U.S. patent application number 16/630023 was filed with the patent office on 2021-03-25 for curvature limiting film.
The applicant listed for this patent is 3M INNOVATIVE PROPERTIES COMPANY. Invention is credited to Alex P. Beane, Thomas R.J. Corrigan, Dylan T. Cosgrove, Michael R. Gorman, Vincent Jusuf, Scott M. Niemi, Fay T. Salmon.
Application Number | 20210086469 16/630023 |
Document ID | / |
Family ID | 1000005299297 |
Filed Date | 2021-03-25 |
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United States Patent
Application |
20210086469 |
Kind Code |
A1 |
Cosgrove; Dylan T. ; et
al. |
March 25, 2021 |
CURVATURE LIMITING FILM
Abstract
Various apparatuses are disclosed including those that have
curvature arresting properties. According to one example, the
apparatus can optionally include a flexible first film, a second
film and a first plurality of features. The first plurality of
features can be disposed between the first film and the second film
At least some of the first plurality of features are spaced apart
from one another by a gap when the first film is not subject to an
applied bending force or is subject to the applied bending force
below a predetermined magnitude in one or both of the transverse
direction and the longitudinal direction, and at least some of the
first plurality of features contact one another to arrest a
curvature of the first film when the applied bending force is at or
above the predetermined magnitude.
Inventors: |
Cosgrove; Dylan T.;
(Oakdale, MN) ; Salmon; Fay T.; (Eden Prairie,
MN) ; Gorman; Michael R.; (Woodbury, MN) ;
Niemi; Scott M.; (St. Paul, MN) ; Beane; Alex P.;
(Burnsville, MN) ; Jusuf; Vincent; (Minneapolis,
MN) ; Corrigan; Thomas R.J.; (St. Paul, MN) |
|
Applicant: |
Name |
City |
State |
Country |
Type |
3M INNOVATIVE PROPERTIES COMPANY |
St. Paul |
MN |
US |
|
|
Family ID: |
1000005299297 |
Appl. No.: |
16/630023 |
Filed: |
July 16, 2018 |
PCT Filed: |
July 16, 2018 |
PCT NO: |
PCT/US2018/042212 |
371 Date: |
January 10, 2020 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
|
|
62585963 |
Nov 14, 2017 |
|
|
|
62540892 |
Aug 3, 2017 |
|
|
|
62540882 |
Aug 3, 2017 |
|
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62533275 |
Jul 17, 2017 |
|
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Current U.S.
Class: |
1/1 |
Current CPC
Class: |
B32B 7/08 20130101; B32B
27/32 20130101; B32B 2457/206 20130101; B32B 27/365 20130101; B32B
2307/546 20130101; B32B 3/16 20130101; H01L 2251/5338 20130101;
H01L 51/5237 20130101 |
International
Class: |
B32B 3/16 20060101
B32B003/16; B32B 7/08 20060101 B32B007/08; B32B 27/32 20060101
B32B027/32; B32B 27/36 20060101 B32B027/36 |
Claims
1. An apparatus comprising: a flexible first film having an extent
in both a longitudinal direction and a transverse direction; and a
first plurality of features disposed proximate to the first film,
wherein the first plurality of features have an extent in both the
transverse direction and the longitudinal direction, and wherein at
least some adjacent ones of the first plurality of features have a
gap among one another when the first film is not subject to an
applied bending force or is subject to the applied bending force
below a predetermined magnitude in one or both of the transverse
direction and the longitudinal direction, and wherein the at least
some adjacent ones of the first plurality of features contact one
another to arrest a curvature of the first film in one or both of
the transverse direction and the longitudinal direction when the
applied bending force is at or above the predetermined
magnitude.
2. The apparatus of claim 1, wherein the first plurality of
features comprises one or more of a curvature arresting feature and
an interlocking device that comprise one or more of rails,
channels, caps and stems.
3. The apparatus of claim 1, wherein the gap comprises 0.050 mm to
10 mm, inclusive.
4. The apparatus of claim 1, wherein the gap has a first ratio of a
width to that of one of the first plurality of features between 0.1
and 10, inclusive, and wherein the gap has a second ratio to that
of a thickness of the one of the first plurality of features
between 0.1 and 1, inclusive.
5. The apparatus of claim 1, wherein the first plurality of
features are attached to or integrated with the first film.
6. The apparatus of claim 1, wherein the first plurality of
features have one of a substantially trapezoidal shape in
cross-section or a chamfered rectangular shape in
cross-section.
7. The apparatus of claim 1, wherein at least two of the first
plurality of features include both a major surface and a side
surface that extends from the major surface to a surface of the
first film, and wherein the side surface of the first of the at
least two of the first plurality of features is configured to
engage the side surface of the second of the at least two of the
first plurality of features to arrest the curvature of the first
film.
8. The apparatus of claim 1, wherein at least some of the first
plurality of features are configured to interlock with others of
the at least some of the first plurality of features during the
curvature of the first film to maintain the curvature of the first
film at a desired degree in an absence of the applied bending
force.
9. The apparatus of claim 1, further comprising: a second film at
least partially interfacing the first film and having an extent in
both the longitudinal and the transverse direction; a first
plurality of interlocking devices attached to or integral with the
first film and spaced from the first plurality of features in at
least one of the transverse direction and the longitudinal
direction; a second plurality of interlocking devices attached to
or integral with the second film; wherein the first plurality of
interlocking devices are configured to engage the second plurality
of interlocking devices, and wherein when the first plurality of
interlocking devices engage the second plurality of interlocking
devices, movement of the first film from the second film in one of
the transverse direction and the longitudinal direction is
prevented while movement of the first film relative to the second
film in the other of the transverse direction and the longitudinal
direction is possible.
10. The apparatus of claim 9, wherein separation of the first film
from the second film in a direction generally perpendicular to the
surface of the first film is prevented by engagement of the first
plurality of interlocking devices with the second plurality of
interlocking devices.
11. The apparatus of claim 9, further comprising a second plurality
of features that project from a surface of the second film, wherein
the second plurality of features have an extent in both the
transverse direction and the longitudinal direction, and wherein at
least some adjacent ones of the second plurality of features have a
second gap when the second film is not subject to the applied
bending force or is subject to the applied bending force below the
predetermined magnitude in one or both of the transverse direction
and the longitudinal direction, and wherein the at least some of
the second plurality of features contact one another and/or the
first plurality of features to arrest a curvature of the first film
in one or both of the transverse direction and the longitudinal
direction when the applied bending force is at or above the
predetermined magnitude.
12. The apparatus of claim 9, wherein engagement of the first
plurality of interlocking devices with the second plurality of
interlocking devices is facilitated by an initial movement of the
first film relative to the second film in one of the transverse
direction and the longitudinal direction, and wherein disengagement
of the first plurality of interlocking devices with the second
plurality of interlocking devices is facilitated by a sequent
movement of the first film relative to the second film in a same
one of the transverse direction and the longitudinal direction.
13. The apparatus of claim 9, wherein the first plurality of
interlocking devices and the second interlocking devices comprise
engagement rails that form a sliding channel.
14. The apparatus of claim 1, wherein the first plurality of
features are configured to provide the apparatus with a first
stiffness at a desired degree of curvature in one of the transverse
direction and the longitudinal direction, while being configured to
provide the apparatus with a second stiffness at the same desired
degree of curvature in the other of the transverse direction and
the longitudinal direction, and wherein the first stiffness differs
from the second stiffness.
15. The apparatus of claim 1, further comprising: a third plurality
of features having an expansion range in at least one of the
transverse direction and the longitudinal direction, wherein at
least one of the third plurality of features reaches an expansion
range limit when the applied bending force is at or above the
predetermined magnitude.
Description
RELATED APPLICATIONS
[0001] This application claims priority to U.S. Provisional
Application Ser. No. 62/533,275 (entitled CURVATURE LIMITING FILM,
filed Jul. 17, 2017) and to U.S. Provisional Application Ser. No.
62/540,892 (entitled CURVATURE LIMITING FILM, filed Aug. 3, 2017,
and to U.S. Provisional Application Ser. No. 62/585,963 (entitled
CURVATURE LIMITING FILM, filed Nov. 14, 2017) and to U.S.
Provisional Application Ser. No. 62/540,882 (entitled CURVATURE
LIMITING FILM, filed Aug. 3, 2017) all of which are incorporated
herein by reference.
TECHNICAL FIELD
[0002] This document pertains generally, but not by way of
limitation, to apparatuses such as electronic devices and wearable
devices that utilize one or more layers of flexible film. More
specifically, without limitation, this document relates to
apparatuses with features that arrest a curvature of the one or
more layers of flexible film.
BACKGROUND
[0003] Regarding electronic devices, the development of organic
light-emitting diodes (OLED) and active-matrix organic
light-emitting diodes (AMOLED) that can be fabricated on a flexible
substrate has enabled flexible displays. In some cases, these
flexible displays may be folded or bent. However, the
conformability of the layers used for such substrate is limited.
Additionally, shear strain between layers on the display can cause
debonding. Creasing of the substrate is also a concern.
SUMMARY
[0004] The present inventors have recognized, among other things,
that a variety of apparatuses can benefit from a rigidifying layer
that arrest a curvature of the one or more layers of flexible film.
According to some embodiments, the rigidifying layer can be
comprised of a plurality of features as will be discussed
subsequently. Such apparatuses can include electronic devices and
wearable devices. In regards to electronic devices, these can
include phones, displays, batteries, for example. The apparatuses
can be used with various types of displays including multiple
semi-rigid, rigid liquid crystal or LED displays, flexible
OLED/AMOLED/LCD displays or the like. Wearable devices can include
not only the displays and batteries discussed above but can also
include athletic equipment protective braces, medical braces, or
medical devices, for example.
[0005] At least some portions of the present disclosure are
directed to various apparatuses with curvature arresting
properties. According to one embodiment, the apparatus can
optionally include a flexible first film, a second film and a first
plurality of features. The flexible first film can have an extent
in both a longitudinal direction and a transverse direction. The
second film can at least partially interface the first film and can
have an extent in both the longitudinal and the transverse
direction. The first plurality of features can be disposed between
the first film and the second film and can optionally have an
extent in both the transverse direction and the longitudinal
direction. The first plurality of features can include at least
some adjacent ones of the first plurality of features having a gap
among one another when the first film is not subject to an applied
bending force or is subject to the applied bending force below a
predetermined magnitude in one or both of the transverse direction
and the longitudinal direction, and at least some adjacent ones of
the first plurality of features contact one another to arrest a
curvature of the first film in one or both of the transverse
direction and the longitudinal direction when the applied bending
force is at or above the predetermined magnitude. The second film
can be moveable relative to the first film in at least one of the
longitudinal direction or transverse direction.
[0006] According to some aspects and embodiments of the present
disclosure, the apparatus can include the first plurality of
features comprise one or more of a curvature arresting feature and
an interlocking device. The interlocking device can comprise one or
more of rails, channels, caps and stems. The first plurality of
features can comprise one or more of thermoplastic or thermosetting
polymers, polymer composites, metals or ceramics. The first
plurality of features can be arranged in a geometric pattern. The
first plurality of features can have substantially a same size. The
gap comprises 0.050 mm to 10 mm, inclusive. The gap has a first
ratio of a width to that of one of the first plurality of features
between 0.1 and 10, inclusive, and wherein the gap has a second
ratio to that of a thickness of the one of the first plurality of
features between 0.1 and 1, inclusive. The first plurality of
features are attached to or integrated with the first film. The
plurality of features have one of a substantially trapezoidal shape
in cross-section or a chamfered rectangular shape in cross-section.
At least two of the first plurality of features can include both a
major surface and a side surface that extends from the major
surface to the surface of the first film, and wherein the side
surface of the first of the at least two of the first plurality of
features can be configured to engage the side surface of the second
of the at least two of the first plurality of features to arrest
the curvature of the first film. One or more of the first plurality
of features can have one of a shape or orientation to provide for a
desired degree of curvature for the first film. At least some of
the first plurality of features can be configured to interlock with
others of the at least some of the first plurality of features
during the curvature of the first film to maintain the curvature of
the first film at a desired degree in an absence of the applied
bending force.
[0007] According to further aspects and embodiments, the apparatus
can further include a second plurality of interlocking devices
attached to or integral with the second film, and one or more of
the first plurality of features comprise a first plurality of
interlocking devices that can be configured to engage the second
plurality of interlocking devices. When the first plurality of
interlocking devices engage the second plurality of interlocking
devices, movement of the first film from the second film in one of
the transverse direction and the longitudinal direction is
prevented while movement of the first film relative to the second
film in the other of the transverse direction and the longitudinal
direction is possible. Separation of the first film from the second
film in a direction generally perpendicular to the surface of the
first film can be prevented by engagement of the first plurality of
interlocking devices with the second plurality of interlocking
devices. The second plurality of interlocking devices can project
from a surface of the second film. The second plurality of
interlocking devices can have an extent in both the transverse
direction and the longitudinal direction, and at least some
adjacent ones of the second plurality of interlocking devices
having a second gap among one another when the second film is not
subject to the applied bending force or is subject to the applied
bending force below the predetermined magnitude in one or both of
the transverse direction and the longitudinal direction. At least
some adjacent ones of the second plurality of interlocking features
contact one another and/or the first plurality of features to
arrest a curvature of the second film in one or both of the
transverse direction and the longitudinal direction when the
applied bending force is at or above the predetermined magnitude.
Engagement of the first plurality of interlocking devices with the
second plurality of interlocking devices can be facilitated by an
initial movement of the first film relative to the second film in
one of the transverse direction and the longitudinal direction, and
disengagement of the first plurality of interlocking devices from
the second plurality of interlocking devices can be facilitated by
a sequent movement of the first film relative to the second film in
a same one of the transverse direction and the longitudinal
direction. The first plurality of interlocking devices and the
second interlocking devices can comprise engagement rails that form
a sliding channel.
[0008] According to further aspects and embodiments, the apparatus
can further include a first plurality of interlocking devices
attached to or integral with the first film and spaced from the
first plurality of features in at least one of the transverse
direction and the longitudinal direction, a second plurality of
interlocking devices attached to or integral with the second film,
and the first plurality of interlocking devices are configured to
engage the second plurality of interlocking devices, and when the
first plurality of interlocking devices engage the second plurality
of interlocking devices, movement of the first film from the second
film in one of the transverse direction and the longitudinal
direction can be prevented while movement of the first film
relative to the second film in the other of the transverse
direction and the longitudinal direction is possible. Separation of
the first film from the second film in a direction generally
perpendicular to the surface of the first film can be prevented by
engagement of the first plurality of interlocking devices with the
second plurality of interlocking devices. A second plurality of
features can project from a surface of the second film. The second
plurality of features can have an extent in both the transverse
direction and the longitudinal direction, and at least some
adjacent ones of the second plurality of features can be have a
second gap among one another when the second film is not subject to
the applied bending force or is subject to the applied bending
force below the predetermined magnitude in one or both of the
transverse direction and the longitudinal direction. The at least
some adjacent ones of the second plurality of features can contact
one another and/or the first plurality of features to arrest a
curvature of the first film in one or both of the transverse
direction and the longitudinal direction when the applied bending
force is at or above the predetermined magnitude. Engagement of the
first plurality of interlocking devices with the second plurality
of interlocking devices can be facilitated by an initial movement
of the first film relative to the second film in one of the
transverse direction and the longitudinal direction. Disengagement
of the first plurality of interlocking devices with the second
plurality of interlocking devices can be facilitated by a sequent
movement of the first film relative to the second film in a same
one of the transverse direction and the longitudinal direction. The
first plurality of interlocking devices and the second interlocking
devices can comprise engagement rails that form a sliding
channel.
[0009] According to further aspects and embodiments, the apparatus
can include an optical coupler disposed between the first film and
the second film, wherein the optical coupler is a liquid, adhesive,
gel, or a combination thereof. The optical coupler can have a
refractive index having an absolute difference less than or equal
to 0.05 from a refractive index of the first plurality of features.
The apparatus can comprise a part of an electronic device and/or a
wearable device. The first plurality of features can be configured
to provide the apparatus with a first stiffness at a desired degree
of curvature in one of the transverse direction and the
longitudinal direction, while being configured to provide the
apparatus with a second stiffness at the same desired degree of
curvature in the other of the transverse direction and the
longitudinal direction, and wherein the first stiffness differs
from the second stiffness.
[0010] The first plurality of features can be optically clear. One
or both of the first film and the second film can comprise at least
one of a single layer or a plurality of layers. The second film can
comprise a rigid component. The second film can comprise a
different material than the first film. The first plurality of
features can be disposed on both a first major surface of the first
film and a second major surface of the first film.
[0011] This summary is intended to provide an overview of subject
matter of the present patent application. It is not intended to
provide an exclusive or exhaustive explanation of the invention.
The detailed description is included to provide further information
about the present patent application.
BRIEF DESCRIPTION OF DRAWINGS
[0012] FIG. 1 is a plan view of an end of a first apparatus
according to one embodiment having a plurality of components
including a first film and curvature arresting features according
to one embodiment of the present disclosure.
[0013] FIG. 1A is a cross-sectional view along A-A of the apparatus
of FIG. 1.
[0014] FIG. 2 is perspective view of a second apparatus according
to another embodiment including additional of the plurality of
components including additional curvature arresting features
relative to the embodiment of FIG. 1.
[0015] FIG. 2A is a cross-sectional view along A-A of the apparatus
of FIG. 2.
[0016] FIG. 3 is an exploded view of a third apparatus having two
films each having curvature arresting features and interlocking
devices according to one embodiment of the present disclosure.
[0017] FIG. 4 is a perspective view of a portion of an fourth
apparatus having two films interlocked by the interlocking devices
and additionally having curvature arresting features disposed
within the fourth apparatus according to one embodiment of the
present disclosure.
[0018] FIG. 5 is illustrates a close-up conceptual view of a
portion of a fifth apparatus using the interlocking devices similar
to those of the embodiments of FIGS. 3 and 4 according to one
embodiment of the present disclosure.
[0019] FIG. 6 is a perspective view of the first apparatus of FIG.
1 in an un-curved state and illustrating several forces including
bending forces that can be applied to the first apparatus according
to one embodiment of the present disclosure.
[0020] FIG. 6A is a cross-sectional view of the first apparatus of
FIG. 6 showing the disposition of the curvature arresting features
in the un-curved state.
[0021] FIG. 7 is a perspective view of the first apparatus of FIG.
6 in a curved state with a bending force applied to the first
apparatus.
[0022] FIG. 7A is a cross-sectional view of the first apparatus of
FIG. 7 showing the disposition of the curvature arresting features
in the curved state, at least some of the curvature arresting
features engaging one another to arrest a curvature of the first
apparatus according to one embodiment of the present
disclosure.
[0023] FIG. 8 is a plan view showing an exemplary geometry of one
of the curvature arresting features according to one embodiment of
the present disclosure.
[0024] FIG. 9 is a plan view showing two of the curvature arresting
features having the geometry of FIG. 8 engaging one another in a
manner that would arrest the curvature of an apparatus according to
one embodiment of the present disclosure.
[0025] FIGS. 9A and 9B show two trapezoidal shapes such as those
used for curvature arresting features and a relationship between
these two shapes can be used to determine a radius R as shown in
FIG. 9 using Equations 1-5.
[0026] FIG. 10 is a plan view of further exemplary geometries for
the curvature arresting features according to one embodiment of the
present disclosure.
[0027] FIG. 11 is a plan view of yet another example of the
curvature arresting features having an interlocking design to
facilitate maintaining a curvature of an apparatus even if the
bending force is removed according to one embodiment of the present
disclosure.
[0028] FIG. 12 shows the curvature arresting features of FIG. 11
having been moved into engagement to maintain the curvature of the
apparatus in the curved state.
[0029] FIG. 13 is a perspective view of a portion of a sixth
apparatus in an un-curved state employing interlocking devices that
are also curvature arresting features according to an embodiment of
the present disclosure.
[0030] FIG. 14 is a perspective view of the sixth apparatus of FIG.
13 in a curved state.
[0031] FIG. 15 is a perspective view of a portion of a seventh
apparatus in an un-curved state employing interlocking devices that
are also curvature arresting features according to an embodiment of
the present disclosure.
[0032] FIG. 16 is an enlarged view of some of the interlocking
devices of the seventh apparatus of FIG. 15 with the seventh
apparatus now in a curved state, FIG. 16 showing engagement between
the interlocking devices which arrests the curvature of the seventh
apparatus.
[0033] FIGS. 17A to 19F show various embodiments of apparatuses
using various arrangements of curvature arresting features and/or
interlocking devices.
[0034] FIG. 20 is a plan view of an end of yet another apparatus
having the plurality of components previously discussed in
reference to FIGS. 1-2A but additionally including a stack of
interlocking devices according to one embodiment of the present
disclosure.
[0035] FIG. 21 is an example of another apparatus that can be used
as part of an electronic device according to one embodiment of the
present disclosure.
[0036] FIG. 22 is another example of an apparatus that can be used
as part of an electronic device according to one embodiment of the
present disclosure.
[0037] FIG. 23 is a plot of applied force v. displacement for
apparatuses such as those described that include the curvature
arresting features according to one embodiment of the present
disclosure.
[0038] FIG. 24 shows a plot of applied load v. displacement for
various apparatuses as is further described in Working Example
1.
[0039] FIGS. 25 and 26 show test equipment performing a bending
test according to Working Example 1.
[0040] FIGS. 27-32 are images of various curvature arresting
features some having different shapes along with dimensional
measurements as is further described in Working Examples 2-4.
[0041] FIGS. 33A-33E illustrate some examples of curvature
arresting features.
[0042] FIGS. 34A-34C illustrate another example of curvature
arresting feature having limited expansion and compression
elements.
[0043] The accompanying drawings are incorporated in and constitute
a part of this specification and, together with the description,
explain the advantages and principles of the invention. In the
drawings, which are not necessarily drawn to scale, like numerals
may describe similar components in different views. Like numerals
having different letter suffixes may represent different instances
of similar components. The drawings illustrate generally, by way of
example, but not by way of limitation, various embodiments
discussed in the present document. In all cases, this disclosure
describes the presently disclosed disclosure by way of
representation of exemplary embodiments and not by express
limitations. It should be understood that numerous other
modifications and embodiments can be devised by those skilled in
the art, which fall within the scope and spirit of this
disclosure.
DETAILED DESCRIPTION
[0044] In recent years, among next-generation displays, electronic
devices that can be curved, bent, or folded have received
increasing attention as a way to provide new user experiences.
These device architectures include flexible OLEDs, plastic LCDs,
fuel cells, flexible batteries, flow batteries, and the like.
Typically the flexible or foldable component layer is immediately
adjacent to a rigid member to provide mechanical stiffness in use.
As an example, the rigid member may also be a part of the heat
sink, battery, electromagnetic shielding, or other components for a
display panel.
[0045] Usually the boundary condition between such a flexible
component layer and such a rigid member can affect both the
aesthetics of the device as well as its fatigue performance over
thousands of cycles since fatigue life is generally inversely
proportional to the maximum strain in a given folding or bending
cycle. Fatigue occurs when an object is subjected to repeated
loading and unloading (e.g., folding and unfolding) and fatigue
life is often a function of the magnitude of the fluctuating
stress, object physical properties, geometry of the object and test
conditions. As discussed above, debonding and/or creasing of the
substrates used in next-generation displays are also a concern and
may affect the functionality and user experience of the device.
[0046] The present disclosure generally relates to apparatuses with
curvature limiting features that provide the apparatuses with
sufficient stiffness after a desired degree of curvature is
achieved to stop the apparatus from bending further. This property
can protect strain sensitive layers within the electronic and/or
wearable device such as the electrical backplane from exceeding a
critical strain, which can damage the device. Additionally,
improved stiffness as provided by the apparatuses can improve
fatigue performance and reduce the likelihood of debonding and/or
creasing.
[0047] FIGS. 1 and 1A show a first apparatus 100 according to one
embodiment. The first apparatus 100 can be part of a bonding layer
of a wearable device and/or electronic device, for example. The
first apparatus 100 can include a first film 102, a second film
104, a plurality of curvature arresting features 106, an adhesive
108, and interlocking devices 110A and 110B (FIG. 1 only).
[0048] As shown in FIGS. 1 and 1A the first film 102 can comprise a
layer having a relatively larger extent in plan direction relative
to a thickness. For example, the first film 102 can have an extent
in both a longitudinal direction (i.e. a down web direction) and a
transverse direction (i.e. a cross-web direction). In FIGS. 1 and
1A, the longitudinal direction corresponds to an x-axis direction
and the transverse direction corresponds to a y-axis direction. The
second film 104 can be disposed to at least partially interface
with the first film 102. Similar to the first film 102, the second
film 104 can comprise a layer. The second film 104 can have an
extent in both the longitudinal direction and the transverse
direction. The extent of the second film 104 can differ from or be
the same as the extent of the first film 102.
[0049] The plurality of curvature arresting features can be part of
a rigidifying layer that can be disposed between and/or coupled to
the first film 102 and the second film 104 to provide curvature
arrest for the apparatus 100. The plurality of curvature arresting
features 106 (only one is shown in the plan view of FIG. 1) can be
disposed between the first film 102 and the second film 104. In
some embodiments, the plurality of curvature arresting features 106
are attached to first film 102, for example, via the adhesive 108.
Thus, the adhesive 108 can be disposed between the first film 102
and the plurality of curvature arresting features 106. However, in
other embodiments the plurality of curvature arresting features 106
can be integral with so as to be formed as part of the first film
102. In other embodiments the plurality of curvature arresting
features 106 can be molded, extruded, machined or otherwise formed
on the first film 102. In some cases, a cast and cure process can
be used to form the curvature arresting features 106, for example.
In yet further embodiments, the plurality of curvature arresting
features 106 may be captured between the first film 102 and the
second film 104 but are not attached to or integral with either
film 102, 104.
[0050] As shown in FIGS. 1 and 1A each of the plurality of
curvature arresting features 106 have an extent in both the
longitudinal and transverse direction. Various orientations for the
plurality of curvature arresting features 106 are contemplated and
further discussed in the present disclosure. As shown in FIG. 1,
the plurality of curvature arresting features 106 can be disposed
between interlocking devices 110A and 110B. Interlocking devices
110A and 110B can couple the first film 102 to the second film 104.
In some cases, the interlocking devices 110A and 110B can restrain
the first film 102 and the second film 104 from separation in a
direction generally perpendicular to a surface 112 of the first
film 102 (i.e. generally in the Z direction indicated in FIGS. 1
and 1A). In further embodiments, the interlocking devices 110A and
110B can be configured such that a controlled movement of the
second film 104 relative to the first film 102 (or vice versa) is
possible. Thus, in some embodiments the second film 104 is moveable
relative to the first film 102 in at least one of the longitudinal
direction or transverse direction.
[0051] As shown in the embodiment of FIG. 1, each of the plurality
of curvature arresting features 106 can be have a substantially
uniform thickness in the transverse direction. However in the
embodiment of FIG. 1A, each of curvature arresting features 106 can
have a thickness that varies in the longitudinal direction. In
particular, in the embodiment of FIGS. 1 and 1A, each curvature
arresting feature 106 has substantially a trapezoidal shape in
cross-section such as provided in FIG. 1A. Thus, each of the
plurality of curvature arresting features 106 can have top surface,
bottom surface, and one or more side surfaces. The geometry of the
plurality of curvature arresting features 106 will be discussed in
further detail subsequently.
[0052] In the embodiment of FIGS. 1 and 1A, each of the plurality
of curvature arresting features 106 can be separated from most
adjacent other(s) of the plurality of curvature arresting features
106 by a gap G. For the purposes of this application, the gap G
will describe a maximum distance between one of the plurality of
curvature arresting features 106 and an adjacent most second of the
plurality of curvature arresting features 106.
[0053] The gap G can be between about 10 .mu.m and about 10 mm,
inclusive, according to some embodiments. However, in some
embodiments, no gap may be utilized, rather a rigid layer can be
provided rather than the plurality of curvature arresting features
106. The gap can vary depending on the shape, size and materials
used for the curvature arresting features 106. For example, the
curvature arresting features of the embodiments of FIGS. 1-2, 6A,
7A and 20-22 can utilize a gap that is much larger (e.g.,
100.times.) than the curvature arresting features of FIGS. 13-16,
for example.
[0054] As is clearly shown in FIG. 1A, the geometry of the
plurality of curvature arresting features 106 can be such that a
distance between one of the plurality of curvature arresting
features 106 and the most adjacent other(s) of the plurality of
curvature arresting features 106 can vary when moving in one or
more of the transverse direction, longitudinal direction, or
latitudinal direction (corresponding to the Z direction shown).
Thus, in some cases there may be no distance separating adjacent of
the plurality of curvature arresting features 106 at a base
thereof.
[0055] The gap G can be uniform so as to be substantially the same
distance in some embodiments such as the embodiment of FIGS. 1 and
1A. However, in other embodiments the gap G can differ depending on
the location within the first apparatus 100 such as in the
transverse direction and/or longitudinal direction. A gap G may not
be necessary in all embodiments. For example, highly nonlinear
materials can be selected for the plurality of curvature arresting
features 106 to provide for enhance curvature limiting capability
to achieve a desired degree of curvature for the apparatus in some
embodiments.
[0056] The plurality of curvature arresting features 106 can have
substantially a same geometry in some embodiments. However, in
other embodiments the geometry (i.e. the size and/or shape of one
or more of the plurality of curvature arresting features 106
relative to others can vary. Similarly, the orientation of the
plurality of curvature arresting features 106 can be substantially
similar such as in the manner shown in FIGS. 1 and 1A such that
substantially each of the plurality of curvature arresting features
106 extend parallel to one another in the transverse direction and
spaced by the gap G in the longitudinal direction. However, as
discussed above with regard to the gap G, in other embodiments one
or more of the plurality of curvature arresting features 106 can be
oriented differently than shown such as to provide gaps in the
transverse direction or other directions, with a larger or smaller
gap G, or in a non-parallel manner, for example.
[0057] The plurality of curvature arresting features 106 are
distinct from one another (i.e., are not physically coupled
together) in some embodiments such as the embodiment of FIGS. 1 and
1A. In other embodiments, the plurality of curvature arresting
features 106 are physically coupled together such as part of a
layer or integral part of the first film 102, for example. In some
implementations, the interlocking devices 110A and 110B and/or
curvature arresting features 106 can include air gap between
individual features/components.
[0058] Various embodiments of the interlocking devices 110A and
110B are described in further detail subsequently. However,
interlocking devices 110A and 110B may not be necessary in all
embodiments. The interlocking devices 110A and 110B can comprise
mechanical features that facilitate coupling in some embodiments.
Such mechanical features can include one or more of adhesive,
rails, slots, tabs, keys, snaps, snare/loop, hooks, fasteners, for
example. In some embodiments, a male/female type connection between
the interlocking devices 110A and 110 can be utilized. A snap-fit
connection is also contemplated.
[0059] According to the embodiment of FIGS. 1 and 1A, the thickness
of the first film 102 and second film 104 can be between 10 .mu.m
and 2000 .mu.m. However, the thickness can vary depending on the
desired application and other criteria. In some embodiments, the
interlocking devices 110A and 110B have a thickness no more than 10
mm. In some cases, the interlocking devices 110A and 110B have a
thickness no more than 1 mm. In some cases, the interlocking
devices 110A and 110B have a thickness no more than 200 .mu.m. In
some cases, the interlocking devices 110A and 110B have a thickness
no more than 100 .mu.m. In some cases, the interlocking devices
110A and 110B have a thickness no more than 10 .mu.m. In some
cases, the interlocking devices 110A and 110B have a thickness no
less than 5 .mu.m.
[0060] The interlocking devices 110A and 110B can have a thickness
on the order of 2.1 to 30 times larger than the first film 102
and/or second film 104. Each of the plurality of curvature
arresting features 106 can have a similar thickness to that of the
interlocking devices 110A and 110B according to some embodiments.
In other embodiments, the thickness of each of the plurality of
curvature arresting features 106 can be similar to or can vary from
that of the interlocking devices 110A and 110B. The width of each
of the plurality of curvature arresting features 106 in the
longitudinal direction can be between 2 times and for 4 times that
of the thickness according to some embodiments. The adhesive 108
can have a thickness between 5 time and 20 times less than the
thickness of the first film 102 and/or second film 104. In one
embodiment, the adhesive 108 can be between 25 .mu.m and 1.25 mm,
inclusive, for example depending on the desired application and
other factors. In some embodiments, a second adhesive 114A and 114B
(FIG. 1 only) can be utilized with the apparatus 100 to couple the
interlocking devices 110A and 110B to the second film 104. If the
second adhesive 114A and 114B is utilized, the thickness of the
second adhesive can be between 0.01.times. and 0.80.times. as thick
as the thickness of the plurality of curvature arresting features
106.
[0061] In some embodiments the apparatus 100 can include optically
clear material(s), for example, optically clear film(s), optically
clear adhesive, optically clear gel, optically clear liquid, or the
like. The apparatus 100 can also use materials that have relative
low viscosity, for example, a low viscosity liquid as a bonding
material, to reduce resistance to bending. According to one
embodiment, the first film 102 and the second film 104 comprise the
same material(s). However, in other embodiments, the first film 102
and/or the second film 104 can be constructed of different
materials. In some embodiments, the first film 102 and/or the
second film 104 can be constructed of polymers, composites,
super-elastic materials (e.g., nitinol) or metal foils. Example
polymers can include polyester terephthalate (PET), glycol modified
polyethylene terephthalate (PETG), polymethylmethacrylate,
polycarbonate, polyethylene naphthalate, cyclic olefin copolymer,
polyimide or the like. According to some embodiments, the adhesive
108 can comprise an optically clear adhesives such as acrylate or
silicone optical adhesive. The adhesive 108 can also comprise
pressure sensitive and semi-structural and structural adhesives
(e.g., acrylate, epoxy, urethane, etc.).
[0062] The interlocking devices 110A and 110B and/or the plurality
of curvature arresting features 106 can be optically clear, for
example, with visible light transmission of at least 85%, at least
90%, or at least 93%, in a path length of 10 mm, 1 mm, or 0.5 mm
for example. The interlocking devices 110A and 110B and/or the
plurality of curvature arresting features 106 can have a haze of
less than at least 5%, less than 2%, or less than 1% in a path
length of 10 mm, 1 mm, or 0.5 mm for example. The interlocking
devices 110A and 110B and/or the plurality of curvature arresting
features 106 can have a clarity of greater than 95%, greater than
98%, or greater than 99% in a path length of 10 mm, 1 mm, or 0.5 mm
for example. Example materials that can be used by the interlocking
devices 110A and 110B and/or the plurality of curvature arresting
features 106 can include thermoplastic or thermosetting polymers,
polymer composites, metals or ceramics. Example polymer composites
can include inorganic particles and or inorganic fibers to increase
the effective modulus of the interlocking devices. Example
inorganic materials include silica, zirconia, silicon nitride,
glass fibers, carbon fibers and the like. Example polymers may
include acrylates, epoxies, polyurethanes, polyethelene, polyester
terephthalate (PET), glycol modified polyethylene terephthalate
(PETG), polymethylmethacrylate, polycarbonate, polyethylene
naphthalate, cyclic olefin copolymer polyimide, acrylonitrile
butadiene styrene (ABS), polypropylene, polyethylene terephthalate,
polyester, polycarbonate, cyclic olefin copolymer, and/or nylon, or
the like.
[0063] In some cases, the interlocking devices 110A and 110B and/or
the curvature arresting features 106 can use materials that are not
optically clear.
[0064] FIGS. 2 and 2A show a second apparatus 200 having a
construction similar to that of the first apparatus 100. Unless
otherwise specified the apparatuses further disclosed herein can
have a construction similar to that of the first apparatus 100
(e.g., can be of similar materials and/or can use similar
components). Thus, the second apparatus 200 includes the first film
102, the second film 104, the plurality of curvature arresting
features 106, the adhesive 108, and interlocking devices 110A and
110B (FIG. 2 only) as previously discussed. However, the second
apparatus 200 has a dual sided construction with a third film 202
disposed between the first film 102 and the second film 104.
[0065] As illustrated in the embodiment of FIGS. 2 and 2A the
plurality of curvature arresting features 106 and the interlocking
devices 110A and 110B are attached both major surfaces 204A and
204B of the third film 202 by the adhesive 108. Due to this
construction, a first plurality 206A of the plurality of curvature
arresting features 106 have an inverted orientation about a plan
defined by the third film 202 relative to a second plurality 206B
of the plurality of curvature arresting features 106. There can be
frictional contact between the first film 102 and the first
plurality 206A of the plurality of curvature arresting features 106
and the second plurality 206B of the plurality of curvature
arresting features 106 and the second film 104. However, the first
film 102 and the second film 104 may not be attached to the
plurality of curvature arresting features 106. The first plurality
206A of the plurality of curvature arresting features 106 are shown
as having substantially a same shape and gap G as the second
plurality 206B of the plurality of curvature arresting features 106
in the embodiment of FIG. 2A. However, in other embodiments the
first plurality 206A of the plurality of curvature arresting
features 106 can have a shape or gap that differs from the second
plurality 206B of the plurality of curvature arresting features
106.
[0066] FIG. 3 shows an exploded view of a third apparatus 300 that
includes a first film 302, a second film 304, a plurality of
curvature arresting features 306A and 306B and interlocking devices
310A, 310AA, 310B and 310BB. The embodiment of FIG. 3 shows the
interlocking devices 310A, 310AA, 310B and 310BB having a rail and
channel construction that will be further discussed in reference to
FIGS. 4 and 5.
[0067] As shown in the embodiment of FIG. 3, the plurality of
curvature arresting features 306A can be integral with so as to be
formed from the first film 302. Similarly, the interlocking devices
310A and 310B can be integral with so as to be formed from the
first film 302. Additionally, the plurality of curvature arresting
features 306B can be integral with so as to be formed from the
second film 304 and the interlocking devices 310AA and 310BB can be
integral with so as to be formed from the second film 304.
[0068] As shown in FIG. 3, the plurality of curvature arresting
features 306A, 306B have a trapezoidal shape when viewed in
cross-section along the longitudinal direction (the x-axis
direction indicated) similar to the plurality of curvature
arresting features 106 previously discussed and illustrated.
Additionally, the plurality of curvature arresting features 306A,
306B can have a trapezoidal shape when viewed in cross-section
along the transverse direction (the y-axis direction
indicated).
[0069] As discussed previously, some of the plurality of curvature
arresting features 306A or 306B can contact adjacent ones of the
plurality of curvature arresting features 306A or 306B when a
bending force of sufficient magnitude is applied in a direction
perpendicular to the longitudinal direction (a bending moment about
the transverse direction corresponding to the y-axis direction) to
flex the first film 302 and/or the second film 304. This
construction can arrest curvature of the third apparatus 300 in the
longitudinal direction. According to the embodiment of FIG. 3, some
of the plurality of curvature arresting features 306A are also
configured to contact some of the curvature arresting features 306B
when a bending force of sufficient magnitude is applied in a
direction perpendicular to the transverse direction (a bending
moment about longitudinal direction corresponding to the x-axis
direction) to flex the first film 302 and/or the second film 304.
In this manner, a curvature of the third apparatus 300 in the
transverse direction can be arrested. Thus, the apparatus 300 is
arrested from having more than a desired curvature in both the
longitudinal direction and the transverse direction.
[0070] FIG. 4 shows a portion of a fourth apparatus 400 with
interlocking devices 410A and 410B. FIG. 4 shows engagement of the
interlocking devices 410A and 410B, which can prevent relative
movement between films such as in the z-axis direction
(perpendicular to a surface of the film) or in the y-axis
direction. However, the interlocking devices 410A and 410B can be
configured to allow sliding relative motion there between. This can
allow one or both of the films to be slid relative to one
another.
[0071] Similarly, FIG. 5 shows a portion of the fifth apparatus 500
with interlocking devices 510A and 510B. As shown in FIG. 5, the
fifth apparatus 500, as illustrated, includes a first film 502 (for
example, a layer of a flexible component) and a second film 504
(for example, a layer of a rigid element or a second flexible
component) and a bonding layer 506 disposed between the two films
(502, 504). In the embodiment of FIG. 5, the bonding layer 506
includes the interlocking devices 510A and 510B. However, this is
not the case in all embodiments. The interlocking device 510A
includes one or more first interlocking components 512A attached to
or integrated with the first film 502. In some cases, the
interlocking devices 510A and 510B are attached to a respective
film by a tie layer (not illustrated). In some embodiments, the tie
layer may include an adhesive material, for example, such as an
optically clear adhesive, a pressure sensitive adhesive, a hot-melt
adhesive, or the like. The interlocking device 510B includes one or
more second interlocking components 512B attached to or integrated
with the second film 504. The one or more of the second
interlocking components 512B are configured to engage with
corresponding one or more of the first interlocking components 512A
as illustrated.
[0072] In some embodiments, this engagement prevents the separation
of the first film 502 from the second layer 504 along the z-axis
direction perpendicular to a surface 514 of the second film 504. In
some embodiments, this engagement provides little or no restriction
of the first film 502 and/or second film 504 from sliding with
respect to one another in the x-axis direction. In some cases, the
one or more first interlocking components 512A and/or the one or
more second interlocking components 512B are configured as rails to
form channels that can facilitate or guide sliding between the
films 502, 504 as described.
[0073] The one or more first interlocking component 512A and/or the
one or more second interlocking component 512B can comprise a
plurality of engagement elements such as a set of engagement
elements with predetermined spacing to facilitate coupling. At
least some of the engagement elements can have a cross-sectional
shape having a stem 550 and a cap 552 that is constructed to be
wider in the transverse direction than the stem, as illustrated in
FIGS. 3-5. Engagement between the caps prevents separation or
displacement along the z-axis direction. The caps can be configured
as hooks to better maintain engagement there between. More
configurations and relative spacing and materials of engagement
rails are described in WO2016/196181, WO2016/196736, U.S. Pat. Nos.
6,357,128, 6,546,604, and 6,588,074, which are incorporated by
reference in their entirety.
[0074] In some implementations, the bonding layer 506 can include
bonding material 516 that can be disposed proximate to the first
film 502 and the second 504 together with the interlocking devices
510A and 510B. In some cases, the bonding material 516 can include
an optically clear material, for example, optically clear adhesive,
optically clear gel, optically clear liquid, or the like. With the
interlocking devices 510A and 510B, the bonding material 516 can
use materials that have relative low viscosity, for example, a low
viscosity liquid, to reduce resistance to bending. In some
embodiments, the bonding material 516 can use a material that has a
refractive index closely matching the refractive index of the
interlocking devices 510A and 510B. In some cases, the bonding
material 516 can have an overall refractive index that has an
absolute difference less than or equal to 0.05 from the refractive
index of the part of interlocking devices 510A and 510B, within the
viewing area. For example, the bonding material 516 can include
materials, for example, acrylates, urethanes, silicones,
polyolefins, or the like. In some embodiments, the bonding material
516 could include thermal conductive particles to enhance heat
dissipation, for example, Al2O3, metal or carbon particles. In some
embodiments, the bonding material 516 could include dielectric or
ferromagnetic particles to reduce electro-magnetic interference,
for example, BaTiO3 or Fe3O4 particles.
[0075] In some embodiments, the interlocking devices 510A and 510B
further comprise a coupling material 518 disposed proximate to the
first interlocking component 512A and the second interlocking
component 512B. In some cases, the coupling material 518 includes
materials that have relatively low elastic modulus, low creep, and
a high degree of shear strain under shear load to facilitate the
repeated bending, for example, liquid, adhesive, gel, or the like.
As an example, the coupling material 518 can include a low
viscosity liquid to reduce frictional drag between interlocking
components and reduce resistance to bending.
[0076] In some embodiments, the coupling material 518 can use
materials that have relative low viscosity, for example, a low
viscosity liquid, to reduce resistance to bending.
[0077] In other embodiments the coupling material 518 can use
materials where the viscosity increases with strain rate providing
a means of dampening or strain rate control. These are known as
shear rate thickening or dilatant fluids. Dilatancy is a property
that exists primarily in colloidal dispersions. A colloidal
dispersion is where one substance is microscopically dispersed
evenly throughout another. In some embodiments, the coupling
material 518 could aid with heat transfer from the flexible
component layer to the rigid members, which is also likely the
primary heat sink. In some cases, the coupling material 518 could
include thermal conductive particles to enhance heat dissipation,
for example, Al2O3, metal or carbon particles. The coupling
material 518 may include materials such as, for example, water,
deionized water, glycol/water solutions, thermal grease such as 3M
TCG-2035, and dielectric fluids such as fluorocarbons and
polyalphaolefin. In some embodiments, the thermal conductivity of
the coupling material 518 may range from 0.02 to 0.6 W/mK. In some
embodiments, the thermal conductivity of the coupling material 518
may range from 0.02 to 3.0 W/mK. In some embodiments, the thermal
conductivity of the coupling material 518 may range from 0.02 to
4.1 W/mK. In some cases, the viscosity of the coupling material 518
may range from 5,000 cP to 100,000 cP. In some cases, the viscosity
of the coupling material 518 may range from 0.89 cP to 542,000 cP.
In some cases, the viscosity of the coupling material may range
from 0.89 cP to 2,000,000 cP. In some cases, the coupling material
518 could include dielectric or ferromagnetic particles to reduce
electro-magnetic interference, for example, BaTiO3 or Fe3O4
particles. In some cases, the coupling material 518 can use same
materials as the bonding material 516.
[0078] In some embodiments, the coupling material 518 can use a
material that has a refractive index closely matching the
refractive index of the interlocking devices 510A and 510B, more
particular the interlocking components 512A and 512B. In such
cases, the optical clarity of the interlocking devices 510A and
510B can be restored by eliminating the air gaps between the
interlocking components 512A and 512B. In some cases, the coupling
material 518 can have an overall refractive index that has an
absolute difference less than or equal to 0.05 from the refractive
index of the part of interlocking devices 510A and 510B. For
example, the coupling material 518 can include materials such as,
for example liquids containing phenyl and phosphorus groups such as
Santicizer 141 (available from Ferro Global at Mayfield Heights,
Ohio, USA), or gels formulated using such liquids in combination
with acrylate polymers using monomers containing higher refractive
index contributing functional groups such as aromatic groups like
phenyl, naphtyl, anthracyl, sulfur groups, bromine groups, or the
like, to control and adjust the optical index of the gel. If a
closely matching adhesive is used as coupling material 518 it
cannot restrict the relative movement (i.e. relative sliding) of
the interlocking devices 510A and 510B.
[0079] The bonding layer 506, bonding material 516 and coupling
material 518 described herein can also be used in conjunction with
the curvature arresting features described herein according to some
embodiments. For example, such materials can be disposed between
the gaps G of FIG. 1A.
[0080] FIG. 6 returns to the first apparatus 100 previously
described in reference to FIGS. 1 and 1A. FIG. 6 shows some of the
forces S1, S2, M1, M2 that can be applied to the first apparatus
100. It should be noted that the first apparatus 100 can be subject
to other forces not specifically illustrated or described, and
that, forces S1, S2, M1, M2 are illustrated and described for
demonstration purposes. For example, a shear force could be applied
in a direction so as to have force components in the longitudinal
direction (x-axis direction) and the transverse direction (y-axis
direction). Similarly, other forces such as a compression force or
moments could be present but are not specifically illustrated.
[0081] The first apparatus 100 can be subject to a shear force S1
(a tangential force) along the longitudinal direction
(corresponding to the x-axis direction) in some instances. In some
cases, this normal force S1 can be of a sufficient magnitude to
cause relative motion between the first film 102 and the second
film 104 in the longitudinal direction as described previously.
Similarly, the first apparatus 100 can also be subject to a second
normal force S2 along the transverse direction (corresponding to
the y-axis direction) in some instances. Unlike the normal force
S1, the normal force S2 may not cause relative motion between the
first film 102 and the second film 104 due to the interlocking
devices 110A and 110B, which can be configured to restrain relative
motion between the first film 102 and the second film 104 in the
illustrated embodiment.
[0082] FIG. 6 also illustrates an applied force moment M1, which
comprises a bending force in a direction perpendicular to the
longitudinal direction (a bending moment about the transverse
direction corresponding to the y-axis direction). This force moment
M1, if of a sufficient magnitude, can cause curvature (bowing) of
the first film 102 and/or the second film 104 and can reduce the
overall length of the first apparatus 100 in the longitudinal
direction. As described previously, the curvature arresting
features 106 (FIGS. 1, 1A and 6A) can be configured to arrest this
curvature. Thus, the curvature arresting features 106 can be
configured to arrest curvature of the second apparatus 100 in the
longitudinal direction.
[0083] Regarding arrest of curvature, reference can also be made to
FIG. 23, which shows a plot of an applied compressive force v.
platen displacement for an apparatus having curvature arresting
features. As shown, zone I represents a first applied force that is
applied a lower range of magnitude. This first applied force is
necessary to overcome static friction in the interlocking devices
110A and 110B (FIG. 1A) and/or any other static friction due to
components to initiate sliding of the second film 104 relative to
the first film 102. Zone II represents a second applied force
having a middle range of magnitude (a magnitude that can exceed the
magnitude of the force in zone I). In Zone II, the second applied
force moves in a relatively linear relationship to the displacement
of the second film 104 relative to the first film 102 as the
interlocking devices 110A and 110B (FIG. 1A) or other components
freely slide subject to kinetic friction. In Zone II, the curvature
arresting features have yet to come into contact with one another.
Vertical line V indicates a degree of curvature for the apparatus
at which at least some of the curvature arresting features provide
stiffening to the apparatus. If gaps are utilized with the
curvature arresting features, stiffening can occur when features
come into contact with one another (e.g., a gap no longer exists
between at least some of the curvature arresting features). At this
point, the force v. displacement plot enters Zone III. Contact
between at least some of the curvature arresting features can
increase the stiffness of the apparatus in a non-linear manner.
Thus, in Zone III, relatively greater degrees of applied force (a
third applied force having a relatively higher magnitude than those
of the second applied force and the first applied force) are needed
to achieve displacement. Furthermore, the degree of applied force
needed for displacement will increase with increased displacement
because more and more of the curvature arresting features come into
contact with one another. By way of example, the slope of the plot
of force v. displacement in Zone III is 4.times. or more times
larger than the slope of the plot of force v. displacement in Zone
II. Thus, a 4.times. or larger force is required to achieve a
similar degree of displacement in Zone III as compared to Zone
II.
[0084] Put another way and in reference to FIG. 23, during flexural
loading of an apparatus that utilizes curvature arresting features
and/or interlocking devices as described herein a common flexural
force versus displacement curve can be obtained. The instantaneous
slope of the curve represents the flexural stiffens of the
apparatus during different stages of the test. Using various
devices including those discussed in reference to Working Example 1
a graph, FIG. 23, can be obtained and broken into three zones. Zone
I is a non-linear response to the friction in the system as the
interlocking devices begin to slide as the internal interlocking
devices interaction properties change from static to kinetic
friction. Zone II is a relatively linear response to kinetic
sliding of the interlocking devices. A positive slope is expected
in this region as the apparatus materials undergo elastic
deformation. Zone III describes an increase in the apparatuses'
stiffness as the gap between some or all of the curvature arresting
features approaches and obtains a value of zero. The magnitude of
displacement at the transition between zones II and III can be
adjusted through modifying the curvature arresting features
physical dimensions (Gap, Width, Height, Angle--refer to FIG. 8).
The stiffness and total force the apparatus can sustain can be
modified through utilizing materials with higher modulus values and
modifying the curvature arresting features physical dimensions
(Gap, Width, Height, Angle--refer to FIG. 8).
[0085] FIG. 6 also illustrates a second applied force moment M2 on
the apparatus 100. This force moment M2 comprises a bending force
applied in a direction perpendicular to the transverse direction (a
bending moment about the longitudinal direction corresponding to
the x-axis direction). If the force moment M2 is of sufficient
magnitude, this can cause curvature (bowing) of the first film 102
and/or the second film 104 and can reduce the overall length of the
first apparatus 100 in the transverse direction. In some
embodiments, the curvature arresting features 106 may not be
configured to arrest this curvature such as in the manner
previously described with reference to FIG. 3. However, in other
embodiments, it may be desirable not the have the curvature
arresting features 106 configured to arrest this type of curvature.
This can allow the apparatus 100 to be relatively more bendable
(have a reduced stiffness) in one direction (here the transverse
direction) than a second direction (here the longitudinal
direction). Thus, in some cases, the stiffness (and hence
bendability) of the first apparatus 100 can differ in one direction
relative to the second direction.
[0086] FIG. 6A shows a cross-section of the first apparatus 100
with the features previously described in reference to FIG. 1A. In
FIG. 6A, the applied forces either are not present or are not of
sufficient magnitude to cause curvature of the apparatus 100 in the
longitudinal direction. Thus, in FIG. 6A the gaps G remain between
the plurality of curvature arresting features 106 when the first
apparatus 100 is in an un-curved state.
[0087] FIG. 7 shows the first apparatus 100 subject to the applied
force moment M1 (FIG. 6). The applied force movement M1 is
sufficient to cause curvature of the first apparatus 100 in the
longitudinal direction. Thus, the first apparatus 100 is in a
curved state. FIG. 7A shows a cross-section of the first apparatus
100 in the curved state. As shown in FIG. 7A, some of the plurality
of curvature arresting features 106 comprising a first plurality of
curvature arresting features 150 contact one another at side
surfaces 152 in section 156 that has a greater degree of curvature
than a remainder of the first apparatus 100. As discussed
previously, such contact can arrest curvature of the first
apparatus 100 in the longitudinal direction (x-axis direction).
Additionally, some of the plurality of curvature arresting features
106 comprising a second plurality of curvature arresting features
158 are not in contact with one another such that a gap G remains.
As shown in FIG. 7A the size of the gap G can vary depending on
proximity to the section 156.
[0088] Working Example 5 discusses a specific embodiment of FIG. 7
utilizing specific materials, curvature arresting feature design,
and the like.
[0089] FIGS. 8-19F provide additional configurations for the
curvature arresting features and/or interlocking devices that can
be used with apparatuses according to various embodiments.
[0090] FIG. 8 shows an exemplary geometry for a single curvature
arresting feature 600 that can be used as part of an apparatus 601.
The curvature arresting feature 600 is shown in isolation in FIG.
8. Similar to some of the curvature arresting features previously
discussed, the curvature arresting feature 600 can have a
trapezoidal shape in cross-section. However, other shapes such as
rectangular with a chamfered side surface(s) are contemplated.
Thus, the curvature arresting feature 600 can include a first major
surface 602, a second major surface 604, a first side surface 606
and a second side surface 608. According to the embodiment of FIG.
8, the first major surface 602 can be disposed parallel with the
second major surface 604. However, such a configuration is not
necessary in all embodiments. The extent of the first major surface
602 as indicated by D1 can exceed that of the second major surface
604 as indicated by D2. The first major surface 602 can be disposed
a distance D3 from the second major surface 604 on the first side
surface 606 and can be disposed a same or different distance D4
from the second major surface 604 on the second side surface
608.
[0091] The first side surface 606 can extend between the first
major surface 602 and the second major surface 604. The first major
surface 606 can form a first acute angle .alpha.1 with the first
side surface 606. The second side surface 608 can extend between
the first major surface 602 and the second major surface 604. The
second major surface 608 can form a second acute angle .alpha.2
with the first side surface 606. Although the first acute angle
.alpha.1 and the second acute angle .alpha.2 are illustrated as
being substantially the same in FIG. 8, in other embodiments these
angles can differ.
[0092] According to some embodiments the extent of the first major
surface can be between about 10 .mu.m and about 10 mm, inclusive,
according to some embodiments. For example, the curvature arresting
features of the embodiments of FIGS. 1-2, 6A, 7A and 20-22 can
utilize a dimension for the first major surface that is much larger
(e.g., 100.times.) than the curvature arresting features of FIGS.
13-16, for example. D3 can have a dimension of between 500 .mu.m
and about 10 mm, inclusive according to some embodiments.
Similarly, D4 can have a dimension between 500 .mu.m and about 10
mm, inclusive according to some embodiments. The first and second
acute angles .alpha.1, .alpha.2 can be between 0.degree. and
20.degree., inclusive. Thus, with 0.degree. the curvature arresting
features would have substantially a rectangular shape in
cross-section or rectangular shape with a small degree of chamfer
in cross-section. The 0.degree. embodiment could have some gap G so
as to space the curvature arresting features apart as previously
described in reference to FIGS. 1A, 2A, 6A and 7A and is further
described in FIG. 10 to provide for curvature arrest of the
apparatus. However, recall that in some embodiments, no gap may be
utilized, rather a rigid layer can be provided rather than the
plurality of curvature arresting features. The gap can vary
depending on the shape, size and materials used for the curvature
arresting features.
[0093] FIG. 9 shows two of the curvature arresting features 600
engaging one another such as in the curved state previously
described and illustrated in FIGS. 7 and 7A. As shown in FIG. 9,
engagement between the curvature arresting features 600 can occur
along adjacent most side surfaces 606 and 608. However, in other
embodiments engagement can also occur along one or both of the
first major surface 602 and/or the second major surface 604. In
other embodiments, rather than simply having a single side surface
on each side, the curvature arresting features can include two or
more surfaces that together comprise the side surface. Although not
illustrated in FIG. 9, the curvature arresting features 600 can be
integral with or attached to a same film.
[0094] As shown in FIGS. 9A and 9B, a relationship can be
evaluated, through the use of trigonometric identities, for one
embodiment of the curvature arresting features, to relate the
effective device radius in the arrested state to the physical
dimensions, H, W and .alpha.. Utilizing FIG. 8 as a guide and
assuming; D3=D4=H, .alpha.1=.alpha.2=(90-.alpha.), and D1>D2, we
can determine two length values, A and B, that describe a point
collinear with center of the radius of the device, the center of
span D1, and the center of span D2, as described in FIG. 8. The
quantity A can be obtained through Equation 1. Where Equation 1
is:
A=D1/2*tan(.alpha.)
The quantity B can be obtained through Equation 2. Where Equation 2
is:
B=D1/(2 cos(.alpha.))
.theta. can be obtained through Equation 3, where Equation 3
is:
.theta.=.pi./2-.alpha.
Equation 4 proposes a relationship between the quantities G,
.alpha., and D3=D4=H. Equation 4 is:
tan(.alpha.)=G/2H
Utilizing these values, we can calculate the effective radius of
the curvature arresting device using Equation 5 in terms of the
quantities, B, A, H, and .theta.. Equation 5 is:
R=B/(cos(.theta.))-H-A
[0095] FIG. 10 show a plurality of curvature arresting features
700A, 700B and 700C that can be used as part of an apparatus 701
according to another embodiment. As shown in the embodiment of FIG.
10, some of the curvature arresting features such as curvature
arresting feature 700C has a geometry that differs from those of
curvature arresting feature 700A and 700B. Additionally, FIG. 10
illustrates that the plurality of curvature arresting features need
not have a trapezoidal shape in cross-section in all embodiments.
Indeed, the curvature arresting feature 700C can be rectangular in
cross-section, and therefore, has an angle (e.g., .alpha.1 in FIG.
8) of 0.degree. (i.e., extends substantially perpendicular to a
surface of a first film 702).
[0096] According to the example of FIG. 10, the plurality of
curvature arresting features 700A, 700B and 700C can be integral
with the first film 702 and/or can be formed as part of a web that
is less than 20% of a total thickness of the curvature arresting
features 700A, 700B and 700C. Thus, the first film 702 can form a
base portion 704 of each of the plurality of curvature arresting
features 700A, 700B and 700C. As such, the plurality of curvature
arresting features 700A, 700B and 700C are not physically separated
from one another but instead share the same base portion 704 (e.g.,
the web referenced above). Additionally, as shown in FIG. 10, the
gaps G1 and G2 between some of the curvature arresting features
700A, 700B and 700C can vary relative to one another. Additionally,
a radius between the curvature arresting features 700A, 700B and
700C can vary relative to one another or may not exist. Similarly,
an angle (e.g., .alpha.1 in FIG. 8) of the side surfaces can vary
between the plurality of curvature arresting features 700A, 700B
and 700C.
[0097] FIG. 11 shows another embodiment of a plurality of curvature
arresting features 800 that can be used as part of an apparatus
801. FIG. 11 shows the plurality of curvature arresting features
800 in an un-curved state. The plurality of curvature arresting
features 800 include a first curvature arresting feature 800A and a
second curvature arresting feature 800B. FIG. 12 shows the
plurality of curvature arresting features 800 in a curved state
interlocking with one another to maintain a desired curvature. As
shown in FIG. 12, the first curvature arresting feature 800A can be
configured to interlock with the second curvature arresting feature
800B feature during bending of a first film 802 to maintain
curvature of the first film 802 at a desired degree. Due to the
interlock of the first curvature arresting feature 800A with the
second curvature arresting feature 800B, the curvature of the first
film 802 can be maintained without continuously supplying a force
moment on the first film 802. More particularly, the first
curvature arresting feature 800A includes a first coupling feature
804A and the second curvature arresting feature 800B includes a
second coupling feature 804B. The first coupling feature 804A is
configured as a male protrusion designed to mate with the second
coupling feature 804B, which comprises a female recess. Such
engagement can form a snap-fit connection between the first
curvature arresting feature 800A and the second curvature arresting
feature 800B, for example. However, in other embodiments other
types of engagement to couple the first curvature arresting feature
800A to the second curvature arresting feature 800B are
contemplated. For example, a hook facilitated connection can be
used in other embodiments.
[0098] FIGS. 11 and 12 show a single connection between two
curvature arresting features 800. However, apparatuses can include
further curvature arresting features some or all of which can have
coupling features configured to couple adjacent of the curvature
arresting features together. It is contemplated that the curvature
arresting features 800 can move back-and-forth from the curved and
un-curved states shown in FIGS. 11 and 12 as desired in a repeating
fashion. Thus, for example, the snap-fit connection between the
first curvature arresting feature 800A and the second curvature
arresting feature 800B can be repeatedly formed and dissolved
through interlocking engagement and disengagement between the first
curvature arresting feature 800A and the second curvature arresting
feature 800B.
[0099] FIGS. 13 and 14 show another embodiment that includes
features 900 that can be used with an apparatus 901. The features
900 can be configured to serve as both curvature arresting features
and interlocking devices in the manners previously discussed. The
features 900 are shown in isolation as being integral with a first
film 902 in FIGS. 13 and 14. For simplicity, a second plurality of
features and a second film are not shown in FIGS. 13 and 14.
[0100] More particularly, the embodiment of FIGS. 13 and 14 show
features 900 comprise a plurality of interlocking devices 910A and
910B comprising six interlocking components 912A, 912AA, 912AAA,
912B, 912BB and 912BB having a rail and channel construction
described previously in reference to FIGS. 3-5. The six
interlocking components 912A, 912AA, 912AAA, 912B, 912BB and 912BB
each have a cross-sectional shape having a stem 914 and a cap 916
that is constructed to be wider in the transverse direction
(corresponding to the y-axis direction) than the stem 914.
Engagement between the caps with other caps extending from a second
film (not shown) prevents separation or displacement of the second
film from the first film 902 along the z-axis direction as
previously discussed in reference to FIGS. 3-5.
[0101] As shown in FIG. 13, when the first film 902 is in the
un-curved state, each of the features 900 are separated from one
another by a gap G3. The extent of this gap G3 can be the same as
or similar to that of the gap G previously described in reference
to the previous FIGURES. In some cases, the gaps G3 may be formed
by a small angle between adjacent of the features 900. For example,
such angle can be on the order of 1.degree. to 10.degree., from the
direction perpendicular to a surface 903 of the first film 902.
When the first film 902 is subjected to a bending force so as to be
in the curved state illustrated in FIG. 14, the gap G3 can be
eliminated as each of the features 900 engages an adjacent most
feature. Engagement between the features 900 can arrest the
curvature of the first film 902. More particularly, the features
900 includes six curvature arresting features 906A, 906B, 906C,
906D, 906E and 906F. The curvature arresting feature 906B is spaced
from the curvature arresting features 906A and 906C respectively by
gaps G3 in FIG. 13. Similarly, the curvature arresting feature 906E
is spaced from the curvature arresting features 906D and 906F
respectively by gaps G3 in FIG. 13. However, the gaps G3 can be
eliminated upon application of the bending force of sufficient
magnitude to cause the curvature of the first film 902 illustrated
in FIG. 14. In particular, the curvature of the first film 902
brings the curvature arresting features 906A and 906C into
engagement with the curvature arresting feature 906B and bring the
curvature arresting features 906D and 906F into engagement with the
curvature arresting feature 906E. Such engagement can arrest the
curvature of the first film 902 in the longitudinal direction
(corresponding to the x-axis direction).
[0102] In some embodiments, the gaps G3 can extend fully in the
z-axis direction through the features 900, for example, the
entirety of the cap 916, stem 914, and even the first film 902. As
another example, the gaps G3 can be an opening through only a
portion of the cap 916 and/or stem 914. In other embodiments, the
gaps G3 can have a predefined width, which may allow bending along
both directions (i.e., inward and outward) that are generally
perpendicular to the surface 903 of the first film 902. The
features 900 can be utilized along substantially the entire length
of apparatus, or can be used only in selected location(s) according
to other embodiments. In addition to providing for bending
arresting of the curvature of the first film 902 as described
above, the features 900 can improve bending flexibility of the
first film 902 and the interlocking devices 910A and 910B formed
thereof.
[0103] FIG. 15 illustrates another example of features 1000A and
1000B that can be used as part of an apparatus 1001. The features
1000A and 1000B can comprise both curvature arresting features 1006
and interlocking devices 1010 in the manners previously discussed.
Thus, the features 1000A and 1000B can engage one another to arrest
a curvature of a first sheet 1002 and/or second sheet 1004 as shown
in FIG. 16 and can additionally engage to prevent a separation of
the first film 1002 from the second film 1004 along the z-axis
direction perpendicular to a surface 1014 of the second film
1004.
[0104] In FIGS. 15 and 16, the features 1000A are integral with the
first film 1002 and the features 1000B are integral with the second
film 1004. According to some embodiments, the features 1000A and
1000B can be configured (spaced and shaped) to be disengaged from
one another so as to allow for a movement (e.g., a sliding motion)
of the first film 1002 or the second film 1004 relative to one
another in one or more of the longitudinal direction (corresponding
to the x-axis direction shown) and/or the transverse direction
(corresponding to the y-axis direction shown). For example,
engagement of the features 1000A with the features 1000B to act as
interlocking devices 1010 and/or curvature arresting features 1006
as shown in FIG. 16 can be facilitated by an initial movement
(shown by arrow A1 in FIG. 15) of the first film 1002 relative to
the second film 1004 in one of the transverse direction and the
longitudinal direction to bring the features 1000A into engagement
with the features 1000B as shown in FIG. 16. In some cases,
disengagement of the features 1000A from the features 1000B is
facilitated by a sequent movement (indicated by arrow A2 in FIG.
15) of the first film 1002 relative to the second film 1004 in a
same one of the transverse direction and the longitudinal
direction. In the disengaged position, the first film 1002 or
second film 1004 could be moveable relative to one another (for
example in additional directions such as perpendicular to the
surface 1014) and features 1000A and 1000B may not be engaged so as
to be curvature arresting.
[0105] More particularly, the features 1000A can comprise
engagement elements 1016 and the features 1000B can comprise
engagement elements 1018. The engagement element 1016 includes a
stem 1020 and a cap 1022 that is wider than the stem 1020. The
cross section of the engagement element 1016 is in a mushroom-like
shape. Similarly, the engagement element 1018 includes a stem 1024
and a cap 1026 that is wider than the stem 1024. In some
embodiments as illustrated in FIGS. 15 and 16, the engagement
elements 1016 and/or 1018 are disposed with regular spacing. In
some cases, the engagement elements 1016 and/or 1018 can form rows
or gaps to allow or guide sliding of the first film and/or second
film relative to one another as discussed above. The spacing of the
rows of stems and the size of the caps can be selected to provide a
desired degree of mechanical engagement along the direction
generally perpendicular to the substrate and/or in one of the
longitudinal direction or transverse direction, while still
allowing sliding along the direction of the rows when in the
disengaged in the manner described in reference to FIG. 15.
[0106] According to some embodiments, the caps, on the stems of one
or both of the engagement elements 1016 and/or 1018 can have a
shape other than generally round or mushroom shape shown in FIGS.
15 and 16. For example the caps on one or more engagement elements
can be oblong or oval shaped. Suitable materials and configurations
for this include those taught in U.S. Pat. Nos. 5,077,870 and
5,845,375 for round or mushroom shaped caps, as taught in U.S. Pat.
No. 5,868,987 for oval or oblong shaped caps, and other
configurations taught in U.S. Pat. No. 6,367,128, which are
incorporated by reference in their entireties.
[0107] FIGS. 17A to 19F show example apparatuses 1101A, 1101B,
1101C, 1101D, 1101E, 1101F, 1201A, 1201B, 1201C, 1201D, 1201E,
1201F, 1301A, 1301B, 1301C, 1301D, 1301E and 1301F including films
1102A, 1102B, 1102C, 1102D, 1102E, 1102F, 1202A, 1202B, 1202C,
1202D, 1202E, 1202F, 1302A, 1302B, 1302C, 1302D, 1302E and 1302F
and curvature arresting features and/or interlocking devices as
previously illustrated and described. As shown in FIGS. 17A to 19F,
the curvature arresting features and/or interlocking devices can be
disposed in geometric patterns as desired. Unless otherwise noted,
the curvature arresting features are shown by dashed lines and the
interlocking devices are shown as solid lines in FIGS. 17A to 19F.
Although a single film is shown in FIGS. 17A to 19F, it is
understood multiple films with multiple layers of curvature
arresting features and/or interlocking devices can be utilized. The
geometric patterns shown are for exemplary purposes and are not the
only geometric patterns contemplated. For example, the curvature
arresting features and/or the interlocking devices can be arranged
in a staggered manner in the transverse and/or longitudinal
directions so as not to form the straight lines illustrated in
FIGS. 17A to 19F.
[0108] FIGS. 17A to 17F show the apparatuses 1101A, 1101B, 1101C,
1101D, 1101E and 1101F with example dispositions for the curvature
arresting features and/or interlocking devices. Each configuration
of FIGS. 17A to 17F is configured to facilitate bending about the
transverse axis (corresponding to the y-axis direction). This
allows for arrest of a curvature of each of the apparatuses 1101A,
1101B, 1101C, 1101D, 1101E and 1101F in the longitudinal direction
(corresponding to the x-axis direction). Additionally, the
configurations of FIGS. 17A to 17F can facilitate relative motion
of the films 1102A, 1102B, 1102C, 1102D, 1102E and 1102F relative
to a second film (not shown) as previously described.
[0109] FIG. 17A illustrates the apparatus 1101A with interlocking
devices 1110A alternated in the transverse direction (corresponding
to the y-axis direction) with curvature arresting features
1106A.
[0110] The interlocking devices 1110A are disposed generally
perpendicular to the bending direction Y. In some embodiments, at
least two of the interlocking devices 1110A are generally parallel
to each other and/or can have substantially equal spacing.
Similarly, the curvature arresting features 1106A can be disposed
generally perpendicular to the bending direction Y. In some
embodiments, at least two of the curvature arresting features 1106A
are generally parallel to each other and/or can have substantially
equal spacing. Similar orientations and arrangements for the
curvature arresting features and/or interlocking devices of other
of FIGS. 17B-19F are contemplated but may not be explicitly
described in some cases.
[0111] FIG. 17B shows another embodiment with interlocking devices
1110B and curvature arresting features 1106B. The pattern shown is
a first set 1112B of interlocking devices 1110B generally parallel
to each other, a set 1108B of curvature arresting features 1106B
generally parallel to each other, and a second set 1114B of
interlocking devices 1110B. The set 1108B of curvature arresting
features 1106B is disposed between the first and second sets 1112B
and 1114B of interlocking devices 1110B. The set 1108B of curvature
arresting features 1106B can be disposed in a bending area to
provide adequate bending flexibility but also curvature arrest for
the apparatus 1101B in the longitudinal direction.
[0112] FIG. 17C shows another embodiment where apparatus 1101C uses
features 1104C that can arrest the curvature of the apparatus 1101C
in the longitudinal direction (bending about the y-axis). In some
cases, the features 1104C can comprise both interlocking devices
and curvature arresting features as discussed in reference to FIGS.
13-16.
[0113] FIG. 17D show the apparatus 1101D uses curvature arresting
features 1106D disposed inside interlocking devices 1110D in the
transverse direction. The interlocking devices 1110D comprise a
first set 1112D of interlocking devices 1110D and a second set
1114D of interlocking devices 1110D. The first set 1112D of
interlocking devices 1110D are disposed approximate to a first edge
along y-axis direction of the film 1102D and the second set 1114D
of interlocking devices 1110D are disposed approximate to a second
edge along y-axis of the film 1102D. The first set 1112D of
interlocking devices 1110D can include two generally parallel
interlocking rails. The second set 1114D of interlocking devices
1110D can include two generally parallel interlocking rails.
[0114] FIG. 17E shows the apparatus 1101E having a similar
construction to that of the apparatus 1101B. Thus, the apparatus
1101E includes curvature arresting features 1106E and interlocking
devices 1110E. The interlocking devices 1110E comprise a first set
1112E of interlocking devices 1110E and a second set 1114E of
interlocking devices 1110E. The first set 1112E of interlocking
devices 1110E are disposed approximate to a first edge along y-axis
of the film 1102E and the 1114E of interlocking devices 1110E are
disposed approximate to a second edge along y-axis direction of the
film 1102. The first set 1112E of interlocking devices 1110E can
include two sections of interlocking segments disposed on either
side of curvature arresting features 1106E in the x-axis
direction.
[0115] FIG. 17F shows the apparatus 1101F having an inverted
construction relative to that of the apparatus of FIG. 17D. Thus,
the apparatus 1101F uses curvature arresting features 1106F
disposed outside interlocking devices 1110F in the transverse
direction. The curvature arresting features 1106F comprise a first
set 1120F of curvature arresting features 1106F and a second set
1122F of curvature arresting features 1106F. The first set 1120F of
curvature arresting features 1106F are disposed approximate to a
first edge along y-axis direction of the film 1102F and the second
set 1122F of curvature arresting features 1106F are disposed
approximate to a second edge along y-axis of the film 1102F. The
first set 1120F of curvature arresting features 1106F can include
two generally parallel sets of features. The second set 1122F of
curvature arresting features 1106F can include two generally
parallel sets of features.
[0116] FIGS. 18A-18F show the arrangements of FIGS. 17A-17F,
respectively, but with the interlocking devices and/or curvature
arresting features rotated 90.degree. in plan. Thus, for example,
FIG. 18A corresponds to the embodiment of FIG. 17A but is rotated
90.degree. such that interlocking features and/or curvature
arresting features have a relatively greater extent in the
transverse direction than the longitudinal direction. The curvature
arresting features can be configured to arrest the curvature of the
apparatuses 1201A, 1201B, 1201C, 1201D, 1201E, 1201F, in the
transverse direction (bending about the x-axis).
[0117] FIGS. 19A-19F show alternative embodiments with the
apparatuses 1301A, 1301B, 1301C, 1301D, 1301E and 1301F configured
with interlocking devices and/or curvature arresting features
extending in both the longitudinal direction (x-axis direction) and
the transverse direction (y-axis direction). Thus, curvature
arresting features can be configured to arrest the curvature of the
apparatuses 1301A, 1301B, 1301C, 1301D, 1301E, 1301F, in both the
transverse direction (bending about the x-axis) and the
longitudinal direction (bending about the y-axis).
[0118] FIG. 20 shows yet another apparatus 1400 of similar
construction to that of the apparatuses 100 and 200 of FIGS. 1-2A.
Thus, the apparatus 1400 can include a first film 1402, a second
film 1404, a plurality of curvature arresting features 1406 and an
adhesive 1408 similar to those previously described in reference to
FIGS. 1-2A. However, the apparatus 1400 differs from apparatuses
100 and 200 in that it utilizes a plurality of interlocking devices
1410A, 1410AA, 1410AAA, 1410B, 1410BB and 1410BB. The interlocking
devices 1410A, 1410AA and 1410AAA are arranged as a stack 1412A
that includes the adhesive 1408 between each of the interlocking
devices 1410A, 1410AA and 1410AAA. Similarly, the interlocking
devices 1410B, 1410BB and 1410BBB are arranged as a stack 1412B
that includes the adhesive 1408 between each of the interlocking
devices 1410B, 1410BB and 1410BBB.
[0119] Working Example 6 discusses a specific embodiment of FIG. 20
utilizing specific materials, curvature arresting feature design,
and the like.
[0120] FIG. 21 shows an arrangement for an apparatus 1500 that
could be used with an electronic device 1501. As shown in FIG. 21,
curvature arresting features 1506A and 1506B such as those
previously illustrated and described can be disposed in the
transverse (or longitudinal) direction outside the viewing area.
However, in instances where the curvature arresting features 1506A
and 1506B are optically clear they may be disposed in the viewing
area.
[0121] As shown in the embodiment of FIG. 21, the curvature
arresting features 1506A and 1506B can be in a spaced relationship
from one another. In other embodiments, the curvature arresting
features can be disposed behind the viewing area such as shown in
the embodiment of FIG. 22. The apparatus 1500 can also include
interlocking devices 1510A and 1510B such as those previously
illustrated and described. These can be disposed in the transverse
(or longitudinal) direction outside the viewing area. In other
embodiments, the interlocking devices 1510A and 1510B can be
disposed behind the viewing area. Various electronics components
including for example protective films, touch sensor components,
barrier film components, polarizers, optical filter components,
diffuser components, light emissive components, active or passive
matrix backplane components, optically clear adhesives, and/or heat
spreading layers, can be disposed transversely (or longitudinally)
between the interlocking devices 1510A and 1510B and/or the
curvature arresting features 1506A and 1506A.
[0122] As previously described, the interlocking devices 1510A and
1510B and/or the curvature arresting features 1506A and 1506A can
be attached to or integral with films 1502 and 1504. The films 1502
and/or 1504 can comprise the electronics components described
previously, for example. In some cases, multiple layers of
interlocking devices 1510A and 1510B and/or the curvature arresting
features 1506A and 1506A can be utilized as illustrated and
described in prior embodiments (e.g., FIGS. 2, 2A and 20).
[0123] FIG. 22 shows another embodiment of an apparatus 1600 that
could be used with an electronic device 1601. As shown in FIG. 22,
curvature arresting features 1606 are disposed behind the viewing
area beneath various electronics components (discussed in reference
to FIG. 21) such as the display. Interlocking devices 1610A and
1610B such as those previously described can be utilized in some
embodiments. As previously described with reference to FIG. 21, the
interlocking devices 1610A and 1610B and/or the curvature arresting
features 1606 can be attached to or integral with films 1602 and
1604. The films 1602 and/or 1604 can comprise the electronics
components described previously, for example.
[0124] In some embodiments, curvature arresting features may
include limited expansion members and/or limited compression
members. FIGS. 33A-33E illustrate some examples of such curvature
arresting features. FIG. 33A illustrate a curvature arresting
feature 2300A on a substrate 2330A that includes a limited
expansion member 2310A and a limited compression member 2320A. The
limited expansion member 2310A, as illustrated, includes multiple
limited expansion elements 2311A, where each element 2311A is
bendable but has limited expansion, in some cases, non-extensible.
In such embodiments, the curvature arresting feature 2300A can
resist positive bending moments when it bends in the shape shown by
curve B1 when the limited expansion elements 2311A reach their
length limits, and cannot be bent further. The limited expansion
elements 2311A can be a string, a film, or other mechanical
structures. In some cases, the limited compression member 2320A may
include multiple limited compression elements 2321A. In such
embodiments, the curvature arresting feature 2300A can resist a
negative bending moment, when it bends in the B2 direction to the
extent that the limited compression elements 2321A touch each
other, and resist further bending.
[0125] FIG. 33B illustrate a curvature arresting feature 2300B on a
substrate 2330B that includes a limited expansion member 2310B and
a limited compression member 2320B. The limited expansion member
2310B, as illustrated, includes multiple limited expansion elements
2311B, where each element 2311B is bendable but has limited
expansion, in some cases, non-extensible. In such embodiments, the
curvature arresting feature 2300B can be bent by a positive bending
moment in the shape shown by curve B1 to the extent that the
limited expansion elements 2311B reach their length limits, and
cannot be extended further. In some cases, the limited compression
member 2320B may include multiple limited compression elements
2321B. In such embodiments, the curvature arresting feature 2300B
can resist a negative bending moment, when it bends in the
direction shown by curve B2 to the extent that the limited
compression elements 2321B touch each other, and resist further
bending.
[0126] FIG. 33C illustrate a curvature arresting feature 2300C
includes a limited expansion member 2310C and a limited compression
member 2320C. The limited expansion member 2310C, as illustrated,
includes multiple limited expansion elements 2311C, where each
element 2311C is bendable but has limited expansion, in some cases,
non-extensible. In such embodiments, the curvature arresting
feature 2300C can be bent by a positive bending moment in the shape
shown by curve B1 to the extent that the limited expansion elements
2311C reach their length limits, and cannot be extended further. In
some cases, the limited compression member 2320C may include
multiple limited compression elements 2321C. In such embodiments,
the curvature arresting feature 2300C can resist a negative bending
moment, when it bends in the direction shown by curve B2 to the
extent that the limited compression elements 2321C touch each
other, and resist further bending. In the example illustrated, each
limited compression member 2321C has a cap 2322C and a stem 2323C.
This structure can expand the limits of the range the B2 direction
and provide some protection to the limited expansion element 2311C
compared with the feature shown in FIG. 33B.
[0127] FIG. 33D illustrates two curvature arresting features 2300C
applied on a substrate or assembly 2330C; and FIG. 33E is a
close-up exploded view of a section of bent film shown in FIG. 33D.
In the example illustrated, the curvature arresting features 2300C
are attached to the substrate or assembly 2330C with a space in
between. In some cases, more than one curvature arresting features
2300C (or other embodiments of curvature arresting features
described herein) can be applied to a thin substrate or assembly
along the axis orthogonal to the application of the bending moment.
In some cases, one or more of the curvature arresting features are
applied to a substrate or assembly parallel to each other. In some
cases, one or more of the curvature arresting features are applied
proximate to an edge of a film. In some embodiments, one or more
curvature arresting features can be applied in a geometry pattern
distributed on the surface of the film.
[0128] FIGS. 34A-34C illustrate another example of curvature
arresting feature 2400 having limited expansion and compression
elements 2410. In this example, the elements 2410 have limited
expansion and compression because two adjacent elements have
limited range of movements against each other. In some cases, each
element 2410 has a cap 2411 and a wall 2412. For example, in FIG.
34B, the adjacent elements 2410 are compressed in C direction, and
stopped by the wall 2412 of the adjacent element. In FIG. 34C, the
adjacent elements 2410 are expanded in E direction and stopped by
two caps 2411 of respective elements. With limited expansion and
compressions elements, the curvature arresting feature 2400 will
limit the bending range similar to the embodiments illustrated in
FIGS. 33A-33E.
[0129] The flexible films described previously can also be disposed
immediately adjacent to a rigid member to provide mechanical
stiffness in use. Although this is not the case in all embodiments
due to the curvature arresting features. As an example, the rigid
member may also be a part of a heat sink, battery, electromagnetic
shielding, or other components for a display panel. The electronic
device can include a plurality of neutral planes that are not
subject to substantial curvature due to the constructions of the
apparatuses described herein.
[0130] Thus, the electronic devices shown can include one or more
apparatuses that can be configured as previously described to
include curvature arresting features and/or interlocking devices.
The apparatuses can be disposed between various of the components
of the electronic device (e.g., between an OLED and a backplane,
between an encapsulation and the OLED, between a cover plate and a
touch panel, or the like. The arrangement of the apparatuses in the
electronic device can determine the location of the neutral planes
within the device.
Definitions
[0131] The term "a", "an", and "the" are used interchangeably with
"at least one" to mean one or more of the elements being
described.
[0132] The term "and/or" means either or both. For example "A
and/or B" means only A, only B, or both A and B.
[0133] The terms "including," "comprising," or "having," and
variations thereof, are meant to encompass the items listed
thereafter and equivalents thereof as well as additional items.
[0134] Unless specified or limited otherwise, the term "coupled"
and variations thereof are used broadly and encompass both direct
and indirect couplings.
[0135] The terms "front," "rear," "top," "bottom," and the like are
only used to describe elements as they relate to one another, but
are in no way meant to recite specific orientations of the
apparatus, to indicate or imply necessary or required orientations
of the apparatus, or to specify how the invention described herein
will be used, mounted, displayed, or positioned in use.
[0136] As used herein, when an element, component or layer for
example is described as being "on" "connected to," "coupled to" or
"in contact with" another element, component or layer, it can be
directly on, directly connected to, directly coupled with, in
direct contact with, or intervening elements, components or layers
may be on, connected, coupled or in contact with the particular
element, component or layer, for example. When a film, element,
component or layer for example is referred to as being "directly
on," "directly connected to," "directly coupled to," or "directly
in contact with" another element, there are no intervening
elements, components or layers for example
[0137] A "predetermined magnitude" in reference to an applied force
means that stiffening of an article's response to the applied force
is achieved to a limit to the strain in the article. In reference
to FIG. 23, means a magnitude of an applied force is sufficient to
cause a degree of curvature for the apparatus at which at least
some of the curvature arresting features provide stiffening to the
apparatus. If gaps are utilized with the curvature arresting
features stiffening can occur when come into contact with one
another (e.g., a gap no longer exists between at least some of the
curvature arresting features). This is indicated as vertical line
V. It is the point in the plot of FIG. 23 where the force v.
displacement plot enters Zone III.
[0138] The term "arrest" means in a physical manner, to increase
the increment of force (stiffness) required to provide additional
deformation to an object. In reference to FIG. 23, "arrest" begins
to occur at vertical line V, at the point where the degree of
curvature for the apparatus is sufficient to cause at least some of
the curvature arresting features provide stiffening to the
apparatus. Arrest occurs for the duration of Zone III in the plot
of FIG. 23.
[0139] As used herein a "curvature arresting feature" means a
component such as a layer designed to increase a stiffness of an
article in at least one direction upon the article reaching a
desired amount of curvature. Put another way, the "curvature
arresting feature" also acts as a strain arresting feature to
substantially slow an elastic strain of the apparatus once a
predetermined degree of curvature for the apparatus is reached.
[0140] The phrase "the center of the radius of curvature" is used
to refer to the center of a circle tangent to two adjacent center
points of two line segments of the top of a curvature arresting
feature in total or partial contact with each other at the upper
surface.
[0141] The phrases "film," "layer" "sheet" or variations thereof,
are used to describe an article having a thickness that is small
relative to its length and width. Such length and width and be
measured in a transverse direction and a longitudinal direction in
some cases. The length and width of such articles can define a
"surface" or "major surface" of the article, but this major
surface, as well as the article, need not be flat or planar. For
example, the above phrases can be used to describe an article
having a first ratio (R1) of thickness (e.g., in a Z direction that
is orthogonal to a major surface of the article at any point along
the major surface) to a first surface dimension of the major
surface (e.g., width or length), and a second ratio (R2) of
thickness to a second surface dimension of the major surface, where
the first ratio (R1) and the second ratio (R2) are both less than
0.1. In some embodiments, the first ratio (R1) and the second ratio
(R2) can be less than 0.01; in some embodiments, less than 0.001;
and in some embodiments, less than 0.0001. Note that the two
surface dimensions need not be the same, and the first ratio (R1)
and the second ratio (R2) need not be the same, in order for both
the first ratio (R1) and the second ratio (R2) to fall within the
desired range. In addition, none of the first surface dimension,
the second surface dimension, the thickness, the first ratio (R1),
and the second ratio (R2) need to be constant in order for both the
first ratio (R1) and the second ratio (R2) to fall within the
desired range.
[0142] The phrase "major surface" or simply "surface" is used to
refer to a collective surface of the article (e.g., an outer
surface of the article) as measured in various directions including
the longitudinal direction and the transverse direction, even if
the article is formed of smaller objects or portions. The smaller
objects and portions can collectively define a major surface of the
article. While such a major surface can be planar in some
instances, the major surface need not be flat or planar, and in
some cases, can be curved or otherwise complex.
[0143] The terms "substantially" or "generally" or the like means
no greater than 10% of deviation according to some embodiments; in
some embodiments, no greater than 5%; in some embodiments, no
greater than 2%; and in some embodiments, no greater than 1%.
[0144] The phrase "substantially parallel" or "parallel" is used to
refer to the relative orientation of at least two films or at least
two features, etc. where the major surface of the films or surfaces
of the features are oriented parallel with respect to one another
at any point along their respective surfaces, but allowing for a
slight deviation from parallel. For example, if two films have
major surfaces that lie in an X-Y plane and are spaced a distance
apart in a Z direction that is orthogonal, or normal, to the X-Y
plane, the two films can be considered substantially parallel even
if one or both of the sheets has a major surface that is oriented
slightly out of an orthogonal relationship with the Z direction at
a given point, or area, along the major surface. In some
embodiments, the two films can be substantially parallel if one or
both of the films has a major surface that extends in the Z
direction by an amount (i.e., has a Z dimension because the major
surface is tilted with respect to the Z direction) that is no
greater than 10% of its dimensions in the X-Y plane; in some
embodiments, no greater than 5%; in some embodiments, no greater
than 2%; and in some embodiments, no greater than 1%. Note that two
films can still be substantially parallel even if the sheets are
not flat or planar. For example, two curved films can be
substantially parallel if the two films are curved to the same
degree and in the same way so that the orientation of the major
surfaces of the two films, relative to a normal direction at any
point, or area, along the major surface, still falls within the
above ranges.
VARIOUS NOTES & EXAMPLES
[0145] In Example 1, an apparatus can optionally include:
[0146] a flexible first film having an extent in both a
longitudinal direction and a transverse direction; a second film at
least partially interfacing the first film and having an extent in
both the longitudinal and the transverse direction; and a first
plurality of features disposed between the first film and the
second film, can optionally include the first plurality of features
have an extent in both the transverse direction and the
longitudinal direction, and can optionally include at least some of
the first plurality of features are spaced apart from one another
by a gap when the first film is not subject to an applied bending
force or is subject to the applied bending force below a
predetermined magnitude in one or both of the transverse direction
and the longitudinal direction, and can optionally include the at
least some of the first plurality of features contact one another
to arrest a curvature of the first film in one or both of the
transverse direction and the longitudinal direction when the
applied bending force is at or above the predetermined magnitude;
can optionally include the second film is moveable relative to the
first film in at least one of the longitudinal direction or
transverse direction.
[0147] In Example 2, the apparatus of Example 1 can optionally
comprise the first plurality of features comprises one or more of a
curvature arresting feature and an interlocking device that
comprise one or more of rails, channels, caps and stems.
[0148] In Example 3, the apparatus of Example 2, can optionally
include the first plurality of features comprise one or more of
thermoplastic or thermosetting polymers, polymer composites, metals
or ceramics.
[0149] In Example 4, the apparatus of any one or any combination of
Examples 1-3, can optionally include the first plurality of
features are arranged in a geometric pattern.
[0150] In Example 5, the apparatus of any one or any combination of
Examples 1-4, can optionally include the first plurality of
features have substantially a same size.
[0151] In Example 6, the apparatus of any one or any combination of
Examples 1-5, can optionally include the gap comprises 0.050 mm to
10 mm, inclusive.
[0152] In Example 7, the apparatus of any one or any combination of
Examples 1-6, can optionally include the gap has a first ratio of a
width to that of one of the first plurality of features between 0.1
and 10, inclusive, and can optionally include the gap has a second
ratio to that of a thickness of the one of the first plurality of
features between 0.1 and 1, inclusive.
[0153] In Example 8, the apparatus of any one or any combination of
Examples 1-7, can optionally include the first plurality of
features are attached to or integrated with the first film.
[0154] In Example 9, the apparatus of any one or any combination of
Examples 1-8, can optionally include the plurality of features have
one of a substantially trapezoidal shape in cross-section or a
chamfered rectangular shape in cross-section.
[0155] In Example 10, the apparatus of any one or any combination
of Examples 1-9, can optionally include at least two of the first
plurality of features include both a major surface and a side
surface that extends from the major surface to the surface of the
first film, and can optionally include the side surface of the
first of the at least two of the first plurality of features is
configured to engage the side surface of the second of the at least
two of the first plurality of features to arrest the curvature of
the first film.
[0156] In Example 11, the apparatus of any one or any combination
of Examples 1-10, can optionally include one or more of the first
plurality of features have one of a shape or orientation to provide
for a desired degree of curvature for the first film.
[0157] In Example 12, the apparatus of any one or any combination
of Examples 1-11, can optionally include at least some of the first
plurality of features are configured to interlock with others of
the at least some of the first plurality of features during the
curvature of the first film to maintain the curvature of the first
film at a desired degree in an absence of the applied bending
force.
[0158] In Example 13, the apparatus of any one or any combination
of Examples 1-12, further comprising:
[0159] a second plurality of interlocking devices attached to or
integral with the second film;
[0160] can optionally include one or more of the first plurality of
features comprise a first plurality of interlocking devices that
are configured to engage the second plurality of interlocking
devices, and can optionally include when the first plurality of
interlocking devices engage the second plurality of interlocking
devices, movement of the first film from the second film in one of
the transverse direction and the longitudinal direction is
prevented while movement of the first film relative to the second
film in the other of the transverse direction and the longitudinal
direction is possible.
[0161] In Example 14, the apparatus of Example 13, can optionally
include separation of the first film from the second film in a
direction generally perpendicular to the surface of the first film
is prevented by engagement of the first plurality of interlocking
devices with the second plurality of interlocking devices.
[0162] In Example 15, the apparatus of any one or any combination
of Examples 13-14, can optionally include the second plurality of
interlocking devices project from a surface of the second film, can
optionally include the second plurality of interlocking devices
have an extent in both the transverse direction and the
longitudinal direction, and can optionally include at least some of
the second plurality of interlocking devices are spaced apart from
one another by a second gap when the second film is not subject to
the applied bending force or is subject to the applied bending
force below the predetermined magnitude in one or both of the
transverse direction and the longitudinal direction, and can
optionally include the at least some of the second plurality of
interlocking features contact one another and/or the first
plurality of features to arrest a curvature of the second film in
one or both of the transverse direction and the longitudinal
direction when the applied bending force is at or above the
predetermined magnitude.
[0163] In Example 16, the apparatus of any one or any combination
of Examples 13-15, can optionally include engagement of the first
plurality of interlocking devices with the second plurality of
interlocking devices is facilitated by an initial movement of the
first film relative to the second film in one of the transverse
direction and the longitudinal direction, and can optionally
include disengagement of the first plurality of interlocking
devices from the second plurality of interlocking devices is
facilitated by a sequent movement of the first film relative to the
second film in a same one of the transverse direction and the
longitudinal direction.
[0164] In Example 17, the apparatus of any one or any combination
of Examples 13-15, can optionally include the first plurality of
interlocking devices and the second interlocking devices comprise
engagement rails that form a sliding channel.
[0165] In Example 18, the apparatus of any one or any combination
of Examples 1-12, further comprising:
[0166] a first plurality of interlocking devices attached to or
integral with the first film and spaced from the first plurality of
features in at least one of the transverse direction and the
longitudinal direction;
[0167] a second plurality of interlocking devices attached to or
integral with the second film;
[0168] can optionally include the first plurality of interlocking
devices are configured to engage the second plurality of
interlocking devices, and can optionally include when the first
plurality of interlocking devices engage the second plurality of
interlocking devices, movement of the first film from the second
film in one of the transverse direction and the longitudinal
direction is prevented while movement of the first film relative to
the second film in the other of the transverse direction and the
longitudinal direction is possible.
[0169] In Example 19, the apparatus of Example 18, can optionally
include separation of the first film from the second film in a
direction generally perpendicular to the surface of the first film
is prevented by engagement of the first plurality of interlocking
devices with the second plurality of interlocking devices.
[0170] In Example 20, the apparatus of any one or any combination
of Examples 18-19, further comprising a second plurality of
features that project from a surface of the second film, can
optionally include the second plurality of features have an extent
in both the transverse direction and the longitudinal direction,
and can optionally include at least some of the second plurality of
features are spaced apart from one another by a second gap when the
second film is not subject to the applied bending force or is
subject to the applied bending force below the predetermined
magnitude in one or both of the transverse direction and the
longitudinal direction, and can optionally include the at least
some of the second plurality of features contact one another and/or
the first plurality of features to arrest a curvature of the first
film in one or both of the transverse direction and the
longitudinal direction when the applied bending force is at or
above the predetermined magnitude.
[0171] In Example 21, the apparatus of any one or any combination
of Examples 18-20, can optionally include engagement of the first
plurality of interlocking devices with the second plurality of
interlocking devices is facilitated by an initial movement of the
first film relative to the second film in one of the transverse
direction and the longitudinal direction, and can optionally
include disengagement of the first plurality of interlocking
devices with the second plurality of interlocking devices is
facilitated by a sequent movement of the first film relative to the
second film in a same one of the transverse direction and the
longitudinal direction.
[0172] In Example 22, the apparatus of any one or any combination
of Examples 18-21, can optionally include the first plurality of
interlocking devices and the second interlocking devices comprise
engagement rails that form a sliding channel.
[0173] In Example 23, the apparatus of any one or any combination
of Examples 1-22, further comprising an optical coupler disposed
between the first film and the second film, can optionally include
the optical coupler is a liquid, adhesive, gel, or a combination
thereof.
[0174] In Example 24, the apparatus of Example 23, can optionally
include the optical coupler has a refractive index having an
absolute difference less than or equal to 0.05 from a refractive
index of the first plurality of features.
[0175] In Example 25, the apparatus of any one or any combination
of Examples 1-24, can optionally include the apparatus comprises a
part of an electronic device and/or a wearable device.
[0176] In Example 26, the apparatus of any one or any combination
of Examples 1-25, can optionally include the first plurality of
features configured to provide the apparatus with a first stiffness
at a desired degree of curvature in one of the transverse direction
and the longitudinal direction, while being configured to provide
the apparatus with a second stiffness at the same desired degree of
curvature in the other of the transverse direction and the
longitudinal direction, and can optionally include the first
stiffness differs from the second stiffness.
[0177] In Example 27, the apparatus of any one or any combination
of Examples 1-26, can optionally include the first plurality of
features are optically clear.
[0178] In Example 28, the apparatus of any one or any combination
of Examples 1-27, can optionally include one or both of the first
film and the second film comprises at least one of a single layer
or a plurality of layers.
[0179] In Example 29, the apparatus of any one or any combination
of Examples 1-28, can optionally include the second film comprises
a rigid component.
[0180] In Example 30, the apparatus of any one or any combination
of Examples 1-28, can optionally include the second film comprises
a different material than the first film.
[0181] In Example 31, the apparatus of any one or any combination
of Examples 1-29, can optionally include the first plurality of
features are disposed on both a first major surface of the first
film and a second major surface of the first film.
[0182] In Example 32, an apparatus can optionally include
comprising:
[0183] a flexible first film having an extent in both a
longitudinal direction and a transverse direction; a second film at
least partially interfacing the first film and having an extent in
both the longitudinal and the transverse direction; a first
plurality of curvature arresting features disposed between the
first film and the second film, can optionally include the first
plurality of curvature arresting features have an extent in both
the transverse direction and the longitudinal direction and extend
from a surface of the first film, and can optionally include at
least some of the first plurality of curvature arresting features
are spaced apart from one another by a gap when the first film is
not subject to an applied bending force or is subject to the
applied bending force below a predetermined magnitude in one or
both of the transverse direction and the longitudinal direction,
and can optionally include the at least some of the first plurality
of curvature arresting features contact one another to arrest a
curvature of the first film in one or both of the transverse
direction and the longitudinal direction when the applied bending
force is at or above the predetermined magnitude; a first plurality
of interlocking devices attached to or integral with the first
film; and a second plurality of interlocking devices attached to or
integral with the second film; can optionally include first
plurality of interlocking devices are configured to engage the
second plurality of interlocking devices, and can optionally
include when the first plurality of interlocking devices engage the
second plurality of interlocking devices, movement of the first
film from the second film in one of the transverse direction and
the longitudinal direction is prevented while movement of the first
film relative to the second film in the other of the transverse
direction and the longitudinal direction is possible.
[0184] In Example 33, the apparatus of Example 32, can optionally
include the first and second interlocking devices comprise one or
more of rails, channels, caps and stems.
[0185] In Example 34, the apparatus of Example 33, can optionally
include the first plurality of curvature arresting features
comprise one or more of thermoplastic or thermosetting polymers,
polymer composites, metals or ceramics
[0186] In Example 35, the apparatus of any one or any combination
of Examples 32-34, can optionally include the first plurality of
curvature arresting features are arranged in a geometric
pattern.
[0187] In Example 36, the apparatus of any one or any combination
of Examples 32-35, can optionally include the first plurality of
curvature arresting features have substantially a same size.
[0188] In Example 37, the apparatus of any one or any combination
of Examples 32-36, can optionally include the gap comprises 0.050
mm to 10 mm, inclusive.
[0189] In Example 38, the apparatus of any one or any combination
of Examples 32-37, can optionally include the gap has a first ratio
to that of a width of one of first plurality of curvature arresting
features between 0.1 and 10, inclusive, and can optionally include
the gap has a second ratio to that of a thickness of the first
plurality of curvature arresting features between 0.1 and 1,
inclusive.
[0190] In Example 39, the apparatus of any one or any combination
of Examples 32-38, can optionally include the first plurality of
curvature arresting features are attached to or integrated with the
first film.
[0191] In Example 40, the apparatus of any one or any combination
of Examples 32-39, can optionally include the plurality of
curvature arresting features have one of a substantially
trapezoidal shape in cross-section or a chamfered rectangular shape
in cross-section.
[0192] In Example 41, the apparatus of any one or any combination
of Examples 32-40, can optionally include at least two of the first
plurality of curvature arresting features include both a major
surface and a side surface that extends from the major surface to
the surface of the first film, and can optionally include the side
surface of the first of the at least two of the first plurality of
curvature arresting features is configured to engage the side
surface of the second of the at least two of the first plurality of
curvature arresting features to arrest the curvature of the first
film.
[0193] In Example 42, the apparatus of any one or any combination
of Examples 32-41, can optionally include one or more of the first
plurality of curvature arresting features have one of a shape or
orientation to provide for a desired degree of curvature for the
first film.
[0194] In Example 43, the apparatus of any one or any combination
of Examples 32-42, can optionally include at least some of the
first plurality of curvature arresting features are configured to
interlock with others of the at least some of the first plurality
of curvature arresting features during the curvature of the first
film to maintain the curvature of the first film at a desired
degree in an absence of the applied bending force.
[0195] In Example 44, the apparatus of any one or any combination
of Examples 32-43, can optionally include separation of the first
film from the second film in a direction generally perpendicular to
the surface of the first film is prevented by engagement of the
first plurality of interlocking devices with the second plurality
of interlocking devices.
[0196] In Example 45, the apparatus of any one or any combination
of Examples 32-44, can optionally include at least some of the
second plurality of interlocking devices are spaced apart from one
another by a second gap when the second film is not subject to the
applied bending force or is subject to the applied bending force
below the predetermined magnitude in one or both of the transverse
direction and the longitudinal direction, and can optionally
include the at least some of the second plurality of interlocking
features contact one another to arrest a curvature of the second
film in one or both of the transverse direction and the
longitudinal direction when the applied bending force is at or
above the predetermined magnitude.
[0197] In Example 46, the apparatus of any one or any combination
of Examples 32-45, further comprising a second plurality of
curvature arresting features attached to or integrated with the
second film, can optionally include the second plurality of
curvature arresting features have an extent in both the transverse
direction and the longitudinal direction, and can optionally
include at least some of the second plurality of curvature
arresting features are spaced apart from one another by a second
gap when the second film is not subject to an applied bending force
or is subject to the applied bending force below a predetermined
magnitude in one or both of the transverse direction and the
longitudinal direction, and can optionally include the at least
some of the second plurality of curvature arresting features
contact one another and/or the first plurality of curvature
arresting features to arrest a curvature of the first film in one
or both of the transverse direction and the longitudinal direction
when the applied bending force is at or above the predetermined
magnitude.
[0198] In Example 47, the apparatus of any one or any combination
of Examples 32-46, can optionally include engagement of the first
plurality of interlocking devices with the second plurality of
interlocking devices is facilitated by an initial movement of the
first film relative to the second film in one of the transverse
direction and the longitudinal direction, and can optionally
include disengagement of the first plurality of interlocking
devices from the second plurality of interlocking devices is
facilitated by a sequent movement of the first film relative to the
second film in a same one of the transverse direction and the
longitudinal direction.
[0199] In Example 48, the apparatus of any one or any combination
of Examples 32-47, can optionally include the first plurality of
interlocking devices and the second interlocking devices comprise
engagement rails that form a sliding channel.
[0200] In Example 49, the apparatus of any one or any combination
of Examples 32-48, further comprising an optical coupler disposed
between the first film and the second film, can optionally include
the optical coupler is a liquid, adhesive, gel, or a combination
thereof.
[0201] In Example 50, the apparatus of Example 49, can optionally
include the optical coupler has a refractive index having an
absolute difference less than or equal to 0.05 from a refractive
index of the first plurality of curvature arresting features.
[0202] In Example 51, the apparatus of any one or any combination
of Examples 32-50, can optionally include the apparatus comprises a
part of an electronic device and/or a wearable device.
[0203] In Example 52, the apparatus of any one or any combination
of Examples 32-51, can optionally include the first plurality of
curvature arresting features configured to provide the apparatus
with a first stiffness at a desired degree of curvature in one of
the transverse direction and the longitudinal direction, while
being configured to provide the apparatus with a second stiffness
at the same desired degree of curvature in the other of the
transverse direction and the longitudinal direction, and can
optionally include the first stiffness differs from the second
stiffness.
[0204] In Example 53, the apparatus of any one or any combination
of Examples 32-52, can optionally include the first plurality of
curvature arresting features are optically clear.
[0205] In Example 54, the apparatus of any one or any combination
of Examples 32-53, can optionally include one or both of the first
film and the second film comprises at least one of a single layer
or a plurality of layers.
[0206] In Example 55, the apparatus of any one or any combination
of Examples 32-54, can optionally include the second film comprises
a rigid component.
[0207] In Example 56, the apparatus of any one or any combination
of Examples 32-55, can optionally include the second film comprises
a different material than the first film.
[0208] In Example 57, the apparatus of any one or any combination
of Examples 32-56, can optionally include the first plurality of
curvature arresting features are disposed on both a first major
surface of the first film and a second major surface of the first
film.
[0209] In Example 58, an apparatus can optionally include
comprising:
[0210] a flexible first film having an extent in both a
longitudinal direction and a transverse direction; a second film at
least partially interfacing the first film and having an extent in
both the longitudinal and the transverse direction; and a first
plurality of curvature arresting features disposed between the
first film and the second film, can optionally include the first
plurality of features have an extent in both the transverse
direction and the longitudinal direction and are substantially
trapezoidal in shape in cross-section, and can optionally include
at least some of the first plurality of features are configured to
engage one another to arrest a curvature of the first film in one
or both of the transverse direction and the longitudinal direction
when an applied bending force is at or above the predetermined
magnitude; can optionally include the second film is moveable
relative to the first film in at least one of the longitudinal
direction or transverse direction.
[0211] In Example 59, the apparatus of Example 58, can optionally
include the plurality of curvature arresting features comprise one
or more of thermoplastic or thermosetting polymers, polymer
composites, metals or ceramics
[0212] In Example 60, the apparatus of any one or any combination
of Examples 58-59, can optionally include the first plurality of
curvature arresting features are arranged in a geometric
pattern.
[0213] In Example 61, the apparatus of any one or any combination
of Examples 58-60, can optionally include the first plurality of
curvature arresting features have substantially a same size.
[0214] In Example 62, the apparatus of any one or any combination
of Examples 58-61, can optionally include at least some of the
first plurality of curvature arresting features are spaced apart
from one another by a gap when the first film is not subject to an
applied bending force or is subject to the applied bending force
below a predetermined magnitude in one or both of the transverse
direction and the longitudinal direction, can optionally include
the at least some of the first plurality of curvature arresting
features contact one another to arrest a curvature of the first
film in one or both of the transverse direction and the
longitudinal direction when the applied bending force is at or
above the predetermined magnitude, and can optionally include the
gap comprises 0.050 mm to 10 mm, inclusive.
[0215] In Example 63, the apparatus of Example 62, can optionally
include the gap as first ratio to that of a width of one of the
first plurality of curvature arresting features between 0.1 and 10,
inclusive, and can optionally include the gap has a second ratio to
that of a thickness of the one of the first plurality of curvature
arresting features between 0.1 and 1, inclusive.
[0216] In Example 64, the apparatus of any one or any combination
of Examples 58-63, can optionally include the first plurality of
curvature arresting features are attached to or integrated with the
first film.
[0217] In Example 65, the apparatus of any one or any combination
of Examples 58-64, can optionally include at least two of the first
plurality of curvature arresting features include both a major
surface and a side surface that extends from the major surface to
the surface of the first film, and can optionally include the side
surface of the first of the at least two of the first plurality of
curvature arresting features is configured to engage the side
surface of the second of the at least two of the first plurality of
curvature arresting features to arrest the curvature of the first
film.
[0218] In Example 66, the apparatus of any one or any combination
of Examples 58-65, can optionally include one or more of the first
plurality of curvature arresting features have one of a shape or
orientation to provide for a desired degree of curvature for the
first film.
[0219] In Example 67, the apparatus of any one or any combination
of Examples 58-66, can optionally include at least some of the
first plurality of curvature arresting features are configured to
interlock with others of the at least some of the first plurality
of curvature arresting features during the curvature of the first
film to maintain the curvature of the first film at a desired
degree in an absence of the applied bending force.
[0220] In Example 68, the apparatus of any one or any combination
of Examples 58-67, can optionally include separation of the first
film from the second film in a direction generally perpendicular to
the surface of the first film is prevented by engagement of the
first plurality of interlocking devices with the second plurality
of interlocking devices.
[0221] In Example 69, the apparatus of any one or any combination
of Examples 58-68, further comprising:
[0222] a first plurality of interlocking devices attached to or
integral with the first film
[0223] a second plurality of interlocking devices attached to or
integral with the second film; can optionally include the first
plurality of interlocking devices that are configured to engage the
second plurality of interlocking devices, and can optionally
include when the first plurality of interlocking devices engage the
second plurality of interlocking devices, movement of the first
film from the second film in one of the transverse direction and
the longitudinal direction is prevented while movement of the first
film relative to the second film in the other of the transverse
direction and the longitudinal direction is possible.
[0224] In Example 70, the apparatus of Example 69, can optionally
include separation of the first film from the second film in a
direction generally perpendicular to the surface of the first film
is prevented by engagement of the first plurality of interlocking
devices with the second plurality of interlocking devices.
[0225] In Example 71, the apparatus of any one or any combination
of Examples 68-69, can optionally include the second plurality of
interlocking devices project from a surface of the second film, can
optionally include the second plurality of interlocking devices
have an extent in both the transverse direction and the
longitudinal direction, and can optionally include at least some of
the second plurality of interlocking devices are spaced apart from
one another by a second gap when the second film is not subject to
the applied bending force or is subject to the applied bending
force below the predetermined magnitude in one or both of the
transverse direction and the longitudinal direction, and can
optionally include the at least some of the second plurality of
interlocking features contact one another and/or the first
plurality of features to arrest a curvature of the second film in
one or both of the transverse direction and the longitudinal
direction when the applied bending force is at or above the
predetermined magnitude.
[0226] In Example 72, the apparatus of any one or any combination
of Examples 68-70, can optionally include engagement of the first
plurality of interlocking devices with the second plurality of
interlocking devices is facilitated by an initial movement of the
first film relative to the second film in one of the transverse
direction and the longitudinal direction, and can optionally
include disengagement of the first plurality of interlocking
devices from the second plurality of interlocking devices is
facilitated by a sequent movement of the first film relative to the
second film in a same one of the transverse direction and the
longitudinal direction.
[0227] In Example 73, the apparatus of any one or any combination
of Examples 68-72, can optionally include the first plurality of
interlocking devices and the second interlocking devices comprise
engagement rails that form a sliding channel.
[0228] In Example 74, the apparatus of any one or any combination
of Examples 58-73, further comprising an optical coupler disposed
between the first film and the second film, can optionally include
the optical coupler is a liquid, adhesive, gel, or a combination
thereof.
[0229] In Example 75, the apparatus of Example 74, can optionally
include the optical coupler has a refractive index having an
absolute difference less than or equal to 0.05 from a refractive
index of the first plurality of curvature arresting features.
[0230] In Example 76, the apparatus of any one or any combination
of Examples 58-75, can optionally include the first plurality of
curvature arresting features configured to provide the apparatus
with a first stiffness at a desired degree of curvature in one of
the transverse direction and the longitudinal direction, while
being configured to provide the apparatus with a second stiffness
at the same desired degree of curvature in the other of the
transverse direction and the longitudinal direction, and can
optionally include the first stiffness differs from the second
stiffness.
[0231] In Example 77, the apparatus of any one or any combination
of Examples 58-76, can optionally include the first plurality of
curvature arresting features are optically clear.
[0232] In Example 78, the apparatus of any one or any combination
of Examples 58-77, can optionally include one or both of the first
film and the second film comprises at least one of a single layer
or a plurality of layers.
[0233] In Example 79, the apparatus of any one or any combination
of Examples 58-78, can optionally include the second film comprises
a rigid component.
[0234] In Example 80, the apparatus of any one or any combination
of Examples 58-79, can optionally include the second film comprises
a different material than the first film.
[0235] In Example 81, the apparatus of any one or any combination
of Examples 58-80, can optionally include the first plurality of
curvature arresting features are disposed on both a first major
surface of the first film and a second major surface of the first
film.
[0236] In Example 82, an apparatus can optionally include:
[0237] a flexible first film having an extent in both a
longitudinal direction and a transverse direction; a second film at
least partially interfacing the first film and having an extent in
both the longitudinal and the transverse direction; and a first
plurality of curvature arresting features disposed between the
first film and the second film, can optionally include the first
plurality of features have an extent in both the transverse
direction and the longitudinal direction, and can optionally
include at least some of the first plurality of features are
configured to engage and interlock with others of the at least some
of the first plurality of features during a curvature of the first
film in one or both of the transverse direction and the
longitudinal direction to maintain the curvature of the first film
at a desired degree; can optionally include the second film is
moveable relative to the first film in at least one of the
longitudinal direction or transverse direction.
[0238] In Example 83, the apparatus of Example 82, can optionally
include the plurality of curvature arresting features comprise one
or more of thermoplastic or thermosetting polymers, polymer
composites, metals or ceramics
[0239] In Example 84, the apparatus of any one or any combination
of Examples 82-83, can optionally include the first plurality of
curvature arresting features are arranged in a geometric
pattern.
[0240] In Example 85, the apparatus of any one or any combination
of Examples 82-84, can optionally include the first plurality of
curvature arresting features have substantially a same size.
[0241] In Example 86, the apparatus of any one or any combination
of Examples 82-85, can optionally include at least some of the
first plurality of curvature arresting features are spaced apart
from one another by a gap when the first film is not subject to an
applied bending force or is subject to the applied bending force
below a predetermined magnitude in one or both of the transverse
direction and the longitudinal direction, can optionally include
the at least some of the first plurality of curvature arresting
features contact one another to arrest a curvature of the first
film in one or both of the transverse direction and the
longitudinal direction when the applied bending force is at or
above the predetermined magnitude, and can optionally include the
gap comprises 0.050 mm to 10 mm, inclusive.
[0242] In Example 87, the apparatus of Example 86, can optionally
include the gap as first ratio to that of a width of one of first
plurality of curvature arresting features between 0.1 and 10,
inclusive, and can optionally include the gap has a second ratio to
that of a thickness of the one of first plurality of curvature
arresting features between 0.1 and 1, inclusive.
[0243] In Example 88, the apparatus of any one or any combination
of Examples 82-87, can optionally include the first plurality of
curvature arresting features are attached to or integrated with the
first film.
[0244] In Example 89, the apparatus of any one or any combination
of Examples 82-88, can optionally include at least two of the first
plurality of curvature arresting features include both a major
surface and a side surface that extends from the major surface to
the surface of the first film, and can optionally include the side
surface of the first of the at least two of the first plurality of
curvature arresting features is configured to engage the side
surface of the second of the at least two of the first plurality of
curvature arresting features to arrest the curvature of the first
film.
[0245] In Example 90, the apparatus of any one or any combination
of Examples 82-89, can optionally include one or more of the first
plurality of curvature arresting features have one of a shape or
orientation to provide for a desired degree of curvature for the
first film.
[0246] In Example 91, the apparatus of any one or any combination
of Examples 82-90, can optionally include the plurality of
curvature arresting features have one of a substantially
trapezoidal shape in cross-section or a chamfered rectangular shape
in cross-section.
[0247] In Example 92, the apparatus of any one or any combination
of Examples 82-91, can optionally include separation of the first
film from the second film in a direction generally perpendicular to
the surface of the first film is prevented by engagement of the
first plurality of interlocking devices with the second plurality
of interlocking devices.
[0248] In Example 93, the apparatus of any one or any combination
of Examples 82-92, further comprising:
[0249] a first plurality of interlocking devices attached to or
integral with the first film
[0250] a second plurality of interlocking devices attached to or
integral with the second film; can optionally include the first
plurality of interlocking devices that are configured to engage the
second plurality of interlocking devices, and can optionally
include when the first plurality of interlocking devices engage the
second plurality of interlocking devices, movement of the first
film from the second film in one of the transverse direction and
the longitudinal direction is prevented while movement of the first
film relative to the second film in the other of the transverse
direction and the longitudinal direction is possible.
[0251] In Example 94, the apparatus of Example 93, can optionally
include separation of the first film from the second film in a
direction generally perpendicular to the surface of the first film
is prevented by engagement of the first plurality of interlocking
devices with the second plurality of interlocking devices.
[0252] In Example 95, the apparatus of any one or any combination
of Examples 93-94, can optionally include the second plurality of
interlocking devices project from a surface of the second film, can
optionally include the second plurality of interlocking devices
have an extent in both the transverse direction and the
longitudinal direction, and can optionally include at least some of
the second plurality of interlocking devices are spaced apart from
one another by a second gap when the second film is not subject to
the applied bending force or is subject to the applied bending
force below the predetermined magnitude in one or both of the
transverse direction and the longitudinal direction, and can
optionally include the at least some of the second plurality of
interlocking features contact one another and/or the first
plurality of features to arrest a curvature of the second film in
one or both of the transverse direction and the longitudinal
direction when the applied bending force is at or above the
predetermined magnitude.
[0253] In Example 96, the apparatus of any one or any combination
of Examples 93-95, can optionally include engagement of the first
plurality of interlocking devices with the second plurality of
interlocking devices is facilitated by an initial movement of the
first film relative to the second film in one of the transverse
direction and the longitudinal direction, and can optionally
include disengagement of the first plurality of interlocking
devices from the second plurality of interlocking devices is
facilitated by a sequent movement of the first film relative to the
second film in a same one of the transverse direction and the
longitudinal direction.
[0254] In Example 97, the apparatus of any one or any combination
of Examples 93-96, can optionally include the first plurality of
interlocking devices and the second interlocking devices comprise
engagement rails that form a sliding channel.
[0255] In Example 98, the apparatus of any one or any combination
of Examples 82-97, further comprising an optical coupler disposed
between the first film and the second film, can optionally include
the optical coupler is a liquid, adhesive, gel, or a combination
thereof.
[0256] In Example 99, the apparatus of Example 98, can optionally
include the optical coupler has a refractive index having an
absolute different less than or equal to 0.05 from a refractive
index of the first plurality of curvature arresting features.
[0257] In Example 100, the apparatus of any one or any combination
of Examples 82-99, can optionally include the apparatus comprises a
part of an electronic device and/or a wearable device.
[0258] In Example 101, the apparatus of any one or any combination
of Examples 82-100, can optionally include the first plurality of
curvature arresting features configured to provide the apparatus
with a first stiffness at a desired degree of curvature in one of
the transverse direction and the longitudinal direction, while
being configured to provide the apparatus with a second stiffness
at the same desired degree of curvature in the other of the
transverse direction and the longitudinal direction, and can
optionally include the first stiffness differs from the second
stiffness.
[0259] In Example 102, the apparatus of any one or any combination
of Examples 82-101, can optionally include the first plurality of
curvature arresting features are optically clear.
[0260] In Example 103, the apparatus of any one or any combination
of Examples 82-102, can optionally include one or both of the first
film and the second film comprises at least one of a single layer
or a plurality of layers.
[0261] In Example 104, the apparatus of any one or any combination
of Examples 82-103, can optionally include the second film
comprises a rigid component.
[0262] In Example 105, the apparatus of any one or any combination
of Examples 82-104, can optionally include the second film
comprises a different material than the first film.
[0263] In Example 106, the apparatus of any one or any combination
of Examples 82-105, can optionally include the first plurality of
curvature arresting features are disposed on both a first major
surface of the first film and a second major surface of the first
film.
[0264] In Example 107, an apparatus can optionally include:
[0265] a flexible first film having an extent in both a
longitudinal direction and a transverse direction; and a first
plurality of features disposed proximate to the first film, wherein
each of the first plurality of features has an extension range
along an axis, and wherein at least one of the first plurality of
features is in a relaxed state when the first film is not subject
to an applied bending force or is subject to the applied bending
force below a predetermined magnitude in the one of the transverse
direction and the longitudinal direction, and wherein the at least
one of the first plurality of features reaches an upper limit of
the expansion range limit to arrest a curvature of the first film
in the one of the transverse direction and the longitudinal
direction when the applied bending force is at or above the
predetermined magnitude.
[0266] In Example 108, the apparatus of Example 107, further
optionally include:
[0267] a second plurality of features disposed proximate to the
first film, wherein the second plurality of features have an extent
in both the transverse direction and the longitudinal direction,
and wherein at least some adjacent ones of the second plurality of
features have a gap among one another when the first film is not
subject to an applied bending force or is subject to the applied
bending force below a predetermined magnitude in one or both of the
transverse direction and the longitudinal direction, and wherein
the at least some adjacent ones of second first plurality of
features contact one another to arrest a curvature of the first
film in one or both of the transverse direction and the
longitudinal direction when the applied bending force is at or
above the predetermined magnitude.
[0268] In Example 109, the apparatus of Examples 108, wherein the
second plurality of features comprises one or more of a curvature
arresting feature and an interlocking device that comprise one or
more of rails, channels, caps and stems.
[0269] In Example 110, the apparatus of any one or any combination
of Examples 107-109, wherein the first plurality of features are
attached to or integrated with the first film.
[0270] In Example 111, the apparatus of any one or any combination
of Examples 108-110, wherein at least some of the second plurality
of features are configured to interlock with others of the at least
some of the second plurality of features during the curvature of
the first film to maintain the curvature of the first film at a
desired degree in an absence of the applied bending force.
[0271] In Example 112, the apparatus of any one or any combination
of Examples 107-111, further optionally include:
[0272] a third plurality of curvature arresting features disposed
approximate to the first film, wherein at least one of the third
plurality of features are configured to engage and interlock with
others of the at least one of the third plurality of features
during a curvature of the first film in one or both of the
transverse direction and the longitudinal direction to maintain the
curvature of the first film at a desired degree.
[0273] Each of these non-limiting examples can stand on its own, or
can be combined in various permutations or combinations with one or
more of the other examples.
[0274] The above detailed description includes references to the
accompanying drawings, which form a part of the detailed
description. The drawings show, by way of illustration, specific
embodiments in which the invention can be practiced. These
embodiments are also referred to herein as "examples." Such
examples can include elements in addition to those shown or
described. However, the present inventors also contemplate examples
in which only those elements shown or described are provided.
Moreover, the present inventors also contemplate examples using any
combination or permutation of those elements shown or described (or
one or more aspects thereof), either with respect to a particular
example (or one or more aspects thereof), or with respect to other
examples (or one or more aspects thereof) shown or described
herein.
[0275] The above description is intended to be illustrative, and
not restrictive. For example, the above-described examples (or one
or more aspects thereof) may be used in combination with each
other. Other embodiments can be used, such as by one of ordinary
skill in the art upon reviewing the above description. The Abstract
is provided to comply with 37 C.F.R. .sctn. 1.72(b), to allow the
reader to quickly ascertain the nature of the technical disclosure.
It is submitted with the understanding that it will not be used to
interpret or limit the scope or meaning of the claims. Also, in the
above Detailed Description, various features may be grouped
together to streamline the disclosure. This should not be
interpreted as intending that an unclaimed disclosed feature is
essential to any claim. Rather, inventive subject matter may lie in
less than all features of a particular disclosed embodiment. Thus,
the following claims are hereby incorporated into the Detailed
Description as examples or embodiments, with each claim standing on
its own as a separate embodiment, and it is contemplated that such
embodiments can be combined with each other in various combinations
or permutations. The scope of the invention can be determined with
reference to the appended claims, along with the full scope of
equivalents to which such claims are entitled.
Working Example 1
[0276] The flexural stiffness of various apparatuses discussed
herein including those utilizing curvature arresting features
and/or interlocking devices (sometimes referred to generically as
features in this disclosure) can be evaluated utilizing a common
compression load frame with two flat plate interfaces. Stiffness is
defined as the slope of an object's resistance to force over a
finite extension or compression. The curvature arresting device can
be placed between the plates in a slightly curved state to ensure
the proper direction of curvature can be obtained and measured. A
properly positioned apparatus will transmit all of the bending
force to the load measurement device and can reside in the center
of the plates, aligned with the load measurement device (typically
an S-Beam load cell). FIG. 25 is an example of the initial test
state.
[0277] The force is then ramped at a linear rate of 12 in/min until
a predefined compression limit is reached such as illustrated in
FIG. 26. Once the desired displacement limit is reached, the plate
returns to its home position and the force versus displacement
response to flexural loading can be evaluated.
[0278] According to the Working Example 1, a procedure such as the
type illustrated and described was performed utilizing a Lloyd
Instruments LF plus 01/LFUS/LxA/45, available through AMETEK Inc.
(Largo, Fla.). A 50 N load cell was utilized to measure the
compression load on a flexural specimen. The specimen was placed,
slightly flexed, between two flat plates and taped at each plate
interface, using SCOTCH.TM. Brand masking tape to the two plates to
prevent the specimen from falling out as shown in FIG. 25. The load
frame applied a compressive displacement on each side of the
specimen. The forces and displacements were recorded
electronically. The experiment was repeated three times with the
same specimen to ensure statistical accuracy.
[0279] In reference to FIG. 24, shows the results of the stiffness
measurements for an apparatus with different curvature arresting
features on either side of the apparatus being bent in a direction
described previously in FIG. 6 as M1 (WS.A-1, WS.A-2, WS.A-3) and
for a direction previously described as M2 (A-1, A-2, A-3). The
response of the apparatus to bending moment M1 has a lower
arresting displacement and proceeds towards infinite stiffness
(zone III as described previously in reference to FIG. 23) at a
much lower displacement than the response of the apparatus to the
bending moment M2 (which does not have the curvature arresting
features but rather interlocking devices of a segmented nature such
as shown in FIGS. 11 and 12 configured to arrest curvature of the
apparatus in this direction).
[0280] The total span of the curvature arresting features arresting
bending moment M1 is approximately 6.3 mm with a height
approximately 1.6 mm, a thickness of approximately 6.3 mm and an
effective radius of approximately 16.3 mm.
[0281] The total span of the features arresting bending moment M2
is approximately 525 .mu.m with a height approximately 294 .mu.m, a
thickness of approximately 139 .mu.m and an effective radius of
approximately 1.195 mm.
[0282] Put another way, FIG. 24 illustrates two measurement sets
that are performed on the same sample but in different bending
moment directions M1 and M2. The sample is configured to have
curvature arresting features to arrest the bending when M1 is
applied. The sample relies only on interlocking devices to arrest
the bending when M2 is applied. These differences in the
configuration of the sample in the longitudinal direction v. the
transverse direction results in the different zone III transition
values shown in FIG. 24.
[0283] According to one specific example, and in reference to the
embodiment of FIG. 20, a 100 mm.times.40 mm apparatus was created
using interlocking devices (also referred to simply as features in
this disclosure) that act as curvature arresting features in one
principle bending direction but are arrested prematurely by large
form factor curvature arresting features in the opposite bending
direction. The first film is a 200 .mu.m 3M Vikuiti.TM.
Anti-Reflection Cover Film available from 3M Company (St. Paul,
Minn.). A 25 .mu.m layer of 468MP.TM. Pressure Sensitive Adhesive
(PSA) available from 3M Company (St. Paul, Minn.), was deposed on
the first surface of the first film. Two strip of approximately 12
mm wide interlocked interlocking devices according to FIGS. 29 and
30 were adhered to the two principle edges of the first film and
adhesive along the 100 mm side. This procedure is repeated two more
times to create a stack, along the two 100 mm long principle edges
of the first film and adhesive of four adhesive layers and three
interlocked interlocking devices according to FIGS. 29 and 30. A
total of 15, 6.3 mm wide, 1.6 mm tall curvature arresting features
with a 10.degree. angle were adhered to the 3M Vikuiti.TM. and
adhesive approximately between the two strips of three sets of
interlocking devices according to FIGS. 29 and 30. Two 12 mm strips
of 468MP.TM. PSA, where laminated on the top of the final layer of
interlocking devices according to FIGS. 29 and 30. A layer of 200
.mu.m Vikuiti.TM. film, was adhered the two 12 mm strips of 468MP
PSA. This construction demonstrates two radii of curvature being
utilized within the same apparatus. This construction results in a
stiffening radius of 1.195 mm on the interlocking devices as
curvature arresting features side, and 16.3 mm on the interlocking
features with additional curvature arresting feature side.
[0284] The ability for this apparatus to arrest curvature was
demonstrated, not to failure, utilizing the procedure described
previously. The procedure was performed utilizing a Lloyd
Instruments LF plus 01/LFUS/LxA/45, available through AMETEK Inc. A
50 N load cell was utilized to measure the compression load on the
flexural specimen. A total displacement of 65 mm was applied to the
side that only relies on the interlocking features as curvature
arresting features and a total of 55 mm of displacement was applied
to evaluate the compression forces on the opposite side of the
device as shown in FIG. 26. The forces and displacements were
recorded electronically. The experiment was repeated three times
with the same specimen to ensure statistical accuracy. As described
previously, two different curvature arresting behaviors are present
and are illustrated in FIG. 24 (as discussed previously). The onset
of zone III, as previously described including in reference to FIG.
23, are approximately 10 mm of plate travel apart.
Working Example 2
[0285] This example, shown in FIGS. 27 and 28, has curvature
arresting features shaped as trapezoids disposed on a web in a line
with a space between subsequent lines of trapezoids. As indicated
in FIGS. 27 and 28, the total span of the trapezoids is
approximately 774 .mu.m with a height approximately 575 .mu.m, a
thickness of approximately 163 .mu.m and an effective radius of
approximately 0.84 mm. This example embodiment does not include a
capped structure. The curvature arresting features are produced
from a Dow 2027G Medium Density Polyethylene.
Working Example 3
[0286] This example, shown in FIGS. 29 and 30, utilizes
interlocking devices disposed on a web in a line with a space
between subsequent lines of interlocking devices. The interlocking
devices have undergone a capping process that created a cap that is
wider than the stem. As shown in FIGS. 29 and 30, the total width
of the interlocking devices is approximately 525 .mu.m with a
height approximately 294 .mu.m, a stem thickness of approximately
139 .mu.m, a cap thickness of 271 .mu.m and an effective radius of
approximately 1.195 mm. The interlocking devices are produced from
a Dow 2027G Medium Density Polyethylene.
Working Example 4
[0287] This example, shown in FIGS. 31 and 32, shows interlocking
devices disposed on a web in a line with a space between subsequent
lines of interlocking devices. The interlocking devices where
created utilizing a profile extrusion process in a linear process.
The interlocking devices were then physically cut to create a gap.
As shown in FIGS. 31 and 32, the total width of the interlocking
devices is approximately 1722 .mu.m with a height approximately
1262 .mu.m, a stem thickness of approximately 219 .mu.m, a cap
thickness of 795 .mu.m and an effective radius of approximately 9.2
mm. The interlocking devices are produced from a Polypropylene.
Working Example 5
[0288] According to Working Example 5 and in reference to the
embodiment of FIG. 7, a 100 mm.times.60 mm apparatus was created
using interlocking devices (or described generically as features in
FIGS. 13 and 14) that act as curvature arresting features in one
principle bending direction but are arrested prematurely by large
form factor curvature arresting features in the opposite bending
direction. The first film is a 200 .mu.m Lexan 121 Polycarbonate
Sheet available from Sabic North America, (Houston, Tex.). A 25
.mu.m layer of Optically Clear Adhesive CEF-38, available from 3M
Company (St. Paul, Minn.).TM., was deposed on the first surface of
the first film. Two strip of approximately 12 mm wide interlocked
interlocking devices according to the construction of FIGS. 31 and
32 were adhered to the two principle edges of the Lexan 121
Polycarbonate Sheet and adhesive along the 100 mm side. A total of
15, 6.4 mm wide, 2.2 mm tall curvature arresting features with a
5.degree. angle were adhered to the Lexan 121 Polycarbonate Sheet
and adhesive approximately between the two strips of interlocked
interlocking devices according to the construction of FIGS. 31 and
32.
[0289] Two 12 mm strips of Optically Clear Adhesive CEF-38,
available from 3M Company, were laminated on the second major
surface of the interlocked interlocking devices according to the
construction of FIGS. 31 and 32. Finally, another layer of 200
.mu.m Lexan 121 Polycarbonate Sheet, available from Sabic, was
adhered the two 12 mm strips of Optically Clear Adhesive. This
construction demonstrates two radii of curvature being utilized
within the same apparatus. This construction results in a
stiffening radius of 9.2 mm on the interlocking devices as
curvature arresting features side, and 34.4 mm on the interlocking
devices with additional curvature arresting feature side.
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