U.S. patent application number 16/746867 was filed with the patent office on 2020-05-28 for thermally-efficient slidable fenestration assembly.
The applicant listed for this patent is Shmulik Cohen Cohen. Invention is credited to Oren Cohen, Shmulik Cohen.
Application Number | 20200165862 16/746867 |
Document ID | / |
Family ID | 65016675 |
Filed Date | 2020-05-28 |
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United States Patent
Application |
20200165862 |
Kind Code |
A1 |
Cohen; Shmulik ; et
al. |
May 28, 2020 |
THERMALLY-EFFICIENT SLIDABLE FENESTRATION ASSEMBLY
Abstract
Exemplary implementations of a thermally-efficient slidable
fenestration assembly are glass window systems or glass door
systems having one or more sliding glass panels. The fenestration
assemblies are adapted to be mounted in an architectural structure
such as a building or house. Accessory channels in the fenestration
framework may be provided to facilitate nail-fin, retro-fit or
screen adaptors as means to attach the assembly to the surrounding
architecture. Stiles, tracks and rails of the assembly are
specifically configured to reduce heat transfer across the
fenestration assembly, while simultaneously maintaining the
structural integrity and durability of the overall assembly.
Certain stile, track and rail components may comprise materials of
relatively low conductivities. Preferred stile configurations
include interlock elements arranged to reduce the assembly's
vulnerability to tampering from a position outside of the
fenestration.
Inventors: |
Cohen; Shmulik; (Los
Angeles, CA) ; Cohen; Oren; (Los Angeles,
CA) |
|
Applicant: |
Name |
City |
State |
Country |
Type |
Cohen; Shmulik
Cohen; Oren |
Los Angeles
Los Angeles |
CA
CA |
US
US |
|
|
Family ID: |
65016675 |
Appl. No.: |
16/746867 |
Filed: |
January 18, 2020 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
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PCT/US2018/042572 |
Jul 18, 2018 |
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16746867 |
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62534194 |
Jul 18, 2017 |
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Current U.S.
Class: |
1/1 |
Current CPC
Class: |
E06B 2003/2633 20130101;
E06B 7/16 20130101; E06B 3/469 20130101; E06B 2003/26327 20130101;
E06B 3/46 20130101; E06B 3/42 20130101; E06B 3/26301 20130101; E06B
2003/26385 20130101; E06B 2003/26383 20130101; E06B 3/26303
20130101; E06B 3/4609 20130101; E06B 2003/26381 20130101; E06B
3/26347 20130101 |
International
Class: |
E06B 3/46 20060101
E06B003/46; E06B 3/263 20060101 E06B003/263 |
Claims
1. A slidable fenestration assembly having a longitudinal axis, the
assembly comprising: a panel element including (a) a glazing
element being planar and having peripheral edge portions; and (b)
an interlock stile including (i) an outboard section having an
outer facing wall and a lateral facing wall perpendicular to one
another; (ii) an inboard section being materially discontinuous
with the outboard section, and having an inner facing wall; (iii)
an interlock stile glazing channel in receiving engagement with one
of the peripheral edge portions and defined at least in part by
mutually-opposing disposition of the outer facing wall and the
inner facing wall; (iv) an interlock first thermal break secured in
coupling communication between the outer facing wall and the
inboard section; (v) an interlock second thermal break secured in
coupling communication between the lateral facing wall and the
inboard section; and (vi) an interlock element having an interlock
channel with a channel opening, an interlock base wall and an
interlock engagement lip in opposing disposition with respect to
one another to at least partially define the interlock channel;
wherein the interlock first and second thermal breaks and the
interlock element have relatively low thermal conductivities
compared to the outboard section and the inboard section.
2. A slidable fenestration assembly as defined in claim 1, wherein
(a) the interlock first thermal break has an extrusion
cross-section elongated along an interlock first break axis, (b)
the interlock second thermal break has an extrusion cross-section
elongated along an interlock second break axis, and (c) the
interlock first and second break axes are non-parallel to one
another.
3. A slidable fenestration assembly as defined in claim 2, wherein
the interlock first and second break axes are perpendicular to one
another.
4. A slidable fenestration assembly as defined in claim 1, wherein
the interlock base wall is secured to the outboard section and the
inboard section so as to bridge an interlock gap defined between
the lateral facing wall and the inner facing wall.
5. A slidable fenestration assembly as defined in claim 4, wherein
(a) the interlock element has an opposing face disposed oppositely
of the channel opening; (b) the lateral facing wall is materially
continuous; and (c) the lateral facing wall extends from the outer
facing wall to the interlock element, and across at least a portion
of the opposing face.
6. A slidable fenestration assembly as defined in claim 5, wherein
the lateral facing wall conceals the remainder of the interlock
stile from a viewpoint outward of and normal to the lateral facing
wall.
7. A slidable fenestration assembly as defined in claim 1, wherein
(a) the outboard section includes an interlock first break node
extending inward from the outboard facing wall and an interlock
second break node extending inward from the lateral facing wall,
(b) the inboard section includes an interlock third break node and
an interlock fourth break node; (c) the interlock first thermal
break is received in clamping securement by the interlock first
break node and the interlock third break node; and (d) the
interlock second thermal break is received in clamping securement
by the interlock second break node and the interlock fourth break
node.
8. A slidable fenestration assembly as defined in claim 7, wherein
the outboard section includes an interlock bracing wall extending
from the interlock first break node to the interlock second break
node.
9. A slidable fenestration assembly as defined in claim 7, wherein
(a) the interlock first break node extends inward from the outer
facing wall by way of a channel floor outboard segment; (b) the
interlock third break node extends inward from the inner facing
wall by way of a channel floor inboard segment; and (c) the channel
floor outboard segment and channel floor inboard segment define, at
least in part, a floor portion of the interlock stile glazing
channel.
10. A slidable fenestration assembly as defined in claim 9, wherein
the interlock fourth break node is disposed along the channel floor
inboard segment between the inner facing wall and the interlock
third break node.
11. A slidable fenestration assembly as defined in claim 1
comprising a first and a second said panel element, the first panel
element being slidably movable along the longitudinal axis between
an open position and a closed position with respect to the second
panel element, the interlock channel of the first panel element
being in receipt of the interlock engagement lip of the second
panel element when the first panel eminent is in its closed
position.
12. A slidable fenestration assembly as defined in claim 11,
wherein (a) a respective interlock brush strip is affixed to each
interlock element oppositely of its interlock base wall; (b) a
respective interlock bumper is disposed within each interlock
channel; and (c) when the first panel element is in its closed
position (i) the interlock brush strip of the first panel element
sealingly engages the inner facing wall of the second panel
element; (ii) the interlock brush strip of the second panel element
sealingly engages the inner facing wall of the first panel element;
(iii) the interlock engagement lip of the first panel element
sealingly engages the interlock bumper of the second panel element;
and (iv) the interlock engagement lip of the second panel element
sealingly engages the interlock bumper of the first panel
element.
13. A slidable fenestration assembly as defined in claim 11,
further comprising a framework within which the panel elements are
mounted, wherein the framework includes a proximal track having (i)
a proximal track frame member with a pair of proximal transverse
facing walls defining a proximal insert channel therebetween; (ii)
a proximal track insert disposed within the proximal insert channel
and having a plurality of proximal track channel walls defining
proximal track channels interposed laterally thereof, (iii) a track
element disposed within a respective said proximal track channel;
the first panel element further includes a proximal rail having (i)
a proximal rail first section with a proximal first facing wall;
(ii) a proximal rail second section being materially discontinuous
with the proximal rail first section and having a proximal second
facing wall disposed oppositely of the proximal first facing wall;
(iii) a proximal rail glazing channel in receiving engagement with
one of the peripheral edge portions of the respective glazing
element and defined between the proximal first and second facing
walls; (iv) a proximal shoe channel defined between the proximal
first and second facing walls; (v) a proximal rail shoe disposed
within the proximal shoe channel; (vi) one or more roller
assemblies disposed within the proximal rail shoe and having one or
more wheels in engagement with the track element; (vii) a proximal
first thermal break secured in coupling communication between the
proximal first and second facing walls; and (viii) a proximal
second thermal break secured in coupling communication between the
proximal first and second facing walls; the proximal track insert
has relatively low thermal conductivity compared to all or portions
of the proximal track frame member and the track element, and is
disposed in thermally-insulative communication between the proximal
track frame member and the track element; and the proximal first
and second thermal breaks and the proximal rail shoe have
relatively low thermal conductivities compared to the proximal rail
first and second sections.
14. A slidable fenestration assembly as defined in claim 13,
wherein the framework includes a distal track having (i) a distal
track frame member with a pair of distal transverse facing walls
defining a distal insert channel therebetween; (ii) a distal track
insert disposed within the distal insert channel and having
plurality of distal track channel walls defining distal track
channels interposed laterally thereof; the first panel element
further includes a distal rail having (i) a distal rail first
section with a distal first facing wall; (ii) a distal rail second
section being materially discontinuous with the distal rail first
section and having a distal second facing wall disposed oppositely
of the distal first facing wall; (iii) a distal rail glazing
channel in receiving engagement with one of the peripheral edge
portions of the respective glazing element and defined between the
distal first and second facing walls; (iv) a distal shoe channel
defined between the distal first and second facing walls; (v) a
distal rail shoe disposed within the distal shoe channel; (vi) a
distal first thermal break secured in coupling communication
between the distal first and second facing walls; and (vii) a
distal second thermal break secured in coupling communication
between the distal first and second facing walls; the distal track
insert has relatively low thermal conductivity compared to all or
portions of the distal track frame member; the distal first and
second thermal breaks and the distal rail shoe have relatively low
thermal conductivities compared to the distal rail first and second
sections; and the distal rail first and second sections are
partially received by respective said distal track channels.
15. A slidable fenestration assembly as defined in claim 14,
wherein (a) the proximal rail first section includes a proximal
break offset portion defining a proximal relief channel which opens
toward the proximal shoe channel; (b) the proximal second thermal
break is secured to the proximal first facing wall by way of the
proximal break offset portion; (c) the distal rail first section
includes a distal break offset portion defining a distal relief
channel which opens toward the distal shoe channel; and (d) the
rail second thermal break is secured to the proximal first facing
wall by way of the distal break offset portion.
16. A slidable fenestration assembly having a longitudinal axis,
the assembly comprising: a framework including a track having (a) a
track frame member with a pair of transverse facing walls defining
an insert channel therebetween; and (b) a track insert disposed
within the insert channel and having plurality of track channel
walls defining track channels interposed laterally thereof; a panel
element slidably mounted within the framework, and including (a) a
glazing element being planar and having peripheral edge portions;
and (b) a rail having (i) a rail first section with a first facing
wall; (ii) a rail second section being materially discontinuous
with the rail first section and having a second facing wall
disposed oppositely of the first facing wall; (iii) a rail glazing
channel in receiving engagement with one of the peripheral edge
portions of the glazing element and defined between the first and
second facing walls; (iv) a shoe channel defined between the first
and second facing walls; (v) a rail shoe disposed within the rail
shoe channel; (vi) a first thermal break secured in coupling
communication between the first and second facing walls; and (vii)
a second thermal break secured in coupling communication between
the first and second facing walls; wherein (a) the track insert has
relatively low thermal conductivity compared to all or portions of
the track frame member; (b) the first and second thermal breaks and
the rail shoe have relatively low thermal conductivities compared
to the rail first and second sections; and (c) the rail first and
second sections are partially received by respective said track
channels.
17. A slidable fenestration assembly as defined in claim 16,
wherein (a) the track includes a track element disposed within a
respective said track channel, the track element being configured
to supportingly and guidingly engage a wheel of a wheel assembly;
and (b) the track insert has relatively low thermal conductivity
compared to the track frame member and the track element, and is
disposed in thermally-insulative communication therebetween.
18. A slidable fenestration assembly as defined in claim 16,
wherein the track includes (a) a brush strip mounting adaptor in
receiving engagement with an end of a said track channel wall; and
(b) a pair of opposingly-disposed track brush strips, one of the
track brush strips being affixed to the brush strip mounting
adaptor, the other of the track brush strips being affixed to one
of the transverse facing walls.
19. An interlock stile for a panel element of an slidable
fenestration assembly, the interlock stile comprising: (i) an
outboard section having an outer facing wall and a lateral facing
wall perpendicular to one another; (ii) an inboard section being
materially discontinuous with the outboard section, and having an
inner facing wall; (iii) an interlock stile glazing channel
configured to be in receiving engagement with a peripheral edge
portion of a glazing element and defined at least in part by
mutually-opposing disposition of the outer facing wall and the
inner facing wall; (iv) an interlock first thermal break secured in
coupling communication between the outer facing wall and the
inboard section; (v) an interlock second thermal break secured in
coupling communication between the lateral facing wall and the
inboard section; and (vi) an interlock element having an interlock
channel with a channel opening, an interlock base wall and an
interlock engagement lip in opposing disposition with respect to
one another to at least partially define the interlock channel;
wherein the interlock first and second thermal breaks and the
interlock element have relatively low thermal conductivities
compared to the outboard section and the inboard section.
20. An interlock stile as defined in claim 1, wherein (a) the
interlock first thermal break has an extrusion cross-section
elongated along an interlock first break axis, (b) the interlock
second thermal break has an extrusion cross-section elongated along
an interlock second break axis, and (c) the interlock first and
second break axes are non-parallel to one another.
21. A slidable fenestration assembly having a longitudinal axis,
the assembly comprising: a framework including a track having (a) a
track frame member with a pair of transverse facing walls defining
an insert channel therebetween; and (b) a track insert disposed
within the insert channel and having plurality of track channel
walls defining track channels interposed laterally thereof; wherein
the track insert has relatively low thermal conductivity compared
to all or portions of the track frame member.
22. A slidable fenestration assembly as defined in claim 21,
wherein (a) the track includes a track element disposed within a
respective said track channel, the track element being configured
to supportingly and guidingly engage a wheel of a wheel assembly of
a panel element; and (b) the track insert has relatively low
thermal conductivity compared to the track frame member and the
track element, and is disposed in thermally-insulative
communication therebetween.
Description
RELATED APPLICATIONS
[0001] This application is a bypass continuation of PCT
International Patent Application No. PCT/US2018/042572 filed Jul.
18, 2018, which claims the benefit of U.S. Provisional Application
No. 62/534,194 filed Jul. 18, 2017, the content of each of which is
incorporated by this reference in its entirety for all purposes as
if fully set forth herein.
TECHNICAL FIELD
[0002] The present invention relates generally to sliding
fenestration systems such those associated with multi-panel sliding
glass doors or horizontal and vertical windows. More particularly,
the present invention relates to slidable fenestration assemblies
which are highly energy-efficient.
BACKGROUND
[0003] Conventional slidable fenestration systems include
single-slide or multi-slide glass window systems or sliding glass
door systems. Many such systems are conventionally adapted to be
mounted in an architectural structure such as a building or house.
This mounting may be accomplished by way of, for example, block fit
(block frame), retro-fit, nail-fin, or flush fin interfaces.
Moreover, it is often preferable for fenestration systems to be
designed to reduce heat transfer between the inside of the
architectural structure and the outside of the architectural
structure through the fenestration system. Such systems are
frequently described as thermally-efficient, and are often
designated with a U-factor which defines the quality of the
system's insulating properties (resistance to heat flow).
[0004] What are needed are slidable fenestration assemblies which
provide for improved thermal efficiencies, and are thus capable of
reliably achieving, in their completely closed configurations, a
U-factor of below 0.32, and as low as 0.28 or lower.
SUMMARY
[0005] Certain deficiencies of the prior art are overcome by the
provision of features and implementations of slidable fenestration
assemblies in accordance with the present disclosure. Such features
and implementations represent improvements, particularly increased
thermal efficiencies, over conventional fenestration systems.
BRIEF DESCRIPTION OF THE DRAWINGS
[0006] Further advantages of the present invention may become
apparent to those skilled in the art with the benefit of the
following detailed description of the preferred embodiments and
upon reference to the accompanying drawings in which:
[0007] FIG. 1 is a diagrammatic front view of one example
implementation of a slidable fenestration assembly in accordance
with the present disclosure, wherein the assembly comprises
multiple panel elements, at least one of which is slidable with
respect to the other(s);
[0008] FIG. 2 is a diagrammatic exploded perspective view of the
fenestration assembly implementation shown in FIG. 1, but with two
panel elements shown removed from a framework;
[0009] FIG. 3 is a diagrammatic perspective view of a lower
sectioned portion of the fenestration assembly shown in FIG. 1,
wherein the section cut is collinear with lines 6-6 and 8-8 in FIG.
1, both panel elements are shown in closed position with respect to
one another, and the fenestration assembly is in a fully-closed
configuration;
[0010] FIG. 4 is a diagrammatic perspective view similar to that of
FIG. 3, but wherein a first panel element is shown in an open
position with respect to a second panel element;
[0011] FIG. 5 is a diagrammatic perspective view similar to that of
FIG. 4, but wherein a first panel element is shown in a fully-open
position with respect to a second panel element;
[0012] FIG. 6 is a diagrammatic cross-sectional view taken along
line 6-6 of FIG. 1, wherein two adjacent panel members are in
closed position with respect to one another, and the corresponding
interlock stiles are shown in mutually-interlocked
configuration;
[0013] FIG. 7 is a diagrammatic cross-sectional view similar to
that of FIG. 6, but wherein the two adjacent panel members are in
an open position with respect to one another, and the corresponding
interlock stiles are shown out of mutually-interlocked
configuration;
[0014] FIG. 8 is a diagrammatic cross-sectional view taken along
line 8-8 of FIG. 1, illustrating an example end stile in sealed
configuration against a jamb;
[0015] FIG. 9 is a diagrammatic cross-sectional view taken along
line 9-9 of FIG. 1, illustrating an example proximal rail of a
panel element in guided and rollable engagement with an example
proximal track of a framework;
[0016] FIG. 10 is a diagrammatic cross-sectional view taken along
line 10-10 of FIG. 1, illustrating an example distal rail of a
panel element in guided engagement with an example distal track of
a framework;
[0017] FIG. 11 is a diagrammatic cross-sectional view one example
implementation of an interlock stile in accordance with the present
disclosure;
[0018] FIG. 12 is a diagrammatic cross-sectional view of the
interlock stile of FIG. 11, but shown in assembled
configuration;
[0019] FIG. 13A is a diagrammatic cross-sectional view of one
alterative implementation of an interlock stile;
[0020] FIG. 13B is a diagrammatic cross-sectional view of a further
alterative implementation of an interlock stile;
[0021] FIG. 14 is a diagrammatic magnified view of detail 14 in
FIG. 3;
[0022] FIG. 15 is a diagrammatic magnified view of detail 15 in
FIG. 4;
[0023] FIG. 16 is a diagrammatic magnified view of detail 16 in
FIG. 5;
[0024] FIG. 17 is a diagrammatic magnified view of detail 17 in
FIG. 5;
[0025] FIG. 18 is a diagrammatic magnified view of detail 18 in
FIG. 3;
[0026] FIG. 19 is a diagrammatic magnified perspective view of a
sectioned portion of the fenestration assembly shown in FIG. 1,
wherein the section cut is along line 9-9 in FIG. 1, and a slidable
guiding engagement between an example proximal rail and an example
proximal track is illustrated;
[0027] FIG. 20 is a diagrammatic magnified perspective view of a
sectioned portion of the fenestration assembly shown in FIG. 1,
wherein the section cut is along line 10-10 in FIG. 1, and a
slidable guiding engagement between an example distal rail and an
example distal track is illustrated;
[0028] FIG. 20A is a diagrammatic magnified perspective view
similar to that of FIG. 20, but wherein an unoccupied portion of
the track insert is concealed by a removably-attachable track
shroud;
[0029] FIG. 21 is a diagrammatic cross-sectional view of a further
alterative implementation of an interlock stile, wherein an
auxiliary thermal break is installed in an inboard cavity;
[0030] FIG. 22 is a diagrammatic cross-sectional view of a further
alterative implementation of an interlock stile, wherein a foam
insulation material fills an interlock cavity;
[0031] FIG. 23 is a diagrammatic cross-sectional view of an
alternative implementation of a proximal rail, wherein a rail
auxiliary break is disposed between the first and second thermal
breaks;
[0032] FIG. 24 is a diagrammatic cross-sectional view of an
alternative end stile, wherein an auxiliary thermal break is
secured between two end stile thermal breaks, and includes two
parallel longitudinal segments extending the length of the end
stile cavity; and
[0033] FIG. 25 is a diagrammatic cross-sectional view of a further
alterative implementation of an interlock stile, wherein an
interlock bracing wall extends to the lateral facing wall in
parallel with the outer facing wall.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0034] Referring now to the drawings, like reference numerals
designate identical or corresponding features throughout the
several views.
[0035] With reference to the FIGS. 1-5, certain preferred
embodiments of a slidable fenestration assembly are depicted at
100. Implementations of a slidable fenestration assembly in
accordance with the present disclosure may be, for example, an
energy-efficient single-slide or multi-slide glass window system or
sliding glass door system capable of achieving, in their completely
closed configurations, a U-factor of below 0.32, and as low as 0.28
or lower. Moreover, a slidable fenestration assembly in accordance
with the present disclosure may be adapted to be mounted in an
architectural structure such as a building or house. Depending upon
the application, such mounting may be by way of, for example, block
fit (block frame), retro-fit, nail-fin (e.g., new construction),
flush fin, other conventional fenestration mounting means or the
like. Accessory channels (e.g., adaptor channels) in the framework
102, such as those features shown at 144 in FIGS. 8-10, may be
provided to facilitate nail-fin, retro-fit or screen adaptors.
[0036] Referring to FIGS. 1 and 2, a slidable fenestration assembly
100 may have a longitudinal axis 106, an orthogonal axis 108 and
transverse axis 110. These axes are preferably defined
perpendicularly to one another. Depending upon the particular
construction application, the slidable fenestration assembly 100
may be configured to be installed with the longitudinal axis 106
(e.g., the panel slide axis) oriented vertically with respect to a
local horizontal plane, such as the foundation or floor of a house
or building. Contrastingly, the slidable fenestration assembly 100
may be installed with the longitudinal axis oriented horizontally
with respect to a local horizontal plane.
[0037] Preferred embodiments of a slidable fenestration assembly
100 may comprise a framework 102 and one or more panel elements
104. Referring to FIG. 2, preferred implementations of a framework
104 may include one or more of, or some combination of, a proximal
track 111a, a distal track 111b, and jambs 115. The proximal track
111a and distal track 111b may be opposingly disposed along the
orthogonal axis 108. A pair of jambs 115 may be opposingly disposed
along the longitudinal axis 106. Preferred implementations of a
panel element 104 may include a glazing element 146 and a sash 154
(i.e., panel frame). The sash 154 may include one or more of, or
some combination of, a proximal rail 156, a distal rail 158, an end
stile 160 and an interlock stile 162. In implementations of the
slidable fenestration assembly 100, at least one of the panel
elements 104 is slidably retained within the framework 102. In
particular implementations of the slidable fenestration assembly
100 having multiple panel elements 104, at least one of the panel
elements 104 may be non-slidably affixed within the framework
102.
[0038] Referring to FIG. 6, a glazing element 146 may include one
or more panes 148 arranged parallel to one another. Each pane may
be comprised of glass, Acrylic, polycarbonate, or the like. In
addition, each pane 148 may be treated with one or more coatings
such as, for example, one or more layers of a low-emission
(otherwise commonly referred to as "Low-E") coating or film. In
glazing elements comprising two or more panes 148, the panes 148
may be separated by a cavity 150. The width of a cavity 150 may be
maintained, at least in part, by a spacer 152. The cavity 150 may
be filled with a gas such as Argon, carbon dioxide, Freon, Krypton,
a combination thereof or the like. In certain implementations of a
glazing element 146, a Low-E film (not shown) may be suspended
within the cavity 150 between a pair of panes 148. Referring to
FIGS. 2 and 6-10, a glazing element 146 may be planar and have
peripheral edge portions, each edge portion being receivable by
respective glazing channels in sash components such as the
interlock stile 162 (see, e.g., FIG. 12), proximal rail 156, distal
rail 158, and end stile 160.
[0039] Referring to FIGS. 6, 11 and 12, an interlock stile 162 may
include an outboard section 166, an inboard section 168, an
interlock first thermal break 200, an interlock second thermal
break 202, and an interlock element 186. The outboard section 166
may have an outer facing wall 170 and a lateral facing wall 172
perpendicular to one another. The outer facing wall 170 and lateral
facing wall 172 may intersect with one another at an outboard edge
174. The inboard section 168 is preferably materially discontinuous
with the outboard section 166, and may have an inner facing wall
176. The interlock stile 162 may further include an interlock stile
glazing channel 178 in receiving engagement with one of the
peripheral edge portions of the glazing element 146. In certain
preferred implementations of the interlock stile 162, the interlock
stile glazing channel 178 may be defined at least in part by
mutually-opposing disposition of the outer facing wall 170 and the
inner facing wall 176. A glazing gasket 164 may be disposed between
the glazing channel and the respective peripheral edge of the
glazing element 146, so as to help protectively secure the glazing
element within the glazing channel and prevent gas from escaping
from the cavity 150. The interlock first thermal break 200 may be
secured in coupling communication between the outer facing wall and
the inboard section. The interlock second thermal break 202 may be
secured in coupling communication between the lateral facing wall
170 and the inboard section 168. As illustrated in FIGS. 6 and 7
for example, such securement may be by way of clamping or crimped
engagement between respective break nodes of the outboard and
inboard section and respective ends of the interlock first and
second thermal breaks.
[0040] In particular preferred implementations of the interlock
stile 162, the interlock first thermal break 200, the interlock
second thermal break 202 and the interlock element 186 may have
relatively low thermal conductivities compared to the outboard
section 166 and the inboard section 168. By way of example, the
interlock stile thermal breaks (and the other thermal breaks
disclosed herein) may be comprised of, for example, 6/6 Polyamide
Nylon or the like, and the interlock element 186 may be comprised
of PVC, another polymer with low thermal conductivity, or the like.
Contrastingly, the outboard section 166 and the inboard section 168
may be comprised of aluminum or a similar metal.
[0041] Referring to FIG. 21, an alternate implementation of an
interlock stile 162 is shown with variations in the shapes of the
interlock first thermal break 200 and interlock second thermal
break 202, and an interlock stile auxiliary break 274 (e.g.,
extruded PVC or the like). Referring to FIG. 22, a further
alternate implementation of an interlock stile 162 is shown wherein
an interlock stile cavity is filled with a foam insulation material
278. Referring to FIG. 7, an inboard cavity 280 may optionally be
filed with foam insulation.
[0042] Referring to FIG. 12, in certain preferred implementations
of the interlock stile 162, the interlock first thermal break 200
may have an extrusion cross-section elongated along an interlock
first break axis 204 and the interlock second thermal break 202 may
have an extrusion cross-section elongated along an interlock second
break axis 206. The interlock first and second break axes may be
non-parallel to one another. For example, as shown in the
particular implementation illustrated in FIG. 12, the interlock
first break axis 204 and interlock second break axis 206 may be
perpendicular to one another. It is envisioned that in alternative
implementations, the interlock first break axis 204 and interlock
second break axis 206 may be set at various other angles with
respect to one another, such as 30 degrees, 45 degrees, 60 degrees
or the like.
[0043] Referring to FIGS. 11 and 12, an interlock element 186 may
have an interlock channel 188 with a channel opening (i.e., at the
open end or "mouth" of the interlock channel 188), and an interlock
base wall 190 and an interlock engagement lip 192 in opposing
disposition with respect to one another to at least partially
define the interlock channel 188. In certain preferred
implementations of an interlock stile 162, the interlock base wall
190 may be secured to the outboard section 166 and the inboard
section 168 so as to bridge an interlock gap 238 defined between
the lateral facing wall 172 and the inner facing wall 176. The
interlock element 186 may include an opposing face 194 disposed
oppositely of the channel opening. The interlock element 186 may be
affixed to the remainder of the interlock stile by way of, for
example, screws or rivets (not shown) connecting the interlock
element 186 to the interlock second thermal break 202.
[0044] Referring to FIGS. 13A and 13B, the lateral facing wall 172
may be materially continuous, and may extend from the outer facing
wall 170 to the interlock element 186, and across at least a
portion of the opposing face 190. Moreover, with reference to FIGS.
6 and 13B, the lateral facing wall 172 may extend most or all of
the way across the opposing face 190 so as conceal the remainder of
the interlock stile 162 from a viewpoint 236 outward of and normal
to the lateral facing wall 172. This construction improves the
aesthetics of the interlock stile while also protecting the
interlock element 186 from being tampered with from a position
outside of the interlock stile 162.
[0045] Referring to FIGS. 11-13B, in certain preferred
implementations of the interlock stile 162, the outboard section
166 may include an interlock first break node 240 extending inward
from the outboard facing wall 170 and an interlock second break
node 242 extending inward from the lateral facing wall 172. The
inboard section 168 may include an interlock third break node 244
and an interlock fourth break node 246. The interlock first thermal
break 200 may be received in clamping securement by the interlock
first break node 240 and the interlock third break node 244. The
interlock second thermal break 202 may be received in clamping
securement by the interlock second break node 242 and the interlock
fourth break node 246. Referring to FIGS. 11 and 12, the outboard
section 166 may include an interlock bracing wall 184. The
interlock bracing wall 184 may extend, for example, from the
interlock first break node 240 to the interlock second break node
242.
[0046] Referring to FIGS. 11 and 12, the interlock first break node
240 may extend inward from the outer facing wall 170 by way of a
channel floor outboard segment 180. The interlock third break node
244 may extend inward from the inner facing wall 176 by way of a
channel floor inboard segment 182. The channel floor outboard
segment 180 and channel floor inboard segment 182 may define, at
least in part, a floor portion of the interlock stile glazing
channel 178. As illustrated in FIGS. 11 and 12 for example, the
interlock fourth break node 246 may be disposed along the channel
floor inboard segment 182 between the inner facing wall 176 and the
interlock third break node 244.
[0047] Particular preferred implementations of a slidable
fenestration assembly 100 may comprise a first and a second panel
element 104. The first panel element 104 may be slidably movable
along the longitudinal axis 106 between an open position (see,
e.g., FIGS. 4 and 5) and a closed position (see, e.g., FIGS. 1 and
3) with respect to the second panel element. Referring to FIG. 6,
the interlock channel 188 of the first panel element 104 is in
receipt of the interlock engagement lip 192 of the second panel
element 104 when the first panel element 104 is in its closed
position.
[0048] Referring to FIGS. 7, 11 and 13A, in certain preferred
implementations of a slidable fenestration assembly 100, a
respective interlock brush strip 198 may be affixed to each
interlock element 186 oppositely of its interlock base wall 190. A
respective interlock bumper 196 may be disposed within each
interlock channel 188. The interlock bumper 196 may be made of a
compressible polymer or the like. Referring to FIG. 6, when the
first panel element 104 is in its closed position, (i) the
interlock brush strip 198 of the first panel element may sealingly
engage the inner facing wall 176 of the second panel element; (ii)
the interlock brush strip 198 of the second panel element may
sealingly engage the inner facing wall 176 of the first panel
element; (iii) the interlock engagement lip 192 of the first panel
element may sealingly engage the interlock bumper 196 of the second
panel element; and (iv) the interlock engagement lip 192 of the
second panel element may sealingly engage the interlock bumper 196
of the first panel element.
[0049] Preferred implementations of a slidable fenestration
assembly 100 may comprise a framework 102 within which the one or
more panel elements 104 are mounted. Certain implementations of a
slidable fenestration assembly 100 may comprise, for example, 2, 3,
4, or more panel elements 104, some or all of which may be slidable
with respect to one another along the longitudinal axis 106 within
the framework 102. The features, components and subassemblies
disclosed herein can be applied to a variety of sliding
fenestration configurations with any number of panel elements and
corresponding track channels. For example, in a fenestration
assembly with 3 or more panel elements, at least one interlock
stile 162 (i.e., in a panel disposed between two other panels) may
be configured with a pair of opposingly-disposed interlock elements
186 arranged such that the interlock channels 188 of each of the
pair of interlock elements open in opposite directions.
[0050] Referring to FIG. 9, the framework 102 may include a
proximal track 111a and a corresponding first panel element 104 may
include a proximal rail 156. The proximal track 111a may have a
proximal track frame member 112, a proximal track insert 120 and a
track element 128. The proximal track frame member 112 may include
a pair of proximal transverse facing walls 248 defining a proximal
insert channel 250 therebetween. The proximal track insert 120 may
be disposed within the proximal insert channel 250 and may have a
plurality of proximal track channel walls 124a defining proximal
track channels 126a interposed laterally thereof. The track element
128 may be disposed within a respective one of the proximal track
channels 126a.
[0051] Referring again to FIG. 9, the proximal rail 156 may have a
proximal rail first section 216, a proximal rail second section
218, proximal rail glazing channel 252, a proximal shoe channel
254, a proximal first thermal break 220a and a proximal second
thermal break 222a. The proximal rail first section 216 may have a
proximal first facing wall 256. The proximal rail second section
218 may be materially discontinuous with the proximal rail first
section 216 and may have a proximal second facing wall 258 disposed
oppositely of the proximal first facing wall 256. The proximal rail
glazing channel 252 may be in receiving engagement with one of the
peripheral edge portions of the respective glazing element 146, and
may be defined between the proximal first and second facing walls.
The proximal shoe channel 254 may also be defined between the
proximal first and second facing walls, but disposed oppositely of
the proximal rail glazing channel 252. A proximal rail shoe 228a
may be disposed within the proximal shoe channel 254. One or more
roller assemblies 230 may be disposed within the proximal rail shoe
228a and have one or more wheels 232 in engagement with the track
element 128 so as to be guidedly rollable thereon. Shoe brush
strips 234 may be affixed to the proximal rail shoe to
laterally-engage respective proximal track channel walls 124a. The
proximal first thermal break 220a may be secured in coupling
communication between the proximal first and second facing walls.
Similarly, the proximal second thermal break 222a may be secured in
coupling communication between the proximal first and second facing
walls.
[0052] In certain preferred implementations of the slidable
fenestration assembly 100 with interfacing proximal track and rail
subassemblies (e.g., as illustrated in FIGS. 9 and 19), the
proximal track insert 120 may have a relatively low thermal
conductivity compared to all or portions of the proximal track
frame member 112. For example, the proximal track insert 120 may be
comprised of PVC, another polymer with low thermal conductivity, or
the like. In contrast, the proximal track frame member 112 may be
comprised primarily of aluminum, with frame thermal breaks 118
comprising polyurethane or the like (e.g., formed by "pour and
debridge" process). The track element may be comprised of a metal
(such as aluminum, iron, stainless steel) or a plastic. Therefore,
the proximal track insert 120 may also have a relatively low
thermal conductivity compared the track element 128, and may be
disposed in thermally-insulative communication between the proximal
track frame member 112 and the track element 128. The proximal
first thermal break 220a, proximal second thermal break 222a, and
the proximal rail shoe 228a may have relatively low thermal
conductivities compared to the proximal rail first section 216 and
proximal rail second section 218. For example, the proximal first
thermal break 220a and proximal second thermal break 222a may be
comprised of 6/6 polyamide Nylon or the like, the proximal rail
shoe 228a may comprise PVC, another polymer with low thermal
conductivity, or the like, and the proximal rail first section 216
and proximal rail second section 218 may comprise aluminum or the
like.
[0053] Referring to FIG. 10, the framework 102 may include a distal
track 111b and a corresponding first panel element 104 may include
a proximal rail 158. The distal track 111b may have a distal track
frame member 114 and a distal track insert 122. The distal track
frame member 114 may include a pair of distal transverse facing
walls 262 defining a distal insert channel 264 therebetween. The
distal track insert 122 may be disposed within the distal insert
channel 264 and may have a plurality of distal track channel walls
124b defining distal track channels 126b interposed laterally
thereof. The distal track insert 122 may be retained within the
distal insert channel 264 by way of insert detents 260 protruding
inwardly from the distal transverse facing walls 262.
[0054] Referring again to FIG. 10, the distal rail 158 may have a
distal rail first section 216, a distal rail second section 218,
distal rail glazing channel 266, a distal shoe channel 268, a
distal first thermal break 220b and a distal second thermal break
222b. The distal rail first section 216 may have a distal first
facing wall 270. The distal rail second section 218 may be
materially discontinuous with the distal rail first section 216 and
may have a distal second facing wall 272 disposed oppositely of the
distal first facing wall 270. The distal rail glazing channel 266
may be in receiving engagement with one of the peripheral edge
portions of the respective glazing element 146 and may be defined
between the distal first and second facing walls. The distal shoe
channel 268 may also be defined between the distal first and second
facing walls, but disposed oppositely of the distal rail glazing
channel 266. A distal rail shoe 228b may be disposed within the
distal shoe channel 268. Shoe brush strips 234 may be affixed to
the distal rail shoe to laterally-engage respective distal track
channel walls 124b. The distal first thermal break 220b may be
secured in coupling communication between the distal first and
second facing walls. Similarly, the distal second thermal break
222b may be secured in coupling communication between the distal
first and second facing walls.
[0055] In certain preferred implementations of the slidable
fenestration assembly 100 with interfacing distal track and rail
subassemblies (e.g., as illustrated in FIGS. 10 and 20), the distal
track insert 122 may have a relatively low thermal conductivity
compared to all or portions of the distal track frame member 114.
For example, the distal track insert 122 may be comprised of PVC,
another polymer with low thermal conductivity, or the like. In
contrast, the distal track frame member 114 may be comprised
primarily of aluminum, with frame thermal breaks 118 comprising
polyurethane or the like (e.g., formed by "pour and debridge"
process). The distal first thermal break 220b, distal second
thermal break 222b, and the distal rail shoe 228b may have
relatively low thermal conductivities compared to the distal rail
first section 216 and distal rail second section 218. For example,
the distal first thermal break 220b and distal second thermal break
222b may be comprised of 6/6 polyamide Nylon or the like, and the
distal rail shoe 228b may comprise PVC, another polymer with low
thermal conductivity, or the like. In contrast, the distal rail
first section 216 and distal rail second section 218 may comprise
aluminum or the like. The distal rail first section 216 and distal
rail section 218 may be partially received by respective said
distal track channels 126b.
[0056] Referring to FIG. 9, in particular preferred implementations
of the proximal rail 156, the proximal rail first section 216 may
include a proximal break offset portion 224a defining a proximal
relief channel 226a which may open toward the proximal shoe channel
254. In such implementations, the proximal second thermal break
222a may be secured to the proximal first facing wall 216 by way of
the proximal break offset portion 224a. Similarly, referring to
FIG. 10, in particular preferred implementations of the distal rail
158, the distal rail first section 216 may include a proximal break
offset portion 224b defining a distal relief channel 226b which may
open toward the distal shoe channel 268. In such implementations,
the distal second thermal break 222b may be secured to the distal
first facing wall 216 by way of the distal break offset portion
224b. The relief channels (226a and 226b) uniquely provide improved
clearance for protruding features of an automated crimping tool
used to crimpingly secure the thermal breaks in coupling
communication with respective first and second facing walls.
[0057] Referring to FIG. 23, in particular implementations of a
rail subassembly (e.g., 158 or 158), a rail auxiliary break 276 may
be inserted between the first and second thermal breaks. The rail
auxiliary break 276 may be comprised of PVC or the like.
[0058] Particular implementations of a sliding fenestration
assembly 100 with interfacing track and rail subassemblies (such as
those illustrated in FIGS. 9 and 10) may comprise a framework 102
including a track (e.g., 111a or 111b), and a panel element 104
including a rail (e.g., 156 or 158). In such implementations, the
track may include a track element 128 disposed within a respective
track channel (e.g., 126a) and configured to supportingly and
guidingly engage a wheel 232 of a wheel assembly 230. The track
insert (e.g., 120) may have a relatively low thermal conductivity
compared to the track frame member (e.g., 111a) and the track
element 128, and maybe disposed in thermally-insulative
communication therebetween. The track (e.g., 111a or 111b) may
include a brush strip mounting adaptor 130 in receiving engagement
with an end of a track channel wall (e.g., 124a or 124b), and a
pair of opposingly-disposed track brush strips 132. One of the
track brush strips 132 may be affixed to the brush strip mounting
adaptor 130, and another of the track brush strips 132 may be
affixed to one of the transverse facing walls (e.g., 248 or 262).
The brush strip mounting adaptor 130 may preferably be comprised of
aluminum or the like. In the alternative, the brush strip mounting
adaptor 130 may be comprised of PVC or other polymer with
relatively low conductivity (e.g., compared to aluminum).
[0059] Referring to FIG. 8, a jamb 115 may comprise a jamb frame
member 116 having one or more jamb channels 136, a jamb bumper 138
and jamb brush strips 135. The jamb frame member 116 may be
comprised primarily of aluminum, with frame thermal breaks 118
comprising polyurethane or the like. The jamb bumper 138 may be
comprised of, for example, a self-adhesive sponge neoprene or the
like. An end stile 160 may comprise an end stile first section 208,
and end stile second section 210, and a pair of end stile thermal
breaks 212. The end stile thermal breaks may be comprised of 6/6
Polyamide Nylon or the like. Contrastingly, the end stile first
section 208, and end stile second section 210 may be comprised of
aluminum. An auxiliary thermal break 214 may be provided, and may
be comprised of PVC, another polymer with low thermal conductivity,
or the like.
[0060] Referring to FIGS. 20 and 20A, a track shroud 140 may be
provided to be removably attached to the track insert (e.g., by way
of engagement between flexible clip arms and shroud clip detents
142). This may be useful primarily for aesthetic reasons, to
conceal a portion of a track that will not be occupied by a panel
element 104. The track shroud 140 may preferably be comprised of
aluminum or other material that matches the material and appearance
of the adjacent track frame members or sash components.
[0061] It is envisioned that in certain implementations of a
slidable fenestration assembly 100, the glazing element 146 may be
substituted by an opaque panel comprising, for example, wood, MDX,
or the like. Moreover, the glazing element or its substitute opaque
panel may be non-planar.
[0062] Referring to FIGS. 9 and 10, the track (e.g., 111b and 111b)
and/or jambs 115 may have a transverse width 282, the size of which
will depend upon, for example, the application of the fenestration
assembly 100 and number of slidable panel elements incorporated
therein. For example, in certain implementations of the assembly
100 with a dual-panel configuration, the transverse width 282 may
be 4.5335 inches. However, other widths and dimensions are possible
in alternative implementations. Moreover, the other features and
components shown in the corresponding figures may have dimensions
which may be proportionally deduced from the respective transverse
width 282.
[0063] As would be readily-apparent to a person having ordinary
skill in the relevant art with the benefit of this disclosure, many
or most of the components disclosed herein, particularly the metal
and polymer components which are elongated and have constant
cross-sections, may be preferably formed by conventional extrusion
processes.
[0064] While embodiments of the invention have been illustrated and
described, it is not intended that these embodiments illustrate and
describe all possible forms of the invention. Various changes,
modifications, and alterations in the teachings of the present
invention may be contemplated by those skilled in the art without
departing from the intended spirit and scope thereof. It is
intended that the present invention encompass such changes and
modifications.
* * * * *