U.S. patent application number 16/669843 was filed with the patent office on 2020-04-30 for tip for an optical scanner.
This patent application is currently assigned to 3SHAPE A/S. The applicant listed for this patent is 3SHAPE A/S. Invention is credited to Finn Hansen, Soren Greve Jensen, Casper Rasmussen, Mike VAN DER POEL.
Application Number | 20200129275 16/669843 |
Document ID | / |
Family ID | 55446721 |
Filed Date | 2020-04-30 |
![](/patent/app/20200129275/US20200129275A1-20200430-D00000.png)
![](/patent/app/20200129275/US20200129275A1-20200430-D00001.png)
![](/patent/app/20200129275/US20200129275A1-20200430-D00002.png)
![](/patent/app/20200129275/US20200129275A1-20200430-D00003.png)
![](/patent/app/20200129275/US20200129275A1-20200430-D00004.png)
![](/patent/app/20200129275/US20200129275A1-20200430-D00005.png)
![](/patent/app/20200129275/US20200129275A1-20200430-D00006.png)
![](/patent/app/20200129275/US20200129275A1-20200430-D00007.png)
United States Patent
Application |
20200129275 |
Kind Code |
A1 |
VAN DER POEL; Mike ; et
al. |
April 30, 2020 |
TIP FOR AN OPTICAL SCANNER
Abstract
A tip for an optical scanner, where said tip includes a
framework and an optical element. For some configurations the
optical element is releasable attaching to the framework by a
holding means of the tip. For some configurations the tip framework
is formed in two materials of different thermal conductivities.
Inventors: |
VAN DER POEL; Mike;
(Rodovre, DK) ; Rasmussen; Casper; (Frederiksberg,
DK) ; Hansen; Finn; (Greve, DK) ; Jensen;
Soren Greve; (Vemmelev, DK) |
|
Applicant: |
Name |
City |
State |
Country |
Type |
3SHAPE A/S |
Copenhagen K |
|
DK |
|
|
Assignee: |
3SHAPE A/S
Copenhagen K
DK
|
Family ID: |
55446721 |
Appl. No.: |
16/669843 |
Filed: |
October 31, 2019 |
Related U.S. Patent Documents
|
|
|
|
|
|
Application
Number |
Filing Date |
Patent Number |
|
|
15060098 |
Mar 3, 2016 |
10492893 |
|
|
16669843 |
|
|
|
|
Current U.S.
Class: |
1/1 |
Current CPC
Class: |
A61B 1/053 20130101;
A61B 1/00101 20130101; A61C 9/0053 20130101; A61B 1/00177 20130101;
A61C 1/16 20130101; A61B 1/253 20130101; G01B 21/047 20130101; A61B
1/121 20130101; A61B 1/00096 20130101 |
International
Class: |
A61C 9/00 20060101
A61C009/00; A61C 1/16 20060101 A61C001/16; A61B 1/00 20060101
A61B001/00; A61B 1/05 20060101 A61B001/05; A61B 1/12 20060101
A61B001/12; G01B 21/04 20060101 G01B021/04; A61B 1/253 20060101
A61B001/253 |
Foreign Application Data
Date |
Code |
Application Number |
Mar 3, 2015 |
DK |
PA 2015 70116 |
Claims
1. A handheld scanner for intraoral scanning, comprising: a main
body comprising a mounting part, wherein the mounting part is
configured to mount a tip for the scanner; an image sensor and a
light source arranged in the main body; electronic components for
operating the scanner, and a cooling system comprising an air
circulation system, where the air circulation system comprises an
inlet and an outlet, where the outlet and inlet are separate
openings of the air circulation system and where the outlet and
inlet are arranged such that the air exiting the outlet is not
mixed with the air sucked into the inlet.
2. The handheld scanner according to claim 1, wherein the inlet and
outlet are separated by at least 5 mm.
3. The handheld scanner according to claim 1, wherein the inlet and
outlet are separated by 20 mm or more.
4. A removable tip configured to be mounted to the scanner
according to claim 1.
5. The removable tip according to claim 4, wherein the tip
comprises: a framework; and an optical element, wherein the optical
element comprises a mirror.
6. The removable tip according to claim 5, wherein the mirror is
arranged such that light from the light source is guided towards an
object located outside the tip and light returning from the object
is guided towards the image sensor.
7. The removable tip according to claim 6, wherein the tip
comprises an opening at the distal end for mounting the tip to the
scanner, and an opening at the proximal end that such that the
light from the light source and the returning light from the object
is via the opening at the proximal end.
8. A system comprising the handheld scanner of claim 1, and a
removable tip configured to be mounted to the scanner.
9. The system of claim 8, wherein the removable tip comprises: a
framework; and an optical element, wherein the optical element
comprises a mirror.
10. The system of claim 9, wherein the mirror is arranged such that
light from the light source is guided towards an object located
outside the tip and light returning from the object is guided
towards the image sensor.
11. The system of claim 10, wherein the tip comprises an opening at
the distal end for mounting the tip to the scanner, and an opening
at the proximal end that such that the light from the light source
and the returning light from the object is via the opening at the
proximal end.
12. A handheld scanner for intraoral scanning, comprising: a main
body comprising a mounting part, wherein the mounting part is
configured to mount a tip for the scanner; an image sensor and a
light source arranged in the main body; electronic components for
operating the scanner, and a cooling system comprising an air
circulation system, where the air circulation system comprises an
inlet and an outlet, where the outlet and inlet are separate
openings of the air circulation system, wherein the inlet and
outlet are separated by at least 5 mm.
13. The handheld scanner according to claim 12, wherein the inlet
and outlet are separated by 20 mm or more.
14. A system comprising the handheld scanner of claim 12, and a
removable tip configured to be mounted to the scanner.
15. The system of claim 14, wherein the removable tip comprises: a
framework; and an optical element, wherein the optical element
comprises a mirror.
16. The system of claim 15, wherein the mirror is arranged such
that light from the light source is guided towards an object
located outside the tip and light returning from the object is
guided towards the image sensor.
17. The system of claim 16, wherein the tip comprises an opening at
the distal end for mounting the tip to the scanner, and an opening
at the proximal end that such that the light from the light source
and the returning light from the object is via the opening at the
proximal end.
Description
CROSS REFERENCE TO RELATED APPLICATIONS
[0001] The present application is a continuation of U.S.
application Ser. No. 15/060,098, filed on 3 Mar. 2016, which claims
priority to Danish Application No. PA 2015 70116, filed on 3 March
2015. The entire contents of each of U.S. application Ser. No.
15/060,098 and Danish Application No. PA 2015 70116 are hereby
incorporated herein by reference in their entirety.
TECHNICAL FIELD
[0002] This invention generally relates to scanners, such as 3D
scanners for intra-oral scanning. More particularly, the invention
relates to a tip for an intra-oral scanner.
BACKGROUND
[0003] Intra-oral scanners are often designed to have a tip and a
main body, where the tip enters the patient's mouth during a
scanning and several components of the scanner, such as light
source and image sensor, are placed in the main body. Examples of
commercially available intra-oral scanners include the 3shape
TRIOS, the Cadent Itero and the Sirona CEREC intra-oral
scanners.
[0004] When used for intra-oral scanning a scanner and especially
its tip which must be cleaned after use to avoid the risk of
transferring diseases from one patient to another. WO2013132091
describes a tip for an intra-oral scanner where a mirror provides
that the probe light from a light source in the main body of the
scanner is projected onto the scanned object and light returning
from the scanned object is projected onto the image sensor in the
main body. The tip can be removed from the main body of the scanner
and can be cleaned by autoclaving such that the tip can be reused
without risk of transferring e.g. bacteria from one patient to the
next.
SUMMARY
[0005] Disclosed is a tip for an optical scanner, wherein said tip
comprises: [0006] a framework; [0007] an optical element; and
[0008] a holding means for releasable attaching the optical element
to the framework.
[0009] In the context of the present invention the phrase
"releasable attached" refers to situations where two units
temporarily can be attached to one another and can be separated
from each other again without use of excessive force and/or without
destroying or altering the units. For example an optical element
can be said to be releasable attached to a tip framework when it
can be removed from the framework again without use of excessive
force.
[0010] Having an optical element which is releasable attached in
the tip provides several advantages over designs with a permanent
attachment of the optical element on the tip framework.
[0011] For example, the optical element and the framework can be
cleaned using different cleaning methods. Optical element are often
not capable of withstanding the aggressive cleaning methods
preferably applied to the tip framework and a more gentle cleaning
must be applied in to the optical element order to ensure that it
can be reused in the scanner tip. Using a releasable attachment of
the optical element to the framework thus has the advantage that
the optical element easily can be removed from the framework after
a scanning and be exposed to a separate cleaning procedure before
it is attached to the framework again for scanning the next
patient.
[0012] Further, the framework and the optical element can be
replaced independently such that replacement of the entire tip is
not required when only one part needs to be replaced.
[0013] Examples of permanent attachment is when two parts are
attached to each other by gluing or welding. For example a tip
which is permanently attached to the main body of a scanner cannot
be removed from the main body without destroying at least part of
the tip and/or main body.
[0014] In some embodiments, the holding means comprises a first
part permanently attached to the framework and a second part
permanently attached to the optical element.
[0015] A releasable attachment of the second part of the holding
means to the first part then provides a releasable attachment of
the optical element to the tip framework via the holding means.
[0016] In some embodiments, the first and/or second part comprises
a magnetic material such that magnetic interaction between the
first and second part provides for the releasable attachment of the
optical element to the framework.
[0017] In some embodiments, the magnetic material is comprised in
one of said first and second parts and the other of said first and
second parts comprises a magnetizable material which is magnetized
when the first and second parts are brought together. This provides
that the magnetic interaction between the first and second parts is
generated when the parts are brought together. The optical element
is thus attached to the tip via the magnetic interaction between
the magnet material and the magnetized material. The first part may
be the one comprising the magnetic material while the second part
may be the one comprising the magnetized material, and vice versa.
The magnetizable material may be weakly magnetic even before being
brought into contact with the magnet, which often is the case for,
e.g., stainless steel.
[0018] In the context of the present application, the phrase
"brought together" may refer to the situation where the second
element is brought into close proximity with the first element,
such as in contact with the first element.
[0019] In some embodiments, the first and second parts of the
holding means are both permanent magnets permanently attached to
the framework and optical element, respectively. The permanent
magnets are arranged on the framework and optical element in such a
manner that the magnets attract each other when the optical element
is arranged according to its planned placement on the tip
framework.
[0020] Magnetic holding of the optical element has the advantage
that the holding means and the tip framework can be designed such
that all surfaces are easily accessible to e.g. high-level
disinfectants used for cleaning.
[0021] The strength of the magnetic interaction is adjusted to
provide that the optical element is securely attached to the
framework when the scanner and tip is in use, and to provide that
an operator can release the optical element without applying
excessive force.
[0022] In some embodiments, the holding means comprises a
constriction, such as a slit, adapted for holding the optical
element, such that the optical element is releasable attached to
the framework when arranged in said constriction.
[0023] The constriction and the optical element are preferably
shaped such that an operator must apply some force to release the
optical element from the constriction. For example the width or
height of a slit constriction can be equal to the corresponding
dimension of the optical element. Or when the material in which the
constriction is defined is a slightly flexible material, the width
or height of the constriction can be slightly smaller than the
corresponding dimension of the optical element such that the
optical element must displace the material providing for a firm
releasable attachment of the optical element to the framework of
the tip.
[0024] In some embodiments, the constriction comprises a first
opening allowing the optical element to enter the constriction and
a second opening distal to the first opening.
[0025] In some embodiments, the dimensions of said second opening
and of the optical element is such that the height and/or thickness
of the optical element exceeds the corresponding height and/or
thickness of the second opening.
[0026] Preferably the optical element can be accessed through the
second opening such that a push can be applied to the optical
element though the second opening. This can make removal of the
optical element from the constriction easier compared to situations
where it must be pulled out of the constriction. Further the second
opening can act as an indicator showing weather the optical element
is arranged correctly in the constriction.
[0027] In some embodiments, the holding means comprises one or more
confining structures arranged to restrict movement of the optical
element.
[0028] The one or more confining structures can assist the other
units of the holding means in holding the optical element in its
correct place on the tip framework.
[0029] In some embodiments, the one or more confining structures
restrict the movement of the optical element in the plane of the
surface of the framework onto which the optical element is
releaseably attached. For example, when the optical element is
attached to a second part of a magnetic holding means which is held
by magnetic interaction with a first part attached to a surface of
the tip framework, the optical element may still slide along the
plane of contact between the first and second parts. The one or
more confining structures are then preferably arranged to confine
the movement of the second part and the optical element in the
plane of contact, such that these cannot slide to a point where the
displacement of the optical element presents a problem for the
optical system of the scanner or to a point where first and second
parts of the magnetic holding means no longer are held together by
the magnetic interaction and the optical element detaches from the
framework.
[0030] In some embodiments, the one or more confining structures
comprise one or more stops and/or a surface or an edge of the
framework.
[0031] In some embodiments, the optical element comprises a
mirror.
[0032] In some embodiments, the optical scanner is a 3D scanner for
recording topographic characteristics of a surface of at least part
of a body orifice, such as an intra-oral scanner.
[0033] In some embodiments, the framework comprises a proximal end
for entering the body orifice, where the proximal end comprises a
first portion made in a first thermal conductive material, where
the optical element is arranged at said first portion in thermal
contact with the first thermal conductive material either directly
or via the holding means.
[0034] A distal end of the tip is preferably made at least partly
in a thermal insulating material and is preferably configured for
being mounted on a tip-supporting portion of a main body of the 3D
scanner.
[0035] In some embodiments, the tip is configured for being
releasable attached to a mounting part of the optical scanner.
[0036] Such a releasable attachment of the tip can be realized by
shaping the tip framework and the mounting part of the scanner body
such that the tip can slide onto the mounting part.
[0037] For example, when the mounting part has an elongated shape
the inner surface of the tip framework is shaped to fit this
elongated shape. Different means for holding the tip in place at
the mounting part can be used, such as balls pressed into two sides
of the mounting part where the tip framework temporarily engages
these balls when the tip is arranged at the mounting part.
[0038] A releasable attachment of the tip to the main body of the
optical scanner provides the advantage that the tip framework can
be cleaned separately allowing for a more rough treatment using a
more aggressive cleaning agent for the tip framework than the main
body of the scanner, which often is not capable of sustaining a
rough cleaning procedure. Most often the main body is only suited
for a cleaning procedure involving wiping the main body with a
cloth containing a disinfectant.
[0039] In some embodiments, the tip is permanently attached to the
main body. The optical element can then still be releasable
attached to the tip framework such that the mirror can be cleaned
separately from the other parts of the scanner and such that the
mirror can be replaced when required without having to invest in a
new scanner.
[0040] Disclosed is method for cleaning a tip for an optical
scanner, wherein the tip comprises a framework and an optical
element releaseably attached thereto, wherein the method comprises:
[0041] removing the tip from the scanner; [0042] removing the
optical element from the framework of the tip; [0043] cleaning the
tip framework by applying a first cleaning procedure to the
framework; and [0044] cleaning the optical element by applying a
second cleaning procedure to the optical element; [0045] wherein
the first cleaning procedure is more aggressive than the second
cleaning procedure.
[0046] Commonly used cleaning procedures for dental equipment
includes disinfection and sterilization.
[0047] The sterilization provides an elimination of all
microbiological organisms to provide a sterile microbial
environment and can involve e.g. steam sterilization, such as
autoclaving, chemical sterilization, and/or sterilization by
irradiation. Not all materials can withstand a sterilization
without being damaged. For example, the chemical sterilization
often use rather aggressive chemicals in either gas or liquid phase
which can harm the surface of the sterilized object if this surface
is not capable of withstanding sterilization. Disinfection of an
object uses is a less aggressive procedure and is accordingly not
as effective as a sterilization of the object. However since more
materials can withstand a high-level disinfection this procedure is
often used in dental practice.
[0048] In some embodiments, the first cleaning procedure comprises
sterilization. This provides that no live bacteria, viruses etc.
are present on the tip framework. Since the framework is the part
of the tip which comes into contact with the tissue in the
patient's mouth, such as the gums, lips, tongue and teeth, it is
highly advantageous that this part is completely void of
transmissible agents such as fungi, bacteria, viruses, spore forms,
etc., which can transfer diseases from one patient to the next.
[0049] In some embodiments, the second cleaning procedure comprises
disinfection, such as high-level disinfection. The high-level
disinfection can e.g. be realized using a solution comprising
Hydrogen Peroxide optionally in combination with other chemicals.
Using a disinfectant on the optical element has the advantage that
most of the biological particles present on the optical element are
removed while the surface of the optical element is not destroyed
which could happen if a sterilization procedure was applied to the
optical element.
[0050] Since body orifices are relatively small it is preferred
that the outer diameter of the tip is as small as possible.
However, it is often advantageous for the optical measurements that
the cross-sectional diameter of the inner volume of the tip is as
large as possible. Therefore the combined wall thickness of the tip
framework and the tip-supporting/mounting part of the scanner main
body should be at a minimum.
[0051] Further it is preferred that condensation on optical
elements of the tip due to the humid environment of the body
orifice is addressed by heating the optical element to a
temperature above the dew point (approximately 35 degrees
Celsius).
[0052] Disclosed is a tip for a 3D scanner, wherein the tip
comprises: [0053] a tip framework, where a first part of the
framework comprises a first material and a second part of the
framework comprises a second material where both the first and
second part form a portion of the outer surface of the framework,
and where the ratio between the thermal conductivity of the second
material and the thermal conductivity of the first material is 5 or
more; and [0054] an optical element arranged at said second part of
the framework in thermal contact with the second material.
[0055] Disclosed is a tip for a 3D scanner for recording
topographic characteristics of a surface of a body orifice, wherein
the tip comprises: [0056] a framework having a proximal end for
entering the body orifice and a distal end, where the outer surface
of the framework in the distal end at least partly is made of a
first material and the proximal end comprises a second part made in
a second material, where the second part form a portion of the
outer surface of the framework, and where the ratio between the
thermal conductivity of the second material and the thermal
conductivity of the first material is 5 or more; and [0057] an
optical element arranged at said second part in thermal contact
with the second material.
[0058] Given the lower thermal conductivity of the first material
compared to the that of the second material, the first material
will act as a thermal insulator such that when the tip is mounted
on a warm tip-supporting portion of the 3D scanner the heat will
primarily be transferred to the second part of the tip framework
wherefrom it can be transferred to the optical element.
[0059] Disclosed is a tip for a 3D scanner for recording
topographic characteristics of a surface of a body orifice, wherein
the tip comprises: [0060] a framework having a proximal end for
entering the body orifice and a distal end, where the distal end is
made substantially in a thermal insulating material and the
proximal end comprises a part made in a thermal conductive
material; and [0061] an optical element arranged at said part in
thermal contact with the thermal conductive material.
[0062] Preferably, the tip framework is capable of withstanding
aggressive cleaning procedures, such as sterilization by e.g.
autoclave or in a dental washer, i.e. both the first and second
materials can withstand such a cleaning.
[0063] Disclosed is a 3D scanner for recording topographic
characteristics of a surface of a body orifice, wherein the 3D
scanner comprises: [0064] a tip comprising a framework having a
proximal end for entering the body orifice and a distal end, where
the distal end is made substantially in a thermal insulating
material and the proximal end comprises a part made in a thermal
conductive material, and where an optical element of the tip is
arranged at said part in thermal contact with the thermal
conductive material; [0065] a main body comprising a tip-supporting
portion; [0066] a heater system for heating said optical element,
said heater system comprising a source of electromagnetic energy
and a receptive element configured for receiving the
electromagnetic energy and converting it into heat.
[0067] In some embodiments, the tip-supporting portion is at least
partly formed in a thermal conductive material, where heat is
transferred from the thermal conductive material of the
tip-supporting portion to the thermal conductive material in the
second part of the tip framework when the tip is arranged at the
tip-supporting portion of the main body.
[0068] Disclosed is a 3D scanner for recording topographic
characteristics of a surface of a body orifice, wherein the 3D
scanner comprises: [0069] a main body comprising a tip-supporting
portion; [0070] a heater system for heating said optical element,
said heater system comprising a source of electromagnetic energy
and a receptive element configured for receiving the
electromagnetic energy and converting it into heat, where the
receptive element is arranged in the main body; [0071] a tip
according to one of the embodiments; where the tip supporting
portion and the second material of the second part of the tip
framework are in thermal contact such that heat can transferred
from the tip supporting portion to the second part and the optical
element.
[0072] The heat receptive element may be an integrated part of the
tip-supporting portion with the generated heat being transferred
directly to the second part of the tip framework.
[0073] The generated heat can also be generated at another part of
the 3D scanner and be provided to tip-supporting portion by thermal
conduction. The heat from the tip-supporting portion is transferred
to the second part of the tip framework from where it can reach the
optical element and heat this to prevent condensation of water
vapor.
[0074] It is advantageous that the distal part of the tip is
substantially made in a material with a lower heat conduction than
the second part of the tip framework since this part often is in
contact with e.g. the lips during an intra-oral scanning and the
heating of this part hence preferably should be kept at a minimum.
The use of a poorer heat conductor in the distal end of the tip
also provides the advantage that the heating system primarily heats
the part of the tip where the optical element is located such that
the power consumption of the heating system is kept at a
minimum.
[0075] In some embodiments, the second part consist of the second
material, such that the framework at the second part is made of the
second material. In that case the second part extends from the
inner to the outer surface of the tip framework. The inner surface
can then be brought into contact with the warm tip mounting portion
of the 3D scanner such that heat can be transferred directly to the
second part where the optical element is arranged.
[0076] In some embodiments, the ratio between the thermal
conductivity of the second material and the thermal conductivity of
the first material is 10 or more, such as 15 or more, such as 25 or
more, such as 40 or more, such as 50 or more, such as 75 or more,
such as 100 or more, such as 250 or more, such as 500 or more, such
as 750 or more, such as 1000 or more.
[0077] In some embodiments, the first material is a polymer
material. In some embodiments, the first material is a polysulfone.
Many polymer materials, like polysulfone, has the advantage of a
low thermal conductivity and that they can withstand aggressive
cleaning, such as autoclave. Polymer frameworks can also be made
thin and low weight.
[0078] In some embodiments, the second material is a metal. In some
embodiments, the second material is aluminum. Metals in general,
and aluminum in particular have the advantage of a high thermal
conductivity. Further an aluminum part of the framework can also be
made thin and low weight, such that the weight and thickness of the
framework is kept at a minimum.
[0079] In some embodiments, a coating is applied to the second
material at least on the outer surface of the tip framework. The
coating may be an anti-corrugation coating ensuring that the tip
can be used and cleaned several times without the metal
corrugating. In some embodiments, the coating comprises a layer of
Teflon or chromium.
[0080] In the context of the present invention even when a coating
is applied to the surface of the second part, the second part is
still considered to form a portion of the outer surface of the
framework.
[0081] In some embodiments, the first part of the tip framework is
forms a distal end of the tip configured for engaging a mounting
part of a main body of the 3D scanner and the second part is
arranged in a proximal end of the tip.
[0082] It is advantageous that the second part of the tip is made
in the better heat conducting material since the wall thickness of
the tip then can be reduced to a minimum. Any thermal insulating
material in the region where the optical element is arranged will
only increase the thickness of the tip wall without improving the
heat conduction to the optical element.
[0083] When the stiffness of the thermal conductive material of the
tip-mounting portion of the 3D scanner is sufficiently high the
tip-supporting portion may be manufactured solely from this
material. This is for example the case when the material is steel
from which a stiff tubular structure with wall thickness of less
than 0.5 mm can be formed.
[0084] Disclosed is an optical scanner comprising electronic
components for operating the scanner and/or a heating system for
heating an optical element of the scanner, where the scanner
comprises a cooling system comprising an air circulation system,
where the air circulation system comprises an inlet and an outlet,
where the outlet and inlet are separate openings of the air
circulation system. The cooling system provides that the scanner
does not overheat during operation.
[0085] Such an arrangement of the inlet and outlet of the air
circulation system provides the advantage that the air exiting the
outlet is not mixed with the air sucked into the inlet. In prior
art scanners, the same opening in the air circulation system is
used as inlet and outlet, such that the air for cooling e.g. the
electronics of the scanner is heated already before being sucked
into the scanner thus lowering the cooling effect of the air
cooling system.
[0086] In some embodiments, the inlet and outlet are separated by
at least 5 mm, such as by 10 mm, such as by 20 mm or more.
[0087] The scanner may be a handheld scanner such as a handheld
scanner for intra-oral scanning.
[0088] Disclosed is a handheld optical scanner, wherein the scanner
comprises: [0089] a main body comprising electronic components at
least partly enclosed in a housing of the main body; and [0090] an
interface unit providing electrical and/communication contact
between the electronic components within the housing and electronic
components of an external system, where the interface unit is a
removable unit configured for mating with the main body in a
well-defined relative arrangement in which electrical
and/communication contact is established between the electronic
components of the main body of and of the external system.
[0091] Such a modular design of the 3D scanner provides the
advantage that the interface unit easily can be replaced in case a
malfunction occurs or in the situation where the user wishes to
replace the mounted interface unit with another interface unit.
[0092] For example, when the interface unit is based on a
cable-connection to the external system, the operator may wish to
change to an interface unit providing a wireless-based connection
to the external system for a battery driven 3D version of the
scanner. Or the operator wishes to change to an interface unit
having a longer cable. The external system can e.g. be a computer
or console configured for connecting to and powering the 3D
scanner.
[0093] The interface unit can preferably be arranged in the 3D
scanner and be removed therefrom without opening the 3D scanner
housing.
[0094] The present invention relates to different aspects including
the tip, scanner and method described above and in the following,
and corresponding tips, scanners and methods, each yielding one or
more of the benefits and advantages described in connection with
the first mentioned aspect, and each having one or more embodiments
corresponding to the embodiments described in connection with the
first mentioned aspect and/or disclosed in the appended claims.
Embodiments
[0095] 1. A tip for an optical scanner, wherein said tip comprises:
[0096] a framework; [0097] an optical element; and [0098] a holding
means for releasable attaching the optical element to the
framework.
[0099] 2. The tip according to embodiment 1, wherein the holding
means comprises a first part permanently attached to the framework
and a second part permanently attached to the optical element,
where the first and/or second part comprises a magnetic material
such that magnetic interaction between the first and second part
provides for the releasable attachment of the optical element to
the framework.
[0100] 3. The tip according to embodiment 2, wherein the magnetic
material is comprised in one of said first and second parts and the
other of said first and second parts comprises a magnetizable
material which is magnetized when the first and second parts are
brought together.
[0101] 4. The tip according to any of embodiments 1, 2 or 3,
wherein the holding means comprises one or more confining
structures arranged to restrict movement of the optical
element.
[0102] 5. The tip according to the embodiment 4, wherein the one or
more confining structures comprise one or more stops and/or a
surface or an edge of the framework.
[0103] 6. The tip according to any one of embodiments 1 to 5,
wherein the holding means comprises a constriction, such as a slit,
adapted for holding the optical element, such that the optical
element is releasable attached to the framework when arranged in
said constriction.
[0104] 7. The tip according to embodiment 6, wherein the
constriction comprises a first opening allowing the optical element
to enter the constriction and a second opening distal to the first
opening, where the dimensions of said second opening and of the
optical element is such that the height and/or thickness of the
optical element exceeds the corresponding height and/or thickness
of the second opening.
[0105] 8. The tip according to any one of embodiments 1 to 6,
wherein the optical element comprises a mirror.
BRIEF DESCRIPTION OF THE DRAWINGS
[0106] The above and/or additional objects, features and advantages
of the present invention, will be further elucidated by the
following illustrative and non-limiting detailed description of
embodiments of the present invention, with reference to the
appended drawings, wherein:
[0107] FIGS. 1A and 1B show tip and main body of a 3D scanner.
[0108] FIGS. 2A and 2B show a schematic of a tip.
[0109] FIGS. 3A and 3B illustrate holding means utilizing magnetic
attraction.
[0110] FIGS. 4A-4D illustrate slit-based holding means.
[0111] FIG. 5 describes steps of a method for cleaning the tip.
[0112] FIGS. 6A-6D show a schematic of a tip design.
DETAILED DESCRIPTION
[0113] In the following description, reference is made to the
accompanying figures, which show by way of illustration how the
invention may be practiced.
[0114] FIGS. 1B, 2A, 2B, 3A, 3B, 4A and 6D show cross-sectional
views of the tip where the tip is seen from the side with a view
perpendicular to the longitudinal axis of the tip. The longitudinal
axis extending from the distal to the proximal end of the tip.
[0115] FIGS. 1A and 1B show tip and main body of an optical 3D
scanner.
[0116] In FIG. 1A is illustrated how the tip 101 can be arranged on
the mounting part 103 of the main body 102 of the 3D scanner and be
removed therefrom again after the 3D scanner has been used for a
scanning. When arranged at the main body, the distal end of the tip
is secured at the mounting part while the proximal part of the tip
can enter e.g. a patient's mouth in case the 3D scanner is an
intra-oral scanner. When used in an intra-oral scanner body fluids
potentially carrying disease provoking biological particles, such
as various bacteria and viruses, will stick to the tip and unless
the tip is cleaned before being used for scanning the next patient,
there is a significant risk that these biological particles will be
transferred to the next patient. After a scanning the tip must
hence be thoroughly cleaned. Here it is an advantage that the tip
can be removed from the main body of the scanner since this allows
that the tip can be cleaned using a more aggressive cleaning than
the main body can withstand.
[0117] In FIG. 1B the framework 105 of the tip 101 has an opening
at the distal end 106 allowing the tip to be arranged at the main
body mounting part. At the proximal end a mirror (the optical
element) 107 is arranged such that probe light from the main body
can be guided towards an object located outside the tip and light
returning from the object can be guided towards an image sensor
arranged in the main body.
[0118] FIGS. 2A and 2B a schematic of a tip for an optical 3D
scanner.
[0119] The tip 201 has a framework 205 with an opening at the
distal end for mounting the tip on a tip-supporting portion of the
main body of the 3D scanner. At the proximal end an opening 213
allows for probe light emitted by a light source in the scanner
main body to propagate towards the scanned object and light
received therefrom to be captured by the imaging system also
located in the main body. An opening 214 at the distal end provides
that the mirror (the optical element) 207 can enter the inner
volume of the tip framework to be arranged at the holding means 211
as illustrated in FIG. 2A. Preferably the mirror 207 is slightly
larger than the opening 213 in the proximal end providing that
there is less risk of the mirror falling out of the tip in case it
should release from the holding means while the scanner is in use.
The holding means can e.g. be based on magnetic attraction and/or
on mechanical confinement.
[0120] In FIG. 2B the mirror 207 is releasable attached to the
holding means 211 of the tip 201 and the 3D scanner can be used for
scanning e.g. a patient's teeth. The use of a releasable attachment
of the mirror to the tip framework provides that the mirror can be
separated from the tip framework 205 after use such that it can be
cleaned using a more gentle cleaning method than what is used for
the framework.
[0121] FIGS. 3A and 3B illustrate holding means utilizing magnetic
attraction.
[0122] The figures show the proximal end 308 of the tip where a 0.5
mm thick sheet of Crofer 22 stainless steel permanently attached to
the tip framework 305 forms a first part 311a of a magnetic holding
means. The sheet of stainless steel is attached to the framework
using ISO10993 certified Loctite 7701 primer and glue.
[0123] The second part of the magnetic holding means is formed by a
1 mm thick Neodymium magnet 311b permanently attached to a mirror
307 (the optical element) via an interface plate 312. The interface
plate 312 is made of a 0.1 mm thick sheet of Crofer 22 stainless
steel and provides that if the mirror breaks the pieces will not
fall into the patient's mouth/throat. The mirror, interface plate
and magnet are glued together using FDA approved Dow Corning 732
adhesive.
[0124] When the Neodymium magnet 311b (second part) and the sheet
of stainless steel 311a (first part) are brought together,
magnetization of the stainless steel part 311a provides that an
attractive magnetic interaction is established between the first
and second part providing a releasable attachment of the mirror 307
to the framework 305.
[0125] The magnetic interaction between the first part 311a
(magnetizable stainless steel) and the second part 311b (Neodymium
magnet) provides a force perpendicular to their plane of contact.
However the magnetic force does not entirely prevent movement of
the second part 311b, and hence of the mirror 307, in the plane of
contact with the first part 311a.
[0126] FIGS. 3A and 3B also illustrate two types of confining
structures 315 arranged to restrict movement of the mirror 307 in
the plane of contact between the first and second parts of the
magnetic holding means 311. One confining structure is formed by
the edge 315a at the proximal opening of the framework 305 while
the other is a stop 315b provided at the opposite side of the
mirror 307. Together these two confining structures 315a, 315b
provide that the second part of the magnetic holding means 311b,
and hence the mirror 307, cannot slide off the magnetic first part
311a of the holding means whereby the temporary confinement of the
mirror 307 at the tip framework 305 is made more secure. This is
illustrated in FIG. 3B where the mirror 307 and the second part
311b have moved downwards until they reached the edge 315a at the
proximal opening of the framework 305.
[0127] FIGS. 4A-4D illustrate a slit-based holding means.
[0128] FIGS. 4A and 4B show the proximal end 408 of the tip where a
slit defined in the tip framework 405 forms a constriction in which
a mirror 407 (the optical element) can be arranged. FIG. 4B is a
perspective front view of the proximal end of the tip. The mirror
407 enters the slit through a first opening 418 in the framework
405. A second opening 419 is defined at the opposite end of the
slit to allow visual confirmation that the mirror is arranged
correctly in the slit and provide a possibility for pushing the
mirror out of the slit after scanning. A window 420 is also defined
in the framework such that the surface of the mirror is free to
reflect e.g. probe light from the main body towards a scanned
object. When arranged in the slit, the mirror is supported by the
edge 421 surrounding the window 420.
[0129] The dimensions of the slit and of the mirror are such that
the mirror is held firmly in the slit but still can be removed
therefrom without destroying framework or mirror, i.e. the mirror
is releasable attached to the framework when arranged in the slit.
Alternatively or in addition to the dimensionally provided
confinement of the mirror the tip can have a mechanical locking
system to ensure that the mirror will not fall out of the tip
during scanning.
[0130] FIGS. 4C and 4D give a front view of the proximal end of the
tip and show the second opening 419 in the framework 405 provides
information about when the mirror 407 is correctly placed in the
slit. In FIG. 4C the mirror cannot be seen in the second opening
419 while in FIG. 4D the mirror 407 can be seen indicating that it
is placed correctly.
[0131] FIG. 5 describes steps of a method for cleaning the tip.
[0132] When the tip has been used e.g. for intra-oral scanning it
must be thoroughly cleaned to avoid the risk of transferring
diseases from one patient to another. Initially the tip is removed
from the scanner in step 526 and the optical element is removed
from the tip framework in step 527. In step 528 a first cleaning
procedure comprising sterilization is applied to the framework and
in step 529 a second cleaning procedure comprising high-level
disinfection is applied to the optical element.
[0133] FIGS. 6A-6D show a schematic of a tip design. The framework
605 of the tip is made in a first part 605a and a second part 605b
which are manufactured separately and subsequently assembled to
form the framework. The tip is adapted for being arranged on a
mounting part of the main body of a scanner, where the mounting
part at least partly is made of a heat conductor, such as stainless
steel, or has a heating element arranged to transfer heat to the
tip.
[0134] The first part 605a illustrated in FIG. 6A is manufactured
in Polysulfone (PSU) P1700 using an injection molding process.
Polysulfone is a thermoplastic that can withstand repeated
sterilization. This is a highly advantageous property since
especially this part of the tip comes into contact with the
patient's fluids and tissue during a scanning and therefore need to
be able to withstand an aggressive cleaning procedure to allow
reuse of the tip. Further Polysulfone is a poor heat conductor and
hence provide thermal insulation between a heated mounting part and
the patient's gums, lips etc. The injection molded first part 605a
forms both the distal end and a region of the proximal end, namely
the region surrounding the opening 613 at the proximal end of the
framework.
[0135] The second part 605b shown in FIG. 6B is made in Aluminum
(Aluminum EN AW-6082). A coating including a layer of a
fluoropolymer (Teflon.RTM.) or a chromium coating is applied to the
aluminum material to protect against corrosion due to e.g.
autoclave sterilization of the tip. The second part 605b has
engaging means 631 shaped for engaging corresponding structures of
the first part 605a of the framework to provide the assembly of the
first and second parts by mechanical locking. The assembled tip
framework is illustrated in FIG. 6C. The first part 605a and the
second part 605b together forms the proximal end of the tip
framework. In particular the outer surface of the tip framework is
formed by the first and second parts.
[0136] A mirror (the optical element) is attached to the inner
surface of the second part in thermal contact with the Aluminum
material such that heat can be transferred from the Aluminum to the
mirror.
[0137] At relevant temperature for the operation of the tip the
thermal conductivity of Polysulfone is 0.25 W/(m*K) and the thermal
conductivity of Aluminum is 205 W/(m*K). The ratio between the
thermal conductivities is hence 820 and the second part 605b made
in Aluminum will guide the heat delivered by mounting part of the
scanner to the mirror while only a very small fraction is used for
heating the distal part of the tip framework.
[0138] FIG. 6D shows the tip arranged at the mounting part 603 of a
main body of a scanner. The mounting part either has a heating
element itself or is heated by a heating element in thermal contact
with the mounting part. When the tip is arranged at the mounting
part, the first part of the tip framework 605a provides thermal
insulation between the warm mounting part 603 at the distal end of
the tip and at the side of the tip facing the scanned object, i.e.
the regions of the first part 605a surrounding the opening 613 at
the proximal end of the framework. Instead, heat is transferred in
a 632 heat transfer region from the mounting part 603 to the second
part of the tip framework 605a where the Aluminum which is a good
heat conductor and provides that the mirror 607 attached to the
second part of the framework is heated.
[0139] For an intra-oral scanner the mirror and hence the second
part of the tip framework can be heated to a temperature around 40
degrees Celsius without causing discomfort to the patient. Since
the dew point which is around 35 degrees Celsius this is sufficient
to prevent condensation on the mirror in the humid environment of
the patient's mouth.
[0140] The illustrated design has the advantage that the wall
thickness of the tip framework can be minimized such that a large
cross-sectional diameter of the inner volume of the tip can be
obtained while still having a low outer tip diameter.
SELECTED FIGURE REFERENCE NUMBERS
[0141] In the Figures the reference numbers are provided in the
format according to XYY where "X" is a Figure number indicator
showing in which Figure the reference is used and YY is the item
number indicator according to the following list. [0142] 01 tip
[0143] 02 main body of scanner [0144] 03 mounting part of main body
[0145] 05 tip framework [0146] 05a first part of framework [0147]
05b second part of framework [0148] 06 distal end of framework
[0149] 07 optical element [0150] 08 proximal end of tip [0151] 11
holding means [0152] 11a first part of holding means [0153] 11b
second part of holding means [0154] 12 interface plate [0155] 13
opening in framework at proximal end of framework [0156] 14 opening
in framework at distal end of framework [0157] 15 confining
structure [0158] 18 first opening in framework [0159] 19 second
opening in framework [0160] 20 window to optical element [0161] 21
supporting edge [0162] 31 engaging means [0163] 32 heat transfer
region
[0164] Although some embodiments have been described and shown in
detail, the invention is not restricted to them, but may also be
embodied in other ways within the scope of the subject matter
defined in the following claims. In particular, it is to be
understood that other embodiments may be utilized and structural
and functional modifications may be made without departing from the
scope of the present invention.
[0165] In tip claims enumerating several means, several of these
means can be embodied by one and the same item of hardware. The
mere fact that certain measures are recited in mutually different
dependent claims or described in different embodiments does not
indicate that a combination of these measures cannot be used to
advantage.
[0166] A claim may refer to any of the preceding claims, and "any"
is understood to mean "any one or more" of the preceding
claims.
[0167] It should be emphasized that the term "comprises/comprising"
when used in this specification is taken to specify the presence of
stated features, integers, steps or components but does not
preclude the presence or addition of one or more other features,
integers, steps, components or groups thereof.
Further Embodiments
[0168] 1. A tip for a 3D scanner, wherein the tip comprises: [0169]
a tip framework, where a first part of the framework comprises a
first material and a second part of the framework comprises a
second material where both the first and second part form a portion
of the outer surface of the framework, and where the ratio between
the thermal conductivity of the second material and the thermal
conductivity of the first material is 5 or more; and [0170] an
optical element arranged at said second part of the framework in
thermal contact with the second material.
[0171] 2. The tip according to claim 1, wherein the second part
consist of the second material, such that the framework at the
second part is made of the second material.
[0172] 3. The tip according to embodiment 1 or 2, wherein the ratio
between the thermal conductivity of the second material and the
thermal conductivity of the first material is 10 or more, such as
15 or more, such as 25 or more, such as 40 or more, such as 50 or
more, such as 75 or more, such as 100 or more, such as 250 or more,
such as 500 or more, such as 750 or more, such as 1000 or more.
[0173] 4. The tip according to embodiment 1, 2 or 3, wherein the
first material is a polymer material.
[0174] 5. The tip according to embodiment 4, wherein the first
material is a polysulfone.
[0175] 6. The tip according to any one of embodiments 1 to 5,
wherein the second material is a metal.
[0176] 7. The tip according to embodiment 6, wherein the second
material is aluminum.
[0177] 8. The tip according to any one of embodiments 1 to 7,
wherein a coating is applied to the second material at least on the
outer surface of the tip framework.
[0178] 9. The tip according to embodiments 8, wherein the coating
comprises a layer of Teflon or chromium.
[0179] 10. The tip according to any one of embodiments 1 to 9,
wherein the first part of the tip framework is forms a distal end
of the tip configured for engaging a mounting part of a main body
of the 3D scanner and the second part is arranged in a proximal end
of the tip.
[0180] 11. A tip for a 3D scanner for recording topographic
characteristics of a surface of a body orifice, wherein the tip
comprises: [0181] a framework having a proximal end for entering
the body orifice and a distal end, where the outer surface of the
framework in the distal end at least partly is made of a first
material and the proximal end comprises a second part made in a
second material, where the second part form a portion of the outer
surface of the framework, and where the ratio between the thermal
conductivity of the second material and the thermal conductivity of
the first material is 5 or more; and [0182] an optical element
arranged at said second part in thermal contact with the second
material.
[0183] 12. The tip according to embodiment 11, wherein the distal
end is made substantially in the first material.
[0184] 13. A 3D scanner for recording topographic characteristics
of a surface of a body orifice, wherein the 3D scanner comprises:
[0185] a main body comprising a tip-supporting portion; [0186] a
heater system for heating said optical element, said heater system
comprising a source of electromagnetic energy and a receptive
element configured for receiving the electromagnetic energy and
converting it into heat, where the receptive element is arranged in
the main body; [0187] a tip according to any one or more of
embodiments 1 to 12; [0188] where the tip supporting portion and
the second material of the second part of the tip framework are in
thermal contact such that heat can transferred from the tip
supporting portion to the second part and the optical element.
* * * * *