U.S. patent application number 16/697265 was filed with the patent office on 2020-06-18 for composite firearm case.
This patent application is currently assigned to GSTC LLC. The applicant listed for this patent is GSTC LLC. Invention is credited to Theodore Bobrick Root, JR., Gideon P. Searle.
Application Number | 20200191522 16/697265 |
Document ID | / |
Family ID | 71073497 |
Filed Date | 2020-06-18 |
![](/patent/app/20200191522/US20200191522A1-20200618-D00000.png)
![](/patent/app/20200191522/US20200191522A1-20200618-D00001.png)
![](/patent/app/20200191522/US20200191522A1-20200618-D00002.png)
![](/patent/app/20200191522/US20200191522A1-20200618-D00003.png)
![](/patent/app/20200191522/US20200191522A1-20200618-D00004.png)
![](/patent/app/20200191522/US20200191522A1-20200618-D00005.png)
![](/patent/app/20200191522/US20200191522A1-20200618-D00006.png)
![](/patent/app/20200191522/US20200191522A1-20200618-D00007.png)
![](/patent/app/20200191522/US20200191522A1-20200618-D00008.png)
![](/patent/app/20200191522/US20200191522A1-20200618-D00009.png)
![](/patent/app/20200191522/US20200191522A1-20200618-D00010.png)
View All Diagrams
United States Patent
Application |
20200191522 |
Kind Code |
A1 |
Searle; Gideon P. ; et
al. |
June 18, 2020 |
COMPOSITE FIREARM CASE
Abstract
A protective carrying case for a firearm is disclosed, wherein
the protective carrying case includes a top component, a bottom
component, and semi-hexagonal ends, wherein the top component and
the bottom component are constructed from carbon fiber. The
protective carrying case additionally includes a retaining element
with vacuum split functionality to retain elements within the
case.
Inventors: |
Searle; Gideon P.;
(Scottsdale, AZ) ; Root, JR.; Theodore Bobrick;
(Charlotte, NC) |
|
Applicant: |
Name |
City |
State |
Country |
Type |
GSTC LLC |
Scottsdale |
AZ |
US |
|
|
Assignee: |
GSTC LLC
Scottsdale
AZ
|
Family ID: |
71073497 |
Appl. No.: |
16/697265 |
Filed: |
November 27, 2019 |
Related U.S. Patent Documents
|
|
|
|
|
|
Application
Number |
Filing Date |
Patent Number |
|
|
62779587 |
Dec 14, 2018 |
|
|
|
Current U.S.
Class: |
1/1 |
Current CPC
Class: |
A45C 13/008 20130101;
A45C 13/02 20130101; F41C 33/06 20130101; A45C 2013/028
20130101 |
International
Class: |
F41C 33/06 20060101
F41C033/06; A45C 13/00 20060101 A45C013/00 |
Claims
1. A protective carrying case, comprising: a top component, a
bottom component, a handle, and at least one hinge; and at least
one retaining element; wherein the at least one retaining element
is filled with microbeads; wherein the microbeads are polystyrene
and are between 1 millimeter and 5 millimeters in diameter; wherein
the at least one retaining element includes at least one nozzle for
adjusting an amount of air contained within the at least one
retaining element; wherein the top component, the bottom component,
and the handle are constructed from at least carbon fiber; wherein
the at least one hinge is attached to the top component and the
bottom component; wherein the handle is attached to the bottom
component; and wherein at least one hasp is attached to the top
component and is aligned with at least one corresponding lug on the
handle.
2. The protective carrying case of claim 1, further comprising at
least one foam layer positioned on an interior surface of the top
component.
3. The protective carrying case of claim 1, wherein the at least
one nozzle includes at least one adapter for attachment to at least
one pumping mechanism.
4. The protective carrying case of claim 1, further comprising at
least four latches.
5. The protective carrying case of claim 4, wherein the at least
four latches are quick-release latches, wherein two of the at least
four latches are locking latches, and wherein the two of the at
least four latches are positioned in corners of the protective
carrying case.
6. The protective carrying case of claim 1, wherein edges of the
top component and the bottom component are chamfered, and wherein
ends of the top component and the bottom component are
semi-hexagonal.
7. The protective carrying case of claim 1, wherein the case
includes at least sealing element, wherein the sealing element
increases dust resistance and water resistance of the protective
carrying case.
8. A protective carrying case, comprising: a top component, a
bottom component, a handle, and at least one hinge; and at least
one retaining element; wherein the at least one retaining element
is filled with a granular or fibrous packaging material; wherein
the at least one retaining element includes at least one nozzle for
adjusting an amount of air contained within the at least one
retaining element; wherein at least one layer of the retaining
element is constructed from a plastic material; wherein the top
component, the bottom component, and the handle are constructed
from at least carbon fiber; wherein the at least one hinge is
attached to the top component and the bottom component; wherein the
handle is attached to the bottom component; and wherein at least
one hasp is attached to the top component and is aligned with at
least one corresponding lug on the handle.
9. The protective carrying case of claim 8, wherein the granular or
fibrous packaging material is at least one of: polystyrene, rubber,
wood, metal, or a plant-based organic material.
10. The protective carrying case of claim 8, wherein the at least
one hasp and the at least one corresponding lug are constructed
from metal.
11. The protective carrying case of claim 8, wherein the at least
one nozzle is operable to adjust an amount of air contained within
the at least one retaining element through manual operation.
12. The protective carrying case of claim 8, wherein the at least
one retaining element includes at least two retaining elements, and
wherein the at least one hinge includes at least two hinges.
13. The protective carrying case of claim 8, wherein the case is
between 1300 millimeters and 1400 millimeters in length, between
300 millimeters and 400 millimeters in length, and between 100
millimeters and 200 millimeters in height when closed.
14. A protective carrying case, comprising: a top component, a
bottom component, and at least one latch; and at least one
retaining element; wherein the at least one retaining element is
filled with microbeads; wherein the at least one retaining element
includes at least one nozzle for adjusting an amount of air
contained within the at least one retaining element; wherein the
top component and the bottom component are constructed from at
least carbon fiber; wherein the top component includes a foam layer
positioned on an interior surface of the top component; and wherein
the at least one latch is a quick-release latch.
15. The protective carrying case of claim 14, wherein the at least
one retaining element is a vacuum splint.
16. The protective carrying case of claim 14, wherein the at least
one nozzle further includes an adapter for connection to a
pump.
17. The protective carrying case of claim 14, wherein the at least
one retaining element forms a rigid shape when the amount of air
contained within the at least one retaining element is
evacuated.
18. The protective carrying case of claim 14, further comprising at
least one guide cord and at least one pull-tab.
19. The protective carrying case of claim 14, further comprising at
least two wheels.
20. The protective carrying case of claim 19, wherein the at least
two wheels are attached via a rotary fastener.
Description
CROSS REFERENCES TO RELATED APPLICATIONS
[0001] This application is related to and claims priority from the
following US patents and patent applications. This application
claims priority to and the benefit of U.S. Provisional Patent
Application No. 62/779,587, filed Dec. 14, 2018, which is
incorporated herein by reference in its entirety.
BACKGROUND OF THE INVENTION
1. Field of the Invention
[0002] The present invention relates to protective cases for
carrying firearms, and more specifically to cases for shipping
and/or transporting firearms.
2. Description of the Prior Art
[0003] It is generally known in the prior art to provide firearm
cases. Cases often contain foam or other padding that secures
weapons, attachments, and other components in place and protect
them from damage during transport.
[0004] Prior art patent documents include the following:
[0005] U.S. Pat. No. 9,955,763 for Secure portable encasement
system by McLean et al., filed Feb. 10, 2017 and issued Aug. 17,
2017, is directed to a system for providing securement of a
plurality of secure portable encasements including one or more
encasements each configured to engage, and subsequently disengage,
inseparable interaction with a common docking unit; and one or more
common docking units.
[0006] U.S. Pat. No. 9,803,956 for Electronic tablet case and
firearm holder by Ellingson, filed Mar. 24, 2016 and issued Oct.
31, 2017 is directed to an electronic tablet case capable of
concealing a firearm. The case is formed from a housing having
closeable panels that are hingedly connected, defining an interior
and exterior. The exterior of one of the panels includes mounting
elements for securing to an electronic tablet. The interior of one
panel includes at least one support element for holding a firearm
in position. The panels can be secured together by use of a zipper,
hook & loop or the like fastener.
[0007] U.S. Pat. No. 9,303,950 for Lockable cut-resistant case by
Fuller, filed Nov. 17, 2011 and issued Apr. 5, 2016 is directed to
a light-weight case is provided that is cut-resistant,
fire-resistant and/or water-proof and that can be easily locked and
fasten to stationary objects. The exterior of the case is
substantially cut-resistant, while the interior layers can be
layers that are fire-resistant, water-proof, any type of padding or
nylon for protecting the objects stored in the case. To protect the
case from being stolen, a steel cable is threaded through a hole
formed by two concentrically aligned grommets and locked to or
around a stationary object. The cases include a Global Positioning
System (GPS) transmitter that is able to track the location of the
case if the case happens to be lost or stolen. The case can be
sized and shaped to hold any type of valuable objects, such as
guns, jewelry and money.
[0008] U.S. Pat. No. 9,429,389 for Multifunctional cases with
locking mechanisms by Brewer, filed Jul. 29, 2015 and issued Aug.
30, 2016 is directed to a multifunctional case that can be used for
protecting and preventing unauthorized use of different types and
sizes of objects, weapons, firearms, or other items. In one
embodiment, the multifunctional case includes a first shell and a
second shell that is coupled to the first shell. A locking
mechanism is coupled to the first shell. An external handle (e.g.,
handle that is external to the multifunctional case) is coupled to
the locking mechanism and causes the locking mechanism to lock and
unlock the first and second shells of the multifunctional case
based on movement of the handle. The multifunctional case is
securely locked and unlocked with no external clips or latches.
[0009] U.S. Pat. No. 6,135,277 for Vacuum resealable
display/storage case by Armstrong, filed Apr. 10, 1998 and issued
Oct. 24, 2000 is directed a portable airtight inner case (W, Z)
including a receptacle (121) for having an item stored therein, for
example a guitar (105), a hingedly mounted cover (11, 111) and a
perimetric seal (39) to form a fluid seal between the cover (11,
111) and receptacle (121) when the cover is closed. The inner case
cover and receptacle are made of a clear rigid plastic. A suction
valve or pump (50, 130) opens to the inner case interior to
evacuate fluid while a vacuum gauge (53) is provided for measuring
the pressure. The inner case bottom wall (32, 117) has a plurality
of pockets (74, 148) for having hangers extended therein to hang
the case on a wall and stand pockets (142) to have stand parts of a
foldable stand (85) extended therein or a stand (144) pivoted to
the bottom wall to support the inner case (W, Z) in an inclined
condition. A portable outer case (X, 170) has a compartment for
containing the inner case.
SUMMARY OF THE INVENTION
[0010] The present invention relates to a firearm case, and more
particularly to a case for transporting and shipping firearms. A
carbon fiber shell is utilized for the exterior of the case. The
case is preferably octagonal in shape, with the exterior of the
case including chamfered sides and corners and hexagonal ends to
mitigate the effects of impact on the case. Latches which include a
stem and a housing with a pushbutton release mechanism for
releasing the housing from the stem are utilized to open and close
the case. The latches further include an integrated key-locking
mechanism, thereby providing for additional security during
transport. Insulating and cushioning layers are provided to protect
the contents of the case from temperature and the effects of impact
during transport. The case also preferably includes components
which indicate that a predetermined humidity level has been
reached, biometric components for unlocking the case, and a Global
Positioning System tracking component synced to an electronic
device of a user of the case such as a smart phone or a tablet. The
present invention further includes at least one retaining element
with microbeads, wherein the at least one retaining element employs
vacuum splint functionality to retain elements in a customizable,
secure manner.
[0011] It is an object of this invention to provide a firearm case
suitable for shipping and transport of firearms. Prior art cases
and the contents of these cases are prone to damage when handled by
baggage handlers at airports and shipping agencies such as USPS,
FEDEX, UPS, etc. Additionally, when shipped or transported, firearm
cases are often in environments where temperature and humidity may
cause damage to the firearm. Prior art cases are also prone to be
lost at airports or lost in the mail. The present invention solves
these prior art problems by providing a case constructed out of a
carbon fiber shell with insulating, protective layers for
cushioning the firearm and protecting the firearm from extreme
temperatures, components which indicate a heightened humidity
inside the firearm case, and a GPS tracker to provide for tracking
the location of the firearm case.
[0012] These and other aspects of the present invention will become
apparent to those skilled in the art after a reading of the
following description of the preferred embodiment when considered
with the drawings, as they support the claimed invention.
BRIEF DESCRIPTION OF THE DRAWINGS
[0013] FIG. 1 illustrates a front orthogonal view of the exterior
shell of a firearm case with recesses on the front of the exterior
shell according to one embodiment of the present invention.
[0014] FIG. 2 illustrates a top orthogonal view of the exterior
shell of a firearm case with recesses on the front of the exterior
shell according to one embodiment of the present invention.
[0015] FIG. 3 illustrates a back orthogonal view of the exterior
shell of a firearm case with recesses on the front of the exterior
shell according to one embodiment of the present invention.
[0016] FIG. 4 illustrates an end orthogonal view of the exterior
shell of a firearm case with recesses on the front of the exterior
shell according to one embodiment of the present invention.
[0017] FIG. 5 illustrates a front orthogonal view of a firearm case
with recesses on the front of the exterior shell according to one
embodiment of the present invention.
[0018] FIG. 6 illustrates a top orthogonal view of a firearm case
with recesses on the front of the exterior shell according to one
embodiment of the present invention.
[0019] FIG. 7 illustrates a back orthogonal view of a firearm case
with recesses on the front of the exterior shell according to one
embodiment of the present invention.
[0020] FIG. 8 illustrates an end orthogonal view of a firearm case
with recesses on the front of the exterior shell according to one
embodiment of the present invention.
[0021] FIG. 9 illustrates a front perspective view of a firearm
case with recesses on the front of the exterior shell according to
one embodiment of the present invention.
[0022] FIG. 10 illustrates another front perspective view of a
firearm case with recesses on the front of the exterior shell
according to one embodiment of the present invention.
[0023] FIG. 11 illustrates a front transparent view of a firearm
case with recesses on the front of the exterior shell according to
one embodiment of the present invention.
[0024] FIG. 12 illustrates a front orthogonal view of a firearm
case with recesses on the top and ends of the exterior shell
according to one embodiment of the present invention.
[0025] FIG. 13 illustrates a front orthogonal view of a firearm
case with recesses on the top and ends of the exterior shell and
with the dimensions of the case according to one embodiment of the
present invention.
[0026] FIG. 14 illustrates a top orthogonal view of a firearm case
with recesses on the top and ends of the exterior shell according
to one embodiment of the present invention.
[0027] FIG. 15 illustrates an end orthogonal view of a firearm case
with recesses on the top and ends of the exterior shell according
to one embodiment of the present invention.
[0028] FIG. 16 illustrates a front perspective view of a firearm
case with recesses on the top and ends of the exterior shell
according to one embodiment of the present invention.
[0029] FIG. 17 illustrates a front view of a firearm case with a
hinge according to one embodiment of the present invention.
[0030] FIG. 18 illustrates a top orthogonal view of a firearm case
with a hinge according to one embodiment of the present
invention.
[0031] FIG. 19 illustrates a front orthogonal view of a firearm
case with a hinge according to one embodiment of the present
invention.
[0032] FIG. 20 illustrates an end orthogonal view of a firearm case
with a hinge according to one embodiment of the present
invention.
[0033] FIG. 21 illustrates a bottom orthogonal view of a firearm
case with a hinge according to one embodiment of the present
invention.
[0034] FIG. 22 illustrates a back transparent orthogonal view of a
firearm case with mechanical fasteners for the handle according to
one embodiment of the present invention.
[0035] FIG. 23 illustrates a front orthogonal view of a firearm
case showing the bezel according to one embodiment of the present
invention.
[0036] FIG. 24 illustrates a transparent perspective end view of a
firearm case showing a latch, a bezel, a gasket, and a bracket
mounted to the interior of the case according to one embodiment of
the present invention.
[0037] FIG. 25 illustrates another transparent perspective end view
of a firearm case showing a latch, a bezel, a gasket, and a bracket
mounted to the interior of the case according to one embodiment of
the present invention.
[0038] FIG. 26 illustrates a transparent end orthogonal view of a
firearm case showing latches, a bezel, and a gasket according to
one embodiment of the present invention.
[0039] FIG. 27 illustrates a transparent exploded end orthogonal
view of a firearm case showing latches, a bezel, and a gasket
according to one embodiment of the present invention.
[0040] FIG. 28 illustrates a cross section of the three layers of
foam included on the interior of the case in one embodiment of the
present invention.
[0041] FIG. 29 illustrates a photograph of a cross section of the
three layers of foam included on the interior of the case in one
embodiment of the present invention.
[0042] FIG. 30 illustrates one view of latch components and latches
with integrated mechanical key lock mechanisms according to one
embodiment of the present invention.
[0043] FIG. 31 illustrates another view of latch components and
latches with integrated mechanical key lock mechanisms according to
one embodiment of the present invention
[0044] FIG. 32 is a schematic diagram of a cloud-based system of
the present invention.
[0045] FIG. 33 illustrates a top perspective view of a protective
case according to one embodiment of the present invention.
[0046] FIG. 34 illustrates a top perspective view of a bottom
component of a protective case according to one embodiment of the
present invention.
[0047] FIG. 35 illustrates a bottom perspective view of a top
component of a protective case according to one embodiment of the
present invention.
[0048] FIG. 36 illustrates a bottom perspective view of a latch
bore according to one embodiment of the present invention.
[0049] FIG. 37 illustrates a top perspective view of a latch bore
according to one embodiment of the present invention.
[0050] FIG. 38 illustrates a section, exploded view of a profile of
a protective case according to one embodiment of the present
invention.
[0051] FIG. 39 illustrates a section view of a profile of a
protective case according to one embodiment of the present
invention.
[0052] FIG. 40A illustrates a detail section view of a protective
case including a sealing element according to one embodiment of the
present invention.
[0053] FIG. 40B illustrates detail top view of a protective case
including a sealing element according to one embodiment of the
present invention.
[0054] FIG. 41 illustrates a side view of a handle according to one
embodiment of the present invention.
[0055] FIG. 42A illustrates a top perspective view of a retaining
element with a retained object according to one embodiment of the
present invention.
[0056] FIG. 42B illustrates a top perspective view of a retaining
element with a maintained structural shape corresponding to a
removed object according to one embodiment of the present
invention.
[0057] FIG. 43A illustrates a top perspective view of a retaining
element with a retained firearm according to one embodiment of the
present invention.
[0058] FIG. 43B illustrates a top perspective view of a retaining
element with a maintained structural shape corresponding to a
removed firearm according to one embodiment of the present
invention.
[0059] FIG. 44 illustrates valves and adapters for a retaining
element according to one embodiment of the present invention.
[0060] FIG. 45A illustrates a first manual pump for the retaining
element according to one embodiment of the present invention.
[0061] FIG. 45B illustrates a second manual pump for the retaining
element according to one embodiment of the present invention.
[0062] FIG. 45C illustrates a third manual pump for the retaining
element according to one embodiment of the present invention.
[0063] FIG. 45D illustrates a fourth manual pump for the retaining
element according to one embodiment of the present invention.
[0064] FIG. 45E illustrates a fifth manual pump for the retaining
element according to one embodiment of the present invention.
[0065] FIG. 46A illustrates a top perspective view of a protective
case with a retaining element and a retained object according to
one embodiment of the present invention.
[0066] FIG. 46B illustrates a top perspective view of a protective
case with a retaining element and maintained structural shape
corresponding to a removed object according to one embodiment of
the present invention.
[0067] FIG. 47A illustrates a diagram of a firearm being inserted
into a protective case with a retaining element according to one
embodiment of the present invention.
[0068] FIG. 47B illustrates a top perspective view of a protective
case with a retaining element and a retained firearm according to
one embodiment of the present invention.
[0069] FIG. 47C illustrates a protective case with a retaining
element and maintained structural shape corresponding to a removed
firearm according to one embodiment of the present invention.
[0070] FIG. 48A illustrates an exploded view of a quick-release
latch with an inserted retaining cylinder according to one
embodiment of the present invention.
[0071] FIG. 48B illustrates a detail exploded view of a
quick-release latch and a latch bore according to one embodiment of
the present invention.
[0072] FIG. 48C illustrates a detail view of an engaged
quick-release latch with a removed top component of the protective
case according to one embodiment of the present invention.
[0073] FIG. 48D illustrates a top view of a case with four
quick-release latches according to one embodiment of the present
invention.
[0074] FIG. 49A illustrates a side view of hinges according to one
embodiment of the present invention.
[0075] FIG. 49B illustrates a detailed side view of a hinge with
rivets according to one embodiment of the present invention.
[0076] FIG. 49C illustrates a top view of a protective case with
wheels according to one embodiment of the present invention.
[0077] FIG. 49D illustrates a side view of a protective case with
wheels according to one embodiment of the present invention.
[0078] FIG. 50A illustrates a top view of a closed case with marked
length and width dimensions according to one embodiment of the
present invention.
[0079] FIG. 50B illustrates a side view of a closed case with
marked length and height dimensions according to one embodiment of
the present invention.
[0080] FIG. 51A illustrates a perspective view of a case open to 90
degrees with guide cords and a pull tab according to one embodiment
of the present invention.
[0081] FIG. 51B illustrates a perspective view of a case open flat
with guide cords according to one embodiment of the present
invention.
[0082] FIG. 51C illustrates a guide cord buckle according to one
embodiment of the present invention.
[0083] FIG. 52A illustrates a top view of a dual-compartment
retaining element according to one embodiment of the present
invention.
[0084] FIG. 52B illustrates a side view of a dual-compartment
retaining element according to one embodiment of the present
invention.
[0085] FIG. 52C illustrates a bottom view of a dual-compartment
retaining element according to one embodiment of the present
invention.
[0086] FIG. 53 illustrates a perspective view of a bottom component
of a case with internal foam lining according to one embodiment of
the present invention.
DETAILED DESCRIPTION
[0087] The present invention is generally directed to cases for
transporting and shipping firearms.
[0088] None of the prior art discloses a firearm case utilizing a
latch which includes a stem and a housing with a pushbutton release
mechanism for releasing the housing from the stem, a carbon fiber
exterior shell, chamfered sides and corners, hexagonal edges,
biometric locks, a GPS tracking component, and at least one
retaining element with vacuum splint functionality.
[0089] It is an object of this invention to provide a firearm case
suitable for shipping and transport of firearms. Prior art cases
and the contents of these cases are prone to damage when handled by
shipping agencies and baggage handlers. Additionally, when shipped
or transported, firearm cases are often in environments where
temperature and humidity may cause damage to the firearm. Prior art
cases are also prone to be lost at airports or lost in the mail.
The present invention solves these prior art problems by providing
a case constructed out of a carbon fiber shell with insulating,
protective layers for cushioning the firearm and protecting the
firearm from extreme temperatures, dehumidifiers to regulate the
humidity inside the firearm case, and a GPS tracker to provide for
tracking the location of the firearm case.
[0090] Although the case is primarily referred to as a "firearm
case" throughout the specification, the present invention is also
operable for protecting and transporting other objects. In
particular, the case is also operable for transporting and shipping
sporting goods, musical instruments, cameras, scientific
instruments, equipment, collectibles, art, etc.
[0091] Referring now to the drawings in general, the illustrations
are for the purpose of describing one or more preferred embodiments
of the invention and are not intended to limit the invention
thereto.
[0092] FIG. 1 illustrates a front orthogonal view of the exterior
shell of a firearm case with recesses on the front of the exterior
shell according to one embodiment of the present invention. The
body of the case is an extended octagon shape and includes an
exterior shell 102 with hexagonal (i.e., semi-hexagonal) ends 104.
The exterior shell 102 is preferably formed of three layers. The
outermost layer and the innermost layer of the exterior shell 102
are preferably formed of carbon fibers, and more preferably 3K
carbon fibers. The middle layer of the exterior shell 102 is
preferably an insulating material such as polystyrene (e.g.
STYROFOAM), one or more thermoplastics, one or more thermosets,
fiberglass, cellulose, NOMEX, polystyrene, polyurethane, and
combinations thereof. Each of the outermost layer and the innermost
layer of the exterior shell 102 is preferably about 0.03048 cm
(about 0.012 inches) thick. In one embodiment, the shell is
constructed from carbon fiber (with fibers being externally
visible) with the addition of internal or external strips of any of
the preceding middle layer materials. For example, in one
embodiment, the shell is constructed completely from carbon fiber
with horizontally or vertically aligned strips or sheets of a
meta-aramid material, such as honeycomb-shaped NOMEX, embedded
within one or more layers of the shell. Preferably, the shell is
laid up with epoxy impregnated 3K carbon fiber with a 2.times.2
twill weave and is cured for approximately 4 hours at 225 degrees
Fahrenheit. After initial curing, a piece of core (e.g., 1/8-inch
thick NOMEX with a 1/8-inch honeycomb cell size) is embedded or
attached to the shell. The carbon fiber notably adds stiffness to
the case to prevent lateral torsion, while the core provides for
strength while maintaining slight flexibility. In other
embodiments, the case is constructed with alternative materials and
cores that provide a similarly tough but flexible construction. The
shell, in one embodiment, is in contact with, is manufactured with,
or integrally includes one or more layers for padding, durability,
strength, and/or flexibility, including any of the prior mentioned
materials. In another embodiment, the outermost layer and the
innermost layer are about 0.127 cm (about 0.05 inches) thick. The
middle layer of the exterior shell 102 is preferably about 0.635 cm
(about 0.25 inches) thick. Alternatives to 3K carbon fibers include
1K, 2K, 6K, 12K, 24K, or 48K carbon fibers. In another alternative,
unidirectional carbon fibers are used in the exterior shell. Hybrid
composites which include carbon fibers and high molecular-weight
polypropylene, polyethylene, and/or other thermoplastics or
thermosets are utilized in another alternative. An example of a
hybrid composite is INNEGRA manufactured by INNEGRA TECHNOLOGIES.
Carbon fibers are also blended with steel fibers or other metal
fibers to form one or more layers of the exterior shell in one
embodiment of the present invention. In yet another embodiment, any
of the above recited materials are utilized in any combination and
in any number of layers to form the exterior shell 102 of the case.
For example, in one embodiment, any component of the case,
including a top component, a bottom component, or an interior
component, is operable to be constructed from poly-para-phenylene
terephthalamide (i.e. KEVLAR), carbon fiber, and/or hybrids or
combinations of Kevlar, carbon, and/or natural or synthetic
fibers.
[0093] The hexagonal ends 104 of the case absorb forces caused by
impact to the case, such as when the case is dropped, jostled, or
thrown by baggage handlers at an airport. Although the ends
depicted in FIG. 1 are hexagonal ends (i.e. three sides per end),
ends with any amount of sides including octagonal ends (i.e. four
sides per end) and decagonal ends (i.e. five sides per end) are
alternatively utilized. In another embodiment, the ends are
rounded, circular shaped, or oval shaped.
[0094] As illustrated in FIG. 1, the outer edge or sides of the
exterior shell 102 is chamfered to mitigate effects from impact on
the contents of the case. The outer edge or sides of the exterior
shell 102 are alternatively beveled or are formed with a rounded
convex surface. In one embodiment, the exterior shell 102 includes
a honeycomb relief pattern which provides texture to the case. Each
honeycomb is between about 1-4 mm in diameter. Preferably, the case
includes at least one layer of carbon fiber or carbon
fiber-reinforced materials, such as carbon fiber-reinforced
aluminum. Other geometric patterns are utilized in other
embodiments, including rectilinear or spiralized relief patterns.
Advantageously, the relief patterns disperse the forces of impact
across a greater surface area and reduce the amount of force the
case experiences from impact compared to surfaces without relief
patterns. Relief patterns also cause the case to appear more like
luggage than a firearms case, which increases the security of the
firearms case. The exterior shell 102 of FIG. 1 has a length of
about 120.00 cm (about 47.244 inches) and a width of about 24.982
cm (about 9.835 inches).
[0095] The exterior shell 102 is operable to be manufactured using
any method known in the art, including but not limited to, vacuum
molding, vacuum forming, infusion including vacuum infusion, and
extrusion.
[0096] The recesses 108 included in the front of the exterior shell
in FIG. 1 provide openings in the exterior shell for insertion of
latch or lock components. A variety of removable locks are operable
to be inserted into the recesses, including padlocks. FIG. 1
illustrates latches 110 installed in the recesses which are
utilized to close the firearm case. In a preferred embodiment, the
latches include Mini Quik-Latches QL-25-SB sold by QUIK-LATCH
DISTRIBUTION and described in U.S. Pat. No. 8,960,734, which is
hereby incorporated by reference in its entirety. The upper portion
of the housing of the latch is operable to have diameters of 1.25
inch (32 mm), 1.50 inch (38.1 mm), 1.0 inch (25.4 mm), 0.875 inch
(22 mm), or any other diameter. The diameter of the threaded
portion of the housing of the latch is 0.75 inch (19.05 mm) in one
embodiment, and the length of the housing of the latch is 0.57
inches (15 mm). By way of example, the length of mounting stud is
2.13 inches (54 mm). The Mini Quik-Latches preferably include a
mechanical key lock with a corresponding key which functions to
lock and unlock the case. In one embodiment, the Mini Quik-Latches
with a mechanical key lock are QL-38 Series Lockable Hood Pin Kits.
These lockable latches have the following specifications in one
embodiment: Materials: 6061 T6 Aluminum/303 Stainless Steel;
Holding Force: 226.796 kg (100 lbs) per latch; Weight: 0.133243 kg
(about 4.7 ounces); Height: 1.50 inch (38 mm); Height Below
Mounting Flange: 1.375 inch (35 mm); OD of the latch mounting
flange: 1.75 inch (44.5 mm); Thread size of latch body: 11/824
UNEF; Hole size required to mount latch: 1.25 inch (32 mm); Pin
dimensions: 3/8'' ball with 3/8.times.24 thread; Retaining Ring:
1.50 inch (38 mm) OD.times.0.25 inch (6.4) thickness; Minimum
distance from top of mounting surface to mounting point: 1.125 inch
(28.50 mm); Maximum distance from top of mounting surface to
mounting point: 3.50 inch (88 mm); Maximum mounting angle: 18
degrees; and Distance needed to engage pin into latch: 0.687 inch
(17.5 mm). The latches preferably lock through the use of a tumbler
lock cylinder held within a spring-loaded detention mechanism.
FIGS. 30-31 illustrate the latch components utilized in the latches
and latches with integrated mechanical key lock mechanisms
according to one embodiment of the present invention.
[0097] Alternatively, other latches which include a stem and a
housing with a pushbutton release mechanism for releasing the
housing from the stem are also utilized. In other embodiments,
spring-loaded latches, bolt latches, draw latches, tension latches,
and/or magnetic latches are utilized.
[0098] The case preferably includes threaded openings for the
latches which include a stem and a housing according to one
embodiment of the present invention. The threaded openings are
created during manufacture of the exterior shell 102 in one
embodiment. Alternatively, the threaded openings are created after
manufacture of the exterior shell 102 using a threading hand tool
or a drill.
[0099] FIG. 23 illustrates a front orthogonal view of a firearm
case showing the bezel 135 according to one embodiment of the
present invention. The bezel includes a top portion and a bottom
portion, with a gasket between the top portion and the bottom
portion to make the case watertight.
[0100] FIGS. 24-27 illustrate various views of the firearm case
including the top portion of the bezel 136, the bottom portion of
the bezel 140, the gasket 138, and latches incorporated into the
openings, with the latches including a stem 116 and a housing 118
with a pushbutton release mechanism 120 for releasing the housing
118 from the stem 116. The stem 116 preferably incudes an elongated
portion and a rounded head portion for engaging with the housing
118. In one embodiment, the latches are Mini-Quik Latches. The
latch components including the stem 116 and the housing 118 are
preferably threaded into the case through threaded openings in the
exterior shell 102. Alternatively, the latch components are secured
to the case via any other method of physical and/or chemical
attachment, including any other type of mechanical fastener and/or
adhesive. Washers 122 are included between the top of the shell and
the bottom of the pushbutton latching component to provide a
watertight seal between the latch components and the case. The
washers 122 are preferably formed of rubber. The stem 116 also
includes a locking nut 128 that connects to the threaded portion of
the stem 116 to lock the stem 116 in place in the case.
[0101] FIGS. 26-27 also illustrate the top portion of the bezel
136, the gasket 138, and the bottom portion of the bezel 140 of the
case. The top portion of the bezel 136 and the bottom portion of
the bezel 140 are preferably formed of plastic, including by way of
example, thermoplastics, thermosets, and/or polymers. The top
portion of the bezel 136 and the bottom portion of the bezel 140
are preferably extruded and custom designed. The top portion of the
bezel 136 has a V-shape when viewed orthogonally or when viewing a
cross section of the top portion of the bezel 136, and fits around
the perimeter of the top portion of the exterior shell 102. The
pointed section of the V-shaped top portion of the bezel 136 causes
the gasket 138 to be pushed into the bottom portion of the bezel
140 when the case is closed. Importantly, the gasket 138 is
utilized between the top portion of the bezel 136 and the bottom
portion of the bezel 140 to protect the contents of the case.
Preferably, the gasket 138 is formed of silicone, polyvinylchloride
(PVC), foam, or rubber, and inclusion of the gasket 138 makes the
case waterproof. The pointed section of the V-shaped top portion of
the bezel 136 also fits into the bottom portion of the bezel 140,
serving to hold the gasket 138 in place and thereby providing a
watertight seal around the case. The top portion of the bezel 136
and the bottom portion of the bezel 140 are preferably deeper, i.e.
protrude more into the interior of the case at the location of the
latches to prevent twisting or racking if one of the latches is
left in the locked and/or locked position and the user tries to
open the case. The bottom portion of the bezel 140 includes
openings for the stems 116 of the latches. In one embodiment, these
openings are threaded.
[0102] Additionally or alternatively, other locks are integrated
into the case. Examples of these locks include integrated latch-key
locks, integrated combination locks, and integrated biometric
locks. Biometric locks include by way of example and not
limitation, physiological biometric locks such as fingerprint
recognition locks, facial recognition locks, iris recognition
locks, hand recognition locks, etc. and behavioral biometric locks
which are activated by voice recognition, etc.
[0103] Brackets are mounted to the interior of the case in another
embodiment, and include a pivot pin to enable the bracket to swing
out when a padlock or other type of attachable lock is utilized to
lock the case. FIGS. 24-25 illustrate a bracket 124 mounted to the
interior of the case according to one embodiment of the present
invention.
[0104] The recesses 108 are reinforced with a layer of an aramid
such as NOMEX or a synthetic aromatic hydrocarbon polymer such as
polystyrene between the carbon fiber layers. For recesses 108 that
receive removable locks such as padlocks, the recesses 108 include
reinforcement around the inner perimeter of the recesses 108 formed
of carbon fiber, hybrid composites which include carbon fibers,
blends of carbon fibers and metal fibers, and/or any other material
used in the exterior shell 102 or for reinforcing the recesses 108.
The sides of the recesses 108 are preferably trapezoidal shaped and
are chamfered, beveled, or otherwise slanted. Alternatively, the
sides of the recesses are vertical and perpendicular with respect
to the base of the recess 108. In one embodiment, four recesses are
included to enable a user of the case to lock the case in four
locations. Recesses are operable to be included in any location on
the case, but are preferably included in the front of the exterior
shell 102 of the case. Preferably recesses are formed during
manufacture of the exterior shell 102. In one embodiment, the
exterior shell 102 is formed via vacuum molding and the recesses
are a part of the fiberglass mold used in the vacuum molding
process. The pre-impregnated carbon fiber is inserted into the
fiberglass mold and vacuum molded. By way of example, the carbon
fiber is pre-impregnated with resin such as an epoxy. Manufacturing
the exterior shell 102 via vacuum molding is advantageous over
prior art methods of manufacture because vacuum molding produces a
uniform exterior shell with uniform or substantially uniform
rigidity throughout the shell. Notably, the recesses 108 shield the
latches 110 and/or locks from any direct impact should the case be
dropped, thrown, or mishandled. Additionally, the recesses 108
provide clear visual indication to the user where the latches 110
and/or locks are located on the case. The recesses 108 are formed
in the center on the straight edge of the hexagonal ends and
halfway between the hexagonal end and the recessed portion of the
exterior shell through which the handle is attached. Placing the
recesses 108 in these locations provides the maximum level of
compressive strength when shut and mitigates added weight to the
case. Furthermore, the recesses 108 differentiate the case in
appearance from other firearm cases and help to make the case less
conspicuous as a firearm case. Creating a firearm case which does
not appear to be a firearm case improves the security of the case
by deterring theft, unwanted attention, and scrutiny.
[0105] In one embodiment, at least one component of the case is
formed from an aramid (e.g., Kevlar.RTM., Twaron.RTM.), an
ultra-high-molecular-weight polyethylene fiber (UHMWPE) (e.g.,
Spectra.RTM., Dyneema.RTM.), a polycarbonate (e.g., Lexan.RTM.), a
carbon fiber composite material, ceramic, steel, and/or
titanium.
[0106] FIGS. 2-3 illustrate a top orthogonal view and a back
orthogonal view, respectively, of the exterior shell 102 of a
firearm case with recesses on the front of the exterior shell
according to one embodiment of the present invention. The exterior
shell 102 of the firearm case shown in FIG. 2 has a depth of about
15.00 cm (about 5.906 inches). As shown in the end perspective view
of FIG. 4, the height of the recess 108 is slightly less than the
distance of the chamfered section of the front of the exterior
shell 102 or is substantially equal to the distance of the
chamfered section of the front of the exterior shell 102.
[0107] FIGS. 5-10 illustrate various views of a firearm case with
latches 110 on the front of the exterior shell 102 according to one
embodiment of the present invention. The case of FIG. 5 includes
four latches 110 and a handle 106 which is constructed of strong,
lightweight material such as carbon fiber or titanium pipe and is
secured to the case through a void in the case. The handle 106 is
alternatively constructed out of any material utilized in the
exterior shell 102 of the case including but not limited to hybrid
composites and blends of carbon and metal fibers.
[0108] FIG. 11 illustrates a front transparent view of a firearm
case showing the full length of the handle, including the portion
of the handle 106 that is adhered to the case. The handle 106 is
preferably hollow, but is solid in other embodiments. In one
embodiment, the handle 106 includes texture which creates a greater
coefficient of friction than a non-textured handle. Texture is
added to the handle via any method known in the art, including but
not limited to, stippling and bead blasting. These methods create a
fine "grit" texture to the handle 106, which provides a greater
friction coefficient than a non-textured handle. The handle 106 is
preferably bonded to the frame by inserting a chemical compound
into each end of the handle 106 or coating each end of the handle
with the chemical compound and inserting the handle 106 into
openings in the case, thereby providing a complete or substantially
complete seal of the end of the handle 106 and a complete or
substantially complete seal of the handle 106 with the case.
Chemical compounds utilized for bonding the handle to the case
include adhesives such as epoxy. Additionally or alternatively, the
handle 106 is secured in place by a locking screw or other
mechanical fastener inserted from the interior of the case into the
handle 106. FIG. 22 illustrates mechanical fasteners 114 which lock
the handle 106 into place. The mechanical fasteners, which are
preferably locking screws, prevent the handle from loosening or
shifting. In another embodiment, the handle 106 is mechanically
attached by flaring ends of handle 106 or riveting the handle 106
into place. Other methods of mechanical and/or chemical attachment
are alternatively utilized, including mechanical interlocking,
welding, etc. Advantageously, the handle 106 is of a sufficient
length such that a user can hold the handle in different locations
based on the center of gravity of the case, which is determined by
the contents of the case.
[0109] The handle 106 is operable to be octagonal, hexagonal,
cylindrical, rectangular, or any other shape. In one embodiment,
the handle 106 includes an ergonomic grip over the handle 106. The
ergonomic grip is formed of plastic, rubber, foam, and/or blends
thereof. The grip is formed via injection molding or any other
process known to one of ordinary skill in the art.
[0110] FIGS. 12-16 illustrate various views of a firearm case with
recesses on the top and ends of the exterior shell according to one
embodiment of the present invention. The recesses 108 on the top
and the ends of the exterior shell of the case re operable top
receive latch components or lock components. Preferably, these
recesses 108 are located on a side of the end of the case that is
perpendicular to the main body of the case, i.e. the side of the
case farthest from the center of the case or the handle 106 of the
case. Additionally or alternatively, the recesses 108 are located
on the sides of the end of the case that are diagonal positioned
with respect to the main body of the case.
[0111] In one embodiment, a latch component is installed in a
recess 108 and a corresponding latch component is installed on the
other side of the case such that when the latch components are
engaged the components latch across the opening of the case to keep
the case shut. In another embodiment, another recess is formed on
the other side of the case to receive a lock component. The
recesses provide the user of the case a visual indication of where
the latches/locks are located on the case. Additionally, the
recesses minimize the Z dimension between the latches/locks, bezel
and the exterior shell 102 in order to meet the tolerances of
latches with a stem and housing including a pushbutton and ensure a
watertight seal the edges of the case. In addition, the smaller
distance between the detent button on top of the case and pin that
is bonded into the bottom bezel, the stronger the seal of the case
will be, thus making it much more difficult for someone to pry the
case open.
[0112] FIG. 13 illustrates the dimensions of the case with recesses
in the top and in the ends of the case according to one embodiment
of the present invention. The case has a length of about 120 cm
(about 47.244 inches) and a width of about 24.9123 cm (9.9808
inches) in this embodiment. Alternatively, the case has a length of
about 145 cm (about 57.0866 inches) and a width of about 40 cm
(about 15.748 inches). The case includes a trapezoidal shaped
section removed measuring about 3.556 cm (about 1.400 inches) from
the edge of the case to the base of the trapezoid through which a
handle 106 with a length of about 21.485 cm (about 8.459 inches) is
attached. The width of the chamfered section around the edge of the
exterior shell 102 is about 2.54 cm (about 1.000 inches).
[0113] FIGS. 17-21 illustrate various views of the case including a
hinge 112. The hinge 112 of the case is formed of aluminum in one
embodiment, and more specifically is a Computer Numerical
Controlled (CNC) milled aluminum hinge. The hinge 112 is also
operable to be a piano hinge in another embodiment. Preferably, a
titanium rod is utilized in the center of the hinge and is
integrated with the bezel. The interior of the case preferably
includes three layers of foam. FIG. 28 illustrates a cross section
of the three layers of foam including the innermost layer 130, the
middle layer 132, and the outermost layer 134. FIG. 29 is a diagram
of the three layers of foam including the innermost layer 130, the
middle layer 132, and the outermost layer 134. The innermost layer
130 or top layer of foam which contacts the contents of the case is
a dense, lightweight foam which provides shock protection for the
contents of the case. The innermost layer 130 of foam is preferably
about 12.7 mm (about 0.5 inches) thick. Alternatively, the
innermost layer 130 of foam is about 5.08 cm (2 inches) thick or
between about 12.7 mm and about 5.08 cm thick. The innermost layer
130 of foam is preferably viscoelastic polyurethane foam or
low-resilience polyurethane foam (LRPu) such as memory foam. The
innermost layer 130 of foam is preferably closed cell, but is open
cell foam in other embodiments. A preferred density of the
innermost layer 130 of foam is between about 48.0554 kg per cubic
meter to about 96.1108 kg per cubic meter (or about 3 to 6 pounds
per cubic foot). The innermost layer of foam is preferably between
about 0.635 cm (about 0.25 inches) and about 1.27 cm (about 0.5
inches) thick. Notably, the innermost layer of foam is operable to
change color when a predetermined amount of moisture condenses on
the foam. In one embodiment, the innermost layer of foam includes
anhydrous cobalt (II) chloride, which is integrated in the foam
during manufacture. By way of example, isocyanates including
di-isocyanates, tri-isocyanates, poly-isocyanates, etc. and polyols
are combined to form a polyurethane foam. The anhydrous cobalt (II)
chloride is preferably combined with the isocyanates and the
polyols to form the foam during manufacture of the foam.
Alternatively, the anhydrous cobalt (II) chloride is added to the
foam after the isocyanates and polyols are combined to form the
foam. In another embodiment, color changing desiccants such as
silica are integrated into the foam during the reaction between the
isocyanates and the polyols or after the isocyanates have reacted
with the polyols to form the foam. Color changing desiccants change
color when exposed to moisture.
[0114] The middle layer 132 of foam is preferably a silicone-based
compressive or memory foam on the interior to provide cushioning
for the contents of the case and to prevent movement of the
contents during transport. The middle layer 132 of foam is
preferably about 25.44 mm (1 inch) thick. Alternatively, the foam
is about 5.08 cm (2 inches) thick. The middle layer 132 is
preferably an open cell polyurethane foam with a density of about
48.0554 kg per cubic meter (about 3 pounds per cubic foot).
[0115] The outermost layer 134 of foam is preferably an open cell
acoustical foam with a thickness of about 48.0554 kg per cubic
meter (about 3 pounds per cubic foot). Alternatively, the outermost
layer 134 is a memory foam with a high friction coefficient to
prevent the contents of the case from moving during transport. The
outermost layer 134 is operable to be any foam which provides for
thermal insulation and shock absorption.
[0116] The case also preferably includes a Global Positioning
System (GPS) tracker for tracking the location of the case. The GPS
tracker is operable to be accessed and activated remotely using an
electronic device, including by way of example, a mobile electronic
device such as a smart phone, a tablet, or a wearable, a computer,
a car, or any other electronic device. The GPS preferably sends out
a signal periodically, such as every 30 minutes. Alternatively, the
GPS sends out a signal every second, every five seconds, every 30
seconds, every minute, every 5 minutes, every 10 minutes, every 30
minutes, every hour, every two hours, etc. The electronic device
receives the signal from the GPS tracker and determines the
location of the case. In one embodiment, the case includes a port
for charging the GPS tracker. Alternatively, the GPS tracker is
removable from the case. One example of a tracker includes a GPS
tracker with a battery life of 1-5 years which is operable to send
between 1-4 location reports a day to a connected electronic
device, such as the MOBILE-310 GPS TRACKER by LOGISTIMATICS.
[0117] Other examples of trackers utilized in the present invention
also include crowd GPS devices such as TILE and TRACKR. Crowd GPS
technology functions in combination with BLUETOOTH technology to
provide the location of the tracker. The tracker emits a BLUETOOTH
signal which is received by electronic devices including an
application for communicating the location of the tracker to a
device registered or associated with the tracker. In yet another
embodiment, any GPS tracker can be utilized and synced with a
tracking application installed on an electronic device. The
electronic device scans a code such as a QR code or a bar code,
which is preferably located on the interior of the case, to sync
the tracker to the tracking application. Advantageously, the
tracking application is operable to sync with tracking applications
on other electronic devices with permission to receive the location
of the tracker. In one embodiment, the permission of the other
electronic devices to receive the location of the tracker is
controlled by the application on the electronic device which is
originally synced with the tracker. Additionally or alternatively,
the application on the electronic device which is originally synced
with the tracker provides for selective activation or deactivation
of location notifications to emergency contacts via email, text
message, or a feed within an application on another electronic
device synced with the electronic device. This feature is
particularly useful in providing updated location information for a
user of the case who travels with the case to remote areas in case
a search and rescue is needed. In another embodiment, the tracker
includes an emergency mode activated by a button on the tracker or
via a graphical user interface (GUI) of the application on the
electronic device. Once the emergency mode is activated, the
tracker emits distress signals which are received by search and
rescue authorities. Preferably, the tracker emits the distress
signals in emergency mode more frequently than during normal
operation. In one example, activation of emergency mode includes
activation of a device coupled to the tracker, such as an emergency
beacon. Preferably, the emergency beacon is also synced to an
electronic device via an application on the electronic device. Just
as with the tracker, the electronic device is operable to sync with
other electronic devices which include the application. Upon
activation of emergency mode, the electronic device is also
operable to send location notifications to emergency contacts via
email, text message, or a feed within an application on another
electronic device synced with the electronic device. By way of
example, one emergency beacon is an Emergency Position Indicating
Radio Beacon (EPIRB). The tracker and/or beacon is preferably
located on the interior of the bottom portion of the exterior shell
102 of the case adjacent to the handle 106 of the case. The tracker
and/or beacon is preferably reversibly mounted to the case in this
location. Advantageously, this location allows for the battery of
the tracker and/or beacon to be easily changed and/or recharged. In
one embodiment, a charging port is integrated into the outside of
the case to enable charging of the battery without the need to
remove the battery.
[0118] The case is advantageously light-weight yet durable. Cases
for rifles include dimensions of about 1300 mm (about 51.1811
inches) in length, about 350 mm (about 13.7795 inches) in width,
and about 150 mm (about 5.90551 inches) in height. In another
embodiment, cases for shotguns include dimensions of 775 mm (about
30.5118 inches) in length, about 250 mm (about 7.87402 inches) in
width, and about 100 mm (about 3.93701 inches) in height. A
take-down shotgun case which is operable to hold two firearms when
broken down has dimensions of about 775 mm (about 30.5118 inches)
in length, about 200 mm (about 7.87402 inches) in width, and about
75 mm (about 2.95276 inches) in height. A Short Barrel Rifle (SBR)
case has dimensions of about 800 mm (about 31.4961 inches) in
length, about 250 mm (about 9.84252 inches) in width, and about 100
mm (about 3.93701 inches) in height. A pistol case has dimensions
of about 400 mm (about 15.748 inches) in length, about 250 mm
(about 9.84252 inches) in width, and about 100 mm (about 3.93701
inches) in height.
[0119] FIG. 32 is a schematic diagram of an embodiment of the
invention illustrating a computer system, generally described as
800, having a network 810, a plurality of computing devices 820,
830, 840, a server 850, and a database 870. The computer system is
implemented in one embodiment to facilitate communication between
an electronic device such as a mobile phone or smart phone and a
tracker such as a GPS tracker and/or a beacon such as an emergency
beacon in the case.
[0120] The server 850 is constructed, configured, and coupled to
enable communication over a network 810 with a plurality of
computing devices 820, 830, 840. The server 850 includes a
processing unit 851 with an operating system 852. The operating
system 852 enables the server 850 to communicate through network
810 with the remote, distributed user devices. Database 870 may
house an operating system 872, memory 874, and programs 876.
[0121] In one embodiment of the invention, the system 800 includes
a cloud-based network 810 for distributed communication via a
wireless communication antenna 812 and processing by at least one
mobile communication computing device 830. Alternatively, wireless
and wired communication and connectivity between devices and
components described herein include wireless network communication
such as WI-FI, WORLDWIDE INTEROPERABILITY FOR MICROWAVE ACCESS
(WIMAX), Radio Frequency (RF) communication including RF
identification (RFID), NEAR FIELD COMMUNICATION (NFC), BLUETOOTH
including BLUETOOTH LOW ENERGY (BLE), ZIGBEE, Infrared (IR)
communication, cellular communication, satellite communication,
Universal Serial Bus (USB), Ethernet communications, communication
via fiber-optic cables, coaxial cables, twisted pair cables, and/or
any other type of wireless or wired communication. In another
embodiment of the invention, the system 800 is a virtualized
computing system capable of executing any or all aspects of
software and/or application components presented herein on the
computing devices 820, 830, 840. In certain aspects, the computer
system 800 may be implemented using hardware or a combination of
software and hardware, either in a dedicated computing device, or
integrated into another entity, or distributed across multiple
entities or computing devices.
[0122] By way of example, and not limitation, the computing devices
820, 830, 840 are intended to represent various forms of digital
computers 820, 840, 850 and mobile devices 830, such as a server,
blade server, mainframe, mobile phone, personal digital assistant
(PDA), smartphone, desktop computer, netbook computer, tablet
computer, workstation, laptop, and other similar computing devices.
The components shown here, their connections and relationships, and
their functions, are meant to be exemplary only, and are not meant
to limit implementations of the invention described and/or claimed
in this document
[0123] In one embodiment, the computing device 820 includes
components such as a processor 860, a system memory 862 having a
random access memory (RAM) 864 and a read-only memory (ROM) 866,
and a system bus 868 that couples the memory 862 to the processor
860. In another embodiment, the computing device 830 may
additionally include components such as a storage device 890 for
storing the operating system 892 and one or more application
programs 894, a network interface unit 896, and/or an input/output
controller 898. Each of the components may be coupled to each other
through at least one bus 868. The input/output controller 898 may
receive and process input from, or provide output to, a number of
other devices 899, including, but not limited to, alphanumeric
input devices, mice, electronic styluses, display units, touch
screens, signal generation devices (e.g., speakers), or
printers.
[0124] By way of example, and not limitation, the processor 860 may
be a general-purpose microprocessor (e.g., a central processing
unit (CPU)), a graphics processing unit (GPU), a microcontroller, a
Digital Signal Processor (DSP), an Application Specific Integrated
Circuit (ASIC), a Field Programmable Gate Array (FPGA), a
Programmable Logic Device (PLD), a controller, a state machine,
gated or transistor logic, discrete hardware components, or any
other suitable entity or combinations thereof that can perform
calculations, process instructions for execution, and/or other
manipulations of information.
[0125] In another implementation, shown as 840 in FIG. 32, multiple
processors 860 and/or multiple buses 868 may be used, as
appropriate, along with multiple memories 862 of multiple types
(e.g., a combination of a DSP and a microprocessor, a plurality of
microprocessors, one or more microprocessors in conjunction with a
DSP core).
[0126] Also, multiple computing devices may be connected, with each
device providing portions of the necessary operations (e.g., a
server bank, a group of blade servers, or a multi-processor
system). Alternatively, some steps or methods may be performed by
circuitry that is specific to a given function.
[0127] According to various embodiments, the computer system 800
may operate in a networked environment using logical connections to
local and/or remote computing devices 820, 830, 840, 850 through a
network 810. A computing device 830 may connect to a network 810
through a network interface unit 896 connected to a bus 868.
Computing devices may communicate communication media through wired
networks, direct-wired connections or wirelessly, such as acoustic,
RF, or infrared, through an antenna 897 in communication with the
network antenna 812 and the network interface unit 896, which may
include digital signal processing circuitry when necessary. The
network interface unit 896 may provide for communications under
various modes or protocols.
[0128] In one or more exemplary aspects, the instructions may be
implemented in hardware, software, firmware, or any combinations
thereof. A computer readable medium may provide volatile or
non-volatile storage for one or more sets of instructions, such as
operating systems, data structures, program modules, applications,
or other data embodying any one or more of the methodologies or
functions described herein. The computer readable medium may
include the memory 862, the processor 860, and/or the storage media
890 and may be a single medium or multiple media (e.g., a
centralized or distributed computer system) that store the one or
more sets of instructions 900. Non-transitory computer readable
media includes all computer readable media, with the sole exception
being a transitory, propagating signal per se. The instructions 900
may further be transmitted or received over the network 810 via the
network interface unit 896 as communication media, which may
include a modulated data signal such as a carrier wave or other
transport mechanism and includes any delivery media. The term
"modulated data signal" means a signal that has one or more of its
characteristics changed or set in a manner as to encode information
in the signal.
[0129] Storage devices 890 and memory 862 include, but are not
limited to, volatile and non-volatile media such as cache, RAM,
ROM, EPROM, EEPROM, FLASH memory, or other solid state memory
technology; discs (e.g., digital versatile discs (DVD), HD-DVD,
BLU-RAY, compact disc (CD), or CD-ROM) or other optical storage;
magnetic cassettes, magnetic tape, magnetic disk storage, floppy
disks, or other magnetic storage devices; or any other medium that
can be used to store the computer readable instructions and which
can be accessed by the computer system 800.
[0130] It is also contemplated that the computer system 800 may not
include all of the components shown in FIG. 32, may include other
components that are not explicitly shown in FIG. 32, or may utilize
an architecture completely different than that shown in FIG. 32.
The various illustrative logical blocks, modules, elements,
circuits, and algorithms described in connection with the
embodiments disclosed herein may be implemented as electronic
hardware, computer software, or combinations of both. To clearly
illustrate this interchangeability of hardware and software,
various illustrative components, blocks, modules, circuits, and
steps have been described above generally in terms of their
functionality. Whether such functionality is implemented as
hardware or software depends upon the particular application and
design constraints imposed on the overall system. Skilled artisans
may implement the described functionality in varying ways for each
particular application (e.g., arranged in a different order or
partitioned in a different way), but such implementation decisions
should not be interpreted as causing a departure from the scope of
the present invention.
[0131] FIG. 33 illustrates one embodiment of an exterior shell of a
firearm case. The shell includes, in one embodiment, a top
component 3301 and a bottom component 3303, wherein the top
component includes latches 3305. A handle 3307 is attached to the
case. The illustrated embodiment includes two latches 3305.
However, in another embodiment, the case includes one latch, four
latches, no latches, or any other number of latches. In one
embodiment, a first component of the firearm case is constructed
with an exterior that has a matte carbon finish. Advantageously,
this ensures durability and prevents heating and glare from sun
exposure.
[0132] FIG. 34 illustrates a bottom component 3305 of the case,
wherein the bottom component includes an interior surface 3401 and
an attached handle 3307. The interior surface 3401, in one
embodiment, is constructed completely from carbon fiber. In another
embodiment, the interior surface includes a liner, padding, and/or
one or more additional layers, including foam, rubber, plastic,
silicone, cotton, polyester, polyethylene, polyurethane, and/or any
other synthetic or natural textile or buffer material. In one
embodiment, the interior surface 3401 includes one or more
attachment points, attachment layers, or other mechanical,
physical, or chemical method of attachment for attaching a layer or
object within the case. For example, in one embodiment, the case
includes one side of hook-and-loop tape or layers, wherein an
object, layer, or insert with a corresponding second send of
hook-and-loop tape or layers is operable to attach to an inside of
the case. In one embodiment, the object, layer, or insert is a
vacuum splint system, such as the one illustrated in FIGS. 42A-47C.
In one embodiment, the object, layer, or insert is attached to an
inside of the case via an adhesive. In another embodiment, it is
attached to the case via hook-and-loop tape, pins, bolts, screws,
latches, or other mechanical attachment mechanism. In another
embodiment, it is welded, thermoformed, or otherwise physically
attached. The handle 3307, in one embodiment, is attached to an
exterior of the case and includes a first hinge mechanism.
Preferably, a corresponding second hinge mechanism is attached to
an exterior surface of the top component 3301.
[0133] FIG. 35 illustrates one embodiment of a top component 3301
of the case, wherein the case includes an interior surface 3501,
locking mechanisms 3503, and latch attachment slots 3505. The
interior surface includes similar lining options to the bottom
component 3303. The interior surface 3501, in one embodiment, is
constructed completely from carbon fiber. In another embodiment,
the interior surface includes a liner, padding, and/or one or more
additional layers, including foam, rubber, plastic, silicone,
cotton, polyester, polyethylene, polyurethane, and/or any other
synthetic or natural textile or buffer material. In one embodiment,
the interior surface 3501 includes one or more attachment points,
attachment layers, or other mechanical, physical, or chemical
method of attachment for attaching a layer or object within the
case. For example, in one embodiment, the case includes one side of
hook-and-loop tape or layers, wherein an object, layer, or insert
with a corresponding second send of hook-and-loop tape or layers is
operable to attach to an inside of the case. In one embodiment,
"egg-crate" foam is attached to the interior surface 3501 to secure
and protect any objects (e.g., firearms) contained within the case.
The locking mechanisms 3503 are attached to an exterior surface of
the top component 3301 of the case, wherein the handle hinges 3501
align with corresponding handle hinges on a bottom component 3303
of the case. In one embodiment, the handle hinges 3501 are attached
to the corresponding handle hinges by a pin, bolt, screw, or nail.
In another embodiment, the hinges are instead latches, snaps,
screws, bolts, buckles, or any other attachment means known in the
art that allow for disassembly and/or opening of a case.
[0134] The latch holes 3505, in one embodiment, provide a space
within which a latch is operable to be positioned and secured,
wherein the latch includes a retaining cylinder and a pin
(illustrated in FIGS. 48A-48C). FIGS. 36 and 37 illustrate detail
views of an inside and an outside of a latch hole 3505,
respectively.
[0135] FIG. 38 illustrates a cutaway exploded view of an inside of
the case, illustrating a profile of the case. A top component
profile includes a male lip 3801, and a bottom component profile
includes a female lip 3803. The male lip 3801 and the female lip
3803 ensure that the top and bottom components remain securely
mated when the case is closed and/or attached. FIG. 39 illustrates
a connection of the male lip 3801 and the female lip 3803. In one
embodiment, the male lip 3801 is constructed to snap into the
female lip 3803 to mechanically secure the two components. In
another embodiment, the male lip 3801 rests within the female lip
3803 without attaching the components. Preferably, the mating lips
include at least one sealing element, including a liner, barrier,
gasket and/or additional layer. For example, in one embodiment, the
sealing element includes at least one layer of silicone, foam,
polyvinyl chloride, rubber, elastomer, polyethylene, polypropylene,
bitumen, polyvinyl chloride (PVC), polyurethanes, ethylene
propylene diene monomer (M-class) rubber EPDM, silicate, bentonite
clay, fabrics, fiberglass, cementitious high-build coatings,
composite layers, resin coatings, plastic sheeting, polymer liners,
mastics, and/or metal sheet. The sealing element provides and
improves waterproofing and dust-resistance properties of the case.
In one embodiment, the case meets the International Protection
Rating (IP Rating) standards of the American National Standards
Institute/International Electrotechnical Commission (ANSI/IEC)
standards for solid and liquid object protrusion, including
ANSI/IEC 60529, which is incorporated by reference herein in its
entirety. In one embodiment, the case meets IP5, IP6, or higher
protection from solids and 1-9 or higher protection from liquids
(i.e., IP51, IP52 . . . IP58, 1P69K, etc.). FIG. 40A illustrates a
detail section view of a profile of the bottom component, wherein
the female lip 3803 includes a sealing element 4001. FIG. 40B
illustrates a detail perspective view of the female lip 3803 of the
bottom component, wherein the sealing element 4001 is embedded
within the female lip 3803. In one embodiment, the female lip 3803
has an embedded sealing element 4001. In another embodiment, the
sealing element covers 4001 an entire top surface of the rim and
lip of the bottom component. In another embodiment, the sealing
element 4001 is part of the top component. In a further embodiment,
the sealing element 4001 is a separate component from the top
component and the bottom component. Preferably, the sealing element
4001 is attached to the case via at least one mechanical, physical,
or chemical means, including by way of an adhesive. In one
embodiment, the sealing element is between 1/16 inches (1.5875
millimeters) and 1 inch (25.4 millimeters) thick. In another
embodiment, the sealing element is approximately 1/8 inches (3.175
millimeters) thick. Preferably, the sealing element includes at
least one desiccant component (e.g., a desiccant bag) that is
embedded within the sealing element. In one embodiment, the sealing
element includes four desiccant bags, which are embedded within
and/or retained by the sealing element. Preferably, the desiccant
components are removable for easy replacement.
[0136] The edges of the case are, in one embodiment, constructed
from a metallic material. For example, in one embodiment, the case
edges are constructed from aluminum, such as Aluminum 7075 or
Aluminum 5052. In another embodiment, the edges are constructed
from steel, copper, carbon fiber, or a combination or metallic
and/or other reinforcing materials.
[0137] FIG. 41 illustrates a detail view of a handle 3307, wherein
the handle 3307 is attached to a side exterior surface of the
bottom component of the case. The handle 3307 includes a locking
mechanism 3503, wherein a first component of the locking mechanism
3503 is attached to the handle 3307, and wherein a second component
of the locking mechanism 3503 is attached to a side exterior
surface of the top component of the case. In one embodiment, the
first component of the locking mechanism 3503 is a lug with a bore,
wherein the second component of the locking mechanism 3503 is a
hasp with a corresponding bore such that a lock, pin, or other
object is operable to be inserted to secure the top component and
the bottom component together. The locking mechanism 3503 and each
of the individual components of the locking mechanism 3503 are
attached via chemical, physical, or mechanical means, including a
bolt, screw, rivet, adhesive, or other attachment mechanism. In one
embodiment, the locking mechanism is constructed from a metallic
material, such as aluminum, steel, or titanium. In another
embodiment, the locking mechanism is constructed from plastic,
carbon fiber, carbon-fiber reinforced metal, or carbon-fiber
reinforced plastic.
[0138] In one embodiment, an interior of the firearm case includes
microbead retaining element containing a microbead filling that
secures a firearm. The microbead filling is, in one embodiment,
contained within at least one layer, wherein the at least one layer
is constructed from any malleable natural or synthetic material,
either woven or non-woven, such as cotton, polyester, polyurethane,
cellophane, or any other material that is suitable for containing
microbead filling. The retaining element employs principles of
"vacuum splints," "granular jamming," or similar negative pressure
packaging mechanisms with granular particles. When in a normal
pressure state, particles are loosely contained. The retaining
element is constructed to receive and surround an object (e.g., a
firearm, a sword, a surfboard, or a camera) when the object is
placed on top of the retaining element. For example, in one use
case, a firearm is positioned on top of and pressed into the
retaining element such that the contained microbeads rearrange to
allow the firearm to sink into the retaining element and such that
the microbeads and retaining element surround at least part of a
side of the firearm. The retaining element includes at least one
air valve for adjusting an amount of air contained in addition to
the microbeads. As air is evacuated from the retaining element, the
containing layers and microbeads condense, resulting a in much
firmer structure. Advantageously, the retaining element allows for
adjustability in an amount of air evacuated, such that resulting a
strength of the retaining element and pressure on an object matches
the level of security desired.
[0139] FIG. 42 illustrates one embodiment of a retaining element
4201, wherein the retaining element 4201 secures an object 4203 via
vacuum splinting. Notably, the retaining element 4201 is rigid when
air is evacuated and the object 4203 secured. The retaining element
4201 preferably secures a bottom at least one side of the object
4203. However, in one embodiment, the retaining element 4201 does
not perfectly fit a shape of the object 4203, but instead the
retaining element 4201 provides some contact and support to the
bottom and at least one side of the object 4203. An air valve 4205
regulates air within the retaining element 4201 and allows for the
retaining element to be manually or automatically filled with air
or evacuated of air.
[0140] The air valve 4205, in one embodiment, is a nozzle with a
manually or automatically controlled pump. For example, in one
embodiment, the nozzle interfaces with a pump integrated and/or
attached with the firearm case, wherein upon manual or automatic
activation of the pump, air is removed from the retaining element.
In another embodiment, the nozzle interfaces with a manual hand
pump, wherein air is manually extracted from the retaining element.
In another embodiment, the nozzle includes an adapter for attaching
to an external pump, including an adapter for connection to a home
vacuum cleaner. The firearm case is further operable to include one
or more sensors, wherein one or more sensors detect, individually
or in combination, any number of variables measurable within the
retaining element, including pressure, temperature, moisture level,
contact, or other variables. In one embodiment, the firearm case is
operable to detect that the case was shut and automatically
activate a pump and evacuate the retaining element.
[0141] The microbeads are preferably any high or medium strength
material, including rubber, polystyrene, wood, metal, wherein the
material is any that withstands compression through evacuation
while providing stability to surrounded objects. In an alternative
embodiment, the microbeads are millet shells, coffee grounds, rice
grains, buckwheat hulls or any other organic material. Notably, the
microbeads are any shape, size or dimensions that effectively
perform the retaining functions, such as spheres, ellipsoids,
cubes, prisms, other polygons, or any non-uniform shape, such as
that exhibited by shredded rubber or natural or synthetic fibers.
In one embodiment, the microbeads are polystyrene beads, wherein
the polystyrene beads are between 0.0197 inches (0.5 millimeters)
and 0.394 inches (10 millimeters). In a preferred embodiment, the
polystyrene beads are between 0.0197 inches (0.5 millimeters) and
0.197 inches (5 millimeters).
[0142] In one embodiment, the retaining element 4201 is operable to
retain its shape over hours, days, weeks, or years without
adjustment from the air valve 4205. FIG. 42B illustrates one
embodiment, wherein upon removal of an object 4203, the retaining
element 4201 maintains its structural shape 4207. This
advantageously provides for an alternative to foam-based retaining
structures, such as polyurethane or polyethylene foam with cut-outs
or indentions for objects, which are commonly used within
traditional cases, such as those for cameras, firearms, or fragile
items. In contrast to these traditional cases, the combination of a
retaining element with a hard-shell exterior allows for both
improved object retention as well as customizable and adaptable
organization. Since the retaining element has an adjustable level
of rigidity corresponding to an amount of contained air, the
retaining element is operable to accommodate a wide number of uses
per a single case. For example, protecting some objects during
transportation requires a softer feel with more allowed movement
while being transported. Protecting other objects during
transportation requires more rigidity to minimize movement. The
retaining element is fully adjustable for any desired rigidity
setting. Additionally, since the retaining element is operable to
mold to and secure most objects, users are not limited to a single
layout for objects, as is the case with foam-based traditional
cases. Instead, the case is operable to accept objects in any
pattern, order, or layout and secure these objects in place. If
users wish to add additional objects to the case and/or rearrange
secured objects, the retaining element is operable to be filled
with air, the objects resituated, and the air evacuated. This
provides a high level of customization that is currently not
available in protective cases. FIG. 43A illustrates one embodiment
of a firearm 4301 secured in the retaining element 4201, and FIG.
43B illustrates a structural shape 4303 maintained by the firearm
upon removal. In one embodiment, the retaining element 4201 secures
the object but allows slight movement to promote easy removal of a
retained object. In another embodiment, the retaining element
secures objects through combination with one or more additional
padding or securing layers, such as foam that secures a top side of
the object embedded within the retaining element.
[0143] FIG. 44 illustrates three different embodiments of valves
operable to maintain and regulate air within a retaining element.
In one embodiment, the valve is a pressure relief valve 4401 with a
G 3/4 inch (19.05 millimeter) thread, a low profile relief valve
that opens when a predetermined pressure is reached, and a nominal
opening pressure at 0.07 bar. In another embodiment, the valve is a
vacuum valve 4403 with a G 3/4 inch (19.05 millimeter) thread, a
low profile valve that is easy to open and close and exhibits rapid
venting. In another embodiment, the vacuum valve 4403 includes an
adapter 4405, wherein the adapter 4405 allows connection of a small
tube and attaches to the vacuum vale 4403 with a push-fit
connection. FIGS. 45A-E illustrate five different embodiments of
manual pump adapters operable to be used in combination with the
vacuum valve adapter 4405. Preferably, a valve is a one-way valve,
wherein the valve is operable to allow any remaining air escape
from the retaining element once some air has been evacuated, but
wherein the valve does not allow air to enter the retaining
element.
[0144] FIG. 46A illustrates one embodiment of the retaining element
4201 in positioned within a bottom component 3303 of the case. In
one embodiment, the retaining element 4201 is attached to the case
via a hook-and-loop mechanism. In another embodiment, the retaining
element 4201 is attached via an adhesive. In a further embodiment,
the retaining element 4201 is attached via mechanical means, such
as bolts, screws, latches, snaps, and/or buckles. In yet another
embodiment, the retaining element 4201 merely sits in the case
without attachment. FIG. 46B illustrates one embodiment of the
retaining element 4201 with the object 4203 removed and the
maintained structural shape 4207.
[0145] FIG. 47A illustrates a firearm 4301 being embedded and/or
placed on the retaining element 4201. FIG. 47B illustrates the
firearm 4301 embedded within the retaining element 4201, and FIG.
47C illustrates the firearm 4301 removed with a maintained
structural shape 4303 of the retaining element 4201.
[0146] In an alternative embodiment, the case includes two or more
retaining elements. For example, in one embodiment, the case
includes two retaining elements that are positioned side-by-side.
In another embodiment, the case includes dividers and/or separators
that contain and separate two or more retaining elements. In a
further embodiment, the case includes multiple compartments of
differing sizes and individual retaining elements and/or adjustable
separators. The case is further operable to contain and secure two
or more retaining elements stacked within the case. For example, in
one embodiment, a first retaining element secures a first firearm,
a second retaining element is positioned on top of the first
firearm, and a second firearm is embedded within the second
retaining element. In another embodiment, a divider or barrier,
such as a sheet of plastic, metal, wood, or other material, is
positioned below the second retaining element. Alternatively, a top
and a bottom component of the case each include at least one
retaining element.
[0147] FIGS. 48A, 48B, and 48C illustrate exploded perspective
views of a corner latch according to one embodiment of the present
invention. The latch includes a pin 4801, a retaining cylinder
4803, and a support arm 4805. Preferably, the pin 4801 is attached
to the support arm 4805, wherein the support arm 4801 is attached
to an inside of a bottom component of the case. The retaining
cylinder 4803 is attached to a top component of the case and locks
to the pin 4801. The retaining cylinder 4803 is operable to tighten
and secure around a ball of the pin 4801 to secure the top
component of the case to the bottom component of the case. In one
embodiment, the retaining cylinder 4803 includes a key-lock
mechanism. In one embodiment, the case includes one or more
latches, wherein the one or more latches are located on a corner of
the case. In another embodiment, the latches are located anywhere
that is operable to secure a top component to the bottom component,
such as a latch in the middle of the case, multiple latches along
an edge of the case, or external latches along outside exterior
surfaces of the top and bottom components of the case. Preferably,
the latch is a quick-release latch as illustrated in FIGS. 48A-48C
and FIGS. 30 and 31. In another embodiment, the latches are instead
any other form of locking mechanism and/or fastener known in the
art, including latches, buckles, snaps, sliders, or hooks. Notably,
the locking mechanisms and/or fasteners are attached to the case
via any physical, chemical, or mechanical means, including by way
of an adhesive, friction, or clasp. FIG. 48B illustrates a top
perspective exploded view of the latch, illustrating a bore 4807
within which the retaining cylinder 4803 is operable to sit and
through which the retaining cylinder is operable to attach to the
pin 4801. Notably, the retaining cylinder includes a lip 4809 that
is wider than the bore 4807, wherein the lip is operable to catch
on the top component and provide compressive force when the latch
is secured. FIG. 48C illustrates a detail perspective view of the
retaining cylinder 4803 attached to the pin 4801 when secured. The
top component of the case is removed in this view to illustrate the
attachment mechanism of the latch. FIG. 48D illustrates a top view
of one embodiment of a case, wherein the case includes four latches
(4811, 4813), wherein a first two of the latches 4811 are locking
latches, and wherein a second two of the latches 4813 are
non-locking latches. In another embodiment, the first two of the
latches 4811 are non-locking latches, and a second two of the
latches 4813 are locking latches. In further embodiments, the case
is operable to include any number of locking or non-locking
latches. The latches, in one embodiment, are locked via a key. In
another embodiment, the latches are locked via a dial combination,
a push-button combination, wireless credentials, biometric
identification, or any mechanical and/or electronic lock mechanism
known in the art. In one embodiment, centers of the first two of
the latches 4811 are between 300 and 1000 millimeters (11.81 and
39.37 inches) apart. In another embodiment, the centers of the
first two of the latches 4811 are between 500 and 600 millimeters
(19.69 and 23.62 inches) apart. In a further embodiment, the
centers of the first two of the latches 4811 are approximately 550
millimeters apart (21.65 inches). In one embodiment, centers of the
second two of the latches 4811 are between 300 and 1550 millimeters
(11.81 and 61.02 inches) apart. In another embodiment, the centers
of the second two of the latches 4811 are between 1000 and 1500
millimeters (39.37 and 59.06 inches) apart. In a further
embodiment, the centers of the second two of the latches 4811 are
approximately 1283 millimeters (50.51 inches) apart.
[0148] FIGS. 49A and 49B illustrate hinges 4901 and rivets 4903 of
the case, wherein the hinges provide a pivot point to the case and
secure a top component 3301 to a bottom component 3303. FIG. 49A
illustrates one embodiment of hinge 4901 positions, wherein two
hinges 4901 are symmetrically positioned along a side of the case
and attach the top component 3301 of the case to the bottom
component 3303 of the case. FIG. 49B illustrates a detail view of
the hinge 4901 with rivets 4903, which attach the hinge to the
case. In one embodiment, the hinges 4901 are constructed from
carbon fiber and/or aramid fibers (e.g., KEVLAR, TWARON, or NOMEX).
The carbon fiber hinge provides a secure connection between the top
component and the bottom component without the need for breakable,
moving components. In another embodiment, the hinge 4901 is
constructed from a carbon fiber-reinforced metallic material. The
hinge is, in one embodiment, riveted to the case, wherein a
subsequent layer of carbon fiber is attached to an outside of the
hinge to reinforce the component. Notably, one, two, three, or more
hinges 4901 are operable to secure the top component 3301 to the
bottom component 3303, and the hinges 4901 are operable to be
positioned at any location along one or more sides of the case. For
example, in one embodiment, the hinges 4901 are positioned at a top
or bottom end of the case. In another embodiment, the hinges are
positioned at a left or right edge of the case.
[0149] In another embodiment, the hinge 4901 is constructed with
poly-para-phenylene terephthalamide bead (i.e. KEVLAR bead) or
another aramid and includes a carbon leaf on either side of the
KEVLAR. Ensuring the KEVLAR section is starved and void of any
carbon advantageously allows the hinge 4901 to flex with the
intended hinging functionality. In one embodiment, the hinge 4901
is a 25 mm Carbon Fibre hinge with a thickness between 1.6
millimeters and 5.5 millimeters (0.063 inches and 0.2165 inches)
from TALON TECHNOLOGY.
[0150] In another embodiment, the case includes wheels that are
integrated on a top component and/or a bottom component of the lid.
For example, in one embodiment, the top component and the bottom
component each include at least one wheel on an end of each of the
components, wherein the wheel is constructed substantially parallel
to the exterior surfaces of the components, and wherein the case is
thereby operable to roll on its end. In another embodiment, the
wheels are attached perpendicular to the top and bottom surfaces,
wherein the case is operable to roll on its long side. The wheels
are preferably attached to the case via a two-component mechanism,
including a rotary fastener, wherein a socket on the case is bonded
and/or otherwise attached to the case, and wherein a wheel
component includes at least one plate with at least one handle. The
wheels are operable to be secured within the socket via a rotary
mechanism, e.g., a quarter turn or a full turn. The wheels are
advantageously operable to be easily removed for storage or
customizability. FIG. 49C and 49D illustrate one embodiment of
wheels 4905 attached to an end of a case, wherein the wheels are
attached to the case via a rotary fastener.
[0151] FIGS. 50A, 50B illustrate a top view and a side view,
respectively of one embodiment of a case. The case preferably
includes at least three different size embodiments. In a first size
embodiment, a length 5001 of the case is between 1300 and 1400
millimeters (51.18 and 55.12 inches), a width 5003 is between 300
and 400 millimeters (11.81 and 15.75 inches), and a height 5005 is
between 100 and 200 millimeters (3.94 and 7.87 inches). In a
preferred embodiment, the length 5011 is approximately 1350
millimeters (53.15 inches), the width 5003 is approximately 360
millimeters (14.17 inches), and the height 5005 is approximately
150 millimeters (5.91 inches). In a second size embodiment, a
length 5001 of the case is between 750 and 850 millimeters (29.53
and 33.46 inches), a width 5003 is between 250 and 350 millimeters
(9.84 and 13.78 inches), and a height 5005 is between 50 and 100
millimeters (1.97 and 3.94 inches). In a preferred embodiment, the
length 5011 is approximately 800 millimeters (31.50 inches), the
width 5003 is approximately 275 millimeters (10.83 inches), and the
height 5005 is approximately 75 millimeters (2.95 inches). In a
third size embodiment, a length 5001 of the case is between 750 and
850 millimeters (29.53 and 33.46 inches), a width 5003 is between
500 and 600 millimeters (19.69 and 23.62 inches), and a height 5005
is between 50 and 100 millimeters (1.97 and 3.94 inches). In a
preferred embodiment, the length 5011 is approximately 800
millimeters (31.50 inches), the width 5003 is approximately 550
millimeters (21.65 inches), and the height 5005 is approximately 75
millimeters (2.95 inches). In a fourth size embodiment, a length
5001 of the case is between 1300 and 1550 millimeters (51.18 and
61.02 inches), a width 5003 is between 300 and 550 millimeters
(11.81 and 21.65 inches), and a height 5005 is between 100 and 200
millimeters (3.94 and 7.87 inches). In a preferred embodiment, the
length 5011 is approximately 1450 millimeters (57.09 inches), the
width 5003 is approximately 450 millimeters (17.72 inches), and the
height 5005 is approximately 150 millimeters (5.91 inches). In one
embodiment, each of the disclosed measurements are modified
approximately +/-200 millimeters (7.87 inches).
[0152] In one embodiment, the case provides weight benefits,
wherein a nominal, total weight of the case is between 8 pounds and
30 pounds (3.63 kilograms and 13.61 kilograms). In the first
embodiment described above, the case is between approximately 15
pounds and 30 pounds (6.80 kilograms and 13.61 kilograms).
Preferably, the first embodiment described above is approximately
18.8 pounds (8.53 kilograms). In the second embodiment described
above, the case is between approximately 8 pounds and 15 pounds.
Preferably, the second embodiment described above is approximately
14 pounds. The retaining element of the case provides some weight
benefits, wherein the retaining element weighs between 1 and 8
ounces, and wherein the retaining element preferably weighs
approximately 2 ounces.
[0153] FIG. 51A illustrates one embodiment of a case with a pull
tab 5103 and guide cords 5101. In the illustrated embodiment, the
case includes a pull tab 5103, which aids in opening and lifting
the lid of the case. The pull tab 5103 is preferably attached to an
inside of the case through any physical, mechanical, and/or
chemical means, and is preferably adhered to an inside of the top
component. The pull tab 5103 is constructed from any material that
is operable to maintain a secure seal when the case is closed. For
example, in one embodiment, the pull tab 5103 is constructed from
silk. In another embodiment, the pull tab 5103 is constructed from
cotton, polyester, wool, nylon, or any natural or synthetic textile
material. In a further embodiment, the pull tab 5103 is constructed
from a hard material, such as a thermoplastic, metal, or carbon
fiber-reinforced materials, and the pull tab 5103 is directly
formed from or attached to the top or bottom component of the
case.
[0154] The guide cords 5101 allow for a component of the case to
remain open without completely lying flat. This enables easy open
and closing during usage. In one embodiment, the guide cords 5101
are constructed with a length that allows a 90-degree opening
between the top component and the bottom component of the case. In
another embodiment, the guide cords 5101 are constructed with a
length that allows an opening between 90-degrees and 135-degrees.
The guide cords 5101 are operable, in one embodiment, to match a
weight of the top component with a tension of the guide cords 5101.
The tension, in one embodiment, retains the case at 90-degrees, but
the guide cords 5101 are operable to stretch to allow a full
opening of the case. Once the case is flat, the angle of tension
preferably keeps the case from closing. In another embodiment, the
guide cords 5101 must be unhooked in order to allow the case to lay
flat. While in the illustrated embodiment, the case includes two
guide cords 5101, further embodiments include a single guide cord
or more than two guide cords.
[0155] Additionally, positioning and attachment of the guide cords
5101 is at any location that allows the case to remain open at a
desired angle. In the illustrated embodiment, the guide cords 5101
are attached to corners 5105 between semi-hexagonal regions of the
case and flat sides of the case. In another embodiment, the guide
cords 5101 are connected to a center of each of the components of
the case, to front sides of the components of the case, or to right
and left sides of the components of the case. Preferably, the guide
cords 5101 are operable to detach from at least one component to
allow for the case to open fully. FIG. 51C illustrates one
embodiment of a guide cord buckle 5107, wherein the guide cord
buckle 5107 receives a guide cord 5101 and is operable to release
the cable based on the press of a button 5109. Notably, the guide
cord buckle 5107 is any physical or mechanical method of securing
the guide cord 5101, including a snap, buckle, latch, or
fastener.
[0156] FIGS. 52A-52B illustrate one embodiment of a retaining
element with dual compartments for increased security and support
within the case. FIG. 52A illustrates a top view of a retaining
element with a top valve 5201 and a bottom valve 5203. The top
valve 5201 controls a level of pressure within a top compartment
5205 of the retaining element, wherein the top compartment 5205 is
filled with microbeads and is preferably constructed to be deflated
(evacuated). The bottom valve 5203 controls an amount of air in the
bottom compartment (5207, FIGS. 52B-52C). FIG. 52B illustrates a
side view of a retaining element, wherein the top compartment 5205
includes microbeads and a bottom compartment 5207 is preferably
constructed to receive air for extra support and cushioning for any
retained elements. During usage, the top valve 5201 is preferably
used to evacuate air from the top compartment 5205 of the retaining
element, and the bottom valve 5203 is used to add air to the bottom
compartment 5207 of the retaining element. The bottom compartment
5207 thus provides a bladder for further cushioning and support,
wherein the extra volume of fluid ensures that internal components
of the case are compressed (e.g., a retaining element, a firearm,
and a top layer of foam) and decreases movement normal to the
retaining element. Notably, each of the compartments are operable
to be individually inflated or deflated according to a desired
level of security and support. The retaining element in the
illustrated embodiment is constructed with three different layers,
including a top layer 5209, a middle layer 5213, and a bottom layer
5211. In one embodiment, the compartments are constructed together
into a single retaining element. This advantageously decreases the
number of components that must be attached together and provides
ease of use for a user. In another embodiment, the compartments are
separate. The middle layer 5213, in one embodiment, is a foam
layer. In another embodiment, the middle layer 5213 is constructed
from the same material as the top or bottom layers (i.e., those
described in reference to FIG. 41). Alternatively, the top
compartment 5205 and the bottom compartment 5207 are separate,
wherein the bottom valve 5203 is attached to the bottom compartment
5207, and wherein an intermediate layer, such as a layer of foam,
is positioned between the top compartment 5205 and the bottom
compartment 5207. Preferably, the adjustable retaining element
fluid is air. In another embodiment, the retaining element is
filled with any gas or liquid, including water.
[0157] FIG. 52C illustrates a bottom view of the retaining element,
including a second compartment 5207 and a bottom layer 5211,
wherein the bottom layer 5211 includes hook-and-loop attachments
5215. The hook-and-loop attachments 5215 are illustrated as strips.
However, in another embodiment, the hook-and-loop attachments 5215
are constructed in any shape, size, or pattern, such as sheets of
hook-and-loop, circles, rectangles, or checkered patterns. In one
embodiment, hook-and-loop attachments 5215 and/or corresponding
mating components are positioned perpendicular to a length of the
retaining element and/or parallel to a length of the retaining
element. A corresponding mating component is attached to an
internal surface of a bottom component of the case and/or to one or
more layers (e.g., a foam layer) positioned underneath the
retaining element. Preferably, the hook-and-loop fasteners are
welded to a bottom component of the case. In another embodiment,
the hook-and-loop attachments 5215 are instead any other physical,
mechanical, or chemical means of attachment.
[0158] In one embodiment, a bottom component of the case includes a
foam layer, wherein the internal foam layer is constructed to cover
the interior of the bottom component and provide a layer of
cushioning and protection between the bottom component and the
retaining element. In one embodiment, a mating component of the
hook-and-loop attachments are preferably attached to the foam
layer. Alternatively, the foam layer is any other padding and
protection material, including silicone, rubber, carbon fiber,
plastic, or a textile material. In a further embodiment, the foam
layer does not cover a full internal surface of a bottom component
or a top component but instead is positioned along internal edges
of a top or bottom component of the case. FIG. 53 illustrates one
embodiment of a bottom component of a case, wherein the bottom
component of the case includes a foam liner 5301 around an internal
edge of the case.
[0159] In one embodiment, the shell of the case, an interior layer
(e.g., a foam layer), the retaining element, a divider, and/or any
other element is operable to be constructed via three-dimensional
(3D) printing (i.e., additive manufacturing). In one embodiment,
the elements are produced using Continuous Liquid Interface
Production (CLIP) or similar 3D printing mechanisms. In another
embodiment, an internal structure of the case, such as a retaining
element shape, a foam layer, or a divider, is constructed based on
one or more digital scans of an object. For example, in one
embodiment, dimensions of a firearm and an attachable scope are
determined using a digital scanning system, and a 3D model (e.g., a
3D computer aided design (CAD) model) is generated. Based on the 3D
model, stress points of the object are manually and/or
automatically determined, and a design is generated for one or more
internal components to secure the firearm and attachable scope with
both minimal movement and reinforced stress points. A foam layer, a
plastic layer, a metal layer, or retaining element shape, cut-out,
thickness, size, or other parameter are then generated and
manufactured based on the generated design. In one embodiment, the
process uses additive manufacturing methods and systems as
described in PCT Publication No. WO2015105762, which is
incorporated herein by reference in its entirety.
[0160] The above-mentioned examples are provided to serve the
purpose of clarifying the aspects of the invention, and it will be
apparent to one skilled in the art that they do not serve to limit
the scope of the invention. By nature, this invention is highly
adjustable, customizable and adaptable. The above-mentioned
examples are just some of the many configurations that the
mentioned components can take on. All modifications and
improvements have been deleted herein for the sake of conciseness
and readability but are properly within the scope of the present
invention.
* * * * *