U.S. patent application number 16/463673 was filed with the patent office on 2020-10-15 for non-metallic retractor device with a ratchet arm.
The applicant listed for this patent is Dignity Health. Invention is credited to Kevin Baumann, Michael Bohl, Zachary Hanze, Megan Pottinger, David Xu.
Application Number | 20200323523 16/463673 |
Document ID | / |
Family ID | 1000004973952 |
Filed Date | 2020-10-15 |
View All Diagrams
United States Patent
Application |
20200323523 |
Kind Code |
A1 |
Bohl; Michael ; et
al. |
October 15, 2020 |
NON-METALLIC RETRACTOR DEVICE WITH A RATCHET ARM
Abstract
Various embodiments of a non-metal retractor device having a
ratchet arm for retracting an incision and retaining a shunt are
described herein.
Inventors: |
Bohl; Michael; (San
Francisco, CA) ; Hanze; Zachary; (San Francisco,
CA) ; Baumann; Kevin; (San Francisco, CA) ;
Pottinger; Megan; (San Francisco, CA) ; Xu;
David; (San Francisco, CA) |
|
Applicant: |
Name |
City |
State |
Country |
Type |
Dignity Health |
San Francisco |
CA |
US |
|
|
Family ID: |
1000004973952 |
Appl. No.: |
16/463673 |
Filed: |
November 22, 2017 |
PCT Filed: |
November 22, 2017 |
PCT NO: |
PCT/US2017/063099 |
371 Date: |
May 23, 2019 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
|
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62425712 |
Nov 23, 2016 |
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|
62514074 |
Jun 2, 2017 |
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Current U.S.
Class: |
1/1 |
Current CPC
Class: |
A61B 2017/00407
20130101; A61B 2017/00424 20130101; A61M 27/002 20130101; A61B
17/0206 20130101; A61B 17/0218 20130101; A61B 2017/00526
20130101 |
International
Class: |
A61B 17/02 20060101
A61B017/02 |
Claims
1. A medical device, comprising: a retractor body defining a
proximal portion and a distal portion opposite the proximal
portion, the retractor body comprising: a first segment defined
along the proximal portion of the body, and a second segment
defined along the distal portion of the body, the second segment
defining a first retracting end; an arm in sliding engagement with
the first segment of the retractor body, the arm defining a second
retracting end oriented in parallel relation relative to the first
retracting end; a ratchet assembly, comprising: a rack portion
defined along the first segment of the retractor body, and a button
coupled to a shoulder portion of the arm, the button defining a
pawl portion; a locking mechanism defined along the shoulder
portion of the arm for biasing the pawl portion of the button to
engage with the rack portion, wherein the retractor body, the arm,
and the ratchet assembly comprise a non-metallic material a
plurality of mounts oriented in parallel relation along the
shoulder portion of the arm, the plurality of mounts defining a
plurality of respective apertures aligned along a central axis, a
button aperture formed laterally through the button, the button
aperture aligned along the central axis between the plurality of
respective apertures; and a securing member passing through the
plurality of respective apertures and the button aperture to mount
the button in axial rotational engagement with the securing member,
wherein the locking mechanism comprises a flexible member stretched
around the pawl portion of the button and the plurality of
protrusions.
2. The medical device of claim 1, wherein the non-metallic material
includes a glass fiber material.
3. The medical device of claim 1, further comprising: a shunt
retainer mechanically coupled to the second segment of the
retractor body, the shunt retainer configured to move over the
second segment of the retractor body.
4. The medical device of claim 3, wherein the second opening
includes a slot such that the shunt retainer is slideable over the
second segment along the slot.
5. The medical device of claim 3, wherein the shunt retainer
comprises: a base defining a first lateral side and a second
lateral side opposite the first lateral side; a first member
extending from the first lateral side of the base; and a second
member extending from the second lateral side of the base, the
second member oriented in parallel relation relative to the first
member.
6. The medical device of claim 5, further comprising: a Y-shaped
channel defined between the first member and the second member of
the shunt retainer, the Y-shaped channel defining a proximal
section and a distal section wider than the proximal section; and
wherein the shunt retainer is configured to receive a shunt tubing
through the distal section of the Y-shaped channel and occlude the
shunt tubing along the proximal section of the Y-shaped
channel.
7. (canceled)
8. (canceled)
9. The medical device of claim 8, further comprising: a paddle
portion defined along the button; a tip defined along the pawl
portion of the button; and a plurality of angled slots defined by
the rack portion, wherein the locking mechanism biases the tip of
the pawl portion to within an angled slot of the plurality of
angled slots of the rack portion, and wherein actuating the paddle
portion of the button temporarily releases the tip of the pawl
portion outside of the plurality of angled slots.
10. The medical device of claim 1, wherein the arm is slideable
freely over the rack portion of the first segment of the retractor
body when the button depressed.
11. The medical device of claim 1, wherein the first retracting end
defines a single retraction surface.
12. The medical device of claim 1, wherein the locking mechanism
comprises a compression spring, a torsion spring, a die spring, or
a deflection-based pawl to forcibly bias a tip of the pawl portion
within an angled slot defined along the rack portion.
13. A method, comprising: forming a retractor body, the retractor
body defining a first segment and a second segment in orthogonal
relation relative to the first segment; forming an arm, the arm
including a shoulder portion defining a channel; positioning the
first segment of the retractor body through the channel of the arm
such that the arm is in movable engagement along the first segment
of the retractor body; forming a ratchet assembly, comprising:
forming a linear rack portion along the first segment of the body,
mounting a button to the shoulder portion of the arm such that the
button is rotatable axially over the linear racket portion, and
biasing a pawl portion of the button within the linear rack
portion, wherein the body, the arm, and the ratchet assembly
comprise a non-metallic material; coupling a handle to the
retractor body; and sliding the arm along the first segment of the
retractor body using a sole hand of a user by gripping the handle
and depressing the button with the sole hand.
14. The method of claim 13, further comprising: forming the
retractor body and the arm entirely from a polymer-based
biocompatible material.
15. (canceled)
16. A method, comprising: forming a retractor body, the retractor
body defining a first segment and a second segment in orthogonal
relation relative to the first segment; forming an arm, the arm
including a shoulder portion defining a channel; positioning the
first segment of the retractor body through the channel of the arm
such that the arm is in movable engagement along the first segment
of the retractor body; forming a ratchet assembly, comprising:
forming a linear rack portion along the first segment of the body,
mounting a button to the shoulder portion of the arm such that the
button is rotatable axially over the linear racket portion, and
biasing a pawl portion of the button within the linear rack
portion, wherein the body, the arm, and the ratchet assembly
comprise a non-metallic material; engaging a shunt retainer along
the retractor body; moving the shunt retainer to a first position
relative to the retractor body such that a portion of the shunt
retainer extends outside a footprint of the body, the shunt
retainer configured to receive a shunt tubing when oriented in the
first position; and moving the shunt retainer to a second position
relative to the body such that the shunt retainer is entirely
disposed over a footprint of the body to store the shunt
retainer.
17. (canceled)
18. (canceled)
19. (canceled)
20. (canceled)
Description
FIELD
[0001] The present disclosure generally relates to surgical
instruments, and in particular relates to an improved retractor
device configured to retract incisions on a subject's body and
retain catheters or shunt tubing in place during surgical
procedures.
BACKGROUND
[0002] Certain surgical procedures require retraction of soft
tissue and a shunt to remove bodily fluids. Hydrocephalus, for
example, is a condition caused by buildup of excess cerebrospinal
fluid (CSF) in the ventricles of the brain. The increased size of
the ventricles causes excess pressure on brain tissue. Symptoms may
vary with age, disease progression, and individual differences, but
in some cases may be fairly severe and lead to seizures, mental
impairment, or death.
[0003] A common procedure to address this condition involves the
formation of a surgical incision to access the excess fluid. The
incision may be held open by a locking retractor tool such as a
retractor device; however, conventional retractor devices have
various drawbacks. Retractor devices are generally reusable and
costs for each device may range anywhere from $100 to $500; with
significant further costs being incurred during sterilization and
maintenance. Surgical retractors are commonly made from metals such
as stainless steel or anodized aluminum.
[0004] To remove the excess CSF, the procedure may further include
the placement of a ventriculoperitoneal (VP) shunt to drain the
excess fluid from the brain into the abdomen, blood vessels,
pleura, or a number of other potential spaces in the human body.
The shunt may include a ventricular catheter that is inserted into
one of the brain's ventricles with a portion of the catheter
remaining extracranial. This catheter is typically referred to as
the proximal catheter. The extracranial end of the proximal
catheter is typically attached to an adjustable valve that
regulates the flow of fluid out of the ventricles. The shunt also
includes a distal catheter that most often drains into the
peritoneal space. This catheter is connected to the distal end of
the valve, is tunneled underneath the skin, and drains into the
abdomen where the fluid is then reabsorbed. During surgical
placement of the proximal catheter, the intracranial pressure
and/or gravity can cause this catheter to move into or out of the
brain. There is also a risk of overdraining the ventricles once the
proximal catheter is placed, requiring occlusion of the
extracranial end of the catheter until it is connected to the inlet
port of the valve.
[0005] Electromagnetic navigation guidance systems (EM systems) are
often used throughout the same procedure to ensure correct
placement of the proximal catheter into one of the brain's
ventricles. EM systems rely upon magnetic fields to relay
information to the surgeon about where in space certain surgical
instruments, such as stylets inserted through the proximal
catheter, are positioned in relation to the patient. Yet, EM
systems often malfunction when metallic materials are used in close
proximity. Thus, conventional metal retractor devices can cause a
loss of catheter visualization during the most crucial parts of the
procedure. Further, as described herein, the proximal catheter may
migrate in or out of the brain during the procedure, or overdrain
the brain's CSF if not properly secured after intracranial
placement.
[0006] It is with these observations in mind, among others, that
various aspects of the present disclosure were conceived and
developed.
BRIEF DESCRIPTION OF THE DRAWINGS
[0007] Corresponding reference characters indicate corresponding
elements among the view of the drawings. The headings used in the
figures do not limit the scope of the claims.
[0008] FIG. 1 is a perspective view of a system for retracting an
incision and retaining a shunt in place including a retractor
device, according to aspects of the present disclosure.
[0009] FIG. 2 is an exploded view of the retractor device of FIG.
1, according to aspects of the present disclosure.
[0010] FIG. 3 is a front view of the retractor device of FIG. 1,
according to aspects of the present disclosure.
[0011] FIG. 4 is a rear view of the retractor device of FIG. 1,
according to aspects of the present disclosure.
[0012] FIG. 5 is a top view of the retractor device of FIG. 1,
according to aspects of the present disclosure.
[0013] FIG. 6 is a bottom view of the retractor device of FIG. 1,
according to aspects of the present disclosure.
[0014] FIG. 7 is a first side view of the retractor device of FIG.
1, according to aspects of the present disclosure.
[0015] FIG. 8 is a second side view of the retractor device of FIG.
1, according to aspects of the present disclosure.
[0016] FIG. 9 is a front view of the retractor device of FIG. 1
shown in a closed configuration, according to aspects of the
present disclosure.
[0017] FIG. 10 is a front view of the retractor device of FIG. 1
shown in an open configuration, according to aspects of the present
disclosure.
[0018] FIGS. 11A-11D are perspective views illustrating different
sequences for engaging the retractor device of FIG. 1 from a closed
configuration to an open configuration, according to aspects of the
present disclosure.
[0019] FIGS. 12A-12D are corresponding side views illustrating the
sequences of FIGS. 11A-11D for engaging the retractor device of
FIG. 1 from a closed configuration to an open configuration,
according to aspects of the present disclosure.
[0020] FIG. 13 is an enhanced side view of a first embodiment of a
locking mechanism for engaging the retractor device of FIG. 1 from
a closed configuration to an open configuration, according to
aspects of the present disclosure.
[0021] FIG. 14 is an enhanced side view of a second embodiment of a
locking mechanism for engaging the retractor device of FIG. 1 from
a closed configuration to an open configuration, according to
aspects of the present disclosure.
[0022] FIG. 15 is an enhanced side view of a third embodiment of a
locking mechanism for engaging the retractor device of FIG. 1 from
a closed configuration to an open configuration, according to
aspects of the present disclosure.
[0023] FIG. 16 is a front view of a first embodiment of a shunt
retainer for use with the retractor device of FIG. 1, according to
aspects of the present disclosure.
[0024] FIGS. 17A-17B illustrate different configurations of the
shunt retainer along the retractor device of FIG. 1, according to
aspects of the present disclosure.
[0025] FIG. 18 is a front view of a second embodiment of a shunt
retainer for use with the retractor device of FIG. 1, according to
aspects of the present disclosure.
[0026] FIG. 19 is a front view of a third embodiment of a shunt
retainer for use with the retractor device of FIG. 1, according to
aspects of the present disclosure.
[0027] FIG. 20 is a perspective view depicting a first embodiment
of a pair of retraction ends for use with the retractor device of
FIG. 1, according to aspects of the present disclosure.
[0028] FIG. 21 is a perspective view depicting a second embodiment
of a pair of retraction ends for use with the retractor device of
FIG. 1, according to aspects of the present disclosure.
DETAILED DESCRIPTION
[0029] Various embodiments of a retracting device for retracting an
incision and retaining a shunt or other tubing are described
herein. In some embodiments, the retractor device defines a
retractor body having a first segment and a second segment oriented
in perpendicular relation relative to the first segment. The
retractor device may further include an arm in sliding engagement
along the first segment of the retractor body. The retractor device
may further include a ratchet assembly defining a linear rack
portion formed along a portion of the first segment of the
retractor body. In addition, the ratchet assembly may define a pawl
portion of a button mounted to the arm and in operative engagement
with a locking mechanism that forcibly biases the pawl portion of
the button along the rack portion. The ratchet assembly is
configured to control the linear sliding movement of the arm along
the first segment of the retractor body to retract an incision as
described herein. In some embodiments, the retractor device is
manufactured entirely from a non-metallic material such as a glass
fiber composite. In some embodiments, a shunt retainer may be
coupled to the retractor device along the retractor body for
controlling movement of a catheter or shunt tubing during surgery.
Referring to the drawings, one embodiment for an improved retractor
device for retracting an incision and retaining a shunt is
illustrated and generally indicated as 100 in FIGS. 1-15, 17, 20,
and 21.
[0030] Referring to FIGS. 1-8, the retractor device 100 is
configured to retract an incision along the skin, muscle, or other
bodily tissues or combinations thereof, as described herein. The
retractor device 100 includes a retractor body 104 having a first
segment 106 defined along a proximal portion 104A of the retractor
body 104 and a second segment 108 defined along a distal portion
104B of the retractor body 104 and in communication with the first
segment 106. As shown, the first segment 106 may be in
perpendicular relation with the second segment 108 such that a
right angle is defined at the intersection between the first
segment 106 and the second segment 108.
[0031] The retractor device 100 further includes an arm 110 in
sliding engagement along the first segment 106 of the retractor
body 104 and oriented in parallel relation relative to the second
segment 108 of the retractor body 104. A ratchet assembly 112
defined along the first segment 106 controls the sliding engagement
of the arm 110 along the first segment 106, as further described
herein. As further shown, a first retracting end 113A may be
defined along the second segment 108 of the retractor body 104, and
a second retracting end 113B may be defined along a portion of the
arm 110 such that the second retracting end 113B is oriented in
parallel relation relative to the first retracting end 113A. The
ratchet assembly 112 may be actuated to control movement of the arm
110 and the second retracting end 113B away from the first
retracting end 113A to retract an incision, as further described
herein. As shown in FIGS. 1, 2, 3, 9-11, 16 and 17, in some
embodiments, a shunt retainer 114 may be engaged (e.g., movably
engaged) to the second segment 108 of the retractor body 104 for
retaining a catheter, shunt tubing, or any other surgical implement
as needed, as described in greater detail below.
[0032] Referring to FIGS. 2-8, the arm 110 of the retractor device
100 may define a shoulder portion 116A and an elongated portion
116B with the second retracting end 113B defined along the
elongated portion 116B of the arm 110. In some embodiments, the
shoulder portion 116A of the arm 110 may define a first and second
mounts 118A and 118B oriented in parallel relation along the
shoulder portion 116B as illustrated. The first mount 118A may
define an aperture 120A and the second mount 118B may define an
aperture 120B such that the apertures 120A and 120B are linearly
aligned along a common horizontal axis.
[0033] Referring to FIG. 2, in some embodiments a button 126 may be
positioned between the first mount 118A and the second mount 118B
for positioning the arm 110 along the ratchet assembly 112. In some
embodiments, an opening 128 may be defined through a center portion
of the button 126 that is aligned (e.g., linearly aligned) with the
aperture 120A and aperture 120B of the first and second mounts 118A
and 118B. A securing member 130, such as a non-metal nylon pivot
pin, or nylon screw, may be extended through the aperture 120A, the
opening 128, and the aperture 120B to mount the button 126 to the
first and second mounts 118A and 118B in a fixed relationship
relative to the shoulder portion 116A of the arm 110, as depicted
in FIG. 2. In this manner, the button 126 is movable about the
securing member 130.
[0034] In addition, the retractor device 100 includes a rack
portion 132 defined along the first segment 106 of the retractor
body 104. In operation, the button 126 engages with the rack
portion 132 as part of the ratchet assembly 112 to lock the arm 110
in a stationary position relative to the first segment 106 of the
retractor body 104, as further described herein. The rack portion
132 may define a predetermined length formed along the first
segment 106 of the retractor body 104 and this predetermined length
may vary depending upon the degree of retraction desired for the
retracting device 100. In some embodiments, the rack portion 132
commences or extends from the intersection of the first segment 106
and the second segment 108 of the retractor body 104 and terminates
before a free end 134 of the retractor body 104 defined along the
first segment 106. In some embodiments, the rack portion 132 may be
formed partially within a width of the first segment 106 of the
retractor body 104, although the present disclosure is not limited
in this regard. The retractor device 100 may include a locking
mechanism 136. In particular, the locking mechanism 136 includes a
flexible member 138, such as an orthodontic rubber band, for
biasing the button 126 into a locked position relative to the rack
portion 132 and the shoulder portion 116A of the arm 110 as
described below.
[0035] As further shown, the shoulder portion 116A of the arm 110
defines a first end 140 and a second end 142 formed opposite the
first end 140 of the shoulder portion 116A. A channel 144 may be
defined through the shoulder portion 116A from the first end 140 to
the second end 142 and may be in perpendicular relation relative to
the elongated portion 116B of the arm 110. The free end 134 of the
retractor body 104 may be oriented towards the channel 144 and the
first segment 106 of the retractor body 104 may be at least
partially threaded or passed through the channel 144 of the
shoulder portion 116A of the arm 110 to slideably engage the arm
110 along the first segment 106 of the retractor body 104; for
example, to position the arm 110 in sliding engagement along the
first segment 106 of the retractor body 104.
[0036] In some embodiments, the retractor device 100 includes a
handle 146 for providing a gripping surface to a user. In some
embodiments, the free end 134 of the retractor body 104 may be
passed entirely through the channel 144 and mounted to the handle
146 of the retractor device 100 as indicated. In some embodiments,
the free end 134 of the first segment 106 may be received within an
opening (not shown) formed partially through the handle 146, and a
securing mechanism (not shown), such as an adhesive, non-metal pin,
screw, or nail, may be implemented to at least semi-permanently
join the free end 134 of the first segment 106 of the retractor
body 104 to the handle 146. The handle 146 may be formed of a shape
that contours or otherwise accommodates the hand of a surgeon; in
particular, the handle 146 allows a sole hand of a surgeon to grip
the handle 146 and apply retraction to an incision using the sole
hand, as further described herein. In some embodiments, the handle
146 may define curved edges, may be substantially rectangular in
shape, and may be removable from the retractor body 104 in order to
replace the handle 146 with an alternate handle of larger size or
having a different shape. Further, although not depicted, the
handle 146 may include a series of depressions that reflect the
anatomical configuration of the user's hands so that the device may
be held comfortably for extended periods of time.
[0037] As noted above, the shunt retainer 114 may be movably
coupled (e.g., rotatably coupled) to the retractor body 104 and
configured to engage and retain tubing, such as a catheter or shunt
tubing, in a fixed stationary position relative to the retractor
device 100. In some embodiments, the shunt retainer 114 is
rotatably coupled to the retractor body 104 by a securing member
154 inserted through an opening 150 of the shunt retainer 114 and
opening 152 the retractor body 104 that is aligned with opening
150. In some embodiments, the securing member 154 may be a
non-metal nylon pin, screw, or the like. The shunt retainer 114 may
be oriented by moving (e.g., rotating) the shunt retainer 114 about
the securing member 154 to the desired orientation. It should be
understood that the shunt retainer 114 may be similarly positioned
along different locations of the retractor body 104 or other
portions of the retractor device 100 as desired. The particular
structure and configuration of the shunt retainer 114 will be
discussed in greater detail below.
[0038] The retractor device 100 of the present inventive concept
may be manufactured entirely from a non-metal material, or
combinations thereof such as a plastic, rubber, nylon, glass fiber,
a polymer-based biocompatible material, a bioactive material, a
resin, ceramic composites, any material that does not cause
interference with EM-guidance systems, or any combinations thereof.
In some embodiments, materials used to form the retractor device
100 may include polymers such as Ixef.RTM. polyacrylamide (PARA),
AvaSpire.RTM. polyaryletherketone (PAEK), and may include
Acrylonitrile butadiene styrene (ABS). Because the retractor device
100 is made from such non-metal materials, the retractor device 100
reduces or avoids interference with EM systems. The retractor
device 100 is further biocompatible and reduces the chance of
inflicting harm around an incision or causing inflammation. In
addition, the retractor device 100 is much lighter in weight as
compared with conventional metallic retractors, is cheaper to
manufacture, is disposable, and meets predefined mechanical
engineering requirements and preferred surgical specifications, as
further described herein. In one embodiment, a PARA 50% glass fiber
composite may be utilized for manufacturing the retractor device
100, which accommodates surgical biomedical environments, and is
structurally sufficient for the desired retraction operations
described herein.
[0039] Referring to FIGS. 9-10, the arm 110 of the retractor device
100 may be oriented in different positions relative to the second
segment 108 of the retractor body 104 to form a closed
configuration, or an open configuration of the retractor device
100, or any position between the closed and open positions, using
the ratchet assembly 112. For example, in FIG. 9, a user, e.g. a
surgeon, may engage the ratchet assembly 112 to slide the arm 110
along the first segment 106 away from the handle 146 until the arm
110 is aligned along the second segment 108 of the retractor body
104 to form a closed configuration 156 of the retractor device 100.
As shown in FIG. 10, the user may also engage the ratchet assembly
112 to slide the arm 110 along the first segment 106 to a
predetermined distance away from the second segment 108 of the
retractor body 104 to form an open configuration 158 of the
retractor device 100. In one embodiment, the open configuration 158
defines a retraction distance 160, i.e., the distance between the
arm 110 and the second segment 108 of the retractor body 104, which
may generally range within approximately zero to three inches.
However, the dimensions of the various components of the retractor
device 100 may be adjusted as needed to accommodate greater
retraction ranges as desired.
[0040] Referring to FIGS. 11A-11D, and 12A-12D, greater detail
regarding the ratchet assembly 112 is illustrated. Using the
ratchet assembly 112, the arm 110 is configured for movement and
locking or self-retention at predefined locations along an axis 162
defined along the first segment 106 of the retractor body 104 with
the axis 162 defining a forward direction 162A and a reverse
direction 162B. The ratchet assembly 112 may be collectively
defined by the button 126, which is rotatable axially about the
securing member 130, and the rack portion 132. In some embodiments,
a first end of the button 126 defines a paddle portion 164, which
may include a lip 165 and a second end of the button 126 opposite
the first end defines a pawl portion 166 which defines a tip 168 or
detent configured to engage with the rack portion 132 defined along
the first segment 106 of the retractor body 104.
[0041] As further shown, the rack portion 132 may be a linear rack
defining an array of ratchet teeth 170 extending along the axis 162
of the first segment 106. In some embodiments, the array of ratchet
teeth 170 may be formed within a profile or vertical footprint of
the first segment 106 of the retractor body 104 so that the arm 110
may slide freely along the first segment 106 of the retractor body
104 over the rack portion 132. The rack portion 132 may further
define a plurality of slots 172 in which a respective slot is
juxtapositioned between a respective pair of ratchet teeth 170. The
tip 168 of the pawl portion 166 may be positioned within one of the
plurality of slots 172 to lock or to self-retain the arm 110 in a
stationary position relative to the second segment 108 of the
retractor body 104, as further described herein. In some
embodiments, the slots 172 may be spaced apart at about or around
0.2 inch increments to provide ample retraction adjustment
resolution. In some embodiments, each of the slots 172 may be
angled or define angled slots. More specifically, each of slots 172
may have a generally right-triangle shaped configuration as shown
to restrict or prevent movement of the arm 110 and the tip 168 of
the pawl portion 166 in the reverse direction 162B when the tip 168
is engaged within one of the plurality of slots 172, thereby
maintaining some degree of retraction during surgery. It should be
appreciated that the slots 172 of the rack portion 132 may vary
with respect to shape, amount, and size of ratchet teeth 170 and
slots 172 to accommodate different embodiments and the present
inventive concept is not limited to the embodiments depicted.
[0042] As further illustrated in FIGS. 12A-12D, a groove 174 may be
defined along the pawl portion 166 of the button 126 between the
tip 168 and the paddle portion 164. In addition, a groove 176A may
be also be defined along the shoulder portion 116A below the first
mount 118A and another groove 176B (FIG. 2) defined along the
shoulder portion 116A below the second mount 118B. The groove 174,
the groove 176A, and the groove 176B may define engagement points
(not shown) for lateral engagement with the flexible member 138.
More specifically, in some embodiments the flexible member 138 may
be stretched and wrapped around the shoulder portion 116A along the
groove 176A and the groove 176B, and may also be wrapped around the
groove 174 in the manner shown. In this arrangement, the flexible
member 138 applies tension or a bias to the button 126 along the
groove 174 which generates a degree of clockwise axial force to the
button 126 relative to the securing member 130. This clockwise
axial force tends to maintain the tip 168 in a downward position
such that the tip 168 is oriented towards the first segment 106 of
the retractor body 104. Further, in this downward orientation, the
tip 168 generally rests within one of the slots 172 which creates
resistance to movement of the arm 110 along the first segment 106
of the retractor body 104. In other words, the tip 168 of the pawl
portion 166 is forcibly biased within one of the plurality of slots
172 by the tension of the flexible member 138 as applied to the
button 126 along the groove 174. Referring to FIG. 11A and FIG.
12A, in the closed configuration 156 the tip 168 may be positioned
within the groove 172B.
[0043] Referring to FIG. 11B and FIG. 12B, using a thumb or other
body portion of a user, a downward force may be applied to the
paddle portion 164 to stretch the flexible member 138, and axially
rotate the paddle portion 164 of the button 126 about the securing
member 130 in a counter clockwise direction towards the first
segment 106 of the retractor body 104. Such axial rotation of the
paddle portion 164 of the button 126 rotates the tip 168 of the
pawl portion 166 outside of the rack portion 132 and the plurality
of slots 172, thereby releasing the tip 168 of the pawl portion 166
from within the plurality of slots 172. Referring to FIG. 11C and
FIG. 12C, so long as the button 126 remains depressed such that the
tip 168 of the pawl portion 166 is temporarily released from within
the plurality of ratchet slots 172, the arm 110 may slide freely
along the first segment 106 of the retractor body 104 as desired.
For example, the tip 168 may be released from the slot 172B, and
the arm 110 may be moved along the first segment 106 to a position
where the tip 168 is oriented over a slot 172A of the plurality of
slots 172.
[0044] Referring to FIG. 11D and FIG. 12D, once the button 126 is
no longer depressed or otherwise actuated, the tension and the
associated clockwise axial force from the flexible member 138
causes the button 126 to rotate axially back about the securing
member 130 in the clockwise direction. Such clockwise axial
rotation of the button 126 rotates the tip 168 of the pawl portion
166 back down towards the rack portion 132 defined along the first
segment 106 of the retractor body 104. In one embodiment of the
open configuration 158, the tip 168 of the pawl portion 166 may be
positioned within a slot 172A of the plurality of slots 172 once
the button 126 is no longer actuated or depressed as described.
Once the tip 168 is positioned within the groove 172A as shown, the
arm 110 is locked in a stationary position, or retained, relative
to the first segment 106 of the retractor body 104, restricting
movement of the arm 110 at least in the reverse direction 162B.
[0045] Referring to FIG. 13, the locking mechanism 136 is defined
by the dimensions of the button 126, and the implementation of the
flexible member 138 along the button 126 as described, for biasing
the tip 168 of the pawl portion 166 and temporarily locking the tip
168 within a respective slot of the plurality of slots 172 (FIGS.
11A-11D). In other words, using the locking mechanism 136 the
tension forces applied by the flexible member 138 resets the pawl
portion 166 and the tip 168 to within one of the slots 172 defined
along the the rack portion 132. Employing the flexible member 138
provides a low-cost and efficient method by exploiting the tension
properties and elasticity of the flexible member 138 when the
flexible member 138 is positioned along the button 126 as described
herein. In some embodiments, the restoring force, or the bias
applied by the flexible member 138 is approximately 2 to 3 lbs.
[0046] Other embodiments are contemplated for biasing the tip 168
of the pawl portion 166 within the plurality of slots 172. For
example, referring to FIG. 14, another embodiment of a locking
mechanism, designated 180, may define a button 182. The button 182
may define a shape similar to the button 126; however, the button
182 may include an extrusion 184 defined along a bottom portion of
the button 182 as shown. More specifically, the extrusion 184 may
comprise a member (e.g., a substantially linear planar member)
extending in parallel below a paddle portion 186 of the button 182,
which may be fixedly oriented along a portion of the shoulder
portion 116A of the arm 110. The button 182 may be axially
rotatable about a securing member 187 inserted through an opening
188 similar to opening 128. In addition, the button 182 may be
mounted to the shoulder portion 116A along the first mount 118A and
the second mount 118B similar to the button 126. The button 182 may
further define a pawl portion 190 similar to the pawl portion 166
and a tip 192 similar to the tip 168. In this embodiment, the
button 182, when depressed along the paddle portion 186, deflects
downward along the extrusion 184, thereby temporarily moving the
tip 192 of the pawl portion 190 in an upwards direction (not
shown), which may temporarily release the tip 192 from one of the
slots 172 of the rack portion 132 (in a manner similar to the
embodiment illustrated in FIG. 2). The locking mechanism 180 relies
upon a restoring force applied by elastic deflection of the paddle
portion 186 of the button 182. As such, the button 182 may be
manufactured using a flexible plastic or similar non-metallic
material to allow ample predetermined deflection when a downward
force is applied to the paddle portion 186 towards the extrusion
184.
[0047] Referring to FIG. 15, another embodiment of a locking
mechanism 200, may define a button 202 similar to the button 126.
The button 202 may be axially rotatable about a securing member 203
inserted through an opening 204 similar to the opening 128, and the
button 202 may be mounted to the shoulder portion 116A along the
first mount 118A and the second mount 118B similar to button 126.
The button 202 may further define a paddle portion 206, a pawl
portion 208, and a tip 210. In this embodiment, the button 202 of
the locking mechanism 200 may include an embedded non-metallic
(e.g., polymer-based) torsion spring 212. The embedded plastic
torsion spring 212 may define a tail portion 214A extending beneath
the paddle portion 206 which may be mounted to a surface of the
shoulder portion 116A, and a coil portion 214B defined along the
opening 204. Because the tail portion 214A of the embedded plastic
torsion spring 212 is mounted to the shoulder portion 116A,
depressing the button 202 along the paddle portion 206 causes
temporary partial uncoiling of the coil portion 214B of the
embedded torsion spring 212, thereby temporarily moving the tip 210
of the pawl portion 208 in an upwards direction, which may
temporarily release the tip 210 from slots 172 of the rack portion
132 (not shown). Various embodiments are contemplated using
non-metal materials. In other embodiments, a die spring or
compression spring may be substituted for the torsion spring.
[0048] As described above, certain surgical procedures (such as
ventriculoperitoneal shunt insertions and revision procedures)
require the use of non-rigid and implantable catheters that divert
fluid from one body space to either the external environment or to
another body space. It is desirable to maintain a shunt in place
during a procedure in order to resist movement of the shunt in and
out of an incision. Referring to FIG. 16, one embodiment of the
shunt retainer 114 discussed above is illustrated. As shown, the
shunt retainer 114 may include the opening 150 for receiving the
securing member 154 (FIG. 1) to engage the shunt retainer 114 along
the retractor body 104. The shunt retainer 114 may be made from the
same or similar non-metallic materials as the retractor device 100,
described herein. As such, the shunt retainer 114 does not
interfere with EM systems and may be implemented to maintain
portions of a shunt in a stationary position relative to the
retractor body 104 and the patient.
[0049] In the embodiment shown in FIG. 16, the shunt retainer 114
includes a base 220, defining a first lateral side 222A and a
second lateral side 222B formed opposite the first lateral side of
222A. The shunt retainer 114 further defines a first member 224
extending from the first lateral side 222A of the base 220, and a
second member 226 extending from the second lateral side 222B of
the base 220. In some embodiments, the second member 226 is
oriented in parallel relation relative to the first member 224 as
shown. A Y-shaped channel 228 may be defined between the first
member 224 and the second member 226 of the shunt retainer 114. In
some embodiments, the Y-shaped channel 228 defines a proximal
section 230A and a distal section 230B that is wider than the
proximal section 230A. In the embodiment shown, the circular shape
of the opening 150 formed along the shunt retainer 114
substantially corresponds to the circumference and shape of the
securing member 154. Accordingly, the shunt retainer 114 is
configured to pivot, rotate laterally, or otherwise move about a
fixed point defined by the securing member 154 by virtue of the
dimensions of the opening 150 as shown in FIG. 2.
[0050] Referring to FIGS. 17A and 17B, the shunt retainer 114 may
be rotated or may pivot laterally about the securing member 154
over the retractor body 104. When not in use, the shunt retainer
114 may be oriented in a first position 232 such that the shunt
retainer 114 is nearly or completely entirely disposed over a
footprint of the retractor body 104 for storage and protection as
illustrated in FIG. 17A. As shown in FIG. 17B, the shunt retainer
114 may further be shifted to a second position 234 relative to the
retractor body 104 such that a portion of the shunt retainer 114
extends outside a footprint of the retractor body 104. In this
second position 234 (or in the first position 232 or otherwise),
the shunt retainer 114 may engage with a shunt tubing 240 along the
Y-shaped channel 228. Specifically, the shunt retainer 114 is
configured to receive the shunt tubing 240 through the distal
section 230B of the Y-shaped channel 228 and occlude the shunt
tubing 240 when placed or positioned along the proximal section
230A of the Y-shaped channel 228.
[0051] Referring to FIGS. 18 and 19, alternative embodiments of a
shunt retainer are contemplated. For example, FIG. 18 shows a shunt
retainer 242 having a Y-shaped channel 246 similar to the Y-shaped
channel 228 defined by the shunt retainer 114. In this embodiment,
however, the shunt retainer 242 may define a slot 244 as opposed to
the opening 150 of the shunt retainer 114. The slot 244 may
accommodate different degrees of movement of the shunt retainer 242
about a retractor device 100 as indicated. Another embodiment of a
shunt retainer 250, shown in FIG. 19, similarly includes a Y-shaped
channel 254, and a rectangular opening 252 which may also
accommodate different degrees of movement of the shunt retainer
250.
[0052] Referring to FIG. 20, the combination of the first
retracting end 113A and the second retracting end 113B of the
retractor device 100 may define a simplified 1.times.1 retracting
teeth array 258 defining a first retraction surface 260 along the
first retracting end 113A and a second retraction surface 262 along
the second retracting end 113B. Each of the first retracting
surface 260 and the second retracting surface 262 may be around or
about 1 inch in length by around or about 0.4 inches in depth. The
tips of the first retracting surface 260 and the second retracting
surface 262 may be rounded at around or about 0.030 inches to allow
adequate penetrations of the hypodermis. As show in FIG. 21, in
some embodiments, the retractor device 100 may be equipped with a
4.times.2 retracting teeth array 269 in addition to or in lieu of
the first and second retracting surfaces 260 and 262. In this
embodiment, the 4.times.2 retracting teeth array 269 defines a
first set of curved teeth 270 along the second segment of the
retractor body 104, and a second set of curved teeth 272 along the
elongated portion 116B of the arm 110. Other numbers of teeth 272
and configurations or arrangements are also contemplated to meet
needs or requirements of the end user.
[0053] Returning to FIGS. 1-12, the retractor device 100 of the
present disclosure provides several features that are believed to
be unique to neurosurgical retractors. The linear retraction
provided by the non-metallic components of the ratchet assembly
112, the retractor body 104, and the arm 110 allow a surgeon to
retract the retractor device 100 with one hand and guide the first
retracting end 113A and the second retracting end 113B along an
incision with the other hand. The button 126 locks in place along
the rack portion 132 using the tension of the flexible member 138
around the pawl portion 166 of the button 126. The non-metallic
retractor device 100 minimizes interference with EM systems unlike
conventional metal retractors. The shunt retainer 114 is capable of
fully occluding the shunt 240 after placement thus preventing its
movement in or out of ventricles.
[0054] Testing
[0055] Diligent testing of the retractor device 100 was conducted
during design-selection of the retractor device 100 and post
design-selection which support the novelty of the present concept
and highlights the mechanical abilities of the non-metallic
retractor device 100. For example, the retractor device 100 was
subjected to bending strength checks, screw shear strength checks,
user acceptance tests, and shunt retainer strength tests. Chicken
and cadaver models were used to gauge and test the retraction of
the non-metallic retractor device 100. Chicken models are used to
train medical professionals with suturing and other tissue
manipulation procedures. This is due to chicken's comparable skin
and connective tissue to that of the scalp. Thus, a raw chicken was
used to model 1'' and 2'' scalp incisions. The retractor device 100
was placed in each incision and opened until the resistance of the
skin prevented further retraction. These incisions were made at
different locations on the chicken to ensure the retractor device
100 was able to function under various skin profiles due to the
amount of connective tissue under the skin. These tests indicated
the design of the instant retractor device 100 was capable of
self-retaining and exhibited comparable performance to the metallic
Weitlaner retractor, a conventional retractor.
[0056] In conjunction with the chicken model, another concept
validation test was performed using human cadavers. The results
were consistent with those seen in the chicken test and indicated
that the concept would function as intended. A retractor endurance
test was further conducted to analyze the ability of the retractor
device 100 by wrapping rubber bands around the retractor device 100
in the open configuration 158 to simulate a uniform skin load of
6.2 lbs on the 1.times.1 retracting teeth array 258. Once loaded
with rubber bands, the retractor device 100 was left for four hours
and displayed a small degree of elastic bending under load, but
retained a constant retraction position for the entire test
duration without plastically deforming. In particular, it was
revealed that the retracting ends 113A and 113B of the retractor
device 100 can withstand approximately 340 lbf of bending load
during retraction.
[0057] A shunt retainer strength test was further conducted to
assess possible scenarios where the shunt retainer 114 extends over
a wound and may contact other tools or snag gloves during a
procedure. A strength test was performed on the shunt retainer 114
subassembly to determine if and where component failure occurs. A
shunt occlusion test was performed on two shunt specimens to
account for any variation between tubing. Overall, the
aforementioned testing reflected positively upon the system 100 and
the retractor device 100 as a non-metallic substitute for a
surgical retractor device.
[0058] As noted above, the retractor device 100 may define further
features and embodiments. For example, in some embodiments, any one
of the aforementioned securing members may be sterilized within
gamma radiation so that the securing members are suitable for
surgical procedures using EM systems.
[0059] In some embodiments, the fully assembled retractor device
100 has an overall length of 5.75'' and the second segment 108 and
the arm 110 may have a substantially fixed length. However, it is
contemplated that the second segment 108 and/or the arm 110 may be
much longer or shorter than the current figures as depicted to
accommodate the patient's anatomy and the operator's preference.
Moreover, the second segment 108 and/or the arm 110 may be
configured to have an adjustable length. For example, in one
non-limiting embodiment, the second segment 108 and/or the arm 110
may include a telescoping system configured for adjusting
respective lengths of the second segment 108 and/or the arm
110.
[0060] The surfaces of the retractor device 100 and various
components are depicted as substantially smooth. However, it is
contemplated that the nonmetal retractor device 100 may have
surface features such as ridges, bumps, protrusions, channels or
any combination of these elements without departing from the scope
of the disclosure. These features may be advantageous for
interacting with the subject's skin and muscle tissue and
substantially increasing gripping capacity. In addition, these
features may be dispersed across the device in any known
configuration to the preference of the user.
[0061] The retractor device 100 may be manufactured using 3D
printing methods by printing and connecting various discrete
components, injection molding, or by unitary construction or
combinations thereof. Indeed, the device's structure suits 3D
printing methods because it is relatively inexpensive to print, and
retains the structural integrity of non-3D printed devices. It is
also contemplated that the nonmetal retractor device 100 may have a
mirrored configuration to what is depicted in the figures, which
would allow the device to be used from the right or the left side
of the incision. Alternatively, the arm 110 and the second segment
108 may extend along different angles, either independently or
parallel to each other. In some embodiments, the retractor device
100 may be manufactured such that any interior part of the device
is hollow. For example, the retractor body 104 may be constructed
hollow so that is a lighter weight and uses less manufacturing
material.
[0062] It should be understood from the foregoing that, while
particular embodiments have been illustrated and described, various
modifications can be made thereto without departing from the spirit
and scope of the invention as will be apparent to those skilled in
the art. Such changes and modifications are within the scope and
teachings of this invention as defined in the claims appended
hereto.
* * * * *