U.S. patent application number 16/860554 was filed with the patent office on 2020-10-01 for tensioning system and reel member for footwear.
The applicant listed for this patent is NIKE, Inc.. Invention is credited to Tiffany A. Beers, Andrew A. Owings.
Application Number | 20200305554 16/860554 |
Document ID | / |
Family ID | 1000004885322 |
Filed Date | 2020-10-01 |
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United States Patent
Application |
20200305554 |
Kind Code |
A1 |
Beers; Tiffany A. ; et
al. |
October 1, 2020 |
TENSIONING SYSTEM AND REEL MEMBER FOR FOOTWEAR
Abstract
A tensioning system for an article of footwear includes a motor,
a reel member in communication with the motor, and a lace, the reel
member comprising a shaft including a central axis running from a
first end to a second end and at least three flanges disposed along
the shaft. A center flange of the at least three flanges includes
an aperture extending through the center flange from a first face
to a second face of the center flange, the aperture aligned with
the central axis. A portion of the lace extends through the
aperture in the center flange to interconnect the lace with the
reel member and the lace is configured to be wound around portions
of the shaft disposed on opposite sides of the center flange when
the tensioning system is in a tightened condition.
Inventors: |
Beers; Tiffany A.;
(Portland, OR) ; Owings; Andrew A.; (Portland,
OR) |
|
Applicant: |
Name |
City |
State |
Country |
Type |
NIKE, Inc. |
Beaverton |
OR |
US |
|
|
Family ID: |
1000004885322 |
Appl. No.: |
16/860554 |
Filed: |
April 28, 2020 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
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16084680 |
Sep 13, 2018 |
10660406 |
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PCT/US2017/021210 |
Mar 7, 2017 |
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16860554 |
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15070158 |
Mar 15, 2016 |
9861164 |
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16084680 |
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Current U.S.
Class: |
1/1 ;
24/68SK |
Current CPC
Class: |
A43B 3/0005 20130101;
A43C 11/165 20130101; A43C 11/008 20130101 |
International
Class: |
A43C 11/16 20060101
A43C011/16; A43B 3/00 20060101 A43B003/00; A43C 11/00 20060101
A43C011/00 |
Claims
1. A reel member for receiving a portion of a lace, the reel member
comprising: a shaft extending along a central axis; three flanges
disposed along the shaft, the three flanges including a center
flange positioned equidistance from each of the other three
flanges, the center flange including an aperture extending parallel
the central axis through a sidewall portion of the center flange;
and a central portion of the lace extending through the aperture;
wherein the central flange is configured to direct the lace to
opposite sides of the center flange upon rotation of the shaft
about the central axis.
2. The reel member of claim 1, wherein equal portions of lace are
disposed on opposite sides of the center flange when the shaft is
rotated in a first direction to shorten an effective length of the
lace.
3. The reel member of claim 1, wherein equal portions of lace are
unwound from opposite sides of the center flange when the shaft is
rotated in a second direction to lengthen an effective length of
the lace.
4. The reel member of claim 1, wherein the aperture is chamfered
around a circumference of the aperture.
5. The reel member of claim 1, wherein the central portion of the
lace is configured to slide through the aperture to adjust tension
in different portions of the tensioning system.
6. The reel member of claim 5, wherein the central portion of the
lace is slid through the aperture to adjust an amount of a first
portion of the lace that is associated with a midfoot region of an
article of footwear and to adjust an amount of a second portion of
the lace that is associated with a forefoot region of the article
of footwear.
7. The reel member of claim 1, wherein the three flanges include a
first end flange, the center flange, and a second end flange; and
wherein the center flange is located on the shaft between the first
end flange and the second end flange.
8. The reel member of claim 7, wherein a first portion of the lace
is wound on a first shaft section disposed between the first end
flange and the center flange when the shaft is rotated to shorten
the lace extending out of the reel member; and wherein a second
portion of lace is wound on a second shaft section disposed between
the second end flange and the center flange when the shaft is
rotated to shorten the lace extending out of the reel member.
9. A reel member for a tensioning system of an article of footwear,
the reel member comprising: a shaft including a central axis
running from a first end to a second end; and at least one flange,
including a first face opposite a second face, extending radially
outward from the shaft; wherein the at least one flange includes an
aperture extending through the flange from the first face to the
second face aligned with the central axis, and the aperture is
configured to receive a middle portion of a lace.
10. The reel member of claim 9, further comprising at least three
flanges; and wherein a center flange of the at least three flanges
includes the aperture.
11. The reel member of claim 9, further comprising a first end and
a second end disposed at opposite ends along the central axis of
the reel member; and wherein the reel member includes a screw
disposed at the second end.
12. The reel member of claim 11, wherein the screw is configured to
receive a gear in communication with a motor of a tensioning system
to rotate the reel member about the central axis.
13. The reel member of claim 9, wherein the shaft includes a first
portion extending from the first face and a second portion
extending from the second face, and wherein the first portion
receives a first length of lace and the second portion receives
second length of lace upon rotation of the shaft.
14. A reel apparatus comprising: a shaft including a central axis
running from a first end to a second end along the central axis;
and a flange, including a first face opposite a second face and an
aperture extending parallel to the central axis through the flange,
disposed along the shaft with the shaft running through a center of
the flange from the first face to the second face; wherein the
shaft includes a first portion extending from the first face and a
second portion extending from the second face, and wherein the
aperture is adapted to receive a middle portion of a lace, and
wherein the first portion and the second portion are adapted to
receive portions of the lace concurrently upon rotation of the reel
apparatus about the central axis.
15. The reel apparatus of claim 14, wherein the reel apparatus
rotates about the central axis in a first rotational direction to
wind the lace to shorten an effective length of the lace.
16. The reel apparatus of claim 15, wherein the reel apparatus
rotates about the central axis in a second rotational direction
that is opposite the first rotational direction to unwind the lace
to lengthen an effective length of the lace.
17. The reel apparatus of claim 16, wherein rotation in at least
one of the first rotational direction and the second rotational
direction is performed using a motor coupled to the shaft.
18. The reel apparatus of claim 16, wherein rotation in the second
rotational direction is performed by applying tension to the lace
while the shaft is free to rotate.
19. The reel apparatus of claim 14, wherein the flange extends
radially outward from the shaft; and wherein the aperture is spaced
apart from the shaft.
20. The reel apparatus of claim 14, wherein the aperture is located
adjacent to a perimeter edge of the flange.
Description
CLAIM OF PRIORITY
[0001] This application claims the benefit of priority of U.S.
patent application Ser. No. 15/070,158, filed on Mar. 15, 2016,
which is incorporated by reference herein in its entirety.
TECHNICAL FIELD
[0002] The subject matter disclosed herein generally relates to a
tensioning system and reel member for an article of footwear.
BACKGROUND
[0003] Articles of footwear generally include two primary elements:
an upper and a sole structure. The upper is often formed from a
plurality of material elements (e.g., textiles, polymer sheet
layers, foam layers, leather, synthetic leather) that are stitched
or adhesively bonded together to form a void on the interior of the
footwear for comfortably and securely receiving a foot. More
particularly, the upper forms a structure that extends over instep
and toe areas of the foot, along medial and lateral sides of the
foot, and around a heel area of the foot. The upper may also
incorporate a lacing system to adjust the fit of the footwear, as
well as permitting entry and removal of the foot from the void
within the upper.
BRIEF DESCRIPTION OF THE DRAWINGS
[0004] Some embodiments are illustrated by way of example and not
limitation in the figures of the accompanying drawings.
[0005] FIG. 1 is a schematic isometric view of an exemplary
embodiment of an article of footwear including a tensioning
system;
[0006] FIG. 2 is a schematic medial side view of the exemplary
embodiment of an article of footwear including a tensioning
system;
[0007] FIG. 3 is a schematic medial side view of an exemplary
embodiment of a tensioning system with the article of footwear
shown in phantom;
[0008] FIG. 4 is a schematic exploded view of the exemplary
embodiment of an article of footwear including a tensioning
system;
[0009] FIG. 5 is a representative exploded view of the exemplary
embodiment of a tensioning system including a reel member,
[0010] FIG. 6 is a schematic enlarged view of an exemplary
embodiment of a reel member included within a tensioning
system;
[0011] FIG. 7 is a cross-sectional view of the exemplary embodiment
of a reel member included within a tensioning system:
[0012] FIG. 8 is a representative view of an exemplary embodiment
of a tensioning system in a loosened condition,
[0013] FIG. 9 is a representative view of an exemplary embodiment
of a tensioning system in a tightened condition;
[0014] FIG. 10 is a cross-sectional view of an alternate embodiment
of a reel member with a chamfered aperture;
[0015] FIG. 11 is a representative view of adjusting tension within
a tensioning system; and
[0016] FIG. 12 is another representative view of adjusting tension
within a tensioning system.
[0017] FIG. 13 is a flowchart for making a tensioning system for an
article of footwear, in an example embodiment.
DETAILED DESCRIPTION
[0018] Example methods and systems are directed to a tensioning
system and reel member for an article of footwear. Examples merely
typify possible variations. Unless explicitly stated otherwise,
components and functions are optional and may be combined or
subdivided, and operations may vary in sequence or be combined or
subdivided. In the following description, for purposes of
explanation, numerous specific details are set forth to provide a
thorough understanding of example embodiments. It will be evident
to one skilled in the art, however, that the present subject matter
may be practiced without these specific details.
[0019] Conventionally, the lacing system of an article of footwear
includes one or more laces threaded through eyelets or other lacing
channels and which is tensioned or cinched manually by a wearer of
the article of footwear or by an individual who is assisting the
wearer. The lace may then be secured, e.g., by tying the ends of
the lace together or by clasping the lace with a mechanical
element, to preserve the tension on the lace.
[0020] A motorized lacing or tensioning system has been developed
that couples a motor to a reel by way of a transmission. A lace,
cable, or other elongate member is secured to the reel and threaded
through the lacing channels. By turning the reel with the motor,
the lace may be placed under or released from tension, thereby
tightening or loosening, respectively, the lace and cinching or
loosening the article of footwear.
[0021] However, the act of securing the lace to the reel presents
technical challenges so as to prevent the lace from tangling with
respect to itself or other objects or otherwise losing its freedom
of movement with respect to the reel. The reel may desirably secure
the lace and provide space for the lace to spool up on the reel
while also allowing the lace to spool and unspool without tangling.
However, such goals may, in various circumstances, be at odds with
one another in conventional reels Securing the lace with respect to
the reel may tend to restrict the movement of the lace in a way
that may result in increased tangling of the lace. The provision of
space on the reel for the lace to spool may restrict locations to
secure the lace, placing further limitations on the freedom of
movement of the lace.
[0022] A reel has been developed which secures the lace with
respect to the reel and provides space for the lace to spool while
providing relatively greater freedom of movement and reduced risk
of tangling in comparison with other reel designs. In particular, a
reel member includes a shaft with at least one, and in various
examples, at least three flanges extending from the shaft. One of
the flanges, in an example a center flange, includes an aperture
through which the lace is threaded. The end flanges define first
and second shaft sections around which the lace is configured to
spool.
[0023] The positioning of the aperture in the center flange
provides a mechanism for securing the lace with respect to the reel
member while still providing the lace with freedom of movement to
reduce a likelihood of tangling. Friction on the lace may be
reduced by chamfering the aperture. A screw or other fixation
mechanism may secure the reel member to a transmission of the
tensioning system.
[0024] FIG. 1 illustrates a schematic isometric view of an
exemplary embodiment of article of footwear 100 that is configured
with a tensioning system 300. In the current embodiment, article of
footwear 100, also referred to hereafter simply as article 100, is
shown in the form of an athletic shoe. However, in other
embodiments, tensioning system 300 may be used with any other kind
of footwear including, but not limited to: hiking boots, soccer
shoes, football shoes, sneakers, running shoes, cross-training
shoes, rugby shoes, basketball shoes, baseball shoes as well as
other kinds of shoes. Moreover, in some embodiments article 100 may
be configured for use with various kinds of non-sports related
footwear, including, but not limited to: slippers, sandals, high
heeled footwear, loafers as well as any other kinds of footwear. As
discussed in further detail below, a tensioning system may not be
limited to footwear and in other embodiments a tensioning system
could be used with various kinds of apparel, including clothing,
sportswear, sporting equipment and other kinds of apparel. In still
other embodiments, a tensioning system may be used with braces,
such as medical braces.
[0025] For reference purposes, article 100 may be divided into
three general regions: a forefoot region 10, a midfoot region 12,
and a heel region 14, as shown in FIGS. 1 and 2. Forefoot region 10
generally includes portions of article 100 corresponding with the
toes and the joints connecting the metatarsals with the phalanges.
Midfoot region 12 generally includes portions of article 100
corresponding with an arch area of the foot. Heel region 14
generally corresponds with rear portions of the foot, including the
calcaneus bone. Article 100 also includes a medial side 16 and a
lateral side 18, which extend through each of forefoot region 10,
midfoot region 12, and heel region 14 and correspond with opposite
sides of article 100. More particularly, medial side 16 corresponds
with an inside area of the foot (i.e., the surface that faces
toward the other foot), and lateral side 18 corresponds with an
outside area of the foot (i.e., the surface that faces away from
the other foot). Forefoot region 10, midfoot region 12, and heel
region 14 and medial side 16, lateral side 18 are not intended to
demarcate precise areas of article 100. Rather, forefoot region 10,
midfoot region 12, and heel region 14, and medial side 16, lateral
side 18 are intended to represent general areas of article 100 to
aid in the following discussion. In addition to article 100,
forefoot region 10, midfoot region 12, and heel region 14 and
medial side 16, lateral side 18 may also be applied to a sole
structure, an upper, and individual elements thereof.
[0026] For consistency and convenience, directional adjectives are
also employed throughout this detailed description corresponding to
the illustrated embodiments. The term "lateral" or "lateral
direction" as used throughout this detailed description and in the
claims refers to a direction extending along a width of a component
or element. For example, a lateral direction of article 100 may
extend between medial side 16 and lateral side 18. Additionally,
the term "longitudinal" or "longitudinal direction" as used
throughout this detailed description and in the claims refers to a
direction extending across a length or breadth of an element or
component (such as a sole structure or an upper). In some
embodiments, a longitudinal direction of article 100 may extend
from forefoot region 10 to heel region 14. It will be understood
that each of these directional adjectives may also be applied to
individual components of an article of footwear, such as an upper
and/or a sole structure. In addition, a vertical direction refers
to a direction perpendicular to a horizontal surface defined by the
longitudinal direction and the lateral direction. It will be
understood that each of these directional adjectives may be applied
to various components shown in the embodiments, including article
100, as well as components of a tensioning system 300.
[0027] In some embodiments, article of footwear 100 may include a
sole structure 110 and an upper 120. Generally, upper 120 may be
any type of upper. In particular, upper 120 may have any design,
shape, size and/or color. For example, in embodiments where article
100 is a basketball shoe, upper 120 could be a high top upper that
is shaped to provide high support on an ankle. In embodiments where
article 100 is a running shoe, upper 120 could be a low top
upper.
[0028] In some embodiments, sole structure 110 may be configured to
provide traction for article 100. In addition to providing
traction, sole structure 110 may attenuate ground reaction forces
when compressed between the foot and the ground during walking,
running or other ambulatory activities. The configuration of sole
structure 110 may vary significantly in different embodiments to
include a variety of conventional or non-conventional structures.
In some cases, the configuration of sole structure 110 can be
configured according to one or more types of ground surfaces on
which sole structure 110 may be used. Examples of ground surfaces
include, but are not limited to: natural turf, synthetic turf,
dirt, as well as other surfaces.
[0029] In different embodiments, sole structure 110 may include
different components. For example, sole structure 110 may include
an outsole, a midsole, and/or an insole. In addition, in some
cases, sole structure 110 can include one or more cleat members or
traction elements that are configured to increase traction with a
ground surface.
[0030] In an exemplary embodiment, sole structure 110 is secured to
upper 120 and extends between the foot and the ground when article
100 is worn. Upper 120 defines an interior void within article 100
for receiving and securing a foot relative to sole structure 110.
The void is shaped to accommodate the foot and extends along a
lateral side of the foot, along a medial side of the foot, over the
foot, around the heel, and under the foot. Upper 120 may also
include a collar that is located in at least heel region 14 and
forms a throat opening 140. Access to the interior void of upper
120 is provided by throat opening 140. More particularly, the foot
may be inserted into upper 120 through throat opening 140, and the
foot may be withdrawn from upper 120 through throat opening
140.
[0031] In some embodiments, article 100 can include a lacing system
130. Lacing system 130 extends forward from the collar and throat
opening 140 in heel region 14 over a lacing area 132 corresponding
to an instep of the foot in midfoot region 12 to an area adjacent
to forefoot region 10. Lacing area 132 extends between a lateral
edge 133 and a medial edge 134 on opposite sides of upper 120.
Lacing system 130 includes various components configured to secure
a foot within upper 120 of article 100 and, in addition to the
components illustrated and described herein, may further include
additional or optional components conventionally included with
footwear uppers.
[0032] In this embodiment, a plurality of strap members 136 extends
across portions of lacing area 132. Together with tensioning system
300 (described in detail below), plurality of strap members 136
assist the wearer to modify dimensions of upper 120 to accommodate
the proportions of the foot. In the exemplary embodiments,
plurality of strap members 136 extend laterally across lacing area
132 between lateral edge 133 and medial edge 134. As will be
further described below, strap members 136 and a lace 340 of
tensioning system 300 permit the wearer to tighten upper 120 around
the foot, and to loosen upper 120 to facilitate entry and removal
of the foot from the interior void (i.e., through throat opening
140).
[0033] In some embodiments, upper 120 includes a tongue 138 that
extends over a foot of a wearer when disposed within article 100 to
enhance the comfort of article 100. In this embodiment, tongue 138
extends through lacing area 132 and can move within an opening
between opposite lateral edge 133 and medial edge 134 of upper 120.
In some cases, tongue 138 can extend between a lace and/or strap
members 136 to provide cushioning and disperse tension applied by
the lace or strap members 136 against a top of a foot of a wearer.
With this arrangement, tongue 138 can enhance the comfort of
article 100.
[0034] Some embodiments may include provisions for facilitating the
adjustment of an article to a wearer's foot, including tightening
and/or loosening the article around the wearer's foot. In some
embodiments, these provisions may include a tensioning system. In
some embodiments, a tensioning system may further include other
components that include, but are not limited to, a tensioning
member, lacing guides, a tensioning assembly, a housing unit, a
motor, gears, spools or reels, and/or a power source. Such
components may assist in securing, adjusting tension, and providing
a customized fit to a wearer's foot. These components and how, in
various embodiments, they may secure the article to a wearer's
foot, adjust tension, and provide a customized fit will be
explained further in detail below.
[0035] Referring now to FIG. 3, article 100 includes an exemplary
embodiment of a tensioning system 300. Embodiments of tensioning
system 300 may include any suitable tensioning system, including
incorporating any of the systems disclosed in one or more of Beers
et al., U S. Patent Application Publication Number 2014/0068838,
now U.S. application Ser. No. 14/014,491, filed Aug. 20, 2013, and
titled "Motorized Tensioning System"; Beers, U.S. Patent
Application Publication Number 2014/0070042, now U.S. application
Ser. No. 14/014,555, filed Aug. 20, 2013 and titled "Motorized
Tensioning System with Sensors", and Beers. U.S. Patent Application
Publication Number 2014/0082963, now U.S. application Ser. No.
14/032,524, filed Sep. 20, 2013 and titled "Footwear Having
Removable Motorized Adjustment System", which applications are
hereby incorporated by reference in their entirety (collectively
referred to herein as the "Automatic Lacing cases").
[0036] In different embodiments, a tensioning system may include a
tensioning member. The term "tensioning member" as used throughout
this detailed description and in the claims refers to any component
that has a generally elongated shape and high tensile strength. In
some cases, a tensioning member could also have a generally low
elasticity. Examples of different tensioning members include, but
are not limited to, laces, cables, straps and cords. In some cases,
tensioning members may be used to fasten and/or tighten an article,
including articles of clothing and/or footwear. In other cases,
tensioning members may be used to apply tension at a predetermined
location for purposes of actuating some components or system.
[0037] In an exemplary embodiment, tensioning system 300 includes a
tensioning member in the form of a lace 340. Lace 340 is configured
to modify the dimensions of the interior void of upper 120 and to
thereby tighten (or loosen) upper 120 around a wearer's foot. In
one embodiment, lace 340 may be configured to move plurality of
strap members 136 of lacing system 130 so as to bring opposite
lateral edge 133 and medial edge 134 of lacing area 132 closer
together to tighten upper 120. Similarly, lace 340 may also be
configured to move plurality of strap members 136 in the opposite
direction to move lateral edge 133 and medial edge 134 further
apart to loosen upper 120. With this arrangement, lace 340 may
assist with adjusting tension and/or fit of article 100.
[0038] In some embodiments, lace 340 may be connected or joined to
strap members 136 so that movement of lace 340 is communicated to
plurality of strap members 136. For example, lace 340 may be
bonded, stitched, fused, or attached using adhesives or other
suitable mechanisms to attach portions of lace 340 extending across
lacing area 132 to each strap member of plurality of strap members
136. With this arrangement, when tension is applied to lace 340 via
tensioning system 300 to tighten or loosen lacing system 130, lace
340 can move strap members 136 between an open or closed
position.
[0039] In some embodiments, lace 340 may be configured to pass
through various lacing guides 342 that route lace 340 across
portions of upper 120. In some cases, ends of lacing guides 340 may
terminate adjacent to lateral edge 133 and medial edge 134 of
lacing area 132. In some cases, lacing guides 342 may provide a
similar function to traditional eyelets on uppers. In particular,
as lace 340 is pulled or tensioned, lacing area 132 may generally
constrict so that upper 120 is tightened around a foot. In one
embodiment, lacing guides 342 may be routed or located between
layers of the material forming upper 120, including any interior
layers or linings.
[0040] In some embodiments, lacing guides 342 may be used to
arrange lace 340 in a predetermined configuration on upper 120 of
article 100. Referring to FIGS. 3-5, in one embodiment, lace 340 is
arranged in a serpentine or alternating sides configuration on
upper 120. In some other embodiments, lace 340 may be arranged, via
lacing guides 342, in different configurations.
[0041] In some embodiments, tensioning system 300 includes a reel
member 310. Reel member 310 is a component within a tensioning
assembly 302 of tensioning system 300. Reel member 310 is
configured to be rotated around a central axis in opposite
directions to wind and/or unwind lace 340 and thereby tighten or
loosen tensioning system 300.
[0042] In an exemplary embodiment, reel member 310 is a reel or
spool having a shaft 312 running along the central axis and a
plurality of flanges extending radially outward from shaft 312. The
plurality of flanges can have a generally circular or round shape
with shaft 312 disposed within the center of each flange. The
flanges assist with keeping the wound portions of lace 340
separated and organized on reel member 310 so that lace 340 does
not become tangled or bird-nested during winding or unwinding when
tensioning system 300 is tightened or loosened.
[0043] In an exemplary embodiment, reel member 310 may include a
center flange 322 located approximately at a midpoint along shaft
312 of reel member 310. Center flange 322 may include an aperture
330 that forms an opening extending between opposite faces of
center flange 322. Aperture 330 is configured to receive lace 340.
As shown in FIG. 3, lace 340 extends through aperture 330 in center
flange 322 from one side or face of center flange to the other side
or opposite face. With this arrangement, portions of lace 340 are
disposed on opposite sides of center flange 322 and lace 340 is
interconnected to reel member 310.
[0044] In one embodiment, reel member 310 may include at least
three flanges on shaft 312 that are spaced apart from one another.
In this embodiment, reel member 310 includes a first end flange
320, center flange 322, and a second end flange 324. Center flange
322 is located along shaft 312 between first end flange 320 and
second end flange 324. First end flange 320 and second end flange
324 are located on shaft 312 at opposite ends of reel member 310 on
either side of center flange 322. First end flange 320 and/or
second end flange 324 may assist with keeping portions of lace 340
that are wound on reel member 310 from sliding off the ends of reel
member 310 and may also assist with preventing lace 340 from
becoming tangled or bird-nested during winding or unwinding when
tensioning system 300 is tightened or loosened.
[0045] In some embodiments, tensioning assembly 302 of tensioning
system 300 may be located within a cavity 112 in sole structure
110. Sole structure 110 can include an upper surface 111 that is
disposed adjacent to upper 120 on a top of sole structure 110.
Upper surface 111 may be directly or indirectly attached or joined
to upper 120 or a component of upper 120 to secure sole structure
110 and upper 120 together. Sole structure 110 may also include a
lower surface or ground-engaging surface 113 that is disposed
opposite upper surface 111. Ground-engaging surface 113 may be an
outsole or other component of sole structure 110 that is configured
to be in contact with a ground surface when article 100 is
worn.
[0046] In an exemplary embodiment, cavity 112 is an opening in sole
structure extending from upper surface 111 towards lower surface
113. Tensioning assembly 302 of tensioning system 300 may be
inserted within cavity 112 from the top of sole structure 110. In
an exemplary embodiment, cavity 112 has an approximately
rectangular shape that corresponds with a rectangular shape of
tensioning assembly 302. In addition, cavity 112 may be of a
similar size and dimension as tensioning assembly 302 so that
tensioning assembly 302 conformably fits within cavity 112. With
this arrangement, tensioning assembly 302 and related components
may be protected from contact with a ground surface by lower
surface 113 when article 100 is worn.
[0047] Referring now to FIG. 4, an exploded view of article 100,
including sole structure 110, upper 120, lacing system 130, and
tensioning system 300 are illustrated. In this embodiment, the
configuration of lace 340 through lacing guides 342 can be seen
alternately extending across lacing area 132 of upper 120 between
medial edge 134 on medial side 16 and lateral edge 133 on lateral
side 18
[0048] In addition, to facilitate lace 340 being able to tighten
and loosen tensioning system 300, ends of lace 340 are anchored to
upper 120 at different locations. As shown in FIG. 4, a first
anchor 344 secures one end of lace 340 to upper 120 near or
adjacent to throat opening 140 in heel region 14 of upper 120 and a
second anchor 346 secures the opposite end of lace 340 to upper 120
near or adjacent to forefoot region 10. First anchor 344 and second
anchor 346 may be attached or joined to upper 120 may any suitable
mechanism, including, but not limited to, knotting, bonding,
sewing, adhesives, or other forms of attachment.
[0049] FIG. 5 illustrates an exploded view of an exemplary
embodiment of components of tensioning system 300 including reel
member 310 and lace 340. In some embodiments, tensioning system 300
can include tensioning assembly 302 that is configured to adjust
the tension of components of lacing system 130, including lace 340
and/or strap members 136, to secure, adjust, and modify the fit of
article 100 around a wearer's foot. Tensioning assembly 302 may be
any suitable device for adjusting tension of a tensioning member,
such as a lace or strap, and can include any of the devices or
mechanisms described in the Automatic Lacing cases described
above.
[0050] Referring to FIG. 5, some components of tensioning assembly
302 are shown within a portion of a housing unit 304. In some
embodiments, housing unit 304 may be shaped so as to optimize the
arrangement of components of tensioning assembly 302. In one
embodiment, tensioning assembly 302 includes housing unit 304 that
has an approximately rectangular shape. However, it should be
understood that the shape and configuration of housing unit 304 may
be modified in accordance with the type and configuration of
tensioning assembly used within tensioning system 300.
[0051] In this embodiment, tensioning assembly 302 includes reel
member 310 that is mechanically coupled to a motor 350. In some
embodiments, motor 350 could include an electric motor. However, in
other embodiments, motor 350 could comprise any kind of
non-electric motor known in the art. Examples of different motors
that can be used include, but are not limited to DC motors (such as
permanent-magnet motors, brushed DC motors, brushless DC motors,
switched reluctance motors, etc.), AC motors (such as motors with
sliding rotors, synchronous electrical motors, asynchronous
electrical motors, induction motors, etc.), universal motors,
stepper motors, piezoelectric motors, as well as any other kinds of
motors known in the an.
[0052] Motor 350 may further include a crankshaft 352 that can be
used to drive one or more components of tensioning assembly 302.
For example, a gear 354 may be mechanically coupled to reel member
310 and may be driven by crankshaft 352 of motor 350. With this
arrangement, reel member 310 may be placed in communication with
motor 350 to be rotated in opposite directions around a central
axis.
[0053] For purposes of reference, the following detailed
description uses the terms "first rotational direction" and "second
rotational direction" in describing the rotational directions of
one or more components about a central axis. For purposes of
convenience, the first rotational direction and the second
rotational direction refer to rotational directions about central
axis of shaft 312 of reel member 310 and are generally opposite
rotational directions. The first rotational direction may refer to
the counterclockwise rotation of a component about the central
axis, when viewing the component from the vantage point of a first
end 600 of shaft 312. The second rotational direction may be then
be characterized by the clockwise rotation of a component about the
central axis, when viewing the component from the same vantage
point.
[0054] In some embodiments, tensioning assembly 302 may include
provisions for powering motor 350, including a power source 360.
Power source 360 may include a battery and/or control unit (not
shown) configured to power and control tensioning assembly 302 and
motor 350. Power source 360 may be any suitable battery of one or
more types of battery technologies that could be used to power
motor 350 and tensioning system 302. One possibly battery
technology that could be used is a lithium polymer battery. The
battery (or batteries) could be rechargeable or replaceable units
packaged as flat, cylindrical, or coin shaped. In addition,
batteries could be single cell or cells in series or parallel Other
suitable batteries and/or power sources may be used for power
source 360.
[0055] In the embodiments shown, motor 350, power source 360, reel
member 310, crankshaft 352, and gear 354 are all disposed in
housing unit 304, along with additional components, such as control
unit or other elements, which may function to receive and protect
all of these components within tensioning assembly 302. In other
embodiments, however, any one or more of these components could be
disposed in any other portions of an article, including the upper
and/or sole structure.
[0056] Housing unit 304 includes openings 305 that permit lace 340
to enter into tensioning assembly 302 and engage reel member 310.
As discussed above, lace 340 extends through aperture 330 in center
flange 322 of reel member 310 to interconnect lace 340 with reel
member 310. When lace 340 is disposed through aperture 330 of
center flange 322, lace 340 may include a first lace portion 500
located on one side of center flange 322 and a second lace portion
502 located on the opposite side of center flange 322. Accordingly,
openings 305 in housing unit 304 allow both first lace portion 500
and second lace portion 502 of lace 340 to wind and unwind around
reel member 310 within the inside of housing unit 304 of tensioning
assembly 302.
[0057] Referring now to FIG. 6, an enlarged view of an exemplary
embodiment of reel member 310 is illustrated. In this embodiment,
reel member 310 has a central axis that extends along a
longitudinal length of reel member 310 from a first end 600 to a
second end 602. As described above, reel member 310 is configured
to rotate about the central axis in a first rotational direction
and an opposite second rotational direction to wind or unwind lace
340 around portions of shaft 312. In addition, reel member 310 may
include a screw 603 disposed at second end 602 that is configured
to engage with one or more gear assembly components, including gear
354 and/or crankshaft 352, so as to be in communication with motor
350. With this configuration, motor 350 may rotate reel member 310
about the central axis in the first rotational direction and the
second rotational direction.
[0058] In some embodiments, portions of shaft 312 of reel member
310 may be described with reference to the plurality of flanges
extending away from shaft 312. For example, a first shaft section
610 extends between first end flange 320 and center flange 322 and
a second shaft section 612 extends between second end flange 324
and center flange 322. Shaft 312 may also include a third shaft
section 614 extending from first end flange 320 to first end 600
and a fourth shaft section 616 extending from second end flange 324
to second end 602. In some embodiments, screw 603 may be disposed
on fourth shaft section 616.
[0059] In some embodiments, each of the plurality of flanges has
two opposing faces with surfaces that are oriented towards opposite
ends of reel member 310. For example, first end flange 320 has an
outer face 620 having a surface oriented towards first end 600 of
shaft 310 and an opposite inner face 621 having a surface oriented
towards second end 602. Similarly, second end flange 324 has an
outer face 625 having a surface oriented towards second end 602 and
an opposite inner face 624 having a surface oriented towards first
end 600 of shaft 310. Center flange 322 includes a first face 622
and an opposite second face 623. First face 622 of center flange
322 has a surface oriented towards first end 600 of shaft 312 and
facing inner face 621 of first end flange 320. Second face 623 of
center flange 322 has a surface oriented towards second end 602 of
shaft 312 and facing inner face 624 of second end flange 324.
[0060] In an exemplary embodiment, center flange 322 includes
aperture 330, described above. Aperture 330 extends between first
face 622 and second face 623 of center flange 322 and provides an
opening that allows lace 340 to extend between the opposite sides
or faces of center flange 322. In some embodiments, center flange
322 extends radially outward from shaft 312 and aperture 330 is
located on center flange 322 so as to be spaced apart from shaft
312. In this embodiment, aperture 330 is located adjacent to a
perimeter edge of center flange 322. In different embodiments, the
distance between the perimeter edge of center flange 322 and the
location of aperture 330 may vary. For example, the distance may be
determined on the basis of revolution rate of tensioning assembly
302 and/or motor 350 or may be determined on the basis of the
desired tension within tensioning system 300.
[0061] As shown in FIG. 6, when lace 340 extends through aperture
330 in center flange 322, lace 340 can include a first lace portion
500 disposed on one side of center flange 322 and a second lace
portion 502 disposed on the opposite side of center flange 322. In
this embodiment, first lace portion 500 is disposed on the side of
center flange 322 that corresponds with first face 622 and second
lace portion 502 is disposed on the side of center flange 322 that
corresponds with second face 623. With this arrangement, lace 340
may be interconnected to reel member 310.
[0062] As will be further described below, reel member 310 is
operable to be rotated in the first rotational direction or the
second rotational direction to wind or unwind lace 340 and thereby
tighten or loosen tensioning system 300. For example, motor 350
and/or an associated control unit of tensioning system 300 can be
used to control rotation of reel member 310, including automatic
operation and/or based on user inputs. When tensioning system 300
is tightened, reel member 310 rotates while lace 340 is
interconnected to center flange 322 at aperture 330. This rotation
causes first lace portion 500 and second lace portion 502 to be
wound onto portions of shaft 312 on opposite sides of center flange
322. Specifically, first lace portion 500 is wound onto first shaft
section 610 and second lace portion 502 is wound onto second shaft
section 612.
[0063] In this embodiment, first face 622 of center flange 322 and
inner face 621 of first end flange 320 serve as boundaries or walls
on the ends of first shaft section 610 to assist with keeping first
lace portion 500 located on first shaft section 610 of reel member
310 during winding and unwinding of lace 340 with tensioning
assembly 302. In a similar manner, second face 623 of center flange
322 and inner face 624 of second end flange 324 serve as boundaries
or walls on the ends of second shaft section 612 to assist with
keeping second lace portion 502 located on second shaft section 612
of reel member 310 during winding and unwinding of lace 340 with
tensioning assembly 302. With this arrangement, lace 340, including
first lace portion 500 and second lace portion 502, may be
prevented from getting tangled or bird-nested during operation of
tensioning system 300.
[0064] FIG. 7 illustrates a cross-sectional view of reel member 310
and shows the interconnection of lace 340 with reel member 310
within tensioning system 300. In this embodiment, first lace
portion 500 of lace 340 extends through aperture 330 in the surface
of first face 624 of center flange 322 and second lace portion 502
of lace 340 outwards from aperture 330 in the surface of second
face 623 on the opposite side of center flange 322. With this
arrangement, lace 340 is interconnected to reel member 310 via
aperture 330 in center flange 322 such that rotation of reel member
310 about the central axis will cause first lace portion 500 and
second lace portion 502 to respectively wind about first shaft
section 610 and second shaft section 612.
[0065] In some embodiments, tensioning system 300 is operable to be
controlled between at least a tightened condition and a loosened
condition. In different embodiments, however, it should be
understood that tensioning system 300 may be controlled to be
placed into various degrees or amounts of tension that range
between a fully tightened and a fully loosened condition. In
addition, tensioning system 300 may include predetermined tension
settings or user-defined tension settings. FIGS. 8 and 9 illustrate
exemplary embodiments of tensioning system 300 being operated
between a loosened condition (FIG. 8) and a tightened condition
(FIG. 9). It should be understood that the method of tightening
and/or loosening tensioning system 300 using tensioning assembly
302 may be performed in reverse order to loosen tensioning system
300 from the tightened condition to the loosened condition.
[0066] Referring now to FIG. 8, an exemplary embodiment of
tensioning system 300 in a loosened condition is illustrated. In
this embodiment, a foot 800 of a wearer is inserted into article
100 with tensioning system 300 in an initially loosened condition.
In the loosened condition, lacing system 130 and plurality of strap
members 136 are unfastened or in an open position to allow entrance
of foot 800 within the interior void of upper 120. Lace 340 is
connected to strap members 136 of lacing system 130 and is also
interconnected to reel member 310 of tensioning assembly 302 by
being disposed though aperture 330 in center flange 322 of reel
member 310. With this arrangement, winding of lace 340 around
portions of reel member 310 will cause tension in lace 340 to pull
plurality of strap members 136 of lacing system 130 to a closed
position and tighten upper 120 around foot 800 when tensioning
system 300 is in the tightened condition.
[0067] FIG. 9 illustrates an exemplary embodiment of tensioning
system 300 in a tightened condition. In this embodiment, tensioning
assembly 302 rotates reel member 310 in the first rotational
direction (e.g., counterclockwise) about the central axis to apply
tension to lace 340 and tighten tensioning system 300. The
interconnection of lace 340 to center flange 322 through aperture
330 causes first lace portion 500 to wind around first shaft
section 610 and second lace portion 502 to wind around second shaft
section 612 when reel member 310 is rotated in the first rotational
direction. The tension applied to lace 340 and transmitted from
lace 340 to plurality of strap members 136 moves lacing system 130
to a closed position to secure upper 120 around foot 800 when
tensioning system 300 is in the tightened condition.
[0068] Similarly, rotation of reel member 310 can be made in the
opposite second rotational direction to unwind lace 340 from
portions of shaft 312 to return tensioning system 300 to the
loosened condition, as shown in FIG. 8 above. In addition, in some
embodiments, rotation of reel member 310 in the second rotational
direction may be performed by motor 350, by a user manually pulling
on lace 340 and/or strap members 136, or both.
[0069] In an exemplary embodiment, rotation of reel member 310 in
either or both of the first rotational direction and the second
rotational direction will cause lace 340 to wind or unwind
substantially equally around portions of shaft 312 of reel member
310. That is, the amount of first lace portion 500 wound on first
shaft section 610 and the amount of second lace portion 502 wound
on second shaft section 612 will be approximately equal on opposite
sides of center flange 322 when tensioning system 300 is in the
tightened condition. Similarly, during unwinding of lace 340 from
reel member 310, approximately equal portions of lace 340 are
unwound from opposite sides of center flange 322 when tensioning
system 300 is placed in the loosened condition from the tightened
condition That is, the amount of first lace portion 500 unwound or
spooled out from first shaft section 610 and the amount of second
lace portion 502 unwound or spooled out from second shaft section
612 will be approximately equal.
[0070] In some embodiments, a reel member may be provided with
provisions to assist with distributing tension through a tensioning
system across various portions of an article of footwear. FIGS.
10-12 illustrate an alternate embodiment of a reel member 1000
having a chamfered aperture 1030. Reel member 1000 is substantially
similar to reel member 310, described above, but includes chamfered
aperture 1030 in place of aperture 330. Chamfered aperture 1030 is
substantially similar to aperture 330, but has a chamfered surface
along a circumference of the opening forming aperture 1030. The
chamfering along the circumference of chamfered aperture 1030 can
reduce friction and assist with sliding of lace 340 through
chamfered aperture 1030. With this arrangement, chamfered aperture
1030 can assist with adjusting tension of lace 340 in tensioning
system 300 across various portions of an upper and/or article of
footwear.
[0071] Referring now to FIG. 10, reel member 1000 has a central
axis that extends along a longitudinal length of reel member 1000
from a first end 1010 to a second end 1012. As described above with
regard to reel member 310, reel member 1000 is also configured to
rotate about the central axis in a first rotational direction and
an opposite second rotational direction to wind or unwind lace 340
around portions of a shaft, including a first shaft section 1050, a
second shaft section 1052, a third shaft section 1054, and a fourth
shaft section 1056. In addition, reel member 1000 may include
similar provisions disposed at second end 1012, such as a screw or
other mechanism, that are configured to engage with one or more
gear assembly components, including gear 354 and/or crankshaft 352,
so as to be in communication with motor 350 and rotate reel member
1000 about the central axis in the first rotational direction
and/or the second rotational direction.
[0072] In some embodiments, reel member 1000 may be described with
reference to the plurality of flanges extending away from the
shaft. For example, first shaft portion 1050 extends between a
first end flange 1020 and a center flange 1022 and second shaft
portion 1052 extends between a second end flange 1024 and center
flange 1022. The shaft of reel member 1000 may also include third
shaft section 1054 extending from first end flange 1020 to first
end 1010 and fourth shaft section 1056 extending from second end
flange 1024 to second end 1012.
[0073] In some embodiments, each of the plurality of flanges of
reel member 1000 has two opposing faces with surfaces that are
oriented towards opposite ends of reel member 1000. For example,
first end flange 1020 has an outer face 1040 having a surface
oriented towards first end 1010 and an opposite inner face 1041
having a surface oriented towards second end 1012. Similarly,
second end flange 1024 has an outer face 1045 having a surface
oriented towards second end 1012 and an opposite inner face 1044
having a surface oriented towards first end 1010. Center flange
1022 includes a first face 1042 and an opposite second face 1043.
First face 1042 of center flange 1022 has a surface oriented
towards first end 1010 and facing inner face 1041 of first end
flange 1020. Second face 1043 of center flange 1022 has a surface
oriented towards second end 1012 and facing inner face 1044 of
second end flange 1024.
[0074] In an exemplary embodiment, center flange 1022 includes
chamfered aperture 1030, described above. Chamfered aperture 1030
extends between first face 1042 and second face 1043 of center
flange 1022 and provides an opening that allows lace 340 to extend
between the opposite sides or faces of center flange 1022. In this
embodiment, each opening of chamfered aperture 1030 on first face
1042 and second face 1043 has a chamfered circumference around the
opening. As shown in FIG. 10, chamfered aperture 1030 has a first
chamfered surface 1032 along the circumference of the opening on
first face 1042 of center flange 1022 and a second chamfered
surface 1033 along the circumference of the opening on second face
1043 of center flange 1022.
[0075] In some embodiments, first chamfered surface 1032 and second
chamfered surface 1033 may be a sloped or angled edge extending
around the circumference of the opening. The slope or angle of
first chamfered surface 1032 and/or second chamfered surface 1033
can be sufficient to provide a smooth surface that reduces friction
with chamfered aperture 1030 when lace 340 is under tension within
tensioning system 300. In one embodiment, the slope or angle of
first chamfered surface 1032 and/or second chamfered surface 1033
may be approximately 45 degrees. In other embodiments, however, the
slope or angle of first chamfered surface 1032 and/or second
chamfered surface 1033 may be larger or smaller to reduce friction
between lace 340 and chamfered aperture 1030. In still other
embodiments, first chamfered surface 1032 and/or second chamfered
surface 1033 may have a curved or rounded shape.
[0076] As shown in FIGS. 11 and 12, chamfered aperture 1030 may
assist with distributing tension within tensioning system 300
across various portions of upper 120 and/or article 100. FIG. 11
illustrates an example of distributing tension in lace 340 within
tensioning system 300 to decrease or lessen the tension in a
forefoot region and increase or heighten the tension in a midfoot
legion of an article of footwear. The tension of lace 340 within
tensioning system 300 is adjusted when tensioning system 300 is in
a loosed condition so that portions of lace 340 may freely slide
through chamfered aperture 1030 and change the amount of each of
first lace portion 500 and second lace portion 502 that is
associated with the forefoot region and midfoot region of the upper
and/or article of footwear.
[0077] As shown in this embodiment, tensioning system 300 can
include lace 340 and can be generally associated with a forefoot
region 1100 and a midfoot region 1102 of an upper of an article of
footwear. For example, forefoot region 1100 and midfoot region 1102
can correspond to forefoot region 10 and midfoot region 12 of
article 100, described above Lace 340 repeatedly extends across the
lacing area and is anchored to a portion the upper in midfoot
region 1102 at first anchor 344 and is also anchored to a portion
of the upper in forefoot region 1100 at second anchor 346. First
anchor 344 and/or second anchor 346 allow lace 340 to be tensioned
by tensioning assembly 302 when wound around a reel member, such as
reel member 310 and/or reel member 1000.
[0078] An amount of first portion 500 of lace 340 disposed in
midfoot region 1102 slides through chamfered aperture 1030 in
center flange 1022 of reel member 1000 to increase the amount of
second portion 502 of lace 340 disposed in forefoot region 1100. As
seen in FIG. 11, a forefoot lace portion 1110 of lace 340 in
forefoot region 1100 increases from an initial first separation
distance D1 to an increased second separation distance D2. The
increase from first distance D1 to second distance D2 causes
tension of lace 340 in tensioning system 300 located in forefoot
region 1100 to decrease or lessen once tensioning system is in the
tightened condition due to the increased amount of second lace
portion 502 that is now disposed within forefoot region 1100. That
is, by increasing the amount of lace 340 in forefoot region 1100,
tension in tensioning system 300 across forefoot region 1100 of the
upper and/or article of footwear is lessened and a more comfortable
and/or customized fit may be provided to the foot of a wearer.
[0079] Similarly, sliding an amount of lace 340 through chamfered
aperture 1030 will increase the tension of tensioning system 300 in
midfoot region 1102. As seen in FIG. 11, a midfoot lace portion
1112 of lace 340 in midfoot region 1102 decreases from an initial
third separation distance D3 to a decreased fourth separation
distance D4. This decrease from third distance D3 to fourth
distance D4 causes tension of lace 340 in tensioning system 300
located in midfoot region 1102 to increase or heighten due to the
decreased amount of first lace portion 500 that is now disposed
within midfoot region 1102. That is, by decreasing the amount of
lace 340 in midfoot region 1102, tension in tensioning system 300
across midfoot region 1102 of the upper and/or article of footwear
is increased and a more comfortable and/or customized fit may be
provided to the foot of a wearer.
[0080] Referring now to FIG. 12, an example of distributing tension
in lace 340 within tensioning system 300 to decrease or lessen the
tension in a midfoot region and increase or heighten the tension in
a forefoot region of an article of footwear is shown. In contrast
to the example shown in FIG. 11, in this case, an amount of second
portion 502 of lace 340 disposed in forefoot region 1100 slides
through chamfered aperture 1030 in center flange 1022 of reel
member 1000 to increase the amount of first portion 500 of lace 340
disposed in midfoot region 1102. As seen in FIG. 12, midfoot lace
portion 1112 of lace 340 in midfoot region 1102 increases from an
initial fifth separation distance D5 to an increased sixth
separation distance D6. The increase from fifth distance D5 to
sixth distance D6 causes tension of lace 340 in tensioning system
300 located in midfoot region 1102 to decrease or lessen once
tensioning system is in the tightened condition due to the
increased amount of first lace portion 500 that is now disposed
within midfoot region 1102. That is, by increasing the amount of
lace 340 in midfoot region 1102, tension in tensioning system 300
across midfoot region 1102 of the upper and/or article of footwear
is lessened and a more comfortable and/or customized fit may be
provided to the foot of a wearer.
[0081] Similarly, sliding an amount of lace 340 through chamfered
aperture 1030 will increase the tension of tensioning system 300 in
forefoot region 1100. As seen in FIG. 12, forefoot lace portion
1110 of lace 340 in forefoot region 1100 decreases from an initial
seventh separation distance D7 to a decreased eighth separation
distance D8. This decrease from seventh distance D7 to eighth
distance D8 causes tension of lace 340 in tensioning system 300
located in forefoot region 1100 to increase or heighten due to the
decreased amount of second lace portion 502 that is now disposed
within forefoot region 1100. That is, by decreasing the amount of
lace 340 in forefoot region 1100, tension in tensioning system 300
across forefoot region 1100 of the upper and/or article of footwear
is increased and a more comfortable and/or customized fit may be
provided to the foot of a wearer.
[0082] The tension in tensioning system 300 can be changed in this
manner because of the interconnection between lace 340 and reel
member 1000 via chamfered aperture 1030. As described above,
approximately equal amounts of lace 340 are wound around the shaft
on opposite sides of center flange 1022 when tensioning system 300
is in the tensioned condition. In this embodiment, by changing the
amount of lace 340 that corresponds to first lace portion 500 in
midfoot region 1102 and second lace portion 502 in forefoot region
1100, the relative amount of tension applied in each of these
regions will be changed when lace 340 is wound around reel member
1000. With this arrangement, tension of tensioning system 300 in
midfoot region 1102 and forefoot region 1100 of an article of
footwear can be adjusted by changing an amount of first lace
portion 500 that is associated with midfoot region 1102 and
changing an amount of second lace portion 502 that is associated
with forefoot region 1100.
[0083] In addition, first chamfered surface 1032 and/or second
chamfered surface 1033 of chamfered aperture 1030 in reel member
1000 reduces friction between chamfered aperture 1030 and lace 340
to assist with allowing the wearer to slide lace 340 through
chamfered aperture 1030 and to adjust the tension of lace 340
within tensioning system 300.
[0084] FIG. 13 is a flowchart for making a tensioning system for an
article of footwear, in an example embodiment. The article of
footwear may be the article 100 or any other suitable article. Some
or all of the operations may be optional and either implemented or
omitted as appropriate or desired.
[0085] At 1300, a reel member is obtained. In an example, the reel
member is configured to rotate about a central axis and comprises a
shaft including a central axis running from a first end to a second
end and at least one flange, including a first face opposite a
second face, disposed along the shaft with the shaft running
through a center of the at least one flange from the first face to
the second face. In an example, the reel member is obtained by
making the reel member according to operations 1302 through
1310.
[0086] At 1302, a shaft including a central axis running from a
first end to a second end is formed.
[0087] At 1304, a flange is formed along the shaft, including a
first face opposite a second face, extending radially outward from
the shaft. In an example, the flange is a center flange. In an
example, the flange is disposed along the shaft with the shaft
running through a center of the at least one flange from the first
face to the second face.
[0088] At 1306, a first end flange is formed along the shaft.
[0089] At 1308, a second end flange is formed opposite the first
end flange relative to the center flange.
[0090] At 1310, an aperture is formed extending through the flange
from the first face to the second face aligned with the central
axis. In an example, the aperture extends parallel to the central
axis through from the first face to the second face of the
flange.
[0091] At 1312, a gear is placed in communication with the reel
member and a motor of a tensioning system to rotate the reel member
about the central axis.
[0092] At 1314, the shaft includes a first end and a second end
disposed at opposite ends along the central axis of the shaft, and
a screw is secured at the second end. In an example, securing the
screw secures the gear with respect to the reel member.
[0093] At 1316, a portion of a lace is extended through the
aperture to interconnect the lace with the reel member. In an
example, the lace includes a first end, a second end, and a middle
portion, a first segment of the middle portion extending through
the aperture, a second segment of the middle portion of the lace
being proximate the shaft adjacent the first face and a third
segment of the middle portion of the lace being proximate the shaft
adjacent the second face inducing tension on the lace. In an
example, extending the lace comprises placing equal portions of the
lace on opposite sides of the flange.
[0094] At 1318, a motor is placed in communication with the reel
member to rotate the reel member.
[0095] At 1320, the reel member is rotated about the central axis
in a first rotational direction to wind the lace to tighten the
tensioning system. In an example, the gear is coupled between the
reel member and the motor and the motor rotates the reel member via
the gear.
EXAMPLES
[0096] In Example 1, a tensioning system for an article of footwear
includes a reel member configured to rotate about a central axis,
the reel member comprising a shaft including the central axis
running from a first end to a second end and parallel to the
central axis and at least one flange, including a first face
opposite a second face, disposed along the shaft with the shaft
running through a center of the at least one flange from the first
face to the second face, wherein the at least one flange includes
an aperture extending parallel to the central axis through from the
first face to the second face of the flange. The tensioning system
further includes a lace including a first end, a second end, and a
middle portion, wherein a first segment of the middle portion
extends through the aperture, wherein rotating the reel member
winds a second segment of the middle portion of the lace onto the
shaft adjacent the first face and a third segment of the middle
portion of the lace onto the shaft adjacent the second face
inducing tension on the lace.
[0097] In Example 2, the tensioning system of Example 1 optionally
further includes that the reel member rotates about the central
axis in a first rotational direction to wind the lace to tighten
the tensioning system.
[0098] In Example 3, the tensioning system of any one or more of
Examples 1 and 2 optionally further includes that the reel member
rotates about the central axis in a second rotational direction
that is opposite the first rotational direction to unwind the lace
to loosen the tensioning system.
[0099] In Example 4, the tensioning system of any one or more of
Examples 1-3 optionally further includes that rotation in at least
one of the first rotational direction and the second rotational
direction is performed using a motor associated with the tensioning
system.
[0100] In Example 5, the tensioning system of any one or more of
Examples 1-4 optionally further includes that rotation in the
second rotational direction is performed by applying tension to the
lace while the tensioning system is in a loosened condition.
[0101] In Example 6, the tensioning system of any one or more of
Examples 1-5 optionally further includes that the flange extends
radially outward from the shaft; and wherein the aperture is spaced
apart from the shaft.
[0102] In Example 7, the tensioning system of any one or more of
Examples 1-6 optionally further includes that the aperture is
located adjacent to a perimeter edge of the flange.
[0103] In Example 8, a tensioning system for an article of footwear
includes a motor, a reel member in communication with the motor,
and a lace, the reel member comprising a shaft including a central
axis running from a first end to a second end and at least three
flanges disposed along the shaft, wherein a center flange of the at
least three flanges includes an aperture extending through the
center flange from a first face to a second face of the center
flange, the aperture aligned with the central axis, wherein a
portion of the lace extends through the aperture in the center
flange to interconnect the lace with the reel member, and wherein
the lace is configured to be wound around portions of the shaft
disposed on opposite sides of the center flange when the tensioning
system is in a tightened condition.
[0104] In Example 9, the tensioning system of Example 8 optionally
further includes that equal portions of lace are disposed on
opposite sides of the flange when the tensioning system is in the
tightened condition.
[0105] In Example 10, the tensioning system of any one or more of
Examples 8 and 9 optionally further includes that equal portions of
lace are unwound from opposite sides of the flange when the
tensioning system is placed in a loosened condition from the
tightened condition.
[0106] In Example 11, the tensioning system of any one or more of
Examples 8-10 optionally further includes that the aperture is
chamfered around a circumference of the aperture.
[0107] In Example 12, the tensioning system of any one or more of
Examples 8-11 optionally further includes that the lace is
configured to slide through the aperture to adjust tension in
different portions of the tensioning system.
[0108] In Example 13, the tensioning system of any one or more of
Examples 8-12 optionally further includes that the lace is slid
through the aperture to adjust an amount of a first portion of the
lace that is associated with a midfoot region of an article of
footwear and to adjust an amount of a second portion of the lace
that is associated with a forefoot region of the article of
footwear.
[0109] In Example 14, the tensioning system of any one or more of
Examples 8-13 optionally further includes that the at least three
flanges include a first end flange, the center flange, and a second
end flange and the center flange is located on the shaft between
die first end flange and the second end flange.
[0110] In Example 15, the tensioning system of any one or more of
Examples 8-14 optionally further includes that a first portion of
lace is wound on a first shaft section disposed between the first
end flange and the center flange when the tensioning system is in
the tightened condition and a second portion of lace is wound on a
second shaft section disposed between the second end flange and the
center flange when the tensioning system is in the tightened
condition.
[0111] In Example 16, a reel member for a tensioning system of an
article of footwear includes a shaft including a central axis
running from a first end to a second end, and at least one flange,
including a first face opposite a second face, extending radially
outward from the shaft, wherein the at least one flange includes an
aperture extending through the flange from the first face to the
second face aligned with the central axis.
[0112] In Example 17, the reel member of Example 16 optionally
further includes at least three flanges and a center flange of the
at least three flanges includes the aperture.
[0113] In Example 18, the reel member of any one or more of
Examples 16 and 17 optionally further includes a first end and a
second end disposed at opposite ends along the central axis of the
reel member and the reel member includes a screw disposed at the
second end.
[0114] In Example 19, the reel member of any one or more of
Examples 16-18 optionally further includes that the screw is
configured to receive a gear in communication with a motor of a
tensioning system to rotate the reel member about the central
axis.
[0115] In Example 20, the reel member of any one or more of
Examples 16-19 optionally further includes that the reel member is
configured to receive a lace through the aperture and rotation of
the reel member about the central axis in a first rotational
direction is configured to wind portions of the lace on opposite
sides of the at least one flange.
[0116] In Example 21, a method includes obtaining a reel member
configured to rotate about a central axis, the reel member
comprising a shaft including a central axis running from a first
end to a second end and at least one flange, including a first face
opposite a second face, disposed along the shaft with the shaft
running through a center of the at least one flange from the first
face to the second face, wherein the at least one flange includes
an aperture extending parallel to the central axis through from the
first face to the second face of the flange. The method also
includes extending a lace through the aperture, the lace including
a first end, a second end, and a middle portion, a first segment of
the middle portion extending through the aperture, a second segment
of the middle portion of the lace being proximate the shaft
adjacent the first face and a third segment of the middle portion
of the lace being proximate the shaft adjacent the second face
inducing tension on the lace.
[0117] In Example 22, the method of Example 21 optionally further
includes rotating the reel member about the central axis in a first
rotational direction to wind the lace to tighten the tensioning
system.
[0118] In Example 23, the method of any one or more of Examples 21
and 22 optionally further includes placing, in communication with
the reel member, a motor to rotate the reel member.
[0119] In Example 24, the method of any one or more of Examples
21-23 optionally further includes coupling at least one gear
between the reel member and the motor, wherein the motor rotates
the reel member via the gear.
[0120] In Example 25, a method includes placing a reel member in
communication with a motor, the reel member comprising a shaft
including a central axis running from a first end to a second end
and at least three flanges disposed along the shaft, wherein a
center flange of the at least three flanges includes an aperture
extending through the center flange from a first face to a second
face of the center flange, the aperture aligned with the central
axis and extending a portion of a lace through the aperture to
interconnect the lace with the reel member.
[0121] In Example 26, the method of Example 25 optionally further
includes that extending the lace comprises placing equal portions
of the lace on opposite sides of the flange.
[0122] In Example 27, a method includes forming a shaft including a
central axis running from a first end to a second end, forming a
flange along the shaft, including a first face opposite a second
face, extending radially outward from the shaft, and forming an
aperture extending through the flange from the first face to the
second face aligned with the central axis.
[0123] In Example 28, the method of Example 27 optionally further
includes that the flange is a center flange, and further comprises
forming a first end flange along the shaft and forming a second end
flange opposite the first end flange relative to the center
flange.
[0124] In Example 29, the method of any one or more of Examples 27
and 28 optionally further includes that the shaft includes a first
end and a second end disposed at opposite ends along the central
axis of the shaft, and further comprises securing a screw at the
second end.
[0125] In Example 30, the method of any one or more of Examples
27-29 optionally further includes placing a gear in communication
with the reel member and a motor of a tensioning system to rotate
the reel member about the central axis, wherein securing the screw
secures the gear with respect to the reel member.
[0126] In Example 31, the method of any one or more of Examples
27-30 optionally further includes extending a portion of a lace
through the aperture to interconnect the lace with the reel
member.
[0127] In Example 32, a method includes using any one or more of
the tensioning systems and/or reel members in any one or more of
Examples 1-20.
[0128] In Example 33, an article of footwear includes any one or
more of the tensioning systems and/or reel members in any one or
more of Examples 1-20.
[0129] While various embodiments of the invention have been
described, the description is intended to be exemplary, rather than
limiting and it will be apparent to those of ordinary skill in the
art that many more embodiments and implementations are possible
that are within the scope of the invention. Accordingly, the
invention is not to be restricted except in light of the attached
claims and their equivalents. Also, various modifications and
changes may be made within the scope of the attached claims.
* * * * *