U.S. patent application number 17/205787 was filed with the patent office on 2021-08-05 for electrochromic device containing color-tunable nanostructures.
The applicant listed for this patent is HELIOTROPE TECHNOLOGIES, INC.. Invention is credited to Guillermo Garcia, Jason Holt, Scott Thomsen.
Application Number | 20210240048 17/205787 |
Document ID | / |
Family ID | 1000005525180 |
Filed Date | 2021-08-05 |
United States Patent
Application |
20210240048 |
Kind Code |
A1 |
Garcia; Guillermo ; et
al. |
August 5, 2021 |
ELECTROCHROMIC DEVICE CONTAINING COLOR-TUNABLE NANOSTRUCTURES
Abstract
An electrochromic device and method, the device including: a
first transparent conductor layer; a working electrode disposed on
the first transparent conductor layer and including nanostructures;
a counter electrode; a solid state electrolyte layer disposed
between the counter electrode and the working electrode; and a
second transparent conductor layer disposed on the counter
electrode. The nanostructures may include transition metal oxide
nanoparticles and/or nanocrystals configured to tune the color of
the device by selectively modulating the transmittance of
near-infrared (NIR) and visible radiation as a function of an
applied voltage to the device.
Inventors: |
Garcia; Guillermo; (Oakland,
CA) ; Holt; Jason; (Larkspur, CA) ; Thomsen;
Scott; (South Lyon, MI) |
|
Applicant: |
Name |
City |
State |
Country |
Type |
HELIOTROPE TECHNOLOGIES, INC. |
Alameda |
CA |
US |
|
|
Family ID: |
1000005525180 |
Appl. No.: |
17/205787 |
Filed: |
March 18, 2021 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
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15754921 |
Feb 23, 2018 |
10983409 |
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PCT/US16/47051 |
Aug 15, 2016 |
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17205787 |
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14873884 |
Oct 2, 2015 |
9684219 |
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15754921 |
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62209952 |
Aug 26, 2015 |
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62336954 |
May 16, 2016 |
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Current U.S.
Class: |
1/1 |
Current CPC
Class: |
G02F 2001/1536 20130101;
G02F 1/155 20130101; G02F 1/133311 20210101; G02F 1/1533 20130101;
G02F 1/133308 20130101; G02F 2001/1555 20130101; G02F 1/1525
20130101 |
International
Class: |
G02F 1/153 20060101
G02F001/153; G02F 1/155 20060101 G02F001/155; G02F 1/1523 20060101
G02F001/1523; G02F 1/1333 20060101 G02F001/1333 |
Claims
1. An electrochromic device, comprising: a first transparent
conductor layer; a working electrode disposed on the first
transparent conductor layer and comprising tungsten oxide
nanoparticles; a counter electrode; an electrolyte layer disposed
between the counter electrode and the working electrode; and a
second transparent conductor layer disposed on the counter
electrode, wherein: the electrochromic device has a transmitted
haze of less than about 1.0%; in a bright mode the electrochromic
device transmits at least 50% of received visible light; and in a
dark mode the electrochromic device transmits 5% or less of
received visible light.
2. The electrochromic device of claim 1, wherein the tungsten oxide
nanoparticles comprise (WO.sub.3-x) nanoparticles, where
0.ltoreq.x.ltoreq.0.33.
3. The electrochromic device of claim 2, wherein the tungsten oxide
nanoparticles comprise (WO.sub.3-x) nanoparticles, where
0.ltoreq.x.ltoreq.0.17.
4. The electrochromic device of claim 3, wherein the tungsten oxide
nanoparticles comprise WO.sub.3 nanoparticles.
5. The electrochromic device of claim 1, wherein the tungsten oxide
nanoparticles have an average particle size of from about 4 nm to
about 6 nm.
6. The electrochromic device of claim 1, wherein the tungsten oxide
nanoparticles contain a lithium dopant.
7. The electrochromic device of claim 1, further comprising a
protective layer configured to reduce degradation of the working
electrode due to ultraviolet (UV) radiation.
8. The electrochromic device of claim 1, wherein the counter
electrode comprises at least one selected from: CeO.sub.2;
CeVO.sub.2; TiO.sub.2; indium tin oxide; indium oxide; nickel
oxide; tin oxide; manganese or antimony doped tin oxide; aluminum
doped zinc oxide; zinc oxide; gallium zinc oxide; indium gallium
zinc oxide; molybdenum doped indium oxide; Fe.sub.2O.sub.3; and
V.sub.2O.sub.5.
9. The electrochromic device of claim 8, wherein the counter
electrode comprises CeO.sub.2 and indium oxide.
Description
CROSS REFERENCE TO RELATED APPLICATION
[0001] This application is a continuation of U.S. Non-Provisional
application Ser. No. 15/754,921, filed Feb. 23, 2018, which is
section 371 of PCT Application Serial No. PCT/US16/047051 filed on
Aug. 15, 2016, which claims the benefit of priority to U.S.
Provisional Application Ser. No. 62/209,952, filed Aug. 26, 2015,
and U.S. Provisional Application Ser. No. 62/336,954, filed May 16,
2016, and is a continuation of U.S. Non-Provisional application
Ser. No. 14/873,884, filed Oct. 2, 2015, the entire contents of the
foregoing applications are incorporated herein by reference.
FIELD
[0002] The present invention is generally directed to
electrochromic devices, and more particularly to the selectively
modulating transmittance of radiation as a function of voltage
applied to a nanostructured material in an electrochromic
device.
BACKGROUND OF THE INVENTION
[0003] Residential and commercial buildings represent a prime
opportunity to improve energy efficiency and sustainability in the
United States. The buildings sector alone accounts for 40% of the
United States' yearly energy consumption (40 quadrillion BTUs, or
"quads", out of 100 total), and 8% of the world's energy use.
Lighting and thermal management each represent about 30% of the
energy used within a typical building, which corresponds to around
twelve quads each of yearly energy consumption in the US. Windows
cover an estimated area of about 2,500 square km in the US and are
a critical component of building energy efficiency as they strongly
affect the amount of natural light and solar gain that enters a
building. Recent progress has been made toward improving window
energy efficiency through the use of inexpensive static coatings
that either retain heat in cold climates (low emissive films) or
reject solar heat gain in warm climates (near-infrared rejection
films).
[0004] Currently, static window coatings can be manufactured at
relatively low cost. However, these window coatings are static and
not well suited for locations with varying climates. An
electrochromic (EC) window coating overcomes these limitations by
enhancing the window performance in all climates. EC window
coatings undergo a reversible change in optical properties when
driven by an applied potential. Traditional EC materials, such as
WO.sub.3, Nb.sub.2O.sub.5, and NiO, primarily modulate radiation in
the visible spectral region, while radiation in the near-infrared
(NIR) spectral region remains either unchanged or switches
simultaneously with visible region of light. Further, performance
of electrochromic materials may degrade from use over time as a
result of repeated exposure to radiation in the ultraviolet (UV)
spectral region.
SUMMARY OF THE INVENTION
[0005] Exemplary embodiments of the present disclosure are directed
to an electrochromic device comprising: a first transparent
conductor layer; a working electrode disposed on the first
transparent conductor layer and comprising nanostructures
comprising at least 40 wt. %, such as from about 40 to about 95 wt.
% of amorphous niobium oxide nanoparticles, and 60 wt. % or less,
such as from about 60 to about 5 wt. % of tungsten oxide
nanoparticles, such as cesium doped tungsten oxide nanoparticles
having a cubic crystal lattice structure, or undoped, oxygen
deficient tungsten oxide nanoparticles, based on the total weight
of the nanostructures. For example, the working electrode may
include from about 40 to about 80 wt. % of amorphous niobium oxide
nanoparticles and from about 60 to about 20 wt. % of the cesium
doped tungsten oxide nanoparticles having a cubic crystal lattice
structure, or about 85 to about 95 wt. % of amorphous niobium oxide
nanoparticles and from about 5 to about 15 wt. % of the undoped,
oxygen deficient tungsten oxide nanoparticles, based on the total
weight of the nanostructures; a counter electrode; a solid state
electrolyte layer disposed between the counter electrode and the
working electrode; and a second transparent conductor layer
disposed on the counter electrode.
[0006] Exemplary embodiments of the present disclosure are directed
to an electrochromic device comprising: a first transparent
conductor layer; a working electrode disposed on the first
transparent conductor layer and comprising nanostructures
configured such that the electrochromic device transmits light of a
first color in a bright mode and a second color in a dark mode; a
counter electrode; a solid state electrolyte layer disposed between
the counter electrode and the working electrode; and a second
transparent conductor layer disposed on the counter electrode,
wherein at least one of the first color and the second color is
disposed in a first Lab color coordinate box having A* color
coordinates ranging from about zero to about -4.0, and B* color
coordinates ranging from about 4.0 to about -2.0. The Lab color
coordinates refer to the coordinates in the CIELAB color space.
[0007] Exemplary embodiments of the present disclosure are directed
to a method of operating an electrochromic device, comprising:
operating the device in a bright mode, such that the device
transmits light of a first color; and operating the device in a
second mode, such that the device transmits light of a second
color, wherein at least one of the first color and the second color
is disposed in a first Lab color coordinate box having A* color
coordinates ranging from about zero to about -4.0, and B* color
coordinates ranging from about 4.0 to about -2.0.
BRIEF DESCRIPTION OF THE DRAWINGS
[0008] FIGS. 1A-C are schematic representations of electrochromic
devices according to various embodiments.
[0009] FIG. 2 is a schematic representation of an electrochromic
device that may be tuned to produce a particular color, according
to various embodiments or the present disclosure.
[0010] FIG. 3A includes photographs of electrochromic devices
including working electrodes having the various amounts of
NbO.sub.x nanoparticles and corresponding amounts CsW.sub.2O.sub.6
nanocrystals.
[0011] FIG. 3B is a graph showing the color spectra of light
transmitted through corresponding electrochromic devices of FIG.
3A.
[0012] FIGS. 4A and 4B are photographs of a fabricated
electrochromic device 180A in a bright mode and a dark mode,
according to various embodiments.
[0013] FIG. 4C is a graph illustrating bright mode and dark mode
transmittance of the electrochromic device of FIGS. 4A and 4B.
[0014] FIGS. 5A and 5B are respectively photographs of an
electrochromic device in a bright mode and a dark mode, according
to various embodiments of the present disclosure.
[0015] FIG. 5C is a graph illustrating bright mode, transition
mode, and dark mode transmittance of the electrochromic device of
FIGS. 5A and 5B.
[0016] FIGS. 6A and 6B are Lab color coordinate graphs respectively
showing a transmission target color coordinate box and an outdoor
reflection color coordinate box, corresponding to an electrochromic
device having a neutral gray color, according to various
embodiments of the present disclosure.
DETAILED DESCRIPTION OF THE EMBODIMENTS
[0017] The invention is described more fully hereinafter with
reference to the accompanying drawings, in which exemplary
embodiments of the invention are shown. This invention may,
however, be embodied in many different forms and should not be
construed as limited to the exemplary embodiments set forth herein.
Rather, these exemplary embodiments are provided so that this
disclosure is thorough, and will fully convey the scope of the
invention to those skilled in the art. In the drawings, the size
and relative sizes of layers and regions may be exaggerated for
clarity. Like reference numerals in the drawings denote like
elements.
[0018] It will be understood that when an element or layer is
referred to as being disposed "on" or "connected to" another
element or layer, it can be directly on or directly connected to
the other element or layer, or intervening elements or layers may
be present. In contrast, when an element is referred to as being
disposed "directly on" or "directly connected to" another element
or layer, there are no intervening elements or layers present. It
will be understood that for the purposes of this disclosure, "at
least one of X, Y, and Z" can be construed as X only, Y only, Z
only, or any combination of two or more items X, Y, and Z (e.g.,
XYZ, XYY, YZ, ZZ).
[0019] Various embodiments disclosed herein provide electrochromic
nanostructured materials capable of selectively modulating
radiation in near-infrared (NIR) and visible spectral regions. The
material may include nanostructured doped transition metal oxides
with ternary compounds of the type A.sub.xM.sub.zO.sub.y. In
various embodiment A.sub.xM.sub.zO.sub.y compounds, if it is
assumed that z=1, then 0.08.ltoreq.x.ltoreq.0.5 (preferably
0.25.ltoreq.x.ltoreq.0.35), and 2.ltoreq.y.ltoreq.3. In various
embodiments, since the nanostructures may be non-uniform as a
function of depth, x may represent an average doping content. To
operate, the subject material may be fabricated into an electrode
that will change optical properties after driven by an applied
voltage.
[0020] In order to improve the performance of EC window coatings,
selective modulation of NIR and visible spectra radiation, and
avoidance of degrading effects of UV radiation, may be desired.
Various embodiments may provide single-component electrochromic
nanostructured materials capable of selectively modulating NIR and
visible spectral regions. Further, since certain spectral regions
may damage the electrochromic nanostructured material, the various
embodiments may incorporate at least one protective material and/or
protective layer to prevent such damage.
[0021] The various embodiments provide devices and methods for
enhancing optical changes in windows using electrochromic
nanostructured materials fabricated into an electrode to form an
electrochromic device. In various embodiments, the material may
undergo a reversible change in optical properties when driven by an
applied potential. Based on the applied potential, the
electrochromic nanostructured materials may modulate NIR radiation
(wavelength of around 780-2500 nm), as well as visible radiation
(wavelength of around 400-780 nm). In an example, the device may
include a first nanostructured material that modulates radiation in
a portion of the NIR spectral region and in the visible spectral
region, and a second nanostructured material that modulates
radiation in an overlapping portion of the NIR spectral region such
that the NIR radiation modulated by the device as a whole is
enhanced and expanded relative to that of just the first
nanostructured material. In various embodiments, the material may
operate in multiple selective modes based on the applied
potential.
[0022] Further, the various embodiments may include at least one
protective material to prevent or reduce damage to an
electrochromic nanostructured material that may result from
repeated exposure to radiation in the UV spectral region. In an
example, a protective material may be used to form at least one
barrier layer in the device that is positioned to block UV
radiation from reaching the first nanostructured material and
electrolyte. In another example, a protective material may be used
to form a layer that is positioned to block free electron or hole
charge carriers created in the electrolyte due to absorption of UV
radiation by the nanostructured electrode material from migrating
to that material, while allowing conduction of ions from the
electrolyte (i.e., an electron barrier and ion conductor).
[0023] In various embodiments, control of individual operating
modes for modulating absorption/transmittance of radiation in
specific spectral regions may occur at different applied biases.
Such control may provide users with the capability to achieve
thermal management within buildings and other enclosures (e.g.,
vehicles, etc.), while still providing shading when desired.
[0024] FIGS. 1A-C illustrate embodiment electrochromic devices. It
should be noted that such electrochromic devices may be oriented
upside down or sideways from the orientations illustrated in FIGS.
1A-1C. Furthermore, the thickness of the layers and/or size of the
components of the devices in FIGS. 1A-1C are not drawn to scale or
in actual proportion to one another other, but rather are shown as
representations.
[0025] In FIG. 1A, an embodiment electrochromic device 100 may
include a first transparent conductor layer 102a, a working
electrode 104, a solid state electrolyte 106, a counter electrode
108, and a second transparent conductor layer 102b. Some embodiment
electrochromic devices may also include one or more optically
transparent support layers 110a, 110b respectively positioned in
front of the first transparent conductor layer 102a and/or
positioned behind the second transparent conductor layer 102b. The
support layers 110a, 110b may be formed of a transparent material
such as glass or plastic.
[0026] The first and second transparent conductor layers 102a, 102b
may be formed from transparent conducting films fabricated using
inorganic and/or organic materials. For example, the transparent
conductor layers 102a, 102b may include inorganic films of
transparent conducting oxide (TCO) materials, such as indium tin
oxide (ITO) or fluorine doped tin oxide (FTO). In other examples,
organic films in transparent conductor layers 102a, 102b may
include graphene and/or various polymers.
[0027] In the various embodiments, the working electrode 104 may
include nanostructures 112 of a doped transition metal oxide
bronze, and optionally nanostructures 113 of a transparent
conducting oxide (TCO) composition shown schematically as circles
and hexagons for illustration purposes only. As discussed above,
the thickness of the layers of the device 100, including and the
shape, size and scale of nanostructures is not drawn to scale or in
actual proportion to each other, but is represented for clarity. In
the various embodiments, nanostructures 112, 113 may be embedded in
an optically transparent matrix material or provided as a packed or
loose layer of nanostructures exposed to the electrolyte.
[0028] In the various embodiments, the doped transition metal oxide
bronze of nanostructures 112 may be a ternary composition of the
type AxMzOy, where M represents a transition metal ion species in
at least one transition metal oxide, and A represents at least one
dopant. Transition metal oxides that may be used in the various
embodiments include, but are not limited to any transition metal
oxide which can be reduced and has multiple oxidation states, such
as niobium oxide, tungsten oxide, molybdenum oxide, vanadium oxide,
titanium oxide and mixtures of two or more thereof. In one example,
the nanostructured transition metal oxide bronze may include a
plurality of tungsten oxide (WO.sub.3-x) nanoparticles, where
0.ltoreq.x.ltoreq.0.33, such as 0.ltoreq.x.ltoreq.0.1.
[0029] In various embodiments, the at least one dopant species may
be a first dopant species that, upon application of a particular
first voltage range, causes a first optical response. The applied
voltage may be, for example, a negative bias voltage. Specifically,
the first dopant species may cause a surface plasmon resonance
effect on the transition metal oxide by creating a significant
population of delocalized electronic carriers. Such surface plasmon
resonance may cause absorption of NIR radiation at wavelengths of
around 780-2000 nm, with a peak absorbance at around 1200 nm. In
various embodiments, the specific absorbances at different
wavelengths may be varied/adjusted based other factors (e.g.,
nanostructure shape, size, etc.), discussed in further detail
below. In the various embodiments, the first dopant species may be
an ion species selected from the group of cesium, rubidium, and
lanthanides (e.g., cerium, lanthanum, praseodymium, neodymium,
promethium, samarium, europium, gadolinium, terbium, dysprosium,
holmium, erbium, thulium, ytterbium, and lutetium).
[0030] In various embodiments, the dopant may include a second
dopant species that causes a second optical response based upon
application of a voltage within a different, second particular
range. The applied voltage may be, for example, a negative bias
voltage. In an embodiment, the second dopant species may migrate
between the solid state electrolyte 106 and the nanostructured
transition metal oxide bronze of the working electrode 104 as a
result of the applied voltage. Specifically, the application of
voltage within the particular range may cause the second dopant
species to intercalate and deintercalate the transition metal oxide
structure. In this manner, the second dopant may cause a change in
the oxidation state of the transition metal oxide, which may cause
a polaron effect and a shift in the lattice structure of the
transition metal oxide. This shift may cause absorption of visible
radiation, for example, at wavelengths of around 400-780 nm.
[0031] In various embodiments, the second dopant species may be an
intercalation ion species selected from the group of lanthanides
(e.g., cerium, lanthanum, praseodymium, neodymium, promethium,
samarium, europium, gadolinium, terbium, dysprosium, holmium,
erbium, thulium, ytterbium, and lutetium), alkali metals (e.g.,
lithium, sodium, potassium, rubidium, and cesium), and alkali earth
metals (e.g., beryllium, magnesium, calcium, strontium, and
barium). In other embodiments, the second dopant species may
include a charged proton species.
[0032] In various embodiments, nanostructures 113 may optionally be
mixed with the doped transition metal oxide bronze nanostructures
112 in the working electrode 104. In the various embodiments, the
nanostructures 113 may include at least one TCO composition, which
prevents UV radiation from reaching the electrolyte and generating
electrons. In an example embodiment, the nanostructures 113 may
include an indium tin oxide (ITO) composition, which may be a solid
solution of around 60-95 wt % (e.g., 85-90 wt %) indium(III) oxide
(In.sub.2O.sub.3) and around 5-40 wt % (e.g., 10-15 wt %) tin(IV)
oxide (SnO.sub.2). In another example embodiment, the
nanostructures 113 may include an aluminum-doped zinc oxide (AZO)
composition, which may be a solid solution of around 99 wt % zinc
oxide (ZnO) and around 2 wt % aluminum(III) oxide
(Al.sub.2O.sub.3). Additional or alternative TCO compositions that
may be used to form nanostructures 113 in the various embodiments
include, but are not limited to, indium oxide, zinc oxide and other
doped zinc oxides such as gallium-doped zinc oxide and indium-doped
zinc oxide.
[0033] The TCO composition of nanostructures 113 may be transparent
to visible light and, upon application of the first voltage, may
modulate absorption of NIR radiation at wavelengths of around
1200-2500 nm, with peak absorbance around 2000 nm (e.g., at a
longer peak wavelength than the bronze nanoparticles 112, but with
overlapping absorption bands). In particular, application of the
first voltage may cause an increase in free electron charge
carriers, and therefore cause a surface plasmon resonance effect in
at least one TCO composition of nanostructures 113. In an
embodiment in which the TCO composition is ITO, the surface plasmon
resonance effect may be caused by oscillation of free electrons
produced by the replacement of indium ions (In.sup.3+) with tin
ions (Sn.sup.4+). Similar to the transition metal oxide bronze,
such surface plasmon resonance may cause a change in absorption
properties of the TCO material. In some embodiments, the change in
absorption properties may be an increase in absorbance of NIR
radiation at wavelengths that overlaps with that of the
nanostructures 112. Therefore, the addition of TCO composition
nanostructures 113 to the working electrode 104 may serve to expand
the range of NIR radiation absorbed (e.g., at wavelengths of around
780-2500 nm) compared to that of the nanostructures 112 alone
(e.g., at wavelengths of around 780-2000 nm), and to enhance
absorption of some of that NIR radiation (e.g., at wavelengths of
around 1200-2000 nm).
[0034] Based on these optical effects, the nanostructure 112 and
optional nanostructure 113 of the working electrode may
progressively modulate transmittance of NIR and visible radiation
as a function of applied voltage by operating in at least three
different modes. For example, a first mode may be a highly solar
transparent ("bright") mode in which the working electrode 104 is
transparent to NIR radiation and visible light radiation. A second
mode may be a selective-IR blocking ("cool") mode in which the
working electrode 104 is transparent to visible light radiation but
absorbs NIR radiation. A third mode may be a visible blocking
("dark") mode in which the working electrode 104 absorbs radiation
in the visible spectral region and at least a portion of the NIR
spectral region. In an example, application of a first voltage
having a negative bias may cause the electrochromic device to
operate in the cool mode, blocking transmittance of NIR radiation
at wavelengths of around 780-2500 nm. In another example,
application of a second negative bias voltage having a higher
absolute value than the first voltage may cause the electrochromic
device to operate in the dark state, blocking transmittance of
visible radiation (e.g., at wavelengths of around 400-780 nm) and
NIR radiation at wavelengths of around 780-1200 nm. In another
example, application of a third voltage having a positive bias may
cause the electrochromic device to operate in the bright state,
allowing transmittance of radiation in both the visible and NIR
spectral regions. In various embodiments, the applied voltage may
be between -5V and 5V, preferably between -2V and 2V. For example,
the first voltage may be -0.25V to -0.75V, and the second voltage
may be -1V to -2V. In another example, the absorbance of radiation
at a wavelength of 800-1500 nm by the electrochromic device may be
at least 50% greater than its absorbance of radiation at a
wavelength of 450-600 nm.
[0035] Alternatively, the nanostructure 112 and optional
nanostructure 113 of the working electrode may modulate
transmittance of NIR and visible radiation as a function of applied
voltage by operating in two different modes. For example, a first
mode may be a highly solar transparent ("bright") mode in which the
working electrode 104 is transparent to NIR radiation and visible
light radiation. A second mode may be a visible blocking ("dark")
mode in which the working electrode 104 absorbs radiation in the
visible spectral region and at least a portion of the NIR spectral
region. In an example, application of a first voltage having a
negative bias may cause the electrochromic device to operate in the
dark mode, blocking transmittance of visible and NIR radiation at
wavelengths of around 780-2500 nm. In another example, application
of a second voltage having a positive bias may cause the
electrochromic device to operate in the bright mode, allowing
transmittance of radiation in both the visible and NIR spectral
regions. In various embodiments, the applied voltage may be between
-2V and 2V. For example, the first voltage may be -2V, and the
second voltage may be 2V.
[0036] In various embodiments, the solid state electrolyte 106 may
include at least a polymer material and a plasticizer material,
such that electrolyte may permeate into crevices between the
transition metal oxide bronze nanoparticles 112 (and/or
nanoparticles 113 if present). The term "solid state," as used
herein with respect to the electrolyte 106, refers to a polymer-gel
and/or any other non-liquid material. In some embodiments, the
solid state electrolyte 106 may further include a salt containing,
for example, an ion species selected from the group of lanthanides
(e.g., cerium, lanthanum, praseodymium, neodymium, promethium,
samarium, europium, gadolinium, terbium, dysprosium, holmium,
erbium, thulium, ytterbium, and lutetium), alkali metals (e.g.,
lithium, sodium, potassium, rubidium, and cesium), and alkali earth
metals (e.g., beryllium, magnesium, calcium, strontium, and
barium). In an example embodiment, such salt in the solid state
electrolyte 106 may contain a lithium and/or sodium ions. In some
embodiments, the solid state electrolyte 106 may initially contain
a solvent, such as butanol, which may be evaporated off once the
electrochromic device is assembled. In some embodiments, the solid
state electrolyte 106 may be around 40-60 wt % plasticizer
material, preferably around 50-55 wt % plasticizer material. In an
embodiment, the plasticizer material may include at least one of
tetraglyme and an alkyl hydroperoxide. In an embodiment, the
polymer material of the solid state electrolyte 106 may be
polyvinylbutyral (PVB), and the salt may be lithium
bis(trifluoromethane). In other embodiments, the solid state
electrolyte 106 may include at least one of lithium phosphorus
oxynitride (LiPON) and tantalum pentoxide (Ta.sub.2O.sub.5).
[0037] In some embodiments, the electrolyte 106 may include a
sacrificial redox agent (SRA). Suitable classes of SRAs may
include, but are not limited to, alcohols, nitrogen heterocycles,
alkenes, and functionalized hydrobenzenes. Specific examples of
suitable SRAs may include benzyl alcohol, 4-methylbenzyl alcohol,
4-methoxybenzyl alcohol, dimethylbenzyl alcohol (3,5-dimethylbenzyl
alcohol, 2,4-dimethylbenzyl alcohol etc.), other substituted benzyl
alcohols, indoline, 1,2,3,4-tetrahydrocarbazole,
N,N-dimethylaniline, 2,5-dihydroanisole, etc. In various
embodiments, the SRA molecules may create an air stable layer that
does not require an inert environment to maintain charge.
[0038] Polymers that may be part of the electrolyte 106 may
include, but are not limited to, poly(methyl methacrylate) (PMMA),
poly(vinyl butyral-co-vinyl alcohol-co-vinyl acetate) (PVB),
poly(ethylene oxide) (PEO), fluorinated co-polymers such as
poly(vinylidene fluoride-co-hexafluoropropylene),
poly(acrylonitrile) (PAN), poly(vinyl alcohol) (PVA), etc.
Plasticizers that may be part of the polymer electrolyte
formulation include, but are not limited to, glymes (tetraglyme,
triglyme, diglyme etc.), propylene carbonate, ethylene carbonate,
ionic liquids (1-ethyl-3-methylimidazolium tetrafluoroborate,
1-butyl-3-methylimidazolium hexafluorophosphate,
1-butyl-3-methylimidazolium bis(trifluoromethane sulfonyl) imide,
1-butyl-1-methyl-pyrrolidinium bis(trifluoromethane sulfonyl)imide,
etc.), N,N-dimethylacetamide, and mixtures thereof.
[0039] In some embodiments, the electrolyte 106 may include, by
weight, 10-30% polymer, 40-80% plasticizer, 5-25% lithium salt, and
0.5-10% SRA.
[0040] The counter electrode 108 of the various embodiments should
be capable of storing enough charge to sufficiently balance the
charge needed to cause visible tinting to the nanostructured
transition metal oxide bronze in the working electrode 104. In
various embodiments, the counter electrode 108 may be formed as a
conventional, single component film, a nanostructured film, or a
nanocomposite layer.
[0041] In some embodiments, the counter electrode 108 may be formed
from at least one passive material that is optically transparent to
both visible and NIR radiation during the applied biases. Examples
of such passive counter electrode materials may include CeO.sub.2,
CeVO.sub.2, TiO.sub.2, indium tin oxide, indium oxide, tin oxide,
manganese or antimony doped tin oxide, aluminum doped zinc oxide,
zinc oxide, gallium zinc oxide, indium gallium zinc oxide,
molybdenum doped indium oxide, Fe.sub.2O.sub.3, and/or
V.sub.2O.sub.5. In other embodiments the counter electrode 108 may
be formed from at least one complementary material, which may be
transparent to NIR radiation but which may be oxidized in response
to application of a bias, thereby causing absorption of visible
light radiation. Examples of such complementary counter electrode
materials may include Cr.sub.2O.sub.3, MnO.sub.2, FeO.sub.2,
CoO.sub.2, NiO.sub.2, RhO.sub.2, or IrO.sub.2. The counter
electrode materials may include a mixture of one or more passive
materials and/or one or more complementary materials described
above.
[0042] Without being bound to any particular theory, it is believed
that the application of a first voltage in the various embodiments
may cause the interstitial dopant species (e.g., cesium) in the
crystal structure of the transition metal oxide bronze to have a
greater amount of free carrier electrons and/or to cause the
interstitial dopant species (e.g., lithium ions from the
electrolyte) to perform non-faradaic capacitive or
pseudo-capacitive charge transfer on the surface of the
nanostructures 112, which may cause the surface plasmon resonance
effect to increase the absorption of NIR radiation. In this manner,
the absorption properties of the transition metal oxide bronze
characteristics may change (i.e., increased absorption of NIR
radiation) upon application of the first voltage. Further,
application of a second voltage having a higher absolute value than
the first voltage in the various embodiments may cause faradaic
intercalation of an intercalation dopant species (e.g., lithium
ions) from the electrolyte into the transition metal oxide
nanostructures. It is believed that the interaction of this dopant
species provides interstitial dopant atoms in the lattice which
creates a polaron effect. In this manner, the lattice structure of
transition metal oxide nanoparticles may experience a polaron-type
shift, thereby altering its absorption characteristics (i.e., shift
to visible radiation) to block both visible and near infrared
radiation.
[0043] In some embodiments, in response to radiation of certain
spectral regions, such as UV (e.g., at wavelengths of around 10-400
nm) may cause excitons to be generated in the polymer material of
the solid state electrolyte 106. The UV radiation may also excite
electrons in the doped transition metal oxide bronze to move into
the conduction band, leaving holes in the valence band. The
generated excitons in the polymer material may dissociate to free
carriers, the electrons of which may be attracted to the holes in
the valence band in the doped transition metal oxide bronze (e.g.,
cesium-doped tungsten trioxide (Cs.sub.xWO.sub.3)) of nanoparticles
112. Since electrochemical reduction of various transition metal
oxide bronzes by such free electron charge carriers may degrade
their performance (i.e., from unwanted coloration of the transition
metal oxide bronze), embodiment devices may include one or more
layer of a protective material to prevent UV radiation from
reaching the solid state electrolyte 106, in addition to or instead
of nanostructures 113 mixed into the working electrode.
[0044] FIG. 1B illustrates an embodiment electrochromic device 150
that addresses degradation of the doped transition metal oxide
bronze nanostructures 112. Similar to device 100 shown in FIG. 1A,
device 150 may include a first transparent conductor layer 102a, a
working electrode 104, a solid state electrolyte 106, a counter
electrode 108, a second transparent conductor layer 102b, and one
or more optically transparent support layers 110. In addition,
device 150 may include one or more protective layers 116a, 116b
made of a material that absorbs UV radiation. In an example
embodiment, the device 150 may include a first protective layer
116a disposed between a first support layer 110a and the first
transparent conductor layer 102a. The device may optionally include
a second protective layer 116b disposed between a second support
layer 110b and the second transparent conductor layer 102b.
Alternatively, the UV protective layer 116a may be disposed on the
outer surface of the first support layer 110a, or may be disposed
between the first transparent conductor 102a and the working
electrode 104. In other words, the first and/or second UV
protective layers 116a, 116b may be disposed between any of the
layers of the electrochromic device 150, such that UV light is
substantially prevented from reaching the working electrode
104.
[0045] The UV radiation absorbing material of the one or more
protective layers 116a, 116b of the various embodiments may be any
of a number of barrier films. For example, the one or more
protective layer 116a may be a thin film of at least one TCO
material, which may include a same as or different from TCO
compositions in the nanostructures 113. In an example embodiment, a
protective layer 116a of the device 150 may be an ITO thin film,
and therefore capable of absorbing UV radiation by band-to-band
absorption (i.e., absorption of a UV photon providing enough energy
to excite an electron from the valence band to the conduction
band). In another example embodiment, the device may include the
TCO nanostructures 113 made of ITO, as well as a protective layer
116a composed of an ITO thin film. Alternatively, the TCO
nanostructures 113 may form a separate thin film layer 116b
disposed between the transition metal oxide bronze nanoparticles
112 and the transparent conductor 102a. In some embodiments, the UV
radiation absorbing materials of protective layers 116a, 116b may
include organic or inorganic laminates.
[0046] In another embodiment, at least one UV protective layer,
such as protective layer 116a in FIG. 1B, may be a UV radiation
reflector made of a high index transparent metal oxide. Since birds
can see radiation in the UV range, a UV reflector may be
implemented in embodiments positioned as outside windows in order
to prevent birds from hitting the windows. In some other
embodiments, UV radiation absorbing organic molecules and/or
inorganic UV radiation absorbing nanoparticles (e.g., zinc oxide,
indium oxide, ITO, etc.) may be incorporated within the electrolyte
106 material.
[0047] FIG. 1C illustrates another embodiment electrochromic device
170 that addresses degradation of the doped transition metal oxide
bronze nanostructures 112 by controlling the effects of the
electron charge carriers generated in the electrolyte from exposure
to UV radiation. Similar to devices 100 and 150 discussed above
with respect to FIGS. 1A and 1B respectively, device 170 may
include a first transparent conductor layer 102a, a working
electrode 104, a solid state electrolyte 106, a counter electrode
108, a second transparent conductor layer 102b, and one or more
optically transparent support layer 110. In addition, device 170
may include a protective layer 118 positioned between the working
electrode 104 and the electrolyte 106. The protective layer 118 may
be composed of one or more ionically conductive and electrically
insulating material.
[0048] As discussed above, without being bound to any particular
theory, it is believed that the migration of intercalation ions
between the electrolyte 106 and the working electrode 104 is
responsible for at least some of the device's capability to
modulate spectral absorption. Therefore, in order to maintain
operability of the device, the electrically insulating material
used to form the protective layer 118 should also be ionically
conductive. That is, the material of the protective layer 118 may
prevent or reduce free electrons in the solid state electrolyte
layer 106 from reducing the transition oxide bronze of
nanoparticles 112, while allowing the diffusion of ions of an
intercalation dopant species (e.g., Na, Li, etc.) between the
electrolyte 106 and working electrode 104. In an example
embodiment, the electrically insulating material that makes up the
protective layer 118 may be tantalum oxide, such as tantalum
pentoxide (Ta.sub.2O.sub.5), which blocks migration of electrons
from the electrolyte 106 while allowing diffusion of the
intercalation dopant species ions (e.g., lithium ions) from the
electrolyte 106. In this manner, degradation of the transition
metal oxide bronze is reduced or prevented by controlling the
effect of the absorbed UV radiation in addition to or instead of
instead of blocking its absorption. Other example materials that
may be used to form the protective layer 118 in addition to or
instead of tantalum pentoxide may include, without limitation,
strontium titanate (SrTiO.sub.3), zirconium dioxide (ZrO.sub.2),
indium oxide, zinc oxide, tantalum carbide, niobium oxide, and
various other dielectric ceramics having similar electrical and/or
crystalline properties to tantalum pentoxide.
[0049] In an alternative embodiment, instead of or in addition to
the protective layer 118, the nanostructures 112 may each be
encapsulated in a shell containing an electrically insulating and
ionically conductive material, which may be the same as or
different from the material of the protective layer 118 (e.g.,
tantalum oxide, strontium titanate, zinc oxide, indium oxide,
zirconium oxide, tantalum carbide, or niobium oxide).
[0050] In an example embodiment, each nanostructure 112 may have a
core of cubic or hexagonal unit cell lattice structure tungsten
bronze, surrounded by a shell of tantalum pentoxide.
[0051] In some embodiments, the electrolyte 106 may include a
polymer that reduces damage to the device due to UV radiation. The
polymer may be any of a number of polymers that are stable upon
absorption of UV radiation (e.g., no creation of proton/electron
pairs). Examples of such polymers may include, but are not limited
to, fluorinated polymers without hydroxyl (--OH) groups (e.g.,
polyvinylidene difluoride (PVDF)).
[0052] In another embodiment, a positive bias may be applied to the
counter electrode 108 to draw UV radiation generated electrons from
the electrolyte 106 to the counter electrode 108 in order to reduce
or prevent electrons from the electrolyte 106 from moving to the
working electrode 104 to avoid the free electron-caused coloration
of the doped transition metal oxide bronze in the working electrode
104.
[0053] In another embodiment, a device may include more than one
of, such as any two of, any three of, or all four of: (i) a
protective layer of electrically insulating material (e.g.,
protective layer 118 or protective material shells around the
bronze nanoparticles), (ii) one or more protective layer of UV
radiation absorbing material (e.g., protective layer(s) 116a and/or
116b in FIG. 1B and/or UV radiation absorbing organic molecules
and/or inorganic UV radiation absorbing nanoparticles incorporated
within the electrolyte 106 material), (iii) electrolyte polymer
that is stable upon absorption of UV radiation, and/or (iv)
application of positive bias to the counter electrode 108. In
various embodiments, the nanostructures 113 may be included in or
omitted from electrochromic devices 150, 170.
[0054] In another embodiment, the protective layer(s) 116a and/or
116b may comprise a stack of metal oxide layers. Alternatively, the
stack may comprise a separate component that is provided instead of
or in addition to the layer(s) 116a and/or 116b. The stack may
provide improvement in the reflected color of the electrochromic
device. Prior art devices generally have a reddish/purplish color
when viewed in reflection. The stack may comprise index-matched
layers between the glass and transparent conductive oxide layer to
avoid the reddish/purplish reflected color. As noted above, the
index-matched layer can serve as the UV absorber or be used in
addition to another UV absorber. The stack may comprise a zinc
oxide based layer (e.g., ZnO or AZO) beneath an indium oxide based
layer (e.g., indium oxide or ITO).
[0055] Compared to nanocomposite electrochromic films, the various
embodiments may involve similar production by utilizing a single
nanostructured material in the working electrode to achieve the
desired spectral absorption control in both NIR and visible
regions, and another nanostructured material to enhance and expand
such control in the NIR region. Further, the various embodiments
may provide one or more additional layer(s) of a protective
material to minimize degradation of the single nanostructured
material.
[0056] In some embodiments, the working electrode and/or the
counter electrode may additionally include at least one material,
such as an amorphous nanostructured material, that enhances
spectral absorption in the lower wavelength range of the visible
region. In some embodiments, the at least one amorphous
nanostructured material may be at least one nanostructured
amorphous transition metal oxide.
[0057] In particular, the amorphous nanostructured materials may
provide color balancing to the visible light absorption that may
occur due to the polaron-type shift in the spectral absorption of
the doped-transition metal oxide bronze. As discussed above, upon
application of the second voltage having a higher absolute value,
the transition metal oxide bronze may block (i.e., absorb)
radiation in the visible range. In various embodiments, the
absorbed visible radiation may have wavelengths in the upper
visible wavelength range (e.g., 500-700 nm), which may cause the
darkened layer to appear blue/violet corresponding to the
un-absorbed lower visible wavelength range (e.g., around 400-500
nm). In various embodiments, upon application of the second
voltage, the at least one nanostructured amorphous transition metal
oxide may absorb complementary visible radiation in the lower
visible wavelength range (e.g., 400-500 nm), thereby providing a
more even and complete darkening across the visible spectrum with
application of the second voltage. That is, use of the amorphous
nanostructured material may cause the darkened layer to appear
black.
[0058] In some embodiments, at least one nanostructured amorphous
transition metal oxide may be included in the working electrode 104
in addition to the doped-transition metal oxide bronze
nanostructures 112 and the optional TCO nanostructures 113. An
example of such material in the working electrode 104 may be, but
is not limited to, nanostructured amorphous niobium oxide, such as
niobium(II) monoxide (NbO) or other niobium oxide materials (e.g.,
NbO). In some embodiments, the counter electrode 108 may include,
as a complementary material, at least one nanostructured amorphous
transition metal oxide. That is, in addition to optically passive
materials, the counter electrode 108 may include at least one
material for color balancing (i.e., complementing) the visible
radiation absorbed in the working electrode (i.e., by the
transition metal oxide bronze. An example of such material in the
counter electrode 108 may be, but is not limited to, nanostructured
amorphous nickel oxide, such as nickel(II) oxide (NiO) or other
nickel oxide materials (e.g., NiO).
[0059] In the various embodiments, nanostructures that form the
working and/or counter electrode, including the at least one
amorphous nanostructured material, may be mixed together in a
single layer. An example of a mixed layer is shown in FIG. 1A with
respect to transition metal oxide bronze nanostructures 112 and TCO
nanostructures 113. Alternatively, nanostructures that form the
working and/or counter electrode, including the at least one
amorphous nanostructured material, may be separately layered
according to composition. For example, a working electrode may
include a layer of amorphous NbO.sub.x nanostructures, a layer of
transition metal oxide bronze nanostructures, and a layer of ITO
nanostructures, in any of a number of orders.
[0060] The nanostructured transition metal oxide bronzes that may
be part of the working electrode 104 in various embodiment devices
can be formed using any of a number of low cost solution process
methodologies. For example, solutions of Nb:TiO.sub.2 and
Cs.sub.xWO.sub.3 may be synthesized using colloidal techniques.
Compared to other synthetic methodologies, colloidal synthesis may
offer a large amount of control over the nanostructure size, shape,
and composition of the nanostructured transition metal oxide
bronze. After deposition, a nanostructured transition metal oxide
bronze material in the working electrode 104 may be subjected to a
thermal post treatment in air to remove and cap ligands on the
surface of the nanostructures.
[0061] In various embodiments, nanostructured amorphous transition
metal oxide materials may be formed at room temperature from an
emulsion and an ethoxide precursor. For example, procedures used to
synthesize tantalum oxide nanoparticles that are described in
"Large-scale synthesis of bioinert tantalum oxide nanoparticles for
X-ray computed tomography imaging and bimodal image-guided sentinel
lymph node mapping" by M H Oh et al. (J Am Chem Soc. 2011 Apr. 13;
133(14):5508-15), incorporated by reference herein, may be
similarly used to synthesize amorphous transition metal oxide
nanoparticles. For example, an overall synthetic process of
creating the nanoparticle, as described in Oh et al., may adopted
from the microemulsion synthesis of silica nanoparticles. In such
process, a mixture of cyclohexane, ethanol, surfactant, and a
catalysis for the sol-gel reaction may be emulsified. The ethoxide
precursor may be added to the emulsion, and uniform nanoparticles
may be formed by a controlled-sol gel reaction in the reverse
micelles at room temperature within around 5 minutes. The sol-gel
reaction may be catalyzed, for example, by NaOH.
[0062] In some embodiments, the nanostructured amorphous transition
metal oxide may be sintered at a temperature of at least
400.degree. C. for at least 30 minutes, such as 400 to 600.degree.
C. for 30 to 120 minutes to form a porous web. In an example
embodiment, the porous web may be included in a working electrode
104, with the tungsten bronze nanoparticles and ITO nanoparticles
incorporated in/on the web. Alternatively, the sintering step may
be omitted and the nanostructured amorphous transition metal oxide
may remain in the device in the form of nanoparticles having
amorphous structure. In this embodiment, the device containing the
nanostructured amorphous transition metal oxide may include or may
omit the protective layer(s) 116a, 116b, and 118, the UV stable
electrolyte polymer, and the application of positive bias to the
counter electrode.
[0063] Electrochromic responses of prepared nanostructured
transition metal oxide bronze materials (e.g., Cs.sub.xWO.sub.3,
Nb:TiO.sub.2, etc.) may be demonstrated by spectro-electrochemical
measurements.
[0064] In various embodiments, the shape, size, and doping levels
of nanostructured transition metal oxide bronzes may be tuned to
further contribute to the spectral response by the device. For
instance, the use of rod versus spherical nanostructures 112 may
provide a wider level of porosity, which may enhance the switching
kinetics. Further, a different range of dynamic plasmonic control
may occur for nanostructures with multiple facets, such as at least
20 facets.
[0065] Various embodiments may also involve alternation of the
nanostructures 112 that form the working electrode 104. For
example, the nanostructures may be nanoparticles of various shapes,
sizes and/or other characteristics that may influence the
absorption of NIR and/or visible light radiation. In some
embodiments, the nanostructures 112 may be isohedrons that have
multiple facets, preferably at least 20 facets.
[0066] In some embodiments, the transition metal oxide bronze
nanostructures 112 may be a combination of nanoparticles having a
cubic unit cell crystal lattice ("cubic nanoparticles") and
nanoparticles having a hexagonal unit cell crystal lattice
("hexagonal nanoparticles"). Each unit cell type nanoparticle
contributes to the performance of the working electrode 104. For
example, the working electrode 104 may include both cubic and
hexagonal cesium doped tungsten oxide bronze nanoparticles. In
alternative embodiments, the working electrode 104 may include
either cubic or hexagonal cesium doped tungsten oxide
nanoparticles. For example, the working electrode 104 may include
cubic cesium-doped tungsten oxide (e.g. Cs.sub.1W.sub.2O.sub.6-X)
nanoparticles and amorphous niobium oxide nanoparticles or
hexagonal cesium-doped tungsten oxide (e.g.
Cs.sub.0.29W.sub.1O.sub.3) nanoparticles without niobium oxide. In
alternative embodiments, the working electrode 104 may include
undoped tungsten oxide (e.g. WO.sub.3-x) nanoparticles where
0.ltoreq.x.ltoreq.0.33, such as 0.ltoreq.x.ltoreq.0.17, including
0.ltoreq.x.ltoreq.0.1.
[0067] For example, upon application of the first (i.e., lower
absolute value) voltage described above, the hexagonal bronze
nanostructures 112 may block NIR radiation having wavelengths in
the range of around 800-1700 nm, with the peak absorption at the
mid-NIR wavelength of around 1100 nm. The cubic bronze
nanostructures 112 may block NIR radiation having wavelengths in
the close-NIR range with the peak absorption of around 890 nm. The
indium oxide based (including ITO) and/or zinc oxide based
(including AZO) nanostructures 113 may be included in the working
electrode 104 to block the higher wavelength IR radiation upon
application of the first voltage. Thus, the cubic bronze and
hexagonal bronze nanostructures may block respective close and
mid-NIR radiation (e.g., using the Plasmon effect), while the
nanostructures 113 may block the higher wavelength IR
radiation.
[0068] Upon application of the second (i.e., higher absolute value)
voltage described above, the cubic bronze nanostructures 112 may
block visible and NIR radiation having wavelengths in the range of
around 500-1500 nm, with the peak absorption at the close-NIR
wavelength of around 890 nm (e.g., using the polaron effect).
Optionally, the amorphous niobium oxide may also be added to the
working electrode 104 to block the short wavelength visible
radiation (e.g., 400 to 500 nm wavelength).
[0069] The cubic bronze nanostructures block visible radiation via
the polaron effect at a lower applied voltage than the hexagonal
bronze nanostructures. Thus, the second voltage may have an
absolute value which is below the value at which the hexagonal
bronze nanostructures block visible radiation via the polaron
effect such that these nanostructures do not contribute to blocking
of visible radiation. Alternatively, the second voltage may have an
absolute value which is above the value at which the hexagonal
bronze nanostructures block visible radiation via the polaron
effect such that these nanostructures also contribute to blocking
of visible radiation.
[0070] Embodiment nanoparticles that form the working electrode 104
may be around 4-6 nm in diameter, and may include 40 to 70 wt %,
such as around 50 wt % cubic tungsten bronze nanostructures, 15 to
35 wt %, such as around 25 wt % hexagonal tungsten bronze
nanostructures, and optionally 15 to 35 wt %, such as around 25 wt
% ITO nanostructures. In some embodiments, in order to achieve
color balancing as described above, the nanoparticles that form the
working electrode 104 may optionally include around 5-10 wt %
amorphous NbO.sub.x nanostructures in place of cubic tungsten
bronze nanostructures. In this embodiment, the device containing
two types of bronze nanoparticles may include or may omit the
protective layer(s) 116a, 116b, and 118, the UV stable electrolyte
polymer, the application of positive bias to the counter electrode,
and the amorphous niobium oxide.
[0071] In summary, the working electrode 104 may include one or
more of the following components: [0072] (a) metal oxide bronze
nanostructures 112 having (i) a cubic, (ii) hexagonal, or (iii) a
combination of cubic and hexagonal unit cell lattice structure;
[0073] (b) protective (i) indium oxide based (including ITO) and/or
zinc oxide based (including AZO) nanostructures 113; [0074] (c)
amorphous niobium oxide nanoparticles and/or web; and/or [0075] (d)
additional nanostructures selected from undoped tungsten oxide,
molybdenum oxide, titanium oxide, and/or vanadium oxide.
[0076] The counter electrode 108 may include one or more of the
following components: [0077] (a) passive electrode material
selected from cerium(IV) oxide (CeO.sub.2), titanium dioxide
(TiO.sub.2), cerium(III) vanadate (CeVO.sub.2), indium(III) oxide
(In.sub.2O.sub.3), tin-doped indium oxide, tin(II) oxide
(SnO.sub.2), manganese-doped tin oxide, antimony-doped tin oxide,
zinc oxide (ZnO), aluminum-doped zinc oxide (AZO), iron(III) oxide
(Fe.sub.2O.sub.3), and vanadium(V) oxide (V.sub.2O.sub.5); [0078]
(b) an active electrode material selected from chromium(III) oxide
(Cr.sub.2O.sub.3), manganese dioxide (MnO.sub.2), iron(II) oxide
(FeO), cobalt oxide (CO), nickel(II) oxide (NiO), rhodium(IV) oxide
(RhO.sub.2), and iridium(IV) oxide (IrO.sub.2); [0079] (c)
amorphous nickel oxide nanoparticles and/or web; and/or [0080] (d)
conductivity enhancer nanoparticles selected from indium oxide,
ITO, and zinc oxide.
[0081] While the various embodiments are described with respect to
electrochromic windows, the embodiment methods, systems, and
devices may also be used in materials for other types of smart
windows. Such smart windows may include, but are not limited to,
polymer-dispersed liquid crystals (PLDD), liquid crystal displays
(LCDs), thermochromics, etc.
Color Tunability
[0082] Color tunability of electrochromic devices is applicable to
a variety of applications. According to various embodiments, the
present disclosure provides electrochromic devices having the
capability of achieving a multitude of colors that may not
currently be available in the market. The technique for achieving
color tunability in one embodiment is based on the selection of the
composition and the deposition of the active materials. While
colored glass may be achieved by the use of doped glass (e.g.,
glass with metal impurities added to impart color), this is a
non-standard product from most primary glass manufacturers on their
float lines, and this entails cost premium. By contrast, the
presently disclosed color tunability can be achieved in a nearly
cost-neutral fashion, as the nanostructures can be synthesized for
approximately the same cost for devices of different colors.
[0083] According to various embodiments, the present disclosure
allows color of electrochromic devices to be tuned by utilizing
various nanostructure compositions, or mixtures thereof, in the
active, i.e. working, electrode of an electrochromic device. In
particular, depending on the nanostructure components used and/or a
ratio therebetween, a wide range of colors may be achieved, such
as, for example, gray, blue, green, purple, and brown, but the
present disclosure is not limited thereto. For example, an
electrochromic device may include a working electrode including a
variety of metal oxide nanostructures, such as nanocrystals and
amorphous metal oxide nanoparticles. Such nanostructures may
include WO.sub.3, Cs.sub.xWO.sub.3 (where 0.2.ltoreq.x.ltoreq.0.4,
e.g., 0.29.ltoreq.x.ltoreq.0.31), Cs.sub.1WO.sub.6. (where
0.ltoreq..sigma..ltoreq.0.3), NbO.sub.x, TiO.sub.2, MoO.sub.3,
NiO.sub.2, V.sub.2O.sub.5, or combinations thereof.
[0084] FIG. 2 is a schematic representation of an electrochromic
device 180 that may be configured to produce a particular color,
according to various embodiments or the present disclosure. The
electrochromic device 180 is similar to the electrochromic device
150 of FIG. 1B, so only the differences therebetween will be
discussed in detail.
[0085] Referring to FIG. 2, the electrochromic device 180 includes
a working electrode 104. In particular, the working electrode 104
may include various nanostructures as discussed above, in order to
produce corresponding colors. For example, the working electrode
may include first nanostructures 115 and/or second nanostructures
117, according to a particular color the working electrode 104 is
configured to form. In other words, the second nanostructures 117
may be omitted, or additional nanostructures may be added.
[0086] For example, in order to produce a blue color, the working
electrode 104 may include about 100 wt. % of WO.sub.3 as the first
nanostructures 115 and may omit the second nanostructures 117. In
order to produce a green color, the working electrode 104 may
include about 60 wt. % of Cs.sub.xWO.sub.3, such as
Cs.sub.0.29WO.sub.3, hexagonal crystal lattice structure
nanocrystals as the first nanostructures 115, and about 40 wt. % of
indium tin oxide (e.g., Sn:In.sub.2O.sub.3) nanocrystals as the
second nanostructures 117.
[0087] In order to produce a brown color, the working electrode 104
may include about 100 wt. % NbO.sub.x nanoparticles (e.g.,
Nb.sub.2O.sub.5-.sigma. where 0.ltoreq..sigma..ltoreq.0.1) as the
first nanostructures 115 and may omit the second nanostructures
117. In order to produce a purple color, the working electrode 104
may include about 100 wt. % Nb:TiO.sub.2 nanocrystals as the first
nanostructures 115 and may omit the second nanostructures 117.
[0088] According to various embodiments, the present inventors
discovered that electrochromic devices that produce a neutral gray
color may be unexpectedly advantageous. In particular, since the
human eye is less sensitive with respect to detecting variations in
neutral gray colors, as compared to variations in other colors,
color variations in adjacent electrochromic devices that produce
neutral gray colors are less noticeable to the human eye. As such,
tone variations between adjacent electrochromic devices producing a
neutral gray color may be greater than for other colors, without
being noticeable to the human eye.
[0089] For example, in order to produce a neutral gray color, the
first nanostructures 115 may include amorphous niobium oxide
("NbO.sub.x") nanoparticles (e.g., Nb.sub.2O.sub.5-.sigma. where
0.ltoreq..sigma..ltoreq.0.1), and the second nanostructures 117 may
include cesium doped tungsten oxide ("CWO") nanoparticles having a
cubic crystal lattice structure (e.g., CsW.sub.2O.sub.6-.sigma.
nanocrystals, where 0.ltoreq..sigma..ltoreq.0.3). Herein, the CWO
nanoparticles may be referred to as "nanocrystals", due to their
crystalline structure. The relative amounts of the NbO.sub.x
nanoparticles and CWO nanocrystals included in the working
electrode 104 may result in variations in the color of the working
electrode 104.
[0090] In particular, the working electrode 104 may include a
nanostructured layer comprising from about 40 to about 80 wt. % of
the NbO.sub.x nanoparticles and from about 60 to about 10 wt. % of
the CWO nanocrystals. In other embodiments, the working electrode
104 may include from about 65 to about 80 wt. % of the NbO.sub.x
nanoparticles and from about 35 to about 20 wt. % of the CWO
nanocrystals. In some embodiments, the working electrode may
include from about 40 to 50 wt. % of the NbO.sub.x nanoparticles
and from about 60 to about 50 wt. % of the CWO nanocrystals.
[0091] According to various embodiments, the NbO.sub.x
nanoparticles may have an average particle size of from about 2 to
about 6 nm, such as from about 3 to about 5 nm. For example, the
NbO.sub.x nanoparticles may have an average particle size of about
4 nm. The CWO nanocrystals may have an average particle size of
from about 3 to about 7 nm, such as from about 4 to about 6 nm. For
example, the CWO nanocrystals may have an average particle size of
about 5 nm.
[0092] According to other embodiments, the working electrode 104
may include a nanostructured layer comprising a mixture of
amorphous molybdenum oxide nanoparticles ("MoO.sub.3") and tungsten
oxide nanocrystals ("WO.sub.3"), in order to produce a neutral gray
color. In particular, the working electrode 104 may include a
nanostructured layer comprising from about 40 to about 80 wt. % of
the MoO.sub.3 nanoparticles and from about 60 to about 10 wt. % of
the WO.sub.3 nanocrystals. In other embodiments, the working
electrode 104 may include from about 65 to about 80 wt. % of the
MoO.sub.3 nanoparticles and from about 35 to about 20 wt. % of the
WO.sub.3 nanocrystals. In some embodiments, the working electrode
may include from about 40 to 50 wt. % of the MoO.sub.3
nanoparticles and from about 60 to about 50 wt. % of the WO.sub.3
nanocrystals.
[0093] According to some embodiments, the working electrode 104 may
include a nanostructured layer comprising molybdenum doped tungsten
oxide nanocrystals. For example, the molybdenum doped tungsten
oxide nanocrystals may be represented by the general formula Mo
WO.sub.3 (where 0.1.ltoreq.x.ltoreq.0.75, e.g.,
0.2.ltoreq.x.ltoreq.0.5).
[0094] According to various embodiments, the working electrode 104
may include a nanostructured layer comprising a mixture of
amorphous niobium oxide (e.g., NbO.sub.x described above)
nanoparticles and undoped tungsten oxide nanocrystals, in order to
produce a neutral gray color. In some embodiments, when the
tungsten oxide is initially manufactured, the tungsten oxide may be
dark blue in color. This may indicate oxygen vacancies in the
tungsten oxide, meaning that the tungsten oxide is oxygen deficient
(i.e., non-stoichimetric). The tungsten oxide may be annealed in
air after initial manufacturing (e.g., before or after being placed
into the electrochromic device), which may result in the tungsten
oxide becoming transparent. The air-annealing may result in the
filling of oxygen deficiencies in the tungsten oxide nanocrystals,
which may result in the tungsten oxide being stoichiometric or less
non-stoichiometric.
[0095] For example, the tungsten oxide may be represented by
WO.sub.3-x, where 0.ltoreq.x.ltoreq.0.33, such as
0.ltoreq.x.ltoreq.0.17. The tungsten oxide may be oxygen deficient,
such that 0<x.ltoreq.0.33, such as 0<x.ltoreq.0.17. The
tungsten oxide (e.g., undoped tungsten oxide) may have a cubic
crystal structure. In particular, the working electrode 104 may
include from about 85 to about 95 wt. % NbO.sub.x nanoparticles and
from about 15 to about 5 wt. % WO.sub.3-x nanocrystals. In other
embodiments, the working electrode 104 may include from about 88 to
about 93 wt. % NbO.sub.x nanoparticles and from about 13 to about 7
wt. % WO.sub.3-x nanocrystals. In other embodiments, the working
electrode 104 may include about 90 wt. % NbO.sub.x nanoparticles
and about 10 wt. % WO.sub.3-x nanocrystals.
[0096] In some embodiments, the working electrode 104 may have a
thickness ranging from about 1200 to about 1800 nm. For example,
the working electrode 104 may have a thickness ranging from about
1300 to about 1700 nm, or a thickness ranging from about 1400 to
about 1600 nm. In other embodiments, the working electrode 104 may
have a thickness of about 1500 nm and may include about 90 wt. %
NbO.sub.x nanoparticles and about 10 wt. % oxygen deficient
WO.sub.3-x nanocrystals.
[0097] In various embodiments, the working electrode 104 comprises
from about 40 to about 95 wt. % of amorphous niobium oxide
nanoparticles and from about 60 to about 5 wt. % of cesium doped
tungsten oxide nanoparticles having a cubic crystal lattice
structure, or undoped, oxygen deficient tungsten oxide, based on
the total weight of the nanostructures.
Exemplary Embodiments
[0098] FIG. 3A includes photographs of electrochromic devices
including working electrodes having the various amounts of
NbO.sub.x nanoparticles (e.g., 40, 50, 60, 70, 80, 90, and 100 wt.
%) and corresponding amounts CWO nanocrystals (e.g., 60, 50, 40,
30, 20, 10, and 0 wt. %) to equal 100 wt. %. FIG. 3B is a graph
showing the color spectra of light transmitted through (i.e.,
fraction transmittance as a function of radiation wavelength)
corresponding electrochromic devices of FIG. 3A in their dark
state.
[0099] Referring to FIG. 3A, in the top row, the electrochromic
devices are shown in a bright mode, and in the bottom row the
electrochromic devices are shown in a dark mode. In addition, the
working electrodes of the electrochromic devices are produced using
aqueous-based inks containing the corresponding nanostructures.
However, according to some embodiments, the inks may include an
organic solvent rather than water. The inks may be coated at 50-200
mg/ml, such as 100 mg/ml, to prevent haze formation. The numbers in
the bottom row indicate approximate working electrode
thickness.
[0100] As can be seen in FIGS. 3A and 3B, the electrochromic
devices including from about 40 to about 80 wt. % of the NbO.sub.x
nanoparticles, and from about 60 to about 20 wt. % of the CWO
nanocrystals, produced gray colors, with 40-50 wt. % NbO.sub.x
nanoparticles and an aqueous solvent producing neutral gray colors.
In addition, lower amounts of the NbO.sub.x nanoparticles than 40
wt. % resulted in a more bluish color, while amounts of the
NbO.sub.x nanoparticles higher than 80 wt. % produced brownish
colors in the bright mode.
[0101] Further, the following Table 1 shows results of charge
transfer tests performed on the devices of FIG. 3A.
TABLE-US-00001 TABLE 1 NbO.sub.x 100 90 80 70 60 50 40 (wt. %)
Thickness 300- 250-300 300-350 100 300-400 200-300 300- (mm) 400
400 Charge 25 25 25 N/A 25 25 35 Transfer (mC/cm.sup.2)
[0102] However, for an organic solvent, 65-75 wt. % NbO.sub.x
nanoparticles, e.g., about 70 wt. % NbO.sub.x nanoparticles,
results in neutral gray colors.
[0103] FIGS. 4A and 4B are photographs of a fabricated
electrochromic device 180A in a bright mode and a dark mode,
respectively, according to various embodiments. FIG. 4C is a graph
illustrating the transmittance fraction as a function of
wavelength, when the device 180A is in the bright mode (+2V applied
to the electrodes) and the dark mode (-2V applied to the
electrodes).
[0104] Referring to FIGS. 4A-4C, the device 180A includes a working
electrode having a thickness of from 600-800 nm and that comprises
40 wt. % NbO.sub.x nanoparticles and 60 wt. % CWO nanocrystals. The
device 180A also includes a counter electrode having a thickness of
about 1.6 .mu.m and that comprises about 25 wt. % In.sub.2O.sub.3
and about 75 wt. % ceria (cerium(IV) oxide (CeO.sub.2)).
[0105] In addition, the device 180A had reflectance and
transmittance color coordinates as shown in the following Tables 2
and 3.
TABLE-US-00002 TABLE 2 (Reflectance Color) Operation L* A* B*
Bright Mode 77.42 -2.04 0.4 Dark Mode 24.36 1.3 -4.32
TABLE-US-00003 TABLE 3 (Transmittance Color) Operation L* A* B*
Bright Mode 77.42 -2.04 3.9 Dark Mode 33.39 2.27 -3.03
[0106] FIGS. 5A and 5B are photographs of an electrochromic device
180B in a bright mode and a dark mode, respectively, according to
various embodiments of the present disclosure. FIG. 5C is a graph
illustrating transmittance of the electrochromic device 180B in the
bright mode, the dark mode, and a transition mode where the device
180B is transitioning between the dark and bright modes.
[0107] Referring to FIGS. 5A and 5B, the electrochromic device 180B
is a 4'' device which is similar to the electrochromic device 180
of FIG. 2, except for including an active electrode comprising a
nanostructured layer comprising about 70 wt. % NbO.sub.x
nanoparticles and 30 wt. % CWO nanocrystals deposited using an
organic solvent. The device 180B also includes a counter electrode
having a thickness of about 1.6 .mu.m and that comprises 25 wt. %
In.sub.2O.sub.3 and 75 wt. % ceria (cerium(IV) oxide (CeO.sub.2)).
The NbO.sub.x nanoparticles are amorphous and have an average
particle size of about 4 nm. The CWO nanocrystals are cubic and
have an average particle size of about 5 nm. Thus, as shown in FIG.
11A, the device 180B is configured to exhibit a neutral gray color
in the bright mode.
[0108] As shown in FIG. 5C, the electrochromic device 180B
transmits at least 50%, such as at least 60%, e.g., 60-65% of
received light in the 400-800 nm wavelength visible range, when in
the bright mode. In addition, when in the dark mode, the
electrochromic device 180B blocks about 95% of light in the visible
range.
[0109] The following Table 4 includes transmission and reflection
color coordinates of the electrochromic device 180B.
TABLE-US-00004 TABLE 4 Visible EC Attributes Performance
Transmitted Color (-5.0A*, 4.6B*) (Bright) Transmitted Color
(-4.8A*, -2.3B*) (Transition) Transmitted Color (-1.9A*, 0.6B*)
(Dark) Reflected Color (-2.5A*, -0.1B*) (Bright) Reflected Color
(-0.8A*, -2.8B*) (Transition) Reflected Color (0.1A*, -2.3B*)
(Dark)
[0110] FIGS. 6A and 6B are Lab color coordinate graphs respectively
showing transmission color coordinate boxes and outdoor reflection
color coordinate boxes, corresponding to an electrochromic device
having a neutral gray color, according to various embodiments of
the present disclosure.
[0111] Referring to FIG. 6A, the color box includes acceptable
color coordinates for light transmitted through the electrochromic
device, while the device is in at least one of a bright mode, a
transition mode, and a dark mode. In particular, the color box
includes A* coordinates ranging from about zero to about -4.0, and
B* coordinates ranging from about 4.0 to about -2.0. In addition, a
preferred color box includes A* coordinates ranging from about -1.0
to about -3.0, and B* coordinates ranging from about zero to about
2.0. According to some embodiments, light transmitted through the
electrochromic device during both the bright mode and the dark mode
may have color coordinates in the color box and/or the preferred
color box. In some embodiments, an on-axis, 90 degree observed
color may be in the center of the color box e.g., at A*-2, B* 1. In
addition, colors observed at other angles may also be present in
the color box.
[0112] According to various embodiments, transmittance color
variations (.DELTA.E) within/between electrochromic devices may be
measured using the following formula: .DELTA.E=
((.DELTA.A*)2+(.DELTA.B*)2), wherein .DELTA.A*=A1*-A2*, and
.DELTA.B*=B1*-B2*. In particular, for two points having the same L
value, the transmittance color variation .DELTA.E therebetween may
be less than about 4.0, such as less than about 3.5, or less than
about 3.0, e.g., 0.1-3.0 or zero-3.5.
[0113] Referring to FIG. 6B, the color box represents acceptable
color coordinates produced by external, e.g., outdoor, reflections
from the electrochromic device, while the device is in at least one
of bright mode, transition mode, and dark mode. In particular, the
color coordinate box includes A* coordinates ranging from about 1.0
to about -5.0, and B* coordinates ranging from about zero to about
-8.0. In addition, a preferred color box includes A* coordinates
ranging from about -1.0 to about -3.0, and B* coordinates ranging
from about -3.0 to about -5.0. According to some embodiments, light
reflected from the electrochromic device during both the bright
mode and the dark mode may have color coordinates in the color box
and/or the preferred color box. In some embodiments, an on-axis, 90
degree observed color may be in the center of the color box, e.g.,
at A*-2, B*-4. In addition, colors observed at other angles may
also be present in the color box.
[0114] According to various embodiments, reflectance color
variations (.DELTA.E) within/between electrochromic devices may be
measured using the following formula: .DELTA.E=
((.DELTA.A*)2+(.DELTA.B*)2), wherein .DELTA.A*=A1*-A2*, and
.DELTA.B*=B1*-B2*. In particular, for two points having the same L
value, the reflectance color variation .DELTA.E therebetween may be
less than about 3.0, such as less than about 2.5, or less than
about 2.0. e.g., 0.1-2.0 or zero-2.5.
[0115] According to some embodiments, an electrochromic device may
have a transmitted haze of less than about 1.0%, such as less than
about 0.75%, or less than about 0.5%, e.g., 0.1%-0.4% or 0% to
0.5%. As such, the present disclosure provides electrochromic
devices that have unexpectedly reduced transmitted haze, as
compared to conventional electrochromic devices, which may have a
transmitted haze of 2% to 2.5%, or more.
[0116] The foregoing description of the invention has been
presented for purposes of illustration and description. It is not
intended to be exhaustive or to limit the invention to the precise
form disclosed, and modifications and variations are possible in
light of the above teachings or may be acquired from practice of
the invention. The description was chosen in order to explain the
principles of the invention and its practical application. It is
intended that the scope of the invention be defined by the claims
appended hereto, and their equivalents.
* * * * *