U.S. patent application number 16/614196 was filed with the patent office on 2020-07-09 for system and method for wall panel trim installation.
The applicant listed for this patent is Joshua George SINGH. Invention is credited to Joshua George SINGH.
Application Number | 20200217080 16/614196 |
Document ID | / |
Family ID | 64097107 |
Filed Date | 2020-07-09 |
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United States Patent
Application |
20200217080 |
Kind Code |
A1 |
SINGH; Joshua George |
July 9, 2020 |
SYSTEM AND METHOD FOR WALL PANEL TRIM INSTALLATION
Abstract
There is disclosed a system and method for wall panel trim
installation. In an embodiment, the system comprises a plurality of
horizontal and vertical trim profiles having a back plate adapted
to receive a top cap within a bracket, the bracket including a
mounting base and walls extending up from either side of the base;
and at least one flange formed on the walls and extending
outwardly, the at least one flange including a shallow channel;
wherein, upon receiving the top cap within the bracket, the at
least one flange forming the shallow channel and a portion of the
top cap secure an edge of a wall panel therebetween. In an
embodiment, the shallow channel formed within the at least one
flange is adapted to receive an adhesive or sealant. The top cap is
partially received within the bracket such that a clearance is
formed between a bottom of the mounting base and a bottom of the
top cap. Back plate and top cap pairs allow installation of wall
panels placed into position without fasteners.
Inventors: |
SINGH; Joshua George;
(US) |
|
Applicant: |
Name |
City |
State |
Country |
Type |
SINGH; Joshua George |
|
|
US |
|
|
Family ID: |
64097107 |
Appl. No.: |
16/614196 |
Filed: |
May 15, 2018 |
PCT Filed: |
May 15, 2018 |
PCT NO: |
PCT/CA2018/000095 |
371 Date: |
November 15, 2019 |
Current U.S.
Class: |
1/1 |
Current CPC
Class: |
E04F 19/064 20130101;
E04F 13/0733 20130101; E04F 13/12 20130101; E04F 19/024 20130101;
E04F 19/066 20130101; E04F 13/0803 20130101; E04B 2001/405
20130101; E04F 19/061 20130101; E04F 19/062 20130101 |
International
Class: |
E04F 13/08 20060101
E04F013/08; E04F 19/06 20060101 E04F019/06 |
Claims
1. A system for wall panel trim installation, comprising: a
plurality of horizontal and vertical trim profiles having a back
plate adapted to receive a top cap within a bracket, the bracket
including a mounting base and walls extending up from either side
of the base; and at least one flange formed on the walls and
extending outwardly to form a platform, the at least one flange
including a shallow channel; wherein, upon receiving the top cap
within the bracket, the at least one flange forming the shallow
channel and a portion of the top cap secure an edge of a wall panel
therebetween.
2. The system of claim 1, wherein the shallow channel formed within
the at least one flange is adapted to receive an adhesive or
sealant.
3. The system of claim 1, wherein the walls include protrusions
extending inwardly which are adapted to engage a corresponding
protrusions on the top cap extending outwardly.
4. The system of claim 1, wherein the top cap is partially received
within the bracket such that a clearance is formed between a bottom
of the mounting base and a bottom of the top cap.
5. The system of claim 1, wherein the mounting base includes a
center line formed along its length, the centerline comprising a
shallow notch.
6. The system of claim 5, wherein the mounting base further
includes mounting apertures formed at regular intervals along its
length.
7. The system of claim 1, wherein the top cap includes a bent
flange which, when the top cap is installed, runs generally
parallel to one wall of the mounting base.
8. The system of claim 1, wherein a pair of mounting bases are
coupled at an interlocking pivot point adapted to permit the pair
of mounting bases to be rotated at least partially relative to each
other.
9. The system of claim 8, wherein the rotation allows the pair of
mounting bases to be installed at an inside corner or an outside
corner of a mounting wall within a range of acute to obtuse
angles.
10. The system of claim 1, further comprising an integral profile
forming an inside corner mounting base adapted to receive edges of
two wall panels installed at a right angle relative to each
other.
11. The system of claim 1, further comprising an outside corner
profile which includes mounting bases formed at right angles
adapted to each mount to a wall.
12. The system of claim 11, further comprising a corresponding
outside corner top cap which includes extending protrusions adapted
to engage a corresponding locking channel formed on the outside
corner profile.
13. The system of claim 1, wherein at least one shallow channel
extending from a wall of the mounting base forms a channel which is
at least partially parallel to the wall.
14. The system of claim 1, further comprising a horizontal top cap
profile with an extending flange adapted to cover wall panels
installed below the horizontal top cap profile with a sufficient
clearance to allow for compression between stages of the wall panel
installation.
15. The system of claim 1, wherein the plurality of horizontal and
vertical trim profiles are color coded based at least one of
installation location and installation order.
16. The system of claim 1, wherein the plurality of horizontal and
vertical trim profiles are uniquely color coded.
17. The system of claim 1, wherein the plurality of horizontal and
vertical trim profiles are color coded to identify correct
orientation.
18. The system of claim 1, wherein the plurality of horizontal and
vertical trim profiles form airflow gaps between all installed
pieces to provide continuous airflow behind any installed
panels.
19. The system of claim 1, further comprising a thermal break
adapted to stop inward deflection or warping of any installed wall
panels.
20. The system of claim 1, wherein one or more of the plurality of
horizontal and vertical trim profiles include leveling guides to
assist in leveling and squaring the profiles as they are
installed.
21. The system of claim 1, wherein the plurality of horizontal and
vertical trim profiles include back plate and top cap pairs for
installing wall panels placed into position without fasteners.
Description
FIELD
[0001] The present disclosure relates to an improved system and
method for wall panel trim installation.
BACKGROUND
[0002] Wall panel trim systems and methods for installing wall
panels are a relatively economic way of cladding the surfaces of
buildings. However, prior wall panel trim systems and methods often
require significant time and skill to install, as the trim pieces
may need to be cut to fine tolerances in order to avoid unsightly
gaps and to avoid sharp edges. Prior wall panel systems may also
experience problems with the building settling over time, which may
cause installed trim pieces to become misaligned or distressed,
causing siding to buckle, or windows to crack under pressure.
[0003] In addition, prior wall panel systems may experience
problems with trapped moisture, which may cause damage to the
installed panels and underlying wall surfaces with mold and other
issues related to trapped moisture, shortening their life. Prior
wall systems may also require offsite assembly, or may consist of
only a few types of trim pieces, limiting the ability to measure
accurately, and place panels quickly and without compromised
finished appearances, such as unsightly visible gaps. Poor
installation can also impact wind load and water performance. Prior
wall systems may also require a long learning curve to understand
the installation process, often limiting installation to specialty
labor, causing high installation costs.
[0004] What is needed is an improved wall panel trim reveal system
and method for cladding the exterior of buildings with exterior
wall panels which overcomes at least some of the drawbacks and
limitations as described above.
SUMMARY
[0005] The present disclosure relates to a system and method for
wall panel trim installation.
[0006] In an aspect, there is disclosed a plurality of horizontal
and vertical trim profiles having a back plate adapted to receive a
top cap within a bracket. The bracket includes a mounting base and
walls extending up from either side of the base. At least one
flange formed on the outside of the walls extends outwardly, and
forms a shallow channel for receiving an adhesive or a sealant.
Inwardly extending protrusions formed near the top of the walls are
adapted to engage corresponding protrusions formed on a top cap
which is received within the bracket formed in the mounting
base.
[0007] In use, an adhesive is applied within the shallow channel of
the laterally extending flange prior to a wall panel being placed
into position for mounting. The adhesive is also applied inside the
adapted walls under the inwardly extruding protrusions, and thereby
removing chatter caused by wind and movement between the back plate
and corresponding top cap. A corresponding top cap with one or more
extending flanges is then hammered along its length into the
mounting base to secure the wall panel between the at least one
flange with the shallow channel and a flange portion of the top
cap.
[0008] In an embodiment, each top cap is adapted to be received
within the bracket of the mounting only part way, with clearance
between the bottom of the top cap and the bottom of the mounting
base. This clearance is provided in order for fasteners, such as
brad nails and weather sealed screws, to be used to install a
mounting base on a wall. This space may also be used as a channel
for wiring, for lighting and solar panels, for example.
[0009] In an embodiment, the mounting base includes a center line
or a screw set line which assists an installer to properly position
the mounting base on a grid line drawn prior to installation. One
or more pre-drilled apertures along the length of the mounting base
which allows uniform spacing for the brad nails and weather sealed
screws when installing a mounting base.
[0010] In another embodiment, the top cap includes at least one
flange which includes a bent portion which is positioned generally
parallel to one wall of the mounting base. This allows the top cap
to be used at an edge of the wall where a transition is needed for
another type of wall covering.
[0011] In another embodiment, the mounting base includes a lateral
extension of the mounting base to at least one side in order to
provide a wider mounting base which engages a wall.
[0012] In another embodiment, a pair of mounting bases are coupled
at an interlocking pivot point adapted to permit the pair of
mounting bases to be rotated at least partially relative to each
other. This rotation allows the pair of mounting bases to be used
at an inside corner or an outside corner which forms a range of
angles, including a right angle at 90 degrees, and a range of acute
or obtuse angles on either side of 90 degrees.
[0013] In another embodiment, an integral profile forms an inside
corner which may receive the edges of two wall panels at a right
angle.
[0014] In another embodiment, a two-piece inside corner allows for
open access to measure and place a panel. This two-piece inside
corner is also used to accommodate building movement and building
compression between floors.
[0015] In another embodiment, an outside corner profile includes
mounting bases formed at right angles which each mount to a wall
with fasteners. A corresponding outside corner top cap includes
extending protrusions adapted to engage a corresponding locking
channel formed on the outside corner profile.
[0016] In another embodiment, there is an outside corner mounting
base and top cap with a float to allow for building movement and
building compression between floors.
[0017] In another embodiment, at least one shallow channel
extending from a wall of the mounting base forms a channel which is
at least partially parallel to the wall. This permits the profile
to be used at a corner, or at a transition point between the wall
panels and another type of wall covering.
[0018] In another embodiment, the trim piece back plates are color
coded, such that correct installation of the pieces is simplified.
By uniquely color coding each type of trim piece, incorrect
installation of the pieces in the wrong location can be
avoided.
[0019] In another embodiment, the wall panel trim system provides
continuous airflow behind the installed panels via airflow gaps
provided between all installed pieces.
[0020] In another embodiment, the wall panel trim system provides a
built in thermal break which minimizes any inward deflection or
warping of panels.
[0021] In another embodiment, one or more of the plurality of
horizontal and vertical trim profiles include leveling guides to
assist in leveling and squaring the profiles as they are
installed.
[0022] In another aspect, one or more of the plurality of
horizontal and vertical trim profiles are adapted to be installed
with suitable gaps to allow for vertical compression of a wall,
particularly between floors of a building.
[0023] In an embodiment, the horizontal trim profiles include a
horizontal compression top cap with an extended lower flange which
initially covers any gap with a lower panel, and also allows a
vertical trim compression piece to be positioned atop the extended
lower flange of the horizontal compression top cap.
[0024] In this respect, before explaining at least one embodiment
of the invention in detail, it is to be understood that the
invention is not limited in its applications to the details of
construction and to the arrangements of the components set forth in
the following description or the examples provided therein, or
illustrated in the drawings. The invention is capable of other
embodiments and of being practiced and carried out in various ways.
Also, it is to be understood that the phraseology and terminology
employed herein are for the purpose of description and should not
be regarded as limiting.
BRIEF DESCRIPTION OF THE DRAWINGS
[0025] FIGS. 1(i) to 1(xxx) show various trim pieces that may be
used for wall panel trim installation in accordance with an
illustrative embodiment.
[0026] FIG. 1(xxxi) shows a caulk used during installation of wall
panels.
[0027] FIG. 1(xxxii) shows a system tape used during installation
of the wall panels.
[0028] FIG. 1(xxxiii) shows a screw for installing the trim pieces
during installation of the wall panels.
[0029] FIGS. 1(xxxiv)-1(xxxvii) show a hammer block for protecting
trim pieces during installation.
[0030] FIGS. 1(xxxviii)-1(xxxxiii) show a panel clip for
temporarily holding panels in position during installation of the
wall panels.
[0031] FIGS. 1(xxxxiv) and 1(xxxxv) show the panel clip of FIGS.
1(xxxviii)-1(xxxxiii) in use to temporarily hold a panel P in
position.
[0032] FIGS. 2(i) to 2(xxxiv) show step-by-step installation steps
for installing wall panels in accordance with an illustrative
embodiment.
[0033] FIGS. 3(i) and 3(ii) show a partially installed wall and a
fully installed wall, respectively.
[0034] FIGS. 4(i) to 4(xvi) show cross-sectional views of trim and
wall panel installations in accordance with various illustrative
embodiments.
[0035] FIGS. 5(i) to 5(iii) show perspective views of a compression
system which allows a degree of vertical compression between stages
of the wall.
[0036] FIG. 6 shows a detailed partial cut-out view showing how the
vertical trim pieces and the horizontal piece are arranged in the
compression system.
DETAILED DESCRIPTION
[0037] As noted above, the present disclosure relates to a system
and method for wall panel trim installation.
[0038] Various illustrative embodiments will now be described with
reference to the drawings.
[0039] Referring to FIGS. 1(i) to 1(xviii), shown are various trim
pieces that may be used for wall panel trim installation in
accordance with an illustrative embodiment. For ease of reference,
the profiles are identified as "QP1" through "QP21", and a
description of each profile is provided in Table 1 below:
TABLE-US-00001 TABLE 120 Identi- FIG. fication Description FIG.
1(i) QP0 Window Drip Cap Flashing FIG. 1(ii) QP1 Continuous
Perforated Vented Flashing FIG. 1(iii) QP2 Arrow Outside Corner
Assembly FIG. 1(iv) QP3 Inside Corner FIG. 1(v) QP4 Perimeter
Starter Trim Assembly FIG. 1(vi) QP5 Vertical Main Body Assembly
FIG. 1(vii) QP6 Rain Screen Furring Spacers FIG. 1(viii) QP7
Continuous Metal Flashing FIG. 1(ix) QP8 Horizontal Main Body
Assembly FIG. 1(x) QP9 Soffit Termination Assembly FIG. 1(xi) QP10
Horizontal Window Sill Assembly FIG. 1(xii) QP11 Vertical Window
Sides Assembly FIG. 1(xiii) QP12 Wall Penetration Assembly FIG.
1(xiv) QP13 Multi-Angle Inside Corner Assembly FIG. 1(xv) QP14
Multi-Angle Outside Corner Assembly FIG. 1(xvi) QP15 Perforated
Vented Soffit Plate FIG. 1(xvii) QP16 Vertical Termination Assembly
FIG. 1(xviii) QP17 Corner Termination Assembly FIG. 1(xix) QP18
Continuous Compression Metal Flashing FIG. 1(xx) QP19-T Horizontal
Compression Assembly - Top FIG. 1(xxi) QP19-B Horizontal
Compression Assembly - Back FIG. 1(xxii) QP20-T Outside Corner
Compression Assembly - Top FIG. 1(xxiii) QP20-B Outside Corner
Compression Assembly - Back FIG. 1(xxix) QP21-T Inside Corner
Compression Assembly - Top FIG. 1(xxx) QP21-B Inside Corner
Compression Assembly - Back
In an embodiment, each of the profiles listed in Table 1 may be
color coded, either by entirely, or by using color coded paint or
labels, in order to uniquely identify each profile. The color
coding may be used to quickly identify a part during installation,
and avoid incorrect installation in the wrong location.
Corresponding color coding may also be used in an accompanying
installation manual, showing where each profile is installed, and
the order in which installation should take place. The color coding
may be unique, or grouped by type as long as they are visually
distinctive and can be easily identified by shape. Color coding on
one location or one side of the profiles may also be used to
identify correct orientation for installation.
[0040] As shown in profile view in FIG. 1(ii), and as installed in
FIG. 2(iii), Continuous Perforated Vented Flashing QP1 provides a
starting base with a drip edge, which provides a laterally
extending ledge to ensure that any vertical or corner top caps do
not slide down beyond this point. The Continuous Perforated Vented
Flashing QP1 also includes perforations which allow moisture to
flow through the Flashing QP1, and also allow ventilation to pass
into the wall assembly from below. By installing this Continuous
Perforated Vented Flashing QP1 accurately in a perfectly horizontal
position, installation of additional pieces on top of the
Continuous Perforated Vented Flashing QP1 becomes significantly
easier.
[0041] FIG. 1(iii) and FIG. 2(iv) show an Arrow Outside Corner
Assembly QP2 in a profile view, and as installed over the
Continuous Perforated Vented Flashing QP1, respectively. FIG. 1(iv)
and FIG. 2(v) show an Inside Corner QP3 in a profile view and as
installed.
[0042] FIG. 1(v) and FIG. 2(vi) show a Perimeter Starter Trim
Assembly QP4 in a profile view, and as installed. The Perimeter
Starter Trim Assembly QP4 includes an extending panel platform area
for supporting a panel plated on the The Perimeter Starter Trim
Assembly QP4. The top cap of the Perimeter Starter Trim Assembly
QP4 includes sloped sidewalls that form an angle of between about 2
degrees to 45 degrees from a more typical 90 degree angle formed by
the side walls. The sloped sidewalls allow the top cap to provide
better drainage of moisture when the top cap is installed in a
horizontal orientation. The top cap of the Perimeter Starter Trim
Assembly QP4 also includes a base drip edge which extends outwardly
to allow moisture to drip off away from the wall. The sloped side
walls also improves the aesthetics of the reveal adding more shadow
and reflection surfaces.
[0043] FIG. 1(vi) and FIG. 2(vii) show a Vertical Main Body
Assembly QP5 in a profile view, and as installed.
[0044] FIG. 1(vii) and FIG. 2(viii) show a Rain Screen Furring
Spacer QP6 in a profile view, and as installed. This Rain Screen
Furring Spacer QP6 prevents an installed panel from deflecting or
warping too far inwardly, while allowing air to pass and circulate
between the wall and any installed panels.
[0045] FIG. 1(viii) and FIG. 2(xiv) show a Continuous Metal
Flashing QP7 in a profile view, and as installed. Optionally, as
shown in FIG. 2(xv), weather tape 410 may be used to seal the top
of the Flashing QP7. Also, as shown in FIG. 2(xix), a silicon
adhesive may be used to seal each edge of the Continuous Metal
Flashing QP7 to prevent entry of moisture through the sides.
[0046] FIG. 1(ix) and FIG. 2(xvi) show a Horizontal Main Body
Assembly QP8 in a profile view, and as installed. The Horizontal
Main Body Assembly QP8 is installed over the Continuous Metal
Flashing QP7, and provides a panel platform area for supporting a
panel installed thereon.
[0047] With reference to all of the above figures, the trim
profiles have a number of features in common.
[0048] In an aspect, there is disclosed a plurality of horizontal
and vertical trim profiles having a back plate adapted to receive a
top cap within a bracket. The bracket includes a mounting base and
walls extending up from either side of the base. At least one
flange formed on the outside of the walls extends outwardly, and
forms a shallow channel for receiving an adhesive or a sealant.
Inwardly extending protrusions formed near the top of the walls are
adapted to engage corresponding protrusions formed on a top cap
which is received within the bracket formed in the mounting
base.
[0049] In use, an adhesive is applied within the shallow channel of
the laterally extending flange prior to a wall panel being placed
into position for mounting. A corresponding top cap with one or
more extending flanges is then hammered along its length into the
mounting base to secure the wall panel between the at least one
flange with the shallow channel and a flange portion of the top
cap.
[0050] In an embodiment, each top cap is adapted to be received
within the bracket of the mounting only part way, with clearance
between the bottom of the top cap and the mounting base. This
clearance is provided in order for fasteners, such as brad nails
and weather sealed screws, to be used to install a mounting base on
a wall. This clearance space can also run wiring in the channels,
protected from the weather.
[0051] In an embodiment, the mounting base includes a center line
which assists an installer to properly position the mounting base
on a grid line drawn prior to installation. One or more pre-drilled
apertures along the length of the mounting base allows uniform
spacing for the brad nails and weather sealed screws when
installing a mounting base.
[0052] In another embodiment, the top cap includes at least one
flange which includes a bent portion which is positioned generally
parallel to one wall of the mounting base. This allows the top cap
to be used at an edge of the wall where a transition is needed for
another type of wall covering.
[0053] In another embodiment, the mounting base includes a lateral
extension of the mounting base to at least one side in order to
provide a wider mounting base which engages a wall.
[0054] In another embodiment, a pair of mounting bases are coupled
at an interlocking pivot point adapted to permit the pair of
mounting bases to be rotated at least partially relative to each
other. This rotation allows the pair of mounting bases to be used
at an inside corner or an outside corner which forms a range of
angles, including a right angle at 90 degrees, and a range of acute
or obtuse angles on either side of 90 degrees.
[0055] In another embodiment, an integral profile forms an inside
corner which may receive the edges of two wall panels at a right
angle. There is also a two-piece inside corner that allows for open
access to measure and place a panel. The two-piece inside corner is
also used to accommodate building movement and building compression
between floors.
[0056] In another embodiment, an outside corner profile includes
mounting bases formed at right angles which each mount to a wall
with fasteners. A corresponding outside corner top cap includes
extending protrusions adapted to engage a corresponding locking
channel formed on the outside corner profile.
[0057] In another embodiment there is an outside corner mounting
base and top cap with a float to allow for building movement and
building compression between floors.
[0058] In another embodiment, at least one shallow channel
extending from a wall of the mounting base forms a channel which is
at least partially parallel to the wall. This permits the profile
to be used at a corner, or at a transition point between the wall
panels and another type of wall covering.
[0059] In another embodiment, the trim pieces are color coded, such
that correct installation of the pieces is simplified. By uniquely
color coding each type of trim piece, incorrect installation of the
pieces in the wrong location can be avoided.
[0060] In another embodiment, the wall panel trim system provides
continuous airflow behind the installed panels via airflow gaps
provided between all installed pieces.
[0061] In another embodiment, the wall panel trim system provides a
built in thermal break which minimizes any inward deflection or
warping of panels.
[0062] In another embodiment, one or more of the plurality of
horizontal and vertical trim profiles include leveling guides to
assist in leveling and squaring the profiles as they are
installed.
[0063] Now referring to FIGS. 1(xix) to 1(xxi), shown are various
fasteners for fastening the trim pieces and wall panels in
accordance with an illustrative embodiment, including an adhesive,
weather tape, and sealed screws, respectively.
[0064] Various specialty tools may be used during installation,
including panel holders, hammer blocks, pump style suction cups, a
track saw, an impact driver for fastening the sealed screws, and an
adhesive applicator for applying adhesive.
[0065] Various general installation tools may also be used during
installation, including a tape measure, utility knife, building
pencil, permanent marker, extension cords, hammer tacker, chalk
line, compound mitre saw, table saw, air compressor/air hoses, 18
gauge brad nailer/finish nailer, angle grinder with zip disk,
jigsaw and metal drill bit. Additional general installation tools
may include 2' level, 4' level, 8' level, mini speed square, framer
square, laser level, many pry bar, needle nose pliers, hammer,
rubber mallet, metal file, tin snips, and a portable panel track
saw.
[0066] Now referring to FIG. 1(ii), referring to drawings for the
architectural elevation design ridgelines, chalk lines or a laser
level guide should be used to mark out horizontal and vertical grid
lines which are level and plumb. Centre guide line markers provided
on all trim assembly back plates may be used to improve alignments
accuracy and efficiency.
[0067] FIG. 2(i) shows an illustrative completed wall panel
installation, which will now be described in more detail.
[0068] Starting with FIG. 2(ii), chalk lines are used to mark out a
desired wall grid pattern with horizontal and vertical lines.
[0069] Now referring to FIG. 2(iiii), the first trim piece to be
installed is a QP1 continuous perforated vented flashing which is
mounted 21/4'' from an inside corner. The QP1 is levelled and
fastened with brad nails along the top edge.
[0070] Now referring to FIG. 2(iv), a QP2 arrow outside corner back
plate is placed vertically on top of the QP1 continuous perforated
vented flashing. The QP2 back plates is aligned and fastened with
brad nails. In addition, the QP2 back plates is fastened with
sealed screws every 12'' alternating on each side of the nailing
flange with a 6'' offset. This alternating screw spacing method is
used throughout the installation of subsequent corner trim
assemblies.
[0071] Now referring to FIG. 2(v), a QP3 inside corner is fastened
with bard nails. In addition, the QP3 profile is fastened with
sealed screws every 12'' alternating on each side of the nailing
flange with a 6'' offset.
[0072] Now referring to FIG. 2(vi), a plurality of QP4 perimeter
starter trim back plates (in this example three QP 4 pieces) are
positioned horizontally, approximately 1/8'' above the QP1
continuous perforated vented flashing. These are fastened with brad
nails, followed by sealed screws.
[0073] Now referring to FIG. 2(vii), in a plurality of QP5 vertical
main body back plates (in this example two QP5 vertical main body
back plates) are laid out on a vertical chalk line grid, and
measured up approximately 11/4'' above the QP1 continuous
perforated vented flashing. The QP5 vertical main body back plate
is then fastened with a brad nailer, followed by sealed screws.
[0074] Now referring to FIG. 2(viii), from left to right, QP6 rain
screen furring spacers are centered between a first QP5 vertical
main body back plate and the and the QP2 arrow outside corner back
plate, between the first and second QP5 vertical main body back
plates, and finally between the second QP5 vertical main body back
plate and the QP3 inside corner. The QP6 rain screen furring
spacers are then installed with sealed screws.
[0075] Now referring to FIG. 2(ix), beads of silicone adhesive are
applied at suitable intervals (e.g. about 9''), along the panel
platforms.
[0076] FIG. 2(x) now shows a plurality of panels which have been
placed to rest into position for insulation. Temporary panel
holders may be placed around the panels during this process. Any
protective film on the panels may be removed at this time. Now
referring to FIG. 2(xi), additional beads of silicone adhesive may
be placed at suitable intervals along a top cap engagement channel
formed between the panels and horizontally running along a length
below the panels.
[0077] As shown in FIG. 2(xii), a top cap (as previously shown in
FIG. 1(v) as part of QP4, may now be installed into position. This
top cap is adapted to be hammered into position using a hammer
block to spread out the force of a hammer.
[0078] Now referring to FIG. 2(xiii), the top caps of QP 5 vertical
main body may be hammered into position using a hammer block to
spread out the force.
[0079] Next, referring to FIG. 2(xiv), a QP7 continuous metal
flashing is installed to cover the top edges of the panels, as well
as the previously installed QP5 and QP6 profiles. As shown in FIG.
2(xv), a length of weather tape may be installed halfway onto the
QP7 continuous metal flashing.
[0080] Now referring to FIG. 2(xvi), a plurality of QP8 horizontal
main body back plates are positioned over the QP7 continuous metal
flashing and installed with brad nails, and sealed screws as
previously described.
[0081] Referring now to FIG. 2(xvii), additional lengths of QP5
vertical main body back plates are laid on the chalk line grid and
measured up approximately 11/4'' above the QP1 continuous metal
flashing. The QP 5 vertical main body back plates are plumbed, and
fastened with brad nails and sealed screws.
[0082] Referring to FIG. 2(xviii), additional lengths of QP 6 rain
screen furring spacers are positioned between the vertically
installed profiles, as previously described with reference to FIG.
2(viii).
[0083] As shown in FIG. 2(xix), lengths of silicone adhesive are
applied at suitable intervals along the panel platforms. FIG. 2(xx)
now shows additional panels placed and positioned for
fastening.
[0084] Next, as shown in FIG. 2(xxi), lengths of silicone adhesive
are applied in the top cap engagement channels formed between the
back plates and along the horizontal channel formed between the
bottom of the panels and the previously installed panels below.
[0085] Now referring to FIG. 2(xxii), a QP8 horizontal main body
top cap is hammered into position below the panels. Similarly, FIG.
2(xxiii) shows QP5 vertical main body top caps installed in
position between the panels. As previously described, hammer blocks
may be used to protect the top caps as they are being hammered into
position.
[0086] Now referring to FIG. 2(xxii), another strip of QP7
continuous metal flashing is installed to cover the top edge of the
panels and the previously installed vertical profiles. FIG. 2(xxv)
shows a length of weather tape installed halfway onto the QP7
continuous metal flashing.
[0087] FIGS. 2(xxvii) and 2(xxviii) repeat the installation steps
as previously described with reference to FIG. 2(xvii) and FIG.
2(xviii).
[0088] Next, FIG. 2(xxix) shows a plurality of QP9 soffit
termination back plates are shown installed horizontally above the
QP5 vertical main body back plates. The QP9 soffit termination back
plates are installed with brad nails and sealed screws, as
previously described.
[0089] FIG. 2(xxx) shows beads of silicone adhesive applied at
suitable intervals along the panel platforms.
[0090] Now referring to FIG. 2(xxxi), a plurality of panels are
placed into position for insulation. FIG. 2(xxxii) shows beads of
silicone adhesive applied at suitable intervals along lengths of
the top cap engagement channel formed between the panels.
[0091] FIG. 2(xxxiii) shows a QP8 horizontal main body top cap
installed into position by hammering along the whole length. FIG.
2(xxxiv) shows the corresponding QP5 vertical main body top caps
installed into position in an analogous manner. Hammer blocks may
be used to protect the top caps as they are installed.
[0092] Finally, FIG. 2(xxxiv) shows a QP9 soffit termination top
cap installed to cover the top edges of the panels, and previously
installed vertical profiles.
[0093] FIG. 3(i) shows a complete back plate installation of
vertical and horizontal trim profiles as described in the
installation method illustrated in FIGS. 2(i) to 2(xxxiv). FIG.
2(ii) shows a completed installation including all panels and top
caps retaining the panels in position.
[0094] Now referring to FIG. 4(i), shown is a cross-sectional view
of a typical vertical section. External wall assembly 401 is shown
as per builders' specifications. Weather sealed to screws 402 are
installed along a screw set line. QP5 vertical main body is lapped
over QP7 metal through wall flashing where applicable. QP6 rain
screen furring spacers 404 are spaced to be lapped over QP7 metal
through wall flashing where applicable. An external sheathing 405
is shown beneath a layer of building paper 406. Panel P is shown in
darker outline. And adhesive 407 is provided along panel platform
channels to secure the panel P. Another bead of adhesive 407 is
provided behind QP5 vertical main body top prior to installation. A
QP5 vertical main body top cap is shown at 408.
[0095] Now referring to FIG. 4(ii), shown is a cross-sectional view
of a typical inside corner. Like parts are labelled with the same
reference numeral. In FIG. 4(ii), QP3 inside corner 409 is shown in
cross-section. Beads of adhesive are provided along panel platform
channels to secure panel P.
[0096] Now referring to FIG. 4(iii), shown is a cross-section of a
typical outside corner. QP2 arrow outside corner assembly is shown
with adhesive 407 provided behind QP2 arrow outside corner top
prior to installation. Additional adhesive 407 is provided along
panel platform channels to secure panel P.
[0097] Now referring to FIG. 4(iv), shown is a cross-sectional view
of a typical horizontal section. Like parts are labelled with the
same reference numerals. Shown at 410 is a shingle lapped tape over
QP7 metal through wall flashing. A bead of adhesive 407 is provided
along panel platform channels to secure panel P. QP 8 horizontal
main body assembly is shown over the weather sealed screw 402. A
bead of adhesive 407 is provided behind QP8 horizontal main body
top prior to installation. A bead of adhesive is also provided
across all and dam locations. QP8 horizontal main body assembly is
installed level on QP7 metal through wall flashing at all
locations.
[0098] Now referring to FIG. 4(v), shown is a cross-section of a
typical multi-angle inside corner. QP13 multi-angle inside corner
assembly is adapted to accommodate various angles formed at the
inside corner. A bead of adhesive is provided behind QP13
multi-angle inside corner top caps prior to installation. Another
bead of adhesive is provided along panel platform channels to
secure panel P.
[0099] Now referring to FIG. 4(vi), shown is a cross-sectional view
of a typical multi-angle outside corner. QP14 multi-angle outside
corner assembly is shown and accommodates a range of possible
angles on an outside corner. Weather sealed screws 402 are used to
install QP14 multi-angle outside corner assembly on each adjacent
wall at the outside corner. Beads of adhesive 407 are provided
behind QP14 multi-angle outside corner top caps prior to
installation. Another bead of adhesive 407 is provided along panel
platform channels to secure panel P.
[0100] Now referring to FIG. 4(vii), shown is a cross-sectional
view of a typical vertical material transition section. In this
view, QP16 vertical termination assembly terminates panel P to the
right and abuts an alternate exterior finish material 411 to the
left. A bead of adhesive 407 is provided behind in QP16 vertical
termination top prior to installation.
[0101] Now referring to FIG. 4(viii), shown is a cross-sectional
view of a typical outside corner material transition. QP17B corner
termination assembly back plate is shown installed to one wall of
the corner by weather sealed screw 402. QP17B corner termination
back plate is installed to extend slightly beyond the edge of the
corner to abut alternate exterior finish material 411. QP17T corner
termination assembly top cap secures panel P onto QP17 corner
termination assembly.
[0102] Now referring to FIG. 4(ix), shown is a cross-sectional view
of a typical soffit section. As shown, various trim profiles are
used for the assembly, including QP4B perimeter starter trim
assembly back plate and QP4T perimeter starter trim assembly top
cap. In addition, QP1 perforated vented through wall flashing is
used at an outside corner. QP8 horizontal main body assembly is
also shown holding panel P in position. Finally, QP3 inside corner
profile is also used at an inside corner shown in the figure.
[0103] Now referring to FIG. 4(x), shown is a cross-sectional view
of an alternate soffit session. While the vertical section to the
right of FIG. 4(x) is similar to the illustration shown in FIG.
4(ix), and aluminum soffit 412 is run along the horizontal surface.
QP3 soffit termination assembly is then used to install panel P
against the vertical wall shown at the left of FIG. 4(x).
[0104] Now referring to FIG. 4(xi), shown is a cross-sectional view
of a typical base section, in which QP4B perimeter starter trim
assembly base plate is installed level on QP1 perforated to vented
through wall flashing at all locations. Corresponding QP4T
perimeter starter trim assembly top cap is also shown holding panel
P in position.
[0105] Now referring to FIG. 4(xii), shown is a cross-sectional
view of a typical window head section. As shown, QP8B horizontal
main body assembly that plate is installed level on QP1 perforated
vented through wall flashing at all window head locations. A
corresponding QP8 horizontal main assembly is shown holding panel P
in position. QP0 window drip cap flashing is installed under QP1
perforated vented through wall flashing with building paper 406
lapped over QP0 window drip cap flashing.
[0106] Now referring to FIG. 4(xiii), shown is a cross-sectional
view of a typical window jamb detail. In this illustrative example,
QP11B vertical window sides assembly that plate is shown installed
with a weather sealed screw 402. Corresponding QP11T vertical
window sides assembly top cap is shown holding panel P in
position.
[0107] Now referring to FIG. 4(xix), shown is a cross-sectional
view of a typical window sill section, having a windowsill assembly
414 as per builders' specifications. QP10B horizontal windowsill
assembly base plate is installed level on QP7 metal through wall
flashing at all windowsill locations. Corresponding QP10T
horizontal windowsill assembly top cap is shown installed in
position. QP7 metal through wall flashing is adapted to extend over
panel P.
[0108] Now referring to FIG. 4(xv), shown is a cross-sectional view
of a typical vent/wall penetration detail, showing an exterior wall
assembly 415 as per builder specifications. As shown, QP12 wall
penetration assembly is shown installed in position with weather
sealed screws 402.
[0109] Now referring to FIG. 4(xvi), shown is a cross-sectional
view of another typical vent/wall penetration detail. As shown,
QP12, wall penetration assembly is shown installed level on cue P7
metal through wall flashing. A second cue P12 wall penetration
assembly is shown below a vent hood 416.
[0110] FIG. 5(i) to FIG. 5(iii) show illustrative examples of a
compression system built into the wall panel trim insulation system
to allow for a degree of compression between vertical sessions of
wall panels over time. In this case, vertical profile sections at
an outside corner (e.g. a two piece outside corner with float
between the back plate and top cap snap engagements) and an inside
corner (e.g. a two piece inside corner with float between the back
plate and top cap snap engagements) are installed with appropriate
gaps to allow for compression. A horizontal compression top cap
QP19 with an extended lower flange covers the top edges of the
panels below with a sufficient clearance to allow for compression
between stages of the wall panel installation. A QP4 back plate
includes a lateral extension of the mounting base to at least one
side in order to provide a wider mounting base which engages a
wall.
[0111] FIG. 6 shows a more detailed view with panel P and sections
of vertical top cap profiles shown partially removed for better
clarity. As shown, the vertical profiles, including outside corner
profiles QP2, QP20, inside corner profiles QP3, QP21 and other
vertical profiles mounted in between these corner profiles, are cut
and mounted with a sufficient clearance to allow for vertical
compression of the wall, particularly between the floors of a wood
frame building.
[0112] Advantageously, this avoids buckling and deformation of any
installed trim profiles due to settling of a building wall over
time, and the integrity of the installed wall panel is
maintained.
[0113] Various tools may be used during the panel installation
process. For example, referring back to FIGS. 1(xxxiv)-1(xxxvii), a
hammer block may be used for protecting trim pieces during
installation, particularly top cap trim pieces which may be
hammered into position. The hammer block may be laid on top of a
trim piece so that it absorbs any impact from a hammer, rather than
the trim piece. Referring back to FIGS. 1(xxxviii)-1(xxxxiii), a
panel clip may be used for temporarily holding panels in position
during installation of the wall panels. As shown in FIG. 1(xxxxiv)
and 1(xxxxv), in use, the panel clip is inserted into a channel of
a trim piece, and is turned until its irregular shaped base engages
the walls of the channel, thereby holding the panel P temporarily
in position. Advantageously, this allows a single installer to
install a panel, rather than requiring a second person to hold the
panel in position while other work is being done to secure the
panel.
[0114] Thus, in an aspect, there is provided a system for wall
panel trim installation, comprising: a plurality of horizontal and
vertical trim profiles having a back plate adapted to receive a top
cap within a bracket, the bracket including a mounting base and
walls extending up from either side of the base; and at least one
flange formed on the walls and extending outwardly to form a
platform, the at least one flange including a shallow channel;
wherein, upon receiving the top cap within the bracket, the at
least one flange forming the shallow channel and a portion of the
top cap secure an edge of a wall panel therebetween.
[0115] In an embodiment, the shallow channel formed within the at
least one flange is adapted to receive an adhesive or sealant.
[0116] In another embodiment, the walls include protrusions
extending inwardly which are adapted to engage a corresponding
protrusions on the top cap extending outwardly.
[0117] In another embodiment, the top cap is partially received
within the bracket such that a clearance is formed between a bottom
of the mounting base and a bottom of the top cap.
[0118] In another embodiment, the mounting base includes a center
line formed along its length, the centerline comprising a shallow
notch.
[0119] In another embodiment, the mounting base further includes
mounting apertures formed at regular intervals along its
length.
[0120] In another embodiment, the top cap includes a bent flange
which, when the top cap is installed, runs generally parallel to
one wall of the mounting base.
[0121] In another embodiment, a pair of mounting bases are coupled
at an interlocking pivot point adapted to permit the pair of
mounting bases to be rotated at least partially relative to each
other.
[0122] In another embodiment, the rotation allows the pair of
mounting bases to be installed at an inside corner or an outside
corner of a mounting wall within a range of acute to obtuse
angles.
[0123] In another embodiment, the system further comprises an
integral profile forming an inside corner mounting base adapted to
receive edges of two wall panels installed at a right angle
relative to each other.
[0124] In another embodiment, the system further comprises an
outside corner profile which includes mounting bases formed at
right angles adapted to each mount to a wall.
[0125] In another embodiment, the system further comprises a
corresponding outside corner top cap which includes extending
protrusions adapted to engage a corresponding locking channel
formed on the outside corner profile.
[0126] In another embodiment, at least one shallow channel
extending from a wall of the mounting base forms a channel which is
at least partially parallel to the wall.
[0127] In another embodiment, the system further comprises a
horizontal top cap profile with an extending flange adapted to
cover wall panels installed below the horizontal top cap profile
with a sufficient clearance to allow for compression between stages
of the wall panel installation.
[0128] In another embodiment, the plurality of horizontal and
vertical trim profiles are color coded based at least one of
installation location and installation order.
[0129] In another embodiment, the plurality of horizontal and
vertical trim profiles are uniquely color coded.
[0130] In another embodiment, the plurality of horizontal and
vertical trim profiles are color coded to identify correct
orientation.
[0131] In another embodiment, the plurality of horizontal and
vertical trim profiles form airflow gaps between all installed
pieces to provide continuous airflow behind any installed
panels.
[0132] In another embodiment, the system further comprises a
thermal break adapted to stop inward deflection or warping of any
installed wall panels.
[0133] In another embodiment, one or more of the plurality of
horizontal and vertical trim profiles include leveling guides to
assist in leveling and squaring the profiles as they are
installed.
[0134] In another embodiment, the plurality of horizontal and
vertical trim profiles include back plate and top cap pairs for
installing wall panels placed into position without fasteners.
[0135] While the above description provides examples of one or more
systems and methods, it will be appreciated that other systems and
methods may be within the scope of the present description as
interpreted by one of skill in the art.
* * * * *