U.S. patent application number 17/172064 was filed with the patent office on 2021-07-29 for catheter assembly/package utilizing a hydrating/hydrogel sleeve and method of making and using the same.
The applicant listed for this patent is C. R. Bard, Inc.. Invention is credited to Richard Terry.
Application Number | 20210228836 17/172064 |
Document ID | / |
Family ID | 1000005523183 |
Filed Date | 2021-07-29 |
United States Patent
Application |
20210228836 |
Kind Code |
A1 |
Terry; Richard |
July 29, 2021 |
Catheter Assembly/Package Utilizing A Hydrating/Hydrogel Sleeve and
Method of Making and Using the Same
Abstract
A packaged catheter assembly includes a fluid impermeable
container containing a fluid, a catheter positioned in the fluid
impermeable container, and a fluid containing sleeve positioned in
the fluid impermeable container. The catheter can include one or
more drainage openings in a distal portion of a catheter tube, and
a funnel extending from a proximal end of the catheter tube. The
fluid containing sleeve can be configured to contain substantially
all of the fluid contained in the fluid impermeable container.
Inventors: |
Terry; Richard; (Conyers,
GA) |
|
Applicant: |
Name |
City |
State |
Country |
Type |
C. R. Bard, Inc. |
Franklin Lakes |
NJ |
US |
|
|
Family ID: |
1000005523183 |
Appl. No.: |
17/172064 |
Filed: |
February 9, 2021 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
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13516660 |
Aug 27, 2012 |
10912917 |
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PCT/US2010/061597 |
Dec 21, 2010 |
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17172064 |
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61289849 |
Dec 23, 2009 |
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Current U.S.
Class: |
1/1 |
Current CPC
Class: |
A61M 25/0111 20130101;
A61M 25/002 20130101; A61M 25/0017 20130101; A61M 25/0045 20130101;
A61M 25/007 20130101 |
International
Class: |
A61M 25/00 20060101
A61M025/00 |
Claims
1. A packaged catheter assembly, comprising: a fluid impermeable
container containing a fluid; a catheter positioned in the fluid
impermeable container, the catheter including one or more drainage
openings in a distal portion of a catheter tube, and a funnel
extending from a proximal end of the catheter tube; and a fluid
containing sleeve positioned in the fluid impermeable container,
the fluid containing sleeve containing substantially all of the
fluid contained in the fluid impermeable container.
Description
CROSS REFERENCE TO RELATED APPLICATIONS
[0001] This application is a continuation of U.S. patent
application Ser. No. 13/516,660, filed as a U.S. national stage
application under 35 U.S.C. .sctn. 371 of International Application
No. PCT/US2010/061597, filed Dec. 21, 2010, now U.S. Pat. No.
10,912,917, which claims priority to U.S. Provisional Application
No. 61/289,849, filed Dec. 23, 2009, each of which is incorporated
by reference in its entirety into this application.
BACKGROUND OF THE INVENTION
[0002] Intermittent catheterization is an aspirationally sterile
process of draining urine from the bladder when normal draining is
impossible or difficult. Proper intermittent catheter use reduces
the risk of urinary tract infections and kidney damage.
Intermittent catheters come in many different sizes and lengths to
fit the body. Some catheters are also available pre-lubricated. Of
these, some catheters require their coating be hydrated before
insertion. Other catheters have pre-hydrated lubricious coatings
for immediate insertion upon opening the package.
[0003] Intermittent catheterization is generally performed a
minimum of four times a day by the patient or a care giver. The
genital area near the urethral opening is wiped with an antiseptic
agent, such as iodine. A lubricant may then be used to facilitate
the entry of the catheter into the urethra. A topical local
anesthetic may also be applied to numb the urethral opening during
the procedure. One end of the catheter is placed in a container,
and the other end is inserted into and guided up the urethra and
into the bladder until urine flow begins.
[0004] When urine flow stops, the catheter may be re-positioned,
moved or rotated. The patient may also be made to change positions
to ensure that all urine has emptied from the bladder. The catheter
may then be withdrawn. Improper cleaning of re-used catheters can
contribute to the development of urinary tract infections (UTI).
Patients are encouraged to only use a new catheter for each
catheterization.
[0005] Intermittent catheters are generally catheters or tubes
having a rounded, atraumatic distal tip that is inserted into the
bladder of a patient. A molded funnel is typically connected to a
distal end that remains outside the body of the patient or user.
The distal tip may include slots or openings on the shaft to
facilitate drainage of urine therefrom once the tip is positioned
inside the bladder.
[0006] Hydrophilic-coated intermittent catheters are intermittent
catheters having a highly lubricious coating on an outer surface
thereof, which are either packaged with fluid or otherwise brought
into contact with fluid in order to provide a catheter with a
slippery outer surface to facilitate insertion into the patient or
user.
[0007] Existing hydrophilic-coated intermittent catheters fall into
three broad categories. In a first type, the catheter is packaged
in a dry environment, but it contains a hydrophilic coating that
requires a wetting fluid in order to become hydrated and
lubricious. The wetting fluid is obtained from an external source
by the user (e.g., sink, bottled water, etc.), and the catheter is
positioned within the wetting fluid for a period of time to become
hydrated. Use of this first type of intermittent catheter may prove
difficult where no clean water or wetting fluid is readily
available. Moreover, catheter sterility may be compromised due to
the user's handling of the catheter when wetting fluid is
applied.
[0008] A second type of hydrophilic-coated intermittent catheter is
also packaged in a dry environment and contains a lubricious
coating. However, the wetting fluid is positioned in a pouch or
container within the catheter package itself. To hydrate the
catheter, the pouch or container is opened when the user is ready
for insertion. Suitable examples of such catheters are disclosed in
U.S. Pat. Nos. 7,087,048 and 6,634,498 (the disclosures of which
are incorporated herein by reference in their entireties). As with
the first type, this second type may be disadvantageous because the
catheter must be exposed to the wetting fluid for a period of time
before insertion to ensure hydration of the lubricious coating. The
sterility of the catheter can also be compromised during insertion.
This concern, however, is no different than a pre-wetted catheter
because package remains sealed during hydration.
[0009] A third type of pre-wetted intermittent catheter is packaged
in a wet environment. That is, the catheter is exposed to a wetting
fluid within the catheter package, thus hydrating the coating.
Suitable examples of such catheters are disclosed in U.S. Pat. Nos.
7,380,658, 6,848,574 and 6,059,107 (the disclosures of which are
incorporated herein by reference in their entireties). However, the
user may have difficulty handling the catheter due to its slippery
surface, and excessive or imprecise handling may result in
contamination of the catheter by the user. This could then expose
the user to a urinary tract infection.
[0010] An example of the third type is shown in FIGS. 1 and 2 of
the instant application. As can be seen in these drawings, the
catheter assembly utilizes a catheter 1 arranged in a package 2
made of two sheets 2a and 2b which can be separated from each other
(see FIG. 2) so as to allow access to the catheter 1. The catheter
1 is arranged in a space 3 arranged within the package 2 along with
a hydrating fluid. In this way, the coating C arranged on a tube
portion 4 of the catheter 1 is maintained in a hydrated or
pre-wetted state. The catheter 1 includes a funnel 7 arranged on a
proximal end 8 and a closed and rounded tip at the distal end 9.
One or more drainage eyelets 5 are arranged in an area of the
distal end 9. When user desires to use the catheter assembly shown
in FIG. 1, the user need only open the package 2 (see FIG. 2),
remove the catheter 1 from the package 2 which is already
pre-wetted, and insert the distal end 9 into the bladder.
[0011] Existing intermittent catheters may also drain urine into a
bag. Following bladder drainage into the bag, the bag may be
emptied by inverting and tearing a notch. Urine is then drained
into a receptacle through the tear. That process can be slow,
messy, and subject to urine spills.
[0012] Non-intermittent catheterization, which is used in a
hospital or nursing home setting, uses the same basic technique for
insertion of the urinary tract catheter. The catheter is inserted
by a nurse or other health care professional, and, it remains in
the patient until bladder function can be maintained independently.
When the catheter is removed, patients experience a pulling
sensation and may feel some minor discomfort. If the catheter is
required for an extended period of time, a long-term, indwelling
catheter, such as a Foley catheter, is used. To prevent infection,
it should be regularly exchanged for a new catheter.
[0013] Proper catheter use can also often be determined by the
length of time that the process is necessary: long-term (often
called indwelling) or short-term use. In some situations,
incontinent patients are catheterized to reduce their cost of care.
A condom catheter, which fits on the outside of the penis using
adhesive, can be used for short-term catheterization in males.
However, long-term catheterization is not recommended because
chronic use carries a significant risk of urinary tract infection.
This risk should only be considered as a last resort for the
management of incontinence where other measures have proved
unsuccessful and where there is significant risk to the skin.
[0014] A catheter that is left in place for a period of time may be
attached to a drainage bag to collect the urine. There are two
types of drainage bags. One is a leg bag being a smaller drainage
device that attaches by elastic bands to the leg. A leg bag is
usually worn during the day, as it fits discreetly under pants or
skirts, and is easily emptied into a toilet. The second type of
drainage bag is a larger device called a down drain that may be
used during the night. This device is usually hung on the patient's
bed or placed on the floor nearby.
[0015] During long-term use, the catheter may be left in place the
entire duration, or a patient may be instructed on an intermittent
self-catheterization procedure for placing a catheter just long
enough to empty the bladder and then removing it. Patients
undergoing major surgery are often catheterized and may remain so
for long durations. Long-term catheterization can expose patients
to an increased risk of infection. Long-term catheterization as a
remedy for incontinence is not appropriate, as the risks outweigh
the benefits.
[0016] In males, for example, the catheter tube is inserted into
the urinary tract through the penis. Insertion in males can
sometimes be difficult because of the abrupt angle in the male's
urethra. An external device such as a condom catheter can also be
used. In females, the catheter is inserted into the urethral
meatus, after a cleansing. The procedure can be complicated in
females due to varying layouts of the genitalia (due to age,
obesity, childbirth, or other factors), but a good clinician should
rely on anatomical landmarks and patience when dealing with such
patients.
[0017] Common indications to catheterize a patient include acute or
chronic urinary retention (which can damage the kidneys),
orthopedic procedures that may limit a patient's movement, the need
for accurate monitoring of input and output (such as in an ICU),
benign prostatic hyperplasia, incontinence, and the effects of
various surgical interventions involving the bladder and
prostate.
[0018] For some patients the insertion and removal of a catheter
can cause excruciating pain, so a topical anesthetic can be used
for patients of both sexes. Catheterization should be performed as
a sterile medical procedure and should only be done by trained,
qualified personnel, using equipment designed for this purpose.
However, in the case of intermittent self catheterization, the
patient can perform the procedure his/her self. If correct
technique is not used, trauma may be caused to the urethra or
prostate (male). A urinary tract infection or paraphimosis may also
occur (male uncircumcised patient).
[0019] Particular complications of catheter use may include:
urinary tract or kidney infections, blood infections (sepsis),
urethral injury, skin breakdown, bladder stones, and blood in the
urine (hematuria). After many years of catheter use, bladder cancer
may also develop. In using indwelling (long-term) catheters, it is
particularly very important to take everyday care of the catheter
and the drainage bag.
[0020] Catheters come in a large variety of sizes, materials
(latex, silicone, PVC, or Teflon-coated), and types (for example,
straight or coude tip catheter). In the case of internal catheters
(those inserted into the urethra), the smallest size is usually
recommended, although a larger size is sometimes needed to control
leakage of urine around the catheter. A large size can also become
necessary when the urine is thick, bloody or contains large amounts
of sediment. Larger internal catheters, however, are more likely to
cause damage to the urethra. Some people develop allergies or
sensitivities to latex after long-term latex catheter use or prior
latex exposure. In such cases, catheters made of materials other
than natural rubber latex should be used. Silver coated urinary
catheters may also be used to reduce infections.
[0021] Catheter diameters are sized by the French catheter scale (F
or Fr). The most common sizes are 10 Fr to 28 Fr. The clinician
selects a size small enough to allow free flow of urine, but large
enough to control leakage of urine around the catheter. A larger
size can become necessary when the urine is thick, bloody or
contains large amounts of sediment. Larger catheters, however, are
more likely to cause damage to the urethra. (Jeffrey A N et ah.
Surgery: Basic Science and Clinical Evidence Springer, 2 nd ed.,
2008, p. 281).
[0022] Finally, it is noted that existing intermittent catheters
typically have two staggered or opposed drainage eyelets or
openings which are located on a distal end of the catheter, he.,
near the inserting tip. These openings allow the catheter to drain
urine from the bladder.
SUMMARY OF THE INVENTION
[0023] The present invention is directed to easy-to-use urinary
catheter assemblies that eliminate or minimize some of the
shortcomings of prior art devices. The catheter can be a single-use
catheter and/or may be packaged as a single-use device.
Non-limiting embodiments of the invention include one or more
features described herein and/or shown in the drawings in
combination with one of more prior art features discussed
above.
[0024] Non-limiting embodiments of the invention provide for an
improved pre-wetted catheter which maintains a coating of the
catheter tube in a hydrated state using a hydrating sleeve.
[0025] Non-limiting embodiments of the invention also provide for
improved pre-wetted catheter whose package can be opened without
any significant spilling of moisture or fluid from the package.
[0026] Non-limiting embodiments of the invention also provide for
improved pre-wetted catheter having a sleeve which contains all or
substantially all of the hydrating fluid.
[0027] Non-limiting embodiments of the invention also provide for a
catheter assembly comprising an elongate member having a proximal
end and a distal end. The distal end has at least one drainage
opening. A fluid containing member is arranged on the elongate
member. A container contains the elongate member and the fluid
containing member.
[0028] The fluid containing member may be a hydrogel sleeve. The
fluid containing member may have a wall thickness that is 1/8 inch
or greater. The fluid containing member may be generally
cylindrical. The fluid containing member may be structured and
arranged to maintain a coating of the elongate member in a hydrated
condition. The containing member may be a tube having an inside
diameter sized to receive therein the elongate member. The fluid
containing member may comprise an extruded polyurethane tube. The
fluid containing member may comprise a polyurethane hydrogel type
material. A non-limiting example of the fluid containing member
includes D6/40 (AdvanSource Biomaterials) which is a polyether
polyurethane-urea. The fluid containing member may comprise a
hydrophilic polymer.
[0029] By way of non-limiting examples, the hydrophilic polymer of
the fluid containing member may comprise at least one of;
polyethylene oxide, polyethylene glycol, polypropylene glycol, poly
vinyl alcohol, carboxy methyl cellulose, hydroxyethyl cellulose,
hydroxyl ethyl methacrylate, polyacrylic acid, polyacrylamide, and
collagen. The fluid containing member may comprise a material which
swells when exposed to a fluid and which absorbs and retains fluid
in a wall between an inner diameter and an outer diameter. The
fluid containing member may be structured and arranged to swell
when exposed to a fluid. The fluid containing member may be
structured and arranged to swell when exposed to water. The fluid
containing member may be structured and arranged to absorb about
90% or more of its weight in fluid. The fluid containing member may
be structured and arranged to absorb about 90% or more of its
weight in water. The fluid containing member comprises a hydrated
polyurethane tube.
[0030] The container may be a fluid impermeable package and
substantially or nearly all fluid contained in the container may be
disposed in the fluid containing member.
[0031] The elongate member may comprise one of: a hydrateable
coating arranged at least on an outer surface of the distal end
thereof; a lubricious coating arranged at least on an outer surface
of the distal end thereof; and a hydrophilic biocompatible coating
arranged at least on an outer surface of the distal end.
[0032] The catheter assembly may be an intermittent catheter
assembly. The fluid containing member may be the only device
containing fluid in the container. The fluid containing member may
be non-removably coupled to the container. The elongate member may
be removable from the container without fluid leaking out of the
container. The elongate member may be removable from the container
while the fluid containing member is retained within the container.
The elongate member may comprise a proximal end which is not wetted
and/or covered by the fluid containing member. The elongate member
may be removable from the container with the fluid containing
member.
[0033] The fluid containing member may comprise a gripping end
which does not contain fluid and/or which allows a user to grip the
fluid containing member without the user's fingers becoming wetted
by fluid.
[0034] The container may comprise a first compartment containing
the elongate member and a second compartment containing the fluid
containing member. The elongate member may be removable from the
first compartment and insertable into the second compartment. The
elongate member may be removable from the first compartment and
insertable into the fluid containing member of the second
compartment. A first removable cover may allow the user to access
and remove the elongate member from the first compartment and a
second removable cover may allow the user to insert the elongate
member into the second compartment. The first compartment and the
second compartment may comprise separate fluid impermeable
compartments.
[0035] The container may comprise an outer member which
substantially encloses the elongate member and completely encloses
the fluid containing member. The fluid containing member may be
non-removably coupled to the outer member. The fluid containing
member may be non-removably coupled to an inside diameter of the
outer member. The outer member may comprise a first portion that
surrounds a proximal portion of the elongate member and a second
portion that surrounds the fluid containing member. The outer
member may comprise a first portion that surrounds a funnel portion
of the elongate member and a second portion that surrounds the
fluid containing member and a coated tube portion of the elongate
member. The outer member may have a length that is substantially
equal to a length of the elongate member and the fluid containing
member may have a length that is substantially equal to the coated
tube portion of the elongate member.
[0036] The container may comprise an outer tubular member which
completely encloses the elongate member and completely encloses the
fluid containing member. The fluid containing member may be
arranged within another container arranged within the outer tubular
member. The other container containing the fluid containing member
may be removable from the outer tubular member. The other container
containing the fluid containing member may be non-removable from
the outer tubular member. The outer tubular member may comprise a
removable cover.
[0037] The container may enclose the elongate member and the fluid
containing member while axially separated from each other. The
container may contain a single compartment which encloses the
elongate member and the fluid containing member while axially
separated from each other. The container may comprise a single
flexible compartment which encloses the elongate member and the
fluid containing member while axially separated from each other and
is configured to allow the user to position the elongate member
into the fluid containing member while the elongate member and the
fluid containing member remain enclosed within the single flexible
compartment.
[0038] Non-limiting embodiments of the invention also provide for a
method of inserting the catheter assembly of any one of the types
described above, wherein the method comprises removing the elongate
member from the fluid containing member and inserting the elongate
member into a user's body. The method may further comprise draining
fluid or urine from the user's body.
[0039] Non-limiting embodiments of the invention also provide for a
catheter assembly comprising a catheter having a proximal end, a
distal end, and a tubular portion arranged therebetween, the distal
end having at least one drainage opening, a fluid containing sleeve
arranged on the tubular portion and maintaining a coating of the
tubular portion in a hydrated state, and a container containing
therein the catheter and the fluid containing sleeve. Substantially
or nearly all fluid contained in the container is disposed in the
fluid containing sleeve.
[0040] At least one of the following may be utilized: the fluid
containing sleeve is a hydrogel sleeve; the fluid containing sleeve
has a wall thickness that is 1/8 inch or greater when fully
hydrated; the fluid containing sleeve comprises an extruded
polyurethane tube; the fluid containing sleeve comprises D6/40
polyurethane; the fluid containing sleeve comprises a hydrophilic
polymer and the hydrophilic polymer comprises at least one of:
polyethylene oxide; poly vinyl alcohol; carboxy methyl cellulose;
hydroxyl ethyl methacrylate; acrylic polymers; and collagen; the
fluid containing sleeve comprises a material which swells when
exposed to a fluid and which absorbs and retains fluid in a wall
between an inner diameter and an outer diameter; the fluid
containing sleeve is structured and arranged to swell when exposed
to a fluid; the fluid containing sleeve is structured and arranged
to swell when exposed to water; the fluid containing sleeve is
structured and arranged to absorb about 90% of its weight in fluid;
the fluid containing member is structured and arranged to absorb
about 90% of its weight in water; and the fluid containing member
comprises a hydrated polyurethane tube.
[0041] Non-limiting embodiments of the invention also provide for a
catheter assembly comprising a catheter having a funnel, a tubular
portion and at least one drainage opening and a fluid containing
sleeve structured and arranged to swell when exposed to a fluid.
The fluid containing sleeve is arranged on the tubular portion and
maintaining a coating of the tubular portion in a hydrated state. A
container contains therein the catheter and the fluid containing
sleeve. Substantially or nearly all fluid contained in the
container is disposed in the fluid containing sleeve.
BRIEF DESCRIPTION OF DRAWINGS OF THE EXEMPLARY EMBODIMENTS
[0042] FIG. 1 shows a pre-wetted catheter assembly package in
accordance with the prior art.
[0043] FIG. 2 shows the catheter assembly of FIG. 1 being opened
for use by separating two portions which form the package.
[0044] FIG. 3 shows a pre-wetted catheter assembly package in
accordance with one non-limiting embodiment of the invention.
[0045] FIG. 4 shows a side cross-sectional view of the catheter and
hydrating sleeve used in the assembly package of FIG. 3.
[0046] FIG. 5 shows a side cross-sectional view of the hydrating
sleeve used in the assembly package of FIG. 3.
[0047] FIG. 6 shows an enlarged end view of the hydrating sleeve
shown in FIG. 5.
[0048] FIG. 7 shows a side cross-sectional view of the catheter
used in the assembly package of FIG. 3.
[0049] FIG. 8 shows a pre-wetted catheter assembly package in
accordance with another non-limiting embodiment of the
invention.
[0050] FIG. 9 shows a pre-wetted catheter assembly package in
accordance with still another non-limiting embodiment of the
invention.
[0051] FIG. 10 shows a pre-wetted catheter assembly package in
accordance with still another non-limiting embodiment of the
invention.
[0052] FIG. 11 shows a pre-wetted catheter assembly package in
accordance with still another non-limiting embodiment of the
invention.
[0053] FIG. 12 shows a pre-wetted catheter assembly package in
accordance with still another non-limiting embodiment of the
invention.
[0054] FIGS. 13 and 14 show a pre-wetted catheter assembly package
in accordance with still another non-limiting embodiment of the
invention.
DETAILED DESCRIPTION OF THE EXEMPLARY EMBODIMENTS
[0055] The following description should be read with reference to
the drawings, in which like elements in different drawings are
identically numbered. The drawings, which are not necessarily to
scale, depict selected embodiments and are not intended to limit
the scope of the invention. The detailed description illustrates by
way of example, not by way of limitation, the principles of the
invention. This description will enable one skilled in the art to
make and use the invention, and describes several embodiments,
adaptations, variations, alternatives and uses of the invention,
including what is presently believed to be the best mode of
carrying out the invention.
[0056] As used herein, the reference terms "proximal" and "distal"
(proximal being closer than distal) refer to proximity with respect
to a health care professional catheterizing a patient. For example,
the region or section of the catheter apparatus that is closest to
the health care professional during catheterization is referred to
herein as "proximal," while a region or section of the catheter
apparatus closest to the patient's bladder is referred to as
"distal." In the case of a self-catheterizing patient, proximal
refers to a point external to the patient's body, and distal refers
to a point within the patient's body (i.e., the bladder).
[0057] The catheter assemblies as described herein are discussed in
the context of a urinary catheter for insertion into a bladder for
drainage of urine therefrom. The instant catheter assemblies,
however, may also be used for other applications not specifically
mentioned herein. As such, the instant invention is not limited to
urinary catheter applications.
[0058] FIGS. 3-7 show a non-limiting embodiment of a pre-wetted
urinary catheter assembly package of the present invention. FIG. 3
shows the catheter assembly package in a storage position and/or
prior to use configuration whereas FIG. 7 shows the catheter in a
ready to use configuration.
[0059] The assembly package 10 shown in FIG. 3 includes a catheter
11 arranged within a container 12 which can be in the form of a
package such as the type shown in FIG. 2. The catheter assembly 11
includes a catheter having an insertable elongate tube portion 14,
one or more drainage eyelets 15, a funnel 17, a proximal end 18,
and a distal end 19. A fluid containing sleeve 20 is arranged in
the package 12 and is positioned over a substantial portion of the
tube 14. The sleeve 20 contains all or nearly all of the fluid that
is arranged in the container 12 and is in direct contact with a
coating of the tube 14. The funnel 17 remains in a dry state in a
non-fluid containing space 13 of the package 12. Thus, only the
portion of the catheter in contact with the sleeve 20, i.e., the
tube 14, is wetted or maintained in a pre-wetted state. In
embodiments, the sleeve 20 is non-removably connected to the
package 12 so that when the user tears or splits open the end of
the package 12 defining space 13, the user can grip the funnel 17
and slide the catheter out of the package 12 and sleeve 20 (which
remains in the package 12). Since all or nearly all of the fluid
which hydrates the coating of the tube 14 is disposed in the sleeve
20, removing the catheter will not cause any fluid to spill out of
the package 12 when opened. Furthermore, if the sleeve 20 remains
in the package 12, the user need not come into contact with the
fluid. Once the catheter is removed from the package 12, it can be
inserted into the user's body while the user grips the funnel 17.
As is the case with conventional catheters, the coating of the tube
14 is, in embodiments, a lubricious coating to facilitate insertion
of the catheter into the user's body.
[0060] According to another embodiment, the distal end 19 is urged
through distal end of the container 12 and is installed into the
urethra. The proximal end of the container 12 may be opened before
or after urethra insertion. This method minimizes exposure of the
tube 14 to a non-sterile environment and thus minimizes risk of
infection.
[0061] In order to form the assembly package of FIG. 3, in
embodiments, a catheter of the type shown in FIG. 7 can be inserted
into a fluid containing sleeve 20 shown in FIG. 5 so as to form the
sub-assembly shown in FIG. 4. However, prior to insertion into the
sleeve 20, the sleeve 20 can be exposed to or immersed in a fluid
such as water. Since the sleeve 20 is made of a material that can
absorb fluid and expand, this causes the sleeve 20 to swell until
it reaches a wall thickness T (see FIG. 6). In this swollen state,
the sleeve 20 retains the fluid between an inside diameter 20b and
an outside diameter 20a. Once the sleeve 20 is slid onto the
catheter as shown in FIG. 4, it can maintain the coating of the
tube 14 is a hydrated state. The sub-assembly shown in FIG. 4 can
then be slid into the package 12. Furthermore, since the package 12
is fluid impermeable, it ensures that the fluid in the sleeve 20
cannot escape the package 12 or be contaminated with substances
outside the package 12. In embodiments, the inside diameter 20b is
fluid permeable and wets and hydrates the coating of the tube 14
when contacting the tube 14. In embodiments, the outside diameter
20a is also fluid permeable and slightly wets the package 12 when
contacting the same. However, unlike the coating of the tube 14,
the package 12 does not absorb the fluid. In embodiments, the
outside diameter 20a can alternatively be made fluid impermeable so
as not to wet the package 12 when contacting the same.
[0062] In order to form the assembly package of FIG. 3, in other
embodiments, a catheter of the type shown in FIG. 7 can be inserted
into a fluid containing sleeve 20 shown in FIG. 5 after the sleeve
20 is already installed in the package 12. However, prior to
insertion into the package 12, the sleeve 20 can be exposed to or
immersed in a fluid such as water. Since the sleeve 20 is made of a
material that can absorb fluid and expand, this causes the sleeve
20 to swell until it reaches a wall thickness T (see FIG. 6). In
this swollen state, the sleeve 20 retains the fluid between an
inside diameter 20b and an outside diameter 20a. Once the catheter
is slid into the sleeve 20 disposed in the package 12, it can
maintain the coating of the tube 14 is a hydrated state.
[0063] In order to form the assembly package of FIG. 3, in still
other embodiments, a catheter of the type shown in FIG. 7 can be
inserted into a fluid containing sleeve 20 shown in FIG. 5 after
the sleeve 20 is already installed in the package 12. After
insertion into the package 12, the sleeve 20 and package 12 can be
exposed to or immersed in a fluid such as water. Since the sleeve
20 is made of a material that can absorb fluid and expand (even
while the package 12 cannot absorb fluid), this causes the sleeve
20 to swell until it reaches a wall thickness T (see FIG. 6). In
this swollen state, the sleeve 20 retains the fluid between an
inside diameter 20b and an outside diameter 20a. Once the catheter
is slid into the sleeve 20 disposed in the package 12, it can
maintain the coating of the tube 14 is a hydrated state.
[0064] The elongate member 14 can have any size and shape typically
utilized in conventional catheters such as generally cylindrical
and defines an interior lumen or space which allows fluid to pass
and/or drain through. The proximal end 18 includes a funnel which
can be of any type that is typically utilized in catheters. The
funnel can be connected to any type fluid collection system or bag
that is typically utilized in catheters. By way of non-limiting
example, the funnel can be a rubber or plastic drainage funnel
disposed and adhered to the proximal end of the member 14. A
disposable bag (not shown) may be disposed on and/or coupled to the
drainage funnel to collect the patient's urine. The distal end 19
of member 14 also includes a tip. The tip is arranged on a forward
most portion of the distal end and defines the insertion end of the
catheter. The elongate member 14 also preferably contains a
biocompatible, hydrophillic, antimicrobrial and/or lubricious
coating on its outer surface which is hydrated by the sleeve 20.
The coating may also have antimicrobial properties or contain an
antimicrobial agent.
[0065] FIG. 8 shows another non-limiting embodiment of a pre-wetted
urinary catheter of the present invention. In FIG. 8, the catheter
assembly package is in a storage position and/or prior to use
configuration.
[0066] The assembly package 110 shown in FIG. 8 includes a catheter
111 arranged within a container 112 which can be in the form of a
package such as the type shown in FIG. 2 and having package sheets
112a and 112b. The catheter assembly 111 includes a catheter having
an insertable elongate tube portion 114, one or more drainage
eyelets 115, a funnel 117 arranged on a proximal end, and a distal
end. A fluid containing sleeve 120 is arranged in the package 112
and is positioned over a substantial portion of the tube 114. The
sleeve 120 utilizes a gripping portion 121 which allows the user to
remove the sleeve 120 from the catheter. As with the previous
embodiment, the sleeve 120 contains all or nearly all of the fluid
that is arranged in the container 112 and is in direct contact with
a coating of the tube 114. The funnel 117 and gripping portion 121
remain in a dry state in a non-fluid containing space 113 of the
package 112. Thus, only the portion of the catheter in contact with
the sleeve 120, i.e., the tube 114, is wetted or maintained in a
pre-wetted state. In embodiments, the sleeve 120 is removable from
the package 112 with the catheter as assembly 111 when the user
tears or splits open the end of the package 112. Once removed from
the package 112, the user can grip the funnel 117 with one hand and
the gripping portion 121 with the other hand, and then slide the
catheter out of the sleeve 120 and/or slide the sleeve 120 off of
the catheter. Since all or nearly all of the fluid which hydrates
the coating of the tube 114 is disposed in the sleeve 120, removing
the catheter assembly 111 from the package 112 will not cause any
fluid to spill out of the package 112 when opened. Furthermore, if
the sleeve 120 is gripped by the end 121 and placed back into the
package 112, the user need not come into contact with the fluid.
Once the catheter is removed from the package 112, it can be
inserted into the user's body while the user grips the funnel 117.
As is the case with conventional catheters, the coating of the tube
114 is, in embodiments, a lubricious coating to facilitate
insertion of the catheter into the user's body.
[0067] According to another embodiment, the tip of the tube 114 can
be advanced through the closed end of the member 121 during
insertion into the urethra. One way to provide such an arrangement
is to form or provide the member 121 with a scored or weakened
area, e.g., a circumferential scored area, which can break or
separate when the tip of the tube 114 is forced against the member
121.
[0068] In order to form the assembly package of FIG. 8, in
embodiments, a catheter of the type shown in FIG. 7 can be inserted
into a fluid containing sleeve 120 shown in FIG. 8. However, prior
to insertion into the sleeve 120, the sleeve 120 can be exposed to
or immersed in a fluid such as water. Since the sleeve 120 is made
of a material that can absorb fluid and expand, this causes the
sleeve 120 to swell until it reaches a wall thickness T (similar to
that shown in FIG. 6). In this swollen state, the sleeve 120
retains the fluid between an inside diameter and an outside
diameter. Once the sleeve 120 is slid onto the catheter as shown in
FIG. 8, it can maintain the coating of the tube 114 is a hydrated
state. This sub-assembly 111 can then be slid into the package 112.
Furthermore, since the package 112 is fluid impermeable, it ensures
that the fluid in the sleeve 120 cannot escape the package 112 or
be contaminated with substances outside the package 112. In
embodiments, the inside diameter of the sleeve 120 is fluid
permeable and wets and hydrates the coating of the tube 114 when
contacting the tube 114. In embodiments, the outside diameter of
the sleeve 120 is also fluid permeable and slightly wets the
package 112 when contacting the same. However, unlike the coating
of the tube 114, the package 112 does not absorb the fluid. In
embodiments, the outside diameter can alternatively be made fluid
impermeable so as not to wet the package 112 when contacting the
same.
[0069] FIG. 9 shows another non-limiting embodiment of a pre-wetted
urinary catheter of the present invention. In FIG. 9, the catheter
assembly package is in a storage position and/or prior to use
configuration.
[0070] The assembly package 210 shown in FIG. 9 includes a catheter
arranged within a first compartment 213a of a container 212 which
can be in the form of a package such as the type shown in FIG. 2. A
fluid containing sleeve 220 is arranged within a second compartment
213b of the container 212. The catheter has an insertable elongate
tube portion 214, one or more drainage eyelets, a funnel 217
arranged on a proximal end, and a distal end. The fluid containing
sleeve 220 is sized to be positioned over a substantial portion of
the tube 214. When the user desires to use the catheter, the user
removes sealing covers 222 and 223, then removes the catheter from
the compartment 213a. The user then inserts the catheter into the
compartment 213b making sure to insert the tube 214 into the lumen
of the sleeve 220. After fully inserting the tube 214 into the
sleeve 220 and waiting for a short predetermined time period, i.e.,
a few seconds to a few minutes (a time period sufficient to allow
the coating of the tube 214 to become sufficiently hydrated and/or
pre-wetted), the use can remove the catheter from the compartment
213b (while the sleeve 220 remains in the compartment 213b or on
the catheter) and then insert the same into the user's body. As
with the previous embodiment, the sleeve 220 contains all or nearly
all of the fluid that is arranged in the container 212 and can be
placed in direct contact with a coating of the tube 214. The funnel
217 remains in a dry state in a non-fluid containing space 213a of
the package 212. Thus, only the portion of the catheter in contact
with the sleeve 220, i.e., the tube 214, is wetted or maintained in
a pre-wetted state. In embodiments, the sleeve 220 is not removable
from the package 212 with the catheter. Once removed from the
package 212, the user can grip the funnel 217 with one hand and the
package 212 with the other hand, and then slide the catheter out of
the compartment 213a and then into the sleeve 220. Since all or
nearly all of the fluid which hydrates the coating of the tube 214
is disposed in the sleeve 220, removing the catheter assembly from
the package 212 will not cause any fluid to spill out of the
package 212 when opened. Furthermore, if the sleeve 220 is gripped
from outside the package 212 and is retained in the compartment
213b, the user need not come into contact with the fluid. Once the
catheter is removed from the package 212 and properly hydrated , it
can be inserted into the user's body while the user grips the
funnel 217. As is the case with conventional catheters, the coating
of the tube 214 is, in embodiments, a lubricious coating to
facilitate insertion of the catheter into the user's body.
[0071] In order to form the assembly package of FIG. 9, in
embodiments, a catheter of the type shown in FIG. 7 can be inserted
into compartment 213a shown in FIG. 9 and then the cap 222 can be
installed. A sleeve 220 of the type shown in FIG. 5 can be inserted
into compartment 213b shown in FIG. 9 and then the cap 223 can be
installed. However, prior to insertion into the sleeve 220, the
sleeve 220 can be exposed to or immersed in a fluid such as water.
Since the sleeve 220 is made of a material that can absorb fluid
and expand, this causes the sleeve 220 to swell until it reaches a
wall thickness T (similar to that shown in FIG. 6). In this swollen
state, the sleeve 220 retains the fluid between an inside diameter
and an outside diameter. Once the catheter is slid into the sleeve
220, it can hydrate the coating of the tube 214. Furthermore, since
the package 212 is fluid impermeable, it ensures that the fluid in
the sleeve 220 cannot escape the package 212 or be contaminated
with substances outside the package 212. In embodiments, the inside
diameter of the sleeve 220 is fluid permeable and wets and hydrates
the coating of the tube 214 when contacting the tube 214. In
embodiments, the outside diameter of the sleeve 220 is also fluid
permeable and slightly wets the package 212 when contacting the
same. However, unlike the coating of the tube 214, the package 212
does not absorb the fluid. In embodiments, the outside diameter can
alternatively be made fluid impermeable so as not to wet the
package 212 when contacting the same.
[0072] In embodiments, the caps 222 and 223 are optional. In
embodiments, these can be formed by sealing the ends of the package
(after inserting the catheter members into the package). These ends
can then be tom or peeled open. Such an alternative configuration
to the caps 222 and 223 would likely be cheaper to manufacture.
[0073] FIG. 10 shows another non-limiting embodiment of a
pre-wetted urinary catheter assembly package of the present
invention. In FIG. 10, the catheter assembly package is in a
storage position and/or prior to use configuration.
[0074] The assembly package 310 shown in FIG. 10 includes a
catheter arranged within a container which is in the form of an
outer sleeve 320B and end cap 321. The catheter assembly includes a
catheter having an insertable elongate tube portion 314, one or
more drainage eyelets 315, a funnel 317, a proximal end 318, and a
distal end 319. A fluid containing sleeve 320A is arranged in the
package sleeve 320B and is positioned over a substantial portion of
the tube 314. The sleeve 320A contains all or nearly all of the
fluid that is arranged in the container 320B and is in direct
contact with a coating of the tube 314. The funnel 317 remains in a
dry state in a non-fluid containing space of the package 320B.
Thus, only the portion of the catheter in contact with the sleeve
320A, i.e., the tube 314, is wetted or maintained in a pre-wetted
state. In embodiments, the sleeve 320A is non-removably connected
to the outer sleeve 320B. In embodiments, the user can remove the
member 321 and, while griping the funnel 317 or the sleeve 320, can
advance the distal end 319 into the urethra or urethral meatus.
Alternatively, the user can slide off the sleeve 320A when the user
can grips the funnel 317 and slides the catheter out of the package
320B (the sleeve 320A remains in the package 320B). Since all or
nearly all of the fluid which hydrates the coating of the tube 314
is disposed in the sleeve 320A, removing the catheter will not
cause any fluid to spill out of the package 320B when opened.
Furthermore, as the sleeve 320A remains in the package 320B, the
user need not come into contact with the fluid. Once the catheter
is removed from the package 320B, it can be inserted into the
user's body while the user grips the funnel 317. As is the case
with conventional catheters, the coating of the tube 314 is, in
embodiments, a lubricious coating to facilitate insertion of the
catheter into the user's body.
[0075] In order to form the assembly package of FIG. 10, in
embodiments, a catheter of the type shown in FIG. 7 can be inserted
into a fluid containing sleeve 320A shown in FIG. 5 which is
arranged within an outer sleeve 320B. However, prior to insertion
into the sleeve 320A, the sleeve 320A can be exposed to or immersed
in a fluid such as water. Since the sleeve 320A is made of a
material that can absorb fluid and expand, this causes the sleeve
320A to swell until it reaches a wall thickness T (see FIG. 6). In
this swollen state, the sleeve 320A retains the fluid between an
inside diameter and an outside diameter. Once the catheter is slid
into the sleeve 320A, it can maintain the coating of the tube 314
is a hydrated state. This sub-assembly can then be slid into the
sleeve package 320B. Furthermore, since the sleeve package 320B is
fluid impermeable, it ensures that the fluid in the sleeve 320A
cannot escape the package 320B or be contaminated with substances
outside the package. In embodiments, the inside diameter of the
sleeve 320A is fluid permeable and wets and hydrates the coating of
the tube 314 when contacting the tube 314. In embodiments, the
outside diameter of the sleeve 320A is also fluid permeable and
slightly wets the sleeve package 320B when contacting the same.
However, unlike the coating of the tube 314, the package 320B does
not absorb the fluid. In embodiments, the outside diameter of
sleeve 320A can alternatively be made fluid impermeable so as not
to wet the package 320B when contacting the same. Although not
shown, a removable cap be arranged on the distal end of the sleeve
320B in order to prevent contact with the funnel 317 and to seal
off the distal end of the sleeve package 320B.
[0076] In order to form the assembly package of FIG. 10, in other
embodiments, a catheter of the type shown in FIG. 10 can be
inserted into a fluid containing sleeve 320A shown in FIG. 10 after
the sleeve 320A is already installed in the sleeve package 320B.
However, prior to insertion into the package 320B, the sleeve 320A
can be exposed to or immersed in a fluid such as water. Since the
sleeve 320A is made of a material that can absorb fluid and expand,
this causes the sleeve 320A to swell until it reaches a wall
thickness T (see FIG. 6). In this swollen state, the sleeve 320A
retains the fluid between an inside diameter and an outside
diameter. Once the catheter is slid into the sleeve 320A disposed
in the package 320B, it can maintain the coating of the tube 314 is
a hydrated state.
[0077] In order to form the assembly package of FIG. 10, in still
other embodiments, a catheter of the type shown in FIG. 7 can be
inserted into a fluid containing sleeve 320A shown in FIG. 5 after
the sleeve 320A is already installed in the package 320B. After
insertion into the package 320B, the sleeve 320A and package 320B
can be exposed to or immersed in a fluid such as water. Since the
sleeve 320A is made of a material that can absorb fluid and expand
(even while the package 320B cannot absorb fluid), this causes the
sleeve 320A to swell until it reaches a wall thickness T (see FIG.
6). In this swollen state, the sleeve 320A retains the fluid
between an inside diameter and an outside diameter. Once the
catheter is slid into the sleeve 320A disposed in the package 320B,
it can maintain the coating of the tube 314 is a hydrated state.
Furthermore, by allowing the sleeve 320A to expand while arranged
in the sleeve package 320B, the sleeve 320A can form a frictional
engagement with the sleeve 320B and thereby prevent its removal
when the catheter is slid out of the sleeve 320A.
[0078] FIG. 11 shows another non-limiting embodiment of a
pre-wetted urinary catheter assembly package of the present
invention. In FIG. 11, the catheter assembly package is in a
storage position and/or prior to use configuration.
[0079] The assembly package 410 shown in FIG. 11 includes a
catheter arranged within a container which has the form of an outer
sleeve 412 and end cap (the distal portion of sleeve 412 to the
left of the dashed-line). The catheter assembly includes a catheter
having an insertable elongate tube portion 414, one or more
drainage eyelets 415, a funnel 417, a proximal end, and a distal
end 419. A fluid containing sleeve container 420 is arranged in the
package sleeve 412 and is positioned over a short portion of the
tube 414. The sleeve container 420 includes an outer container
420B, a fluid containing sleeve 420A arranged in the container
420B, and end seals 420a and 420b. The fluid containing sleeve 420A
contains all or nearly all of the fluid that is arranged in the
container 420 and is in direct contact with a portion of the
coating of the tube 414. The funnel 417 and a distal portion of the
tube 414 remains in a dry state in a non-fluid containing space of
the package 412. Thus, only the portion of the catheter in contact
with the sleeve 420A, i.e., a portion of the tube 414, is wetted or
maintained in a pre-wetted state. In embodiments, the sleeve 420A
is removable from the package 412. In this way, the user can remove
the catheter and sleeve 420 from the package 412 when the user
grips the funnel 417 and slides the catheter out of the package
412. Since all or nearly all of the fluid which hydrates the
coating of the tube 414 is disposed in the sleeve 420A, removing
the catheter and container 420 will not cause any fluid to spill
out of the package 412 when opened. Furthermore, as the sleeve 420A
remains in the container 420, the user need not come into contact
with the fluid. Once the catheter is removed from the package 412
with container 420, the user can move or slide the container 420
back and forth over the tube 414 in order to sufficiently hydrate
the coating of the tube 414. Once the coating is sufficiently
hydrated, the user can remove the container 420 by sliding it
completely off of the distal end 419 and place it back into the
package 412. The user can then grip the funnel 417 and insert the
catheter into the user's body or, in embodiments, grip the sleeve
410 and advance the catheter 414 through the sleeve 410 and into
the urethra. As is the case with conventional catheters, the
coating of the tube 414 is, in embodiments, a lubricious coating to
facilitate insertion of the catheter into the user's body.
[0080] In order to form the assembly package of FIG. 11, in
embodiments, a fluid containing sleeve 420A is hydrated and
arranged in a container 420B so as to form container 420. In this
swollen state, the sleeve 420A retains the fluid between an inside
diameter and an outside diameter. The container 420 can then be
slid onto a catheter. This sub-assembly is the placed into a
container package 412. Furthermore, since the container 420B is
fluid impermeable, it ensures that the fluid in the sleeve 420A
cannot escape the container 420 or be contaminated with substances
outside the package. In embodiments, the inside diameter of the
sleeve 420A is fluid permeable and wets and hydrates the coating of
the tube 414 when contacting the tube 414. In embodiments, the
outside diameter of the sleeve 420A is also fluid permeable and
slightly wets the container body 420B when contacting the same.
However, unlike the coating of the tube 414, the container body
420B does not absorb the fluid. In embodiments, the outside
diameter of sleeve 420A can alternatively be made fluid impermeable
so as not to wet the container body 420B when contacting the
same.
[0081] FIG. 12 shows another non-limiting embodiment of a
pre-wetted urinary catheter assembly package of the present
invention. In FIG. 12, the catheter assembly package is in a
storage position and/or prior to use configuration.
[0082] The assembly package 510 shown in FIG. 12 includes a
catheter arranged within a container which has the form of an outer
sleeve 512a and end cap 512b. The catheter assembly includes a
catheter having an insertable elongate tube portion 514, one or
more drainage eyelets, a funnel, a proximal end, and a distal end.
A fluid containing sleeve container 520 is arranged in the package
sleeve 512a and is positioned over a short portion of the tube 514.
The sleeve container 520 includes an outer container 520B, a fluid
containing sleeve 520A arranged in the container 520B, and end
seals. The fluid containing sleeve 520A contains all or nearly all
of the fluid that is arranged in the container 520 and is in direct
contact with a portion of the coating of the tube 514. The funnel
and a distal portion of the tube 514 remains in a dry state in a
non-fluid containing space of the package 512a/512b. Thus, only the
portion of the catheter in contact with the sleeve 520A, i.e., a
portion of the tube 514, is wetted or maintained in a pre-wetted
state. In embodiments, the sleeve 520 is non-removably coupled to
the package 512a. In this way, the user can remove the catheter
from the package and sleeve container 520 when the user grips the
funnel and slides the catheter out of the package. Since all or
nearly all of the fluid which hydrates the coating of the tube 514
is disposed in the sleeve 520A, removing the catheter will not
cause any fluid to spill out of the package when opened, i.e., by
removing the cap 512b. Furthermore, as the sleeve 520A remains in
the container 520, the user need not come into contact with the
fluid. Once the catheter is removed from the package with container
520, the user can move or slide the catheter back and forth and
within the container 520 in order to sufficiently hydrate the
coating of the tube 514. Once the coating is sufficiently hydrated,
the user can remove the catheter by sliding it completely out of
the container 520. The user can then grip the funnel 517 and insert
the catheter into the user's body. Alternatively, the user can
leave the container 520 on while the catheter is advanced into the
urethra. In embodiments, the user can grip the sleeve 512a and
advance the catheter through the sleeve 512a and into the urethra.
As is the case with conventional catheters, the coating of the tube
514 is, in embodiments, a lubricious coating to facilitate
insertion of the catheter into the user's body.
[0083] In order to form the assembly package of FIG. 12, in
embodiments, a fluid containing sleeve 520A is hydrated and
arranged in a container body 520B so as to form container 520. In
this swollen state, the sleeve 520A retains the fluid between an
inside diameter and an outside diameter. The container 520 can then
be friction fit into the package sleeve 512a. The catheter is then
slid into the container package 512a by first inserting the distal
end of the tube 514 into the container 520. Furthermore, since the
container 520B is fluid impermeable, it ensures that the fluid in
the sleeve 520A cannot escape the container 520 or be contaminated
with substances outside the package. In embodiments, the inside
diameter of the sleeve 520A is fluid permeable and wets and
hydrates the coating of the tube 514 when contacting the tube 514.
In embodiments, the outside diameter of the sleeve 520A is also
fluid permeable and slightly wets the container 520B when
contacting the same. However, unlike the coating of the tube 514,
the container body 520B does not absorb the fluid. In embodiments,
the outside diameter of sleeve 520A can alternatively be made fluid
impermeable so as not to wet the container body 520B when
contacting the same.
[0084] FIGS. 13 and 14 show another non-limiting embodiment of a
pre-wetted urinary catheter of the present invention. FIG. 13 shows
the catheter assembly package in a storage position and/or prior to
use configuration. FIG. 14 shows the catheter assembly package in a
position just prior to use.
[0085] The assembly package 610 shown in FIG. 13 includes a
catheter arranged within a first compartment 613a of a flexible
container 612 which can be in the form of a package such as the
type shown in FIG. 2. A fluid containing sleeve 620 is arranged
within a second compartment 613b of the container 612. The catheter
has an insertable elongate tube portion 614, one or more drainage
eyelets, a funnel 617 arranged on a proximal end, and a distal end.
The fluid containing sleeve 620 is sized to be positioned over a
substantial portion of the tube 614. When the user desires to use
the catheter, the user manipulates the package 610 so that the
catheter can be inserted into the sleeve 620 (see FIG. 14). Then,
he can remove sealing cover 621 and remove the catheter from the
compartment 613a. However, before the catheter is removed from the
package 612, the tube 614 must be fully inserted into the sleeve
620 for a short predetermined time period (and retained in the
configuration shown in FIG. 14), i.e., a few seconds to a few
minutes (a time period sufficient to allow the coating of the tube
614 to become sufficiently hydrated and/or pre-wetted). As with the
previous embodiment, the sleeve 620 contains all or nearly all of
the fluid that is arranged in the container 612 and can be placed
in direct contact with a coating of the tube 614. The funnel 617
and tube 614 remains in a dry state in a non-fluid containing space
613a of the package 612. Thus, catheter is not maintained in a
pre-wetted state until it assumes the position shown in FIG. 14. In
embodiments, the sleeve 620 is not removable from the package 612
with the catheter. Once removed from the package 612, the user can
grip the funnel 617 with one hand and the package 612 with the
other hand, and then slide the catheter out of the compartment
613a. Since all or nearly all of the fluid which hydrates the
coating of the tube 614 is disposed in the sleeve 620, removing the
catheter assembly from the package 612 will not cause any fluid to
spill out of the package 612 when opened. Furthermore, if the
sleeve 620 is gripped from outside the package 612 and is retained
in the compartment 613b, the user need not come into contact with
the fluid. Once the catheter is properly hydrated while in the
package 612, it can be removed therefrom and inserted into the
user's body while the user grips the funnel 617, and, optionally
the sleeve or package. As is the case with conventional catheters,
the coating of the tube 614 is, in embodiments, a lubricious
coating to facilitate insertion of the catheter into the user's
body.
[0086] In order to form the assembly package of FIG. 13, in
embodiments, a sleeve 620 of the type shown in FIG. 5 can be
inserted into compartment 613b shown in FIG. 13, then a catheter of
the type shown in FIG. 7 can be inserted into compartment 613a
shown in FIG. 13 and then the cap 621 can be installed. However,
prior to insertion into the package 612, the sleeve 620 can be
exposed to or immersed in a fluid such as water. Since the sleeve
620 is made of a material that can absorb fluid and expand, this
causes the sleeve 620 to swell until it reaches a wall thickness T
(similar to that shown in FIG. 6). In this swollen state, the
sleeve 620 retains the fluid between an inside diameter and an
outside diameter. Once the catheter is slid into the sleeve 620 (as
shown in FIG. 14), it can hydrate the coating of the tube 614.
Furthermore, since the package 612 is fluid impermeable, it ensures
that the fluid in the sleeve 620 cannot escape the package 612 or
be contaminated with substances outside the package 612. In
embodiments, the inside diameter of the sleeve 620 is fluid
permeable and wets and hydrates the coating of the tube 614 when
contacting the tube 614. In embodiments, the outside diameter of
the sleeve 620 is also fluid permeable and slightly wets the
package 612 when contacting the same. However, unlike the coating
of the tube 614, the package 612 does not absorb the fluid. In
embodiments, the outside diameter can alternatively be made fluid
impermeable so as not to wet the package 612 when contacting the
same.
[0087] In each of the herein disclosed embodiments, the fluid
containing member or sleeve may, in embodiments, be a hydrogel
sleeve. In embodiments, the fluid containing member may also have
at least one of the following: a wall thickness T that is 1/16 inch
or greater, e.g., 1/8 inch, (in a fully hydrated condition); may be
generally cylindrical; may also be structured and arranged to
maintain a coating of the elongate member in a hydrated condition;
may be a tube having an inside diameter sized to receive therein
the elongate member; may comprise an extruded polyurethane tube;
may comprise D6/40 polyurethane; may comprise a hydrophilic
polymer; may comprise at least one of: polyethylene oxide; poly
vinyl alcohol; carboxy methyl cellulose; hydroxyl ethyl
methacrylate; acrylic polymers; and collagen; may comprise a
material which swells when exposed to a fluid and which absorbs and
retains fluid in a wall between an inner diameter and an outer
diameter; may be structured and arranged to swell when exposed to a
fluid; may be structured and arranged to swell when exposed to
water; may be structured and arranged to absorb about 90% of its
weight in fluid; may be structured and arranged to absorb about 90%
of its weight in water; and may comprise a hydrated polyurethane
tube.
[0088] The catheter insertion tube member and hydrating sleeve may
have a round cross-sectional shape, an oval cross-sectional shape,
or any other cross-sectional shape that may facilitate insertion
into the body of a user/patient, and, in particular, into the
bladder of the user/patient through the urethra. The catheter
insertion member in accordance with various embodiments) can
preferably contain a biocompatible hydrophilic lubricious and/or
antimicrobial coating on at least an outer surface thereof. The
coating may also have antimicrobial properties and/or contain
antimicrobial agents. Suitable non-limiting examples of such
lubricious and antimicrobial coatings are disclosed in U.S. Pat.
Nos. 4,585,666; 5,558,900; 5,077,352; 5,179,174; 6,329,488
(suitable for, e.g., polysiloxane substrates); U.S. Pat. Nos.
6,716,895; 6,949,598; and 7,179,849, and WO 2007/050685, each of
which is incorporated by reference in its entirety.
[0089] The antimicrobial agent used on the catheter may be one
listed in an over the counter (OTC) monograph. Biocompatible
coatings conform with the following tests: mucosal irritation,
sensitization, cytotoxicity, acute systemic toxicity, and
implantation. ("Tripartite Biocompatibility Guidance for Medical
Devices," DSMA (Apr. 24, 1987) (Updated May 21, 1996)). The purpose
of the wetting fluid is to maintain hydration of the lubricious
coating such that upon insertion of the conduit into a user, at
least an outer portion thereof is extremely slippery, facilitating
insertion.
[0090] The catheter insertion member may preferably be constructed
from a suitable polymeric material, such as such as polyvinyl
chloride (PVC), silicone, latex or synthetic rubber. The components
of the catheter disclosed herein can also be made from various
well-known materials. For example, the portions of the assembly
other than the catheter insertion member can be made of polyvinyl
propylene, polyvinyl chloride, polyethylene, polypropylene and
other types of suitable polymeric materials. The components can be
molded or extruded according to well-known manufacturing
techniques.
[0091] Materials commonly used to make the catheter insertion
member include, but are not limited to natural rubber latexes
(available, for example, from Guthrie, Inc., Tucson, Ariz.;
Firestone, Inc., Akron, Ohio; and Centrotrade USA, Virginia Beach,
Va.), silicones (available, for example, from GE Silicones,
Waterford, N.Y., Wacker Silicones, Adrian, Mich.; and Dow Coming,
Inc., Midland, Mich.), polyvinyl chlorides (available, for example,
from Kaneka Corp., Inc., New York, N.Y.), polyurethanes (available,
for example, from Bayer, Inc., Toronto, Ontario, Rohm & Haas
Company, Philadelphia, Pa.; and Ortec, Inc., Greenville, S.C.),
plastisols (available, for example, from G S Industries, Bassett,
Va.), polyvinyl acetate, (available, for example from Acetex Corp.,
Vancouver, British Columbia) polyacrylates (available, for example,
from Rohm and Haas, Philadelphia, Pa.) and methacrylate copolymers
(available, for example, from Heveatex, Inc., Fall River, Mass.).
Synthetic and natural rubber latexes, polyurethanes, and silicones
are preferred materials. Any combination of the foregoing materials
may also be used in making catheters such as are used to produce
latex Foley catheters.
[0092] The urinary catheter, and in particular, the insertion
member thereof, of the present invention can be manufactured by a
variety of well-known methods. The tubing can be extruded and the
funnel injection molded and then attached to the desired length of
tubing. The tip of the tube can then be closed and rounded by
thermoforming (for example, for PVC tubes) or molded (for example,
for silicone tubes). Eye holes can then be punched or otherwise
formed near the tip of the distal end of the tube to provide an
outlet for urine drainage thru the tube when it is inserted into a
bladder. Alternatively, the entire catheter can be fabricated by
dip molding. In this procedure, an elongated rod or "form" is
dipped into a liquid coating material such as synthetic or natural
rubber latex, for example, to form a layer of material on the form.
The deposition of material can be increased by first dipping the
form into a coagulant solution to coat the form with a film of
chemical that causes the latex to coagulate onto the form. Calcium
nitrate is commonly used as the coagulant, and other additives may
be used to enhance the removal of the tube from the form once the
catheter is formed and dried. The form has the shape and dimensions
of the lumen of the catheter. The catheter may be formed from a
single dip coating of the form or by multiple coating layers. When
a suitable material thickness is achieved on a form, the forms are
dried to produce the catheter. If multiple coatings are used to
form the catheter, each coating may be dried before the next is
applied. Once dried, the catheter may be stripped from the form.
The catheters may then be washed and dried, and eyelets may then be
formed thereon. Further manufacturing steps may be found in U.S.
2004/0133156, the disclosure of which is incorporated by reference
herein.
[0093] The catheter insertion member may preferably be in the range
of about 8 cm to about 18 cm, and, it may have an elliptical
cross-sectional shape similar to the shape of the male urethra.
Different lengths, sizes (e.g., diameter, width, etc.), and
configurations are possible for the catheter, depending on the
user's anatomy. For female users, the insertable length may range
from 40 to 100 mm, for example 50 to 80 mm, such as 55 to 75 mm.
For male users, the insertable length can range from 170 to 260 mm,
such as 190 to 240 mm, for example 230 mm. The tip design can vary
according to the needs of a user, for example, the catheters
disclosed herein can be provided with a coude tip. The catheter may
have a round or substantially round cross-sectional shape, an oval
cross-sectional shape, or any other cross-sectional shape that may
facilitate insertion into the body of a user/patient, and in
particular, into the bladder of the user/patient through the
urethra. According to various embodiments, the shape of the
catheter can also be variable along its length.
[0094] This invention has been described and specific examples of
the invention have been portrayed. While the invention has been
described in terms of particular variations and illustrative
figures, those of ordinary skill in the art will recognize that the
invention is not limited to the variations of figures described. In
addition, where methods and steps described above indicate certain
events occurring in certain order, those of ordinary skill in the
art will recognize that the ordering of certain steps may be
modified and that such modifications are in accordance with the
variations of the invention. Additionally, certain of the steps may
be performed concurrently in a parallel process when possible, as
well as performed sequentially as described above. Therefore, to
the extent there are variations of the invention, which are within
the spirit of the disclosure or equivalent to the inventions found
in the claims, it is the intent that this patent will cover those
variations as well. Finally, all publications and patent
applications cited in this specification are herein incorporated by
reference in their entirety as if each individual publication or
patent application were specifically and individually put forth
herein.
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