U.S. patent application number 17/450682 was filed with the patent office on 2022-01-27 for recommendations and allocations in an apparel management system.
The applicant listed for this patent is Levi Strauss & Co.. Invention is credited to Benjamin Bell, Debdulal Mahanty, Leigh Anne Oden, Christopher Schultz, Jennifer Schultz, Jeff Zens.
Application Number | 20220022582 17/450682 |
Document ID | / |
Family ID | 1000005898007 |
Filed Date | 2022-01-27 |
United States Patent
Application |
20220022582 |
Kind Code |
A1 |
Schultz; Christopher ; et
al. |
January 27, 2022 |
Recommendations and Allocations in an Apparel Management System
Abstract
A system allows a user to create new designs for apparel and
preview these designs before manufacture. Software and lasers are
used in finishing apparel to produce a desired wear pattern or
other design. The system guides how the user is allocating apparel
items in the system, including feedback on what the user may like
to change.
Inventors: |
Schultz; Christopher;
(Boston, MA) ; Mahanty; Debdulal; (Fremont,
CA) ; Schultz; Jennifer; (Boston, MA) ; Bell;
Benjamin; (San Francisco, CA) ; Zens; Jeff;
(Emeryville, CA) ; Oden; Leigh Anne; (San Anselmo,
CA) |
|
Applicant: |
Name |
City |
State |
Country |
Type |
Levi Strauss & Co. |
San Francisco |
CA |
US |
|
|
Family ID: |
1000005898007 |
Appl. No.: |
17/450682 |
Filed: |
October 12, 2021 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
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16288050 |
Feb 27, 2019 |
11140936 |
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17450682 |
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62636112 |
Feb 27, 2018 |
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62636108 |
Feb 27, 2018 |
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Current U.S.
Class: |
1/1 |
Current CPC
Class: |
G06F 3/0482 20130101;
D06M 10/005 20130101; D03D 1/00 20130101; A41D 2500/20 20130101;
G06Q 10/06315 20130101; A41D 1/06 20130101; D10B 2501/04 20130101;
G06T 19/006 20130101; D10B 2501/06 20130101; G06Q 30/0643 20130101;
G06F 30/17 20200101; G06T 2210/16 20130101; A41H 43/00 20130101;
G06F 30/12 20200101; G06T 3/005 20130101; A41D 27/08 20130101; G05B
2219/45222 20130101; A41D 27/00 20130101; G06F 2111/20 20200101;
G06T 19/20 20130101; G05B 2219/35012 20130101; D10B 2201/02
20130101; G05B 2219/35008 20130101; D06C 23/02 20130101; D06C 23/00
20130101; B23K 26/352 20151001; G06F 30/20 20200101; G06F 3/011
20130101; A41H 3/08 20130101; G05B 19/4097 20130101; G06F 3/04845
20130101; D06C 2700/31 20130101; G06Q 30/0621 20130101; G06F
2113/12 20200101; G06F 30/00 20200101 |
International
Class: |
A41H 3/00 20060101
A41H003/00; A41H 43/00 20060101 A41H043/00; D06C 23/02 20060101
D06C023/02; G05B 15/02 20060101 G05B015/02; G06Q 30/06 20060101
G06Q030/06 |
Claims
1. A method comprising: providing a garment previewing tool that
allows previewing on a computer screen of a selected garment base
customized by a user with a finishing pattern created using a laser
input file by a laser, wherein the garment previewing tool includes
providing an option for the user to select the garment base, upon
the user's selection, showing a first garment preview image on the
computer screen comprising a garment base image for the selected
garment base with a selected wear pattern, allowing the user to
modify a position of the wear pattern relative to the garment base
image, and showing a second garment preview image on the computer
screen comprising the garment base image and selected wear pattern
with modified positioning, wherein the second garment preview image
is generated by a method comprising generating an adjusted base
image from the garment base image without the selected wear
pattern, generating a pattern mask based on the laser input file
associated with the selected wear pattern, for a pixel at a pixel
location of the first garment preview image, obtaining a first
contribution by combining a first value associated with a pixel of
the pattern mask at a pattern mask pixel location that corresponds
to the pixel location of the first garment preview image and a
value of a pixel of the garment base image at a base image pixel
location that corresponds to the pixel location of the first
preview image, for the pixel at the pixel location of the first
preview image, obtaining a second contribution by combining a
second value associated with the pixel of the pattern mask at the
pattern mask pixel location that corresponds to the pixel location
of the first preview image and a value of a pixel of the adjusted
base image at an adjusted base image pixel location that
corresponds to the pixel location of the second preview image,
combining the first contribution and the second contribution to
obtain a combined value for the pixel at the pixel location of the
first preview image, and updating for display the pixel of the
first preview image as a color on the computer screen, wherein the
color of the pixel corresponds to the combined value; and
determining a recommended garment, wherein the recommended garment
includes at least one of a different garment base than the selected
garment base or the selected garment base with a different wear
pattern than the selected wear pattern.
2. The method of claim 1 wherein the different garment base of the
recommended garment is not available for selection by the user via
the garment previewing tool.
3. The method of claim 1 wherein the recommended garment is for a
different season than a target garment.
4. The method of claim 1 wherein the recommended garment is for a
different year than a target garment.
5. The method of claim 1 wherein the recommended garment conforms
to a contractual specific limitation.
6. The method of claim 1 comprising: providing a target garment
corresponding to the garment base selected by the user; and based
on a laser input file associated with a selected wear pattern with
modified sizing or modified positioning, or a combination, using a
laser to create a finishing pattern on an outer surface of the
target garment.
7. A method comprising: providing a garment previewing tool that
allows previewing on a computer screen of a selected garment base
customized by a user with a finishing pattern created using a laser
input file by a laser, wherein the garment previewing tool includes
providing an option for the user to select the garment base, upon
the user's selection, showing a first garment preview image on the
computer screen comprising a garment base image for the selected
garment base with a selected wear pattern, allowing the user to
modify a sizing of the wear pattern relative to the garment base
image, and showing a second garment preview image on the computer
screen comprising the garment base image and selected wear pattern
with modified sizing, wherein the second garment preview image is
generated by a method comprising generating an adjusted base image
from the garment base image without the selected wear pattern,
generating a pattern mask based on the laser input file associated
with the selected wear pattern, for a pixel at a pixel location of
the first garment preview image, obtaining a first contribution by
combining a first value associated with a pixel of the pattern mask
at a pattern mask pixel location that corresponds to the pixel
location of the first garment preview image and a value of a pixel
of the garment base image at a base image pixel location that
corresponds to the pixel location of the first preview image, for
the pixel at the pixel location of the first preview image,
obtaining a second contribution by combining a second value
associated with the pixel of the pattern mask at the pattern mask
pixel location that corresponds to the pixel location of the first
preview image and a value of a pixel of the adjusted base image at
an adjusted base image pixel location that corresponds to the pixel
location of the second preview image, combining the first
contribution and the second contribution to obtain a combined value
for the pixel at the pixel location of the first preview image, and
updating for display the pixel of the first preview image as a
color on the computer screen, wherein the color of the pixel
corresponds to the combined value; and determining a recommended
garment, wherein the recommended garment includes at least one of a
different garment base than the selected garment base or the
selected garment base with a different wear pattern than the
selected wear pattern.
8. The method of claim 7 wherein the different garment base of the
recommended garment is not available for selection by the user via
the garment previewing tool.
9. The method of claim 7 wherein the recommended garment is for a
different season than a target garment.
10. The method of claim 7 wherein the recommended garment is for a
different year than a target garment.
11. The method of claim 7 wherein the recommended garment conforms
to a contractual specific limitation.
12. The method of claim 7 comprising: providing a target garment
corresponding to the garment base selected by the user; and based
on a laser input file associated with a selected wear pattern with
modified sizing or modified positioning, or a combination, using a
laser to create a finishing pattern on an outer surface of the
target garment.
13. A method comprising: providing a garment previewing tool that
allows previewing on a computer screen of a selected garment base
customized by a user with a finishing pattern created using a laser
input file by a laser, wherein the garment previewing tool includes
providing an option for the user to select the garment base and
upon the user's selection, showing a first garment preview image on
the computer screen comprising a garment base image for the
selected garment base, providing an option for the user to select a
wear pattern from a menu of wear patterns, wherein each wear
pattern is associated with a laser input file to be used by a laser
to produce that wear pattern onto a garment, after the wear pattern
is selected, allowing the user to select the wear pattern and
modify a position of the wear pattern relative to the garment base
image, showing a second garment preview image on the computer
screen comprising the garment base image and selected wear pattern
with modified positioning, wherein the second garment preview image
is generated by a method comprising generating an adjusted base
image from the garment base image without the selected wear
pattern, generating a pattern mask based on the laser input file
associated with the selected wear pattern, for a pixel at a pixel
location of the first garment preview image, obtaining a first
contribution by combining a first value associated with a pixel of
the pattern mask at a pattern mask pixel location that corresponds
to the pixel location of the first garment preview image and a
value of a pixel of the garment base image at a base image pixel
location that corresponds to the pixel location of the first
preview image, for the pixel at the pixel location of the first
preview image, obtaining a second contribution by combining a
second value associated with the pixel of the pattern mask at the
pattern mask pixel location that corresponds to the pixel location
of the first preview image and a value of a pixel of the adjusted
base image at an adjusted base image pixel location that
corresponds to the pixel location of the second preview image,
combining the first contribution and the second contribution to
obtain a combined value for the pixel at the pixel location of the
first preview image, and updating for display the pixel of the
first preview image as a color on the computer screen, wherein the
color of the pixel corresponds to the combined value; for a
plurality of garments designed using the garment previewing tool,
receiving from the user a plurality of allocation amounts for each
of the plurality of garments; determining for the plurality of
garments with the plurality of allocation amounts, a working order
ratio including a ratio of an allocation for each garment item of
the plurality of garments as compared to other allocations for
other garment garments items of the plurality of garments;
retrieving an internal ratio class, determined separately from the
plurality of allocation amounts, wherein the internal ratio class
relates to an availability of garment bases available for laser
finishing; and displaying to the user differences between the
working order ratio and the internal class ratio.
14. The method of claim 13 comprising: allowing the user to adjust
at least one of the plurality of garments, the plurality of
allocation amounts, or a combination, wherein the user's adjustment
to the working order ratio increases or decreases an allocation of
a garment item of the plurality of garments closer to another
allocation specified by the internal class ratio.
15. The method of claim 14 comprising: determining, based on the
user's adjustment, an allocation cost for the user's adjusted
working order ratio that is lower than an allocation cost for the
user's working order ratio.
16. The method of claim 13 wherein the working order ratio is
calculated based on a number of a particular garment base is
allocated and the plurality of garment items includes at least two
garment items that share the same particular garment base.
17. The method of claim 13 wherein the working order ratio includes
at least one garment item not included in the internal class
ratio.
18. The method of claim 13 wherein the internal class ratio
includes at least one garment item not included in the working
order ratio.
19. The method of claim 13 wherein the internal class ratio and the
working order ratio includes at least one garment item not included
in the other ratio.
20. The method of claim 14 comprising: retrieving another internal
ratio class ratio, different than the internal ratio class;
determining, based on the user's adjustment, whether the internal
ratio class or the other internal ratio class applies to the user's
adjustment; and determining, based on closer similarity of the
user's adjustment to the internal ratio class as opposed to the
other internal ratio class, that the internal ratio class applies
to the user's adjustment.
Description
CROSS-REFERENCE TO RELATED APPLICATIONS
[0001] This patent application is a continuation of U.S. patent
application Ser. No. 16/288,050, filed Feb. 27, 2019, issued as
U.S. Pat. No. 11,140,936 on Oct. 12, 2021, which claims the benefit
of U.S. patent applications 62/636,108 and 62/636,112, filed Feb.
27, 2018. These applications are incorporated by reference along
with all other references cited in this application.
BACKGROUND OF THE INVENTION
[0002] The present invention relates to apparel finishing and, more
specifically, the use of a laser in the finishing of garments,
especially denim including jeans, shirts, shorts, jackets, vests,
and skirts, to obtain a faded, distressed, washed, or worn finish
or appearance.
[0003] In 1853, during the California Gold Rush, Levi Strauss, a
24-year-old German immigrant, left New York for San Francisco with
a small supply of dry goods with the intention of opening a branch
of his brother's New York dry goods business. Shortly after
arriving in San Francisco, Mr. Strauss realized that the miners and
prospectors (called the "forty niners") needed pants strong enough
to last through the hard work conditions they endured. So, Mr.
Strauss developed the now familiar jeans which he sold to the
miners. The company he founded, Levi Strauss & Co., still sells
jeans and is the most widely known jeans brand in the world. Levi's
is a trademark of Levi Strauss & Co. or LS&Co.
[0004] Though jeans at the time of the Gold Rush were used as work
clothes, jeans have evolved to be fashionably worn everyday by men
and women, showing up on billboards, television commercials, and
fashion runways. Fashion is one of the largest consumer industries
in the U.S. and around the world. Jeans and related apparel are a
significant segment of the industry.
[0005] As fashion, people are concerned with the appearance of
their jeans. Many people desire a faded or worn blue jeans look. In
the past, jeans became faded or distressed through normal wash and
wear. The apparel industry recognized people's desire for the worn
blue jeans look and began producing jeans and apparel with a
variety of wear patterns. The wear patterns have become part of the
jeans style and fashion. Some examples of wear patterns include
combs or honeycombs, whiskers, stacks, and train tracks.
[0006] Despite the widespread success jeans have enjoyed, the
process to produce modern jeans with wear patterns takes processing
time, has relatively high processing cost, and is resource
intensive. A typical process to produce jeans uses significant
amounts of water, chemicals (e.g., bleaching or oxidizing agents),
ozone, enzymes, and pumice stone. For example, it may take about
twenty to sixty liters of water to finish each pair of jeans.
[0007] Therefore, there is a need for an improved process for
finishing jeans that reduces environmental impact, processing time,
and processing costs, while maintaining the look and style of
traditional finishing techniques. There is a need for a tool to
create and preview patterns on jeans before laser finishing.
BRIEF SUMMARY OF THE INVENTION
[0008] A tool allows a user to create new designs for apparel and
preview these designs before manufacture. Software and lasers are
used in finishing apparel to produce a desired wear pattern or
other design. Based on a laser input file with a pattern, a laser
will burn the pattern onto apparel. With the tool, the user will be
able to create, make changes, and view images of a design, in real
time, before burning by a laser. Input to the tool includes fabric
template images, laser input files, and damage input. The tool
allows adding of tinting and adjusting of intensity and bright
point. The user can also move, rotate, scale, and warp the image
input.
[0009] In an implementation, a method for guided allocation in an
apparel management system includes: providing a garment previewing
tool that allows previewing on a computer screen of a selected
garment base customized by a user with a finishing pattern created
using a laser input file by a laser, where the garment previewing
tool includes: providing an option for the user to select the
garment base and upon the user's selection, showing a first garment
preview image on the computer screen including a garment base image
for the selected garment base, providing an option for the user to
select a wear pattern from a menu of wear patterns, where each wear
pattern is associated with a laser input file to be used by a laser
to produce that wear pattern onto a garment, and after the wear
pattern is selected, allowing the user to select the wear pattern
and modify a sizing or position of the wear pattern relative to the
garment base image. The method includes for a plurality of garments
designed using the garment previewing tool, receiving from the user
a plurality of allocation amounts for each of the plurality of
garments; and determining for the plurality of garments with the
plurality of allocation amounts, a working order ratio including a
ratio of an allocation for each garment item of the plurality of
garments as compared to other allocations for other garments items
of the plurality of garments. The method includes retrieving an
internal ratio class, determined separately from the plurality of
allocation amounts, where the internal ratio class relates to an
availability of garment bases available for laser finishing;
displaying to the user differences between the working order ratio
and the internal class ratio; and allowing the user to adjust at
least one of the plurality of garments, the plurality of allocation
amounts, or a combination, where the user's adjustment to the
working order ratio increases or decreases an allocation of a
garment item of the plurality of garments closer to another
allocation specified by the internal class ratio. The method
includes determining, based on the user's adjustment, an allocation
cost for the user's adjusted working order ratio that is lower than
an allocation cost for the user's working order ratio. The method
includes providing target garments corresponding to the garment
bases of the plurality of adjusted garments; an based on laser
input files associated with selected wear patterns identified by
the plurality of adjusted garments, using lasers to create
finishing patterns on outer surfaces of the target garments.
[0010] The method includes where the working order ratio is
calculated based on a number of a particular garment base is
allocated and the plurality of garment items includes at least two
garment items that share the same particular garment base.
[0011] The method may include various ways to representing
differences between the ratios. The method includes where
displaying the differences includes displaying on the user's device
a first pie chart representing the working order ratio and a second
pie chart representing the internal ratio class.
[0012] The working order ratio and internal ratios may be different
The method includes where the working order ratio includes at least
one garment item not included in the internal class ratio; where
the internal class ratio includes at least one garment item not
included in the working order ratio; or where the internal class
ratio and the working order ratio includes at least one garment
item not included in the other ratio.
[0013] The method includes where the internal ratio is based on
factors other than availability of garment bases. The method
includes where the internal ratio conforms to a contractual
specific limitation.
[0014] The method includes having more than one internal class
ratio. The method includes: retrieving another internal ratio class
ratio, different than the internal ratio class; determining, based
on the user's adjustment, whether the internal ratio class or the
other internal ratio class applies to the user's adjustment; and
determining, based on closer similarity of the user's adjustment to
the internal ratio class as opposed to the other internal ratio
class, that the internal ratio class applies to the user's
adjustment. The method includes where the other internal class
ratio is based on promotion of a particular garment base.
[0015] The method includes where the user is a retailer of apparel
products and not an end consumer for the target garment.
[0016] In an implementation, a method includes: providing a garment
previewing tool that allows previewing on a computer screen of a
selected garment base customized by a user with a finishing pattern
created using a laser input file by a laser; providing a target
garment corresponding to the garment base selected by the user;
based on a laser input file associated with a selected wear pattern
with modified sizing or modified positioning, or a combination,
using a laser to create a finishing pattern on an outer surface of
the target garment. The method includes determining, after the
laser is used to create the finishing pattern and based on the
selected garment base or the finishing pattern created using the
laser input file, a recommended garment, where the recommended
garment includes at least a different garment base or same garment
base with different wear pattern than the selected garment base or
the finishing pattern.
[0017] The method may include different recommended garments. The
method includes where the recommended garment includes a garment
base not available to the garment previewing tool when the laser is
used to create the finishing pattern. The method includes where the
recommended garment is for a different season than the target
garment. The method includes where the recommended garment is for a
different year than the target garment. The method includes where
the recommended garment conforms to a contractual specific
limitation.
[0018] Other objects, features, and advantages of the present
invention will become apparent upon consideration of the following
detailed description and the accompanying drawings, in which like
reference designations represent like features throughout the
figures.
BRIEF DESCRIPTION OF THE DRAWINGS
[0019] FIG. 1 shows a block diagram of a system for creating,
designing, producing apparel products with laser finishing.
[0020] FIG. 2 shows a flow for a finishing technique that includes
the use of a laser.
[0021] FIG. 3 shows a weave pattern for a denim fabric.
[0022] FIGS. 4-7 show how the laser alters the color of ring-dyed
yarn.
[0023] FIG. 8 shows a flow for finishing in two finishing steps and
using base templates.
[0024] FIG. 9 shows multiple base templates and multiple resulting
finished products from each of these templates.
[0025] FIG. 10 shows a distributed computer network.
[0026] FIG. 11 shows a computer system that can be used in laser
finishing.
[0027] FIG. 12 shows a system block diagram of the computer
system.
[0028] FIGS. 13-14 show examples of mobile devices.
[0029] FIG. 15 shows a system block diagram of a mobile device.
[0030] FIG. 16 shows a block diagram of a system for creating,
designing, producing apparel products with laser finishing.
[0031] FIG. 17 shows a block diagram of a specific implementation
of a preview tool.
[0032] FIG. 18 shows a block diagram of a brief tool.
[0033] FIG. 19 shows a technique of generating a preview of a
finished image using a brief tool.
[0034] FIG. 20 shows a block diagram of a technique of generating a
preview of a laser finishing pattern on a garment.
[0035] FIG. 21 shows a system for apparel manufacturing and
sales.
[0036] FIG. 22 shows block diagram of a digital showroom
system.
[0037] FIG. 23 shows an order tool.
[0038] FIG. 24 shows a system diagram for a system including a
sell-in tool.
[0039] FIG. 25 shows a flow of a system including the sell-in
tool.
[0040] FIG. 26 shows two forms of sell-in tool.
[0041] FIG. 27 shows an advanced search feature of the tablet
version of the sell-in tool.
[0042] FIG. 28 shows searching for product information using the
sell-in tool.
[0043] FIG. 29 shows searching for customer information using the
sell-in tool.
[0044] FIG. 30 metrics including graphics and charts that can be
shown to the customer.
[0045] FIG. 31 shows an analyze selection feature of the sell-in
tool.
[0046] FIG. 32 shows a view product selection feature of the
sell-in tool.
[0047] FIG. 33 shows single product view image.
[0048] FIG. 34 shows a selection fashion show video feature.
DETAILED DESCRIPTION OF THE INVENTION
[0049] FIG. 1 shows a process flow 101 for manufacturing apparel
such as jeans, where garments are finished using a laser. The
fabric or material for various apparel including jeans is made from
natural or synthetic fibers 106, or a combination of these. A
fabric mill takes fibers and processes 109 these fibers to produce
a laser-sensitive finished fabric 112, which has enhanced response
characteristics for laser finishing.
[0050] Some examples of natural fibers include cotton, flax, hemp,
sisal, jute, kenaf, and coconut; fibers from animal sources include
silk, wool, cashmere, and mohair. Some examples of synthetic fibers
include polyester, nylon, spandex or elastane, and other polymers.
Some examples of semisynthetic fibers include rayon, viscose,
modal, and lyocell, which are made from a regenerated cellulose
fiber. A fabric can be a natural fiber alone (e.g., cotton), a
synthetic fiber alone (e.g., polyester alone), a blend of natural
and synthetic fibers (e.g., cotton and polyester blend, or cotton
and spandex), or a blend of natural and semisynthetic fibers, or
any combination of these or other fibers.
[0051] For jeans, the fabric is typically a denim, which is a
sturdy cotton warp-faced textile in which a weft passes under two
or more warp threads. This twill weaving produces a diagonal
ribbing. The yarns (e.g., warp yarns) are dyed using an indigo or
blue dye, which is characteristic of blue jeans.
[0052] Although this patent describes the apparel processing and
finishing with respect to jeans, the invention is not limited jeans
or denim products, such as shirts, shorts, jackets, vests, and
skirts. The techniques and approaches described are applicable to
other apparel and products, including non-denim products and
products made from knit materials. Some examples include T-shirts,
sweaters, coats, sweatshirts (e.g., hoodies), casual wear, athletic
wear, outerwear, dresses, evening wear, sleepwear, loungewear,
underwear, socks, bags, backpacks, uniforms, umbrellas, swimwear,
bed sheets, scarves, and many others.
[0053] A manufacturer creates a design 115 (design I) of its
product. The design can be for a particular type of clothing or
garment (e.g., men's or women's jean, or jacket), sizing of the
garment (e.g., small, medium, or large, or waist size and inseam
length), or other design feature. The design can be specified by a
pattern or cut used to form pieces of the pattern. A fabric is
selected and patterned and cut 118 based on the design. The pattern
pieces are assembled together 121 into the garment, typically by
sewing, but can be joined together using other techniques (e.g.,
rivets, buttons, zipper, hoop and loop, adhesives, or other
techniques and structures to join fabrics and materials
together).
[0054] Some garments can be complete after assembly and ready for
sale. However, other garments are unfinished 122 and have
additional finishing 124, which includes laser finishing. The
finishing may include tinting, washing, softening, and fixing. For
distressed denim products, the finishing can include using a laser
to produce a wear pattern according to a design 127 (design II).
Some additional details of laser finishing are described in U.S.
patent application 62/377,447, filed Aug. 19, 2016, and Ser. No.
15/682,507, filed Aug. 21, 2017, issued as U.S. Pat. No. 10,051,905
on Aug. 21, 2018, which are incorporated by reference along with
all other references cited in this application. U.S. patent
applications 62/636,108, filed Feb. 27, 2018, and 62/715,788, filed
Aug. 7, 2018, describe some specific implementations of a brief
builder application and are incorporated by reference.
[0055] U.S. patent application Ser. Nos. 16/288,035, 16/288,036,
16/288,038, 16/288,042, 16/288,046, 16/288,047, 16/288,048,
16/288,053, and 16/288,054, filed Feb. 27, 2019, are incorporated
by reference.
[0056] Design 127 is for postassembly aspects of a garment while
design 115 is for preassembly aspects of a garment. After
finishing, a finished product 130 (e.g., a pair of jeans) is
complete and ready for sale. The finished product is inventoried
and distributed 133, delivered to stores 136, and sold to consumers
or customers 139. The consumer can buy and wear worn blue jeans
without having to wear out the jeans themselves, which usually
takes significant time and effort.
[0057] Traditionally, to produce distressed denim products,
finishing techniques include dry abrasion, wet processing,
oxidation, or other techniques, or combinations of these, to
accelerate wear of the material in order to produce a desired wear
pattern. Dry abrasion can include sandblasting or using sandpaper.
For example, some portions or localized areas of the fabric are
sanded to abrade the fabric surface. Wet processing can include
washing in water, washing with oxidizers (e.g., bleach, peroxide,
ozone, or potassium permanganate), spraying with oxidizers, washing
with abrasives (e.g., pumice, stone, or grit).
[0058] These traditional finishing approaches take time, incur
expense, and impact the environment by utilizing resources and
producing waste. It is desirable to reduce water and chemical
usage, which can include eliminating the use agents such as
potassium permanganate and pumice. An alternative to these
traditional finishing approaches is laser finishing.
[0059] FIG. 2 shows a finishing technique that includes the use of
a laser 207. A laser is a device that emits light through a process
of optical amplification based on the stimulated emission of
electromagnetic radiation. Lasers are used for bar code scanning,
medical procedures such as corrective eye surgery, and industrial
applications such as welding. A particular type of laser for
finishing apparel is a carbon dioxide laser, which emits a beam of
infrared radiation.
[0060] The laser is controlled by an input file 210 and control
software 213 to emit a laser beam onto fabric at a particular
position or location at a specific power level for a specific
amount of time. Further, the power of the laser beam can be varied
according to a waveform such as a pulse wave with a particular
frequency, period, pulse width, or other characteristic. Some
aspects of the laser that can be controlled include the duty cycle,
frequency, marking or burning speed, and other parameters.
[0061] The duty cycle is a percentage of laser emission time. Some
examples of duty cycle percentages include 40, 45, 50, 55, 60, 80,
and 100 percent. The frequency is the laser pulse frequency. A low
frequency might be, for example, 5 kilohertz, while a high
frequency might be, for example, 25 kilohertz. Generally, lower
frequencies will have higher surface penetration than high
frequencies, which has less surface penetration.
[0062] The laser acts like a printer and "prints," "marks," or
"burns" a wear pattern (specified by input file 210) onto the
garment. The fabric that is exposed to the laser beam (e.g.,
infrared beam) changes color, lightening the fabric at a specified
position by a certain amount based on the laser power, time of
exposure, and waveform used. The laser continues from position to
position until the wear pattern is completely printed on the
garment.
[0063] In a specific implementation, the laser has a resolution of
about 34 dots per inch (dpi), which on the garment is about 0.7
millimeters per pixel. The technique described in this patent is
not dependent on the laser's resolution, and will work with lasers
having more or less resolution than 34 dots per inch. For example,
the laser can have a resolution of 10, 15, 20, 25, 30, 40, 50, 60,
72, 80, 96, 100, 120, 150, 200, 300, or 600 dots per inch, or more
or less than any of these or other values. Typically, the greater
the resolution, the finer the features that can be printed on the
garment in a single pass. By using multiple passes (e.g., 2, 3, 4,
5, or more passes) with the laser, the effective resolution can be
increased. In an implementation, multiple laser passes are
used.
[0064] Jeans are dyed using an indigo dye, which results in a blue
colored fabric. The blue color is caused by chromophores trapped in
the fabric which reflect light as a blue color. U.S. patent
application 62/433,739, filed Dec. 13, 2016, which is incorporated
by reference, describes a denim material with enhanced response
characteristics to laser finishing. Using a denim material made
from indigo ring-dyed yarn, variations in highs and lows in indigo
color shading is achieved by using a laser.
[0065] FIG. 3 shows a weave pattern of a denim fabric 326. A loom
does the weaving. In weaving, warp is the lengthwise or
longitudinal yarn or thread in a roll, while weft or woof is the
transverse thread. The weft yarn is drawn through the warp yarns to
create the fabric. In FIG. 3, the warps extend in a first direction
335 (e.g., north and south) while the wefts extend in a direction
337 (e.g., east and west). The wefts are shown as a continuous yarn
that zigzags across the wefts (e.g., carried across by a shuttle or
a rapier of the loom). Alternatively, the wefts could be separate
yarns. In some specific implementations, the warp yarn has a
different weight or thickness than the weft yarns. For example,
warp yarns can be coarser than the weft yarns.
[0066] For denim, dyed yarn is used for the warp, and undyed or
white yarn is typically used for the weft yarn. In some denim
fabrics, the weft yarn can be dyed and have a color other than
white, such as red. In the denim weave, the weft passes under two
or more warp threads. FIG. 3 shows a weave with the weft passing
under two warp threads. Specifically, the fabric weave is known as
a 2.times.1 right-hand twill. For a right-hand twill, a direction
of the diagonal is from a lower left to an upper right. For a
left-hand twill, a direction of the diagonal is from a lower right
to an upper left. But in other denim weaves, the weft can pass
under a different number of warp threads, such as 3, 4, 5, 6, 7, 8,
or more. In other implementation, the denim is a 3.times.1
right-hand twill, which means the weft passes under three warp
threads.
[0067] Because of the weave, one side of the fabric exposes more of
the warp yarns (e.g., warp-faced side), while the other side
exposes more of the weft yarns (e.g., weft-faced side). When the
warp yarns are blue and weft yarns are white, a result of the weave
is the warp-faced side will appear mostly blue while the reverse
side, weft-faced side, will appear mostly white.
[0068] In denim, the warp is typically 100 percent cotton. But some
warp yarns can be a blend with, for example, elastane to allow for
warp stretch. And some yarns for other fabrics may contain other
fibers, such as polyester or elastane as examples.
[0069] In an indigo ring-dyed yarn, the indigo does not fully
penetrate to a core of the yarn. Rather, the indigo dye is applied
at a surface of the cotton yarn and diffuses toward the interior of
the yarn. So when the yarn is viewed cross-sectionally, the indigo
dyed material will appear as a ring on around an outer edge of the
yarn. The shading of the indigo dye will generally lighten in a
gradient as a distance increases from the surface of the yarn to
the center (or core) of the yarn.
[0070] During laser finishing, the laser removes a selected amount
of the surface of the indigo dyed yarn (e.g., blue color) to reveal
a lighter color (e.g., white color) of the inner core of the
ring-dyed yarn. The more of the indigo dyed material that is
removed, the lighter the color (e.g., lighter shade of blue). The
more of the indigo dyed material that remains, the darker the color
(e.g., deeper shade of blue). The laser can be controlled precisely
to remove a desired amount of material to achieve a desired shade
of blue in a desired place or position on the material.
[0071] With laser finishing, a finish can be applied (e.g., printed
or burned via the laser) onto apparel (e.g., jeans and denim
garments) that will appear similar to or indistinguishable from a
finish obtained using traditional processing techniques (e.g., dry
abrasion, wet processing, and oxidation). Laser finishing of
apparel is less costly and is faster than traditional finishing
techniques and also has reduced environmental impact (e.g.,
eliminating the use of harsh chemical agents and reducing
waste).
[0072] FIGS. 4-7 show how the laser alters the color of ring-dyed
yarn. FIG. 4 shows a laser beam 407 striking a ring-dyed yarn 413
having indigo-dyed fibers 418 and white core fibers 422. The laser
removes the dyed fibers, which can be by vaporizing or otherwise
destroying the cotton fiber via heat or high temperature that the
laser beam causes.
[0073] FIG. 5 shows the laser using a first power level setting or
first exposure time setting, or a combination of these, to remove
some of the dyed fibers, but not revealing any of the white core
fibers. The undyed fibers remain covered. There is no color
change.
[0074] FIG. 6 shows the laser using a second power level setting or
second exposure time setting, or a combination of these, to remove
more of the dyed fibers than in FIG. 5. The second power level is
greater than the first power level, or the second exposure time
setting is greater than the first exposure time setting, or a
combination of these. The result is some of the undyed fibers are
revealed. There is a color change, subtle highlighting.
[0075] FIG. 7 shows the laser using a third power level setting or
third exposure time setting, or a combination of these, to remove
even more of the dyed fibers than in FIG. 6. The third power level
is greater than the second power level, or the third exposure time
setting is greater than the second exposure time setting, or a
combination of these. The result is more of the undyed fibers are
revealed. There is a color change, brighter highlighting.
[0076] As shown in FIG. 2, before laser 207, the fabric can be
prepared 216 for the laser, which may be referred to as a base
preparation, and can include a prelaser wash. This step helps
improves the results of the laser. After the laser, there can be a
postlaser wash 219. This wash can clean or remove any residue
caused by the laser, such as removing any charring (which would
appear as brown or slightly burning). There can be additional
finish 221, which may be including tinting, softening, or fixing,
to complete finishing.
[0077] FIG. 8 shows a technique where finishing 124 is divided into
two finishing steps, finishing I and finishing II. Finishing I 808
is an initial finishing to create base templates 811. With
finishing II 814, each base template can be used to manufacture
multiple final finishes 817.
[0078] FIG. 9 shows multiple base templates, base A, base B, and
base C. These base templates may be referred to as base fit fabrics
or BFFs. In an implementation, the base templates can be created
during base prep and prelaser wash 216 (see FIG. 2). During
finishing I, by using different wash 216 methods or recipes, each
different base template can be created.
[0079] Finishing II can include laser finishing. Base A is lasered
with different designs to obtain various final product based on
base A (e.g., FP(A)1 to FP(A)i, where i is an integer). Base B is
lasered with different designs to obtain various final products
based on base B (e.g., FP(B)1 to FP(B)j, where j is an integer).
Base C is lasered with different designs to obtain various final
products based on base C (e.g., FP(C)1 to FP(C)k, where k is an
integer). Each base can be used to obtain a number of different
final designs. For example, the integers i, j, and k can have
different values.
[0080] As described above and shown in FIG. 2, after finishing II,
there can be additional finishing during post laser wash 219 and
additional finishing 221. For example, during the postlaser wash,
there may be additional tinting to the lasered garments. This
tinting can result in an overall color cast to change the look of
the garment.
[0081] In an implementation, laser finishing is used to create many
different finishes (each a different product) easily and quickly
from the same fabric template or BFF or "blank." For each fabric,
there will be a number of base fit fabrics. These base fit fabrics
are lasered to produce many different finishes, each being a
different product for a product line. Laser finishing allows
greater efficiency because by using fabric templates (or base fit
fabrics), a single fabric or material can be used to create many
different products for a product line, more than is possible with
traditional processing. This reduces the inventory of different
fabric and finish raw materials.
[0082] For a particular product (e.g., 511 product), there can be
two different fabrics, such as base B and base C of FIG. 9. The
fabrics can be part of a fabric tool kit. For base B, there are
multiple base fit fabrics, FP(B)1, FP(B)2, and so forth. Using
laser finishing, a base fit fabric (e.g., FP(B)1) can be used to
product any number of different finishes (e.g., eight different
finishes), each of which would be considered a different product
model.
[0083] For example, FP(B)1 can be laser finished using different
laser files (e.g., laser file 1, laser file 2, laser file 3, or
others) or have different postlaser wash (e.g., postlaser wash
recipe 1, postlaser wash recipe 2, postlaser wash recipe 3, or
others), or any combination of these. A first product would be base
fit fabric FP(B)1 lasered using laser file 1 and washed using
postlaser wash recipe 1. A second product would be base fit fabric
FP(B)1 lasered using laser file 2 and washed using postlaser wash
recipe 1. A third product would be base fit fabric FP(B)1 lasered
using laser file 2 and washed using postlaser wash recipe 2. And
there can be many more products based on the same base fit fabric.
Each can have a different product identifier or unique identifier,
such as a different PC9 or nine-digit product code.
[0084] With laser finishing, many products or PC9s are produced for
each base fit fabric or blank. Compared to traditional processing,
this is a significant improvement in providing greater numbers of
different products with less different fabrics and finishes (each
of which in traditional processing consume resources, increasing
cost, and take time). Inventory is reduced. The technique of
providing base fit finishes or fabric templates for laser finishing
has significant and many benefits.
[0085] A system incorporating laser finishing can include a
computer to control or monitor operation, or both. FIG. 10 shows an
example of a computer that is component of a laser finishing
system. The computer may be a separate unit that is connected to a
system, or may be embedded in electronics of the system. In an
embodiment, the invention includes software that executes on a
computer workstation system or server, such as shown in FIG.
10.
[0086] FIG. 10 is a simplified block diagram of a distributed
computer network 1000 incorporating an embodiment of the present
invention. Computer network 1000 includes a number of client
systems 1013, 1016, and 1019, and a server system 1022 coupled to a
communication network 1024 via a plurality of communication links
1028. Communication network 1024 provides a mechanism for allowing
the various components of distributed network 1000 to communicate
and exchange information with each other.
[0087] Communication network 1024 may itself be comprised of many
interconnected computer systems and communication links.
Communication links 1028 may be hardwire links, optical links,
satellite or other wireless communications links, wave propagation
links, or any other mechanisms for communication of information.
Communication links 1028 may be DSL, Cable, Ethernet or other
hardwire links, passive or active optical links, 3G, 3.5G, 4G and
other mobility, satellite or other wireless communications links,
wave propagation links, or any other mechanisms for communication
of information.
[0088] Various communication protocols may be used to facilitate
communication between the various systems shown in FIG. 10. These
communication protocols may include VLAN, MPLS, TCP/IP, Tunneling,
HTTP protocols, wireless application protocol (WAP),
vendor-specific protocols, customized protocols, and others. While
in one embodiment, communication network 1024 is the Internet, in
other embodiments, communication network 1024 may be any suitable
communication network including a local area network (LAN), a wide
area network (WAN), a wireless network, an intranet, a private
network, a public network, a switched network, and combinations of
these, and the like.
[0089] Distributed computer network 1000 in FIG. 10 is merely
illustrative of an embodiment incorporating the present invention
and does not limit the scope of the invention as recited in the
claims. One of ordinary skill in the art would recognize other
variations, modifications, and alternatives. For example, more than
one server system 1022 may be connected to communication network
1024. As another example, a number of client systems 1013, 1016,
and 1019 may be coupled to communication network 1024 via an access
provider (not shown) or via some other server system.
[0090] Client systems 1013, 1016, and 1019 typically request
information from a server system which provides the information.
For this reason, server systems typically have more computing and
storage capacity than client systems. However, a particular
computer system may act as both as a client or a server depending
on whether the computer system is requesting or providing
information. Additionally, although aspects of the invention have
been described using a client-server environment, it should be
apparent that the invention may also be embodied in a standalone
computer system.
[0091] Server 1022 is responsible for receiving information
requests from client systems 1013, 1016, and 1019, performing
processing required to satisfy the requests, and for forwarding the
results corresponding to the requests back to the requesting client
system. The processing required to satisfy the request may be
performed by server system 1022 or may alternatively be delegated
to other servers connected to communication network 1024.
[0092] Client systems 1013, 1016, and 1019 enable users to access
and query information stored by server system 1022. In a specific
embodiment, the client systems can run as a standalone application
such as a desktop application or mobile smartphone or tablet
application. In another embodiment, a "Web browser" application
executing on a client system enables users to select, access,
retrieve, or query information stored by server system 1022.
Examples of Web browsers include the Internet Explorer browser
program provided by Microsoft Corporation, Firefox browser provided
by Mozilla, Chrome browser provided by Google, Safari browser
provided by Apple, and others.
[0093] In a client-server environment, some resources (e.g., files,
music, video, or data) are stored at the client while others are
stored or delivered from elsewhere in the network, such as a
server, and accessible via the network (e.g., the Internet).
Therefore, the user's data can be stored in the network or "cloud."
For example, the user can work on documents on a client device that
are stored remotely on the cloud (e.g., server). Data on the client
device can be synchronized with the cloud.
[0094] FIG. 11 shows an exemplary client or server system of the
present invention. In an embodiment, a user interfaces with the
system through a computer workstation system, such as shown in FIG.
11. FIG. 11 shows a computer system 1101 that includes a monitor
1103, screen 1105, enclosure 1107 (may also be referred to as a
system unit, cabinet, or case), keyboard or other human input
device 1109, and mouse or other pointing device 1111. Mouse 1111
may have one or more buttons such as mouse buttons 1113.
[0095] It should be understood that the present invention is not
limited any computing device in a specific form factor (e.g.,
desktop computer form factor), but can include all types of
computing devices in various form factors. A user can interface
with any computing device, including smartphones, personal
computers, laptops, electronic tablet devices, global positioning
system (GPS) receivers, portable media players, personal digital
assistants (PDAs), other network access devices, and other
processing devices capable of receiving or transmitting data.
[0096] For example, in a specific implementation, the client device
can be a smartphone or tablet device, such as the Apple iPhone
(e.g., Apple iPhone 6), Apple iPad (e.g., Apple iPad, Apple iPad
Pro, or Apple iPad mini), Apple iPod (e.g, Apple iPod Touch),
Samsung Galaxy product (e.g., Galaxy S series product or Galaxy
Note series product), Google Nexus and Pixel devices (e.g., Google
Nexus 6, Google Nexus 7, or Google Nexus 9), and Microsoft devices
(e.g., Microsoft Surface tablet). Typically, a smartphone includes
a telephony portion (and associated radios) and a computer portion,
which are accessible via a touch screen display.
[0097] There is nonvolatile memory to store data of the telephone
portion (e.g., contacts and phone numbers) and the computer portion
(e.g., application programs including a browser, pictures, games,
videos, and music). The smartphone typically includes a camera
(e.g., front facing camera or rear camera, or both) for taking
pictures and video. For example, a smartphone or tablet can be used
to take live video that can be streamed to one or more other
devices.
[0098] Enclosure 1107 houses familiar computer components, some of
which are not shown, such as a processor, memory, mass storage
devices 1117, and the like. Mass storage devices 1117 may include
mass disk drives, floppy disks, magnetic disks, optical disks,
magneto-optical disks, fixed disks, hard disks, CD-ROMs, recordable
CDs, DVDs, recordable DVDs (e.g., DVD-R, DVD+R, DVD-RW, DVD+RW,
HD-DVD, or Blu-ray Disc), flash and other nonvolatile solid-state
storage (e.g., USB flash drive or solid state drive (SSD)),
battery-backed-up volatile memory, tape storage, reader, and other
similar media, and combinations of these.
[0099] A computer-implemented or computer-executable version or
computer program product of the invention may be embodied using,
stored on, or associated with computer-readable medium. A
computer-readable medium may include any medium that participates
in providing instructions to one or more processors for execution.
Such a medium may take many forms including, but not limited to,
nonvolatile, volatile, and transmission media. Nonvolatile media
includes, for example, flash memory, or optical or magnetic disks.
Volatile media includes static or dynamic memory, such as cache
memory or RAM. Transmission media includes coaxial cables, copper
wire, fiber optic lines, and wires arranged in a bus. Transmission
media can also take the form of electromagnetic, radio frequency,
acoustic, or light waves, such as those generated during radio wave
and infrared data communications.
[0100] For example, a binary, machine-executable version, of the
software of the present invention may be stored or reside in RAM or
cache memory, or on mass storage device 1117. The source code of
the software of the present invention may also be stored or reside
on mass storage device 1117 (e.g., hard disk, magnetic disk, tape,
or CD-ROM). As a further example, code of the invention may be
transmitted via wires, radio waves, or through a network such as
the Internet.
[0101] FIG. 12 shows a system block diagram of computer system 1101
used to execute the software of the present invention. As in FIG.
11, computer system 1101 includes monitor 1103, keyboard 1109, and
mass storage devices 1117. Computer system 1101 further includes
subsystems such as central processor 1202, system memory 1204,
input/output (I/O) controller 1206, display adapter 1208, serial or
universal serial bus (USB) port 1212, network interface 1218, and
speaker 1220. The invention may also be used with computer systems
with additional or fewer subsystems. For example, a computer system
could include more than one processor 1202 (i.e., a multiprocessor
system) or a system may include a cache memory.
[0102] Arrows such as 1222 represent the system bus architecture of
computer system 1101. However, these arrows are illustrative of any
interconnection scheme serving to link the subsystems. For example,
speaker 1220 could be connected to the other subsystems through a
port or have an internal direct connection to central processor
1202. The processor may include multiple processors or a multicore
processor, which may permit parallel processing of information.
Computer system 1101 shown in FIG. 12 is but an example of a
computer system suitable for use with the present invention. Other
configurations of subsystems suitable for use with the present
invention will be readily apparent to one of ordinary skill in the
art.
[0103] Computer software products may be written in any of various
suitable programming languages, such as C, C++, C#, Pascal,
Fortran, Perl, MATLAB (from MathWorks, www.mathworks.com), SAS,
SPSS, JavaScript, AJAX, Java, Python, Erlang, and Ruby on Rails.
The computer software product may be an independent application
with data input and data display modules. Alternatively, the
computer software products may be classes that may be instantiated
as distributed objects. The computer software products may also be
component software such as Java Beans (from Oracle Corporation) or
Enterprise Java Beans (EJB from Oracle Corporation).
[0104] An operating system for the system may be one of the
Microsoft Windows.RTM. family of systems (e.g., Windows 95, 98, Me,
Windows NT, Windows 2000, Windows XP, Windows XP x64 Edition,
Windows Vista, Windows 7, Windows 8, Windows 10, Windows CE,
Windows Mobile, Windows RT), Symbian OS, Tizen, Linux, HP-UX, UNIX,
Sun OS, Solaris, Mac OS X, Apple iOS, Android, Alpha OS, AIX,
IRIX32, or IRIX64. Other operating systems may be used. Microsoft
Windows is a trademark of Microsoft Corporation.
[0105] Any trademarks or service marks used in this patent are
property of their respective owner. Any company, product, or
service names in this patent are for identification purposes only.
Use of these names, logos, and brands does not imply
endorsement.
[0106] Furthermore, the computer may be connected to a network and
may interface to other computers using this network. The network
may be an intranet, internet, or the Internet, among others. The
network may be a wired network (e.g., using copper), telephone
network, packet network, an optical network (e.g., using optical
fiber), or a wireless network, or any combination of these. For
example, data and other information may be passed between the
computer and components (or steps) of a system of the invention
using a wireless network using a protocol such as Wi-Fi (IEEE
standards 802.11, 802.11a, 802.11b, 802.11e, 802.11g, 802.11i,
802.11n, 802.11ac, and 802.11ad, just to name a few examples), near
field communication (NFC), radio-frequency identification (RFID),
mobile or cellular wireless (e.g., 2G, 3G, 4G, 3GPP LTE, WiMAX,
LTE, LTE Advanced, Flash-OFDM, HIPERMAN, iBurst, EDGE Evolution,
UMTS, UMTS-TDD, lxRDD, and EV-DO). For example, signals from a
computer may be transferred, at least in part, wirelessly to
components or other computers.
[0107] In an embodiment, with a Web browser executing on a computer
workstation system, a user accesses a system on the World Wide Web
(WWW) through a network such as the Internet. The Web browser is
used to download Web pages or other content in various formats
including HTML, XML, text, PDF, and postscript, and may be used to
upload information to other parts of the system. The Web browser
may use uniform resource identifiers (URLs) to identify resources
on the Web and hypertext transfer protocol (HTTP) in transferring
files on the Web.
[0108] In other implementations, the user accesses the system
through either or both of native and nonnative applications. Native
applications are locally installed on the particular computing
system and are specific to the operating system or one or more
hardware devices of that computing system, or a combination of
these. These applications (which are sometimes also referred to as
"apps") can be updated (e.g., periodically) via a direct internet
upgrade patching mechanism or through an applications store (e.g.,
Apple iTunes and App store, Google Play store, Windows Phone store,
and Blackberry App World store).
[0109] The system can run in platform-independent, nonnative
applications. For example, client can access the system through a
Web application from one or more servers using a network connection
with the server or servers and load the Web application in a Web
browser. For example, a Web application can be downloaded from an
application server over the Internet by a Web browser. Nonnative
applications can also be obtained from other sources, such as a
disk.
[0110] FIGS. 13-14 show examples of mobile devices, which can be
mobile clients. Mobile devices are specific implementations of a
computer, such as described above. FIG. 13 shows a smartphone
device 1301, and FIG. 14 shows a tablet device 1401. Some examples
of smartphones include the Apple iPhone, Samsung Galaxy, and Google
Nexus family of devices. Some examples of tablet devices include
the Apple iPad, Apple iPad Pro, Samsung Galaxy Tab, and Google
Nexus family of devices.
[0111] Smartphone 1301 has an enclosure that includes a screen
1303, button 1309, speaker 1311, camera 1313, and proximity sensor
1335. The screen can be a touch screen that detects and accepts
input from finger touch or a stylus. The technology of the touch
screen can be a resistive, capacitive, infrared grid, optical
imaging, or pressure-sensitive, dispersive signal, acoustic pulse
recognition, or others. The touch screen is screen and a user input
device interface that acts as a mouse and keyboard of a
computer.
[0112] Button 1309 is sometimes referred to as a home button and is
used to exit a program and return the user to the home screen. The
phone may also include other buttons (not shown) such as volume
buttons and on-off button on a side. The proximity detector can
detect a user's face is close to the phone, and can disable the
phone screen and its touch sensor, so that there will be no false
inputs from the user's face being next to screen when talking.
[0113] Tablet 1401 is similar to a smartphone. Tablet 1401 has an
enclosure that includes a screen 1403, button 1409, and camera
1413. Typically the screen (e.g., touch screen) of a tablet is
larger than a smartphone, usually 7, 8, 9, 10, 12, 13, or more
inches (measured diagonally).
[0114] FIG. 15 shows a system block diagram of mobile device 1501
used to execute the software of the present invention. This block
diagram is representative of the components of smartphone or tablet
device. The mobile device system includes a screen 1503 (e.g.,
touch screen), buttons 1509, speaker 1511, camera 1513, motion
sensor 1515, light sensor 1517, microphone 1519, indicator light
1521, and external port 1523 (e.g., USB port or Apple Lightning
port). These components can communicate with each other via a bus
1525.
[0115] The system includes wireless components such as a mobile
network connection 1527 (e.g., mobile telephone or mobile data),
Wi-Fi 1529, Bluetooth 1531, GPS 1533 (e.g., detect GPS
positioning), other sensors 1535 such as a proximity sensor, CPU
1537, RAM memory 1539, storage 1541 (e.g. nonvolatile memory), and
battery 1543 (lithium ion or lithium polymer cell). The battery
supplies power to the electronic components and is rechargeable,
which allows the system to be mobile.
[0116] FIG. 16 shows a block diagram of a system for creating,
designing, producing apparel products with laser finishing. A box
line plan 1602 is an internal and interim tool for communication
between a merchandising group and design group. Through the box
line plan, merchandising can communicate what needs to be designed
by the design group. The box line plan can have open slots to be
designed 1609.
[0117] There is a digital design tool 1616 merchants and design can
use to click and drag finish effects (e.g., laser files) and tint
casts over images of base washes in order to visualize possible
combinations and build the line visually before the garment finish
is actually finished by the laser. The visualizations can be by
rendering on a computer system, such as using three-dimensional
(3D) graphics.
[0118] U.S. patent application 62/433,746, filed Dec. 13, 2016,
which is incorporated by reference, describes a system and
operating model of apparel manufacture with laser finishing. Laser
finishing of apparel products allows an operating model that
reduces finishing cost, lowers carrying costs, increases
productivity, shortens time to market, be more reactive to trends,
reduce product constraints, reduces lost sales and dilution, and
more. Improved aspects include design, development, planning,
merchandising, selling, making, and delivering. The model uses
fabric templates, each of which can be used be produce a multitude
of laser finishes. Operational efficiency is improved.
[0119] Designers can use the digital design tool to design products
that are used to satisfy the requests in open slots 1609. Designs
created using the digital design tool can be stored in a digital
library 1622. Input to the digital design tool include fabric
templates or blanks 1627 (e.g., base fit fabrics or BFFs), existing
finishes 1633 (e.g., can be further modified by the tool 1616), and
new finishes 1638. New finishes can be from designs 1641 (e.g.,
vintage design) captured using a laser finish software tool 1645,
examples of which are described in U.S. patent applications
62/377,447, filed Aug. 19, 2016, and Ser. No. 15/682,507, filed
Aug. 21, 2017. Digital library 1622 can be accessible by the region
assorting and sell-in 1650. And the digital library can be used
populate or satisfy the box line plan.
[0120] FIG. 17 shows a block diagram of a specific implementation
of a digital design tool, a preview tool 1703. Digital design tool
1616 can be representative of a collection of tools, such as an
application suite, including desktop or mobile apps, or a
combination.
[0121] Preview tool 1703 can be a single tool in a toolbox or
toolkit used for laser finishing of garments, or the tool can be
incorporated as a feature of another tool. The preview tool allows
a user such as a clothing designer to preview on a computer screen
or to generate a digital representation (e.g., image file, JPEG
file, BMP file, TIFF file, GIF file, PNG file, PSD file, or others)
of jeans in a selected base fit fabric or fabric template 1706 with
a selected laser pattern 1709 (e.g., from a laser input file). With
the digital representation, the user will be able to see or preview
the jeans in the selected base fit fabric as if it had been burned
with the selected laser input file, without needing to actually
laser or burn the jeans.
[0122] Some files are described as being of an image file type.
Some examples of image file types or file formats include bitmap or
raster graphics formats including IMG, TIFF, EXIF, JPEG, GIF, PNG,
PBM, PGM, PPM, BMP, and RAW. The compression for the file can be
lossless (e.g., TIFF) or lossy (e.g., JPEG). Other image file types
or file formats include vector graphics including DXF, SVG, and the
like.
[0123] Bitmaps or raster graphics are resolution dependent while
vector graphics are resolution independent. Raster graphics
generally cannot scale up to an arbitrary resolution without loss
of apparent quality. This property contrasts with the capabilities
of vector graphics, which generally easily scale up to the quality
of the device rendering them.
[0124] A raster graphics image is a dot matrix data structure
representing a generally rectangular grid of pixels, or points of
color, viewable via a monitor, paper, or other display medium. A
bitmap, such as a single-bit raster, corresponds bit-for-bit with
an image displayed on a screen or output medium. A raster is
characterized by the width and height of the image in pixels and by
the number of bits per pixel (or color depth, which determines the
number of colors it can represent).
[0125] The BMP file format is an example of a bitmap. The BMP file
format, also known as bitmap image file or device independent
bitmap (DIB) file format or simply a bitmap, is a raster graphics
image file format used to store bitmap digital images,
independently of the display device. The BMP file format is capable
of storing two-dimensional digital images of arbitrary width,
height, and resolution, both monochrome and color, in various color
depths, and optionally with data compression, alpha channels, and
color profiles.
[0126] The fabric template can be selected from a library of fabric
template images 1716 or may be a new image uploaded or provided by
the user. Each fabric template images is an image file of a jeans
in a base fit fabric or other material. For each jeans model or fit
(e.g., models or fits 311, 501, 505, 511, 515, 541, 569, 721, and
others), there would be one image in each different material or
base fit fabric.
[0127] The laser input file can be selected from a library of laser
input files 1722 (e.g., files created from vintage jeans or from a
group of designers), may be a file 1718 created by the user, or may
be a file uploaded or provided by the user. For example, the user
may have created the laser pattern (contained within a laser input
file) manually using a graphical or image editing tool (e.g., Adobe
Photoshop and similar photo editing programs). Or the laser pattern
may have been created by another, such as selected from a library
of laser files. The laser pattern may be generated by a computer or
automated process, such as may be used to obtain a laser pattern
from vintage jeans. The user will be able to see the results of a
burn, make any manual changes or alterations to the pattern (such
as additional changes to a vintage jean pattern in a digital image
file) and preview the results again. The preview tool allows a user
to make and see changes, to the user can obtain feedback faster
than having to laser jeans to see the results and also avoiding
unneeded waste (e.g., preliminary versions of burned jeans).
[0128] Each digital representation can be saved in a separate
images, and a group or set of the images can be a called brief of
collection of jeans. The preview tool can be used for
merchandising, such as generating images of a proposed line of
products for a particular season, and these images can be shared
among members of a team to discuss any additions, changes, or
deletions to a collection.
[0129] A specific version of the preview tool overlays a fabric
template input file and a laser input file, and then generates an
image to display them together as a representation of the
laser-finished apparel. The laser input file is aligned to the
garment in the fabric template input file, so that the positioning
of features in the laser input file and at appropriate positions or
places on the garment. The alignment may be by using alignment
marks that are in the input files. The alignment may be an
automated alignment or scaling, or a combination.
[0130] Brightness, intensity, opacity, blending, transparency, or
other adjustable parameters for an image layer, or any combination
of these, are selected or adjusted for the laser input file, so
that when the laser input file is overlaid above the fabric
template image, the look of the garment will appear of simulate the
look of a garment had been burned by a laser using that laser input
file.
[0131] Adjustable parameters such as opacity can be used to blend
two or more image layers together. For example, a layer's overall
opacity determines to what degree it obscures or reveals the layer
beneath it. For example, a layer with 1 percent opacity appears
nearly transparent, while one with 100 percent opacity appears
completely opaque.
[0132] Further, a dots per inch (dpi) of the combined image can be
adjusted to also more properly simulate the look of a garment more
closely with a burned garment. Dots per inch refers to the number
of dots in a printed inch. The more dots, the higher the quality of
the print (e.g., more sharpness and detail). By reducing the dpi of
the image, this will reduce the image quality, resulting a blurring
of the image. In an implementation, the preview tool reduces a dpi
of the combined image, to be of less dpi than the fabric template
input file or the laser input file. By blurring the preview image,
this results in improved simulation that corresponds better to a
burned laser garment. When burning a garment, the garment material
or fabric typically limits the resolution of the result to less
than that of the input file.
[0133] In an implementation, the dpi of the laser input file is
about 72 dpi, while the dpi of the preview image is about 34 dpi.
In an implementation, the dpi of the fabric template input file and
laser input file are about 36 dpi or above, while the dpi of the
preview image is about 36 dpi or lower.
[0134] FIG. 18 shows a block diagram of a digital brief tool 1803,
which also like preview tool 1703, provides a real-time preview of
an appearance of pair of jeans when a finishing pattern is applied
by burning using a laser input file. The digital brief tool has
additional features to allow more flexible designing of jeans.
[0135] It should be understood that the invention is not limited to
the specific flows and steps presented. A flow of the invention may
have additional steps (not necessarily described in this patent),
different steps which replace some of the steps presented, fewer
steps or a subset of the steps presented, or steps in a different
order than presented, or any combination of these. Further, the
steps in other implementations of the invention may not be exactly
the same as the steps presented and may be modified or altered as
appropriate for a particular application or based on the data or
situation.
[0136] The digital brief tool takes as input three types of digital
assets 1805, fabric template input 1816, damage input 1819, and
laser input file 1822. Fabric template input 1816 and laser input
file 1822 are similar to the inputs for the preview tool. Damage
input 1819 is an image of damage (e.g., holes, rips, shredded
regions, or openings of various shapes and sizes) that can be
burned by a laser into jeans. The digital brief tool overlays the
damage and laser input files over the fabric template.
[0137] The user selects a fabric template input, which an image of
a jeans style in a particular base fit fabric. The user can
optionally select one or more damage inputs. If a damage input is
selected, the damage input will be a layer that overlays the fabric
template layer. As for the preview tool, the user selects a laser
input file with laser pattern and overlays the fabric template
layer. As the user selects the inputs, the user will be able to see
in real time the inputs and any changes or updates in a preview
image or brief.
[0138] After the inputs are selected, the user can select and
perform one or more operations 1826 on the inputs using the digital
brief tool. These operations including adding tint 1831, adjusting
intensity 1834, adjusting bright point 1837, move digital asset
1842, rotate digital asset 1845, scale digital asset 1848, and warp
digital asset 1852. As the user selects and performs one or more
operations, the user will be able to see in real time the changes
or updates in the preview image or brief.
[0139] After the fabric template input, the user can add tinting
1831. Tinting will adjust the hue of the color of the fabric
template input. Tinting is representative of the tinting which can
be added during the postlaser wash or finishing II, described
above. The user will be able to select a tint color, and this tint
color will be blended with the existing color of the fabric
template input. The amount or intensity of the tinting can be
increased or decreased, such as by using a slider bar.
[0140] The user can adjust intensity 1834. In an implementation,
intensity adjusts a weight matrix by a percentage of each value in
the array. In an implementation, intensity (or brightness) adjusts
an opacity of a generated adjustment layer (see hue saturation
lightness adjustment layer described below). The greater the
opacity, the more opaque this layer will appear in the preview or
brief image. The less the opacity, the less opaque this layer will
appear in the preview or brief image; the layer will appear more
transparent so that the layer beneath will show through more.
[0141] When increasing brightness, the opacity of the adjustment
layer increases, and since the adjustment layer is above the fabric
template input, the generated adjustment layer will become more
prominent or visible, thus making this layer (which has the wear
pattern) brighter. Similarly, when decreasing brightness, the
opacity of the adjustment layer decreases, the generated adjustment
layer will become less prominent or visible, thus making this layer
(which has the wear pattern) less bright or fainter. The amount of
the intensity can be increased or decreased, such as by using a
slider bar.
[0142] The user can adjust bright point 1837. Bright point adjusts
the effect of the laser input file on the fabric template input. In
an implementation, bright point adjustment changes a midpoint of a
grayscale, creating a piecewise linear mapping of the pattern
file.
[0143] Increasing the bright point will increase an effect of the
laser pattern (e.g., causing greater laser pattern highlights) in
the laser input file on the fabric template input, while decreasing
the bright point does the opposite (e.g., diminishing laser pattern
highlights). The bright point adjustment can be analogous to
changing a pixel time or the time that the laser stays at a
particular position for a given input from the laser input file.
The amount of the bright point can be increased or decreased, such
as by using a slider bar.
[0144] The user can move 1842 or reposition a selected digital
asset. For example, a damage input (or fabric template or laser
file) may be moved to a position desired by the user. The user can
rotate 1845 a selected digital asset. For example, a damage input
(or fabric template or laser file) may be rotated to any angle
relative to the other layers as desired by the user.
[0145] The user can scale 1848 a selected digital asset. This
scaling can be locked, maintaining the original aspect ratio of the
digital asset, or can be unlocked, such that the user can change
the aspect ratio. The user can warp 1852 a selected digital asset.
With warping, the user can adjust an aspect ratio of a portion of
the digital asset differently from another portion. For example,
one portion of a damage input (or fabric template or laser file)
can be squished (e.g., right and left edges of image pushed toward
each other) while another portion is expanded (e.g., right and left
edges of image pulled away from each other).
[0146] After the user has performed selected operations 1826, the
digital brief tool shows an image of the jeans with the laser
finishing pattern, including any tinting, damage, or other
adjustments, as created by the user. This image can be saved and
viewed again later. A user can create multiple designs, and these
can be saved together as part of a collection.
[0147] FIG. 19 shows a technique of generating a preview of a
finished image using a digital brief tool. A base image (or fabric
template input) is selected. A hue saturation lightness (HSL)
adjustment layer is created or generated for the selected base
image. The HSL adjustment layer can be the base layer with an
adjustment for hue saturation lightness. When tinting is selected,
a solid color adjustment layer is created or generated. The solid
color adjustment layer has a solid color (e.g., yellow, green, red,
blue, or other color that is used for tinting the garment) that is
in the same form or outline as the garment (e.g., pants), as
indicated by the dotted lines in the figure.
[0148] To obtain a final result, which is the final image of the
jeans with laser finishing pattern, a laser pattern mask is
combined with the base image and HSL adjustment layer. A resulting
combination will be based on intensity and bright point
settings.
[0149] The laser pattern mask is a negative image or reverse image
of the laser input file. For the laser input file, during laser
burning, a white pixel means the pixel is not lasered (which
results in the original indigo color of the fabric), and a black
pixel means the pixel will be lasered at highest level (which
results in the whitest color that can be achieved on the fabric).
In an implementation, the laser input file has 256 levels of gray,
and for levels between 0 (e.g., black) and 255 (e.g., white), then
the amount of laser burning will be proportionally somewhere in
between.
[0150] FIG. 20 shows a block diagram of a technique of generating a
preview of a laser finishing pattern on a garment, such as jeans.
The technique may be embodied in a preview generation tool 2001.
Inputs to a create preview image process 2002 include a base
template image 2007 and laser input file 2009. The base template
image is used to create an adjusted base template image 2017, which
is also input to the create preview image process. These create
preview image process uses these three inputs to create a preview
image 2027, which can be displayed on a computer screen for the
user.
[0151] The adjusted base template image is created from the base
template image by adjusting its hue, saturation, or lightness, or
any combination of these. Compared to the original base template
image, the adjusted base template image will appear washed out or
bleached. In other words, the adjusted base template image will
appear as if the garment in the base template image were fully
bleached or lasered. The adjusted base template image can be an HLS
adjustment layer as discussed above.
[0152] Digital Brief Tool
[0153] Embodiments of a digital brief tool (or garment preview
tool) may execute on Apple Inc.'s iPad Pro tablet computer device.
Although the screens portray the digital brief tool as executing on
an iPad Pro, other suitable electronic devices may execute the
digital brief tool. For example, the digital brief tool may execute
on a Windows device (e.g., Windows 10 tablet), an Android device,
other iPad product family models (e.g., iPad or iPad mini), or many
other devices.
[0154] The iPad Pro 12.9 is a tablet device with rectangular
dimensions of 12 inches by 8.68 inch, and is 0.27 inches thick. The
iPad Pro has a 12.9-inch screen, and has nonvolatile memory storage
of 64, 256, or 512 gigabytes. The iPad Pro has network connectivity
via Wi-Fi and optionally cellular. The iPad Pro has an A10.times.
Fusion chip with 64-bit architecture and an embedded M10
coprocessor. Some features of the digital brief tool can be
accelerated by using specialized features available in the
A10.times. Fusion chip or embedded M10 coprocessor, or both. An
operating system of the iPad Pro is Apple iOS 11 (or greater when
released). Further, the iPad Pro can be operated with a stylus, the
Apple Pencil product. And in an implementation, the use can use the
Apple Pencil with the digital brief tool.
[0155] The digital brief tool includes various features, allowing a
designer to select, create, and visualize how an apparel item will
look with certain characteristics, before the apparel item is
produced. The digital brief tool may allow the designer, for one or
more characteristics of a proposed apparel item, to assign one or
more options to each of the characteristics. While assigning the
options for characteristics, the digital brief tool allows the
designer to see, based on currently assigned options, how the
apparel item may appear when produced, in real time as changes are
made.
[0156] Selecting gender, series, fit, fabric, or other
characteristics in the digital brief tool may result in having only
relevant options presented to the designer. For example, some
characteristics or options may be specific to a particular gender.
Upon selection of the particular gender, characteristics and
options with the selected gender will appear for the designer to
use for a proposed apparel item.
[0157] In an implementation, the digital brief tool is adapted for
use with producing jeans. For example, the following figures may
include various characteristics and options relevant to designing
and stylizing of jeans. However, the digital brief tool may be
adapted for use with other apparel items, such as shirts, jackets,
pants, or socks.
[0158] Some implementations of a digital brief tool are discussed
in U.S. application Ser. Nos. 16/177,387, 16/177,412, and
16/177,407, filed Oct. 31, 2018, and are incorporated by
reference.
[0159] Apparel Management System
[0160] FIG. 21 shows a system for apparel manufacturing and sales,
where the apparel can include garments that have been finished
using laser finishing. There is an apparel management system 2122,
which controls operation of the system. The apparel management
system is connected by a network 2124 to components of the system,
including sales and ordering 2126, manufacturing 2128, and
distribution and delivery 2130 components. The network can be a
computer network, such as the Internet.
[0161] Using the sales and order component, a customer can preview
and selects garments to order. The customer can be a buyer for a
retail store, internal buyer for retail sales of a region, regional
salesperson, or other customer. The sales process can include using
a variety of tools to assist a customer with showing available
products, selecting products to purchase, keeping an order within
budget, accessing a history of previous orders, and customizing and
selecting fits, styles, and sizes of products. As an example, the
customer can view products and order via a digital showroom. The
products are shown digitally, which reduces the amount of physical
samples that need to be produced. Further, the customer can also
order via a Web site managed by the apparel management system.
After the customer completes the order, the order is sent via the
network (e.g., Internet) to the apparel management system.
[0162] The apparel management system sends the order to the
manufacturing component, where the order is made. Manufacturing can
include cutting the fabric material, assembling or sewing together
the cut panels, and finishing the apparel item using a laser. An
apparel manufacturer can have numerous manufacturing centers, and
the apparel management system will send the order to a
manufacturing center that is appropriate for the customer and
order. The determination is based on a location of the customer
(e.g., shipping time to customer from manufacturing center) and the
apparel item selected (e.g., availability of material). The system
ensures the order will be fulfilled efficiently in short amount of
time.
[0163] In an implementation, the laser finishing is done after the
garment is assembled. Specifically, the material is cut, assembled
into a garment, and then the garment is finished using a laser. The
finishing is based on style or customization selected by the
customer in the order.
[0164] In another implementation, the laser finishing is before the
garment is assembled. Specifically, before the material is cut,
fabric rolls or sheets of material are finished using the laser.
The finishing is based on style or customization selected by the
customer in the order. Then the material is cut into panels, and
the panels are assembled into the garment.
[0165] After manufacture of the garments of the order is complete,
the apparel management system controls distribution, shipping, and
delivering of the ordered garments to the customer. The apparel
management system can send the customer tracking information for
the order so that the customer can track the order.
[0166] Depending on various factors which may delay manufacture of
some items, an order with multiple items may be sent to the
customer in multiple partial shipments rather than a single
complete shipment. The items not shipped at the same time will be
shipped later when available. The apparel management system handles
communicating with the customer regarding delays and provides an
estimate of when the customer can expect to receive the items of
the order.
[0167] Digital Showroom Tool
[0168] FIG. 22 shows block diagram of a digital showroom system,
which can be part of the sales and ordering component 2126 of the
apparel manufacturing and sales system. A digital showroom 2208 is
a sales showroom where customers can visit and see apparel
products, select products, and then enter orders. The digital
showroom can include large display panels or projectors for
customers to view, one or more tablet devices, user input devices
(e.g., keyboard, mouse, pointer, touch screen, or touch panel),
physical displays (e.g., mannequins, models, sample base fabric
templates, and other samples), and one or more projectors for use
with the physical displays.
[0169] The digital showroom 2208 is connected via a network 2216 to
a digital showroom computing system 2223, which controls operation
of the devices and tools available in the digital showroom. The
network can be a computer network. The digital showroom computing
system has access to a product info database (e.g., product
lifecycle management (PLM) database), base templates, and laser
input files. Previews of garment products can be shown on the
display panels, tablet, or on the physical displays, or any
combination of these.
[0170] Order Tool
[0171] FIG. 23 shows an order tool 2301, which can be tool that is
part of the digital showroom system. Using the order tool, the
customer can order a garment for manufacture and delivery. The
order tool allows the customer to select a design, preview the
design, and order the design. The customer can select a preset
design, make a custom design, or make semicustom design. A
semicustom design is a design based on a previous design, such as a
preset design or a previously saved design, which is modified to
obtain a new design. The tool also allows the customer upload a
design or portion or a design to be manufacture. For example, an
image can be captured by a camera, which is then uploaded via the
order tool. The order tool allows selection of sizing.
[0172] Sell-In Tool
[0173] FIGS. 24-34 describe a sell-in tool. The sell-in tool is
used by an apparel manufacturer to show customers the
manufacturer's products available for sale, and for the customer to
order any desired products. The sell-in tool may cater to a
designer or designers that are working on the same apparel or
apparel collection. The designers may be designers associated with
an apparel manufacturer, a retailer, a brand designer, or a
combination of any of these.
[0174] FIG. 24 shows a system diagram for a system including a
sell-in tool 2401. The tool 2401 may be connected to retailer
devices 2405 and 2408, and the users at the devices may communicate
with each other and collaborate when using the tool 2401. The tool
is also connected to databases 2410. The databases 2410 include a
garments database. The garments of the garments database may be
garments designed using a digital brief tool. The databases 2410
include an availability database. The availability database
includes the availability or expected availability of garments in
the garments database. The availability of a garment may not only
depend on whether a complete garment with finishes and features
included, but also the components needed to manufacture the
garments, such as a garment base, buttons, zippers, or any other
component. The databases 2410 also include a prior order database.
The prior order database includes any prior orders a customer has
made.
[0175] The tool 2401 includes a search feature that allows users to
search through the garments stored in the garments database. The
tool 2401 includes a feedback analyzer feature, which takes
feedback from the user to determine what garments may be more
suitable according to the feedback for example, the user may
provide feedback on a garment they are currently viewing or on a
garment they previously purchased. If the feedback was positive,
the tool 2401 may recommend garments that have similarities with
the liked garments. The allocation summary feature provides a
simple view for the user to see all currently selected garments of
the user. The analyze selection feature may provide feedback on the
currently selected garments. The tool 2401 may suggest to the user
to purchase more or less of a garment already in the user's order.
The tool 2401 includes a pricing feature. The pricing feature may
also determine whether any discounts may be available to the user
and indicate to the user what they may need to do to avail
themselves of the discounts (e.g., order more or fewer garments,
conform to an internal ratio). The tool 2401 includes a product
preview feature. The product preview feature may provide images of
selected garments in an image or video, with a model wearing one or
more garments from the user's order.
[0176] FIG. 25 shows a flow of a system including the sell-in tool.
In a step 2501, the system includes providing a garment previewing
tool. The garment previewing tool may be the digital brief tool, as
described elsewhere in this application. The digital brief may
provide various options for a user, such as providing options for
the user to select a base garment image. For example, the base
garment image may be a jeans base garment. The base garment image
may be composed of any material suitable for laser finishing. The
user may also select a wear pattern, associated with a laser
pattern file that may be processed to create the wear pattern onto
a target garment corresponding to the base garment image. The user
may also modify the position, the sizing, or a combination, of the
wear pattern. For example, as the base garment image is shown, the
user may modify the position, the sizing, or the combination, of
the wear pattern. In response to, or in near real-time, the system
may show to the user the modifications, without needing to first
manufacture the target garment.
[0177] In a step 2505, the system includes for garments and their
respective allocation amounts, determining a working order ratio.
For example, the garments may be garments developed using the
garment previewing tool. The respective allocation amounts may be
amounts of each garment the user is considering to buy, such as a
shopping cart for a retailer. The working order ratio may include a
comparison of how many garments of a specific type the user is
considering to purchase, compared to other garments of different
types. A specific garment that the user is considering to purchase
more of would be a higher ratio than other garments the user is not
purchasing as many of In an implementation, the working order ratio
is based on a garment base of the garments. For example, although
two garments may be different (e.g., garment features or wear
patterns), they may share the same garment base.
[0178] In a step 2510, the system includes retrieving an internal
ratio class. The internal ratio class may be an internal ratio,
specific to the manufacturer. The internal ratio class may
represent what the manufacture would like the user to purchase. For
example, garments that are greater in the internal ratio class may
be items the manufacturer would like to sell more of There may be
many reasons why a manufacturer would like to promote a specific
garment in the internal ratio class, such as having excess
inventory, ease of manufacture, excess manufacturing capacity,
lower materials costs, or many other reasons. In return for a user
matching or getting close to the internal ratio class, the
manufacturer may choose to offer an order discount or other
incentive to the user. The internal ratio class may at least
partially be dependent on garment bases available, but other
garment features may also be considered.
[0179] In a step 2515, the system includes displaying to the user
differences between the working order ratio and the internal class
ratio. The differences may be represented in a pie chart for each
ratio. In other implementations, the system does not directly show
the user the working order ratio or the internal class ratio. The
system can communicate to the user those differences by offering
suggestions to the user on how to reach the internal class ratio,
or by other suitable means. The working order ratio and the
internal class ratio may include one or more garments that not
included in the other ratio. The internal class ratio may also be
based in part on a contractual relationship of the user with the
manufacturer, such as a commitment by the user to purchase a
certain number of garments or a specific type of garment.
[0180] In a step 2520, the system includes allowing the user to
make changes to the working order ratio. The user may raise or
lower allocations for a specific garment, add or remove a garment
to the working order ratio, or any combination of these. This may
increase the similarities of the user's working order ratio to the
internal class ratio. The user may not be allowed to directly make
changes to the working order ratio, but indirectly, by modifying
garments or allocation of garments in their shopping cart. The
user's allocation cost for the changed working order ratio may be
lower than the allocation cost for the original working order
ratio.
[0181] In a step 2525, the system includes providing target
garments and creating wear patterns on the target garments. The
target garments includes a real-world version of the base garment
selected by the user in the changed working order ratio. For
example, the target garment is a pair of jeans, adapted for laser
finishing. From the input with modified sizing or positioning from
the user, the target garment is finished with the wear pattern. The
target garment may be created using the garment preview image
identified above.
[0182] In an implementation, there may be multiple internal class
ratios. The system may include determining which of the internal
class ratio should apply when the user makes changes to their
working order ratio. For example, the internal class ratio that
results in the largest change in allocation cost is selected.
[0183] FIG. 26 shows two forms of sell-in tool, a version on tablet
2601 or handheld device and a version for a digital showroom 2605
(e.g., large screen display panels). The tablet version may be used
by global and regional merchants for local sales and product
replenishment. The digital showroom version can have much of the
same functionality as the tablet version for presentation in a full
showroom setting. The showroom can have additional features such as
full size previews using static images and videos. Showroom video
and images can be from the customer or the apparel manufacturer
(e.g., LS&Co.).
[0184] FIG. 27 shows an advanced search feature of the tablet
version of the sell-in tool. This feature is also available in the
showroom version. The search tool allow the customer to search and
sort the product offerings by text keyword 2701 or images 2705.
[0185] FIG. 28 shows searching for product information using the
sell-in tool. In a screen 2801, a user can soft select a product to
get a slightly larger view. From this point they can add the
product to the selection or look at product information. In a
screen 2805, this is a sample of what product information might be
shown.
[0186] FIG. 29 shows searching for customer information using the
sell-in tool. A customer has some settings in the sell-in tool
preset by the specifics of their contract as shown in screen 2901.
The customer may view these details as well as their previous order
details, as shown in screen 2905. The customer may also provide
feedback on their last order to help down select current
offering.
[0187] FIG. 30 metrics including graphics and charts that can be
shown to the customer. The customer may see current product
offerings, such as shown in screen 3001. A customer may decide to
take advantage of discounts created by adhering to product
selections which fulfill the manufacturer's internal base fit
fabric ratios, though it may not be communicated to the customer in
this way. They can see the ratio categories available, such as
shown in screen 3005, and also see how their current selection is
rated at any time during the sell-in process.
[0188] In an implementation, the sell-in tool is aware of internal
base fit fabric ratios that are preferred or discouraged by the
manufacturer. There may be a variety of reasons why a manufacturer
would want to prefer or discourage an internal ratio. For example,
the manufacturer may be aware that an item is overstocked, has
sufficient quantity for sale by the manufacturer, or want to
promote sales for a particular item. The manufacturer may establish
an internal ratio, which would provide a discounted pricing for the
customer if the customer is willing to adjust their order to
conform to the internal ratio. On the other hand, the manufacturer
may want to discourage the customer from ordering an item. The
manufacturer may choose to not offer a discount or a smaller
discount for orders that include the item by using an internal
ratio.
[0189] This means that, in addition to being able to calculate a
current ratio for a customer's presently selected item for an order
that has not been finalized yet, shown in FIG. 30 as a "Working
Order Ratio," the sell-in tool may compare the Working Order Ratio
with internal ratios established by a manufacturer. For example,
the Working Order Ratio shown in FIG. 30 includes three items. In
an implementation, the three items are different best fit fabrics
as explained elsewhere in this application. Alternate
implementations represent different items tracked by the system,
such apparel including fit and finish options, tinting, pockets,
decorations, or any combination of these.
[0190] The sell-in tool may present one or more internal ratios for
consideration by the customer. FIG. 30 includes three internal
ratios, identified in FIG. 30 as "Ratio Class 1," "Ratio Class II,"
and "Ratio Class III," that are preferred or discouraged by the
manufacturer. The internal ratios may include the same items chosen
by the customer, fewer items than those chosen by the customer, or
more items than those chosen by the customer. Further, the ratios
of each of the items may be different than what the customer has
chosen.
[0191] In an implementation, the sell-in tool may provide
suggestions on what the customer may do to reach an internal ratio.
For example, the sell-in tool may suggest adding, removing, or
replacing items in the customer's working order ratio to conform to
an internal ratio. The sell-in tool does not need to show a
specific internal ratio to the customer (e.g., in the bar-graph
format included in FIG. 30, but provide generalized advice on how
to reach an internal ration (e.g., "add item A for preferred
pricing!," "reduce item A for preferred pricing!," "replace item A
with item B for preferred pricing!").
[0192] FIG. 31 shows an analyze selection feature of the sell-in
tool. A customer may choose to analyze their current product
selection, the current selection shown in screen 3101. This
manufacturer's data-based analysis will look at projected sell
through, revenue, cost percentages, and projected line gaps, as
shown in screen 3105. In the tool 2401, the customer is given the
option to analyze either part or the entire selection and change
out products as desired.
[0193] FIG. 32 shows a view product selection feature of the
sell-in tool. A customer can view an overview of their current
product selection at any time in the process. This gives them the
ability to see their collection in one place all together, as shown
in screen 3201. Also included in this preview is the remaining
budget or volume as well as ratio goals if applicable, as shown in
screen 3205.
[0194] FIG. 33 shows single product view image, which is part of
the showroom version of the sell-in tool. In the showroom, the
customer may choose to view a full size (human size) image of a
product they have selected on a large screen. The imagery the
selected garment is shown on can be on either customer supplied or
manufacturer-supplied.
[0195] FIG. 34 shows a selection fashion show video feature, which
is part of the showroom version of the sell-in tool. In the
showroom, the customer may choose to view their entire product
selection by playing a video slide show where the models will be
wearing the selected garments.
[0196] This description of the invention has been presented for the
purposes of illustration and description. It is not intended to be
exhaustive or to limit the invention to the precise form described,
and many modifications and variations are possible in light of the
teaching above. The embodiments were chosen and described in order
to best explain the principles of the invention and its practical
applications. This description will enable others skilled in the
art to best utilize and practice the invention in various
embodiments and with various modifications as are suited to a
particular use. The scope of the invention is defined by the
following claims.
* * * * *
References