U.S. patent application number 16/806947 was filed with the patent office on 2020-06-25 for apparatus for providing waveguide displays with two-dimensional pupil expansion.
This patent application is currently assigned to DigiLens Inc.. The applicant listed for this patent is DigiLens Inc.. Invention is credited to Alastair John Grant, Milan Momcilo Popovich, Jonathan David Waldern.
Application Number | 20200201051 16/806947 |
Document ID | / |
Family ID | 57241121 |
Filed Date | 2020-06-25 |
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United States Patent
Application |
20200201051 |
Kind Code |
A1 |
Popovich; Milan Momcilo ; et
al. |
June 25, 2020 |
Apparatus for Providing Waveguide Displays with Two-Dimensional
Pupil Expansion
Abstract
An optical display comprises: a first waveguide comprising a
first surface and a second surface, an input coupler, a fold
grating, and an output grating. The input coupler receives
collimated first wavelength light from an Input Image Node causes
the light to travel within the first waveguide via total internal
reflection between the first surface and the second surface to the
fold grating. The fold grating provides pupil expansion in a first
direction directs the light to the output grating via total
internal reflection between the first surface and the second
surface. The output grating provides pupil expansion in a second
direction different than the first direction and causes the light
to exit the first waveguide from the first surface or the second
surface. At least one of the input coupler, fold grating and output
grating is a rolled k-vector grating, and the fold grating is a
dual interaction grating.
Inventors: |
Popovich; Milan Momcilo;
(Leicester, GB) ; Waldern; Jonathan David; (Los
Altos Hills, CA) ; Grant; Alastair John; (San Jose,
CA) |
|
Applicant: |
Name |
City |
State |
Country |
Type |
DigiLens Inc. |
Sunnyvale |
CA |
US |
|
|
Assignee: |
DigiLens Inc.
Sunnyvale
CA
|
Family ID: |
57241121 |
Appl. No.: |
16/806947 |
Filed: |
March 2, 2020 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
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15765243 |
Mar 30, 2018 |
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PCT/GB2016/000181 |
Oct 4, 2016 |
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16806947 |
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62285275 |
Oct 23, 2015 |
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62284603 |
Oct 5, 2015 |
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Current U.S.
Class: |
1/1 |
Current CPC
Class: |
G02B 5/1866 20130101;
G02B 2027/0114 20130101; G02B 2027/0187 20130101; G02B 27/0081
20130101; G02B 27/0179 20130101; G02F 1/292 20130101; G02B 6/0016
20130101; G02B 6/0076 20130101; G02B 27/0172 20130101; G02B
2027/0125 20130101; G02B 27/0093 20130101; G02B 6/0035
20130101 |
International
Class: |
G02B 27/01 20060101
G02B027/01; G02F 1/29 20060101 G02F001/29; G02B 27/00 20060101
G02B027/00; F21V 8/00 20060101 F21V008/00; G02B 5/18 20060101
G02B005/18 |
Claims
1. An optical display, comprising: a first waveguide having a first
surface and a second surface; an input coupler; a fold grating; an
output grating; and an input image node (IIN), wherein said input
coupler is configured to receive collimated first wavelength image
modulated light from said IIN and to cause said first wavelength
image modulated light to travel within the first waveguide via
total internal reflection between said first surface and said
second surface to the fold grating; wherein said fold grating is
configured to provide pupil expansion in a first direction and to
direct said first wavelength image modulated light to the output
grating via total internal reflection between the first surface and
the second surface; wherein said output grating is configured to
provide pupil expansion in a second direction different than said
first direction and to cause said first wavelength image modulated
light to exit said first waveguide from said first surface or said
second surface; wherein said first wavelength image modulated light
undergoes a dual interaction with said fold grating; and wherein at
least one selected from the group of said input coupler, said fold
grating, and said output grating is a grating switchable between a
diffracting and a non-diffracting state.
2. The optical display of claim 1, wherein said IIN comprises a
light source, a microdisplay for displaying image pixels and
collimation optics, and wherein said IIN projects the image
displayed on said microdisplay such that each image pixel is
converted into a unique angular direction within said first
waveguide.
3. The optical display of claim 1, further comprising a second
waveguide comprising a first surface and a second surface, an input
coupler, a fold grating, and an output grating, wherein the input
coupler of the second waveguide is configured to receive collimated
second wavelength image modulated light from said IIN.
4. The optical display of claim 1, wherein each of said input
coupler, said fold grating, and said output grating is a grating
selected from the group of a grating recorded in a liquid crystal
and polymer material system. a Bragg grating, a switchable Bragg
grating, a grating recorded in a liquid crystal and polymer
material system and a surface relief grating.
5. The optical display of claim 1, wherein said input coupler is a
grating or a prism.
6. The optical display of claim 1, wherein said first direction is
orthogonal to said second direction.
7. The optical display of claim 1, wherein said first waveguide
further comprises a first optical interface; and said IIN further
comprises a second optical interface, wherein said first and second
optical interface can be decoupled by one of a mechanical mechanism
or a magnetic mechanism.
8. The optical display of claim 1, wherein at least one of said
input coupler, said fold grating, or said output grating is a
rolled k-vector grating.
9. The optical display of claim 1, wherein said first surface and
said second surface are curved.
10. The optical display of claim 1, wherein said IIN comprises a
laser scanner for projecting image modulated first wavelength light
over an angular range.
11. The optical display of claim 1, wherein said optical display
provides one of a HMD, a HUD, an eye-slaved display, a dynamic
focus display or a light field display.
12. The optical display of claim 1, wherein at least one of said
input coupler, fold grating and output grating multiplexes at least
one of color or angle.
13. The optical display of claim 1, further comprising at least one
selected from the group of: an eye tracker, a dynamic focus lens
disposed within said IIN, a dynamic focus lens disposed in
proximity to the first set of surfaces of the first waveguide, a
beam homogenizer, a quarter wave plate applied to a surface of said
waveguide, and at least one gradient index image transfer waveguide
portion.
14. The optical display of claim 3, further comprising a dichroic
filter disposed between the input coupler regions of said first and
second waveguides.
15. The optical display of claim 1 wherein said IIN further
comprises a spatially varying numerical aperture component for
providing a numerical aperture variation along at least one
direction.
16. The optical display of claim 15 wherein said spatially varying
numerical aperture component has at least one characteristic
selected from the group of diffractive, birefringent, refracting
and scattering.
17. The optical display of claim 1, wherein said IIN further
comprises at least one diffractive optical element.
18. The optical display of claim 1, wherein said waveguide includes
at least one plastic substrate.
19. The optical display of claim 1, wherein at least one said
grating has spatially varying characteristics.
20. The optical display of claim 1 integrated within a window.
Description
PRIORITY CLAIM
[0001] This application is a continuation of U.S. application Ser.
No. 15/765,243 entitled APPARATUS FOR PROVIDING WAVEGUIDE DISPLAYS
WITH TWO-DIMENSIONAL PUPIL EXPANSION filed on Mar. 30, 2018, which
application is a 371 of International Application No.
PCT/GB2016/00018 entitled WAVEGUIDE DISPLAY filed on Oct. 4, 2016,
which application claims priority to US Provisional Application
Ser. No. 62/284,603 entitled WAVEGUIDE DISPLAY filed on 5 Oct. 2015
and US Provisional Application Ser. No. 62/285,275 entitled
WAVEGUIDE DISPLAYS filed on 23 Oct. 2015, which are hereby
incorporated herein by reference in their entireties.
CROSS REFERENCE TO RELATED APPLICATIONS
[0002] The following patent applications are incorporated by
reference herein in their entireties: U.S. Pat. No. 9,075,184
entitled COMPACT EDGE ILLUMINATED DIFFRACTIVE DISPLAY, U.S. Pat.
No. 8,233,204 entitled OPTICAL DISPLAYS, PCT Application No.
US2006/043938, entitled METHOD AND APPARATUS FOR PROVIDING A
TRANSPARENT DISPLAY, PCT Application No. GB2012/000677 entitled
WEARABLE DATA DISPLAY, U.S. patent application Ser. No. 13/317,468
entitled COMPACT EDGE ILLUMINATED EYEGLASS DISPLAY, U.S. patent
application Ser. No. 13/869,866 entitled HOLOGRAPHIC WIDE ANGLE
DISPLAY, and U.S. patent application Ser. No. 13/844,456 entitled
TRANSPARENT WAVEGUIDE DISPLAY, U.S. patent application Ser. No.
14/620,969 entitled WAVEGUIDE GRATING DEVICE, U.S. Provisional
Patent Application No. 62/176,572 entitled ELECTRICALLY FOCUS
TUNABLE LENS, U.S. Provisional Patent Application No. 62/177,494
entitled WAVEGUIDE DEVICE INCORPORATING A LIGHT PIPE, U.S.
Provisional Patent Application No. 62/071,277 entitled METHOD AND
APPARATUS FOR GENERATING INPUT IMAGES FOR HOLOGRAPHIC WAVEGFUIDE
DISPLAYS, U.S. Provisional Patent Application No. 62/123,282
entitled NEAR EYE DISPLAY USING GRADIENT INDEX OPTICS, U.S.
Provisional Patent Application No. 62/124,550 entitled WAVEGUIDE
DISPLAY USING GRADIENT INDEX OPTICS, U.S. Provisional Patent
Application No. 62/125,064 entitled OPTICAL WAVEGUIDE DISPLAYS FOR
INTEGRATION IN WINDOWS, U.S. Provisional Patent Application No.
62/125,066 entitled OPTICAL WAVEGUIDE DISPLAYS FOR INTEGRATION IN
WINDOWS, U.S. Provisional Patent Application No. 62/125,089
entitled HOLOGRAPHIC WAVEGUIDE LIGHT FIELD DISPLAYS, U.S. Pat. No.
8,224,133 entitled LASER ILLUMINATION DEVICE, U.S. Pat. No.
8,565,560 entitled LASER ILLUMINATION DEVICE, U.S. Pat. No.
6,115,152 entitled HOLOGRAPHIC ILLUMINATION SYSTEM, PCT Application
No. PCT/GB2013/000005 entitled CONTACT IMAGE SENSOR USING
SWITCHABLE BRAGG GRATINGS, PCT Application No. PCT/GB2012/000680,
entitled IMPROVEMENTS TO HOLOGRAPHIC POLYMER DISPERSED LIQUID
CRYSTAL MATERIALS AND DEVICES, PCT Application No.
PCT/GB2014/000197 entitled HOLOGRAPHIC WAVEGUIDE EYE TRACKER,
PCT/GB2013/000210 entitled APPARATUS FOR EYE TRACKING, PCT
Application No. GB2013/000210 entitled APPARATUS FOR EYE TRACKING,
PCT/GB2015/000274 entitled HOLOGRAPHIC WAVEGUIDE OPTICALTRACKER,
U.S. Pat. No. 8,903,207 entitled SYSTEM AND METHOD OF EXTENDING
VERTICAL FIELD OF VIEW IN HEAD UP DISPLAY USING A WAVEGUIDE
COMBINER, U.S. Pat. No. 8,639,072 entitled COMPACT WEARABLE
DISPLAY, U.S. Pat. No. 8,885,112 entitled COMPACT HOLOGRAPHIC EDGE
ILLUMINATED EYEGLASS DISPLAY.
BACKGROUND OF THE INVENTION
[0003] The present disclosure relates to displays including but not
limited to near eye displays and more particularly to holographic
waveguide displays.
[0004] Waveguide optics is currently being considered for a range
of display and sensor applications for which the ability of
waveguides to integrate multiple optical functions into a thin,
transparent, lightweight substrate is of key importance. This new
approach is stimulating new product developments including near-eye
displays for Augmented Reality (AR) and Virtual Reality (VR),
compact Heads Up Display (HUDs) for aviation and road transport and
sensors for biometric and laser radar (LIDAR) applications.
Waveguide displays have been proposed which use diffraction
gratings to preserve eye box size while reducing lens size. U.S.
Pat. No. 4,309,070 issued to St. Leger Searle and U.S. Pat. No.
4,711,512 issued to Upatnieks disclose substrate waveguide head up
displays where the pupil of a collimating optical system is
effectively expanded by the waveguide structure. U.S. patent
application Ser. No. 13/869,866 discloses holographic wide angle
displays and U.S. patent application Ser. No. 13/844,456 discloses
waveguide displays having an upper and lower field of view.
[0005] A common requirement in waveguide optics is to provide beam
expansion in two orthogonal directions. In display applications
this translates to a large eyebox. While the principles of beam
expansion in holographic waveguides are well established dual axis
expansion requires separate grating layers to provide separate
vertical and horizontal expansion. One of the gratings, usually the
one giving the second axis expansion, also provides the near eye
component of the display where the high transparency and thin,
lightweight form factor of a diffractive optics can be used to
maximum effect. In practical display applications, which demand
full color and large fields of view the number of layers required
to implement dual axis expansion becomes unacceptably large
resulting in increased thickness weight and haze. Solutions for
reducing the number of layers based on multiplexing two or more
gratings in a single layer or fold gratings which can perform dual
axis expansion (for a given angular range and wavelength) in a
single layer are currently in development. Dual axis expansion is
also an issue in waveguides for sensor applications such as eye
trackers and LIDAR. There is a requirement for a low cost,
efficient, compact dual axis expansion waveguide.
SUMMARY OF THE INVENTION
[0006] It is a first object of the invention to provide a low cost,
efficient, compact dual axis expansion waveguide.
[0007] The object of the invention is achieved in first embodiment
of the invention in which there is provided an optical display,
comprising: a first waveguide comprising a first surface and a
second surface, an input coupler, a fold grating, and an output
grating. The input coupler is configured to receive collimated
first wavelength light from an Input Image Node (IIN) and to cause
the light to travel within the first waveguide via total internal
reflection between the first surface and the second surface to the
fold grating. The fold grating is configured to provide pupil
expansion in a first direction and to direct the light to the
output grating via total internal reflection between the first
surface and the second surface. The output grating is configured to
provide pupil expansion in a second direction different than the
first direction and to cause the light to exit the first waveguide
from the first surface or the second surface. At least one of the
input coupler, the fold grating or the output grating is a rolled
k-vector grating. The light undergoes a dual interaction with the
fold grating.
[0008] In some embodiments the IIN comprises a light source, a
microdisplay for displaying image pixels and collimation optics.
The IIN projects the image displayed on the microdisplay panel such
that each image pixel is converted into a unique angular direction
within the first waveguide
[0009] In some embodiments at least one of the gratings is
switchable between a diffracting and non-diffracting state.
[0010] In some embodiments the optical display further comprises a
second waveguide comprising a first surface and a second surface,
an input coupler, a fold grating, and an output grating, wherein
the input coupler is configured to receive collimated second
wavelength light from the IIN.
[0011] In some embodiments at least one of the input coupler, the
fold grating, and the output grating is a liquid crystal-based
grating.
[0012] In some embodiments the first direction is orthogonal to the
second direction.
[0013] In some embodiments the first direction is horizontal and
the second direction is vertical.
[0014] In some embodiments the optical display further comprises an
eye tracker.
[0015] In some embodiments the optical display further comprises a
dynamic focus lens disposed in the IIN.
[0016] In some embodiments the optical display further comprises a
dynamic focus lens disposed in proximity to the first or second
surface of the first waveguide.
[0017] In some embodiments the first waveguide further comprises a
first optical interface the IIN further comprises a second optical
interface wherein the first and second optical interface can be
decoupled by one of a mechanical mechanism or a magnetic
mechanism.
[0018] In some embodiments the first waveguide is disposable. In
some embodiments the first surface and the second surface are
planar surfaces. In some embodiments the first surface and the
second surface are curved surfaces. In some embodiments the IIN
comprises a laser scanner.
[0019] In some embodiments the display provides one of a HIVID, a
HUD, an eye-slaved display, a dynamic focus display or a light
field display.
[0020] In some embodiments at least one of the input coupler, fold
grating and output grating multiplexes at least one of color or
angle.
[0021] In some embodiments the optical display further comprises a
beam homogenizer.
[0022] In some embodiments the display includes at least one
optical traversing a gradient index image transfer waveguide.
[0023] In some embodiments the optical display further comprises a
dichroic filter disposed between the input grating regions of the
first and second waveguides.
[0024] In some embodiments the IIN further comprises a
spatially-varying numerical aperture component for providing a
numerical aperture variation along a direction corresponding to the
field of view coordinate diffracted by the input coupler.
[0025] In some embodiments the spatially-varying numerical aperture
component has at least one of diffractive, birefringent, refracting
or scattering characteristics.
[0026] In some embodiments the field of view coordinate is the
horizontal field of view of the display.
[0027] In some embodiments a spatially varying-numerical aperture
is provided by tilting a stop plane such that its normal vector is
aligned perpendicular to the highest display field angle in the
plane containing the field of view coordinate diffracted by the
input coupler.
[0028] One exemplary embodiment of the disclosure relates to a near
eye optical display. The near eye optical display includes a
waveguide comprising a first surface and a second surface, an input
coupler, a fold grating, and an output grating. The input coupler
is configured to receive collimated light from a display source and
to cause the light to travel within the waveguide via total
internal reflection between the first surface and the second
surface to the fold grating. The fold grating is configured to
provide pupil expansion in a first direction and to direct the
light to the output grating via total internal reflection between
the first surface and the second surface. The output grating is
configured to provide pupil expansion in a second direction
different than the first direction and to cause the light to exit
the waveguide from the first surface or the second surface.
[0029] Another exemplary embodiment of the disclosure relates to a
method of displaying information. The method includes receiving
collimated light in a waveguide having a first surface and a second
surface; providing the collimated light to a fold grating via total
internal reflection between the first surface and the second
surface; providing pupil expansion in a first direction using the
fold grating and directing the light to an output grating via total
internal reflection between the first surface and the second
surface; and providing pupil expansion in a second direction
different than the first direction and causing the light to exit
the waveguide from the first surface or the second surface.
[0030] Following below are more detailed descriptions of various
concepts related to, and embodiments of, an inventive optical
display and methods for displaying information. It should be
appreciated that various concepts introduced above and discussed in
greater detail below may be implemented in any of numerous ways, as
the disclosed concepts are not limited to any particular manner of
implementation. Examples of specific implementations and
applications are provided primarily for illustrative purposes. A
more complete understanding of the invention can be obtained by
considering the following detailed description in conjunction with
the accompanying drawings, wherein like index numerals indicate
like parts. For purposes of clarity, details relating to technical
material that is known in the technical fields related to the
invention have not been described in detail.
BRIEF DESCRIPTION OF THE DRAWINGS
[0031] FIG. 1 is a schematic cross section view of a waveguide
display in one embodiment.
[0032] FIG. 2 is a schematic plan view of a waveguide display shown
the disposition of the gratings in one grating layer in one
embodiment.
[0033] FIG. 3 is a schematic plan view of a waveguide display shown
the disposition of the gratings in two grating layers in one
embodiment.
[0034] FIG. 4 is a schematic cross section view of a color
waveguide display using one waveguide per color and two grating
layers in each waveguide in one embodiment.
[0035] FIG. 5 is a schematic cross section view of a color
waveguide display using one waveguide per color and one grating
layer in each waveguide in one embodiment.
[0036] FIG. 6 is a schematic plan view of a waveguide display
showing an input grating a fold grating and an output grating in
one embodiment.
[0037] FIG. 7 is a cross section view of an eye tracked near eye
display according to the principles of the invention in one
embodiment.
[0038] FIG. 8 is a cross section view of an eye tracked near eye
display incorporating a dynamic focus lens in one embodiment.
[0039] FIG. 9 is a cross section view of an eye tracked near eye
display incorporating a dynamic focus lens in one embodiment.
[0040] FIG. 10A is a schematic plan view of a first operational
state display comprising a waveguide that can be decoupled from the
IIN in one embodiment.
[0041] FIG. 10B is a schematic plan view of a second operational
state display comprising a waveguide that can be decoupled from the
IIN in one embodiment.
[0042] FIG. 11A is a rolled K-vector grating providing stepwise
changes in K-vector direction in one embodiment.
[0043] FIG. 11B is a rolled K-vector grating providing continuous
changes in K-vector direction in one embodiment.
[0044] FIG. 12A is front view of a waveguide display eyepiece in
one embodiment.
[0045] FIG. 12B is plan view of a waveguide display eyepiece in one
embodiment.
[0046] FIG. 12C is side view of a waveguide display eyepiece in one
embodiment.
[0047] FIG. 12D is a three dimensional view of a waveguide display
eyepiece in one embodiment.
[0048] FIG. 13A is a three dimensional view of a waveguide display
implemented in a motorcycle helmet in one embodiment.
[0049] FIG. 13B is another three dimensional view of a waveguide
display implemented in a motorcycle helmet in one embodiment.
[0050] FIG. 14 is a schematic cross section view of a reflective
microdisplay input image node containing a spatially-varying
numerical aperture component in one embodiment.
[0051] FIG. 15 is a schematic cross section view of a reflective
microdisplay input image node containing a spatially-varying
numerical aperture component in one embodiment.
[0052] FIG. 16 is a schematic cross section view of a transmissive
microdisplay input image node containing a spatially-varying
numerical aperture component in one embodiment.
[0053] FIG. 17 is a schematic cross section view of an emissive
microdisplay input image node containing a spatially-varying
numerical aperture component in one embodiment.
[0054] FIG. 18A is a schematic cross section view of a
spatially-varying numerical aperture component based on a wedge
prism in one embodiment.
[0055] FIG. 18B is a schematic cross section view of a
spatially-varying numerical aperture component based on a wedge
prism with one curved surface in one embodiment.
[0056] FIG. 18C is a schematic cross section view of a
spatially-varying numerical aperture component based on an array of
prisms in one embodiment.
[0057] FIG. 18D is a schematic cross section view of a
spatially-varying numerical aperture component based on an array of
lenses in one embodiment.
[0058] FIG. 19A is a schematic cross section view of a
spatially-varying numerical aperture component based on an array of
scattering elements in one embodiment.
[0059] FIG. 19B is a schematic cross section view of a
spatially-varying numerical aperture component based on a substrate
with a continuously varying scattering function in one
embodiment.
[0060] FIG. 19C is a schematic cross section view of a
spatially-varying numerical aperture component based on a substrate
with a continuously varying birefringence tensor in one
embodiment.
[0061] FIG. 19D is a schematic cross section view of a
spatially-varying numerical aperture component based on an array of
grating elements in one embodiment.
[0062] FIG. 20 is a schematic cross section view of an optical
arrangement for providing varying numerical aperture across a pupil
using a tilted pupil plane in one embodiment.
[0063] FIG. 21A is a three dimensional view of a first operational
state of a wearable display comprising a retractable waveguide in
one embodiment.
[0064] FIG. 21B is a three dimensional view of a second operational
state of a wearable display comprising a retractable waveguide in
one embodiment.
[0065] FIG. 21C is a three dimensional view of a third operational
state of a wearable display comprising a retractable waveguide in
one embodiment.
[0066] FIG. 22A is front view of a waveguide component showing the
input, fold and output gratings in one embodiment.
[0067] FIG. 22B is front view of a waveguide component showing the
input, fold and output gratings in one embodiment.
[0068] FIG. 23 is front view of a waveguide component showing the
input, fold and output gratings in one embodiment.
[0069] FIG. 24 is a three dimensional view of a near eye display
showing a ray trace from the IIN and waveguide component up to the
eye box in one embodiment.
[0070] FIG. 25A is a three dimensional view of a first operational
state of a motorcycle display in one embodiment.
[0071] FIG. 25A is a three dimensional view of a second operational
state of a motorcycle display in one embodiment.
DETAILED DESCRIPTION OF THE INVENTION
[0072] The invention will now be further described by way of
example only with reference to the accompanying drawings. It will
apparent to those skilled in the art that the present invention may
be practiced with some or all of the present invention as disclosed
in the following description. For the purposes of explaining the
invention well-known features of optical technology known to those
skilled in the art of optical design and visual displays have been
omitted or simplified in order not to obscure the basic principles
of the invention. Unless otherwise stated the term "on-axis" in
relation to a ray or a beam direction refers to propagation
parallel to an axis normal to the surfaces of the optical
components described in relation to the invention. In the following
description the terms light, ray, beam and direction may be used
interchangeably and in association with each other to indicate the
direction of propagation of electromagnetic radiation along
rectilinear trajectories. The term light and illumination may be
used in relation to the visible and infrared bands of the
electromagnetic spectrum. Parts of the following description will
be presented using terminology commonly employed by those skilled
in the art of optical design. It should also be noted that in the
following description of the invention repeated usage of the phrase
"in one embodiment" does not necessarily refer to the same
embodiment.
[0073] Referring generally to the Figures, systems and methods
relating to near-eye display or head up display systems are shown
according to various embodiments. Holographic waveguide technology
can be advantageously utilized in waveguides for helmet mounted
displays or head mounted displays (HMDs) and head up displays
(HUDs) for many applications, including military applications and
consumer applications (e.g., augmented reality glasses, etc.).
Switchable Bragg gratings (SBGs) may be used in waveguides to
eliminate extra layers and to reduce the thickness of current
display systems, including HMDs, HUDs, and other near eye displays
and to increase the field of view by tiling images presented
sequentially on a microdisplay. A larger exit pupil may be created
by using fold gratings in conjunction with conventional gratings to
provide pupil expansion on a single waveguide in both the
horizontal and vertical directions. Using the systems and methods
disclosed herein, a single optical waveguide substrate may generate
a wider field of view than found in current waveguide systems.
Diffraction gratings may be used to split and diffract light rays
into several beams that travel in different directions, thereby
dispersing the light rays.
[0074] The grating used in the invention is desirably a Bragg
grating (also referred to as a volume grating). Bragg gratings have
high efficiency with little light being diffracted into higher
orders. The relative amount of light in the diffracted and zero
order can be varied by controlling ther refractive index modulation
of the grating, a property which is used to make lossy waveguide
gratings for extracting light over a large pupil. One important
class of gratings is known as Switchable Bragg Gratings (SBG). SBGs
are fabricated by first placing a thin film of a mixture of
photopolymerizable monomers and liquid crystal material between
parallel glass plates. One or both glass plates support electrodes,
typically transparent indium tin oxide films, for applying an
electric field across the film. A volume phase grating is then
recorded by illuminating the liquid material (often referred to as
the syrup) with two mutually coherent laser beams, which interfere
to form a slanted fringe grating structure. During the recording
process, the monomers polymerize and the mixture undergoes a phase
separation, creating regions densely populated by liquid crystal
micro-droplets, interspersed with regions of clear polymer. The
alternating liquid crystal-rich and liquid crystal-depleted regions
form the fringe planes of the grating. The resulting volume phase
grating can exhibit very high diffraction efficiency, which may be
controlled by the magnitude of the electric field applied across
the film. When an electric field is applied to the grating via
transparent electrodes, the natural orientation of the LC droplets
is changed causing the refractive index modulation of the fringes
to reduce and the hologram diffraction efficiency to drop to very
low levels. Typically, SBG Elements are switched clear in 30 .mu.s.
With a longer relaxation time to switch ON. Note that the
diffraction efficiency of the device can be adjusted, by means of
the applied voltage, over a continuous range. The device exhibits
near 100% efficiency with no voltage applied and essentially zero
efficiency with a sufficiently high voltage applied. In certain
types of HPDLC devices magnetic fields may be used to control the
LC orientation. In certain types of HPDLC phase separation of the
LC material from the polymer may be accomplished to such a degree
that no discernible droplet structure results. A SBG may also be
used as a passive grating. In this mode its chief benefit is a
uniquely high refractive index modulation.
[0075] SBGs may be used to provide transmission or reflection
gratings for free space applications. SBGs may be implemented as
waveguide devices in which the HPDLC forms either the waveguide
core or an evanescently coupled layer in proximity to the
waveguide. The parallel glass plates used to form the HPDLC cell
provide a total internal reflection (TIR) light guiding structure.
Light is coupled out of the SBG when the switchable grating
diffracts the light at an angle beyond the TIR condition.
Waveguides are currently of interest in a range of display and
sensor applications. Although much of the earlier work on HPDLC has
been directed at reflection holograms transmission devices are
proving to be much more versatile as optical system building
blocks. Typically, the HPDLC used in SBGs comprise liquid crystal
(LC), monomers, photoinitiator dyes, and coinitiators. The mixture
frequently includes a surfactant. The patent and scientific
literature contains many examples of material systems and processes
that may be used to fabricate SBGs. Two fundamental patents are:
U.S. Pat. No. 5,942,157 by Sutherland, and U.S. Pat. No. 5,751,452
by Tanaka et al. Both filings describe monomer and liquid crystal
material combinations suitable for fabricating SBG devices. One of
the known attributes of transmission SBGs is that the LC molecules
tend to align normal to the grating fringe planes. The effect of
the LC molecule alignment is that transmission SBGs efficiently
diffract P polarized light (ie light with the polarization vector
in the plane of incidence) but have nearly zero diffraction
efficiency for S polarized light (ie light with the polarization
vector normal to the plane of incidence. Transmission SBGs may not
be used at near-grazing incidence as the diffraction efficiency of
any grating for P polarization falls to zero when the included
angle between the incident and reflected light is small.
[0076] The object of the invention is achieved in first embodiment
illustrated in FIG. 1 in which there is provided a dual axis
expansion waveguide display 100 comprising a light source 101 a
microdisplay panel 102 and an input image node (IIN) 103 optically
coupled to a waveguide 104 comprise two grating layers 104A,104B.
In some embodiments the waveguide is formed by sandwiched the
grating layers between glass or plastic substrates to form a stack
within which total internal reflection occurs at the outer
substrate and air interfaces. The stack may further comprise
additional layers such as beam splitting coatings and environmental
protection layers. Each grating layer contains an input grating
105A,105B, a fold grating exit pupil expander 106A,106B and an
output grating 107A,107B where characters A and B refer to
waveguide layers 104A,104B respectively. The input grating, fold
grating and the output grating are holographic gratings, such as a
switchable or non-switchable SBG. As used herein, the term grating
may encompass a grating comprised of a set of gratings in some
embodiments. In general the IIN integrates a microdisplay panel,
light source and optical components needed to illuminate the
display panel, separate the reflected light and collimate it into
the required FOV. In the embodiment of FIG. 1 and in the
embodiments to be described below at least one of the input fold
and output gratings may be electrically switchable. In many
embodiments it is desirable that all three grating types are
passive, that is, non-switching. The IIN projects the image
displayed on the microdisplay panel such that each display pixel is
converted into a unique angular direction within the substrate
waveguide according to some embodiments. The collimation optics
contained in the IIN may comprise lens and mirrors which is some
embodiments may be diffractive lenses and mirrors.
[0077] In some embodiments the IIN may be based on the embodiments
and teachings disclosed in U.S. patent application Ser. No.
13/869,866 entitled HOLOGRAPHIC WIDE ANGLE DISPLAY, and U.S. patent
application Ser. No. 13/844,456 entitled TRANSPARENT WAVEGUIDE
DISPLAY. In some embodiments the IIN contains beamsplitter for
directing light onto the microdisplay and transmitting the
reflected light towards the waveguide. In one embodiment the
beamsplitter is a grating recorded in HPDLC and uses the intrinsic
polarization selectivity of such gratings to separate the light
illuminating the display and the image modulated light reflected
off the display. In some embodiments the beam splitter is a
polarizing beam splitter cube. In some embodiment the IIN
incorporates a despeckler. Advantageously, the despeckler is
holographic waveguide device based on the embodiments and teachings
of US Pat. No. 8,565,560 entitled LASER ILLUMINATION DEVICE.
[0078] The light source can be a laser or LED and can include one
or more lenses for modifying the illumination beam angular
characteristics. The image source can be a micro-display or laser
based display. LED will provide better uniformity than laser. If
laser illumination is used there is a risk of illumination banding
occurring at the waveguide output. In some embodiments laser
illumination banding in waveguides can be overcome using the
techniques and teachings disclosed in U.S. Provisional Patent
Application No. 62/071,277 entitled METHOD AND APPARATUS FOR
GENERATING INPUT IMAGES FOR HOLOGRAPHIC WAVEGFUIDE DISPLAYS. In
some embodiments, the light from the light source 101 is polarized.
In one or more embodiments, the image source is a liquid crystal
display (LCD) micro display or liquid crystal on silicon (LCoS)
micro display.
[0079] The light path from the source to the waveguide via the IIN
is indicated by rays 1000-1003. The input grating of each grating
layer couples a portion of the light into a TIR path in the
waveguide once such path being represented by the rays 1004-1005.
The output waveguides 107A,107C diffract light out of the waveguide
into angular ranges of collimated light 1006,1007 respectively for
viewing by the eye 108. The angular ranges, which correspond to the
field of view of the display, are defined solely by the IIN optics.
In some embodiments the waveguide gratings may encoded optical
power for adjusting the collimation of the output. In some
embodiments the output image is at infinity. In some embodiments
the output image may be formed at distances of several meters from
the eye box. Typically the eye is positioned within the exit pupil
or eye box of the display.
[0080] In some embodiments similar to the one shown in FIG. 1 each
grating layer addresses half the total field of view. Typically,
the fold gratings are clocked (that is, tilted in the waveguide
plane) at 45.degree. to ensure adequate angular bandwidth for the
folded light. However some embodiments of the invention may use
other clock angles to satisfy spatial constraints on the
positioning of the gratings that may arise in the ergonomic design
of the display. In some embodiments at least one of the input and
output gratings have rolled k-vectors. The K-vector is a vector
aligned normal to the grating planes (or fringes) which determines
the optical efficiency for a given range of input and diffracted
angles. Rolling the K-vectors allows the angular bandwidth of the
grating to be expanded without the need to increase the waveguide
thickness.
[0081] In some embodiments the fold grating angular bandwidth can
be enhanced by designing the grating prescription provides dual
interaction of the guided light with the grating. Exemplary
embodiments of dual interaction fold gratings are disclosed in U.S.
patent application Ser. No. 14/620,969 entitled WAVEGUIDE GRATING
DEVICE.
[0082] It is well established in the literature of holography that
more than one holographic prescription can be recorded into a
single holographic layer. Methods for recording such multiplexed
holograms are well known to those skilled in the art. In some
embodiments at least one of the input, fold or output gratings may
combine two or more angular diffraction prescriptions to expand the
angular bandwidth. Similarly, in some embodiments at least one of
the input, fold or output gratings may combine two or more spectral
diffraction prescriptions to expand the spectral bandwidth. For
example a color multiplexed grating may be used to diffract two or
more of the primary colors.
[0083] FIG. 2 is a plan view 110 of a single grating layer similar
to the ones used in FIG. 1. The grating layer 111 which is
optically coupled to the IIN 112 comprising input grating 113, a
first beamsplitter 114, a fold grating 115, a second beamsplitter
116 and an output grating 117. The beamsplitter are partially
transmitting coatings which homogenise the wave guided light by
providing multiple reflection paths within the waveguide. Each
beamsplitter may comprise more than one coating layer with each
coating layer being applied to a transparent substrates. Typical
beam paths from the IIN up to the eye 118 are indicated by the rays
1010-1014.
[0084] FIG. 3 is a plan view 110 of a two grating layer
configuration similar to the ones used in FIG. 1 The grating layers
121A,121B which are optically coupled to the IIN 122 comprise input
gratings 123A,123B, first beamsplitters 124A,124B, fold gratings
125A,125B, second beamsplitters 126A,126B and output gratings
127A,127B, where the characters A,B refer to the first and second
grating layers and the gratings and beams splitters of the two
layers substantially overlap.
[0085] In the most waveguide configurations the input fold and
output gratings are formed in a single layer sandwiched by
transparent substrates. The embodiment of FIG. 1 has two such
layers stacked. In some embodiments the waveguide may comprise just
one grating layer. The substrates are not illustrated in FIG. 1
where the gratings are switching transparent electrodes are applied
to opposing surfaces of the substrate layers sandwiching the
switching grating. In some embodiments the cell substrates may be
fabricated from glass. An exemplary glass substrate is standard
Corning Willow glass substrate (index 1.51) which is available in
thicknesses down to 50 micron. In other embodiments the cell
substrates may be optical plastics.
[0086] In some embodiments the grating layer may be broken up into
separate layers. For example, in some embodiments, a first layer
includes the fold grating while a second layer includes the output
grating. In some embodiments, a third layer can include the input
grating. The number of layers may then be laminated together into a
single waveguide substrate. In some embodiments, the grating layer
is comprised of a number of pieces including the input coupler, the
fold grating and the output grating (or portions thereof) that are
laminated together to form a single substrate waveguide. The pieces
may be separated by optical glue or other transparent material of
refractive index matching that of the pieces. In another
embodiment, the grating layer may be formed via a cell making
process by creating cells of the desired grating thickness and
vacuum filling each cell with SBG material for each of the input
coupler, the fold grating and the output grating. In one
embodiment, the cell is formed by positioning multiple plates of
glass with gaps between the plates of glass that define the desired
grating thickness for the input coupler, the fold grating and the
output grating. In one embodiment, one cell may be made with
multiple apertures such that the separate apertures are filled with
different pockets of SBG material. Any intervening spaces may then
be separated by a separating material (e.g., glue, oil, etc.) to
define separate areas. In one embodiment the SBG material may be
spin-coated onto a substrate and then covered by a second substrate
after curing of the material. By using the fold grating, the
waveguide display advantageously requires fewer layers than
previous systems and methods of displaying information according to
some embodiments. In addition, by using fold grating, light can
travel by total internal refection within the waveguide in a single
rectangular prism defined by the waveguide outer surfaces while
achieving dual pupil expansion. In another embodiment, the input
coupler, the fold grating and the output grating can be created by
interfering two waves of light at an angle within the substrate to
create a holographic wave front, thereby creating light and dark
fringes that are set in the waveguide substrate 101 at a desired
angle. In some embodiments the grating in a given layer is recorded
in stepwise fashion by scanning or stepping the recording laser
beams across the grating area. N some embodiments the gratings are
recorded using mastering and contact copying process currently used
in the holographic printing industry.
[0087] In one embodiment, the input coupler, the fold grating, and
the output grating embodied as SBGs can be Bragg gratings recorded
in a holographic polymer dispersed liquid crystal (HPDLC) (e.g., a
matrix of liquid crystal droplets), although SBGs may also be
recorded in other materials. In one embodiment, SBGs are recorded
in a uniform modulation material, such as POLICRYPS or POLIPHEM
having a matrix of solid liquid crystals dispersed in a liquid
polymer. The SBGs can be switching or non-switching in nature. In
its non switching form an SBG has the advantage over conventional
holographic photopolymer materials of being capable of providing
high refractive index modulation due to its liquid crystal
component. Exemplary uniform modulation liquid crystal-polymer
material systems are disclosed in United State Patent Application
Publication No. US2007/0019152 by Caputo et al and PCT Application
No. PCT/EP2005/006950 by Stumpe et al. both of which are
incorporated herein by reference in their entireties. Uniform
modulation gratings are characterized by high refractive index
modulation (and hence high diffraction efficiency) and low
scatter.
[0088] In one embodiment, the input coupler, the fold grating, and
the output grating a reverse mode HPDLC material. Reverse mode
HPDLC differs from conventional HPDLC in that the grating is
passive when no electric field is applied and becomes diffractive
in the presence of an electric field. The reverse mode HPDLC may be
based on any of the recipes and processes disclosed in PCT
Application No. PCT/GB2012/000680, entitled IMPROVEMENTS TO
HOLOGRAPHIC POLYMER DISPERSED LIQUID CRYSTAL MATERIALS AND DEVICES.
The grating may be recorded in any of the above material systems
but used in a passive (non-switching) mode. The fabrication process
is identical to that used for switched but with the electrode
coating stage being omitted. LC polymer material systems are highly
desirable in view of their high index modulation. In some
embodiments the gratings are recorded in HPDLC but are not
switched.
[0089] In some embodiments the input grating may be replaced by
another type of input coupler such as a prism, or reflective
surface. In some embodiments, the input coupler can be a
holographic grating, such as a switchable or non-switchable SBG
grating. The input coupler is configured to receive collimated
light from a display source and to cause the light to travel within
the waveguide via total internal reflection between the first
surface and the second surface to the fold grating. The input
coupler may be orientated directly towards or at an angle relative
to the fold grating. For example, in one embodiment, the input
coupler may be set at a slight incline in relation to the fold
grating.
[0090] In some embodiments, the fold grating may be oriented in a
diagonal direction. The fold grating is configured to provide pupil
expansion in a first direction and to direct the light to the
output grating via total internal reflection inside the waveguide
in some embodiments. In one embodiment, a longitudinal edge of each
fold grating is oblique to the axis of alignment of the input
coupler such that each fold grating is set on a diagonal with
respect to the direction of propagation of the display light. The
fold grating is angled such that light from the input coupler is
redirected to the output grating. In one example, the fold grating
is set at a forty-five degree angle relative to the direction that
the display image is released from the input coupler. This feature
causes the display image propagating down the fold grating to be
turned into the output grating. For example, in one embodiment, the
fold grating causes the image to be turned 90 degrees into the
output grating. In this manner, a single waveguide provides dual
axis pupil expansion in both the horizontal and vertical
directions. In one embodiment, each of the fold grating may have a
partially diffractive structure.
[0091] In some embodiments, each of the fold gratings may have a
fully diffractive structure. In some embodiments, different grating
configurations and technologies may be incorporated in a single
waveguide. The output grating is configured to provide pupil
expansion in a second direction different than the first direction
and to cause the light to exit the waveguide from the first surface
or the second surface. The output grating receives the display
image from the fold grating via total internal reflection and
provides pupil expansion in a second direction. In some
embodiments, the output grating consists of multiple layers of
substrate, thereby comprising multiple layers of output gratings.
Accordingly, there is no requirement for gratings to be in one
plane within the waveguide, and gratings may be stacked on top of
each other (e.g., cells of gratings stacked on top of each
other).
[0092] In some embodiments, a quarter wave plate on the substrate
waveguide rotates polarization of a light ray to maintain efficient
coupling with the SBGs. The quarter wave plate may be coupled to or
adhered to the surface of substrate waveguide 101. For example, in
one embodiment, the quarter wave plate is a coating that is applied
to substrate waveguide. The quarter wave plate provides light wave
polarization management. Such polarization management may help
light rays retain alignment with the intended viewing axis by
compensating for skew waves in the waveguide. The quarter wave
plate is optional and can increase the efficiency of the optical
design in some embodiments. In some embodiments, the waveguide does
not include the quarter wave plate 142. The quarter wave plate may
be provided as multi-layer coating. The embodiment of FIG. 1 would
normally be operated in monochrome. A color would comprises a stack
of monochrome waveguides of similar design to the one in FIG. 1.
The design may use red green and blue waveguide layers as shown or,
alternatively, red and blue/green layers. In the embodiment of FIG.
5 the dual axis expansion waveguide display 130 comprises a light
source 132 a microdisplay panel 131 and an input image node (IIN)
133 optically coupled to red, green and blue waveguides
134R,134G,134B each comprise two grating layers. In order that wave
guiding can take place in each waveguide the three waveguides are
separated by air gaps. In some embodiments the waveguides are
separated by a low index material such as a nanoporous film. The
red grating layer labelled by R contains an input grating
135R,136R, a fold grating exit pupil expander 137R,138R and an
output grating 139R,140R. The grating elements of the blue and
green waveguides are labeled using the same numerals with B,G
designating blue and red. Since the light paths through the IIN and
waveguides in each of the red green and blue waveguides are similar
to those illustrated in FIG. 1 they are nots shown in FIG. 4. In
some embodiments the input, fold and output gratings are all
passive, that is non-switching. In some embodiments at least one of
the gratings is switching. In some embodiments the input gratings
in each layer are switchable to avoid color crosstalk between the
waveguide layers. In some embodiments color crosstalk is avoided by
disposing dichroic filters 141,142 between the input grating
regions of the red and blue and the blue and green waveguides.
[0093] In some embodiments a color waveguide based may use just one
grating layer in each monochromatic waveguide. In the embodiment
shown in FIG. 5, which is similar to the one of FIG. 4, the dual
axis expansion waveguide display 150 comprises a light source 132,
a microdisplay panel 131 and an input image node (IIN) 133
optically coupled to red, green and blue waveguides 151R,151G,151B
each comprising one grating layer. The red grating layer labelled
by R contains an input grating 152R, a fold grating exit pupil
expander 153R and an output grating 154R. The grating elements of
the blue and green waveguides are labeled using the same numerals
with B,G designating blue and red. Dichroic filters 155,156 are
disposed between the input grating regions of the red and blue and
the blue and green waveguides to control color crosstalk. Since the
light paths through the IIN and waveguides in each of the red green
and blue waveguides are similar to those illustrated in FIG. 1 they
are nots shown in FIG. 5.
[0094] FIG. 6 is a plan view of a grating layer 160 in a waveguide
display showing a layout comprising an input grating 163, a fold
grating 162 and an output grating 163. Gratings are shaded using
lines showing the orientations the grating fringes with the input
grating fringes being aligned at 90 degrees to the X coordinate of
the Cartesian reference frame shown, the fold grating fringes at 45
degrees and the output grating fringes at 0 degrees.
[0095] In one embodiment of the invention shown in FIG. 7 there is
provided an eye tracked display comprising a waveguide display
according to the principles of the invention and an eye tracker. In
one preferred embodiment the eye tracker is a waveguide device
based on the embodiments and teachings of PCT/GB2014/000197
entitled HOLOGRAPHIC WAVEGUIDE EYE TRACKER, PCT/GB2015/000274
entitled HOLOGRAPHIC WAVEGUIDE OPTICALTRACKER, and PCT Application
No.:GB2013/000210 entitled APPARATUS FOR EYE TRACKING. Turning
again to FIG. 7 the eye tracked display 170 comprises a dual axis
expansion waveguide display based on any of the above embodiments
comprising the waveguide 171 containing at least one grating layer
incorporating an input fold and output grating, the IIN 173, the
eye tracker comprising the waveguide 173, infrared detector 174 and
infrared source 175. The eye tracker and display waveguides are
separate by an air gap or by a low refractive material. As is
explained in the above references, the eye tracker may comprise
separate illumination and detector waveguides. The optical path
from the infrared source to the eye is indicated by the rays
1033-1035 and the backscattered signal from the eye is indicated by
the rays 1036-1037. The display comprises a waveguide 966 and an
input image node 968. The optical path from the input image node
through the display waveguide to the eye box is indicated by the
rays 1030-1032.
[0096] In some embodiments of the invention a dual expansion
waveguide display further comprises a dynamic focusing element. In
some embodiments such as the one shown in FIG. 8 a dual expansion
waveguide display 180 further comprises a dynamic focusing element
181 disposed in proximity to a principal surface of the waveguide
display and an eye tracker. Advantageously the dynamic focusing
element is a LC device. In some embodiments the LC device combines
an LC layer and a diffractive optical element. In some embodiments
the diffractive optical element is an electrically controllable
LC-based device. In some embodiments the dynamic focusing element
is disposed between the waveguide display and the eye tracker. In
some embodiments the dynamic focusing element may be disposed in
proximity to the surface of the display waveguide furthest from the
eye. In some embodiments such as the one illustrated in FIG. 9 the
dual expansion waveguide display 190 includes a dynamic focusing
element 191 disposed within the IIN The effect of the dynamic focus
device is to provide a multiplicity of image surfaces 1040. In
light field display applications at least four image surfaces are
required. The dynamic focusing element may be based on the
embodiments and teachings of United States Provisional Patent
Application No. 62/176,572 entitled ELECTRICALLY FOCUS TUNABLE
LENS. In some embodiment a dual expansion waveguide display further
comprising a dynamic focusing element and an eye tracker may
provide a light field display based on the embodiments and
teachings disclosed in U.S. Provisional Patent Application No.
62/125,089 entitled HOLOGRAPHIC WAVEGUIDE LIGHT FIELD DISPLAYS.
[0097] In some embodiments the waveguide display is coupled to the
IIN by an opto-mechanical interface that allows the waveguide to be
easily retracted from the IIN assembly. The basic principle is
illustrated in FIG. 10A which shows the a dual axis expansion
waveguide display 200 comprising the waveguide 201 containing the
input grating 202, fold grating 203 and output grating 204 and the
IIN 205. The apparatus further comprises an optical link 206
connected to the waveguide, a first optical interface 207
terminating the optical link and a second optical interface 208
forming the exit optical port of the IIN. The first and second
optical interfaces can be decoupled as indicated by the gap 209
shown in FIG. 10B. In some embodiments the optical link is a
waveguide. In some embodiments the optical link is curved. In some
embodiments the optical link is a GRIN image relay device. In some
embodiments the optical connection is established using a
mechanical mechanism. In some embodiments the optical connection is
established using a magnetic mechanism. The advantage of decoupling
the waveguide from the IIN in helmet mounted display applications
is that the near eye portion of the display be removed when not in
used. In some embodiments where the waveguide comprises passive
gratings the near eye optics can be disposable.
[0098] FIG. 11 illustrates rolled K-vector gratings for use with
the invention. Referring first to FIG. 11A, in some embodiments a
rolled K-vector grating 220 is implemented as a waveguide portion
containing the discrete grating elements 212-215 having K-vectors
1050-1053. Referring next to FIG. 11B, in some embodiments a rolled
K-vector grating 220 is implemented as a waveguide portion
containing grating elements 222 within which the K-vectors
undergoes a smooth monotonic variation in direction including the
illustrated directions 1050-1053.
[0099] FIGS.12A-12D illustrated front, plan, side and three
dimensions views of one eyepiece of a dual axis expansion display
used in a motorcycle helmet mount display in one embodiment. The
display comprises the waveguide 231, input grating 232, fold
grating 233, output grating 234, a hinge mechanism 235 for
attaching the display to the helmet and the waveguide coupling
mechanism 236. FIGS. 13A-FIG. 13B show three dimensional views of
the eyepiece integrated in a motorcycle helmet.
[0100] In practical embodiments of the invention care must be taken
to ensure that the IIN is optically matched to the waveguide.
Waveguides raise optical interfacing issues that are not
encountered in conventional optical systems in particular matching
the input image angular content to the angular capacity of the
waveguide and input grating. The optical design challenge is to
match the IIN aperture variation as a function of field angle to
the rolled K-vector input grating diffraction direction. Desirably
the waveguide should be designed to make the waveguide thickness as
small as possible while maximizing the spread of field angles at
any given point on the input grating, subject to the limits imposed
by the angular bandwidth of the input grating, and the angular
carrying capacity of the waveguide. From consideration of the above
description and the teachings of earlier filings such it should be
appreciated that coupling collimated angular image content over the
full field of view and without significant non-uniformity of the
illumination distribution across the pupil requires a numerical
aperture (NA) variation ranging from high NA on one side of the
microdisplay falling smoothly to a low NA at the other side. For
the purposes of explaining the invention the NA is defined as being
proportional to the sine of the maximum angle of the image ray cone
from a point on the microdisplay surface with respect to an axis
normal to the microdisplay. Other equivalent measures may be used
for the purposes of determining the most optimal IIN to waveguide
coupling. Controlling the NA in this way will ensure high optical
efficiency and reduced banding and other illumination
non-homogeneities in the case of LED-illuminated displays.
Laser-illuminated displays will also benefit from the control of NA
variation across the microdisplay particular with regard to
homogeneity.
[0101] The following embodiments address the problem of varying the
NA. In one embodiment using angle selective coatings, gratings
wedges, micro elements, freeform elements, etc, inside the TIN. We
shall refer to the XYZ Cartesian coordinate system shown in the
drawings. For the purposes of explain the invention the Z axis is
normal to the waveguide and eyebox planes. The Y and X axes are
vertical and horizontal respectively. The rolled-K vectors gratings
have their K-vectors tilted in the X-Z plane. Image light in the
waveguide propagates substantially in the X-direction. In the
following paragraphs we shall describe schemes for varying the NA
from high to low (or vice versa) across the horizontal axis of the
microdisplay that is along the X-direction. In some embodiments the
microdisplay is an LCoS device.
[0102] In one embodiment shown in FIG. 14 the IIN 250 comprises a
microdisplay panel 251 a spatially-varying NA component 252 and
microdisplay optics 253. The microdisplay optics accepts light 1060
from an illumination source which is not illustrated and deflects
the light on to the microdisplay in the direction indicated by the
ray 1061. The light reflected from the microdisplay is indicated by
the divergent ray pairs 1062-1064 with NA angles varying along the
X axis. In embodiments based on FIG. 14 the spatially-varying NA
component is disposed between the microdisplay optics and the
microdisplay. In some embodiments the spatially-varying NA
component is disposed adjacent the output surface of the
microdisplay optics as illustrated in FIG. 15 which shows a
microdisplay 261, illumination component 262, spatially-varying NA
component 263 with input illumination and illumination emitted from
the microdisplay optics onto the microdisplay as indicated by the
rays 1070,1071. The light reflected from the microdisplay is
indicated by the divergent ray pairs 1072-1074 with NA angles
varying along the X axis.
[0103] In the embodiments of FIGS.14-15 the microdisplay is a
reflective device. In some embodiments the microdisplay is a
transmission device, typically a transmission LCoS device. In the
embodiment of FIG. 16 the IIN 260 comprises the backlight 261, a
microdisplay 262 and a variable NA component 263. Light from the
backlight indicated by the rays 1071-1073 which typically has a
uniform NA across the backlight illuminates the back surface of the
microdisplay and after propagation through the variable NA
component is converted into output image modulated light indicated
by the divergent ray pairs 1072-1074 with NA angles varying along
the X axis.
[0104] In some embodiments the principles of the invention may be
applied to an emissive display. Examples of emissive displays for
use with the invention include ones based on LED arrays and light
emitting polymers arrays. In the embodiment of FIG. 17 the IIN 265
comprises an emissive microdisplay 266 and a spatially-varying NA
component 267. Light from the microdisplay indicated by the rays
1077-1079 which typically has a uniform NA across the emitting
surface of the display illuminates the spatially-varying NA
component and is converted into output image modulated light
indicated by the divergent ray pairs 1080-1082 with NA angles
varying along the X axis.
[0105] The invention does not assume any particular design for the
microdisplay optics. In some embodiments the microdisplay optics
comprises a polarizing beam splitter cube. In some embodiments the
microdisplay optics comprises an inclined plate to which a beam
splitter coating has been applied. In some embodiments the
microdisplay optics comprises a waveguide device comprising a SBG
which acts as a polarization selective beam splitter based on some
of the embodiments of U.S. patent application Ser. No. 13/869,866
entitled HOLOGRAPHIC WIDE ANGLE DISPLAY, and U.S. patent
application Ser. No. 13/844,456 entitled TRANSPARENT WAVEGUIDE
DISPLAY. In some embodiments the microdisplay optics contains at
least one of a refractive component and curved reflecting surfaces
or a diffractive optical element for controlling the numerical
aperture of the illumination light. In some embodiments the
microdisplay optics contains spectral filters for controlling the
wavelength characteristics of the illumination light. In some
embodiments the microdisplay optics contains apertures, masks,
filter, and coatings for controlling stray light. In some
embodiments the microdisplay optics incorporate birdbath
optics.
[0106] We next describe exemplary embodiments of the
spatially-varying NA component. In some embodiments the
spatially-varying NA component has a uniformly varying NA
characteristic. In some embodiments are provided in a stepwise
fashion. It should be various exemplary embodiments of the
spatially-varying NA component are illustrative only and, many
modifications are possible (e.g., variations in sizes, dimensions,
structures, shapes and proportions of the various elements, values
of parameters, mounting arrangements, use of materials,
orientations, etc.). For example, the position of elements may be
reversed or otherwise varied and the nature or number of discrete
elements or positions may be altered or varied.
[0107] In some embodiments such as the one illustrated in
illustrated in FIG. 18A a spatially-varying NA component 270
comprises a wedge 271. In some embodiments such as the one
illustrated in FIG. 18B a spatially-varying NA component 272
comprises a wedge having a curved surface 273. In some embodiments
such as the one illustrated in FIG. 18C a spatially-varying NA
component 274 comprises an array of prismatic elements having
differing prism angles such as the elements 275,276. In some
embodiments such as the one illustrated in FIG. 18D a
spatially-varying NA component 277 comprises an array of lenses
having differing apertures and optical powers such as the lens
elements indicated by 278,279. In some embodiments such as the one
illustrated in FIG. 19A a spatially-varying NA component 280
comprises an array of scatter elements such as the elements
281A,281B providing differing scattered ray angular distributions
such as the ones indicated by 282A,282B respectively. In some
embodiments the scattering properties may be provided by surface
textures applied to a substrate. In some embodiment the scattering
properties may be provided by the bulk properties of the substrate.
In some embodiments the substrate may contain particles suspended
in a matrix of refractive index differing from that of the particle
material. In some embodiments the substrate may be a PDLC material.
In some embodiments such as the one illustrated in FIG. 19B a
spatially-varying NA component 283 comprises a substrate 284 having
a continuously varying scattering characteristics as indicated by
the scattered ray angle distributions 285A,285B. The scattering
properties may be provided by surface or bulk medium
characteristics.
[0108] In some embodiments such as the one illustrated in FIG. 19C
a spatially-varying NA component 286 comprises a birefringent
substrate 287 having a spatially varying birefringence as
represented by the uniaxial crystal index functions 288A, 288B. In
some embodiments the substrate provides a continuous variation of
birefringence. In some embodiments the substrates comprises
discrete elements each have a unique birefringence. In some
embodiments a spatially-varying NA component is a scattering
substrate with birefringent properties. In some embodiments a
spatially-varying NA component is based on any of the embodiments
of FIGS.18A-18D implements using a birefringent substrate. In some
embodiments the NA variation across the field is performed using a
birefringent layer having comprising a thin substrate coated with a
Reactive Mesogen material. Reactive Mesogens are polymerizable
liquid crystals comprising liquid crystalline monomers containing,
for example, reactive acrylate end groups, which polymerize with
one another in the presence of photo-initiators and directional UV
light to form a rigid network. The mutual polymerization of the
ends of the liquid crystal molecules freezes their orientation into
a three dimensional pattern. Exemplary Reactive Mesogen materials
are manufactured by Merck KgaA (Germany).
[0109] In some embodiments such as the one illustrated in FIG. 19D
a spatially-varying NA component 286 comprises an array of
diffractive elements each characterized by a unique K-vector and
diffraction efficiency angular bandwidth. For example element 289A
at one end of the component has k-vector K1 and bandwidth
.DELTA..theta..sub.1 configured to provide a high NA while element
289B at the other end has k-vector K2 and bandwidth
.DELTA..theta..sub.2 configured to provide a low NA. In some
embodiments the grating characteristics vary continuously across
the substrate. In some embodiments the gratings are Bragg holograms
recorded in HPDLC materials. In some embodiments the gratings are
surface relief gratings. In some embodiments the gratings are
computer generated diffractive structures such as computer
generated holograms (CGHs).
[0110] In some embodiments the IIN design addresses the NA
variation problem, at least in part, by tilting the stop plane such
that its normal vector is aligned parallel to the highest
horizontal field angle, (rather than parallel to the optical axis).
As illustrated in FIG. 20 the IIN 287 is configured to provide an
output field of view of half angle .theta. defined by the limiting
rays 1086, 1086B disposed symmetrical about the optical axis 1087.
The stop plane 1088 is normal to the limiting ray 1086B. It is
assumed that the waveguide input grating, which is not illustrated,
couples the horizontal field of view into the waveguide (not
shown).
[0111] As discussed above, in some embodiments such as the one
illustrated in FIG. 10 the waveguide display is coupled to the IIN
by an opto-mechanical interface that allows the waveguide to be
easily retracted from the IIN assembly. FIG. 21A shows a removable
near eye display 290 comprising a near eye waveguide component and
an IIN. The waveguide component includes an opto-mechanical
interface for coupling to the IIN. The waveguide is shown retracted
from the IIN assembly. FIG. 21B shows a second 3D view of the HMD
296 with the waveguide component retracted. FIG. 21C shows a 3D
view of HMD 297 with the waveguide component and IIN connected and
ready for use.
[0112] FIG. 22 show schematic front views of two waveguide grating
layouts that may be provided by the invention. In the embodiment of
FIG. 22A the waveguide 300 comprises a shaped waveguide comprising
in a single layer indicted by 1086 an input grating 302, a fold
grating 303 and an output grating 304. The K-vectors of the three
gratings that is the normal vector to the fringes shown inside each
grating are indicated by the 1083-1084. Not that in each case the
K-vector is projected in the plane of the drawings. The overall
dimensions of the waveguide are 60 mm. horizontal by 47 mm.
vertical. In the embodiment of FIG. 22B the waveguide 310 comprises
a shaped waveguide comprising in a single layer indicted by 1090 an
input grating 313, a fold grating 314 and an output grating 315.
The K-vectors of the three gratings that is the normal vector to
the fringes shown inside each grating are indicated by the
1087-1089. In each case the K-vector is projected in the plane of
the drawings. The overall dimensions of the waveguide are 75 mm.
horizontal by 60 mm. vertical. FIG. 23 shows a further general
waveguide grating layout that may be provided by the invention. The
waveguide 320 comprises a rectangular waveguide comprising in a
single layer an input grating 322, a fold grating 323 and an output
grating 324. The K-vectors of the three gratings that is the normal
vector to the fringes shown inside each grating are indicated by
the 1091-1093. In each case the K-vector is projected in the plane
of the drawings. The fold grating in this case has Bragg fringes
aligned at 45 degrees in the plane of the grating.
[0113] FIG. 24 is a 3D illustration of a near display comprising an
IIN and waveguide component in one embodiment the display 330
comprises an IIN 331, waveguide 332 containing in a single layer an
input grating 33 a fold grating 334 and an output 335.The waveguide
path from entrance pupil 2000 through the input grating, fold
grating and output grating and up to the eye box 2005 is
represented by the rays 2001-2004.
[0114] FIG. 25 is a 3D illustration of one embodiment in which
there is provided a motorcycle HIVID 340 using a near eye waveguide
343 with an opto-mechanical interface 344 for coupling to the IIN
345 which forms part of the helmet. The apparatus is similar to
that illustrated in FIG. 21. FIG. 25A shows a first operational
state 341 in which the waveguide component is fully retracted from
the IIN assembly. FIG. 25B shows the display in its operational
state 342 with the waveguide component connected to the IIN.
[0115] In some embodiments a dual expansion waveguide display
according to the principles of the invention may be integrated
within a window, for example, a windscreen-integrated HUD for road
vehicle applications. In some embodiments a window-integrated
display may be based on the embodiments and teachings disclosed in
U.S. Provisional Patent Application No. 62/125,064 entitled OPTICAL
WAVEGUIDE DISPLAYS FOR INTEGRATION IN WINDOWS and U.S. Provisional
Patent Application No. 62/125,066 entitled OPTICAL WAVEGUIDE
DISPLAYS FOR INTEGRATION IN WINDOWS. In some embodiments a dual
expansion waveguide display may include gradient index (GRIN)
wave-guiding components for relaying image content between the IIN
and the waveguide. Exemplary embodiments are disclosed in U.S.
Provisional Patent Application No. 62/123,282 entitled NEAR EYE
DISPLAY USING GRADIENT INDEX OPTICS and U.S. Provisional Patent
Application No. 62/124,550 entitled WAVEGUIDE DISPLAY USING
GRADIENT INDEX OPTICS. In some embodiments a dual expansion
waveguide display may incorporate a light pipe for providing beam
expansion in one direction based on the embodiments disclosed in
U.S. Provisional Patent Application No. 62/177,494 entitled
WAVEGUIDE DEVICE INCORPORATING A LIGHT PIPE. In some embodiments
the input image source in the IIN may be a laser scanner as
disclosed in U.S. Pat. No. 9,075,184 entitled COMPACT EDGE
ILLUMINATED DIFFRACTIVE DISPLAY. The embodiments of the invention
may be used in wide range of displays including HMDs for AR and VR,
helmet mounted displays, projection displays, heads up displays
(HUDs), Heads Down Displays, (HDDs), autostereoscopic displays and
other 3D displays.
[0116] Some of the embodiments and teachings of this disclosure may
be applied in waveguide sensors such as, for example, eye trackers,
fingerprint scanners and LIDAR systems. It should be emphasized
that the drawings are exemplary and that the dimensions have been
exaggerated. For example thicknesses of the SBG layers have been
greatly exaggerated. Optical devices based on any of the
above-described embodiments may be implemented using plastic
substrates using the materials and processes disclosed in PCT
Application No.: PCT/GB2012/000680, entitled IMPROVEMENTS TO
HOLOGRAPHIC POLYMER DISPERSED LIQUID CRYSTAL MATERIALS AND DEVICES.
In some embodiments the dual expansion waveguide display may be
curved.
[0117] The construction and arrangement of the systems and methods
as shown in the various exemplary embodiments are illustrative
only. Although only a few embodiments have been described in detail
in this disclosure, many modifications are possible (for example,
variations in sizes, dimensions, structures, shapes and proportions
of the various elements, values of parameters, mounting
arrangements, use of materials, colors, orientations, etc.). For
example, the position of elements may be reversed or otherwise
varied and the nature or number of discrete elements or positions
may be altered or varied. Accordingly, all such modifications are
intended to be included within the scope of the present disclosure.
The order or sequence of any process or method steps may be varied
or re-sequenced according to alternative embodiments. Other
substitutions, modifications, changes, and omissions may be made in
the design, operating conditions and arrangement of the exemplary
embodiments without departing from the scope of the present
disclosure.
* * * * *