact after removal of the first sealing member 240. As
such, the dressing 110 maybe reused at a later time to apply
negative pressure to the tissue site 200. Similarly, the first
sealing member 240 may also be reused. In some embodiments, a
second sealing member 245 may be coupled to and removed from the
second reinforced portion 4205 in a similar manner as the first
sealing member 240. In some embodiments, the first sealing member
240 may be replaced with a new first sealing member 240 for a
subsequent application of negative pressure to the tissue site
200.
[0162] FIG. 43 is an isometric view of another example of the
dressing 110, illustrating additional details that may be
associated with some embodiments. In the example embodiment of FIG.
43, the dressing 110 is configured for delivering a negative
pressure to a tissue site 200, such as, for example, proximate a
shoulder 4300 of a patient. The dressing 110 includes the cover
125, first sealing member 240, and negative-pressure source 105. In
some embodiments, the cover 125 may be concave and may be
configured to cover at least a portion of the shoulder 4300. The
first sealing member 240 may extend around the periphery of the
cover 125 to attach the cover 125 to the shoulder 4300. The
negative-pressure source 105 may be in fluid communication with the
tissue site 200 proximate the shoulder 4300. As shown in FIG. 43,
the dressing 110 may be configured such that it covers the shoulder
4300 of the patient. In some embodiments, the dressing 110 may be
configured such that it covers at least a portion of one or more of
the trapezius and the deltoid muscles of the patient. In some
embodiments, the dressing 110 may be configured to cover the head
of the patient's clavicle. In some embodiments, the dressing 110
may be configured to extend to the caudal or inferior edge of the
deltoid muscle. In some embodiments, the dressing 110 may be
configured to not cover the sternocleidomastoid.
[0163] FIG. 44 is an isometric view of the dressing 110 of FIG. 43.
As shown in FIG. 44, the dressing 110 may comprise a plurality of
lobes. For example, the dressing 110 may be trilobal, with a first
lobe 4400, a second lobe 4405, and a third lobe 4410. The first
lobe 4400 may be configured to extend over the lateral side of the
shoulder 4300 and down at least a portion of the arm. The second
lobe 4405 may be configured to extend over the anterior side of the
shoulder 4300. The third lobe 4410 may be configured to extend over
the posterior side of the shoulder 4300. In some embodiments, the
first lobe 4400, the second lobe 4405, and the third lobe 4410 may
be equally sized and shaped so that the dressing 110 may be placed
in any orientation on the shoulder 4300. That is, the dressing 110
may be placed on the shoulder 4300 such that the second lobe 4405
may be extend over the lateral side of the shoulder 4300 and down
at least a portion of the arm.
[0164] FIG. 45 is an exploded view of the dressing 110 of FIG. 43.
As shown in FIG. 45 the dressing 110 further includes the tissue
interface 120, having the primary manifold 300, which is configured
to be covered by cover 125. In the example embodiment shown in FIG.
45, the cover 125 comprises a domed portion 4500 and a flange 4505
extending outward from the bottom of the domed portion 4500. The
flange 4505 may extend around the entire perimeter of the bottom of
the domed portion 4500. The first sealing member 240 may be
configured to be partially disposed over the flange 4505 to seal
the cover 125 to a tissue site. The first sealing member 240 may be
coupled to the flange 4505 and the tissue site and provide a seal
around the tissue site. In some embodiments, the negative-pressure
source 105 may be integrally formed into the cover 125. In some
embodiments, the cover 125 may be molded from silicone. The cover
125 may be of a sufficient thickness to reduce, eliminate, or
prevent collapse of the cover 125 when negative pressure is
supplied to the tissue site 200. As the thickness of the cover 125
is increased, the pulling force of the dressing 110 under
negative-pressure applied to the tissue site (not shown) may
increase, which may result in increased perfusion through the
tissue site (not shown). The cover 125 may be reusable, while in
some embodiments, the first sealing member 240 and the tissue
interface 120 may be disposable. In some embodiments, the tissue
interface 120 may be reusable.
[0165] FIG. 46 is an exploded view of the tissue interface 120 and
the cover 125 of the dressing 110 of FIG. 43. As shown in FIG. 46,
the cover 125 and the tissue interface 120 may have a plurality of
corresponding lobes. For example, the cover 125 and the tissue
interface 120 may both be trilobal. In some embodiments, the tissue
interface 120 has a size that corresponds to the interior size of
the domed portion 4500. The tissue interface 120 may be inserted
into the domed portion 4500 of the cover 125. In some embodiments,
the tissue interface 120 may be coupled to the domed portion 4500
of the cover.
[0166] FIG. 47 is an isometric view of another example of the first
sealing member 240, illustrating additional details that may be
associated with some embodiments. The first sealing member 240 may
include three sealing elements 4700, each of which may have an
adhesive top side and an adhesive bottom side. In some embodiments,
the three sealing elements 4700 are identical to one another. Each
sealing element 4700 may be substantially U-shaped having a first
end 4705 and a second end 4710. In some embodiments, the first end
4705 may have a first terminal edge 4715 and the second end 4710
may have a second terminal edge 4720, wherein the second terminal
edge 4720 may be at an angle .THETA. with respect to the first
terminal edge 4715. In some embodiments, the angle .THETA. may be
about 120 degrees. Each sealing element 4700 may further include a
first tab 4725 and a second tab 4730 extending outward from the
first end 4705 and the second end 4710, respectively. In some
embodiments, the first tab 4725 and the second tab 4730 may not
include any adhesive on one or more of a top side and a bottom side
of the first tab 4725 and the second tab 4730. In some embodiments,
the first sealing member 240 may have more than three sealing
elements 4700 (e.g., four sealing elements 4700, five sealing
elements 4700, six sealing elements 4700, seven sealing elements
4700, etc.). In some embodiments, the first sealing member 240 may
have less than three sealing elements 4700 (e.g., two sealing
elements 4700, one sealing element 4700).
[0167] The three sealing elements 4700 of the first sealing member
240 may make it easier for a user of the dressing 110 to apply the
first sealing member 240 to their own shoulder. The user can apply
each sealing element 4700 to their shoulder one sealing element
4700 at a time. For example, the user can couple a first sealing
element 4700 on their shoulder. Then, the user can couple a second
sealing element 4700 to their shoulder with a first terminal edge
4715 of the second sealing element 4700 abutting or overlaying a
second terminal edge 4720 of the first sealing element 4700. After
the second sealing element is applied, the user can couple a third
sealing element 4700 to their shoulder with a first terminal edge
4715 of the third sealing element 4700 abutting or overlaying a
second terminal edge 4720 of the second sealing element 4700 and a
second terminal end 4720 of the third sealing element 4700 abutting
or overlaying a first terminal edge 4715 of the first sealing
element 4700. The user can use one or more of the first tab 4725
and the second tab 4730 to aid in coupling and locating the sealing
element 4700 in the desired location on their shoulder.
[0168] FIG. 48 is an isometric view of the first sealing member 240
of FIG. 47. As shown in FIG. 48, in some embodiments the first
sealing member 240 may include one or more release liners 4800
attached to or positioned adjacent to one or more of the top side
of the first sealing member 240 and the bottom side of the first
sealing member 240 to protect the adhesive of the first sealing
member 240 prior to use. The release liner 4800 may also provide
stiffness to assist with, for example, deployment of the first
sealing member 240. The release liner 4800 may be, for example, a
casting paper, a film, or polyethylene. Further, in some
embodiments, the release liner 4800 may be a polyester material
such as polyethylene terephthalate (PET), or similar polar
semi-crystalline polymer. The use of a polar semi-crystalline
polymer for the release liner 4800 may substantially preclude
wrinkling or other deformation of the first sealing member 240. For
example, the polar semi-crystalline polymer may be highly
orientated and resistant to softening, swelling, or other
deformation that may occur when brought into contact with
components of the first sealing member 240, or when subjected to
temperature or environmental variations, or sterilization. In some
embodiments, the release liner 4800 may have a surface texture that
may be imprinted on an adjacent layer, such as the first sealing
member 240. Further, a release agent may be disposed on a side of
the release liner 4800 that is configured to contact the first
sealing member 240. For example, the release agent may be a
silicone coating and may have a release factor suitable to
facilitate removal of the release liner 4800 by hand and without
damaging or deforming the first sealing member 240. In some
embodiments, the release agent may be a fluorocarbon or a
fluorosilicone, for example. In other embodiments, the release
liner 4800 may be uncoated or otherwise used without a release
agent.
[0169] FIG. 49 is an isometric view of an example of the dressing
110 and the pump actuator 1400, illustrating additional details
that may be associated with some embodiments. As shown in FIG. 49,
the cover 125 of the dressing 110 may include a recessed region
4900 in which the negative-pressure source 105 may be located. The
dressing 110 may further include one or more attachment members
4905. Additionally, as shown in the example FIG. 39, some
embodiments of the pump actuator 1400 may include a filleted flange
4910 extending around the perimeter of the pump actuator 1400. The
pump actuator 1400 and the recessed region 4900 of the cover 125
may be configured to cooperate with one another. For example, the
recessed region 4900 may have a rounded rectangular shape and the
pump actuator 1400 may have a rounded rectangular shape. The pump
actuator 1400 may be configured to be received in the recessed
region 4900 of the cover 125. In some embodiments, the pump
actuator 1400 may also clip onto the one or more attachment members
4905 to secure the pump actuator 1400 to the dressing 110.
[0170] FIG. 50 is an isometric view of the dressing 110 and the
pump actuator 1400 of FIG. 49. As shown in FIG. 50, the pump
actuator 1400 is coupled to the dressing 110. When the pump
actuator 1400 is inserted into the recessed region 4900, the bottom
of the filleted flange 4910 sits flush with the cover 125. The
flush mount of the filleted flange 4910 to the cover 125 may
prevent items such as clothing from sliding between the filleted
flange 4910 and the cover 125 and may reduce or eliminate the
possibility of accidental lifting of the pump actuator 1400 off of
the dressing 110.
[0171] FIG. 51 is an isometric view of other examples of the
dressing 110 and the pump actuator 1400, illustrating additional
details that may be associated with some embodiments. As shown in
FIG. 51, the cover 125 of the dressing 110 may include a pocket
5100 into which the pump actuator 1400 may be inserted. The pocket
5100 may aid in securing the pump actuator 1400 to the dressing
110.
[0172] FIG. 52 is an isometric view of the dressing 110 and the
pump actuator 1400 of FIG. 51. As shown in FIG. 52, the pump
actuator 1400 is inserted into the pocket 5100 and coupled to the
dressing 110.
[0173] FIG. 53 is an isometric view of the dressing 110 of FIG. 49.
As shown in FIG. 53, the dressing 110 may include a dressing
interface 255 that may be configured to releasably couple with the
dressing 110. The dressing interface 255 may have a rounded
rectangular shape and may be configured to be received in the
recessed region 4900 of the cover 125. The dressing interface 255
may releasably couple with the cover 125. For example, the dressing
interface 255 may couple to the one or more attachment members 4905
provided on the cover 125 (see FIG. 49). The dressing interface 255
may include buttons 5300 that may allow removal of the dressing
interface 255 from the cover 125 when pressed. The fluid conductor
260 may be fluidly coupled with the dressing interface 255 to
provide negative pressure to the dressing 110.
[0174] The systems, apparatuses, and methods described herein may
provide significant advantages. For example, use of the dressing
110 with negative pressure to treat wounds, strains, sprains, and
other injuries to ankles and other joints can significantly reduce
recovery time. The standard of care for strains and sprains for
many decades has included rest, ice, compression and elevation.
After a period of anywhere from 10 days to 24 weeks for minor
injuries, patients commonly report a reduction in pain and return
to motion. For major injuries, however, patients report a reduction
in pain after one year, two years, and even more time. Even after
these lengthy time periods, an equally significant number of
patients still report pain and no return to motion.
[0175] Healing time for more traumatic sprains and strains with
rest, ice, compression, and elevation can be much longer, typically
ranging from 4 to 6 months. Even then, if the injury is still
unstable after this time, surgery is often required to stabilize
the joint. This prolonged healing time represents a significant
loss of mobility, and delay in return to functional activity. Even
for the majority of sprains and strains, the current standard of
care also suffers from several practical drawbacks in addition to
inadequate healing. Ice can only be applied for a limited time, as
prolonged contact is either not practical because it melts or
causes even more discomfort and pain because of the cold
temperature being applied to the affected extremity. Compression
with current devices, especially with elastic wraps, is either
inadequate for applying a sufficient and consistent positive force
(e.g., the wrap slips over time or is applied and re-applied
incorrectly), or actually restricts blood flow and lymph flow.
[0176] The dressing 110 can apply the negative pressure to the
epidermis 335, extending over or surrounding the tissue site 200,
which can effectively splint and stabilize a joint, such as the
ankle joint 230 of the foot 205. Negative pressure applied to the
epidermis 335 can also pull the tissue site 200 outwardly toward
the cover 125. This pulling force adjacent to the epidermis 335,
coupled with the immobilization of the joint, can stimulate the
blood flow (perfusion) and lymphatic flow at the tissue site 200,
which can accelerate healing of the damaged ligament and/or muscle.
Damaged tissue can be properly supplied and evacuated with blood
flow and lymph flow, thereby promoting perfusion in the
subcutaneous portions of the tissue site 200 and reducing edema to
accelerate healing. In contrast, current treatments may only
temporarily reduce inflammation by icing and may actually constrict
blood flow and lymph flow by compression. Moreover, stabilizing
elements such as the stabilizing members 225 can significantly
reduce or eliminate the risk of further injury to the tissue site
200. Additionally, the toe box 220 can allow the toes 302 to remain
uncompressed when negative pressure is applied to the tissue site
200. Compression of the toes 302 under negative pressure may be
uncomfortable or painful for some patients. Thus, by preventing
compression of the toes 302 during negative-pressure therapy,
patient comfort and compliance may also be increased.
[0177] Thus, the therapy system 100 can provide the advantages of
managing pain by reducing swelling and inflammation, increasing
stability to the tissue site 200, eliminating compression of the
toes 302 of the patient, and accelerating healing by increasing
blood flow and lymph flow.
[0178] In some embodiments, the fluid conductor 260 may be opaque,
colored (e.g., black, white, red, blue, green), textured, and/or
wrapped or encased in a decorative sleeve. In some embodiments, the
sleeve may be woven for aesthetics. For example, the fluid
conductor 260 may have an appearance similar to a headphone cord in
some configurations. Additionally or alternatively, the dressing
110 may be opaque, colored (e.g., black, white, red, blue, green),
textured, and/or wrapped or encased in a decorative sleeve to
improve aesthetics or camouflage the dressing 110. In some
embodiments, for example, the dressing 110 may be used to treat a
sports injury, and the dressing 110 may be coordinated with team
colors. In other examples, a patient may select colors and/or logo
of their favorite team. In some embodiments, the dressing 110 may
be decorated with camouflage, which may be advantageous to hunters.
Increasing aesthetics can also increase patient compliance and
decrease recovery time.
[0179] While shown in a few illustrative embodiments, a person
having ordinary skill in the art will recognize that the systems,
apparatuses, and methods described herein are susceptible to
various changes and modifications that fall within the scope of the
appended claims. Moreover, descriptions of various alternatives
using terms such as "or" do not require mutual exclusivity unless
clearly required by the context, and the indefinite articles "a" or
"an" do not limit the subject to a single instance unless clearly
required by the context. Components may be also be combined or
eliminated in various configurations for purposes of sale,
manufacture, assembly, or use. For example, in some configurations
the dressing 110 may be separated from other components for
manufacture or sale. In other example configurations, the
controller 130 may also be manufactured, configured, assembled, or
sold independently of other components.
[0180] The appended claims set forth novel and inventive aspects of
the subject matter described above, but the claims may also
encompass additional subject matter not specifically recited in
detail. For example, certain features, elements, or aspects may be
omitted from the claims if not necessary to distinguish the novel
and inventive features from what is already known to a person
having ordinary skill in the art. Features, elements, and aspects
described in the context of some embodiments may also be omitted,
combined, or replaced by alternative features serving the same,
equivalent, or similar purpose without departing from the scope of
the invention defined by the appended claims.
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