U.S. patent application number 17/419732 was filed with the patent office on 2022-03-24 for annular linear induction electromagnetic pump having axial guide vanes.
This patent application is currently assigned to JIANGSU UNIVERSITY. The applicant listed for this patent is JIANGSU UNIVERSITY. Invention is credited to Xiaohui DOU, Qiang PAN, Desheng ZHANG, Ruijie ZHAO.
Application Number | 20220094255 17/419732 |
Document ID | / |
Family ID | 1000006193878 |
Filed Date | 2022-03-24 |
United States Patent
Application |
20220094255 |
Kind Code |
A1 |
ZHAO; Ruijie ; et
al. |
March 24, 2022 |
ANNULAR LINEAR INDUCTION ELECTROMAGNETIC PUMP HAVING AXIAL GUIDE
VANES
Abstract
The present invention provides an annular linear induction
electromagnetic pump having axial guide vanes, wherein m axial
guide vanes are uniformly arranged in a flow channel of the
electromagnetic pump in a circumferential direction, a magnitude of
m is equal to a number of external stators, and a length of each of
the guide vanes is determined together by the number of the
external stators, a central radius of the flow channel, a magnetic
Reynolds number, and a wave number of a traveling magnetic field.
The axial guide vanes can significantly mitigate the impact on the
flow field stability caused by uneven circumferential disturbances
of the magnetic field and flow field, thereby achieving a flow
stabilization effect and greatly improving the flow stability in
operation under off-design conditions.
Inventors: |
ZHAO; Ruijie; (Zhenjiang,
CN) ; DOU; Xiaohui; (Zhenjiang, CN) ; PAN;
Qiang; (Zhenjiang, CN) ; ZHANG; Desheng;
(Zhenjiang, CN) |
|
Applicant: |
Name |
City |
State |
Country |
Type |
JIANGSU UNIVERSITY |
Zhenjiang |
|
CN |
|
|
Assignee: |
JIANGSU UNIVERSITY
Zhenjiang
CN
|
Family ID: |
1000006193878 |
Appl. No.: |
17/419732 |
Filed: |
January 7, 2021 |
PCT Filed: |
January 7, 2021 |
PCT NO: |
PCT/CN2021/070588 |
371 Date: |
June 30, 2021 |
Current U.S.
Class: |
1/1 |
Current CPC
Class: |
F04D 3/00 20130101; F04D
13/06 20130101; H02K 44/06 20130101 |
International
Class: |
H02K 44/06 20060101
H02K044/06; F04D 13/06 20060101 F04D013/06; F04D 3/00 20060101
F04D003/00 |
Foreign Application Data
Date |
Code |
Application Number |
Sep 21, 2020 |
CN |
202010993274.0 |
Claims
1. An annular linear induction electromagnetic pump having axial
guide vanes, comprising the axial guide vanes, an outer flow
channel tube, an inner flow channel tube, an internal stator,
external stators, a coil winding, and a positioning chuck; wherein
the axial guide vanes are connected between the outer flow channel
tube and the inner flow channel tube, the outer flow channel tube
and the inner flow channel tube are coaxially arranged, the
internal stator is filled in the inner flow channel tube, the
external stators are arranged outside the outer flow channel tube
through the positioning chuck, the positioning chuck is fixedly
connected to the outer flow channel tube, and the coil winding is
filled in slots of the external stators; wherein the axial guide
vanes are arranged in areas where P<0, wherein P is a rate of
change of flow field disturbance over time, and P is determined by
a magnetic Reynolds number R.sub.m, a wave number k of a traveling
magnetic field, an import wave number K=K.sub.1-iK.sub.2, a central
radius R of a flow channel, a number m of the external stators, an
input current frequency f, and an average fluid velocity U, K.sub.1
and K.sub.2 are respectively an imaginary part and a real part of
the import wave number, and a value of P determining a position and
an axial dimension of the axial guide vane is: P = 0.5 - R m 2
.times. k 4 R m 2 .times. k 4 + ( m 2 .times. / .times. R 2 + k 2 )
2 + e - 2 .times. K 2 .times. z .function. [ 0.5 - .mu..sigma.
.times. .times. R 2 m 2 .times. ( - 2 .times. .pi. .times. .times.
fK 1 K 1 2 + K 2 2 - U ) .times. K 2 ] , ##EQU00004## wherein .mu.
and .sigma. are respectively a magnetic conductivity and an
electrical conductivity of a liquid metal, and z is axial
coordinates.
2. (canceled)
3. The annular linear induction electromagnetic pump having the
axial guide vanes according to claim 1, wherein a number m of the
axial guide vanes is equal to the number of the external stators, m
is greater than or equal to 6 and less than or equal to 10, a
circumferential position of the axial guide vane in the flow
channel is between two external stators, a thickness of the axial
guide vane is 1/6 to 1/5 of a width of the flow channel, and an
axial length is determined by the value of P.
4. The annular linear induction electromagnetic pump having the
axial guide vanes according to claim 1, wherein a winding of the
coil winding is circumferentially wound in the slots of the
external stators via a Y-type winding mode, and a number of
pole-pairs is greater than or equal to 3 and less than or equal to
5.
5. The annular linear induction electromagnetic pump having the
axial guide vanes according to claim 1, wherein the axial guide
vanes, the outer flow channel tube, the inner flow channel tube,
and the positioning chuck are made of a demagnetized stainless
steel material.
6. The annular linear induction electromagnetic pump having the
axial guide vanes according to claim 1, wherein a layer of a heat
insulating material is laid between the outer flow channel tube and
the external stators.
7. The annular linear induction electromagnetic pump having the
axial guide vanes according to claim 1, wherein the internal stator
and the external stators are formed by laminating a plurality of
silicon steel sheets.
8. The annular linear induction electromagnetic pump having the
axial guide vanes according to claim 3, wherein the axial guide
vanes, the outer flow channel tube, the inner flow channel tube,
and the positioning chuck are made of a demagnetized stainless
steel material.
9. The annular linear induction electromagnetic pump having the
axial guide vanes according to claim 4, wherein the axial guide
vanes, the outer flow channel tube, the inner flow channel tube,
and the positioning chuck are made of a demagnetized stainless
steel material.
10. The annular linear induction electromagnetic pump having the
axial guide vanes according to claim 3, wherein a layer of a heat
insulating material is laid between the outer flow channel tube and
the external stators.
11. The annular linear induction electromagnetic pump having the
axial guide vanes according to claim 4, wherein a layer of a heat
insulating material is laid between the outer flow channel tube and
the external stators.
12. The annular linear induction electromagnetic pump having the
axial guide vanes according to claim 3, wherein the internal stator
and the external stators are formed by laminating a plurality of
silicon steel sheets.
13. The annular linear induction electromagnetic pump having the
axial guide vanes according to claim 4, wherein the internal stator
and the external stators are formed by laminating a plurality of
silicon steel sheets.
Description
CROSS REFERENCE TO THE RELATED APPLICATIONS
[0001] This application is the national phase entry of
International Application No, PCT/CN2021/070588, filed on Jan. 7,
2021, which is based upon and claims priority to Chinese Patent
Application No. 202010993274.0, filed on Sep. 21, 2020, the entire
contents of which are incorporated herein by reference.
TECHNICAL FIELD
[0002] The present invention relates to the technical field of
electromagnetic pumps, and in particular, to an annular linear
induction electromagnetic pump having axial guide vanes.
BACKGROUND
[0003] An annular linear induction electromagnetic pump (Annular
Linear Induction Pump, ALIP) is an ideal type of the circulating
pump of conducting fluids selected for the accelerator driven
sub-critical system (ADS), and the fourth-generation
liquid-metal-cooled fast reactor. A coil winding of the ALIP is
externally connected to a three-phase alternating current, the
alternating current excites a traveling magnetic field, the
traveling magnetic field then induces a current in the circulating
liquid metal, and the interaction between the induced current and
the traveling magnetic field generates a Lorentz force in the axial
direction of the pump to push the liquid metal. The ALIP
electromagnetic pump realizes directional movement of the liquid
metal in complete closure. Such a driving method has a simple
structure, has no mechanical movement or leakage, enables long-term
stable operation, and has advantages over conventional mechanical
pumps. However, the experimental results show that the ALIP
electromagnetic pump of high working flow rate experiences unstable
flows during the operation under low flow rate conditions. In such
condition, the internal flow field disturbance occurs and reverse
flows and large eddies emerge in the pump channel, causing the
pressure pulsation at the pump outlet, oscillation of the flow rate
and vibration of the pump. The pump usually has a narrow
high-efficiency area, and when the flow slightly deviates from the
design point, the efficiency of the pump significantly decreases.
Accordingly, designing a novel structure capable of improving flow
stability is the key technology for upsizing of ALIP
electromagnetic pumps.
[0004] In the Chinese Utility Model Patent CN200920217356
"Alternating-current Induction Pump with Added Inner and Outer
Cores for Liquid Metal Transfer," a core is added both inside and
outside a flow channel to reduce magnetic flux leakage, so that
uneven distribution of a Lorentz force in a radial direction of the
flow channel is mitigated, and the probability that a reverse flow
occurs in a meridian plane of the flow channel is reduced, thereby
improving efficiency; in the Invention Patent CN201911262539.3
"Self-flow-stabilizing Annular Linear Induction Electromagnetic
Pump," a plurality of sections of external stators distributed in a
staggered manner is designed, so that the degree of uneven
distribution of an induced magnetic field in a circumferential
direction is greatly reduced, thereby mitigating the impact of a
non-axial Lorentz force on flow stability. In the Invention Patent
CN201710167971 "Annular Linear Induction Electromagnetic Pump with
Added Flow Stabilizing Guide Plate," a flow stabilizing guide plate
is arranged in the axial direction of the flow channel to suppress
unstable flow. The flow stabilizing guide plate can effectively
hinder and destruct the formation and development of a fluid eddy
in the flow channel, thereby greatly improving the flow stability
of the molten metal in the pump. In the Invention Patent
CN201710371575 "Multi-stage ALIP Electromagnetic Pump Having Flow
Stabilizing Sections," the entire pump is divided into a plurality
of pump sections, each pump section consists of a stage of
electromagnetic section and a stage of flow stabilizing section,
the electromagnetic section is responsible for inputting work to
pressurize the molten metal, the flow stabilizing section is
responsible for re-stabilizing the flow of molten metal, and two
wiring modes for winding coils including single-sided wiring and
double-sided wiring are provided, thereby improving the uniformity
of a Lorentz force in the radial direction of the flow channel. The
aforementioned patents all put forward some measures for making
improvements and innovations to the ALIP electromagnetic pump, but
the electromagnetic pump in the utility model patent is mainly
applied under low flow rate conditions, and suppression methods for
unstable flow in high flow rate pumps are not mentioned; the design
scheme of the section-based external stators causes a complex
structure of the pump and creates difficulties in processing and
manufacturing. Moreover, the existing design of flow stabilizing
guide plate is based on empirical design and it requires a precise
design method for determining the size and arrangement area
thereof.
[0005] In the present invention patent, for the design of a large
ALIP, axial guide vanes are arranged to redesign a flow channel
structure to improve the flow stability in the pump and enlarge a
high-efficiency area of the pump, and a precise scheme of deciding
the size and position of the axial guide vanes is provided so as to
make it possible to design and manufacture an ALIP electromagnetic
pump of high flow rate.
SUMMARY
[0006] In order to solve the technical problem of unstable flow and
a narrow high-efficiency area in a large ALIP electromagnetic pump,
the present invention discloses an annular linear induction
electromagnetic pump having axial guide vanes, including the axial
guide vanes, an outer flow channel tube, an inner flow channel
tube, an internal stator, external stators, a coil winding, and a
positioning chuck.
[0007] The inner flow channel tube and the outer flow channel tube
are coaxially arranged, a flow channel for accommodating a liquid
metal is formed between the inner flow channel tube and the outer
flow channel tube, the internal stator is located inside the inner
flow channel tube, the external stators are located outside the
outer flow channel tube, the external stators are fixed by the
positioning chuck, the positioning chuck is fixedly connected to
the outer flow channel tube, the coil winding is filled in slots of
the external stators, and the axial guide vanes are uniformly
arranged in the flow channel in a circumferential direction.
[0008] Preferably, the axial guide vanes are arranged in areas
where P<0, and P is determined by a magnetic Reynolds number
R.sub.m, a wave number k of a traveling magnetic field, an import
wave number K=K.sub.1+iK.sub.2, a central radius R of the flow
channel, a number m of the external stators, an input current
frequency f, and an average fluid velocity U. P is a rate of change
of flow field disturbance over time, and K.sub.1 and K.sub.2 are
respectively an imaginary part and a real part of the import wave
number.
[0009] Preferably, a value of the P determining a position and an
axial dimension of the axial guide vane is:
P = 0.5 - R m 2 .times. k 4 R m 2 .times. k 4 + ( m 2 .times. /
.times. R 2 + k 2 ) 2 + e - 2 .times. K 2 .times. z .function. [
0.5 - .mu..sigma. .times. .times. R 2 m 2 .times. ( - 2 .times.
.pi. .times. .times. fK 1 K 1 2 + K 2 2 - U ) .times. K 2 ] ,
##EQU00001##
[0010] wherein .mu. and .sigma. are respectively a magnetic
conductivity and an electrical conductivity of the liquid metal,
and z is axial coordinates.
[0011] Optionally, a number m of the axial guide vanes is equal to
the number of the external stators, and in is greater than or equal
to 6 and less than or equal to 10.
[0012] Preferably, a circumferential position of the axial guide
vane in the flow channel is between two external stators.
[0013] Optionally, a thickness of the axial guide vane is 1/6 to
1/5 of a width of the flow channel, and an axial length is
determined by the value of P.
[0014] Optionally, a winding of the coil winding is
circumferentially wound in the slots of the external stators via a
Y-type winding mode, and a number of pole-pairs is greater than or
equal to 3 and less than or equal to 5.
[0015] Optionally, the axial guide vanes, the outer flow channel
tube, the inner flow channel tube, and the positioning chuck are
all made of a demagnetized stainless steel material.
[0016] Optionally, a layer of heat insulating material is laid ween
the outer flow channel tube and the external stators.
[0017] Optionally, the internal stator and the external stators are
all formed by laminating a plurality of silicon steel sheets.
[0018] By means of the aforementioned technical solution, the
annular linear induction electromagnetic pump having axial guide
vanes in the present invention has the following beneficial
effects:
[0019] The same number of axial guide vanes as external stators are
uniformly arranged in a flow channel of an electromagnetic pump in
the present invention. The size and position of each vane are
precisely determined by the value of P, which is positive or
negative. The hydraulic loss and the resulting efficiency loss due
to installation of the axial guide vanes are well controlled in
this design method. The arranged axial guide vanes can
significantly reduce the impact on the flow stability caused by
uneven circumferential disturbances of a magnetic field and an
axial velocity, so as to reduce the disturbances to a fluid from
factors such as a non-axial Lorentz force, thereby suppressing
unstable flow of a liquid metal in the flow channel. The present
invention can effectively solve the problem of unstable flow in the
annular linear induction electromagnetic pump while meeting service
life and reliability requirements, and has characteristics such as
simple structure and stable operation.
BRIEF DESCRIPTION OF THE DRAWINGS
[0020] To illustrate the technical solutions in the embodiments of
the present invention more clearly, the accompanying drawings to be
used in the description of the embodiments will be introduced
briefly in the following. Apparently, the accompanying drawings in
the following description are only some embodiments of the present
invention, and those of ordinary skill in the art can obtain other
drawings according to the accompanying drawings without creative
efforts.
[0021] FIG. 1A is an isometric view of an annular linear induction
electromagnetic pump having axial guide vanes;
[0022] FIG. 1B is a sectional view of FIG. 1A;
[0023] FIG. 1C is a cross-sectional view of FIG. 1A; and
[0024] FIGS. 2A, 2B, and 2C illustrate three arrangement modes of
the axial guide vanes.
[0025] Additional remarks are provided below for the accompanying
drawing:
[0026] 1--axial guide vane, 2--outer flow channel tube, 3--inner
flow channel tube, 4--internal stator, 5--external stator, 6--coil
winding, 7--positioning chuck.
DETAILED DESCRIPTION OF THE EMBODIMENTS
[0027] The technical solutions in the embodiments of the present
invention will be clearly and fully described below with reference
to the accompanying drawings in the embodiments of the present
invention. It is obvious that the embodiments to be described are
only a part rather than all of the embodiments of the present
invention. All other embodiments derived by those of ordinary skill
in the art based on the embodiments of the present invention
without carrying out creative efforts should fall within the
protection scope of the present invention.
Embodiment
[0028] In order to solve the technical problems of unstable flow
and a narrow high-efficiency area in a large ALIP electromagnetic
pump, an embodiment provides an annular linear induction
electromagnetic pump having axial guide vanes, which will be
elaborated with reference to FIGS. 1 to 2.
[0029] An annular linear induction electromagnetic pump having
axial guide vanes includes axial guide vanes (1), an outer flow
channel tube (2), an inner flow channel tube (3), an internal
stator (4), external stators (5), a coil winding (6), and a
positioning chuck (7).
[0030] The inner flow channel tube (3) and the outer flow channel
tube (2) are coaxially arranged. A flow channel for accommodating a
liquid metal is formed between the inner flow channel tube (3) and
the outer flow channel tube (2). The internal stator (4) is located
inside the inner flow channel tube (3), and the external stators
(5) are located outside the outer flow channel tube (2). The
external stators (5) are fixed by the positioning chuck (7), and
the positioning chuck (7) is fixedly connected to the outer flow
channel tube (2). The coil winding (6) is filled in slots of the
external stators (5). The axial guide vanes (1) are uniformly
arranged in the flow channel in a circumferential direction.
[0031] In the embodiment, the axial guide vanes (1) are uniformly
arranged in the circumferential direction of the flow channel
depending on the value of P, which is positive or negative. The
arranged axial guide vanes can significantly reduce the impact on
the flow stability caused by uneven circumferential disturbances of
a magnetic field and an axial velocity, so as to reduce disturbance
to a fluid from factors such as a non-axial Lorentz force, thereby
suppressing unstable flow of the liquid metal in the flow channel.
The value of P is:
P = 0.5 - R m 2 .times. k 4 R m 2 .times. k 4 + ( m 2 .times. /
.times. R 2 + k 2 ) 2 + e - 2 .times. K 2 .times. z .function. [
0.5 - .mu..sigma. .times. .times. R 2 m 2 .times. ( - 2 .times.
.pi. .times. .times. fK 1 K 1 2 + K 2 2 - U ) .times. K 2 ] ,
##EQU00002##
[0032] where .mu. and .sigma. are respectively a magnetic
conductivity and an electrical conductivity of the liquid metal,
and z is axial coordinates. P is determined by a magnetic Reynolds
number R.sub.m, a wave number k of a traveling magnetic field, an
import wave number K=K.sub.1-iK.sub.2, a central radius R of the
flow channel, a number m of the external stators, an input current
frequency f, and an average fluid velocity U.
[0033] With reference to FIGS. 2A, 2B, and 2C, according to
positive and negative values of P, the axial guide vanes (1) have a
total of three arrangement modes in the flow channel, which are
respectively an arrangement on the entire electromagnetic section
and the exit section, an arrangement on a rear part of the
electromagnetic section and the exit section, and an arrangement on
a front part of the electromagnetic section.
[0034] In some examples, a number m of the axial guide vanes (1) is
equal to the number of the external stators (5), and m is greater
than or equal to 6 and less than or equal to 10.
[0035] In some examples, a circumferential position of the axial
guide vane (1) in the flow channel is between two external stators
(5).
[0036] In some examples, a thickness of the axial guide vane (1) is
1/6 to 1/5 of a width of the flow channel, and an axial length is
determined by the value of P.
[0037] In some examples, a winding of the coil winding (6) is
circumferentially wound in the slots of the external stators (5)
via a Y-type winding mode, and a number of pole-pairs is greater
than or equal to 3 and less than or equal to 5.
[0038] In some examples, the axial guide vanes (1), the outer flow
channel tube (2), the inner flow channel tube (3), and the
positioning chuck (7) are all made of a demagnetized stainless
steel material.
[0039] In some examples, a layer of heat insulating material is
laid between the outer flow channel tube (2) and the external
stators (5).
[0040] In some examples, the internal stator (4) and the external
stators (5) are all formed by laminating a plurality of silicon
steel sheets.
[0041] The external stators (5) are each formed by laminating a
plurality of silicon steel sheets, and in order to balance the
uniformity of magnetic field distribution and the heat dissipation
performance of the pump, the external stators are each provided
with a fan-shaped section.
[0042] The applicant found through extensive research that an ALIP
electromagnetic pump of high flow rate can easily generate unstable
flow under low flow rate conditions, and the main cause of unstable
flow is the disturbances of a magnetic field and a flow field due
to the structures of external stators and flow channel. In a
conventional ALIP electromagnetic pump, considering the problem of
heat dissipation of the pump, external stators are designed as
split stators uniformly distributed in a circumferential direction.
Such split external stators cause uneven distribution of an
electromagnetic field generated by a three-phase alternating
current in the circumferential direction, then cause uneven
distribution of a Lorentz force on a liquid metal in the
circumferential direction, and finally cause strong distorted flow
field in the channel. The fluid velocity in the sector of the flow
channel next to the external stator core is greater than the fluid
velocity in the sector of the flow channel corresponding to the air
gap between two stators. Such non-uniformity of the Lorentz force
and velocity accumulates over time, which causes unstable flow,
such as reverse flow and vortices. In the present invention, axial
guide vanes are arranged in a flow channel without changing the
structure of external stators. The arrangement areas of the axial
guide vanes are determined by a positive or negative value of P.
The value of P is a rate of change of the flow field disturbance in
the flow channel over time. If P has a negative value, the
disturbance increases over time. If P has a positive value, the
disturbance decreases over time until it disappears. Therefore, the
axial guide vanes are arranged in areas where the value of P is
negative. The value of P is:
P = 0.5 - R m 2 .times. k 4 R m 2 .times. k 4 + ( m 2 .times. /
.times. R 2 + k 2 ) 2 + e - 2 .times. K 2 .times. z .function. [
0.5 - .mu..sigma. .times. .times. R 2 m 2 .times. ( - 2 .times.
.pi. .times. .times. fK 1 K 1 2 + K 2 2 - U ) .times. K 2 ] .
##EQU00003##
The number of the axial guide vanes is m. The larger the number of
the axial guide vanes, the more likely the value of P is positive.
Therefore, the arranging of the axial guide vanes in the flow
channel can suppress flow field and magnetic field disturbance in
the flow channel as much as possible, can significantly reduce the
impact on the flow stability caused by uneven circumferential
disturbance of a magnetic field and an axial velocity, so as to
reduce disturbance to a fluid from factors such as a non-axial
Lorentz force, thereby suppressing unstable flow of the liquid
metal in the flow channel.
[0043] To sum up, the present invention discloses an annular linear
induction electromagnetic pump having axial guide vanes, where in
axial guide vanes are uniformly arranged in a flow channel of the
electromagnetic pump in a circumferential direction, a magnitude of
m is the same as a number of external stators, and a length of the
guide vane is precisely determined together by the number of the
external stators, a central radius of the flow channel, a magnetic
Reynolds number, a wave number of a traveling magnetic field and
the mean fluid velocity. The axial guide vanes can significantly
mitigate the impact on the flow field stability caused by uneven
circumferential disturbances of the magnetic field and the flow
field, thereby achieving a flow stabilization effect with less
hydraulic losses and greatly improving the flow stability in
operation under off-design conditions.
[0044] In the description of this specification, the description
with reference to the term "an embodiment," "some embodiments,"
"exemplary embodiments," "examples," "specific examples," "some
examples" or the like means that specific features, structures,
materials, or characteristics described in conjunction with the
embodiment or example are included in at least one embodiment or
example of the present invention. In this specification, the
schematic expressions of the aforementioned terms do not
necessarily refer to the same embodiment or example. Furthermore,
the specific features, structures, materials, or characteristics
described may be combined in a suitable manner in any one or more
embodiments or examples.
[0045] The above descriptions are merely preferred embodiments of
the present invention and are not intended to limit the present
invention. Any modifications, equivalent replacements, improvements
and the like lade within the spirit and principle of the present
invention should be included in the protection scope of the present
invention.
* * * * *