U.S. patent application number 16/050773 was filed with the patent office on 2020-02-06 for vehicle lighting assembly.
This patent application is currently assigned to Ford Global Technologies, LLC. The applicant listed for this patent is Ford Global Technologies, LLC. Invention is credited to Paul Kenneth Dellock, Stephen Kenneth Helwig, Aaron Bradley Johnson, Jeffrey Alan Mesko, Stuart C. Salter.
Application Number | 20200041087 16/050773 |
Document ID | / |
Family ID | 69167056 |
Filed Date | 2020-02-06 |
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United States Patent
Application |
20200041087 |
Kind Code |
A1 |
Johnson; Aaron Bradley ; et
al. |
February 6, 2020 |
VEHICLE LIGHTING ASSEMBLY
Abstract
A running board top plate is provided that comprises a plurality
of light-diffusing waveguides, a reflective layer positioned around
a portion of each light-diffusing waveguide, a base layer
configured to receive one or more of the light-diffusing waveguides
and the reflective layer, and a clear lens layer positioned over
the light-diffusing waveguides, the reflective layer, and the base
layer.
Inventors: |
Johnson; Aaron Bradley;
(Wayne, MI) ; Dellock; Paul Kenneth; (Northville,
MI) ; Helwig; Stephen Kenneth; (Farmington Hills,
MI) ; Salter; Stuart C.; (White Lake, MI) ;
Mesko; Jeffrey Alan; (Manchester, MI) |
|
Applicant: |
Name |
City |
State |
Country |
Type |
Ford Global Technologies, LLC |
Dearborn |
MI |
US |
|
|
Assignee: |
Ford Global Technologies,
LLC
Dearborn
MI
|
Family ID: |
69167056 |
Appl. No.: |
16/050773 |
Filed: |
July 31, 2018 |
Current U.S.
Class: |
1/1 |
Current CPC
Class: |
G02B 6/001 20130101;
F21S 41/25 20180101; B60Q 1/323 20130101; G02B 5/02 20130101; F21S
41/16 20180101; G02B 6/122 20130101; F21S 41/24 20180101 |
International
Class: |
F21S 41/24 20060101
F21S041/24; G02B 6/122 20060101 G02B006/122; G02B 5/02 20060101
G02B005/02; F21S 41/25 20060101 F21S041/25; F21S 41/16 20060101
F21S041/16 |
Claims
1. A running board for a vehicle, comprising: a bottom plate
operably coupled to a top plate, each of the bottom plate and the
top plate including a base layer; a plurality of lighting
assemblies coupled to the base layer of one of the top plate and
the bottom plate, wherein each of the plurality of lighting
assemblies comprises: a reflective layer defining a channel; and a
light-diffusing waveguide positioned within the channel, the
light-diffusing waveguide having a plurality of scattering sites;
and a lighting module optically coupled to each of the plurality of
lighting assemblies, wherein each of the lighting modules includes
a laser diode.
2. The running board of claim 1, wherein a portion of the plurality
of lighting assemblies is positioned across the base layer of the
top plate.
3. The running board of claim 1, wherein a portion of the plurality
of lighting assemblies is positioned on the base layer of the
bottom plate.
4. The running board of claim 1, wherein the running board top
plate and the running board bottom plate are movable between first
and second positions, and further wherein the lighting assemblies
are configured to emit light in both the first and second
positions.
5. The running board of claim 4, wherein the plurality of lighting
assemblies is in a first state when the top plate and the bottom
plate are in the first position, and further wherein the plurality
of lighting assemblies is in a second state when the top plate and
the bottom plate are in the second position.
6. A running board top plate comprising: a plurality of
light-diffusing waveguides; a reflective layer positioned around a
portion of each light-diffusing waveguide; a base layer configured
to receive one or more of the light-diffusing waveguides and the
reflective layer; and a clear lens layer positioned over the
light-diffusing waveguides, the reflective layer, and the base
layer.
7. The running board top plate of claim 6, wherein the base layer
comprises fiber-filled polypropylene.
8. The running board top plate of claim 6, wherein the reflective
layer comprises polypropylene and extends about 180 degrees around
each of the light-diffusing waveguides.
9. The running board top plate of claim 8, wherein the
polypropylene includes a pigment with a refractive index from about
2.0 to about 2.6.
10. The running board top plate of claim 6, wherein each of the
reflective layers defines a channel and further wherein one of the
plurality of light-diffusing waveguides is positioned within each
of the channels.
11. The running board top plate of claim 6, wherein the lens layer
comprises clarified polypropylene.
12. The running board top plate of claim 6, wherein a first end of
each of the plurality of light-diffusing waveguides is optically
coupled with a lighting module having a laser diode.
13. The running board top plate of claim 12, wherein the laser
diode is one of a single-color laser diode and an RGB laser
diode.
14. The running board top plate of claim 13, wherein the lighting
module is configured to produce one of a plurality of colors of
light based on movement of a vehicle.
15. The running board top plate of claim 13, wherein the lighting
module is configured to produce one of a plurality of colors of
light based on user input.
16. The running board top plate of claim 6, wherein each of the
plurality of light-diffusing waveguides is a light-diffusing fiber,
and further wherein each fiber has a plurality of scattering
sites.
17. A method of manufacturing a running board comprising the steps
of: extruding a base layer of a lighting assembly, wherein the base
layer forms a portion of the running board; extruding a clear lens
layer of the lighting assembly, wherein the clear lens layer
comprises clarified polypropylene; and extruding a light-diffusing
fiber into a reflective layer of the lighting assembly, wherein the
light-diffusing fiber includes a plurality of scattering sites.
18. The method of manufacturing a running board of claim 17,
wherein the steps of extruding a base layer of a lighting assembly,
extruding a clear lens layer of the lighting assembly, and
extruding a light-diffusing fiber into a reflective layer of the
lighting assembly and the base layer are performed substantially
simultaneously.
19. The method of manufacturing a running board of claim 17,
further comprising the step of: positioning a lighting module at a
first end of the lighting assembly, wherein the lighting module
includes one of a single-color laser diode and an RGB laser
diode.
20. The method of manufacturing a running board of claim 17,
wherein the reflective layer has a refractive index from about 2.0
to about 2.6.
Description
FIELD OF THE DISCLOSURE
[0001] The present disclosure generally relates to a lighting
assembly, and more specifically to a lighting assembly for a
vehicle.
BACKGROUND OF THE DISCLOSURE
[0002] Many conventional vehicles have some signature or ambient
lighting on the exterior of the vehicle. However, as more lighting
features are desired by users, it is therefore desirable to add
additional lighting assemblies to vehicle exteriors.
SUMMARY OF THE DISCLOSURE
[0003] According to some aspects of the present disclosure, a
running board for a vehicle is provided that comprises a bottom
plate operably coupled to a top plate. Each of the bottom plate and
the top plate include a base layer. The running board further
comprises a plurality of lighting assemblies coupled to the base
layer of one of the top plate and the bottom plate. Each of the
plurality of lighting assemblies comprises a reflective layer
defining a channel and a light-diffusing waveguide positioned
within the channel. The light-diffusing waveguide has a plurality
of scattering sites. The running board further comprises a lighting
module optically coupled to each of the plurality lighting
assemblies. Each of the lighting modules includes a laser
diode.
[0004] Embodiments of this aspect of the disclosure can include any
one or a combination of the following features: [0005] a portion of
the plurality of lighting assemblies is positioned across the base
layer of the top plate; [0006] a portion of the plurality of
lighting assemblies is positioned on the base layer of the bottom
plate; [0007] the running board top plate and the running board
bottom plate are movable between first and second positions, and
further wherein the lighting assemblies are configured to emit
light in both the first and second positions; and/or [0008] the
plurality of lighting assemblies is in a first state when the top
plate and the bottom plate are in the first position, and further
wherein the plurality of lighting assemblies is in a second state
when the top plate and the bottom plate are in the second
position.
[0009] According to other aspects of the present disclosure, a
running board top plate is provided that comprises a plurality of
light-diffusing waveguides, a reflective layer positioned around a
portion of each light-diffusing waveguide, a base layer configured
to receive one or more of the light-diffusing waveguides and the
reflective layer, and a clear lens layer positioned over the
light-diffusing waveguides, the reflective layer, and the base
layer.
[0010] Embodiments of this aspect of the disclosure can include any
one or a combination of the following features: [0011] the base
layer comprises fiber-filled polypropylene; [0012] the reflective
layer comprises polypropylene and extends about 180 degrees around
each of the light-diffusing waveguides; [0013] the polypropylene
includes a pigment with a refractive index of approximately 2.0 to
approximately 2.6; [0014] each of the reflective layers defines a
channel and further wherein one of the plurality of light-diffusing
waveguides is positioned within each of the channels; [0015] the
lens layer comprises clarified polypropylene; [0016] a first end of
each of the plurality of light-diffusing waveguides is optically
coupled with a lighting module having a laser diode; [0017] the
laser diode is one of a single-color laser diode and an RGB laser
diode; [0018] the lighting module is configured to produce one of a
plurality of colors of light based on movement of the vehicle;
[0019] the lighting module is configured to produce one of a
plurality of colors of light based on user input; and/or [0020]
each of the plurality of light-diffusing waveguides is a
light-diffusing fiber, and further wherein each fiber has a
plurality of scattering sites.
[0021] According to other aspects of the present disclosure, a
method of manufacturing a running board is provided that comprises
the steps of extruding a base layer of a lighting assembly,
extruding a clear lens layer of the lighting assembly, and
extruding a light-diffusing fiber into a reflective layer of the
lighting assembly. The base layer forms a portion of the running
board. the clear lens layer comprises clarified polypropylene. The
light-diffusing fiber includes a plurality of scattering sites.
[0022] Embodiments of this aspect of the disclosure can include any
one or a combination of the following features: [0023] the steps of
extruding a base layer of a lighting assembly, extruding a clear
lens layer of the lighting assembly, and extruding a
light-diffusing fiber into a reflective layer of the lighting
assembly and the base layer are performed substantially
simultaneously; [0024] the method further comprises the step of
positioning a lighting module at a first end of the lighting
assembly, wherein the lighting module includes one of a
single-color laser diode and an RGB laser diode; and/or [0025] the
reflective layer has a refractive index from about 2.0 to about
2.6.
[0026] These and other aspects, objects, and features of the
present disclosure will be understood and appreciated by those
skilled in the art upon studying the following specification,
claims, and appended drawings.
BRIEF DESCRIPTION OF THE DRAWINGS
[0027] In the drawings:
[0028] FIG. 1 is a perspective view of a vehicle having a plurality
of lighting assemblies disposed within a running board;
[0029] FIG. 2 is a cross-sectional front perspective view taken
along line II-II of FIG. 1;
[0030] FIG. 3 is a cross-sectional view taken along line of FIG.
2;
[0031] FIG. 4A is a cross-sectional view of the running board of
FIG. 1 in a first position;
[0032] FIG. 4B is a cross-sectional view of the running board of
FIG. 1 in a second position;
[0033] FIG. 5 is a schematic view of the vehicle of FIG. 1; and
[0034] FIG. 6 is a flowchart of a method of manufacturing a running
board.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0035] For purposes of description herein, the terms "upper,"
"lower," "right," "left," "rear," "front," "vertical,"
"horizontal," and derivatives thereof shall relate to the
disclosure as oriented in FIG. 1. However, it is to be understood
that the disclosure may assume various alternative orientations,
except where expressly specified to the contrary. It is also to be
understood that the specific devices and processes illustrated in
the attached drawings, and described in the following specification
are simply exemplary examples of the inventive concepts defined in
the appended claims. Hence, specific dimensions and other physical
characteristics relating to the examples disclosed herein are not
to be considered as limiting, unless the claims expressly state
otherwise.
[0036] As required, detailed examples of the present disclosure are
disclosed herein. However, it is to be understood that the
disclosed examples are merely exemplary of the disclosure that may
be embodied in various and alternative forms. The figures are not
necessarily to a detailed design and some schematics may be
exaggerated or minimized to show function overview. Therefore,
specific structural and functional details disclosed herein are not
to be interpreted as limiting, but merely as a representative basis
for teaching one skilled in the art to variously employ the present
disclosure.
[0037] In this document, relational terms, such as first and
second, top and bottom, and the like, are used solely to
distinguish one entity or action from another entity or action,
without necessarily requiring or implying any actual such
relationship or order between such entities or actions. The terms
"comprises," "comprising," or any other variation thereof, are
intended to cover a non-exclusive inclusion, such that a process,
method, article, or apparatus that comprises a list of elements
does not include only those elements but may include other elements
not expressly listed or inherent to such process, method, article,
or apparatus. An element preceded by "comprises" does not, without
more constraints, preclude the existence of additional identical
elements in the process, method, article, or apparatus that
comprises the element.
[0038] As used herein, the term "and/or," when used in a list of
two or more items, means that any one of the listed items can be
employed by itself, or any combination of two or more of the listed
items can be employed. For example, if a composition is described
as containing components A, B, and/or C, the composition can
contain A alone; B alone; C alone; A and B in combination; A and C
in combination; B and C in combination; or A, B, and C in
combination.
[0039] The following disclosure describes a running board having a
plurality of lighting assemblies. The lighting assemblies may be
positioned around the running board to serve a variety of
functions. According to various examples, the plurality of lighting
assemblies may be configured to light a top plate of the running
board. In other examples, some of the plurality of lighting
assemblies may be configured to serve as puddle lamps or as a
welcome indicator. The plurality of lighting assemblies may
illuminate in a variety of colors to indicate certain states of the
vehicle or the key fob, providing a user with information as the
user approaches or providing a pleasing aesthetic to the user.
Where the running board is retractable, the plurality of lighting
assemblies may be illuminated when the running board is retracted
or extended to provide a user with a larger range of options for
lighting.
[0040] Referring now to FIGS. 1-5, reference numeral 10 generally
denotes a running board having a top plate 14 and a lighting
assembly 16. Each lighting assembly 16 includes a plurality of
light-diffusing waveguides 18, a reflective layer 22 positioned
around a portion of each light-diffusing waveguide 18, a base layer
26 configured to receive one or more of the light-diffusing
waveguides 18 and the reflective layer 22, and a clear lens layer
30 positioned over the light-diffusing waveguides 18, the
reflective layer 22, and the base layer 26.
[0041] Referring now to FIG. 1, the running board 10 is positioned
on a vehicle 34 and is coupled to a frame 38 of the vehicle 34 for
providing an occupant egress assistance for entering and exiting
the passenger compartment 42 of the vehicle 34. In the depicted
example, the running board 10 is positioned on the side of the
vehicle 34 beneath vehicle doors 36. In other examples, the running
board 10 may be positioned on the rear of the vehicle 34. In the
depicted example, the running board 10 is a single continuous
running board 10. In other examples, the running board 10 may
include a plurality of smaller running boards 10 configured to be
separately operable.
[0042] Referring now to FIGS. 2-4B, the running board 10 includes
the top plate 14 coupled to a bottom plate 80. The top plate 14 may
be directly coupled with the bottom plate 80, or the top plate 14
and the bottom plate 80 may be coupled to first and second lateral
walls 84, 86 extending between the top plate 14 and the bottom
plate 80. Each of the top plate 14, the bottom plate 80, the first
lateral wall 84, and the second lateral wall 86 may be formed of
fiber-filled polypropylene material. According to various examples,
the material may be 30% glass fiber-filled polypropylene copolymer.
In other examples, the glass fiber volume fraction may be from
about 1% and about 60%, or from about 15% to about 40%, or from
about 30% to about 40%. It is contemplated that any other fiber may
be used, including, for example, carbons, aramids, aluminum metals,
aluminum oxides, steels, borons, silicas, silicon carbides, silicon
nitrides, ultra-high-molecular-weight polyethylenes, A-glasses,
E-glasses, E-CR-glasses, C-glasses, D-glasses, R-glasses, and
S-glasses.
[0043] Each end of the running board 10 may be equipped with an end
cap 88 configured to protect the interior of the running board 10.
Each end cap 88 may be formed of a polymer including, for example,
polypropylene, polyethylene, polystyrene, polyvinyl chloride, etc.
Each end cap 88 may be configured to fit over the edges of the top
plate 14, the bottom plate 80, the first lateral wall 84, and the
second lateral wall 86. The end caps 88 are configured to prevent
exterior elements (e.g., dirt, water, etc.) from entering an
interior space 118 defined by the running board 10. According to
various examples, the end caps 88 may be fixedly coupled to the
running board 10. In other examples, the end caps 88 may be
removable, exposing the interior of the running board 10 when the
end cap 88 is not coupled to the running board 10. In still other
examples, the end cap 88 may be integrally formed with any one or
combination of the top plate 14, the bottom plate 80, the first
lateral wall 84, and the second lateral wall 86.
[0044] The running board 10 may further include the plurality of
lighting assemblies 16 positioned on various parts of the running
board 10. The running board 10 may define a plurality of channels
90 configured to receive a plurality of lighting assemblies 16.
According to various examples, each of the plurality of channels 90
may have a generally semi-circular cross-sectional shape. However,
it will be understood that each of the plurality of channels 90 may
have any cross-sectional shape conducive to receiving the
respective lighting assembly 16 including, for example, square,
rectangular, triangular, trapezoid, etc. Each of the lighting
assemblies 16 is received within the respective channel 90 and
positioned to illuminate inwardly and outwardly of the channel 90,
as discussed elsewhere herein.
[0045] Each of the plurality of channels 90 may be defined by any
one of the top plate 14, the bottom plate 80, the first lateral
wall 84, the second lateral wall 86, or any combination of those to
serve various lighting functions. In the depicted example, as shown
in FIG. 1, each of the plurality of lighting assemblies 16 extend
along the entirety of the top plate 14, bottom plate 80, first
later wall 84, or second lateral wall 86 of the running board 10.
In other examples, the lighting assemblies 16 may extend only
partially along the top plate 14. In still other examples, multiple
lighting assemblies 16 may be positioned within each channel 90 to
provide a wave-like lighting pattern from one end of the channel 90
to the other. The multiple lighting assemblies 16 may be used to
create a dashed pattern, a dotted pattern, a fluctuating pattern,
etc. It is also contemplated that some portions of the channel 90
may be void without any lighting assembly 16 positioned therein. It
will be understood that any number of the plurality of lighting
assemblies 16 may be of varying lengths and sizes and positioned in
various portions of the channels 90 to provide various illumination
patterns along the running board 10 without departing from the
scope of the present disclosure.
[0046] Each of the lighting assemblies 16 includes the
light-diffusing waveguide 18, the reflective layer 22, the base
layer 26, and the clear lens layer 30. According to various
examples, the portion of the running board 10 defining the
respective channel 90 may function as the base layer 26 for each of
the plurality of lighting assemblies 16. In other examples, the
base layer 26 may be a separate structure from the running board 10
and may be received within the channel 90 with the reflective layer
22 and the light-diffusing waveguide 18.
[0047] According to various examples, the reflective layer 22 is
positioned to extend about 180 degrees around a portion of the
light-diffusing waveguide 18 such that the portion of the
light-diffusing waveguide 18 not surrounded by the reflective layer
22 is positioned to emit light 54, 58 outward of the respective
channel 90. In other examples, the reflective layer 22 may extend
from about 10 degrees to about 180 degrees, or from about 20
degrees to 170 degrees, from about 30 degrees to about 160 degrees,
from about 40 degrees to about 150 degrees, from about 50 degrees
to about 140 degrees, from about 60 degrees to about 130 degrees,
from about 70 degrees to about 120 degrees, from about 80 degrees
to about 110 degrees, from about 90 degrees to about 100 degrees,
or any and all values and ranges therebetween.
[0048] The reflective layer 22 may be extruded with the
light-diffusing waveguide 18. The reflective layer 22 is formed of
a white-colored polypropylene to reflect emitted light 54, 58
upward from the light-diffusing waveguide 18. The pigment to give
the polypropylene the white color may have a refractive index of
about 1.8, or about 1.9, or about 2.0, or about 2.1, or about 2.2,
or about 2.3, or about 2.4, or about 2.5, or about 2.6, or about
2.7, or about 2.8, or any and all values and ranges therebetween.
For example, the pigment may have a refractive index from
approximately 2.0 to approximately 2.6. According to various
examples, titanium dioxide or boron nitride may be used as a
colorant to produce the white color. It will be understood that any
pigment or colorant having the refractive index as described may be
used to produce the white color of the reflective layer 22.
[0049] The light-diffusing waveguide 18 may be insert extruded with
the reflective layer 22 and the clear lens layer 30. Each
light-diffusing waveguide 18 includes a core 100 having a plurality
of scattering sites 104. The core 100 may be encased in cladding
108. Both of the core 100 and the cladding 108 may be formed of
glass or fiberglass. According to various examples, the core 100
and the cladding 108 may be surrounded by sleeve 110 formed of
polyvinyl chloride or vinyl to shield the core 100 and cladding 108
from exterior elements. The plurality of scattering sites 104
within the core 100 allows the light-diffusing waveguide 18 to
evenly disperse emitted light 54, 58 across the entirety of the
light-diffusing waveguide 18.
[0050] According to various examples, the light-diffusing waveguide
18 may be a light-diffusing optical wire or a fiber optic cable.
The use of an optical wire or fiber as the light-diffusing
waveguide 18 allows the light to be carried over long distances
(e.g., the entirety of the running board 10). The optical wire or
fiber used in each of the lighting assemblies 16 employs the
plurality of scattering sites 104 within the core 100 of the fiber
to provide efficient scattering of emitted light 54, 58 through all
sides of the optical fiber. A single light-diffusing waveguide 18
or multiple light-diffusing waveguides 18 may be extruded with the
reflective layer 22.
[0051] The clear lens layer 30 is positioned over the channel 90 to
cover each lighting assembly 16. Because conventional materials for
the clear lens layer 30 include glass or acrylic, it may be
difficult to couple the clear lens layer 30 with the reflective
layer 22 and the base layer 26. This may allow exterior elements
(e.g., dirt, water, insects, etc.) to enter the channel 90 through
gaps and seams and damage or obscure the light produced by the
lighting assembly 16. To prevent the entrance of the exterior
elements into the channel 90 and/or lighting assembly 16, according
to various examples, the clear lens layer 30 may be extruded
simultaneously with the reflective layer 22 and the base layer 26.
The clear lens layer 30 may be formed of clarified polypropylene
using clarifying agents such as Millad.RTM. NX' 8000 to allow the
polypropylene to approach the clarity of glass while still being
compatible with tri-extruding the lighting assembly 16. The
clarified polypropylene produces the clear lens layer 30 without
the gaps and seams by allowing the reflective layer 22, the base
layer 26, and the clear lens layer 30 to be a continuous polymeric
structure. In other words, the reflective layer 22, the base layer
26, and the clear lens layer 30 are integrally formed. Such a
feature may be advantageous in preventing contaminants from
entering the running board 10.
[0052] Further, each of the plurality of lighting assemblies 16
includes at least one lighting module 120 having a laser diode 124.
The lighting module 120 includes a housing 126 configured to encase
the laser diode 124 and an optional lens 128. According to various
examples, as shown in FIG. 3, the lighting assembly 16 includes the
single lighting module 120 positioned on an end of the lighting
assembly 16. In other examples, lighting modules 120 may be
positioned at both ends of the light-diffusing waveguide 18.
[0053] The housing 126 is generally cubical in the depicted
example. However, it will be understood that the housing 126 may be
any shape configured to house the laser diode 124 and configured to
be optically coupled to one of the light-diffusing waveguides 18.
The housing 126 may be configured to host a single laser diode, as
shown in the depicted example. However, it is contemplated that the
housing 126 may house multiple laser diodes 124. Each laser diode
124 may be optically coupled to one of the plurality of lighting
assemblies 16 to provide a single lighting module 120 for the
entirety or a portion of the plurality of lighting assemblies
16.
[0054] In various examples, the housing 126 may be formed of a
metal alloy. In other examples, the housing 126 may be formed of a
polymer. The light-diffusing waveguide 18 is operably coupled with
the housing 126 and the laser diode 124 and may be at least
partially received by the housing 126. According to various
examples, the lighting module 120 may include the optic lens 128
coupled between each of the laser diodes 124 and the respective
light-diffusing waveguide 18. The lens 128 may be configured to
focus light from the laser diode 124 toward the light-diffusing
waveguide 18. Wiring leads 130 may also be housed within the
housing 126, and the wiring leads 130 may be configured to connect
the laser diode 124 to a controller 140 (FIG. 5).
[0055] The laser diode 124 of the lighting module 120 may be a
single color laser diode or a red-green-blue (RGB) laser diode and
may be configured to push light through the light-diffusing
waveguide 18 to produce the emitted light 54, 58. According to
various examples, where RGB laser diodes are used, the vehicle user
can select the color of the emitted light 54, 58. In other
examples, where RGB laser diodes are used, various sensors of the
vehicle 34 can determine the color of emitted light 54, 58 (FIG. 5)
based on operating conditions of the vehicle 34.
[0056] The emitted light 54, 58 produced by the light-diffusing
waveguide 18 is directed outward of the running board 10. The
emitted light 54, 58 may illuminate the exterior of the vehicle 34
and/or may function as a position lamp to detail the location of
the running board 10. Some emitted light 54 may be directed in a
first direction from the running board 10 while some emitted light
58 may be directed in a second direction from the running board 10.
Emitted light 58 directed in the second direction is generally
toward a ground surface 62 and may be configured to illuminate in a
lighting pattern 66. In various examples, the lighting pattern 66
may include a logo or any other indicia (FIG. 1). In other
examples, the lighting pattern 66 may be a puddle of light or any
other lighting pattern.
[0057] Referring now to FIGS. 4A and 4B, according to various
examples, the running board 10 is operable between a stowed
position (FIG. 4A) and a deployed position (FIG. 4B). In various
examples, the stowed position (FIG. 4A) may be a first position and
the deployed position (FIG. 4B) may be a second position. To
facilitate movement between the first and second positions, the
running board 10 may be coupled to a pair of linkages 46 that are
each mounted to the vehicle frame 38 via a corresponding bracket
50. According to various examples, the linkages 46 may be
configured to move the running board 10 between the stowed position
and the deployed position. In other examples, the linkages 46 may
be fixed to hold the running board 10 in an outward position (FIG.
4B). When the running board 10 is in the stowed position, the
lighting assemblies 16 may still be operable, allowing the lighting
assemblies 16 positioned on the second lateral side 86 to function
as a side marker for the vehicle 34. According to various examples,
when the running board 10 is in the deployed position, the lighting
assembly 16 positioned on the second lateral side 86 may function
as a decorative and functional light stripe. In other examples, the
lighting assembly 16 positioned on the bottom plate 80 may function
as extended puddle lamps along the vehicle 34. The lighting
assembly 16 positioned on the bottom plate 80 may further function
to illuminate the lighting pattern 66 when the running board 10 is
in the stowed position. In still other examples, the lighting
assembly 16 positioned on the second lateral wall 86 may function
to illuminate the lighting pattern 66, as discussed above.
[0058] Referring now to FIG. 5, the lighting modules 120 of the
lighting assemblies 16 are operably connected to the controller 140
using wiring leads 130. The lighting modules 120 may be controlled
by a standalone controller or are otherwise integrated with an
existing vehicle system. The controller 140 includes a memory 144
having instructions 148 stored thereon that are executable by a
processor 152. The instructions 148 may generally relate to ways in
which to operate the lighting modules 120 to affect the manner in
which the lighting assemblies 16 illuminate. The controller 140 may
also communicate with other vehicle devices such as, but not
limited to, an ambient light sensor 160, a yaw sensor 164, a
vehicle lighting control system 168, an audio system 172, a key fob
sensor 176, a moisture sensor 180, and/or speedometer 184. By
leveraging these vehicle devices, the lighting assemblies 16 may
provide a variety of functional and/or aesthetic features and
respond to user input for determining lighting pattern and color.
While a few specific examples have been provided herein, it will be
apparent to those of ordinary skill in the art that the lighting
assemblies 16 may be used in conjunction with other devices without
departing from the scope of the present disclosure.
[0059] Referring again to FIGS. 1-5, the plurality of lighting
assemblies 16 may serve a variety of functions. According to
various examples, the controller 140 may communicate with the
ambient light sensor 160 to determine if the vehicle 34 is being
operated at night or during the day. Alternatively, the ambient
light sensor 160 may determine when the vehicle 34 is being
operated in a dimly lit area (e.g., a parking garage). The
controller 140 may be configured to instruct the laser diode 124 to
illuminate when the ambient light sensor 160 indicates a first
level (e.g., low light) of ambient light and to stop illuminating
when the ambient light sensor 160 detects a second level of ambient
light (e.g., above a predetermined luminance). The first level of
ambient light may be lower than the second level of ambient
light.
[0060] According to other examples, the controller 140 may
communicate with the yaw sensor 164 to determine the vehicle's 34
angular velocity about its vertical axis. The controller 140 may
instruct the laser diodes 124 to illuminate in a hazard pattern
when the yaw sensor 164 detects the risk of roll-over or actual
roll-over. The hazard pattern may alternate color or frequency
depending on the orientation of the vehicle 34.
[0061] In still other examples, the controller 140 may further be
in communication with the vehicle lighting control system 168,
enabling a user to manually determine the color, frequency, or
pattern produced by the laser diodes 124. The vehicle lighting
control system 168 may be controlled by one of a remote, a cell
phone, a display, a computer, etc. configured to be operated by the
user. The vehicle lighting control system 168 may be wirelessly
operated, allowing a user to control the lighting assemblies 16
from a predetermined distance.
[0062] According to various other examples, the controller 140 may
communicate with the audio system 172 for the vehicle 34. The
controller 140 may instruct the laser diodes 124 to pulse or
illuminate to the beat of audio produced by the audio system 172.
At least one of the frequency, brightness, color, and pattern of
the illumination of the laser diodes 124 may be determined by the
volume, beat, etc. of the audio from the audio system 172.
[0063] According to various examples, the controller 140 may
communicate with the speedometer 184 to determine whether the
vehicle 34 is in motion. The controller 140 may be configured to
instruct the laser diode 124 to illuminate the lighting assemblies
16 with a first color (e.g., a red light) when the vehicle 34 is
moving to indicate to users outside of the vehicle 34 not to
approach. The controller 140 may then be configured to instruct the
laser diode 124 to illuminate the lighting assemblies 16 with a
second color (e.g., green light) when the vehicle 34 is stopped and
accessible to users outside of the vehicle 34, allowing the running
board 10 to indicate when to enter the vehicle 34.
[0064] In other examples, the laser diode 124 may be configured to
produce white light and amber light. The controller 140 may
communicate with the speedometer 184 to determine whether the
vehicle 34 is in motion. When the vehicle 34 is stopped and the
running board 10 is in the stowed position, the controller 140 may
be configured to instruct the laser diode 124 to produce white
light. When the vehicle 34 is in motion and the running board 10 is
in the stowed position, the controller 140 may be configured to
instruct the laser diode 124 to produce amber light. According to
various examples, user input may be used to determine the color of
the laser diode 124 where the laser diode 124 is an RGB diode. The
emitted light 54, 58 may alternate between the amber (or alternate)
colored light to the white light by fading from one color light to
the other based on user input.
[0065] In still other examples, the lighting assemblies 16 may
function as turning signals, providing a flashing amber colored
light when the running board 10 is in the stowed position. The
lighting assemblies 16 may also function as hazard lights. When the
lighting assemblies 16 are used as hazard lights, the lighting
assemblies 16 may flash at a frequency double that of the turn
signal. According to various examples, the controller 140 may
activate the hazard light frequency of the lighting assemblies 16
when one of the vehicle devices detects that the vehicle 34 has
departed from a lane. The controller 140 may instruct the lighting
assemblies 16 to flash a red-colored light when the vehicle 34 is
in motion. When the vehicle 34 is in park, the running board 10 may
be moved into the deployed position to increase visibility. In
other examples, the lighting assemblies 16 may further alternate
flashing red colored light and amber colored light at the hazard
frequency.
[0066] According to various examples, the key fob sensor 176 may be
configured to detect the proximity of the user. When the user
approaches within a predetermined distance of the vehicle 34, the
controller 140 may instruct the lighting assemblies 16 to flash
white light or to display the lighting pattern 66 as a welcome
indicator. The key fob sensor 176 may further be configured to
detect when the user moves away from the vehicle 34. The controller
140 may then instruct the lighting assemblies 16 to flash white
light or to display the lighting pattern 66 as a farewell
indicator. It will be understood that the key fob sensor 176 may
detect the user at a variety of distances, including, for example,
1 meter, 2 meters, 3 meters, 4 meters, 5 meters, or 6 meters, or
any value or range therebetween without departing from the scope of
the present disclosure.
[0067] In other examples, the controller 140 may be in
communication with the moisture sensor 180 of the vehicle 34. When
the moisture sensor 180 detects the presence of moisture on the
exterior of the vehicle and/or in the air around the vehicle, the
controller 140 may be configured to instruct the laser diodes 124
to illuminate to provide puddle lights for a lighting pattern 66 or
to provide side markers for additional illumination of the vehicle
34 as the vehicle 34 travels in varying weather conditions.
[0068] Referring now to FIG. 6, a method 200 of manufacturing the
running board 10 is provided including a step 204 of extruding the
base layer 26 of the lighting assembly 16. As shown in the depicted
example, the base layer 26 forms a portion of the running board 10.
The base layer 26 may be any one of the top plate 14, the bottom
plate 80, the first lateral side 84, or the second lateral side 86
of the running board 10. However, it is contemplated that the base
layer 26 may be a separate structure from the running board 10.
[0069] The method 200 may further include a step 208 of extruding
the clear lens layer 30 of the lighting assembly 16 of clarified
polypropylene. The clear lens layer 30 is extruded to prevent gaps
and seams in the coverage of the lighting assembly 16. Each of the
clear lens layer 30 is positioned over the other pieces of the
respective lighting assembly 16, forming a clear protective layer
to prevent damage to or exposure of the light-diffusing waveguides
18
[0070] At least one light-diffusing fiber 18 including a plurality
of scattering sites 104 is fed into the reflective layer 22 of the
lighting assembly 16 in a step 212. The reflective layer 22 has a
refractive index from about 2.0 to about 2.6. The reflective layer
22 may extend about 180 degrees around a portion of the
light-diffusing waveguide 18. However, it is contemplated that the
reflective layer 22 may be extruded to extend around a smaller
portion of the light-diffusing waveguide 18 including, for example,
30 degrees, 60 degrees, 90 degrees, 120 degrees, 150 degrees, or
any value or range therebetween.
[0071] According to various examples, the method 200 may be
performed such that step 204 of extruding the base layer 26 of the
lighting assembly 16, step 208 of extruding the clear lens layer 30
of the lighting assembly 16, and step 212 of extruding the
light-diffusing fiber 18 into the reflective layer 22 of the
lighting assembly 16 are all are all performed substantially
simultaneously. The simultaneous extrusion provides a single piece
for installation and increases the protection of the lighting
assembly 16 from exterior elements, as discussed previously.
[0072] The method 200 may further include a step 216 of positioning
the lighting module 120 at a first end of the lighting assembly 16.
The lighting module 120 includes one of a single-color laser diode
124 and an RGB laser diode 124. The laser diode 124 may be
positioned proximate the lens 128 and housed within the housing 126
of the lighting module 120. The laser diode 124 may be configured
to illuminate the light-diffusing waveguide 18 as determined by the
controller 140 (FIG. 5). It is contemplated that, although the
steps are listed in a particular order, they may be performed in
any order or with two or more steps being performed concurrently
without departing from the scope of the present disclosure.
[0073] Use of the present disclosure may offer a variety of
advantages. First, the running board 10 includes tri-extruded
layers (the base layer 26, the reflective layer 22, and the clear
lens layer 30). The tri-extrusion protects the lighting assemblies
16 from the elements by fully sealing the light-diffusing waveguide
18 between the reflective layer 22 and the clear lens layer 30.
Further, the use of the light-diffusing waveguide 18 provides a
consistent lit appearance over the lighting assembly 16 and
prevents light gaps. Additionally, the lens layer 30 may be optical
or light-diffusing. As discussed previously, the lighting
assemblies 16 may exhibit various behaviors that can be tailored
for both conventional and autonomous users. This provides
additional customization for users and may provide indicators
desirable for conventional and/or autonomous vehicles.
[0074] For purposes of this disclosure, the term "coupled" (in all
of its forms, couple, coupling, coupled, etc.) generally means the
joining of two components (electrical or mechanical) directly or
indirectly to one another. Such joining may be stationary in nature
or movable in nature. Such joining may be achieved with the two
components (electrical or mechanical) and any additional
intermediate members being integrally formed as a single unitary
body with one another or with the two components. Such joining may
be permanent in nature or may be removable or releasable in nature
unless otherwise stated.
[0075] As used herein, the term "about" means that amounts, sizes,
formulations, parameters, and other quantities and characteristics
are not and need not be exact, but may be approximate and/or larger
or smaller, as desired, reflecting tolerances, conversion factors,
rounding off, measurement error and the like, and other factors
known to those of skill in the art. When the term "about" is used
in describing a value or an end-point of a range, the disclosure
should be understood to include the specific value or end-point
referred to. Whether or not a numerical value or end-point of a
range in the specification recites "about," the numerical value or
end-point of a range is intended to include two embodiments: one
modified by "about," and one not modified by "about." It will be
further understood that the end-points of each of the ranges are
significant both in relation to the other end-point, and
independently of the other end-point.
[0076] Furthermore, any arrangement of components to achieve the
same functionality is effectively "associated" such that the
desired functionality is achieved. Hence, any two components herein
combined to achieve a particular functionality can be seen as
"associated with" each other such that the desired functionality is
achieved, irrespective of architectures or intermedial components.
Likewise, any two components so associated can also be viewed as
being "operably connected" or "operably coupled" to each other to
achieve the desired functionality, and any two components capable
of being so associated can also be viewed as being "operably
couplable" to each other to achieve the desired functionality. Some
examples of operably couplable include, but are not limited to,
physically mateable and/or physically interacting components and/or
wirelessly interactable and/or wirelessly interacting components
and/or logically interacting and/or logically interactable
components. Furthermore, it will be understood that a component
preceding the term "of the" may be disposed at any practicable
location (e.g., on, within, and/or externally disposed from the
vehicle) such that the component may function in any manner
described herein.
[0077] It is also important to note that the construction and
arrangement of the elements of the disclosure as shown in the
exemplary examples is illustrative only. Although only a few
examples of the present innovations have been described in detail
in this disclosure, those skilled in the art who review this
disclosure will readily appreciate that many modifications are
possible (e.g., variations in sizes, dimensions, structures, shapes
and proportions of the various elements, values of parameters,
mounting arrangements, use of materials, colors, orientations,
etc.) without materially departing from the novel teachings and
advantages of the subject matter recited. For example, elements
shown as integrally formed may be constructed of multiple parts or
elements shown as multiple parts may be integrally formed, the
operation of the interfaces may be reversed or otherwise varied,
the length or width of the structures and/or members or connectors
or other elements of the system may be varied, the nature or number
of adjustment positions provided between the elements may be
varied. It should be noted that the elements and/or assemblies of
the system might be constructed from any of a wide variety of
materials that provide sufficient strength or durability, in any of
a wide variety of colors, textures, and combinations. Accordingly,
all such modifications are intended to be included within the scope
of the present innovations. Other substitutions, modifications,
changes, and omissions may be made in the design, operating
conditions, and arrangement of the desired and other exemplary
examples without departing from the spirit of the present
innovations.
[0078] It is also to be understood that variations and
modifications can be made on the aforementioned structures and
methods without departing from the concepts of the present
disclosure, and further it is to be understood that such concepts
are intended to be covered by the following claims unless these
claims by their language expressly state otherwise.
* * * * *