U.S. patent application number 16/669781 was filed with the patent office on 2021-05-06 for wavelength division multiplexing with signal entry and exit in same routing surface to increase channel density.
The applicant listed for this patent is ALLIANCE FIBER OPTIC PRODUCTS, INC.. Invention is credited to Qijun Xiao.
Application Number | 20210135775 16/669781 |
Document ID | / |
Family ID | 1000004473896 |
Filed Date | 2021-05-06 |
![](/patent/app/20210135775/US20210135775A1-20210506\US20210135775A1-2021050)
United States Patent
Application |
20210135775 |
Kind Code |
A1 |
Xiao; Qijun |
May 6, 2021 |
WAVELENGTH DIVISION MULTIPLEXING WITH SIGNAL ENTRY AND EXIT IN SAME
ROUTING SURFACE TO INCREASE CHANNEL DENSITY
Abstract
Disclosed herein is wavelength-division multiplexing (WDM) and
demultiplexing with signal entry and exit in a common routing
surface to increase channel density. In particular, disclosed is a
WDM assembly including one or more common ports and one or more
channel sets, with each channel set including one or more channel
ports. The WDM assembly includes a first routing surface with a
first WDM passband and a second routing surface offset from the
first routing surface. The second routing surface is configured to
reflect at least one signal passed through the first routing
surface back through the first routing surface at a laterally
different location. The offset controls a pitch between reflected
signals, while maintaining a sufficiently large surface area to
ensure proper signal performance and/or structural integrity.
Controlling pitch by offset provides higher density routing with
smaller channel pitches and/or more channels in a decreased
volume.
Inventors: |
Xiao; Qijun; (Fremont,
CA) |
|
Applicant: |
Name |
City |
State |
Country |
Type |
ALLIANCE FIBER OPTIC PRODUCTS, INC. |
Sunnyvale |
CA |
US |
|
|
Family ID: |
1000004473896 |
Appl. No.: |
16/669781 |
Filed: |
October 31, 2019 |
Current U.S.
Class: |
1/1 |
Current CPC
Class: |
H04J 14/0227 20130101;
G02B 6/262 20130101; G02B 6/2938 20130101 |
International
Class: |
H04J 14/02 20060101
H04J014/02; G02B 6/26 20060101 G02B006/26; G02B 6/293 20060101
G02B006/293 |
Claims
1. A wavelength-division multiplexing (WDM) assembly, comprising: a
first common port configured for optical communication of a first
multiplexed signal comprising a first signal and a second signal; a
first channel set including a first channel port configured for
optical communication of the first signal and a second channel port
configured for optical communication of the second signal; a first
WDM filter that includes a first routing surface and a first
transmissive surface opposite the first routing surface, wherein
the first routing surface has a first passband, the first routing
surface being configured to reflect the first signal of the first
multiplexed signal and pass the second signal of the first
multiplexed signal; at least one second WDM filter that includes at
least one second routing surface and a second transmissive surface
opposite the at least one second routing surface, wherein the
second transmissive surface is positioned proximate to the first
routing surface, and wherein the at least one second routing
surface is configured to reflect the second signal of the first
multiplexed signal back through the first routing surface; wherein
the first common port, the first routing surface, the at least one
second routing surface, and the second channel port are configured
to define an optical signal path, wherein the first transmissive
surface is positioned in the optical signal path between the first
common port and the first routing surface, wherein the first
routing surface is positioned in the optical signal path between
the first common port and the at least one second routing surface,
and between the at least one second routing surface and the second
channel port, and wherein: a first thickness of the first WDM
filter between the first transmissive surface and the first routing
surface is greater than a second thickness of the at least one
second WDM filter between the second transmissive surface and the
at least one second routing surface, and the second thickness of
the at least one second WDM filter is configured to define a pitch
between signal paths of the first signal and the second signal
exiting the first routing surface.
2. The WDM assembly of claim 1, wherein the at least one second
routing surface comprises a second passband.
3. The WDM assembly of claim 1, wherein the at least one second
routing surface comprises a mirror.
4-7. (canceled)
8. The WDM assembly of claim 1, wherein the at least one second
routing surface is positioned proximate to and offset from the
first routing surface.
9-10. (canceled)
11. The WDM assembly of claim 1, wherein: the first common port is
configured for optical communication of the first multiplexed
signal comprising the first signal, the second signal, and a third
signal; the WDM assembly further comprises a third channel port
configured for optical communication of the third signal; the at
least one second routing surface is further configured to pass the
third signal of the first multiplexed signal; and the WDM assembly
further comprises at least one third routing surface configured to
reflect the third signal of the first multiplexed signal back
through the first routing surface.
12. The WDM assembly of claim 1, wherein: the first common port is
configured for optical communication of the first multiplexed
signal comprising the first signal, the second signal, and a third
signal; the WDM assembly further comprises a third channel port
configured for optical communication of the third signal; the at
least one second routing surface is further configured to reflect
the second signal and the third signal of the first multiplexed
signal; and the WDM assembly further comprises at least one third
routing surface configured to reflect the first signal and the
second signal, and pass the third signal of the first multiplexed
signal.
13. The WDM assembly of claim 1, further comprising: a second
common port configured for optical communication of a second
multiplexed signal comprising a first signal and a second signal;
and a second channel set including a first channel port configured
for optical communication of the first signal of the second
multiplexed signal and a second channel port configured for optical
communication of the second signal of the second multiplexed
signal; wherein the first routing surface is further configured to
reflect the first signal of the second multiplexed signal and pass
the second signal of the second multiplexed signal; and wherein the
at least one second routing surface is further configured to
reflect the second signal of the second multiplexed signal back
through the first routing surface.
14. The WDM assembly of claim 13, wherein: the at least one second
routing surface comprises a primary second routing surface
configured to reflect the second signal of the first multiplexed
signal, and a secondary second routing surface configured to
reflect the second signal of the second multiplexed signal; and the
primary second routing surface is separate from the secondary
second routing surface.
15. The WDM assembly of claim 1, further comprising: a housing; a
first common collimator positioned within the housing and defining
the first common port; a first common fiber optic pigtail coupled
to the first common collimator and extending from the housing; a
first channel collimator positioned within the housing and defining
the first channel port; a first channel fiber optic pigtail
operatively coupled to the first channel collimator and extending
from the housing; a second channel collimator positioned within the
housing and defining the second channel port; and a second channel
fiber optic pigtail coupled to the second channel collimator and
extending from the housing.
16. A method of using a wavelength-division multiplexing (WDM)
assembly, comprising: propagating, from a first common port, a
first multiplexed signal comprising a first signal and a second
signal; reflecting the first signal of the first multiplexed signal
off a first routing surface having a first passband so that the
first signal is directed to a first channel set including a first
channel port; passing the second signal of the first multiplexed
signal through the first routing surface; reflecting, off at least
one second routing surface, the second signal that was passed
through the first routing surface; and passing the second signal
reflected from the at least one second routing surface through the
first routing surface to a second channel port; propagating, from a
second common port, a second multiplexed signal comprising a first
signal and a second signal; reflecting the first signal of the
second multiplexed signal by the first routing surface having the
first passband to a first channel port of a second channel set;
passing the second signal of the second multiplexed signal through
the first routing surface; reflecting, off the at least one second
routing surface, the second signal of the second multiplexed signal
passed through the first routing surface; and passing the second
signal of the second multiplexed signal reflected from the at least
one second routing surface through the first routing surface to a
second channel port of the second channel set. reflecting, off at
least one third routing surface, the first signal of the first
multiplexed signal and the second signal of the first multiplexed
signal; and passing the third signal of the first multiplexed
signal through the at least one third routing surface.
17. The method of claim 16, wherein the at least one second routing
surface comprises a second passband.
18. The method of claim 16, wherein the at least one second routing
surface comprises a mirror.
19. The method of claim 16, further comprising: passing a third
signal of the first multiplexed signal through the first routing
surface; passing the third signal through the at least one second
routing surface; reflecting, off at least one third routing
surface, the third signal that was passed through the first routing
surface and the at least one second routing surface; and passing
the third signal reflected from the at least one third routing
surface through the at least one second routing surface and the
first routing surface to a third channel port of the first channel
set.
20. The method of claim 16, further comprising: reflecting, off the
at least one second routing surface, the second signal of the first
multiplexed signal and a third signal of the first multiplexed
signal; reflecting, off at least one third routing surface, the
first signal of the first multiplexed signal and the second signal
of the first multiplexed signal; and passing the third signal of
the first multiplexed signal through the at least one third routing
surface.
21. (canceled)
22. A wavelength-division multiplexing (WDM) assembly, comprising:
a first common port configured for optical communication of a first
multiplexed signal comprising a first signal, a second signal, a
third signal, and a fourth signal; a first channel set including a
first channel port configured for optical communication of the
first signal, a second channel port configured for optical
communication of the second signal, a third channel port configured
for optical communication of the third signal, and a fourth channel
port configured for optical communication of the fourth signal; a
first WDM filter that includes a first transmissive surface and a
first routing surface opposite the first transmissive surface,
wherein the first routing surface has a first passband, the first
routing surface being configured to reflect the first signal of the
first multiplexed signal and pass the second signal, the third
signal, and the fourth signal of the first multiplexed signal; a
second WDM filter that includes a second transmissive surface and a
second routing surface opposite the second transmissive surface,
wherein the second transmissive surface is positioned proximate to
the first routing surface, and wherein the second routing surface
has a second passband that is different than the first passband,
the second routing surface being configured to reflect the second
signal of the first multiplexed signal back through the first
routing surface and pass the third signal and the fourth of the
first multiplexed signal; a third WDM filter that includes a third
transmissive surface and a third routing surface opposite the third
transmissive surface, wherein the third transmissive surface is
positioned proximate to the second routing surface, and wherein the
third routing surface has a third passband that is different than
the first passband and the second passband, the third routing
surface being configured to reflect the third signal of the first
multiplexed signal back through the second routing surface and the
first routing surface and pass the fourth signal of the first
multiplexed signal; a fourth WDM filter that includes a fourth
transmissive surface and a fourth routing surface opposite the
fourth transmissive surface, wherein the fourth transmissive
surface is positioned proximate to the third routing surface, and
wherein the fourth routing surface has a fourth passband that is
different than the first passband, the second passband and the
third passband, the fourth routing surface being configured to
reflect the fourth signal of the first multiplexed signal back
through the third routing surface, the second routing surface, and
the first routing surface; wherein the first common port, the first
routing surface, the second routing surface, the third routing
surface, the fourth routing surface, and the first channel set are
configured to define an optical signal path, wherein the first WDM
filter, the second WDM filter, the third WDM filter, and the fourth
WDM filter have a stacked configuration, and wherein: a first
thickness of the first WDM filter between the first transmissive
surface and the first routing surface is greater than: (a) a second
thickness of the second WDM filter between the second transmissive
surface and the second routing surface, (b) a third thickness of
the third WDM filter between the third transmissive surface and the
third routing surface, and (c) a fourth thickness of the fourth WDM
filter between the fourth transmissive surface and the fourth
routing surface, the second thickness of the second WDM filter is
configured to define a pitch P1 between signal paths of the first
signal and the second signal exiting the first routing surface, the
third thickness of the third WDM filter is configured to define a
pitch P2 between signal paths of the second signal and the third
signal exiting the first routing surface, and the fourth thickness
of the fourth WDM filter is configured to define a pitch P3 between
signal paths of the third signal and the fourth signal exiting the
first routing surface.
23. The WDM assembly of claim 22, wherein the second thickness, the
third thickness, and the fourth thickness are such that the first
pitch P1, the second pitch P2, and the third pitch P3 are
substantially the same.
24. The WDM assembly of claim 22, further comprising: a second
common port configured for optical communication of a second
multiplexed signal comprising a first signal, a second signal, a
third signal, and a fourth signal; and a second channel set
including a first channel port configured for optical communication
of the first signal of the second multiplexed signal, a second
channel port configured for optical communication of the second
signal of the second multiplexed signal, a third channel port
configured for optical communication of the third signal of the
second multiplexed signal, and a fourth channel port configured for
optical communication of the fourth signal of the second
multiplexed signal; wherein the first routing surface is further
configured to reflect the first signal of the second multiplexed
signal and pass the second signal of the second multiplexed signal,
the third signal of the second multiplexed signal, and the fourth
signal of the second multiplexed signal; and wherein the second
routing surface is further configured to reflect the second signal
of the second multiplexed signal back through the first routing
surface and pass the third signal of the second multiplexed signal
and the fourth signal of the second multiplexed signal, and wherein
the third routing surface is further configured to reflect the
third signal of the second multiplexed signal back through the
second routing surface and the first routing surface, the third
routing surface also being configured to pass the fourth signal of
the second multiplexed signal, and wherein the fourth routing
surface is further configured to reflect the fourth signal of the
second multiplexed signal back through the third routing surface,
the second routing surface, and the first routing surface.
25. The WDM assembly of claim 22, further comprising: a housing; a
first common collimator positioned within the housing and defining
the first common port; a first channel collimator positioned within
the housing and defining the first channel port; a second channel
collimator positioned within the housing and defining the second
channel port; a third channel collimator positioned within the
housing and defining the third channel port; and a fourth channel
collimator positioned within the housing and defining the fourth
channel port.
26. The WDM assembly of claim 25, further comprising: a first
common fiber optic pigtail coupled to the first common collimator
and extending from the housing; a first channel fiber optic pigtail
operatively coupled to the first channel collimator and extending
from the housing; a second channel fiber optic pigtail coupled to
the second channel collimator and extending from the housing; a
third channel fiber optic pigtail coupled to the third channel
collimator and extending from the housing; and a fourth channel
fiber optic pigtail coupled to the fourth channel collimator and
extending from the housing.
Description
BACKGROUND
[0001] The disclosure relates to wavelength-division multiplexing
(WDM) and demultiplexing, and more particularly, to WDM assemblies
with signal entry and exit in a same routing surface for increased
channel density.
[0002] Wavelength-division multiplexing (WDM) is a technology that
multiplexes (e.g., adds) a number of distinct wavelengths of light
onto a single optical fiber and demultiplexes (e.g., divides) a
number of distinct wavelengths of light from a single optical
fiber, thereby increasing information capacity and enabling
bi-directional flow of signals. Multiple optical signals are
multiplexed with different wavelengths of light combined by a
multiplexer at a transmitter, directed to a single fiber for
transmission of the signal, and split by a demultiplexer to
designated channels at a receiver. By combining multiple channels
of light into a single channel, WDM assemblies and associated
devices can be used as components in an optical network, such as a
passive optical network (PON).
[0003] There is an increasing need for faster transceivers, and
accordingly, transceivers with more channels (as electronic signal
speed cannot increase unlimitedly). Digital signal processing (DSP)
and other signal modulation techniques (e.g., 4-level pulse
amplitude modulation (PAM4)) may be used to increase the data
transfer rate but are extremely costly, especially compared to
passive techniques. Such passive techniques include arrayed
waveguide grating (AWG) planar lightwave circuit (PLC) and optical
thin film filter (TFF) free space wavelength division multiplexing
(WDM). Although AWG PLC may be more compact, TFF WDM is superior in
loss, passband ripple, passband width, isolation, and thermal
stability.
[0004] As an example, FIG. 1 is a diagram illustrating a WDM
assembly 100 including a single WDM common port 102 in optical
communication with a set 104 of four WDM channel ports
106(1)-106(4) by a plurality of WDM filters 108(1)-108(4) and
reflective surfaces 110(1)-110(3). The WDM filters 108(1)-108(4)
and the reflective surfaces 110(1)-110(3) are arranged to form an
optical path 112 between the common port 102 and each of the
channel ports 106(1)-106(4). In particular, each of the WDM filters
108(1)-108(4) has a TFF with a unique passband to allow a portion
of the optical signal to pass through the WDM filters 108(1)-108(4)
and to reflect the remaining portion of the optical signal towards
the reflective surfaces 110(1)-110(3), which in turn reflect the
remaining portion of the optical signal towards another one of the
remaining WDM filters 108(2)-108(4).
[0005] The total data transfer rate can be increased by increasing
the number of wavelength channels of an optical transceiver, but
there is a growing demand to decrease dimensions of the optical
transceiver, thereby resulting in significant decreases in the
pitch P1-P3 between adjacent channels. However, there are
restrictions on decreasing the size of the WDM filters
108(1)-108(4) and/or reflective surfaces 110(1)-110(3). For
example, there is a minimum surface area required for proper signal
performance (e.g., signals may be negatively affected if too close
to an edge of the TFF of a WDM filter 108(1)-108(4) and/or
reflective surface 110(1)-110(3)). Further, there is a minimum
surface area to apply a TFF to a substrate of a WDM filter
108(1)-108(4) (e.g., 500 microns in a lateral dimension). In other
words, there are performance and manufacturing limitations on
decreasing the sizes of the WDM filters 108(1)-108(4) and/or
reflective surfaces 110(1)-110(3), but there is a need to decrease
the pitch P1-P3 between adjacent channels.
SUMMARY
[0006] One embodiment of the disclosure relates to a
wavelength-division multiplexing (WDM) assembly. The WDM assembly
includes a first common port configured for optical communication
of a first multiplexed signal including a first demultiplexed
signal and a second demultiplexed signal. The WDM assembly further
includes a first channel set including a first channel port
configured for optical communication of the first demultiplexed
signal, and a second channel port configured for optical
communication of the second demultiplexed signal. The WDM assembly
further includes a first routing surface having a first passband.
The first routing surface is configured to reflect the first
demultiplexed signal of the first multiplexed signal and pass the
second demultiplexed signal of the first multiplexed signal. The
WDM assembly further includes at least one second routing surface
configured to reflect the second demultiplexed signal of the first
multiplexed signal back through the first routing surface, wherein
the first common port, the first routing surface, the at least one
second routing surface, and the second channel port are configured
to define an optical signal path, and wherein the first routing
surface is positioned in the optical signal path between the first
common port and the at least one second routing surface, and
between the at least one second routing surface and the second
channel port.
[0007] An additional embodiment of the disclosure relates to a
wavelength-division multiplexing (WDM) assembly. The WDM assembly
includes a housing and a first common collimator positioned within
the housing and configured for optical communication of a first
multiplexed signal. The first multiplexed signal includes a first
demultiplexed signal and a second demultiplexed signal. The WDM
assembly further includes a first common fiber optic pigtail
coupled to the first common collimator and extending from the
housing. The WDM assembly further includes a first channel
collimator positioned within the housing and configured for optical
communication of the first demultiplexed signal of the first
multiplexed signal and a first channel fiber optic pigtail
operatively coupled to the first channel collimator and extending
from the housing. The WDM assembly further includes a second
channel collimator positioned within the housing and configured for
optical communication of the second demultiplexed signal of the
first multiplexed signal, and a second channel fiber optic pigtail
coupled to the second channel collimator and extending from the
housing. The WDM assembly further includes a first routing surface
having a first passband. The first routing surface is configured to
reflect the first demultiplexed signal of the first multiplexed
signal and pass the second demultiplexed signal of the first
multiplexed signal. The WDM assembly further includes at least one
second routing surface configured to reflect the second
demultiplexed signal of the first multiplexed signal back through
the first routing surface, wherein the first common collimator, the
first routing surface, the at least one second routing surface, and
the second channel collimator are configured to define an optical
signal path, and wherein the first routing surface is positioned in
the optical signal path between the first common collimator and the
at least one second routing surface and between the at least one
second routing surface and the second channel collimator.
[0008] An additional embodiment of the disclosure relates to a
method of using a wavelength-division multiplexing (WDM) assembly.
The method includes propagating, from a first common port, a first
multiplexed signal including a first demultiplexed signal and a
second demultiplexed signal. The method further includes reflecting
the first demultiplexed signal of the first multiplexed signal off
a first routing surface having a first passband so that the first
multiplexed signal is directed to a first channel set including a
first channel port. The method further includes passing the second
demultiplexed signal of the first multiplexed signal through the
first routing surface. The method further includes reflecting, off
at least one second routing surface, the second demultiplexed
signal that was passed through the first routing surface. The
method further includes passing the second demultiplexed signal
reflected from the at least one second routing surface through the
first routing surface to a second channel port.
[0009] Additional features and advantages will be set out in the
detailed description which follows, and in part will be readily
apparent to those skilled in the art from that description or
recognized by practicing the embodiments as described herein,
including the detailed description which follows, the claims, as
well as the appended drawings.
[0010] It is to be understood that both the foregoing general
description and the following detailed description are merely
exemplary, and are intended to provide an overview or framework to
understanding the nature and character of the claims. The
accompanying drawings are included to provide a further
understanding, and are incorporated in and constitute a part of
this specification. The drawings illustrate one or more
embodiment(s), and together with the description serve to explain
principles and operation of the various embodiments.
BRIEF DESCRIPTION OF THE DRAWINGS
[0011] FIG. 1 is a diagram of a wavelength-divisional multiplexing
(WDM) optical assembly including a single WDM common port in
optical communication with four WDM channel ports via four WDM
filters;
[0012] FIG. 2A is a diagram of a WDM assembly of the present
application including a first routing surface and a second routing
surface offset therefrom to have a signal enter and exit in the
same first routing surface in a laterally different location;
[0013] FIG. 2B is a top view of the WDM assembly of FIG. 2A with a
different offset and corresponding different pitch between adjacent
channel paths;
[0014] FIG. 3A is a top view of another embodiment of the WDM
assembly of FIGS. 2A-2B including a WDM filter with the first
routing surface and the second routing surface opposite
thereto;
[0015] FIG. 3B is a top view of another embodiment of a WDM
assembly including the WDM filter of FIG. 3A;
[0016] FIG. 4A is a top view of another embodiment of the WDM
assembly of FIGS. 2A-2B including the first routing surface at a
back of a first WDM filter and the second routing surface at a back
of a second WDM filter;
[0017] FIG. 4B is a top view of the WDM filters of FIG. 4A
illustrating constant signal pitch with a different thickness of
the first WDM filter;
[0018] FIG. 4C is a top view of the WDM filters of FIG. 4A
illustrating a different signal pitch with a different thickness of
the second WDM filter;
[0019] FIG. 4D is a top view of another embodiment of the WDM
assembly including the WDM filters of FIGS. 4A-4C;
[0020] FIG. 5 is a top view of another embodiment of the WDM
assembly of FIGS. 2A-2B with the first routing surface at a front
of a first WDM filter and the second routing surface at a front of
a mirror;
[0021] FIG. 6A is a top view of another embodiment of the WDM
assembly of FIGS. 2A-2B with the first routing surface at a back of
a first WDM filter and the second routing surface at a front of a
routing component and offset from the back of the first WDM
filter;
[0022] FIG. 6B is a top view of another embodiment of the WDM
assembly of FIG. 6A with the first routing surface at a back of a
first WDM filter and a plurality of second routing surfaces at a
front of a plurality of routing components and offset from the back
of the first WDM filter;
[0023] FIG. 7 is a top view of another embodiment of the WDM
assembly of FIGS. 2A-6B with routing surfaces in a stacked
orientation for routing four multiplexed signals from four common
ports to four channel sets, respectively;
[0024] FIGS. 8A and 8B are top views of another embodiment of the
WDM assembly of FIGS. 2A-6B with routing surfaces in a cascaded
orientation for routing four multiplexed signals from four common
ports to four channel sets, respectively;
[0025] FIG. 9 is a flowchart of steps for using any of the WDM
assemblies of FIGS. 2A-8B;
[0026] FIG. 10 is a top view of an example micro-optical device
used with any of the components and assemblies of FIGS. 2A-8B;
[0027] FIG. 11 is a perspective view of an example steel-tube
collimator for use with the components and assemblies of FIGS.
2A-8B;
[0028] FIG. 12A is a perspective view of an example square tube
collimator for use with the components and assemblies of FIGS.
2A-8B;
[0029] FIG. 12B is a cross-sectional top view of the square tube
collimator of FIG. 12A;
[0030] FIG. 13A is a side view of an example compact collimator for
use with the components and assemblies of FIGS. 2A-8B;
[0031] FIG. 13B is a close-up side view of the compact collimator
of FIG. 13A;
[0032] FIG. 14A is a perspective view of an example array of the
compact collimators of FIGS. 13A-13B;
[0033] FIG. 14B is a close-up front view of the array of compact
collimators of FIG. 14A; and
[0034] FIG. 15 is a perspective view of an example of a fiber array
unit (FAU) for use with the components and assemblies of FIGS.
2A-8B.
DETAILED DESCRIPTION
[0035] Reference will now be made in detail to the present
preferred embodiments, examples of which are illustrated in the
accompanying drawings. Whenever possible, the same reference
numerals will be used throughout the drawings to refer to the same
or like parts.
[0036] The embodiments set out below represent the information to
enable those skilled in the art to practice the embodiments. Upon
reading the following description in light of the accompanying
drawing figures, those skilled in the art will understand the
concepts of the disclosure and will recognize applications of these
concepts not particularly addressed herein. It should be understood
that these concepts and applications fall within the scope of the
disclosure and the accompanying claims.
Reference Numbers and Terminology
[0037] The use herein of ordinals in conjunction with an element is
solely for distinguishing what might otherwise be similar or
identical labels, such as "first layer" and "second layer," and
does not imply a priority, a type, an importance, or other
attribute, unless otherwise stated herein.
[0038] The term "about" used herein in conjunction with a numeric
value means any value that is within a range of ten percent greater
than or ten percent less than the numeric value.
[0039] As used herein, the articles "a" and "an" in reference to an
element refers to "one or more" of the element unless otherwise
explicitly specified. The word "or" as used herein is inclusive
unless contextually impossible. As an example, the recitation of A
or B means A, or B, or both A and B.
[0040] The phrase "surface" as used herein refers to an outermost
portion of an item, and includes a thickness of the outermost
portion of the item. The precise thickness is generally not
relevant to the embodiments, unless otherwise discussed herein. For
example, a layer of material has a surface which includes the
outermost portion of the layer of material as well as some depth
into the layer of material, and the depth may be relatively
shallow, or may extend substantially into the layer of material. To
this end, surfaces in this disclosure may be defined by a layer of
material, particularly when surfaces are described as having an
associated passband for optical signals. It will be appreciated
that a thin film filter (TFF) formed using thin-film deposition
techniques known in the art may define "routing surfaces" referred
to in this disclosure. As is known, a TFF can be formed from layers
of dielectric and/or semi-metallic materials of different
refractive indices deposited on a glass or polymer substrate.
[0041] It will be understood that when an element is referred to as
being "connected" or "coupled" to another element, it can be
directly connected or coupled to the other element or intervening
elements may be present. In contrast, when an element is referred
to as being "directly connected" or "directly coupled" to another
element, there are no intervening elements present.
[0042] The use herein of "proximate" means at, next to, or
near.
[0043] The terms "left," "right," "top," "bottom," "front," "back,"
"horizontal," "parallel," "perpendicular," "vertical," "lateral,"
"coplanar," and similar terms are used for convenience of
describing the attached figures and are not intended to limit this
disclosure. For example, the terms "left side" and "right side" are
used with specific reference to the drawings as illustrated and the
embodiments may be in other orientations in use. Further, as used
herein, the terms "horizontal," "parallel," "perpendicular,"
"vertical," "lateral," etc., include slight variations that may be
present in working examples.
[0044] As used herein, the terms "optical communication," "in
optical communication," and the like mean that two elements are
arranged such that optical signals are passively or actively
transmittable therebetween via a medium, such as, but not limited
to, an optical fiber, connectors, free space, index-matching
structure or gel, reflective surface, or other light directing or
transmitting means.
[0045] As used herein, the term "port" means an interface for
actively or passively passing (e.g., receiving, transmitting, or
both receiving and transmitting) optical signals. A port may
include, by way of non-limiting examples, one or more collimators,
pigtails, optical connectors, optical splices, optical fibers,
free-space, or a combination of the foregoing. In the context of a
WDM assembly, a port is the location at which one or more optical
signals enters and/or exist the WDM assembly.
[0046] As used herein, the term "pigtail" means one or more optical
fibers that extend from a ferrule. The one or more optical fibers
may each be terminated with a fiber optical connector but are not
required to be terminated with a fiber optic connector.
WDM Assemblies
[0047] Disclosed herein is wavelength-division multiplexing (WDM)
and demultiplexing with signal entry and exit in a common/shared
routing surface to increase channel density. That is, signal entry
and exit occurs in the same routing surface. In particular,
disclosed is a WDM assembly including one or more common ports and
one or more channel sets, with each channel set including one or
more channel ports. The WDM assembly further includes a first
routing surface with a first WDM passband and a second routing
surface (e.g., with a second WDM passband or a reflective surface)
offset from the first routing surface. The second routing surface
is configured to reflect at least one signal passed through the
first routing surface back through the first routing surface at a
laterally different location. The offset between the first routing
surface and the second routing surface controls a pitch between
signals reflected from the first routing surface and the second
routing surface, while maintaining a sufficiently large surface
area to ensure proper signal performance and/or structural
integrity. Controlling pitch by offset provides higher density
routing with smaller channel pitches and/or more channels in a
decreased volume. Additionally, the embodiments disclosed herein
are easy to manufacture and low cost.
[0048] FIGS. 2A-2B are views of embodiments of a WDM assembly 200
(may also be referred to as a WDM optical assembly). In particular,
FIG. 2A is a diagram of a WDM assembly 200 including a first WDM
common port 202A (may be referred to generally as common port 202)
in optical communication with a first channel set 204A (may be
referred to generally as channel set 204) of two WDM channel ports
206A(1)-206A(2) (each may be referred to generally as a channel
port 206) by a plurality of routing surfaces 208(1)-208(2) (each
may be referred to generally as a routing surface 208). The first
common port 202A is configured for optical communication of a first
multiplexed signal including a first signal .lamda.A1 and a second
signal .lamda.A2. Thus, the first multiplexed signal may be denoted
as .lamda.A1+.lamda.A2 or .lamda.A1-.lamda.A2 (with the "-" meaning
"through"). It is noted that .lamda.A1 and .lamda.A2 do not
necessarily represent single wavelengths; instead they can be
groups of wavelengths which can be selectively passed/reflected by
thin film filter (TFF) wavelength-division multiplexing. Because
ultimately the first signal .lamda.A1 and the second signal
.lamda.A1 can be demultiplexed, and such demultiplexing is the
intent of WDM assemblies according to this disclosure, the first
signal .lamda.A1 and the second signal .lamda.A1 may alternatively
be referred to respectively as a "first demultiplexed signal
.lamda.A1" and a "second demultiplexed signal .lamda.A1." This
terminology may be used for convenience even when the first signal
.lamda.A1 and the second signal .lamda.A1 are transmitted in a
multiplexed form, i.e. as the first multiplexed signal
.lamda.A1+.lamda.A2.
[0049] Still referring to FIGS. 2A-2B, the first channel port
206A(1) of the first channel set 204A is configured for optical
communication of the first demultiplexed signal .lamda.A1, and the
second channel port 206A(2) of the first channel set 204A is
configured for optical communication of the second demultiplexed
signal .lamda.A2. The WDM assembly 200 includes a single common
port 202A, a single channel set 204 (in the form of the first
channel set 204A), and two channel ports 206A(1)-206A(2) for
illustrative purposes. In other embodiments, the WDM assembly 200
may include additional common ports 202, channel sets 204, and/or
channel ports 206(1)-206(2).
[0050] The routing surfaces 208(1)-208(2) form or otherwise define
an optical path 210A (may be referred to generally as optical path
210) between the common port 202A and each of the channel ports
206A(1)-206A(2). In particular, the first routing surface 208(1)
has a unique passband (e.g., via a WDM coating such as a thin film
filter) to allow a portion of the optical signal to pass
therethrough (e.g., the second demultiplexed signal .lamda.A2) at
an entry lateral location and to reflect the remaining portion of
the optical signal (e.g., the first demultiplexed signal .lamda.A1)
at the entry lateral location. In certain embodiments, the passband
comprises short-pass, long-pass, and/or band-pass passbands. The
second routing surface 208(2) (e.g., a second passband and/or a
mirror) is configured to reflect the second demultiplexed signal
.lamda.A2 back through the first routing surface 208(1) at an exit
lateral location (different from the entry lateral location) of the
first routing surface 208(1). It is noted that here and throughout
the disclosure, in certain embodiments, the optical signal path
210A is bidirectional between the common port 202A and the channel
ports 206A(1)-206A(2).
[0051] The optical signal path 210A includes a common port path
212A between the first common port 202A and the first routing
surface 208(1), a first channel path 214A(1) between the first
routing surface 208(1) and the first channel port 206A(1), and a
second channel path 214A(2) between the second routing surface
208(2) and the second channel port 206A(2). The first channel path
214A(1) and the second channel path 214A(2) are generally parallel
to each other (i.e., the pitch P between the first channel path
214A(1) and the second channel path 214A(2) is constant from the
first routing surface 208(1)). In certain embodiments the pitch P
could be 87 microns or less. It is noted that here and throughout,
in certain embodiments, the channel paths 214A(1)-214A(2) may be
embodied as lanes (e.g., straight lanes).
[0052] The optical signal path 210A of the second demultiplexed
signal .lamda.A2 is defined by the first common port 202A, the
first routing surface 208(1), the at least one second routing
surface 208(2), and the second channel port 206A(2). The first
routing surface 208(1) is positioned in the optical signal path
210A between the first common port 202A and the at least one second
routing surface 208(2) and between the at least one second routing
surface 208(2) and the second channel port 206A(2). The second
routing surface 208(2) is offset from the first routing surface
208(1) by an offset O, which corresponds to a pitch P between the
first channel path 214A(1) and the second channel path 214A(2).
[0053] Referring to FIG. 2B, as an example, a different offset O'
corresponds to a different pitch P' between adjacent channel paths
214A(1)-214A(2). As the offset O' decreases, the pitch P' also
decreases. In this way, the offset O' between the first routing
surface 208(1) and the second routing surface 208(2) controls a
pitch P' between channel paths 214A(1)-214A(2) and corresponding
signals reflected from the first routing surface 208(1) and the
second routing surface 208(2), while maintaining a sufficiently
large surface area to ensure proper signal performance and/or
structural integrity. Controlling pitch by offset provides higher
density routing with smaller channel pitches and/or more channels
in a decreased volume.
[0054] FIG. 3A is a top view of another embodiment of the WDM
assembly of FIGS. 2A-2B. The WDM assembly 300 includes a WDM filter
302 with the first routing surface 304(1) (may also be referred to
as a front surface) at a front of the WDM filter 302, the second
routing surface 304(2) (may also be referred to as a back surface)
opposite thereto at a back of the WDM filter 302, and lateral sides
305A-305B extending between the first routing surface 304(1) and
the second routing surface 304(2). The first routing surface 304(1)
has a first unique passband to allow a portion of the optical
signal to pass therethrough (e.g., the second demultiplexed signal
.lamda.A2) and to reflect the remaining portion (e.g., the first
demultiplexed signal .lamda.A1). The second routing surface 304(2)
has a second unique passband to reflect the optical signal that
passed through the first routing surface 304(1) (e.g., the second
demultiplexed signal .lamda.A2). However, in certain embodiments,
the second routing surface 304(2) instead includes a reflective
surface of a mirror.
[0055] The angle of incidence .THETA.i1 of the first multiplexed
signal .lamda.A1-.lamda.A2 is the same as the angle of refraction
.THETA.R2 of the second demultiplexed signal .lamda.A2 exiting the
first routing surface 304(1), and the angle of refraction .THETA.R1
of the second demultiplexed signal .lamda.A2 entering the first
routing surface 304(1) is the same as the angle of incidence
.THETA.i2 of the second demultiplexed signal .lamda.A2 exiting the
first routing surface 304(1). Accordingly, the first channel path
214A(1) and the second channel path 214A(2) are generally parallel
to each other from the first routing surface 304(1) to the
respective channel ports 206A(1)-206A(2) (i.e., the pitch between
the first channel path 214A(1) and the second channel path 214A(2)
is constant).
[0056] As similarly noted above, the second routing surface 304(2)
is offset from the first routing surface 304(1) by a thickness t1,
which determines the pitch P (FIG. 2A) between the first channel
path 214A(1) and the second channel path 214A(2). As the thickness
tl decreases, the pitch P also decreases. Thus, the pitch P between
adjacent channels can be altered by changing the thickness of the
WDM filter 302 (i.e., between the first routing surface 304(1) and
the second routing surface 304(2)) rather than the width of the WDM
filter 302 (i.e., between lateral sides 305A-305B), which maintains
a sufficiently large surface area to ensure proper signal
performance and/or structural integrity. In certain embodiments,
the thickness t1 of the WDM filter 302 is determined by filter base
material index of refraction and optical beam angle of incidence
.THETA.i1.
[0057] FIG. 3B is a top view of another embodiment of a WDM
assembly 300' including the WDM filter 302 of FIG. 3A. The WDM
assembly 300' includes a first WDM common port 202 in optical
communication with a channel set 204 of four WDM channel ports
206A(1)-206A(4) by a plurality of routing surfaces 304(1)-304(4) of
the WDM assembly 300'. The first WDM common port 202 is configured
for optical communication of a first multiplexed signal including a
first demultiplexed signal .lamda.A1, a second demultiplexed signal
.lamda.A2, a third demultiplexed signal .lamda.A3, and a fourth
demultiplexed signal .lamda.A4. Thus, the first multiplexed signal
in this embodiment may be denoted as
.lamda.A1+.lamda.A2+.lamda.A3+.lamda.A4, or simply
.lamda.A1-.lamda.A4 (with the "-" meaning "through"). The first
channel port 206A(1) is configured for optical communication of the
first demultiplexed signal .lamda.A1. The second channel port
206A(2) is configured for optical communication of the second
demultiplexed signal .lamda.A2. The third channel port 206A(3) is
configured for optical communication of the third demultiplexed
signal .lamda.A3. The fourth channel port 206(4) is configured for
optical communication of the fourth demultiplexed signal
.lamda.A4.
[0058] The WDM assembly 300' includes a plurality of filters
302(1)-302(2) and/or substrates 310(1)-310(2) in a stacked
orientation (may be referred to herein as a filter stack, optical
subassembly, routing subassembly, WDM subassembly, etc.). The WDM
assembly 300' includes a first support substrate 310(1) having a
first transmissive surface 312(1) and a second transmissive surface
312(2) opposite thereto. The first transmissive surface 312(1) is
configured to pass the first multiplexed signal .lamda.A1-.lamda.A4
at a refracted angle to the second transmissive surface 312(2)
which is also configured to pass the first multiplexed signal
.lamda.A1-.lamda.A4. In certain embodiments, the first transmissive
surface 312(1) includes an anti-reflective coating. It is noted
that throughout the specification, any transmissive surface may
include an anti-reflective coating and any routing surface may
include a WDM coating (e.g., a thin film filter).
[0059] The WDM assembly 300' further includes a first WDM filter
302(1) including a first routing surface 304(1) including a first
unique passband and a second routing surface 304(2) opposite
thereto including a second unique passband. The first routing
surface 304(1) is proximate (e.g., contacting) the second
transmissive surface 312(2) of the first support substrate 310(1).
The first routing surface 304(1) is configured to reflect the first
demultiplexed signal .lamda.A1 and pass the second, third, and
fourth demultiplexed signals .lamda.A2-.lamda.A4. The reflected
first demultiplexed signal .lamda.A1 proceeds back through the
first transmissive surface 312(1) of the first support substrate
310(1). The second routing surface 304(2) is configured to reflect
the second demultiplexed signal .lamda.A2 and pass the third and
fourth demultiplexed signals .lamda.A3-.lamda.A4. The reflected
second demultiplexed signal .lamda.A2 proceeds back through the
first routing surface 304(1) and the first transmissive surface
312(1), exiting each surface at a different lateral location than
entry.
[0060] The WDM assembly 300' further includes a second support
substrate 310(2) including a third transmissive surface 312(3) and
a fourth transmissive surface 312(4) opposite thereto. The third
and fourth transmissive surfaces 312(3)-312(4) are configured to
pass the third and fourth demultiplexed signals
.lamda.A3-.lamda.A4.
[0061] The WDM assembly 300' further includes a second WDM filter
302(2) including a third routing surface 304(3) including a third
unique passband and a fourth routing surface 304(4) opposite
thereto including a fourth unique passband. The third routing
surface 304(3) is proximate (e.g., contacting) the third
transmissive surface 312(3) of the second support substrate 310(2).
The third routing surface 304(3) is configured to reflect the third
demultiplexed signal .lamda.A3 and pass the fourth demultiplexed
signal .lamda.A4. The reflected third demultiplexed signal
.lamda.A3 proceeds back through the second routing surface 304(2),
first routing surface 304(1), and first transmissive surface 312(1)
of the first support substrate 310(1). The fourth routing surface
304(4) is configured to reflect the fourth demultiplexed signal
.lamda.A4. The reflected fourth demultiplexed signal .lamda.A4
proceeds back through the third routing surface, 304(3), second
routing surface 304(2), first routing surface 304(1), and the first
transmissive surface 312(1), exiting each surface at a different
lateral location than entry.
[0062] Each of the demultiplexed signals .lamda.A1-.lamda.A4
proceeds from the first transmissive surface 312(1) along their
respective channel path 214A(1)-214A(4) to their respective channel
port 206A(1)-206A(4). It is noted that the thickness tl of the
first support substrate does not affect the pitch between the
channel paths 214A(1)-214A(4). Instead, the pitch P1 between the
first channel path 214A(1) and the second channel path 214A(2) is
determined by a thickness t2 of the first WDM filter 302(1). The
pitch P2 between the second channel path 214A(2) and the third
channel path 214A(3) is determined by a thickness t3 of the second
support substrate 310(2). The pitch P3 between the third channel
path 214A(3) and the fourth channel path 214A(4) is determined by a
thickness t4 of the second WDM filter 302(2).
[0063] FIG. 4A is a top view of another embodiment of the WDM
assembly of FIGS. 2A-2B. The WDM assembly 400 includes a first WDM
filter 402(1) having a thickness t1 and a second WDM filter 402(2)
having a thickness t2. The first WDM filter 402(1) includes a first
transmissive surface 404(1) at a front and a first routing surface
304(1) at a back opposite thereto. The first transmissive surface
404(1) is positioned in the optical signal path 210 between the
first common port 202 and the first routing surface 304(1). In
certain embodiments, the first transmissive surface 404(1) includes
an anti-reflective coating. Similarly, the second WDM filter 402(2)
includes a second transmissive surface 404(2) at a front and a
second routing surface 304(2) at a back opposite thereto. The
second transmissive surface 404(2) of the second WDM filter 402(2)
is positioned proximate the first routing surface 304(1) of the
first WDM filter 402(1).
[0064] FIG. 4B is a top view of the WDM filters of FIG. 4A
illustrating constant signal pitch P with a different thickness t1'
of the first WDM filter 402(1). The thickness t1' of the first WDM
filter 402(1) between the first transmissive surface 404(1) and the
first routing surface 304(1) is greater than the thickness t2 of
the second WDM filter 402(2) between the second transmissive
surface 404(2) and the second routing surface 304(2). As shown,
increasing the thickness of the first WDM filter 402(1) laterally
shifts the first and second channel paths 214A(1)-214A(2) but does
not affect the pitch P between them.
[0065] FIG. 4C is a top view of the WDM filters of FIG. 4A
illustrating a different signal pitch P' with a different thickness
t2' of the second WDM filter 402(2). The thickness t2' of the first
WDM filter 402(1) between the first transmissive surface 404(1) and
the first routing surface 304(1) is decreased compared to FIG. 4A.
As shown, decreasing (or otherwise changing) the thickness t2' of
the second WDM filter 402(2) does not laterally shift the first
channel path 214A(1) but does laterally shift the second channel
path 214A(2) to decrease (or otherwise change) the pitch P between
them. In other words, a pitch P' between the signal paths of the
first demultiplexed signal .lamda.A1 and the second demultiplexed
signal .lamda.A2 exiting the first routing surface 304(1) is
defined by the thickness t2' of the second WDM filter 402(2).
[0066] FIG. 4D is a top view of another embodiment of the WDM
assembly including the WDM filters of FIGS. 4A-4C. The WDM assembly
400' is similar to the WDM assembly 300' of FIG. 3B except where
otherwise noted. The WDM assembly 400' includes a plurality of
filters 402(1)-402(4) (and no support substrate) in a stacked
orientation. In particular, the WDM assembly 400 includes a
plurality of WDM filters 402(1)-402(4), each with a transmissive
surface 404(1)-404(4) at a front and a routing surface
304(1)-304(2) at a back opposite thereto.
[0067] The first routing surface 304(1) of the first WDM filter
402(1) is proximate (e.g., contacting) the second transmissive
surface 404(2) of the second WDM filter 402(2). The reflected first
demultiplexed signal .lamda.A1 reflected by the first routing
surface 304(1) proceeds back through the first transmissive surface
404(1) of the first WDM filter 402(1), exiting at a different
lateral location than entry.
[0068] The second routing surface 304(2) of the second WDM filter
402(2) is proximate (e.g., contacting) the third transmissive
surface 404(3) of the third WDM filter 402(3). The reflected second
demultiplexed signal .lamda.A2 reflected by the first routing
surface 304(1) proceeds back through the first WDM filter 402(1)
(i.e., the first routing surface 304(1) and the first transmissive
surface 404(1)) exiting the first WDM filter 402(1) at a different
lateral location than entry.
[0069] The third routing surface 304(3) of the third WDM filter
402(3) is proximate (e.g., contacting) the fourth transmissive
surface 404(4) of the fourth WDM filter 402(4). The reflected third
demultiplexed signal .lamda.A3 reflected by the first routing
surface 304(1) proceeds back through the second WDM filter 402(2)
(i.e., the second routing surface 304(2) and the second
transmissive surface 404(2)) and the first WDM filter 402(1) (i.e.,
the first routing surface 304(1) and the first transmissive surface
404(1)) exiting each WDM filter 402(1)-402(2) at a different
lateral location than entry.
[0070] The fourth demultiplexed signal .lamda.A4 reflected by the
fourth routing surface 304(4) proceeds back through the third WDM
filter 402(3) (i.e., the third routing surface 304(3) and the third
transmissive surface 404(3)), the second WDM filter 402(2) (i.e.,
the second routing surface 304(2) and the second transmissive
surface 404(2)), and the first WDM filter 402(1) (i.e., the first
routing surface 304(1) and the first transmissive surface 404(1))
exiting each WDM filter 402(1)-402(3) at a different lateral
location than entry.
[0071] Each of the demultiplexed signals .lamda.A1-.lamda.A4
proceeds from the first transmissive surface 404(1) of the first
WDM filter 402(1) along their respective channel path
214A(1)-214A(4) to their respective channel port 206A(1)-206A(4).
It is noted that the thickness t1' of the first WDM filter 402(1)
does not affect the pitch between the channel paths 214(1)-214(4).
Accordingly, the thickness t1' of the first WDM filter 402(1) can
be increased to act as a supporting substrate to the remaining WDM
filters 402(2)-402(4). The pitch P1 between the first channel path
214(1) and the second channel path 214A(2) is determined by a
thickness t2 of the second WDM filter 402(2). The pitch P2 between
the second channel path 214A(2) and the third channel path 214(3)
is determined by a thickness t3 of the third WDM filter 402(3). The
pitch P3 between the third channel path 214(3) and the fourth
channel path 214(4) is determined by a thickness t4 of the fourth
WDM filter 402(4).
[0072] FIG. 5 is a top view of another embodiment of the WDM
assembly of FIGS. 2A-2B. The WDM assembly 500 includes multiple
common ports 202A-202D including a first common port 202A, a second
common port 202B, a third common port 202C, and a fourth common
port 202D in optical communication with, respectively, a first
channel set 204A of two WDM channel ports 206A(1)-206A(2), a second
channel set 204B of two WDM channel ports 206B(1)-206B(2), a third
channel set 204C of two WDM channel ports 206C(1)-206C(2), and a
fourth channel set 204D of two WDM channel ports
206D(1)-206D(2).
[0073] The first WDM common port 202A is configured for optical
communication with a first channel set 204A of two WDM channel
ports 206A(1)-206A(2). The first common port 202A is configured for
optical communication of a first multiplexed signal
.lamda.A1+.lamda.A2 including a first demultiplexed signal
.lamda.A1 and a second demultiplexed signal .lamda.A2. The second
WDM common port 202B is configured for optical communication with a
second channel set 204B of two WDM channel ports 206B(1)-206B(2).
The second common port 202B is configured for optical communication
of a second multiplexed signal .lamda.B1+.lamda.B2 including a
first demultiplexed signal .lamda.B1 and a second demultiplexed
signal .lamda.B2. The third WDM common port 202C is configured for
optical communication with a third channel set 204C of two WDM
channel ports 206C(1)-206C(2). The third common port 202C is
configured for optical communication of a third multiplexed signal
.lamda.C1+.lamda.C2 including a first demultiplexed signal
.lamda.C1 and a second demultiplexed signal .lamda.C2. The fourth
WDM common port 202D is configured for optical communication with a
fourth channel set 204D of two WDM channel ports 206D(1)-206D(2).
The fourth common port 202D is configured for optical communication
of a fourth multiplexed signal .lamda.D1+.lamda.D2 including a
first demultiplexed signal .lamda.D1 and a second demultiplexed
signal .lamda.D2.
[0074] The WDM assembly 500 includes a WDM filter 502 having a
first routing surface 304(1) at a front and a first transmissive
surface 404(1) at a back opposite thereto. The WDM assembly 500
further includes a mirror 504 having a second routing surface
304(2) at a front. It is noted that in certain embodiments, the WDM
assembly includes a second WDM filter instead of a mirror 504. The
second routing surface 304(2) of the mirror 504 is proximate (e.g.,
contacting) the first transmissive surface 404(1) of the WDM filter
502. The first routing surface 304(1) is positioned in the optical
signal paths 210A-210D between the common ports 202A-202D and the
first transmissive surface 404(1). The first routing surface 304(1)
is configured to reflect the first demultiplexed signal
.lamda.A1-.lamda.D1 of each multiplexed signal. The second routing
surface 304(2) is configured to reflect the second demultiplexed
signal .lamda.A2-.lamda.D2 of each multiplexed signal through the
first routing surface 304(1).
[0075] Each of the optical signal paths 210A-210D enter the same
first routing surface 304(1) at a different lateral location, and
are reflected by the same mirror 504 at a different lateral
location. Accordingly, the width W1 of the first WDM filter 502
and/or the width W2 of the mirror 504 can be shortened or extended
to accommodate any number of common ports. As shown, the width W1
of the first WDM filter 502 can be a different size (e.g., larger)
than the width W2 of the mirror 504. It is noted that the mirror
504 could be one large mirror 504 (as shown) or individual mirror
elements.
[0076] With multiple common ports 202A-202D, the thickness t2 of
the mirror 504 controls the pitch PA1 between the first channel
path 214A(1) and the second channel path 214A(2) of the first
channel set 204A, but also between the second channel path 214A(2)
of the first channel set 204A and the first channel path 214B(1) of
the second channel set 204B. In other words, as the thickness t2 of
the mirror 504 changes the first channel paths 214A(1)-214D(1) to
remain stationary, but the position of the second channel paths
214A(2)-214D(2) laterally shifts in between the first channel paths
214A(1)-214D(1).
[0077] FIG. 6A is a top view of another embodiment of the WDM
assembly of FIGS. 2A-2B. The WDM assembly 600 includes multiple
common ports 202A-202D in optical communication with, respectively,
channel sets 204A-204D. The WDM assembly 600 includes a WDM filter
602 having a first transmissive surface 404(1) at a front and a
first routing surface 304(1) at a back opposite thereto.
[0078] The WDM assembly 600 further includes a mirror 604 having a
second routing surface 304(2) at a front. It is noted that in
certain embodiments, the WDM assembly 600 includes a second WDM
filter instead of a mirror 604. The second routing surface 304(2)
of the mirror 604 is proximate (e.g., contacting) but offset by a
thickness O1 from the first routing surface 304(1) of the WDM
filter 602. The first transmissive surface 404(1) is positioned in
the optical signal paths 210A-210D between the common ports
202A-202D and the first routing surface 304(1). The first routing
surface 304(1) is configured to reflect the first demultiplexed
signal .lamda.A1-.lamda.D1 of each multiplexed signal. The second
routing surface 304(2) is configured to reflect the second
demultiplexed signal .lamda.A2-.lamda.D2 of each multiplexed signal
through the first routing surface 304(1).
[0079] Each of the optical signal paths 210A-210D enter the same
first routing surface 304(1) at a different lateral location, and
are reflected by the same mirror 604 at a different lateral
location. The mirror 604 could be one large mirror 604 (as shown)
or individual mirror elements. Even though the mirror 604 is offset
and does not directly contact the first WDM filter 602, because the
first routing surface 304(1) is generally parallel with the second
routing surface 304(2) and the reflected signal path proceeds back
through the first WDM filter 602, the channel paths 214A(1)-214D(2)
are generally parallel with one another upon exiting the first WDM
filter 602. Further, this offset O1 enables active precise optical
alignment optimization because for extremely small pitches it may
be more challenging to control the critical thickness of a WDM
filter than to control relative spacing between the first WDM
filter 602 and the second routing surface 304(2) (of a mirror or a
second WDM filter).
[0080] FIG. 6B is a top view of another embodiment of the WDM
assembly 600' of FIG. 6A with the first routing surface 304(1) at a
back of a first WDM filter 602. Instead of a single mirror 604, the
second routing surface 304(2) includes a plurality of routing
surfaces 304A(2)-304D(2) of an array 606 of a plurality of mirrors
604A-604D offset from the first routing surface 304(1) of the first
WDM filter 602. In particular, the second routing surface 304(2)
includes a primary second routing surface 304A(2) of a primary
mirror 604A to reflect the second demultiplexed signal .lamda.A2 of
the first demultiplexed signal, a secondary second routing surface
304B(2) of a secondary mirror 604B to reflect the second
demultiplexed signal .lamda.B2 of the second demultiplexed signal,
a tertiary second routing surface 304C(2) of a tertiary mirror 604C
to reflect the third demultiplexed signal .lamda.A3 of the third
demultiplexed signal, and a quaternary second routing surface
304D(2) of a quaternary mirror 604D to reflect the fourth
demultiplexed signal .lamda.A4 of the fourth demultiplexed signal.
Each mirror 604A-604D is associated with a different common port
202A-202D. Using individual separate mirrors 604A-604D provides
greater control of individual second channel paths 214A(2)-214D(2)
as each mirror 604A-604D can be rotated around a respective center
axis A1-D1 and/or laterally shifted for fine tuning. In other
words, one or more of the second routing surfaces 304A(2)-304D(2)
may not be perfectly aligned or parallel with one another. Such a
configuration may provide increased freedom of alignment and best
optical performance.
[0081] FIG. 7 is a top view of another embodiment of the WDM
assembly of FIGS. 2A-6B. The WDM assembly 700 includes routing
surfaces 304(1)-304(4) in a stacked orientation for routing four
multiplexed signals from four common ports 202A-202D to four
channel sets 204A-204D respectively. For example, this
configuration could incorporate features of the configurations of
FIGS. 3A-4D. A WDM assembly 700 with routing surfaces in a stacked
orientation may be the easiest and cheapest to manufacture. As
shown, the WDM assembly 700 could incorporate additional common
ports 202A-202D simply by extending the width of the routing
surfaces 304(1)-304(4).
[0082] The first common port 202A is configured for optical
communication of a first multiplexed signal including demultiplexed
signals .lamda.A1-.lamda.A4. The first WDM common port 202A is
configured for optical communication with a first channel set 204A
of four WDM channel ports 206A(1)-206A(4). The second WDM common
port 202B is configured for optical communication of a second
multiplexed signal including demultiplexed signals
.lamda.B1-.lamda.B4. The second WDM common port 202B is configured
for optical communication with a second channel set 204B of four
WDM channel ports 206B(1)-206B(4). The third WDM common port 202C
is configured for optical communication of a third multiplexed
signal including demultiplexed signals .lamda.C1-.lamda.C4. The
third WDM common port 202C is configured for optical communication
with a third channel set 204C of four WDM channel ports
206C(1)-206C(4). The fourth WDM common port 202D is configured for
optical communication of a fourth multiplexed signal including
demultiplexed signals .lamda.D1-.lamda.D4. The fourth WDM common
port 202D is configured for optical communication with a fourth
channel set 204D of four WDM channel ports 206D(1)-206D(4).
[0083] FIGS. 8A and 8B are top views of another embodiment of the
WDM assembly of FIGS. 2A-6B. The WDM assembly 800 includes routing
surfaces 304(1), 304(1)', 304(1)'' in a cascaded orientation for
routing four multiplexed signals from four common ports 202A-202D
to four channel sets 204A-204D respectively. A WDM assembly 800
with routing surfaces and/or individual second routing surfaces in
a cascaded orientation may provide the most flexibility with
individualized tuning and the overall best optical performance. As
shown, the WDM assembly 800 could incorporate additional common
ports 202A-202D simply by extending the width of the routing
surfaces 304(1)-304(1)''.
[0084] The WDM assembly 800 includes three WDM subassemblies 802,
802', 802'' configured to demultiplex four signals. As similarly
discussed with respect to FIG. 6B, each WDM subassembly 802, 802',
802'' includes a WDM filter 602, 602', 602'' with a first routing
surface 304(1), 304(1)', 304(1)'' at a back of the WDM filter 602,
602', 602''. Each WDM subassembly 802, 802', 802'' includes an
array 606, 606', 606'' plurality of mirrors 604A-604D, 604A'-604D',
604A''-604D'' with a respective second routing surfaces
304A(2)-304D(2), 304A(2)'-304D(2)', 304A(2)''-304D(2)'' offset from
the first routing surfaces 304(1), 304(1)', 304(1)'' of the WDM
filters 602, 602', 602''.
[0085] The first WDM subassembly 802 receives the multiplexed
signals from common ports 202A-202D and demultiplexes the first
demultiplexed signals .lamda.A1-.lamda.D1 therefrom. The first
routing surface 304(1) of the first WDM subassembly 802 reflects
the first demultiplexed signals .lamda.A1-.lamda.D1. The second
routing surface 304A(2)-304D(2) of the first WDM subassembly 802
respectively reflects the second, third, and fourth demultiplexed
signals .lamda.A2-.lamda.D4. The second WDM subassembly 802'
receives the demultiplexed signals .lamda.A1-.lamda.D1 and
multiplexed signals .lamda.A2-.lamda.D4 from the first WDM
subassembly 802 and demultiplexes the second demultiplexed signal
.lamda.A2-.lamda.D2 therefrom. The first routing surface 304(1)' of
the second WDM subassembly 802' reflects the first demultiplexed
signal .lamda.A1-.lamda.D1 and the second demultiplexed signal
.lamda.A2-.lamda.D2. The second routing surfaces 304A(2)'-304D(2)'
of the second WDM subassembly 802' respectively reflect the third
and fourth demultiplexed signals .lamda.A3-.lamda.D4. The third WDM
subassembly 802'' receives the demultiplexed signals
.lamda.A1-.lamda.D2 and multiplexed signals .lamda.A3-.lamda.D4
from the second WDM subassembly 802' and demultiplexes the third
demultiplexed signal .lamda.A3-.lamda.D3 therefrom. The first
routing surface 304(1)'' of the third WDM subassembly 802''
reflects the first demultiplexed signal .lamda.A1-.lamda.D1, the
second demultiplexed signal .lamda.A2-.lamda.D2, and the third
demultiplexed signal .lamda.A3-.lamda.D3. The second routing
surfaces 304A(2)''-304D(2)'' of the third WDM subassembly 802''
respectively reflect the fourth demultiplexed signals
.lamda.A4-.lamda.D4. Thus, the channel sets 204A-204D receive
demultiplexed signals .lamda.A1-.lamda.D4 from the third WDM
subassembly 802''.
[0086] FIG. 9 is a flowchart of steps 900 for using any of the WDM
assemblies of FIGS. 2A-8B. Step 902 includes propagating, from a
first common port, a first multiplexed signal comprising a first
demultiplexed signal and a second demultiplexed signal. Step 904
includes reflecting the first demultiplexed signal of the first
multiplexed signal off a first routing surface having a first
passband so that the first multiplexed signal is directed to a
first channel set including a first channel port. Step 906 includes
passing the second demultiplexed signal of the first multiplexed
signal through the first routing surface. Step 908 includes
reflecting, off at least one second routing surface, the second
demultiplexed signal that was passed through the first routing
surface. In certain embodiments, the at least one second routing
surface comprises a second passband. In certain embodiments, the at
least one second routing surface comprises a mirror. Step 910
includes passing the second demultiplexed signal reflected from the
at least one second routing surface through the first routing
surface to a second channel port.
[0087] In certain embodiments, the WDM assembly is in a stacked
configuration. Accordingly, in certain embodiments, the method
further includes passing a third demultiplexed signal of the first
multiplexed signal through the first routing surface. The method
further includes passing the third demultiplexed signal through the
at least one second routing surface. The method further includes
reflecting, off at least one third routing surface, the third
demultiplexed signal passed through the first routing surface and
the at least one second routing surface. The method further
includes passing the third demultiplexed signal of the first
multiplexed signal reflected from the at least one third routing
surface through the at least one second routing surface and the at
least one first routing surface to a third channel port of the
first channel set.
[0088] In certain embodiments, the WDM assembly is in a cascaded
configuration. Accordingly, in certain embodiments, the method
further includes reflecting, off the at least one second routing
surface, the second demultiplexed signal of the first multiplexed
signal and a third demultiplexed signal of the first multiplexed
signal. The method further includes reflecting, off at least one
third routing surface, the first demultiplexed signal of the first
multiplexed signal and the second demultiplexed signal of the first
multiplexed signal. The method further includes passing the third
demultiplexed signal of the first multiplexed signal through the at
least one third routing surface.
[0089] In certain embodiments, the WDM assembly includes multiple
common ports. Accordingly, in certain embodiments, the method
further includes propagating, from a second common port, a second
multiplexed signal comprising a first demultiplexed signal and a
second demultiplexed signal. The method further includes reflecting
the first demultiplexed signal of the second multiplexed signal by
the first routing surface having the first passband to a first
channel port of a second channel set. The method further includes
passing the second demultiplexed signal of the second multiplexed
signal through the first routing surface. The method further
includes reflecting, off the at least one second routing surface,
the second demultiplexed signal of the second multiplexed signal
passed through the first routing surface. The method further
includes passing the second demultiplexed signal of the second
multiplexed signal reflected from the at least one second routing
surface through the first routing surface to a second channel port
of the second channel set.
[0090] As similarly noted above, this method may be used with any
number of common ports and/or any number of channels.
Example Micro-Optical Devices and Components
[0091] FIG. 10 is a top view of a micro-optical device 1000 that
could be used with any of the above embodiments. In general, the
micro-optical device 1000 includes at least one micro-collimator
1002 (e.g., collimators 1002P and 1002(1)-1002(4)) supported on an
upper surface 1004 of a support substrate 1006. In an example, the
micro-optical device 1000 can include a housing 1008 that defines a
WDM module. In an example, the WDM module can have a small form
factor as defined by length (e.g., in the range of 30 mm to 41 mm),
width (e.g., in the range of 14 mm to 28 mm), and height (within
the range of 5 mm to 6 mm).
[0092] The particular example of micro-optical device 1000 (may
also be referred to as a WDM micro-optical device 1000) is in the
form of a four-channel WDM device that employs five of the
micro-collimators 1002, including common collimator 1002P and
channel collimators 1002(1)-1002(4)), in optical communication with
each other along an optical signal path 1010 via WDM filters
1012(1)-1012(4). It is noted that a more basic WDM micro-optical
device 1000 can employ only three micro-collimators 1002 and is
used to separate or combine two wavelengths. Likewise, more
complicated WDM micro-optical devices 1000 can employ many more
micro-collimators 1002 to separate or combine many more wavelengths
besides two wavelengths or even four wavelengths (e.g., tens or
even hundreds of different wavelengths). In examples, the WDM
channels can be dense WDM (DWDM) channels or coarse WDM (CWDM)
channels. Other types of micro-optical devices 1000 besides the WDM
micro-optical device described herein can also be formed using the
basic techniques described herein. For example, the micro-optical
device 1000 can be used to form many types of free-space optical
fiber devices, as well as compact variable optical attenuators,
switches, optical amplifiers, taps, optical couplers/splitters,
optical circulators, optical isolators, optical time-domain
reflectometer (OTDRs), etc.
[0093] In an example, the support substrate 1006 is made of glass
(e.g., quartz) or sapphire. In another example, the support
substrate 1006 is made of a glass that is receptive to the
formation of glass bumps. In other examples, the support substrate
1006 can be made of stainless steel or silicon, a low-CTE metal
alloy (e.g., having a CTE of <10 ppm/.degree. C., or more
preferably CTE<5 ppm/.degree. C., or even more preferably
CTE<1 ppm/.degree. C.). Examples of metal alloys having such a
low CTE include the nickel-iron alloy 64FeNi also known in the art
under the registered trademarked INVAR.RTM. alloy or the
nickel-cobalt ferrous alloy known in the art under the registered
trademark KOVAR.RTM. alloy. In an example, the upper surface 1004
is precision polished to be flat to within a tolerance of 0.005 mm
so that the collimators 1002 can be precision mounted to the upper
surface 1004. In an example, the support substrate 1006 includes
one or more reference features, such as alignment fiducials, for
positioning and/or aligning the micro-collimators 1002 and other
optical components (e.g., optical filters, other micro-collimators,
etc.).
[0094] FIGS. 11-15 are views of example collimators and collimator
arrays for use with the components and devices of FIGS. 2A-8B and
10.
[0095] FIG. 11 is a perspective view of an example steel-tube
collimator 1100 for use with the components and devices of FIGS.
2A-8B and 10. The collimator 1100 narrows a beam of particles or
waves. In other words, the collimator 1100 causes the directions of
motion to become more aligned in a specific direction. The
steel-tube collimator 1100 includes a steel-tube body 1102, with a
curved lens 1104 at one end of the steel-tube body, and a fiber
optic pigtail 1106 at an opposite end of the steel-tube body.
[0096] FIGS. 12A and 12B are views of an example square tube
collimator for use with the components and devices of FIGS. 2A-8B
and 10. The square tube collimator 1200 includes a glass tube 1202
(e.g., cylindrical) with a central bore 1204. As used herein, the
term "cylindrical" is used in its most general sense and can be
defined as a three-dimensional object formed by taking a
two-dimensional object and projecting it in a direction
perpendicular to its surface. Thus, a cylinder, as the term is used
herein, is not limited to having a circular cross-sectional shape
but can have any cross-sectional shape, such as the square
cross-sectional shape described below by way of example.
[0097] The square tube collimator 1200 further includes optical
elements, such as a collimating lens 1206, ferrule 1208, etc.,
which can be secured to the glass tube 1202 using a securing
mechanism (e.g., an adhesive). The collimating lens 1206 has a
front surface 1210A and a back surface 1210B opposite thereto. In
the example shown, the front surface 1210A is convex while the back
surface 1210B can be angled, e.g., in the x-z plane as shown. In an
example, the front surface 1210A of collimating lens 1206 can
reside outside of the central bore 1204, i.e., the front-end
portion of the collimating lens 1206 can extend slightly past the
front end of the glass tube 1202. In an example, the collimating
lens 1206 can be formed as a gradient-index (GRIN) element that has
a planar front surface 1210A. In an example, the collimating lens
1206 can consist of a single lens element, while in another example
it can consist of multiple lens elements. In the discussion below,
the collimating lens 1206 is shown as a single lens element for
ease of illustration and discussion.
[0098] The optical fiber support member is in the form of a ferrule
1208. The ferrule 1208 includes a central bore 1212 that runs
between a front end and a back end along a ferrule central axis AF,
which in an example is co-axial with the tube central axis AT of
the glass tube 1202 and the optical axis OA as defined by the
collimating lens 1206. The central bore 1212 can include a flared
portion 1214 at the back end of the ferrule 1208.
[0099] An optical fiber 1216 has a coated portion 1218, and an end
portion 1220 is bare glass (e.g., is stripped of the coated
portion) and is thus referred to as the "bare glass portion." The
bare glass portion 1220 includes a polished end face 1222 that
defines a proximal end of the optical fiber. The bare glass portion
1220 of the optical fiber 1216 extends into the central bore 1212
of the ferrule 1208 at the back end of the ferrule 1208. A securing
element 1224 can be disposed around the optical fiber 1216 at the
back end of the ferrule 1208 to secure the optical fiber to the
ferrule 1208. The front end of the ferrule 1208 is angled in the
x-z plane and is axially spaced apart from the angled back end of
the collimating lens to define a gap 1226 that has a corresponding
axial gap distance DG. While a glass optical fiber is described
above, other types of optical fibers may be used, such as, for
example, a plastic optical fiber.
[0100] The ferrule 1208, optical fiber 1216, and securing element
1224 constitute a fiber optic pigtail 1228, which can be said to
reside at least partially within the bore 1204 adjacent the back
end of the glass tube 1202. Thus, in an example, the square tube
collimator 1200 includes only the glass tube 1202, the collimating
lens 1206, and the fiber optic pigtail 1228. The glass tube 1202
serves in one capacity as a small lens barrel that supports and
protects the collimating lens 1206 and the fiber optic pigtail
1228, particularly the bare glass portion 1220 and its polished end
face 1222. The glass tube 1202 also serves in another capacity as a
mounting member that allows for the square tube collimator 1200 to
be mounted to a support substrate. In this capacity, at least one
flat surface 1230 serves as a precision mounting surface.
[0101] In an example, the glass tube 1202, the collimating lens
1206, and the ferrule 1208 are all made of a glass material, and
further in an example, are all made of the same glass material.
Making the glass tube 1202, the collimating lens 1206, and the
ferrule 1208 out of a glass material has the benefit that these
components will have very close if not identical, coefficients of
thermal expansion (CTE). This feature is particularly advantageous
in environments that can experience large swings in
temperature.
[0102] In an example, the optical elements used in micro-optical
systems are sized to be slightly smaller than the diameter of the
bore 1204 (e.g., by a few microns or tens of microns) so that the
optical elements can be inserted into the bore 1204 and be movable
within the bore 1204 to a select location. In an example, the
select location is an axial position where the optical element
resides for the micro-optical system to have optimum or
substantially optimum optical performance. Here, substantially
optimum performance means performance that may not be optimum but
that is within a performance or specification for the micro-optical
system.
[0103] In another example, the optical elements have a clearance
with respect to the bore 1204 in the range of a few microns (e.g.,
2 microns or 3 microns) to tens of microns (e.g., 20 microns up to
50 microns). A relatively small value for the clearance allows for
the optical elements to be well-aligned with the central bore axis
AB, e.g., to within a few microns (e.g., from 2 microns to 5
microns).
[0104] The optical elements and the support/positioning elements
can be inserted into and moved within the bore 1204 to their select
locations using micro-positioning devices. The optical elements and
the support/positioning elements can be secured within the bore
1204 using a number of securing techniques. One example of a
securing technique uses a securing feature that is an adhesive
(e.g., a curable epoxy). Another securing technique uses a securing
feature that involves a glass soldering to create one or more glass
solder points. Another securing technique uses glass welding to
create a securing feature in the form of one or more glass welding
points. A combination of these securing features can also be
employed.
[0105] Thus, one or more optical elements can be secured within the
bore 1204 using one or more securing features, and can also be
supported and/or positioned using one or more support/positioning
elements. The non-adhesive securing techniques described below
allow for the micro-optical systems disclosed herein to remain free
of adhesives so that, for example, micro-optical systems can
consist of glass only.
[0106] FIG. 13A is a side view of an example compact collimator for
use with the components and devices of FIGS. 2A-8B and 10. A
collimator 1300 includes a lens 1302 (e.g., a glass or silica
collimating lens), a fiber optic pigtail 1304, and a groove (e.g.,
a generally V-shaped groove) formed in a base 1306. The lens 1302
and the fiber optic pigtail 1304 are disposed in the groove. The
lens 1302 is configured to receive a light signal provided to the
WDM multiplexer/demultiplexer from an external optical transmission
system or provide a light signal multiplexed or demultiplexed by
the WDM to an external optical transmission system. The lens 1302,
for example, may be configured to receive a light signal from a
fiber optic element for multiplexing or demultiplexing and/or to
provide a multiplexed or demultiplexed light signal to an external
fiber optic element. The fiber optic pigtail 1304 is optically
coupled to the lens 1302 and is configured to provide a light
signal to the lens 1302 from the external fiber optic element
and/or to receive the light signal from the lens 1302 for
transmission to the external fiber optic element.
[0107] In various embodiments, the lens 1302 and the fiber optic
pigtail 1304 may or may not contact each other. The lens 1302 and
the fiber optic pigtail 1304 may be securable to the groove
independent of each other to allow for precise adjustment of a
pointing angle between an optical beam from the collimator 1300 and
a side and/or bottom surface of the groove. In addition, the lens
1302 and fiber optic pigtail 1304 may have the same outer
diameter.
[0108] The base 1306 of the collimator 1300 has a generally flat
bottom surface 1308 for mounting on a substrate of a WDM
multiplexer/demultiplexer or other optical system. The base 1306
further includes a width that is less than a width of the lens 1302
and a width of the fiber optic pigtail 1304.
[0109] FIG. 13B is a close-up side view of the compact collimator
of FIG. 13A. A pointing angle between an optical beam from a
collimator 1300 and the side and bottom surface of the groove can
be eliminated (or at least reduced) by controlling the relative
position between the lens 1302 and the fiber optic pigtail 1304
(see FIG. 13A) of the collimator 1300. By fine tuning the position
of the fiber optic pigtail 1304 to make an outgoing beam come
across a focal point of the lens 1302, a collimated zero pointing
angled beam with negligible off axis offset can be achieved. In one
embodiment, for example, the tuning can be monitored by near field
and far field beam position comparison (e.g., using a beam
scanner). The zero pointing angle collimating components are easier
to attach to the substrate with little inclination, and more
reliable bonding is possible due to the uniform epoxy or bonding
agent. It is noted that FIG. 13B is a schematic illustration used
to illustrate concepts of the description and that the ends of the
glass lens and the fiber optic pigtail 1304 may be oriented at
other angles, including perpendicular, to the body of the glass
lens and the fiber optic pigtail, respectively.
[0110] The structures of the collimator 1300 allow for easier
modularization and remove redundant degrees of freedom versus
designs in which a collimator is coupled and attached to the
substrate via external wedges or supports. Thus, the collimator
1300 may reduce the complexity and further increase the device
efficiency and process reliability of the overall
multiplexer/demultiplexer design.
[0111] FIGS. 14A-14B are views of an example array 1400 of the
collimators 1300 of FIGS. 13A-13B. The collimators 1300 are
arranged side-by-side on a surface of a substrate 1402, the
substrate 1402 including a plurality of grooves 1404 (discussed
above). The grooves 1404 could be v-grooves or any other type of
groove. A spacing between the substrate 1402 of the side-by-side
collimators 1300 is greater than a spacing between the lenses 1302
(see FIGS. 13A-13B) and fiber optic pigtails 1304 (see FIGS.
14A-14B) of the side-by-side collimators 1300.
[0112] FIG. 15 is a perspective view of an example of a fiber array
unit (FAU) 1500 and multi-lens array (MLA) 1502 for use with the
components and devices of FIGS. 2A-8B and 10. More specifically,
the FAU 1500 includes a plurality of fibers 1504, and the MLA 1502
includes a plurality of lenses 1506. The FAU 1500 and MLA 1502 can
be used with any of the embodiments discussed above.
[0113] It will be apparent to those skilled in the art that various
modifications and variations can be made without departing from the
spirit or scope of the invention.
[0114] Further, as used herein, it is intended that terms "fiber
optic cables" and/or "optical fibers" include all types of single
mode and multi-mode light waveguides, including one or more optical
fibers that may be upcoated, colored, buffered, ribbonized and/or
have other organizing or protective structure in a cable such as
one or more tubes, strength members, jackets or the like. Likewise,
other types of suitable optical fibers include bend-insensitive
optical fibers, or any other expedient of a medium for transmitting
light signals. An example of a bend-insensitive, or bend resistant,
optical fiber is .sup.ClearCurve.RTM. Multimode fiber commercially
available from Corning Incorporated. Suitable fibers of this type
are disclosed, for example, in U.S. Patent Application Publication
Nos. 2008/0166094 and 2009/0169163.
[0115] Many modifications and other embodiments of the concepts in
this disclosure will come to mind to one skilled in the art to
which the embodiments pertain having the benefit of the teachings
presented in the foregoing descriptions and the associated
drawings. Therefore, it is to be understood that the description
and claims are not to be limited to the specific embodiments
disclosed and that modifications and other embodiments are intended
to be included within the scope of the appended claims. Although
specific terms are employed herein, they are used in a generic and
descriptive sense only and not for purposes of limitation.
* * * * *