U.S. patent application number 17/372237 was filed with the patent office on 2021-10-28 for system, application, and process for exercise recovery.
The applicant listed for this patent is Hyperice, Inc.. Invention is credited to Bostjan Buc, Filmon Ghirmai, James Huether, Anthony Katz, Saso Pecnik.
Application Number | 20210330546 17/372237 |
Document ID | / |
Family ID | 1000005708304 |
Filed Date | 2021-10-28 |
United States Patent
Application |
20210330546 |
Kind Code |
A1 |
Katz; Anthony ; et
al. |
October 28, 2021 |
SYSTEM, APPLICATION, AND PROCESS FOR EXERCISE RECOVERY
Abstract
Systems and processes for recommending a recovery routine are
described. In various embodiments, an online or mobile application
can receive activity data from a user and provide recommended
recovery routines based thereon. The activity data can be received
from a wearable activity tracker device and/or a smart fitness
machine. The application can recommend that the recovery activity
be performed using a smart recovery device (e.g., a percussive
massage device). In certain instances, data from the recovery
activity can also be communicated to the application and compared
against an optimal recovery routine.
Inventors: |
Katz; Anthony; (Laguna
Niguel, CA) ; Buc; Bostjan; (Irvine, CA) ;
Huether; James; (Irvine, CA) ; Ghirmai; Filmon;
(Irvine, CA) ; Pecnik; Saso; (Irvine, CA) |
|
Applicant: |
Name |
City |
State |
Country |
Type |
Hyperice, Inc. |
Irvine |
CA |
US |
|
|
Family ID: |
1000005708304 |
Appl. No.: |
17/372237 |
Filed: |
July 9, 2021 |
Related U.S. Patent Documents
|
|
|
|
|
|
Application
Number |
Filing Date |
Patent Number |
|
|
17083118 |
Oct 28, 2020 |
|
|
|
17372237 |
|
|
|
|
16887383 |
May 29, 2020 |
|
|
|
17083118 |
|
|
|
|
PCT/US19/13769 |
Jan 16, 2019 |
|
|
|
16887383 |
|
|
|
|
16201542 |
Nov 27, 2018 |
10314762 |
|
|
PCT/US19/13769 |
|
|
|
|
62759968 |
Nov 12, 2018 |
|
|
|
62760617 |
Nov 13, 2018 |
|
|
|
62759968 |
Nov 12, 2018 |
|
|
|
62760617 |
Nov 13, 2018 |
|
|
|
62767260 |
Nov 14, 2018 |
|
|
|
63050028 |
Jul 9, 2020 |
|
|
|
Current U.S.
Class: |
1/1 |
Current CPC
Class: |
A61H 23/004 20130101;
A61H 2201/5097 20130101; A61H 2201/1436 20130101; A61H 2201/5071
20130101; A61H 2201/0157 20130101; A61H 23/0254 20130101; A61H
1/008 20130101; A61H 2201/5002 20130101; A61H 2201/5058 20130101;
A61H 2201/0153 20130101; A61H 2201/5043 20130101; A61H 23/006
20130101 |
International
Class: |
A61H 23/00 20060101
A61H023/00; A61H 23/02 20060101 A61H023/02; A61H 1/00 20060101
A61H001/00 |
Claims
1. A method for recommending a recovery activity, the method
comprising: receiving activity data of a user at a mobile
application executing on a mobile device in communication with a
server; and providing a recommended recovery activity based on the
activity data, wherein a primary goal of the recovery activity is
to facilitate physiological recovery of the user.
2. The method of claim 1, wherein the activity data is received
from a wearable activity tracker.
3. The method of claim 1, wherein the activity data is received
from a smart fitness machine.
4. The method of claim 1, wherein the step of providing a
recommended recovery activity comprises recommending a smart
recovery device for performance of the recovery activity.
5. The method of claim 4, wherein the smart recovery device
comprises a percussive massage device.
6. The method of claim 4, further comprising the steps of:
connecting to the smart recovery device; and receiving recovery
data related to the recovery activity from the smart recovery
device.
7. The method of claim 6, further comprising the steps of:
comparing the recovery data to an optimal recovery data; and
presenting the comparison results to the user.
8. The method of claim 7, further comprising the step of presenting
the comparison results to a third party.
9. The method of claim 8, wherein the third party comprises at
least one of a trainer or a healthcare professional.
10. The method of claim 1, wherein the step of providing a
recommended recovery activity comprises using an artificial
intelligence technique.
11. A system comprising: one or more data processing apparatus
programmed to perform operations comprising: receiving activity
data of a user at a mobile application executing on a mobile device
in communication with a server; and providing a recommended
recovery activity based on the activity data, wherein a primary
goal of the recovery activity is to facilitate physiological
recovery of the user.
12. The system of claim 1, wherein the activity data is received
from a wearable activity tracker.
13. The system of claim 1, wherein the activity data is received
from a smart fitness machine.
14. The system of claim 1, wherein the operation of providing a
recommended recovery activity comprises recommending a smart
recovery device for performance of the recovery activity.
15. The system of claim 14, wherein the smart recovery device
comprises a percussive massage device.
16. The system of claim 14, wherein the operations further
comprise: connecting to the smart recovery device; and receiving
recovery data related to the recovery activity from the smart
recovery device.
17. The system of claim 16, wherein the operations further
comprise: comparing the recovery data to an optimal recovery data;
and presenting the comparison results to the user.
18. The system of claim 17, wherein the operations further comprise
presenting the comparison results to a third party.
19. The system of claim 18, wherein the third party comprises at
least one of a trainer or a healthcare professional.
20. The system of claim 11, wherein the operation of providing a
recommended recovery activity comprises using an artificial
intelligence technique.
Description
CROSS-REFERENCE TO RELATED APPLICATIONS
[0001] This application is a continuation-in-part of U.S. patent
application Ser. No. 17/083,118, filed on Oct. 28, 2020, which is a
continuation-in-part of U.S. patent application Ser. No. 16/887,383
filed on May 29, 2020, which is a continuation of International
Application No. PCT/US2019/013769 filed on Jan. 16, 2019, which
claims the benefit of priority of U.S. patent application Ser. No.
16/201,542 filed on Nov. 27, 2018 (now U.S. Pat. No. 10,314,762).
International Application No. PCT/US2019/013769 claims the benefit
of priority of U.S. Provisional Application No. 62/759,968 filed on
Nov. 12, 2018, U.S. Provisional Application No. 62/760,617 filed on
Nov. 13, 2018, and U.S. Provisional Application No. 62/767,260
filed on Nov. 14, 2018. U.S. patent application Ser. No. 16/201,542
also claims the benefit of priority of U.S. Provisional Application
No. 62/759,968 filed on Nov. 12, 2018, U.S. Provisional Application
No. 62/760,617 filed on Nov. 13, 2018, and U.S. Provisional
Application No. 62/767,260 filed on Nov. 14, 2018. This application
also claims the benefit of priority of U.S. Provisional Application
No. 63/050,028 filed on Jul. 9, 2020. All foregoing priority
applications are incorporated herein by reference in their
entireties.
FIELD
[0002] The present disclosure is related to the field of exercise
recovery, and, more particularly, is related the field of
development of personalized recovery exercise routines based on
data collected from exercise tracking systems.
BACKGROUND
[0003] Percussive massage, which is also referred to as tapotement,
is the rapid, percussive tapping, slapping and cupping of an area
of the human body. Percussive massage is used to more aggressively
work and strengthen deep-tissue muscles. Percussive massage
increases local blood circulation and can even help tone muscle
areas. Percussive massage may be applied by a skilled massage
therapist using rapid hand movements; however, the manual force
applied to the body varies, and the massage therapist may tire
before completing a sufficient treatment regime.
[0004] Percussive massage may also be applied by electromechanical
percussive massage devices (percussive applicators), which are
commercially available. Such percussive applicators may include,
for example, an electric motor coupled to drive a reciprocating
piston within a cylinder. A variety of percussive heads may be
attached to the piston to provide different percussive effects on
selected areas of the body. Many of the known percussive
applicators are expensive, large, relatively heavy, and tethered to
an electrical power source. For example, some percussive
applicators may require users to grip the applicators with both
hands in order to control the applicators. Some percussive
applicators are relatively noisy because of the conventional
mechanisms used to convert the rotational energy of an electric
motor to the reciprocating motion of the piston.
[0005] When a percussive massage device is applied to a body of a
human, the efficacy of the therapy provided by the percussive
massage device depends in part on the pressure applied to the body.
For certain persons, a lower pressure provides a relaxing massage
and a higher pressure may be uncomfortable. For other persons, a
higher pressure is required to provide relief from sore muscles and
other tissues. For many persons, the pressure needs to be varied
from location to location on their bodies. Presently available
percussive massage devices do not provide a way to determine the
pressure applied to a body. Thus, achievement of a correct pressure
for a particular location on the body of a specific person relies
on the skill and the memory of the massage therapist applying a
percussive massager. Even with the same percussive massage
equipment, the same therapist is not likely to provide the
appropriate pressures during two successive treatment.
[0006] Percussive massive can be used to facilitate recovery from
exercise activity. Current recovery activities are not properly
informed of the nature of the exercise activity performed by a
particular individual, nor the devices available to perform the
recovery activity (e.g., a percussive massage device). Better
techniques for determining recovery regiments are needed.
[0007] The foregoing examples of the related art and limitations
therewith are intended to be illustrative and not exclusive, and
are not admitted to be "prior art." Other limitations of the
related art will become apparent to those of skill in the art upon
a reading of the specification and a study of the drawings.
SUMMARY
[0008] In general, in one aspect, embodiments of the present
invention relate to a method for recommending a recovery activity.
The method can include the steps of receiving activity data of a
user, and providing a recommended recovery activity based on the
activity data, where a primary goal of the recovery activity is to
facilitate physiological recovery of the user.
[0009] In various embodiments, the activity data is received from a
wearable activity tracker and/or a smart fitness machine. The step
of providing a recommended recovery activity can include
recommending a smart recovery device (e.g., a percussive massage
device) for performance of the recovery activity. In some
instances, the method can include connecting to the smart recovery
device; and receiving recovery data related to the recovery
activity from the smart recovery device. In such instances, the
method can include comparing the recovery data to an optimal
recovery data; and presenting the comparison results to the user.
The method can also include presenting the comparison results to a
third party (e.g., a trainer or a healthcare professional). In some
cases, providing a recommended recovery activity can include using
an artificial intelligence technique. Other embodiments of this
aspect include corresponding systems, apparatus, and computer
programs.
[0010] The above and other preferred features, including various
novel details of implementation and combination of events, will now
be more particularly described with reference to the accompanying
figures and pointed out in the claims. It will be understood that
the particular systems and methods described herein are shown by
way of illustration only and not as limitations. As will be
understood by those skilled in the art, the principles and features
described herein may be employed in various and numerous
embodiments without departing from the scope of any of the present
inventions. As can be appreciated from foregoing and following
description, each and every feature described herein, and each and
every combination of two or more such features, is included within
the scope of the present disclosure provided that the features
included in such a combination are not mutually inconsistent. In
addition, any feature or combination of features may be
specifically excluded from any embodiment of any of the present
inventions.
[0011] The foregoing Summary, including the description of some
embodiments, motivations therefor, and/or advantages thereof, is
intended to assist the reader in understanding the present
disclosure, and does not in any way limit the scope of any of the
claims.
BRIEF DESCRIPTION OF THE DRAWINGS
[0012] The accompanying figures, which are included as part of the
present specification, illustrate the presently preferred
embodiments and together with the generally description given above
and the detailed description of the preferred embodiments given
below serve to explain and teach the principles described
herein.
[0013] FIG. 1 illustrates a bottom perspective view of a portable
electromechanical percussive massage applicator that is battery
powered and has a single hand grip, the view in FIG. 1 showing the
bottom, the left side and the distal end (the end facing away from
a user (not shown)) of the applicator.
[0014] FIG. 2 illustrates a top perspective view of the portable
electromechanical percussive massage applicator of FIG. 1 showing
the top, the right side and the proximal end (the end closest to a
user (not shown)) of the applicator.
[0015] FIG. 3 illustrates an exploded perspective view of the
portable electromechanical percussive massage applicator of FIG. 1,
the view showing the upper housing, a motor assembly, a
reciprocation assembly, and a lower housing with an attached
battery assembly.
[0016] FIG. 4A illustrates an enlarged proximal end view of the
combined upper and lower housing with the endcap of the housing
detached and rotated to show the interlocking features, the view
further showing a distal view of the main printed circuit board
(PCB) positioned within the endcap of the housing.
[0017] FIG. 4B illustrates a proximal view of the main PCB isolated
from the endcap of the housing.
[0018] FIG. 5 illustrates an elevational cross-sectional view of
the portable electromechanical percussive massage applicator of
FIGS. 1 and 2 taken along the line 5-5 in FIG. 1, the view taken
through a set of the mated interconnecting features of the upper
and lower housings.
[0019] FIG. 6 illustrates an elevational cross-sectional view of
the portable electromechanical percussive massage applicator of
FIGS. 1 and 2 taken along the line 6-6 in FIG. 1, the view taken
through the centerline of the shaft of the motor in the motor
assembly of FIG. 3.
[0020] FIG. 7 illustrates an elevational cross-sectional view of
the portable electromechanical percussive massage applicator of
FIGS. 1 and 2 taken along the line 7-7 in FIG. 1, the view taken
through the longitudinal centerline of the apparatus.
[0021] FIG. 8 illustrates a top plan view of the lower housing of
FIG. 3.
[0022] FIG. 9 illustrates an exploded perspective view of the lower
housing and the battery assembly of FIG. 3.
[0023] FIG. 10 illustrates an enlarged perspective view of the
lower surface of the battery assembly printed circuit board.
[0024] FIG. 11A illustrates an exploded top perspective view of the
motor assembly of FIG. 3, the view showing the upper surfaces of
the elements of the motor assembly.
[0025] FIG. 11B illustrates an exploded bottom perspective view of
the motor assembly of FIG. 3, the view of FIG. 11B similar to the
view of FIG. 11A with the elements of the motor assembly rotated to
show the lower surfaces of the elements.
[0026] FIG. 12 illustrates a bottom perspective view of the upper
housing of the percussive massage applicator viewed from the
proximal end.
[0027] FIG. 13 illustrates an exploded perspective view of the
upper housing of the percussive massage applicator corresponding to
the view of FIG. 12 showing the outer sleeve, the cylindrical
mounting sleeve and the cylinder body.
[0028] FIG. 14 illustrates an exploded perspective view of the
reciprocation assembly of FIG. 3, the reciprocation assembly
including a crank bracket, a flexible interconnection linkage, a
piston and a removably attachable application head.
[0029] FIG. 15 illustrates a cross-sectional view of the assembled
reciprocation assembly taken along the line 15-15 in FIG. 3.
[0030] FIG. 16 illustrates a plan view of the percussive massage
applicator of FIGS. 1 and 2 with the lower cover removed, the view
looking upward toward the electrical motor of the applicator, the
view in FIG. 16 showing the crank in the 12 o'clock position (as
viewed in FIG. 16) such the end of the applicator head is extended
a first distance from the housing of the applicator.
[0031] FIG. 17 illustrates a plan view of the portable
electromechanical percussive massage applicator similar to the view
of FIG. 16, the view in FIG. 17 showing the crank in the 3 o'clock
position (as viewed in FIG. 17) such the applicator head is
extended a second distance from the housing of the applicator,
wherein the second distance is greater than the first distance of
FIG. 16.
[0032] FIG. 18 illustrates a plan view of the portable
electromechanical percussive massage applicator similar to the
views of FIGS. 16 and 17, the view in FIG. 18 showing the crank in
the 6 o'clock position (as viewed in FIG. 18) such the applicator
head is extended a third distance from the housing of the
applicator, wherein the third distance is greater than the second
distance of FIG. 17.
[0033] FIG. 19 illustrates a plan view of the portable
electromechanical percussive massage applicator similar to the
views of FIGS. 16, 17 and 18, the view in FIG. 19 showing the crank
in the 9 o'clock position (as viewed in FIG. 19) such the
applicator head is extended a fourth distance from the housing of
the applicator, wherein the fourth distance is substantially equal
to the second distance of FIG. 17.
[0034] FIG. 20 illustrates a left elevational view of the
percussive massage applicator of FIGS. 1 and 2 with the
bullet-shaped applicator removed and replaced with a spherical
applicator.
[0035] FIG. 21 illustrates a left elevational view of the
percussive massage applicator of FIGS. 1 and 2 with the
bullet-shaped applicator removed and replaced with a convex
applicator having a larger surface area than the bullet-shaped
applicator.
[0036] FIG. 22 illustrates a left elevational view of the
percussive massage applicator of FIGS. 1 and 2 with the
bullet-shape applicator removed and replaced with a two-pronged
applicator having two smaller distal surface areas.
[0037] FIG. 23 illustrates a schematic diagram of the battery
controller circuit.
[0038] FIG. 24 illustrates a schematic diagram of the motor
controller circuit.
[0039] FIG. 25 illustrates a plan view of a modified percussive
massage applicator having a solid reciprocation linkage, the view
shown with the lower cover removed, the view looking upward toward
the electrical motor of the applicator, the components other than
the motor assembly and the reciprocation assembly shown in
phantom.
[0040] FIG. 26 illustrates an exploded perspective view of the
solid reciprocation linkage of FIG. 25.
[0041] FIG. 27 illustrates a schematic diagram of a modified motor
controller circuit similar to the motor controller circuit of FIG.
24, the modified motor controller circuit including a circuit to
sense motor current corresponding to applied pressure and three
additional light-emitting diodes (LEDs) to display ranges of
pressure.
[0042] FIG. 28 illustrates a top perspective view of a modified
portable electromechanical percussive massage applicator showing
the top, the right side and the proximal end of the applicator, the
proximal end including openings for the three additional LEDs.
[0043] FIG. 29 illustrates a proximal end view of a motor
controller printed circuit board supporting the three additional
LEDs.
[0044] FIG. 30 illustrates a flowchart of the operation of the
motor controller of FIG. 27.
[0045] FIG. 31 illustrates a flowchart showing steps of the perform
calibration procedure step of FIG. 30.
[0046] FIG. 32 illustrates a flowchart showing steps within the
step of inputting voltages, determining current magnitudes and
displaying pressure of FIG. 30.
[0047] FIG. 33 illustrates a flowchart similar to the flowchart of
FIG. 32, which is modified to provide a cascading pressure display
instead of the discrete pressure display provided by the flowchart
of FIG. 32.
[0048] FIG. 34 illustrates a schematic diagram of a further
modified motor controller circuit similar to the modified motor
controller circuit of FIG. 27, the further modified motor
controller circuit including a Bluetooth interface to communicate
the status of the motor speed LEDs and the pressure range LEDs to a
remote device.
[0049] FIG. 35 illustrates a pictorial representation of the
percussive massage device in communication with a remote device
(e.g., a smartphone).
[0050] FIG. 36 illustrates a flowchart of the communication between
the remote device and the percussive massage device of FIG. 35 to
display and store the motor speed and the pressure range on the
remote device.
[0051] FIG. 37 illustrates a flowchart of a method for determining
the pressure level of an exemplary massage applicator based on
motor current consumption.
[0052] FIG. 38 illustrates a flowchart of a method for determining
the pressure level of an exemplary massage applicator based on
motor rotation speed.
[0053] FIG. 39 illustrates a flowchart of a method for determining
the pressure level of an exemplary massage applicator based on
motor rotation pulse timing variation.
[0054] FIG. 40 illustrates a flowchart of a method for determining
the pressure level of an exemplary massage applicator based on duty
cycle of the control signals for the applicator motor.
[0055] FIG. 41 is a block diagram illustrating a network and
connected devices for recommending a recovery exercise routine.
[0056] FIG. 42 illustrates an example onboarding user interface for
use with an online or mobile application for recommending recovery
routines.
[0057] FIG. 43 illustrates another example onboarding user
interface for use with the online or mobile application for
recommending recovery routines.
[0058] FIG. 44 illustrates yet another example onboarding user
interface for use with the online or mobile application for
recommending recovery routines.
[0059] FIG. 45 illustrates an exercise recommendation under
interface for use with the online or mobile application for
recommending recovery routines.
[0060] FIG. 46 illustrates a filtering user interface for use with
the online or mobile application for recommending recovery
routines.
[0061] FIG. 47 illustrates a muscle group selection user interface
for use with the online or mobile application for recommending
recovery routines.
[0062] FIG. 48 illustrates a smart recovery device scanning user
interface for use with the online or mobile application for
recommending recovery routines.
[0063] While the present disclosure is subject to various
modifications and alternative forms, specific embodiments thereof
have been shown by way of example in the drawings and will herein
be described in detail. The present disclosure should be understood
to not be limited to the particular forms disclosed, but on the
contrary, the intention is to cover all modifications, equivalents,
and alternatives falling within the spirit and scope of the present
disclosure.
DETAILED DESCRIPTION
[0064] As used throughout this specification, the words "upper,"
"lower," "longitudinal," "upward," "downward," "proximal,"
"distal," and other similar directional words are used with respect
to the views being described. It should be understood that the
percussive massage applicator described herein can be used in
various orientations and is not limited to use in the orientations
illustrated in the drawing figures.
Percussive Massage Applicator
[0065] A portable electromechanical percussive massage applicator
("percussive massage applicator") 100 is illustrated in FIGS. 1-22.
As described below, the percussive massage applicator can be
applied to different locations of body to apply percussion to the
body to effect percussive treatment. The percussive massage
applicator is operable with removably attachable applicator heads
to vary the effect of the percussive strokes. The percussive
massage applicator operates at a plurality of speeds (e.g., three
speeds).
[0066] The portable electromechanical percussive massage applicator
100 includes a main body 110. The main body includes an upper body
portion 112 and a lower body portion 114. The two body portions
engage to form a generally cylindrical enclosure about a
longitudinal axis 116 (FIG. 2).
[0067] A generally cylindrical motor enclosure 120 extends upward
from the upper body portion 112. The motor enclosure is
substantially perpendicular to the upper body portion. The motor
enclosure is capped with a motor enclosure endcap 122. The motor
enclosure and the upper body portion house a motor assembly 124
(FIG. 3). The upper body portion also supports a reciprocation
assembly 126 (FIG. 3), which is coupled to the motor assembly as
described below.
[0068] A generally cylindrical battery assembly receiving enclosure
130 extends downward from the lower body portion 114 and is
substantially perpendicular to the lower body portion. A battery
assembly 132 extends from the battery assembly receiving
enclosure.
[0069] A main body endcap 140 is positioned on a proximal end of
the main body 110. In addition to other functions described below,
the main body endcap also serves as a clamping mechanism to hold
the respective proximal ends of the upper body portion 112 and the
lower body portion 114 together. As illustrated in FIG. 4A, the
endcap includes a plurality of protrusions 142 on an inner
perimeter surface 144. The protrusions are positioned to engage a
corresponding plurality of L-shaped notches 146 on the outer
perimeters of the proximal ends of the upper body portion and the
lower body portion. In the illustrated embodiment, two notches are
formed on the upper body portion and two notches are formed on the
lower body portion. The protrusions on the endcap are inserted into
the proximal ends of the notches until seated against the distal
ends of the notches. The endcap is then twisted by a few degrees
(e.g., approximately 10 degrees) to lock the endcap to the two body
portions. A screw 148 is then inserted through a bore 150 in the
endcap to engage the lower body portion to prevent the endcap from
rotating to unlock during normal use.
[0070] As shown in FIG. 4A, the main body endcap 140 houses a motor
controller (main) printed circuit board (PCB) 160. As shown in FIG.
4B, the proximal side of the main PCB supports a central pushbutton
switch 162. The operation of the switch is described below in
connection with the electronic circuitry. As shown in FIG. 2, the
switch is surrounded on the endcap by a plurality of bores 164,
which extend perpendicularly from the outer (proximal) surface of
the endcap to form a plurality of concentric rows of bores.
Selected ones of the bores are through bores, which allow airflow
through the endcap. Three of the bores above the switch have
respective speed indication light-emitting diodes (LEDs) 166A,
166B, 166C positioned therein. The three LEDs extend from the
proximal side of the PCB as shown in FIG. 4B. The three LEDs
provide an indication of the operational state of the percussive
massage applicator 100 as described in more detail below. Five of
the bores located below the switch have respective battery charge
state LEDs 168A, 168B, 168C, 168D, 168E positioned therein. The
five LEDs also extend from the proximal side of the PCB as shown in
FIG. 4B. The five LEDs provide an indication of the charge state of
the battery when the battery assembly 132 is attached and is
providing power to the percussive massage applicator. As shown in
FIG. 4A, the distal side of the PCB supports a first plug 170,
which includes three contact pins that are connectable to the
battery assembly 132 as described below. The distal side of the PCB
also supports a second plug 172, which includes five contact pins
that are connectable to the motor assembly 124 as described
below.
[0071] As shown in FIGS. 5 and 8, a distal portion of the lower
body portion 114 includes a plurality of through bores 180 (e.g.,
four through bores) that are aligned with a corresponding plurality
of through bores 182 in the upper body portion 112. When lower body
portion is attached to the upper body portion, a plurality of
interconnection screws 184 pass through the through bores in the
lower body portion and engage the through bores of the upper body
portion to further secure the two body portions together. A
plurality of plugs 186 are inserted into outer portions of the
through bores of the lower body portion to hide the ends of the
interconnection screws.
[0072] As shown in FIGS. 8 and 9, the lower body portion 114
includes a battery assembly receiving tray 200, which is secured to
the inside of the lower body portion in alignment with the battery
assembly receiving enclosure 130. The receiving tray is secured to
the lower body portion with a plurality of screws 202 (e.g., four
screws). The receiving tray includes a plurality of leaf spring
contacts 204A, 204B, 204C (e.g., three contacts), which are
positioned in a triangular pattern. The three contacts are
positioned to engage a corresponding plurality of contacts 206A,
206B, 206C, which are positioned around the top edge of the battery
assembly 132 when the battery assembly is positioned in the battery
assembly receiving enclosure.
[0073] The battery assembly 132 includes a first battery cover half
210 and a second battery cover half 212, which enclose a battery
unit 214. In the illustrated embodiment, the battery unit comprises
six 4.2-volt lithium-ion battery cells connected in series to
produce an overall battery voltage of approximately 25.2 volts when
fully charged. The battery cells are commercially available from
many suppliers, such as, for example, Samsung SDI Co., Ltd., of
South Korea. The first battery cover half and the second battery
cover half snap together. The two halves are further held together
by an outer cylindrical cover 216, which also serves as a gripping
surface when the percussive massage applicator 100 is being used.
In the illustrated embodiment, the outer cover extends only over
the portion of the battery assembly that does not enter the battery
receiving enclosure 132. In the illustrated embodiment, the outer
cover comprises neoprene or another suitable material that combines
a cushioning layer with an effective gripping surface.
[0074] The upper end of the battery assembly 132 includes a first
mechanical engagement tab 220 and a second mechanical engagement
tab 222 (FIG. 6). As shown in FIG. 6, for example, when the battery
assembly is fully inserted into the battery assembly receiving
enclosure 130, the first engagement tab engages a first ledge 224
and the second engagement tab engages a second ledge 226 within the
battery assembly receiving enclosure to secure the battery assembly
within the battery assembly receiving enclosure.
[0075] The lower body portion 114 includes a mechanical button 230
in alignment with the first engagement tab 220. When sufficient
pressure is applied to the button, the first engagement tab is
pushed away from the first ledge 224 to allow the first engagement
tab to move downward with respect to the first ledge and thereby
disengage from the ledge. In the illustrated embodiment, the
mechanical button is biased by a compression spring 232. The lower
body portion further includes an opening 234 (FIG. 6) opposite the
mechanical button. The opening allows a user to insert a fingertip
into the opening to apply pressure to disengage the second
engagement tab 222 from the second ledge 226 and at the same time
to apply downward pressure to move the second engagement tab
downward away from the second ledge and thereby move the battery
assembly 132 downward. Once disengaged in this manner, the battery
assembly is easily removed from the battery assembly receiving
enclosure 130. In the illustrated embodiment, the opening is
covered in part by a flap 236. The flap may be biased by a
compression spring 238. In alternative embodiments (not shown), a
second mechanical button may be included in place of the
opening.
[0076] The second battery cover half 212 includes an integral
printed circuit board support structure 250, which supports a
battery controller printed circuit board (PCB) 252. The battery
controller PCB is shown in more detail in FIG. 10. In addition to
other components, the battery controller PCB includes a charging
power adapter input jack 254 and an on/off switch 256. In the
illustrated embodiment, the on/off switch is a slide switch. The
battery controller PCB further supports a plurality of
light-emitting diodes (LEDs) 260 (e.g., six LEDs), which are
mounted around the periphery of the battery controller PCB. In the
illustrated embodiment, each LED is a dual-color LED (e.g., red and
green), which may be illuminated to display either color. The
battery controller PCB is mounted to a battery assembly endcap 262.
A translucent plastic ring 264 is secured between the battery
controller PCB and the battery assembly endcap such that the ring
generally aligned with the LEDs. Accordingly, light emitted by the
LEDs is emitted through the ring. As discussed below, the color of
the LEDs may be used to indicate the charged state of the battery
assembly 132. A switch actuator extender 266 is positioned on the
actuator of the slide switch and extends through the endcap to
enable the slide switch to be manipulated from the outside of the
endcap.
[0077] As illustrated in FIG. 3, the motor enclosure 120 houses the
electric motor assembly 124, which is shown in more detail in FIGS.
11A and 11B. The electric motor assembly includes a brushless DC
electric motor 310 having a central shaft 312 that rotates in
response to applied electrical energy. In the illustrated
embodiment, the electric motor is a 24-volt brushless DC motor. The
electric motor may be a commercially available motor. The diameter
and height of the motor enclosure and the mounting structures
(described below) are adaptable to receive and secure the electric
motor within the motor enclosure.
[0078] The electric motor 310 is secured to a motor mounting
bracket 320 via a plurality of motor mounting screws 322. The motor
mounting bracket includes a plurality of mounting tabs 324 (e.g.,
four tabs). Each mounting tab includes a central bore 326, which
receives a respective rubber grommet 330, wherein first and second
enlarged portions of the grommet are positioned on opposite
surfaces of the tab. A respective bracket mounting screw 332 having
an integral washer is passed through a respective central hole 334
in each grommet to engage a respective mounting bore 336 in the
upper body portion 112. Two of the four mounting bores are shown in
FIG. 12. The grommets serve as vibration dampers between the motor
mounting bracket and the upper body portion.
[0079] The central shaft 312 of the electric motor 310 extends
through a central opening 350 in the motor mounting bracket 320.
The central shaft engages a central bore 362 of an eccentric crank
360. The central bore is press-fit onto the central shaft of the
electric motor or is secured to the shaft by another suitable
technique (e.g., using a setscrew).
[0080] The eccentric crank 360 has a circular disk shape. The crank
has an inner surface 364 oriented toward the electric motor and an
outer surface 366 oriented away from the electric motor. A
cylindrical crank pivot 370 is secured to or formed on the outer
surface and is offset from the central bore of the crank in a first
direction by a selected distance (e.g., 2.8 millimeters in the
illustrated embodiment). An arcuate cage 372 extends from the inner
surface of the crank and is generally positioned diametrically
opposite the crank pivot with reference to the central bore 362 of
the crank. A semi-annular weight ring 374 is inserted into the
arcuate cage and is secured therein by screws, crimping or by using
another suitable technique. The masses of the arcuate cage and the
semi-annular weight ring operate to at least partially
counterbalance the mass of the crank and the forces applied to the
crank, as described below.
[0081] As shown in FIGS. 12 and 13, the distal end of the upper
body portion 112 supports a generally cylindrical outer sleeve 400
having a central bore 402. In the illustrated embodiment, a distal
portion 406 proximate to a distal end 404 of the outer sleeve is
tapered inward toward the central bore. The outer sleeve has an
annular base 408 that is secured to the distal end of the upper
body portion by a plurality of screws 410 (e.g., three screws).
[0082] The outer sleeve 400 surrounds a generally cylindrical
mounting sleeve 420 that is secured within the outer sleeve when
the outer sleeve is secured to the upper body portion 112. The
mounting sleeve surrounds a cylinder body 422 that is clamped by
the mounting sleeve and is secured in a concentric position with
respect to the longitudinal axis 116 of the percussive massage
applicator 100. In addition to securing the cylinder body, the
mounting sleeve serves as a vibration damper to reduce vibrations
propagating from the cylinder body to the main body 110 of the
percussive massage applicator. In the illustrated embodiment, the
cylinder body has a length of approximately 25 millimeters and has
an inner bore 424, which has an inner diameter of approximately 25
millimeters. In particular, the inner diameter of the cylinder body
is at least 25 millimeters plus a selected clearance fit (e.g.,
approximately 25 millimeters plus approximately 0.2
millimeters).
[0083] As shown in FIG. 3, the percussive massage applicator 100
includes the reciprocating assembly 126, which comprises a crank
engagement bearing holder 510, which may also be referred to as a
transfer bracket; a flexible interconnection linkage 512, which may
also be referred to as a flexible transfer linkage; a piston 514;
and an applicator head 516. The reciprocating assembly is shown in
more detail in FIGS. 14 and 15.
[0084] The crank engagement bearing holder 510 comprises a bearing
housing 530 having an upper end wall 532 that defines the end of a
cylindrical cavity 534. An annular bearing 536 fits within the
cylindrical cavity. A removably attachable lower end wall 538 is
secured to the bearing housing by a plurality of screws 540 (e.g.,
two screws) to constrain the annual bearing within the cylindrical
cavity. The annular bearing includes a central bore 542 that is
sized to engage the cylindrical crank pivot 370 of the eccentric
crank 360.
[0085] The crank engagement bearing holder 510 further includes an
interconnect portion 550 that extends radially from the bearing
housing 530. The interconnect portion includes a disk-shaped
interface portion 552 having a threaded longitudinal central bore
554. The central bore is aligned with a radial line 556 directed
toward the center of bearing housing. In the illustrated
embodiment, the central bore is threaded with an 8.times.1.0 metric
external thread. The interface portion has an outer surface 558,
which is orthogonal to the radial line. The center of the outer
surface of the interface portion is approximately 31 millimeters
from the center of the bearing housing. The interface portion has
an overall diameter of approximately 28 millimeters and has a
thickness of approximately 8 millimeters. A lower portion 560 of
the interface portion may be flattened to provide clearance with
other components. Selected portions of the interface portion may be
removed to form ribs 562 to reduce the overall mass of the
interface portion.
[0086] A threaded radial bore 564 is formed in the interface
portion 552. The threaded radial bore extends from the outer
perimeter of the interface portion to the threaded longitudinal
central bore 554. The threaded radial bore has an internal thread
selected to engage a bearing holder setscrew 566 that is inserted
into the third threaded bore. The bearing holder setscrew is
rotated to a selected depth as described below.
[0087] As used herein, "flexible" in connection with the flexible
interconnection linkage 512 means that the linkage is capable of
bending without breaking. The linkage comprises a resilient rubber
material. The linkage may have a Shore A durometer hardness of
around 50; however, softer or harder materials in a medium soft
Shore hardness range of 35 A to 55 A may be used. The linkage is
molded or otherwise formed to have a shape similar to an hour
glass. That is, the shape of the linkage is relatively larger at
each end and relatively narrower in the middle. In the illustrated
embodiment, the linkage has a first disk-shaped end portion 570 and
a second disk-shaped end portion 572. In the illustrated
embodiment, the two end portions have similar thicknesses of
approximately 4.7 millimeters and have similar outer diameters of
approximately 28 millimeters. The material between the two end
portions tapers to middle portion 574, which has a diameter of
approximately 18 millimeters. In general, the middle portion has a
diameter that is between 50 percent and 75 percent of the diameter
of the end portions; however, the middle portion may be relatively
smaller or relatively larger to accommodate materials having a
greater hardness or a lesser hardness. The linkage has an overall
length between the outer surfaces of the two end portions of
approximately 34 millimeters. As discussed in more detail below,
the smaller diameter middle portion of the linkage allows the
linkage to flex easily between the two end portions.
[0088] A first threaded interconnect rod 580 extends from the first
end portion 570 of the flexible interconnection linkage 512. A
second threaded interconnect rod 582 extends from the second end
portion 572 of the linkage. In the illustrated embodiment, the
interconnect rods are metallic and are embedded into the respective
end portions. For example, in one embodiment, the linkage is molded
around the two interconnect rods. In other embodiment, the two
interconnect rods are adhesively fixed within respective cavities
formed in the respective end portions. In a still further
embodiment, the two interconnect rods are formed as integral
threaded rubber portions of the linkage.
[0089] The first interconnect rod 580 of the flexible
interconnection linkage 512 has an external thread selected to
engage with the internal thread of the threaded longitudinal
central bore 554 of the crank engagement bearing holder 510 (e.g.,
an 8.times.1.0 metric external thread). When the thread of the
first interconnect rod is fully engaged with the thread of the
longitudinal central bore, the bearing holder setscrew 566 is
rotated to cause the inner end of the setscrew to engage the thread
of the first interconnect rod within the longitudinal central bore
to inhibit the first interconnect rod from rotating out of the
longitudinal central bore.
[0090] In the illustrated embodiment, the second interconnect rod
582 of the flexible interconnection linkage 512 has an external
thread similar to the thread of the first interconnect rod 580
(e.g., an 8.times.1.0 metric external thread). In other
embodiments, the threads of the two interconnect rods may be
different.
[0091] In the illustrated embodiment, the piston 514 comprises
stainless steel or another suitable material. The piston has an
outer diameter that is selected to fit snugly within the inner bore
424 of the cylinder body 422 described above. For example, the
outer diameter of the illustrated piston is no greater than
approximately 25 millimeters. As discussed above, the inner
diameter of the inner bore of the cylinder body is at least 25
millimeters plus a selected minimum clearance allowance (e.g.,
approximately 0.2 millimeter). Thus, with the outer diameter of the
piston being no more than 25 millimeters, the piston has sufficient
clearance with respect to the cylinder body that the piston is able
to move smoothly within the cylinder body without interference. The
maximum clearance is selected such that no significant play exists
between the two parts.
[0092] In the illustrated embodiment, the piston 514 comprises a
cylinder having an outer wall 600 that extends for a length of
approximately 41.2 millimeters between a first end 602 and a second
end 604. A first bore 606 is formed in the piston for a selected
distance from the first end toward the second end. For example, in
the illustrated embodiment, the first bore has a depth (e.g.,
length toward the second end) of approximately 31.2 millimeters and
has a base diameter of approximately 18.773 millimeters. A first
portion 608 (FIG. 15) of the first bore is threaded to form a
20.times.1.0 metric internal thread to a depth of approximately 20
millimeters in the first bore.
[0093] A second bore 610 (FIG. 15) is formed from the second end
604 of the piston 514 toward the first end. The second bore has a
base diameter of approximately 6.917 millimeters and has a length
sufficient to extend the second bore to the cavity formed by the
first bore (e.g., a length of approximately 10 millimeters in the
illustrated embodiment). The second bore is threaded for its entire
length to form an internal thread in the second bore. The internal
thread of the second bore engages the external thread of the second
interconnect rod 582 of the interconnection linkage 512.
Accordingly, in the illustrated embodiment, the second bore has an
8.times.1.0 metric internal thread.
[0094] A third bore 620 is formed in the piston 514 near the second
end 604 of the piston. The third threaded bore extends radially
inward from the outer wall 600 of the piston to the second threaded
bore. In the illustrated embodiment, the third bore is threaded for
the entire length of the bore. The third bore has an internal
thread selected to engage a piston setscrew 622, which is inserted
into the third threaded bore. When the external thread of the
second interconnect rod 582 of the flexible interconnection linkage
512 is fully engaged with the internal thread of the second bore
610 of the piston, the piston setscrew is rotated to cause the
inner end of the setscrew to engage the external thread of the
second interconnect rod within the second bore to inhibit the
second interconnect rod from rotating out of engagement with the
thread of the second bore.
[0095] The applicator head 516 of the reciprocating assembly 500
can be configured in a variety of shapes to enable a user to apply
different types of percussive massage. The illustrated applicator
head is "bullet-shaped" and is useful for apply percussive massage
to selected relatively small surface areas of a body such as, for
example, trigger points. In the illustrated embodiment, the
applicator head comprises a medium hard to hard rubber material.
The applicator head has an overall length from a first distal
(application) end 650 to a second proximal (mounting) end 652 of
approximately 55 millimeters. The applicator head has an outer
diameter of approximately 25 millimeters for a length of
approximately 32 millimeters along a main body portion 654. An
engagement portion 656 at the proximal (mounting) end of the
applicator head has a length of approximately 11 millimeters and is
threaded for a distance of approximately 9 millimeters to form an
external 20.times.1.0 metric thread that is configured to engage
the internal thread of the first bore 606 of the piston 514. The
thread of the applicator head is removably engageable with the
thread of the piston to allow the applicator head to be removed and
replaced with a different applicator head as described below. The
distal (applicator) end of the applicator has a length of
approximately 12 millimeters and tapers from the diameter of the
main body portion (e.g., approximately 25 millimeters to a blunt
rounded portion 658 having the shape of a truncated spherical cap.
The spherical cap extends distally for approximately 3.9
millimeters. The spherical cap has a longitudinal of approximately
10 millimeters and a lateral radius of approximately 7.9
millimeters. In the illustrated embodiment, the applicator head has
a hollow cavity 660 for a portion of the length from the proximal
mounting end 652. The cavity reduces the overall mass of the
applicator head to reduce the energy required to reciprocate the
applicator head as described below.
[0096] In the illustrated embodiment, percussive massage applicator
100 is assembled by positioning and securing the motor assembly 124
in the upper body portion 112 as described above. A cable (not
shown) from the motor 310 in the motor assembly is connected to the
five-pin second plug 172.
[0097] After installing the motor assembly 300, the reciprocation
assembly 126 is installed in the enclosure 110 by first attaching
the flexible interconnection linkage 512 to the crank engagement
bearing holder 510 by threading the first threaded interconnect rod
580 into the longitudinal central bore 554. The first threaded
interconnect rod is secured within the longitudinal central bore by
engaging the bearing holder setscrew 566 into the threaded radial
bore 564. The annular bearing 536 is installed within the
cylindrical cavity 534 of the bearing bracket and is secured
therein by positioning the lower end wall 538 over the bearing and
securing the lower end wall with the screws 548. It should be
understood that the annular bearing can be installed either before
or after the bearing bracket is attached to the flexible
linkage.
[0098] The crank engagement bearing holder 510 and the connected
flexible interconnection linkage 512 are installed by positioning
the central bore 542 of the annular bearing 536 over the
cylindrical crank pivot 370 of the eccentric crank 360 with the
flexible interconnection linkage aligned with the longitudinal axis
116. The second threaded interconnect rod 582 is directed toward
the bore 424 of the cylinder body 422 within the cylindrical outer
sleeve 400 at the distal end of the percussive massage applicator
100.
[0099] The applicator head 516 is attached to the piston 514 by
threading the engagement portion 656 of the applicator head into
the threaded first portion 608 of the piston. The interconnected
applicator head and piston are then installed through the bore 424
of the cylinder body 422 to engage the second bore 610 of the
piston with the second threaded interconnector rod 582 of the
flexible interconnection linkage 512. The interconnected applicator
had and the piston are rotated within the bore of the cylinder body
to thread the second bore of the piston onto the second threaded
interconnect rod. When the second bore and the second threaded
interconnector rod are fully engaged as shown in FIG. 7, for
example, the piston setscrew 622 is threaded into the third bore
620 of the piston to engage the threads of the second threaded
interconnect rod of the flexible linkage to secure the piston to
the flexible linkage. In the illustrated embodiment, the
interconnected threads of the piston and the second threaded
interconnect rod are configured such that the third bore of the
piston is directed generally downward as shown in FIG. 7 and is
thereby accessible to tighten the piston setscrew within the third
bore. After the piston is secured to the flexible linkage, the
applicator head may be unthreaded from the piston without
unthreading the piston from the flexible linkage to allow the
applicator head to be removed and replaced without having to remove
the piston.
[0100] After installing the reciprocation assembly 126, as
described above, the lower body portion 114 is installed by
aligning the lower body portion with the upper body portion 112 and
securing the two body portions together using the screws 184 (FIG.
5). The main body endcap 140 is then placed over the proximal ends
of the two body portions to engage the protrusions 142 of the
endcap with the L-shaped notches 146 of the two body portions. The
endcap is then secured to prevent inadvertent removal by inserting
the screw 148 through the bore 150 and into the material of the
lower body portion.
[0101] The battery assembly 132 is installed in the battery
assembly receiving enclosure 130 of the lower body portion 114 of
the percussive massage applicator 100 and electrically and
mechanically engaged as described above. The battery assembly may
be charged while installed; or the battery assembly may be charged
while removed from the percussive massage applicator.
[0102] The operation of the percussive massage applicator 100 is
illustrated in FIGS. 16-19, which are views looking up at the motor
assembly in the upper body portion 112 with the lower cover 114 and
the battery assembly 132 removed. In FIG. 16, the eccentric crank
360 attached to the shaft 312 of the motor 310 is shown at a first
reference position, which is designated as the 12 o'clock position.
In this first reference position, the cylindrical crank pivot 370
on the outer surface 366 of the eccentric crank is at a most
proximal location (nearest the top of the illustration in FIG. 16).
The crank pivot is positioned in alignment with the longitudinal
axis 116. The crank engagement bearing holder 510, the flexible
interconnection linkage 512, the piston 514 and the applicator head
516 are all aligned with the longitudinal axis. In this first
position, the distal end of the applicator head extends by a first
distance D1 from the distal end of the outer sleeve 400.
[0103] In FIG. 17, the shaft 312 of the motor 300 has rotated the
eccentric crank 360 clockwise 90 degrees (as viewed in FIGS.
16-19). Accordingly, the cylindrical crank pivot 370 on the
eccentric crank is now positioned to the right of the shaft of the
motor at a second position designated as the 3 o'clock position.
The central bore 542 of the annular bearing 536 within the crank
engagement bearing holder 510 must move to the right because of the
engagement with the cylindrical crank pivot. The piston 514 is
constrained by the bore 424 of the cylinder body 422 (FIGS. 12-13)
to remain aligned with the longitudinal axis 116. The second end
572 of the flexible interconnection linkage 512 remains aligned
with the piston because of the second threaded interconnect rod
582. The first end 570 of the flexible interconnection linkage
remains aligned with the crank engagement bearing holder 510
because of the first threaded interconnect rod 580. The smaller
middle portion 574 of the flexible interconnection linkage allows
the flexible interconnection to bend to the right to allow the
crank engagement bearing holder to tilt to the right as shown. In
addition to moving to the right and away from the longitudinal
axis, the cylindrical crank pivot has also moved distally away from
the proximal end of the percussive massage applicator 100, which
causes the crank engagement bearing holder to also move distally.
The distal movement of the crank engagement bearing holder is
coupled to the piston via the flexible interconnector to push the
piston longitudinally within the cylinder. The longitudinal
movement of the piston causes the applicator head 516 to extend
further outward to a second distance D2 from the distal end of the
outer sleeve 400. The second distance D2 is greater than the first
distance D1.
[0104] In FIG. 18, the shaft 312 of the motor 310 has rotated the
eccentric crank 360 clockwise an additional 90 degrees to a
position designated as the 6 o'clock position. Accordingly, the
cylindrical crank pivot 370 is again aligned with the longitudinal
axis 116. The crank engagement bearing holder 510 and the flexible
interconnection linkage 512 have returned to the initial
straight-line configuration in alignment with the piston 514. The
cylindrical crank pivot has moved further from the proximal end of
the percussive massage applicator 100. Thus, the crank engagement
bearing holder and the flexible interconnection linkage push the
piston longitudinally within the bore 424 of the cylinder body 422
to cause the applicator head 516 to extend further outward to a
third distance D3 from the distal end of the outer sleeve 400. The
third distance D3 is greater than the second distance D2.
[0105] In FIG. 19, the shaft 312 of the motor 310 has rotated the
eccentric crank 360 clockwise an additional 90 degrees.
Accordingly, the cylindrical crank pivot 370 is now positioned to
the left of the shaft of the motor at a fourth position designated
as the 9 o'clock position. The piston 514 is constrained by the
bore 424 of the cylinder body 422 to remain aligned with the
longitudinal axis 116. The smaller middle portion 574 of the
flexible interconnection linkage 512 allows the flexible
interconnection linkage to bend to the left to allow the crank
engagement bearing holder 510 to tilt to the left as shown. In
addition to moving to the left and away from the longitudinal axis,
the cylindrical crank pivot has also moved proximally toward the
proximal end of the percussive massage applicator 100. The proximal
movement pulls the piston longitudinally within the cylinder to
cause the applicator head 516 to retreat proximally to a fourth
distance D4 from the distal end of the outer sleeve 400. The fourth
distance D4 is less than the third distance D2 and is substantially
the same as the second distance D2.
[0106] A further rotation of the shaft 312 of the motor 310 by an
additional 90 degrees clockwise returns the eccentric crank 360 to
the original 12 o'clock position shown in FIG. 16 to return the
cylindrical crank pivot 370 to the most proximal location. This
further rotation causes the distal end of the applicator head 516
to retreat to the original first distance D1 from the outer sleeve
400. Continued rotation of the shaft of the motor causes the distal
end of the applicator head to repeatedly extend and retreat with
respect to the outer sleeve. By placing the distal end of the
applicator head on a body part to be massaged, the applicator head
applies percussive treatment to the selected body part.
[0107] In the illustrated embodiment, the axis of the cylindrical
crank pivot 370 is located approximately 2.8 millimeters from the
axis of the shaft 312 of the motor 310. Accordingly, the
cylindrical crank pivot moves a total longitudinal distance of
approximately 5.6 millimeters from the 12 o'clock position of FIG.
16 to the 6 o'clock position of FIG. 18. This results in a
5.6-millimeter stroke distance of the distal end of the applicator
head 516 from the fully retreated first distance D1 to the fully
extended third distance D3.
[0108] Conventional linkage systems between a crank and a piston
have two sets of bearings. A first bearing (or set of bearings)
couples a first end of a drive rod to a rotating crank. A second
bearing (or set of bearings) couples a second end of a drive rod to
a reciprocating piston. When the piston reaches each of the two
extremes of the reciprocating motion, the piston must abruptly
change directions. The stresses caused by the abrupt changes in
direction are applied against the bearings at each end of the drive
rod as well as to the other components in the linkage system. The
abrupt changes of direction also tend to generate substantial
noise.
[0109] The reciprocating linkage system 126 described herein
eliminates a second bearing (or set of bearings) at the piston 514.
The piston is linked to the other components of the linkage via the
flexible interconnection linkage 512, which bends as the
cylindrical crank pivot 370 rotates about the centerline of the
shaft 312 of the motor 300. The flexible interconnect cushions the
abrupt changes in direction at each end of the piston stroke. For
example, as the applicator head 516 and the piston reverse
direction from distal movement to proximal movement at the 6
o'clock position, the flexible interconnect may stretch by a small
amount during the transition. The stretching of the flexible
interconnect reduces the coupling of energy through the linkage
system to the bearing 536 (FIG. 14) and the cylindrical crank
pivot. Similarly, as the applicator head and the piston reverse
direction from proximal movement to distal movement at the 12
o'clock position, the flexible interconnect may compress by a small
amount during the transition. The compression of the flexible
interconnect reduces the coupling of energy though the linkage
system to the bearing and the cylindrical crank pivot. Thus, in
addition to eliminating the bearing at the piston end of the
linkage system, the flexible interconnect also reduces the stress
on the bearing at the crank end of the linkage system.
[0110] The flexible interconnection linkage 512 in the linkage
assembly 126 also reduces the noise of the operating percussive
massage applicator 100. The effectively silent stretching and
compressing of the flexible interconnect when the reciprocation
reverses direction at the 6 o'clock and 12 o'clock positions,
respectively, eliminates the conventional metal-to-metal
interaction that would occur if the linkage system were coupled to
the piston 514 with a conventional bearing.
[0111] As discussed above, the bullet-shaped applicator head 516 is
removably threaded onto the piston 514. The bullet-shaped
applicator head may be unscrewed from the piston and replaced with
a spherical-shaped applicator head 700, shown in FIG. 20. A
spherical-shaped distal end portion 702 of the applicator head
extends from an applicator main body portion 704, which corresponds
to the main body portion 654 of the bullet-shaped applicator head.
The spherical-shaped applicator head includes an engagement portion
(not shown) corresponding to the engagement portion 656 of the
bullet-shaped applicator head. The spherical-shaped applicator head
may be used to apply percussive massage to larger areas of the body
to reduce the force on the treated area and to allow the angle of
application to be varied.
[0112] The bullet-shaped applicator head 516 may also be unscrewed
and replaced with a disk-shaped applicator head 720 shown in FIG.
21. A disk-shaped distal end portion 722 of the applicator head
extends from an applicator main body portion 724, which corresponds
to the main body portion 654 of the bullet-shaped applicator head.
The disk-shaped applicator head includes an engagement portion (not
shown) corresponding to the engagement portion 656 of the
bullet-shaped applicator head. The disk-shaped applicator head may
be used to apply percussive massage to a larger area of the body to
reduce the force on the treated area.
[0113] The bullet-shaped applicator head 516 may also be unscrewed
and replaced with a Y-shaped applicator head 740 shown in FIG. 22.
A Y-shaped distal end portion 742 of the applicator head extends
from an applicator main body portion 744, which corresponds to the
main body portion 654 of the bullet-shaped applicator head. The
Y-shaped applicator head includes an engagement portion (not shown)
corresponding to the engagement portion 656 of the bullet-shaped
applicator head. The Y-shaped applicator head includes an
applicator base 750. A first finger 752 and a second finger 752
extend from the applicator base and are spaced apart as shown. The
two fingers of the Y-shaped applicator head may be used to apply
percussive massage to muscles on both sides of the spine without
applying direct pressure to the spine.
Power and Control in Percussive Massage Applicators
[0114] The portable electromechanical percussive massage applicator
100 may be provided with power and controlled in a variety of
manners. FIG. 23 illustrates an exemplary battery control circuit
800, which comprises in part the circuitry mounted on the battery
controller PCB 252. In FIG. 23, previously identified elements are
numbered with like numbers as before.
[0115] The battery control circuit 800 includes the power adapter
input jack 254. In the illustrated embodiment, the input power
provided to the jack as a DC input voltage of approximately 30
volts DC. Other voltages may be used in other embodiments. The
input voltage is provided with respect to a circuit ground
reference 810. The input voltage is applied across a voltage
divider circuit comprising a first voltage divider resistor 820 and
a second voltage divider resistor 822. The resistances of the two
resistors are selected to provide a signal voltage of approximately
5 volts when the DC input voltage is present. The signal voltage is
provided through a high resistance voltage divider output resistor
824 as a DCIN signal.
[0116] The DC input voltage is provided through a rectifier diode
830 and a series resistor 832 to a DC input bus 834. The rectifier
diode prevents damage to the circuitry if the polarity of the DC
input voltage is inadvertently reversed. The voltage on the DC
input bus is filtered by an electrolytic capacitor 836.
[0117] The DC input voltage on the DC input bus 834 is provided
through a 10-volt Zener diode 840 and a series resistor 842 to the
voltage input of a voltage regulator 844. The input of the voltage
regulator is filtered by a filter capacitor 846. In the illustrated
embodiment, the voltage regulator is a HT7550-1 voltage regulator,
which is commercially available from Holtek Semiconductor, Inc., of
Taiwan. The voltage regulator provides an output voltage of
approximately 5 volts on a VCC bus 848, which is filtered by a
filter capacitor 850.
[0118] The voltage on the VCC bus is provided to a battery charger
controller 860. The controller receives the DCIN signal from the
voltage divider output resistor 824. The battery charger controller
is responsive to the active high state of the DCIN signal to
operate in the manner described below to control the charging of
the battery unit 214. When the DCIN signal is low to indicate that
the charging voltage is not present, the controller does not
operate.
[0119] The battery charger controller 860 provides a pulse width
modulation (PWM) output signal to the input of a buffer circuit
870, which comprises a PNP bipolar transistor 872 having a
collector connected to the circuit ground reference 810. The PNP
transistor has an emitter connected to the emitter of an NPN
bipolar transistor 874. The bases of the two transistors are
interconnected and form the input to the buffer circuit. The two
transistor bases are connected to receive the PWM output signal
from the controller. The commonly connected bases are also
connected to the commonly connected emitters via a base-emitter
resistor 876. The collector of the NPN connected to the VCC bus
848.
[0120] The commonly connected emitters of the PNP transistor 872
and the NPN transistor 874 are connected to an anode of a
protection diode 878. A cathode of the protection diode is
connected to the VCC bus 848. The protection diode prevents the
voltage on the commonly connected emitters from exceeding the
voltage on the VCC bus by more than one forward diode drop (e.g.,
approximately 0.7 volt). The commonly connected emitters of the two
transistors are also connected through a resistor 880 to a first
terminal of a coupling capacitor 882. A second terminal of the
coupling capacitor is connected to a gate terminal of a power metal
oxide semiconductor transistor (MOSFET) 884. In the illustrated
embodiment, the MOSFET comprises an STP9527 P-Channel Enhancement
Mode MOSFET, which is commercially available from Stanson
Technology in Mountain View, Calif. The gate terminal of the MOSFET
is also connected to an anode of a protection diode 886, which has
a cathode connected a source (S) terminal of the MOSFET. The
protection diode prevents the voltage on the gate terminal from
exceeding the voltage on the source terminal by more than the
forward diode voltage of the protection diode (e.g., approximately
0.7 volt). The gate terminal of the MOSFET is also connected to the
source terminal of the MOSFET by a pull-up resistor 888. The source
of the MOSFET is connected to the DC input bus 834.
[0121] A drain (D) of the MOSFET 884 is connected to an input node
892 of a buck converter 890. The buck converter further includes an
inductor 894 connected between the input node and an output node
896. The output node (also identified as VBAT) is connected to a
positive terminal of the battery unit 214. A negative terminal of
the battery unit is connected to the circuit ground 810 via a
low-resistance current sensing resistor 900. The input node is
further connected to a cathode of a free-wheeling diode 902, which
has an anode connected to the circuit ground. A first terminal of a
resistor 904 is also connected to the input node. A second terminal
of the resistor is connected to a first terminal of a capacitor
906. A second terminal of the capacitor is connected to the circuit
ground. Accordingly, a complete circuit path is provided from the
circuit ground, through the free-wheeling diode, through the
inductor, through the battery unit, and through the current sensing
resistor back to the circuit ground.
[0122] The battery charger controller 860 controls the operation of
the buck converter 890 by applying an active low pulse on the PWM
output connected to the buffer circuit 870, which responds by
pulling down the voltage on the commonly connected emitters of the
two transistors 872, 874 to a voltage near the ground reference
potential. The low transition to the ground reference potential is
coupled through the resistor 880 and the coupling capacitor 882 to
the gate terminal of the MOSFET 884 to turn on the MOSFET and
couple the DC voltage on the DC input bus 834 to the input node 892
of the buck converter 890. The DC voltage causes current to flow
though the inductor 894 to the battery unit 214 to charge the
battery unit. When the PWM signal from the battery charger
controller is turned off (returned to an inactive high state), the
MOSFET is turned off and no longer provides a DC voltage to the
input node of the buck converter; however, the current flowing in
the inductor continues to flow through the battery unit and back
through the free-wheeling diode as the inductor discharges to
continue charging the battery unit until the inductor is
discharged. The width and repetition rate of the active low pulses
generated by the battery charger controller determine the current
applied to charge the battery unit in a known manner. In the
illustrated embodiment, the PWM signal has a nominal repetition
frequency of approximately 62.5 kHz.
[0123] The battery charger controller 860 controls the width and
repetition rate of the pulses applied to the MOSFET 894 in response
to feedback signals from the battery unit 214. A battery voltage
sensing circuit 920 comprises a first voltage feedback resistor 922
and a second voltage feedback resistor 924. The two resistors are
connected in series from the output node 896 to the circuit ground
810 and are thus connected across the battery unit. A common
voltage sensing node 926 of the two resistors is connected to a
voltage sensing (VSENSE) input of the controller. The battery
charger controller monitors the voltage sensing input to determine
the voltage across the battery unit to determine when the battery
unit is at or near a maximum voltage of approximately 25.2 volts
such that the charging rate should be reduced. In the illustrated
embodiment, a filter capacitor 928 is connected from the voltage
sensing node to the circuit ground to reduce noise on the voltage
sensing node.
[0124] As described above, the negative terminal of the battery
unit 214 is connected to the circuit ground 810 via the
low-resistance current sensing resistor 900, which may have a
resistance of, for example, 0.1 ohm. A voltage develops across the
current sensing resistor proportional to the current flowing
through the battery unit when charging. The voltage is provided as
an input to a current sensing (ISENSE) input of the battery charger
controller 860 via a high-resistance (e.g., 20,000-ohm) resistor
930. The current sensing input is filtered by a filter capacitor
932. The battery charger controller monitors the current flowing
through the battery unit and thus through the current sensing
resistor to determine when the current flow decreases as the charge
on the battery unit nears a maximum charge. The battery charger
controller may also respond to a large current through the battery
unit and reduce the pulse width modulation to avoid exceeding a
maximum magnitude for the charging current.
[0125] The output node 896 of the buck converter 890 is also the
positive voltage node of the battery unit 214. The positive battery
voltage node is connected to a first terminal 940 of the on/off
switch 256. A second terminal 942 of the on-off switch is connected
to a voltage output terminal 944, which is identified as VOUT. The
voltage output terminal is connected to the first contact 206A of
the battery assembly 132. The first contact of the battery assembly
engages the first leaf spring contact 204A when the battery
assembly is inserted into the battery receiving tray 200. When the
switch is closed, the first terminal and the second terminal of the
switch are electrically connected to couple the battery voltage to
the voltage output terminal. The voltage output terminal is coupled
to an output voltage sensing circuit 950, which comprises a first
voltage divider resistor 952 and a second voltage divider resistor
954 connected in series between the voltage output terminal and the
circuit ground. A common node 956 between the two resistors is
connected to a VOUT sensing input of the battery charger controller
860. The common node is also connected to the circuit ground by a
Zener diode 958, which clamps the voltage at the common node to no
more than 4.7 volts. The resistances of the two resistors are
selected such that when the switch is closed and the output voltage
is applied to the output terminal, the voltage on the common node
and the VOUT sensing input of the controller is approximately 4.7
volts to indicate that the switch is closed and that the battery
voltage is being provided to the selected terminal of the battery
assembly.
[0126] A second contact 206B of the battery assembly 132 is
connected to a battery charge (CHRG) output signal of the battery
charger controller 860 via a signal line 960. The battery charge
output signal may be an analog signal having a magnitude indicative
of the charging state of the battery unit 214. In the illustrated
embodiment, the battery charge output signal is a pulsed digital
signal operating in accordance with the Inter-Integrated Circuit
(I2C) protocol, which encodes the charging state of the battery as
a series of digital pulses. The second battery assembly contact
engages the second leaf spring contact 204B when the battery
assembly is inserted into the battery-receiving tray 200.
[0127] A third contact 206C of the battery assembly 132 is
connected to the negative terminal of the battery unit 214 via a
line 970 and is identified as the battery ground (GND) that is
provided to the motor control PCB 160 as described below. Note that
the battery ground is coupled to the circuit ground by the 0.1-ohm
current sensing resistor 900. The current flowing out of the
positive terminal of the battery unit to the motor control PCB and
back to the negative terminal of the battery unit does not flow
through the current sensing resistor. The third battery assembly
contact engages the third leaf spring contact 204C when the battery
assembly is inserted into the battery-receiving tray 200.
[0128] The battery charger controller 860 drives the dual-color
LEDs 260 on the battery controller PCB. The controller includes a
first output (LEDR) that drives the red-emitting LEDs in the
dual-color LEDs and includes a second output (LEDG) that drives the
green-emitting LED in the dual-color LEDs. A first current limiting
resistor 980 couples the first output to the anodes of the
red-emitting LEDs in a first set of three dual-color LEDs. A second
current limiting resistor 982 couples the second output to the
anodes of the green-emitting LEDs in the first set of three
dual-color LEDs. A third current limiting resistor 984 couples the
first output to the anodes of the red-emitting LEDs in a second set
of three dual-color LEDs. A fourth current limiting resistor 986
couples the second output to the anodes of the green-emitting LEDs
in the second set of three dual-color LEDs.
[0129] In the illustrated embodiment, the dual-color LEDs 260 are
driven with different duty cycles to indicate the present state of
charge of the battery unit 214. For example, in a first state, the
first output (LEDR) of the controller 860 is driven with a 100
percent duty cycle and the second output (LEDG) of the controller
is not driven such that only the red-emitting LEDs are illuminated
to indicate that the battery unit needs be charged. In a second
state, the first output is driven with a 75 percent duty cycle and
the second output is driven with a 25 percent duty cycle such that
the resulting perceived color is a mixture of red and green. In a
third state, the first output and the second output are both driven
with a respective 50 percent duty cycle. In a fourth state, the
first output is driven with a 25 percent duty cycle and the second
output is driven with a 75 percent duty cycle. In a fifth state,
the first output is not driven and the second output is driven with
a 100 percent duty cycle such that the color is entirely green to
indicate that the battery unit is at or near a fully charged state.
The duty cycles at which the two outputs are driven may be
interleaved such that the two outputs are not on at the same time.
Other than at the first state, the duty cycles are repeated at a
rate sufficiently high that the enabled LEDs appear to be on at all
times without a perceptible flicker. When the battery controller is
in the first state, the battery controller may blink the
red-emitting LEDS on and off at a perceptible rate to remind the
user that the charge on the battery is low and should be charged
before continuing to use the percussive massage applicator 100. In
certain embodiments, the first state may be further segmented into
two charge ranges. In a first range of charges within the first
state, the red LEDs are driven with a constant illumination to
indicate that the charge on the charge on the battery unit is low
and that the battery unit should be charged soon. In a second range
of charges, the red LEDs are blinked to indicate that the charge in
the battery unit is very low and that the battery unit should be
charged promptly.
[0130] FIG. 24 illustrates an exemplary motor controller circuit
1000, which comprises in part the circuitry mounted on the motor
controller PCB 160. In FIG. 24, previously identified elements are
numbered with like numbers as before. As described above, the
battery assembly 132 provides the positive battery output voltage
VOUT on the first leaf spring contact 204A of the receiving tray
200 when the battery assembly is inserted into the receiving tray.
The positive battery output voltage is identified as VBAT in FIG.
24. The CHRG signal from the battery assembly is provided to the
second leaf spring contact 204B when the battery assembly is
inserted into the receiving tray. The battery ground (GND) is
provided to the third leaf spring contact 204C when the battery
assembly is inserted into the receiving tray. The DC voltage, the
battery ground and the CHRG signal are coupled via a three-wire
cable 1010 to a cable jack 1012. The first plug 170 on the motor
controller PCB plugs into the cable jack to receive the DC voltage
on a first pin 1020, to receive the CHRG signal on a second pin
1022, and to receive the battery ground (GND) on a third pin 1024.
The battery ground (GND) from the third pin of the first plug is
electrically connected to a local circuit ground 1026.
[0131] The DC voltage (VBAT) on the first pin 1020 of the first
plug 170 is filtered by a filter capacitor 1030 connected between
the first pin of the first plug and the local circuit ground 1026.
The DC voltage is also provided to a first terminal of a current
limiting resistor 1032. A second terminal of the current limiting
resistor is provided to the voltage input terminal of a voltage
regulator 1040. The voltage regulator receives the battery voltage
and converts the battery voltage to 5 volts. The 5-volt output of
the voltage regulator is provided on a local VCC bus 1042. The
local VCC bus is filtered by a filter capacitor 1044, which is
connected between the local VCC bus and the local circuit ground.
In the illustrated embodiment, the voltage regulator is a 78L05
three-terminal regulator, which is commercially available from a
number of manufacturers, such as, for example, National
Semiconductor Corporation of Santa Clara, Calif.
[0132] The CHRG signal on the second pin 1022 of the first plug 170
is provided to a charge (CHRG) input of a motor controller 1050 via
a series resistor 1052. The charge input to the motor controller is
filtered by a filter capacitor 1054. The motor controller receives
the 5 volt supply voltage from the VCC bus 1042
[0133] The DC voltage from the first pin 1020 of the first plug is
also provided directly to a first pin 1060 of the five-pin second
plug 172. The second plug 172 is connectable to a second jack 1070
having a corresponding number of contacts. The second jack is
connected via a five-wire cable 1072 to the motor 310.
[0134] A second pin 1080 of the second plug is a tachometer (TACH)
pin, which receives a tachometer signal from the motor 310
indicative of the present angular velocity of the motor. For
example, the tachometer signal may comprise one pulse for every
revolution of the shaft 312 of the motor or one pulse per partial
revolution. The tachometer signal is provided to a first terminal
of a first resistor 1084 in a voltage divider circuit 1082. A
second terminal of the first resistor is connected to a first
terminal of a second resistor 1086 in the voltage divider circuit.
A second terminal of the second resistor is connected to the local
circuit ground. A common node 1088 between the first and second
resistors in the voltage divider circuit is connected to the base
of an NPN bipolar transistor 1090. An emitter of the NPN transistor
is connected to ground. A collector of the NPN transistor is
connected to the VCC bus 1042 via a pull-up resistor 1092. The NPN
transistor inverts and buffers the tachometer signal from the motor
and provides the buffered signal to a TACH input of the motor
controller. The buffered signal varies between +5 volts (VCC) and
the local circuit ground potential when the tachometer signal
varies between the local circuit ground potential and the DC
voltage potential from the battery.
[0135] A third pin 1100 of the second plug 172 is a
clockwise/counterclockwise (CW/CCW) signal generated by the motor
controller 1050 and coupled to the third pin via a current limiting
resistor 1102. The state of the CW/CCW signal determines the
rotational direction of the motor 310. In the illustrated
embodiment, the CW/CCW signal is maintained at a state to cause
clockwise rotation; however, the rotation can be changed to the
opposite direction in other embodiments.
[0136] A fourth pin 1110 of the second plug 172 is connected to the
local circuit ground 1026, which corresponds to the battery ground
connected to the negative terminal of the battery unit 214 in FIG.
23.
[0137] A fifth pin 1120 of the second plug 172 receives a pulse
width modulation (PWM) signal generated by the motor controller
1050. The PWM signal is coupled to the fifth pin via a current
limiting resistor 1122. The motor 310 is responsive to the duty
cycle and the frequency of the PWM signal to rotate at a selected
angular velocity. As described below, the motor controller controls
the PWM signal to maintain the angular velocity at one of three
selected rotational speeds.
[0138] The motor controller 1050 has a switch-in (SWIN) input that
receives an input signal from the pushbutton switch 162. The
pushbutton switch has a first contact connect to the local circuit
ground 1026 and has a second contact connected to the VCC bus 1042
via a pull-up resistor 1130. The second contact is also connected
to the local circuit ground via a filter capacitor 1132. The second
is also connected to the SWIN input of the motor controller. The
input signal is held high by the pull-up resistor until the switch
contacts are closed by actuating the pushbutton switch. When the
switch is actuated to close the contacts, the input signal is
pulled to 0 volts (e.g., the potential on the local circuit
ground). The filter capacitor reduces the switch contact bounce
noise. The motor controller may include internal debounce circuitry
to eliminate the effects of the switch contact bounce. The motor
controller is initialized in an off-state wherein no PWM signal is
provided to the motor 310, and the motor does not rotate. The motor
controller is responsive to a first activation of the switch to
advance from the off-state to a first on-state wherein the PWM
signal provided to the motor is selected to cause the motor to
rotate at a first (low) speed. A subsequent activation of the
switch advances the motor controller to a second on-state wherein
the PWM signal provided to the motor is selected to cause the motor
to rotate at a second (medium) speed. A subsequent activation of
the switch advances the motor controller to a third on-state
wherein the PWM signal provided to the motor is selected to cause
the motor to rotate at a third (high) speed. A subsequent
activation of the switch returns the motor controller to the
initial off-state wherein no PWM signal is provided to the motor
and the motor does not rotate. In the illustrated embodiment, the
three rotational speeds of the motor are 1,800 rpm (low), 2,500 rpm
(medium) and 3,200 rpm (high).
[0139] The motor controller 1050 generates a nominal PWM signal
associated with the currently selected on-state (e.g., low, medium
or high speed). Each on-state corresponds to a selected rotational
speed as described above. The motor controller monitors the
tachometer signal (TACH) received from the pin 1080 of the five-pin
plug 172 via the voltage divider 1082 and the NPN transistor 1090.
If the received tachometer signal indicates that the motor speed is
below the selected speed, the motor controller adjusts the PWM
signal (e.g. increases the pulse width or increases the repetition
rate or both) to increase the motor speed. If the received
tachometer signal indicates that the motor speed is above the
selected speed, the motor controller adjusts the PWM signal (e.g.
decreases the pulse width or decreases the repetition rate or both)
to decrease the motor speed.
[0140] The motor controller 1050 generates a first set of three LED
control signals (LEDS1, LEDS2, LEDS3). The first signal (LEDS1) in
the first set is coupled via a current limiting resistor 1150 to
the anode of the first speed indication LED 166A. The first signal
in the first set is activated to illuminate the first speed
indication LED when the motor controller is in the first on-state
to drive the motor at the first (low) speed. The second signal
(LEDS2) in the first set is coupled via a current limiting resistor
1152 to the anode of the second speed indication LED 166B. The
second signal in the first set is activated to illuminate the
second speed indication LED when the motor controller is in the
second on-state to drive the motor at the second (medium) speed.
The third signal (LEDS3) in the first set is coupled via a current
limiting resistor 1154 to the anode of the third speed indication
LED 166C. The third signal in the first set is activated to
illuminate the third speed indication LED when the motor controller
is in the third on-state to drive the motor at the third (high)
speed. In the embodiment of FIG. 24, the cathodes of the
speed-indicator LEDs are grounded, and the three LED control
signals are applied to the anodes of the respective LEDs such that
each LED is illuminated when the respective control signal is
active high. In other embodiments described below, the anodes of
the indicator LEDs are connected to the VCC bus 1042, and the three
LED control signals are applied to the cathodes of the respective
LEDs through the respective current limiting resistors such that
each LED is illuminated when the respective control signal is
active low.
[0141] The motor controller 1050 is further responsive to the CHRG
signal from the input plug 170. As discussed above, the CHRG signal
is generated by the battery charger controller 860 to indicate the
state of charge of the battery unit 214. The motor controller
determines the present state of charge of the battery unit from the
CHRG input signal and displays the state of charge on the five
battery charge state LEDs 168A, 168B, 168C, 168D, 168E which are
visible through the main body endcap 140. As illustrated the
cathode of each battery charge state LED is grounded. The motor
controller generates a second set of five LED control signals
(LEDC1, LEDC2, LEDC3, LEDC4, LEDC5). The first signal (LEDC1) in
the second set is coupled via a current limiting resistor 1170 to
the anode of the first charge LED 168A. The first signal in the
second set is activated to illuminate the first charge indication
LED when the battery unit has a lowest range of charge. The motor
controller may blink the first charge indication LED at a
perceptible rate to indicate the lowest range of charge. The color
(e.g., red) of the light emitted by the first charge LED may differ
from the color (e.g., green) of the light emitted by the other LEDS
to further indicate the lowest range of charge (e.g., no more than
20 percent of charge remaining). The second signal (LEDC2) in the
second set is coupled via a current limiting resistor 1172 to the
anode of the second charge indication LED 168B. The second signal
in the second set is activated to illuminate the second charge
indication LED when the battery unit has a second range of charge
(e.g., 21-40 percent of charge remaining). The third signal (LEDC3)
in the second set is coupled via a current limiting resistor 1174
to the anode of the third charge indication LED 168C. The third
signal in the second set is activated to illuminate the third
charge indication LED when the battery unit has a third range of
charge (e.g., 41-60 percent of charge remaining). The fourth signal
(LEDC4) in the second set is coupled via a current limiting
resistor 1176 to the anode of the fourth charge indication LED
168D. The fourth signal in the second set is activated to
illuminate the fourth charge indication LED when the battery unit
has a fourth range of charge (e.g., 61-80 percent of charge
remaining). The fifth signal (LEDC5) in the second set is coupled
via a current limiting resistor 1178 to the anode of the fifth
charge indication LED 168B. The fifth signal in the second set is
activated to illuminate the fifth charge indication LED when the
battery unit has a fifth range of charge (e.g., 81-100 percent of
charge remaining). It should be understood that the ranges of
charge are only approximations and are provided as examples. In the
embodiment of FIG. 24, the cathodes of the charge indication LEDs
are grounded, and the five LED control signals are applied to the
anodes of the respective LEDs such that each LED is illuminated
when the respective control signal is active high. In other
embodiments described below, the anodes of the five charge
indication LEDs are connected to the VCC bus 1042, and the five LED
control signals are applied to the cathodes of the respective LEDs
through the respective current limiting resistors such that each
LED is illuminated when the respective control signal is active
low.
[0142] The portable electromechanical percussive massage applicator
100 described herein advantageously allows a massage therapist to
effectively apply percussion massage over an extended time duration
without excessive tiring and without being tethered to an
electrical power cord. The reduced noise level of the portable
electromechanical percussive massage applicator described herein
allows the device to be used in quiet environment such that the
person being treated with the device is able to relax and enjoy any
ambient music or other soothing sounds provided in the treatment
room.
Other Embodiments of Percussive Massage Applicators
[0143] FIGS. 25 and 26 illustrate an alternative embodiment of the
mechanical structure of a percussive massage device 1200. FIG. 25
is a lower plan view looking up at the motor assembly 300 in the
upper body portion 112 with the lower cover 114 and the battery
assembly 132 removed. The upper body portion is shown in phantom to
focus the drawing on the motor assembly and the linkage. In FIG.
25, the previously described reciprocation assembly 126 with the
flexible interconnection linkage 512 between the motor assembly and
the piston 514 is replaced with a reciprocation assembly 1210
having a solid linkage 1212 between the motor assembly and a piston
1214. The solid linkage is shown in more detail in an exploded view
in FIG. 26. An annular bearing 1220 within a bearing holder 1222 at
the proximal end of the solid linkage engages the cylindrical crank
pivot 370 of the cylindrical crank 360 as described above. The
distal end of the solid linkage includes a pivot bore 1230 that is
positioned over a cylindrical protrusion 1234 of a proximal
extended portion 1232 of the piston. The pivot bore extends into a
bearing recess 1240 of the distal end of the solid linkage. The
bearing recess receives a bearing 1242. An unthreaded portion of a
pivot screw 1244 extends through the center of the bearing and
engages a threaded bore 1246 in the proximal extended portion of
the piston. The pivot bore of the solid linkage pivots with respect
to the pivot screw to allow the movement of the solid linkage to
impose reciprocating motion onto the piston. The distal end of the
piston receives a selectably removable applicator head 1248 (shown
in phantom lines in FIG. 25). The applicator head may be, for
example, one of the applicator heads shown in FIGS. 20-22 or an
applicator head having a different configuration.
[0144] In many applications of the percussive massage applicator
100, the pressure applied to a particular location on a body may
vary depending on the nature of the tissue in the location (e.g.,
types of muscle, thickness of overlying fat, and the like). If the
applicator is being used to apply pressure to a location that is
very sensitive, the applied pressure should be relatively small. On
the other hand, if the applicator is being used to apply pressure
to a large muscle, the applied pressure should be relatively large.
Feedback from the person to whom the applicator is being applied
will determine an acceptable magnitude of the pressure that
provides beneficial massaging without causing undue pain; however,
the magnitude of the pressure is not readily quantifiable so that
the person wielding the applicator can reproduce the acceptable
magnitude of pressure at the same location in subsequent massage
sessions or even when returning to the same location in the same
massage session. Thus, a need exists for a system and method for
quantifying the applied pressure so that the applied pressure can
be reproduced.
[0145] FIG. 27 illustrates a modified motor controller circuit
1500, which is similar to the motor controller circuit 1000 of FIG.
24. In the motor controller circuit of FIG. 27, many of the
components are the same as the components in FIG. 24 and operate in
the same manner. The same components in FIG. 27 are labeled with
the same element numbers as in FIG. 24.
[0146] The modified motor controller circuit 1500 of FIG. 27
includes certain modifications from the motor controller circuit
1000 of FIG. 24. For example, the controller 1050 of FIG. 24 is
replaced with a controller 1510 in FIG. 27. In one embodiment, the
controller in FIG. 27 is a peripheral interface controller (PIC)
such as the Microchip PIC16F677 8-Bit CMOS Microcontroller, which
is commercially available from Microchip Technology, Inc., of
Chandler, Ariz. Other similar controllers from other suppliers may
also be used. The controller in FIG. 27 may be the same controller
as the controller in FIG. 24; however, as described below,
additional input/output terminals are used in the embodiment of
FIG. 27.
[0147] As a further example, the current limiting resistor 1032 in
FIG. 24 is replaced in FIG. 27 with a first Zener diode 1520 and a
second Zener diode 1522 connected in series between the VBAT input
terminal 1020 and the voltage input terminal (Vin) of a voltage
regulator 1040. For example, the two Zener diodes may have voltage
values of 3 volts to thereby limit the voltage (e.g., 25.2 volts)
from the battery unit 214 to less than 20 volts, which is the
maximum input voltage to the voltage regulator.
[0148] As further shown in FIG. 27, the pulse width modulation
signal (now labeled "PWM_C") from the controller 1500 is not
connected directly to the PWM input of the motor 310 via the
current limiting resistor 1122. Rather, the PWM_C signal passes
through the current limiting resistor as before and is connected to
the base of an NPN bipolar transistor 1530. The collector of the
transistor is connected to the local circuit ground. The base of
the transistor is also connected to the local circuit ground via a
pulldown resistor 1532. The collector of the transistor is
connected to the fifth pin 1120 of the second plug 172 and is thus
connected to the motor via the second jack 1070 and the five-wire
cable 1072. The collector of the transistor is also connected to
the VCC bus 1042 via a pullup resistor 1534. The PWM signal
functions as before except that the PWM_C signal from the
controller is inverted and buffered by the transistor.
[0149] The modified motor controller circuit 1500 of FIG. 27
further includes a load current sensing circuit 1550. The load
current sensing circuit comprises a current sensing resistor 1552
having a first terminal connected to the fourth pin 1110 of the
second plug 172 and having a second terminal connected the local
circuit ground 1026. Thus, rather than the return current from the
motor 310 flowing directly to the local circuit ground as in FIG.
24, the return current in FIG. 27 flows through the current sensing
resistor before reaching the local circuit ground. Accordingly, a
voltage develops across the first terminal of the current sensing
resistor with respect to the local circuit ground. In the
illustrated embodiment, the current sensing resistor is a precision
resistor having a resistance of approximately 50 milliohms and a
precision of 1% or better. The voltage on the first terminal of the
current sensing resistor is proportional to the current flowing
through the current sensing resistor. For example, when the current
flowing through the current sensing resistor has a magnitude of 1
ampere, the voltage on the first terminal of the current sensing
resistor has a magnitude of 50 millivolts. Thus, the voltage on the
first terminal of the current sensing resistor can be monitored to
determine the instantaneous current flowing from the ground
(current return) of the motor to the local circuit ground.
[0150] A first filter capacitor 1560 (e.g., a 100,000-picofarad
capacitor) is connected across the current sensing resistor 1552
from the first terminal of the current sensing resistor to the
local circuit ground. A first filter resistor 1562 (e.g., a
100,000-ohm resistor) is connected from the first terminal of the
current sensing resistor to an analog input pin of the controller
1510. The analog input pin is labeled as "LOAD" in FIG. 27 to
indicate that the input signal received on the input pin represents
the load current of the motor 310. A second filter capacitor 1564
(e.g., a 100,000 picofarad capacitor) and a third filter capacitor
1566 (e.g., a 100-microfarad electrolytic capacitor) are connected
from the analog (LOAD) input pin to the local circuit ground. A
second filter resistor 1568 (e.g., a 300,000-ohm resistor) is also
connected from the analog input pin to the local circuit ground.
Because the motor 310 is driven by pulse width modulation, the
current flowing from the motor to the local circuit ground via the
current sensing resistor 1552 comprises a sequence of current
pulses, which are sensed by the current sensing resistor to
generate a corresponding sequence of voltage pulses. The two filter
capacitors and the two filter resistors operate as a low-pass
filter to convert the sequence of voltage pulses into a DC voltage
signal having a magnitude that varies slowly as the average
magnitude of the current pulses vary. The voltage developed across
the second filter resistor and the second and third filter
capacitors is provided to the analog input pin of the controller.
Accordingly, a voltage directly proportional to the average motor
load current is applied to the LOAD input pin of the
controller.
[0151] In the embodiment of FIG. 27, the cathodes of the five
charge-indicating LEDs 168A-E are connected to the respective
control signals LEDC1-5 of the controller 1510 via the respective
current-limiting resistors 1170, 1172, 1174, 1176, 1178,
respectively. The anode of each charge-indicating LED is connected
to the VCC bus 1042. Each charge-indicating LED is illuminated when
the respective control signal is active low to allow current to
flow through the LED.
[0152] In the embodiment of FIG. 27, the cathodes of the three
speed-indicating LEDs 166A-C are connected to the respective
control signals LEDS1-3 of the controller 1510 via the respective
current-limiting resistors 1150, 1152, 1154, respectively. The
anode of each speed-indicating LED is connected to the VCC bus
1042. Each speed-indicating LED is illuminated when the respective
control signal is active low to allow current to flow through the
LED.
[0153] The controller 1500 in FIG. 27 generates three additional
output signals LEDP1, LEDP2 and LEDP3 on respective output pins.
The LEDP1 output signal is connected via a current limiting
resistor 1570 to the cathode of a first power-indicator LED 1572A,
which has an anode connected to the VCC bus 1042. The first
power-indicator LED is illuminated when the LEDP1 output signal is
active low. The LEDP2 output signal is connected via a current
limiting resistor 1574 to the cathode of a second power-indicator
LED 1572B, which has an anode connected to the VCC bus. The second
power-indicator LED is illuminated when the LEDP2 output signal is
active low. The LEDP3 output signal is connected via a current
limiting resistor 1576 to the cathode of a third power-indicator
LED 1572C, which has an anode connected to the VCC bus. The third
power-indicator LED is illuminated when the LEDP3 output signal is
active low. As described below, the first, second and third
power-indicator LEDs are selectively illuminated in response to the
magnitude of the current sensed by the current sensing resistor
1552. In the illustrated embodiment, the cathodes of the respective
power-indicator LEDs are driven with respective active low signals.
In other embodiments, the cathodes may be connected to the VCC bus
and the anodes may be driven with active low output signals from
the controller such as described above with respect to LEDs in the
embodiment of FIG. 24. The three additional LEDs are shown on a
perspective view of the modified percussive massage device 1200 in
FIG. 28 and in a perspective view of a modified motor control
printed circuit board 1580 in FIG. 29. In FIG. 28, the motor
enclosure 120 of the previously describe embodiment is replaced
with a modified motor enclosure 1582, which is shorter and which
has a larger diameter to accommodate a motor (not shown) having a
different configuration. Also, the fingertip opening 234 in the
lower body 114 is eliminated.
Operation of the Percussive Massage Applicator
[0154] The magnitude of the load current flowing through the
sensing resistor 1552 is related to the pressure applied to the
massage applicator 100 to force the applicator head 516 of the
massage applicator against a location on a body or against another
obstacle. For example, when the applicator head is allowed to
reciprocate freely, the load current will be a minimal amount of
current needed to turn the motor 310 and to reciprocate the
applicator head and to turn and reciprocate the components coupling
the output shaft of the motor to the applicator head. In contrast,
when the applicator head is pressed forcibly against a location on
a body or against another obstacle, the motor requires additional
current to maintain a selected rotational speed at the increased
pressure. Thus, in the illustrated embodiment, the magnitude of the
load current through the motor is measured and is compared to
ranges of load current corresponding to different magnitudes of
applied force to determine the instantaneous load current. The
measurement and the comparison features are described below.
[0155] The motor control functions and the display of the operating
speed are performed within the controller 1510 correspond to the
functions described above with respect to the controller 1050 of
FIG. 27. FIG. 30 illustrates a flowchart 1600 of the operation of
the pressure measurement and display functions of the embodiment of
FIG. 27.
[0156] The operation of the controller 1510 starts with a power
sequence in an activity block 1610 wherein the controller starts
operating when power is first applied via the on/off switch 256 on
the battery assembly 132. The controller first performs functions
defined by internal programmable memory to initialize various
internal settings in a system initialization activity block
1612.
[0157] After the system initialization, the controller 1510
advances to an input/output (I/O) port initialization activity
block 1614 wherein the controller initializes the input/output
(I/O) ports. As indicated above, in the illustrated embodiment, the
controller comprises a Microchip PIC16F677 8-Bit CMOS
Microcontroller. The illustrated controller has 18 I/O pins and
each pin is configurable to perform many different functions. In
the initialization activity block, the pins are configured in
accordance with the intended functionality. For example, the LEDS1,
LEDS2, LEDS3, LEDC1, LEDC2, LEDC3, LEDC4, LEDC5, LEDP1, LEDP2 and
LEDP3 pins are configured as output pins. The PWM_C pin is
configured as a pulse width modulation output pin, which is
supported by internal logic within the controller to generate a PWM
signal at a selected frequency and a selected duty cycle. The
CW/CCW pin is configured as an output pin. The LOAD pin is
configured as an analog input pin to receive the voltage having a
magnitude corresponding to the sensed value of the motor current.
The TACH pin is configured as a digital input pin to receive the
tachometer pulses from the motor 310. The CHRG pin is configured as
an I2C to receive an input sequence from the battery controller PCB
252 having a digital value representing the charge state of the
battery unit 214. The SWIN pin is configured as a digital input to
receive the high or low state of the central pushbutton switch
162.
[0158] After initializing the I/O pins in the block 1614, the
controller 1510 advances to a motor speed state set-to-zero
activity block 1616 wherein the controller sets the desired motor
speed state to 0 (e.g., off). The controller also applies control
signals to the internal PWM logic to cause the PWM logic to
discontinue sending PWM signals to the PWM_C output pin. On the
initial pass through the activity block after initially powering
up, the controller may have already set the motor speed state to
zero during the initialization process.
[0159] After setting the motor speed state to 0, the controller
1510 advances to a display activity block 1620 wherein the
controller selectively activates the signals on the LEDC1-5 output
pins to display the battery charge via the battery charge indicator
LEDs 168A-E. The controller obtains the battery charge information
from the battery controller PCB 252 via the I2C signal on the CHRG
input pin.
[0160] After activating the battery charge LEDs, the controller
1510 advances to a speed switch reading activity block 1622 wherein
the controller reads the digital value on the SWIN input pin to
determine the state of the pushbutton switch 162, which functions
as a motor speed state selection switch as described above. A
digital value of 0 indicates that the switch has been activated by
a user. A digital value of 1 indicates that the switch has not been
activated. The controller may be programmed with an internal
debounce routine to assure that the controller only responds once
to each activation of the pushbutton switch.
[0161] After reading the value on the SWIN input pin, the
controller 1510 advances to a decision block 1624 in which the
controller determines whether the pushbutton (speed change) switch
162 is active (e.g., the digital value on the SWIN pin is low). If
the switch is inactive, the controller returns to the display
activity block 1620 and continues to display the battery charge as
described above and continues to read the value on the SWIN input
pin in the activity block 1622. The controller will continue to
loop to display the battery charge and read the pushbutton switch
until the value on the SWIN input pin becomes active low.
[0162] If the pushbutton switch 162 is active when the controller
1510 evaluates the state of the switch in the decision block 1624,
the controller advances to a speed change activity block 1630
wherein the controller increments the motor speed state from 0 to 1
and sets the internal PWM logic to output pulses on the PWM_C
output pin to drive the motor 310 at the slowest motor speed (e.g.,
1,800 rpm in the illustrated embodiment). Within the speed change
activity block, the controller also activates the LEDS1 signal to
cause the first motor speed indicator LED 168A to illuminate.
[0163] After setting the motor speed to the lowest level in the
block 1630, the controller 1510 advances to a block 1632 wherein
the controller performs a calibration procedure in which the
controller first determines a no-load current magnitude INO-LOAD
when no pressure is applied to the applicator head 516. The steps
within the calibration procedure block are described in more detail
below with respect to FIG. 31. As described below, the controller
returns from the calibration procedure with a calibration flag set
if the calibration procedure completes successfully and returns
from the calibration procedure with the calibration flag reset
(cleared) if the calibration procedure does not complete
successfully.
[0164] After completing the calibration procedure in the block
1632, the controller 1510 advances to a decision block 1640 wherein
the controller tests the status of the calibration flag. If the
calibration flag is set, the controller advances to an activity
block 1650. Otherwise, the controller skips the activity block 1650
and advances to an activity block 1660.
[0165] The activity block 1650 is a current measurement and
pressure display activity block wherein the controller inputs the
analog voltage value on the LOAD input pin representing the
magnitude of the average current through the current sensing
resistor 1552, determines a load current magnitude, and selectively
activates one of the pressure indicator LEDs 1572A, 1572B, 1572C to
indicate a range of pressure being applied to the applicator head
516. The steps within the current measurement and pressure display
block are described in more detail below with respect to FIG. 32.
The controller than advances to the activity block 1660.
[0166] The activity block 1660 is a charge display activity block
wherein the controller 1510 inputs the digital value on the CHRG
input pin and selectively activates the signals on the LEDC1-5
output pins to display the battery charge via the battery charge
indicator LEDs 168A-E.
[0167] After displaying the battery charge in the charge display
activity block 1660, the controller advances to a speed switch
reading activity block 1662 wherein the controller reads the
digital value on the SWIN input pin to determine the state of the
pushbutton switch 162 as described above for the speed switch
reading activity block 1622.
[0168] After reading the value on the SWIN input pin, the
controller 1510 advances to a decision block 1664 in which the
controller determines whether the pushbutton (speed change) switch
162 is active (e.g., the digital value on the SWIN pin is low).
[0169] If the switch is inactive when evaluated in the decision
block 1664, the controller 1510 returns to the decision block 1640
where the controller again determines whether the calibration flag
is set or clear. If the calibration flag is set, the controller
then displays the new current magnitude in the pressure display
activity block 1650, displays the battery charge in the charge
display activity block 1660, reads the pushbutton switch in the
speed switch reading activity block 1662, and checks the reading in
the decision block 1664 to determine whether the switch is active.
Otherwise, the controller skips the block 1650 and performs the
steps in the blocks 1660, 1662 and 1664. The controller remains in
the five-block loop (calibration flag set) or four-block loop
(calibration flag clear) until the pushbutton switch is activated.
In the illustrated embodiment, the functions performed in the loop
are timed such that the current is measured approximately eight
times per second. The timing may be accomplished by software
delays, by implementing a countdown timer, or by other known
methods for controlling loop timing. Until the pushbutton switch is
activated, the controller will remain in the loop as long as power
is being provided from the battery assembly 132.
[0170] If the pushbutton switch 162 is active when the controller
1510 evaluates the state of the switch in the decision block 1664,
the controller advances to a speed change activity block 1670
wherein the controller increments the motor speed state by 1. The
controller then advances to a decision block 1672 wherein the
controller determines whether the new motor speed state is greater
than 3. If the motor speed state is greater than 3, the controller
returns to the motor speed state set-to-zero activity block 1616
wherein the controller sets the desired motor speed state to 0
(e.g., off). The controller also applies control signals to the
internal PWM logic to cause the PWM logic to discontinue sending
PWM signals to the PWM_C output pin. The controller also
deactivates the signals on the LEDS1, LEDS2 and LEDS3 output pins
such that all of the speed indicator LEDs 168A, 168B and 168C are
turned off. The controller then continues in the four-block loop
comprising the blocks 1616, 1620, 1622 and 1624 until the
pushbutton switch is again activated to restart the motor 310.
[0171] If the new motor speed state is no more than 3 when the
controller 1510 reaches the decision block 1672, the controller
advances to a motor speed setting block 1680 wherein the controller
sets the motor speed to a value corresponding to the new motor
speed state. If the new motor speed state is 2, the controller
applies control signals to the internal PWM logic to cause the PWM
logic to send PWM signals to the PWM_C output pin to cause the
motor 310 to rotate at the medium speed (e.g., 2,500 rpm in the
illustrated embodiment). Within the motor speed setting block, the
controller also deactivates the previously active signal on the
LEDS1 output pin and activates the signal on the LEDS2 output pin
to turn on the second speed indicator LED 168B. If the new motor
speed state is 3, the controller applies control signals to the
internal PWM logic to cause the PWM logic to send PWM signals to
the PWM_C output pin to cause the motor 310 to rotate at the high
speed (e.g., 3,200 rpm in the illustrated embodiment). The
controller deactivates the previously active signal on the LEDS2
output pin and activates the signal on the LEDS3 output pin to turn
on the third speed indicator LED 168C.
[0172] After setting the new motor speed in the motor speed setting
block 1680, the controller 1510 returns to the decision block 1640
wherein the controller checks the status of the calibration flag
and then performs either the five-block loop (calibration flag set)
or the four-block loop (calibration flag clear) as described above.
The controller remains in the five-block loop or the four-block
loop until the switch is activated. The controller repeats the
actions in the loop approximately 8 times per second until the
pushbutton switch is activated or until power is no longer being
provided from the battery assembly 132.
[0173] FIG. 31 illustrates steps within the perform calibration
procedure block 1632 of FIG. 30. The calibration procedure is
performed when the user initially activates the central pushbutton
(speed change) switch 162 to cause the controller 1510 to turn on
the motor 310 and set the speed at the lowest level (level 1) as
described above with respect to FIG. 30. The documentation with the
percussive massage device 100 instructs the user that calibration
is performed when power is initially applied and further instructs
the user to not activate the speed selection switch to increase the
speed and to not apply pressure against the applicator head
516.
[0174] In a first activity block 1700, the controller 1510
activates the power indication LEDs 1572A, 1572B, 1572C in a
flashing pattern to alert the user that the calibration procedure
is being performed. The pattern may be a counting pattern with the
illuminated LEDs representing a binary count, a shifting pattern
wherein one LED is illuminated at a time or another selected
pattern that changes to indicate the calibration procedure is
active. While continuing to flash the LEDs, the controller advances
to an activity block 1702 wherein the controller inputs the analog
voltage value on the LOAD input pin representing the magnitude of
the average current through the current sensing resistor 1552. The
controller saves (records) the initial current magnitude and
advances to a decision block 1704 wherein the controller determines
whether the speed selection switch 162 has been activated by the
user during the calibration procedure. If the speed selection
switch has been activated, the controller exits the calibration
procedure without completing the calibration process. When exiting
the calibration procedure early, the controller resets (clears) the
calibration flag in an activity block 1706, turns of the LEDs in an
activity block 1708 and then exits the calibration procedure via a
block 1710.
[0175] If the user does not activate the speed selection switch 162
during the calibration procedure, the controller 1510 advances from
the decision block 1704 to a decision block 1720 wherein the
controller determines whether 40 current samples have been saved,
which represents approximately 5 seconds of sampling at
approximately 8 samples per second. If the 40 samples have not been
saved, the controller returns to the activity block 1702 wherein
the controller inputs the next sample and then checks to determine
whether the speed selection switch has been activated. The
controller continues in this current sampling loop until 40 current
samples are saved or until the user interrupts the calibration
procedure by activating the speed selection switch.
[0176] When the controller 1510 determines that 40 current samples
have been saved (recorded), the controller advances from the
decision block 1720 to an activity block 1722 wherein the
controller averages the 40 current samples to determine an average
current. Then, in a decision block 1722, the controller determines
whether the average current exceeds 1,000 milliamperes. If the user
has complied with the calibration procedure instructions and has
not applied pressure against the applicator head 516 during the
calibration procedure, the average current should not exceed 1,000
milliamperes. If the average current exceeds 1,000 milliamperes,
the controller advances to the activity block 1706 to reset (clear)
the calibration flag, turns off the flashing LEDs in the block 1708
and exits the calibration procedure via the block 1710.
[0177] If the average of the current samples is no more than 1,000
milliamperes, the controller 1510 advances from the decision step
1730 to an activity block 1732 wherein the controller saves the
average current as the no-load current value INO-LOAD. The no-load
current value is used in the pressure measurement steps described
below with respect to FIG. 32. The controller sets the calibration
flag to indicate that the calibration procedure was successful and
that the no-load current value can be used in the current
measurement and pressure display procedure 1650 as described
below.
[0178] After saving the no-load current magnitude and setting the
calibration flag in the block 1732, the controller 1510 advances to
an activity block 1734 wherein the controller activates the three
pressure indicator LEDs 1572A, 1572B, 1572C together for
approximately one second to inform the user that the calibration
procedure was completed successfully. Alternatively, the controller
may indicate successful completion of the calibration procedure by
multiple flashes (e.g., two flashes) of the three LEDs together. In
a further alternative, the three LEDs may be activated in a
selected sequence to indicate the successful completion of the
calibration procedure. The controller than advances to the activity
block 1708 to turn off the LEDs and then exits the calibration
procedure via the block 1710.
[0179] The procedure 1650 of inputting voltages, determining
current magnitudes and displaying pressure is illustrated in more
detail in FIG. 32. In a first activity block 1800, the controller
1510 inputs a current magnitude sample by measuring the voltage
across the current sensing resistor 1552 as described above. The
controller then advances to an activity block 1802 wherein the
controller calculates a rolling average IAVG of the last eight
current samples. The first seven times through the overall
measurement loop, the controller may average less than eight
samples; however, the full averaging will occur after the
percussive massage device 100 has been operating for at least one
second.
[0180] After generating the average current in the block 1802, the
controller 1510 advances to an activity block 1804 wherein the
controller calculates a current difference .DELTA.I between the
average current IAVG (determined in the block 1802) and the no-load
current INO-LOAD (determined in the calibration procedure 1616 of
FIG. 31). After calculating the current difference Al, the
controller advances to a branching decision block 1806 wherein the
controller branches to one of three pressure display routines based
on the selected speed level.
[0181] If the selected speed is at level 1 (low speed), the
controller 1510 branches from the branching decision block 1806 to
a first pressure display routine 1810. The first pressure display
routine includes a respective first decision block 1812, a
respective second decision block 1814, and a respective third
decision block 1816.
[0182] If the selected speed is at level 2 (medium speed), the
controller 1510 branches from the branching decision block 1806 to
a second pressure display routine 1820. The second pressure display
routine includes a respective first decision block 1822, a
respective second decision block 1824, and a respective third
decision block 1826.
[0183] If the selected speed is at level 3 (high speed), the
controller 1510 branches from the branching decision block 1806 to
a third pressure display routine 1830. The third pressure display
routine includes a respective first decision block 1832, a
respective second decision block 1834, and a respective third
decision block 1836.
[0184] Within the first pressure display routine 1810, the
controller 1510 first determines in the respective first decision
block 1812 whether the difference .DELTA.I between the average
current IAVG and the no-load current INO-LOAD is less than 300
milliamperes. If the difference is less than 300 milliamperes, the
controller advances to an activity block 1840 wherein the
controller turns off all of the pressure indicator LEDs 1572A,
1572B, 1572C to indicate that no pressure or only a small amount of
pressure is being applied to the application head 516. For example,
in one embodiment, an applied pressure of less than 0.1 kilogram
will not increase the average current over the no-load current by
300 milliamperes at the first (low) speed level.
[0185] If the controller 1510 determines in the respective first
decision block 1812 that the difference .DELTA.I between the
average current and the no-load current is at least 300
milliamperes, the controller advances to the respective second
decision block 1814 wherein the controller determines whether the
difference .DELTA.I between the average current and the no-load
current is less than 600 milliamperes. If the difference is less
than 600 milliamperes, the controller advances to an activity block
1842 wherein the controller turns on the first pressure indicator
LED 1572A to indicate that the pressure is in a first pressure
range. For example, in one embodiment, an applied pressure in a
first pressure range of approximately 0.1 kilogram to 0.5 kilogram
will cause an average load current in a range of approximately 300
milliamperes to approximately 599 milliamperes greater than the
no-load current at the first (low) speed level.
[0186] If the controller 1510 determines in the respective second
decision block 1814 that the difference .DELTA.I between the
average current and the no-load current is at least 600
milliamperes, the controller advances to the respective third
decision block 1816 wherein the controller determines whether the
difference .DELTA.I between the average current and the no-load
current is less than 900 milliamperes. If the difference is less
than 900 milliamperes, the controller advances to an activity block
1844 wherein the controller turns on the second pressure indicator
LED 1572B to indicate that the pressure is in a second pressure
range. For example, in one embodiment, an applied pressure in a
second pressure range of approximately 0.5 kilogram to
approximately 1.5 kilograms will cause an average load current in a
range of approximately 600 milliamperes to approximately 899
milliamperes greater than the no-load current at the first (low)
speed level. In another example, the applied pressure in the second
pressure range is from approximately 0.5 kilogram to approximately
2.5 kilograms.
[0187] If the controller 1510 determines in the respective third
decision block 1816 that the difference .DELTA.I between the
average current and the no-load current is at least 900
milliamperes, the controller advances to an activity block 1846
wherein the controller turns on the third pressure indicator LED
1572C to indicate that the pressure is in a third pressure range.
For example, the applied pressure in the third pressure range is
greater than 1.5 kilograms. In another example, in one embodiment,
an applied pressure in a third pressure range greater than
approximately 2.5 kilograms will cause an average load current at
least 900 milliamperes greater than the no-load current at the
first (low) speed level.
[0188] Within the second pressure display routine 1820, the
controller 1510 first determines in the respective first decision
block 1822 whether a difference .DELTA.I between the average
current and the no-load current is less than 600 milliamperes. If
the difference is less than 600 milliamperes, the controller
advances to the activity block 1840 wherein the controller turns
off all of the pressure indicator LEDs 1572A, 1572B, 1572C to
indicate that no pressure or only a small amount of pressure is
being applied to the application head 516. For example, in one
embodiment, an applied pressure of less than 0.1 kilogram will not
increase the average current over the no-load current by 600
milliamperes at the second (medium) speed level.
[0189] If the controller 1510 determines in the respective first
decision block 1822 that the difference .DELTA.I between the
average current and the no-load current is at least 600
milliamperes, the controller advances to the respective second
decision block 1824 wherein the controller determines whether the
difference .DELTA.I between the average current and the no-load
current is less than 900 milliamperes. If the difference is less
than 900 milliamperes, the controller advances to the activity
block 1842 wherein the controller turns on the first pressure
indicator LED 1572A to indicate that the pressure is in a first
pressure range. For example, in one embodiment, an applied pressure
in the first pressure range of approximately 0.1 kilogram to 0.5
kilogram will cause an average load current in a range of
approximately 600 milliamperes to approximately 899 milliamperes
greater than the no-load current at the second (medium) speed
level.
[0190] If the controller 1510 determines in the respective second
decision block 1824 that the difference .DELTA.I between the
average current and the no-load current is at least 900
milliamperes, the controller advances to the respective third
decision block 1826 wherein the controller determines whether the
difference .DELTA.I between the average current and the no-load
current is less than 1,200 milliamperes. If the difference is less
than 1,200 milliamperes, the controller advances to the activity
block 1844 wherein the controller turns on the second pressure
indicator LED 1572B to indicate that the pressure is in a second
pressure range. For example, in one embodiment, an applied pressure
in the second pressure range of approximately 0.5 kilogram to
approximately 1.5 kilograms will cause an average load current in a
range of approximately 900 milliamperes to approximately 1,199
milliamperes greater than the no-load current at the first (medium)
speed level. In another example, the applied pressure in the second
pressure range is from approximately 0.5 kilogram to approximately
2.5 kilograms.
[0191] If the controller 1510 determines in the respective third
decision block 1826 that the difference .DELTA.I between the
average current and the no-load current is at least 1,200
milliamperes, the controller advances to the activity block 1846
wherein the controller turns on the third pressure indicator LED
1572C to indicate that the pressure is in a third pressure range.
For example, in one embodiment, the applied pressure in the third
pressure range is greater than 1.5 kilograms. In another example,
an applied pressure in the third pressure range greater than
approximately 2.5 kilograms will cause an average load current at
least 1,200 milliamperes greater than the no-load current at the
second (medium) speed level.
[0192] Within the third pressure display routine 1830, the
controller 1510 first determines in the respective first decision
block 1832 whether a difference .DELTA.I between the average
current and the no-load current is less than 900 milliamperes. If
the difference is less than 900 milliamperes, the controller
advances to the activity block 1840 wherein the controller turns
off all of the pressure indicator LEDs 1572A, 1572B, 1572C to
indicate that no pressure or only a small amount of pressure is
being applied to the application head 516. For example, in one
embodiment, an applied pressure of less than 0.1 kilogram will not
increase the average current over the no-load current by 900
milliamperes at the third (high) speed level.
[0193] If the controller 1510 determines in the respective first
decision block 1832 that the difference .DELTA.I between the
average current and the no-load current is at least 900
milliamperes, the controller advances to the respective second
decision block 1834 wherein the controller determines whether the
difference .DELTA.I between the average current and the no-load
current is less than 1,200 milliamperes. If the difference is less
than 1,200 milliamperes, the controller advances to the activity
block 1842 wherein the controller turns on the first pressure
indicator LED 1572A to indicate that the pressure is in a first
pressure range. For example, in one embodiment, an applied pressure
in the first pressure range of approximately 0.1 kilogram to 0.5
kilogram will cause an average load current in a range of
approximately 900 milliamperes to approximately 1,199 milliamperes
greater than the no-load current at the third (high) speed
level.
[0194] If the controller 1510 determines in the respective second
decision block 1834 that the difference .DELTA.I between the
average current and the no-load current is at least 1,200
milliamperes, the controller advances to the respective third
decision block 1836 wherein the controller determines whether the
difference .DELTA.I between the average current and the no-load
current is less than 1,500 milliamperes. If the difference is less
than 1,500 milliamperes, the controller advances to the activity
block 1844 wherein the controller turns on the second pressure
indicator LED 1572B to indicate that the pressure is in a second
pressure range. For example, in one embodiment, an applied pressure
in the second pressure range of approximately 0.5 kilogram to
approximately 1.5 kilograms will cause an average load current in a
range of approximately 1,200 milliamperes to approximately 1,499
milliamperes greater than the no-load current at the first (medium)
speed level. In another example, the applied pressure in the second
pressure range is from approximately 0.5 kilogram to approximately
2.5 kilograms.
[0195] If the controller 1510 determines in the respective third
decision block 1836 that the difference .DELTA.I between the
average current and the no-load current is at least 1,500
milliamperes, the controller advances to the activity block 1846
wherein the controller turns on the third pressure indicator LED
1572C to indicate that the pressure is in a third pressure range.
For example, in one embodiment, the applied pressure in the third
pressure range is greater than 1.5 kilograms. In another example,
an applied pressure in the third pressure range greater than
approximately 2.5 kilograms will cause an average load current at
least 1,500 milliamperes greater than the no-load current at the
third (high) speed level.
[0196] By first establishing a no-load current magnitude and then
determining the applied pressure based on the difference between
the measured current and the no-load current, the pressure
indications produced by individual units will be similar. The
no-load currents may vary from unit to unit because of differences
in friction levels within the reciprocating mechanism for example;
however, the differences in current caused by applied pressure will
be similar. Thus, the pressure indications provided by different
units will be similar.
[0197] In the embodiment illustrated in FIG. 32, each of the
pressure indicator LEDs 1572A, 1572B, 1572C is illuminated only for
the specific range of current differences for the selected motor
speed. Accordingly, as the applied pressure increases, the three
pressure indicator LEDs illuminate such that only one LED is
illuminated at any time (other than during the calibration
procedure 1616 described above).
[0198] In an alternative embodiment illustrated by a flowchart 1850
in FIG. 33, the first pressure indicator LED 1572A is illuminated
for the first active range of applied pressures and remains
illuminated for the second and third ranges of applied pressures.
Similarly, the second pressure indicator LED 1572B is illuminated
for the second range of applied pressures and remains illuminated
for the third range of applied pressures. The third pressure
indicator LED 1572C is illuminated only for the third range of
applied pressures. Thus, when the applied pressure increases to the
higher ranges in the alternative embodiment, the pressure indicator
LEDs provide a cumulative lighting effect rather than a discrete
effect as in the illustrated embodiment. In FIG. 33, the modified
sequencing of the pressure indicator LEDs is implemented by having
the controller 1510 exit the block 1846 and advance to the block
1844 and by having the controller exit the block 1844 and advance
to the block 1842. The controller exits the procedure from the
block 1842 as previously described. Thus, when the controller
activates the third pressure indicator to indicate the highest
applied pressure range, the controller also activates the second
pressure indicator LED and the first pressure indicator LED before
exiting the modified procedure. When the controller activates the
second pressure indicator to indicate the middle applied pressure
range, the controller also activates the first pressure indicator
LED before exiting the modified procedure. When the controller
activates the first pressure indicator LED to indicate the lowest
applied pressure range, the controller only activates the first
pressure indicator LED before exiting the modified procedure.
[0199] The flowcharts in FIGS. 32 and 33 represent an
implementation of the decision process for determining which, if
any, of pressure indicator LEDs 1572A, 1572B, 1572C to activate.
The decision process may also be implemented in other manners, such
as, for example, lookup tables or the like.
[0200] In the illustrated embodiment, the differences between the
average current and the no-load current are characterized in four
ranges for each motor speed, which results in the illumination of
no pressure indicator LEDs at the lowest range of current
differences caused by little or no applied pressure; the
illumination of the first pressure indicator LED 1572A at a second
range of current differences caused by applied pressure in a first
range; the illumination of the second pressure indicator LED 1572B
at a third range of current differences caused by applied pressure
in a second range; and the illumination of the third pressure
indicator LED 1572C at a fourth range of current differences caused
by applied pressure in a third range. In other embodiments, the
current differences may be divided into more than four ranges
(e.g., eleven current ranges) and more pressure indicators (e.g.,
ten pressure indicator LEDs) may be used to indicate the additional
ranges of pressure applied against the applicator head.
[0201] In further alternative embodiments, the signals representing
the pressure ranges may be encoded (e.g., binary encoded) such that
three LEDs may be indicate up to seven active pressure ranges. In
such an embodiment, a condition of no LEDs being illuminated
represents zero or near zero pressure applied to the applicator
head; and each of the seven possible combinations of one or more
illuminated LEDs represents a respective one of seven pressure
ranges. The encoded signals may also be used to control a numeric
display (e.g., an LCD) of pressure ranges.
[0202] The above-described relationships between particular current
magnitudes and particular pressure ranges are examples of ranges.
The specific relationship between the ranges of measured current
and the ranges of applied pressure may vary from unit to unit.
[0203] In the illustrated embodiment, the calibration procedure to
establish the no-load current INO-LOAD is performed at the lowest
speed (level 1). The same no-load current is used to determine the
pressure at all three operational speeds as described above. In
alternative embodiments, a separate no-load current may be
established for each of the three operational speeds. In the
alternative embodiment, the current difference is calculated based
on the no-load current for the selected speed.
[0204] As illustrated in FIG. 35, in certain embodiments, a
modified percussive massage device 1900 may be used with a wireless
remote device 1910 (e.g., a smartphone, a smart watch, a laptop, a
notebook computer, a tablet, a smart glasses, a headset, etc.),
which obtains and stores data representing the use of the
percussive massage device. FIG. 34 illustrates a further modified
motor controller circuit 1920, which is similar to the motor
controller circuit 1500 of FIG. 27 except that the motor controller
circuit of FIG. 34 includes a Bluetooth transceiver (BT XCVR) 1930
(referred to herein as a Bluetooth interface), which is coupled to
selected LED driver outputs of the controller 1510. The Bluetooth
transceiver is an example of a radio frequency wireless
communication device that may be used. In particular, the Bluetooth
interface includes a plurality of input/output (I/O) ports (e.g.,
six I/O ports), which are configured as input ports. The six input
ports are identified as I0, I1, I2, I3, I4 and I5. The first port
(I0) is connected to the LEDS1 output of the controller. The second
port (I1) is connected to the LEDS2 output of the controller. The
third port (I2) is connected to the LEDS3 output of the controller.
The fourth port (I3) is connected to the LEDP1 output of the
controller. The fifth port (I4) is connected to the LEDP2 output of
the controller. The sixth port (I5) is connected to the LEDP3
output of the controller.
[0205] The Bluetooth interface 1930 receives "AT" command signals
from the remote control device 1910 by signals sent from the remote
control device to the Bluetooth interface. For example, sending an
"AT+PIO??" command to the Bluetooth interface causes the Bluetooth
interface to respond with three hexadecimal characters in which the
status (e.g., a digital "1" or a digital "0") of each of twelve
input/output pins is encoded as a bit in one of the hexadecimal
characters. The remote control device decodes the bits
corresponding to the input pins I1-I5 to determine the speed and
the pressure value (e.g., current magnitude range) when the command
is sent to the Bluetooth interface.
[0206] The remote control device 1920 periodically sends the
"AT+PIO??" command to the Bluetooth interface to obtain the speed
and pressure readings. The remote control device stores the
readings in memory along with the date and time of the readings and
along with further information such as the identity of the person
receiving the percussive massage. Thus, the remote control device
is enabled to maintain a history of the percussive massage provided
to a person. The person may retrieve the saved information to
obtain the speed, pressure and duration of previous treatments.
Based on the qualitative experience from a previous treatment, the
person may repeat the previous treatment or modify one or more of
the parameters (e.g., speed, pressure, duration) for a current
treatment to attempt to obtain an improved experience.
[0207] The foregoing is shown in FIG. 36, which illustrates a
flowchart 1950 of the operation of the remote control device (e.g.,
smartphone) 1900 of FIG. 35 and the further modified motor
controller circuit 1910 of FIG. 34 within the percussive massage
device 100. In a first activity block 1960, the remote control
device establishes Bluetooth communication with the modified motor
controller circuit such that the remote control device is paired
with the percussive massage device. After establishing
communication, the remote control device sends a status request
command to the modified motor controller circuit in an activity
block 1962. The remote control device receives the status
information from the modified motor controller circuit in an
activity block 1964. In an activity block 1966, the remote control
device parses the status information to separate the six bits
representing the motor speed and the pressure. In an activity block
1970, the remote control device displays the current motor speed
and pressure. The remote control device stores the motor speed and
the pressure along with the date and time when the status
information is received. The remote control device then returns to
the activity block 1962 to send another status request commend to
the modified motor controller circuit to obtain updated status
information. The process of repeatedly requesting status
information may be timed by programmable delays or by internal
timers within the remote control device. After a massage session is
ended, the saved status information along with the data and time
may be reviewed by the user. Depending on the results of a previous
massage session, the user may choose to increase or decrease the
pressure, increase or decrease the speed, increase or decrease the
duration of the application of a particular pressure and speed, or
a combination of variations. The user may also determine that the
previous massage session was particularly helpful and may choose to
reproduce the previous settings for a current setting.
[0208] In certain embodiments, the remote device (e.g., smartphone)
includes application software (an "app") to enable the user to
indicate certain portions of a recipient's body that are receiving
percussive massages during segments of an overall massage session.
For example, the app may display one or more images of a
recipient's body (e.g., generic pictorial images) having target
areas may be selected by the user to indicate that a massage
segment is beginning on a certain portion of the recipient's body
(e.g., the left trapezius muscle). The app records the information,
as discussed above, as the massage segment is being performed. At
the end of the massage segment, the user again selects the same
target area to indicate the end of the massage segment or selects a
new target area to start a new massage segment at a different
location, which automatically ends the previous segment. The
identification of the massage location is saved in the memory of
the remote device along with the speed, pressure and duration of
the massage segment in association with the name of the recipient.
The stored information may also include feedback from the recipient
and the user regarding the perceived effectiveness of the massage
segment. When the recipient returns for a new massage session, the
user may access the stored information from previous massage
sessions and use the stored information to repeat the locations,
speeds, pressures and durations of the previous segments or to
modify one or more parameters of certain segments (e.g., decrease
the pressure and increase the duration of the massage segment
applied to the trapezius muscle). The stored information for a
particular recipient may also be transferred to cloud storage to
maintain a long-term percussive massage history.
Pressure Settings for Percussive Massage Applicators
[0209] Systems and processes for determining a pressure setting for
a percussive massage applicator are disclosed. The percussive
massage applicator may be referred herein as a smart exercise
recovery device. The level of pressure that can be applied to the
muscle tissue may be dependent on one or more factors. For
instance, it is beneficial to maintain the pressure at the desired
level for achieving desired pain relief and recovery and for
providing an accurate therapeutic massage experience. Therefore, it
can be helpful for a user of the applicator to accurately know the
level of pressure or the relative level of pressure during
operation. In some instances, the true level of pressure that is
generated by the applicator may vary from the intended or
calibrated pressure level of the applicator or may vary between
individual applicators (e.g., due to manufacturing processes, the
age of the applicator, the extent and/or frequency with which the
applicator has been used, the battery age, the motor lifetime,
etc.). For example, as the applicator gets older or after heavy
use, there may be some load on the motor even when the applicator
is not in physical contact with a human or object. This load may
affect the pressure level outputted by the applicator. Therefore,
it can be important to convey an accurate pressure level to a user
of the particular applicator.
[0210] As discussed herein, the level of pressure may be expressed
in the units of Pascal (Pa), bars, pressure per square inch (psi),
etc. In some cases, the level of pressure may be expressed in terms
of force applied (e.g., grams or pounds). The relative level of
pressure may be based on the difference of one pressure level as
compared to another pressure level. For example, the user may need
to know that pressure is being increased or decreased by a certain
amount with a change in setting. The relative level of pressure may
be on a scale of pressure levels separated by predetermined amounts
of pressure (e.g., 0.1 psi, 0.3 psi, 0.5 psi, 1 psi, etc.).
[0211] As discussed herein, vibration levels and motor speeds may
be related to each other. In some instances, vibration levels and
motor speeds may be used interchangeably. The following provides
examples of vibration levels and motor speeds for an exemplary
applicator:
TABLE-US-00001 TABLE 1 Example vibration levels and motor speeds
for an exemplary applicator. Vibration Motor Speed Level Speed Ref
(Hz) (RPM) 1 30 1800 2 40 2400 3a 50 3000 3b 53 3200
[0212] In some embodiments, a user of the applicator is provided
with feedback via illuminated LEDs (e.g., pressure indicator LEDs
1572A, 1572B, 1572C) on the applicator. For example, the feedback
can include the pressure level or the relative pressure level
provided by the applicator. In a preferred embodiment, bright white
LEDs can be used as a highly perceivable color. In other
embodiments, differently colored LEDs (e.g., green, yellow, red,
etc.) or monochromatically colored LEDs can be used to provide
feedback. In some embodiments, at least three LEDs, at least five
LEDs, at least ten LEDs, and so on may be used to convey the
pressure level or relative pressure level to the end user. In some
embodiments, the pressure level of the applicator can be conveyed
via an app connected to the applicator. For example, the pressure
level may be indicated via audio messages (e.g., more or less
pressure) and/or via a visual gauge or a tachometer display on a
remote device running the app.
[0213] The exemplary system may determine the level of pressure in
the applicator using one or more of the following processes (alone
or in combination):
[0214] Determining motor current consumption. In some embodiments,
current consumption by the applicator's motor can be used to
determine the pressure level of the applicator. For instance,
increasing the pressure may increase the current consumption of the
motor if a feedback loop regulates the speed of the motor. When
there is no load on the applicator, the current consumption of the
motor may not be very stable. The current consumption can depend on
(i) the supply voltage, (ii) the age of the motor, (iii) the motor
temperature, and/or (iv) permanently changing mechanical conditions
(e.g., the motor rotor position when switching on the motor). These
variable conditions may result in widely ranging no-load current
values. In some cases, widely ranging current values may occur even
when switching on the motor several times in a row.
[0215] If the exemplary massage applicator is used immediately
after switching on the motor without waiting for a no-load
condition to settle in (e.g., in a steady-state no-load condition),
there may be little or no opportunity for the exemplary applicator
to accurately determine the no-load motor current. It can be
difficult to identify when the applicator attains a no-load
condition or state. This may be true even when operating the
applicator for a short time in a no-load condition after switching
on the applicator.
[0216] Determining motor rotation speed. In some embodiments, the
rotation speed of the applicator's motor can be used to determine
the pressure level. In some cases, if there is no efficient motor
speed regulation (or no regulation at all), increasing the pressure
of the applicator can decrease the rotation speed of the motor.
Therefore, the no-load rotation speed can be used for pressure
level determination. The no-load speed can have the same or similar
dependencies (e.g., (i) the supply voltage, (ii) the age of the
motor, (iii) the motor temperature, and/or (iv) permanently
changing mechanical conditions) as described above for determining
the no-load current. Accordingly, determining the no-load speed
based on the motor rotation speed may be difficult due to the
issues described above for determining the no-load current.
[0217] Determining motor rotation pulse timing variations. In some
embodiments, the motor pulse timing variations in the applicator's
motor can be used to determine the pressure level. To measure the
rotation time (and therefore the speed) of the motor, the exemplary
systems may include one or more Hall sensors located around the
rotor to generate a sensor signal (e.g., pulses). In some
embodiments, the rotation speed may be determined by receiving,
determining, or measuring the number of pulses per rotation
generated by the motor from the sensor(s). By obtaining the number
of pulses per rotation, the motor speed can be determined based on
the time between these pulses. In some embodiments, variations in
pulse timing may be expected. For example, variations may occur
when the pressure of the applicator is increased, which in turn may
slow down the motor when pressing against muscle tissue.
[0218] In some embodiments, as an initial step in pressure level
determination, the no-load motor rotation pulse timing variations
are determined. No-load motor rotation pulse timing variations are
independent of the supply voltage, the age of the motor, and/or the
motor temperature. However, they may be dependent on changing
mechanical conditions including, e.g., the motor rotor position
when switching on the motor. Accordingly, determining the no-load
motor rotation pulse timing variations can be challenging for the
reasons described above for determining the no-load current.
[0219] Determining the duty cycle of the motor speed control
signal. In some embodiments, the duty cycle of a control signal of
the applicator's motor can be used to determine the pressure level.
In particular, the duty cycle of the control signal is configured
to maintain the motor at the target speed. This process may be
especially effective in determining pressure level for motors
having a feedback loop in which the rotation speed is constant at a
certain supply voltage and speed controlling duty cycle signal.
[0220] In some embodiments, the duty cycle required to get a
certain motor speed is dependent on the supply voltage. In some
cases, the supply voltage may be readily measured. Therefore,
obtaining the supply voltage, the motor rotation speed, and the
calibration data enables a highly accurate pressure level
calculation. Note that, because a full calibration is attainable
during the production (e.g., manufacturing) of the applicator, the
need for calibration during normal operation may be eliminated.
Determining Motor Current Consumption
[0221] FIG. 37 is a flowchart illustrating an exemplary method 3700
for determining the pressure level of an applicator based, at least
in part, on the current consumption of the applicator's motor. In
activity block 3702 of exemplary method 3700, after assembly of the
massage applicator and/or before regular use of the applicator, an
initial measurement of the no-load motor current magnitude (e.g.,
INO-LOAD) at some, most, or all possible vibration levels can be
obtained. For example, a no-load current value can be obtained by
averaging multiple samples (e.g., up to 10 samples, up to 20
samples, up to 40 samples, or more) at some, most, or all vibration
levels. The measurement values may be stored in non-volatile memory
and may be used in determining the pressure level. Measurement
values may be stored before a calibration in normal operation is
performed on the applicator.
[0222] During normal operation, when the motor of a device is
operating (turned on), variations in the motor rotation speed
and/or variations in the current consumption of the motor may be
monitored. The monitoring can enable the detection of a no-load
condition and/or state in the applicator, e.g., during operation.
For example, a no-load condition may occur during operation when
the applicator is removed from application on a body and therefore
transitions from a loaded state (on the body) to a no-load state
(away from the body). Monitoring these signals can be effective
because, when the motor current is close to a no-load condition
and/or state, rotation speed variations can occur under a small
load. By contrast, when the applicator is operating without a load,
these variations tend to be close to zero or at zero. Therefore,
whenever there is zero or nearly zero variations at a current level
close to the expected no-load current, a no-load condition can be
determined. Subsequently, a calibration of the no-load current can
be performed. In particular, the initial no-load current magnitude
(e.g., INO-LOAD) measured before use of the applicator can be set
to the no-load current magnitude (e.g., a new INO-LOAD) determined
during operation after the applicator is removed away from the
body. This background calibration can significantly improve the
accuracy of the pressure level determination. Additionally, this
calibration can be used to adjust the motor speed as the user
changes from one pressure setting to another pressure setting
during a therapy session (refer to FIGS. 30-31 and related
description).
[0223] In activity block 3704 of method 3700, the operational motor
current magnitude during normal operation is obtained (e.g.,
received or determined). As described above, operational motor
current magnitude may be determined when the applicator is in use,
being applied to a person or object, etc. such that a load is
present.
[0224] In activity block 3706, the no-load current (as determined
above) is subtracted from the measured motor current during normal
operation (e.g., with a load). In activity block 3708, the
resulting "difference" value of the motor current can be compared
to one or more predetermined levels (e.g., one or more ranges of
values) corresponding to the pressure levels of the applicator. The
below table provides exemplary predetermined ranges of values
(e.g., three ranges of values) that correspond to pressure levels
(e.g., Levels 1-3). In activity block 3710, the predetermined range
of values that includes the difference value can be selected as the
determined pressure level.
TABLE-US-00002 TABLE 1 Example ranges of values for motor current
corresponding to pressure levels in an applicator. Predetermined
Pressure range of values Pressure levels (psi) 0 mA to 500 mA Level
1 (low) 0.0 to 1.6 500 mA to 550 mA Level 2 (medium) 1.7 to 3.3 550
mA to 600 mA Level 3 (high) 3.4 to 5.0
[0225] In some embodiments, these predetermined levels may be
communicated to a user of the applicator via one or more LEDs. For
instance, when one or more predetermined levels is exceeded, a
corresponding number of LEDs is switched on. Similarly, when the
subtracted value is less than one or more predetermined levels, the
corresponding number of LEDs may be switched off. In some
embodiments, for a decreasing motor current, the predetermined
levels are slightly decreased before switching off the
corresponding LED. For example, if the predetermined levels
corresponded to pressure level 1 and pressure level 2, then the
slightly decreased levels would be at 0.9 and 1.9, respectively.
This hysteresis prevents a flashing LED (which may be confusing or
aesthetically displeasing to a user) when the motor current is
close to one of the levels (e.g., close to a lower bound of a range
of values for the level).
[0226] In some embodiments, the last measured no-load current(s)
are stored in non-volatile memory overwriting any previously stored
values. The stored no-load current values can be used as default
values the next time the massage device is powered on, e.g., before
performing a new calibration. This may improve the accuracy of the
pressure level determination in some applicators, e.g., in older
and/or heavily used devices that typically exhibit a higher no-load
current.
Determining Motor Rotation Speed
[0227] FIG. 38 is a flowchart illustrating an exemplary method 3800
for determining the pressure level of an applicator based, at least
in part, on the motor rotation speed of the applicator. In activity
block 3802 of exemplary method 3800, after assembly of the massage
applicator and/or before regular use of the applicator, a first
measurement of the no-load rotation speed at some, most, or all
possible vibration levels can be obtained. For example, a no-load
rotation speed can be obtained by averaging multiple samples (e.g.,
up to 10 samples, up to 20 samples, up to 40 samples, or more) at
some, most, or all vibration levels. The measurement values may be
stored in non-volatile memory and may be used in determining the
pressure level before a calibration on the applicator in normal
operation is performed.
[0228] In normal operation, when the motor is operating (switched
on), variations in the motor rotation speed and/or the rotation
speed itself may be monitored to detect a no-load condition and/or
state. In some instances, when the applicator is operating with a
motor rotation speed close to no-load conditions, rotation speed
variations can be observed with a small load. Without a load, these
variations tend to be close to zero. Therefore, when there are
almost no variations at a rotation speed close to the expected
no-load speed, a true no-load condition can be assumed and a
calibration of the no-load rotation speed can be performed, as
discussed above. This background calibration can significantly
improve the accuracy of the pressure level determination.
Additionally, this calibration can be used to adjust the motor
speed as the user changes from one pressure setting to another
pressure setting during a therapy session (refer to FIGS. 30-31 and
related description).
[0229] In activity block 3804 of method 3800, the operational motor
rotation speed during normal operation is obtained (e.g., received
or determined). Operational motor rotation speed may be determined
when the applicator is in use, being applied to a person or object,
etc. such that a load is present.
[0230] In activity block 3806, the absolute value of difference
between the measured motor rotation speed (e.g., with a load) and
the no-load motor rotation speed can be determined. For example,
the measured motor rotation speed can be subtracted from the
no-load motor rotation speed. In activity block 3808, the resulting
"difference" value of the motor rotation speed can be compared to
predetermined levels (e.g., one or more ranges of values)
corresponding to the pressure levels of the applicator. The below
table provides exemplary predetermined ranges of values (e.g.,
three ranges of values) that correspond to pressure levels (Levels
1-3). In activity block 3810, the predetermined range of values
that includes the difference value can be selected as the
determined pressure level.
TABLE-US-00003 TABLE 2 Example ranges of values corresponding to
pressure levels in an applicator. Predetermined Pressure range of
values Pressure levels (psi) 1750 RPM to 1850 RPM Level 1 (low) 0.0
to 1.6 2250 RPM to 2350 RPM Level 2 (medium) 1.7 to 3.3 2750 RPM to
2850 RPM Level 3 (high) 3.4 to 5.0
[0231] In some embodiments, these predetermined levels may be
communicated to a user of the applicator via one or more LEDs. For
instance, when one or more predetermined levels is exceeded, a
corresponding number of LEDs is switched on. Similarly, when the
subtracted value is less than one or more predetermined levels, the
corresponding number of LEDs may be switched off. In some
embodiments, for an decreasing motor speed, these levels will be
slightly decreased before switching off the corresponding LED. For
example, if the predetermined levels corresponded to pressure level
1 and pressure level 2, then the slightly decreased levels would be
at 0.9 and 1.9, respectively. This hysteresis can prevent a
flashing LED (which may be confusing or aesthetically displeasing
to a user) when the motor speed is close to one of the levels
(e.g., close to a lower bound of a range of values for the
level).
[0232] In some embodiments, the more recent measured no-load
rotation speed value(s) are stored in non-volatile memory
overwriting any previously stored values. The stored rotation speed
value(s) can be used as default values when performing a new
calibration after turning on (e.g., switching on) the applicator.
This may improve the accuracy of the pressure level determination
in some applicators, e.g., in older and/or heavily used devices
that typically exhibit a lower no-load rotation speed.
Determining Motor Rotation Pulse Timing Variations
[0233] FIG. 39 is a flowchart illustrating an exemplary method 3900
for determining the pressure level of an applicator based, at least
in part, on rotation pulse timing variations of the applicator's
motor. In activity block 3902 of exemplary method 3900, after
assembly of the massage applicator and/or before regular use of the
applicator, a first measurement of the motor rotation pulse timing
variations at some, most, or all possible vibration levels can be
obtained. The measurement values may be stored in non-volatile
memory and may be used in determining the pressure level.
Measurement values may be stored before a calibration on the
applicator in normal operation is performed on the applicator.
[0234] During normal operation, when the motor of the applicator is
operating (switched on), the motor rotation speed and/or the motor
current (or variations of the rotation speed or the motor current)
may be monitored. The monitoring can enable the detection of a
no-load condition and/or state in the applicator, e.g., during
operation. In some instances, when the applicator is operating with
a motor rotation speed and/or motor current close to no-load
conditions, rotation speed variations can be observed when under a
small load. By contrast, when the applicator is operating without a
load, these variations tend to be close to zero or at zero.
Therefore, when there are zero or nearly zero rotation speed
variations at a rotation speed close to the expected no-load speed
or current, a no-load condition can be detected. Subsequently, a
calibration of the no-load rotation pulse timing variations can be
performed. This background calibration can significantly improve
the accuracy of the pressure level determination. Additionally,
this calibration can be used to adjust the motor speed as the user
changes from one pressure setting to another pressure setting
during a therapy session (refer to FIGS. 30-31 and related
description).
[0235] In activity block 3904 of method 3900, the operational pulse
timing variation during normal operation is obtained (e.g.,
received or determined). The operational pulse timing variation may
be determined when the applicator is in use, being applied to a
person or object, etc. such that a load is present.
[0236] In activity block 3906, the pulse timing exhibiting the
greatest variation is detected. For example, pulse timing can be
monitored over a time period of 5 milliseconds (or in a time period
within, e.g., 1 millisecond and 30 milliseconds). and the greatest
variation over that time period can be detected. The greatest
variation can be selected by plotting the variations over the time
period and selecting the highest peak. The variation at a no-load
state (as determined above) is subtracted from the measured
variation during normal operation (e.g., with a load). In activity
block 3908, the resulting "difference" value of the pulse timing
variation is compared to one or more predetermined levels (e.g.,
one or more ranges of values) corresponding to the pressure levels
of the applicator. The below table provides exemplary predetermined
ranges of values (e.g., three ranges of values) that correspond to
pressure levels (e.g., Levels 1-3). In activity block 3910, the
predetermined range of values that includes the difference value
can be selected as the determined pressure level.
TABLE-US-00004 TABLE 3 Example ranges of values for pulse timing
variation corresponding to pressure levels in an applicator.
Predetermined Pressure range of values Pressure levels (psi) 30 ms
to 25 ms Level 1 (low) 0.0 to 1.6 25 ms to 20 ms Level 2 (medium)
1.7 to 3.3 20 ms to 0 ms Level 3 (high) 3.4 to 5.0
[0237] In some embodiments, these predetermined levels may be
communicated to a user of the applicator via one or more LEDs. For
instance, when one or more predetermined levels is exceeded, the
corresponding number of LEDs is switched on. Similarly, when the
subtracted value is less than one or more predetermined levels, the
corresponding number of LEDs may be switched off. In some
embodiments, when the pressure levels decreases, the LED threshold
levels are slightly decreased before switching off the
corresponding LED. This hysteresis can prevent a flashing LED
(which may be confusing or aesthetically displeasing to a user)
whenever the variation is close to one of the levels (e.g., close
to a lower bound of a range of values for the level).
[0238] In some embodiments, the more recent determined no-load
variation values are stored in non-volatile memory thereby
overwriting any previously stored values. The stored variation
value(s) can be used as default values when performing a new
calibration after turning on (e.g., switching on) the applicator.
This may improve the accuracy of the pressure level determination
in some applicators, e.g., in older and/or heavily used devices
that typically exhibit slightly higher no-load variations.
Determining the Duty Cycle of the Motor Speed Control Signal
[0239] FIG. 40 is a flowchart illustrating an exemplary method 4000
for determining the pressure level of an applicator based, at least
in part, on the duty cycle for the applicator's motor. The duty
cycle of a control signal configured for a certain motor speed can
be dependent on the supply voltage. In activity block 4002 of
exemplary method 4000, the duty cycle value(s) used to obtain the
one or more vibration levels at a no-load condition can be measured
at a known supply voltage after the assembly of the applicator
and/or before regular use of the applicator. The duty cycle values
can be stored in non-volatile memory with the corresponding supply
voltage. In some embodiments, the dependency of the duty cycle on
supply voltage is linear. The deviation of its slope of the linear
relationship can be low between different motors of individual
applicators. However, according to one embodiment, no-load duty
cycle values can be measured at the minimum and maximum possible
supply voltages to determine the slope and stored for the
corresponding specific motor. The calibration values of the no-load
duty cycle can be used to adjust the motor speed as the user
changes from one pressure setting to another pressure setting
during a therapy session (refer to FIGS. 30-31 and related
description).
[0240] In activity block 4004 of method 4000, the operational duty
cycle during normal operation is obtained (e.g., received or
determined). Operational duty cycle may be determined when the
applicator is in use, being applied to a person or object, etc.
such that a load is present.
[0241] In activity block 4006 during normal operation, the no-load
duty cycle of the selected vibration level can be calculated for
the supply voltage and the no-load duty cycle can be subtracted
from the duty cycle (e.g., with a load). This calculation may be
performed continuously as the supply voltage is dependent on the
pressure level. In activity block 4008, the resulting "difference"
value of the duty cycle is compared to predetermined levels (e.g.,
one or more ranges of values) corresponding to the pressure levels
of the applicator. The below table provides exemplary predetermined
ranges of values (e.g., three ranges of values) that correspond to
pressure levels (Levels 1-3). In activity block 4010, the
predetermined range of values that includes the difference value
can be selected as the determined pressure level.
TABLE-US-00005 TABLE 4 Example ranges of values for duty cycle
corresponding to pressure levels in an applicator. Predetermined
Pressure range of values Pressure levels (psi) 0% to 50% Level 1
(low) 0.0 to 1.6 50% to 70% Level 2 (medium) 1.7 to 3.3 70% to 90%
Level 3 (high) 3.4 to 5.0
[0242] In some embodiments, these predetermined levels may be
communicated to a user of the applicator via one or more LEDs. For
instance, when one or more predetermined levels is exceeded, the
corresponding number of LEDs is switched on. Similarly, when the
subtracted value is less than one or more predetermined levels, the
corresponding number of LEDs may be switched off. In some
embodiments, when decreasing the duty cycle and/or pressure, the
duty cycle LED threshold levels are slightly decreased before
switching off the corresponding LED. This hysteresis can prevent a
flashing LED (which may be confusing or aesthetically displeasing
to a user) whenever the variation is close to one of the levels
(e.g., close to a lower bound of a range of values for the
level).
Exercise Recovery System
[0243] In some embodiments, the present application relates to an
online or mobile based application that can be used in conjunction
with a percussive massage or other exercise recovery device in
order to facilitate improved exercise recovery. The online or
mobile application can store many recovery routines/instructions
for different body parts and activities. The user can connect the
application with third-party services that are used to track/record
activity, e.g., Strava.TM., Apple Health.TM., Nike.TM., Whoop.TM.,
Garmin Connect.TM., Polar Flow.TM., Suunto App.TM., Peloton.TM.,
among many others. In general, the application can connect and
exchange data with any known activity tracking device or service.
In certain embodiments, the application can also connect directly
with exercise equipment, e.g., treadmills, bikes, steppers, as an
additional or alternate source of data for tracking a user's
activity. The application can then provide recommendations for
recovery routine(s) depending on the user's preferences, training,
goals, etc. In some embodiments, the data can be shared with a
third party such as a trainer, physical therapist, or medical
professional. As shown in FIG. 41, the online or mobile application
can be connected (e.g., via Bluetooth, WiFi, or other wireless or
wired known connectivity techniques) to smart recovery devices,
such as the percussive massage device described herein and others
made available by Hyperice.TM., as a few examples. In various
embodiments, the smart recovery devices are managed via the
application according to a selected recovery routine.
[0244] The paragraphs that follow provide example descriptions of
the operation of the online or mobile application according to
various embodiments; however, these descriptions do not limit the
broad concept described above of an application that receives
activity information and provides recommended recovery activities
based on a user's preferences, training, goals, etc.
Onboarding
[0245] In various embodiments, a user can download the online or
mobile application from known web or mobile sources, e.g., Apple's
App. Store.TM., Google's Play Store.TM., etc. After the user has
downloaded the application and registered, an onboarding protocol
can be initiated. As shown in FIG. 42, the application can obtain
information about the smart recovery devices used by the user. As
shown in FIG. 43, the application can obtain information about a
user's activities/interests. As shown in FIG. 44, the application
can obtain information about the activity tracking devices used by
the user. In general, any technique for soliciting information from
the user can be used. For example, a list of selectable options can
be presented, as shown in FIGS. 42-44, or a field can be presented
for a user to type/insert the information. In various embodiments,
additional or alternative information can also be solicited from
the application during the onboarding process. As a few examples,
the application can obtain user biographical information (name,
sex, age, location), anatomical information (height, weight, body
mass, etc.), familial information, health information, an avatar,
goal information (e.g., better mobility, improved sleep, reduced
soreness), etc.
[0246] Following receipt of the onboarding information, the
application can provide recommendations to the user for customized
activities or exercises to assist a user with accomplishing their
goals. For example, the mobile application can recommend to the
user customized exercises at a home screen in the category "Top
picks for you" to improve a recovery routine, stay healthy, move
better, etc. The recommended customized exercises can be determined
based on a library of exercises accessible by the application,
e.g., in a recovery management server. In addition, the
recommendations may be informed using data provided from the
exercise equipment or activity tracker devices used by the user. In
some embodiments, the application can evaluate a user's fitness and
health data to prescribe/recommend recovery routines based on any
relevant factor (which in some cases can be identified by an
artificial intelligence or machine learning algorithm). In some
embodiments, the factors can include steps walked/run, intensity
level, sleep hours, heart rate, etc. In general, recommendations
can be provided using any suitable techniques. For example, the
application can send notifications based on activity, sleep, heart
rate, inactivity, time, etc. In some embodiments, the application
can inform the user of the basis for sending a notification.
Connecting with Third Party Services
[0247] In various instances, the user may use various third party
activity tracking applications to track the user's activity. In
such instances, if the user connects the online or mobile
application to the activity tracking service (e.g., using known
pairing techniques, such as Bluetooth), the user can be provided
with customized recovery programs through the online or mobile
application following at desirable times, e.g., following exercise
or activity by the user, upon the user's request, etc. In certain
instances, the online or mobile application described herein can be
downloaded on the same hardware device (e.g., smartphone,
smartwatch, etc.) as the software for the activity tracker. In
other instances, activity information can be provided to the online
or mobile application from an exercise machine (e.g., treadmill,
bike, elliptical, stepping machine, etc.) to inform the recommended
recovery program. As one example, if the user was cycling for two
hours, that information can be provided to the online or mobile
application either from an activity tracker or an exercise
equipment. The online or mobile application can use that
information to determine the muscles that have been used/fatigued
and can suggest customized recovery exercises for these muscles
(e.g., exercises, intensity levels, reps., timing, etc.). In some
cases, the recovery routines suggested can be informed by the smart
recovery device known to be available to the user (e.g., from
information provided during onboarding). In other cases, the online
or mobile application can suggest recovery routines that do not
require a particular device (e.g., stretching activities, etc.)
[0248] In various embodiments, the online or mobile application can
also provide suggested exercise activities at other times (e.g.,
not immediately after a workout). In addition to stretches and
exercises immediately following a workout, various maintenance
exercises can also be important to improved recovery and fitness.
The online or mobile application can also suggest such exercises,
which can also be accessible to the application, e.g., stored in a
library on a remote server or, in some cases, downloaded locally.
The suggested recovery and maintenance exercises can be informed by
a user's actual activity. In some cases, the online or mobile
application can also provide a recommended time for performing the
recovery or maintenance exercise (e.g., immediately, the day after
a workout, a few days after a workout, etc.).
Programs: Warm Up, Recovery, Maintenance
[0249] In various embodiments, the online or mobile application can
present exercises to a user on a program tab or screen. The
exercises can be customized and tailored based on information
provided by the user during onboarding and/or data received from
activity tracker or exercise devices. In some instances, if the
user has not answered or finished the onboarding questions, or if
insufficient data is available from an activity tracker or exercise
machine, the application will provide a default recovery
exercise.
[0250] In various embodiments, the online or mobile application can
sort routines based on a combination of questions answered by the
user and activity data provided by activity trackers or exercise
equipment. In some cases, the application can provide recommend
routines based on a particular activity (e.g., "sport") either
input by the user or determined based on the received activity
data. In some cases, sport-specific routines may only be provided
for user's that have selected a specific sport or activity of
focus. In various embodiments, the online or mobile application can
also considers user ratings (e.g., ratings on a particular recovery
routine), such that the recommendations are based on the feedback
provided by a specific user. As shown in FIG. 45, the online or
mobile application can divide the programs tab such that the
exercises are presented in an organized format, e.g., recovery,
warm up and maintenance exercises.
[0251] As shown in FIG. 46, for example, in various embodiments,
the online or mobile application can filter the recommended (or
available) exercises according to any combination of the following:
(i) the available fitness machines and/or smart recovery devices
registered by the user, (ii) the user's interests, and/or (iii) the
targeted muscle group. The sorting/presentation features can enable
users to quickly find a customized/recommended exercise
routine.
[0252] In various embodiments, the online or mobile application can
filter the information presented to users according to any
combination of the following categories.
[0253] Features Users/Sponsored Routines: popular routines can be
presented based on professional athlete routines, health advisor
routines and third party partner (e.g., Equinox.TM., Soul
Cycle.TM., etc.) routines. In some embodiments, videos from high
profile/sponsored users can be provided to ordinary users. For
example, professional athletes can provide the user with an
introductory video and a series of curated routines recommend by
the professional athlete.
[0254] Duration: Routines can be presented based on duration (e.g.,
5 min routines, 10 minute routines, 20 minute routines, etc.).
[0255] Sport: Routines can be presented based on the applications
sport (e.g., baseball, golf, yoga, etc.)
[0256] Activity Type: Routines can be presented based on activity
type (e.g. endurance routines, stretching routines, sleep routines,
performance routines, cool down routines, etc.)
[0257] Exercise Type: Routines can be presented based on exercise
type (e.g., recovery routines, maintenance routines, etc.)
[0258] Product Type: Routines can be presented based on the product
types, either recovery devices such as the percussive massage
device herein, or exercise machines (e.g., treadmill, bike,
elliptical, etc.)
[0259] The online or mobile application may prescribe routines with
multiple products or activities sequenced based on data metrics. As
one of many examples, the present system may recommend/prescribe
that the user complete an exercise using a percussive muscle
recovery device first and then use a roller. The application may
recommend and displays multiple product routines and determine a
sequence for the routines using stored data and/or analytics (e.g.,
informed using artificial intelligence or machine learning).
[0260] In various embodiments, in order to have quick access to
certain exercises for certain muscle groups, the online or mobile
application can present exercises on a "Body" tab, as shown for
example in FIG. 47. Under the body tab a user can find different
muscle names. If a user clicks on one muscle, he will get
automatically to the screen where he can find all the exercises
with that specific muscle he has chosen. On the body tab a user can
also filter by a program (warm up, recovery, maintenance), by
recovery devices and by interests. According to another embodiment,
a human pictogram (e.g., 2D or 3D figure) allows a user to click on
certain muscles on the pictogram to obtain recommended exercises
connected to that body part.
[0261] In various embodiments, the online or mobile application can
determine a longevity index (LI) as a standardized scale calculated
from all users performing a particular activity. The LI can be
determined using data stored on a remote/cloud recovery management
server. In various embodiments, the LI can be based on warm up,
recovery and maintenance exercises that the user performed. In some
cases, a points system can be applied and assigned for various
types of activities. For example, points for warm up (e.g., 2
points), recovery (e.g., 5 points) and maintenance (e.g., 3
points). In some cases, the points can be multiplied by a
normalizing factor. For example, if a user did five warm up
exercises, five recovery exercises and five maintenance exercises,
the LI can be: (2+5+3).times.5=50, according to one embodiment.
[0262] According to another embodiment, the online or mobile
application (e.g., via a recovery management server) calculates an
individual recovery score for the user. The recovery score is based
on the user's individual performance level, activity and their warm
up, recovery and maintenance exercises.
Exercises Via Connected Devices
[0263] In various embodiments, exercises recommended by the
application can be done with smart fitness machines and smart
recovery devices (e.g., connected via Bluetooth with the mobile
application). In certain embodiments, the application can recommend
particular exercises and particular devices (e.g., recovery
devices) to perform the exercise. In some instances, the
application can allow a user to scan/search for particular
exercises and/or devices, in either order (e.g., exercise first or
device first). For example, after scanning, the application can
present the user with all smart devices that are in the range of
his mobile device. As shown in FIG. 48, in some instances, the
smart device with the strongest signal (e.g., signal strength under
-50 db) will appear first on his list and the user can connect with
this smart device. When multiple devices are located in a scanning
area, the Bluetooth scan can find the closest device to the user's
mobile device by proximity. In other instances, the devices are
presented in an order based on relevancy for a particular
recommended exercise, as opposed to signal strength.
[0264] In various embodiments, prior used devices can be saved
within the application (or remote server accessible thereby). For
example, if a user connected to the smart device in the past, the
smart device can be saved under "my device" as presented by the
application (see FIG. 48). The user can choose if the exercise will
be selected manually or automatically.
Trainer/Physical Therapist Application
[0265] In various embodiments, the online or mobile application can
also have a separate presentation or delivery mode for use with a
personal trainer, physical therapist, or other exercise/health
related professional (hereinafter referred to as "trainer
application"). The trainer application can be displayed on a
web-based or mobile device of the trainer (see, e.g., FIG. 1). Th
trainer application can help trainers (or other exercise support
professionals) support users. The trainer and the user will be
connected through the recovery management server and their
respective instances of the online or mobile application. The
trainer can see the user's activities and recovery routines
performed. In this way the trainer knows which muscles need
attention and can give support to the user remotely (or during
periodic in person visits). In some embodiments, a trainer can use
the trainer application to put together a workout plan or recovery
routine suitable for the user's needs. In some instances, this plan
and routine is automatically sent to the user's instance of the
online or mobile application (e.g., accessible in a separate tab
such as "Trainer Exercises"). In some cases, the trainer
application allows the trainer to see which of the suggested
recovery exercises were actually performed. In some cases, the
trainer and user applications can push notifications between each
other.
[0266] In various embodiments, the trainer application can also be
used or modified for use with a physical therapist. In some
instances, the physical therapist application allows a therapist to
create a recovery plan for the user. The physical therapist can
provide visibility for the therapist into a user's recovery
routines and training plans. In this way, the physical therapist
can oversee the whole recovery process and intervene to optimize
the healing process.
[0267] According to various embodiments, features of the trainer
application can include: connection of trainer/therapist and user
instances of the online or mobile application, creating recovery
routines, creating training plans, and/or sending recovery
routines.
Additional Features
[0268] In various embodiments, the online or mobile application can
feature any combination of the following additional features.
[0269] Most used products: The application can provides data to the
user indicating which products are used most based on how many
videos the user watched for a particular product. The application
can allow the user to track how many minutes of recovery exercises
have been done on a particular part of the body.
[0270] Tracking product usage: The application can receive data
from a smart recovery device to record how long a user is using the
device. The user can view this information along with the certain
parameters (e.g., speed, pressure) over various timeframes (e.g.,
per day, per month etc.). The application may present the data as a
graph. In some cases, the present application allows one user to
compare statistics to other users (e.g., a user who is a
professional athlete).
[0271] Pressure sensor: The application can receive and display a
recovery device's pressure setting in real-time (e.g., by
communicating through the Bluetooth connection with the smart
recovery device). In some cases, the application can also display a
recommend pressure setting for use with a specific applicator head
of the smart recovery device.
[0272] Quick tips: the application can present exercise, recovery,
health or other tips based on a user's preferences and activities.
In some cases, the tips can be presented as "pop up"
notifications.
[0273] Quick sorting: in various embodiments, a user can manually
enter a sport, product, exercises active per week, recovery body
maintenance, or warm up exercise routine. In some cases, the
present application filters possible recovery routines relevant to
those parameters and organizes the routines based on
effectiveness.
[0274] Automatic speed control: In various embodiments, a user's
wearable data (e.g., data provided by a FitBit.TM., Apple
Watch.TM., etc.), the online or mobile application can prescribes a
how-to video. For example, using the Bluetooth connection to the
smart recovery device, the smart recovery device can change speeds
in coordination with the how-to video. In such cases, the user can
also enter into a manual mode, and control the recovery device's
speed settings manually through the application.
[0275] Battery Life indicator: in various embodiments, the online
or mobile application shows the battery health of the smart
recovery device.
[0276] Comparative routines: in various embodiments, a user can
select routines recommended or endorsed by elite athletes or
sponsored partners (e.g., Equinox.TM., Soul Cycle.TM., etc.). In
some cases, the application can track the effectiveness of such
routines for the particular user. If a particular routine has high
effectiveness for a particular user, the application may present
such exercises with more favorability or frequency than other
exercises. Effectiveness may be measured through the application,
e.g., using actual performance data or through user-solicited
feedback (e.g., that asks the user how effective a routine was on a
scale of 1 to 10).
[0277] Weekly prescriptions: in various embodiments, the
application offers the user the opportunity to select a multi-week
or multi-day prescription guide. The multi-day/week program (e.g.,
based on a particular injury, a particular goal, a particular
sport, etc.) uses the application to deliver a series of routines
over a period of time until the user completes the program. For
example, a user through the application may select a four week
ankle sprain program. Users may also select a specific multi-week
or multi-day program from a specific science advisor, therapist, or
elite athlete. In some cases, a user can connect directly with an
athlete or advisor by a chat service and/or telehealth service
integrated into the application.
[0278] Sleep score: in various embodiments, the application can
receive sleep data from a third party source, e.g., fitness
trackers (e.g., Fitbit.TM., Apple Health.TM., Whoop.TM., etc.). The
application can then use the data to provide a sleep improvement
indicator meter. In various embodiments, a user can select sleep
improvement routines and, in some cases, rank them after completing
the sleep improvement routines. In some embodiments, the
application can compare actual sleep data to the sleep improvement
routines to determine what routine was effective for good sleep for
a particular user.
[0279] Authenticity scanning: in various embodiments, the
application can enable a user to scan a product and determine if
the product is authentic (e.g., the scan may be a QR code on a
recovery device, or a wireless authentication routine using the
Bluetooth connection with a smart recovery device).
[0280] Motion detection: in various embodiments, application can
receive motion detection information (e.g., through an
accelerometer within a smart recovery device) to see how the
product is being used (e.g., angle of use) and provide guidance.
The smart recovery device may provide the application with
additional data (e.g., temperature changes data) and proximity
detection (e.g., send push alert to the application when the device
moves).
[0281] Proximity detection: in various embodiments, the application
can track and present to a user a smart recovery product's
location.
[0282] Snooze button: in various embodiments, after the application
receives data indicating that a user has completed a workout,
application can provide a notification prompting the user to
perform a recovery exercise. The user can selects how long the
application should wait before sending a recovery exercise routine
is provided (e.g., immediately, 5 minutes, 30 minutes, 1 hour,
etc.)
[0283] User Score: in various embodiments, the application can
receive data from a user's activity tracking devices (e.g., steps,
workouts, sleep, heart rate, etc.) at various intervals (e.g.,
multiple times per day), and provides a score based on what
recovery, maintenance and warm up routines have been completed over
a certain time period (e.g., per day, per week, per month), in
comparison to the activity, sleep, heart rate, etc. that has been
tracked. The user score can also be designated by what activity the
activity tracking devices have determined to be completed and how
long the activity was performed. In some instances, the application
determines how many and what type of recovery, warm up, and
maintenance routines a user should perform in connection to how
long, and with what devices, the user should use based on the data
obtained from the activity tracker devices. In some cases, the
application can determines and present the user score in any
desirable format; for example, either in a percentage or as a
certain category or rating (beginner, average, expert, pro) format.
For example, if a user walked 5,000 steps in a day and did a 5 mile
run, and had 5 hours of sleep the night before, and the application
compares it against what expert information (or in some cases
information determined via an artificial intelligence algorithm)
deem should have been done. If the user did nothing that day, the
user score would be low. If user completed two warm up routines and
two recovery routines with a smart recovery device that day, the
user score would be higher. In some cases, the user scores may be
provided and categorized in subsections for warm up, recovery, and
body maintenance scores. The application can measure the duration
of time of the recovery warm up or body maintenance routine
completed by a user in comparison to the activity levels from a
user's activity trackers. For example, if the user worked out with
a "Run" for 30 minutes, the application can determine that the user
would need to do a certain amount of recovery body maintenance
routines for a particular period of time. If the user's run was 60
minutes (double the minutes) the recovery routine may be different.
The present system may use artificial intelligence and machine
learning to determine what a user normally does, and what the user
should do in comparison to others in the user's demographic or in
comparison to professional athletes. In such embodiments, the user
score can designate various levels beginner, intermediate, basic,
advanced professional or derivatives of such based on the user's
score. In various embodiments, the application can determine user
streaks and awards badges to reward users who achieve certain
accomplishment (e.g., achieve a certain ranking for a certain
period of time).
Computer-Based Implementations
[0284] The term "system" may encompass all kinds of apparatus,
devices, and machines for processing data, including by way of
example a programmable processor, a computer, or multiple
processors or computers. A processing system may include special
purpose logic circuitry, e.g., an FPGA (field programmable gate
array) or an ASIC (application specific integrated circuit). A
processing system may include, in addition to hardware, code that
creates an execution environment for the computer program in
question, e.g., code that constitutes processor firmware, a
protocol stack, a database management system, an operating system,
or a combination of one or more of them.
[0285] A computer program (which may also be referred to or
described as a program, software, a software application, a module,
a software module, a script, or code) can be written in any form of
programming language, including compiled or interpreted languages,
or declarative or procedural languages, and it can be deployed in
any form, including as a standalone program or as a module,
component, subroutine, or other unit suitable for use in a
computing environment. A computer program may, but need not,
correspond to a file in a file system. A program can be stored in a
portion of a file that holds other programs or data (e.g., one or
more scripts stored in a markup language document), in a single
file dedicated to the program in question, or in multiple
coordinated files (e.g., files that store one or more modules, sub
programs, or portions of code). A computer program can be deployed
to be executed on one computer or on multiple computers that are
located at one site or distributed across multiple sites and
interconnected by a communication network.
[0286] The processes and logic flows described in this
specification can be performed by one or more programmable
computers executing one or more computer programs to perform
functions by operating on input data and generating output. The
processes and logic flows can also be performed by, and apparatus
can also be implemented as, special purpose logic circuitry, e.g.,
an FPGA (field programmable gate array) or an ASIC (application
specific integrated circuit).
[0287] Computers suitable for the execution of a computer program
can include, by way of example, general or special purpose
microprocessors or both, or any other kind of central processing
unit. Generally, a central processing unit will receive
instructions and data from a read-only memory or a random access
memory or both. A computer generally includes a central processing
unit for performing or executing instructions and one or more
memory devices for storing instructions and data. Generally, a
computer will also include, or be operatively coupled to receive
data from or transfer data to, or both, one or more mass storage
devices for storing data, e.g., magnetic, magneto optical disks, or
optical disks. However, a computer need not have such devices.
Moreover, a computer can be embedded in another device, e.g., a
mobile telephone, a personal digital assistant (PDA), a mobile
audio or video player, a game console, a Global Positioning System
(GPS) receiver, or a portable storage device (e.g., a universal
serial bus (USB) flash drive), to name just a few.
[0288] Computer readable media suitable for storing computer
program instructions and data include all forms of nonvolatile
memory, media and memory devices, including by way of example
semiconductor memory devices, e.g., EPROM, EEPROM, and flash memory
devices; magnetic disks, e.g., internal hard disks or removable
disks; magneto optical disks; and CD-ROM and DVD-ROM disks. The
processor and the memory can be supplemented by, or incorporated
in, special purpose logic circuitry.
[0289] To provide for interaction with a user, embodiments of the
subject matter described in this specification can be implemented
on a computer having a display device, e.g., a CRT (cathode ray
tube) or LCD (liquid crystal display) monitor, for displaying
information to the user and a keyboard and a pointing device, e.g.,
a mouse or a trackball, by which the user can provide input to the
computer. Other kinds of devices can be used to provide for
interaction with a user as well; for example, feedback provided to
the user can be any form of sensory feedback, e.g., visual
feedback, auditory feedback, or tactile feedback; and input from
the user can be received in any form, including acoustic, speech,
or tactile input. In addition, a computer can interact with a user
by sending documents to and receiving documents from a device that
is used by the user; for example, by sending web pages to a web
browser on a user's user device in response to requests received
from the web browser.
[0290] Embodiments of the subject matter described in this
specification can be implemented in a computing system that
includes a back end component, e.g., as a data server, or that
includes a middleware component, e.g., an application server, or
that includes a front end component, e.g., a client computer having
a graphical user interface or a Web browser through which a user
can interact with an implementation of the subject matter described
in this specification, or any combination of one or more such back
end, middleware, or front end components. The components of the
system can be interconnected by any form or medium of digital data
communication, e.g., a communication network. Examples of
communication networks include a local area network ("LAN") and a
wide area network ("WAN"), e.g., the Internet.
[0291] The computing system can include clients and servers. A
client and server are generally remote from each other and
typically interact through a communication network. The
relationship of client and server arises by virtue of computer
programs running on the respective computers and having a
client-server relationship to each other.
[0292] While this specification contains many specific
implementation details, these should not be construed as
limitations on the scope of what may be claimed, but rather as
descriptions of features that may be specific to particular
embodiments. Certain features that are described in this
specification in the context of separate embodiments can also be
implemented in combination in a single embodiment. Conversely,
various features that are described in the context of a single
embodiment can also be implemented in multiple embodiments
separately or in any suitable subcombination. Moreover, although
features may be described above as acting in certain combinations
and even initially claimed as such, one or more features from a
claimed combination can in some cases be excised from the
combination, and the claimed combination may be directed to a
subcombination or variation of a subcombination.
[0293] Similarly, while operations are depicted in the drawings in
a particular order, this should not be understood as requiring that
such operations be performed in the particular order shown or in
sequential order, or that all illustrated operations be performed,
to achieve desirable results. In certain circumstances,
multitasking and parallel processing may be advantageous. Moreover,
the separation of various system components in the embodiments
described above should not be understood as requiring such
separation in all embodiments, and it should be understood that the
described program components and systems can generally be
integrated together in a single software product or packaged into
multiple software products.
[0294] Particular embodiments of the subject matter have been
described. Other embodiments are within the scope of the following
claims. For example, the actions recited in the claims can be
performed in a different order and still achieve desirable results.
As one example, the processes depicted in the accompanying figures
do not necessarily require the particular order shown, or
sequential order, to achieve desirable results. In certain
implementations, multitasking and parallel processing may be
advantageous. Other steps or stages may be provided, or steps or
stages may be eliminated, from the described processes.
Accordingly, other implementations are within the scope of the
following claims.
[0295] The phraseology and terminology used herein is for the
purpose of description and should not be regarded as limiting.
[0296] The term "approximately", the phrase "approximately equal
to", and other similar phrases, as used in the specification and
the claims (e.g., "X has a value of approximately Y" or "X is
approximately equal to Y"), should be understood to mean that one
value (X) is within a predetermined range of another value (Y). The
predetermined range may be plus or minus 20%, 10%, 5%, 3%, 1%,
0.1%, or less than 0.1%, unless otherwise indicated.
[0297] The indefinite articles "a" and "an," as used in the
specification and in the claims, unless clearly indicated to the
contrary, should be understood to mean "at least one." The phrase
"and/or," as used in the specification and in the claims, should be
understood to mean "either or both" of the elements so conjoined,
i.e., elements that are conjunctively present in some cases and
disjunctively present in other cases. Multiple elements listed with
"and/or" should be construed in the same fashion, i.e., "one or
more" of the elements so conjoined. Other elements may optionally
be present other than the elements specifically identified by the
"and/or" clause, whether related or unrelated to those elements
specifically identified. Thus, as a non-limiting example, a
reference to "A and/or B", when used in conjunction with open-ended
language such as "comprising" can refer, in one embodiment, to A
only (optionally including elements other than B); in another
embodiment, to B only (optionally including elements other than A);
in yet another embodiment, to both A and B (optionally including
other elements); etc.
[0298] As used in the specification and in the claims, "or" should
be understood to have the same meaning as "and/or" as defined
above. For example, when separating items in a list, "or" or
"and/or" shall be interpreted as being inclusive, i.e., the
inclusion of at least one, but also including more than one, of a
number or list of elements, and, optionally, additional unlisted
items. Only terms clearly indicated to the contrary, such as "only
one of or "exactly one of," or, when used in the claims,
"consisting of," will refer to the inclusion of exactly one element
of a number or list of elements. In general, the term "or" as used
shall only be interpreted as indicating exclusive alternatives
(i.e. "one or the other but not both") when preceded by terms of
exclusivity, such as "either," "one of," "only one of," or "exactly
one of" "Consisting essentially of," when used in the claims, shall
have its ordinary meaning as used in the field of patent law.
[0299] As used in the specification and in the claims, the phrase
"at least one," in reference to a list of one or more elements,
should be understood to mean at least one element selected from any
one or more of the elements in the list of elements, but not
necessarily including at least one of each and every element
specifically listed within the list of elements and not excluding
any combinations of elements in the list of elements. This
definition also allows that elements may optionally be present
other than the elements specifically identified within the list of
elements to which the phrase "at least one" refers, whether related
or unrelated to those elements specifically identified. Thus, as a
non-limiting example, "at least one of A and B" (or, equivalently,
"at least one of A or B," or, equivalently "at least one of A
and/or B") can refer, in one embodiment, to at least one,
optionally including more than one, A, with no B present (and
optionally including elements other than B); in another embodiment,
to at least one, optionally including more than one, B, with no A
present (and optionally including elements other than A); in yet
another embodiment, to at least one, optionally including more than
one, A, and at least one, optionally including more than one, B
(and optionally including other elements); etc.
[0300] The use of "including," "comprising," "having,"
"containing," "involving," and variations thereof, is meant to
encompass the items listed thereafter and additional items.
[0301] Use of ordinal terms such as "first," "second," "third,"
etc., in the claims to modify a claim element does not by itself
connote any priority, precedence, or order of one claim element
over another or the temporal order in which acts of a method are
performed. Ordinal terms are used merely as labels to distinguish
one claim element having a certain name from another element having
a same name (but for use of the ordinal term), to distinguish the
claim elements.
[0302] Having thus described several aspects of at least one
embodiment of this invention, it is to be appreciated that various
alterations, modifications, and improvements will readily occur to
those skilled in the art. Such alterations, modifications, and
improvements are intended to be part of this disclosure, and are
intended to be within the spirit and scope of the invention.
Accordingly, the foregoing description and drawings are by way of
example only.
[0303] As various changes could be made in the above constructions
without departing from the scope of the invention, it is intended
that all the matter contained in the above description or shown in
the accompanying drawings shall be interpreted as illustrative and
not in a limiting sense.
* * * * *