U.S. patent application number 16/777181 was filed with the patent office on 2020-05-28 for storage device system.
The applicant listed for this patent is Milwaukee Electric Tool Corporation. Invention is credited to George Barton, Aaron S. Blumenthal, Yaron Brunner, Michael John Caelwaerts, Samuel A. Gould, Christopher S. Hoppe, Steven W. Hyma, Scott Earl McKinster, Matthew W. Naiva, Grant T. Squiers, Michael Stearns, Jason D. Thurner, Matthew Vargo, Aaron M. Williams.
Application Number | 20200165036 16/777181 |
Document ID | / |
Family ID | 65234186 |
Filed Date | 2020-05-28 |
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United States Patent
Application |
20200165036 |
Kind Code |
A1 |
Squiers; Grant T. ; et
al. |
May 28, 2020 |
Storage Device System
Abstract
A storage container with various aspects is described herein.
The storage container may have cleats or cleat receptacles to
interact with other storage containers and/or accessories. The
storage container may also include rails for attachment of various
accessories. Some versions of the storage container may further
include telescopic uprights connected to a handle. Many of the
versions of the storage containers may further include wheels for
transporting the storage containers and their contents.
Inventors: |
Squiers; Grant T.; (Cudahy,
WI) ; Vargo; Matthew; (Milwaukee, WI) ; Naiva;
Matthew W.; (Wauwatosa, WI) ; Barton; George;
(Mequon, WI) ; Hoppe; Christopher S.; (Milwaukee,
WI) ; McKinster; Scott Earl; (Watertown, WI) ;
Blumenthal; Aaron S.; (Wauwatosa, WI) ; Stearns;
Michael; (Milwaukee, WI) ; Caelwaerts; Michael
John; (Milwaukee, WI) ; Williams; Aaron M.;
(Milwaukee, WI) ; Gould; Samuel A.; (Wauwatosa,
WI) ; Hyma; Steven W.; (Milwaukee, WI) ;
Thurner; Jason D.; (Menomonee Falls, WI) ; Brunner;
Yaron; (Kibbutz Gvat, IL) |
|
Applicant: |
Name |
City |
State |
Country |
Type |
Milwaukee Electric Tool Corporation |
Brookfield |
WI |
US |
|
|
Family ID: |
65234186 |
Appl. No.: |
16/777181 |
Filed: |
January 30, 2020 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
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PCT/US2018/044629 |
Jul 31, 2018 |
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16777181 |
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62634537 |
Feb 23, 2018 |
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62621403 |
Jan 24, 2018 |
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62613263 |
Jan 3, 2018 |
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62609985 |
Dec 22, 2017 |
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62608302 |
Dec 20, 2017 |
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62594292 |
Dec 4, 2017 |
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62538860 |
Jul 31, 2017 |
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Current U.S.
Class: |
1/1 |
Current CPC
Class: |
B62B 1/20 20130101; A45C
2013/026 20130101; A45C 13/02 20130101; B62B 5/0093 20130101; B62B
5/0433 20130101; B62B 3/005 20130101; B62B 3/102 20130101; B25H
3/02 20130101; B65D 21/086 20130101; A45C 7/0045 20130101; B62B
2202/12 20130101; B25H 1/04 20130101; A45F 3/14 20130101; B62B 1/16
20130101; A45F 3/04 20130101; B25H 1/08 20130101; A45C 7/0086
20130101; B25H 3/021 20130101; A45F 2003/144 20130101; B62B 3/04
20130101; A45F 3/08 20130101; B65D 25/20 20130101; B62B 3/10
20130101 |
International
Class: |
B65D 25/20 20060101
B65D025/20; A45F 3/04 20060101 A45F003/04; B65D 21/08 20060101
B65D021/08; A45F 3/14 20060101 A45F003/14; B25H 3/02 20060101
B25H003/02 |
Claims
1. A storage container comprising: a first mounting rail and a
second mounting rail spaced apart from the first mounting rail; and
a mount detachably connected to the first mounting rail and the
second mounting rail, the mount including at least one cleat
receptacle defined therein.
2. The storage container of claim 1, wherein the first mounting
rail and the second mounting rail are disposed at respective
corners of the storage container.
3. The storage container of claim 2, wherein the mount spans across
an entire side of the storage container.
4. The storage container of claim 1, wherein: the mount includes a
first mount end and a second mount end; and at least one of the
first and second mount end includes a closure latch.
5. The storage container of claim 1, wherein the mount is
configured to resiliently snap on and off of the respective first
and second mounting rails.
6. The storage container of claim 1, further comprising: a cleat
slidably received in the cleat receptacle; and an attachment
accessory connected to the cleat.
7. The storage container of claim 1, wherein: the mount includes a
rigid plate member; and the at least one cleat receptacle is
defined in the rigid plate member.
8. A modular attachment plate comprising: a plate body; at least
one cleat receptacle opening defined in the plate body; and a latch
receptacle opening defined in the plate body.
9. The modular attachment plate of claim 8, further comprising: a
storage container connected to the modular attachment plate, the
storage container including a recess disposed adjacent the at least
one cleat receptacle opening of the modular attachment plate.
10. The modular attachment plate of claim 8, further comprising: a
storage container including a flexible material, the flexible
material of the storage container connected to the plate body of
the modular attachment plate; and wherein the flexible material
flexes away from the at least one cleat receptacle opening to form
a recess.
11. The modular attachment plate of claim 10, wherein the storage
container includes a backpack having at least one carrying
strap.
12. A collapsible storage crate comprising: a crate bottom having a
crate exterior surface; and at least one cleat connected to the
crate exterior surface of the crate bottom, the at least one cleat
configured to removably attach the crate to a corresponding cleat
receptacle.
13. The collapsible storage crate of claim 12, wherein the cleat is
inserted in the cleat receptacle and the crate is translated
relative to the cleat receptacle, thereby locking the cleat in the
cleat receptacle.
14. The collapsible storage crate of claim 13, further comprising a
latch connected to the crate bottom and inserted in a corresponding
latch receptacle.
15. The collapsible storage crate of claim 14, wherein the cleat
receptacle and the latch receptacle are defined in a lid of a tool
box.
16. The collapsible storage crate of claim 12, further comprising:
a crate sidewall connected to the crate bottom; and at least one
cleat receptacle defined in the crate sidewall.
17. The collapsible storage crate of claim 16, wherein: the crate
sidewall includes a crate interior side; and the at least one cleat
receptacle is defined in the crate sidewall on the crate interior
side.
18. The collapsible storage crate of claim 17, wherein, in a
collapsed mode, the at least one cleat receptacle is facing a first
direction and the at least one cleat is facing a second direction
opposite the first direction.
19. The collapsible storage crate of claim 18, further comprising a
second collapsible storage crate having second at least one cleat
received in the at least one cleat receptacle of the collapsible
storage crate when the collapsible storage crate is in the
collapsed mode.
20. The collapsible storage crate of claim 19, wherein the second
collapsible storage crate is also in a collapsed mode.
21. The collapsible storage crate of claim 16, wherein the at least
one cleat receptacle is a through hole in the crate sidewall.
22. The collapsible storage crate of claim 21, wherein: the crate
sidewall includes a sidewall top section and a sidewall bottom
section; a first cleat receptacle of the at least one cleat
receptacle is defined as a through hole in the sidewall top
section; a second cleat receptacle of the at least one cleat
receptacle is defined as a through hole in the sidewall bottom
section; and the first cleat receptacle and the second cleat
receptacle align when the collapsible storage crate is in a
collapsed mode.
23. The collapsible storage crate of claim 16, wherein: the crate
sidewall includes a sidewall exterior side; and the at least one
cleat receptacle is defined in the crate sidewall on the sidewall
exterior side.
Description
CROSS-REFERENCE TO RELATED PATENT APPLICATION
[0001] This application is a continuation of International
Application No. PCT/US2018/044629, filed Jul. 31, 2018, which
claims priority to U.S. Provisional Patent Application No.
62/538,860, filed Jul. 31, 2017, and to U.S. Provisional Patent
Application No. 62/594,292, filed Dec. 4, 2017, and to U.S.
Provisional Patent Application No. 62/608,302, filed Dec. 20, 2017,
and to U.S. Provisional Patent Application No. 62/609,985, filed
Dec. 22, 2017, and to U.S. Provisional Patent Application No.
62/613,263, filed Jan. 3, 2018, and to U.S. Provisional Patent
Application No. 62/621,403, filed Jan. 24, 2018, and to U.S.
Provisional Patent Application No. 62/634,537, filed Feb. 23, 2018,
the entire contents all of which are hereby incorporated by
reference in there entireties.
BACKGROUND
[0002] The present invention relates to storage devices, including
bags, storage totes, tool boxes and organizers.
[0003] Tool storage devices are often used to transport tools and
accessories. Tool storage devices include soft-sided storage
devices such as a tool bags, and rigid storage devices such as tool
boxes and organizers. Soft-sided storage devices include walls made
of flexible material and typically have a bottom made of a rigid
material. Rigid storage devices include a rigid base and a rigid
cover coupled thereto. The rigid base may include dividers and
storage compartments for storing and organizing tools and
accessories.
BRIEF DESCRIPTION OF THE DRAWINGS
[0004] FIG. 1 is a perspective view of a storage device system
including a soft-sided storage device coupled to a rigid storage
device.
[0005] FIG. 2 is a perspective view of the soft-sided storage
device of FIG. 1.
[0006] FIG. 3 is a bottom perspective view of the soft-sided
storage device of FIG. 2.
[0007] FIG. 4 is another bottom perspective view of the soft-sided
storage device of FIG. 2.
[0008] FIG. 5 is a top perspective view of the rigid storage device
of FIG. 1.
[0009] FIG. 6 is a top view of the rigid storage device of FIG.
5.
[0010] FIG. 7 is an enlarged cross-sectional view of a portion of
the storage device system of FIG. 1, illustrating a bottom of the
soft-sided storage device disengaged from a top of the rigid
storage device.
[0011] FIG. 8 is an enlarged cross-sectional view of the portion of
the storage device system shown in FIG. 7, illustrating the bottom
of the soft-sided storage device engaged with the top of the rigid
storage device.
[0012] FIG. 9 is an enlarged cross-sectional view of a portion of
the storage device system of FIG. 1, illustrating a latch assembly
in a locking position.
[0013] FIG. 10 is an enlarged cross-sectional view of the portion
of the storage device system shown in FIG. 9, illustrating the
latch assembly in an unlocking position.
[0014] FIG. 11 is a perspective view of the rigid storage device of
FIG. 5, illustrating a cover in an open position.
[0015] FIG. 12 is a top perspective view of a bin for use with the
storage case.
[0016] FIG. 13 is a top view of the bin of FIG. 12.
[0017] FIG. 14 is a side view of the bin of FIG. 12.
[0018] FIG. 15 is a bottom view of the bin of FIG. 12.
[0019] FIG. 16 is an exploded perspective view of the bin of FIG.
12.
[0020] FIG. 17 illustrates two relatively short bins stacked on top
of one another.
[0021] FIG. 18 illustrates a relatively tall bin.
[0022] FIG. 19 is an enlarged view of portions of the two
relatively short bins of FIG. 17 stacked together.
[0023] FIG. 20 is an enlarged view of a portion of the storage case
in the open position.
[0024] FIG. 21 is a perspective view of a backpack of the storage
device system.
[0025] FIG. 22 illustrates an accessory rail usable with the
storage device system.
[0026] FIG. 23 is a perspective view of a tool storage container
according to another embodiment.
[0027] FIG. 24 is a perspective view of a tool storage container
according to another embodiment.
[0028] FIG. 25 is a perspective view of a tool storage container
according to another embodiment.
[0029] FIG. 26 is a perspective view of a tool storage container
according to another embodiment.
[0030] FIG. 27 is a perspective view of a tool cart of the storage
device system.
[0031] FIG. 28 is a perspective view of a cooler according to one
embodiment.
[0032] FIG. 29 is a perspective view of a tool cart of the storage
device system according to another embodiment.
[0033] FIG. 30 is a perspective view of a shelf unit of the storage
device system.
[0034] FIG. 31 is an enlarged perspective view of a portion of the
shelf unit of FIG. 30.
[0035] FIG. 32 illustrates a clamping rail usable with the storage
device system.
[0036] FIGS. 33A-33F illustrate a tool storage container according
to another embodiment.
[0037] FIG. 34 illustrates a tool storage container according to
another embodiment.
[0038] FIG. 35 illustrates a tool storage container according to
another embodiment.
[0039] FIG. 36 illustrates a tool storage container according to
another embodiment.
[0040] FIG. 37 illustrates a cart for use with tool storage
containers.
[0041] FIG. 38 is an alternative view of the cart of FIG. 37.
[0042] FIG. 39 illustrates an embodiment of a tool storage
container having a wheel lock.
[0043] FIG. 40 illustrates an alternative embodiment of a tool
storage container having a wheel lock.
[0044] FIG. 41 illustrates a side mounted cleat for a modular
storage box.
[0045] FIG. 42 illustrates toolbox or tool storage container that
can be converted to a cooler.
[0046] FIG. 43 illustrates a soft sided back that can be mounted to
a side (e.g., front side) of a storage box or tool storage
container.
[0047] FIG. 44 illustrates a workstation for use with tool storage
devices.
[0048] FIG. 45 illustrates a plate that includes cleat receptacles
and a latch receptacle.
[0049] FIG. 46 illustrates the plate of FIG. 45 attached to a
backpack.
[0050] FIG. 47 illustrates a storage cart/work space that includes
plates having cleat receptacles, similar to the cleat receptacles
of the plate in FIG. 45.
[0051] FIG. 48 illustrates the cleat receptacles of FIG. 45
integrated with a truck tool box.
[0052] FIG. 49 illustrates the cleat receptacles of FIG. 45 mounted
on a wall of the truck bed.
[0053] FIG. 50 illustrates the cleat receptacles of the cleat plate
of FIG. 45 mounted to a floor or wall.
[0054] FIG. 51 illustrates a hook having a cleat.
[0055] FIG. 52 illustrates an organizing tray attached to a modular
storage box.
[0056] FIG. 53 illustrates soft storage bags (e.g., totes or tool
bags) having a hard (plastic) plate on the bottom that allows the
soft bag to be secured to the systems described above.
[0057] FIG. 54 illustrates a belt with a cleat receptacle that can
receive any tool or bag that has a cleat, such as the cleats
discussed above.
[0058] FIG. 55 illustrates that in another embodiment, a surface
with retractable/foldable legs has cleat receptacles that can be
used to snap a tool box having a cleat to.
[0059] FIG. 56 illustrates the surface of FIG. 55 in a side
elevation view.
[0060] FIG. 57 illustrates a modular storage box having a light
(e.g., LED) that is mounted to a boss in the lid of the modular
storage box.
[0061] FIG. 58 illustrates an adaptor shelf having cleats and cleat
receptacles that can be used with storages boxes that do not have
cleats and/or cleat receptacles compatible with those discussed
above.
[0062] FIG. 59 illustrates the adaptor shelf of FIG. 58 with
various items other than storage boxes.
[0063] FIG. 60 illustrates a battery clamp can be used and can
compress along the sides of a battery.
[0064] FIG. 61 illustrates a stack lock.
[0065] FIG. 62 illustrates an upper connection portion of the stack
lock of FIG. 61.
[0066] FIG. 63 illustrates the stack lock of FIG. 61 with storage
boxes disposed thereon.
[0067] FIG. 64 illustrates a lower joint of the stack lock of FIG.
61.
[0068] FIG. 65 illustrates an upper joint of the stack lock of FIG.
61.
[0069] FIG. 66 illustrates a fold-out or slide out work surface has
cleats that can be secured to the top of a box having cleat
receptacles (e.g., box of FIG. 41) to create a mobile work
station.
[0070] FIG. 67 illustrates a device that is used to lock devices
with a cleat received in a cleat receptacle in place.
[0071] FIG. 68 illustrates a single cleat that can be used similar
to the embodiment of FIG. 67.
[0072] FIG. 69 illustrates an accessory holder that can be mounted
to a box, such as the box of FIG. 41.
[0073] FIG. 70 illustrates a plate that includes cleats on the
bottom surface (not shown) that mount to the top surface of a box
having cleat receptacles (e.g., box of FIG. 41).
[0074] FIG. 71 illustrates a 5-piece crate that can be assembled by
the user.
[0075] FIG. 72 illustrates trays including cleats on the bottom of
the trays that interact with cleat receptacles on a top or lid of a
tool box.
[0076] FIG. 73 illustrates an example tray of FIG. 72.
[0077] FIG. 74 illustrates another example tray of FIG. 72.
[0078] FIG. 75 illustrates the foldable table in the open
position.
[0079] FIG. 76 illustrates the foldable table in the closed
position.
[0080] FIG. 77 illustrates an accessory case that secures to the
system via a single cleat.
[0081] FIG. 78 illustrates a piece that can covert the top of a
tool box to be a seat.
[0082] FIG. 79 illustrates a bin that mounts to the side of a tool
box and may attach to the extruded metal supports located at the
corners of the box.
[0083] FIG. 80 illustrates a folding crate in the assembled
position.
[0084] FIG. 81 illustrates the folding crate of FIG. 80 in the
folded position.
[0085] FIG. 82 illustrates a clamp that includes a cleat.
[0086] FIG. 83 illustrates a bag/box/item having a cleat that may
be hinged or swiveled to a cleat receptacle on a user's belt such
that the item remains upright even when the user bends over.
[0087] FIG. 84 is a side view of a shelving unit.
[0088] FIG. 85 illustrates a separator with pockets that may be
used to separate the inside contents of a box.
[0089] FIG. 86 illustrates a table that may be mounted to the side
of a modular box and be hinged so that the table may flip up for
use or down for storage.
[0090] FIG. 87 illustrates a garbage bag holder that may be mounted
to the side of a box and swung down when not in use.
[0091] FIG. 88 illustrates a modular receptacle plate that includes
hangers that allow the plate to be hung from the side of a truck,
the side of a bucket (e.g., on a bucket lift truck), on a
horizontal rail or 2.times.4, etc.
[0092] FIG. 89 illustrates one or more modular receptacle plates
having cleats that may be mounted to a frame that includes a hitch
for securing to a hitch receptacle of a truck.
[0093] FIG. 90 illustrates a water cooler (or water bottle) having
cleats on the bottom to be secured to a mobile tool box.
[0094] FIG. 91 illustrates a partial bottom perspective view of the
water cooler of FIG. 90.
[0095] FIG. 92 illustrates two strap mounting portions (e.g., one
with a fixed end, one with a lockable end; two lockable ends) may
have cleats that slide into the cleat receptacles.
[0096] FIG. 93 shows a tray closed.
[0097] FIG. 94 shows the tray of FIG. 93 open.
[0098] FIG. 95 illustrates an insert for a box that is configured
to hold a combination wrench set (e.g., either fixed or
ratcheting).
[0099] FIG. 96 illustrates a top perspective view of a working
platform that is attached to the handle of the rolling toolbox
(e.g., tool box of FIG. 39).
[0100] FIG. 97 illustrates a side perspective view of the working
platform of FIG. 96.
[0101] FIG. 98 illustrates a detailed side perspective view of the
working platform of FIG. 96.
[0102] FIG. 99 illustrates a side perspective view of the working
platform of FIG. 96 in the storage position.
[0103] FIG. 100 illustrates a top perspective view of the working
platform of FIG. 96 in the storage position.
[0104] FIG. 101 illustrates a plate that can be secured in
place.
[0105] FIG. 102 illustrates a side elevation view of an alternative
embodiment of the plate of FIG. 101.
[0106] FIG. 103 illustrates a top plan view of the plate of FIG.
102.
[0107] FIG. 104 illustrates a modular connection system for a tool
storage container to a shelving use.
[0108] FIG. 105 illustrates a top perspective view of a storage
container with the telescopic member extended.
[0109] FIG. 106 illustrates a top perspective view of the storage
container of FIG. 105 with the telescopic member retracted.
[0110] FIG. 107 illustrates a top perspective view of the storage
container of FIG. 105 with the telescopic member retracted and the
handle pivoted to the storage position.
[0111] FIG. 108 illustrates a storage container with the accessory
attachment insert connected thereto.
[0112] FIG. 109 illustrates the storage container of FIG. 108 with
the accessory attachment insert partially removed.
[0113] FIG. 110 illustrates the storage container of FIG. 108 with
the accessory attachment insert fully removed.
[0114] FIG. 111 illustrates a storage container with another
embodiment of an accessory attachment insert connected thereto.
[0115] FIG. 112 illustrates the storage container of FIG. 111 with
a lock lever bent partially away from the storage container.
[0116] FIG. 113 illustrates the storage container of FIG. 111 with
the accessory attachment insert twisted in a removal process.
[0117] FIG. 114 illustrates the storage container of FIG. 111 with
the accessory attachment insert fully removed.
[0118] Before any embodiments of the invention are explained in
detail, it is to be understood that the invention is not limited in
its application to the details of construction and the arrangement
of components set forth in the following description or illustrated
in the following drawings. The invention is capable of other
embodiments and of being practiced or of being carried out in
various ways. Also, it is to be understood that the phraseology and
terminology used herein is for the purpose of description and
should not be regarded as limiting.
DETAILED DESCRIPTION OF EMBODIMENTS
[0119] FIG. 1 illustrates a storage device system 10 including a
soft-sided storage device 14, such as soft-sided bag, removably
coupled to a hard-sided or rigid storage device 18, such as a rigid
storage case (e.g., a rigid tool box or organizer).
[0120] With reference to FIGS. 2-4, the bag 14 includes a rigid or
hard bottom member 22 (e.g., thermoform plastic, injection molded,
etc.) and flexible sidewalls 26 cooperating to define a storage
compartment 30. The sidewalls 26 define an open top 34 for access
to the storage compartment 30. A handle 38 is connected between
opposite sidewalls 26 and is engageable by a user to carry the bag
14.
[0121] One or more interface or connection projections 46 are
provided on the bottom member 22. In the illustrated embodiment,
each projection 46 extends from a bottom surface 50 of the bottom
member 22 and is configured to cooperate with a connection recess
54 (FIGS. 5-6) on the storage case 18 to interface and connect the
bag 14 to the storage case 18. In the illustrated embodiment, each
projection 46 is formed integrally with the bottom member 22, for
example, in a thermoforming process. Each projection 46 has a
channel 58 on each side of the projection 46 extending parallel to
a longitudinal axis A of the bottom member 22, as best shown in
FIG. 4. Each channel 58 has a front, open end 62 and a back, closed
end 66 along the axis A. Each projection 46 has a planar surface 70
with a generally rectangular shape. In other embodiments, the
planar surface 70 may be another shape, e.g., circular, triangular,
etc. In the illustrated embodiment, there are six projections 46
arranged in three rows of two along the axis A. In other
embodiments, the bag 14 may include fewer or more projections 46,
and/or the projections 46 may be arranged in different patterns.
The projections 46 are arranged such that the bag 14 can be
supported on a surface by the projections 46 through contact with
the planar surfaces 70.
[0122] The bag 14 further includes a latch assembly 78 including a
latch member 82, as shown in FIG. 3. The latch assembly 78 is
supported by the bottom member 22 within a latch passage 86 defined
in the bottom member 22. The latch member 82 includes a grip
portion 90 and an interference portion 94. The latch member 82 is
slidingly movable along an axis perpendicular to the longitudinal
axis A of the bottom member 22 within the latch passage 86. The
interference portion 94 selectively protrudes from the latch
passage 86 through a slot 98 defined in the bottom surface 50 of
the bottom member 22. The interference portion 94 has a tapered
surface 102 (FIG. 7) at a distal end thereof. The latch member 82
is movable between a first or locking position (FIG. 9) in which
the interference portion 94 extends through the slot 98, and a
second or unlocking position (FIG. 10) in which the interference
portion 94 is retracted into the latch passage 86 and does not
extend through the slot 98. The latch assembly 78 further includes
a biasing member 106 (e.g., a compression spring) arranged to bias
the latch member 82 into the locking position (FIG. 9). The latch
member 82 may be urged against the biasing member 106 to the
unlocking position (FIG. 10) by pushing on the grip portion 90. In
the locking position, the interference portion 94 does not extend
beyond the planar surfaces 70 of the projections 46.
[0123] With reference to FIGS. 5 and 6, the storage case 18
includes a base 114 and a top or cover 118. The cover 118 is
movably coupled to the base 114 between a closed position (FIG. 5)
and an open position (FIG. 11). In the illustrated embodiment, the
cover 118 is pivotally coupled to the base 114 by a hinge 122. The
cover 118 includes cover latches 126 to releasably secure the cover
118 in the closed position. The storage case 18 also includes a
side handle 130 to facilitate independently carrying the storage
case 18.
[0124] With continued reference to FIGS. 5 and 6, a top surface 134
of the cover 118 defines the connection recesses 54 that receive
and cooperate with the projections 46. In the illustrated
embodiment, the connection recesses 54 include two rows of two
small recesses 54a corresponding to two rows of two projections 46
and one large recess 54b corresponding to a row of two projections
46. In other embodiments, the cover 118 may include different
numbers of patterns of recesses 54, depending on the arrangement of
the projections 46 on the bag 14. When the projections 46 are
received in the connection recesses 54, the bottom surface 50 of
the bottom member 22 is arranged to contact and be supported by the
top surface 134 of the cover 118.
[0125] An interference projection or wing 142 extends into each
connection recess 54 parallel to a longitudinal axis B of the cover
118 on opposite sides of the connection recess 54 from one end of
the connection recess 54. Each of the wings 142 corresponds to and
is configured to cooperate with a corresponding one of the channels
58 of the projection 46 received by the respective connection
recess 54. Each of the wings 142 has a length that extends
approximately half the connection recess 54 to define a first
portion 146 of the connection recess 54 and a second portion 150
opposite the wings 142, which remains open. In some embodiments,
each of the wings 142 has a length that extends less than half the
connection recess 54. The second portion 150 of each connection
recess 54 is sized to receive one of the projections 46 generally
perpendicular to the longitudinal axis B into a first, disconnected
position (FIG. 7). In the disconnected position, the projections 46
are oriented within the connection recesses 54 such that the open
ends 62 of the channels 58 are nearer to the wings 142 than the
closed ends 66. Once in the disconnected position, the bottom
member 22 may be slid relative to the cover 118 parallel the
longitudinal axes A, B in a first direction 152 toward the wings
142 such that the wings 142 are received within the channels 58 in
a second, interfaced or connected position (FIG. 8). The wings 142
and the projections 46 engage within the connection recesses 54 to
interface and connect the bottom member 22 with the cover 118 and
prevent disconnection of the bottom member 22 from the cover 118,
except in a second direction 154 opposite the first direction 152
and generally parallel to the longitudinal axes A, B. The wings 142
and the channels 58 engage one another perpendicular to the
longitudinal axes A, B (i.e., perpendicular to the top surface 134
of the cover 118 and the bottom surface 50 of the bottom member 22)
when carrying the bag 14 and the storage case 18 as a single unit
via the handle 38 of the bag 14 (see FIG. 1).
[0126] With continued reference to FIGS. 5 and 6, the top surface
134 of the cover 118 further defines an interference or locking
aperture 158. In the illustrated embodiment, the locking aperture
158 is located at one end of the cover 118. The end of the cover
118 has a sloped surface 162 adjacent the locking aperture 158. The
locking aperture 158 is elongate and extends transverse to the
longitudinal axis B of the cover 118 parallel to a short side of
the cover 118. The locking aperture 158 is located such that when
the bottom member 22 and the cover 118 are in the connected
position, the locking aperture 158 is aligned with the interference
portion 94 of the latch member 82. The locking aperture 158 is
sized to receive and engage the interference portion 94 when the
latch member 82 is in the locking position (FIG. 9). When the
interference portion 94 is engaged with the locking aperture 158 in
the locking position, the latch member 82 obstructs movement of the
bottom member 22 relative to the cover 118 from the connected
position to the disconnected position in the second direction 154,
thereby inhibiting disconnection of the bag 14 from the storage
case 18. In particular, the interference portion 94 interferes with
the cover 118 within the locking aperture 158 such that the wings
142 cannot be removed from the channels 58 of the projections 46 in
the second direction 154.
[0127] A user may couple the soft-sided bag 14 to the rigid storage
case 18 to carry as a coupled unit by first, inserting the
connection projections 46 of the bottom member 22 in a direction
perpendicular to the cover 118 and into the second portion 150 of
the connection recesses 54 of the cover 118 such that the cover 118
supports the bag 14 in the disconnected position (FIG. 7). The
bottom member 22 and the cover 118 are oriented such their
longitudinal axes A, B are parallel, and the latch assembly 78 is
nearest the end of the cover 118 defining the locking aperture 158.
The bag 14 (i.e., the bottom member 22) is then manually slid in
the first direction 152 such that the wings 142 are received in the
channels 58 through the open end 62 of the channels 58 until the
wings 142 abut the closed end 66 of the channels 58 in the
connected position (FIG. 8). As the bottom member 22 slides
relative to the cover 118 from the disconnected position to the
connected position, the latch member 82, which is biased into the
locking position (FIGS. 7 and 9) by the biasing member 106, is
urged into the unlocking position (FIG. 8) by the sloped surface
162 of the cover 118 until aligned with the locking aperture 158
when in the connected position. The biasing member 106 then
automatically biases the latch member 82 back into the locking
position (FIG. 9) in which the interference portion 94 is received
in and engages the locking aperture 158. Alternatively, a user may
urge the latch member 82 into the unlocking position (FIG. 10) by
pushing on the grip portion 90 upwardly against the biasing force
of the biasing member 106. The user holds the latch member 82 in
the unlocking position while sliding the bag 14 in the first
direction 152 from the disconnected position to the connected
position. Once in the connected position (FIG. 10), the user may
release the latch member 82, thereby allowing the latch member 82
to be biased into the locking position where the interference
portion 94 is received in and engages the locking aperture 158. The
interference portion 94 of the latch member 82 extends into the
locking aperture, thereby inhibiting relative movement of the bag
14 and the storage case 18 in the second direction 154 parallel to
the longitudinal axes A, B. Accordingly, the latch assembly 78 and
the locking aperture 158 cooperate to secure the softsided bag 14
and the rigid storage case 18 in the connected position as a unit
to be carried by the handle 38 of the bag 14. The handle 38 is
positioned such that when the bag 14 and the storage case 18 are
coupled as a unit, the handle 38 is above a center of gravity of
the coupled unit.
[0128] When the soft-sided bag 14 and the rigid storage case 18 are
coupled together, the user may quickly decouple them to carry or
access each of the storage devices 14, 18 separately. The user
first urges the latch member 82 into the unlocking position (FIG.
10) by pushing on the grip portion 90 upwardly against the biasing
force of the biasing member 106. While holding the latch member 82
in the unlocking position, the user then slides the bag 14 relative
to the cover 118 in the second direction 154 along the longitudinal
axes A, B from the connected position (FIG. 8) to the disconnected
position (FIG. 7). The wings 142 disengage from the channels 58 and
the projections 46 are moved into the second portion 150 of the
connection recesses 54, allowing the bag 14 to be disconnected in a
direction away from and perpendicular to the top surface 134 of the
cover 118.
[0129] The latch assembly 78 is dimensioned and constructed to be
movable between the locking and unlocking positions to couple the
bag 14 to the cover 118. The latch assembly 78 does not interfere
with opening the storage case 18 so that the storage case 18 on the
bottom will still be able to be opened with the soft-sided bag 14
attached to the cover 118.
[0130] It should be understood that, in other constructions,
multiple latch assemblies 78 and corresponding locking apertures
158 may be provided on the bag 14 and the storage case 18. Such an
arrangement may, for example, provide an increased connection
between the storage devices 14, 18, balance or reduce the load on a
given latch assembly, etc.
[0131] It should also be understood that, in other constructions,
the latch assembly 78 and the locking aperture 158 may be reversed
(e.g., the movable latch member 82 and the biasing member 106 may
be supported on the cover 118 or the base 114 of the storage case
18, and the locking aperture 158 may be defined by the bottom
member 22 of the bag 14). Additionally or alternatively, the
relative locations of the projections 46 and the recesses 54 may be
reversed (e.g., the projections 46 may extend from the cover 118 of
the storage case 18, and the recesses 54 may be formed in the
bottom member 22 of the soft-sided bag 14).
[0132] As shown in FIG. 1, the storage devices 14, 18 have
approximately the same perimeter dimensions. There is one pair of
latch assembly 78 and locking aperture 158 at one end of the
storage devices 14, 18. However, in alternate embodiments, the
storage devices 14, 18 may have different perimeter dimensions
(e.g., the bag 14 is shorter than the storage case 18). In such
embodiments, the bag 14 may have fewer projections 46 arranged such
that the bag 14 may be connected to the storage case 18 in
substantially the same manner as described above, except where one
or more of the connection recesses 54 in the cover 118 does not
receive a projection 46. Additionally or alternatively, in some
embodiments multiple soft-sided bags 14 having smaller dimensions
than the storage case 18 may be simultaneously connected to the
storage case 18.
[0133] As shown in FIG. 11, a plurality of bins 170A, 170B, or
inserts, are positioned within the base 114. The base 114 includes
a bottom wall 172 and sidewalls 174 extending from the bottom wall
defining an interior 176 with a depth D. The bins 170A, 170B are
independently removable from the storage case 18 when the storage
case 18 is open (i.e., the cover 118 is in the open position), as
shown in FIG. 11. The bins 170A, 170B include relatively tall, or
deep, bins 170A (FIG. 18) and relatively short, or shallow, bins
170B (FIGS. 12-17). The illustrated bins 170A, 170B are generally
composed of plastic, but may alternatively be made of other
materials. Each of the illustrated bins 170A, 170B is generally
square in shape when viewed from above (FIG. 13). In other
embodiments, the bins 170A, 170B may have other shapes (e.g.,
triangular, octagonal, circular, etc.). In the illustrated
embodiment, the bins 170A, 170B are arranged within the base 114 as
a grid of six (i.e., three rows of two). In other embodiments, the
base 114 may be shaped and sized to receive a larger or smaller
number of bins, and/or the bins 170A, 170B may be arranged within
the base 114 in other patterns.
[0134] FIGS. 12-16 illustrate one of the relatively short bins 170B
in detail. The bin 170B includes a bottom wall 186 and four
sidewalls 190 extending generally perpendicularly from the bottom
wall 186. The bottom wall 186 and the sidewalls 190 define a
storage recess or space 194. Each of the relatively short bins 170B
has a height HB (FIG. 14).
[0135] The bin 170B also includes ledges 198 formed on an inner
surface 202 of the bin 170B at each corner 206 between adjacent
sidewalls 190. The ledges 198 are positioned at a depth below a top
edge 210 of the sidewalls 190 and a height above the bottom wall
186. In the illustrated embodiment, the ledges 198 are located at a
depth that is approximately a quarter of the height HB below the
top edge 210. In some embodiments the ledge 198 may extend around
the perimeter of the sidewalls 190. The ledges 198 are configured
to engage and support another bin when, for example, two relatively
short bins 170B are stacked together, as best shown in FIG. 17. The
bottom wall 186 at each corner 206 of the upper bin 170B is
supported on each ledge 198 of the lower bin 170B. Each of the
sidewalls 190 includes a lower, first portion 218 and an upper,
second portion 222 that are stepped such that the first portion 218
has a smaller outer dimension than the second portion 222. As such,
the sidewalls 190 of the upper bin 170B are partially received in
the storage space 194 of the lower bin 170B up to the ledges 198 of
the lower bin 170B. When stacked, the two relatively short bins
170B have a stacked height SH (FIG. 17). In other embodiments, more
than two bins 170B may be stacked. Due to the top bin 170B being
partially received in the bottom bin 170B, the stacked height SH is
less than the total height of the two bins 170B (i.e., two times
the height HB of the bins 170B).
[0136] The bin 170B further includes ribs 230 formed on an outer
surface 234 of the bin 170B at the corners 206 between adjacent
sidewalls 190. Each of the ribs 230 protrudes outwardly from the
outer surface 234 and extends down from the top edge 210 toward the
bottom wall 186. In the illustrated embodiment, each of the corners
206 has two ribs 230. In some embodiments, ribs may be formed on
the sidewalls 190 between the corners 206 in addition to or in
place of the ribs 230 formed at the corners 206.
[0137] As best shown in FIG. 19, when two or more bins 170B are
stacked, the ribs 230 protrude from the outer surface 234 of the
upper bin 170B to contact and engage the inner surface 202 of the
lower bin 170B to space apart the sidewalls 190 of the stacked bins
170B. Accordingly, the ribs 230 help maintain a space or gap 238
between the stacked bins 170B for airflow, thereby inhibiting the
stacked bins 170B from getting stuck together due to vacuum
effects. In other words, the gap 238 provides fluid communication
between a cavity formed between the inner surface 202 of the lower
bin 170B and the outer surface 234 of the bin 170B below the ledge
198 of the lower bin 170B and atmosphere, thereby inhibiting a
vacuum from forming when the bins 170B are stacked.
[0138] In some embodiments, such as the illustrated embodiment, the
bin 170B includes a track 242 formed on the inner surface 202 of
the bin 170B, as best shown in FIG. 16. The track 242 extends
partially along two opposing sidewalls 190 and along the bottom
wall 186. The track 242 is configured to removably receive a
dividing wall 246, or partition, for dividing the storage space 194
into separate compartments. The illustrated dividing wall 246
splits the storage space 194 in half In other embodiments, the
track 242 and the dividing wall 246 may be positioned to split the
storage space 194 into unequally sized compartments, or the bin
170B may include multiple tracks for receiving multiple dividing
walls. In some embodiments, the track 242 and the dividing wall 246
may be omitted. In the illustrated embodiment, the height of the
dividing wall 246 inhibits a bin 170B from being stacked on a bin
170B with a dividing wall 246. In other embodiments, the dividing
wall 246 may have a height that does not interfere with stacking
the bins 170B.
[0139] FIG. 18 illustrates one of the relatively tall bins 170A.
The relatively tall bin 170A is substantially similar to the
relatively short bins 170B. However, the relatively tall bin 170A
has a height HA greater than the height HB of the relatively short
bin 170B. The stacked height SH of two relatively short bins 170B,
when stacked together, is generally equal to the height HA of the
relatively tall bin 170A. In addition, the height HB of the one
relatively tall bin 170A and the stacked height SH of two
relatively short bins 170B stacked together are each generally
equal to the height or depth D of the base 114 of the storage
device 18.
[0140] As best shown in FIG. 20, a user may remove an upper bin of
two stacked relatively short bins 170B within the base 114 of the
storage case 18 to allow access to the storage space 194 of the
lower bin 170B. Accordingly, the stacked bins 170B within the
storage device 18 provide additional storage and organizing space
that can be easily reconfigured and arranged as necessary.
[0141] Referring to FIG. 21, in some embodiments, the storage
device system 10 further includes a backpack 310 with a rigid base
314 and first and second flexible shoulder straps 318, 322 coupled
to the base 314. The base 310 is configured to extend along a
user's back when the shoulder straps 318, 322 extend over the
user's shoulders. The length of each shoulder strap 318, 322 is
preferably adjustable to allow the user to position the base 314 in
a comfortable position along the user's back. In the illustrated
embodiment, the backpack 310 also includes waist belt 326 coupled
to the base 314 proximate a bottom end 330 of the base 314 and a
handle 334 extending from a top end 338 of the base 314.
[0142] With continued reference to FIG. 21, a generally planar face
340 defines a rear surface of the base 314 that is oriented
rearward when the backpack 310 is worn by the user. The base 314
defines a longitudinal axis C extending centrally through the top
and bottom ends 338, 330. The illustrated base 314 is rectangular
and includes a length 342 measured parallel to the longitudinal
axis C and a width 346 measured perpendicular to the axis C. The
length 342 is longer than the width 346 so as to generally
correspond with the shape of the user's back.
[0143] The base 314 further includes an attachment interface 350
for receiving and removably coupling a tool storage container 352
to the base 314. Referring to FIG. 25, the illustrated tool storage
container 352 includes a rigid body 356 defining a longitudinal
axis 356 and a rigid lid 360 pivotally coupled to the body 356
(e.g., by a hinge). The illustrated attachment interface 350 also
allows other tool storage containers of the storage device system
10 to be removably and interchangeably coupled to the base 314. For
example, the bag 14 and the storage case 18 may be coupled to the
base 314. The configuration of the base 314 advantageously allows
the backpack 310 to be used to interchangeably carry a variety of
different tool storage containers in a hands-free manner.
[0144] The attachment interface 350 on the base 314 includes a
plurality of connection recesses 54--including small connection
recesses 54a and large connection recesses 54b--like those on the
cover 118 of the storage case 18 described above with reference to
FIGS. 5 and 6. An interference projection or wing 142 extends into
each connection recess 54 parallel to a longitudinal axis C of the
base 314 on opposite sides of the connection recess 54 at one end
of the connection recess 54. The attachment interface 350 further
includes a plurality of locking apertures 158. In the illustrated
embodiment, the attachment interface 350 includes two locking
apertures 158 spaced in the length direction of the base 314.
[0145] The tool storage container 352 includes projections on a
bottom surface 364 (FIG. 25) of the body 356, which are like the
projections 46 described above with reference to FIGS. 3 and 4. The
projections on the tool storage container 352 are receivable within
the connection recesses 54 on the base 314, and each of the wings
142 corresponds to and is configured to cooperate with a channel 58
(FIG. 4) of the projection 46 received by the respective connection
recess 54. The tool storage container 352 also includes a latch
assembly like the latch assembly 78 described above with reference
to FIGS. 7-10, with one or more interference portion(s) 94 that are
receivable within the locking aperture(s) 158 on the base 314. In
the illustrated embodiment, the lid 360 of the tool storage
container 352 includes an attachment interface 350' that is
substantially identical to the attachment interface 350 on the base
314 (FIG. 25). As such, one or more additional tool storage
containers (not shown) can be coupled to the lid 360, such that the
one or more additional tool storage containers can also be carried
using the backpack 310.
[0146] In use, to couple the tool storage container 352 to the
backpack 310, the user positions the bottom surface 364 the tool
storage container 352 adjacent the rear surface 340 of the base 314
and aligns the projections 46 (FIG. 4) with the recesses 54 (FIG.
21) on the base 314. The user then slides the tool storage
container 352 relative to the base 314 in a first direction 368,
which is perpendicular to the longitudinal axis C and parallel with
the width 346, to attach the tool storage container 352 to the base
314 generally in the manner described above for attaching the bag
14 to the case 18. Likewise, to decouple and remove the tool
storage container 352 from the backpack 310, the user disengages
the latch assembly 78 by moving the interference portion(s) 94 to
the unlocking position in the manner described above. The user then
slides the tool storage container 352 relative to the base 314 in a
second direction 372 opposite the first direction 368. Once the
projections 46 clear the recesses 54, the tool storage container
352 can be freely removed from the backpack 310.
[0147] Referring to FIG. 22, in some embodiments, the storage
device system 10 further includes an accessory rail 410 configured
for attachment to the attachment interface 350' on the lid 360 of
the tool storage container 352 (or any other tool storage container
of the system 10 that includes a similar attachment interface). The
accessory rail 410 includes a latch assembly 78 with an
interference portion 94 that is engageable with any of the locking
apertures 158 on the tool storage container 352.
[0148] The accessory rail 410 includes a top side 414 defining a
planar clamping surface 418 and a longitudinally-extending slot
422. A variety of different accessories can be coupled to the slot
422. For example, in the illustrated embodiment, a bar clamp 424 is
coupled to the slot 422. The bar clamp 424 can thus be used to
clamp a workpiece against the clamping surface 418 of the accessory
rail 410. A pair of mounting brackets 426 extends downward from the
bottom of the accessory rail 410. Each of the mounting brackets 426
is configured to receive one of the wings 142 on the attachment
interface 350' when the accessory rail 410 is coupled to the lid
360.
[0149] In use, to couple the accessory rail 410 to the lid 360 of
the tool storage container 352, the user aligns the mounting
brackets 426 with the wings 142. The user then slides the accessory
rail 410 relative to the base lid 360 in a first direction 468 and
engages the interference portion 94 with one of the locking
apertures 158. Likewise, to decouple and remove the accessory rail
410 from the lid 360, the user disengages the latch assembly 78 by
moving the interference portion 94 to the unlocking position. The
user then slides the accessory rail 410 relative to the lid 360 in
a second direction 472 opposite the first direction 468. Once the
mounting brackets 426 clear the wings 142, the rail 410 can be
freely removed from the lid 410. The attachment interface 350'
allows multiple accessory rails 410 to be attached to the lid 360
at the same time. The tool storage container 352 and accessory
rails 410 can thus provide a portable workpiece support system.
[0150] FIG. 23 illustrates a tool storage container 552 according
to another embodiment and that is usable with the storage device
system 10. Like the tool storage container 352 described above, the
tool storage container 552 includes a lid 560 provided with an
attachment interface 550. The tool storage container 552 is thinner
than the tool storage container 352. In some embodiments, for
example, the tool storage container 552 is approximately half the
thickness of the tool storage container 352. In some embodiments,
the tool storage container 552 defines an overall thickness 570
between about 60 mm and about 70 mm.
[0151] FIG. 24 illustrates a tool storage container 652 according
to another embodiment and that is usable with the storage device
system 10. The tool storage container 652 is similar to the tool
storage container 552 but is approximately half the width of the
tool storage container 552. In some embodiments, the tool storage
container 652 defines an overall width 672 between about 200 mm and
about 300 mm.
[0152] FIG. 26 illustrates a tool storage container 752 according
to another embodiment and that is usable with the storage device
system 10. Like the tool storage container 352 described above, the
tool storage container includes a lid 760 provided with an
attachment interface 750. The tool storage container 752 further
includes a plurality of drawers 767 that are slidable between an
open position 769 projecting from a front side 771 of the storage
container 752 and a closed position 773 in which the drawers 767
are generally flush with the front side 771 of the storage
container 752. The drawers 767 provide convenient access to the
contents of the tool storage container 752, even while other
components of the storage device system 10 (e.g., an accessory rail
410, one or more other tool storage containers, etc.) are coupled
to the attachment interface 750.
[0153] Referring to FIG. 27, in some embodiments, the storage
device system 10 further includes a tool cart 810 with a rigid base
814 having a top side 815 and a bottom side 816 opposite the top
side 815. The base 814 is supported on a plurality of wheels 817
adjacent the bottom side 816. The illustrated wheels 817 are
rotatable casters coupled to the base 814 proximate each of the
four corners of the base 814. A brake 819 is coupled to one of the
wheels 817 to secure the tool cart 810 in a desired position. In
some embodiments, multiple brakes 819 may be provided for
additional security. In addition, other types of wheels 817 may be
used, and the wheels 817 may be arranged in any configuration
suitable for supporting the base 814 in a stable manner.
[0154] The illustrated base 814 includes a length 842 and a width
846 measured perpendicular to the length 842. The base 814 defines
a longitudinal axis D extending centrally through the base 814 in
the length direction. The length 842 is longer than the width 846
such that the base 814 has a rectangular shape. The base 814
further includes an attachment interface 850 for receiving and
removably coupling a tool storage container (e.g., the tool storage
container 352) to the base 814. The illustrated attachment
interface 850 also allows other tool storage containers of the
storage device system 10 to be removably and interchangeably
coupled to the base 814. The configuration of the base 814
advantageously allows the cart 810 to be used to interchangeably
support and transport a variety of different tool storage
containers.
[0155] The attachment interface 850 includes a plurality of
connection recesses 54--including small connection recesses 54a and
large connection recesses 54b--like those on the cover 118 of the
storage case 18 described above with reference to FIGS. 5 and 6. An
interference projection or wing 142 extends into each connection
recess 54 parallel to the longitudinal axis D of the base 814 on
opposite sides of the connection recess 54 at one end of the
connection recess 54. The attachment interface 850 further includes
a plurality of locking apertures 158. In the illustrated
embodiment, the attachment interface 850 includes two locking
apertures 158 spaced in the length direction of the base 814. As
described above, the projections on the bottom surface 364 (FIG.
25) of the tool storage container 352 and latch assembly 78
cooperate with the attachment interface 850 to removably couple the
tool storage container 352 to the base 814.
[0156] In use, to couple the tool storage container 352 to the tool
cart 810, the user first engages the brake 819 to secure the cart
810. Next, the user positions the bottom surface 364 the tool
storage container 352 adjacent the top side 815 of the base 814 and
aligns the projections 46 (FIG. 4) with the recesses 54 (FIG. 27)
on the base 814. The user then slides the tool storage container
352 relative to the base 814 in a first direction 868, which is
perpendicular to the longitudinal axis D and generally parallel to
the top side 815, to attach the tool storage container 352 to the
base 814 generally in the manner described above for attaching the
bag 14 to the case 18. The brake 819 inhibits the tool cart 810
from rolling under the force of the user attaching the container
352 to the base 814. Once the container 352 is attached, the user
disengages the brake 819 and can then transport the tool storage
container 352 by rolling the tool cart 810 along a surface (e.g.,
the ground).
[0157] Likewise, to decouple and remove the tool storage container
352 from the tool cart 810, the user engages the brake 819, then
disengages the latch assembly 78 by moving the interference
portion(s) 94 to the unlocking position in the manner described
above. The user then slides the tool storage container 352 relative
to the base 814 in a second direction 872 opposite the first
direction 868. Once the projections 46 clear the recesses 54, the
tool storage container 352 can be freely removed from the tool cart
810.
[0158] The cart 810 may be a particularly convenient means for
transporting multiple storage containers at the same time. In the
illustrated embodiment, a second tool storage container 352b can be
coupled to the lid 360 of the tool storage container 352 in the
same manner as described above. In particular, the second tool
storage container 352b can be slid in the first direction 868
relative to the tool storage container 352 to attach the second
tool storage container 352b to the lid 360 of the tool storage
container 352, and the second tool storage container 352b can be
slid in the second direction 872 relative to the tool storage
container 352 to remove the second tool storage container 352b.
Additional tool storage containers 352c, 352d can be further
stacked in this manner and securely transported together on the
tool cart 810.
[0159] FIG. 28 illustrates a cooler 910 according that is usable
with the storage device system 10. The cooler includes a rigid body
914 and a rigid lid 918 coupled to the body 914. The body 914 and
the lid 918 are insulated or are made of an insulating material.
The lid 918 may be pivotally coupled to the body 914 in some
embodiments or alternatively may be removably coupled to the body
914. The cooler 910 includes a plurality of projections (not shown)
like the projections 46 described above that allow the cooler 910
to be removably coupled to other components of the storage device
system 10. Likewise, the cooler 910 also includes a latch assembly
78.
[0160] Referring to FIG. 29, in some embodiments, the storage
device system 10 further includes a tool cart 1010 with a rigid
base 1014 having a top side 1015 and a bottom side 1016 opposite
the top side 1015. The illustrated base 1014 includes a length 1042
and a width 1046 measured perpendicular to the length 1042. The
length 1042 is longer than the width 1046 such that the base 1014
has a rectangular shape. A first end 1047 of the base 1014 extends
between the top side 1015 and the bottom side 1016 in the width
direction, and a second end 1048 of the base 1014 extends between
the top side 1015 and the bottom side 1016 opposite the first end
1047. The base 1014 defines a longitudinal axis E extending
centrally through the base 1014 in the length direction, through
the first and second ends 1047, 1048.
[0161] In the illustrated embodiment, the base 1014 is supported on
first and second wheels 1017a, 1017b adjacent the second end 1048.
The cart 1010 includes a handle 1049 extending from the first end
1047. The illustrated handle 1049 is generally U-shaped and
includes a grip portion 1049a spanning between two leg portions
1049b. The handle 1049 may be slidable relative to the base 1014 in
order to extend or retract the handle 1049.
[0162] The base 1014 further includes an attachment interface 1050
for receiving and removably coupling a tool storage container
(e.g., the tool storage container 352) or multiple tool storage
containers to the base 1014 generally in the same manner as
described above with respect to the tool cart 810 illustrated in
FIG. 27.
[0163] Referring to FIG. 30, in some embodiments, the storage
device system 10 further includes an adjustable shelf unit 1110.
The adjustable shelf unit 1110 includes a frame 1114 and a
plurality of shelves 1118 movably coupled to the frame 1114. The
shelves 1118 can thus be positioned on the frame 1114 at a variety
of different spacings. In the illustrated embodiment, the frame
1114 includes a bottom portion 1122 with a plurality of wheels 1126
(e.g., casters) that support the frame 1114. As such, the frame
1114 is mobile and can be conveniently moved about a job site. In
other embodiments, the frame 1114 may be secured to a wall, the
interior of a vehicle, or other fixed structures, for example.
[0164] Referring to FIG. 31, each of the shelves 1118 includes an
attachment interface 1150 that is compatible with any of the
storage containers of the storage device system 10. Thus, as
illustrated in FIG. 30, the tool storage container 352 or any other
tool storage container of the system 10 can be removably coupled to
any of the shelves 1118. In addition, the shelves 1118 can be
spaced such that the lid 360 of the container 352 is openable even
while the body 356 of the container 352 remains coupled to the
shelf 1118.
[0165] Referring to FIG. 32, in some embodiments, the storage
device system 10 further includes two clamp rails 1210 configured
for attachment to the attachment interface 350' on the lid 360 of
the tool storage container 352 (or any other tool storage container
of the system 10 that includes a similar attachment interface).
Each clamp rail 1210 includes a latch assembly 78 with an
interference portion 94 that is engageable with any of the locking
apertures 158 (FIG. 25) on the tool storage container 352.
[0166] Each clamp rail 1210 includes first and second pairs of
clamping jaws 1222 located at opposite ends of the clamp rail 410.
Each set of clamping jaws 1222 may be adjustable to vary a distance
between the individual jaws 1222, or the individual jaws 1222 may
be spaced at a fixed spacing. In some embodiments, the individual
jaws 1222 may be resiliently deformable to apply a resilient
clamping force on a workpiece 1225 (e.g., a 2.times.4). The
clamping jaws 1222 are configured to support the workpiece 1225
above the lid 360 of the container 352. The tool storage container
352 and clamping rails 1210 can thus provide a portable workpiece
support system.
[0167] FIGS. 33A-33F illustrate a tool storage container system
3301. The tool storage container system 3301 may include a first
mounting rail 3302 and a second mounting rail 3303. In some
embodiments, the mounting rails 3302, 3303 may be on a single
storage container. In other embodiments, the mounting rails 3302,
3303 may be on separate storage containers. The second mounting
rail 3303 may be spaced apart from the first mounting rail 3302. A
first clip 3304 may be removably mounted to the first mounting rail
3302. The first clip 3304 may include a first accessory hook 3305.
A second clip 3306 may be removably mounted to the second mounting
rail 3303. The second clip 3306 may include a second accessory hook
3307. The first and second accessory hooks 3305, 3307 may be facing
outwardly from the storage container 3301 to receive an accessory
3308. The accessory 3308 may include a first loop 3309 and a second
loop 3310. In such embodiments, the first accessory hook 3305 may
be received in the first loop 3309, and the second accessory hook
3307 may be received in the second loop 3310. Some embodiments
include the accessory 3308 having a plurality of hooks 3311 for
hanging items. The hooks 3311 may be disposed between the mounting
rails 3302, 3303 and may also be integrally formed with the loops
3309, 3310 of the accessory 3308. Other embodiments include the
accessory 3308 having a storage bin 3312. The storage bin 3312 may
be disposed between the mounting rails 3302, 3303 and may also be
integrally formed with the loops 3309, 3310 of the accessory 3308.
In many embodiments, the first clip 3304 may be resiliently snapped
onto the first mounting rail 3302, and the second clip 3306 may be
resiliently snapped onto the second mounting rail 3303. The clips
3304, 3306 can be used to attach an extension cord, power cord, or
some other length of cord 3313 to the container 3301. The rails can
be used to attach other organizers to the tool storage system. The
tool storage container system 3301 may include, in some
embodiments, a mount 3314 resiliently snapped onto the first and
second mounting rails 3302, 3303. In such embodiments, the bin 3312
may be slidably and removably disposed on the mount 3314.
[0168] FIG. 34 illustrates a tool storage container 400. The
container 400 includes a cabinet 402 that functions as a bulk
storage compartment. The cabinet 402 has small shelves or ledges
404 on the side walls will allow users to stack in other organizers
406. The small shelves/ledges 404 will allow users to add their own
full width shelving as needed.
[0169] FIGS. 35 and 36 illustrate open cases 500 and 502 that are
attachable to the top of the container 300 (FIGS. 33A-33F) via
clips 504 and allow users bulk storage. An interior ring of elastic
or stretchy material 506 allows users to secure items inside of the
open case 500, 502.
[0170] FIGS. 37 and 38 illustrate a rolling trolley or cart 600
that interact and connect to modular storage system described
above. For example, the cart 600 includes recesses 602 that are
sized to receive projects 46 (described above) so that the tool
storage device 614 is held in position on the cart 600. The cart
includes wheels 604 and a brake 608 that is on a lever. The brake
608 includes a rubber like substance 610 that grips the floor. When
the user steps on the brake 608 with their foot 612, the trolley
600 is prevented from moving so that the tool storage device 614
can be pushed into place.
[0171] FIG. 39 illustrates a tool storage container having a wheel
lock. The wheel lock includes a lever 1 that is only accessible
when a housing lid 2 is open. The housing lid 2 may include a lock
that inhibits access within the housing without a key, key pad
entry or the like. Lateral movement of lever 1 causes linkages 3 to
move bolt(s) 4 horizontally along their major axis. When lever 1 is
laterally moved to one extreme bolt(s) 4 are fully retracted and
wheels 5 are free to rotate. When lever 1 is laterally moved to the
other extreme bolt(s) 4 are fully extended and engage wheel(s) 5
preventing them from rotating. Preventing the wheel(s) 5 from
rotating may provide theft protection and a workplace safety
enhancement.
[0172] FIG. 40 illustrates an alternative embodiment of a tool
storage container having a wheel lock. In the embodiment of FIG.
40, the Lever 1 is only accessible when housing lid 2 is open.
Vertical movement of lever 1 causes linkages 3 to move bolt(s) 4
vertically along their major axis. When lever 1 is moved vertically
to one extreme bolt(s) 4 are fully retracted and wheels 5 are free
to rotate. When lever 1 is moved vertically to the other extreme
bolt(s) 4 are fully extended and engage wheel(s) 5 preventing them
from rotating. Preventing the wheel(s) 5 from rotating may provide
theft protection and a workplace safety enhancement. In other
embodiments, the activation mechanism (e.g., lever 1) is placed in
other locations within the housing, or allow external access to
lever 1, or functionally similar device, can be envisioned and are
included in this disclosure.
[0173] FIG. 41 illustrates a side mounted cleat for a modular
storage box. The side mounted cleat includes cleat receptacles and
detachable mounts. The detachable mounts removably couple the cleat
to mounting rails of the storage box. The cleat receptacles
received corresponding feet or cleats to couple compatible items to
the side mounted clean and the storage box. The detachable mount
can be a clip, a strap, a snap, snapped on, etc. The side mounted
cleats allow items compatible with the modular storage to be
mounted onto the sides of boxes. The storage container 4101 may
include a first mounting rail 4102 and a second mounting rail 4103.
The second mounting rail may be spaced apart from the first
mounting rail. A mount 4104 may be detachably connected to the
first mounting rail and the second mounting rail. The mount may
include at least one cleat receptacle 4105 defined therein. In some
embodiments, the first and second mounting rails 4102, 4103 may be
located at respective corners of the storage container 4101. In
such embodiments, the mount 4104 may span across an entire side of
the storage container. The mount may include a first mount end 4106
and a second mount end 4107. At least one of the first and second
mount ends 4106, 4107 may include a closure latch 4108. In some
embodiments, the mount 4104 may be configured to resiliently snap
on and off of the first and second mounting rails 4102, 4103. In
many embodiments, the cleat receptacle 4105 may be defined in a
rigid plate member 4109 of the mount 4104.
[0174] FIG. 42 illustrates toolbox 4201 or tool storage container
that can be converted to a cooler. An insulated lid insert 4202 may
be removable such that the insulated lid insert is used when the
toolbox is to be used as a cooler, but removed when the toolbox is
to be used for storage of tools. The cooler insert 4203 is molded
to fit securely inside the tool box and is insulated (e.g., with
foam) to convert the toolbox into a cooler. The cooler insert may
be removed.
[0175] FIG. 43 illustrates a soft sided back that can be mounted to
a side (e.g., front side) of a storage box or tool storage
container. A soft-sided bag (or other storage device) is mounted to
the front of the modular storage box via mounting clips that mount
to the mounting rails. Any suitable fastener can be used such as
snaps, clips, hook-and-loop fasteners, etc. The back of the soft
bag includes a receiving sleeve that slips over the tiedown rail on
the modular storage box. This allows the soft bag (or other storage
device) to be securely but removably mounted to the front of the
storage box to add functionality and modularity to the storage box.
The storage container 4301 may include a first mounting rail 4302
and a second mounting rail 4303 spaced apart from the first
mounting rail. A tiedown rail 4304 may be disposed between the
first and second mounting rails 4302, 4303. An auxiliary storage
container 4305 may be mounted to the first and second mounting
rails 4302, 4303. The auxiliary storage container 4305 may include
a receiving sleeve, and the tiedown rail 4304 may be disposed in
the receiving sleeve. In many embodiments, the auxiliary storage
container 4305 may include a soft-sided bag. The auxiliary storage
container 4305 may be removably connected to each of the first
mounting rail 4302, the second mounting rail 4303, and the tiedown
rail 4304. To attach to the first and second mounting rails 4302,
4303, many embodiments include the auxiliary storage container 4305
having a first resilient mounting clip 4306 removably connected to
the first mounting rail and a second resilient mounting clip 4307
removably connected to the second mounting rail.
[0176] FIG. 44 illustrates a workstation 4401 for use with tool
storage devices. The workstation (e.g., a cart, a wheeled work
bench, a stationary bench), etc. includes modular attachment cleats
4402 that the pieces of the modular storage system secures to. The
attachment cleats may be similar to the cleat receptacles
illustrated in FIG. 41. The work station may include extendable
table arms 4403.
[0177] FIG. 45 illustrates a modular attachment plate 4501 that
includes a plate body 4502, at least one cleat receptacle opening
4503 defined in the plate body, and a latch receptacle 4504 defined
in the plate body. The plate includes a receptacle for a cleat of a
tool storage device. In this embodiment, there are two cleat
receptacles and one latch receptacle. In alternative embodiments,
only one cleat receptacle may be used, the latch receptacle may not
be used, and/or more than two cleat receptacles may be used. The
plate may be mounted such that a cleat inserted into the cleat
receptacle has space behind the plate to move into. In many
embodiments including a storage container connected to the modular
attachment plate 4501, the storage container may include a recess
disposed adjacent the at least one cleat receptacle opening 4503.
In some embodiments, such as in soft storage bags (e.g., a
backpack), the plate may be mounted to a storage container
including a fabric or flexible material (e.g., neoprene) that
allows the cleat to be inserted into the cleat receptacle. The
flexible material may be connected to the plate body 4502 of the
modular attachment plate 4501 and the flexible material may flex
away from the at least one cleat receptacle opening 4503 to form a
recess. In one embodiment, the flexible material is mounted to the
back of the plate body 4502. For example, the flexible material may
be in a plane parallel to a plane of the plate body 4502. In such
an example, when a cleat is inserted into one or more of the cleat
receptacle openings 4503, the flexible material deforms to allow
the cleat to pass through and rest behind the plate body 4502. The
modular attachment plate 4051 may further include one or more
attachment openings 4505 defined in the plate body 4502 to receive
fasteners such as rivets, bolts, screws, thread, etc. to connect
the modular attachment plate to a surface.
[0178] FIG. 46 illustrates the plate of FIG. 45 attached to a
storage container 4601. In some embodiments, the storage container
4601 may include a backpack. The backpack 4601 may include at least
one carrying strap 4602.
[0179] FIG. 47 illustrates a storage cart/work space 4701 that
includes plates having cleat receptacles, similar to the cleat
receptacles of the plate in FIG. 45. Container compatibility can be
incorporated into steel storage (e.g., mobile work stations, steel
tool boxes, etc.). In the embodiment above, a shelf 4702 includes
the cleat receptacles of FIG. 45 that allow compatible tool storage
boxes 4703 or devices to be secured in place on the steel storage.
The shelf may be on a roller device that allows the shelf to be
pulled out.
[0180] FIG. 48 illustrates the cleat receptacles 4801 of FIG. 45
integrated with a truck tool box 4802. A tool box is mounted in the
bed 4803 of the truck 4804 and includes cleat receptacles on a top
surface of the lid (or on a side wall surface). The cleat
receptacles allow compatible tool storage boxes or devices to be
secured in place.
[0181] FIG. 49 illustrates the cleat receptacles 4901 of FIG. 45
mounted on a wall 4902 of the truck bed 4903. The cleat receptacles
allow compatible tool storage boxes or devices to be secured in
place.
[0182] FIG. 50 illustrates the cleat receptacles 5001 of the cleat
plate of FIG. 45 mounted to a floor or wall 5002. A bracket 5003
with the cleats 5004 is received in the cleat receptacles to mount
the bracket to the floor or wall. A shelf 5005 is attached to the
bracket to mount the shelf to the floor or wall.
[0183] FIG. 51 illustrates a hook 5101 having a cleat 5102. The
cleat can be attached to the cleat receptacles described above to
attach the hook to a device having the cleat receptacles. In one
embodiment the hook can include a pivot 5103.
[0184] FIG. 52 illustrates an organizing tray 5201 attached to a
modular storage box 5202. The tray includes a magnetic tray portion
5203. The tray includes cleats on the bottom of the tray that clips
into the cleat receptacles (see FIG. 41) on the top of a modular
storage box. At least a portion of the tray can be magnetic to
prevent spillage of magnetic items such as bolts, tools, screws,
etc.
[0185] FIG. 53 illustrates soft storage bags 5301 (e.g., totes or
tool bags) having a hard (plastic) plate 5302 on the bottom that
allows the soft bag to be secured to the systems described above.
That is the plate includes cleats 5303 that can be received in
cleat receptacles. The bottom plate may be removable or attached to
existing bags with, for example, fasteners 5304 to retrofit the
bags to be compatible with the storage system described above.
[0186] FIG. 54 illustrates a belt 5401 with a cleat receptacle 5402
that can receive any tool or bag 5403 that has a cleat 5404, such
as the cleats discussed above. The tools/bags may be on a swivel
such that when the wearer of the belt bends forward, the bag stays
upright. For example, the user can strap various bags to his/her
belt to transport tools/supplies from a truck to a work location
and unload the tools/supplies at the work location.
[0187] FIGS. 55 and 56 illustrate that in another embodiment, a
surface 5501 with retractable/foldable legs 5502 has cleat
receptacles 5503 that can be used to snap a tool box having a cleat
to. In an alternative embodiment, the foldable legs can be mounted
directly to the bottom of a box, such as the box of FIG. 41.
[0188] FIG. 57 illustrates a modular storage box 5701 having a
light 5702 (e.g., LED) that is mounted to a boss 5703 in the lid
5704 of the modular storage box. The light can be adjustable to
provide light to a desired portion of the box.
[0189] FIG. 58 illustrates an adaptor shelf 5801 having cleats 5802
and cleat receptacles 5803 that can be used with storages boxes
5804 that do not have cleats and/or cleat receptacles compatible
with those discussed above. The shelving unit includes a bottom
plate and a top plate. The bottom surface of the bottom plate
includes cleats to be attached to a receptacle surface having
cleats. The top surface of the bottom plate is adapted to interact
with a non-modular storage system (e.g., storage boxes without
cleats and/or cleat receptacles). The top surface of the top plate
can have the cleat receptacles such that the shelving unit can be
loaded on top of and beneath boxes having the cleats and cleat
receptacles (e.g., box of FIG. 41). Also, the rails 5805 that
support the top and bottom plates to one another can be adjustable
such that any suitable height of the shelving unit can be used.
[0190] Referring to FIG. 59, similar to FIG. 58, other tools can be
adapted to be mounted between the top and bottom plates. For
example, a speaker 5901 or vacuum 5902 having a cleat can be
mounted to the bottom plate.
[0191] FIG. 60 illustrates a battery clamp 6001 that can be used
and can compress along the sides of a battery 6002. The bottom of
the clamp includes a cleat 6003 to secure the battery and clamp to
a cleat receptacle.
[0192] FIG. 61 illustrates a stack lock assembly 6101. A stack of
modular boxes 6102 (e.g., box of FIG. 41) can be locked together
with the stack lock assembly 6101. A base cleat 6103 can be secured
to the bottom surface of a bottom box (e.g., the base cleat can
receive a cleat on the bottom of the bottom box). The top cleat, or
adjustable cleat 6104, can be secured to the top surface of a top
box (e.g., be slid into a cleat receptacle on the top of the top
box). The base cleat 6103 may be permanently or removably connected
to a rail 6105. The top cleat can slide along the rail 6105 into
position. Stated another way, the adjustable cleat 6104 may be
translatably disposed on the rail 6105. Once in position, the
adjustable cleat can be locked into place with a lock mechanism,
for instance, a padlock 6106 to prevent uncoupling of the top and
bottom boxes (or others in between) and prevent opening of the
boxes.
[0193] FIG. 66 illustrates a fold-out or slide out work surface
6601 has cleats that can be secured to the top of a box 6602 having
cleat receptacles (e.g., box of FIG. 41) to create a mobile work
station.
[0194] FIG. 67 illustrates a cleat assembly 6701 that is used to
lock devices with a cleat 6702 received in a cleat receptacle 6703
defined in a receiver body 6707. The cleat receptacle 6703 may
include a wide portion 6705 and a narrow portion 6704. In some
embodiments, to lock the items in place, after sliding the cleat
6702 into the narrow portion 6704 of the cleat receptacle 6703, a
latch may be inserted into a latch receptacle 6706. In other
embodiments, however, this single cleat 6702 can lock an item into
place without use of the latch or latch receptacle 6706. The body
of the cleat 6702 includes a through hole 6708 that receives a
slide 6709. The slide 6709 may include detents that interact with a
spring loaded bearing. The slide 6709 may slide within the through
hole 6708 and may be as long as the cleat receptacle 6703 (i.e.,
presses against the front and rear faces of the cleat receptacle.
The cleat 6702 is inserted first into the wide portion 6705 and
then slid toward the rear in a direction toward the narrow portion
6704 of the cleat receptacle 6703. During the insertion and sliding
of the cleat 6702, the slide 6709 may stay in place with respect to
the cleat receptacle 6703. The detent and spring loaded bearing may
then secure the cleat 6702 along the slide 6709 and in the rearward
position within the cleat receptacle 6703. In some embodiments, the
slide 6709 may be freely translatable relative to the cleat 6702 in
a first direction but not freely translatable in a second direction
(opposite the first direction). In some embodiments, the slide 6709
interacts with walls of the cleat receptacle 6703, but in other
embodiments, the slide may also interact with the latch.
[0195] FIG. 68 illustrates a single cleat 6801 can be used similar
to the embodiment of FIG. 67. The cleat 6801 may be connected to a
lock portion 6802 via a hinge 6803. The lock portion 6802 may be
biased in a first rotational direction (e.g.--with a spring 6804).
The lock portion rotates up (i.e., clockwise in FIG. 68) to move
out of the way when the body is pressed into the opening/wide
portion of the cleat receptacle and springs back into place (in the
position as shown in FIG. 68) once the body is slid into the narrow
portion of the cleat receptacle. To remove the cleat, the lock
portion is rotated back toward the cleat (i.e., clockwise) to allow
the cleat to be slid toward the wide portion of the cleat
receptacle. The lock portion 6802 may include a hook 6805 that may
engage the receiver body to prevent movement of the cleat 6801 when
the cleat occupies the narrow portion of the cleat receptacle.
[0196] FIG. 69 illustrates an accessory holder 6901 that can be
mounted to a box, such as the box of FIG. 41. The accessory holder
6901 may include a holder body 6902 including a mounting bracket
portion 6903. An accessory attachment rail 6904 may be connected to
the holder body 6902 adjacent the mounting bracket portion 6903. At
least one tubular passage 6905 may extend from the holder body
6902. In many embodiments, the at least one tubular passage 6905 is
configured to removably receive an elongate accessory. The side
rail of this piece can replace the side rail of the modular storage
box of FIG. 41. This holder may include a tubular passage 6905 with
a circular cross-section to function as a handle holder (e.g., for
holding a broom handle, a conduit bender handle, etc.) and may also
include a tubular passage with a rectangular cross-section as a
level holder. Alternative embodiments can be used to hold any
accessory.
[0197] FIG. 70 illustrates a plate 7001 that includes cleats on the
bottom surface (not shown) that mount to the top surface of a box
having cleat receptacles (e.g., box of FIG. 3). Along the perimeter
of the top surface are square tube holders 7002. The square tube
includes pin holes 7003 that receive a pin 7004 to secure the
square tube 7005 in place when in the square tube holder. In the
illustrated embodiment, a vice 7006 is mounted and slides along the
square tube to hold a workpiece. Any other suitable accessory can
be mounted to the square tube.
[0198] FIG. 71 illustrates a 5-piece crate 7101 that can be
assembled by the user. The four sides 7102 include cut-outs 7103
that accept the cleat discussed above. The bottom piece 7104
includes cleats and latches to lock onto the top of other tool
storage containers described above.
[0199] FIGS. 72-74 illustrate trays 7201 below including cleats
7202 on the bottom of the trays that interact with the cleat
receptacles 7203 on a top or lid of tool box 7204. The outside
shape of the trays also conforms to the inside surface of the
toolbox. Thus, a user can travel with the trays secured inside the
box and then secure the trays on the top of the box when being
used.
[0200] FIGS. 75 and 76 illustrate a foldable table 7501 in the open
(FIG. 75) and closed (FIG. 76) positions. The center section 7502
of the table includes cleats and a locking mechanism that secures
the table to the top 7503 of a tool box. As shown in FIG. 76 (in
the closed position), the bottom surface of the open table includes
supports 7504 that engage the top surface of the tool box and limit
travel of the table sides such that, in the open position, the
three pieces are level to one another. In alternative embodiments,
additional or different supports may be used, such as arms that
engage with the side of the tool box, or other supporting
means.
[0201] FIG. 77 illustrates an accessory case 7701 that secures to
the system via a single cleat 7702. The small size of the case may
be ideal for smaller items such as drill bits. Multiple individual
cases may be stored on the top surface of a tool box.
[0202] FIG. 78 illustrates a piece 7801 that can cover the top of a
tool box to be a seat. The bottom of the piece includes cleats
7802, and the top piece can be a cushion 7803 that is comfortable
for sitting. Additional pieces may include a backrest that attaches
to the handles of the rolling box.
[0203] FIG. 79 illustrates a storage container 7901. The storage
container 7901 may include a first mounting rail 7902 and a second
mounting rail 7903 spaced apart from the first mounting rail. The
storage container 7901 may further include a bin 7904 connected to
the first and second mounting rails 7902, 7903. Stated another way,
the bin 7904 may mounts to the side of a tool box 7901 and may
attach to the extruded metal supports 7902, 7903 located at the
corners of the box. The bin may be removably attached or may
surround the extruded metal to be permanently secured. Any size or
shape bin can be used. In many embodiments, the bin 7904 may be
configured to resiliently snap on and off of the respective first
and second mounting rails 7902, 7903.
[0204] FIGS. 80 and 81 illustrate a folding crate in the assembled
and folded positions, respectively. The folding crate may also be
called a collapsible storage crate 8001. The crate 8001 may include
a crate bottom 8002 having a crate exterior surface 8003. The
bottom 8002 of the crate 8001 may include at least one cleat 8004
(discussed above) to attach the crate to a corresponding cleat
receptacle located on a receptacle surface (such as on a lid of a
tool box with the cleats being received in cleat receptacles). The
bottom surface of the crate (or a 5-piece flat pack/self-assembled
crate) includes cleats that can be received in the cleat
receptacles described above to secure the crate to a surface to
which the cleat plate (e.g., plate of FIG. 45) is attached. To
connect the crate 8001 to a receptacle surface, the at least one
cleat 8004 is inserted into a corresponding cleat receptacle, and
the crate is translated relative to the cleat receptacle, thereby
locking the cleat in the corresponding cleat receptacle. The crate
may further include a latch 8005 to attach the crate to a
receptacle surface such as a lid of a tool box as discussed above.
Although not shown, in some embodiments, the top half (portion) of
the front and back sides may have cleat receptacles such that, when
the crate is folded flat, another modular device may be attached to
the top of the folded crate. Put another way, the inside surface of
the assembled crate of FIG. 80 may include cleat receptacles such
that the top surface of the folded crate of FIG. 81 can receive the
cleats of another modular device (e.g., another folded crate). In
some instances, the cleat receptacles may be cutouts in the sides
of the crate (e.g., as in FIG. 71). In such embodiments, the cleat
receptacles of one side of the assembled crate of FIG. 80 are
rotated 180.degree. from the cleat receptacles of the opposite
side. Also, in some embodiments, the bottom half of the sides of
the crate may have cleat receptacles corresponding to the
respective top half such that each side can receive a modular
device when the crate is assembled. In alternative embodiments, the
bottom halves of the sides do not have cleats but rather have
cutouts that provide adequate space for the cleat receptacles of
the top halves to receive a cleat when the crate is in the folded
position.
[0205] FIG. 82 illustrates a clamp 8201 that includes a cleat 8202.
The single cleat can be used to clamp any suitable item (i.e., not
just batteries). In the embodiment illustrated, a knob 8203 is
attached to a threaded rod 8204 that rides in a slot 8205 in the
cleat. The wall 8206 is threaded onto the threaded rod and moves
along the rod as the knob is spun.
[0206] FIG. 83 illustrates a bag/box/item 8301 having a cleat 8302
may be hinged or swiveled to a cleat receptacle 8303 on a user's
belt 8304 such that the item remains upright even when the user
bends over.
[0207] FIG. 84 is a side view of a shelving unit 8401. The vertical
mounting rail 8402 may be fixed between the floor and the ceiling
or fixed to a wall. The horizontal rails 8403 may be mounted along
the vertical mount (e.g., using e-track or other means for
selectively securing the horizontal rails along the vertical
mount). The horizontal rails include a sliding rail 8404 that
slides along the horizontal rail. Attached to the top of the (or in
between two) sliding rails is a modular mounting plate 8405 that
has receptacles for receiving the cleats. Once a box with the
cleats is attached, the box may be pushed against the wall (as in
the top mounting plate. To access the contents of the box with a
lid that flips up, the box can be slid outward away from the wall,
thereby giving the lid enough room to open without hitting the
horizontal rails or box of the one above
[0208] FIG. 85 illustrates a separator 640 with pockets 641 that
may be used to separate the inside contents of a box. The separator
may slide into corresponding grooves on the inside of the box
642.
[0209] FIG. 86 illustrates a storage container 8601. The storage
container 8601 may include a first mounting rail 8602 and a second
mounting rail 8603. The second mounting rail 8603 may be spaced
apart from the first mounting rail 8602. A table assembly 8604 may
be connected to the first and second mounting rails 8602, 8603.
Stated another way, the table assembly 8604 may be mounted to the
side of a modular box 8601. The table assembly 8604 may include a
platform 8605, and the platform may be rotatable relative to the
first and second mounting rails 8602, 8603. Stated another way, the
platform 8605 may be hinged so that the platform may flip up for
use or down for storage. In many embodiments, the table assembly
8604 is configured to resiliently snap on and off of the respective
first and second mounting rails 8602, 8603.
[0210] FIG. 87 illustrates another embodiment of a storage
container 8701. The storage container 8701 may include a first
mounting rail 8702 and a second mounting rail 8703. The second
mounting rail 8703 may be spaced apart from the first mounting rail
8702. A bag holder assembly 8704 may be connected to the first and
second mounting rails 8702, 8703. Stated another way, the bag
holder assembly 8704 (which may include a garbage bag holder
holding a disposable garbage bag 8707) may be mounted to the side
of a box. The bag holder assembly 8704 may include a bag receiving
rod 8705. The bag receiving rod 8705 may span across an entire side
of the storage container 8701 in some embodiments. The bag
receiving rod 8705 may span in any appropriate way, but some
embodiments include the bag receiving rod formed into a semi-circle
as it spans from the first mounting rail 8702 to the second
mounting rail 8703. The bag receiving rod 8705 may be swung down
when not in use. In many embodiments, the bag holder assembly 8704
may be configured to resiliently snap on and off of the respective
first and second mounting rails 8702, 8703. In still further
embodiments, the storage container 8701 may further include a
wheeled cart 8706 supporting the storage container.
[0211] FIG. 88 illustrates a modular receptacle plate 670 that
includes hangers 671 that allow the plate to be hung from the side
of a truck, the side of a bucket (e.g., on a bucket lift truck), on
a horizontal rail or 2.times.4, etc.
[0212] FIG. 89 illustrates one or more modular receptacle plates
having cleats 680 may be mounted to a frame that includes a hitch
for securing to a hitch receptacle of a truck.
[0213] FIGS. 90 and 91 illustrate a water cooler 9001 (or water
bottle) having cleats 9002 on the bottom to be secured to a mobile
tool box.
[0214] FIG. 92 illustrates two strap mounting portions (e.g., one
with a fixed end, one with a lockable end; two lockable ends) may
have cleats that slide into the cleat receptacles. A webbing strap
may be secured to the strap mounting portions and selectively
tightened to secure an item between the two strap mounting
portions.
[0215] FIG. 93 shows a tray 149 closed and FIG. 94 shows the tray
149 open. The tabletop 249 can slide (or fold) away to reveal the
tray and its contents. When closed (or when open) the table top
pieces can be used as a work station. The bottom of the tool
tray/tabletop combo includes can interact with a compatible tool
storages boxes such as the lid to the rolling box of FIG. 39.
[0216] FIG. 95 illustrates an insert 5101 for a box 5102 that is
configured to hold a combination wrench set (e.g., either fixed or
ratcheting). The insert may be easily removed from the box for
convenience of the user.
[0217] FIGS. 96-100 illustrate a storage container 9601. The
storage container 9601 may include a container body 9602. An
upright member 9603 may extend upwardly from the container body
9602. A handle 9604 may be connected to the upright member 9603.
The handle 9604 may include an angled portion 9605. A platform 9606
may be attached to the handle 9604 of the rolling toolbox (e.g.,
tool box of FIG. 39). In many embodiments, the platform 9606 is
rotatably attached to the handle 9604. The platform can be placed
in a use position and may also be folded away to a storage position
when not in use. In the deployed state (FIGS. 96-98), a support arm
9607 may extend from the platform 9606 and rest on the angled
portion 9605 of the handle 9604 (shown in FIG. 98). When in the
undeployed state (FIGS. 99 and 100), the platform 9606 folds away
to allow the user to use the handle 9604. A detent mechanism or a
clip may be used to hold the platform 9606 in place (i.e., prevent
the platform from flapping around).
[0218] FIG. 101 illustrates a plate 1011 that can be secured in
place. For example, the plate includes holes or receptacles 1012
for locking feet of a tool storage container e.g., PACKOUT system
by Milwaukee Electric Tool) and latch receptacles 1014 that
interact with a modular storage system. The plate includes screw
holes (or other fastening mechanisms) 1016 that can be used to
secure the plate to, for example, a floor, a wall, the bed of a
truck, the wall of a van, etc. The plate is made of metal (e.g.,
stamped steel) whereas the storage boxes (or other suitable
compatible products) are typically made of plastic. Making the
plate of metal increases the resilience to bumps, kicks, rattles,
vibrations, etc. (such as in a vehicle or truck) compared to
plastic. Stamping the steel to make the product also is likely to
reduce manufacturing and materials cost.
[0219] FIGS. 102 and 103 illustrate an alternative embodiment of
the plate 1011 of FIG. 101. The plate of FIGS. 102 and 103 may be
less expensive and easier to manufacture in some embodiments than
the plate of FIG. 101.
[0220] FIG. 104 illustrates a modular connection system 1041 for a
tool storage container to a shelving use. E tracks or X tracks are
typically mounted to a wall and brackets are used to secure hooks,
brackets, latches, loops, etc. to the e-tracks. FIG. 104
illustrates an E-track compatible arm 1042 that can be used to
support tool storage containers and the like. While the illustrated
arm is configured for use with an E-track, in other embodiments,
the arm can be configured to attach to other wall mount devices
(e.g., Unistrut, slatwall, pegboard, or the like). In yet other
embodiments, the arm may attached directly to a wall, such as by
fasteners.
[0221] The arm 1042 includes engaging feet 1043 that are compatible
with e-track and a locking mechanism (latch) 1044 for securing the
arm in place along the e-track (or x track). Extending from the
e-track engaging portion is a two-piece arm 1045 that is held
together via rivets through the rivet holes 1046 (or other
attachment means such as welding, screws, bolts, clips, etc.). In
alternative embodiments, the two-piece arm can be made of a single
piece of metal that is bent at the bottom portion of the arm.
[0222] The top side of the arm 1042 includes attachment holes 1047
that are used to attach the arm to a piece compatible with a tool
storage modular attachment system (e.g., PACKOUT system by
Milwaukee Electric Tool). For example, a single row of securing
feet receptacles from the plate discussed and shown above can be
used. The e-track arm can be made of metal, plastic, a combination
of metal and plastic, or other suitable materials.
[0223] This shelving concept allows a user to adapt a wall to
accept compatible products (tool boxes, storage boxes, work
stations, etc.) using e-track, which is commonly used in vans,
trucks, shop walls, etc. The user can place the e-track in any
suitable location along the wall, and then move the arms along the
e-track whenever he/she sees fit. This concept allows the modular
securing system to be adapted to the e-track modular securing
system.
[0224] FIG. 105-107 illustrate a storage container 1051. The
storage container 1051 includes a container body 1052. At least one
telescopic upright member 1053 extends upwardly from the container
body 1052. A handle 1054 may be pivotable relative to the upright
member 1053 from a storage position (shown in FIG. 107) to a use
position (shown in FIG. 106). The handle 1054 may be disposed
closer to the container body 1052 in the storage position than in
the use position. The storage container 1051 may further include an
upper chassis 1055 connected to the upright member 1053. In such
embodiments, the handle 1054 may be pivotably connected to the
upper chassis 1055. The upper chassis 1055 may include at least one
upper aperture 1056 defined therein. In some embodiments, the upper
chassis 1055 may further include an upper adjustable partition 1057
disposed in the upper aperture 1056 to divide the aperture into
variable sized openings. In such embodiments, the upper adjustable
partition 1057 may be a removable card and the upper chassis 1055
may include a series of spaced upper slots 1058 configured to
receive the card. A detent mechanism may be disposed between the
upper chassis 1055 and the handle 1054 to lock the handle in the
use position. The storage container 1051 may further include a
lower chassis 1059. The lower chassis 1059 may be connected to the
container body 1052, and the lower chassis may be generally aligned
with the upper chassis 1055. The lower chassis 1059 may include at
least one lower aperture 1060 defined therein. In many embodiments,
the lower aperture 1060 may be a recess and not a through hole in
the lower chassis 1059. the lower chassis 1059 may also include a
lower adjustable partition 1061 disposed in the lower aperture
1060. The lower adjustable partition 1061 may also be a removable
card insertable in a series of lower slots 1062. With this
configuration, various tools and other items 1063 are able to be
contained by the upper and lower chassis 1055, 1059.
[0225] FIGS. 108-110 illustrate a storage container 1081. The
storage container 1081 includes a container body 1082. An elongate
member 1083 may be connected to the container body 1082. The
elongate member 1083 may include a longitudinal slot 1084 defined
therein. In many embodiments, this longitudinal slot 1084 may be a
T-slot. An accessory attachment insert 1085 may be removably
attached to the elongate member 1083. The accessory attachment
insert 1085 may include a first insert finger 1086 having a first
laterally extending ridge 1087. The first insert finger 1086 may be
removably disposed in the longitudinal slot 1084. The accessory
attachment insert 1085 further includes an insert body 1088
connected to the insert finger 1086. The insert finger 1086 may be
flexible relative to the insert body 1088. The accessory attachment
insert 1085 may further include a second insert finger 1089
connected to the insert body 1088 and spaced apart from the first
insert finger 1086. The second insert finger 1089 may include a
second laterally extending ridge 1090. The first and second insert
fingers 1086, 1089 may be flexed inward toward each other to remove
the accessory attachment insert 1085 from the elongate member 1083.
In many embodiments, the laterally extending ridges 1087, 1090 may
be tapered such that the accessory attachment insert 1085 may be
forced onto the elongate member 1083 to insert the fingers 1086,
1089 without flexing them toward each other.
[0226] With reference to FIGS. 111-114, the first insert finger
1086 may include both the first laterally extending ridge 1087 and
the second laterally extending ridge 1090. The second laterally
extending ridge 1090 may be disposed on the first insert finger
1086 opposite the first laterally extending ridge 1087. In such
embodiments, the accessory attachment insert 1085 may be rotated to
lock the accessory attachment insert to the elongate member 1083 by
occupying the T-shaped cross section of the longitudinal slot 1084
with the laterally extending ridges 1086, 1090. Similarly, the
accessory attachment insert 1085 may be rotated to unlock the
accessory attachment insert from the elongate member 1083. The
accessory attachment insert 1085 may further include a lock lever
1091 connected to the insert body 1088. The lock lever 1091 may
include a catch 1092 configured to engage the elongate member 1083
to prevent rotation of the accessory attachment insert 1085. The
lock lever 1091 may be flexible relative to the insert body 1088
such that the lock lever may be flexed away from the elongate
member 1083 to allow rotation of the accessory attachment insert
1085. To remove the accessory attachment insert 1085 from the
elongate member 1083, a user may manually flex the lock lever 1091
away from the elongate member. To install the accessory attachment
insert 1085 on the elongate member 1083, the rigidity of the
elongate member relative to the flexible lock lever 1091 may force
the lock lever out of the elongate member's way while the user
rotates the accessory attachment insert. In such embodiments, the
catch 1092 may be tapered to allow for smooth flexing in one
rotational direction of the accessory attachment insert 1085 but
not in the opposite rotational direction.
[0227] Although the invention has been described in detail with
reference to certain preferred embodiments, variations and
modifications exist within the scope and spirit of one or more
independent aspects of the invention as described.
[0228] It should be understood that the figures illustrate the
exemplary embodiments in detail, and it should be understood that
the present application is not limited to the details or
methodology set forth in the description or illustrated in the
figures. It should also be understood that the terminology is for
description purposes only and should not be regarded as
limiting.
[0229] Further modifications and alternative embodiments of various
aspects of the invention will be apparent to those skilled in the
art in view of this description. Accordingly, this description is
to be construed as illustrative only. The construction and
arrangements, shown in the various exemplary embodiments, are
illustrative only. Although only a few embodiments have been
described in detail in this disclosure, many modifications are
possible (e.g., variations in sizes, dimensions, structures, shapes
and proportions of the various elements, values of parameters,
mounting arrangements, use of materials, colors, orientations,
etc.) without materially departing from the novel teachings and
advantages of the subject matter described herein. Some elements
shown as integrally formed may be constructed of multiple parts or
elements, the position of elements may be reversed or otherwise
varied, and the nature or number of discrete elements or positions
may be altered or varied. The order or sequence of any process,
logical algorithm, or method steps may be varied or re-sequenced
according to alternative embodiments. Other substitutions,
modifications, changes and omissions may also be made in the
design, operating conditions and arrangement of the various
exemplary embodiments without departing from the scope of the
present invention.
[0230] Unless otherwise expressly stated, it is in no way intended
that any method set forth herein be construed as requiring that its
steps be performed in a specific order. Accordingly, where a method
claim does not actually recite an order to be followed by its steps
or it is not otherwise specifically stated in the claims or
descriptions that the steps are to be limited to a specific order,
it is in no way intended that any particular order be inferred. In
addition, as used herein, the article "a" is intended to include
one or more component or element, and is not intended to be
construed as meaning only one. As used herein, "rigidly coupled"
refers to two components being coupled in a manner such that the
components move together in a fixed positional relationship when
acted upon by a force.
[0231] Various embodiments of the invention relate to any
combination of any of the features, and any such combination of
features may be claimed in this or future applications. Any of the
features, elements or components of any of the exemplary
embodiments discussed above may be utilized alone or in combination
with any of the features, elements or components of any of the
other embodiments discussed above.
* * * * *