U.S. patent application number 16/579036 was filed with the patent office on 2020-04-02 for device for ironing laundry items.
This patent application is currently assigned to Herbert Kannegiesser GmbH. The applicant listed for this patent is Herbert Kannegiesser GmbH. Invention is credited to Engelbert Heinz, Klemens Markert.
Application Number | 20200102693 16/579036 |
Document ID | / |
Family ID | 69780902 |
Filed Date | 2020-04-02 |
United States Patent
Application |
20200102693 |
Kind Code |
A1 |
Markert; Klemens ; et
al. |
April 2, 2020 |
DEVICE FOR IRONING LAUNDRY ITEMS
Abstract
Ironers are provided with spiral wrappings for the ironer roll
thereof and ironer belts which are subjected to significant stress
during the ironing process. This leads to settling phenomena and to
warpage in the known spiral wrappings and ironer belts, whereby the
ironing quality is impaired. The object of the invention is to form
the spiral wrapping and/or the ironer belt from a base layer and a
non-woven fabric layer assigned to this base layer on at least one
side. The non-woven fabric layer is preferably connected to the
base layer by needling. The base layer forms a stable
three-dimensional support layer for the non-woven fabric layer,
whereby the ironer belt and/or the spiral wrapping may be
effectively stabilized and as a result may be used for a longer
period of time without settling phenomena and warpage.
Inventors: |
Markert; Klemens;
(Schneeberg, DE) ; Heinz; Engelbert; (Vlotho,
DE) |
|
Applicant: |
Name |
City |
State |
Country |
Type |
Herbert Kannegiesser GmbH |
Vlotho |
|
DE |
|
|
Assignee: |
Herbert Kannegiesser GmbH
Vlotho
DE
|
Family ID: |
69780902 |
Appl. No.: |
16/579036 |
Filed: |
September 23, 2019 |
Current U.S.
Class: |
1/1 |
Current CPC
Class: |
D06F 65/02 20130101;
D06F 67/02 20130101; D06F 65/06 20130101; D06F 65/00 20130101; D06F
83/00 20130101 |
International
Class: |
D06F 83/00 20060101
D06F083/00; D06F 65/06 20060101 D06F065/06; D06F 65/02 20060101
D06F065/02; D06F 67/02 20060101 D06F067/02 |
Foreign Application Data
Date |
Code |
Application Number |
Sep 28, 2018 |
DE |
102018007680.7 |
Oct 25, 2018 |
DE |
102018008406.0 |
Claims
1. A device for ironing laundry items comprising at least one
ironer roll (11) which is drivable in a circumferential manner and
an ironer chest (15) assigned to the ironer roll (11), wherein an
outer surface (14) of the ironer roll (11) is provided with a
spiral wrapping (13), wherein the spiral wrapping (13) has a base
layer (36; 40) made of links (37; 41) which are interlinked or
suspended together and at least one non-woven fabric layer (44; 45)
which is connected to the base layer (36; 40).
2. The device as claimed in claim 1, wherein the base layer (36)
has a plurality of equal links (37) which are arranged relative to
one another such that a comb-like engagement of end regions of
adjacent links (37) is formed.
3. The device as claimed in claim 2, wherein the links (37) are
connected together in an articulated manner at those points where
they interlock in a comb-like manner.
4. The device as claimed in claim 1, wherein the links (37) are
interlinked by elongated rod-like connectors (39).
5. The device as claimed in claim 4, wherein the connectors (39)
which interlink the links (37) run at right-angles to the
rotational direction (19) of the spiral wrapping (13).
6. The device as claimed in claim 2, wherein the links (37) are
formed from strands (47) which are wound.
7. The device as claimed in claim 6, wherein the strands (47) of
the wound links (37) run in an oval-shaped manner, viewed in the
longitudinal direction of their axes of articulation (38), and
enclose an intermediate space or free space, at least one filling
body which at least partially fills up the intermediate space or
free space being arranged therein.
8. The device as claimed in claim 1, wherein the links (41) are
formed from adjacent strands (43) which run in the rotational
direction (19) of the ironer roll (11), wherein the adjacent
strands (43) are alternately interwoven around different sides of
bars (42) running transversely to the rotational direction
(19).
9. The device as claimed in claim 1, wherein the connection of the
at least one non-woven fabric layer (44; 45) to the base layer (36;
40) extends into the base layer (36; 40).
10. The device as claimed in claim 1, wherein the connection of the
at least one non-woven fabric layer (44; 45) to the base layer (36;
40) extends through the base layer (36; 40).
11. The device as claimed in claim 1, wherein the at least one
non-woven fabric layer (44) is connected to one side of the base
layer (36; 40) by needling, linking, tufting or stitching.
12. The device as claimed in claim 1, wherein at least the links
(37; 41) of the base layer (36; 40) are formed from plastics
material.
13. The device as claimed in claim 1, wherein the base layer (36;
40) is configured to be endless.
14. The device as claimed in claim 1, wherein the base layer (36;
40) is made endless.
15. A device for ironing laundry items comprising at least one
ironer body (26) and at least one ironer belt (28) which is
assigned to the at least one ironer body (26) and which is drivable
in a circumferential manner, wherein the ironer belt (28) has a
base layer (36; 40) made of links (37; 41) which are interlinked or
suspended together and at least one non-woven fabric layer (44; 45)
which is connected to the base layer (36; 40).
16. The device as claimed in claim 15, wherein the base layer (36)
has a plurality of equal links (37) which are arranged relative to
one another such that a comb-like engagement of end regions of
adjacent and/or successive links (37) is formed.
17. The device as claimed in claim 16, wherein the links (37) are
connected together in an articulated manner at those points where
they interlock in a comb-like manner.
18. The device as claimed in claim 15, wherein the links (37) are
interlinked by elongated rod-like connectors (39).
19. The device as claimed in claim 15, wherein the connectors (39)
which interlink the links (37) run at right-angles to the
circumferential direction (34) of the ironer belt (28).
20. The device as claimed in one of claim 17, wherein the links
(37) are formed from strands (47) which are wound.
21. The device as claimed in claim 20, wherein the strands (47) of
the wound links (37) run in an oval-shaped manner, viewed in the
longitudinal direction of their axes of articulation (38), and
enclose an intermediate space or free space, at least one filling
body which at least partially fills up the intermediate space or
free space being arranged therein.
22. The device as claimed in claim 15, wherein the links (41) are
formed from adjacent strands (43) which run in the rotational
direction (19) and/or circumferential direction (34) of the ironer
roll (11) and/or the ironer belt (28), wherein the adjacent strands
(43) are alternately interwoven around different sides of bars (42)
running transversely to the rotational direction (19) and/or
circumferential direction (34).
23. The device as claimed in claim 15, wherein the connection of
the at least one non-woven fabric layer (44; 45) to the base layer
(36; 40) extends into the base layer (36; 40).
24. The device as claimed in claim 15, wherein the connection of
the at least one non-woven fabric layer (44; 45) to the base layer
(36; 40) extends through the base layer (36; 40).
25. The device as claimed in claim 15, wherein the at least one
non-woven fabric layer (44) is connected to one side of the base
layer (36; 40) by needling, linking, tufting or stitching.
26. The device as claimed in claim 15, wherein at least the links
(37; 41) of the base layer (36; 40) are formed from plastics
material.
27. The device as claimed in claim 15, wherein the base layer (36;
40) is configured to be endless.
28. The device as claimed in claim 15, wherein the base layer (36;
40) is made endless.
Description
CROSS REFERENCE TO RELATED APPLICATIONS
[0001] This patent application claims priority on and the benefit
of German Patent Application No. 10 2018 007 680.7 having a filing
date of 28 Sep. 2018 and German Patent Application No. 10 2018 008
406.0 having a filing date of 25 Oct. 2018
BACKGROUND OF THE INVENTION
Technical Field
[0002] The invention relates to a device for ironing laundry items
comprising at least one ironer roll which is drivable in a
circumferential manner and an ironer chest assigned to the ironer
roll, wherein an outer surface of the ironer roll is provided with
a spiral wrapping, and a device for ironing laundry items
comprising at least one ironer body and at least one ironer belt
which is assigned to the at least one ironer body and which is
drivable in a circumferential manner.
Prior Art
[0003] Laundry items are smoothed out and subjected to final drying
by ironing. The ironing process is primarily carried out in
commercial laundries using devices of different construction. The
invention relates to devices which are configured as chest ironers
or belt ironers.
[0004] Chest ironers have one or even a plurality of successive
cylindrical ironer rolls which are rotatably drivable and an ironer
chest which is fixedly assigned to one or each of the ironer rolls.
Preferably, the respective ironer chest is configured to be
resilient in order to be able to be adapted in a flexible manner to
the respective ironer roll.
[0005] Belt ironers have at least one ironer body which may be
stationary or even rotatably drivable. Even in belt ironers,
rotatably drivable ironer bodies are also configured to be
cylindrical. In the case of belt ironers the fixed ironer bodies
may have any type of cross section. At least one ironer belt which
is drivable in a circumferential manner is assigned to the single
ironer body or all of the ironer bodies of the belt ironer. The
ironer belt serves for the transport of laundry items to be ironed,
respectively along or around the respective ironer body. Moreover,
the ironer belt presses the laundry items to be ironed against the
respective ironer body.
[0006] In the known devices, spiral wrappings of ironer rolls for
chest ironers or even ironer belts are formed from felt, in
particular non-woven felt fabric. In the case of chest ironers,
springs made of metal material are generally also provided between
the spiral wrapping made of felt and/or non-woven felt fabric and
the cylindrical outer surface of the ironer roll. In the case of
ironer belts, the felt and/or non-woven felt fabric may be provided
with reinforcing strands which stabilize the ironer belt such that
it does not excessively stretch.
[0007] Known ironer belts of belt ironers and spiral wrappings of
chest ironers alter their shape over time by becoming distorted
and/or compressed and as a result gradually become thinner. The
quality of the ironing is consequently impaired so that in the case
of known chest ironers the spiral wrappings and/or ironer belts
have only a limited service life and as a result have to be
replaced at regular intervals.
BRIEF SUMMARY OF THE INVENTION
[0008] The object of the invention is to provide devices for
ironing laundry items, the spiral wrapping and/or ironer belt
thereof having improved stability.
[0009] This object is achieved by a device for ironing laundry
items comprising at least one ironer roll which is drivable in a
circumferential manner and an ironer chest assigned to the ironer
roll, wherein an outer surface of the ironer roll is provided with
a spiral wrapping, characterized in that the spiral wrapping has a
base layer made of links which are interlinked or suspended
together and at least one non-woven fabric layer which is connected
to the base layer. Accordingly, it is provided that the spiral
wrapping of the at least one ironer roll has a base layer
consisting of links which are connected together, preferably
interlinked or suspended together, and at least one non-woven
fabric layer connected to the base layer.
[0010] The aforementioned object is also achieved by a device for
ironing laundry items comprising at least one ironer body and at
least one ironer belt which is assigned to the at least one ironer
body and which is drivable in a circumferential manner,
characterized in that the ironer belt has a base layer made of
links which are interlinked or suspended together and at least one
non-woven fabric layer which is connected to the base layer. This
device is characterized by an ironer belt which has a base layer
made of links which are interlinked or suspended together and at
least one non-woven fabric layer connected to the base layer.
[0011] In both devices it is provided that the spiral wrapping
and/or ironer belt has a base layer with a plurality of links which
are suspended together and at least one non-woven fabric layer
which is connected to the base layer. Forming the base layer from
links which are suspended together and/or interlinked results in a
three-dimensional reinforcement of the non-woven fabric layer
connected to the base layer. Due to the links being suspended
together the base layer is exceptionally flexible, whereby it is
able to fit snugly against the ironer roll and/or the ironer body
continuously and without gaps. In addition, the ironer belt also
serves as a conveyor belt and, in particular, also has to be
deflected around smaller radii. Due to its configuration of links
which are suspended together, in particular interlinked, the base
layer has a relatively high degree of dimensional stability but
nevertheless with good flexibility. The result of this is that the
at least one ironer spiral wrapping and/or the ironer belt
comprising such a base layer changes shape significantly less than
conventional spiral wrappings of ironer rolls or ironer belts. As a
result, the spiral wrappings and/or ironer belts according to the
invention have a longer service life and do not need to be replaced
as frequently.
[0012] Both devices and/or ironers comprising a spiral wrapping or
an ironer belt, which have a base layer made of connected links and
a non-woven fabric layer connected to the base layer, may have a
width of over 5 m due to this construction of the spiral wrapping
and/or the ironer belt.
[0013] Preferably, the respective base layer has a plurality of
links which are preferably of equal configuration and which are
arranged for the comb-like engagement of the end regions of
adjacent links relative to one another. Due to this comb-like
engagement of adjacent links, the links may be interlinked in a
simple manner to form the base layer.
[0014] A preferred embodiment of the base layer provides that the
links are connected together in an articulated manner at points
where they interlock in a comb-like manner. Such articulated
connections between the adjacent links lead to a particularly
flexible and thus adaptable base layer. The links may also permit a
simple and permanent connection of the base layer to the at least
one non-woven fabric layer.
[0015] In the case of base layers comprising links which are able
to be brought into engagement with one another in a comb-like
manner, according to a preferred embodiment of the invention the
links are interlinked by elongated rod-like connectors. Preferably,
the connectors extend transversely to the circumferential direction
of the spiral wrapping and/or the transport direction of the ironer
belt. In this case, it is particularly advantageous if the rod-like
connectors run at right-angles to the circumferential direction of
the spiral wrapping and/or transport direction of the ironer belt.
In this arrangement, the rod-like connectors are not subjected to
any deformation when the base layer is curved by, for example,
deflections and/or is altered in terms of curvature in the
circumferential direction of the spiral wrapping and/or transport
direction of the ironer belt.
[0016] It is preferably provided to form a row of links which
adjoin one another in the transverse direction of the ironer belt
or the spiral wrapping and which are made from strands which are
wound in a helical and/or spiral manner. This winding is preferably
carried out in the manner of a helical spring, the longitudinal
direction thereof running transversely preferably at right-angles
to the circumferential direction of the spiral wrapping and/or
running direction of the ironer belt. Such links may be formed
cost-effectively and provide the base layer with a high degree of
stability. Above all, the shape of the links may influence the
thickness and thus the stability of the base layer. Thus, a
plurality of links of any size and shape located in a row may be
produced simultaneously in one operating process and a base layer
with the desired thickness and stability may be formed
therefrom.
[0017] The links may have an oval-shaped path, viewed in the
longitudinal direction of their axis of articulation. Such links
spatially encompass a three-dimensional intermediate space, free
space and/or internal space. It may be provided to fill up this
intermediate space, free space and/or internal space entirely or
partially with at least one filling body. At least one filling body
may be assigned to each link, but also to only a few selected
links, for example each second link of the successive links. The
filling bodies are preferably formed from a dimensionally stable
material. The filling bodies may be resilient, in particular
resiliently flexible. It is conceivable to configure the filling
bodies to be air-permeable and/or electrically conductive. The
filling bodies make it possible to stabilize the base layer and to
provide improved air-permeability of the base layer. Moreover, the
filling bodies may also contribute to the base layer being
electrically conductive and as a result electrostatic charges of
the ironed laundry are avoided or at least reduced.
[0018] According to an alternative embodiment of the invention, the
links of the base layer are formed from adjacent strands which run
in the circumferential direction of the spiral wrapping and/or
running direction of the ironer belt and which are preferably
alternately interwoven around one or other side of transversely
oriented rod-like bars. Such links do not need to be additionally
interlinked. Said links are directly interlinked by their formation
from adjacent strands running continuously or uninterrupted in the
longitudinal direction of the spiral wrapping and/or the ironer
belt. In the case of a base layer thus formed, the transversely
oriented bars have a further function: they not only subdivide the
links which are functionally formed between adjacent bars but also
serve to provide a flat zig-zag-shaped path to the longitudinally
running adjacent and/or adjoining strands. As a result, a
three-dimensional woven mesh is produced from the strands with the
bars running transversely thereto at preferably 90.degree., said
woven mesh also forming a base layer of specific thickness, wherein
the thickness of the base layer depends on the diameter of the
bars.
[0019] One advantageous possibility of the connection of the, or
the respective, non-woven fabric layer to the base layer is that
the non-woven fabric layer extends into the base layer.
Alternatively, however, the respective non-woven fabric layer may
extend through the entire base layer. If a non-woven fabric layer
is assigned to both sides of the base layer, the respective
non-woven fabric layer is preferably only connected to that side of
the base layer which is assigned the non-woven fabric layer. It is
also conceivable, however, that in the case of non-woven fabric
layers being assigned to both sides of the base layer, when
connecting said non-woven fabric layers to the base layer each
non-woven fabric layer extends through the base layer. Then the two
opposing sides of the non-woven fabric layers assigned to the base
layer overlap in the region of the base layer. This leads to a
particularly compact and dimensionally stable spiral wrapping
and/or ironer belt without the flexibility of the spiral wrapping
and/or the ironer belt being significantly impaired thereby, due to
the three-dimensional nature of the base layer. Moreover, since the
two non-woven fabric layers on opposing sides of the base layer are
also connected together the permanence of the connection of the
respective non-woven fabric layer to the base layer is further
increased.
[0020] It is preferably provided to connect the single non-woven
fabric layer to one side of the base layer or both non-woven fabric
layers to each side of the base layer by needling, tufting,
stitching, or the like. These connection techniques may be carried
out rapidly by machine and produce a close connection with the base
layer. In the case of a non-woven fabric layer which is arranged on
both sides of the base layer, there is also the possibility that
the two opposing non-woven fabric layers are also connected
together in the region of the base layer located therebetween,
optionally by needling, tufting, stitching or the like.
[0021] In a preferred embodiment of this ironer belt according to
the invention or the spiral wrapping of the ironer according to the
invention, the base layer, in particular its links, strands, bars
and/or connectors, are formed from plastics material. This
increases the flexibility of the spiral wrapping and/or the ironer
belt. Moreover, plastics material is resistant to the moisture
which is to be substantially removed from the laundry during
ironing and not susceptible to corrosion.
[0022] It is preferably provided that the base layer is configured
to be endless or is made endless. The base layer which is formed
from links suspended together and/or connected together provides
ideal conditions therefor. Above all, therefore, closed ironer
belts and/or spiral wrappings of the ironer are produced without
seams and/or transitions. Such ironer belts and/or spiral wrappings
leave on the laundry items to be ironed no imprints or other damage
which reduces the quality thereof.
BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Preferred exemplary embodiments of the invention are
described in more detail hereinafter with reference to the
drawings, in which:
[0024] FIG. 1 shows a schematic side view of a device for smoothing
out laundry items configured as a chest ironer;
[0025] FIG. 2 shows a schematic side view of a device for ironing
laundry items configured as a belt ironer;
[0026] FIG. 3 shows a side view of a portion of a base layer of a
spiral wrapping of a chest ironer and/or an ironer belt of a belt
ironer;
[0027] FIG. 4 shows a second exemplary embodiment of a base layer
in a view similar to FIG. 3;
[0028] FIG. 5 shows the base layer of FIG. 3 provided on one side
with a felt layer: and
[0029] FIG. 6 shows the base layer of the ironer belt and/or the
spiral wrapping of the ironer of FIG. 4 provided with a felt layer
on both sides.
DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
[0030] The device shown in FIG. 1 relates to a chest ironer 10. The
chest ironer 10 has a cylindrical ironer roll 11 which is rotatably
drivable about a preferably horizontal longitudinal center axis 12.
This longitudinal center axis 12 in this case also forms the
rotational axis of the ironer roll 10. The ironer roll 11 is
provided with a spiral wrapping 13. The spiral wrapping 13 is
arranged externally around a cylindrical outer surface 14 of the
ironer roll 11 and namely such that the spiral wrapping 13 covers
the cylindrical outer surface 14 without gaps and/or surrounds said
cylindrical outer surface seamlessly. A supporting spring system
wound in a spiral-shaped manner around the outer surface 14 may be
arranged between the outer surface 14, the ironer roll 11 and the
spiral wrapping 13.
[0031] A preferably flexibly configured ironer chest 15 is assigned
to the ironer roll 11. The ironer chest 15 surrounds approximately
the lower half of the ironer roll 11 so that the ironer chest 15 is
configured to be semi-circular in cross section. The ironer chest
15 is heatable. To this end in the interior said ironer chest has
flow channels for a heating medium, for example steam or thermal
oil.
[0032] The ironer chest 15 is mounted on opposing longitudinal
edges 16 and 17 on a fixed frame 18 of the chest ironer 10. A
(right-hand) longitudinal edge 15, viewed in the rotational
direction 19 of the ironer roll 11, is fixedly connected to the
frame 18 at an inlet side 20 of the chest ironer 10. An outlet side
21 of the chest ironer 10 is located at the opposing (left-hand)
longitudinal edge 17 of the ironer chest. The longitudinal edge 17
of the ironer chest 15 is movably mounted on the frame 18 on the
outlet side 21 by means of a slightly obliquely positioned pendulum
support 22.
[0033] The invention is not limited to the above-described chest
ironer 10. The invention may alternatively be used for chest
ironers 10 of different construction, for example those without a
pendulum support 22 and also those which have a rigid ironer chest
15. Moreover, the invention is not only suitable for the chest
ironer 10 shown in FIG. 1 comprising a single ironer roll 11 and a
single ironer chest 15 assigned thereto. The invention is primarily
also suitable for chest ironers 10 comprising a plurality of
successive ironer rolls 11 of the same or different size and
construction and an ironer chest 15 assigned to each ironer roll
11. In this case, the ironer chests 15 of successive ironer rolls
11 are connected by a bridge. This bridge serves for transferring
the laundry items to be ironed, not shown in the figures, from the
ironer gap 23 between the outer face of the spiral wrapping 13 of
the ironer roll 11 and a flat smoothing surface 24 of the fixed
stationary ironer chest 15 oriented toward the ironer roll 11.
[0034] FIG. 2 shows a device which is configured as a belt ironer
25. In the exemplary embodiment shown, the belt ironer 25 has a
fixed, stationary and cylindrical ironer body 26. Moreover, the
belt ironer 25 has an ironer belt 28 substantially surrounding a
cylindrical outer surface 27 of the ironer body 26. The endless
ironer belt 28 is continuously drivable, circulating in the manner
of a conveyor belt, wherein said ironer belt substantially slides
along the outer surface 27 of the stationary ironer body 26.
[0035] The ironer body 26 of the belt ironer 25 is heatable. This
heating is preferably carried out from the interior of the ironer
body 26. The heating of the ironer body 26 in this case may be
carried out using any heat transfer medium.
[0036] The ironer belt 28 is guided at an inlet side 29 over the
ironer body 26 onto said ironer body and diverted from the ironer
body 26 in the region of an outlet side 30 in the vicinity of the
inlet side 29. At the same time, the ironer belt 28 is driven in
the transport direction and/or circumferential direction 34.
[0037] The ironer belt 28 is guided in each case on the inlet side
29 and the outlet side 30 by deflection drums 31 and 32, which in
each case run parallel to one another and to the longitudinal
center axis 12 of the ironer body 26. The ironer belt 28 runs
substantially along the circumference of the ironer body 26 from
the deflection drum 31 on the inlet side 29 as far as the
deflection drum 32 on the outlet side 30. The ironer belt 28 is
guided back as a return strand from the deflection drum 32 on the
outlet side 30 to the deflection drum 31 on the inlet side 29. At
the same time, the return strand of the ironer belt 28 which is
spaced apart from the ironer body 26 is guided outwardly around
said ironer body, around correspondingly arranged deflection drums
33. At least one of the deflection drums 31, 32 and/or 33 is
rotatably drivable for driving the ironer belt 28 in the
circumferential direction 34.
[0038] An ironer gap, not shown in FIG. 2, for passing the laundry
items through the belt ironer 25 is formed between the ironer body
26 and the part of the ironer belt 28 wound around said ironer body
from the inlet side 29 to the outlet side 30. In this case, the
circumferential region of the outer surface 27 of the stationary
ironer body 26, the ironer belt 28 being wound around said outer
surface, forms a static smoothing surface 35. On this smoothing
surface 35 on the outer circumference of the stationary ironer body
26, the laundry items shown in FIG. 2 are slidably moved by the
ironer belt 28 running past the ironer body 26 in the
circumferential direction 34 on the outside of the outer surface 27
of the ironer body 26, and namely in a slidable manner.
[0039] The above-described belt ironer 25 has a single stationary
ironer body 26. Belt ironers 25 which have a plurality of
successive ironer bodies 26 which are the same or different are
also conceivable. The laundry items are then moved by the
individual ironer belt 28 or even the separate ironer belts 28 in
succession along such a belt ironer 25 comprising a plurality of
ironer bodies 26.
[0040] The invention is also not limited to belt ironers 25 which
are configured in the manner described above and shown in FIG. 2.
The invention is also suitable for belt ironers 25 of any other
configuration, in particular those in which the or each cylindrical
ironer body 26 is driven together with the ironer belt 28, wherein
the drive speed is selected, however, such that slip is produced
between the ironer belt 28 and the smoothing surface 35 of the
ironer body 26. It is also conceivable that in the case of belt
ironers 25 comprising stationary ironer bodies 26, the ironer body
26 is not of cylindrical configuration but has a different cross
section, for example an elliptical or oval cross section.
[0041] FIGS. 3 to 6 show different exemplary embodiments of the
design of the ironer belt 28 of the belt ironer 25 and the spiral
wrapping 13 of the ironer roll 11. Hereinafter, the embodiment is
described by means of the example of the ironer belt 28:
[0042] The ironer belt 28 has a base layer and a non-woven fabric
layer at least on one side thereof. The base layer and the
non-woven fabric layer are connected together. This connection may
be carried out by needling, tufting, linking, stitching or the
like.
[0043] FIG. 3 shows a longitudinal section through a short portion
of a first exemplary embodiment of a base layer 36. This base layer
36 is formed from a plurality of individual, separate links 37
which are interlinked in order to form the base layer 36. By means
of this interlinking of the individual links 37 the base layer 36
is also made endless. All of the links 37 are configured to be the
same in the base layer 36, namely approximately oval and of the
same dimensions.
[0044] A plurality of links 37 is arranged with parallel spacing
transversely to the circumferential direction 34 of the ironer belt
28 in a row running transversely to the circumferential direction
34 of the ironer belt 28. A plurality of such interlinked rows
follow one another in the circumferential direction 34 of the
ironer belt 28. The spacings between adjacent links 37 of the same
row are approximately of the same size as that of the width of the
links. The links 37 of adjacent rows are in each case arranged
offset to one another (staggered) by the width of a link. As a
result, the links 37 of adjacent rows interlock in a comb-like
manner with their end regions facing one another. The end regions
of adjacent links 37 which interlock with one another, in
particular adjacent rows of adjoining links 37, thus form in each
case an axis of articulation 38.
[0045] The links 37 are formed in each case from a circumferential
endless strand 47. The strand 47 of each link 37 has an
approximately oval path. The strands 47 of each base layer 36 have
spaced-apart portions 48 running parallel to one another. When the
base layer 36 is oriented in a linear manner the portions 48 run in
a rectilinear manner. When the base layer 36 is curved the portions
48 of the strands 47 have a correspondingly curved path.
[0046] In the case of the base layer 36 the links 37 of adjacent
rows are connected in the region of each axis of articulation 38 by
a bar-like and/or rod-like connector 39. In the exemplary
embodiment shown this connector has a cylindrical cross section but
may also have an unround, for example lenticular, cross section. As
a result of the axis of articulation 38 running transversely to the
circumferential direction 34 of the ironer belt 28, the connectors
39 also extend transversely to the circumferential direction 34 of
the ironer belt 28. As a result, the base layer 36 for any given
connector 39 has rotary joint-type connections for the links 37 and
consequently very high and almost unlimited flexibility. In this
manner, the base layer 36 of the ironer belt 28 does not become
jammed when deflected on the deflection drums 31, 32 and 33 even if
these deflection drums have only a very small diameter. The joint
pins 39 for connecting the individual rows of links 37 of the base
layer 36 thus result in an unlimited flexibility of the ironer belt
28 in the circumferential direction 34.
[0047] If it is desired, the rod-like connectors 39 may be formed
from a material which provides the connector 39 with a high degree
of stability. Then the base layer 36 has only a small degree of
flexibility transversely to the circumferential direction 34 of the
ironer belt 28. Should such a flexibility transversely to the
circumferential direction 34 not be required and/or not desired,
the connectors 39 may be formed from easily bendable rods or even
small tubes.
[0048] The base layer 36 shown partially in FIG. 3 has a specific
thickness and/or strength depending on the height of the links 37
and the diameter of the connectors 39. As a result, the base layer
36 has a three-dimensional structure. This structure provides the
base layer 36 with the desired dimensional stability,
notwithstanding its flexibility provided at least in the
circumferential direction 34 of the ironer belt 28. This
dimensional stability is characterized in that whilst the base
layer 36 is or remains flexible, its shape is permanently
maintained by the many individual links 37 connected together.
[0049] Between the portions 48 of the strands 47 of the links 37
and between the bar-like and/or rod-like connectors 39 the base
layer 36 has a three-dimensional free space, internal space and/or
intermediate space which in contrast to the base layer 36 shown in
FIG. 3 may be entirely or partially filled up by one or more
filling bodies. The filling bodies may be configured to be rigid or
flexible and/or resilient. The filling bodies may also optionally
be perforated and/or porous so that they are at least
air-permeable.
[0050] The filling bodies ensure that the spaced-apart portions 48
of the strand 47 of each link 37 maintain their spacing. As a
result, the base layer 36 is more air-permeable, in particular if
the filling bodies are also porous or perforated. It is conceivable
that the filling bodies are formed from an electrically conductive
material. Such filling bodies make the base layer 36 electrically
conductive in order to avoid or remove an electromagnetic charge of
the base layer 36 and/or the spiral wrapping 13 or the ironer belt
28.
[0051] The filling bodies may be secured against displacement
and/or slipping in the free space between the portions 48 and the
connectors 39, in particular by said filling bodies being connected
entirely or partially to the portions 48 of the strands 47, for
example by adhesive bonding.
[0052] FIG. 4 shows a longitudinal section through a portion of a
further exemplary embodiment of a base layer 40. This base layer 40
does not have separate links 37 but portions which are integrally
suspended together and which are denoted as links 41 within the
meaning of the invention and for clarification of the invention,
although they are spatially and physically not separated from one
another but suspended together.
[0053] In each case, the portions of the base layer 40 defined as
links 41 extend between two elongated bars 42 which extend
transversely to the circumferential direction 34 of the ironer belt
28, in a similar manner to the connectors 39 of the base layer 36,
and which also act as joint pins. In other words, one respective
link 41 of the base layer 40 is formed from a portion of the base
layer 40 extending between two adjacent parallel bars 42.
[0054] The strands 43 extending continuously in the circumferential
direction 34 of the ironer belt 28 and adjoining one another in the
transverse direction of the ironer belt 28 are placed around the
respective bar 42 in a Z-shaped manner, so that the respective
strand 43 is guided around one side of a first bar 42 and a further
side of the following bar 42. Adjacent strands 43 are alternately
guided once upwardly and once downwardly around the respective bar
42. Thus, a strand guided upwardly and downwardly around the
respective bar 42 always alternates in the transverse direction of
the ironer belt 28. Adjacent strands running parallel to one
another intersect at intersections between successive bars 42. As a
result, the strands 43 together with the bars 42 form an interwoven
structure of the base layer 40.
[0055] The ironer belt 28 with the base layer 40 of FIG. 4 is made
endless by a connection of the ends of each strand 43, wherein
preferably the connecting points are offset so that the base layer
40 is made endless, effectively without transitions.
[0056] The base layers 36 and 40 may be configured, in principle,
in the same manner for the spiral wrapping 13 of the chest ironer
10 and the ironer belt 28.
[0057] In the exemplary embodiments shown of the base layer 36 and
the base layer 40, the connectors 39 and the bars 42 are provided
with the same diameters and also the spacings of the connectors 39
and/or bars 42 are of equal size. It is conceivable, however, that
the diameters of the bars 42 and the spacings thereof in the base
layer 40 are different from the spacings of the connectors 39 and
the diameters thereof of the base layer 36. For example, the
spacings of the bars 42 in the base layer 40 may be smaller than in
the base layer 36.
[0058] Both the base layer 36 and the base layer 40 are preferably
formed from plastics material, in particular a thermoplastic
material. It is also conceivable to form the base layers 36 and/or
40 entirely or partially from a different material, for example
stainless steel, in particular steel wire.
[0059] FIGS. 5 and 6 show in each case a complete portion of the
ironer belt 28, and namely FIG. 5 with the base layer 36 and FIG. 6
with the base layer 40.
[0060] In FIG. 5 only one side of the base layer 36 is connected to
a single non-woven fabric layer 44. The thickness of the part of
the non-woven fabric layer 44 protruding on one side relative to
the base layer 36 is slightly larger than the thickness of the base
layer 36. It is also conceivable that the part of the non-woven
fabric layer 44 protruding relative to the base layer 36 on one
side is as thick as the base layer 36 or even slightly thinner.
[0061] In the exemplary embodiment shown, a part of the non-woven
fabric layer 44 extends through the entire base layer 36 for the
connection thereof to the base layer 36. Alternatively, it may also
be provided that the non-woven fabric layer 44 is only connected to
that side of the base layer 36 which is assigned the non-woven
fabric layer 44. The non-woven fabric layer 44 is thus thinner and
does not extend through the entire base layer 36 but preferably
only through and/or around the upper portions of the links 37.
[0062] The exemplary embodiment of FIG. 6 shows a portion of the
complete ironer belt 28 which in each case has a non-woven fabric
layer 45 on both sides of the base layer 40. The regions of the
non-woven fabric layers 45 protruding relative to both sides of the
base layer 40 are of equal size, in particular of equal thickness,
in the exemplary embodiment shown. It is also conceivable that the
non-woven fabric layer 45 on one side is thinner than the non-woven
fabric layer 45 on the other side of the base layer 40.
[0063] The partial regions of the non-woven fabric layers 45
protruding over the base layer 40 have in the exemplary embodiment
shown a thickness which approximately corresponds to the thickness
of the base layer 40. However, different exemplary embodiments are
also conceivable, wherein the thicknesses of the part of the
non-woven fabric layers 45 protruding relative to the base layer 40
are smaller or larger than the thickness of the base layers.
[0064] The upper non-woven fabric layer 45 is connected to portions
of the adjoining strands 43 located above a plane which runs
through the longitudinal center axes of the strands 43.
Accordingly, the lower non-woven fabric layer 45 is only connected
to the portions of the successive strands 43 located below the
cited plane through the bars 42. At the intersections 46 of the
adjacent strands 43 the non-woven fabric layers 45 overlap so that
here the non-woven fabric layers 45 are also still connected
together. Alternatively, it is conceivable that both non-woven
fabric layers 45 are connected to all of the strands 43, in
particular adjacent strands 43. Then both of the non-woven fabric
layers 45 extend through the entire base layer 40 and overlap one
another in the entire region of the base layer 40. This leads to a
particularly close connection of the non-woven fabric layers 45 to
the base layer 40 and the non-woven fabric layer 45 relative to one
another.
[0065] It is also conceivable to provide the base layer 36 on both
sides with a non-woven fabric layer 45, wherein the connection of
the non-woven fabric layers 45 to the base layer 36 may be carried
out in a similar manner to the exemplary embodiment of FIG. 5.
Conversely, it is conceivable to provide the base layer 40 with a
single one-sided non-woven fabric layer 44 and namely according to
the manner shown in FIG. 5.
[0066] The connection of the non-woven fabric layers 40 in the
exemplary embodiment of FIG. 5 and the connections of the non-woven
fabric layers 45 in the exemplary embodiment of FIG. 6 to the base
layer 40 is carried out by needling, tufting, linking, stitching,
or the like.
[0067] The non-woven fabric layers 44 and 45 are preferably formed
from a non-woven felt fabric, in particular a needled non-woven
fabric.
[0068] The spiral wrapping 13 of the chest ironer 10 may also be
configured according to the exemplary embodiments of FIGS. 5 and 6.
In the case of a supporting spring system of the chest ironer 10 it
may be advantageous to provide only one side of the base layer 36
and/or 40 with a non-woven fabric layer 44.
LIST OF REFERENCE NUMERALS
[0069] 10 Chest ironer [0070] 11 Ironer roll [0071] 12 Longitudinal
center axis (rotational axis) [0072] 13 Spiral wrapping [0073] 14
Outer surface [0074] 15 Ironer chest [0075] 16 Longitudinal edge
(right-hand) [0076] 17 Longitudinal edge (left-hand) [0077] 18
Frame [0078] 19 Rotational direction [0079] 20 Inlet side [0080] 21
Outlet side [0081] 22 Pendulum support [0082] 23 Ironer gap [0083]
24 Smoothing surface [0084] 25 Belt ironer [0085] 26 Ironer body
[0086] 27 Outer surface [0087] 28 Ironer belt [0088] 29 Inlet side
[0089] 30 Outlet side [0090] 31 Deflection drum [0091] 32
Deflection drum [0092] 33 Deflection drum [0093] 34 Circumferential
direction [0094] 35 Smoothing surface [0095] 36 Base layer [0096]
37 Link [0097] 38 Axis of articulation [0098] 39 Connector [0099]
40 Base layer [0100] 41 Link [0101] 42 Bar [0102] 43 Strand [0103]
44 Non-woven layer [0104] 45 Non-woven layer [0105] 46 Intersection
[0106] 47 Strand [0107] 48 Portion
* * * * *