U.S. patent application number 16/125085 was filed with the patent office on 2020-03-12 for dual sided suspension assembly for a cycle wheel.
The applicant listed for this patent is TRVSTPER, INC.. Invention is credited to David Weagle.
Application Number | 20200079463 16/125085 |
Document ID | / |
Family ID | 69591703 |
Filed Date | 2020-03-12 |
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United States Patent
Application |
20200079463 |
Kind Code |
A1 |
Weagle; David |
March 12, 2020 |
DUAL SIDED SUSPENSION ASSEMBLY FOR A CYCLE WHEEL
Abstract
A trailing link multi-bar suspension assembly for a cycle having
improved stability includes a first arm having a first side and a
second side, a first arm fixed pivot and a first arm shock pivot,
the first side and second side defining a wheel opening. A shock
link has a shock link fixed pivot and a shock link floating pivot.
A shock absorber has an inline configuration, a gas spring, a first
shock mount, and a second shock mount, and the shock absorber is
substantially located on the first side or second side of the wheel
opening. A spring unit, has a gas spring comprising a spring body,
a first spring mount and a second spring mount, and the spring unit
is substantially located on the first side or second side of the
wheel opening A wheel carrier has a wheel carrier first pivot and a
wheel carrier second pivot spaced apart from one another, and a
wheel mount that is adapted to be connected to a wheel. A control
link has a control link floating pivot and a control link fixed
pivot, the control link floating pivot being pivotably connected to
the wheel carrier second pivot, and the control link fixed pivot
being pivotably connected to the first arm control pivot.
Inventors: |
Weagle; David; (Edgartown,
MA) |
|
Applicant: |
Name |
City |
State |
Country |
Type |
TRVSTPER, INC. |
Salt Lake City |
UT |
US |
|
|
Family ID: |
69591703 |
Appl. No.: |
16/125085 |
Filed: |
September 7, 2018 |
Current U.S.
Class: |
1/1 |
Current CPC
Class: |
B62K 25/08 20130101;
B62K 19/30 20130101; B62K 21/02 20130101; B60G 2300/12 20130101;
B62K 2201/08 20130101; B62K 25/24 20130101 |
International
Class: |
B62K 25/08 20060101
B62K025/08; B62K 25/24 20060101 B62K025/24; B62K 21/02 20060101
B62K021/02 |
Claims
1. A suspension assembly for a cycle, the suspension assembly
comprising: a steering fork, the steering fork having a first arm
and a second arm, each of the first arm and the second arm having a
first end and a second end; a shock absorber having a damper body
and gas spring comprising a spring body, the spring body being
sequentially arranged along a substantially common central axis
with the damper body, the shock absorber including a first shock
mount and a second shock mount, the first shock mount being
connected to the first arm, the second shock mount being pivotably
connected to a shock link, and the shock absorber being located on
one of the first arm or second arm; a spring unit, having a gas
spring comprising a spring body, a first spring mount and a second
spring mount, the first spring mount being connected to the first
arm, the second spring mount being pivotably connected to the shock
link, and the spring unit being substantially located on the other
of the first arm or second arm; wherein the suspension assembly
comprises a multi-bar trailing link configuration.
2. The suspension assembly of claim 1, further comprising: a first
arm fixed pivot, a first arm shock pivot, and a first arm control
pivot, a space between the first arm and the second arm forming a
wheel opening; a shock link, the shock link having a shock link
fixed pivot and a shock link floating pivot spaced apart from one
another, the shock link being pivotably connected to the first arm
fixed pivot at the shock link fixed pivot such that the shock link
is rotatable about the shock link fixed pivot and the shock link
fixed pivot remains in a fixed location relative to the first arm
while the shock link floating pivot is movable relative to the
first arm; a wheel carrier, the wheel carrier having a wheel
carrier first pivot and a wheel carrier second pivot spaced apart
from one another along a length of the wheel carrier, and a wheel
mount that is adapted to be connected to a wheel, the wheel carrier
first pivot being pivotably connected to the shock link floating
pivot so that the wheel carrier second pivot is rotatable about the
wheel carrier first pivot relative to the shock link floating
pivot; and a control link, the control link including a control
link floating pivot and a control link fixed pivot, the control
link floating pivot being pivotably connected to the wheel carrier
second pivot, and the control link fixed pivot being pivotably
connected to the first arm control pivot such that the control link
floating pivot is rotatable about the control link fixed pivot,
which remains in a fixed location relative to the first arm control
pivot.
3. The suspension assembly of claim 2, wherein the damper body is
located between the spring body and the second shock mount along
the common central axis.
4. The suspension assembly of claim 2, wherein the damper body
houses a damper piston and the spring body houses a gas piston.
5. The suspension assembly of claim 4, wherein the gas piston has a
greater radial cross-sectional area than the damper piston.
6. The suspension assembly of claim 3, further comprising a first
shaft seal located at a first end of the damper body to seal
damping fluid or gas inside the damper body while allowing axial
movement of an inshaft or an outshaft of the shock absorber.
7. The suspension assembly of claim 6, further comprising a second
shaft seal located at a first end of the spring body, the second
shaft seal sealing gas inside the spring body and allowing axial
movement of the outshaft.
8. The suspension assembly of claim 7, further comprising a third
shaft seal be located at a second end of the damper body, the third
shaft seal sealing damping fluid inside the damper body and
allowing axial movement of the inshaft.
9. The suspension assembly of claim 3, further comprising a first
shaft seal disposed between the damper body and the spring body,
the first shaft seal sealing damping fluid or gas inside the damper
body and sealing gas in the spring body while allowing axial
movement of an inshaft and/or outshaft.
10. The suspension assembly of claim 9, further comprising a second
shaft seal disposed at a first end of the damper body, the second
shaft seal sealing gas inside the damper body and allowing axial
movement of the inshaft.
11. The suspension assembly of claim 2, wherein the spring body is
located between the damper body and the second shock mount along
the common central axis.
12. The suspension assembly of claim 11, further comprising a first
shaft seal located at a first end of the damper body, the first
shaft seal sealing gas inside the damper body and allowing axial
movement of an outshaft.
13. The suspension assembly of claim 12, further comprising a
second shaft seal located at a first end of the spring body, the
second shaft seal sealing damping fluid inside the spring body and
allowing axial movement of the outshaft.
14. The suspension assembly of claim 13, further comprising a third
shaft seal located at a second end of the spring body, the third
shaft seal sealing damping fluid inside the spring body and
allowing axial movement of an inshaft.
15. The suspension assembly of claim 11, further comprising a first
shaft seal disposed between the damper body and the spring body,
the first shaft seal sealing damping fluid or gas inside the damper
body and sealing gas in the spring body while allowing axial
movement of an inshaft and/or outshaft.
6. The suspension assembly of claim 15, further comprising a second
shaft seal disposed at a first end of the spring body, the second
shaft seal sealing gas inside the spring body and allowing axial
movement of the inshaft.
17. The suspension assembly of claim 2, wherein a central axis of
the spring body and a central axis of the damper body are arranged
so that the central axis of the spring body and the central axis of
the damper body are offset from one another by a maximum of 100% of
the outside diameter of an inshaft of the inline shock
absorber.
18. The suspension assembly of claim 1, where the shock absorber
has an inline configuration.
Description
FIELD OF THE INVENTION
[0001] The disclosure is generally directed to wheel suspension
assemblies for cycles, and more specifically directed to wheel
suspension assemblies for cycles that improve stability and that
have a shock absorber with an inline configuration on a first arm
of a steering fork, and a spring unit on a second arm of the
steering fork.
BACKGROUND
[0002] Recently, telescopic front suspension forks have dominated
suspension systems for two-wheeled vehicles. A telescopic fork
includes sliding stantions connected in a steerable manner to a
cycle frame, the sliding stanchions forming a telescoping mechanism
for shock absorption during riding over rough terrain. Sliding
stantions require very tight manufacturing tolerances, so expensive
round centerless ground stantions are almost always used in high
performance telescopic forks. Outer surfaces of the stantion
typically slide against bushings to allow for compliance, and in
many designs, the inner surfaces of the stantions slide against a
damper or air spring piston to absorb shocks.
[0003] Front suspension for a cycle is subject to large bending
forces fore and aft and less significant lateral forces. The round
stantions in a telescopic fork must be sized to support the
greatest loads, in the fore/aft direction. This requires the use of
large diameter stantions. The larger the stantions, the greater the
area of the supporting bushings and sliding surfaces. Because of
the stacked layout, multiple redundant sliding surfaces must be
used to seal in oil and air, as well as provide ample structural
support.
[0004] Because telescopic forks have relatively large stantions,
and relatively large siding surfaces and seals, large breakaway
friction in the system (known as stiction) is generated by these
components. Stiction resists compression of the suspension in
reaction to bumps, which is a drawback in a suspension product
where the goal is to react to road or terrain conditions, for
example by deflecting in response to ground conditions, and/or
absorbing impact from bumps. Additionally, as the telescopic fork
is loaded in the fore/aft direction (usually on impact or braking),
the bushings bind, resulting in even greater stiction at the exact
moment when a rider needs the most compliance.
[0005] The higher the fore/aft load on the telescopic fork, the
less effective the telescopic fork is at absorbing bumps. Most
modern telescopic forks for cycles and motorcycles exhibit around
130 Newtons of stiction at their best, and thousands of Newtons of
stiction when exposed to fore/aft loads.
[0006] Additionally, in the telescopic fork, mechanical trail is
constrained by steering axis (head tube) angle and fork offset, a
term for the perpendicular distance between the wheel rotation axis
and the steering axis. Another problem with telescopic fork
architecture is that when they are installed, mechanical trail
reduces as the suspension is compressed, which reduces stability.
When mechanical trail reduces, as the suspension compresses, less
torque is required to steer the front wheel, causing a feeling of
instability. This instability is a flaw in the telescopic fork.
However, because most riders of 2-wheeled vehicles grew up only
riding telescopic forks, they only know this feeling and nothing
else. Thus, the inherent instability of a telescopic fork is the
accepted normal.
[0007] Another drawback of the telescopic fork is a lack of
leverage ratio. Telescopic forks compress in a linear fashion in
response to bumps. The wheel, spring, and/or damper all move
together at the same rate because they are directly attached to
each other. Because the fork compresses linearly, and because the
spring and damper are connected directly to the wheel, the leverage
ratio of wheel to damper and spring travel is a constant 1:1.
[0008] Yet another drawback of telescopic forks is that angle of
attack stability and stiction increase and oppose one another. In
other words, as angle of attack stability increases, stiction also
increases, which is undesirable. This problem is caused by the
rearward angle of the fork stantions. The less steeply (slacker)
the fork stantions are angled, the better the angle of attack is in
relation to oncoming bumps. However, because the fork angle is
largely governed by the steering axis (head tube) angle of the
cycle's frame the sliding stantions develop increased bushing load,
and greater bending, resulting in increased stiction when slacker
fork angles are used.
[0009] A further drawback of telescopic forks is called front
suspension dive. When a rider applies the front brake, deceleration
begins and the rider's weight transfers towards the front wheel,
increasing load on the fork. As the telescopic front fork dives (or
compresses) in response, the suspension stiffens, and traction
reduces. This same load transfer phenomenon happens in most
automobiles as well, but there is a distinction with a cycle
telescopic fork in that the undesirable braking reaction in a cycle
telescopic fork is made up of two components, load transfer and
braking squat.
[0010] Load transfer, occurs when the rider's weight transfers
forward during deceleration. That weight transfer causes an
increased load on the front wheel, which compresses the front
suspension.
[0011] Braking squat is measured in the front suspension
kinematics, and can have a positive, negative, or zero value. This
value is independent of load transfer, and can have an additive or
subtractive effect to the amount of fork dive present during
braking. A positive value (known as pro-dive) forcibly compresses
the front suspension when the brakes are applied, cumulative to the
already present force from load transfer. A zero value has no
braking reaction at all; the front suspension is free to respond
naturally to the effects of load transfer (for better or worse). A
negative value (known as anti-dive) counteracts the front
suspension's tendency to dive by balancing out the force of load
transfer with a counteracting force.
[0012] With a telescopic fork, the only possible braking squat
reaction is positive. Any time that the front brake is applied, the
rider's weight transfers forward, and additionally, the positive
pro-dive braking squat reaction forcibly compresses the suspension.
Effectively, this fools the front suspension into compressing
farther than needed, which reduces available travel for bumps,
increases spring force, and reduces traction.
[0013] Angular wheel displacement relative to the ground during
vertical suspension compression is an important characteristic to
limit in a front suspension. A front wheel plane is constrained
perpendicularly to the front axle, and symmetric to the front wheel
when measured in an unladen state. During vertical suspension
compression, and in the case where the front wheel and front wheel
plane are angularly displaced away from perpendicular with the
ground and ground plane, the front wheel can exhibit a transient
steering response or provide vague steering feedback for the rider,
causing difficulty in control of the steering.
[0014] Telescopic forks are usually available in one of two
layouts, called conventional and inverted.
[0015] A conventional layout typically has two fixed inner
stantions attached to a steering head, and an outer unitized lower
leg assembly with a brace sometimes called an arch that connects
two sliding members together and maintains relative common
displacement between the two sliding members as the suspension
compresses and extends. The arch is a structural member connecting
the two sliding members and that the arch typically extends around
the outer circumference of the wheel. The conventional telescopic
fork can use conventional and universal hubs, along with quick
release style axles, which are less costly and more convenient for
the user than custom designs or clamped axles.
[0016] Inverted telescopic fork layouts have the inner stantions
connected to the wheel axle, and two outer sliding members
connected to a steering assembly. Because the two sliding stantions
are only connected to each other by a wheel axle, this axle and the
hub connection is used to maintain relative common displacement
between the two sliding members as the suspension compresses and
extends. Typically, the axle needs to be oversized in diameter and
requires a secure connection to the stantions so that the axle is
limited in both rotation and bending, to provide the stiffness
required to limit angular wheel displacement. This oversized axle
and clamping in turn requires oversized and heavy bearings and hub
parts and requires the user to spend more time during assembly and
disassembly of the front wheel from the inverted fork. The custom
hubs required to work with the oversized axles are not typically
universally mountable, are more costly than conventional hubs.
[0017] The inherent disadvantages of telescopic forks are not going
away. In fact, as technology has improved in cycling, the speeds
and loads that riders are putting into modern cycles, bicycles,
motorcycles, and mountain cycles only make the challenges for the
telescopic fork greater.
[0018] Linkage front suspensions have been attempted in the past as
an alternative to telescopic forks, yet they have failed to
overcome the inherent disadvantages of telescopic forks. Past
linkage front suspensions have also failed to achieve prolonged
market acceptance due to issues including difficult fitment to
frames, limited access to adjustments, the exposure of critical
parts to the weather, accelerated wear characteristics, difficulty
of maintenance, undesirable ride and handling characteristics, and
undesirable aesthetics.
[0019] Other linkage front suspensions have used shock absorbers
including dampers and springs. In shock absorber designs using a
gas spring, normal practice is to attach a gas spring piston to the
damper body, such that the gas spring is situated outboard and
concentric to the damper. This outboard and concentric arrangement
of the gas spring with relation to the damper is referred to as a
concentric shock absorber or shock absorber having a concentric
configuration, and forces compromises in suspension design. These
compromises can include a necessarily large overall diameter of the
shock absorber which results in a large size and difficult fitment,
or can require extremely small diameter damper pistons which impart
detrimental damper performance, or can require extremely small area
gas spring pistons which impart detrimental gas spring performance.
Due to the necessarily large overall diameter of the concentric
shock absorber, many other linkage front suspensions have been
forced to mount the shock absorber external to the suspension, such
that it is exposed to the weather. These suspensions using external
shock absorbers have an unrefined and undesirable aesthetic
appearance, along with the performance disadvantages that come with
the external and concentric shock absorber arrangements.
[0020] Linkage front suspensions have the challenge of controlling
angular wheel displacement relative to the fixed portions of the
frame. Linkage front suspensions having linkage assemblies that are
located on opposite sides of a wheel also have used a structural
member otherwise known as an arch that connects the linkage
assemblies by extending around a circumference of the wheel. This
connection helps to maintain relative common displacement between
the linkage members as the suspension compresses and extends. In
some cases, this type of arch design requires the linkages to be
placed close to the outside diameter of the wheel to use a shorter
and stiffer arch, or alternatively use a very long, flexible, and
heavy arch to connect all the way around the wheel. Locating
linkage members as close to the wheel contact point is desirable
because this helps to give the links a mechanical advantage in
controlling internal chassis forces with as lightweight of a
structure as possible. Moving the linkages far away from the
contact point is undesirable because presents an issue where
angular wheel displacement and lateral wheel displacement can be
magnified due to the amplification of unwanted linkage movement or
flex.
SUMMARY
[0021] In accordance with one exemplary aspect, a suspension
assembly for a cycle includes a steering fork having a first arm
and a second arm. One or both of the first arm and the second arm
may include a first end and a second end, and one or both of the
first arm and the second arm further may include a fixed pivot and
a shock pivot, the space between first arm and second arm defining
a wheel opening. The suspension assembly also includes a shock link
having a shock link fixed pivot and a shock link floating pivot
spaced apart from one another. The shock link is operatively
connected to the first arm fixed pivot at the shock link fixed
pivot such that the shock link is rotatable, pivotable, or bendable
about the shock link fixed pivot and the shock link fixed pivot
remains in a fixed location relative to the first arm while the
shock link floating pivot is movable relative to the first arm. The
suspension assembly also includes a shock absorber having an inline
configuration, a gas spring, a first shock mount, and a second
shock mount, the shock absorber being located substantially on one
of the first arm or second arm, the first shock mount being
operatively connected to the first arm shock pivot and the second
shock mount being operatively connected to a shock connection pivot
located between the shock link fixed pivot and the shock link
floating pivot along a length of the shock link. The suspension
assembly also includes a spring unit having a gas spring, a first
spring mount, and a second spring mount, the spring unit being
substantially located on the other of the first arm or second arm,
opposite the shock absorber. The suspension assembly also includes
a wheel carrier having a wheel carrier first pivot and a wheel
carrier second pivot spaced apart from one another along a length
of the wheel carrier. A wheel mount on the wheel carrier is adapted
to be connected to a front wheel and the wheel carrier first pivot
is operatively connected to the shock link floating pivot so that
the wheel carrier second pivot is rotatable, pivotable, flexible or
bendable about the wheel carrier first pivot relative to the shock
link floating pivot. The suspension assembly also includes a
control link having a control link floating pivot and a control
link fixed pivot. The control link floating pivot is operatively
connected to the wheel carrier second pivot, and the control link
fixed pivot is operatively connected to the first arm control pivot
such that the control link floating pivot is rotatable, pivotable,
flexible, or bendable about the control link fixed pivot, which
remains in a fixed location relative to the first arm control
pivot. The fixed pivots and the floating pivots are arranged in a
trailing configuration where each of the fixed pivots is forward of
the corresponding floating pivot in the forward direction of
travel. When a front wheel is connected to the wheel mount, the
front wheel moves within an envelope during suspension compression
and extension, and the wheel opening allows clearance for the front
wheel so that the front wheel does not contact the steering fork
during suspension compression and extension.
[0022] In accordance with another exemplary aspect, a wheel
suspension assembly for a cycle includes a steering fork having a
first arm and a second arm. The steering fork is rotatable about a
steering axis. The first arm is angled relative to the steering
axis and the first arm has a first end and a second end. At least
one of the first arm and the second arm includes a fixed pivot and
a shock pivot, the space between the first arm and second arm
defining a wheel opening. The suspension assembly also includes a
shock link having a shock link fixed pivot and a shock link
floating pivot spaced apart from one another. The shock link is
operatively connected to the first arm fixed pivot at the shock
link fixed pivot such that the shock link is rotatable, pivotable,
flexible or bendable about the shock link fixed pivot and the shock
link fixed pivot remains in a fixed location relative to the first
arm while the shock link floating pivot is movable relative to the
first arm. The suspension assembly also includes a shock absorber
having an inline configuration, a gas spring, a first shock mount,
and a second shock mount, the shock absorber being located
substantially on one of the first side or second side. The first
shock mount is operatively connected to the first arm shock pivot,
and the second shock mount is operatively connected to a shock
connection pivot located between the shock link fixed pivot and the
shock link floating pivot along a length of the shock link. The
suspension assembly also includes a spring unit having a gas
spring, a first spring mount, and a second spring mount, the spring
unit being located substantially on the other of the first arm or
second arm, opposite the shock absorber. The suspension assembly
also includes a wheel carrier having a wheel carrier first pivot
and a wheel carrier second pivot spaced apart from one another
along a length of the wheel carrier. The wheel carrier also
includes a wheel mount. The wheel carrier first pivot is
operatively connected to the shock link floating pivot so that the
wheel carrier second pivot is rotatable, pivotable, flexible, or
bendable about the wheel carrier first pivot relative to the shock
link floating pivot. The suspension assembly also includes a
control link having a control link floating pivot and a control
link fixed pivot. The control link floating pivot is operatively
connected to the wheel carrier second pivot, and the control link
fixed pivot is operatively connected to the first arm control pivot
such that the control link floating pivot is rotatable, pivotable,
flexible, or bendable about the control link fixed pivot, which
remains in a fixed location relative to the first arm control
pivot. A wheel is rotatably attached to the wheel carrier at the
wheel mount. The fixed pivots and the floating pivots are arranged
in a trailing configuration where each of the fixed pivots is
forward of the corresponding floating pivot in the forward
direction of travel. The front wheel moves within an envelope
during suspension compression and extension. The wheel opening
allows clearance for the front wheel so that the front wheel does
not contact the first arm during suspension compression and
extension.
BRIEF DESCRIPTION OF THE DRAWINGS
[0023] FIG. 1A is a side view of a cycle including a front wheel
suspension assembly constructed according to the teachings of the
disclosure.
[0024] FIG. 1B is a side view of an alternate embodiment of a cycle
including a front wheel suspension assembly constructed according
to the teachings of the disclosure, the cycle of FIG. 1B including
a rear wheel suspension assembly.
[0025] FIG. 2A is a close up side view of a first arm of the front
wheel suspension assembly of FIG. 1.
[0026] FIG. 2B is a close up side view of a second arm of the front
wheel suspension assembly of FIG. 1.
[0027] FIG. 3A is a side exploded view of the front wheel
suspension assembly of FIG. 2A.
[0028] FIG. 3B is a side exploded view of the front wheel
suspension assembly of FIG. 2B.
[0029] FIG. 4A is a side cut-away view of a first embodiment of a
shock absorber of the wheel suspension assembly of FIG. 2A.
[0030] FIG. 4B is a side cut-away view of a second embodiment of a
shock absorber of the wheel suspension assembly of FIG. 2A.
[0031] FIG. 4C is a side cut-away view of a third embodiment of a
shock absorber of the wheel suspension assembly of FIG. 2A.
[0032] FIG. 4D is a side cut-away view of a fourth embodiment of a
shock absorber of the wheel suspension assembly of FIG. 2A.
[0033] FIG. 4E is a side cut-away view of a first embodiment of a
gas spring of the wheel suspension assembly of FIG. 2B.
[0034] FIG. 5A is a side schematic view of the embodiment of a
wheel suspension assembly of FIG. 2A, having the shock absorber of
FIG. 4A or 4B.
[0035] FIG. 5B is a side schematic view of the embodiment of a
wheel suspension assembly of FIG. 2A, having the shock absorber of
FIG. 4C or 4D.
[0036] FIG. 5C is a side schematic view of the embodiment of a
wheel suspension assembly of FIG. 2B, having the gas spring of FIG.
4E.
[0037] FIG. 6A is a perspective view of a first embodiment of a
pivot of the wheel suspension assembly of FIG. 2A.
[0038] FIG. 6B is a side view of a second embodiment of a pivot of
the wheel suspension assembly of FIG. 2A.
[0039] FIG. 6C is an exploded view of a third embodiment of a pivot
of the wheel suspension assembly of FIG. 2A.
[0040] FIG. 6D is a side view of a fourth embodiment of a pivot of
the wheel suspension assembly of FIG. 2A.
[0041] FIG. 7A is a front cut-away view of the embodiment of the
wheel suspension assembly of FIGS. 2A and 2B.
[0042] FIG. 7B is a front cut-away schematic view of the embodiment
of the wheel suspension assembly of FIGS. 2A and 2B.
[0043] FIG. 8 is a side schematic view showing certain embodiments
of wheel carriers of the suspension assembly.
DETAILED DESCRIPTION
[0044] The present invention is not to be limited in scope by the
specific embodiments described below, which are intended as
exemplary illustrations of individual aspects of the invention.
Functionally equivalent methods and components fall within the
scope of the invention. Indeed, various modifications of the
invention, in addition to those shown and described herein, will
become apparent to those skilled in the art from the foregoing
description. Such modifications are intended to fall within the
scope of the appended claims. Throughout this application, the
singular includes the plural and the plural includes the singular,
unless indicated otherwise. The words "formed," "provided,"
"disposed," and "located," individually or in combination, are used
to denote relative positioning in the instant description. All
cited publications, patents, and patent applications are herein
incorporated by reference in their entirety.
[0045] Turning now to FIG. 1A, a cycle 10 includes a frame 12, a
front wheel 14, which in certain embodiments can include a rim and
a tire, rotatably connected to a fork 30, and a rear wheel 16
rotatably connected to the frame 12. The rear wheel 16 is drivable
by a drive mechanism, such as a chain 18 connected to a wheel
sprocket 20 and to a chainring 22, so that driving force may be
imparted to the rear wheel 16. The fork 30, allows the front wheel
14 to deflect relative to the frame 12 in response to ground
conditions as a rider rides the cycle and to improve handling and
control during riding. To improve handling characteristics, the
fork 30 and the front wheel 14 may be operatively connected to a
suspension assembly or linkage 46. The frame 12 may optionally
include a rear wheel suspension assembly (not shown in FIG. 1A),
which may allow the rear wheel 16 to deflect in response to ground
conditions as a rider rides the cycle and to improve handling and
control during riding.
[0046] Turning now to FIG. 1B, a cycle 10 includes a frame 12, a
front wheel 14, which in certain embodiments can include a rim and
a tire, rotatably connected to a fork 30, and a rear wheel 16
rotatably connected to the frame 12. The fork 30 and the front
wheel 14 may be operatively connected to a suspension assembly or
linkage 46. The rear wheel 16 is drivable by a drive mechanism,
such as a chain 18 connected to a wheel sprocket 20 and to a
chainring 22, so that driving force may be imparted to the rear
wheel 16. The fork 30, allows the front wheel 14 to deflect
relative to the frame 12 in response to ground conditions as a
rider rides the cycle and to improve handling and control during
riding. The frame 12 may optionally include a rear wheel suspension
assembly 24, which may allow the rear wheel 16 relative to the
frame 12 to deflect in response to ground conditions as a rider
rides the cycle and to improve handling and control during
riding.
[0047] As illustrated in FIGS. 2-4, 7A, and 7B, the fork 30
includes a first arm 32 and a second arm 33, each of which are
operatively connected to a steering shaft 34. The steering shaft 34
includes a steering axis S that is formed by a central axis of the
steering shaft 34. The first arm 32 has a first end 36 a second end
38, the first arm 32 including a first arm fixed pivot 40 and a
first arm shock pivot 42. Similarly, the second arm 33 has a first
end 37 and a second end 39, the second arm 33 including a second
arm fixed pivot 140 and a second arm spring pivot 142.
[0048] The first arm shock pivot 42 operably connects a suspension
device, such as a shock absorber 44 to the first arm 32. For
example, the first arm shock pivot 42 allows relative motion, in
this case rotation, between the shock absorber 44 and the first arm
32. In other embodiments, other types of relative motion, such as
flexure or translation, between the shock absorber 44 and the first
arm 32 may be employed. The first arm fixed pivot 40 pivotably
connects one element of the linkage 46, as discussed further below,
to the first arm 32.
[0049] Similarly, the second arm spring pivot 142 operably connects
a suspension device, such as a spring unit 48 to the second arm 33.
For example, the second arm spring pivot 142 allows relative
motion, in this case rotation, between the spring unit 48 and the
second arm 33. In other embodiments, other types of relative
motion, such as flexure or translation, between the spring unit 48
and the second arm 33 may be employed. The second arm fixed pivot
140 pivotably connects one element of the linkage 46, as discussed
further below, to the second arm 33.
[0050] A shock link 50 is pivotably connected to the first arm
fixed pivot 40. The shock link 50 includes a shock link fixed pivot
52 and a shock link floating pivot 54 spaced apart from one another
along a length of the shock link 50. The shock link 50 is pivotably
connected to the first arm fixed pivot 40 at the shock link fixed
pivot 52 such that the shock link 50 is rotatable about the shock
link fixed pivot 52 and the shock link fixed pivot 52 remains in a
fixed location relative to the first arm 32, while the shock link
floating pivot 54 is movable relative to the first arm 32.
[0051] Similarly, a spring link 150 is pivotably connected to the
second arm fixed pivot 140. The spring link 150 includes a spring
link fixed pivot 152 and a spring link floating pivot 154 spaced
apart from one another along a length of the spring link 150. The
spring link 150 is pivotably connected to the second arm fixed
pivot 140 at the spring link fixed pivot 152 such that the spring
link 150 is rotatable about the spring link fixed pivot 152 and the
spring link fixed pivot 152 remains in a fixed location relative to
the second arm 33, while the spring link floating pivot 154 is
movable relative to the second arm 33.
[0052] A pivot, as used herein, includes any connection structure
that may be used to operatively connect one element to another
element. An operative connection may allow for one component to
move in relation to another while constraining movement in one or
more degrees of freedom. For example, the one degree of freedom may
be pivoting about an axis. In one embodiment, a pivot may be formed
from a journal or through hole in one component and an axle in
another component. In other examples, pivots may include ball and
socket joints. Yet other examples of pivots include, but are not
limited to singular embodiments and combinations of, compliant
mounts, sandwich style mounts, post mounts, bushings, bearings,
ball bearings, plain bearings, flexible couplings, flexure pivots,
journals, holes, pins, bolts, and other fasteners. Also, as used
herein, a fixed pivot is defined as a pivotable structure that does
not change position relative the first arm 32. As used herein, a
floating pivot is defined as a pivot that is movable (or changes
position) relative to another element, and in this case, is movable
relative to first arm 32.
[0053] The suspension assembly or linkage 46, 146 is configured in
a trailing orientation. A trailing orientation is defined herein as
a linkage that includes a fixed pivot that is forward of the
corresponding floating pivot when the cycle is traveling in the
forward direction of travel as represented by arrow A in FIGS. 1A
and 1B. In other words, the floating pivot trails the fixed pivot
when the cycle is traveling in the forward direction of travel. For
example, in the illustrated embodiment, the shock link fixed pivot
52 is forward of the shock link floating pivot 54. The disclosed
suspension assembly or linkage 46 is also characterized as a
multi-bar linkage. A multi-bar linkage is defined herein as a
linkage in which any part of the front wheel 14 is directly
connected a link that is not directly connected to an arm of the
fork 30.
[0054] The shock absorber 44 includes a first shock mount 56 and a
second shock mount 58, the first shock mount 56 being pivotably
connected to the first arm shock pivot 42, the second shock mount
58 being pivotably connected to a shock connection pivot 60 located
between the shock link fixed pivot 52 and the shock link floating
pivot 54 along a length of the shock link 50. The shock absorber 44
can also include a gas spring 92 having a spring body 88, a damper
94 having a damper body 89, an inshaft 80, and outshaft 90, a
damper piston 83, a gas piston 81, and a shaft seal 85. In the art,
a damper may also be referred to as a dashpot and a gas spring may
also be referred to as a mechanical spring. The first shock mount
56 can be located at any point along the length of the spring body
88 or damper body 89. For example, the first shock mount 56 can be
located closer to the inshaft 80 than a first end 87 of the spring
body 88. The first shock mount 56 can comprise various types of
pivot designs and layouts, such as through bolt pivots, trunnion
mounts, devises, or other types of pivots. The second shock mount
58 can be located at any point along the length of the inshaft 80.
For example, the second shock mount 58 can be located closer to the
damper 94 than a second end 97 of the inshaft 80. The second shock
mount 58 can comprise various types of pivot designs and layouts,
such as through bolt pivots, trunnion mounts, devises, or other
types of pivots. Although not shown by way of illustration, those
skilled in the art would understand that the shock absorber 44 can
be mounted with the first shock mount 56 attached to either the
first arm 32 or the shock link 50 and/or with the second shock
mount 58 attached to either the first arm 32 or the shock link 50.
Shock absorber 44 mounting is not limited to the first shock mount
56 being attached to the first arm 32 and the second shock mount 58
being attached to the shock link 50 as illustrated in the
accompanying figures.
[0055] The spring unit 48 includes a first spring mount 57 and a
second spring mount 59, the first spring mount 57 being pivotably
connected to the second arm spring pivot 142, the second spring
mount 59 being pivotably connected to a spring connection pivot 160
located between the spring link fixed pivot 152 and the spring link
floating pivot 154 along a length of the spring link 150. The
spring unit 48 can also include a gas spring 192 having a spring
body 188, an inshaft 180, a gas piston 181, a gas piston seal 191,
and a shaft seal 185. In the art, a gas spring may also be referred
to as a mechanical spring. The first spring mount 57 can be located
at any point along the length of the spring body 188. For example,
the first spring mount 57 can be located closer to the inshaft 180
than a first end 187 of the spring body 188. The first spring mount
57 can comprise various types of pivot designs and layouts, such as
through bolt pivots, trunnion mounts, clevises, or other types of
pivots. The second spring mount 59 can be located at any point
along the length of the inshaft 180. For example, the second spring
mount 59 can be located closer to the spring body 188 than a second
end 197 of the inshaft 180. The second spring mount 59 can comprise
various types of pivot designs and layouts, such as through bolt
pivots, trunnion mounts, clevises, or other types of pivots.
Although not shown by way of illustration, those skilled in the art
would understand that the spring unit 48 can be mounted with the
first spring mount 57 attached to either the second arm 33 or the
spring link 150 and/or with the second spring mount 59 attached to
either the second arm 33 or the spring link 150. The spring unit 48
mounting is not limited to the first spring mount 57 being attached
to the second arm 33 and the second spring mount 59 being attached
to the spring link 150 as illustrated in the accompanying
figures.
[0056] The inshafts 80, 180 and the outshaft 90 can comprise a
singular component or plurality of components, and may be combined
with other components. In some embodiments, the damper piston 83
may be connected to or include a portion or the entirety of the
inshaft 80 or outshaft 90. In some embodiments, the damper piston
83 has a greater radial cross-sectional area than the inshaft 80 or
the outshaft 90. The inshafts 80, 180 and the outshaft 90 can
extend between and through a shaft seal 85, 185 to operably connect
a gas spring 92 with a damper and/or to provide concurrent movement
of any combination of the inshafts 80, 180, the outshaft 90, the
gas pistons 81, 181, and the damper piston 83 during suspension
compression and extension.
[0057] The damper piston mates to or includes a damper piston seal
93. In some embodiments, the damper piston seal 93 may comprise;
multiple, or combinations of glide ring, wear band, o-ring. X-ring,
Q ring, quad ring, Teflon seal, cap seal, piston ring, solid
piston, T seal, V ring, U cup, urethane seal, PSQ seal, preloaded
piston band, or other type of band or seal. The damper piston seal
93 is intended to seal damping fluid between each side of the
damper piston 83, while allowing axial movement of the damper
piston 83 and therefore axial movement of the inshaft 80 and/or
outshaft 90.
[0058] In certain embodiments, the gas spring 92 has certain
advantages over other types of springs. The gas spring 92 uses a
pressurized gas such as air, nitrogen, or other gases to act on the
area of a gas piston 81, which outputs a force at the gas piston
81. In certain embodiments, a user can change the gas pressure and
therefore the force output at the gas piston 81. This allows the
user to tailor output force based on their preference or to meet
the requirements of varying road conditions. In certain
embodiments, a gas spring 92 may comprise pressures that can act on
both sides of the gas piston 81. By varying the volume of gas
acting on each side of the gas piston 81 and the area of each side
of the gas piston 81, one can vary the amount of force output at
the gas piston 81 at various points in the damper displacement.
This variability can be a valuable tool for allowing the user to
tailor output force based on their preference or to meet the
requirements of varying road conditions.
[0059] The gas piston 81, 181 can be connected to or include a
portion or the entirety of the inshaft 80, 180 or the outshaft 90.
In preferred embodiments, the gas piston 81, 181 has a greater
radial cross-sectional area than the inshaft 80, 180 or the
outshaft 90. In certain other preferred embodiments, the gas piston
81 has a greater radial cross-sectional area than the damper piston
83. The gas piston 81, 181 mates to or includes a gas piston seal
91, 191. In some embodiments, the gas piston seal 91, 191 may
comprise; singular, multiple, or combinations of glide ring, wear
band, o-ring. X-ring, Q ring, quad ring, Teflon seal, cap seal,
piston ring, solid piston, T seal, V ring, U cup, urethane seal,
PSQ seal, preloaded piston band, or other type of band or seal. The
gas piston seal 91, 191 is intended to seal gas between each side
of the gas piston 81, 181, while allowing axial movement of the gas
piston 81, 181 and therefore axial movement of the inshaft 80, 180
and/or outshaft 90.
[0060] The shock absorber 44 includes a shaft seal 85. The shaft
seal 45 is used to seal damping fluid or gas inside the damper body
89 or spring body 88 while allowing axial movement of an inshaft 80
and/or outshaft 90. The shaft seal 85 can be located at one end of
a spring body 88, while sealing gas inside the spring body 88 and
allowing axial movement of an inshaft 80 or outshaft 90. A shaft
seal 45 can be located at one or more ends of a damper body 89,
while sealing damping fluid inside the damper body 89 and allowing
axial movement of an inshaft 80 or outshaft 90.
[0061] Similarly, the spring unit 48 includes a shaft seal 185. The
shaft seal 185 is used to seal fluid or gas inside the spring body
188 while allowing axial movement of the inshaft 180. The shaft
seal 185 can be located at one end of a spring body 188, while
sealing gas inside the spring body 188 and allowing axial movement
of an inshaft 180. The shaft seal 185 can be located at one or more
ends of the spring body 188, while sealing damping fluid inside the
spring body 188 and allowing axial movement of the inshaft 180.
[0062] A first wheel carrier 62 includes a wheel carrier first
pivot 64 and a wheel carrier second pivot 66 spaced apart from one
another along a length of the wheel carrier 62. Both the wheel
carrier first pivot 64 and the wheel carrier second pivot 66 are
floating pivots, as they both move relative to the first arm 32. A
wheel mount 68 is adapted to be connected to a center of a wheel,
for example the front wheel 14. In the disclosed embodiment, a
center of the front wheel 14 is rotatably connected to the wheel
mount 68. The wheel carrier first pivot 64 is pivotably connected
to the shock link floating pivot 54 so that the wheel carrier
second pivot 66 is pivotable about the wheel carrier first pivot 64
relative to the shock link floating pivot 54. A wheel carrier, in
some embodiments, can include one or more brake mounts 63.
[0063] Similarly, a second wheel carrier 162 includes a wheel
carrier first pivot 164 and a wheel carrier second pivot 166 spaced
apart from one another along a length of the wheel carrier 162.
Both the wheel carrier first pivot 164 and the wheel carrier second
pivot 166 are floating pivots, as they both move relative to the
first arm 32. A wheel mount 168 is adapted to be connected to a
center of a wheel, for example the front wheel 14. In the disclosed
embodiment, a center of the front wheel 14 is rotatably connected
to the wheel mount 168. The wheel carrier first pivot 164 is
pivotably connected to the spring link floating pivot 154 so that
the wheel carrier second pivot 166 is pivotable about the wheel
carrier first pivot 164 relative to the spring link floating pivot
154. A wheel carrier, in some embodiments, can include one or more
brake mounts 163.
[0064] A first control link 70 includes a control link floating
pivot 72 and a control link fixed pivot 74. The control link
floating pivot 72 is pivotably connected to the wheel carrier
second pivot 66, and the control link fixed pivot 74 is pivotably
connected to a first arm control pivot 76 located on the first arm
32 such that the control link floating pivot 72 is pivotable about
the control link fixed pivot 74, which remains in a fixed location
relative to the first arm control pivot 76.
[0065] Similarly, a second control link 170 includes a control link
floating pivot 172 and a control link fixed pivot 174. The control
link floating pivot 172 is pivotably connected to the wheel carrier
second pivot 166, and the control link fixed pivot 174 is pivotably
connected to a second arm control pivot 176 located on the second
arm 33 such that the control link floating pivot 172 is pivotable
about the control link fixed pivot 174, which remains in a fixed
location relative to the second arm control pivot 176.
[0066] In some embodiments, the shock connection pivot 60 is closer
to the shock link fixed pivot 52 than to the shock link floating
pivot 54, as illustrated in FIG. 2A. As a function of suspension
compression and link movement, a perpendicular distance D between a
central axis I of an inshaft 80 of the shock absorber 44 or spring
unit 48 and a center of the shock link fixed pivot 52 varies as the
shock absorber 44 is compressed and extended, as the shock absorber
pivots about the first shock mount 56. This pivoting and varying of
the perpendicular distance D allows the leverage ratio and motion
ratio to vary as the shock absorber 44 compresses and extends. As a
function of suspension compression and link movement, a mechanical
trail distance T varies as the shock absorber 44 compresses and
extends. The mechanical trail distance T is defined as the
perpendicular distance between the steering axis S and the contact
point 82 of the front wheel 14 with the ground 84. More
specifically, as the suspension compresses, beginning at a state of
full extension, the mechanical trail distance T increases, thus
increasing stability during compression. Compression is usually
experienced during braking, cornering, and shock absorbing, all of
which benefit from increased stability that results from the
mechanical trail distance increase.
[0067] Mechanical trail (or "trail", or "caster") is an important
metric relating to handling characteristics of two-wheeled cycles.
Mechanical trail is a configuration in which the wheel is rotatably
attached to a fork, which has a steering axis that is offset from
the contact point of the wheel with the ground. When the steering
axis is forward of the contact point, as in the case of a shopping
cart, this configuration allows the caster wheel to follow the
direction of cart travel. If the contact point moves forward of the
steering axis (for example when reversing direction of a shopping
cart), the directional control becomes unstable and the wheel spins
around to the original position in which the contact point trails
the steering axis. The friction between the ground and the wheel
causes a self-righting torque that tends to force the wheel to
trail the steering axis. The greater the distance between the
contact point and perpendicular to the steering axis, the more
torque is generated, and the greater the stability of the system.
Similarly, the longer the distance between the cycle wheel contact
point and perpendicular to the steering axis, the more torque is
generated, and the greater the stability of the system. Conversely,
the shorter the distance between the cycle wheel contact point and
perpendicular to the steering axis, the less torque is generated,
and the lower the stability of the system.
[0068] This caster effect is an important design characteristic in
cycles. Generally, the caster effect describes the cycle rider's
perception of stability resulting from the mechanical trail
distance described above. If the wheel gets out of line, a
self-aligning torque automatically causes the wheel to follow the
steering axis again due to the orientation of the wheel ground
contact point being behind the steering axis of the fork. As the
contact point of the wheel with the ground is moved further behind
the steering axis, self aligning torque increases. This increase in
stability is referred to herein as the caster effect.
[0069] In the disclosed wheel suspension assembly, when the
suspension is at a state of full extension, the steering axis of
the fork 30 projects ahead of the contact point 82. As the
suspension assembly moves towards a state of full compression, the
steering axis S projects farther ahead of the contact point 82,
which results in the stability increasing. This increased stability
stands in contrast to known telescopic fork cycles, which
experience reduced trail and thus reduced stability during
compression.
[0070] Leverage ratios or motion ratios are important metrics
relating to performance characteristics of some suspensions. In
certain embodiments, a shock absorber can be compressed at a
constant or variable rate as the suspension moves at a constant
rate towards a state of full compression. As a wheel is compressed,
incremental suspension compression distance measurements are taken.
Incremental suspension compression distance is measured from the
center of the wheel at the wheel rotation axis and parallel with
the steering axis, starting from a state of full suspension
extension, and moving towards a state of full suspension
compression. These incremental measurements are called the
incremental suspension compression distance. A shock absorber
length can be changed by wheel link, and/or brake link, and/or
control link movements as the suspension compresses. At each
incremental suspension compression distance measurement, a shock
absorber length measurement is taken. The relationship between
incremental suspension compression distance change and shock
absorber length change for correlating measurements of the
suspension's compression is called leverage ratio or motion ratio.
Leverage ratio and motion ratio are effectively equivalent but
mathematically different methods of quantifying the effects of
variable suspension compression distance versus shock compression
distance. Overall leverage ratio is the average leverage ratio
across the entire range of compression. Overall leverage ratio can
be calculated by dividing the total suspension compression distance
by the total shock absorber compression distance. Overall motion
ratio is the average motion ratio across the entire range of
compression. Overall motion ratio can be calculated by dividing the
total shock absorber compression distance by the total suspension
compression distance.
[0071] Generally, a suspended wheel has a compressible wheel
suspension travel distance that features a beginning travel state
where the suspension is completely uncompressed to a state where no
further suspension extension can take place, and an end travel
state where a suspension is completely compressed to a state where
no further suspension compression can take place. At the beginning
of the wheel suspension travel distance, when the suspension is in
a completely uncompressed state, the shock absorber is in a state
of least compression, and the suspension is easily compressed. As
the suspended wheel moves compressively, force at the wheel changes
in relation to shock absorber force multiplied by a leverage ratio.
A leverage ratio is defined as the ratio of compressive wheel
travel change divided by shock absorber measured length change over
an identical and correlating given wheel travel distance. A motion
ratio is defined as the ratio of shock absorber measured length
change divided by compressive wheel travel change over an identical
and correlating given wheel travel distance.
[0072] As stated above, in known telescopic forks no leverage ratio
exists and, the leverage ratio is always equivalent to 1:1 due to
the direct coupling of the wheel to the shock absorber.
[0073] A leverage ratio curve is a graphed quantifiable
representation of leverage ratio versus wheel compression distance
or percentage of full compression distance. Wheel compression
distance, suspension compression, or wheel travel is measured from
the center of the wheel at the wheel rotation axis and parallel
with the steering axis, with the initial 0 percent measurement
taken at full suspension extension with the vehicle unladen. As a
suspension is compressed from a state of full extension to a state
of full compression at a constant rate, measurements of shock
absorber length are taken as the shortest distance between a first
shock pivot and a second shock pivot at equal increments of
suspension compression. When graphed as a curve on a Cartesian
graph, leverage ratio is shown on the Y axis escalating from the x
axis in a positive direction, and vertical wheel travel is shown on
the X axis escalating from the Y axis in a positive direction.
[0074] A motion ratio curve is a graphed quantifiable
representation of motion ratio versus wheel compression distance or
percentage of full compression distance. Wheel compression
distance, suspension compression, or wheel travel is measured from
the center of the wheel at the wheel rotation axis and parallel
with the steering axis, with the initial 0 percent measurement
taken at full suspension extension with the vehicle unladen. As a
suspension is compressed from a state of full extension to a state
of full compression, measurements of shock absorber length are
taken as the shortest distance between a first shock pivot and a
second shock pivot at equal increments of suspension compression.
When graphed as a curve on a Cartesian graph, motion ratio is shown
on the Y axis escalating from the x axis in a positive direction,
and vertical wheel travel is shown on the X axis escalating from
the Y axis in a positive direction.
[0075] In certain embodiments, a leverage ratio or motion ratio
curve can be broken down into three equal parts in relation to
wheel compression distance or vertical wheel travel, a beginning
1/3 (third), a middle 1/3, and an end 1/3. In certain embodiments,
a beginning 1/3 can comprise a positive slope, zero slope, and or a
negative slope. In certain embodiments, a middle 1/3 can comprise a
positive slope, zero slope, and or a negative slope. In certain
embodiments, an end 1/3 can comprise a positive slope, zero slope,
and or a negative slope. Certain preferred leverage ratio
embodiments can comprise a beginning 1/3 with a positive slope, a
middle 1/3 with a less positive slope, and an end 1/3 with a more
positive slope. Certain preferred leverage ratio embodiments can
comprise a beginning 1/3 with a negative slope, a middle 1/3 with
negative and zero slope, and an end 1/3 with a positive slope.
Certain preferred leverage ratio embodiments can comprise a
beginning 1/3 with a positive and negative slope, a middle 1/3 with
negative and zero slope, and an end 1/3 with a positive slope.
Certain preferred leverage ratio embodiments can comprise a
beginning 1/3 with a positive and negative slope, a middle 1/3 with
negative and zero slope, and an end 1/3 with a more negative slope.
Certain preferred motion ratio embodiments can comprise a beginning
1/3 with a negative slope, a middle 1/3 with a less negative slope,
and an end 1/3 with a more negative slope. Certain preferred motion
ratio embodiments can comprise a beginning 1/3 with a positive
slope, a middle 1/3 with positive and zero slope, and an end 1/3
with a negative slope. Certain preferred motion ratio embodiments
can comprise a beginning 1/3 with a negative and positive slope, a
middle 1/3 with positive and zero slope, and an end 1/3 with a
negative slope. Certain preferred motion ratio embodiments can
comprise a beginning 1/3 with a negative and positive slope, a
middle 1/3 with positive and zero slope, and an end 1/3 with a more
positive slope.
[0076] In contrast to telescopic suspensions, the disclosed wheel
suspension assembly provides a greater than 1:1 overall leverage
ratio between the shock absorber 44 and the shock link 50, due to
the indirect coupling (through the linkage 46) of the wheel 14 and
the shock absorber 44. In contrast to telescopic suspensions, the
disclosed wheel suspension assembly provides a less than 1:1
overall motion ratio between the shock absorber 44 and the shock
link 50, due to the indirect coupling (through the linkage 46) of
the wheel 14 and the shock absorber 44. Additionally, because of
the movement arcs of the various linkage elements, at any given
point during compression, instantaneous leverage ratio and motion
ratio can vary non-linearly.
[0077] The central axis I of the inshaft 80 of the shock absorber
44 is arranged to form an angle B of between 0.degree. and
20.degree. relative to a central axis F of the first arm 32, the
central axis F of the first arm 32 being defined by a line formed
between the first arm shock pivot 42 and the first arm fixed pivot
40. In other embodiments, the central axis I of the inshaft 80 of
the shock absorber 44 forms an angle with the central axis F of the
first arm 32 of between 0.degree. and 15.degree.. In other
embodiments, the central axis I of the inshaft 80 of the shock
absorber 44 forms an angle with the central axis F of the first arm
32 of between 0.degree. and 30.degree.. The angle B may vary within
these ranges during compression and extension.
[0078] In some embodiments, the first arm 32 includes a hollow
portion 86 and the shock absorber 44 is located at least partially
within the hollow portion 86 of the first arm 32.
[0079] The shock link fixed pivot 52 is offset forward of the
central axis I of the inshaft 80 of the shock absorber 44. In other
words, the central axis I of the inshaft 80 of the shock absorber
44 is positioned between the shock link fixed pivot 52 and the
shock link floating pivot 54 in a plane defined by the central axis
I of the inshaft 80, the shock link fixed pivot 52 and the shock
link floating pivot 54 (i.e., the plane defined by the view of
FIGS. 2A and 2B).
[0080] A line between the wheel carrier first pivot 64 and the
wheel carrier second pivot 66 defines a wheel carrier axis WC, and
the wheel mount 68 is offset from the wheel carrier axis WC in a
plane defined by the wheel carrier axis WC and the wheel mount 68
(i.e., the plane defined by the views of FIGS. 3A and 3B). In some
embodiments, the wheel mount 68 is offset from the wheel carrier
axis WC towards the first arm 32, for example the embodiment
illustrated in FIGS. 2 and 3. In other embodiments, the wheel mount
68 may be offset from the wheel carrier axis WC away from the first
arm 32.
[0081] In the embodiment of FIGS. 2A, 2B, 3A and 3B, the wheel
mount 68, 168 is located aft of the shock link fixed pivot 52, or
of the spring link fixed pivot 152, such that the central axis I of
the inshaft 80, 180 of the shock absorber 44 or of the spring unit
48 is located between the wheel mount 68, 168 and the shock link
fixed pivot 52, or the spring link fixed pivot 152 in a plane
defined by the central axis I of the inshaft 80, 188, the wheel
mount 68, 168 and the shock link fixed pivot 52, or the spring link
fixed pivot 152 (i.e., the plane defined by the views of FIGS. 2A
and 2B).
[0082] Turning now to FIG. 4A, the shock absorber 44 may include an
inline shock absorber having a damper body 89 and a spring body 88
that are sequentially arranged along a substantially common central
axis.
[0083] The damper body 89 and the spring body 88 shall be
considered to be inline and arranged sequentially along a
substantially common central axis when a central axis of the spring
body 88 and a central axis of the damper body 89 are offset from
one another by a maximum of 100% of the outside diameter of an
inshaft 80. In other embodiments, the damper body 89 and the spring
body 88 are offset from one another by a maximum of 50% of the
outside diameter of the inshaft 80. In other embodiments, the
damper body 89 and the spring body 88 are offset from one another
by a maximum of 33% of the outside diameter of the inshaft 80. In
yet other embodiments, the damper body 89 and the spring body 88
are offset from one another by a maximum of 25% of the outside
diameter of the inshaft 80. In a preferred embodiment, the damper
body 89 and the spring body 88 share a common central axis.
[0084] The inshaft 80 extends from the damper body 89, and an
outshaft 90 extends into the damper body 89 and into the spring
body 88. The second shock mount 58 is formed at one end of the
inshaft 80, and the inshaft 80 is pivotably connected to the shock
connection pivot 60 by the second shock mount 58 such that the
inshaft 80 and the outshaft 90 are compressible and extendable
relative to the damper body 89 as the shock link 50 pivots about
the shock link fixed pivot 52. In the embodiments of FIG. 4A, the
damper body 89 is located between the spring body 88 and the second
shock mount 58.
[0085] The shock absorber 44 includes a gas piston 81 with a larger
radial cross-sectional area than a damper piston 83. The shock
absorber 44 includes a shaft seal 85. The shaft seal 85 is used to
seal damping fluid or gas inside the damper body 89 and/or inside
the spring body 88 while allowing axial movement of an inshaft 80
and/or outshaft 90. The shaft seal 85 can be located at one end of
a spring body 88, while sealing gas inside the spring body 88 and
allowing axial movement of an outshaft 90. The shaft seal 85 can be
located at one end of a damper body 89, while sealing damping fluid
inside the damper body 89 and allowing axial movement of an
outshaft 90. The shaft seal 85 can be located at one end of a
damper body 89, while sealing damping fluid inside the damper body
89 and allowing axial movement of an inshaft 80. The shock absorber
44 may include one or any combination of shaft seals 85 at the
locations described above.
[0086] Turning now to FIG. 4B, the shock absorber 44 may include an
inline shock absorber having a damper body 89 and a spring body 88
that are sequentially arranged along a substantially common central
axis. The shock absorber may further include an inshaft 80 that
extends from the damper body 89, and an outshaft 90 that extends
into the damper body 89 and into the spring body 88. The second
shock mount 58 is formed at one end of the inshaft 80, and the
inshaft 80 is pivotably connected to the shock connection pivot 60
by the second shock mount 58 such that the inshaft 80 and the
outshaft 90 are compressible and extendable relative to the damper
body 89 as the shock link 50 pivots about the shock link fixed
pivot 52. In the embodiments of FIG. 4B, the damper body 89 is
located between the spring body 88 and the second shock mount
58.
[0087] The shock absorber 44 includes a gas piston 81 with a larger
radial cross-sectional area than a damper piston 83. The shock
absorber 44 includes a shaft seal 85. The shaft seal 85 is used to
seal damping fluid or gas inside the damper body 89 and/or the
spring body 88 while allowing axial movement of an inshaft 80
and/or outshaft 90. The shaft seal 85 can be located at one end of
a spring body 88, while sealing gas inside the spring body 88 and
allowing axial movement of an outshaft 90. The shaft seal 85 can be
located at one end of a spring body 88, while sealing gas inside
the spring body 88, and additionally sealing damping fluid inside
the damper body 89, and allowing axial movement of an outshaft 90.
The shaft seal 85 can be located at one end of a damper body 89,
while sealing damping fluid inside damper body 89 and allowing
axial movement of an inshaft 80. The shock absorber 44 may include
one or any combination of shaft seals 85 at the locations described
above.
[0088] Turning now to FIG. 4C, the shock absorber 44 may include an
inline shock absorber having a spring body 88 and a damper body 89
that are sequentially arranged along a substantially common central
axis. The shock absorber may further include an inshaft 80 that
extends from the spring body 88, and an outshaft 90 that extends
into the damper body 89 and into the spring body 88. The second
shock mount 58 is formed at one end of the inshaft 80, and the
inshaft 80 is pivotably connected to the shock connection pivot 60
by the second shock mount 58 such that the inshaft 80 and the
outshaft 90 are compressible and extendable relative to the spring
body 88 as the shock link 50 pivots about the shock link fixed
pivot 52. The embodiment of FIG. 4C differs from the embodiment of
FIG. 4A in that the spring body 88 is between the damper body 89
and the second shock mount 58. In the embodiments of FIG. 4A, the
damper body 89 was located between the spring body 88 and the
second shock mount 58.
[0089] The shock absorber 44 includes a gas piston 81 with a larger
radial cross-sectional area than a damper piston 83. The shock
absorber 44 includes a shaft seal 85. The shaft seal 85 is used to
seal damping fluid or gas inside the spring body 88 and/or the
damper body 89 while allowing axial movement of an inshaft 80
and/or outshaft 90. The shaft seal 85 can be located at one end of
a damper body 89, while sealing damping fluid or gas inside the
damper body 89 and allowing axial movement of an outshaft 90. The
shaft seal 85 can be located at one end of a spring body 88, while
sealing gas inside the spring body 88 and allowing axial movement
of an outshaft 90. The shaft seal 85 can be located at one end of a
spring body 88, while sealing gas inside the spring body 88 and
allowing axial movement of an inshaft 80.
[0090] Turning now to FIG. 4D, the shock absorber 44 may include an
inline shock absorber having a spring body 88 and a damper body 89
that are sequentially arranged along a substantially common central
axis. The shock absorber may further include the inshaft 80 that
extends from the spring body 88, and an outshaft 90 that extends
into the damper body 89 and into the spring body 88. The second
shock mount 58 is formed at one end of the inshaft 80, and the
inshaft 80 is pivotably connected to the shock connection pivot 60
by the second shock mount 58 such that the inshaft 80 and the
outshaft 90 are compressible and extendable relative to the spring
body 88 as the shock link 50 pivots about the shock link fixed
pivot 52. The embodiment of FIG. 4D differs from the embodiments of
FIG. 4B in that the spring body 88 is between the damper body 89
and the second shock mount 58. In the embodiments of FIG. 4B, the
damper body 89 was located between the spring body 88 and the
second shock mount 58.
[0091] The shock absorber 44 includes a shaft seal 85. The shaft
seal 85 is used to seal damping fluid or gas inside the spring body
88 and/or damper body 89 while allowing axial movement of an
inshaft 80 and/or outshaft 90. The shaft seal 85 can be located at
one end of a damper body 89, while sealing damping fluid or gas
inside the damper body 89 and allowing axial movement of an
outshaft 90. The shaft seal 85 can be located at one end of a
damper body 89, while sealing damping fluid or gas inside the
damper body 89, and additionally sealing gas inside the spring body
88, and allowing axial movement of an outshaft 90. The shaft seal
85 can be located at one end of a spring body 88, while sealing gas
inside spring body 88 and allowing axial movement of an inshaft
80.
[0092] Turning again to FIG. 4E, the spring unit 48 may include an
inshaft 180 that extends from the spring body 188. The first spring
mount 57 is located in close proximity to the spring body 188. The
second spring mount 59 is located in close proximity to one end of
the inshaft 180, and the inshaft 180 is pivotably connected to the
spring connection pivot 160 by the second spring mount 59 such that
the inshaft 180 is compressible and extendable relative to the
spring body 188 as the spring link 150 pivots about the spring link
fixed pivot 152. The embodiment of FIG. 4E differs from the
embodiments of FIGS. 4A,B,C, and D in that there is no outshaft 90
or damper 94.
[0093] The spring unit 48 includes the shaft seal 185. The shaft
seal 185 is used to seal gas inside the spring body 188 while
allowing axial movement of the inshaft 180. The shaft seal 185 can
be located at one end of a spring body 188, while sealing gas
inside spring body 188 and allowing axial movement of an inshaft
180.
[0094] FIG. 5A illustrates the wheel suspension assembly of FIG.
2A, with the shock absorber of FIG. 4A or 4B, in engineering
symbols that distinguish a mechanical spring 47 (in this case a gas
spring) and dashpot 49 (or damper) of the shock absorber 44. The
body of the dashpot 49 and one end of the mechanical spring 47 are
connected to the first shock mount 56 to operably connect a gas
spring with a damper to provide concurrent movement of spring and
damper components during suspension compression and extension. The
mechanical spring 47 is located above the dashpot 49 in an inline
configuration in this embodiment.
[0095] FIG. 5B illustrates the wheel suspension assembly of FIG.
2A, with the shock absorber of FIG. 4C or 4D, in engineering
symbols that distinguish a mechanical spring 47 and dashpot 49 of
the shock absorber 44. The body of the dashpot 49 and one end of
the mechanical spring 47 are connected to the first shock mount 56
to operably connect a gas spring with a damper to provide
concurrent movement of spring and damper components during
suspension compression and extension. The dashpot 49 is located
above the mechanical spring 47 in an inline configuration in this
embodiment.
[0096] FIG. 5C illustrates the wheel suspension assembly of FIG.
2B, with the spring unit 48 of FIG. 4E, in engineering symbols that
distinguish a mechanical spring 47 of the spring unit 48. The body
of the mechanical spring 47 is connected to the first spring mount
57 to operably provide movement of spring components during
suspension compression and extension.
[0097] Returning now to FIGS. 2-4, the control link 70 is pivotably
mounted to the first arm 32 at the first arm control pivot 76 that
is located between the first arm fixed pivot 40 and the first arm
shock pivot 42, along a length of the first arm 32.
[0098] Turning now to FIGS. 6A-6D, several embodiments of
structures are illustrated that may be used as the pivots (fixed
and/or floating) described herein.
[0099] FIG. 6A illustrates a cardan pivot 100. The cardan pivot
includes a first member 101 and a second member 102 that are
pivotably connected to one another by yoke 105 which comprises a
first pin 103 and a second pin 104. As a result, the first member
101 and the second member 102 may move relative to one another
about an axis of the first pin 103 and/or about an axis of the
second pin 104.
[0100] FIG. 6B illustrates a flexure pivot 200. The flexure pivot
200 includes a flexible portion 203 disposed between a first member
201 and a second member 202. In the illustrated embodiment, the
first member 201, the second member 202, and the flexible portion
203 may be integrally formed. In other embodiments, the first
member 201, the second member 202, and the flexible portion 203 may
be separate elements that are connected to one another. In any
event, the flexible portion 203 allows relative motion between the
first member 201 and the second member 202 about the flexible
portion 203. The flexible portion 203 is more flexible than the
members 201 and 202, permitting localized flexure at the flexible
portion 203. In the illustrated embodiment, the flexible portion
203 is formed by a thinner portion of the overall structure. The
flexible portion 203 is thinned sufficiently to allow flexibility
in the overall structure. In certain embodiments, the flexible
portion 203 is shorter than 100 mm. In certain embodiments, the
flexible portion 203 is shorter than 70 mm. In certain embodiments,
the flexible portion 203 is shorter than 50 mm. In certain
embodiments, the flexible portion 203 is shorter than 40 mm. In
certain preferred embodiments, the flexible portion 203 is shorter
than 30 mm. In certain other preferred embodiments, the flexible
portion 203 is shorter than 25 mm.
[0101] FIG. 6C illustrates a bar pin pivot 300. The bar pin pivot
includes a first bar arm 301 and a second bar arm 302 that are
rotatably connected to a central hub 303. The central hub 303
allows the first bar arm 301 and the second bar arm 302 to rotate
around a common axis.
[0102] FIG. 6D illustrates a post mount pivot 400. The post mount
pivot 400 includes a mounting stem 401 that extends from a first
shock member 402. The mounting stem 401 is connected to a structure
407 by a nut 404, one or more retainers 405, and one or more
grommets 406. The first shock member 402 is allowed relative
movement by displacement of the grommets 406, which allows the
mounting stem 401 to move relative to a structure 407 in at least
one degree of freedom.
[0103] FIG. 7A illustrates a certain embodiment of the wheel
suspension assembly in a front view, where a space between the
first arm 32 and the second arm 33 of the steering fork 30, in
part, defines a wheel opening 61. The front wheel 14 moves within
an envelope 15, during suspension compression and extension. The
wheel opening 61 allows clearance for the front wheel 14 so that
the front wheel 14 does not contact the steering fork 30 during
suspension compression and extension. In this embodiment, the shock
absorber 44 is shown positioned on the first arm 32, and the spring
unit 48 is shown positioned on the second arm 33.
[0104] The shock link 50 (or the spring link 150) is pivotably
connected to the first arm fixed pivot 40 or to the second arm
fixed pivot 140 at the shock link fixed pivot 52, or at the spring
link fixed pivot 152 such that the shock link 50 (or the spring
link 150) is rotatable about a first pivot axis 53a of the shock
link fixed pivot 52 (or of the spring link fixed pivot 152) and the
shock link fixed pivot 52 (or the spring link fixed pivot 152)
remains in a fixed location relative to the first arm 32, or to the
second arm 33, while the shock link 50 (or the spring link 150) is
movable relative to the first arm 32, or to the second arm 33.
[0105] The shock absorber 44 includes the first shock mount 56 and
the second shock mount 58, the first shock mount 56 being pivotably
connected to the first arm 32 about a pivot axis 53c. The second
shock mount 58 is formed at one end of the inshaft 80, and the
inshaft 80 is pivotably connected about the pivot axis 53a to the
shock connection pivot 60 by the second shock mount 58 such that
the inshaft 80 is compressible and extendable relative to the
damper body 89 and spring body 88 as the shock link 50 pivots about
the shock link fixed pivot 52.
[0106] The spring unit 48 includes the first spring mount 57 and
the second spring mount 59, the first spring mount 57 being
pivotably connected to the second arm 33 about a pivot axis 53b.
The second the second spring mount 59 is formed at one end of the
inshaft 180, and the inshaft 180 is pivotably connected about the
pivot axis 53a to the shock connection pivot 60 by the second
spring mount 59 such that the inshaft 180 is compressible and
extendable relative to the spring body 188 as the shock link 150
pivots about the spring link fixed pivot 152.
[0107] FIG. 7B illustrates the wheel suspension assembly of FIG.
7A, in a front view, with the shock absorber of FIGS. A-D, in
engineering symbols that distinguish a mechanical spring 47 and
dashpot 49 of the shock absorber 44. The body of the dashpot 49 and
one end of the mechanical spring 47 are connected to the first
shock mount 56 to operably connect a gas spring with a damper to
provide concurrent movement of spring and damper components during
suspension compression and extension. The dashpot 49 is located
below the mechanical spring 47 in an inline configuration in this
embodiment, but the dashpot 49 could be located above or concentric
to the mechanical spring 47 in other configurations.
[0108] A space between the first arm 32 and the second arm 33 of
the steering fork 30, in part, defines the wheel opening 61. The
front wheel 14 moves within the envelope 15, during suspension
compression and extension. The wheel opening 61 allows clearance
for the front wheel 14 so that the front wheel 14 does not contact
the steering fork 30 during suspension compression and extension.
In this embodiment, the shock absorber 44 includes the mechanical
spring 47 and the dashpot 49 is shown positioned on the first arm
32, and the spring unit 48 including a mechanical spring 47 is
shown positioned on the second arm 33. In other embodiments, the
shock absorber 44 could be positioned on the second arm 33, and a
spring unit 48 could be positioned on the first arm 32.
[0109] The shock link 50 is pivotably connected to the first arm
fixed pivot 40 at the shock link fixed pivot 52 such that the shock
link 50 is rotatable about pivot axis 53d of the shock link fixed
pivot 52 and the shock link fixed pivot 52 remains in a fixed
location relative to the first arm 32, while the shock link 50 is
movable relative to the first arm 32.
[0110] FIG. 8 illustrates in a side schematic view certain
embodiments of wheel carriers of the suspension assembly. A first
wheel carrier 62 is illustrated, and it should be understood that
the features of the first wheel carrier 62 can be similar or
equivalent to the features of a second wheel carrier 162 as
illustrated in other figures herein. In the illustrated
embodiments, the wheel mount 68 can be located at any point
attached to the first wheel carrier 62. The wheel mount 68 can be
located on either side of, or in-line with a line wheel carrier
axis WC. The wheel mount 68 can be located between a wheel carrier
first pivot 64 and a wheel carrier second pivot 66 or the wheel
mount 68 can be located not between a wheel carrier first pivot 64
and a wheel carrier second pivot 66.
[0111] The disclosed wheel suspension assemblies can be designed to
be lighter in weight, lower in friction, more compliant, safer, and
perform better than traditional wheel suspension assemblies.
[0112] The disclosed wheel suspension assemblies also reduce
stiction and increase stability during braking, cornering, and
shock absorption, when compared to traditional wheel suspension
assemblies.
[0113] The disclosed wheel suspension assemblies are particularly
well suited to E-bikes. E-bikes are heavier and faster than typical
mountain bikes. They are usually piloted by less skilled and less
fit riders, and require a stronger front suspension to handle
normal riding conditions. E-bikes are difficult to build, requiring
the challenging integration of motors and batteries into frame
designs. In many cases, the electric parts are large and
unsightly.
[0114] E-bikes are typically cost prohibitive to build as well,
requiring special fittings to adapt motors and batteries. To
integrate one center-drive motor, the additional cost to the
manufacturer is about double the price of a common bicycle frame.
That cost is multiplied and passed onto the consumer.
[0115] The beneficial caster effect described above with respect to
the disclosed wheel suspension assemblies is an important
improvement over traditional wheel suspension assemblies and
reduces some of the drawbacks of E-bikes.
[0116] Additionally, because the disclosed wheel suspension
assemblies are not constrained by round stantions, the oval fork
legs balance fore-aft and side to side compliance for ultimate
traction. Combining superior chassis stiffness while eliminating
stiction gives the disclosed wheel suspension assemblies a
performance advantage over traditional wheel suspension
assemblies.
[0117] While a two-wheeled bicycle is disclosed, the disclosed
wheel assemblies are equally applicable to any cycle, such as
motorcycle, unicycle, or tricycle vehicles.
[0118] Furthermore, the disclosed wheel suspension assemblies are
easily retrofittable to traditional cycles.
* * * * *