U.S. patent application number 16/841350 was filed with the patent office on 2020-11-05 for inp quantum dots with gap and alp shells and methods of producing the same.
This patent application is currently assigned to Nanosys, Inc.. The applicant listed for this patent is Nanosys, Inc.. Invention is credited to John J. CURLEY, Chunming WANG.
Application Number | 20200347295 16/841350 |
Document ID | / |
Family ID | 1000004969604 |
Filed Date | 2020-11-05 |
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United States Patent
Application |
20200347295 |
Kind Code |
A1 |
CURLEY; John J. ; et
al. |
November 5, 2020 |
InP Quantum Dots with GaP and Alp Shells and Methods of Producing
the Same
Abstract
Disclosed are highly luminescent nanostructures, particularly
highly luminescent quantum dots, comprising a nanocrystal core of
InP and shell layers of GaP and AlP. The nanostructures may have an
additional shell layer. Also provided are methods of preparing the
nanostructures, films comprising the nanostructure and devices
comprising the nanostructures.
Inventors: |
CURLEY; John J.; (San
Francisco, CA) ; WANG; Chunming; (Milpitas,
CA) |
|
Applicant: |
Name |
City |
State |
Country |
Type |
Nanosys, Inc. |
Milpitas |
CA |
US |
|
|
Assignee: |
Nanosys, Inc.
Milpitas
CA
|
Family ID: |
1000004969604 |
Appl. No.: |
16/841350 |
Filed: |
April 6, 2020 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
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16023430 |
Jun 29, 2018 |
10611958 |
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16841350 |
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15406227 |
Jan 13, 2017 |
10066161 |
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16023430 |
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62280383 |
Jan 19, 2016 |
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Current U.S.
Class: |
1/1 |
Current CPC
Class: |
Y10S 977/892 20130101;
C09K 11/70 20130101; C09K 11/02 20130101; H01L 33/502 20130101;
C09K 11/703 20130101; B82Y 20/00 20130101; Y10S 977/774 20130101;
C09K 11/62 20130101; H01L 33/58 20130101; Y10S 977/95 20130101;
C09K 11/0883 20130101; B82Y 40/00 20130101; H05B 33/14 20130101;
C09K 11/025 20130101; C09K 11/706 20130101; Y10S 977/818
20130101 |
International
Class: |
C09K 11/70 20060101
C09K011/70; C09K 11/02 20060101 C09K011/02; C09K 11/62 20060101
C09K011/62; H05B 33/14 20060101 H05B033/14; C09K 11/08 20060101
C09K011/08; H01L 33/50 20060101 H01L033/50; H01L 33/58 20060101
H01L033/58 |
Claims
1. A nanostructure comprising an InP core and a first GaP or AlP
shell.
2. (canceled)
3. The nanostructure of claim 1, further comprising a second shell
surrounding the first GaP or AlP shell.
4. (canceled)
5. The nanostructure of claim 1 which comprises an InP core
surrounded by a first GaP shell and further surrounded by a ZnS
shell.
6. The nanostructure of claim 1 which comprises an InP core
surrounded by a first AlP shell and further surrounded by a ZnS
shell.
7. A method of making the nanostructure of claim 1, comprising (a)
contacting an InP core with MX.sub.3, wherein M=Al or Ga, and X=an
anion, and a source of phosphide in a solvent to give an InP core
surrounded by a first GaP or AlP shell.
8. The method of claim 7, further comprising isolating the
nanostructure.
9. (canceled)
10. The method of claim 9, wherein the source of phosphide is
(trimethylsilyl).sub.3phosphine.
11. The method of claim 7, wherein the anion is F.sup.-, Cl.sup.-,
Br.sup.-, I.sup.-, OH.sup.- or OSO.sub.2R.sup.-, wherein R is an
alkyl or an optionally alkyl substituted aryl group.
12. The method of claim 7, wherein said solvent is
trioctylphosphine (TOP).
13. (canceled)
14. The method of claim 7, further comprising forming a second
shell surrounding the InP core and the first GaP or AlP shell.
15. The method of claim 14, wherein the second shell comprises
ZnS.
16. The method of claim 15, which comprises contacting the InP core
surrounded by the first GaP or AlP shell with a source of zinc and
a source of sulfur in a solvent.
17. (canceled)
18. The method according to claim 16, wherein the source of zinc is
zinc dioleate.
19. (canceled)
20. The method according to claim 16, wherein the alkyl mercaptan
source of sulfur is is octane-1-thiol.
21. The method according to claim 7, wherein the solvent is
trioctylphosphine (TOP).
22. (canceled)
23. A film comprising a matrix and a population of nanostructures
of claim 1.
24. A display device comprising: a layer that emits radiation; a
film layer comprising a population of nanostructures of claim 1,
disposed on the radiation emitting layer; an optically transparent
barrier layer on the film layer; and an optical element, disposed
on the barrier layer.
25. The display device of claim 24, wherein the radiation emitting
layer, the film layer, and the optical element are part of a pixel
unit of the display device.
26. The display device of claim 24, wherein the optical element is
a color filter.
27. The display device of claim 24, wherein the barrier layer
comprises an oxide.
28.-29. (canceled)
Description
BACKGROUND OF THE INVENTION
Field of the Invention
[0001] The invention is in the field of nanotechnology. Provided
are highly luminescent nanostructures, particularly highly
luminescent quantum dots, comprising a nanocrystal core of InP and
shell layers of GaP and AlP. The nanostructures may have an
additional shell layer. Also provided are methods of preparing the
nanostructures, films comprising the nanostructure and devices
comprising the nanostructures.
Background Art
[0002] Semiconductor nanostructures can be incorporated into a
variety of electronic and optical devices. The electrical and
optical properties of such nanostructures vary, e.g., depending on
their composition, shape, and size. For example, size-tunable
properties of semiconductor nanoparticles are of great interest for
applications such as light emitting diodes (LEDs), lasers, and
biomedical labeling. Highly luminescent nanostructures are
particularly desirable for such applications.
[0003] To exploit the full potential of nanostructures in
applications such as LEDs and displays, the nanostructures need to
simultaneously meet five criteria: narrow and symmetric emission
spectra, high photoluminescence (PL) quantum yields (QYs), high
optical stability, eco-friendly materials, and low-cost methods for
mass production. Most previous studies on highly emissive and
color-tunable quantum dots have concentrated on materials
containing cadmium, mercury, or lead. Wang, A., et al., Nanoscale
7:2951-2959 (2015). But, there are increasing concerns that toxic
materials such as cadmium, mercury, or lead would pose serious
threats to human health and the environment and the European
Union's Restriction of Hazardous Substances rules ban any consumer
electronics containing more than trace amounts of these materials.
Therefore, there is a need to produce materials that are free of
cadmium, mercury, and lead for the production of LEDs and
displays.
[0004] Cadmium-free quantum dots based on indium phosphide are
thought to be inherently less stable than the prototypic cadmium
selenide quantum dots. The higher valence and conduction band
energy levels make InP quantum dots more susceptible to
photooxidation by electron transfer from an excited quantum dot to
oxygen, as well as more susceptible to photoluminescence quenching
by electron-donating agents such as amines or thiols which can
refill the hole states of excited quantum dots and thus suppress
radiative recombination of excitons.
[0005] Inorganic shell coatings on quantum dots are a universal
approach to tailoring their electronic structure. Additionally,
deposition of an inorganic shell can produce more robust particles
by passivation of surface defects. Ziegler, J., et al., Adv. Mater.
20:4068-4073 (2008). For example, shells of wider band gap
semiconductor materials such as ZnS can be deposited on a core with
a narrower band gap--such as CdSe or InP--to afford structures in
which excitons are confined within the core. This approach
increases the probability of radiative recombination and makes it
possible to synthesize very efficient quantum dots with quantum
yields close to unity and thin shell coatings.
[0006] Most quantum dots do not retain their originally high
quantum yield after continuous exposure to excitation photons.
Elaborate shelling engineering such as the formation of multiple
shells and thick shells--wherein the carrier wave functions in the
core become distant from the surface of the quantum dot--have been
effective in mitigating the photoinduced quantum dot deterioration.
Furthermore, it has been found that the photodegradation of quantum
clots can be retarded by encasing them with an oxide--physically
isolating the quantum dot surface from their environment. Jo,
J.-H., et al., J. Alloys Compd. 647:6-13 (2015).
[0007] The interfaces in these heterogeneous nanostructures need to
be free of defects because defects act as trap sites for charge
carrier sites and result in a deterioration of both luminescence
efficiency and stability. Due to the naturally different lattice
spacings of these conductor materials, the crystal lattices at the
interface will be strained. The energy burden of this strain is
compensated by the favorable epitaxial alignment of thin layers,
but for thicker layers the shell material relaxes to its natural
lattice--creating misalignment and defects at the interface. There
is an inherent tradeoff between adding more shell material and
maintaining the quality of the material. Therefore, a need exists
to find a suitable shell composition that overcomes these problems.
Smith, A., et al., Acc. Chem. Res. 43: 190-200.
[0008] Recent advances have made it possible to obtain highly
luminescent plain core nanocrystals. But, the synthesis of these
plain core nanocrystals has shown stability and processibility
problems and it is likely that these problems may be intrinsic to
plain core nanocrystals. Thus, core/shell nanocrystals are
preferred when the nanocrystals must undergo complicated chemical
treatments such as for biomedical applications--or when the
nanocrystals require constant excitation as with LEDs and lasers.
See Li, J. J., et al., J. Am. Chem. Soc. 125:12567-12575
(2003).
[0009] There are two critical issues that must be considered to
control the size distribution during the growth of shell materials:
(1) the elimination of the homogenous nucleation of the shell
materials; and (2) homogenous monolayer growth of shell precursors
to all core nanocrystals in solution to yield shell layers with
equal thickness around each core nanocrystal. Successive ion layer
adsorption and reaction (SILAR) was originally developed for the
deposition of thin films on solid substrates from solution baths
and has been introduced as a technique for the growth of
high-quality core/shell nanocrystals of compound
semiconductors.
[0010] Kim et al., J. Am. Chem. Soc. 134:3804-3809 (2012) reported
the preparation of highly luminescent InP/GaP/ZnS nanocrystals. The
intermediate InP/GaP nanocrystals were prepared by a process
comprising treating a ZnInP core with GaCl.sub.3 and oleic acid
that reportedly formed a gallium-oleate complex. Kim et al.
reported that the resulting blue-shift that occurred could be
explained by Ga.sup.3- replacing In.sup.3- ions near the surface,
thus causing a reduction in the size of the InP core. However, the
Supporting Information showed that the gallium incorporation was
not significant (see S2 and S9). And, the Examples herein
demonstrate that a reaction comprising GaCl.sub.3 and oleic acid
does not result in the incorporation of gallium onto an InP core.
Instead, the blue-shifting is likely due to the reduction in size
of the InP nanocrystals by oleic acid etching.
[0011] A need exists to find a method to prepare InP nanocrystals
with GaP and AlP shells. The present invention provides methods for
preparing InP/GaP and InP/AlP nanocrystals.
BRIEF SUMMARY OF THE INVENTION
[0012] The invention provides nanostructure comprising an InP core
and a first GaP or AlP shell. In some embodiments, the
nanostructure comprises an alloy between the InP and the first GaP
or AlP shell. In other embodiments, the nanostructure further
comprises a second shell surrounding the first GaP or AlP shell. In
some embodiments, the second shell is selected from the group
consisting of CdS, CdSe, CdO, CdTe, ZnS, ZnO, ZnSe, ZnTe, MgTe,
GaAs, GaSb, GaN, HgO, HgS, HgSe, HgTe, InAs, InSb, InN, AlAs, AlN,
AlSb, AlS, PbS, PbO, PbSe, PbTe, MgO, MgS, MgSe, MgTe, CuCl, Ge, Si
and alloys thereof.
[0013] In one embodiment, the invention provides a nanostructure
which comprises an InP core surrounded by a first GaP shell and
further surrounded by a ZnS shell.
[0014] In one embodiment, the invention provides a nanostructure
which comprises an InP core surrounded by a first AlP shell and
further surrounded by a ZnS shell.
[0015] The invention further provides method of making a
nanostructure, comprising (a) contacting an InP core with MX.sub.3,
wherein M=Al or Ga, and X=an anion, and a source of phosphide in a
solvent to give an InP core surrounded by a first GaP or AlP
shell.
[0016] In one embodiment, the method further comprises isolating
the nanostructure. In one embodiment, the source of phosphide is a
(trialkylsilyl).sub.3phosphine. In one embodiment, the
(trialkylsilyl).sub.3phosphine is (trimethylsilyl).sub.3phosphine.
In some embodiments, the anion is F.sup.-, Cl.sup.-, Br.sup.-,
I.sup.-, OH.sup.- or OSO.sub.2R.sup.-, wherein R is an alkyl or an
optionally alkyl substituted aryl group. In one embodiment, the
invention comprises heating the InP core surrounded by the first
GaP or AlP shell to thereby form an alloy between the InP and GaP
or AlP.
[0017] In one embodiment, the method further comprises forming a
second shell surrounding the InP core and the first GaP or AlP
shell. In one embodiment, the second shell comprises ZnS. In one
embodiment, the method comprises contacting the InP core surrounded
by the first GaP or AlP shell with a source of zinc and a source of
sulfur in a solvent. In one embodiment, the source of zinc is a
zinc dicarboxylate. In one embodiment, the zinc dicarboxylate is
zinc dioleate. In some embodiments, the source of sulfur is an
alkyl mercaptan. In one embodiment, the alkyl mercaptan is
octane-1-thiol. In one embodiment, the solvent is
trioctylphosphine.
[0018] In some embodiments, the invention provides a film
comprising a matrix and a population of nanostructures described
herein.
[0019] In some embodiments, the invention provides a display device
comprising: [0020] (a) a layer that emits radiation; [0021] (b) a
film layer comprising a population of nanostructures described
herein, disposed on the radiation emitting layer; [0022] (c) an
optically transparent barrier layer on the film layer; and [0023]
(d) an optical element, disposed on the barrier layer.
[0024] In some embodiments, the radiation emitting layer, the film
layer, and the optical element are part of a pixel unit of the
display device. In one embodiment, the optical element is a color
filter. In one embodiment, the barrier layer comprises an oxide. In
one embodiment, the film layer further comprises surfactants or
ligands bonded to the optically transparent barrier layer. In one
embodiment, the optically transparent barrier layer is configured
to protect the nanostructure from degradation by light flux, heat,
oxygen, moisture, or a combination thereof.
BRIEF DESCRIPTION OF THE DRAWINGS
[0025] FIG. 1 is a transmission election microscopy (TEM) image of
InP/GaP nanocrystals obtained according to Example 1.
[0026] FIG. 2 is a UV-vis spectra of the InP nanocrystal starting
material (dashed line) and the resulting InP/AlP nanocrystal
following treatment of InP with AlCl.sub.3 in TOP at 150.degree. C.
(solid line) corresponding to Example 4.
[0027] FIG. 3 is a UV-vis spectrum of InP nanocrystals treated with
gallium laurate according to Example 6. As shown in FIG. 3, Ga was
not incorporated into the nanostructure.
[0028] FIG. 4 is a UV-vis spectrum of InP nanocrystals treated with
lauric acid according to Example 7.
DETAILED DESCRIPTION OF THE INVENTION
Definitions
[0029] Unless defined otherwise, all technical and scientific terms
used herein have the same meaning as commonly understood by one of
ordinary skill in the art to which the invention pertains. The
following definitions supplement those in the art and are directed
to the current application and are not to be imputed to any related
or unrelated case, e.g., to any commonly owned patent or
application. Although any methods and materials similar or
equivalent to those described herein can be used in the practice
for testing of the present invention, the preferred materials and
methods are described herein. Accordingly, the terminology used
herein is for the purpose of describing particular embodiments
only, and is not intended to be limiting.
[0030] As used in this specification and the appended claims, the
singular forms "a," "an" and "the" include plural referents unless
the context clearly dictates otherwise. Thus, for example,
reference to "a nanostructure" includes a plurality of such
nanostructures, and the like.
[0031] The term "about" as used herein indicates the value of a
given quantity varies by .+-.10% of the value, or optionally .+-.5%
of the value, or in some embodiments, by .+-.1% of the value so
described. For example, "about 100 nm" encompasses a range of sizes
from 90 nm to 110 nm, inclusive.
[0032] A "nanostructure" is a structure having at least one region
or characteristic dimension with a dimension of less than about 500
nm. In some embodiments, the nanostructure has a dimension of less
than about 200 nm, less than about 100 nm, less than about 50 nm,
less than about 20 nm, or less than about 10 nm. Typically, the
region or characteristic dimension will be along the smallest axis
of the structure. Examples of such structures include nanowires,
nanorods, nanotubes, branched nanostructures, nanotetrapods,
tripods, bipods, nanocrystals, nanodots, quantum dots,
nanoparticles, and the like. Nanostructures can be, e.g.,
substantially crystalline, substantially monocrystalline,
polycrystalline, amorphous, or a combination thereof. In some
embodiments, each of the three dimensions of the nanostructure has
a dimension of less than about 500 nm, less than about 200 nm, less
than about 100 nm, less than about 50 nm, less than about 20 nm, or
less than about 10 nm.
[0033] The term "heterostructure" when used with reference to
nanostructures refers to nanostructures characterized by at least
two different and/or distinguishable material types. Typically, one
region of the nanostructure comprises a first material type, while
a second region of the nanostructure comprises a second material
type. In certain embodiments, the nanostructure comprises a core of
a first material and at least one shell of a second (or third etc.)
material, where the different material types are distributed
radially about the long axis of a nanowire, a long axis of an arm
of a branched nanowire, or the center of a nanocrystal, for
example. A shell can but need not completely cover the adjacent
materials to be considered a shell or for the nanostructure to be
considered a heterostructure; for example, a nanocrystal
characterized by a core of one material covered with small islands
of a second material is a heterostructure. In other embodiments,
the different material types are distributed at different locations
within the nanostructure; e.g., along the major (long) axis of a
nanowire or along a long axis of arm of a branched nanowire.
Different regions within a heterostructure can comprise entirely
different materials, or the different regions can comprise a base
material (e.g., silicon) having different dopants or different
concentrations of the same dopant.
[0034] As used herein, the "diameter" of a nanostructure refers to
the diameter of a cross-section normal to a first axis of the
nanostructure, where the first axis has the greatest difference in
length with respect to the second and third axes (the second and
third axes are the two axes whose lengths most nearly equal each
other). The first axis is not necessarily the longest axis of the
nanostructure; e.g., for a disk-shaped nanostructure, the
cross-section would be a substantially circular cross-section
normal to the short longitudinal axis of the disk. Where the
cross-section is not circular, the diameter is the average of the
major and minor axes of that cross-section. For an elongated or
high aspect ratio nanostructure, such as a nanowire, the diameter
is measured across a cross-section perpendicular to the longest
axis of the nanowire. For a spherical nanostructure, the diameter
is measured from one side to the other through the center of the
sphere.
[0035] The terms "crystalline" or "substantially crystalline," when
used with respect to nanostructures, refer to the fact that the
nanost ructures typically exhibit long-range ordering across one or
more dimensions of the structure. It will be understood by one of
skill in the art that the term "long range ordering" will depend on
the absolute size of the specific nanostructures, as ordering for a
single crystal cannot extend beyond the boundaries of the crystal.
In this case, "long-range ordering" will mean substantial order
across at least the majority of the dimension of the nanostructure.
In some instances, a nanostructure can bear a coating, or can be
comprised of a core and at least one shell. In such instances it
will be appreciated that the shell(s), or other coating can but
need not exhibit such ordering (e.g. it can be amorphous,
polycrystalline, or otherwise). In such instances, the phrase
"crystalline," "substantially crystalline," "substantially
monocrystalline," or "monocrystalline" refers to the central core
of the nanostructure (excluding the coating layers or shells). The
terms "crystalline" or "substantially crystalline" as used herein
are intended to also encompass structures comprising various
defects, stacking faults, atomic substitutions, and the like, as
long as the structure exhibits substantial long range ordering
(e.g., order over at least about 80% of the length of at least one
axis of the nanostructure or it core). In addition, it will be
appreciated that the interface between a core and the outside of a
nanostructure or between a core and an adjacent shell or between a
shell and a second adjacent shell may contain non-crystalline
regions and may even be amorphous. This does not prevent the
nanostructure from being crystalline or substantially crystalline
as defined herein.
[0036] The term "monocrystalline" when used with respect to a
nanostructure indicates that the nanostructure is substantially
crystalline and comprises substantially a single crystal. When used
with respect to a nanostructure heterostructure comprising a core
and one or more shells, "monocrystalline" indicates that the core
is substantially crystalline and comprises substantially a single
crystal.
[0037] A "nanocrystal" is a nanostructure that is substantially
monocrystalline. A nanocrystal thus has at least one region or
characteristic dimension with a dimension of less than about 500
nm. In some embodiments, the nanocrystal has a dimension of less
than about 200 nm, less than about 100 nm, less than about 50 nm,
less than about 20 nm, or less than about 10 nm. The term
"nanocrystal" is intended to encompass substantially
monocrystalline nanostructures comprising various defects, stacking
faults, atomic substitutions, and the like, as well as
substantially monocrystalline nanostructures without such defects,
faults, or substitutions. In the case of nanocrystal
heterostructures comprising a core and one or more shells, the core
of the nanocrystal is typically substantially monocrys talline, but
the shell(s) need not be. In some embodiments, each of the three
dimensions of the nanocrystal has a dimension of less than about
500 nm, less than about 200 nm, less than about 100 nm, less than
about 50 nm, less than about 20 nm, or less than about 10 nm.
[0038] The term "quantum dot" (or "dot") refers to a nanocrystal
that exhibits quantum confinement or exciton confinement. Quantum
dots can be substantially homogenous in material properties, or in
certain embodiments, can be heterogeneous, e.g., including a core
and at least one shell. The optical properties of quantum dots can
be influenced by their particle size, chemical composition, and/or
surface composition, and can be determined by suitable optical
testing available in the art. The ability to tailor the nanocrystal
size, e.g., in the range between about 1 nm and about 15 nm,
enables photoemission coverage in the entire optical spectrum to
offer great versatility in color rendering.
[0039] A "ligand" is a molecule capable of interacting (whether
weakly or strongly) with one or more faces of a nanostructure,
e.g., through covalent, ionic, van der Waals, or other molecular
interactions with the surface of the nanostructure.
[0040] "Photoluminescence quantum yield" is the ratio of photons
emitted to photons absorbed, e.g., by a nanostructure or population
of nanostructures. As known in the art, quantum yield is typically
determined by a comparative method using well-characterized
standard samples with known quantum yield values.
[0041] As used herein, the term "layer" refers to material
deposited onto the core or onto previously deposited layers and
that result from a single act of deposition of the core or shell
material. The exact thickness of a layer is dependent on the
material.
[0042] As used herein, the term "full width at half-maximum" (FWHM)
is a measure of the size distribution of quantum dots. The emission
spectra of quantum dots generally have the shape of a Gaussian
curve. The width of the Gaussian curve is defined as the FWHM and
gives an idea of the size distribution of the nanocrystals. When
plotted with nanometers on the x-axis, the Gaussian curve will be
asymmetric, tailing towards longer wavelengths. A smaller FWHM
corresponds to a narrower quantum dot nanocrystal size
distribution. FWHM is also dependent upon the emission wavelength
maximum.
[0043] "Alkyl" as used herein refers to a straight or branched,
saturated or unsaturated, aliphatic radical having the number of
carbon atoms indicated. In some embodiments, the alkyl is C.sub.1-2
alkyl, C.sub.1-3 alkyl, C.sub.1-4 alkyl, C.sub.1-5 alkyl, C.sub.1-6
alkyl, C.sub.1-7 alkyl, C.sub.1-8 alkyl, C.sub.1-9 alkyl,
C.sub.1-10 alkyl, C.sub.1-12 alkyl, C.sub.1-14alkyl, C.sub.1-16
alkyl, C.sub.1-18 alkyl, C.sub.1-20 alkyl, C.sub.8-20 alkyl,
C.sub.12-20 alkyl, C.sub.14-20 alkyl, C.sub.16-20 alkyl, or
C.sub.18-20 alkyl. For example, C.sub.1-6 alkyl includes, but is
not limited to, methyl, ethyl, propyl, isopropyl, butyl, isobutyl,
sec-butyl, tert-butyl, pentyl, isopentyl, and hexyl. In some
embodiments, the alkyl is octyl, nonyl, decyl, undecyl, dodecyl,
tridecyl, tetradecyl, pentadecyl, hexadecyl, heptadecyl, octadecyl,
nonadecyl, icosanyl, or oleyl.
[0044] "Aryl" as used herein refers to a C.sub.6..sub.10 aromatic
group such as phenyl or naphthyl.
[0045] Unless clearly indicated otherwise, ranges listed herein are
inclusive.
[0046] A variety of additional terms are defined or otherwise
characterized herein.
Production of InP Cores
[0047] Methods for colloidal synthesis of InP nanostructures are
known in the art. Such methods include techniques for controlling
nanostructure growth, e.g., to control the size and/or shape
distribution of the resulting nanostructures.
[0048] Synthesis of InP-based nanostructures has been described,
e.g., in Xie, R., et al., "Colloidal InP nanocrystals as efficient
emitters covering blue to near-infrared," J. Am. Chem. Soc.
129:15432-15433 (2007); Micic, O. I., et al., "Core-shell quantum
dots of lattice-matched ZnCdSe.sub.2 shells on InP cores:
Experiment and theory," J. Phys. Chem. B 104:12149-12156 (2000);
Liu, Z., et al., "Coreduction colloidal synthesis of III-V
nanocrystals: The case of InP," Angew. Chem. Int. Ed. Engl.
47:3540-3542 (2008); Li, L. et al., "Economic synthesis of high
quality InP nanocrystals using calcium phosphide as the phosphorus
precursor," Chem. Mater. 20:2621-2623 (2008); D. Battaglia and X.
Peng, "Formation of high quality InP and InAs nanocrystals in a
noncoordinating solvent," Nano Letters 2:1027-1030 (2002); Kim, S.,
et al., "Highly luminescent InP/GaP/ZnS nanocrystals and their
application to white light-emitting diodes," J. Am. Chem. Soc.
134:3804-3809 (2012); Nann, T., et al., "Water splitting by visible
light: A nanophotocathode for hydrogen production," Angew. Chem.
Int. Ed. 49:1574-1577 (2010); Borchert, H., et al., "Investigation
of ZnS passivated InP nanocrystals by XPS," Nano Letters 2:151-154
(2002); L. Li and P. Reiss, "One-pot synthesis of highly
luminescent InP/ZnS nanocrystals without precursor injection," J.
Am. Chem. Soc. 130:11588-11589 (2008); Hussain, S., et al. "One-pot
fabrication of high-quality InP/ZnS (core/shell) quantum dots and
their application to cellular imaging," Chemphyschem. 10:1466-1470
(2009); Xu, S., et al., "Rapid synthesis of high-quality InP
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luminescent InP/ZnS core-shell nanoparticles," Chemphyschem.
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InP quantum dots: A comprehensive study," J. Am. Chem. Soc.
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characterization of InP, GaP, and GaInP.sub.2 quantum dots," J.
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"Monodispersed InP quantum clots prepared by colloidal chemistry in
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J., et al., "InP@ZnSeS, core@composition gradient shell quantum
dots with enhanced stability," Chem. Mater. 23:4459-4463 (2011);
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efforts have had only limited success in producing InP
nanostructures with high quantum yields.
[0049] To a round-bottomed flask equipped with two vacuum adapters
and a thermocouple pass-through was added 7.00 g (28.01 mmol, 1.00
equiv) of In(O.sub.2C.sub.2H.sub.3).sub.2OH, 1.80 g (8.200 mmol,
0.29 equiv) of Zn(O.sub.2C.sub.2H.sub.3).sub.2(H.sub.2O).sub.2,
5.20 g (13.45 mmol, 048 equiv) of trioctylphosphine oxide and 14.51
g (72.44 mmol, 2.59 equiv) of lauric acid at room temperature in
open air. The flask was placed under vacuum followed by addition of
pressure to <150 mtorr to de-gas the sample. The flask was
placed under a positive pressure of nitrogen, and warmed to
80.degree. C. with stirring. Once the solids melted, the
temperature was raised to 125.degree. C. at which temperature the
second gas adapter was opened to vent the headspace of the reaction
vessel through an octadecene charged bubbler for 90 minutes. Then,
the nitrogen purge was stopped and the flask was placed under
dynamic vacuum for 60 minutes. The reaction mixture was quickly
heated to 300.degree. C. before a solution of 3.00 g (11.97 mmol,
0.43 equiv) of tris(trimethylsilyl)phosphine and 12.0 g (32.38
mmol, 1.16 equiv) of trioctylphosphine rapidly injected into the
reaction mixture. The reaction stirred for 80 seconds then the heat
was removed from the flask. The reaction vessel was allowed to cool
to 20.degree. C. under a positive pressure of nitrogen before being
transferred into an inert-atmosphere glovebox. Inside the glovebox,
an excess of ethanol was added to the reaction mixture to
precipitate solids. The mixture was centrifuged at 4000 rpm for 10
min before the supernatant was removed. The resulting solids were
dissolved in a minimal amount of hexanes and the solution filtered
through a 0.45 im PVDF filter.
[0050] The absorption and emission maximums of the InP nanost r
uctures may be fine tuned by controlling the size of the InP
nanostructures. For example, increased concentrations of InP
precursors can be provided or longer reaction times can be used to
obtain larger nanostructures that emit in the red region of the
spectrum (610-650 nm) and green region (505-540 nm). The InP
nanostructures may also be etched with acid to reduce their size so
that they emit in the blue region (445-485 nm).
[0051] In some embodiments, the InP core is purified before
deposition of a shell layer. In some embodiments, the core is
filtered to remove precipitate from the core solution.
[0052] In some embodiments, the InP core is subjected to an acid
etching step before deposition of a shell layer.
[0053] In some embodiments, the InP nanostructures are free from
cadmium. As used herein, the term "free of cadmium" is intended
that the nanostructures contain less than 100 ppm by weight of
cadmium. The Restriction of Hazardous Substances (RoHS) compliance
definition requires that there must be no more than 0.01% (100 ppm)
by weight of cadmium in the raw homogeneous precursor materials.
The cadmium level in the Cd-free nanostructures of the present
invention is limited by the trace metal concentration in the
precursor materials. The trace metal (including cadmium)
concentration in the precursor materials for the Cd-free
nanostructures, is measured by inductively coupled plasma
techniques (ICP-MS or ICP-AES) analysis, and may be on the parts
per billion (ppb) level. In some embodiments, nanostructures that
are "free of cadmium" contain less than about 100 ppm, less than
about 50 ppm, less than about 20 ppm, less than about 10 ppm, or
less than about 1 ppm of cadmium.
Production of GaP and AlP Shell Layers on InP Cores
[0054] In some embodiments, the nanostructures of the present
invention include a core and at least one GaP or AlP shell layer.
In some embodiments, the nanostructures of the present invention
include a core and at least two shell layers. The shell can, e.g.,
increase the quantum yield and/or stability of the nanostructures.
In particular, a GaP or AlP shell on an InP core may serve as a
lattice matching layer for a further shell such as ZnS, due to a
low lattice mismatch between the GaP or AlP and ZnS.
TABLE-US-00001 TABLE 1 Lattice constants and lattice mismatch for
ZnS and selected III-V semiconductors ZnS AlP GaP InP Lattice 5.420
5.4672 5.4505 5.8697 constant (.ANG.) Lattice 0.0 0.87 0.56 8.3
Mismatch (%)
[0055] In some embodiments, a shell layer is deposited onto the
core layer. In some embodiments, the shell layer deposited onto the
core layer is a GaP or AlP shell layer.
[0056] In some embodiments, the shell layer comprises more than one
layer of GaP or AlP. The number of shell layers is an average for
all the nanostructures; therefore, the number of shell layers may
be a fraction. In some embodiments, the number of GaP or AlP layers
in the shell layer is between 0.25 and 10, between 0.25 and 8,
between 0.25 and 7, between 0.25 and 6, between 0.25 and 5, between
0.25 and 4, between 0.25 and 3, between 0.25 and 2, between 2 and
10, 2 and 8, between 2 and 7, between 2 and 6, between 2 and 5,
between 2 and 4, between 2 and 3, between 3 and 10, between 3 and
8, between 3 and 7, between 3 and 6, between 3 and 5, between 3 and
4, between 4 and 10, between 4 and 8, between 4 and 7, between 4
and 6, between 4 and 5, between 5 and 10, between 5 and 8, between
5 and 7, between 5 and 6, between 6 and 10, between 6 and 8,
between 6 and 7, between 7 and 10, between 7 and 8, or between 8
and 10. In some embodiments, the shell layer comprises between 3
and 4 layers of GaP or AlP.
[0057] The thickness of the GaP or AlP shell layer can be
controlled by varying the amount of precursor provided and/or by
use of longer reaction times and/or higher temperatures. For a
given layer, at least one of the precursors is optionally provided
in an amount whereby, when a growth reaction is substantially
complete, a layer of a predetermined thickness is obtained. If more
than one different precursor is provided, either the amount of each
precursor can be limited or one of the precursors can be provided
in a limiting amount while the others are provided in excess.
[0058] The thickness of the shell layer can be determined using
techniques known to those of skill in the art. In one embodiment,
the thickness of each layer is determined by comparing the diameter
of the core before and after the addition of each layer. In one
embodiment, the diameter of the core before and after the addition
of each layer is determined by transmission electron microscopy. In
some embodiments, each GaP or AlP layer has a thickness of between
0.05 nm and 2 nm, between 0.05 nm and I nm, between 0.05 nm and 0.5
nm, between 0.05 nm and 0.3 nm, between 0.05 nm and 0.1 nm, between
0.1 nm and 2 nm, between 0.1 nm and 1 nm, between 0.1 nm and 0.5
nm, between 0.1 nm and 0.3 nm, between 0.3 nm and 2 nm, between 0.3
nm and 1 nm, between 0.3 nm and 0.5 nm, between 0.5 nm and 2 nm,
between 0.05 nm and 1 nm, or between 1 nm and 2 nm.
[0059] In one embodiment, the shell is obtained by contacting an
InP core with MX.sub.3, wherein M=Al or Ga, and X=an anion, and a
source of phosphide in a solvent to give an InP core surrounded by
a first GaP or AlP shell. In one embodiment, the reaction is
carried out in the absence of acid that may cause etching of the
InP core.
[0060] In one embodiment, the source of phosphide is a
(trialkylsilyl).sub.3phosphine. One example of a
(trialkylsilyl).sub.3phosphine is
(trimethylsilyl).sub.3phosphine.
[0061] In one embodiment, the anion is F.sup.-, Cl.sup.-, Br.sup.-,
I.sup.-, OH.sup.- or OSO.sub.2R.sup.-, wherein R is an alkyl or an
optionally alkyl substituted aryl group (e.g., phenyl or o-, m- or
p-tolyl).
[0062] In one embodiment, the solvent is trioctylphosphine (TOP),
which also functions as a ligand for the nanostructure. In another
embodiment, the solvent is selected from the group consisting of
1-octadecene, 1-hexadecene, 1-eicosene, eicosane, octadecane,
hexadecane, tetradecane, squalene, trioctylphosphine oxide, and
dioctyl ether. In some embodiments, the solvent is 1-octadecene. In
another embodiment, the solvent is an amine such as one selected
from the group consisting of dodecylamine, oleylamine,
hexadecylamine, and octadecylamine.
[0063] The reaction may be carried out at a temperature between 100
to325.degree. C., preferably between 110 to 200.degree. C. In one
embodiment, the reaction temperature is maintained at about
120.degree. C. The reaction time may range between 1 min to 2
hours, preferably between 5 and 60 min. In one embodiment, the
reaction is held at about 120.degree. C. for about one hour before
cooling to room temperature.
[0064] Scheme 1 depicts a reaction for the preparation of a GaP or
AlP shell on an InP core and a further reaction to deposit a ZnS
shell:
##STR00001##
[0065] It was found that MCl.sub.3 (M=Al or Ga) may be dissolved in
TOP at 20.degree. C. The addition of InP nanocrystals to MCl.sub.3
in TOP resulted in a red-shift of the absorption spectrum (FIG. 1
and Table 2). For M=Ga, the experiment was stopped after this step
and inductively coupled plasma atomic emission spectroscopy
(ICP-AES) showed that Ga had been incorporated into the
nanocrystal, consistent with an InP/GaP structure (Table 3). In a
second step, P(SiMe.sub.3).sub.3 was added to the mixture of
MCl.sub.3 and InP core resulting in additional growth of a GaP
shell; however, no change was affected for Al-containing sample.
Finally, a mixture of Zn(oleate).sub.2 and octanethiol were added
to the reaction mixture that was then heated to 310.degree. C. to
form an outer ZnS shell. Samples were not strongly emissive at
20.degree. C. until after the ZnS shell was formed.
TABLE-US-00002 TABLE 2 Shifts in the excitonic peak absorbance
during each step in the reaction sequence forming InP/MP/ZnS
quantum dots (M = Ga, Al). Reaction Step Ga.sup.3+ Reaction Step
Al.sup.3+ InP core 475 InP core 475 InP + MCl.sub.3, 480 InP +
MCl.sub.3, 489 120.degree. C. 110.degree. C. 150.degree. C. 480
150.degree. C. 489 200.degree. C. 485 +P(SiMe.sub.3).sub.3 487
+P(SiMe.sub.3).sub.3 499 +"ZnS" 505 +"ZnS" 502 .PHI..sub.PL (%) of
66 .PHI..sub.PL (%) of 55 isolated material isolated material
[0066] The successful incorporation of Al and Ga into InP
nanocrysta ls is supported by UV-vis spectroscopy and ICP-AES
measurements. For both Al and Ga, the red-shift in the optical
absorbance spectrum is consistent with the growth of the quantum
dot upon treatment with MX.sub.3. ICP-AES data were acquired on
precipitated nanocrystals after removing soluble species. These
data show the presence of Ga and Al only in samples where each
element is proposed to be incorporated into an InP/MP/ZnS,
core-shell-shell quantum dot (Table 3).
TABLE-US-00003 TABLE 3 Mole fraction of each element as measured by
ICP-AES Example Sample In Al Ga P Zn S 1 InP/GaP 1.000 ND 0.255
1.057 0.020 0.00 2 InP/GaP 1.000 ND 0.189 0.947 0.035 ND 3
InP/GaP/ZnS 1.000 ND 0.297 1.064 9.147 7.068 5 InP/AlP/ZnS 1.000
0.158 ND 1.057 8.429 7.235 NM = not measured; ND = not detected
[0067] The InP/MP nanostructure may be isolated according to
methods known in the art. For example, the nanostructure may be
precipitated from the solution by addition of an organic solvent,
e.g., a polar solvent such as acetone or an alcohol such as
methanol. The precipitated solid may then be washed with the polar
solvent, then taken up in a non-polar solvent such as hexane, and
reprecipitated with a polar solvent. This process may be repeated.
The nanostructure may further be isolated by filtration and washed
with a polar solvent.
[0068] In one embodiment, the InP core surrounded by the first GaP
or AlP shell may be heated to cause migration of the Ga- or
Al-shell into the InP core to thereby form an alloy
In.sub.xGa.sub.1-xP or In.sub.xAl.sub.1-xP. The temperature of this
heating step may range from 100 to 325.degree. C., preferably
ranging from 120 to 200.degree. C. In one embodiment, an alloyed
nanostructure has a wider bandgap than the InP nanostructure. It is
expected that such an alloy will have a reduced FWHM that is useful
for green-emitting, Cd-free quantum dots.
[0069] In some embodiments, the layers are synthesized in the
presence of at least one nanostructure ligand. Ligands can, e.g.,
enhance the miscibility of nanostructures in solvents or polymers
(allowing the nanostructures to be distributed throughout a
composition such that the nanostructures do not aggregate
together), increase quantum yield of nanostructures, and/or
preserve nanostructure luminescence (e.g., when the nanostructures
are incorporated into a matrix). In some embodiments, the ligand(s)
for the core synthesis and for the shell synthesis are the same. In
some embodiments, the ligands) for the core synthesis and for the
shell synthesis are different. Following synthesis, any ligand on
the surface of the nanostructures can be exchanged for a different
ligand with other desirable properties. Examples of ligands are
disclosed in U.S. Pat. Nos. 7,572,395, 8,143,703, 8,425,803,
8,563,133, 8,916,064, 9,005,480, 9,139,770, and 9,169,435, and in
U.S. Patent Application Publication No. 2008/0118755.
[0070] In some embodiments, ligands suitable for the synthesis of
shell layers are known by those of skill in the art. In some
embodiments, the ligand is an organic phosphine or an organic
phosphine oxide selected from trioctylphosphine oxide (TOPO),
trioctylphosphine (TOP), diphenylphosphine (DPP),
triphenylphosphine oxide, and tributylphosphine oxide. In some
embodiments, the ligand is an amine selected from the group
consisting of dodecylamine, oleylamine, hexadecylamine, and
octadecylamine. In some embodiments, the ligand is
trioctylphosphine (TOP). In some embodiments, the ligand is
oleylamine. In one embodiment, the ligand is diphenylphosphine.
Production of Further Shell Layers on InP/GaP and InP/AlP Shell
[0071] In some embodiments, further shell layers are produced by
adding additional shell precursors followed by maintaining at an
elevated temperature. Typically, additional precursor is provided
after reaction of the previous layer is substantially complete
(e.g., when at least one of the previous precursors is depleted or
removed from the reaction or when no additional growth is
detectable). In other embodiments, the InP/GaP or InP/AlP
nanostructures are isolated, and then further shell layer(s) are
added in one or more separate reactions.
[0072] In some embodiments, the second shell is selected from the
group consisting of CdS, CdSe, CdO, CdTe, ZnS, ZnO, ZnSe, ZnTe,
MgTe, GaAs, GaSb, GaN, HgO, HgS, HgSe, HgTe, InAs, InSb, InN, AlAs,
AlN, AlSb, AlS, PbS, PbO, PbSe, PbTe, MgO, MgS, MgSe, MgTe , CuCl,
Ge, Si and alloys thereof. In one embodiment, the second shell
comprises ZnS.
[0073] In some embodiments, the process comprises contacting the
lnP core surrounded by the first GaP or AlP shell with a source of
zinc and a source of sulfur in a solvent. In some embodiments, the
sulfur source is selected from elemental sulfur, octanethiol,
dodecanethiol, octadecanethiol, tributylphosphine sulfide,
cyclohexyl isothiocyanate, .alpha.-toluenethiol, ethylene
trithiocarbonate, allyl mercaptan, bis(trimeth ylsilyl) sulfide,
trioctylphosphine sulfide, and mixtures thereof. In some
embodiments, the sulfur source is an alkyl-substituted zinc
dithiocarbamate. In one embodiment, the source of sulfur is an
alkyl mercaptan. In one particular embodiment, the alkyl mercaptan
is octane-1-thiol.
[0074] In some embodiments, the source of zinc is selected from the
group consisting of zinc oleate, zinc hexanoate, zinc octanoate,
zinc laurate, zinc palmitate, zinc stearate, zinc dithiocarbamate,
or mixtures thereof. In one embodiment, the source of zinc is a
zinc dicarboxylate. In one specific embodiment, the zinc
dicarboxylate is zinc dioleate.
[0075] In one embodiment, the solvent is TOP, which also functions
as a ligand for the nanostn icture. In another embodiment, the
solvent is selected from the group consisting of 1-octadecene,
1-hexadecene, 1-eicosene, eicosane, octadecane, hexadecane,
tetradecane, squalene, trioctylphosphine oxide, and dioctyl ether.
In another embodiment, the solvent is an amine such as one selected
from the group consisting of dodecylamine, oleylamine,
hexadecylamine, and octadecylamine. In some embodiments, the
solvent is 1-octadecene.
[0076] In some embodiments, the reaction is carried out at a
temperature between about 200.degree. C. and about 350.degree. C.
for a time of about 30 minutes to 3 hours. In a particular
embodiment, the reaction is carried out at about 230.degree. C. for
about 2 hours.
[0077] After sufficient shell layers have been added for the
nanostructure to reach the desired thickness and diameter, the
nanostructure is cooled. In some embodiments, the InP/GaP/shell or
InP/AlP/shell nanostructures are cooled to room temperature. In
some embodiments, an organic solvent is added to dilute the
reaction mixture comprising the InP/GaP/shell or InP/AlP/shell
nanostructures.
[0078] In some embodiments, the organic solvent used to dilute the
reaction mixture is ethanol, hexane, pentane, toluene, benzene,
diethylether, acetone, ethyl acetate, dichloromethane (methylene
chloride), chloroform, dimethylformamide, or N-methylpyrrolidinone.
In some embodiments, the organic solvent is toluene.
[0079] In some embodiments, InP/GaP/shell or InP/AlP/shell
nanostructures are isolated. In some embodiments, the InP/GaP/shell
or InP/AlP/shell nanostructures are isolated by precipitation using
an organic solvent, e.g., a polar solvent such as acetone or an
alcohol such as methanol. The precipitated solid may then be washed
with the polar solvent, then taken up in a non-polar solvent, and
reprecipitated with a polar solvent. This process may be repeated.
The nanostructure may further be isolated by filtration and washed
with a polar solvent. In one embodiment, the InP/GaP/shell or
InP/AlP/shell nanostructures are isolated by flocculation with
acetone or ethanol.
[0080] The number of layers will determine the size of the
InP/GaP/shell or InP/AlP/shell nanostructures. The size of the
InP/GaP/shell or InP/AlP/shell nanostructures can be determined
using techniques known to those of skill in the art. In some
embodiments, the size of the InP/GaP/shell or InP/AlP/shell
nanostructures is determined using TEM. In some embodiments, the
InP/GaP/shell or InP/AlP/shell nanostructures have an average
diameter of between 1 nm and 15 nm, between 1 nm and 10 nm, between
1 nm and 9 nm, between 1 nm and 8 nm, between 1 nm and 7 nm,
between 1 nm and 6 nm, between 1 nm and 5 nm, between 5 nm and 15
nm, between 5 nm and 10 nm, between 5 nm and 9 nm, between 5 nm and
8 nm, between 5 nm and 7 nm, between 5 nm and 6 nm, between 6 nm
and 15 nm, between 6 nm and 10 nm, between 6 nm and 9 nm, between 6
nm and 8 nm, between 6 nm and 7 nm, between 7 nm and 15 nm, between
7 nm and 10 nm, between 7 nm and 9 nm, between 7 nm and 8 nm,
between 8 nm and 15 nm, between 8 nm and 10 nm, between about 8 nm
and 9 nm, between 9 nm and 15 nm, between 9 nm and 10 nm, or
between 10 nm and 15 nm. In some embodiments, the InP/GaP/shell or
InP/AlP/shell nanostructures have an average diameter of between 6
nm and 7 nm.
[0081] In some embodiments, the diameter of the InP/GaP/shell or
InP/AlP/shell nanostructures is determined using quantum
confinement. Quantum confinement in zero-dimensional
nanocrystallites, such as quantum dots, arises from the spatial
confinement of electrons within the crystallite boundary. Quantum
confinement can be observed once the diameter of the material is of
the same magnitude as the de Broglie wavelength of the wave
function. The electronic and optical properties of nanoparticles
deviate substantially from those of bulk materials. A particle
behaves as if it were free when the confining dimension is large
compared to the wavelength of the particle. During this state, the
bandgap remains at its original energy due to a continuous energy
state. However, as the confining dimension decreases and reaches a
certain limit, typically in nanoscale, the energy spectrum becomes
discrete. As a result, the bandgap becomes size-dependent. This
ultimately results in a blueshift in light emission as the size of
the particles decreases.
[0082] In some embodiments, the InP/GaNshell or InP/AlP/shell
nanostructures display a high photoluminescence quantum yield. in
some embodiments, the InP/GaP/shell or InP/AlP/shell nanostructures
display a photoluminescence quantum yield of between 20% and 90%,
between 20% and 80%, between 20% and 70%, between 20% and 60%,
between 20% and 50%, between 20% and 40%, between 20% and 30%,
between 30% and 90%, between 30% and 80%, between 30% and 70%,
between 30% and 60%, between 30% and 50%, between 30% and 40%,
between 40% to 90%, between 40% and 80%, between 40% and 70%,
between 40% and 60%, between 40% and 50%, between 50% and 90%,
between 50% and 80%, between 50% and 70%, between 50% and 60%,
between 60% to 90%, between 60% and 80%, between 60% and 70%,
between 70% to 90%, between 70% and 80%, or between 80% and
90%.
[0083] The photoluminescence spectrum of the InP/GaP/shell or
InP/AlP/shell nanostructures can cover essentially any desired
portion of the spectrum. in some embodiments, the photoluminescence
spectrum for the InP/GaP/shell or InP/AlP/shell nanostructures have
a emission maximum between 300 nm and 750 nm, between 300 nm and
650 nm, between 300 nm and 550 nm, between 300 nm and 450 nm,
between 450 nm and 750 nm, between 450 nm and 650 nm, between 450
nm and 550 nm, between 550 nm and 750 nm, between 550 nm and 650
nm, between 550 nm and 750 nm, between 550 nm and 650 nm, or
between 650 nm and 750 nm. In some embodiments, the
photoluminescence spectrum for the InP/GaP/shell or InP/AlP/shell
nanostructures has an emission maximum of between 450 nm and 550
nm. In some embodiments, the InP/GaP/shell or InP/AlP/shell
nanostructures have an emission maximum between 445-485 nm (blue),
between 505-540 nm (green) or between 610-650 nm (red).
[0084] The size distribution of the InP/GaP/shell or InP/AlP/shell
nanostructures can be relatively narrow. In some embodiments, the
photoluminescence spectrum of the population can have a full width
at half maximum of between 10 nm and 60 nm, between 10 nm and 40
nm, between 10 nm and 30 nm, between 10 nm and 20 nm, between 20 nm
and 60 nm, between 20 nm and 40 nm, between 20 nm and 30 nm,
between 30 nm and 60 nm, between 30 nm and 40 nm, or between 40 nm
and 60 nm.
[0085] In some embodiments, at least one of the shell layers is
doped with a metal. In some embodiments, at least one of the shell
layers is doped with a metal selected from the group consisting of
Mg, Ca, and Te.
[0086] In some embodiments, the InP/GaP or InP/AlP nanostructure is
subjected to an acid etching step before deposition of a shell
layer.
[0087] In some embodiments, the nanostructures include a ZnS shell
layer. The shell can, e.g., increase the quantum yield and/or
stability of the nanostructures. The core is generally synthesized
first, optionally enriched, and then additional precursors from
which the shell (or a layer thereof) is produced are provided. In
some embodiments, the nanostructures of the present invention
include a core, a GaP or AlP layer, and a ZnS shell layer.
[0088] Synthesis of a InP/GaP/ZnS or InP/AlP/ZnS nanostructure in
at least three discrete steps provides a greater degree of control
over the thickness of the resulting layers. And, synthesis of the
core and each shell layer in different steps also provides greater
flexibility, for example, in the ability to employ different
solvent and ligand systems in the core and shell synthesis.
Multi-step synthesis techniques can thus facilitate production of
nanostructures with narrow size distribution (i.e., having a small
FWHM) and high quantum yield.
[0089] In some embodiments, the ZnS shell passivates defects at the
particle surface, which leads to an improvement in the quantum
yield and to higher device efficiencies. Furthermore, spectral
impurities which are caused by defect states may be eliminated by
passivation, which increases the color saturation.
[0090] In some embodiments, the ZnS shell comprises more than one
layer of ZnS. The number of shell layers is an average for all the
nanostructures, therefore, the number of shell layers may be a
fraction. In some embodiments, the number of ZnS layers in the ZnS
shell is between 2 and 20, between 2 and 15, between 2 and 10,
between 2 and 9, between 2 and 8, between 2 and 7, between 2 and 6,
between 2 and 5, between 2 and 4, between 2 and 3, between 3 and
20, between 3 and 15, between 3 and 10, between 3 and 9, between 3
and 8, between 3 and 7, between 3 and 6, between 3 and 5, between 3
and 4, between 4 and 20, between 4 and 15, between 4 and 10,
between 4 and 9, between 4 and 8, between 4 and 7, between 4 and 6,
between 4 and 5, between 5 and 20, between 5 and 15, between 5 and
10, between 5 and 9, between 5 and 8, between 5 and 7, between 5
and 6, between 6 and 20, between 6 and 15, between 6 and 10,
between 6 and 9, between 6 and 8, between 6 and 7, between 7 and
20, between 7 and 15, between 7 and 10, between 7 and 9, between 7
and 8, between 8 and 20, between 8 and 15, between 8 and 10,
between 8 and 9, between 9 and 20, between 9 and 15, between 9 and
10, between 10 and 20, between I 0 and 15, or between 15 and 20. In
some embodiments, the ZnS shell comprises 4.5 layers of ZnS.
[0091] The thickness of the ZnS shell layers can be controlled by
varying the amount of precursor provided and/or the time of
reaction. For a given layer, at least one of the precursors is
optionally provided in an amount whereby, when a growth reaction is
substantially complete, the layer is of a predetermined thickness.
If more than one different precursor is provided, either the amount
of each precursor can be so limited or one of the precursors can be
provided in a limiting amount while the others are provided in
excess.
[0092] The thickness of each ZnS layer of the ZnS shell can be
determined using techniques known to those of skill in the art. In
some embodiments, the thickness of each layer is determined by
comparing the diameter of the InP/GaP/ZnS or InP/AlP/ZnS
nanostructure before and after the addition of each layer. In some
embodiments, the diameter of the InP/GaP/ZnS or InP/AlP/ZnS
nanostructure before and after the addition of each layer is
determined by TEM. In some embodiments, each ZnS layer has a
thickness of between 0.05 nm and 3 nm, between 0.05 nm and 1 nm,
between 0.05 nm and 0.5 nm, between 0.05 nm and 0.3 nm, between
0.05 nm and 0.1 nm, between 0.1 nm and 2 nm, between 0.1 nm and 1
nm, between 0.1 nm and 0.3 nm, between 0.1 nm and 0.3 nm, between
0.3 nm and 2 nm, between 0.3 nm and 1 nm, between 0.3 nm and 0.5
nm, between 0.5 nm and 2 nm, between 0.05 nm and 1 nm, between 1 nm
and 2 nm, or between 2 nm and 3 nm. In some embodiments, each ZnS
layer has an average thickness of about 0.62 nm.
[0093] In one embodiment, a first set of one or more precursors are
provided in an amount and the precursors are reacted to produce a
first layer on the shell whereby, when the reaction is
substantially complete, the first layer has a thickness of between
about 0.3 nm and about 1.0 nm of ZnS. Typically, this thickness is
calculated assuming that precursor conversion is 100% efficient. A
shell can--but need not--completely cover the underlying material.
Without limitation to any particular mechanism and purely for the
sake of example, where the first layer of the shell is about 0.5
layer of ZnS thick, the core can be covered with small islands of
ZnS or about 50% of the cationic sites and 50% of the anionic sites
can be occupied by the shell material. Similarly, in one class of
embodiments providing a second set of one or more precursors and
reacting the precursors to produce a second layer of the shell
comprises providing the one or more precursors in an amount
whereby, when the reaction is substantially complete, the second
layer is between about 1 and about 4 layers of ZnS thick or between
about 0.3 nm and about 1.2 nm thick.
[0094] In some embodiments, the shell layers are synthesized in the
presence of at least one nanostructure ligand. Ligands can, e.g.,
enhance the miscibility of nanostructures in solvents or polymers
(allowing the nanostructures to be distributed throughout a
composition such that the nanostructures do not aggregate
together), increase quantum yield of nanostructures, and/or
preserve nanostructure luminescence (e.g., when the nanos t
ructures are incorporated into a matrix). In some embodiments, the
ligand(s) for the core synthesis and for the shell synthesis are
the same. In some embodiments, the ligand(s) for the core synthesis
and for the shell synthesis are different. Following synthesis, any
ligand on the surface of the nanostructures can be exchanged for a
different ligand with other desirable properties.
[0095] In some embodiments, ligands suitable for the synthesis of
shell layers, including ZnS shell layers, are known by those of
skill in the art. In some embodiments, the ligand is a fatty acid
selected from the group consisting of lauric acid, caproic acid,
myristic acid, palmitic acid, stearic acid, and oleic acid. In some
embodiments, the ligand is an organic phosphine or an organic
phosphine oxide selected from trioctylphosphine oxide (TOPO),
trioctylphosphine (TOP), diphenylphosphine (DPP),
triphenylphosphine oxide, and tributylphosphine oxide. In some
embodiments, the ligand is an amine selected from the group
consisting of dodecylamine, oleylamine, hexadecylamine, and
octadecylamine. In some embodiments, the ligand is
trioctylphosphine (TOP). In some embodiments, the ligand is
oleylamine. In some embodiments, the ligand is lauric acid.
[0096] In some embodiments, the shell is produced in the presence
of a mixture of ligands. In some embodiments, the shell is produced
in the presence of a mixture comprising 2, 3, 4, 5, or 6 different
ligands. In some embodiments, the shell is produced in the presence
of a mixture comprising 2 different ligands. In one embodiment, the
mixture of ligands comprises TOP and TOPO. in another embodiment,
the mixture of ligands comprises TOP, TOPO, oleylate and laureate.
Examples of ligands are disclosed in U.S. Pat. Nos 7,572,395,
8,143,703, 8,425,803, 8,563,133, 8,916,064, 9,005,480, 9,139,770,
and 9,169,435, and in U.S. Patent Application Publication No.
2008/0118755.
[0097] After the InP/GaP/shell nanostructures or InP/AlP/shell
nanostructures reach the desired thickness and diameter, they are
cooled. In some embodiments, the InP/GaP/shell nanostructures or
InP/AlP/shell nanostructures nanostructures are cooled to room
temperature. In some embodiments, an organic solvent is added to
dilute the reaction mixture comprising the InP/GaP/shell
nanostructures or InP/AlP/shell nanostructures.
[0098] In some embodiments, the organic solvent is hexane, pentane,
toluene, benzene, diethylether, acetone, ethyl acetate,
dichloromethane (methylene chloride), chloroform,
dimethylformamide, methanol, ethanol, or N-methylpyrrolidinone. In
some embodiments, the organic solvent is toluene.
Films, Devices and Uses
[0099] A population of InP/GaP/shell nanostructures or
InP/AlP/shell nanostructures are optionally embedded in a matrix
that forms a film (e.g., an organic polymer, silicon-containing
polymer, inorganic, glassy, and/or other matrix). This film may be
used in production of a nanostructure phosphor, and/or incorporated
into a device, e.g., an LED, backlight, downlight, or other display
or lighting unit or an optical filter. Exemplary phosphors and
lighting units can, e.g., generate a specific color light by
incorporating a population of nanostructures with an emission
maximum at or near the desired wavelength or a wide color gamut by
incorporating two or more different populations of nanostructures
having different emission maxima. A variety of suitable matrices
are known in the art. See, e.g., U.S. Pat. No. 7,068,898 and U.S.
Patent Application Publication Nos. 2010/0276638, 2007/0034833, and
2012/0113672. Exemplary nanostructure phosphor films, LEDs,
backlighting units, etc. are described, e.g., in U.S. Patent
Application Publications Nos. 2010/0276638, 2012/0113672,
2008/0237540, 2010/0110728, and 2010/0155749 and U.S. Pat. Nos.
7,374,807, 7,645,397, 6,501,091, and 6,803,719.
[0100] The invention also provides a display device comprising:
[0101] (a) a layer that emits radiation; [0102] (b) a film layer
comprising a population of InP/GaP/shell nanostructures or
InP/AlP/shell nanostructures, disposed on the radiation emitting
layer; [0103] (c) an optically transparent barrier layer on the
film layer; and [0104] (d) an optical element, disposed on the
barrier layer.
[0105] In one embodiment, the radiation emitting layer, the film
layer, and the optical element are part of a pixel unit of the
display device. In another embodiment, the optical element is a
color filter. In another embodiment, the barrier layer comprises an
oxide. In another embodiment, the film layer further comprises
surfactants or ligands bonded to the optically transparent barrier
layer. In another embodiment, the optically transparent barrier
layer is configured to protect the nanostructure from degradation
by light flux, heat, oxygen, moisture, or a combination
thereof.
[0106] The InP/GaP/shell nanostructures or InP/AlP/shell
nanostructures can be used for imaging or labeling, e.g.,
biological imaging or labeling. Thus, the InP/GaP/shell
nanostructures or InP/AlP/shell nanostructures are optionally
covalently or noncovalently bound to biomolecule(s), including, but
not limited to, a peptide or protein (e.g., an antibody or antibody
domain, avidin, streptavidin, neutravidin, or other binding or
recognition molecule), a ligand (e.g., biotin), a polynucleotide
(e.g., a short oligonucleotide or longer nucleic acid), a
carbohydrate, or a lipid (e.g., a phospholipid or other micelle).
One or more core/buffer layer/shell nanostructures can be bound to
each biomolecule, as desired for a given application. Such
core/buffer layer/shell nanostructure-labeled biomolecules find
use, for example, in vitro, in vivo, and in cellulo, e.g., in
exploration of binding or chemical reactions as well as in
subcellular, cellular, and organismal
[0107] InP/GaP/shell nanostructures or InP/AlP/shell nanostructures
resulting from the methods are also a feature of the invention.
Thus, one class of embodiments provides a population of
InP/GaP/shell nanostructures or InP/AlP/shell nanostructures. In
some embodiments, the InP/GaP/shell nanostructures or InP/AlP/shell
nanostructures nanostructures are quantum dots.
EXAMPLES
[0108] The following examples are illustrative and non-limiting, of
the products and methods described herein. Suitable modifications
and adaptations of the variety of conditions, formulations, and
other parameters normally encountered in the field and which are
obvious to those skilled in the art in view of this disclosure are
within the spirit and scope of the invention.
[0109] The following sets forth a series of examples that
demonstrate the preparation of highly luminescent
nanostructures.
Example 1
[0110] Formation of InP/GaP. To a solution of GaCl.sub.3 (90 mg,
0.51 mmol) dissolved in 3 mL TOP at 120.degree. C. was added InP
core (140 mg, 0.96 mmol) dissolved in 1.7 mL hexane, and the flask
was briefly vented to allow hexane to boil out of the TOP solution.
An aliquot taken from the reaction mixture showed that the
absorption of the core shifted by 5 nm from 475 to 481 nm at this
temperature. The mixture was held at 120.degree. C. for 1 hour
before cooling to ambient temperature.
[0111] The product had an absorption peak at 481 nm. A portion of
this solution was dried under a dynamic vacuum and submitted for
ICP-AES analysis and shown as mole fraction values in Table 3
Example 1. ICP-AES (as weight percent): Zn, 0.37; S, not detected;
P, 9.00; In, 3155; Ga, 4.89.
Example 2
[0112] Formation of InP/GaP: To 3 mL of TOP was added a solution of
InP core (171 mg, 1.17 mmol) in 2 mL hexane at 105.degree. C., and
the flask was briefly vented to allow hexane to boil out of the TOP
solution. The solution was heated to 125.degree. C. at which
temperature GaCl.sub.3 was added as a solid. The solution was held
at 125.degree. C. for 20 min then heated to 150.degree. C. at which
temperature a solution of P(SiMe.sub.3).sub.3 (120 mg, 0.47 mmol)
in 0.75 mL TOP was added over 5 min. The so obtained mixture was
stirred at 150.degree. C. for 20 min before the temperature was
raised to 200.degree. C. and held at that temperature for an
additional 20 min. After this time, the mixture was allowed to cool
to ambient temperature.
[0113] The addition of acetone to the cooled reaction mixture
precipitated orange solids, and the remaining solution was
discarded. The solids were washed twice with acetone before being
extracted into hexane. The hexane extracts were passed through a
0.45 micron filter to obtain the product as a hexane solution.
[0114] The product had an absorption peak at 494.5 nm (for
comparison, the starting InP core was 475 nm). TEM image was
acquired (FIG. 1). A portion of this solution was analyzed by
ICP-AES analysis. ICP-AES (as weight percent): Zn, 0.037; S, not
detected; P, 0.493; In, 1.932; Ga, 0.2229, Table 3 Example 2 shows
the same data in mole fractions.
Example 3
[0115] Formation of InP/GaP/ZnS: To a solution of GaCl.sub.3 (90
mg, 0.51 mmol) dissolved in 3 mL TOP at 120.degree. C. was added
InP core (140 mg, 0.96 mmol) dissolved in 1.7 mL hexane, and the
flask was briefly vented to allow hexane to boil out of the TOP
solution. An aliquot taken from the reaction mixture showed that
the absorption of the core had shifted by 5 nm from 475 to 480 nm
at this temperature. The mixture was then slowly heated to
150.degree. C. with no change in the absorption spectrum, and then
to 200.degree. C. at which temperature the absorption band shifted
to 490 nm. At 200.degree. C., a solution of P(SiMe.sub.3).sub.3
(600 mg, 0.48 mmol) in 1 mL of TOP was added to the reaction
mixture which was held at 200.degree. C. for 20 min. This resulted
in an additional 10 nm red-shift of the absorption band to 499 nm.
(In total, a 24 nm red-shift of the absorption band was observed
during GaP shell growth.)
[0116] The reaction mixture was cooled to 150.degree. C. and
transferred into a flask containing Zn(oleate).sub.2 (8 g, 11.7
mmol) in 50 mL of octadecene at 150.degree. C. Octanethiol (1.67 g,
11.5 mmol) was added and the combined mixture was heated to
310.degree. C. and held at this temperature for 2 hours. After
cooling to ambient temperature, the product was precipitated from
the reaction mixture by the addition of EtOH. The solvents were
carefully decanted away from this precipitate and the remaining
solids were washed with acetone. The solids were then extracted
into hexane and filtered through a 0.45 micron filter.
[0117] The product had an absorption peak at 502 nm and emitted at
552 nm with a photoluminescent quantum yield of 66%. A portion of
this solution was dried under a dynamic vacuum and submitted for
ICP-AES analysis, shown in Table 3 Example 3 in mole fraction
values. ICP-AES (as weight percent): Zn, 16.15; S, 6.12; P, 0.89;
In, 3.10; Ga, 0.56.
Example 4
[0118] Formation of InP/AlP: To 3 mL of TOP was added a solution of
InP core (171 mg, 1.17 mmol) in 2 mL hexane at 110.degree. C., and
the flask was briefly vented to allow hexane to boil out of the TOP
solution. Then at the same temperature, AlCl.sub.3 was added as a
solid. After the addition of AlCl.sub.3, the local absorbance in
the UV-vis shifted by 8.5 nm (from 475 nm to 487.5 nm) and the
solution spontaneously warmed to 115.degree. C. This temperature
was maintained for 20 min before the mixture was heated to
150.degree. C. for an additional 20 min. After this time, the
mixture was allowed to cool to ambient temperature. UV-vis spectra
indicated that the InP/AlP nanocrvstal had an absorbance maximum at
487 nm. The change in the UV-vis spectrum during this reaction is
shown in FIG. 2.
Example 5
[0119] Formation of InP/AlP/ZnS: To a solution of AlCl.sub.3 (90
mg, 0.51 mmol) dissolved in 5 mL TOP at 110.degree. C. was added
InP core (140 mg, 0.96 mmol) dissolved in 3 mL of TOP. An aliquot
taken from the reaction mixture showed that the absorption of the
nanocrystals shifted by 14 nm from 475 to 489 nm at this
temperature. The mixture was then slowly heated to 150.degree. C.
with no change in the absorption spectrum. Then, at 150.degree. C.,
a solution of P(SiMe.sub.3).sub.3 (600 mg, 0.48 mmol) in 1 mL of
TOP was added to the reaction mixture with no additional red-shift
of the absorption spectrum. The mixture was subsequently heated to
200.degree. C. for 20 min, again with no change to the absorbance
band.
[0120] The reaction mixture was cooled to 125.degree. C. and
transferred into a flask containing Zn(oleate).sub.2 (8 g, 11.7
mmol) in 50 mL of octadecene at 150.degree. C. Octanethiol (1.67 g,
11.5 mmol) was added and the combined mixture was heated to
310.degree. C. and held at this temperature for 2.5 hours. After
cooling to ambient temperature, the product was precipitated from
the reaction mixture by the addition of EtOH. The solvents were
carefully decanted away from this precipitate and the remaining
solids were washed with acetone. The solids were then extracted
into hexane and filtered through a 0.45 micron filter.
[0121] The product had an absorption peak at 505 nm and emitted at
555 nm with a photoluminescent quantum yield of 55%. A portion of
this solution was dried under a dynamic vacuum and submitted for
ICP-AES analysis (shown in Table 3 Example 5 of the mole fraction
values). ICP-AES (as weight percent): Zn, 13.97; S, 5.88; P, 0.83;
In, 2.90; Al, 0.11.
Example 6
[0122] Attempted Ga.sup.3 Doping with Gallium Laureate: 500 mg InP
core (with the abs at 473.5 nm), 2.3 g of Gallium laurate (prepared
by the reaction of trimethyl gallium with lauric acid) and 30 mL
ODE were loaded into 250 mL flask. The reaction mixture was heated
to 280.degree. C. for 40 min. During that period there was a 29.5
nm blue shift of the InP core from 473.5 to 444 nm. (FIG. 3). The
reaction mixture was analyzed by ICP-AES and the results indicated
that gallium had not been incorporated into the core. ICP-AES (wt
%): Zn, 0.09%; P, 0.22%; In, 2.07%; Ga, not detected.
Example 7
[0123] Control Experiment Using Laurie Acid Only: The procedure of
Example 5 was repeated using only lauric acid and not gallium
laureate. This resulted in a blue-shift of the absorption by 15 nm.
(FIG. 4).
Example 8
[0124] Control Experiment Using Oleic Acid Only: At 80.degree. C.,
oleic acid was added to an InP core dissolved in ODE. During the
next 10 minutes, the absorption peak blue-shifted from 465 nm to
458 nm, or a total of 7 nm.
Example 9
[0125] An attempt was made to repeat a literature report using
gallium trichloride and oleic acid (Kim el al., J. Am. Chem. Soc.
134: 3804-3809 (2012).
[0126] A 100 ml, 3-neck, round-bottom flask was loaded with
GaCl.sub.3 (90 mg, 0.51 mmol) in an inert atmosphere glovebox. To
the flask was added InP nanocrystals (0.15 g, 1 mmol), oleic acid
(0.48 g, 1.7 mmol), and octadecene (5 mL). The mixture was heated
to 40.degree. C. under a dynamic vacuum to degas the mixture. The
InP nanocrystals had an absorption maximum at 455 nm.
[0127] The mixture was heated to 200.degree. C. for 60 min. During
this time the absorption band became very broad and was shifted to
480 nm. Then, Zn(OAc).sub.2 (1.56 g, 8.5 mmol) was added and the
mixture heated to 230.degree. C. before dodecanethiol (1.0 g, 4.94
mmol) was added. The reaction was kept at 230.degree. C. for 2
hours before it was allowed to cool to ambient temperature.
[0128] The cooled reaction mixture was diluted with 12 mL of
hexanes and centrifuged to remove solids that formed during the
reaction. The solution was then separated from the solids that were
discarded. The solution had a broad absorption at 480 nm and
emitted at 552 nm (FWHM=98 nm) with a photoluminescent quantum
yield of 78%.
Example 10
[0129] Attempt to Repeat Literature Report Using Only Oleic Acid:
The purpose of this experiment was to determine if gallium was
required to reproduce the literature report by Kim et al., J. Am.
Chem. Soc. 134: 3804-3809 (2012). The same procedure used was
followed, but in the absence of any source of gallium.
[0130] A 100 mL, 3-neck, round-bottom flask was loaded with
octadecene (5 mL) before adding InP nanocrystals (0.15 g, 1 mmol).
The mixture was warmed to 60.degree. C. under a dynamic vacuum to
remove the hexane. The mixture was heated to 200.degree. C. before
oleic acid (0.48 g, 1.7 mmol) was added. The absorption band
quickly broadened and shifted to ca. 500 nm (a 25 nm red-shift)
after the addition of oleic acid. After 5 minutes, Zn(OAc).sub.2
(1.56 g, 8.5 mmol) and dodecanethiol (1.0 g, 4.94 mmol) were added
before the mixture was heated to 230.degree. C. for 2 hours.
[0131] The cooled reaction mixture was diluted with 12 mL of
hexanes and centrifuged to remove solids that formed during the
reaction. The solution was then separated from the solids that were
discarded. The solution had a broad absorption at ca. 480 nm and
emitted at 550 nm (FWHM=69 nm) with a photoluminescent quantum
yield of 79%.
[0132] Having now fully described this invention, it will be
understood by those of ordinary skill in the art that the same can
be performed within a wide and equivalent range of conditions,
formulations and other parameters without affecting the scope of
the invention or any embodiment thereof. All patents, patent
applications, and publications cited herein are fully incorporated
by reference herein in their entirety.
* * * * *