U.S. patent application number 16/291955 was filed with the patent office on 2020-09-10 for adjustable spacer for printed circuit assembly stiffener.
The applicant listed for this patent is Arista Networks, Inc.. Invention is credited to Matthew Gawlowski, Richard Hibbs, Rui Jia, Gary Myers, Youngbae Park, Robert Wilcox.
Application Number | 20200287325 16/291955 |
Document ID | / |
Family ID | 1000003968705 |
Filed Date | 2020-09-10 |
United States Patent
Application |
20200287325 |
Kind Code |
A1 |
Wilcox; Robert ; et
al. |
September 10, 2020 |
ADJUSTABLE SPACER FOR PRINTED CIRCUIT ASSEMBLY STIFFENER
Abstract
An adjustable spacer is provided. The adjustable spacer includes
a first body having a first retention member for securing or
retaining the first body to a support member and a second body
having a tapered cross-section. The second body is positionable
along a surface of the first body to adjust a thickness across a
combination of the first body and the second body, and the first
body has a second retention member for retaining the second body to
the first body.
Inventors: |
Wilcox; Robert; (Santa
Clara, CA) ; Hibbs; Richard; (Santa Clara, CA)
; Park; Youngbae; (Santa Clara, CA) ; Myers;
Gary; (Santa Clara, CA) ; Gawlowski; Matthew;
(Santa Clara, CA) ; Jia; Rui; (Santa Clara,
CA) |
|
Applicant: |
Name |
City |
State |
Country |
Type |
Arista Networks, Inc. |
Santa Clara |
CA |
US |
|
|
Family ID: |
1000003968705 |
Appl. No.: |
16/291955 |
Filed: |
March 4, 2019 |
Current U.S.
Class: |
1/1 |
Current CPC
Class: |
H01R 13/629 20130101;
H01R 12/73 20130101 |
International
Class: |
H01R 13/629 20060101
H01R013/629; H01R 12/73 20060101 H01R012/73 |
Claims
1. An adjustable spacer, comprising: a first body having a first
retention member for securing or retaining the first body to a
support member; a second body having a tapered cross-section; the
second body positionable between a surface of the first body and a
surface of the support member and configured to slide along the
surface of the support member to adjust a thickness across a
combination of the first body and the second body; and the first
body having a second retention member for retaining the second body
to the first body.
2. The adjustable spacer of claim 1, wherein the second body
positionable along the surface of the first body comprises
adjustability of the thickness across the combination of the first
body and the second body to span a space between the support member
and a component in an assembly comprising the support member, the
adjustable spacer and the component.
3. The adjustable spacer of claim 1, wherein the adjustable spacer
comprises a single unitary structure having the first body and the
second body.
4. The adjustable spacer of claim 1, wherein the second retention
member comprises a first finger dimensioned for insertion through a
third aperture of the support member to touch the second body.
5. The adjustable spacer of claim 1, wherein the second retention
member comprises a second finger and a third finger to grip sides
of the second body.
6. The adjustable spacer of claim 1, further comprising: the first
body having a slot in or through the surface of the first body; and
the second body having a tab dimensioned to engage the slot.
7. The adjustable spacer of claim 1, wherein the thickness across
the combination of the first body and the second body is between
two parallel faces of the combination of the first body and the
second body.
8. An adjustable spacer, comprising: a first body having one or
more posts for securing or retaining the first body to a support
member; a second body having a wedge with a surface that is
slidable along a surface of the first body to adjust thickness
across an assembly of the first body and the second body; and the
first body having a finger to retain the second body to the first
body.
9. The adjustable spacer of claim 8, wherein adjustment of the
second body relative to the first body adjusts the thickness across
the assembly of the first body and the second body to span a space
between the support member and a component in a further assembly
comprising the support member, the adjustable spacer and the
component.
10. The adjustable spacer of claim 8, wherein the one or more posts
of the adjustable spacer comprises a single unitary structure
having the first body and the second body.
11. The adjustable spacer of claim 8, further comprising: the
finger is to hold the second body between a majority of the first
body and the finger.
12. The adjustable spacer of claim 8, further comprising: the
second body having teeth along sides of the wedge; and the first
body having two further fingers, each having teeth to engage the
teeth of the second body.
13. The adjustable spacer of claim 8, wherein: two outer surfaces
of the assembly of the first body and the second body comprise a
further surface of the wedge and a further surf ace of the first
body; the two outer surfaces of the assembly of the first body and
the second body are parallel to each other; and the surface of the
wedge that is slidable along the surface of the first body, and the
surface of the first body, are not parallel to the two outer
surfaces, in the assembly of the first body and the second
body.
14. A method of using an adjustable spacer, comprising: securing a
first body of the adjustable spacer to a support member; arranging
a connector, the support member and the adjustable spacer to have a
portion of the first body in a space between the support member and
the connector, and a wedge-shaped second body of the adjustable
spacer retained to the first body; and sliding the wedge-shaped
second body of the adjustable spacer relative to the first body, to
increase thickness of a cross-section across the second body and
the portion of the first body and have the first and second bodies
press outwards against the support member and the connector, across
the space between the support member and the connector.
15. The method of using an adjustable spacer of claim 14, further
comprising: holding the second body to the first body, by a finger
and two posts of the first body.
16. The method of using an adjustable spacer of claim 14, further
comprising: engaging teeth of two fingers of the first body to
teeth of the second body, to retain a position of the second body
relative to the first body.
17. The method of using an adjustable spacer of claim 14, wherein
securing the first body of the adjustable spacer to the support
member comprises: clasping the support member between the portion
of the first body and a finger of the first body; and inserting two
posts of the first body into apertures, slots or depressions in the
support member.
18. The method of using an adjustable spacer of claim 14, further
comprising: engaging a tab of the second body to a slot in or
through the first body, wherein the tab and the slot constrain the
sliding the wedge-shaped second body relative to the first
body.
19. The method of using an adjustable spacer of claim 14, wherein
the arranging the connector, the support member and the adjustable
spacer comprises: arranging a first outer face of the adjustable
spacer, comprising a first face of the first body, to be parallel
with a second outer face of the adjustable spacer, comprising a
first face of the second body, the first outer face and the second
outer face to remain parallel, while a second face of the first
body and a second face of the second body remain touching, during
the sliding the wedge-shaped second body relative to the first
body.
20. The method of using an adjustable spacer of claim 14, further
comprising: inserting a tab of a finger of the first body through
an aperture of the support member and into a groove of the second
body.
Description
BACKGROUND
[0001] Electronics assemblies and connectors for coupling one
electronics assembly to another are many and varied. Electronic
assemblies are typically composed of a printed circuit assembly
(PCA) and the mechanical housing to enclose or support the printed
circuit assembly, which may include a stiffener to mechanically
reinforce the PCA. Printed circuit boards, housings, support
members and other mechanical and electrical components can flex as
a result of forces applied during the assembly process, as well as
during transport and use. Furthermore, for reliable electrical
connections, appropriate mating of the connector as designed should
be established. Depending on the connector design, the appropriate
mating of the connector requires precise and stable alignment of
the mating connector. High-speed signals and large numbers of
connections, with attendant high pin count connectors, tend to
exacerbate these requirements. For example, when a connector
requires a relatively high mating force and if the connector is not
properly supported during the assembly, the torsion can cause
misalignment in the final assembly. Traditional solutions to
mitigate assembly torsion include adding stiffeners to a printed
circuit board, using thicker printed circuit boards, enclosing
circuits in a rigid housing or frame, using clamps on connectors,
mounting connectors at ends of cables, use of special tools for
installation, etc. Some of the solutions may not be applicable for
various reasons, such as cost, reliance on printed circuit board
thickness for circuit trace impedance, or reduction or elimination
of cabling for cost reduction and short signal paths for high-speed
signals. Even with some of the above solutions, an electronics
assembly may flex, and misalign connectors. In such case, a
stiffener which can support the connector, not only the printed
circuit board, in a cost effective manner is desirable. It is
within this context that the embodiments arise.
SUMMARY
[0002] In some embodiments, an adjustable spacer is provided. The
adjustable spacer includes a first body having a first retention
member for securing or retaining the first body to a support member
and a second body having a tapered cross-section. The second body
is positionable along a surface of the first body to adjust a
thickness across a combination of the first body and the second
body, and the first body has a second retention member for
retaining the second body to the first body. In some embodiments,
the spacer is used to fill the gap between the stiffener and an
electronic component on the printed circuit board assembly, so that
the stiffener can provide mechanical support to the component at
least in one direction.
[0003] Other aspects and advantages of the embodiments will become
apparent from the following detailed description taken in
conjunction with the accompanying drawings which illustrate, by way
of example, the principles of the described embodiments.
BRIEF DESCRIPTION OF THE DRAWINGS
[0004] The described embodiments and the advantages thereof may
best be understood by reference to the following description taken
in conjunction with the accompanying drawings. These drawings in no
way limit any changes in form and detail that may be made to the
described embodiments by one skilled in the art without departing
from the spirit and scope of the described embodiments.
[0005] FIG. 1 is a perspective view of an electronics assembly that
has a connector and an adjustable spacer in accordance with some
embodiments.
[0006] FIG. 2A is a perspective view of a support member to which
the adjustable spacer can be mounted, in some embodiments.
[0007] FIG. 2B is a plan view of a further support member to which
the adjustable spacer can be mounted, in some embodiments.
[0008] FIG. 3A depicts a face of a first body of the adjustable
spacer, in one embodiment.
[0009] FIG. 3B is a side view of the first body of the adjustable
spacer, in one embodiment.
[0010] FIG. 4A depicts a face of a second body of the adjustable
spacer, in one embodiment.
[0011] FIG. 4B depicts an opposed face of the second body of the
adjustable spacer, in one embodiment.
[0012] FIG. 4C is a side view of the second body of the adjustable
spacer, in one embodiment.
[0013] FIG. 5A is a projected side view of the adjustable spacer
mounted to the support member of FIG. 2A, in one embodiment, with
the second body partially inserted to the first body to achieve a
lesser thickness and spacing.
[0014] FIG. 5B is a projected side view of the adjustable spacer
mounted to the support member of FIG. 2A, in one embodiment, with
the second body more fully inserted to the first body to achieve a
greater thickness and spacing.
[0015] FIG. 6A is a cross-section view of two wedge-shaped bodies
in slidable contact with each other, to illustrate principles of
thickness and spacing adjustment as applicable to embodiments of
the adjustable spacer.
[0016] FIG. 6B is a perspective cutaway view of an embodiment of
the adjustable spacer mounted to a support member, depicting a
cross-section that embodies the principles of the two wedge-shaped
bodies in slidable contact, of FIG. 6A.
[0017] FIG. 7 is a cross-section view in close up of a tip of a
finger of the first body of the adjustable spacer, with teeth that
engage teeth of the second body of the adjustable spacer to hold
position of the second body.
[0018] FIG. 8A is a perspective view of an assembly of the support
member and first and second bodies of the adjustable spacer, with
the second body partially inserted to the first body as in FIG.
5A.
[0019] FIG. 8B is a perspective view of an assembly of the support
member and first and second bodies of the adjustable spacer, with
the second body more fully inserted to the first body as in FIG.
5B.
[0020] FIG. 9 is a flow diagram of a method of using an adjustable
spacer, which can be practiced using embodiments described herein
and variations thereof.
DETAILED DESCRIPTION
[0021] A mechanism to provide mechanical support for an electronics
assembly, and a related method, are provided. The electronics
assembly, which could be or include a populated printed circuit
board (PCB), a circuit card, a tray, a drawer, an electronics box,
etc., flexes as connectors of the electronics assembly are mated to
connectors of another assembly such as a mid-plane, back-plane,
card cage, printed circuit board, etc. In one mechanism, described
below, an adjustable spacer is mounted so as to adjust to fill
spacing and press against each of one or more connectors in an
electronics assembly. The adjustable spacer has two bodies, one of
which is inserted into at least a portion of the other and adjusted
to set thickness and spacing of the adjustable spacer. Correctly
adjusted thickness and spacing results in the spacer pressing
against a connector to oppose assembly force imparted by assembly
of that connector to another connector. The adjustable spacer could
be made out of various plastics, or even metals, optimally with
some flexibility (e.g., for fingers) but not necessarily so for all
embodiments. For both types of mechanisms, variations in shape,
mountings and numbers and types of features are readily devised in
keeping with the teachings herein. In some embodiments, instead of
using a spacer assembled from two bodies between the stiffener and
the connector, a single body spacer can be installed between the
stiffener and the connector by including the tapered feature
described herein to the stiffener. It should be appreciated that
descriptions of direction and orientation are for convenience of
interpretation, and the apparatus is not limited as to orientation
with respect to gravity. In other words, the apparatus could be
mounted upside down, right side up, diagonally, vertically,
horizontally, etc., and the descriptions of direction and
orientation are relative to portions of the apparatus itself, and
not absolute.
[0022] FIG. 1 is a perspective view of a further electronics
assembly that has connector 1010 and an adjustable spacer in
accordance with some embodiments. Connector 1010 is mounted or
affixed to printed circuit board 1008, e.g., by soldering or
perhaps with fastener(s), but could be mounted in other ways and to
other fixtures as readily devised. Support member 1006 may be
mounted to a chassis. In some embodiments, support member 1006 is a
stiffener that stiffens, or decreases flexing in the chassis,
printed circuit board 1008 or both. Because of manufacturing
tolerances, there is a variable amount of space or spacing between
connector 1010 and support member 1006. Without some mechanism to
mitigate these circumstances, printed circuit board 1008 can flex
during assembly when connector pieces are mated. The adjustable
spacer, which has first body 1002 and second body 1004, is located
(or at least, has a portion in various embodiments) between support
member 1006 and connector 1010 and adjusted as to thickness to fill
this spacing, as further described below. With the adjustable
spacer so adjusted and pressing outward against--or filling a gap
between--both support member 1006 and connector 1010, connector
1010 is braced against assembly forces, preventing or reducing
flexure of printed circuit board 1008 (or other chassis member(s)
in further embodiments).
[0023] FIG. 2A is a perspective view of a support member 1006 to
which an adjustable spacer as disclosed can be mounted, in some
embodiments. This support member 1006 is seen, but largely
obscured, in FIG. 1. Two apertures 1112 in the support member 1006
receive posts of the first body of the adjustable spacer, acting to
locate and stabilize the adjustable spacer as the adjustable spacer
is adjusted. Another aperture 114 in the support member 1006
receives a tab of the first body 1002 of the adjustable spacer,
acting to further locate and stabilize the adjustable spacer and
accommodating the tab to retain and guide second body 1004 of the
adjustable spacer. Yet another aperture 1108 in the support member
allows manual or tool access to second body 1004, for relative
placement and adjustment of second body 1004 in the adjustable
spacer.
[0024] FIG. 2B is a plan view of an alternative support member 1102
to which the adjustable spacer can be mounted, in some embodiments.
Instead of apertures 1112 as shown in FIG. 2A to receive posts of
the first body of the adjustable spacer, support member 1102 has
notches 1104 that receive posts of the first body of the adjustable
spacer. In a still further embodiment, a support member 1102 could
have depressions, guide ridges, slots or other receiving features
to receive posts of the first body of the adjustable spacer, i.e.,
post-receiving features, or another mechanism for guiding and
stabilizing the support member in an assembly of the adjustable
spacer and a support member. Aperture 1106 in support member 1102
receives a tab of first body 1002 of the adjustable spacer, much as
in FIG. 2A. In yet further embodiments, the adjustable spacer is
mounted otherwise, and may be indirectly or directly, mounted to
the support member.
[0025] FIG. 3A depicts a face of first body 1002 of the adjustable
spacer, in one embodiment. This face is internal to the adjustable
spacer, and faces and contacts second body 1004 when second body
1004 is assembled to first body 1002 to form the adjustable spacer.
Two posts 1204 extend towards the viewer from the majority portion
of the first body 1002, in FIG. 3A, to be received by apertures
1112 of support member 1006 of FIG. 11A, or notches 1104 of support
member 1102 of FIG. 2B. Two fingers 1206 extend to sides of the
majority portion of first body 1002, each ending in a tip 1208. The
tips 1208 of fingers 1206 clasp or grasp sides of second body 1004
of the adjustable spacer (see FIG. 8B), thus retaining second body
1004 as further shown and described below. A third finger 1210
extends from a lower edge of the majority portion of first body
1002, to retain and guide second body 1004 relative to first body
1002 (see FIG. 5B). Posts 1204 may also serve to guide and retain
second body 1004 in the adjustable spacer (see FIGS. 8A and 8B). In
one embodiment, first body 1002 has groove 1212 that engages a
ridge on second body 1004 (see FIG. 5B), to further guide and
stabilize second body 1004 relative to first body 1002.
[0026] FIG. 3B is a side view of first body 1002 of the adjustable
spacer, in one embodiment. It is more clear in this depiction how
first and second fingers 1206, with tips 1208, and third finger
1210, with tab 1214, cooperate to surround a space into which
second body 1004 is inserted, and retain second body 1004 to first
body 1002. Also more visible in this side view are posts 1204
extending from the majority portion of first body 1002. One post
1204 is visible, the other post 1204 is obscured in this side view.
One finger 1206 is visible, the other finger 1206 is obscured.
Vertical, and facing leftward in FIG. 3B, a face of first body 1002
is also an external or outward face of the adjustable spacer. This
external face butts against connector 1010 in FIG. 1, while posts
1204 extend through apertures 1112 in support member 1006 (see
FIGS. 1 and 2A).
[0027] FIG. 4A depicts a face of a second body 1004 of the
adjustable spacer, in one embodiment. This face is external to the
adjustable spacer, facing outward to contact support member 1006
(or other support member or surface against which to press in
further embodiments) when second body 1004 is assembled to first
body 1002 to form the adjustable spacer. Groove 1304, centered to
second body 1004 and vertical in orientation in this embodiment, is
dimensioned to receive tab 1214 at the tip of third finger 1210 of
first body 1002 of the adjustable spacer. Groove 1304 slides along
tab 1214, or vice versa, as second body 1004 is inserted into and
adjusted relative to first body 1002 of the adjustable spacer.
Projections 1306 from the top edge of second body 1004 could be
various shapes in various embodiments, and serve to engage a tool
or possibly a finger of a user during positioning and adjustment of
second body 1004. While illustrated as two projections 1306,
various embodiments may have one or more such projections to
accommodate manual manipulation or any of a variety of generic or
specialized tools.
[0028] FIG. 4B depicts an opposed face of second body 1004 of the
adjustable spacer, in one embodiment. The view in FIG. 4B is
obtained by flipping or rotating the second body 1004 about a
vertical axis from the view in FIG. 4A, and shows the face of the
second body 1004 that contacts and slides along a face of the first
body 1002 that is facing towards the viewer in FIG. 3A and facing
rightward (but partially obscured) in FIG. 2B. These two faces that
slide along each other are inner faces of the adjustable spacer.
Ridge 1308, on this face of second body 1004 in some embodiments,
engages groove 1212 (see FIG. 3A) in the face of the first body
that this face of the second body 1004 slides along during
adjustment. Engagement of ridge 1308 and groove 1212 aligns and
stabilizes second body 1004 with first body 1002. Tab 1310
projecting towards the viewer from this face of second body 1004 in
FIG. 4B is positioned in an opening 1704 of first body 1002 (see
FIG. 8A), aiding in alignment and retention of second body 1004 to
first body 1002 in the adjustable spacer.
[0029] FIG. 4C is a side view of second body 1004 of the adjustable
spacer, in one embodiment. The face of the second body 1004
depicted in FIG. 4A is to the right in FIG. 4C, and the face of the
second body 1004 depicted in FIG. 4B is to the left in FIG. 4C,
with the ridge 1308 visible also to the left. At the top of the
second body 1004, one of the projections 1306 is visible, while the
other is obscured. The tab 1310 extends to the left, at the bottom
of the second body 1004.
[0030] FIG. 5A is a projected side view of the adjustable spacer
mounted to the support member 1006 of FIG. 2A, in one embodiment,
with the second body 1004 partially inserted to the first body 1002
to achieve a lesser thickness and spacing. Posts 1204 of the first
body 1002 pass through the support member 1006, e.g., through
apertures 1112 of support member 1006 (see FIG. 2A) or notches 1104
of support member 1102 (see FIG. 2B), aligning and slidably holding
the first body 1002 in place to the support member 1006. The third
finger 1210 and the first and second fingers 1206 (one shown, the
other obscured) of the first body 1002 touch and retain the second
body 1004 to the first body 1002 of the adjustable spacer.
Projections 1306 of the second body 1004 pass through the aperture
1108 in the support member 1006, and can be pressed manually or
with the use of a tool to lower or further insert the second body
1004 into the first body 1002 and increase the thickness of the
adjustable spacer (see FIG. 5B for comparison). With the
positioning depicted in FIG. 5A, the thickness of the adjustable
spacer is at a minimum and fingers 1206 of first body 1002 are
pressed against the support member 1006. Dimensions of first body
1002 and second body 1004 should be set so that the thickness of
the adjustable spacer, i.e., the distance from one external or
outward face of the adjustable spacer to another external or
outward face of the adjustable spacer in this minimum thickness
arrangement, is less than or equal to the minimum spacing between
connector 1010 (or other component) and support member 1006 (or
other member or surface) resulting from manufacturing
tolerances.
[0031] FIG. 5B is a projected side view of the adjustable spacer
mounted to the support member 1006 of FIG. 2A, in one embodiment,
with the second body 1004 more fully inserted to the first body
1002 to achieve a greater thickness and spacing. Projections 1306
of the second body 1004 are no longer visible above the support
member 1006, as the second body 1004 is lower and more fully
inserted than in FIG. 5A. Because of wedge action explained further
below with reference to FIG. 6A, the lowering or further insertion
of the second body 1004 into the first body 1002 increases
thickness of the adjustable spacer, lifting and separating the
fingers 1206 from the support member 1006. The tab 1214 of the tip
of the third finger 1210 is moved leftward in FIG. 5B, with more of
the tip of the third finger 1210 passing through the aperture 1114
of the support member 1006 (see FIG. 2A). Less of the posts 1204
are visible to the right of the support member 1006. Dimensions of
the first body 1002 and the second body 1004 should be set so that
the thickness of the adjustable spacer in this greater thickness
arrangement is in the vicinity of (or possibly, greater than) the
maximum spacing between the connector 1010 (or other component) and
the support member 1006 (or other member or service) resulting from
manufacturing tolerances. The second body 1004 may be able to lower
or insert further, or this may be a maximum depth or insertion and
lowermost location of the second body 1004.
[0032] FIG. 6A is a cross-section view of two wedge-shaped bodies
1514, 1516 in slidable contact with each other, to illustrate
principles of thickness 1512 and spacing adjustment as applicable
to embodiments of the adjustable spacer. External faces 1508, 1504
(or outward faces) of this two body 1514, 1516 assembly or
arrangement are parallel in this depiction and remain parallel
through the positioning or adjustment of the first wedge-shaped
body 1516 and the second wedge-shaped body 1514 so long as the
inner faces 1502, 1506 remain touching. This is because the angle
of the wedge for the first wedge-shaped body 1516 is equal (or
approximately so) to the angle of the wedge for the second
wedge-shaped body 1514. Geometrically, the external faces 1508,
1504 are parallel to each other, and the inner faces 1502, 1506 are
not parallel to the external faces 1508, 1504 but are instead
offset from the external faces 1508, 1504 by the same wedge angle.
Because the wedges are arranged in opposing directions, sliding the
inner face 1502 of the second wedge-shaped body 1514 along the
inner face 1506 of the first wedge-shaped body 1516 as the second
wedge-shaped body 1514 moves in a downward direction 1510 increases
the thickness 1512 between the external faces 1508, 1504 while
maintaining the external faces 1508, 1504 parallel. Applying these
principles to embodiments of the adjustable spacer is advantageous
when the components to be spaced by the adjustable spacer, e.g.,
the connector 1010 and the support member 1006, have faces to be
pressed upon by the external faces of the adjustable spacer.
[0033] FIG. 6B is a perspective cutaway view of an embodiment of
the adjustable spacer mounted to a support member, depicting a
cross-section that embodies the principles of the two wedge-shaped
bodies in slidable contact, of FIG. 6A. The first body 1002 of the
adjustable spacer has an upper portion 1522 with a wedge-shaped
cross-section, tapering upward like the first wedge-shaped body
1516 of FIG. 6A. Second body 1004 of the adjustable spacer has a
wedge-shaped cross-section, tapering downward like second
wedge-shaped body 1514 of FIG. 6A. Wedge angles are approximately
equal for the first body 1002 and the second body 1004. The
assembly of the first body 1002 and the second body 1004, to form
the adjustable spacer, maintains two external or outward facing
faces that are parallel throughout the adjustment of the second
body 1004, optimally suiting use of the adjustable spacer to fill
the space between two parallel faces of opposed components.
[0034] FIG. 7 is a cross-section view in close up of a tip 1208 of
a finger 1206 of the first body 1002 of the adjustable spacer, with
teeth 1604 that engage teeth 1602 of the second body 1004 of the
adjustable spacer to hold position of the second body 1004. In one
embodiment, the tips 1208 of both fingers 1206 to either side of
the first body 1002 have teeth 1604, and both sides of the second
body 1004 have teeth 1602. As the second body 1004 is pressed
downward, into further insertion into the first body 1002, the
teeth 1604, 1602 alternately disengage and re-engage. In
variations, the teeth could be directional to provide a one-way
ratcheting mechanism, so that insertion of the second body 1004 to
the first body 1002 is easier, but removal or backing out of the
second body 1004 is more difficult or less likely to occur under
vibration. There could be teeth present on one but not the other
finger 1206. A friction surface could be employed in place of
teeth. An edge and grooves, pin and grooves, or pin and holes
mechanism could be used. Further mechanisms for retaining position
of an adjustable piece are readily substituted for further
embodiments.
[0035] FIG. 8A is a perspective view of an assembly of the support
member and first and second bodies 1002, 1004 of the adjustable
spacer, with the second body 1004 partially inserted to the first
body 1002 as in FIG. 5A. The second body 1004 is at the top of
travel relative to the first body 1002 and available space
constraints imposed by a horizontal ceiling portion of the support
member 1006, for the minimum thickness of the adjustable spacer in
this arrangement. Teeth 1604 (see FIG. 7) of the fingers 1206 of
the first body 1002 are seen engaging with the very first few teeth
1602 at the bottom of the second body 1004. The tab 1310 of the
second body 1004 is near the top of the opening 1704 or slot in the
first body 1002, constraining the second body 1004 from being
pulled higher. Tab 1214 of third finger 1210 of first body 1002 is
seen extending into or through aperture 1114 in the support member
1006, ready to engage the groove 1304 of the second body 1004 (see
FIG. 4A) if or when the second body 1004 is moved further downward
(see FIGS. 5B and 8B). Ridge 1308 of the second body 1004 is
visible, with the lower portion of the ridge 1308 beginning to
engage the groove 1212 in the first body 1002 (obscured, but see
FIG. 3A). Both of the posts 1204 and the tips 1208 of the fingers
1206 of the first body 1002 retain and guide the second body 1004.
Although most of the third finger 1210 is obscured except for the
tab 1214, the bottom portion or base 1702 of the third finger 1210
is visible at the bottom of the first body 1002. Projections 1306
from the second body 1004 extend upwards through the aperture 1108
in the support member 1006, ready for tool usage or manual contact
to adjust the positioning of the second body 1004.
[0036] FIG. 8B is a similar perspective view of an assembly of the
support member and first and second bodies 1002, 1004 of the
adjustable spacer, with the second body 1004 more fully inserted to
the first body 1002 as in FIG. 5B. The second body 1004 is at or
near the bottom of travel relative to the first body 1002, for
greater thickness of the adjustable spacer in this arrangement than
in that of FIG. 8A. Teeth 1604 (See FIG. 7) of the fingers 1206 of
the first body 1002 are seen engaging with the uppermost teeth, or
nearly so, of the sides of the second body 1004. Both of the posts
1204 and the tips 1208 of the fingers 1206 of the first body 1002
continue to retain and guide the second body 1004. Projections 1306
from the second body 1004 are barely visible at the top of the
first body 1002. The tab 1310 of the second body 1004 is near the
bottom of the opening 1704 or slot in the first body 1002, allowing
for upward movement of the second body 1004 if needed.
[0037] FIG. 9 is a flow diagram of a method of using an adjustable
spacer, which can be practiced using embodiments described herein
and variations thereof. The method can be performed with an
adjustable spacer that has a first body and a second body, and can
be performed by a user, for example an assembly technician, or
automation equipment, including robotics assembly. In an action
1802, a first body of the adjustable spacer is secured to a support
member. In embodiments described herein, the securing is done using
solely the adjustable spacer without additional fasteners. In
further embodiments, other mechanisms for securing could be used.
It should be appreciated that in some embodiments the second body
may be inserted with the first body prior to securing the first
body to a support member. In other embodiments, the second body may
be placed into the first body after securing the first body to a
support member.
[0038] In an action 1804, a connector, a support member and the
adjustable spacer are arranged. These pieces are arranged so that
the majority portion of the first body of the adjustable spacer is
in a space between the support member and the connector. These
pieces are arranged so that the wedge-shaped second body of the
adjustable spacer is retained to the first body of the adjustable
spacer. In embodiments described herein, posts and fingers each
retain the second body to the first body. In further embodiments,
other mechanisms for securing the second body to the first body
could be used, e.g., screws, glue, insert molds, etc.
[0039] In an action 1806, the wedge-shaped second body of the
adjustable spacer is slid relative to the first body. Sliding the
wedge-shaped second body relative to the first body increases the
thickness of the adjustable spacer. The first and second bodies of
the adjustable spacer press outwards against the support member and
the connector. By filling in available space between the support
member in the connector, the adjustable spacer, in proper
adjustment, reduces or eliminates flexure of the printed circuit
board or other member on which the connector is mounted.
[0040] Detailed illustrative embodiments are disclosed herein.
However, specific functional details disclosed herein are merely
representative for purposes of describing embodiments. Embodiments
may, however, be embodied in many alternate forms and should not be
construed as limited to only the embodiments set forth herein. In
some embodiments, the adjustable spacer may be integrated with
various electronic equipment, such as switches, routers, and other
assemblies, where connectors are mating to couple electronic
assemblies.
[0041] It should be understood that although the terms first,
second, etc. may be used herein to describe various steps or
calculations, these steps or calculations should not be limited by
these terms. These terms are only used to distinguish one step or
calculation from another. For example, a first calculation could be
termed a second calculation, and, similarly, a second step could be
termed a first step, without departing from the scope of this
disclosure. As used herein, the term "and/or" and the "/" symbol
includes any and all combinations of one or more of the associated
listed items.
[0042] As used herein, the singular forms "a", "an" and "the" are
intended to include the plural forms as well, unless the context
clearly indicates otherwise. It will be further understood that the
terms "comprises", "comprising", "includes", and/or "including",
when used herein, specify the presence of stated features,
integers, steps, operations, elements, and/or components, but do
not preclude the presence or addition of one or more other
features, integers, steps, operations, elements, components, and/or
groups thereof. Therefore, the terminology used herein is for the
purpose of describing particular embodiments only and is not
intended to be limiting.
[0043] It should also be noted that in some alternative
implementations, the functions/acts noted may occur out of the
order noted in the figures. For example, two figures shown in
succession may in fact be executed substantially concurrently or
may sometimes be executed in the reverse order, depending upon the
functionality/acts involved.
[0044] Although the method operations were described in a specific
order, it should be understood that other operations may be
performed in between described operations, described operations may
be adjusted so that they occur at slightly different times or the
described operations may be distributed in a system which allows
the occurrence of the processing operations at various intervals
associated with the processing.
[0045] Various units, circuits, or other components may be
described or claimed as "configured to" perform a task or tasks. In
such contexts, the phrase "configured to" is used to connote
structure by indicating that the units/circuits/components include
structure (e.g., circuitry or mechanical features) that performs
the task or tasks during operation. As such, the
unit/circuit/component can be said to be configured to perform the
task even when the specified unit/circuit/component is not
currently operational (e.g., is not on). The
units/circuits/components used with the "configured to" language
include hardware--for example, circuits, memory storing program
instructions executable to implement the operation, etc. Reciting
that a unit/circuit/component is "configured to" perform one or
more tasks is expressly intended not to invoke 35 U.S.C. 112, sixth
paragraph, for that unit/circuit/component. Additionally,
"configured to" can include generic structure (e.g., generic
circuitry) that is manipulated by software and/or firmware (e.g.,
an FPGA or a general-purpose processor executing software) to
operate in manner that is capable of performing the task(s) at
issue. "Configured to" may also include adapting a manufacturing
process (e.g., a semiconductor fabrication facility) to fabricate
devices (e.g., integrated circuits or manufactured articles) that
are adapted to implement or perform one or more tasks, or designing
an article or apparatus to have certain features or
capabilities.
[0046] The foregoing description, for the purpose of explanation,
has been described with reference to specific embodiments. However,
the illustrative discussions above are not intended to be
exhaustive or to limit the invention to the precise forms
disclosed. Many modifications and variations are possible in view
of the above teachings. The embodiments were chosen and described
in order to best explain the principles of the embodiments and its
practical applications, to thereby enable others skilled in the art
to best utilize the embodiments and various modifications as may be
suited to the particular use contemplated. Accordingly, the present
embodiments are to be considered as illustrative and not
restrictive, and the invention is not to be limited to the details
given herein, but may be modified within the scope and equivalents
of the appended claims.
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