U.S. patent application number 17/208752 was filed with the patent office on 2021-09-09 for surgical tools having application for spinal surgical procedures and method of use.
The applicant listed for this patent is Advance Research System, LLC. Invention is credited to Hamid R. Abbasi.
Application Number | 20210275193 17/208752 |
Document ID | / |
Family ID | 1000005608598 |
Filed Date | 2021-09-09 |
United States Patent
Application |
20210275193 |
Kind Code |
A1 |
Abbasi; Hamid R. |
September 9, 2021 |
SURGICAL TOOLS HAVING APPLICATION FOR SPINAL SURGICAL PROCEDURES
AND METHOD OF USE
Abstract
A cannula tool in combination with other tools is used to
provide multiple instruments necessary for surgical procedures. The
cannula tool is used in combination with a piercing tool to form a
dilator instrument to access a treatment site and in combination
with a plunger tool to deliver biological or grafting material to a
treatment site. Each of the plunger and piercing tools includes a
guide lumen to track the tools over a K-wire or other guide device
for placement at the treatment site. The application discloses
asymmetrical piercing and plunger tools for placement proximate to
a facet joint for treatment.
Inventors: |
Abbasi; Hamid R.; (Edina,
MN) |
|
Applicant: |
Name |
City |
State |
Country |
Type |
Advance Research System, LLC |
Edina |
MN |
US |
|
|
Family ID: |
1000005608598 |
Appl. No.: |
17/208752 |
Filed: |
March 22, 2021 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
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15773495 |
May 3, 2018 |
10952749 |
|
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PCT/US16/61535 |
Nov 11, 2016 |
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17208752 |
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14941046 |
Nov 13, 2015 |
9675363 |
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15773495 |
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Current U.S.
Class: |
1/1 |
Current CPC
Class: |
A61B 17/1671 20130101;
A61B 17/7035 20130101; A61B 17/8897 20130101; A61B 2017/0256
20130101; A61B 17/3417 20130101; A61B 17/1659 20130101; A61B
17/3421 20130101; A61B 2017/3454 20130101; A61B 17/3468 20130101;
A61B 17/1757 20130101; A61B 17/320016 20130101; A61B 17/1637
20130101; A61B 17/7032 20130101; A61B 17/848 20130101; A61B
2017/22039 20130101 |
International
Class: |
A61B 17/16 20060101
A61B017/16; A61B 17/34 20060101 A61B017/34; A61B 17/32 20060101
A61B017/32; A61B 17/70 20060101 A61B017/70; A61B 17/17 20060101
A61B017/17; A61B 17/88 20060101 A61B017/88 |
Claims
1.-20. (canceled)
21. A surgical instrument, comprising: a piercing tool including a
body portion defining a center axis and having a proximal end and a
distal end, said body portion defining a guide lumen that defines
an inlet at said proximal end and an outlet at said distal end for
placement of said piercing tool over a guide wire, said guide lumen
defining an open channel at an outer perimeter of said body
portion, said open channel extending from said inlet to said
outlet.
22. The surgical instrument of claim 21, wherein said guide lumen
is configured to receive said guide wire at said inlet, said
outlet, and said outer perimeter of said open channel.
23. The surgical instrument of claim 21, wherein the piercing tool
is formed of an elongate cylindrical body.
24. The surgical instrument of claim 21, wherein said inlet and
said outlet are coaxially aligned with said guide lumen.
25. The surgical instrument of claim 21, wherein said guide lumen
is parallel to and radially offset from said center axis.
26. The surgical instrument of claim 21, wherein said piercing tool
defines a tapered piercing tip at said distal end.
27. The surgical instrument of claim 26, wherein said piercing tip
is asymmetrical.
28. The surgical instrument of claim 27, wherein said tapered
piercing tip forms a terminus at an outer diameter of said body
portion.
29. The surgical instrument of claim 28, wherein said outlet of
said guide lumen is defined at said terminus.
30. The surgical instrument of claim 21, wherein the piercing tool
includes an enlarged head at said proximal end, said enlarged head
extending radially beyond said body portion and defining a locking
aperture, said locking aperture extending adjacent said inlet and
axially through said enlarged head.
31. The surgical instrument of claim 30, wherein a radial perimeter
of said enlarged head is open to said locking aperture.
32. The surgical instrument of claim 31, comprising a cannula tool
including: an elongate tubular body forming a passage lumen
defining a passage inlet at a proximal end of said tubular body and
a passage outlet at a distal end of said tubular body, said passage
lumen being sized to receive said body portion of said piercing
tool; a handle coupled to said elongate tubular body; and a locking
pin that extends in an axial direction from said handle, wherein
said locking pin is configured to engage said locking aperture of
said piercing tool when said piercing tool is inserted into said
cannula tool.
33. The surgical instrument of claim 32, wherein said handle
extends radially outward from said center axis.
34. The surgical instrument of claim 32, wherein said locking pin
extends proximally in said axial direction.
Description
CROSS-REFERENCE TO RELATED APPLICATIONS
[0001] The present application is a continuation of U.S. patent
application Ser. No. 15/773,495, filed May 3, 2018, which is a
National Phase Entry of PCT Application No. PCT/US2016/061535,
filed Nov. 11, 2016, which is a continuation of U.S. patent
application Ser. No. 14/941,046, filed Nov. 13, 2015, the
disclosures of which are hereby incorporated by reference herein in
their entireties.
BACKGROUND
[0002] Minimally invasive surgical techniques and tools have
developed to treat spinal conditions such as spinal instability and
deformities. Minimally invasive techniques use small incisions to
access a treatment site. Such techniques reduce blood loss,
postoperative pain and reduce recovery time. Dilator tubes are
typically used to provide a path or conduit to a treatment site.
During the course of surgery, many different instruments will be
used to perform different tasks or functions. The different
instruments are inserted to the treatment site using the path or
conduit provided by one or more dilator tubes. Insertion of
multiple instruments can complicate the surgical process and
increase the time required to complete the surgical procedure.
SUMMARY
[0003] The present application relates to tools having application
for minimally invasive surgery and in particular minimally invasive
spinal surgery. In embodiments described, the tools include a
cannula tool having an elongate tubular body forming a passage
lumen extending through the elongate tubular body. The cannula tool
is used with a piercing tool to open a path to a treatment site.
The cannula tool includes cutting teeth to roughen and decorticate
bone for the surgical procedure. In an illustrated embodiment, a
decorticator tool is sized for insertion into the passage lumen of
the cannula tool for use in combination with the cannula tool to
remove bone. In another embodiment, the cannula tool is used with a
plunger tool to form a material delivery device or instrument to
inject bone fusion or grafting material for spinal fusion. In
embodiments described, the cannula tool includes an interlocking
element which interfaces with an interlocking element on another
tool inserted into the passage lumen of the cannula tool to control
and manipulate the inserted tool in combination with the cannula
tool. For an illustrated surgical application, the piercing tool
has an asymmetric piercing tip and the piercing and plunger tools
have asymmetric guide lumens for placement proximate to a treatment
site.
[0004] In an illustrated aspect, the application provides a cannula
tool having an elongate tubular body forming a passage lumen having
an inlet at a proximal end of the tubular body and an outlet at a
distal end; and a piercing tool having an elongate cylindrical body
sized for insertion into the passage lumen of cannula tool and the
elongate cylindrical body and the cannula tool including
interlocking elements to rotationally connect the piercing and
cannula tools for insertion and the cylindrical body having a
proximal end and a distal end having a piercing tip and the
piercing tool including a guide lumen for insertion of the
combination of the piercing tool and the cannula tool over an
anchored guide wire to insert the cannula tool through the body to
a treatment site.
[0005] In another aspect, the application provides an asymmetrical
piercing tool formed of an elongate cylindrical body having an
enlarged head at a proximal end and a distal piercing tip
asymmetrically tapered to form a terminus at an outer diameter of
the elongate cylindrical body and the elongate cylindrical body
having an asymmetric guide lumen for insertion of the piercing tool
over a guide wire to a treatment site, the guide lumen having an
inlet at the proximal end and an outlet at the terminus of the
asymmetrical piercing tip.
[0006] In another aspect, the application provides a surgical
instrument including a cannula tool having an elongate tubular body
forming a passage lumen having an inlet at a proximal end of the
tubular body and an outlet at a distal end of the tubular body and
a plurality of cutting teeth spaced about the passage lumen at the
distal end of the tubular body and a plunger tool having an
elongate cylindrical body having a proximal end and a distal end
and an outer diameter sized for insertion through the passage lumen
of cannula tool and the plunger tool having a guide lumen for
insertion over an anchored guide wire.
[0007] In another aspect, the application provides a surgical
instrument including a cannula tool having an elongate tubular body
forming a passage lumen having an inlet at a proximal end of the
tubular body and an outlet at a distal end of the tubular body and
a plurality of cutting teeth spaced about the passage lumen at the
distal end of the tubular body and a decorticator tool sized for
insertion through the passage lumen of cannula tool for use in
combination with the cannula tool to decorticate bone.
[0008] In another aspect, the application provides a cannula tool
and piercing tool having a tapered profile to provide a means for
inserting the cannula tool and piercing tool though muscle fiber to
a treatment site. In an embodiment shown, the tapered profile
includes a pointed or tapered piercing tip and inwardly tapered
teeth on the cannula tool to provide a means for minimizing damage
to muscle tissue as the cannula tool and piercing tool are inserted
to the treatment site. As described, the application includes a
cannula tool having a plurality of inwardly tapered teeth and a
piercing tool having a tapered piercing tip and guide lumen for
insertion and placement of the cannula tool at a treatment
site.
[0009] This Summary is provided to introduce a selection of
concepts in a simplified form that are further described below in
the Detailed Description. This Summary is not intended to identify
key features or essential features of the claimed subject matter,
nor is it intended to be used as an aid in determining the scope of
the claimed subject matter.
BRIEF DESCRIPTION OF THE DRAWINGS
[0010] FIGS. 1A-1B illustrates a cannula tool and a piercing tool
for accessing a treatment site for a surgical procedure.
[0011] FIG. 1C is a cross-sectional view of the cannula and
piercing tool shown with the piercing tool inserted into a passage
lumen of the cannula tool.
[0012] FIG. 1D illustrates an embodiment of the piercing tool
having an asymmetric guide lumen.
[0013] FIG. 1E is a cross-sectional view as taken along line 1E-1E
of FIG. 1D.
[0014] FIG. 1F is a detailed illustration of the asymmetric tip of
the piercing tool.
[0015] FIGS. 1G-1H illustrate interlocking elements to rotationally
connect the cannula tool and the piercing tool.
[0016] FIGS. 2A-2K progressively illustrate surgical steps
utilizing the tools illustrated in FIGS. 1A-1F.
[0017] FIGS. 3A-3C illustrate an embodiment of cutting teeth on the
cannula tool illustrated in FIG. 1A where FIG. 3C is a
cross-sectional view taken along line 3C-3C of FIG. 3B.
[0018] FIGS. 4A-4B illustrate an embodiment of a decorticator tool
for use with the cannula tool as illustrated in FIGS. 2D-2E.
[0019] FIGS. 5A-5B illustrate an embodiment of the plunger tool for
use with the cannula tool as illustrated in FIGS. 2F-2G.
[0020] FIG. 6A illustrates placement of the cannula tool at the
treatment site and FIG. 6B illustrates the cannula tool with the
piercing tool removed.
[0021] FIGS. 7A-7C illustrate another embodiment of a cannula tool
and piercing tool for surgical applications FIG. 7D illustrates
interlocking elements on the cannula and piercing tools of FIGS.
7A-7C.
[0022] FIG. 7E is a detailed cross-sectional view of a distal
portion of the cannula and piercing tools of FIGS. 7A-7C.
[0023] FIGS. 8A-8J illustrate process steps for utilizing the tools
illustrated in FIGS. 7A-7C. The following drawings illustrate
embodiments of the present application and are not necessarily
drawn to scale.
DETAILED DESCRIPTION OF ILLUSTRATIVE EMBODIMENTS
[0024] Before any embodiments of the invention are explained in
detail, it is to be understood that the invention is not limited in
its application to the details of construction and the arrangement
of components set forth in the following description or illustrated
in the following drawings. The invention is capable of other
embodiments and of being practiced or of being carried out in
various ways. Also, it is to be understood that the phraseology and
terminology used herein is for the purpose of description and
should not be regarded as limiting. The use of "including,"
"comprising," or "having" and variations thereof herein is meant to
encompass the items listed thereafter and equivalents thereof as
well as additional items. Unless specified or limited otherwise,
the terms "mounted," "connected," "supported," and "coupled" and
variations thereof are used broadly and encompass both direct and
indirect mountings, connections, supports, and couplings. Further,
"connected" and "coupled" are not restricted to physical or
mechanical connections or couplings.
[0025] Spinal surgical procedures are used to correct spinal
conditions and deformities. Such surgical procedures include bone
fusion techniques to fuse adjacent vertebrae. The fusion process
involves deployment of bone grafting material to fuse facet joints
of adjacent vertebrae. During the procedure the facet bones of
adjacent vertebrae are decorticated to expose the spongy bone below
the cortical layer. A bone grafting material is delivered to the
decorticated vertebrae to stimulate bone growth to fuse the
vertebrae. In addition to the fusion process, rods are typically
placed along the spine or vertebrae to stabilize the spine while
the facet bones of adjacent vertebrae fuse together. Recovery from
the surgery depends upon the incisions and methods used to access
the spine and techniques used to stabilize and fuse the spine.
Minimally invasive surgical procedures have developed for different
surgeries to reduce the time in surgery as well as recovery time
for the patient.
[0026] The present application relates to tools to simplify the
surgical process and provide minimally invasive access and
treatment for spinal conditions. The tools include a cannula tool
102 and a piercing tool 104 for placement of the cannula tool 102
at a treatment site. As illustrated in FIG. 1A, the cannula tool
102 includes an elongate tubular body 110 having a proximal end 112
and a distal end 114 and elongate passage lumen 116 enclosed via a
cylindrical wall 118 extending between the proximal and distal ends
112, 114 of the tubular body 110. A handle 120 is connected to the
proximal end of the elongate tubular body 110 for control and
manipulation of the tool 102. In the illustrated embodiment, the
cannula tool 102 also includes cutting teeth 122 at the distal end
114 for use to decorticate bone as described below.
[0027] The piercing tool 104 is formed of an elongate cylindrical
body 124 having an outer diameter dimension 126 and length
extending between a proximal end 128 and distal end 130. The outer
diameter dimension 126 of the piercing tool 104 is sized for
insertion through the passage lumen 116 of the cannula tool 102 as
shown in FIG. 1B. As shown, the proximal end 128 of the piercing
tool 104 includes an enlarged head 132 and the distal end of the
piercing tool includes a piercing tip 134. The enlarged head 132
has a larger diameter than the passage lumen 116 (and the
cylindrical body 124) to restrict insertion of the head 132 of
piercing tool 104 into the passage lumen 116 of the cannula tool
102. In illustrated embodiments, the length of the piercing tool
104 is sized so that in the fully inserted position, the piercing
tip 134 extends beyond an outlet or distal end 114 of the cannula
tool 102.
[0028] The piercing tool 104 is inserted into the passage lumen 116
of the cannula tool 102 as shown in FIG. 1C. The tools 102, 104 are
inserted over a Kirschner (K) or guide wire 136 to open a path
through muscle for access to a treatment site. The tools 102, 104
are inserted over the K wire 136 through a guide lumen 140 formed
along a length of the piercing tool as shown in FIG. 1D. The guide
lumen 140 is an asymmetric channel formed along an outer perimeter
of the cylindrical body 124. Illustratively, the cylindrical body
124 is formed of a solid body or a hollow body structure having
sufficient column strength. As shown in FIG. 1E, the asymmetrical
channel 140 is formed along an indented perimeter surface 142 along
the length of cylindrical body 124. The piercing tip 134 has an
asymmetrically tapered body 144 and terminus or pointed tip 146 as
shown in FIGS. 1D and 1F and the guide lumen 140 or channel extends
through the head 132 of the piercing tool 104 to the terminus or
pointed tip 146.
[0029] As shown in FIG. 1D, the head 132 of the piercing tool 104
includes a locking aperture 160 that interfaces with a locking pin
162 on the cannula tool 102 to rotationally lock the piercing tool
104 with rotation of the cannula tool 102 as shown in FIGS. 1G-1H.
In the embodiment shown, the locking pin 162 is formed on an upper
surface 164 of the handle 120. The guide lumen or channel 140
extends through the head of the piercing tool 104 and is opened to
the locking aperture 160. The locking elements 160, 162 on the
piercing tool 104 and cannula tool 102 provide threadless locking
elements to impart rotation to the piercing tool 104 through
rotation of the cannula tool 102. Thus, as shown, rotation of the
cannula tool 102 is imparted to the piercing tool 104 via contact
of the pin 162 with head 132 of the piercing tool 104. Thus,
placement of the piercing tool 104 is controlled through handle 120
of the cannula tool 102. It should be understood that application
is not limited to a particular arrangement, design or placement of
the locking elements nor placement of the pin 162 on the cannula
tool 102 and the aperture 160 on the piercing tool 104.
Illustratively, the tubular body 110 and cylindrical body 124 of
tools 102, 104 are formed of a surgical stainless steel or other
material that can be sterilized for multiple use applications.
[0030] FIGS. 2A-2E progressively illustrate surgical steps
utilizing the tools 102, 104 shown FIGS. 1A-1H. As shown in FIG.
2A, the K wire 136 is inserted and anchored at a treatment site
170. Illustratively, the treatment site 170 is proximate to a
pedicle bone and facet joints between adjacent vertebrae or
alternate treatment site. As will be appreciated by those skilled
in the art, the K-wire is a slender rod with a sharp needle-like
tip. The K-wire 136 is inserted into the patient and advanced to
the treatment site 170 using diagnostic imaging. The sharp tip of
the K-wire 139 is anchored into the bone to secure the K-wire 136
for treatment. As shown in FIG. 2B, the cannula tool 102 and
piercing tool 104 are then advanced over the K-wire 136 to the
treatment site 170. As shown, the piercing tip 134 of the piercing
tool 102 is used to pierce through muscle tissue to separate muscle
to open a tunnel or conduit to the treatment site 170. The piercing
tool 104 moves along the K-wire 136 for placement adjacent to the
anchored K-wire 136. As shown the asymmetrically tapered body 144
of the piercing tip 134 provides a tapered surface extending from
the pointed tip 146 to the outer diameter of the cannula tool 102
to provide a progressively larger outer diameter dimension for
dilation and passage through the muscle tissue.
[0031] Thereafter as shown in FIG. 2C, the piercing tool 104 is
removed from the passage lumen 116 of cannula tool 102. With the
piercing tool 104 removed, the cutting teeth 122 of the cannula
tool 102 can be used to remove cortical bone to expose the spongy
bone below the cortical bone. In the embodiment shown in FIG. 2D, a
decorticator tool 180 is inserted into the passage lumen 116 of the
cannula tool 102 along the K-wire 136. The decorticator tool 180
includes rasping teeth 182 at a distal end. When inserted as shown
in FIG. 2E, the combination of the rasping teeth 182 of the
decorticator tool 180 with the cutting teeth 122 on the cannula
tool 102 cooperatively decorticate bone via movement of the cannula
tool 102 and decorticator tool 108 relative to the anchored K-wire
136.
[0032] With the decortication process complete, the decorticator
tool 180 is removed from the cannula tool 102 and a plunger tool
185 is then inserted into passage lumen 116 of the cannula tool 102
to deliver bone grafting or other biological material to the
treatment site. As diagrammatically shown in FIG. 2F, prior to
insertion of the plunger tool 185, bone grafting material or other
biological agent is inserted into the passage lumen 116 of the
cannula tool 102. Thereafter the plunger tool 185 is inserted and
advanced along the K-wire 136 through the passage lumen 116 of the
cannula tool 102 to compress the grafting material to dispense the
grafting material to the treatment site 170. Thus as shown, the
cannula tool 102 forms a barrel of a material delivery instrument
for injecting grafting material to the treatment site. In
particular, the cannula tool 102 remains in place following
decortication and forms the barrel of the material delivery
instrument to reduce surgical steps.
[0033] In the embodiment shown, following deployment of the
grafting or other biological material, the plunger tool 185 and the
cannula tool 102 are removed for insertion of a pedicle screw 190
over the K-wire 136. As shown, the pedicle screw 190 is inserted to
the treatment site over the K-wire 136. The pedicle screw 190
includes a head 192, a threaded portion 194 and an extension 196.
The head 192 includes a threaded channel 198 to support a
stabilizing rod of a stabilizing structure. At the treatment site,
the screw 190 is threaded or tapped into the bone via a screw
driver device (not shown) and the K-wire 136 is removed as
illustrated in FIG. 21. As illustrated in FIG. 2J, rod 202 is
installed through extension 196 into the threaded channel 198 to
assemble the stabilizing structure. Once the rod 202 is in place in
the threaded channel 198, a set screw 204 is inserted through the
extension 196 and fastened to the head of the pedicle screw 190
using known techniques to secure the rod 202 in the channel 198. As
shown in FIG. 2K, once the set screw 204 is fastened, the extension
196 is removed leaving the pedicle screw 190 in place.
[0034] FIGS. 3A-3C illustrate an embodiment of the cutting teeth
122 at the distal end of the cannula tool 102. The teeth 122 are
spaced about the cylindrical wall 118 at the distal end of the
tubular body 110. The cutting teeth 122 are formed of a plurality
of asymmetrically shaped teeth 122 including a sloped outer surface
210 and sloped side surfaces 212. The sloped outer surfaces 210
taper inwardly from an outer diameter of the tubular body 110 to a
pointed tip 214 proximate to the inner diameter of the tubular body
110 to provide an inwardly tapered profile for insertion with the
piercing tool 104. In particular as shown in FIG. 1F, the inwardly
tapered surfaces 210 of the cannula tool 102 and tapered tip 134 of
the piercing tool 104 provide a tapered profile to pass through
muscle fibers for placement at the treatment site. The tapered
profile as shown in FIG. 1F facilitates insertion of the cannula
tool 102 and piercing tool 104 through the muscle fiber while
limiting damage to muscle to provide a minimally invasive
instrument or technique.
[0035] FIGS. 4A-4B illustrate an embodiment of the decorticator
tool 180 shown in FIGS. 2D-2E. The tool 180 is formed of elongate
body 222 having a generally cross-shaped cross-section and enlarged
head 224 as shown in FIG. 4B. The cross-shape of the decorticator
tool 180 provides a passage for the K-wire 136 along the length of
the cannula tool 180 between the tool 180 and an inner diameter of
the cannula tool 102. The decorticator tool 180 includes a
plurality of teeth 226 at a distal end of the cross-shaped body 222
to remove bone. The head 224 of the decorticator tool 180 similarly
includes a guide channel 228 for insertion of the K-wire 136
through the head 224 and aperture 160. The pin 162 on the cannula
tool 102 engages the head 224 of the decorticator tool 180 through
aperture 160 on the head 224 to rotationally lock the decorticator
tool 180 with the cannula tool 102 for use to decorticate bone.
[0036] FIGS. 5A-5B, illustrate an embodiment of the plunger tool
185 shown in FIGS. 2F-2G. As shown, the plunger tool 185 is formed
of an elongate cylindrical body 230 having an asymmetric guide
lumen 232 similar to the piercing tool 104. The guide lumen 232 is
formed of an opened channel along an outer diameter of cylindrical
body 230 of the plunger tool 185 to insert the plunger tool into
the cannula tool 102 over the K-wire 136. Similar to the piercing
tool 104, the plunger tool 185 has an enlarged head 234 at a
proximal end of the cylindrical body 230 and a blunt surface 236 at
a distal end of the cylindrical body 230. The guide lumen 232
extends through the head 234 along the entire length of the
cylindrical body 230 of the tool 185 similar to piercing tool 104.
As shown, the head 234 of the plunger tool 185 similarly includes
locking aperture 160 to interface with the locking pin 162 on the
handle 120 to impart rotation for control of the plunger tool 185
in cooperation with the cannula tool as previously described.
[0037] As shown in FIG. 5B, in a fully inserted position, the head
234 of the plunger tool 185 abuts the top of the tubular body 110
of the cannula tool 102. The length of the cylindrical body 230 of
the plunger tool 185 corresponds to the length of the tubular body
so that the blunt surface 236 abuts a distal end of the cannula
tool 102. The head 234 of the plunger 185 provides a relatively
flat surface for use of a mallet to compact grafting material and
inject bone grafting material to the treatment site using force.
Thus, as shown the tubular body 110 of the cannula tool 102 forms
the barrel for the material delivery device to inject the grafting
material or other biological agent.
[0038] In an illustrated embodiment, the elongate tubular body 110
of the cannula tool 102 has a length of approximately 170 mm and an
inner diameter of the elongate tubular body 110 is larger than an
outer diameter of the head 192 of pedicle screw 190. In one
embodiment, the elongate tubular body 110 has an inner diameter
dimension of 13 millimeters (mm) and a cylindrical wall thickness
of 1 mm. For placement of the pedicle screw 190, the K-wire (not
shown) is anchored in the pedicle bone shown in FIG. 6A. Use of the
asymmetrical piercing tool 104 and plunger tool 185 positions the
cannula tool 102 lateral of the anchored position of the K-wire to
align the tools proximate to the facet joint 260 to decorticate
bone using the decorticator tool 180 and deliver material to fuse
the bone using the plunger tool 185. As shown, a diameter of the
cannula tool 102 is sized so that cutting teeth 122 reach facet
joint 260.
[0039] FIG. 6B illustrates the cannula tool 102 with the piercing
tool 104 removed. With the piercing tool 104 removed, the cannula
tool 102 can be moved in various directions as illustrated by
arrows shown in FIG. 6B to provide a relatively large reach area to
decorticate bone proximate to the facet joint. As previously
described, the decorticator tool 180 is inserted to remove bone
proximate to the facet joint 260 to prepare the site for the
grafting material deployed using the asymmetrical plunger tool
185.
[0040] FIGS. 7A-7D illustrates another embodiment of a cannula tool
102A and piercing tool 104A for different applications. In the
embodiment shown, the cannula tool 102A includes an elongate
tubular body 110A, handle 120A and cutting teeth 122A similar to
the cannula tool 102 described in FIGS. 1A-1B. The piercing tool
104A is formed of an elongate cylindrical body 124A having an outer
diameter dimension 126A for insertion through the passage lumen
116A of the cannula tool 102A. A proximal end 128A of the piercing
tool 104A includes enlarged head 132A and the distal end of the
piercing tool includes a symmetric piercing tip 134A. In the
embodiment shown, the piercing tip 134A is formed of a
symmetrically tapered body having a centered pointed tip 146A.
[0041] The elongate cylindrical body 124A has a central guide lumen
140A formed of a centered longitudinal channel that extends through
the head 132A to the pointed tip 146A symmetrically aligned with
the center axis of the cylindrical body 124A for insertion of the
piercing tool and cannula tool 102A over the K-wire 136 as
illustrated in cross-section in FIG. 7C. As shown in FIG. 7D, the
symmetric piercing tool 104A similarly includes an aperture 160A on
the head 132A to interface with pin 162A on the cannula tool 102A
to rotationally connect the piercing tool 104A and cannula tool
102A for coordinated movement (and rotation). The centered
longitudinal channel can have multiple diameter portions and
application is not limited to a particular lumen construction.
[0042] FIG. 7E illustrates a tapered profile for the distal ends of
the piercing tool 104A and cannula tool 102A. As shown, the distal
end of the cannula tool 102A includes inwardly tapered surfaces 210
formed via the cutting teeth 122A spaced about the passage lumen
116A of the cannula tool 102A. The inwardly tapered surfaces 210 of
the cannula tool 102A and tapered piercing tip 134A of the piercing
tool 104A provide a tapered profile to pass through muscle fibers
for placement at the treatment site as previously described.
[0043] FIGS. 8A-8K illustrate use of the cannula 102A and piercing
tool 104A to install a "piggy back" screw for a supplemental
stabilizing rod structure. As shown in FIG. 8A, K-wire 136 is
inserted into the patient and tracked using imaging techniques to
an anchored pedicle screw 190 supporting a first rod 202A of an
existing stabilizing structure. The K-wire 136 is tracked so that
the tip of the K-wire 136 is supported in a channel 280 of set
screw 204 as shown in FIG. 8B. Thereafter, the cannula and piercing
tools 102A, 104A are inserted over the K-wire 136 to the pedicle
screw 190 as shown in FIG. 8C. Once the cannula tool 102A is
inserted to the pedicle screw 190, the piercing tool 104A and
K-wire 136 are removed as illustrated in FIG. 8D. As shown, the
inner diameter of the cannula tool 102A is larger than an outer
diameter of the head 192 of the pedicle screw 190 to fit over the
head 192 of the pedicle screw 190. The distal end of the cannula
tool 102A includes diametrically opposed cut-outs 282 also shown in
FIG. 7A sized to fit over rod 202A. The cannula tool 102A is
advanced over the head 192 of the screw 190 to surround the head
192 of the screw 190 to remove debris as illustrated in FIG. 8E.
The cut-outs 282 allow the cannula tool 102A to slide over the head
192 of the screw without interference of rod 202A.
[0044] As shown in FIG. 8F, decorticator tool 180A is inserted into
the cannula tool 102A to remove debris over the set screw 204. The
decorticator tool 180A described is similar to decorticator tool
180 except that the profile of the cross-shaped body is smaller and
sized to fit in the channel 198 of the pedicle screw to remove
debris and bone growth over the set screw 204 as illustrated in
detail in FIG. 8G. The head (not shown) of the decorticator tool
180A is sized to abut the distal end of the cannula tool 102A and
rotationally lock to the cannula tool 102A via interfacing locking
elements as previously described with respect to decorticator tool
180A. In alternative embodiments, the elongate body of the
decorticator tool 180A has multiple sections to provide a smaller
profile dimension at the distal end for insertion into the channel
198 of the pedicle screw 190 to remove debris.
[0045] Once the debris is removed, the decorticator tool 180A is
removed from the cannula tool 102A. The set screw 204 is removed
via a screw driver inserted through the cannula tool. (not shown).
A piggy back screw 300 is then inserted through the passage lumen
116A of cannula tool 102A for placement at the treatment site as
illustrated in FIG. 8H. The piggy back screw 300 includes a head
portion 302 with threaded channel 304, a threaded connector 306 and
extension 308 for installing a second rod 202B for the supplemental
stabilizing structure. The piggy back screw 300 is inserted through
the cannula tool 102A to thread connector 306 into the threaded
channel 198 of the pedicle screw 190 to connect the piggy back
screw 300 to the pedicle screw 190. In FIG. 8I, the cannula tool
102A is removed and the second rod 202B is installed in threaded
channel 304 through extension 308. The set screw 204 is inserted
into the threaded channel 304 and tightened to connect the second
rod 202B to the piggy back screw 300 anchored in the bone through
pedicle screw 190 and the extension 308 is removed as illustrated
in FIG. 8J. In the illustrated embodiment piggy back screw 300 has
a pivot joint (not numbered) between threaded connector 306 and
head portion 302 to adjust alignment of the piggy back screw 300
relative to the pedicle screw 190. It should be understood that
although a particular pedicle screw 190 and piggy back screw 300
are shown, application is not limited to the particular embodiments
shown.
[0046] In illustrated embodiments, the tools 100 are used to
access, decorticate and deliver material to fuse facet joints of
adjacent vertebrae. As described, the cannula tool 102 or 102A is
used in combination with additional tools to provide the multiple
instruments necessary for a spinal fusion procedure. In particular,
as described, the piercing and cannula tools 102, 104, 102A, 104A
are used to open a path to the treatment site. Once the piercing
tool 104, 104A has located the treatment site the piercing tool
104, 104A is removed for use of the cannula tool 102A, 102B with
other tools including the plunger and decorticator tools 180, 180A,
185 as described.
[0047] While illustrated embodiments of the tools have been
described, application is not limited to the particular embodiments
described. In particular, the features and tools described in the
present application can be used for different applications or can
be combined in different combinations as will be appreciated by
those skilled in the art. Additionally although a particular handle
shape or contour is shown, it should be understood that application
is not limited to the particular shape and design shown. Further,
although the application describes use of a K-wire, it should be
appreciated by those skilled in the art that any similar guide wire
device can be used to guide the tools to the treatment site.
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