U.S. patent application number 16/242927 was filed with the patent office on 2020-07-09 for multi-channel magnetic recording head having compliantly encapsulated transducers.
The applicant listed for this patent is International Business Machines Corporation. Invention is credited to Robert G. Biskeborn.
Application Number | 20200219535 16/242927 |
Document ID | / |
Family ID | 71125207 |
Filed Date | 2020-07-09 |
View All Diagrams
United States Patent
Application |
20200219535 |
Kind Code |
A1 |
Biskeborn; Robert G. |
July 9, 2020 |
MULTI-CHANNEL MAGNETIC RECORDING HEAD HAVING COMPLIANTLY
ENCAPSULATED TRANSDUCERS
Abstract
An apparatus, according to one embodiment, includes: a magnetic
tape head module having: a substrate and an encapsulation layer
which includes a compliant, deformable material. The magnetic tape
head module also includes a closure, and a plurality of transducers
positioned in an array along a longitudinal length of the magnetic
tape head module. The array of transducers is sandwiched between at
least a portion of the encapsulation layer and the substrate.
Moreover, a portion of the encapsulation layer extends toward the
substrate directly between adjacent transducers in the array.
Inventors: |
Biskeborn; Robert G.;
(Hollister, CA) |
|
Applicant: |
Name |
City |
State |
Country |
Type |
International Business Machines Corporation |
Armonk |
NY |
US |
|
|
Family ID: |
71125207 |
Appl. No.: |
16/242927 |
Filed: |
January 8, 2019 |
Current U.S.
Class: |
1/1 |
Current CPC
Class: |
G11B 5/187 20130101;
G11B 5/29 20130101; G11B 15/1841 20130101; G11B 5/105 20130101 |
International
Class: |
G11B 15/18 20060101
G11B015/18; G11B 5/187 20060101 G11B005/187 |
Claims
1. An apparatus, comprising: a magnetic tape head module having: a
substrate; an encapsulation layer which includes a compliant,
deformable material; a closure; and a plurality of transducers
positioned in an array along a longitudinal length of the magnetic
tape head module, wherein the array of transducers is sandwiched
between at least a portion of the encapsulation layer and the
substrate, wherein a portion of the encapsulation layer extends
toward the substrate directly between adjacent transducers in the
array.
2. The apparatus as recited in claim 1, wherein the encapsulation
layer is configured to dampen forces exerted on the plurality of
transducers by the closure and/or substrate as a result of
dimensional instabilities of the closure and/or substrate.
3. The apparatus as recited in claim 2, wherein the compliant,
deformable material is more ductile than the substrate.
4. The apparatus as recited in claim 3, wherein the compliant,
deformable material includes a polymer.
5. The apparatus as recited in claim 4, wherein the compliant,
deformable material includes a photoresist.
6. The apparatus as recited in claim 3, wherein the compliant,
deformable material includes aluminum.
7. The apparatus as recited in claim 1, wherein a thickness of each
portion of the encapsulation layer extending toward the substrate
directly between adjacent transducers in the array is greater than
a thickness of any of the adjacent transducers, respectively.
8. The apparatus as recited in claim 1, wherein a width of the
encapsulation layer is at least as wide as a width of the array of
transducers.
9. The apparatus as recited in claim 1, wherein a width of the
encapsulation layer is greater than a width of the array of
transducers.
10. The apparatus as recited in claim 1, comprising: a drive
mechanism for passing a magnetic medium over the magnetic tape head
module; and a controller electrically coupled to the magnetic tape
head module.
11. A tape drive, comprising: a magnetic tape head; a drive
mechanism for passing a magnetic medium over the magnetic tape
head; and a controller electrically coupled to the magnetic tape
head, wherein the magnetic tape head includes: a module having: a
substrate; a first encapsulation layer which includes a compliant,
deformable material; a closure; and a plurality of transducers
positioned in an array along a longitudinal length of the magnetic
tape head module, wherein the array of transducers is sandwiched
between at least a portion of the first encapsulation layer and the
closure.
12. The tape drive as recited in claim 11, comprising: a second
encapsulation layer which includes a compliant, deformable second
material, wherein the array of transducers is sandwiched between at
least a portion of the second encapsulation layer and the
substrate, wherein a portion of the second encapsulation layer
extends toward the substrate directly between adjacent transducers
in the array.
13. The tape drive as recited in claim 12, wherein the first and
second encapsulation layers are configured to dampen forces exerted
on the plurality of transducers by the closure and/or substrate as
a result of dimensional instabilities of the closure and/or
substrate.
14. The tape drive as recited in claim 13, wherein the compliant,
deformable material and the compliant, deformable second material
are each more ductile than the substrate.
15. The tape drive as recited in claim 14, wherein the compliant,
deformable material includes a photoresist and/or aluminum.
16. An apparatus, comprising: a magnetic tape head module having: a
substrate; a first encapsulation layer which includes a compliant,
deformable material; a closure; and a plurality of transducers
positioned in an array along a longitudinal length of the magnetic
tape head module, wherein at least some of the plurality of
transducers are sandwiched between at least a portion of the first
encapsulation layer and the substrate, wherein a portion of the
first encapsulation layer extends toward the substrate directly
between adjacent transducers in the array.
17. The apparatus as recited in claim 16, wherein the first
encapsulation layer is configured to dampen forces exerted on the
plurality of transducers by the closure and/or substrate as a
result of dimensional instabilities of the closure and/or
substrate.
18. The apparatus as recited in claim 17, wherein the first
encapsulation layer is a laminate structure which includes two or
more sub-layers, wherein one of the sub-layers ncludes the
compliant, deformable material, wherein another of the sub-layers
includes a compliant, deformable second material.
19. The apparatus as recited in claim 18, wherein the compliant,
deformable material includes a photoresist, wherein the compliant,
deformable second material includes aluminum.
20. The apparatus as recited in claim 16, comprising: a second
encapsulation layer which includes a compliant, deformable second
material, wherein at least some of the plurality of transducers are
sandwiched between at least a portion of the second encapsulation
layer and the closure.
Description
BACKGROUND
[0001] The present invention relates to data storage systems, and
more particularly, this invention relates to the pitch between
transducers of magnetic tape head modules.
[0002] In magnetic storage systems, magnetic transducers read data
from and write data onto magnetic recording media. Data is written
on the magnetic recording media by moving a magnetic recording
transducer to a position over the media where the data is to be
stored. The magnetic recording transducer then generates a magnetic
field, which encodes the data into the magnetic media. Data is read
from the media by similarly positioning the magnetic read
transducer and then sensing the magnetic field of the magnetic
media. Read and write operations may be independently synchronized
with the movement of the media to ensure that the data can be read
from and written to the desired location on the media.
[0003] An important and continuing goal in the data storage
industry is that of increasing the density of data stored on a
medium. For tape storage systems, that goal has led to increasing
the track and linear bit density on recording tape, and decreasing
the thickness of the magnetic tape medium. However, the development
of small footprint, higher performance tape drive systems has
created various problems in the design of a tape head assembly for
use in such systems.
[0004] In a tape drive system, the drive moves the magnetic tape
over the surface of the tape head at high speed. Usually the tape
head is designed to minimize the spacing between the head and the
tape. The spacing between the magnetic head and the magnetic tape
is crucial and so goals in these systems are to have the recording
gaps of the transducers, which are the source of the magnetic
recording flux, in near contact with the tape to effect writing
sharp transitions, and to have the read elements in near contact
with the tape to provide effective coupling of the magnetic field
from the tape to the read elements.
SUMMARY
[0005] An apparatus, according to one embodiment, includes: a
magnetic tape head module having: a substrate, an encapsulation
layer which includes a compliant, deformable material. The magnetic
tape head module also includes a closure, and a plurality of
transducers positioned in an array along a longitudinal length of
the magnetic tape head module. The array of transducers is
sandwiched between at least a portion of the encapsulation layer
and the substrate. Moreover, a portion of the encapsulation layer
extends toward the substrate directly between adjacent transducers
in the array.
[0006] A tape drive, according to another embodiment, includes: a
magnetic tape head, a drive mechanism for passing a magnetic medium
over the magnetic tape head, and a controller electrically coupled
to the magnetic tape head. Furthermore, the magnetic tape head
includes: a module having: a substrate, and a first encapsulation
layer which includes a compliant, deformable material. The module
further includes a closure, and a plurality of transducers
positioned in an array along a longitudinal length of the magnetic
tape head module. The array of transducers is sandwiched between at
least a portion of the first encapsulation layer and the
closure.
[0007] An apparatus, according to yet another embodiment, includes:
a magnetic tape head module having: a substrate, and a first
encapsulation layer which includes a compliant, deformable
material. The magnetic tape head module also includes a closure,
and a plurality of transducers positioned in an array along a
longitudinal length of the magnetic tape head module. At least some
of the plurality of transducers are sandwiched between at least a
portion of the first encapsulation layer and the substrate.
Moreover, a portion of the first encapsulation layer extends toward
the substrate directly between adjacent transducers in the
array.
[0008] Any of these embodiments may be implemented in a magnetic
data storage system such as a tape drive system, which may include
a magnetic head, a drive mechanism for passing a magnetic medium
(e.g., recording tape) over the magnetic head, and a controller
electrically coupled to the magnetic head.
[0009] Other aspects and embodiments of the present invention will
become apparent from the following detailed description, which,
when taken in conjunction with the drawings, illustrate by way of
example the principles of the invention.
BRIEF DESCRIPTION OF THE DRAWINGS
[0010] FIG. 1A is a schematic diagram of a simplified tape drive
system according to one embodiment.
[0011] FIG. 1B is a schematic diagram of a tape cartridge according
to one embodiment.
[0012] FIG. 2A illustrates a side view of a flat-lapped,
bi-directional, two-module magnetic tape head according to one
embodiment.
[0013] FIG. 2B is a tape bearing surface view taken from Line 2B of
FIG. 2A.
[0014] FIG. 2C is a detailed view taken from Circle 2C of FIG.
2B.
[0015] FIG. 2D is a detailed view of a partial tape bearing surface
of a pair of modules.
[0016] FIG. 3 is a partial tape bearing surface view of a magnetic
head having a write-read-write configuration.
[0017] FIG. 4 is a partial tape bearing surface view of a magnetic
head having a read-write-read configuration.
[0018] FIG. 5 is a side view of a magnetic tape head with three
modules according to one embodiment where the modules all generally
lie along about parallel planes.
[0019] FIG. 6 is a side view of a magnetic tape head with three
modules in a tangent (angled) configuration.
[0020] FIG. 7 is a side view of a magnetic tape head with three
modules in an overwrap configuration.
[0021] FIGS. 8A-8C are schematics depicting the principles of tape
tenting.
[0022] FIG. 9 is a representational diagram of files and indexes
stored on a magnetic tape according to one embodiment.
[0023] FIG. 10A is a perspective view of a section of a thin film
wafer according to one embodiment.
[0024] FIG. 10B is a perspective view of an array of closures
according to one embodiment.
[0025] FIG. 10C is a perspective view depicting coupling of the
array of closures to the section of wafer according to one
embodiment.
[0026] FIG. 10D is a perspective view of the array of closures
coupled to the section of wafer according to one embodiment.
[0027] FIG. 10E is a perspective view of the closures coupled to
the section of wafer upon removing a top portion of the array of
closures according to one embodiment.
[0028] FIG. 10F is a perspective view of the section of wafer of
FIG. 10E in an inverted position according to one embodiment.
[0029] FIG. 10G is a perspective view of the section of wafer of
FIG. 10F upon polishing an end thereof according to one
embodiment.
[0030] FIG. 10H is a perspective view of the section of wafer of
FIG. 10G upon formation of a bearing surface slot in an end thereof
according to one embodiment.
[0031] FIG. 10I is a side view depicting cutting of a row from a
section of wafer according to one embodiment.
[0032] FIG. 10J is a side view of a row cut from a wafer according
to one embodiment.
[0033] FIG. 10K is a perspective view of a row cut from a wafer
after a back lap process to reduce a thickness thereof according to
one embodiment.
[0034] FIG. 10L is a perspective view of a chip cut from a row
according to one embodiment.
[0035] FIG. 10M is a perspective view of a U-beam with a chip
coupled thereto, thereby forming a module according to one
embodiment.
[0036] FIG. 10N is a perspective view of a module upon forming of a
skiving edge thereon according to one embodiment.
[0037] FIG. 10O is a perspective view of a chip cut from a row
according to one embodiment.
[0038] FIG. 10P is a perspective view of a U-beam according to one
embodiment.
[0039] FIG. 10Q is a perspective view of a U-beam with a chip
coupled thereto, thereby forming a module according to one
embodiment.
[0040] FIG. 10R is a perspective view of a module upon forming of a
skiving edge thereon according to one embodiment.
[0041] FIG. 10S is a perspective view of a U-beam according to one
embodiment.
[0042] FIG. 10T is a perspective view of a U-beam with a chip
coupled thereto, thereby forming a module according to one
embodiment.
[0043] FIG. 10U is a perspective view of a module upon forming of a
skiving edge thereon according to one embodiment.
[0044] FIG. 11A is a partial representational view of a magnetic
tape head module according to one embodiment.
[0045] FIGS. 11B-11C are detailed views of the magnetic tape head
module in FIG. 11A, taken along line 11B, according to two
embodiments.
[0046] FIG. 12A is a partial representational view of a magnetic
tape head module according to one embodiment.
[0047] FIGS. 12B-12D are detailed views of the magnetic tape head
module in FIG. 12A, taken along line 12B-12D, according to three
embodiments.
[0048] FIG. 12E is a detailed view of the magnetic tape head module
in FIG. 12A, taken along line 12E, according to one embodiment.
DETAILED DESCRIPTION
[0049] The following description is made for the purpose of
illustrating the general principles of the present invention and is
not meant to limit the inventive concepts claimed herein. Further,
particular features described herein can be used in combination
with other described features in each of the various possible
combinations and permutations.
[0050] Unless otherwise specifically defined herein, all terms are
to be given their broadest possible interpretation including
meanings implied from the specification as well as meanings
understood by those skilled in the art and/or as defined in
dictionaries, treatises, etc.
[0051] It must also be noted that, as used in the specification and
the appended claims, the singular forms "a," "an" and "the" include
plural referents unless otherwise specified.
[0052] The following description discloses several preferred
embodiments of magnetic storage systems, as well as operation
and/or component parts thereof, some of which are able to insulate
the transducers from forces caused by dimensional instabilities of
the various layers in a magnetic tape head module. Specifically, by
implementing an elastic encapsulation layer which includes one or
more materials which are able to dampen the effect that these
forces have on the position and/or orientation of each of the
transducers with respect to each other, the elastic encapsulation
layer is able to achieve a uniform (e.g., stable) pitch between
adjacent ones of the transducers, e.g., as will be described in
further detail below.
[0053] In one general embodiment, an apparatus includes: a magnetic
tape head module having: a substrate, an encapsulation layer which
includes a compliant, deformable material. The magnetic tape head
module also includes a closure, and a plurality of transducers
positioned in an array along a longitudinal length of the magnetic
tape head module. The array of transducers is sandwiched between at
least a portion of the encapsulation layer and the substrate.
Moreover, a portion of the encapsulation layer extends toward the
substrate directly between adjacent transducers in the array.
[0054] In another general embodiment, a tape drive includes: a
magnetic tape head, a drive mechanism for passing a magnetic medium
over the magnetic tape head, and a controller electrically coupled
to the magnetic tape head. Furthermore, the magnetic tape head
includes: a module having: a substrate, and a first encapsulation
layer which includes a compliant, deformable material. The module
further includes a closure, and a plurality of transducers
positioned in an array along a longitudinal length of the magnetic
tape head module. The array of transducers is sandwiched between at
least a portion of the first encapsulation layer and the
closure.
[0055] In yet another general embodiment, an apparatus includes: a
magnetic tape head module having: a substrate, and a first
encapsulation layer which includes a compliant, deformable
material. The magnetic tape head module also includes a closure,
and a plurality of transducers positioned in an array along a
longitudinal length of the magnetic tape head module. At least some
of the plurality of transducers are sandwiched between at least a
portion of the first encapsulation layer and the substrate.
Moreover, a portion of the first encapsulation layer extends toward
the substrate directly between adjacent transducers in the
array.
[0056] FIG. 1A illustrates a simplified tape drive 100 of a
tape-based data storage system, which may be employed in the
context of the present invention. While one specific implementation
of a tape drive is shown in FIG. 1A, it should be noted that the
embodiments described herein may be implemented in the context of
any type of tape drive system.
[0057] As shown, a tape supply cartridge 120 and a take-up reel 121
are provided to support a tape 122. One or more of the reels may
form part of a removable cartridge and are not necessarily part of
the drive 100. The tape drive, such as that illustrated in FIG. 1A,
may further include drive motor(s) to drive the tape supply
cartridge 120 and the take-up reel 121 to move the tape 122 over a
tape head 126 of any type. Such head may include an array of
readers, writers, or both.
[0058] Guides 125 guide the tape 122 across the tape head 126. Such
tape head 126 is in turn coupled to a controller 128 via a cable
130. The controller 128, may be or include a processor and/or any
logic for controlling any subsystem of the drive 100. For example,
the controller 128 typically controls head functions such as servo
following, data writing, data reading, etc. The controller 128 may
include at least one servo channel and at least one data channel,
each of which include data flow processing logic configured to
process and/or store information to be written to and/or read from
the tape 122. The controller 128 may operate under logic known in
the art, as well as any logic disclosed herein, and thus may be
considered as a processor for any of the descriptions of tape
drives included herein, in various embodiments. The controller 128
may be coupled to a memory 136 of any known type, which may store
instructions executable by the controller 128. Moreover, the
controller 128 may be configured and/or programmable to perform or
control some or all of the methodology presented herein. Thus, the
controller 128 may be considered to be configured to perform
various operations by way of logic programmed into one or more
chips, modules, and/or blocks; software, firmware, and/or other
instructions being available to one or more processors; etc., and
combinations thereof.
[0059] The cable 130 may include read/write circuits to transmit
data to the head 126 to be recorded on the tape 122 and to receive
data read by the head 126 from the tape 122. An actuator 132
controls position of the head 126 relative to the tape 122.
[0060] An interface 134 may also be provided for communication
between the tape drive 100 and a host (internal or external) to
send and receive the data and for controlling the operation of the
tape drive 100 and communicating the status of the tape drive 100
to the host, all as will be understood by those of skill in the
art.
[0061] FIG. 1B illustrates an exemplary tape cartridge 150
according to one embodiment. Such tape cartridge 150 may be used
with a system such as that shown in FIG. 1A. As shown, the tape
cartridge 150 includes a housing 152, a tape 122 in the housing
152, and a nonvolatile memory 156 coupled to the housing 152. In
some approaches, the nonvolatile memory 156 may be embedded inside
the housing 152, as shown in FIG. 1B. In more approaches, the
nonvolatile memory 156 may be attached to the inside or outside of
the housing 152 without modification of the housing 152. For
example, the nonvolatile memory may be embedded in a self-adhesive
label 154. In one preferred embodiment, the nonvolatile memory 156
may be a Flash memory device, read-only memory (ROM) device, etc.,
embedded into or coupled to the inside or outside of the tape
cartridge 150. The nonvolatile memory is accessible by the tape
drive and the tape operating software (the driver software), and/or
another device.
[0062] By way of example, FIG. 2A illustrates a side view of a
flat-lapped, bi-directional, two-module magnetic tape head 200
which may be implemented in the context of the present invention.
As shown, the head includes a pair of bases 202, each equipped with
a module 204, and fixed at a small angle a with respect to each
other. The bases may be "U-beams" that are adhesively coupled
together. Each module 204 includes a substrate 204A and a closure
204B with a thin film portion, commonly referred to as a "gap" in
which the readers and/or writers 206 are formed. In use, a tape 208
is moved over the modules 204 along a media (tape) bearing surface
209 in the manner shown for reading and writing data on the tape
208 using the readers and writers. The wrap angle .theta. of the
tape 208 at edges going onto and exiting the flat media support
surfaces 209 are usually between about 0.1 degree and about 3
degrees.
[0063] The substrates 204A are typically constructed of a wear
resistant material, such as a ceramic. The closures 204B may be
made of the same or similar ceramic as the substrates 204A.
[0064] The readers and writers may be arranged in a piggyback or
merged configuration. An illustrative piggybacked configuration
comprises a (magnetically inductive) writer transducer on top of
(or below) a (magnetically shielded) reader transducer (e.g., a
magnetoresistive reader, etc.), wherein the poles of the writer and
the shields of the reader are generally separated. An illustrative
merged configuration comprises one reader shield in the same
physical layer as one writer pole (hence, "merged"). The readers
and writers may also be arranged in an interleaved configuration.
Alternatively, each array of channels may be readers or writers
only. Any of these arrays may contain one or more servo track
readers for reading servo data on the medium.
[0065] FIG. 2B illustrates the tape bearing surface 209 of one of
the modules 204 taken from Line 2B of FIG. 2A. A representative
tape 208 is shown in dashed lines. The module 204 is preferably
long enough to be able to support the tape as the head steps
between data bands.
[0066] In this example, the tape 208 includes 4 to 32 data bands,
e.g., with 16 data bands and 17 servo tracks 210, as shown in FIG.
2B on a one-half inch wide tape 208. The data bands are defined
between servo tracks 210. Each data band may include a number of
data tracks, for example 1024 data tracks (not shown). During
read/write operations, the readers and/or writers 206 are
positioned to specific track positions within one of the data
bands. Outer readers, sometimes called servo readers, read the
servo tracks 210. The servo signals are in turn used to keep the
readers and/or writers 206 aligned with a particular set of tracks
during the read/write operations.
[0067] FIG. 2C depicts a plurality of readers and/or writers 206
formed in a gap 218 on the module 204 in Circle 2C of FIG. 2B. As
shown, the array of readers and writers 206 includes, for example,
16 writers 214, 16 readers 216 and two servo readers 212, though
the number of elements may vary. Illustrative embodiments include
8, 16, 32, 40, and 64 active readers and/or writers 206 per array,
and alternatively interleaved designs having odd numbers of reader
or writers such as 17, 25, 33, etc. An illustrative embodiment
includes 32 readers per array and/or 32 writers per array, where
the actual number of transducer elements could be greater, e.g.,
33, 34, etc. This allows the tape to travel more slowly, thereby
reducing speed-induced tracking and mechanical difficulties and/or
execute fewer "wraps" to fill or read the tape. While the readers
and writers may be arranged in a piggyback configuration as shown
in FIG. 2C, the readers 216 and writers 214 may also be arranged in
an interleaved configuration. Alternatively, each array of readers
and/or writers 206 may be readers or writers only, and the arrays
may contain one or more servo readers 212. As noted by considering
FIGS. 2A and 2B-2C together, each module 204 may include a
complementary set of readers and/or writers 206 for such things as
bi-directional reading and writing, read-while-write capability,
backward compatibility, etc.
[0068] FIG. 2D shows a partial tape bearing surface view of
complementary modules of a magnetic tape head 200 according to one
embodiment. In this embodiment, each module has a plurality of
read/write (R/W) pairs in a piggyback configuration formed on a
common substrate 204A and an optional electrically insulative layer
236. The writers, exemplified by the write transducer 214 and the
readers, exemplified by the read transducer 216, are aligned
parallel to an intended direction of travel of a tape medium
thereacross to form an R/W pair, exemplified by the R/W pair 222.
Note that the intended direction of tape travel is sometimes
referred to herein as the direction of tape travel, and such terms
may be used interchangeably. Such direction of tape travel may be
inferred from the design of the system, e.g., by examining the
guides; observing the actual direction of tape travel relative to
the reference point; etc. Moreover, in a system operable for
bi-direction reading and/or writing, the direction of tape travel
in both directions is typically parallel and thus both directions
may be considered equivalent to each other.
[0069] Several R/W pairs 222 may be present, such as 8, 16, 32
pairs, etc. The R/W pairs 222 as shown are linearly aligned in a
direction generally perpendicular to a direction of tape travel
thereacross. However, the pairs may also be aligned diagonally,
etc. Servo readers 212 are positioned on the outside of the array
of R/W pairs, the function of which is well known.
[0070] Generally, the magnetic tape medium moves in either a
forward or reverse direction as indicated by arrow 220. The
magnetic tape medium and head assembly 200 operate in a transducing
relationship in the manner well-known in the art. The piggybacked
magnetoresistive (MR) head assembly 200 includes two thin-film
modules 224 and 226 of generally identical construction.
[0071] Modules 224 and 226 are joined together with a space present
between closures 204B thereof (partially shown) to form a single
physical unit to provide read-while-write capability by activating
the writer of the leading module and reader of the trailing module
aligned with the writer of the leading module parallel to the
direction of tape travel relative thereto. When a module 224, 226
of a piggyback head 200 is constructed, layers are formed in the
gap 218 created above an electrically conductive substrate 204A
(partially shown), e.g., of AlTiC, in generally the following order
for the R/W pairs 222: an insulating layer 236, a first shield 232
typically of an iron alloy such as NiFe (--), cobalt zirconium
tantalum (CZT) or Al--Fe--Si (Sendust), a sensor 234 for sensing a
data track on a magnetic medium, a second shield 238 typically of a
nickel-iron alloy (e.g., .about.80/20 at % NiFe, also known as
permalloy), first and second writer pole tips 228, 230, and a coil
(not shown). The sensor may be of any known type, including those
based on MR, GMR, AMR, tunneling magnetoresistance (TMR), etc.
[0072] The first and second writer poles 228, 230 may be fabricated
from high magnetic moment materials such as .about.45/55 NiFe. Note
that these materials are provided by way of example only, and other
materials may be used. Additional layers such as insulation between
the shields and/or pole tips and an insulation layer surrounding
the sensor may be present. Illustrative materials for the
insulation include alumina and other oxides, insulative polymers,
etc.
[0073] The configuration of the tape head 126 according to one
embodiment includes multiple modules, preferably three or more. In
a write-read-write (W-R-W) head, outer modules for writing flank
one or more inner modules for reading. Referring to FIG. 3,
depicting a W-R-W configuration, the outer modules 252, 256 each
include one or more arrays of writers 260. The inner module 254 of
FIG. 3 includes one or more arrays of readers 258 in a similar
configuration. Variations of a multi-module head include a R-W-R
head (FIG. 4), a R-R-W head, a W-W-R head, etc. In yet other
variations, one or more of the modules may have read/write pairs of
transducers. Moreover, more than three modules may be present. In
further approaches, two outer modules may flank two or more inner
modules, e.g., in a W-R-R-W, a R-W-W-R arrangement, etc. For
simplicity, a W-R-W head is used primarily herein to exemplify
embodiments of the present invention. One skilled in the art
apprised with the teachings herein will appreciate how permutations
of the present invention would apply to configurations other than a
W-R-W configuration.
[0074] FIG. 5 illustrates a magnetic head 126 according to one
embodiment of the present invention that includes first, second and
third modules 302, 304, 306 each having a tape bearing surface 308,
310, 312 respectively, which may be flat, contoured, etc. Note that
while the term "tape bearing surface" appears to imply that the
surface facing the tape 315 is in physical contact with the tape
bearing surface, this is not necessarily the case. Rather, only a
portion of the tape may be in contact with the tape bearing
surface, constantly or intermittently, with other portions of the
tape riding (or "flying") above the tape bearing surface on a layer
of air, sometimes referred to as an "air bearing". The first module
302 will be referred to as the "leading" module as it is the first
module encountered by the tape in a three module design for tape
moving in the indicated direction. The third module 306 will be
referred to as the "trailing" module. The trailing module follows
the middle module and is the last module seen by the tape in a
three module design. The leading and trailing modules 302, 306 are
referred to collectively as outer modules. Also note that the outer
modules 302, 306 will alternate as leading modules, depending on
the direction of travel of the tape 315.
[0075] In one embodiment, the tape bearing surfaces 308, 310, 312
of the first, second and third modules 302, 304, 306 lie on about
parallel planes (which is meant to include parallel and nearly
parallel planes, e.g., between parallel and tangential as in FIG.
6), and the tape bearing surface 310 of the second module 304 is
above the tape bearing surfaces 308, 312 of the first and third
modules 302, 306. As described below, this has the effect of
creating the desired wrap angle .alpha..sub.2 of the tape relative
to the tape bearing surface 310 of the second module 304.
[0076] Where the tape bearing surfaces 308, 310, 312 lie along
parallel or nearly parallel yet offset planes, intuitively, the
tape should peel off of the tape bearing surface 308 of the leading
module 302. However, the vacuum created by the skiving edge 318 of
the leading module 302 has been found by experimentation to be
sufficient to keep the tape adhered to the tape bearing surface 308
of the leading module 302. The trailing edge 320 of the leading
module 302 (the end from which the tape leaves the leading module
302) is the approximate reference point which defines the wrap
angle .alpha..sub.2 over the tape bearing surface 310 of the second
module 304. The tape stays in close proximity to the tape bearing
surface until close to the trailing edge 320 of the leading module
302. Accordingly, read and/or write elements 322 may be located
near the trailing edges of the outer modules 302, 306. These
embodiments are particularly adapted for write-read-write
applications.
[0077] A benefit of this and other embodiments described herein is
that, because the outer modules 302, 306 are fixed at a determined
offset from the second module 304, the inner wrap angle
.alpha..sub.2 is fixed when the modules 302, 304, 306 are coupled
together or are otherwise fixed into a head. The inner wrap angle
.alpha..sub.2 is approximately tan.sup.-1(.delta./W) where .delta.
is the height difference between the planes of the tape bearing
surfaces 308, 310 and W is the width between the opposing ends of
the tape bearing surfaces 308, 310. An illustrative inner wrap
angle .alpha..sub.2 is in a range of about 0.3.degree. to about
1.1.degree., though can be any angle required by the design.
[0078] Beneficially, the inner wrap angle .alpha.2 on the side of
the module 304 receiving the tape (leading edge) will be larger
than the inner wrap angle .alpha..sub.3 on the trailing edge, as
the tape 315 rides above the trailing module 306. This difference
is generally beneficial as a smaller .alpha..sub.3 tends to oppose
what has heretofore been a steeper exiting effective wrap
angle.
[0079] Note that the tape bearing surfaces 308, 312 of the outer
modules 302, 306 are positioned to achieve a negative wrap angle at
the trailing edge 320 of the leading module 302. This is generally
beneficial in helping to reduce friction due to contact with the
trailing edge 320, provided that proper consideration is given to
the location of the crowbar region that forms in the tape where it
peels off the head. This negative wrap angle also reduces flutter
and scrubbing damage to the elements on the leading module 302.
Further, at the trailing module 306, the tape 315 flies over the
tape bearing surface 312 so there is virtually no wear on the
elements when tape is moving in this direction. Particularly, the
tape 315 entrains air and so will not significantly ride on the
tape bearing surface 312 of the third module 306 (some contact may
occur). This is permissible, because the leading module 302 is
writing while the trailing module 306 is idle.
[0080] Writing and reading functions are performed by different
modules at any given time. In one embodiment, the second module 304
includes a plurality of data and optional servo readers 331 and no
writers. The first and third modules 302, 306 include a plurality
of writers 322 and no data readers, with the exception that the
outer modules 302, 306 may include optional servo readers. The
servo readers may be used to position the head during reading
and/or writing operations. The servo reader(s) on each module are
typically located towards the end of the array of readers or
writers.
[0081] By having only readers or side by side writers and servo
readers in the gap between the substrate and closure, the gap
length can be substantially reduced. Typical heads have piggybacked
readers and writers, where the writer is formed above each reader.
A typical gap is 20-35 microns. However, irregularities on the tape
may tend to droop into the gap and create gap erosion. Thus, the
smaller the gap is the better. The smaller gap enabled herein
exhibits fewer wear related problems.
[0082] In some embodiments, the second module 304 has a closure,
while the first and third modules 302, 306 do not have a closure.
Where there is no closure, preferably a hard coating is added to
the module. One preferred coating is diamond-like carbon (DLC).
[0083] In the embodiment shown in FIG. 5, the first, second, and
third modules 302, 304, 306 each have a closure 332, 334, 336,
which extends the tape bearing surface of the associated module,
thereby effectively positioning the read/write elements away from
the edge of the tape bearing surface. The closure 332 on the second
module 304 can be a ceramic closure of a type typically found on
tape heads. The closures 334, 336 of the first and third modules
302, 306, however, may be shorter than the closure 332 of the
second module 304 as measured parallel to a direction of tape
travel over the respective module. This enables positioning the
modules closer together. One way to produce shorter closures 334,
336 is to lap the standard ceramic closures of the second module
304 an additional amount. Another way is to plate or deposit thin
film closures above the elements during thin film processing. For
example, a thin film closure of a hard material such as Sendust or
nickel-iron alloy (e.g., 45/55) can be formed on the module.
[0084] With reduced-thickness ceramic or thin film closures 334,
336 or no closures on the outer modules 302, 306, the write-to-read
gap spacing can be reduced to less than about 1 mm, e.g., about
0.75 mm, or 50% less than commonly-used linear tape open (LTO) tape
head spacing. The open space between the modules 302, 304, 306 can
still be set to approximately 0.5 to 0.6 mm, which in some
embodiments is ideal for stabilizing tape motion over the second
module 304.
[0085] Depending on tape tension and stiffness, it may be desirable
to angle the tape bearing surfaces of the outer modules relative to
the tape bearing surface of the second module. FIG. 6 illustrates
an embodiment where the modules 302, 304, 306 are in a tangent or
nearly tangent (angled) configuration. Particularly, the tape
bearing surfaces of the outer modules 302, 306 are about parallel
to the tape at the desired wrap angle .alpha..sub.2 of the second
module 304. In other words, the planes of the tape bearing surfaces
308, 312 of the outer modules 302, 306 are oriented at about the
desired wrap angle .alpha..sub.2 of the tape 315 relative to the
second module 304. The tape will also pop off of the trailing
module 306 in this embodiment, thereby reducing wear on the
elements in the trailing module 306. These embodiments are
particularly useful for write-read-write applications. Additional
aspects of these embodiments are similar to those given above.
[0086] Typically, the tape wrap angles may be set about midway
between the embodiments shown in FIGS. 5 and 6.
[0087] FIG. 7 illustrates an embodiment where the modules 302, 304,
306 are in an overwrap configuration. Particularly, the tape
bearing surfaces 308, 312 of the outer modules 302, 306 are angled
slightly more than the tape 315 when set at the desired wrap angle
.alpha..sub.2 relative to the second module 304. In this
embodiment, the tape does not pop off of the trailing module,
allowing it to be used for writing or reading. Accordingly, the
leading and middle modules can both perform reading and/or writing
functions while the trailing module can read any just-written data.
Thus, these embodiments are preferred for write-read-write,
read-write-read, and write-write-read applications. In the latter
embodiments, closures should be wider than the tape canopies for
ensuring read capability. The wider closures may require a wider
gap-to-gap separation. Therefore, a preferred embodiment has a
write-read-write configuration, which may use shortened closures
that thus allow closer gap-to-gap separation.
[0088] Additional aspects of the embodiments shown in FIGS. 6 and 7
are similar to those given above.
[0089] A 32 channel version of a multi-module head 126 may use
cables 350 having leads on the same or smaller pitch as current 16
channel piggyback LTO modules, or alternatively the connections on
the module may be organ-keyboarded for a 50% reduction in cable
span. Over-under, writing pair unshielded cables may be used for
the writers, which may have integrated servo readers.
[0090] The outer wrap angles .alpha..sub.1 may be set in the drive,
such as by guides of any type known in the art, such as adjustable
rollers, slides, etc. or alternatively by outriggers, which are
integral to the head. For example, rollers having an offset axis
may be used to set the wrap angles. The offset axis creates an
orbital arc of rotation, allowing precise alignment of the wrap
angle .alpha..sub.1.
[0091] To assemble any of the embodiments described above,
conventional u-beam assembly can be used. Accordingly, the mass of
the resultant head may be maintained or even reduced relative to
heads of previous generations. In other approaches, the modules may
be constructed as a unitary body. Those skilled in the art, armed
with the present teachings, will appreciate that other known
methods of manufacturing such heads may be adapted for use in
constructing such heads. Moreover, unless otherwise specified,
processes and materials of types known in the art may be adapted
for use in various embodiments in conformance with the teachings
herein, as would become apparent to one skilled in the art upon
reading the present disclosure.
[0092] As a tape is run over a module, it is preferred that the
tape passes sufficiently close to magnetic transducers on the
module such that reading and/or writing is efficiently performed,
e.g., with a low error rate. According to some approaches, tape
tenting may be used to ensure the tape passes sufficiently close to
the portion of the module having the magnetic transducers. To
better understand this process, FIGS. 8A-8C illustrate the
principles of tape tenting. FIG. 8A shows a module 800 having an
upper tape bearing surface 802 extending between opposite edges
804, 806. A stationary tape 808 is shown wrapping around the edges
804, 806. As shown, the bending stiffness of the tape 808 lifts the
tape off of the tape bearing surface 802. Tape tension tends to
flatten the tape profile, as shown in FIG. 8A. Where tape tension
is minimal, the curvature of the tape is more parabolic than
shown.
[0093] FIG. 8B depicts the tape 808 in motion. The leading edge,
i.e., the first edge the tape encounters when moving, may serve to
skive air from the tape, thereby creating a subambient air pressure
between the tape 808 and the tape bearing surface 802. In FIG. 8B,
the leading edge is the left edge and the right edge is the
trailing edge when the tape is moving left to right. As a result,
atmospheric pressure above the tape urges the tape toward the tape
bearing surface 802, thereby creating tape tenting proximate each
of the edges. The tape bending stiffness resists the effect of the
atmospheric pressure, thereby causing the tape tenting proximate
both the leading and trailing edges. Modeling predicts that the two
tents are very similar in shape.
[0094] FIG. 8C depicts how the subambient pressure urges the tape
808 toward the tape bearing surface 802 even when a trailing guide
810 is positioned above the plane of the tape bearing surface.
[0095] It follows that tape tenting may be used to direct the path
of a tape as it passes over a module. As previously mentioned, tape
tenting may be used to ensure the tape passes sufficiently close to
the portion of the module having the magnetic transducers,
preferably such that reading and/or writing is efficiently
performed, e.g., with a low error rate.
[0096] Magnetic tapes may be stored in tape cartridges that are, in
turn, stored at storage slots or the like inside a data storage
library. The tape cartridges may be stored in the library such that
they are accessible for physical retrieval. In addition to magnetic
tapes and tape cartridges, data storage libraries may include data
storage drives that store data to, and/or retrieve data from, the
magnetic tapes. Moreover, tape libraries and the components
included therein may implement a file system which enables access
to tape and data stored on the tape.
[0097] File systems may be used to control how data is stored in,
and retrieved from, memory. Thus, a file system may include the
processes and data structures that an operating system uses to keep
track of files in memory, e.g., the way the files are organized in
memory. Linear Tape File System (LTFS) is an exemplary format of a
file system that may be implemented in a given library in order to
enables access to compliant tapes. It should be appreciated that
various embodiments herein can be implemented with a wide range of
file system formats, including for example IBM Spectrum Archive
Library Edition (LTFS LE). However, to provide a context, and
solely to assist the reader, some of the embodiments below may be
described with reference to LTFS which is a type of file system
format. This has been done by way of example only, and should not
be deemed limiting on the invention defined in the claims.
[0098] A tape cartridge may be "loaded" by inserting the cartridge
into the tape drive, and the tape cartridge may be "unloaded" by
removing the tape cartridge from the tape drive. Once loaded in a
tape drive, the tape in the cartridge may be "threaded" through the
drive by physically pulling the tape (the magnetic recording
portion) from the tape cartridge, and passing it above a magnetic
head of a tape drive. Furthermore, the tape may be attached on a
take-up reel (e.g., see 121 of FIG. 1A above) to move the tape over
the magnetic head.
[0099] Once threaded in the tape drive, the tape in the cartridge
may be "mounted" by reading metadata on a tape and bringing the
tape into a state where the LTFS is able to use the tape as a
constituent component of a file system. Moreover, in order to
"unmount" a tape, metadata is preferably first written on the tape
(e.g., as an index), after which the tape may be removed from the
state where the LTFS is allowed to use the tape as a constituent
component of a file system. Finally, to "unthread" the tape, the
tape is unattached from the take-up reel and is physically placed
back into the inside of a tape cartridge again. The cartridge may
remain loaded in the tape drive even after the tape has been
unthreaded, e.g., waiting for another read and/or write request.
However, in other instances, the tape cartridge may be unloaded
from the tape drive upon the tape being unthreaded, e.g., as
described above.
[0100] Magnetic tape is a sequential access medium. Thus, new data
is written to the tape by appending the data at the end of
previously written data. It follows that when data is recorded in a
tape having only one partition, metadata (e.g., allocation
information) is continuously appended to an end of the previously
written data as it frequently updates and is accordingly rewritten
to tape. As a result, the rearmost information is read when a tape
is first mounted in order to access the most recent copy of the
metadata corresponding to the tape. However, this introduces a
considerable amount of delay in the process of mounting a given
tape.
[0101] To overcome this delay caused by single partition tape
mediums, the LTFS format includes a tape that is divided into two
partitions, which include an index partition and a data partition.
The index partition may be configured to record metadata (meta
information), e.g., such as file allocation information (Index),
while the data partition may be configured to record the body of
the data, e.g., the data itself.
[0102] Looking to FIG. 9, a magnetic tape 900 having an index
partition 902 and a data partition 904 is illustrated according to
one embodiment. As shown, data files and indexes are stored on the
tape. The LTFS format allows for index information to be recorded
in the index partition 902 at the beginning of tape 906, as would
be appreciated by one skilled in the art upon reading the present
description.
[0103] As index information is updated, it preferably overwrites
the previous version of the index information, thereby allowing the
currently updated index information to be accessible at the
beginning of tape in the index partition. According to the specific
example illustrated in FIG. 9, a most recent version of metadata
Index 3 is recorded in the index partition 902 at the beginning of
the tape 906. Conversely, all three version of metadata Index 1,
Index 2, Index 3 as well as data File A, File B, File C, File D are
recorded in the data partition 904 of the tape. Although Index 1
and Index 2 are old (e.g., outdated) indexes, because information
is written to tape by appending it to the end of the previously
written data as described above, these old indexes Index 1, Index 2
remain stored on the tape 900 in the data partition 904 without
being overwritten.
[0104] The metadata may be updated in the index partition 902
and/or the data partition 904 the same or differently depending on
the desired embodiment. According to some embodiments, the metadata
of the index and/or data partitions 902, 904 may be updated in
response to the tape being unmounted, e.g., such that the index may
be read quickly from the index partition when that tape is mounted
again. The metadata is preferably also written in the data
partition 904 so the tape may be mounted using the metadata
recorded in the data partition 904, e.g., as a backup option.
[0105] According to one example, which is no way intended to limit
the invention, LTFS LE may be used to provide the functionality of
writing an index in the data partition when a user explicitly
instructs the system to do so, or at a time designated by a
predetermined period which may be set by the user, e.g., such that
data loss in the event of sudden power stoppage can be
mitigated.
[0106] According to the preferred method for forming the head, a
wafer containing multiple "chips" each having read and/or write
circuitry is formed by traditional thin film processing. The thin
film wafer is cut into rectangular sections. FIG. 10A illustrates a
section 1000 of a thin film wafer according to one embodiment. As
shown, the section 1000 includes a plurality of rows 1002 of
circuitry formed in a layer 1004 of thin films formed on a
substrate 1006. The section 1000 will eventually be sliced and cut
to form a head or chips. The circuitry may include, for example,
read transducers, write transducers, servo transducers, electronic
lapping guides, etc. Each row 1002 can contain multiple head
images. Thus, while each row contains two head images in this
figure, rows built according to various embodiments may have more
or less than two head images.
[0107] FIG. 10B shows an array 1008 of closures 1010 that will be
bonded to a section 1000 of the wafer. The closures 1010 may be of
conventional construction. As shown, the closures 1010 in this
example extend from a top portion 1012.
[0108] FIG. 10C illustrates how the array 1008 is bonded to a
section 1000. A conventional adhesive may be used to bond the array
1008 to the section 1000.
[0109] FIG. 10D depicts the array 1008 of closures 1010 bonded to
the section 1000 of wafer. The top portion 1012 of the array 1008
of closures 1010 may be removed prior to slicing the section 1000
into rows 1002. Portions of the closures 1010 themselves may be
removed as well to define the length of the tape bearing surface of
each closure 1010. Grinding, lapping, and/or other subtractive
process may be used.
[0110] FIG. 10E shows the closures 1010 and section 1000 with the
top portion 1012 of the array of closures 1010 removed. The
portions of the closure 1010 remaining after processing support the
tape as the tape passes over the head to protect the delicate
electronics in the head from wear.
[0111] FIG. 10F shows the section 1000 of FIG. 10E inverted from
the orientation shown in FIG. 10E. The surface of the end 1014 is
rough from the processing step in which the section is cut from the
wafer, e.g., where a cutting blade is used to cut the section 1000
from the wafer. All surfaces of peripheral ends of the section 1000
and closures 1010 typically have a similar roughness from the
cutting step. In FIG. 10F, a texture has been added to the drawing
to exemplify the roughness of the surfaces of the section 1000.
This roughness upsets optical recognition of features on the end
1014, such as the location of the circuitry in the gap between the
substrate upon which the circuitry is formed and the closure 1010
and so reduces the precision. Therefore, optical positioning
techniques are not available for locating positions to make cuts.
This limited ability to precisely locate features on the end 1014
was not an issue for conventional head processing techniques,
because a long tape bearing surface was desired. However, where a
shorter tape bearing surface is desired and/or a skiving edge is to
have a very specific placement relative to the thin film layer,
more precision is needed.
[0112] Accordingly, the end 1014 of the section 1000 is partially
lapped for polishing the end 1014 and the closure 1010. Preferably,
the lapping is performed at least until optical detection of
features on the end 1014 of the section 1000 is possible, but not
down to the desired tape bearing surface. Conventional lapping
techniques may be used.
[0113] FIG. 10G depicts the section 1000 with a polished end 1014.
Once partially lapped, the polished surface of the end 1014 is
amenable to use of optical detection techniques to identify
features thereof. For example, features in the thin film layer 1004
are observable once the polishing is performed.
[0114] Optical detection of a reflective feature on the polished
end may be used to determine a precise location for a bearing
surface slot. Such reflective feature may be any optically
discernable portion of the polished end. For example, the
reflective portion may be a portion of the circuitry such as a
shield, an electronic lapping guide, etc. that are now clearly
discernable on the polished surface. In another approach, the
reflective feature may be a fiducial built into the thin film layer
1004 at a predefined location. In yet another approach, the
reflective feature may be a portion having a different color or
contrast than an adjacent portion, e.g., the first layer or first
few layers of the thin film layer on the substrate. Conventional
optical detection techniques may be adapted for the purposes
described herein, as would be appreciated by one skilled in the art
upon reading the present disclosure. Machine vision techniques may
be used. Preferably, the resolution of the optical detector is in
the sub-micron level.
[0115] Using information derived from the optical detection, a
bearing surface slot is formed at a precise location in the
polished end. FIG. 10H illustrates the section 1000 having a
bearing surface slot 1016 formed in the partially lapped end 1014
thereof. The bearing surface slot 1016 defines a tape bearing
surface 1018 between the bearing surface slot and the thin film
layer 1004. Where a portion of the circuitry exposed on the
polished end is used as the optical landmark for the bearing
surface slot positioning, the length of the tape bearing surface
between the bearing surface slot and that portion of the circuitry
may be very accurately defined.
[0116] Any conventional mechanism for forming the bearing surface
slot may be used. For example, a conventional air bearing spindle
saw with machine vision may be used to create the bearing surface
slot at the proper location.
[0117] The depth of the bearing surface slot 1016 is preferably
less than about 3 times a width thereof in a tape travel direction.
This helps maintain the integrity of the resulting module. The
width of the bearing surface slot is not as important, and
generally depends on the width of the blade use to cut the bearing
surface slot. For example, the depth of the bearing surface slot
may be about 10 to about 20 microns deep, but could be higher or
lower depending on the embodiment.
[0118] After formation of the bearing surface slot, the end 1014 of
the section 1000 is lapped down to reduce the height of the
polished end 1014 to about the desired tape bearing surface. This
step preferably sets the approximate stripe height of the
transducers, and removes any deformations caused by formation of
the bearing surface slot, e.g., a bearing surface slot burr formed
during formation of the bearing surface slot. Note that further
lapping may be performed, where said subsequent lapping is
minimally subtractive of the height of the polished end. For
example, subtractive steps performed on the polished end after the
second lapping step preferably remove no more than one-half micron
of material, and ideally less than one quarter micron.
[0119] Referring to FIG. 10I, a row is then sliced from the section
1000. Transducers 1021 are also shown adjacent each closure 1010.
Conventional cutting techniques may be used to slice the row from
the section 1000. For example, a blade 1020 of conventional
construction may be used to cut through the section 1000.
[0120] FIG. 10J depicts the row cut from the section 1000. Various
process steps may be performed on the row. For example, a back
lapping step may be performed on the substrate 1006 to reduce its
thickness, and/or to create a smooth bottom end for subsequent
processing. FIG. 10K depicts the row after back lapping.
[0121] If the row includes multiple head images, the row may be cut
into chips. Preferably, the rows are cut into individual thin film
elements, or chips 1022, using traditional methods. See FIG. 10L,
which illustrates one chip 1022.
[0122] Each chip 1022 may be coupled to a beam such as a U-beam
1024, as shown in FIG. 10M. Various processes may be performed
before or after coupling to the beam.
[0123] Additional processes may be performed, before or after the
chip 1022 is coupled to a beam. For example, the row or chip may be
lapped again, using conventional techniques such as KISS lapping on
a charged plate, to provide a very smooth tape bearing surface.
Milling may be performed, e.g., for preparing the polished surface
for application of a protective overcoat thereto. An overcoat may
be applied to the polished end.
[0124] Before or after the cutting, the portion of the polished end
located on an opposite side of the bearing surface slot as the
circuitry is removed using a conventional technique such as
grinding, e.g., a taperless grind technique. FIG. 10N shows the
chip 1022 upon removal of the material. Preferably, the removal
extends along the bearing surface slot, thereby allowing the
remaining portion of the bearing surface slot to define the skiving
edge of the tape bearing surface of the chip.
[0125] Referring to FIGS. 10H and 10J, the bearing surface slot
1016 may be located a distance D of less than about 30 microns, and
preferably between about 10 and about 20 microns, from the thin
film layer 1004. This distance D, in combination with a wrap angle
of a tape relative to the skiving edge of the bearing surface slot,
is preferably short enough to induce tape tenting above the thin
film layer 1004 when a tape passes above the thin film layer 1004.
Accordingly, D is preferably less than about 50 microns. In some
embodiments, D may be in a range of about 7 microns to about 30
microns. Such tape tenting may prevent asperities and other defects
on the tape from engaging the thin film layer 1004 and causing
damage thereto such as smearing of conductive material across the
sensor, thereby creating a short.
[0126] Two or more beams 1024 may eventually be coupled together to
form a head.
[0127] In use, the thin film elements created by the processes
described herein can be used in magnetic recording heads for any
type of magnetic media, including but not limited to disk media,
magnetic tape, etc.
[0128] As shown in FIG. 10N, the chip 1022 is at least as wide as a
tape for which the tape bearing surface is designed. However, other
embodiments are contemplated. For example, shorter chip may be
fabricated, as described immediately below.
[0129] According to various embodiments, the processes described
herein may be used to form a partial span flat or contoured head
"chip," the chip being embeddable in a flat or contoured beam, such
that the chip closure extends beyond the beam edges. For example,
the rows may be cut into individual partial span heads, or chips
1026, using traditional methods. See FIG. 100, which illustrates a
partial span flat profile chip 1026 according to a preferred
embodiment. If the chip is to be used in a Linear Tape Open (LTO)
head, the preferred length of the chip in a direction perpendicular
to the direction of tape travel thereover is preferably less than
about 7 to 8 mm, though larger or smaller sizes may be created as
well.
[0130] Similar processes as those described above with reference to
FIGS. 10A-10L may be used to form the chip 1026, with the exception
of the length of chip cut from the section. Note also that chip
1026 includes the bearing surface slot 1016.
[0131] FIG. 10P illustrates a flat profile beam (carrier) 1028
according to one embodiment. One skilled in the art will understand
that many different shapes of the beam can be used. For instance,
the beam may be block shaped, e.g., have a generally rectangular
cross section when viewed from the tape bearing surface. The beam
may also include rounded and/or tapered portions. For simplicity
and ease of understanding, the following description will be
described with reference to a U-shaped beam, or U-beam.
[0132] With continued reference to FIG. 10P, the U-beam 1028 has a
recess 1030 extending into a tape bearing surface 1032 thereof. The
U-beam is preferably formed from a blank piece of wafer stock,
which is inexpensive to fabricate, but is long enough to fully
support the tape. If the U-beam is to be used in an LTO head, the
preferred length of the U-beam in the same plane as, but in a
direction perpendicular to, the direction of tape travel thereover
is preferably less than about 50 mm, and ideally less than about 25
mm, but may be longer. Before the chip is affixed to the U-beam to
form the module, the tape bearing surface on one of the U-beams may
be lapped or polished to form a smooth tape bearing surface
thereon.
[0133] As shown in FIG. 10Q, a chip 1026 is positioned in the
recess of the U-beam such that the face 1034 of the substrate
portion of the chip (which contains the device contact pads) is
reasonably proximate to the adjacent face 1036 of the U-beam and
coupled to the U-beam 1028 by any conventional technique, such as
via an adhesive, such that the chip closure extends beyond the beam
edges. This forms a module, which is later used to form a complete
tape head. The geometry of the chip may be specifically adapted to
minimize closure protrusion, and thereby minimize tape deflections
effects.
[0134] The tape bearing surfaces (of the chip and U-beam) should be
as parallel and coplanar as possible because the tape will run
across them. However, the tape bearing surfaces do not need to be
perfectly coplanar, as this design provides some tolerance for
misalignment. Thus, the chip surface envelope may deviate from the
tape bearing surface of the U-beam by several micrometers. This
tolerance relief greatly reduces fabrication costs.
[0135] As shown in FIG. 10R, the tape bearing surface of a U-beam
1028 can be processed (e.g., by grinding) to form a skiving edge
1040 thereon. The skiving edge 1040 is preferably formed as close
to the remaining edge of the bearing surface slot as possible.
[0136] Two modules can be coupled together to form a head with
spacing between the central portions of the beams, such as a head
of the type shown in FIG. 1. Preferably skiving edges are formed on
both modules to enable bi-directional reading and writing. In
addition, the inside edges 1038 may be made sharp so that these
will also skive air. Alternatively, the inside edges 1038 may be
rounded if desired.
[0137] Preferably, the closures are angled upwardly into the tape
bearing surface (i.e., as they approach each other, preferably at
an angle between 0.1 to 2 degrees, with respect to the horizontal
line between them. The angle of the closures may be used to create
an air skiving effect for close head-tape spacing and/or to create
a tenting effect.
[0138] Preferably, the wrap angle between the two modules creates
the desired tenting over the read transducers.
[0139] All of the read and/or write elements in the head are
preferably positioned in the chips. Note that each chip can have
multiple read and write elements, such as interleaved read/write
elements. Alternatively, one chip can have all write elements and
the other chip can have all read elements. Other combinations are
also possible. In this way, a read/write head can be formed.
[0140] FIGS. 10S-10U illustrate an alternate embodiment having
components similar to those of FIGS. 10O-10R, and accordingly have
common numbering therewith. As shown in FIG. 10S, the beam 1028 has
a rear skiving edge 1040 already formed thereon. In FIG. 10T, the
chip 1026 is coupled to the beam 1028. FIG. 10U shows the module
after a portion of the chip 1026 behind the bearing surface slot is
removed.
[0141] The heads created by the processes described herein can be
used in magnetic recording heads for any type of magnetic media,
including but not limited to disk media, magnetic tape, etc.
[0142] However, an important and continuing goal in the data
storage industry is that of increasing the density of data stored
on a medium. For tape storage systems, that goal has led to
increasing the track and linear bit density on recording tape, as
well as the pitch between transducers on magnetic heads used to
write to and/or read from such recording tape. However, the
development of increasingly smaller footprints, higher performance
tape drive systems have created various problems in the design of a
tape head assembly for use in such systems.
[0143] For instance, the process of manufacturing the magnetic
heads and the transducers thereon has become increasingly difficult
in view of the rising standards of performance. Many electronic
components, including magnetic tape heads, are created by thin film
wafer processing. Specifically, multiple magnetic tape heads are
formed on a wafer, and each of the magnetic tape heads are cut from
a remaining portion of the wafer. After being cut from the wafer,
these magnetic tape heads have a closure coupled thereto and are
implemented in a tape drive environment.
[0144] It is now understood that in the course of performing this
manufacture procedure, the span of the array of transducers on the
magnetic tape heads may vary significantly despite the array being
formed on a same wafer, and despite significant efforts to ensure
accuracy during the formation of the layers which make up the
transducers.
[0145] Through extensive testing, the inventor has learned that
wafers may have inhomogeneous internal stresses. The inventor has
also learned that an amount by which the span in a completed
magnetic head deviates from nominal may show correlation to
location on the wafer on which the magnetic head was formed. In
fact, spans in certain regions of the wafer are generally more
dilated than other regions on the wafer. Thus, as the magnetic
heads are cut from the wafer, internal stresses are released,
causing the layers therein to deform from their intended
orientation with respect to each other, including pitch between
adjacent ones of the transducers. Similarly, the result of coupling
a closure is believed to possibly provide an additional set of
stresses which further effects this deformation.
[0146] However, the embodiments included herein are intended to
reduce the effect of pitch between transducers of magnetic tape
head modules caused by contractions and/or expansions due to relief
of stresses when the modules are cut from their respective wafers.
In other words, some of the embodiments herein are able to at least
partially isolate the transducers from dimensional instabilities of
the closure and/or substrate, thereby achieving a more uniform
(e.g., stable) pitch between adjacent ones of the transducers,
e.g., as will be described in further detail below.
[0147] Looking now to FIGS. 11A-11B, a magnetic tape head module
1100 is illustrated in accordance with one embodiment. As an
option, the present magnetic tape head module 1100 may be
implemented in conjunction with features from any other embodiment
listed herein, such as those described with reference to the other
FIGS. However, such magnetic tape head module 1100 and others
presented herein may be used in various applications and/or in
permutations which may or may not be specifically described in the
illustrative embodiments listed herein. Further, the magnetic tape
head module 1100 presented herein may be used in any desired
environment. Thus FIGS. 11A-11B (and the other FIGS.) may be deemed
to include any possible permutation.
[0148] The magnetic tape head module 1100 includes a plurality of
transducers 1102, 1104 which are positioned in an array 1106 which
extends along a longitudinal length of the magnetic tape head
module 1100. With respect to the present description, the
longitudinal length of the magnetic tape head module 1100 extends
in a direction which is parallel to the longitudinal axis 1108 of
the magnetic tape head module 1100.
[0149] The plurality of transducers includes servo readers 1104 as
well as data transducers 1102 which may include data readers and/or
data writers depending on the approach. Moreover, looking to FIG.
11B, two of the data transducers 1102 are illustrated in further
detail. As shown, the magnetic tape head module 1100 includes a
substrate 1114 and/or substrate layers, an elastic encapsulation
layer 1112 coupled thereto, and a closure 1110 and/or closure
layers coupled to at least a portion of the encapsulation layer
1112. However, it should be noted that while certain ones of the
layers are described herein as being coupled to each other, note
that additional layers may be present. Moreover, unless otherwise
specified, the various layers in this and other embodiments may be
formed using conventional processes.
[0150] The array of transducers 1102 is depicted as being at least
partially surrounded by the encapsulation layer 1112, despite also
being at least partially encased in an electrically insulative
material 1116, e.g., such as alumina. The electrically insulative
material 1116 may contact the layers 1118, 1120, 1122 in the
structure of the transducers 1102, thereby enabling the transducers
1102 to function properly in reading data from and/or writing data
to a magnetic tape, e.g., as would be appreciated by one skilled in
the art after reading the present description. The layers 1118,
1120, 1122 in the structure of the transducers 1102 vary depending
on the type of transducer. However, according to an exemplary
approach, which is in no way intended to limit the invention, the
transducers 1102 are TMR sensors which include a first shield layer
1118, a second shield layer 1122, and a tunnel barrier structure
1120 positioned therebetween.
[0151] The encapsulation layer 1112 preferably includes a
compliant, deformable material which is configured to deform when
subjected to external forces to dampen the forces exerted on the
plurality of transducers 1102 by the closure 1110, substrate 1114,
and/or any other layers in the magnetic tape head module 1100 as a
result of dimensional instabilities thereof. For example, cutting a
conventional magnetic tape head from a wafer during the manufacture
process causes internal stresses therein to be released, thereby
causing the transducers to shift from their intended orientation
with respect to each other, including the pitch between adjacent
ones of the transducers. Moreover, as mentioned above, the coupling
a closure to the wafer may introduce an additional set of unique
stresses which further effects this deformation experienced absent
the elastic encapsulation layer 1112.
[0152] A portion of the encapsulation layer 1112 is shown as being
positioned directly between the array of transducers 1102 and the
closure 1110. A portion 1124 of the encapsulation layer 1112 is
also illustrated as extending toward the substrate 1114 between
adjacent ones of the transducers 1102 in the array. In other words,
portions 1124 of the encapsulation layer 1112 extend toward the
substrate such that they overlap (e.g., intersect) crossing planes
of deposition of the transducer layers 1118, 1120, 1122.
[0153] As mentioned above, the encapsulation layer 1112 is for
damping forces exerted on the plurality of transducers 1102 by the
closure 1110, substrate 1114, and/or other layers in the magnetic
tape head module 1100 as a result of dimensional instabilities
thereof, e.g., after being cut off from a wafer. Again, in order to
achieve this functionality, the encapsulation layer 1112 preferably
includes a compliant, deformable material configured to deform when
subjected to external forces. It follows that the compliant,
deformable material is at least more ductile than the closure 1110
and the substrate 1114. Thus, any forces exerted on the
encapsulation layer 1112 as a result of one or both of the closure
1110 and substrate 1114 expanding and/or contracting along the
longitudinal axis 1108 of the magnetic tape head module 1100, the
deposition direction 1109, and/or the height direction which
extends into the page perpendicular to the plane formed by the
longitudinal axis 1108 and the deposition direction 1109, are
dampened (e.g., muted) by the compliant, deformable properties the
encapsulation layer 1112 possesses.
[0154] For instance, the portion of the encapsulation layer 1112
positioned directly between the array of transducers 1102 and the
closure 1110 desirably serves as a buffer for the dimensional
stability of the transducers 1102. As the closure 1110 expands,
contracts, twists, etc. over time as a result of changes in
temperature, humidity, etc., the encapsulation layer 1112 serves to
dampen the effect that these forces have on the array of
transducers 1102, depending on other aspects of the design of the
head, e.g., such as specifics of the insulation films. Similarly,
the portions 1124 of the encapsulation layer 1112 which extend
toward the substrate 1114 directly between adjacent ones of the
transducers 1102 are able to dampen the effects that the substrate
1114 has on the transducers 1102 as the substrate expands,
contracts, twists, etc. over time as a result of changes in
temperature, humidity, etc.
[0155] Thus, an encapsulation layer 1112 which includes one or more
materials which are able to dampen the effect that these forces
have on the position and/or orientation of each of the transducers
1102 with respect to each other serves to achieve more consistent
pitch between adjacent ones of the transducers 1102 despite
dimensional shifts in the layers of the magnetic tape head module
1100. As a result, the magnetic tape head module 1100 will be able
to read and/or write more efficiently and with fewer errors,
thereby reducing latency, increasing throughput, etc.
[0156] The dimensions, general shape, process of forming, etc. the
encapsulation layer 1112 and/or the different portions thereof vary
depending on the desired approach. For instance, in some approaches
the portion of the encapsulation layer 1112 positioned directly
between the array of transducers 1102 and the closure 1110 is
formed full film, after one or more masks are first used to form
the portions 1124 of the encapsulation layer 1112. However, in
other approaches the encapsulation layer 1112 is formed in a single
full film deposition process, after which a removal process (e.g.,
such as etching) is performed in order to create recesses which
actually define the portions 1124 which extend from the substrate
1114 directly between each of the recesses.
[0157] As mentioned above, the encapsulation layer 1112 preferably
includes a compliant, deformable material configured to deform when
subjected to external forces. It follows that the compliant,
deformable material is at least more ductile than the closure 1110
and the substrate 1114. In some approaches the compliant,
deformable material includes a polymer, e.g., such as a hard-baked
photoresist, or any other type of polymer which would be apparent
to one skilled in the art after reading the present description. In
other approaches, the compliant, deformable material includes
aluminum, or any other type of high ductility metal which again is
preferably at least more ductile than the closure 1110 and the
substrate 1114, and which would be apparent to one skilled in the
art after reading the present description.
[0158] Looking to FIG. 11C, the detailed view of the two data
transducers 1102 shown in FIG. 11B is reproduced in order to
illustrate several dimensional characteristics of the layers in the
magnetic tape head module 1100. Again, the dimensions, general
shape, process of forming, etc. the encapsulation layer 1112 and/or
the different portions thereof vary depending on the desired
approach. For instance, in preferred approaches, a thickness
t.sub.1 of each of the portions 1124 of the encapsulation layer
extending toward the closure directly between adjacent transducers
in the array is at least greater than a thickness t.sub.2 of each
of the transducers measured along the deposition direction 1109
thereof. The portions 1124 of the encapsulation layer extending
between the transducers 1102 are thereby able to contact the
closure 1110 in addition to the substrate 1114, effectively
decoupling the transducers 1102 therefrom.
[0159] Moreover, a total width of the encapsulation layer 1112
measured in a direction parallel to the longitudinal axis 1108 of
the magnetic tape head module 1100 may be about equal to a width of
the array of transducers. In other words, the portion of the
encapsulation layer 1112 positioned directly between the array of
transducers 1102 and the closure 1110 is as wide as the width of
the array itself in some approaches. However, in other approaches,
the width of the encapsulation layer 1112 is wider than a width of
the array of transducers 1102. In other words, the portion of the
encapsulation layer 1112 positioned directly between the array of
transducers 1102 and the closure 1110 is at least as wide as the
distance separating outermost ones of the transducers in the array
(e.g., see 1106 in FIG. 11A).
[0160] Looking now to FIGS. 12A-12B, a magnetic tape head module
1200 is illustrated in accordance with one embodiment. As an
option, the present magnetic tape head module 1200 may be
implemented in conjunction with features from any other embodiment
listed herein, such as those described with reference to the other
FIGS. However, such magnetic tape head module 1200 and others
presented herein may be used in various applications and/or in
permutations which may or may not be specifically described in the
illustrative embodiments listed herein. Further, the magnetic tape
head module 1200 presented herein may be used in any desired
environment. Specifically, FIGS. 12A-12B illustrate variations of
the embodiment of FIGS. 11A-11C depicting several exemplary
configurations within the magnetic tape head module 1200.
Accordingly, various components of FIGS. 12A-12B have common
numbering with those of FIGS. 11A-11C. Moreover, FIGS. 12A-12B (and
the other FIGS.) may be deemed to include any possible
permutation.
[0161] The magnetic tape head module 1200 includes a plurality of
transducers 1102, 1104 which are positioned in an array 1106 that
extends along a longitudinal length of the magnetic tape head
module 1200. With respect to the present description, the
longitudinal length of the magnetic tape head module 1200 extends
in the cross-track direction 1250 which is substantially parallel
to the longitudinal axis 1108 of the magnetic tape head module
1200.
[0162] The plurality of transducers includes servo readers 1104 as
well as data transducers 1102 which may include data readers and/or
data writers depending on the approach. Moreover, looking to FIG.
12B, two of the data transducers 1102 are illustrated in further
detail. As shown, the magnetic tape head module 1200 includes a
substrate 1114 and/or substrate layers, which includes an undercoat
1202 that is coupled thereto. In some approaches the undercoat
includes alumina, but may include any other material which would be
apparent to one skilled in the art after reading the present
description.
[0163] A first encapsulation layer 1204 is positioned between the
undercoat 1202 and a base layer 1206. In some approaches, the base
layer 1206 may include alumina. Moreover, the first encapsulation
layer 1204 preferably includes a compliant, deformable material,
e.g., as will be described in further detail below. A portion of a
second encapsulation layer 1112 is also coupled to the base layer
1206, and a closure 1110 and/or closure layers are further coupled
to at least a portion of the second encapsulation layer 1112.
However, it should be noted that while certain ones of the layers
are described herein as being coupled to each other, note that
additional layers may be present. Moreover, unless otherwise
specified, the various layers in this and other embodiments may be
formed using conventional processes.
[0164] The array of transducers 1102 is depicted as being
sandwiched between at least a portion of the second encapsulation
layer 1112 and the base layer 1206, despite also being at least
partially surrounded by an electrically insulative material 1116.
The array of transducers 1102 is similarly sandwiched between at
least a portion of the first encapsulation layer 1204 and the
closure 1110. As noted above, the electrically insulative material
1116 at least partially surrounds the layers 1118, 1120, 1122 in
the structure of the transducers 1102, thereby enabling the
transducers 1102 to function properly in reading data from and/or
writing data to a magnetic tape, e.g., as would be appreciated by
one skilled in the art after reading the present description.
[0165] The first encapsulation layer 1204 preferably includes a
compliant, deformable first material, and the second encapsulation
layer 1112 preferably includes a compliant, deformable second
material. Each of the compliant, deformable first material and the
compliant, deformable second material are preferably configured to
deform when subjected to external forces. Accordingly, the first
and second encapsulation layers 1204, 1112 dampen forces exerted on
the plurality of transducers 1102 by the closure 1110, substrate
1114, and/or any other layers in the magnetic tape head module 1200
as a result of dimensional instabilities thereof. As mentioned
above, cutting a conventional magnetic tape head from a wafer
during the manufacture process causes internal stresses therein to
be released, thereby causing the transducers to shift from their
intended orientation with respect to each other, including the
pitch between adjacent ones of the transducers. Moreover, as
mentioned above, coupling a closure to the wafer may introduce an
additional set of unique stresses which further effects this
deformation experienced absent the first and/or second
encapsulation layers 1204, 1112.
[0166] It follows that the compliant, deformable material and the
compliant, deformable second material are each more ductile than
the substrate 1114 in preferred approaches. An illustrative list of
compliant, deformable materials, any one or more of which may be
included in the first and/or second encapsulation layers 1204, 1112
includes, but is in no way limited to, a polymer, e.g., such as a
hard-baked photoresist; aluminum, or other metal which again is
preferably at least more ductile than the closure 1110 and/or the
substrate 1114; etc., or any other deformable materials which would
be apparent to one skilled in the art after reading the present
description.
[0167] Again, the dimensions, general shape, forming process, etc.,
of the first and/or second encapsulation layers 1204, 1112 vary
depending on the desired approach. For instance, in some approaches
the first and/or second encapsulation layers 1204, 1112 are
laminate structures, each of the laminate structures including two
or more sub-layers. An encapsulating layer having a laminate
structure may be desirable in some approaches as different
materials may be included in each of the sub-layers, thereby
resulting in a composite layer which may be able to exhibit more
desirable characteristics. For example, a compliant, deformable
first material included in at least one of the sub-layers of the
laminate structure may be structurally stable, but also a
relatively poor thermal conductor. Accordingly, a compliant,
deformable second material with more favorable thermal conducting
properties may be included in at least another of the sub-layers of
the laminate structure. As a result, the laminate structure allows
for the composite layer to exhibit favorable structural stability
as well as favorable thermal conductivity properties despite
including one or more sub-layers which include a material which is
a relatively poor thermal conductor.
[0168] Referring momentarily to FIG. 12C, a variation of the
magnetic tape head module 1200 depicted in FIGS. 12A-12B is
illustrated in which the first encapsulation layer 1204 is a
laminate structure. Specifically, the first encapsulation layer
1204 is a laminated structure having a plurality of sub-layers
1208, 1210, 1212, 1214. Each of the sub-layers 1208, 1210, 1212,
1214 preferably includes a compliant, deformable material which may
be the same, similar or different among the different sub-layers
1208, 1210, 1212, 1214. According to an example, a portion of the
sub-layers 1208, 1212 include a photoresist, while a remainder of
the sub-layers 1210, 1214 include aluminum.
[0169] Looking now to FIG. 12D, another variation of the magnetic
tape head module 1200 depicted in FIGS. 12A-12B is illustrated in
which the first and second encapsulation layers 1204, 1112 are each
a laminate structure. Accordingly, the first encapsulation layer
1204 is a laminated structure having a plurality of sub-layers
1208, 1210, 1212, 1214, while the second encapsulation layer is
also a laminated structure having a plurality of sub-layers 1216,
1218, 1220, 1222, 1224. Again, any one or more of the sub-layers
may include the same, similar or different compliant, deformable
materials as any of the other sub-layers included in the magnetic
tape head module 1200.
[0170] It should also be noted that the dimensions, orientations,
numbers, etc. of the various sub-layers may vary, e.g., depending
on the desired approach Similarly, the dimensions of the first
and/or second encapsulation layers 1204, 1112 may vary as well. For
instance, in some approaches only some of the plurality of
transducers are sandwiched between at least a portion of the first
encapsulating layer and the substrate.
[0171] Referring momentarily now to FIGS. 12E-12F, a variation of
the magnetic tape head module 1200 depicted in FIGS. 12A-12B is
illustrated in which only some of the plurality of transducers 1102
are sandwiched directly between the first and second encapsulation
layers 1204, 1112. Two of the data transducers 1102 in FIG. 12A
which are located in an outer region of the array 1106 (e.g.,
closer to the servo readers 1104 along the cross-track direction
1250) are illustrated in further detail in FIG. 12E. Looking
specifically to FIG. 12E, the left transducer 1102 is sandwiched
directly between the first and second encapsulation layers 1204,
1112, while the transducer 1102 on the right is proximate to the
electrically insulative material 1116 and sandwiched directly
between the substrate 1114 and closure 1110. It follows that a
length of the first and/or second encapsulation layers 1204, 1112
measured along the cross-track direction 1250 may be less than a
length of the transducer array 1106 measured along the same
direction in some approaches.
[0172] It follows that the various embodiments included herein are
able to able to insulate the transducers from the forces caused by
dimensional instabilities of the closure and/or substrate.
Specifically, by implementing an encapsulation layer which includes
one or more materials which are able to dampen the effect that
these forces have on the position and/or orientation of each of the
transducers with respect to each other, the encapsulation layer is
able to achieve a consistent and stable pitch between adjacent ones
of the transducers despite dimensional shifts in the layers of a
magnetic tape head module. As a result, some of the embodiments
above are able to read and/or write more efficiently and with fewer
errors, thereby improving the position error signal during use,
reducing latency, increasing throughput, etc. However, it should
again be noted that the dimensions, general shape, process of
forming, etc. the encapsulation layer and/or the different portions
thereof vary depending on the desired approach. Accordingly, the
embodiments presented herein are in no way intended to limit the
invention.
[0173] The present invention may be a system, a method, and/or a
computer program product. The computer program product may include
a computer readable storage medium (or media) having computer
readable program instructions thereon for causing a processor to
carry out aspects of the present invention.
[0174] The computer readable storage medium can be a tangible
device that can retain and store instructions for use by an
instruction execution device. The computer readable storage medium
may be, for example, but is not limited to, an electronic storage
device, a magnetic storage device, an optical storage device, an
electromagnetic storage device, a semiconductor storage device, or
any suitable combination of the foregoing. A non-exhaustive list of
more specific examples of the computer readable storage medium
includes the following: a portable computer diskette, a hard disk,
a random access memory (RAM), a ROM, an erasable programmable
read-only memory (EPROM or Flash memory), a static random access
memory (SRAM), a portable compact disc read-only memory (CD-ROM), a
digital versatile disk (DVD), a memory stick, a floppy disk, a
mechanically encoded device such as punch-cards or raised
structures in a groove having instructions recorded thereon, and
any suitable combination of the foregoing. A computer readable
storage medium, as used herein, is not to be construed as being
transitory signals per se, such as radio waves or other freely
propagating electromagnetic waves, electromagnetic waves
propagating through a waveguide or other transmission media (e.g.,
light pulses passing through a fiber-optic cable), or electrical
signals transmitted through a wire.
[0175] Computer readable program instructions described herein can
be downloaded to respective computing/processing devices from a
computer readable storage medium or to an external computer or
external storage device via a network, for example, the Internet, a
local area network, a wide area network and/or a wireless network.
The network may comprise copper transmission cables, optical
transmission fibers, wireless transmission, routers, firewalls,
switches, gateway computers and/or edge servers. A network adapter
card or network interface in each computing/processing device
receives computer readable program instructions from the network
and forwards the computer readable program instructions for storage
in a computer readable storage medium within the respective
computing/processing device.
[0176] Computer readable program instructions for carrying out
operations of the present invention may be assembler instructions,
instruction-set-architecture (ISA) instructions, machine
instructions, machine dependent instructions, microcode, firmware
instructions, state-setting data, or either source code or object
code written in any combination of one or more programming
languages, including an object oriented programming language such
as Smalltalk, C++ or the like, and conventional procedural
programming languages, such as the "C" programming language or
similar programming languages. The computer readable program
instructions may execute entirely on the user's computer, partly on
the user's computer, as a stand-alone software package, partly on
the user's computer and partly on a remote computer or entirely on
the remote computer or server. In the latter scenario, the remote
computer may be connected to the user's computer through any type
of network, including a local area network (LAN) or a wide area
network (WAN), or the connection may be made to an external
computer (for example, through the Internet using an Internet
Service Provider). In some embodiments, electronic circuitry
including, for example, programmable logic circuitry,
field-programmable gate arrays (FPGA), or programmable logic arrays
(PLA) may execute the computer readable program instructions by
utilizing state information of the computer readable program
instructions to personalize the electronic circuitry, in order to
perform aspects of the present invention.
[0177] Aspects of the present invention are described herein with
reference to flowchart illustrations and/or block diagrams of
methods, apparatus (systems), and computer program products
according to embodiments of the invention. It will be understood
that each block of the flowchart illustrations and/or block
diagrams, and combinations of blocks in the flowchart illustrations
and/or block diagrams, can be implemented by computer readable
program instructions.
[0178] These computer readable program instructions may be provided
to a processor of a general purpose computer, special purpose
computer, or other programmable data processing apparatus to
produce a machine, such that the instructions, which execute via
the processor of the computer or other programmable data processing
apparatus, create means for implementing the functions/acts
specified in the flowchart and/or block diagram block or blocks.
These computer readable program instructions may also be stored in
a computer readable storage medium that can direct a computer, a
programmable data processing apparatus, and/or other devices to
function in a particular manner, such that the computer readable
storage medium having instructions stored therein comprises an
article of manufacture including instructions which implement
aspects of the function/act specified in the flowchart and/or block
diagram block or blocks.
[0179] The computer readable program instructions may also be
loaded onto a computer, other programmable data processing
apparatus, or other device to cause a series of operational steps
to be performed on the computer, other programmable apparatus or
other device to produce a computer implemented process, such that
the instructions which execute on the computer, other programmable
apparatus, or other device implement the functions/acts specified
in the flowchart and/or block diagram block or blocks.
[0180] The flowchart and block diagrams in the Figures illustrate
the architecture, functionality, and operation of possible
implementations of systems, methods, and computer program products
according to various embodiments of the present invention. In this
regard, each block in the flowchart or block diagrams may represent
a module, segment, or portion of instructions, which comprises one
or more executable instructions for implementing the specified
logical function(s). In some alternative implementations, the
functions noted in the block may occur out of the order noted in
the figures. For example, two blocks shown in succession may, in
fact, be executed substantially concurrently, or the blocks may
sometimes be executed in the reverse order, depending upon the
functionality involved. It will also be noted that each block of
the block diagrams and/or flowchart illustration, and combinations
of blocks in the block diagrams and/or flowchart illustration, can
be implemented by special purpose hardware-based systems that
perform the specified functions or acts or carry out combinations
of special purpose hardware and computer instructions.
[0181] Moreover, a system according to various embodiments may
include a processor and logic integrated with and/or executable by
the processor, the logic being configured to perform one or more of
the process steps recited herein. By integrated with, what is meant
is that the processor has logic embedded therewith as hardware
logic, such as an application specific integrated circuit (ASIC), a
field programmable gate array (FPGA), etc. By executable by the
processor, what is meant is that the logic is hardware logic;
software logic such as firmware, part of an operating system, part
of an application program; etc., or some combination of hardware
and software logic that is accessible by the processor and
configured to cause the processor to perform some functionality
upon execution by the processor. Software logic may be stored on
local and/or remote memory of any memory type, as known in the art.
Any processor known in the art may be used, such as a software
processor module and/or a hardware processor such as an ASIC, a
FPGA, a central processing unit (CPU), an integrated circuit (IC),
etc.
[0182] It will be clear that the various features of the foregoing
systems and/or methodologies may be combined in any way, creating a
plurality of combinations from the descriptions presented
above.
[0183] It will be further appreciated that embodiments of the
present invention may be provided in the form of a service deployed
on behalf of a customer.
[0184] The inventive concepts disclosed herein have been presented
by way of example to illustrate the myriad features thereof in a
plurality of illustrative scenarios, embodiments, and/or
implementations. It should be appreciated that the concepts
generally disclosed are to be considered as modular, and may be
implemented in any combination, permutation, or synthesis thereof.
In addition, any modification, alteration, or equivalent of the
presently disclosed features, functions, and concepts that would be
appreciated by a person having ordinary skill in the art upon
reading the instant descriptions should also be considered within
the scope of this disclosure.
[0185] While various embodiments have been described above, it
should be understood that they have been presented by way of
example only, and not limitation. Thus, the breadth and scope of an
embodiment of the present invention should not be limited by any of
the above-described exemplary embodiments, but should be defined
only in accordance with the following claims and their
equivalents.
* * * * *