U.S. patent application number 16/599072 was filed with the patent office on 2020-02-06 for analyte sensors having a signal-to-noise ratio substantially unaffected by non-constant noise.
The applicant listed for this patent is DexCom, Inc.. Invention is credited to Robert J. Boock, Mark C. Brister, Seth R. Brunner, Arthur Chee, Dubravka Markovic, Lisa Nguyen, Melissa A. Nicholas, Jack Pryor, Monica A. Rixman, Peter C. Simpson, Matthew D. Wightlin, Kum Ming Woo.
Application Number | 20200037875 16/599072 |
Document ID | / |
Family ID | 69227310 |
Filed Date | 2020-02-06 |
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United States Patent
Application |
20200037875 |
Kind Code |
A1 |
Simpson; Peter C. ; et
al. |
February 6, 2020 |
ANALYTE SENSORS HAVING A SIGNAL-TO-NOISE RATIO SUBSTANTIALLY
UNAFFECTED BY NON-CONSTANT NOISE
Abstract
Systems and methods of use involving sensors having a
signal-to-noise ratio that is substantially unaffected by
non-constant noise are provided for continuous analyte measurement
in a host. In some embodiments, a continuous analyte measurement
system is configured to be wholly, transcutaneously,
intravascularly or extracorporeally implanted.
Inventors: |
Simpson; Peter C.;
(Encinitas, CA) ; Boock; Robert J.; (Carlsbad,
CA) ; Brister; Mark C.; (Cardiff, CA) ;
Rixman; Monica A.; (Medford, MA) ; Woo; Kum Ming;
(San Diego, CA) ; Nguyen; Lisa; (San Diego,
CA) ; Brunner; Seth R.; (San Diego, CA) ;
Chee; Arthur; (San Diego, CA) ; Nicholas; Melissa
A.; (Monterey, CA) ; Wightlin; Matthew D.;
(San Diego, CA) ; Pryor; Jack; (San Diego, CA)
; Markovic; Dubravka; (San Diego, CA) |
|
Applicant: |
Name |
City |
State |
Country |
Type |
DexCom, Inc. |
San Diego |
CA |
US |
|
|
Family ID: |
69227310 |
Appl. No.: |
16/599072 |
Filed: |
October 10, 2019 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
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16453925 |
Jun 26, 2019 |
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16599072 |
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14145404 |
Dec 31, 2013 |
10376143 |
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16453925 |
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13732848 |
Jan 2, 2013 |
9763609 |
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14145404 |
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11750907 |
May 18, 2007 |
8364229 |
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13732848 |
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Current U.S.
Class: |
1/1 |
Current CPC
Class: |
A61B 5/14735 20130101;
A61B 5/14865 20130101; A61B 5/1473 20130101; A61B 5/00 20130101;
A61B 5/7203 20130101; A61B 5/14532 20130101; A61B 5/14546 20130101;
A61B 5/6848 20130101; A61B 5/1486 20130101 |
International
Class: |
A61B 5/00 20060101
A61B005/00; A61B 5/1486 20060101 A61B005/1486; A61B 5/1473 20060101
A61B005/1473; A61B 5/145 20060101 A61B005/145 |
Claims
1-20. (canceled)
21. A transcutaneous electrochemical glucose sensor configured for
implantation in a host, the transcutaneous electrochemical glucose
sensor comprising: a first portion configured to remain outside a
body of the host during sensor use, wherein the first portion is
configured to operably connect with sensor electronics; and a
second portion configured to be inserted inside the body of the
host during sensor use, wherein the second portion comprises: a
planar substrate; a working electrode disposed over at least a
portion of the planar substrate; a membrane layer disposed over at
least a portion of the working electrode; and a reference electrode
disposed at least in part on the second portion of the
transcutaneous electrochemical glucose sensor,
22. The transcutaneous electrochemical glucose sensor of claim 21,
wherein the membrane layer is configured to control a diffusion of
glucose therethrough.
23. The transcutaneous electrochemical glucose sensor of claim 21,
wherein the membrane layer comprises polyurethane.
24. The transcutaneous electrochemical glucose sensor of claim 21,
wherein the transcutaneous electrochemical glucose sensor has a
planar shape.
25. The transcutaneous electrochemical glucose sensor of claim 21,
wherein the reference electrode comprises silver and silver
chloride.
26. The transcutaneous electrochemical glucose sensor of claim 21,
further comprising a counter electrode disposed at least in part on
the second portion of the transcutaneous electrochemical glucose
sensor.
Description
INCORPORATION BY REFERENCE TO RELATED APPLICATIONS
[0001] Any and all priority claims identified in the Application
Data Sheet, or any correction thereto, are hereby incorporated by
reference under 37 CFR 1.57. This application is a continuation of
U.S. application Ser. No. 16/453,925, filed Jun. 26, 2019, which is
a continuation of U.S. application Ser. No. 14/145,404, filed Dec.
31, 2013, now U.S. Pat. No. 10,376,143, which is a continuation of
Ser. No. 13/732,848, filed Jan. 2, 2013, now U.S. Pat. No.
9,763,609, which is a continuation of U.S. patent application Ser.
No. 11/750,907, filed May 18, 2007, now U.S. Pat. No. 8,364,229.
Each of the aforementioned applications is incorporated by
reference herein in its entirety, and each is hereby expressly made
a part of this specification.
FIELD OF THE INVENTION
[0002] The preferred embodiments relate generally to implantable
devices, such as analyte sensors, and methods for detecting and/or
measuring an analyte in a sample, such as a bodily fluid or tissue,
as well as devices and methods for reducing or eliminating noise on
a signal detected by the device.
BACKGROUND OF THE INVENTION
[0003] Diabetes mellitus is a disorder in which the pancreas cannot
create sufficient insulin (Type I or insulin dependent) and/or in
which insulin is not effective (Type 2 or non-insulin dependent).
In the diabetic state, the victim suffers from high blood sugar,
which may cause an array of physiological derangements (for
example, kidney failure, skin ulcers, or bleeding into the vitreous
of the eye) associated with the deterioration of small blood
vessels. A hypoglycemic reaction (low blood sugar) may be induced
by an inadvertent overdose of insulin, or after a normal dose of
insulin or glucose-lowering agent accompanied by extraordinary
exercise or insufficient food intake.
[0004] Conventionally, a diabetic person carries a self-monitoring
blood glucose (SMBG) monitor, which typically comprises
uncomfortable finger pricking methods. Due to the lack of comfort
and convenience, a diabetic will normally only measure his or her
glucose level two to four times per day. Unfortunately, these time
intervals are so far spread apart that the diabetic will likely
find out too late, sometimes incurring dangerous side effects, of a
hyperglycemic or hypoglycemic condition. In fact, it is not only
unlikely that a diabetic will take a timely SMBG value, but the
diabetic will not know if their blood glucose value is going up
(higher) or down (lower) based on conventional methods, inhibiting
their ability to make educated insulin therapy decisions.
SUMMARY OF THE INVENTION
[0005] In a first aspect, an electrochemical analyte sensor for
determining a concentration of an analyte in a host, the sensor
configured for insertion into a host, wherein the sensor comprises
at least one electrode configured to measure an analyte
concentration substantially continuously; and electronics
configured to provide a signal measured at the electrode; wherein
the signal comprises an analyte-related component and a noise
component, wherein the noise component comprises a substantially
non-constant non-analyte-related component; and wherein the sensor
is configured such that the substantially non-constant non-analyte
related component does not substantially contribute to the signal,
after sensor break-in, for at least about one day.
[0006] In an embodiment of the first aspect, the analyte is
glucose.
[0007] In an embodiment of the first aspect, the signal
contribution due to the non-constant non-analyte-related component
is less than about 20% of the signal over a time period of at least
about one day.
[0008] In an embodiment of the first aspect, the signal
contribution due to the non-constant non-analyte-related component
is less than about 20% of the signal over a time period of at least
about three days.
[0009] In an embodiment of the first aspect, the signal
contribution due to the non-constant non-analyte-related component
is less than about 20% of the signal over a time period of at least
about five days.
[0010] In an embodiment of the first aspect, the analyte sensor
comprises a membrane system disposed over the electrode.
[0011] In an embodiment of the first aspect, the membrane system
comprises glucose oxidase.
[0012] In an embodiment of the first aspect, the membrane system is
configured to inactivate at least one non-constant noise-causing
electroactive species formed in a metabolic process of the
host.
[0013] In an embodiment of the first aspect, the non-constant
noise-causing electroactive species comprises an electroactive
species having a redox potential that substantially overlaps with a
redox potential of a measured species indicative of the
concentration of the analyte.
[0014] In an embodiment of the first aspect, the measured species
comprises hydrogen peroxide.
[0015] In an embodiment of the first aspect, the noise-causing
electroactive species comprises at least one species selected from
the group consisting of reactive oxygen species, nitrogen species,
and hydrogen peroxide formed in a metabolic process of the
host.
[0016] In an embodiment of the first aspect, the membrane system is
configured to substantially block passage therethrough of at least
one non-constant noise-causing electroactive species formed in a
metabolic process of the host.
[0017] In an embodiment of the first aspect, the membrane system is
configured to consume at least one non-constant noise-causing
electroactive species formed in a metabolic process of the
host.
[0018] In an embodiment of the first aspect, at least a portion of
the membrane system comprises a torturous diffusion path configured
to render inactive, at the electrode, at least one non-constant
noise-causing electroactive species formed in a metabolic process
of the host.
[0019] In an embodiment of the first aspect, the membrane system
comprises a Heme compound.
[0020] In an embodiment of the first aspect, the membrane system
comprises a resistance domain configured to restrict flow of the
analyte therethrough.
[0021] In an embodiment of the first aspect, the resistance domain
comprises a polymer comprising hydrophilic components and
hydrophobic components.
[0022] In an embodiment of the first aspect, the sensor is
configured with electronics to detect the analyte with a
sensitivity of from about 1 pA/mg/dl to about 500-pA/mg/dl.
[0023] In an embodiment of the first aspect, the signal
contribution due to the non-constant non-analyte-related component
is less than about 10% of the signal over a time period of at least
about one day.
[0024] In an embodiment of the first aspect, the signal
contribution due to the non-constant non-analyte-related component
is less than about 5% of the signal over a time period of at least
about one day.
[0025] In an embodiment of the first aspect, the signal
contribution due to the non-constant non-analyte-related component
is less than about 1% of the signal over a time period of at least
about one day.
[0026] In an embodiment of the first aspect, the electrode
comprises a dispersed electroactive surface area.
[0027] In an embodiment of the first aspect, the dispersed
electroactive surface area comprises a plurality of spaced
electroactive surface areas.
[0028] In an embodiment of the first aspect, the sensor is
configured to measure the concentration of the analyte along a
substantial length of an in vivo portion of the sensor.
[0029] In an embodiment of the first aspect, the sensor comprises
an in vivo portion, wherein an area of the electroactive surface
covers at least about 50% the in vivo portion.
[0030] In an embodiment of the first aspect, the electrode
comprises an electroactive surface, wherein the sensor comprises a
discontinuous portion, and wherein the electroactive surface is
spaced from the discontinuous portion by a distance substantially
farther than a diffusion distance of at least one non-constant
noise-causing electroactive species formed in a metabolic process
of the host
[0031] In an embodiment of the first aspect, the in vivo portion of
the sensor is tapered.
[0032] In an embodiment of the first aspect, the analyte-related
component of the signal is at least about 80% of the signal over a
time period of at least about one day.
[0033] In an embodiment of the first aspect, the analyte sensor
comprises a membrane system disposed over the electrode and wherein
the membrane system comprises an outer domain comprising a
discontinuously hydrophilic surface.
[0034] In an embodiment of the first aspect, the outer domain
comprises at least about 5 wt. % of a hydrophilic component.
[0035] In an embodiment of the first aspect, the hydrophilic
component comprises polyethylene glycol.
[0036] In an embodiment of the first aspect, the outer domain
comprises at least about 10 wt. % of a hydrophilic component.
[0037] In an embodiment of the first aspect, the outer domain
comprises at least about 20 wt. % of a hydrophilic component.
[0038] In an embodiment of the first aspect, the outer domain is
configured to control a flux of the analyte therethrough.
[0039] In an embodiment of the first aspect, the analyte sensor is
configured to detect hydrogen peroxide via diffusion to the
electrode, wherein the sensor comprises a membrane system disposed
over the electrode, wherein the membrane system comprises an
electrode domain adjacent to the electrode, wherein the electrode
domain is configured to maintain a layer of water at
electrochemically reactive surfaces of the sensor, and wherein the
electrode domain comprises an enzyme configured for detecting the
analyte.
[0040] In an embodiment of the first aspect, the analyte sensor is
configured for ambulatory wear.
BRIEF DESCRIPTION OF THE DRAWINGS
[0041] FIG. 1 is a graph illustrating the components of a signal
measured by a transcutaneous glucose sensor (after sensor break-in
was complete), implanted in a non-diabetic, human volunteer
host.
[0042] FIG. 2A is a perspective view of an in vivo portion of an
analyte sensor, in one embodiment.
[0043] FIG. 2B is a perspective view of an in vivo portion of an
analyte sensor, in one embodiment.
[0044] FIG. 2C is a perspective view of an in vivo portion of an
analyte sensor, in one embodiment.
[0045] FIG. 2D is a perspective view of an in vivo portion of an
analyte sensor, in one embodiment.
[0046] FIG. 2E is a cross-sectional view of the analyte sensor of
FIG. 2A, taken along line 2E-2E.
[0047] FIG. 2F is a cross-sectional view of a membrane system, in
one embodiment.
[0048] FIG. 3A is a cross-sectional view of a membrane system, in
one embodiment, illustrating the diffusion distance D.sub.1 between
H.sub.2O.sub.2 generated within the enzyme domain and the
electroactive surface.
[0049] FIG. 3B is a cross-sectional view of a membrane system, in
another embodiment, illustrating the diffusion distance D.sub.2
between H.sub.2O.sub.2 generated within the enzyme domain and the
electroactive surface.
[0050] FIG. 3C is a cross-sectional view of a membrane system, in
another embodiment, illustrating the diffusion distance D.sub.3
between H.sub.2O.sub.2 generated within the enzyme domain and the
electroactive surface.
[0051] FIG. 4 is a block diagram that illustrates electronics
associated with a sensor system, in one embodiment.
[0052] FIG. 5 is perspective view of a receiver, in one
embodiment.
[0053] FIG. 6 is a block diagram that illustrates a configuration
of a medical device including a continuous analyte sensor, a
receiver, and an external device, in one embodiment.
[0054] FIG. 7 is a flow chart that illustrates the initial
calibration and data output of sensor data, in one embodiment.
[0055] FIG. 8 is a graph illustrating the signal components of a
total signal from an analyte sensor, in one embodiment, collected
from a volunteer human host over a period of 7 days.
[0056] FIG. 9 is a graph illustrating the signal components of a
total signal from an analyte sensor including a lubricious coating,
in one embodiment.
[0057] FIG. 10 is a graph illustrating the signal components of a
total signal from an analyte sensor including a hydrophilic surface
treatment, in one embodiment.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT
[0058] The following description and examples illustrate some
exemplary embodiments of the disclosed invention in detail. Those
of skill in the art will recognize that there are numerous
variations and modifications of this invention that are encompassed
by its scope. Accordingly, the description of a certain exemplary
embodiment should not be deemed to limit the scope of the preferred
embodiments.
Definitions
[0059] In order to facilitate an understanding of the preferred
embodiments, a number of terms are defined below.
[0060] The terms "physiological parameters" and "physiological
boundaries" as used herein are broad terms, and are to be given
their ordinary and customary meaning to a person of ordinary skill
in the art (and are not to be limited to a special or customized
meaning), and refer without limitation to the parameters obtained
from continuous studies of physiological data in humans and/or
animals. For example, a maximal sustained rate of change of glucose
in humans of about 4 to 6 mg/dL/min and a maximum acceleration of
the rate of change of about 0.1 to 0.2 mg/dL/min.sup.2 are deemed
physiologically feasible limits; values outside of these limits
would be considered non-physiological. As another example, the rate
of change of glucose is lowest at the maxima and minima of the
daily glucose range, which are the areas of greatest risk in
patient treatment, thus a physiologically feasible rate of change
can be set at the maxima and minima based on continuous studies of
glucose data. As a further example, it has been observed that the
best solution for the shape of the curve at any point along glucose
signal data stream over a certain time period (for example, about
20 to 30 minutes) is a straight line, which can be used to set
physiological limits. These terms are broad enough to include
physiological parameters for any analyte.
[0061] The term "analyte" as used herein is a broad term, and is to
be given its ordinary and customary meaning to a person of ordinary
skill in the art (and it is not to be limited to a special or
customized meaning), and refers without limitation to a substance
or chemical constituent in a biological fluid (for example, blood,
interstitial fluid, cerebral spinal fluid, lymph fluid or urine)
that can be analyzed. Analytes may include naturally occurring
substances, artificial substances, metabolites, and/or reaction
products. In some embodiments, the analyte for measurement by the
sensor heads, devices, and methods disclosed herein is glucose.
However, other analytes are contemplated as well, including but not
limited to acarboxyprothrombin; acylcarnitine; adenine
phosphoribosyl transferase; adenosine deaminase; albumin;
alpha-fetoprotein; amino acid profiles (arginine (Krebs cycle),
histidine/urocanic acid, homocysteine, phenylalanine/tyrosine,
tryptophan); andrenostenedione; antipyrine; arabinitol enantiomers;
arginase; benzoylecgonine (cocaine); biotinidase; biopterin;
c-reactive protein; carnitine; carnosinase; CD4; ceruloplasmin;
chenodeoxycholic acid; chloroquine; cholesterol; cholinesterase;
conjugated 1- hydroxy-cholic acid; cortisol; creatine kinase;
creatine kinase MM isoenzyme; cyclosporin A; d-penicillamine;
de-ethylchloroquine; dehydroepiandrosterone sulfate; DNA
(acetylator polymorphism, alcohol dehydrogenase, alpha
1-antitrypsin, cystic fibrosis, Duchenne/Becker muscular dystrophy,
analyte-6-phosphate dehydrogenase, hemoglobinopathies A, S, C, and
E, D-Punjab, beta-thalassemia, hepatitis B virus, HCMV, HIV-1,
HTLV-1, Leber hereditary optic neuropathy, MCAD, RNA, PKU,
Plasmodium vivax, sexual differentiation, 21-deoxycortisol);
desbutylhalofantrine; dihydropteridine reductase; diptheria/tetanus
antitoxin; erythrocyte arginase; erythrocyte protoporphyrin;
esterase D; fatty acids/acylglycines; free -human chorionic
gonadotropin; free erythrocyte porphyrin; free thyroxine (FT4);
free tri-iodothyronine (FT3); fumarylacetoacetase;
galactose/gal-1-phosphate; galactose-1-phosphate uridyltransferase;
gentamicin; analyte-6-phosphate dehydrogenase; glutathione;
glutathione perioxidase; glycocholic acid; glycosylated hemoglobin;
halofantrine; hemoglobin variants; hexosaminidase A; human
erythrocyte carbonic anhydrase I; 17 alpha-hydroxyprogesterone;
hypoxanthine phosphoribosyl transferase; immunoreactive trypsin;
lactate; lead; lipoproteins ((a), B/A-1, ); lysozyme; mefloquine;
netilmicin; phenobarbitone; phenytoin; phytanic/pristanic acid;
progesterone; prolactin; prolidase; purine nucleoside
phosphorylase; quinine; reverse tri-iodothyronine (rT3); selenium;
serum pancreatic lipase; sissomicin; somatomedin C; specific
antibodies (adenovirus, anti-nuclear antibody, anti-zeta antibody,
arbovirus, Aujeszky's disease virus, dengue virus, Dracunculus
medinensis, Echinococcus granulosus, Entamoeba histolytica,
enterovirus, Giardia duodenalisa, Helicobacter pylori, hepatitis B
virus, herpes virus, HIV-1, IgE (atopic disease), influenza virus,
Leishmania donovani, leptospira, measles/mumps/rubella,
Mycobacterium leprae, Mycoplasma pneumoniae, Myoglobin, Onchocerca
volvulus, parainfluenza virus, Plasmodium falciparum, poliovirus,
Pseudomonas aeruginosa, respiratory syncytial virus, rickettsia
(scrub typhus), Schistosoma mansoni, Toxoplasma gondii, Trepenoma
pallidium, Trypanosoma cruzi/rangeli, vesicular stomatis virus,
Wuchereria bancrofti, yellow fever virus); specific antigens
(hepatitis B virus, HIV-1); succinylacetone; sulfadoxine;
theophylline; thyrotropin (TSH); thyroxine (T4); thyroxine-binding
globulin; trace elements; transferrin; UDP-galactose-4-epimerase;
urea; uroporphyrinogen I synthase; vitamin A; white blood cells;
and zinc protoporphyrin. Salts, sugar, protein, fat, vitamins, and
hormones naturally occurring in blood or interstitial fluids may
also constitute analytes in certain embodiments. The analyte may be
naturally present in the biological fluid, for example, a metabolic
product, a hormone, an antigen, an antibody, and the like.
Alternatively, the analyte may be introduced into the body, for
example, a contrast agent for imaging, a radioisotope, a chemical
agent, a fluorocarbon-based synthetic blood, or a drug or
pharmaceutical composition, including but not limited to insulin;
ethanol; cannabis (marijuana, tetrahydrocannabinol, hashish);
inhalants (nitrous oxide, amyl nitrite, butyl nitrite,
chlorohydrocarbons, hydrocarbons); cocaine (crack cocaine);
stimulants (amphetamines, methamphetamines, Ritalin, Cylert,
Preludin, Didrex, PreState, Voranil, Sandrex, Plegine); depressants
(barbituates, methaqualone, tranquilizers such as Valium, Librium,
Miltown, Serax, Equanil, Tranxene); hallucinogens (phencyclidine,
lysergic acid, mescaline, peyote, psilocybin); narcotics (heroin,
codeine, morphine, opium, meperidine, Percocet, Percodan,
Tussionex, Fentanyl, Darvon, Talwin, Lomotil); designer drugs
(analogs of fentanyl, meperidine, amphetamines, methamphetamines,
and phencyclidine, for example, Ecstasy); anabolic steroids; and
nicotine. The metabolic products of drugs and pharmaceutical
compositions are also contemplated analytes. Analytes such as
neurochemicals and other chemicals generated within the body may
also be analyzed, such as, for example, ascorbic acid, uric acid,
dopamine, noradrenaline, 3-methoxytyramine (3MT),
3,4-dihydroxyphenylacetic acid (DOPAC), homovanillic acid (HVA),
5-hydroxytryptamine (5HT), and 5-hydroxyindoleacetic acid
(FHIAA).
[0062] The term "continuous glucose sensor" as used herein is a
broad term, and is to be given its ordinary and customary meaning
to a person of ordinary skill in the art (and it is not to be
limited to a special or customized meaning), and refers without
limitation to a device that continuously or continually measures
glucose concentration, for example, at time intervals ranging from
fractions of a second up to, for example, 1, 2, or 5 minutes, or
longer. It should be understood that continuous glucose sensors can
continually measure glucose concentration without requiring user
initiation and/or interaction for each measurement, such as
described with reference to U.S. Pat. No. 6,001,067, for
example.
[0063] The phrase "continuous glucose sensing" as used herein is a
broad term, and is to be given its ordinary and customary meaning
to a person of ordinary skill in the art (and it is not to be
limited to a special or customized meaning), and refers without
limitation to the period in which monitoring of glucose
concentration is continuously or continually performed, for
example, at time intervals ranging from fractions of a second up
to, for example, 1, 2, or 5 minutes, or longer.
[0064] The term "biological sample" as used herein is a broad term,
and is to be given its ordinary and customary meaning to a person
of ordinary skill in the art (and it is not to be limited to a
special or customized meaning), and refers without limitation to a
sample of a host body, for example, blood, interstitial fluid,
spinal fluid, saliva, urine, tears, sweat, tissue, and the
like.
[0065] The term "host" as used herein is a broad term, and is to be
given its ordinary and customary meaning to a person of ordinary
skill in the art (and it is not to be limited to a special or
customized meaning), and refers without limitation to plants or
animals, for example humans.
[0066] The term "biointerface membrane" as used herein is a broad
term, and is to be given its ordinary and customary meaning to a
person of ordinary skill in the art (and it is not to be limited to
a special or customized meaning), and refers without limitation to
a permeable or semi-permeable membrane that can include one or more
domains and is typically constructed of materials of a few microns
thickness or more, which can be placed over the sensing region to
keep host cells (for example, macrophages) from gaining proximity
to, and thereby damaging the membrane system or forming a barrier
cell layer and interfering with the transport of glucose across the
tissue-device interface.
[0067] The term "membrane system" as used herein is a broad term,
and is to be given its ordinary and customary meaning to a person
of ordinary skill in the art (and it is not to be limited to a
special or customized meaning), and refers without limitation to a
permeable or semi-permeable membrane that can be comprised of one
or more domains and is typically constructed of materials of a few
microns thickness or more, which may be permeable to oxygen and are
optionally permeable to glucose. In one example, the membrane
system comprises an immobilized glucose oxidase enzyme, which
enables an electrochemical reaction to occur to measure a
concentration of glucose.
[0068] The term "domain" as used herein is a broad term, and is to
be given its ordinary and customary meaning to a person of ordinary
skill in the art (and it is not to be limited to a special or
customized meaning), and refers without limitation to regions of a
membrane that can be layers, uniform or non-uniform gradients (for
example, anisotropic), functional aspects of a material, or
provided as portions of the membrane.
[0069] The term "copolymer" as used herein is a broad term, and is
to be given its ordinary and customary meaning to a person of
ordinary skill in the art (and it is not to be limited to a special
or customized meaning), and refers without limitation to polymers
having two or more different repeat units and includes copolymers,
terpolymers, tetrapolymers, and the like.
[0070] The term "sensing region" as used herein is a broad term,
and is to be given its ordinary and customary meaning to a person
of ordinary skill in the art (and it is not to be limited to a
special or customized meaning), and refers without limitation to
the region of a monitoring device responsible for the detection of
a particular analyte. In one embodiment, the sensing region
generally comprises a non-conductive body, at least one electrode,
a reference electrode and a optionally a counter electrode passing
through and secured within the body forming an electrochemically
reactive surface at one location on the body and an electronic
connection at another location on the body, and a membrane system
affixed to the body and covering the electrochemically reactive
surface. In another embodiment, the sensing region generally
comprises a non-conductive body, a working electrode (anode), a
reference electrode (optionally can be remote from the sensing
region), an insulator disposed therebetween, and a multi-domain
membrane affixed to the body and covering the electrochemically
reactive surfaces of the working and optionally reference
electrodes.
[0071] The term "electrochemically reactive surface" as used herein
is a broad term, and is to be given its ordinary and customary
meaning to a person of ordinary skill in the art (and it is not to
be limited to a special or customized meaning), and refers without
limitation to the surface of an electrode where an electrochemical
reaction takes place. In one embodiment, a working electrode
measures hydrogen peroxide creating a measurable electronic
current.
[0072] The term "electrochemical cell" as used herein is a broad
term, and is to be given its ordinary and customary meaning to a
person of ordinary skill in the art (and it is not to be limited to
a special or customized meaning), and refers without limitation to
a device in which chemical energy is converted to electrical
energy. Such a cell typically consists of two or more electrodes
held apart from each other and in contact with an electrolyte
solution. Connection of the electrodes to a source of direct
electric current renders one of them negatively charged and the
other positively charged. Positive ions in the electrolyte migrate
to the negative electrode (cathode) and there combine with one or
more electrons, losing part or all of their charge and becoming new
ions having lower charge or neutral atoms or molecules; at the same
time, negative ions migrate to the positive electrode (anode) and
transfer one or more electrons to it, also becoming new ions or
neutral particles. The overall effect of the two processes is the
transfer of electrons from the negative ions to the positive ions,
a chemical reaction.
[0073] The term "enzyme" as used herein is a broad term, and is to
be given its ordinary and customary meaning to a person of ordinary
skill in the art (and it is not to be limited to a special or
customized meaning), and refers without limitation to a protein or
protein-based molecule that speeds up a chemical reaction occurring
in a living thing. Enzymes may act as catalysts for a single
reaction, converting a reactant (also called an analyte herein)
into a specific product. In one exemplary embodiment of a glucose
oxidase-based glucose sensor, an enzyme, glucose oxidase (GOX) is
provided to react with glucose (the analyte) and oxygen to form
hydrogen peroxide.
[0074] The term "co-analyte" as used herein is a broad term, and is
to be given its ordinary and customary meaning to a person of
ordinary skill in the art (and it is not to be limited to a special
or customized meaning), and refers without limitation to a molecule
required in an enzymatic reaction to react with the analyte and the
enzyme to form the specific product being measured. In one
exemplary embodiment of a glucose sensor, an enzyme, glucose
oxidase (GOX) is provided to react with glucose and oxygen (the
co-analyte) to form hydrogen peroxide.
[0075] The term "constant analyte" as used herein is a broad term,
and is to be given its ordinary and customary meaning to a person
of ordinary skill in the art (and it is not to be limited to a
special or customized meaning), and refers without limitation to an
analyte that remains relatively constant over a time period, for
example over an hour to a day as compared to other variable
analytes. For example, in a person with diabetes, oxygen and urea
may be relatively constant analytes in particular tissue
compartments relative to glucose, which is known to oscillate from
about 40 to about 400 mg/dL during a 24-hour cycle. Although
analytes such as oxygen and urea are known to oscillate to a lesser
degree, for example due to physiological processes in a host, they
are substantially constant, relative to glucose, and can be
digitally filtered, for example low pass filtered, to minimize or
eliminate any relatively low amplitude oscillations. Constant
analytes other than oxygen and urea are also contemplated.
[0076] The term "proximal" as used herein is a broad term, and is
to be given its ordinary and customary meaning to a person of
ordinary skill in the art (and it is not to be limited to a special
or customized meaning), and refers without limitation to near to a
point of reference such as an origin or a point of attachment. For
example, in some embodiments of a membrane system that covers an
electrochemically reactive surface, the electrolyte domain is
located more proximal to the electrochemically reactive surface
than the resistance domain.
[0077] The term "distal" as used herein is a broad term, and is to
be given its ordinary and customary meaning to a person of ordinary
skill in the art (and it is not to be limited to a special or
customized meaning), and refers without limitation to spaced
relatively far from a point of reference, such as an origin or a
point of attachment. For example, in some embodiments of a membrane
system that covers an electrochemically reactive surface, a
resistance domain is located more distal to the electrochemically
reactive surfaces than the electrolyte domain.
[0078] The terms "computer" or "computer system" as used herein are
broad terms, and are to be given their ordinary and customary
meanings to a person of ordinary skill in the art (and are not to
be limited to a special or customized meaning), and refer without
limitation to a machine that can be programmed to manipulate
data.
[0079] The term "modem" as used herein is a broad term, and is to
be given its ordinary and customary meaning to a person of ordinary
skill in the art (and it is not to be limited to a special or
customized meaning), and refers without limitation to an electronic
device for converting between serial data from a computer and an
audio signal suitable for transmission over a telecommunications
connection to another modem.
[0080] The terms "processor module" and "microprocessor" as used
herein are broad terms, and are to be given their ordinary and
customary meaning to a person of ordinary skill in the art (and
they are not to be limited to a special or customized meaning), and
refer without limitation to a computer system, state machine,
processor, or the like designed to perform arithmetic and logic
operations using logic circuitry that responds to and processes the
basic instructions that drive a computer.
[0081] The term "ROM" as used herein is a broad term, and is to be
given its ordinary and customary meaning to a person of ordinary
skill in the art (and it is not to be limited to a special or
customized meaning), and refers without limitation to read-only
memory, which is a type of data storage device manufactured with
fixed contents. ROM is broad enough to include EEPROM, for example,
which is electrically erasable programmable read-only memory
(ROM).
[0082] The term "RAM" as used herein is a broad term, and is to be
given its ordinary and customary meaning to a person of ordinary
skill in the art (and it is not to be limited to a special or
customized meaning), and refers without limitation to a data
storage device for which the order of access to different locations
does not affect the speed of access. RAM is broad enough to include
SRAM, for example, which is static random access memory that
retains data bits in its memory as long as power is being
supplied.
[0083] The term "A/D Converter" as used herein is a broad term, and
is to be given its ordinary and customary meaning to a person of
ordinary skill in the art (and it is not to be limited to a special
or customized meaning), and refers without limitation to hardware
and/or software that converts analog electrical signals into
corresponding digital signals.
[0084] The term "RF transceiver" as used herein is a broad term,
and is to be given its ordinary and customary meaning to a person
of ordinary skill in the art (and it is not to be limited to a
special or customized meaning), and refers without limitation to a
radio frequency transmitter and/or receiver for transmitting and/or
receiving signals.
[0085] The terms "raw data stream" and "data stream" as used herein
are broad terms, and are to be given their ordinary and customary
meaning to a person of ordinary skill in the art (and they are not
to be limited to a special or customized meaning), and refer
without limitation to an analog or digital signal directly related
to the analyte concentration measured by the analyte sensor. In one
example, the raw data stream is digital data in "counts" converted
by an A/D converter from an analog signal (for example, voltage or
amps) representative of an analyte concentration. The terms broadly
encompass a plurality of time spaced data points from a
substantially continuous analyte sensor, which comprises individual
measurements taken at time intervals ranging from fractions of a
second up to, for example, 1, 2, or 5 minutes or longer. In some
embodiments, raw data includes one or more values (e.g., digital
value) representative of the current flow integrated over time
(e.g., integrated value), for example, using a charge counting
device, or the like.
[0086] The term "counts" as used herein is a broad term, and is to
be given its ordinary and customary meaning to a person of ordinary
skill in the art (and it is not to be limited to a special or
customized meaning), and refers without limitation to a unit of
measurement of a digital signal. In one example, a raw data stream
measured in counts is directly related to a voltage (for example,
converted by an A/D converter), which is directly related to
current from a working electrode.
[0087] The term "electronic circuitry" as used herein is a broad
term, and is to be given its ordinary and customary meaning to a
person of ordinary skill in the art (and it is not to be limited to
a special or customized meaning), and refers without limitation to
the components (for example, hardware and/or software) of a device
configured to process data. In the case of an analyte sensor, the
data includes biological information obtained by a sensor regarding
the concentration of the analyte in a biological fluid. U.S. Pat.
Nos. 4,757,022, 5,497,772 and 4,787,398, which are hereby
incorporated by reference in their entirety, describe suitable
electronic circuits that can be utilized with devices of certain
embodiments.
[0088] The term "potentiostat" as used herein is a broad term, and
is to be given its ordinary and customary meaning to a person of
ordinary skill in the art (and it is not to be limited to a special
or customized meaning), and refers without limitation to an
electrical system that applies a potential between the working and
reference electrodes of a two- or three-electrode cell at a preset
value and measures the current flow through the working electrode.
Typically, the potentiostat forces whatever current is necessary to
flow between the working and reference or counter electrodes to
keep the desired potential, as long as the needed cell voltage and
current do not exceed the compliance limits of the
potentiostat.
[0089] The terms "operably connected" and "operably linked" as used
herein are broad terms, and are to be given their ordinary and
customary meaning to a person of ordinary skill in the art (and
they are not to be limited to a special or customized meaning), and
refer without limitation to one or more components being linked to
another component(s) in a manner that allows transmission of
signals between the components. For example, one or more electrodes
can be used to detect the amount of glucose in a sample and convert
that information into a signal; the signal can then be transmitted
to an electronic circuit. In this case, the electrode is "operably
linked" to the electronic circuit. These terms are broad enough to
include wired and wireless connectivity.
[0090] The term "smoothing" and "filtering" as used herein are
broad terms, and are to be given their ordinary and customary
meaning to a person of ordinary skill in the art (and they are not
to be limited to a special or customized meaning), and refer
without limitation to modification of a set of data to make it
smoother and more continuous and remove or diminish outlying
points, for example, by performing a moving average of the raw data
stream.
[0091] The term "algorithm" as used herein is a broad term, and is
to be given its ordinary and customary meaning to a person of
ordinary skill in the art (and it is not to be limited to a special
or customized meaning), and refers without limitation to the
computational processes (for example, programs) involved in
transforming information from one state to another, for example
using computer processing.
[0092] The term "regression" as used herein is a broad term, and is
to be given its ordinary and customary meaning to a person of
ordinary skill in the art (and it is not to be limited to a special
or customized meaning), and refers without limitation to finding a
line in which a set of data has a minimal measurement (for example,
deviation) from that line. Regression can be linear, non-linear,
first order, second order, and so forth. One example of regression
is least squares regression.
[0093] The term "pulsed amperometric detection" as used herein is a
broad term, and is to be given its ordinary and customary meaning
to a person of ordinary skill in the art (and it is not to be
limited to a special or customized meaning), and refers without
limitation to an electrochemical flow cell and a controller, which
applies the potentials and monitors current generated by the
electrochemical reactions. The cell can include one or multiple
working electrodes at different applied potentials. Multiple
electrodes can be arranged so that they face the chromatographic
flow independently (parallel configuration), or sequentially
(series configuration).
[0094] The term "calibration" as used herein is a broad term, and
is to be given its ordinary and customary meaning to a person of
ordinary skill in the art (and it is not to be limited to a special
or customized meaning), and refers without limitation to the
relationship and/or the process of determining the relationship
between the sensor data and corresponding reference data, which may
be used to convert sensor data into meaningful values substantially
equivalent to the reference. In some embodiments, namely in
continuous analyte sensors, calibration may be updated or
recalibrated over time if changes in the relationship between the
sensor and reference data occur, for example due to changes in
sensitivity, baseline, transport, metabolism, or the like.
[0095] The term "sensor analyte values" and "sensor data" as used
herein are broad terms, and are to be given their ordinary and
customary meaning to a person of ordinary skill in the art (and
they are not to be limited to a special or customized meaning), and
refer without limitation to data received from a continuous analyte
sensor, including one or more time-spaced sensor data points.
[0096] The term "reference analyte values" and "reference data" as
used herein are broad terms, and are to be given their ordinary and
customary meaning to a person of ordinary skill in the art (and
they are not to be limited to a special or customized meaning), and
refer without limitation to data from a reference analyte monitor,
such as a blood glucose meter, or the like, including one or more
reference data points. In some embodiments, the reference glucose
values are obtained from a self-monitored blood glucose (SMBG) test
(for example, from a finger or forearm blood test) or an YSI
(Yellow Springs Instruments) test, for example.
[0097] The term "matched data pairs" as used herein is a broad
term, and is to be given its ordinary and customary meaning to a
person of ordinary skill in the art (and it is not to be limited to
a special or customized meaning), and refers without limitation to
reference data (for example, one or more reference analyte data
points) matched with substantially time corresponding sensor data
(for example, one or more sensor data points).
[0098] The terms "interferants" and "interfering species" as used
herein are broad terms, and are to be given their ordinary and
customary meaning to a person of ordinary skill in the art (and are
not to be limited to a special or customized meaning), and refer
without limitation to effects and/or species that interfere with
the measurement of an analyte of interest in a sensor so as to
produce a signal that does not accurately represent the analyte
measurement. In one example of an electrochemical sensor,
interfering species are compounds with an oxidation potential that
overlaps with that of the analyte to be measured, producing a false
positive signal. In another example of an electrochemical sensor,
interfering species are substantially non-constant compounds (e.g.,
the concentration of an interfering species fluctuates over time).
Interfering species include but are not limited to compounds with
electroactive acidic, amine or sulfhydryl groups, urea, lactic
acid, phosphates, citrates, peroxides, amino acids, amino acid
precursors or break-down products, nitric oxide (NO), NO-donors,
NO-precursors, acetaminophen, ascorbic acid, bilirubin,
cholesterol, creatinine, dopamine, ephedrine, ibuprofen, L-dopa,
methyl dopa, salicylate, tetracycline, tolazamide, tolbutamide,
triglycerides, and uric acid electroactive species produced during
cell metabolism and/or wound healing, electroactive species that
arise during body pH changes and the like. Electroactive species
that cause constant and/or non-constant noise are included in the
definitions of "interferants" and "interfering species".
[0099] The term "bifunctional" as used herein is a broad term, and
is to be given its ordinary and customary meaning to a person of
ordinary skill in the art (and it is not to be limited to a special
or customized meaning), and refers without limitation to having or
serving two functions. For example, in a needle-type analyte
sensor, a metal wire is bifunctional because it provides structural
support and acts as an electrical conductor.
[0100] The term "function" as used herein is a broad term, and is
to be given its ordinary and customary meaning to a person of
ordinary skill in the art (and it is not to be limited to a special
or customized meaning), and refers without limitation to an action
or use for which something is suited or designed.
[0101] The term "electrical conductor" as used herein is a broad
term, and is to be given its ordinary and customary meaning to a
person of ordinary skill in the art (and is not to be limited to a
special or customized meaning) and refers without limitation to
materials that contain movable charges of electricity. When an
electric potential difference is impressed across separate points
on a conductor, the mobile charges within the conductor are forced
to move, and an electric current between those points appears in
accordance with Ohm's law.
[0102] Accordingly, the term "electrical conductance" as used
herein is a broad term, and is to be given its ordinary and
customary meaning to a person of ordinary skill in the art (and is
not to be limited to a special or customized meaning) and refers
without limitation to the propensity of a material to behave as an
electrical conductor. In some embodiments, the term refers to a
sufficient amount of electrical conductance (e.g., material
property) to provide a necessary function (electrical
conduction).
[0103] The terms "insulative properties," "electrical insulator"
and "insulator" as used herein are broad terms, and are to be given
their ordinary and customary meaning to a person of ordinary skill
in the art (and is not to be limited to a special or customized
meaning) and refers without limitation to the tendency of materials
that lack mobile charges to prevent movement of electrical charges
between two points. In one exemplary embodiment, an electrically
insulative material may be placed between two electrically
conductive materials, to prevent movement of electricity between
the two electrically conductive materials. In some embodiments, the
terms refer to a sufficient amount of insulative property (e.g., of
a material) to provide a necessary function (electrical
insulation). The terms "insulator" and "non-conductive material"
can be used interchangeably herein.
[0104] The term "structural support" as used herein is a broad
term, and is to be given its ordinary and customary meaning to a
person of ordinary skill in the art (and is not to be limited to a
special or customized meaning) and refers without limitation to the
tendency of a material to keep the sensor's structure stable or in
place. For example, structural support can include "weight bearing"
as well as the tendency to hold the parts or components of a whole
structure together. A variety of materials can provide "structural
support" to the sensor.
[0105] The term "diffusion barrier" as used herein is a broad term,
and is to be given its ordinary and customary meaning to a person
of ordinary skill in the art (and is not to be limited to a special
or customized meaning) and refers without limitation to something
that obstructs the random movement of compounds, species, atoms,
molecules, or ions from one site in a medium to another. In some
embodiments, a diffusion barrier is structural, such as a wall that
separates two working electrodes and substantially prevents
diffusion of a species from one electrode to the other. In some
embodiments, a diffusion barrier is spatial, such as separating
working electrodes by a distance sufficiently large enough to
substantially prevent a species at a first electrode from affecting
a second electrode. In other embodiments, a diffusion barrier can
be temporal, such as by turning the first and second working
electrodes on and off, such that a reaction at a first electrode
will not substantially affect the function of the second
electrode.
[0106] The terms "integral," "integrally," "integrally formed,"
integrally incorporated," "unitary" and "composite" as used herein
are broad terms, and are to be given their ordinary and customary
meaning to a person of ordinary skill in the art (and they are not
to be limited to a special or customized meaning), and refer
without limitation to the condition of being composed of essential
parts or elements that together make a whole. The parts are
essential for completeness of the whole. In one exemplary
embodiment, at least a portion (e.g., the in vivo portion) of the
sensor is formed from at least one platinum wire at least partially
covered with an insulative coating, which is at least partially
helically wound with at least one additional wire, the exposed
electroactive portions of which are covered by a membrane system
(see description of FIG. 1B or 9B); in this exemplary embodiment,
each element of the sensor is formed as an integral part of the
sensor (e.g., both functionally and structurally).
[0107] The term "coaxial" as used herein is a broad term, and is to
be given its ordinary and customary meaning to a person of ordinary
skill in the art (and it is not to be limited to a special or
customized meaning), and refers without limitation to having a
common axis, having coincident axes or mounted on concentric
shafts.
[0108] The term "twisted" as used herein is a broad term, and is to
be given its ordinary and customary meaning to a person of ordinary
skill in the art (and it is not to be limited to a special or
customized meaning), and refers without limitation to united by
having one part or end turned in the opposite direction to the
other, such as, but not limited to the twisted strands of fiber in
a string, yarn, or cable.
[0109] The term "helix" as used herein is a broad term, and is to
be given its ordinary and customary meaning to a person of ordinary
skill in the art (and it is not to be limited to a special or
customized meaning), and refers without limitation to a spiral or
coil, or something in the form of a spiral or coil (e.g. a
corkscrew or a coiled spring). In one example, a helix is a
mathematical curve that lies on a cylinder or cone and makes a
constant angle with the straight lines lying in the cylinder or
cone. A "double helix" is a pair of parallel helices intertwined
about a common axis, such as but not limited to that in the
structure of DNA.
[0110] The term "in vivo portion" as used herein is a broad term,
and is to be given its ordinary and customary meaning to a person
of ordinary skill in the art (and it is not to be limited to a
special or customized meaning), and refers without limitation to a
portion of a device that is to be implanted or inserted into the
host. In one exemplary embodiment, an in vivo portion of a
transcutaneous sensor is a portion of the sensor that is inserted
through the host's skin and resides within the host.
[0111] The term "sensor break-in" as used herein is a broad term,
and is to be given its ordinary and customary meaning to a person
of ordinary skill in the art (and is not to be limited to a special
or customized meaning), and refers without limitation to the time
required for the sensor's output signal to provide a substantially
linear response to the analyte concentration (e.g., glucose level).
In some embodiments, sensor break-in generally includes both
electrochemical break-in and membrane break-in.
[0112] The term "membrane break-in" as used herein is a broad term,
and is to be given its ordinary and customary meaning to a person
of ordinary skill in the art (and is not to be limited to a special
or customized meaning), and refers without limitation to a time
necessary for the membrane to equilibrate to its surrounding
environment (e.g., physiological environment in vivo).
[0113] The term "electrochemical break-in" as used herein is a
broad term, and is to be given its ordinary and customary meaning
to a person of ordinary skill in the art (and is not to be limited
to a special or customized meaning), and refers without limitation
to a time, after sensor insertion in vitro and/or in vivo, at which
the current output from the sensor settles to a stable value
following the application of the potential to the sensor. Numerous
methods of accelerating electrochemical break-in can be used, such
as, but not limited to, configuring the sensor electronics to aid
in decreasing the break-in time of the sensor by applying different
voltage settings (for example, starting with a higher voltage
setting and then reducing the voltage setting). Additional methods
of accelerating sensor break-in time are described in U.S. Pat. No.
5,411,647, for example, which is incorporated herein by reference
in its entirety.
[0114] The "noise" as used herein is a broad term, and is to be
given its ordinary and customary meaning to a person of ordinary
skill in the art (and is not to be limited to a special or
customized meaning), and refers without limitation to a component
of an analyte sensor signal that is not related to the analyte
concentration. In one example of a glucose sensor, the noise is
composed substantially of signal contribution due to factors other
than glucose (for example, interfering species,
non-reaction-related hydrogen peroxide, or other electroactive
species with an oxidation potential that overlaps with hydrogen
peroxide). In general, noise comprises components related to
constant and non-constant factors (e.g., constant noise and
non-constant noise), including endogenous and exogenous interfering
species.
[0115] The term "constant noise" and "constant background" as used
herein are broad terms, and are to be given their ordinary and
customary meaning to a person of ordinary skill in the art (and it
is not to be limited to a special or customized meaning), and refer
without limitation to the component of the noise signal that
remains relatively constant over time. In some embodiments,
constant noise may be referred to as "background" or "baseline."
For example, certain electroactive compounds found in the human
body are relatively constant factors (e.g., baseline of the host's
physiology). In some circumstances, constant background noise can
slowly drift over time (e.g., increase or decrease), however this
drift need not adversely affect the accuracy of a sensor, for
example, because a sensor can be calibrated and re-calibrated
and/or the drift measured and compensated for.
[0116] The term "non-constant noise" or non-constant background" as
used herein are broad terms, and are to be given their ordinary and
customary meaning to a person of ordinary skill in the art (and it
is not to be limited to a special or customized meaning), and refer
without limitation to a component of the background signal that is
relatively non-constant, for example, transient and/or
intermittent. For example, certain electroactive compounds, are
relatively non-constant (e.g., intermittent interferents due to the
host's ingestion, metabolism, wound healing, and other mechanical,
chemical and/or biochemical factors), which create intermittent
(e.g., non-constant) "noise" on the sensor signal that can be
difficult to "calibrate out" using a standard calibration equations
(e.g., because the background of the signal does not remain
constant).
[0117] The terms "inactive enzyme" or "inactivated enzyme" as used
herein are broad terms, and are to be given their ordinary and
customary meaning to a person of ordinary skill in the art (and it
is not to be limited to a special or customized meaning), and refer
without limitation to an enzyme (e.g., glucose oxidase, GOx) that
has been rendered inactive (e.g., "killed" or "dead") and has no
enzymatic activity. Enzymes can be inactivated using a variety of
techniques known in the art, such as but not limited to heating,
freeze-thaw, denaturing in organic solvent, acids or bases,
cross-linking, genetically changing enzymatically critical amino
acids, and the like. In some embodiments, a solution containing
active enzyme can be applied to the sensor, and the applied enzyme
subsequently inactivated by heating or treatment with an
inactivating solvent.
[0118] The term "non-enzymatic" as used herein is a broad term, and
is to be given their ordinary and customary meaning to a person of
ordinary skill in the art (and it is not to be limited to a special
or customized meaning), and refers without limitation to a lack of
enzyme activity. In some embodiments, a "non-enzymatic" membrane
portion contains no enzyme; while in other embodiments, the
"non-enzymatic" membrane portion contains inactive enzyme. In some
embodiments, an enzyme solution containing inactive enzyme or no
enzyme is applied.
[0119] The term "GOX" as used herein is a broad term, and is to be
given their ordinary and customary meaning to a person of ordinary
skill in the art (and it is not to be limited to a special or
customized meaning), and refers without limitation to the enzyme
Glucose Oxidase (e.g., GOX or GOx is an abbreviation/acronym).
[0120] The term "mechanism" as used herein is a broad term, and is
to be given their ordinary and customary meaning to a person of
ordinary skill in the art (and it is not to be limited to a special
or customized meaning), and refers without limitation to a process,
technique, or system for achieving a result. The term is not
limited by the processes, techniques or systems described herein,
but also includes any process, technique, or system that can
achieve a stated result.
[0121] The term "redox" as used herein is a broad term, and is to
be given their ordinary and customary meaning to a person of
ordinary skill in the art (and it is not to be limited to a special
or customized meaning), and refers without limitation to
"oxidation/reduction," which describes all chemical reactions in
which atoms have their oxidation number (oxidation state) changed.
The term "oxidation" describes the loss of electrons by a molecule,
atom or ion. In contrast, the term "reduction" describes the gain
of electrons by a molecule, atom or ion. For example, hydrogen
peroxide reduces to hydroxide in the presence of an acid:
H.sub.2O.sub.2+2e.sup.-.fwdarw.2OH.sup.-
[0122] The term "redox potential" as used herein is a broad term,
and is to be given their ordinary and customary meaning to a person
of ordinary skill in the art (and it is not to be limited to a
special or customized meaning), and refers without limitation to
the tendency of a chemical species to acquire electrons and thereby
be reduced. Each species has its own intrinsic reduction potential,
the more positive the potential, the greater the species' affinity
for electrons and tendency to be reduced.
[0123] The term "hydrophilic" as used herein is a broad term, and
is to be given its ordinary and customary meaning to a person of
ordinary skill in the art (and is not to be limited to a special or
customized meaning), and refers without limitation to the property
of having affinity for water. For example, a hydrophilic polymer
(e.g., having a hydrophilic component) is primarily soluble in
water or has a tendency to absorb water. In general, the more
hydrophilic a polymer is, the more that polymer tends to dissolve
in, mix with, or be wetted by water. In one exemplary embodiment,
the hydrophilic component of a hydrophilic polymer promotes the
movement of water (e.g., by diffusion or other means) through a
membrane formed of the hydrophilic polymer, such as by lowering the
thermodynamic barrier to movement of water through the membrane. In
some embodiments, a hydrophilic polymer includes a
hydrophilic-hydrophobic or hydrophobic-hydrophilic polymer.
[0124] The terms "hydrophilic-hydrophobic" and
"hydrophobic-hydrophilic" as used herein are broad terms, and are
to be given their ordinary and customary meaning to a person of
ordinary skill in the art (and are not to be limited to a special
or customized meaning), and refer without limitation to the
property of having both hydrophilic and hydrophobic substituents
and/or characteristics, such as, for example, a polymer. The terms
hydrophilic-hydrophobic and hydrophobic-hydrophilic are used
interchangeably herein, and are not meant to imply if either the
hydrophilic or the hydrophobic substituents are the major component
of the polymer.
[0125] The term "hydrophobic" as used herein is a broad term, and
is to be given its ordinary and customary meaning to a person of
ordinary skill in the art (and is not to be limited to a special or
customized meaning), and refers without limitation to the property
of lacking affinity for, or even repelling, water. For example, the
more hydrophobic a polymer, the more that polymer tends to not
dissolve in, not mix with, or not be wetted by water.
Hydrophilicity and hydrophobicity can be spoken of in relative
terms, such as but not limited to a spectrum of
hydrophilicity/hydrophobicity within a group of compounds. In some
embodiments wherein two or more polymers are being discussed, the
term "hydrophobic polymer" can be defined based on the polymer's
relative hydrophobicity when compared to another, more hydrophilic
polymer. In some embodiments, a hydrophobic polymer includes a
hydrophobic-hydrophilic or a hydrophilic-hydrophobic polymer.
[0126] The term "clinical acceptability" as used herein is a broad
term, and is to be given its ordinary and customary meaning to a
person of ordinary skill in the art (and is not to be limited to a
special or customized meaning), and refers without limitation to
determination of the risk of an inaccuracy to a patient. Clinical
acceptability considers a deviation between time corresponding
analyte measurements (for example, data from a glucose sensor and
data from a reference glucose monitor) and the risk (for example,
to the decision making of a person with diabetes) associated with
that deviation based on the analyte value indicated by the sensor
and/or reference data. An example of clinical acceptability can be
85% of a given set of measured analyte values within the "A" and
"B" region of a standard Clarke Error Grid when the sensor
measurements are compared to a standard reference measurement.
[0127] The term "comprising" as used herein is synonymous with
"including," "containing," or "characterized by," and is inclusive
or open-ended and does not exclude additional, unrecited elements
or method steps.
[0128] The terms "substantial" and "substantially" as used herein
are broad terms, and are to be given their ordinary and customary
meaning to a person of ordinary skill in the art (and are not to be
limited to a special or customized meaning), and refer without
limitation to a sufficient amount that provides a desired function.
For example, the interference domain of some embodiments is
configured to resist a sufficient amount of interfering species
such that tracking of glucose levels can be achieved, which may
include an amount greater than 50 percent, an amount greater than
60 percent, an amount greater than 70 percent, an amount greater
than 80 percent, and an amount greater than 90 percent of
interfering species. In one exemplary embodiment, two compounds are
"substantially blended;" meaning that the two compounds are mixed
together and at least more than 50% of the molecules of the two
compounds are not chemically linked (e.g., cross-linked). In a more
preferred exemplary embodiment, at least 70, 75, 80, 85, 90 or 90%,
or more, of the blended compounds are not chemically linked. In an
exemplary embodiment of a substantial blend of a silicone polymer
and a hydrophilic copolymer, at least 95% or more of the silicone
polymer is not chemically cross-linked with the hydrophilic
copolymer. In some preferred embodiments, the phrase "substantially
accurate" means that the calibrated analyte level is sufficiently
accurate to be displayed to the host, for example, due to its
clinical acceptability or statistical accuracy. For example, the
data meet the .+-.20% accuracy standard (e.g., wherein the data are
compared to a gold standard, such as YSI) for blood glucose meters
(BGM) established by the U.S. Food and Drug Administration (FDA).
In some exemplary embodiments, the non-constant noise component of
the total signal is less than 20% of the total signal for at least
one day. In another exemplary embodiment, the analyte component of
the total signal is greater than 80% of the total signal for at
least one day.
Overview
[0129] The preferred embodiments generally relate to implantable
devices and methods of use, for detecting an analyte in a host,
including a sensor exhibiting a signal-to-noise ratio that is not
substantially affected by non-constant noise. For example, the
signal-to-noise ratio can be attained by incorporating sensor
configurations that reduce and/or eliminate the effects of
noise-causing interfering species as well as sensor configurations
that increase the analyte component of the total signal
detected.
[0130] Although the description that follows is primarily directed
at glucose monitoring devices, these sensor configurations are not
limited to use in devices that measure or monitor glucose. Rather,
these sensor configurations can be applied to a variety of devices,
including for example, those that detect and quantify other
analytes present in biological fluids (including, but not limited
to, cholesterol, amino acids and lactate), especially those
analytes that are substrates for oxidase enzymes (see, e.g., U.S.
Pat. No. 4,703,756), cell transplantation devices (U.S. Pat. Nos.
6,015,572, 5,964,745 and 6,083,523), drug delivery devices (U.S.
Pat. Nos. 5,458,631, 5,820,589, and 5,972,369) and electrical
delivery and/or measuring devices such as implantable pulse
generation cardiac pacing devices (U.S. Pat. Nos. 6,157,860,
5,782,880, and 5,207,218), electrocardiogram device (U.S. Pat. Nos.
4,625,730 and 5,987,352) and electrical nerve stimulating devices
(U.S. Pat. Nos. 6,175,767, 6,055,456, and 4,940,065).
Noise
[0131] Generally, implantable sensors measure a signal related to
an analyte of interest in a host. For example, an electrochemical
sensor can measure glucose, creatinine, or urea in a host, such as
an animal (e.g., a human). Generally, the signal is converted
mathematically to a numeric value indicative of analyte status,
such as analyte concentration. The signal detected by the sensor
can be broken down into its component parts. For example, in an
enzymatic electrochemical analyte sensor, preferably after sensor
break-in is complete, the total signal can be divided into an
"analyte component," which is representative of analyte (e.g.,
glucose) concentration, and a "noise component," which is caused by
non-analyte-related species that have a redox potential that
substantially overlaps with the redox potential of the analyte (or
measured species, e.g., H.sub.2O.sub.2) at an applied voltage. The
noise component can be further divided into its component parts,
i.e., constant and non-constant noise. It is not unusual for a
sensor to experience a certain level of noise. In general,
"constant noise" (sometimes referred to as constant background or
baseline) is caused by non-analyte-related factors that are
relatively stable over time, including but not limited to
electroactive species that arise from generally constant (e.g.,
daily) metabolic processes. Constant noise can vary widely between
hosts. In contrast, "non-constant noise" (sometimes referred to as
non-constant background) is caused by non-constant,
non-analyte-related species (e.g., non-constant noise-causing
electroactive species) that arise during transient events, such as
during host metabolic processes (e.g., wound healing or in response
to an illness), or due to ingestion of certain compounds (e.g.,
certain drugs). In some circumstances, noise can be caused by a
variety of noise-causing electroactive species, which are discussed
in detail elsewhere herein.
[0132] FIG. 1 is a graph illustrating the components of a signal
measured by a transcutaneous glucose sensor (after sensor break-in
was complete), in a non-diabetic volunteer host. The Y-axis
indicates the signal amplitude (in counts) detected by the sensor.
The term "counts" as used herein is a broad term, and is to be
given its ordinary and customary meaning to a person of ordinary
skill in the art (and it is not to be limited to a special or
customized meaning), and refers without limitation to a unit of
measurement of a digital signal. In one example, a raw data stream
measured in counts is directly related to a voltage (for example,
converted by an A/D converter), which is directly related to
current from a working electrode. The X-axis indicates time.
[0133] The total signal collected by the sensor is represented by
line 1000, which includes components related to glucose, constant
noise, and non-constant noise, which are described in more detail
elsewhere herein. In some embodiments, the total signal is a raw
data stream, which can include an averaged or integrated the
signal, for example, using a charge-counting device.
[0134] The non-constant noise component of the total signal is
represented by line 1010. The non-constant noise component 1010 of
the total signal 1000 can be obtained by filtering the total signal
1000 to obtain a filtered signal 1020 using any of a variety of
known filtering techniques, and then subtracting the filtered
signal 1020 from the total signal 1000. In some embodiments, the
total signal can be filtered using linear regression analysis of
the n (e.g., 10) most recent sampled sensor values. In some
embodiments, the total signal can be filtered using non-linear
regression. In some embodiments, the total signal can be filtered
using a trimmed regression, which is a linear regression of a
trimmed mean (e.g., after rejecting wide excursions of any point
from the regression line). In this embodiment, after the sensor
records glucose measurements at a predetermined sampling rate
(e.g., every 30 seconds), the sensor calculates a trimmed mean
(e.g., removes highest and lowest measurements from a data set) and
then regresses the remaining measurements to estimate the glucose
value. In some embodiments, the total signal can be filtered using
a non-recursive filter, such as a finite impulse response (FIR)
filter. An FIR filter is a digital signal filter, in which every
sample of output is the weighted sum of past and current samples of
input, using only some finite number of past samples. In some
embodiments, the total signal can be filtered using a recursive
filter, such as an infinite impulse response (IIR) filter. An IIR
filter is a type of digital signal filter, in which every sample of
output is the weighted sum of past and current samples of input. In
some embodiments, the total signal can be filtered using a
maximum-average (max-average) filtering algorithm, which smoothes
data based on the discovery that the substantial majority of signal
artifacts observed after implantation of glucose sensors in humans,
for example, is not distributed evenly above and below the actual
blood glucose levels. It has been observed that many data sets are
actually characterized by extended periods in which the noise
appears to trend downwardly from maximum values with occasional
high spikes. To overcome these downward trending signal artifacts,
the max-average calculation tracks with the highest sensor values,
and discards the bulk of the lower values. Additionally, the
max-average method is designed to reduce the contamination of the
data with unphysiologically high data from the high spikes. The
max-average calculation smoothes data at a sampling interval (e.g.,
every 30 seconds) for transmission to the receiver at a less
frequent transmission interval (e.g., every 5 minutes), to minimize
the effects of low non-physiological data. First, the
microprocessor finds and stores a maximum sensor counts value in a
first set of sampled data points (e.g., 5 consecutive, accepted,
thirty-second data points). A frame shift time window finds a
maximum sensor counts value for each set of sampled data (e.g.,
each 5-point cycle length) and stores each maximum value. The
microprocessor then computes a rolling average (e.g., 5-point
average) of these maxima for each sampling interval (e.g., every 30
seconds) and stores these data. Periodically (e.g., every 10.sup.th
interval), the sensor outputs to the receiver the current maximum
of the rolling average (e.g., over the last 10 thirty-second
intervals as a smoothed value for that time period (e.g., 5
minutes)). In some embodiments, the total signal can be filtered
using a "Cone of Possibility Replacement Method," which utilizes
physiological information along with glucose signal values in order
define a "cone" of physiologically feasible glucose signal values
within a human. Particularly, physiological information depends
upon the physiological parameters obtained from continuous studies
in the literature as well as our own observations. A first
physiological parameter uses a maximal sustained rate of change of
glucose in humans (e.g., about 4 to 5 mg/dl/min) and a maximum
sustained acceleration of that rate of change (e.g., about 0.1 to
0.2 mg/min/min). A second physiological parameter uses the
knowledge that rate of change of glucose is lowest at the maxima
and minima, which are the areas of greatest risk in patient
treatment. A third physiological parameter uses the fact that the
best solution for the shape of the curve at any point along the
curve over a certain time period (e.g., about 20-25 minutes) is a
straight line. It is noted that the maximum rate of change can be
narrowed in some instances. Therefore, additional physiological
data can be used to modify the limits imposed upon the Cone of
Possibility Replacement Method for sensor glucose values. For
example, the maximum per minute rate change can be lower when the
subject is lying down or sleeping; on the other hand, the maximum
per minute rate change can be higher when the subject is
exercising, for example. In some embodiments, the total signal can
be filtered using reference changes in electrode potential to
estimate glucose sensor data during positive detection of signal
artifacts from an electrochemical glucose sensor, the method
hereinafter referred to as reference drift replacement. In this
embodiment, the electrochemical glucose sensor comprises working,
counter, and reference electrodes. This method exploits the
function of the reference electrode as it drifts to compensate for
counter electrode limitations during oxygen deficits, pH changes,
and/or temperature changes. In alternative implementations of the
reference drift method, a variety of algorithms can therefore be
implemented based on the changes measured in the reference
electrode. Linear algorithms, and the like, are suitable for
interpreting the direct relationship between reference electrode
drift and the non-glucose rate limiting signal noise such that
appropriate conversion to signal noise compensation can be derived.
Additional description of signal filtering can be found in U.S.
Patent Publication No. US-2005-0043598-A1.
[0135] The constant noise signal component 1030 can be obtained by
calibrating the sensor signal using reference data, such as one or
more blood glucose values obtained from a hand-held blood glucose
meter, from which the baseline "b" of a regression can be obtained,
representing the constant noise signal component 1030.
[0136] The analyte signal component 1040 can be obtained by
subtracting the constant noise signal component 1030 from the
filtered signal 1020.
[0137] Noise is clinically important because it can induce error
and can reduce sensor performance, such as by providing a signal
that causes the analyte concentration to appear higher or lower
than the actual analyte concentration. For example, upward or high
noise (e.g., noise that causes the signal to increase) can cause
the host's glucose concentration to appear higher than it truly is,
which can lead to improper treatment decisions. Similarly, downward
or low noise (e.g., noise that causes the signal to decrease) can
cause the host's glucose concentration to appear lower than it is,
which can also lead to improper treatment decisions. Accordingly,
noise reduction is desirable.
[0138] Noise can be caused by a variety of factors, ranging from
mechanical factors to biological factors. For example, it is known
that macro- or micro-motion, ischemia, pH changes, temperature
changes, pressure, stress, or even unknown mechanical, electrical,
and/or biochemical sources can cause noise, in some embodiments.
Interfering species, which are known to cause non-constant noise,
can be compounds, such as drugs that have been administered to the
host, or intermittently produced products of various host metabolic
processes. Exemplary interferents include but are not limited to a
variety of drugs (e.g., acetaminophen), H.sub.2O.sub.2 from
exterior sources (e.g., produced outside the sensor membrane
system), and reactive metabolic species (e.g., reactive oxygen and
nitrogen species, some hormones, etc.). Some known interfering
species for a glucose sensor include but are not limited to
acetaminophen, ascorbic acid, bilirubin, cholesterol, creatinine,
dopamine, ephedrine, ibuprofen, L-dopa, methyldopa, salicylate,
tetracycline, tolazamide, tolbutamide, triglycerides, and uric
acid. In some embodiments, the interference domain, described
elsewhere herein, of the preferred embodiments is less permeable to
one or more of the interfering species than to the measured
species, e.g., the product of an enzymatic reaction that is
measured at the electroactive surface(s), such as but not limited
to H.sub.2O.sub.2.
[0139] In some experiments of implantable glucose sensors, it was
observed that noise increased when some hosts were intermittently
sedentary, such as during sleep or sitting for extended periods.
When the host began moving again, the noise quickly dissipated.
Noise that occurs during intermittent, sedentary periods (sometimes
referred to as intermittent sedentary noise) can occur during
relatively inactive periods, such as sleeping. Non-constant,
non-analyte-related factors can cause intermittent sedentary noise,
such as was observed in one exemplary study of non-diabetic
individuals implanted with enzymatic-type glucose sensors built
without enzyme. These sensors (without enzyme) could not react with
or measure glucose and therefore provided a signal due to
non-glucose effects only (e.g., constant and non-constant noise).
During sedentary periods (e.g., during sleep), extensive, sustained
signal was observed on the sensors. Then, when the host got up and
moved around, the signal rapidly corrected. As a control, in vitro
experiments were conducted to determine if a sensor component might
have leached into the area surrounding the sensor and caused the
noise, but none was detected. From these results, it is believed
that a host-produced non-analyte related reactant was diffusing to
the electrodes and producing the unexpected non-constant noise
signal.
[0140] While not wishing to be bound by theory, it is believed that
a concentration increase of noise-causing electroactive species,
such as electroactive metabolites from cellular metabolism and
wound healing, can interfere with sensor function and cause noise
observed during host sedentary periods. For example, local lymph
pooling, which can occur when a part of the body is compressed or
when the body is inactive, can cause, in part, this local build up
of interferants (e.g., electroactive metabolites). Similarly, a
local accumulation of wound healing metabolic products (e.g., at
the site of sensor insertion) likely causes noise on the sensor.
Noise-causing electroactive species can include but are not limited
to compounds with electroactive acidic, amine or sulfhydryl groups,
urea, lactic acid, phosphates, citrates, peroxides, amino acids
(e.g., L-arginine), amino acid precursors or break-down products,
nitric oxide (NO), NO-donors, NO-precursors or other electroactive
species or metabolites produced during cell metabolism and/or wound
healing, for example. For a more complete discussion of noise and
its sources, see U.S. Patent Publication No.
US-2007-0027370-A1.
[0141] Noise can be recognized and/or analyzed in a variety of
ways. For example, in some circumstances, non-constant noise
changes faster than the analyte signal and/or does not follow an
expected analyte signal pattern; and lasts for a period of about 10
hours or more, 8 hours, 6 hours, 4 hours, 2 hours, 60 minutes, 30
minutes, or 10 minutes or less. In some embodiments, the sensor
data stream can be monitored, signal artifacts detected, and data
processing performed based at least in part on whether or not a
signal artifact has been detected, such as described in U.S. Patent
Publication No. US-2005-0043598-A1. Additional discussion of noise
recognition and analysis can also be found in U.S. Patent
Publication No. US-2007-0032706-A1.
[0142] In some conventional analyte sensors, non-constant noise can
be a significant component of the total signal, such as 30%, 40%,
50%, 60% or more of the total signal. Additionally, non-constant
noise can occur for durations of minutes or hours, in some
circumstances. In some circumstances, non-constant noise can be
equivalent to a glucose concentration of about 400-mg/dl or more.
Noise can induce error in the sensor reading, which can reduce
sensor accuracy and clinically useful data. However, a high level
of sensor accuracy is critical for successful patient care and
desirable clinical outcomes. In preferred embodiments, as described
in greater detail herein, the sensor is configured to reduce the
non-constant noise component of the signal to below 20% of the
total signal, such that the negative effects of noise are is
substantially reduced and clinically useful data are provided to
the user.
[0143] In preferred embodiments, sensor accuracy is provided by
adjusting the ratio of the analyte signal to the non-constant noise
signal (e.g., signal-to-noise ratio). In some embodiments, an
electrochemical analyte detection system is provided, which
includes a sensor configured for substantially continuous analyte
detection, such as in an ambulatory host. The sensor includes at
least one electrode and electronics configured to provide a signal
measured at the electrode; wherein the measured signal can be
broken down (e.g., after sensor break-in) into its component parts,
a substantially analyte-related component, a substantially constant
non-analyte-related component (i.e., constant noise) and a
substantially non-constant non-analyte-related component (i.e.,
non-constant noise), wherein the sensor is configured such that the
substantially non-constant non-analyte-related component does not
substantially contribute to the signal for at least about one day.
In some preferred embodiments, the signal contribution of the
non-constant noise is less than about 20% of the signal (e.g.,
total signal) over a time period of at least about one day; in some
preferred embodiments, the time period is at least about two,
three, four, five, six, seven days or more, including weeks or
months, and the signal contribution of the non-constant noise is
less than 18% 12%, 10%, 8%, 6%, 5%, 4%, 3%, 2%, or 1%. In some
preferred embodiments, the sensor is configured such that the
signal contribution of the analyte-related component is at least
about 80% of the signal (e.g., total signal) over a time period of
at least about one day; in some preferred embodiments, the time
period is at least about two, three, four, five, six, seven days or
more, including weeks or months, and the signal contribution of the
analyte-related component is at least about 82%, 84%, 86%, 88%,
90%, 91%, 92%, 93%, 94%, 95%, 96%, 97%, 98%, 99% or more.
[0144] A signal component's percentage of the total signal can be
determined using a variety of methods of quantifying an amplitude
of signal components and total signal, from each components percent
contribution can be calculated, as is appreciated by one skilled in
the art. In some embodiments, the signal component(s) can be
quantified by comparing the peak-to-peak amplitudes of each signal
component for a time period, whereby the peak-to-peak amplitudes of
each component can be compared to the peak-to-peak amplitude of the
total signal to determine it's percentage of the total signal, as
is appreciated by one skilled in the art. In some embodiments, the
signal component(s) can be quantified by determining the Root Mean
Square (RMS) of the signal component for a time period. In one
exemplary of Root Mean Square analysis of signal components, the
signal component(s) can be quantified using the formula:
RMS = ( x 1 2 + x 2 2 + x 3 2 + x n 2 ) n ##EQU00001##
wherein there are a number (n) of data values (x) for a signal
(e.g., analyte component, non-constant noise component, constant
noise component, and/or total signal) during a predetermined time
period (e.g., about 1 day, about 2 days, about 3 days, etc). Once
the signal components and/or total signal are quantified, the
signal components can be compared to the total signal to determine
a percentage of each signal component within the total signal.
Analyte Sensor Configurations/Components
[0145] The preferred embodiments provide a continuous analyte
sensor that measures a concentration of the analyte of interest or
a substance indicative of the concentration or presence of the
analyte. In some embodiments, the analyte sensor is an invasive,
minimally invasive, or non-invasive device, for example a
subcutaneous, transdermal, intravascular, or extracorporeal device.
In some embodiments, the analyte sensor may analyze a plurality of
intermittent biological samples. The analyte sensor may use any
method of analyte-measurement, including enzymatic, chemical,
physical, electrochemical, spectrophotometric, polarimetric,
calorimetric, radiometric, or the like.
[0146] In general, analyte sensors provide at least one working
electrode and at least one reference electrode, which are
configured to measure a signal associated with a concentration of
the analyte in the host, such as described in more detail below,
and as appreciated by one skilled in the art. The output signal is
typically a raw data stream that is used to provide a useful value
of the measured analyte concentration in a host to the patient or
doctor, for example. However, the analyte sensors of some
embodiments comprise at least one additional working electrode
configured to measure at least one additional signal, as discussed
elsewhere herein. For example, in some embodiments, the additional
signal is associated with the baseline and/or sensitivity of the
analyte sensor, thereby enabling monitoring of baseline and/or
sensitivity changes that may occur in a continuous analyte sensor
over time.
[0147] In general, continuous analyte sensors define a relationship
between sensor-generated measurements (for example, current in pA,
nA, or digital counts after A/D conversion) and a reference
measurement (for example, glucose concentration mg/dL or mmol/L)
that are meaningful to a user (for example, patient or doctor). In
the case of an implantable diffusion-based glucose oxidase
electrochemical glucose sensor, the sensing mechanism generally
depends on phenomena that are linear with glucose concentration,
for example: (1) diffusion of glucose through a membrane system
(for example, biointerface membrane and membrane system) situated
between implantation site and/or the electrode surface, (2) an
enzymatic reaction within the membrane system, and (3) diffusion of
the H.sub.2O.sub.2 to the sensor. Because of this linearity,
calibration of the sensor can be understood by solving an
equation:
y=mx+b
where y represents the sensor signal (e.g., counts), x represents
the estimated glucose concentration (e.g., mg/dL), m represents the
sensor sensitivity to glucose (e.g., counts/mg/dL), and b
represents the baseline signal (e.g., counts). When both
sensitivity m and baseline (background) b change over time in vivo,
calibration has generally requires at least two independent,
matched data pairs (x.sub.1, y.sub.1; x.sub.2, y.sub.2) to solve
for m and b and thus allow glucose estimation when only the sensor
signal, y is available. Matched data pairs can be created by
matching reference data (for example, one or more reference glucose
data points from a blood glucose meter, or the like) with
substantially time corresponding sensor data (for example, one or
more glucose sensor data points) to provide one or more matched
data pairs, such as described in co-pending U.S. Patent Publication
No. US-2005-0027463-A1. In some implantable glucose sensors, such
as described in more detail in U.S. Pat. No. 6,329,161 to Heller et
al., which is incorporated herein by reference in its entirety, the
sensing layer utilizes immobilized mediators (e.g., redox
compounds) to electrically connect the enzyme to the working
electrode, rather than using a diffusional mediator. In some
implantable glucose sensors, such as described in more detail in
U.S. Pat. No. 4,703,756, the system has two oxygen sensors situated
in an oxygen-permeable housing, one sensor being unaltered and the
other contacting glucose oxidase allowing for differential
measurement of oxygen content in bodily fluids or tissues
indicative of glucose levels. A variety of systems and methods of
measuring glucose in a host are known, all of which may benefit
from some of all of the preferred embodiments to provide a sensor
having a signal-to-noise ratio that is not substantially affected
by non-constant noise.
[0148] Additional description of analyte sensor configurations can
be found in co-pending U.S. patent application Ser. No. 11/692,154,
filed on Mar. 27, 2007 and entitled "DUAL ELECTRODE SYSTEM FOR A
CONTINUOUS ANALYTE SENSOR", U.S. Patent Publication No.
US-2007-0027385-A1, and U.S. Patent Publication No.
US-2005-0143635-A1
Sensor Components Overview
[0149] In some embodiments, an analyte sensor includes a sensing
mechanism 34 with a small structure (e.g., small-structured, micro-
or small diameter sensor), for example, a needle-type sensor, in at
least a portion thereof (see FIG. 2A). As used herein the term
"small-structured" preferably refers to an architecture with at
least one dimension less than about 1 mm. The small structured
sensing mechanism can be wire-based, substrate based, or any other
architecture. In some alternative embodiments, the term
"small-structured" can also refer to slightly larger structures,
such as those having their smallest dimension being greater than
about 1 mm, however, the architecture (e.g., mass or size) is
designed to minimize the foreign body response (FBR) due to size
and/or mass. In some embodiments, a biointerface membrane (e.g.,
membrane system or sensing membrane) is formed onto the sensing
mechanism 34 as described in more detail below. In some alternative
embodiments, the sensor is configured to be wholly implanted in a
host, such as in the host abdomen; such is described in U.S. Patent
Publication No. US-2006-0020187-A1. In still other embodiments, the
sensor is configured to be implanted in a host vessel or
extracorporeally, such as is described in U.S. Patent Publication
No. US-2007-0027385-A1, co-pending U.S. patent application Ser. No.
11/543,396 filed Oct. 4, 2006, co-pending U.S. patent application
Ser. No. 11/691,426 Mar. 26, 2007, and co-pending U.S. patent
application Ser. No. 11/675,063 filed on Feb. 14, 2007.
[0150] In the illustrated embodiments, the sensor is an
enzyme-based electrochemical sensor, wherein the working electrode
38 measures the hydrogen peroxide (H.sub.2O.sub.2) produced by the
enzyme catalyzed reaction of glucose being detected and creates a
measurable electronic current (for example, detection of glucose
utilizing glucose oxidase produces hydrogen peroxide as a
by-product, H.sub.2O.sub.2 reacts with the surface of the working
electrode producing two protons (2H.sup.+), two electrons
(2e.sup.-) and one molecule of oxygen (O.sub.2) which produces the
electronic current being detected), such as described in more
detail herein and as is appreciated by one skilled in the art.
Preferably, one or more potentiostat(s) is employed to monitor the
electrochemical reaction at the electroactive surface of the
working electrode(s). The potentiostat applies a constant potential
to the working electrode and its associated reference electrode to
determine the current produced at the working electrode. The
current that is produced at the working electrode (and flows
through the circuitry to the counter electrode) is substantially
proportional to the amount of H.sub.2O.sub.2 that diffuses to the
working electrode. The output signal is typically a raw data stream
that is used to provide a useful value of the measured analyte
concentration in a host to the host or doctor, for example. In some
alternative embodiments, the sensing mechanism includes electrodes
deposited on a planar substrate, wherein the thickness of the
implantable portion is less than about 1 mm, see, for example U.S.
Pat. Nos. 6,175,752 and 5,779,665.
[0151] Some alternative analyte sensors that can benefit from the
systems and methods of some embodiments include U.S. Pat. Nos.
5,711,861, 6,642,015, 6,654,625, 6,565,509, 6,514,718, 6,465,066,
6,214,185, 5,310,469, and 5,683,562, 6,579,690, 6,484,046,
6,512,939, and 6,424,847, for example. These patents are not
inclusive of all applicable analyte sensors; in general, it should
be understood that the disclosed embodiments are applicable to a
variety of analyte sensor configurations.
[0152] FIG. 2A is an expanded view of an exemplary embodiment of a
continuous analyte sensor 34, also referred to as a transcutaneous
analyte sensor, or needle-type sensor, particularly illustrating
the sensing mechanism. Preferably, the sensing mechanism comprises
a small structure as defined herein and is adapted for insertion
under the host's skin, and the remaining body of the sensor (e.g.,
electronics, etc.) can reside ex vivo. In the illustrated
embodiment, the analyte sensor 34 includes two electrodes, i.e., a
working electrode 38 and at least one additional electrode 30,
which may function as a counter and/or reference electrode,
hereinafter referred to as the reference electrode 30.
[0153] In some exemplary embodiments, each electrode is formed from
a fine wire with a diameter of from about 0.001 or less to about
0.010 inches or more, for example, and is formed from, e.g., a
plated insulator, a plated wire, or bulk electrically conductive
material. Although the illustrated electrode configuration and
associated text describe one preferred method of forming a
transcutaneous sensor, a variety of known transcutaneous sensor
configurations can be employed with the transcutaneous analyte
sensor system of some embodiments, such as are described in U.S.
Pat. No. 6,695,860 to Ward et al., U.S. Pat. No. 6,565,509 to Say
et al., U.S. Pat. No. 6,248,067 to Causey III et al., and U.S. Pat.
No. 6,514,718 to Heller et al.
[0154] In preferred embodiments, the working electrode comprises a
wire formed from a conductive material, such as platinum,
platinum-iridium, palladium, graphite, gold, carbon, conductive
polymer, alloys, or the like. Although the electrodes can by formed
by a variety of manufacturing techniques (bulk metal processing,
deposition of metal onto a substrate, or the like), it can be
advantageous to form the electrodes from plated wire (e.g.,
platinum on steel wire) or bulk metal (e.g., platinum wire). It is
believed that electrodes formed from bulk metal wire provide
superior performance (e.g., in contrast to deposited electrodes),
including increased stability of assay, simplified
manufacturability, resistance to contamination (e.g., which can be
introduced in deposition processes), and improved surface reaction
(e.g., due to purity of material) without peeling or
delamination.
[0155] The working electrode 38 is configured to measure the
concentration of an analyte, such as but not limited to glucose,
uric acid, cholesterol, lactate and the like. In an enzymatic
electrochemical sensor for detecting glucose, for example, the
working electrode measures the hydrogen peroxide produced by an
enzyme catalyzed reaction of the analyte being detected and creates
a measurable electronic current. For example, in the detection of
glucose wherein glucose oxidase (GOX) produces hydrogen peroxide as
a byproduct, H.sub.2O.sub.2 reacts with the surface of the working
electrode producing two protons (2H.sup.+), two electrons
(2e.sup.-) and one molecule of oxygen (O.sub.2), which produces the
electronic current being detected.
[0156] The working electrode 38 is covered with an insulating
material, for example, a non-conductive polymer. Dip-coating,
spray-coating, vapor-deposition, or other coating or deposition
techniques can be used to deposit the insulating material on the
working electrode. In one embodiment, the insulating material
comprises parylene, which can be an advantageous polymer coating
for its strength, lubricity, and electrical insulation properties.
Generally, parylene is produced by vapor deposition and
polymerization of para-xylylene (or its substituted derivatives).
However, any suitable insulating material can be used, for example,
fluorinated polymers, polyethyleneterephthalate, polyurethane,
polyimide, other nonconducting polymers, or the like. Glass or
ceramic materials can also be employed. Other materials suitable
for use include surface energy modified coating systems such as are
marketed under the trade names AMC18, AMC148, AMC141, and AMC321 by
Advanced Materials Components Express of Bellafonte, Pa. In some
alternative embodiments, however, the working electrode may not
require a coating of insulator.
[0157] Preferably, the reference electrode 30, which may function
as a reference electrode alone, or as a dual reference and counter
electrode, is formed from silver, silver/silver chloride and the
like. Preferably, the electrodes are juxtapositioned and/or twisted
with or around each other; however other configurations are also
possible. In one example, the reference electrode 30 is helically
wound around the working electrode 38 as illustrated in FIG. 2A.
The assembly of wires may then be optionally coated together with
an insulating material, similar to that described above, in order
to provide an insulating attachment (e.g., securing together of the
working and reference electrodes).
[0158] As described above, conventional transcutaneous devices are
believed to suffer from motion artifacts associated with host
movement when the host is using the device. For example, when a
transcutaneous analyte sensor is inserted into the host, various
movements on the sensor (for example, relative movement within and
between the subcutaneous space, dermis, skin, and external portions
of the sensor) create stresses on the device, which is known to
produce artifacts on the sensor signal (e.g., non-constant noise).
Accordingly, there are different design considerations (for
example, stress considerations) on various sections of the sensor.
For example, the in vivo portion of the sensor (e.g., the portion
inserted through the host's skin and into the underlying tissue)
can benefit in general from greater flexibility as it encounters
greater mechanical stresses caused by movement of the tissue within
the patient and relative movement between the in vivo and ex vivo
portions of the sensor. On the other hand, the ex vivo portion of
the sensor (the portion of the sensor that stays outside the body
of the host) can benefit in general from a stiffer, more robust
design to ensure structural integrity and/or reliable electrical
connections. Additionally, in some embodiments wherein a needle is
retracted over the ex vivo portion of the device, a stiffer design
can minimize crimping of the sensor and/or ease in retraction of
the needle from the sensor. Thus, by designing greater flexibility
into the in vivo portion, the flexibility is believed to compensate
for patient movement, and noise associated therewith. By designing
greater stiffness into the ex vivo portion, column strength (for
retraction of the needle over the sensor), electrical connections,
and integrity can be enhanced. In some alternative embodiments, a
stiffer distal end and/or a more flexible proximal end can be
advantageous as described in U.S. Patent Publication No.
US-2006-0015024-A1 and U.S. Patent Publication No.
US-2006-0020187-A1.
[0159] Some preferred embodiments provide an in vivo portion of the
sensor that is designed to be more flexible than an ex vivo portion
of the sensor. The variable stiffness of the sensors of preferred
embodiments can be provided by variable pitch of any one or more
helically wound wires of the device, variable cross-section of any
one or more wires of the device, and/or variable hardening and/or
softening of any one or more wires of the device, such as is
described in more detail with reference to U.S. Patent Publication
No. US-2006-0015024-A1 and U.S. Patent Publication No.
US-2006-0020187-A1.
[0160] In embodiments wherein an outer insulator is disposed, a
portion of the coated assembly structure can be stripped or
otherwise removed, for example, by hand, excimer lasing, chemical
etching, laser ablation, grit-blasting (e.g., with sodium
bicarbonate or other suitable grit), or the like, to expose the
electroactive surfaces. Alternatively, a portion of the electrode
can be masked prior to depositing the insulator in order to
maintain an exposed electroactive surface area. In one exemplary
embodiment, grit blasting is implemented to expose the
electroactive surfaces, preferably utilizing a grit material that
is sufficiently hard to ablate the polymer material, while being
sufficiently soft so as to minimize or avoid damage to the
underlying metal electrode (e.g., a platinum electrode). Although a
variety of "grit" materials can be used (e.g., sand, talc, walnut
shell, ground plastic, sea salt, and the like), in some preferred
embodiments, sodium bicarbonate is an advantageous grit-material
because it is sufficiently hard to ablate, e.g., a parylene coating
without damaging, e.g., an underlying platinum conductor. One
additional advantage of sodium bicarbonate blasting includes its
polishing action on the metal as it strips the polymer layer,
thereby eliminating a cleaning step that might otherwise be
necessary.
[0161] In some embodiments, a radial window is formed through the
insulating material to expose a circumferential electroactive
surface of the working electrode. Additionally, sections of
electroactive surface of the reference electrode are exposed. For
example, the sections of electroactive surface can be masked during
deposition of an outer insulating layer or etched after deposition
of an outer insulating layer. In some applications, cellular attack
or migration of cells to the sensor can cause reduced sensitivity
and/or function of the device, particularly after the first day of
implantation. However, when the exposed electroactive surface is
distributed circumferentially about the sensor (e.g., as in a
radial window), the available surface area for reaction can be
sufficiently distributed so as to minimize the effect of local
cellular invasion of the sensor on the sensor signal.
Alternatively, a tangential exposed electroactive window can be
formed, for example, by stripping only one side of the coated
assembly structure. In other alternative embodiments, the window
can be provided at the tip of the coated assembly structure such
that the electroactive surfaces are exposed at the tip of the
sensor. Other methods and configurations for exposing electroactive
surfaces can also be employed.
[0162] Generally, the sensor electrode(s) can be configured to
yield a sensor having a signal-to-noise ratio that is not
substantially affected by non-constant noise, such as by systems
and methods configured to increase the analyte signal component
and/or decrease the non-constant noise component.
[0163] In some circumstances, noise can be caused (e.g., during use
of an amperometric GOX sensor having a platinum-working electrode)
by accumulation of molecular oxygen (O.sub.2) on the platinum
electrode, which is produced during the electro-oxidation of
H.sub.2O.sub.2 to water and O.sub.2. Platinum black applied to the
working electrode can prevent O.sub.2 accumulation on a
platinum-working electrode, which prevents the occurrence of noise
on the sensor. Platinum black is a fine black powder of metallic
platinum that can be formed into a paste, ink or paint-like
material, which can be applied to a surface (e.g., wire, plastic
support) to produce a rough, large surface area coating that is
relatively nonpolarizable. Platinum black can be applied to an
electrode surface using a platinization process (e.g., to a
platinum wire or other platinum surface) or known thin-film
techniques, such as dipping, painting or screen-printing, for
example. One additional advantage of using platinum black is that a
platinum black-coated platinum electrode affords substantive
signals from hydrogen peroxide oxidation at a working potential as
low as 150 mV, whereas a non-platinum black coated platinum
electrode must be operated at a potential of at least 600 mV. Since
fewer interferents can be electro-oxidized/reduced at the lower
working potential, non-constant noise on the signal will be reduced
in sensors operated at a potential lower than 600 mV. Accordingly,
in one embodiment, at least the working electrode is coated with
platinum black, whereby the non-constant noise component of the
signal is reduced and the signal-to-noise ratio is thus adjusted
(e.g., increased).
[0164] In some embodiments, the signal-to-noise ratio can be
rendered substantially unaffected by non-constant noise by
distributing the electroactive surface area along a substantial
length of the in vivo portion of the sensor. In some embodiments,
the electroactive surface area is distributed along 50%, 55%, 60%,
65%, 70%, 75%, 80%, 85%, 90%, 95%, or more of the in vivo portion
of the sensor. It is believed that certain interfering
electroactive species impinge upon the sensor in a scattered manner
(e.g., along the length of the in vivo portion of the sensor). In
other words, some transient interferents do not necessarily contact
the sensor evenly along the in vivo portion of the sensor. For
example, the tissue surrounding an implanted sensor is highly
variable. In some circumstances, the electroactive surface may be
disposed (when the sensor is implanted) adjacent to a lymph vessel,
which can reduce the local concentration of electroactive species
that can interfere with the analyte signal and result in a minimal
non-constant noise component of the signal. In other circumstances,
the electroactive surface may be disposed (when the sensor is
implanted) in fat with poor circulation, which may result in build
up of electroactive species that can interfere with the sensor's
signal adjacent to the electroactive surface, resulting in more
non-constant noise on the sensor's signal (e.g., than the surface
adjacent to a lymph vessel).
[0165] FIG. 2B is a perspective view of an in vivo portion of an
analyte sensor, in one embodiment, in which the area of
electroactive surface has been divided into four equal parts (38a,
38b, 38c, 38d) and distributed along a substantial length of the in
vivo portion of the sensor (e.g., spaced apart from each other by a
distance such as 1-mm, 2-mm, etc). Accordingly, in some
embodiments, the sensor is configured such that the area of the
electroactive surface is distributed (e.g., extending, spaced,
divided and/or dispersed) along a substantial length of an in vivo
portion of the sensor, such that the signal is measured (and can be
integrated or averaged) over a more dispersed or distributed
portion of the in vivo portion of the sensor (relative to the
sensor of FIG. 2A, for example) such that the signal contribution
due to the non-constant non-analyte component is less than about
20% of the total signal (e.g., after sensor break-in has been
completed). In some embodiments, the area of the electroactive
surface can be distributed in a variety of ways, such as but not
limited to two or more areas (e.g., 38a, 38b, 38c, 38d, etc.),
which cumulatively substantially equal the desired total area of
the electroactive surface. The exposed area(s) of the electroactive
surface can have any geometric shape, such as circles, dots,
rectangles, ovals, stars, and the like. In some embodiments, the
exposed surface areas function essentially as microelectrodes along
an in vivo portion of the sensor. Microelectrodes can enhance
sensor sensitivity, for example by increasing the utilization of
the measured electroactive compound due to beneficial edge effects
related to a plurality of small surface areas in close proximity to
each other. In one exemplary embodiment, a plurality of small
spaced electroactive surface areas are able to detect more
H.sub.2O.sub.2 generated by a glucose oxidase enzyme layer when the
plurality of electroactive surfaces are spaced (from each other)
within the diffusion distance of H.sub.2O.sub.2 (e.g., as compared
to one or more electroactive surface areas spaced more than the
diffusion distance of H.sub.2O.sub.2). Although a wire-type,
small-structured sensor is exemplified in the illustrated
embodiment, the surface area of a variety of other analyte sensor
configurations (e.g., wholly implantable, intravascular,
planar-type sensor configured, including implantable continuous
sensors and in vitro test strips) can be distributed as described
herein. Methods for exposing the sensor's electroactive surface are
detailed in U.S. Patent Publication No. US-2006-0020187-A1.
[0166] FIG. 2C is a perspective view of the in vivo portion of an
analyte sensor in one embodiment, wherein the area of the
electroactive surface is distributed along a substantial length of
the in vivo portion of the analyte sensor. In this embodiment, the
area of the electroactive surface 38 is distributed by selecting a
working electrode with a preferred width, such that the exposed
electroactive surface covers a substantial length of the in vivo
portion of the working electrode, while requiring a relatively low
current draw. For example, the electroactive surface can be
distributed by using a longer, thinner area, such that the
electroactive surface covers a substantial length of the in vivo
portion of the working electrode, but the total exposed surface
area remains unchanged as compared another sensor with a wider,
shorter exposed electroactive surface area. For example, in some
embodiments, the electrode is formed from a bulk metal wire having
a diameter of from about 0.001 to about 0.010 inches. For example,
if two sensors are compared, the first sensor having working
electrode formed of a 0.001 inch diameter wire with a 1-mm long
electroactive surface and the second sensor having a working
electrode formed of a 0.010 inch diameter wire with a 0.1-mm long
electroactive surface, the two sensors could have the same
sensitivity but the signal-to-noise ratio would be rendered
substantially unaffected by non-constant noise as compare to that
of the second sensor. In some embodiments, the preferred surface
area of the working electrode is from about 0.0000839-cm.sup.2 or
less to about 0.016129-cm.sup.2 or more, assuming a diameter of
from about 0.001 inches to about 0.010 inches and a length of from
about 0.004 inches to about 0.078 inches.
[0167] Referring now to FIGS. 2A-2D, some examples of discontinuous
surfaces on the sensor are shown, including relatively sharp,
abrupt edges, substantially raised surface features or substantial
and/or abrupt changes in sensor diameter, such as at the sensor tip
31a and the in vivo termination of the reference electrode 31b. In
some circumstances, pockets of a localized, heightened inflammatory
response (e.g., an accumulation of inflammatory cells) can form
around portions of the sensor having discontinuous surfaces, such
as the sensor tip 31a and the in vivo termination 31b of the
reference electrode. This phenomenon has been observed, in
histological sections of rat tissue explants (after one-day of
small-structured sensor implantation), as an accumulation of
inflammatory cells around both the sensor tip 31a and the in vivo
termination 31b of the reference electrode. In some embodiments,
slight diameter changes, such as at the edge of the electroactive
surface area of the working electrode, are designed to avoid or
minimize a heightened inflammatory response as described above.
Such heightened inflammatory responses can be caused by the
presence of an increased population of macrophages, lymphocytes,
neutrophils, and/or foreign body giant cells, which incites the
production of highly diffusible, electroactive noise-causing
species in the body, especially free radicals (e.g., reactive
oxygen and nitrogen species). Some of the noise-causing compounds
produced by the heightened inflammatory response can react at the
sensor's working electrode, resulting in noise (e.g., non-constant
noise). Accordingly, it is believed that separating the
electroactive surface of the working electrode from a discontinuous
surface(s), by a distance that is sufficient to minimize or avoid
the influence of inflammation at the discontinuous surface (e.g.,
by a distance substantially farther than the diffusion distance of
at least one non-constant noise-causing electroactive species
produced by the inflammation), can reduce non-constant noise on the
signal to less than about 20% of the total signal. In some
preferred embodiments, the electroactive surface of the working
electrode is spaced from about 0.020, 0.03, 0.04, or 0.05 inches or
less to about 0.06, 0.07, 0.08, 0.09, or 0.100 inches or more from
a discontinuous surface, such that non-constant noise is less than
about 20% of the total signal and/or the analyte component is at
least 80% of the total signal. For example, in one exemplary
embodiment, the sensor is configured such that the reference
electrode 30 is spaced from the radial window of the working
electrode 38 such that the distance (referred to here at the "first
distance") between the radial window (e.g., the edge closest to the
reference electrode) and the in vivo termination 31b of the
reference electrode is at least about 0.020-inches, such that the
non-constant noise component is less than 20% of the total signal
and/or the analyte component is at least 80% of the total signal.
In some exemplary embodiments, the first distance is at least
0.030, 0.04, 0.050, 0.060, 0.070, 0.080, 0.090 or 0.100-inches or
more. In some exemplary embodiments, the sensor is configured such
that the distance between the sensor's tip 31a and the nearest edge
of the radial window (referred to here as the "second distance") is
at least 0.020-inches, such that the non-constant noise component
is less than 20% of the total signal and/or the analyte component
is at least 80% of the total signal. In some exemplary embodiments,
the second distance is at least 0.030, 0.04, 0.050, 0.060, 0.070,
0.080, 0.090 or 0.100-inches or more. In some circumstances, a
preferred distance between the electroactive surface of the working
electrode and a discontinuous surface to minimize or avoid a
heightened inflammatory response can vary, for example, due to
factors such as the types/sizes/characteristics of materials used
to form the sensor (e.g., electrode material, membrane system
components, etc.), differences in tissues into which the sensor is
implanted (e.g., type of fat, lean or fat, etc.), the physical
state of the host (e.g., illness or injury), the condition of the
wound produced during sensor implantation and the like.
[0168] FIG. 2D is a perspective view of an in vivo portion of an
analyte sensor in one embodiment. In preferred embodiments, the
sensor is configured to minimize discontinuous portions and thereby
reduce non-constant noise on the signal caused by electroactive
species produced from the body's inflammatory response to such
discontinuous portions of the sensor. For example, in the
embodiment shown in FIG. 2D, the sensor is configured to be
substantially non-discontinuous (or substantially continuous) to
minimize the inflammatory response, and thus minimize or prevent
noise on the signal, such that non-constant noise is less than 20%
of the total signal. In one exemplary embodiment, such as shown in
FIG. 2D, the tip 31a of the sensor is tapered 31c. In another
exemplary embodiment, a discontinuity at the in vivo termination of
the reference electrode 31b is reduced (e.g., by minimizing the
step difference between at the in vivo termination of the reference
electrode), such that the inflammatory response is substantially
avoided and non-constant noise is less than about 20% of the total
signal and/or the analyte component is at least about 80% of the
total signal.
[0169] In some embodiments, the sensor is configured to
substantially reduce the effect of noise-causing electroactive
species caused by inflammation and/or the FBR in response to
discontinuous portions of the sensor. In some embodiments, an in
vivo portion of the sensor is configured such that the
electroactive surface 38 is farther away from the sensor tip 31a
and/or the end of reference electrode 31b than the diffusion
distance of at least one noise-causing electroactive species
resulting from the host's metabolic processes (e.g., H.sub.2O.sub.2
produced outside of the sensor). In some embodiments, some or all
discontinuous portions of a sensor are smoothed and/or tapered
sufficiently that inflammation and/or a FBR is substantially
minimized, such that that noise-causing compounds produced by the
inflammation and/or FBR associated with the discontinuous portion
do not substantially contribute to the signal. Accordingly, in
preferred embodiments, the in vivo portion of the sensor is
configured to enable a signal, wherein the non-constant noise
component of the total signal is less than about 20%.
[0170] In the above-exemplified sensor, an overall diameter of not
more than about 0.030 inches is preferred, more preferably not more
than about 0.020 inches, and even more preferably not more than
about 0.016 inches. In some embodiments, the exposed electroactive
surface area has a width of from about 0.001 inches or less to
about 0.010 inches or more, preferably from about 0.002 inches to
about 0.008 inches, and more preferably from about 0.004 inches to
about 0.005 inches. The length of the window can be from about 0.1
mm (about 0.004 inches) or less to about 2 mm (about 0.078 inches)
or more, and preferably from about 0.5 mm (about 0.02 inches) to
about 0.75 mm (0.03 inches). In such embodiments, the exposed
surface area of the working electrode is preferably from about
0.000013 in.sup.2 (0.0000839 cm.sup.2) or less to about 0.0025
in.sup.2 (0.016129 cm.sup.2) or more (assuming a diameter of from
about 0.001 inches to about 0.010 inches and a length of from about
0.004 inches to about 0.078 inches). In some embodiments, the
exposed surface area of the working electrode is selected to
produce an analyte signal with a current in the picoAmp range, such
as is described in more detail elsewhere herein. However, a current
in the picoAmp range can be dependent upon a variety of factors,
for example the electronic circuitry design (e.g., sample rate,
current draw, A/D converter bit resolution, etc.), the membrane
system (e.g., permeability of the analyte through the membrane
system), and the exposed surface area of the working electrode.
Accordingly, the exposed electroactive working electrode surface
area can be selected to have a value greater than or less than the
above-described ranges taking into consideration alterations in the
membrane system and/or electronic circuitry. In preferred
embodiments of a glucose sensor, it can be advantageous to minimize
the surface area of the working electrode while maximizing the
diffusivity of glucose in order to render the signal-to-noise ratio
substantially unaffected by non-constant noise while maintaining
sensor performance in both high and low glucose concentration
ranges.
[0171] In some alternative embodiments, the exposed surface area of
the working (and/or other) electrode can be increased by altering
the cross-section of the electrode itself. For example, in some
embodiments the cross-section of the working electrode can be
defined by a cross, star, cloverleaf, ribbed, dimpled, ridged,
irregular, or other non-circular configuration; thus, for any
predetermined length of electrode, a specific increased surface
area can be achieved (as compared to the area achieved by a
circular cross-section). Increasing the surface area of the working
electrode can be advantageous in providing an increased signal
responsive to the analyte concentration, which in turn can be
helpful in improving the signal-to-noise ratio, for example.
[0172] In some alternative embodiments, additional electrodes can
be included within the assembly, for example, a three-electrode
system (working, reference, and counter electrodes) and/or an
additional working electrode (e.g., an electrode which can be used
to generate oxygen, which is configured as a baseline subtracting
electrode, or which is configured for measuring additional
analytes). U.S. Pat. No. 7,081,195, U.S. Patent Publication No.
US-2005-0143635-A1, and U.S. Patent Publication No.
US-2007-0027385-A1, each of which are incorporated by reference
herein, describe some systems and methods for implementing and
using additional working, counter, and/or reference electrodes. In
one implementation wherein the sensor comprises two working
electrodes, the two working electrodes are juxtapositioned (e.g.,
extend parallel to each other), around which the reference
electrode is disposed (e.g., helically wound). In some embodiments
wherein two or more working electrodes are provided, the working
electrodes can be formed in a double-, triple-, quad-, etc. helix
configuration along the length of the sensor (for example,
surrounding a reference electrode, insulated rod, or other support
structure). The resulting electrode system can be configured with
an appropriate membrane system, wherein the first working electrode
is configured to measure a first signal comprising glucose and
baseline and the additional working electrode is configured to
measure a baseline signal consisting of baseline only (e.g.,
configured to be substantially similar to the first working
electrode without an enzyme disposed thereon). In this way, the
baseline signal can be subtracted from the first signal to produce
a glucose-only signal that is substantially not subject to
fluctuations in the baseline and/or interfering species on the
signal. Accordingly, the above-described dimensions can be altered
as desired.
[0173] In some embodiments, the sensing region may include
reference and/or other electrodes associated with the
glucose-measuring working electrode and/or separate reference
and/or counter electrodes associated with optional auxiliary
working electrode(s). In yet another embodiment, the sensing region
may include a glucose-measuring working electrode, an auxiliary
working electrode, two counter electrodes (one for each working
electrode), and one shared reference electrode. In yet another
embodiment, the sensing region may include a glucose-measuring
working electrode, an auxiliary working electrode, two reference
electrodes, and one shared counter electrode. However, a variety of
electrode materials and configurations can be used with the
implantable analyte sensor of the preferred embodiments.
[0174] Co-pending U.S. patent application Ser. No. 11/543,396 filed
Oct. 4, 2006 and U.S. Patent Publication No. US-2005-0245799-A1
describe additional configurations for use in different bodily
locations. In one exemplary embodiment, the sensor is configured
for transcutaneous implantation in the host. In another exemplary
embodiment, the sensor is configured for insertion into the
circulatory system, such as a peripheral vein or artery. However,
in other embodiments, the sensor is configured for insertion into
the central circulatory system, such as but not limited to the vena
cava. In still other embodiments, the sensor can be configured for
insertion into an extracorporeal circulation system, such as but
not limited to a shunt (e.g., from an artery to a vein), an
extracorporeal blood chemistry analysis device, a dialysis machine
or a heart-lung machine (e.g., pumps the blood during heart
surgery). In still another embodiment, the sensor can be configured
to be wholly implantable, as is described in U.S. Pat. No.
6,001,067.
[0175] Although some embodiments illustrate one electrode
configuration including one bulk metal wire helically wound around
another bulk metal wire, other electrode configurations are also
contemplated. In an alternative embodiment, the working electrode
comprises a tube with a reference electrode disposed or coiled
inside, including an insulator therebetween. Alternatively, the
reference electrode comprises a tube with a working electrode
disposed or coiled inside, including an insulator therebetween. In
another alternative embodiment, a polymer (e.g., insulating) rod is
provided, wherein the electrodes are deposited (e.g.,
electro-plated) thereon. In yet another alternative embodiment, a
metallic (e.g., steel) rod is provided, coated with an insulating
material, onto which the working and reference electrodes are
deposited. In yet another alternative embodiment, one or more
working electrodes are helically wound around a reference
electrode.
[0176] FIG. 2E is a cross-sectional view through the sensor of FIG.
2A on line 2E-2E, illustrating the membrane system 32 in one
embodiment. In this embodiment, the membrane system includes an
electrode domain 43, an interference domain 44, and enzyme domain
46, and a diffusion resistance domain 48 wrapped around the
platinum wire working electrode 38. In some embodiments, this
membrane system also includes a cell impermeable domain as
described elsewhere herein. In some embodiments, a unitary
resistance domain and cell impermeable domain is included in the
membrane system (denoted as the resistance domain 48 in this
illustration). In some embodiments, the transcutaneous wire sensor
is configured for short-term implantation (e.g., from about 1 to 30
days).
[0177] FIG. 2F is an illustration of a cross-section of a membrane
system 32 in an alternative embodiment. The membrane system 32 can
be used with a glucose sensor such as those described herein. In
this embodiment, the membrane system 32 includes an electrode
domain 43 most proximal to the electrochemically reactive surfaces
of the working electrode; an (optional) interference domain 44 less
proximal to the electrochemically reactive surfaces of the working
electrode than the electrode domain; an enzyme domain 46 less
proximal to the electrochemically reactive surfaces of the working
electrode than the interference domain; a diffusion resistance
domain 48 less proximal to the electrochemically reactive surfaces
of the working electrode than the enzyme domain; a cell impermeable
domain 42 (also referred to as a bioprotective layer) less proximal
to the electrochemically reactive surfaces of the working electrode
than the diffusion resistance domain; and an optional cell
disruptive domain 40 most distal of all domains from the
electrochemically reactive surfaces of the working electrode.
However, it is understood that the membrane system 32 can be
modified for use in other devices, by including only two or more of
the layers, or additional layers not recited above.
[0178] In general, the sensing membranes 32 of some embodiments
include a plurality of domains or layers, for example, an
interference domain 44, an enzyme domain 46, and a resistance
domain 48, and may include additional domains, such as an electrode
domain 43, a cell impermeable domain 42 (also referred to as a
bioprotective layer), and/or an oxygen domain (not shown), such as
described in more detail in the above-cited U.S. patent
publications. However, it is understood that a sensing membrane
modified for other sensors, for example, by including fewer or
additional domains is within the scope of some embodiments. In some
embodiments, one or more domains of the sensing membranes are
formed from materials such as silicone, polytetrafluoroethylene,
polyethylene-co-tetrafluoroethylene, polyolefin, polyester,
polycarbonate, biostable polytetrafluoroethylene, homopolymers,
copolymers, terpolymers of polyurethanes, polypropylene (PP),
polyvinylchloride (PVC), polyvinylidene fluoride (PVDF),
polybutylene terephthalate (PBT), polymethylmethacrylate (PMMA),
polyether ether ketone (PEEK), polyurethanes, cellulosic polymers,
poly(ethylene oxide), poly(propylene oxide) and copolymers and
blends thereof, polysulfones and block copolymers thereof
including, for example, di-block, tri-block, alternating, random
and graft copolymers. U.S. Patent Publication No.
US-2005-024579912-A1 describes biointerface and sensing membrane
configurations and materials that may be applied to some
embodiments.
[0179] In some embodiments, the sensing membrane can be deposited
on the electroactive surfaces of the electrode material using known
thin or thick film techniques (for example, spraying,
electro-depositing, dipping, or the like). It is noted that the
sensing membrane that surrounds the working electrode does not have
to be the same structure as the sensing membrane that surrounds a
reference electrode, etc. For example, the enzyme domain deposited
over the working electrode does not necessarily need to be
deposited over the reference and/or counter electrodes.
Membrane System
[0180] Generally, analyte sensors of the preferred embodiments
comprise a membrane system, such as those illustrated in FIGS. 2E
and 2F. Preferably, a membrane system is deposited over at least a
portion of the electroactive surfaces of the sensor (working
electrode(s) and optionally reference electrode) and provides
protection of the exposed electrode surface from the biological
environment, diffusion resistance (limitation) of the analyte if
needed, a catalyst for enabling an enzymatic reaction, limitation
or blocking of interferents, and/or hydrophilicity at the
electrochemically reactive surfaces of the sensor interface. Some
examples of suitable membrane systems are described in U.S. Patent
Publication No. US-2005-0245799-A1.
[0181] In general, the membrane system 32 includes a plurality of
domains, for example, one or more of an electrode domain 43, an
interference domain 44, an enzyme domain 46 (for example, including
glucose oxidase), and a resistance domain 48, as shown in FIGS. 2B
and 2C, and can include a high oxygen solubility domain, a
bioprotective domain and/or a cell disruptive domain, such as is
described in more detail in U.S. Patent Publication No.
US-2005-0245799-A1, and such as are described in more detail below.
While the embodiment illustrated in FIGS. 2E and 2F shows the
interference domain between the electrode domain and the enzyme
domain, the interference domain can be disposed more proximal or
more distal to the electroactive surfaces. For example, in some
embodiments, the interference domain 44 is more distal to the
electroactive surfaces than the enzyme domain. In some embodiments,
the interference domain is the most distal layer/domain of the
membrane system, relative to the electroactive surfaces. In some
embodiments, the interference domain can be the most proximal
domain/layer, relative to the electroactive surfaces. In still
other embodiments, the interference can be combined with one or
more other membrane domains/layers. For example, in some
embodiments, the interference domain and the resistance domain are
combined into a single domain that provides both interference
blocking and control of analyte flux. One skilled in the art
appreciates that a wide variety of configurations and combinations
encompassed by the preferred embodiments.
[0182] The membrane system can be deposited on the exposed
electroactive surfaces using known thin film techniques (for
example, vapor deposition, spraying, electro-depositing, dipping,
or the like). In alternative embodiments, however, other deposition
processes (e.g., physical and/or chemical vapor deposition
processes) can be useful for providing one or more of the
insulating and/or membrane layers, including ultrasonic vapor
deposition, electrostatic deposition, evaporative deposition,
deposition by sputtering, pulsed laser deposition, high velocity
oxygen fuel deposition, thermal evaporator deposition, electron
beam evaporator deposition, deposition by reactive sputtering
molecular beam epitaxy, atmospheric pressure chemical vapor
deposition (CVD), atomic layer CVD, hot wire CVD, low-pressure CVD,
microwave plasma-assisted CVD, plasma-enhanced CVD, rapid thermal
CVD, remote plasma-enhanced CVD, ultra-high vacuum CVD, and ion
implantation for example. However, the membrane system can be
disposed over (or deposited on) the electroactive surfaces using
any known method, as will be appreciated by one skilled in the
art.
[0183] In some embodiments, one or more domains of the membrane
systems are formed from materials such as silicone,
polytetrafluoroethylene, polyethylene-co-tetrafluoroethylene,
polyolefin, polyester, polycarbonate, biostable
polytetrafluoroethylene, homopolymers, copolymers, terpolymers of
polyurethanes, polypropylene (PP), polyvinylchloride (PVC),
polyvinylidene fluoride (PVDF), polybutylene terephthalate (PBT),
polymethylmethacrylate (PMMA), polyether ether ketone (PEEK),
polyurethanes, cellulosic polymers, polysulfones and block
copolymers thereof including, for example, di-block, tri-block,
alternating, random and graft copolymers. U.S. Patent Publication
No. US-2005-0245799-A1 describes biointerface and membrane system
configurations and materials that may be applied to the preferred
embodiments.
[0184] The function of a membrane system 32 domain is dependent
upon a combination of factors, such as but not limited to the
domain thickness, the domain composition, the number of layers in
the domain (or in the membrane as a whole) and the way the layers
are applied (e.g., several thin layers may give better/complete
coverage where one thick layer may not completely cover). In
preferred embodiments, these factors are configured to provide a
membrane system that renders the sensor's signal-to-noise ratio
would be rendered substantially unaffected by non-constant noise.
The sensor's signal-to-noise ratio can by rendered substantially
unaffected by non-constant noise either by substantially increasing
the analyte component (e.g., without a corresponding increase in
the noise component) or by substantially reducing the noise
component (e.g., without substantially reducing the analyte
component).
[0185] Accordingly, in some preferred embodiments, membrane system
32 is configured to render the sensor's signal-to-noise ratio
substantially unaffected by non-constant noise by substantially
increasing the diffusion of glucose therein, while diffusion of at
least one interferent (e.g., H.sub.2O.sub.2 formed outside the
membrane system) into the membrane system is substantially
unaffected, such that the analyte component is at least 80% of the
total signal. Alternatively or additionally, in some preferred
embodiments, the membrane system is configured to render the
sensor's signal-to-noise ratio to be substantially unaffected by
non-constant noise by reducing the noise component (e.g.,
non-constant noise) of the total signal without a corresponding
reduction in the analyte component. In some preferred embodiments,
the membrane system is configured to both increase the analyte
signal component and reduce the non-constant noise signal
component.
[0186] In one preferred embodiment, an analyte sensor includes a
membrane system disposed over an electrode, such as the working
electrode, wherein the membrane system is configured for
inactivation of electroactive species that can interfere with the
analyte signal. In other preferred embodiments, the membrane system
is configured to substantially consume at least one electroactive
compound (that interferes with the analyte signal) diffusing
therein, such that the compound is substantially prevented from
reaching the electroactive surface. The term "consumed" as used
herein is a broad term and is used in its ordinary sense,
including, without limitation, to render the interferent
substantially non-reactive with the electroactive surface and/or
the voltage potential of the sensor, such as by oxidation or
reduction of the interferent. For example, the membrane system can
interact with the interferent such that the interferent's redox
potential is changed and the interferent is substantially unable to
be oxidized and/or reduced when the interferent contacts the
electroactive surface, at the voltage potential at which the sensor
operates. In various embodiments, the membrane system is configured
to substantially consume at least one interfering species by at
least one of the following: a torturous diffusion path, a thickness
of from about 2 .mu.m to about 100 .mu.m or more, a peroxidase,
oxidase, catalase and/or a Heme compound, and the like, which are
described in more detail elsewhere herein. In some preferred
embodiments, the membrane thickness is from about 5 .mu.m to about
50 .mu.m.
Electrode Domain
[0187] In selected embodiments, the membrane system comprises an
electrode domain. The electrode domain 43 is provided to ensure
that an electrochemical reaction occurs between the electroactive
surfaces of the working electrode and the reference electrode, and
thus the electrode domain 43 is preferably situated more proximal
to the electroactive surfaces than the interference and/or enzyme
domain. Preferably, the electrode domain includes a coating that
maintains a layer of water at the electrochemically reactive
surfaces of the sensor. In other words, the electrode domain is
present to provide an environment between the surfaces of the
working electrode and the reference electrode, which facilitates an
electrochemical reaction between the electrodes. For example, a
humectant in a binder material can be employed as an electrode
domain; this allows for the full transport of ions in the aqueous
environment. The electrode domain can also assist in stabilizing
the operation of the sensor by accelerating electrode start-up and
drifting problems caused by inadequate electrolyte. The material
that forms the electrode domain can also provide an environment
that protects against pH-mediated damage that can result from the
formation of a large pH gradient due to the electrochemical
activity of the electrodes.
[0188] In one embodiment, the electrode domain 43 includes a
flexible, water-swellable, hydrogel film having a "dry film"
thickness of from about 0.05 microns or less to about 20 microns or
more, more preferably from about 0.05, 0.1, 0.15, 0.2, 0.25, 0.3,
0.35, 0.4, 0.45, 0.5, 1, 1.5, 2, 2.5, 3, or 3.5 microns to about 4,
5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, or 19.5
microns, and more preferably still from about 3, 2.5, 2, or 1
microns, or less to about 3.5, 4, 4.5, or 5 microns or more. "Dry
film" thickness refers to the thickness of a cured film cast from a
coating formulation by standard coating techniques.
[0189] In certain embodiments, the electrode domain 43 is formed of
a curable mixture of a urethane polymer and a hydrophilic polymer.
Particularly preferred coatings are formed of a polyurethane
polymer having carboxylate or hydroxyl functional groups and
non-ionic hydrophilic polyether segments, wherein the polyurethane
polymer is crosslinked with a water-soluble carbodiimide (e.g.,
1-ethyl-3-(3-dimethylaminopropyl)carbodiimide (EDC)) in the
presence of polyvinylpyrrolidone and cured at a moderate
temperature of about 50.degree. C.
[0190] In some preferred embodiments, the electrode domain 43 is
formed from a hydrophilic polymer (e.g., a polyamide, a
polylactone, a polyimide, a polylactam, a functionalized polyamide,
a functionalized polylactone, a functionalized polyimide, a
functionalized polylactam or a combination thereof) that renders
the electrode domain substantially more hydrophilic than an
overlying domain, (e.g., interference domain, enzyme domain). In
some embodiments, the electrode domain is formed substantially
entirely and/or primarily from a hydrophilic polymer. In some
embodiments, the electrode domain is formed substantially entirely
from PVP. In some embodiments, the electrode domain is formed
entirely from a hydrophilic polymer. Useful hydrophilic polymers
include but are not limited to poly-N-vinylpyrrolidone (PVP),
poly-N-vinyl-2-piperidone, poly-N-vinyl-2-caprolactam,
poly-N-vinyl-3-methyl-2-caprolactam,
poly-N-vinyl-3-methyl-2-piperidone,
poly-N-vinyl-4-methyl-2-piperidone,
poly-N-vinyl-4-methyl-2-caprolactam,
poly-N-vinyl-3-ethyl-2-pyrrolidone,
poly-N-vinyl-4,5-dimethyl-2-pyrrolidone, polyvinylimidazole,
poly-N,N-dimethylacrylamide, polyvinyl alcohol (PVA), polyHEME,
Poly-methyl methacrylate (PMMA), ethylene vinyl acetate (EVA),
PGA-PEG, polyanhydrides, polyacrylic acid, polyethylene oxide,
poly-2-ethyl-oxazoline, copolymers thereof and mixtures thereof. A
blend of two or more hydrophilic polymers is preferred in some
embodiments. In some preferred embodiments, the hydrophilic
polymer(s) is not crosslinked. In alternative embodiments,
crosslinking is preferred, such as by adding a crosslinking agent,
such as but not limited to EDC, or by irradiation at a wavelength
sufficient to promote crosslinking between the hydrophilic polymer
molecules, which is believed to create a more tortuous diffusion
path through the domain.
[0191] An electrode domain formed from a hydrophilic and/or
conductive polymer (e.g., PVP and buffer) has been shown to
substantially reduce break-in time of analyte sensors; for example,
a glucose sensor utilizing a cellulosic-based interference domain
such as described in more detail elsewhere herein. In some
embodiments, a uni-component electrode domain formed from a single
hydrophilic polymer (e.g., PVP) has been shown to substantially
reduce break-in time of a glucose sensor to less than about 2
hours, less than about 1 hour, less than about 20 minutes and/or
substantially immediately. Generally, sensor break-in is the amount
of time required (after implantation) for the sensor signal to
become substantially representative of the analyte concentration.
Sensor break-in includes both membrane break-in and electrochemical
break-in, which are described in more detail elsewhere herein. In
some embodiments, break-in time is less than about 2 hours. In
other embodiments, break-in time is less than about 1 hour. In
still other embodiments, break-in time is less than about 30
minutes, less than about 20 minutes, less than about 15 minutes,
less than about 10 minutes, or less. In a preferred embodiment,
sensor break-in occurs substantially immediately. Advantageously,
in embodiments wherein the break-in time is about 0 minutes
(substantially immediately), the sensor can be inserted and begin
providing substantially accurate analyte (e.g., glucose)
concentrations almost immediately post-insertion, for example,
wherein membrane break-in does not limit start-up time.
[0192] While not wishing to be bound by theory, it is believed that
providing an electrode domain that is substantially more
hydrophilic than the next more distal membrane layer or domain
(e.g., the overlaying domain; the layer more distal to the
electroactive surface than the electrode domain, such as an
interference domain or an enzyme domain) reduces the break-in time
of an implanted sensor, by increasing the rate at which the
membrane system is hydrated by the surrounding host tissue. While
not wishing to be bound by theory, it is believed that, in general,
increasing the amount of hydrophilicity of the electrode domain
relative to the overlaying layer (e.g., the distal layer in contact
with electrode domain, such as the interference domain, enzyme
domain, etc.) increases the rate of water absorption, resulting in
reduced sensor break-in time. The hydrophilicity of the electrode
domain can be substantially increased by the proper selection of
hydrophilic polymers, based on their hydrophilicity relative to
each other and relative to the overlaying layer (e.g.,
cellulosic-based interference domain), with preferred polymers
being substantially more hydrophilic than the overlaying layer. In
one exemplary embodiment, PVP forms the electrode domain, the
interference domain is formed from a blend of cellulosic
derivatives, such as but not limited to cellulose acetate butyrate
and cellulose acetate; it is believed that since PVP is
substantially more hydrophilic than the cellulosic-based
interference domain, the PVP rapidly draws water into the membrane
to the electrode domain, and enables the sensor to function with a
desired sensitivity and accuracy and starting within a
substantially reduced time period after implantation. Reductions in
sensor break-in time reduce the amount of time a host must wait to
obtain sensor readings, which is particularly advantageous not only
in ambulatory applications, but particularly in hospital settings
where time is critical. In some alternative embodiments, a
hydrophilic (e.g., PVP) electrode domain can be formed under a
silicone-pluronic polymer blend interference domain, such that the
sensor break-in time is substantially reduced.
[0193] While not wishing to be bound by theory, it is believed that
when the water absorption of the overlying domain (e.g., the domain
overlying the electrode domain) is less than the water absorption
of the electrode domain (e.g., during membrane equilibration), then
the difference in water absorption between the two domains will
drive membrane equilibration and thus membrane break-in. Namely,
increasing the difference in hydrophilicity (e.g., between the two
domains) results in an increase in the rate of water absorption,
which, in turn, results in a decrease in membrane break-in time
and/or sensor break-in time.
[0194] Generally, the molecular weight of the analyte is
substantially higher than that of many electroactive species that
can interfere with the analyte signal, for example, reactive oxygen
and nitrogen species. As one example, the molecular weight of
glucose is 180 g/mole, while the molecular weight of H.sub.2O.sub.2
is 34.02 g/mole. Diffusion of a molecule through the membrane
system is substantially regulated by the membrane's porosity (e.g.,
the size of the pores) and hydrophilicity. Since small molecules,
such as H.sub.2O.sub.2 and reactive oxygen and nitrogen species,
etc., generally diffuse through many membrane systems at
substantially their maximum rates (e.g., due to their small size),
many membrane system configuration modifications have substantially
little affect on their diffusion rates. In contrast, due to its
larger size, the diffusion of the analyte (e.g., glucose) through
the membrane system is substantially slowed. It is believed that
increasing the diffusion rate of the analyte (through the membrane
system) does not substantially affect the diffusion rate the
above-described small molecules. However, increasing the difference
in hydrophilicity (e.g., between the two domains) substantially
increases the diffusion rate of the analyte, without an equivalent
increase in the diffusion of small molecules, such that the analyte
component (e.g., of the total signal) is increased, while the noise
component (e.g., of the total signal) remains substantially
unchanged, which adjusts (e.g., increases) the signal-to-noise
ratio. The adjusted signal-to-noise ratio resulting from inclusion
of a hydrophilic electrode domain (e.g., 2.times.PVP in some
embodiments) increases sensor sensitivity and reduces sensor error,
which advantageously adjusts the signal to noise ratio of the
sensor over which it is located.
[0195] As discussed elsewhere herein, the relative hydrophilicity
of the electrode domain 43 as compared to the overlying domain(s)
can be modulated by the selection of more hydrophilic materials for
formation of the electrode domain (and/or more hydrophobic
materials for the overlying domain(s)). For example, an electrode
domain with hydrophilic polymer capable of absorbing larger amounts
of water can be selected instead of a second hydrophilic polymer
that is capable of absorbing less water than the first hydrophilic
polymer. In some embodiments, the water content difference between
the electrode domain and the overlying domain (e.g., during or
after membrane equilibration) is from about 1% or less to about 90%
or more. In other embodiments, the water content difference between
the electrode domain and the overlying domain is from about 10% or
less to about 80% or more. In still other embodiments, the water
content difference between the electrode domain and the overlying
domain is from about 30% or less to about 60% or more. In preferred
embodiments, the electrode domain absorbs 5 wt. % or less to 95 wt.
% or more water, preferably 5, 10, 15, 20, 25, 30, 35, 40, 45, or
50 wt. % to about 55, 60, 65, 70, 75, 80, 85, 90 or 95 wt. % water
than the adjacent (overlying) domain (e.g., the domain that is more
distal to the electroactive surface than the electrode domain).
[0196] In another example, the rate of water absorption by a
polymer can be affected by other factors, such as but not limited
to the polymer's molecular weight. For example, the rate of water
absorption by PVP is dependent upon its molecular weight, which is
typically from about 40-kDa or less to about 360-kDa or more; with
a lower molecular weight PVP (e.g., 40-kDa) absorbing water faster
than a higher molecular weight PVP. Accordingly, modulating
factors, such as molecular weight, that affect the rate of water
absorption by a polymer, can promote the proper selection of
materials for electrode domain fabrication. In one embodiment, a
lower molecular weight PVP is selected, to reduce break-in
time.
[0197] Preferably, the electrode domain is deposited by known thin
film deposition techniques (e.g., spray coating or dip-coating the
electroactive surfaces of the sensor). In some embodiments, the
electrode domain is formed by dip-coating the electroactive
surfaces in an electrode domain solution (e.g., 5, 10, 15, 20, 25
or 30% or more PVP in deionized water) and curing the domain for a
time of from about 15 minutes to about 30 minutes at a temperature
of from about 40.degree. C. to about 55.degree. C. (and can be
accomplished under vacuum (e.g., 20 to 30 mmHg)). In embodiments
wherein dip-coating is used to deposit the electrode domain, a
preferred insertion rate of from about 1 inch to about 3 inches per
minute into the electrode domain solution, with a preferred dwell
time of from about 0.5 minutes to about 2 minutes in the electrode
domain solution, and a preferred withdrawal rate of from about 0.25
inches to about 2 inches per minute from the electrode domain
solution provide a functional coating. However, values outside of
those set forth above can be acceptable or even desirable in
certain embodiments, for example, depending upon solution viscosity
and solution surface tension, as is appreciated by one skilled in
the art. In one embodiment, the electroactive surfaces of the
electrode system are dip-coated one time (one layer) and cured at
50.degree. C. under vacuum for 20 minutes. In another embodiment,
the electroactive surfaces of the electrode system is dip-coated
and cured at 50.degree. C. under vacuum for 20 minutes a first
time, followed by dip coating and curing at 50.degree. C. under
vacuum for 20 minutes a second time (two layers). In still other
embodiments, the electroactive surfaces can be dip-coated three or
more times (three or more layers). In other embodiments, the 1, 2,
3 or more layers of PVP are applied to the electroactive surfaces
by spray coating or vapor deposition. In some embodiments, a
crosslinking agent (e.g., EDC) can be added to the electrode domain
casting solution to promote crosslinking within the domain (e.g.,
between electrode domain polymer components, latex, etc.). In some
alternative embodiments however, no crosslinking agent is used and
the electrode domain is not substantially crosslinked.
[0198] In some embodiments, the deposited PVP electrode domain 43
has a "dry film" thickness of from about 0.05 microns or less to
about 20 microns or more, more preferably from about 0.05, 0.1,
0.15, 0.2, 0.25, 0.3, 0.35, 0.4, 0.45, 0.5, 1, 1.5, 2, 2.5, 3, or
3.5 microns to about 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16,
17, 18, 19, or 19.5 microns, and more preferably still from about
2, 2.5 or 3 microns to about 3.5, 4, 4.5, or 5 microns.
[0199] Although an independent electrode domain 43 is described
herein, in some embodiments sufficient hydrophilicity can be
provided in the interference domain and/or enzyme domain (the
domain adjacent to the electroactive surfaces) so as to provide for
the full transport of ions in the aqueous environment (e.g. without
a distinct electrode domain). In these embodiments, an electrode
domain is not necessary.
Interference Domain
[0200] In some embodiments, the membrane system 34 comprises an
interference domain 44 configured to substantially reduce and/or
block diffusion of one or more noise-causing interferents into the
membrane system, and thereby increase the signal-to-noise ratio of
the sensor. In some embodiments, the interference domain 44 is a
component of the membrane system, such as shown in FIGS. 2E and 2F.
However, the interference domain can be disposed at any level
(e.g., layer or domain) of the membrane system (e.g., more proximal
or more distal to the electroactive surfaces than as shown in FIGS.
2E and 2F). In some other embodiments, the interference domain is
combined with an additional membrane domain, such as the resistance
domain or the enzyme domain.
[0201] As discussed elsewhere herein, noise can occur during the
first few hours or days after sensor implantation, such as during
periods of inactivity (e.g., intermittent, sedentary noise), and is
believed to be caused by a local increase in interferants (e.g.,
electroactive metabolites) that disrupts sensor function, resulting
in apparent glucose signals that are generally unrelated to the
host's glucose concentration. While not wishing to be bound by
theory, it is believed that the noise intensity and/or number of
intermittent, sedentary noise occurrences can be reduced or
eliminated by reducing the local concentration of interferants,
such as by incorporation of an interference domain 44 into the
membrane system 34. In general, the term "interference domain"
includes any noise-reducing mechanism that substantially blocks,
reduces, eliminates, reacts with, or otherwise keeps an interferant
from reacting at the working electrode(s). "Noise-reducing
mechanisms" as used herein is a broad term, and is to be given its
ordinary and customary meaning to a person of ordinary skill in the
art (and it is not to be limited to a special or customized
meaning), and refers without limitation to any sensor system
component or configuration that reduces and/or eliminates noise on
the sensor signal. Some noise-reducing mechanisms include but are
not limited to electrode configurations (e.g., two or more working
electrodes), membrane configurations (e.g., interference domain),
algorithmic configurations (e.g., signal processing to remove an
identified noise component of the signal), and the like.
Additionally, the noise-reducing mechanisms described herein,
including structures, membrane materials, bioactive agents, and the
like, which can reduce the effect of interfering species (noise) on
the sensor signal, can be considered at least a part of an
"interference domain." Some examples of interference domain
structures are described herein in this section entitled,
"Interference Domain." However, other known interference domain
structures can be implemented with the sensors described herein.
While the embodiments shown in FIGS. 2E and 2F show the
interference domain 44 located between the electrode and enzyme
domains, the interference domain can be disposed at any level of
the membrane system (e.g., more proximal or more distal to the
electroactive surfaces). For example, the interference domain can
be disposed between the enzyme domain and the resistance domain,
between the electroactive surfaces and the electrode domain, as the
most exterior membrane domain, etc. In some embodiments, any domain
of the membrane system can be configured to function as an
interference domain or combined with the interference domain. For
example, the enzyme domain and interference domain can be combined
into an enzyme-interference domain that performs the functions of
an enzyme domain and an interference domain.
[0202] In one preferred embodiment, the membrane system includes an
interference domain that is configured to substantially reduce
noise (e.g., non-constant noise) caused by one or more endogenous
or exogenous interferents. In preferred embodiments, the
signal-to-noise ratio can be adjusted (e.g., increased) by
incorporation of an interference domain of the preferred
embodiments onto a sensor. In some preferred embodiments, the
interference domain is configured such that the analyte component
is at least about 80% of the total signal for a period of at least
about one day. In some preferred embodiments, the interference
domain is configured such that the non-constant noise component is
less than about 20% of the total signal for at least about one
day.
[0203] As illustrated in FIGS. 2E and 2F, the membrane system 32 of
the preferred embodiments includes an interference domain 44. In
some preferred embodiments, an interference domain is provided that
substantially restricts or blocks the flow of one or more
interfering species therethrough. In some embodiments, the
interference domain can be configured to reduce noise (and adjust
the signal-to-noise ratio) using, one, two or more noise-reducing
mechanisms. For example, in some embodiments, the interference
domain is configured to substantially block passage of at least one
interfering species into the membrane system. In some embodiments,
the interference domain is configured to substantially reduce the
concentration of at least one interferent. For example, the
interferent can be diluted, such as by promoting an increased fluid
bulk and/or formation of a fluid pocket around the sensor.
Alternatively or additionally, the interferent concentration can be
substantially reduced by configuring the interference domain to
increase bulk fluid flow (e.g., which carries interferents away via
the lymph system). In other embodiments, the interference domain is
configured to oxidize and/or reduce an interferent, such that the
interferent no longer substantially affects the sensor. In some
embodiments, the interference domain is configured to reduce the
non-constant noise (and adjust the signal-to-noise ratio) by
combining two or more noise-reducing mechanisms, as described
below. Some known interfering species for a glucose sensor, as
described in more detail herein, include acetaminophen, ascorbic
acid, bilirubin, cholesterol, creatinine, dopamine, ephedrine,
ibuprofen, L-dopa, methyldopa, salicylate, tetracycline,
tolazamide, tolbutamide, triglycerides, and uric acid. In some
embodiments, the interference domain of the preferred embodiments
is less permeable to one or more of the interfering species than to
the measured species, e.g., the product of an enzymatic reaction
that is measured at the electroactive surface(s), such as but not
limited to H.sub.2O.sub.2.
Cellulosic Polymer Materials
[0204] In one embodiment, the interference domain 44 is formed from
one or more cellulosic derivatives. Cellulosic derivatives can
include, but are not limited to, cellulose esters and cellulose
ethers. In general, cellulosic derivatives include polymers such as
cellulose acetate, cellulose acetate butyrate, 2-hydroxyethyl
cellulose, cellulose acetate phthalate, cellulose acetate
propionate, cellulose acetate trimellitate, and the like, as well
as their copolymers and terpolymers with other cellulosic or
non-cellulosic monomers. Cellulose is a polysaccharide polymer of
.beta.-D-glucose. While cellulosic derivatives are generally
preferred, other polymeric polysaccharides having similar
properties to cellulosic derivatives can also be employed in the
preferred embodiments.
[0205] In one preferred embodiment, the interference domain 44 is
formed from cellulose acetate butyrate. Cellulose acetate butyrate
with a molecular weight of from about 10,000 daltons to about
75,000 daltons, preferably from about 15,000, 20,000, or 25,000
daltons to about 50,000, 55,000, 60,000, 65,000, or 70,000 daltons,
and more preferably about 20,000 daltons is employed. In certain
embodiments, however, higher or lower molecular weights can be
preferred. In some embodiments, a blend of two or more cellulose
acetate butyrates having different molecular weights is preferred.
While a "blend" as defined herein (a composition of two or more
substances that are not substantially chemically combined with each
other and are capable of being separated) is generally preferred,
in certain embodiments a single polymer incorporating different
constituents (e.g., separate constituents as monomeric units and/or
substituents on a single polymer chain) can be employed instead.
Additionally, a casting solution or dispersion of cellulose acetate
butyrate at a weight percent of from about 5% to about 25%,
preferably from about 5%, 6%, 7%, 8%, 9%, 10%, 11%, 12%, 13%, 14%
or 15% to about 16%, 17%, 18%, 19%, 20%, 21%, 22%, 23%, 24% or 25%,
and more preferably from about 5% to about 15% is preferred.
Preferably, the casting solution includes a solvent or solvent
system, for example an acetone:ethanol solvent system. Higher or
lower concentrations can be preferred in certain embodiments. In
alternative embodiments, a single solvent (e.g., acetone) is used
to form a symmetrical membrane domain. A single solvent is used in
casting solutions for forming symmetric membrane layer(s). A
plurality of layers of cellulose acetate butyrate can be
advantageously combined to form the interference domain in some
embodiments, for example, three layers can be employed. It can be
desirable to employ a mixture of cellulose acetate butyrate
components with different molecular weights in a single solution,
or to deposit multiple layers of cellulose acetate butyrate from
different solutions comprising cellulose acetate butyrate of
different molecular weights, different concentrations, and/or
different chemistries (e.g., functional groups). It can also be
desirable to include additional substances in the casting solutions
or dispersions, e.g., functionalizing agents, crosslinking agents,
other polymeric substances, substances capable of modifying the
hydrophilicity/hydrophobicity of the resulting layer, and the
like.
[0206] In one alternative embodiment, the interference domain 44 is
formed from cellulose acetate. Cellulose acetate with a molecular
weight of from about 30,000 daltons or less to about 100,000
daltons or more, preferably from about 35,000, 40,000, or 45,000
daltons to about 55,000, 60,000, 65,000, 70,000, 75,000, 80,000,
85,000, 90,000, or 95,000 daltons, and more preferably about 50,000
daltons is preferred. In some embodiments, a blend of two or more
cellulose acetates having different molecular weights is preferred.
Additionally, a casting solution or dispersion of cellulose acetate
at a weight percent of from about 3% to about 10%, preferably from
about 3.5%, 4.0%, 4.5%, 5.0%, 5.5%, 6.0%, or 6.5% to about 7.5%,
8.0%, 8.5%, 9.0%, or 9.5%, and more preferably about 8% is
preferred. In certain embodiments, however, higher or lower
molecular weights and/or cellulose acetate weight percentages can
be preferred. It can be desirable to employ a mixture of cellulose
acetates with molecular weights in a single solution, or to deposit
multiple layers of cellulose acetate from different solutions
comprising cellulose acetates of different molecular weights,
different concentrations, or different chemistries (e.g.,
functional groups). It can also be desirable to include additional
substances in the casting solutions or dispersions such as
described in more detail above.
[0207] In addition to forming an interference domain from only
cellulose acetate(s) or only cellulose acetate butyrate(s), the
interference domain 44 can be formed from combinations or blends of
cellulosic derivatives, such as but not limited to cellulose
acetate and cellulose acetate butyrate, or combinations of layer(s)
of cellulose acetate and layer(s) of cellulose acetate butyrate. In
some embodiments, a blend of cellulosic derivatives (for formation
of an interference domain) includes up to about 10 wt. % or more of
cellulose acetate. For example, about 1, 2, 3, 4, 5, 6, 7, 8, 9 wt.
% or more cellulose acetate is preferred, in some embodiments. In
some embodiments, the cellulosic derivatives blend includes from
about 90 wt. % or less to about 100 wt. % cellulose acetate
butyrate. For example, in some embodiments, the blend includes
about 91, 92, 93, 94, 95, 96, 97, 98 or 99 wt. % cellulose acetate
butyrate. In some embodiments, the cellulosic derivative blend
includes from about 1.5, 2.0, 2.5, 3.0 or 3.5 wt. % cellulose
acetate to about 98.5, 98.0, 97.5, 97.0 or 96.5 wt. % cellulose
acetate butyrate. In other embodiments, the blend includes from
about 4, 4.5, 5, 5.5, 6, 6.5, 7, 7.5 or 8 wt. % cellulose acetate
to about 96, 95.5, 95, 94.5, 94, 93.3, 93, 92.5 or 92 wt. %
cellulose acetate butyrate. In still other embodiments, the blend
includes from about 8.5, 9.0, 9.5, 10.0, 10.5 or 11.0 wt. %
cellulose acetate to about 91.5, 91.0, 90.5, 90, 89.5 or 89 wt. %
cellulose acetate butyrate.
[0208] In some embodiments, preferred blends of cellulose acetate
and cellulose acetate butyrate contain from about 1.5 parts or less
to about 60 parts or more cellulose acetate butyrate to one part of
cellulose acetate. In some embodiments, a blend contains from about
2 parts to about 40 parts cellulose acetate butyrate to one part
cellulose acetate. In other embodiments, about 4, 6, 8, 10, 12, 14,
16, 18 or 20 parts cellulose acetate butyrate to one part cellulose
acetate is preferred for formation of the interference domain 26.
In still other embodiments, a blend having from 22, 24, 26, 28, 30,
32, 34, 36 or 38 parts cellulose acetate butyrate to one part
cellulose acetate is preferred. As is discussed elsewhere herein,
cellulose acetate butyrate is relatively more hydrophobic than
cellulose acetate. Accordingly, the cellulose acetate/cellulose
acetate butyrate blend contains substantially more hydrophobic than
hydrophilic components.
[0209] Cellulose acetate butyrate is a cellulosic polymer having
both acetyl and butyl groups, in addition to hydroxyl groups.
Acetyl groups are more hydrophilic than butyl groups, and hydroxyl
groups are more hydrophilic than both acetyl and butyl groups.
Accordingly, the relative amounts of acetyl, butyl and hydroxyl
groups can be used to modulate the hydrophilicity/hydrophobicity of
the cellulose acetate butyrate of the cellulose acetate/cellulose
acetate butyrate blend. A cellulose acetate butyrate can be
selected based on the compound's relative amounts of acetate,
butyrate and hydroxyl groups; and a cellulose acetate can be
selected based on the compounds relative amounts of acetate and
hydroxyl groups. For example, in some embodiments, a cellulose
acetate butyrate having about 35% or less acetyl groups, about 10%
to about 25% butyl groups, and hydroxyl groups making up the
remainder is preferred for formation of the interference domain 44.
In other embodiments a cellulose acetate butyrate having from about
25% to about 34% acetyl groups and from about 15 to about 20% butyl
groups is preferred. In still other embodiments, the preferred
cellulose acetate butyrate contains from about 28% to about 30%
acetyl groups and from about 16 to about 18% butyl groups. In yet
another embodiment, the cellulose acetate butyrate can have no
acetate groups and from about 20% to about 60% butyrate groups. In
yet another embodiment, the cellulose acetate butyrate has about
55% butyrate groups and no acetate groups.
[0210] While an asymmetric interference domain can be used in some
alternative embodiments, a symmetrical interference domain 44
(e.g., of cellulosic-derivative blends, such as but not limited to
blends of cellulose acetate components and cellulose acetate
butyrate components) is preferred in some embodiments. Symmetrical
membranes are uniform throughout their entire structure, without
gradients of pore densities or sizes, or a skin on one side but not
the other, for example. In various embodiments, a symmetrical
interference domain can be formed by the appropriate selection of a
solvent (e.g., no anti-solvent is used), for making the casting
solution. Appropriate solvents include solvents belonging to the
ketone family that are able to solvate the cellulose acetate and
cellulose acetate butyrate. The solvents include but are not
limited to acetone, methyl ethyl ketone, methyl n-propyl ketone,
cyclohexanone, and diacetone alcohol. Other solvents, such as
furans (e.g., tetra-hydro-furan and 1,4-dioxane), may be preferred
in some embodiments. In one exemplary embodiment, from about 7 wt.
% to about 9 wt. % solids (e.g., a blend of cellulosic derivatives,
such as cellulose acetate and cellulose acetate butyrate) are
blended with a single solvent (e.g., acetone), to form the casting
solution for a symmetrical interference domain. In another
embodiment, from about 10% to about 15% solids are blended with
acetone to form the casting solution. In yet another embodiment,
from about 16 to about 18% solids are blended with acetone to form
the casting solution. A relatively lower or greater weight percent
of solids is preferred to form the casting solution, in some
embodiments.
[0211] The casting solution can be applied either directly to the
electroactive surface(s) of the sensor or on top of an electrode
domain layer (if included in the membrane system). The casting
solution can be applied using any known thin film technique, as
discussed elsewhere herein. Additionally, in various embodiments, a
symmetrical interference domain 44 includes at least one layer; and
in some embodiments, two, three or more layers are formed by the
sequential application and curing of the casting solution.
[0212] The concentration of solids in the casting solution can be
adjusted to deposit a sufficient amount of solids on the electrode
in one layer (e.g., in one dip or spray) to form a membrane layer
with sufficient blocking ability, such that the equivalent glucose
signal of an interferent (e.g., compounds with an oxidation or
reduction potential that overlaps with that of the measured species
(e.g., H.sub.2O.sub.2)), measured by the sensor, is about 60 mg/dL
or less. For example, in some embodiments, the casting solution's
percentage of solids is adjusted such that only a single layer
(e.g., dip one time) is required to deposit a sufficient amount of
the cellulose acetate/cellulose acetate butyrate blend to form a
functional symmetric interference domain that substantially blocks
passage therethrough of at least one interferent, such as but not
limited to acetaminophen, ascorbic acid, dopamine, ibuprofen,
salicylic acid, tolbutamide, tetracycline, creatinine, uric acid,
ephedrine, L-dopa, methyl dopa and tolazamide. In some embodiments,
the amount of interference domain material deposited by as single
dip is sufficient to reduce the equivalent glucose signal of the
interferant (e.g., measured by the sensor) to about 60 mg/dl or
less. In preferred embodiments, the interferent's equivalent
glucose signal response (measured by the sensor) is 50 mg/dl or
less. In more preferred embodiments, the interferent produces an
equivalent glucose signal response of 40 mg/dl or less. In still
more preferred embodiments, the interferent produces an equivalent
glucose signal response of less than about 30, 20 or 10 mg/dl. In
one exemplary embodiment, the interference domain is configured to
substantially block acetaminophen passage therethrough, wherein the
equivalent glucose signal response of the acetaminophen is less
than about 30 mg/dl.
[0213] In alternative embodiments, the interference domain is
configured to substantially block a therapeutic dose of
acetaminophen. The term "therapeutic dose" as used herein is a
broad term, and is to be given its ordinary and customary meaning
to a person of ordinary skill in the art (and is not to be limited
to a special or customized meaning), and refers without limitation
to the quantity of any substance required to effect the cure of a
disease, to relieve pain, or that will correct the manifestations
of a deficiency of a particular factor in the diet, such as the
effective dose used with therapeutically applied compounds, such as
drugs. For example, a therapeutic dose of acetaminophen can be an
amount of acetaminophen required to relieve headache pain or reduce
a fever. As a further example, 1,000 mg of acetaminophen taken
orally, such as by swallowing two 500 mg tablets of acetaminophen,
is the therapeutic dose frequently taken for headaches. In some
embodiments, the interference membrane is configured to block a
therapeutic dose of acetaminophen, wherein the equivalent glucose
signal response of the acetaminophen is less than about 60 mg/dl.
In a preferred embodiment, the interference membrane is configured
to block a therapeutic dose of acetaminophen, wherein the
equivalent glucose signal response of the acetaminophen is less
than about 40 mg/dl. In a more preferred embodiment, the
interference membrane is configured to block a therapeutic dose of
acetaminophen, wherein the equivalent glucose signal response of
the acetaminophen is less than about 30 mg/dl.
[0214] While not wishing to be bound by theory, it is believed
that, with respect to symmetrical cellulosic-based membranes, there
is an inversely proportional balance between interferent blocking
and analyte sensitivity. Namely, changes to the interference domain
configuration that increase interferent blocking can result in a
corresponding decrease in sensor sensitivity in some embodiments.
Sensor sensitivity is discussed in more detail elsewhere herein. It
is believed that the balance between interferent blocking and
sensor sensitivity is dependent upon the relative proportions of
hydrophobic and hydrophilic components of the membrane layer (e.g.,
the interference domain), with sensors having more hydrophobic
interference domains having increased interferent blocking but
reduced sensitivity; and sensors having more hydrophilic
interference domains having reduced interferent blocking but
increased sensitivity. It is believed that the hydrophobic and
hydrophilic components of the interference domain can be balanced,
to promote a desired level of interferent blocking while at the
same time maintaining a desired level of analyte sensitivity. The
interference domain hydrophobe-hydrophile balance can be
manipulated and/or maintained by the proper selection and blending
of the hydrophilic and hydrophobic interference domain components
(e.g., cellulosic derivatives having acetyl, butyryl, propionyl,
methoxy, ethoxy, propoxy, hydroxyl, carboxymethyl, and/or
carboxyethyl groups). For example, cellulose acetate is relatively
more hydrophilic than cellulose acetate butyrate. In some
embodiments, increasing the percentage of cellulose acetate (or
reducing the percentage of cellulose acetate butyrate) can increase
the hydrophilicity of the cellulose acetate/cellulose acetate
butyrate blend, which promotes increased permeability to
hydrophilic species, such as but not limited to glucose,
H.sub.2O.sub.2 and some interferents (e.g., acetaminophen). In
another embodiment, the percentage of cellulose acetate butyrate is
increased to increase blocking of interferants, but less
permeability to some desired molecules, such as H.sub.2O.sub.2 and
glucose, is also reduced.
[0215] One method, of manipulating the hydrophobe-hydrophile
balance of the interference domain, is to select the appropriate
percentages of acetyl groups (relatively more hydrophilic than
butyl groups), butyl groups (relatively more hydrophobic than
acetyl groups) and hydroxyl groups of the cellulose acetate
butyrate used to form the interference domain 44. For example,
increasing the percentage of acetate groups on the cellulose
acetate butyrate will make the cellulose acetate butyrate more
hydrophilic. In another example, increasing the percentage of butyl
groups on the cellulose acetate butyrate will make the cellulose
acetate butyrate more hydrophobic. In yet another example,
increasing the percentage of hydroxyl groups will increase the
hydrophilicity of the cellulose acetate butyrate. Accordingly, the
selection of a cellulose acetate butyrate that is more or less
hydrophilic (or more or less hydrophobic) can modulate the over-all
hydrophilicity of the cellulose acetate/cellulose acetate butyrate
blend. In one exemplary embodiment, an interference domain can be
configured to be relatively more hydrophobic (and therefore block
interferants more strongly) by reducing the percentage of acetyl or
hydroxyl groups or by increasing the percentage of butyl groups on
the cellulose acetate butyrate used in the casting solution (while
maintaining the relative ratio of cellulose acetate to cellulose
acetate butyrate).
[0216] In some alternative embodiments, the interference domain is
formed of a blend of cellulosic derivatives, wherein the
hydrophilic and hydrophobic components of the interference domain
are balanced, such that the glucose sensitivity is from about 1
pA/mg/dL to about 100 pA/mg/dL, and at least one interferent is
sufficiently blocked from passage through the interference domain
such that the equivalent glucose signal response of the at least
one interferent is less than about 60 mg/dL. In a preferred
embodiment, the glucose sensitivity is from about 5 pA/mg/dL to
about 25 pA/mg/dL. In a more preferred embodiments, the glucose
sensitivity is from about 5 pA/mg/dL to about 25 pA/mg/dL and the
equivalent glucose signal response of the at least one interferent
is less than about 40 mg/dL. In a still more preferred embodiments,
the glucose sensitivity is from about 5 pA/mg/dL to about 25
pA/mg/dL and the equivalent glucose signal response of the at least
one interferent is less than about 30 mg/dL. In some embodiments,
the balance between hydrophilic and hydrophobic components of the
interference domain can be achieved by adjusting the amounts of
hydrophilic and hydrophobic components, relative to each other, as
well as adjusting the hydrophilic and hydrophobic groups (e.g.,
acetyl, butyryl, propionyl, methoxy, ethoxy, propoxy, hydroxyl,
carboxymethyl, and/or carboxyethyl groups) of the components
themselves (e.g., cellulosic derivatives, such as but not limited
to cellulose acetate and cellulose acetate butyrate).
[0217] In some alternative embodiments, additional polymers, such
as Nafion.RTM., can be used in combination with cellulosic
derivatives to provide equivalent and/or enhanced function of the
interference domain 44. As one example, a layer of a 5 wt. %
Nafion.RTM. casting solution was applied over a previously applied
(e.g., and cured) layer of 8 wt. % cellulose acetate, e.g., by dip
coating at least one layer of cellulose acetate and subsequently
dip coating at least one layer Nafion.RTM. onto a needle-type
sensor such as described with reference to the preferred
embodiments. Any number of coatings or layers formed in any order
may be suitable for forming the interference domain of the
preferred embodiments.
[0218] In some alternative embodiments, more than one cellulosic
derivative can be used to form the interference domain 44 of the
preferred embodiments. In general, the formation of the
interference domain on a surface utilizes a solvent or solvent
system, in order to solvate the cellulosic derivative(s) (or other
polymer) prior to film formation thereon. In preferred embodiments,
acetone and ethanol are used as solvents for cellulose acetate;
however one skilled in the art appreciates the numerous solvents
that are suitable for use with cellulosic derivatives (and other
polymers). Additionally, one skilled in the art appreciates that
the preferred relative amounts of solvent can be dependent upon the
cellulosic derivative (or other polymer) used, its molecular
weight, its method of deposition, its desired thickness, and the
like. However, a percent solute of from about 1 wt. % to about 25
wt. % is preferably used to form the interference domain solution
so as to yield an interference domain having the desired
properties. The cellulosic derivative (or other polymer) used, its
molecular weight, method of deposition, and desired thickness can
be adjusted, depending upon one or more other of the parameters,
and can be varied accordingly as is appreciated by one skilled in
the art.
[0219] In some alternative embodiments, other polymer types that
can be utilized for the interference domain 44 including
polyurethanes, polymers having pendant ionic groups, and polymers
having controlled pore size, for example. In one such alternative
embodiment, the interference domain includes a thin, hydrophobic
membrane that is non-swellable and restricts diffusion of high
molecular weight species. The interference domain is permeable to
relatively low molecular weight substances, such as hydrogen
peroxide, but restricts the passage of higher molecular weight
substances, including glucose and ascorbic acid. Other systems and
methods for reducing or eliminating interference species that can
be applied to the membrane system of the preferred embodiments are
described in U.S. Pat. No. 7,074,307, U.S. Patent Publication No.
US-2005-0176136-A1, U.S. Pat. No. 7,081,195, and U.S. Patent
Publication No. US-2005-0143635-A1. In some alternative
embodiments, a distinct interference domain is not included.
[0220] In some embodiments, the interference domain 44 is deposited
either directly onto the electroactive surfaces of the sensor or
onto the distal surface of the electrode domain, for a domain
thickness of from about 0.05 microns or less to about 20 microns or
more, more preferably from about 0.05, 0.1, 0.15, 0.2, 0.25, 0.3,
0.35, 0.4, 0.45, 0.5, 1, 1.5, 2, 2.5, 3, or 3.5 microns to about 4,
5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, or 19.5
microns, and more preferably still from about 1, 1.5 or 2 microns
to about 2.5 or 3 microns. Thicker membranes can also be desirable
in certain embodiments, but thinner membranes are generally
preferred because they have a lower impact on the rate of diffusion
of hydrogen peroxide from the enzyme membrane to the electrodes. In
some embodiments, the interference domain can be deposited either
more proximal or more distal than the electrode domain, relative to
the electroactive surfaces, depending upon the interference domain
composition and membrane system configuration.
[0221] In general, the membrane systems of the preferred
embodiments can be formed and/or deposited on the exposed
electroactive surfaces (e.g., one or more of the working and
reference electrodes) using known thin film techniques (for
example, casting, spray coating, drawing down, electro-depositing,
dip coating, and the like), however casting or other known
application techniques can also be utilized. Preferably, the
interference domain is deposited by spray or dip coating. In one
exemplary embodiment of a needle-type (transcutaneous) sensor such
as described herein, the interference domain is formed by dip
coating the sensor into an interference domain solution using an
insertion rate of from about 0.5 inch/min to about 60 inches/min,
preferably 1 inch/min, a dwell time of from about 0 minute to about
2 minutes, preferably about 1 minute, and a withdrawal rate of from
about 0.5 inch/minute to about 60 inches/minute, preferably about 1
inch/minute, and curing (drying) the domain from about 1 minute to
about 30 minutes, preferably from about 3 minutes to about 15
minutes (and can be accomplished at room temperature or under
vacuum (e.g., 20 to 30 mmHg)). In one exemplary embodiment
including cellulose acetate butyrate interference domain, a 3
minute cure (i.e., dry) time is preferred between each layer
applied. In another exemplary embodiment employing a cellulose
acetate interference domain, a 15 minute cure (i.e., dry) time is
preferred between each layer applied.
[0222] In some embodiments, the dip process can be repeated at
least one time and up to 10 times or more. In other embodiments,
only one dip is preferred. The preferred number of repeated dip
processes depends upon the cellulosic derivative(s) used, their
concentration, conditions during deposition (e.g., dipping) and the
desired thickness (e.g., sufficient thickness to provide functional
blocking of certain interferents), and the like. In some
embodiments, 1 to 3 microns may be preferred for the interference
domain thickness; however, values outside of these can be
acceptable or even desirable in certain embodiments, for example,
depending upon viscosity and surface tension, as is appreciated by
one skilled in the art. In one exemplary embodiment, an
interference domain is formed from three layers of cellulose
acetate butyrate. In another exemplary embodiment, an interference
domain is formed from 10 layers of cellulose acetate. In another
embodiment, an interference domain is formed from 1 layer of a
blend of cellulose acetate and cellulose acetate butyrate. In
alternative embodiments, the interference domain can be formed
using any known method and combination of cellulose acetate and
cellulose acetate butyrate, as will be appreciated by one skilled
in the art.
[0223] In some embodiments, the electroactive surface can be
cleaned prior to application of the interference domain 44. In some
embodiments, the interference domain of the preferred embodiments
can be useful as a bioprotective or biocompatible domain, namely, a
domain that interfaces with host tissue when implanted in an animal
(e.g., a human) due to its stability and biocompatibility.
[0224] In some embodiments, the interference domain is formed of a
silicone-hydrophilic/hydrophobic polymer blend, such as but not
limited to a silicone-Pluronic polymer blend, such as described in
the section entitled "Silicone/Hydrophilic Polymer Blend
Materials."
Enzyme Domain
[0225] In preferred embodiments, the membrane system further
includes an enzyme domain 46 disposed more distally from the
electroactive surfaces than the interference domain; however other
configurations can be desirable (FIGS. 2E-2F). In the preferred
embodiments, the enzyme domain provides an enzyme to catalyze the
reaction of the analyte and its co-reactant, as described in more
detail below. In the preferred embodiments of a glucose sensor, the
enzyme domain includes glucose oxidase; however other oxidases, for
example, galactose oxidase or uricase oxidase, can also be
used.
[0226] For an enzyme-based electrochemical glucose sensor to
perform well, the sensor's response is preferably limited by
neither enzyme activity nor co-reactant concentration. Because
enzymes, including glucose oxidase (GOX), are subject to
deactivation as a function of time even in ambient conditions, this
behavior is compensated for in forming the enzyme domain.
Preferably, the enzyme domain is constructed of aqueous dispersions
of colloidal polyurethane polymers including the enzyme. However,
in alternative embodiments the enzyme domain is constructed from an
oxygen enhancing material, for example, silicone, or fluorocarbon,
in order to provide a supply of excess oxygen during transient
ischemia. Preferably, the enzyme is immobilized within the domain.
See, e.g., U.S. Patent Publication No. US-2005-0054909-A1.
[0227] In preferred embodiments, the enzyme domain 46 is deposited
onto the interference domain 44 for a domain thickness of from
about 0.05 micron or less to about 20 microns or more, more
preferably from about 0.05, 0.1, 0.15, 0.2, 0.25, 0.3, 0.35, 0.4,
0.45, 0.5, 1, 1.5, 2, 2.5, 3, or 3.5 microns to about 4, 5, 6, 7,
8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, or 19.5 microns, and
more preferably still from about 2, 2.5 or 3 microns to about 3.5,
4, 4.5, or 5 microns. However in some embodiments, the enzyme
domain can be deposited directly onto the electroactive surfaces.
Preferably, the enzyme domain is deposited by spray or dip coating.
In one embodiment of needle-type (transcutaneous) sensor such as
described herein, the enzyme domain is formed by dip coating the
interference domain coated sensor into an enzyme domain solution
and curing the domain for from about 15 minutes to about 30 minutes
at a temperature of from about 40.degree. C. to about 55.degree. C.
(and can be accomplished under vacuum (e.g., 20 to 30 mmHg)). In
embodiments wherein dip coating is used to deposit the enzyme
domain at room temperature, a preferred insertion rate of from
about 0.25 inches per minute to about 3 inches per minute, with a
preferred dwell time of from about 0.5 minutes to about 2 minutes,
and a preferred withdrawal rate of from about 0.25 inch per minute
to about 2 inches per minute provides a functional coating.
However, values outside of those set forth above can be acceptable
or even desirable in certain embodiments, for example, depending
upon viscosity and surface tension, as is appreciated by one
skilled in the art. In one embodiment, the enzyme domain is formed
by dip coating two times (namely, forming two layers) in an enzyme
domain solution and curing at 50.degree. C. under vacuum for 20
minutes. However, in some embodiments, the enzyme domain can be
formed by dip coating and/or spray coating one or more layers at a
predetermined concentration of the coating solution, insertion
rate, dwell time, withdrawal rate, and/or desired thickness.
[0228] FIG. 3A is a cross-sectional view of a membrane system, in
one embodiment, illustrating the diffusion distance D.sub.1 between
H.sub.2O.sub.2 generated in the enzyme domain and the electroactive
surface of the electrode 38. Generally, when H.sub.2O.sub.2 310 is
generated by the metabolism of glucose by GOX (in the enzyme domain
46), the generated H.sub.2O.sub.2 can diffuse in all directions
(e.g., from the location within the enzyme domain where the
H.sub.2O.sub.2 was generated). A portion of the generated
H.sub.2O.sub.2 diffuses a distance D.sub.1 to the electroactive
surface and generates a signal related to the analyte (e.g., FIG.
3A).
[0229] FIG. 3B is a cross-sectional view of a membrane system, in
another embodiment, illustrating the diffusion distance D.sub.2
between H.sub.2O.sub.2 generated in the enzyme domain and the
electroactive surface. In this embodiment, the distance D.sub.2
between the location of H.sub.2O.sub.2 generation and the
electroactive surface is reduced (relative to D.sub.1). Thus more
of the H.sub.2O.sub.2 will reach the electroactive surface and be
detected in the embodiment of FIG. 3B relative to the embodiment of
FIG. 3A.
[0230] FIG. 3C is a cross-sectional view of a membrane system, in
yet another embodiment, illustrating the diffusion distance D.sub.3
between H.sub.2O.sub.2 generated in the enzyme domain and the
electroactive surface. Namely, in the embodiment shown in FIG. 3C,
the distance D.sub.3 between the location of H.sub.2O.sub.2
generation and the electroactive surface is reduced (relative to
D.sub.1 and D.sub.2). Thus even more of the H.sub.2O.sub.2
(relative to the embodiments of FIGS. 3A and 3B) will contact the
electroactive surface and be detected in the embodiment of FIG. 3C.
Accordingly, in preferred embodiments, the system is configured
such that the analyte component of the signal is at least 80% of
the total signal, at least in part, due to a preferred
H.sub.2O.sub.2 diffusion distance. In some embodiments, the
preferred diffusion distance is achieved by including GOX in the
layer adjacent to the electrode (i.e., in an H.sub.2O.sub.2
diffusion-based sensors). In some embodiments, the preferred
diffusion distance is less than about 20 .mu.m. In some preferred
embodiments, the preferred diffusion distance is less than about 10
.mu.m. In some preferred embodiments, the preferred diffusion
distance is less than about 5 .mu.m. In still other preferred
embodiments, the preferred diffusion distance is less than about 1
.mu.m. In preferred embodiments, the analyte component is at least
80% of the total signal for a period of at least one day.
[0231] In some embodiments, the enzyme domain 46 is located
adjacent to the electroactive surfaces (e.g., by eliminating or
combining the functions of the electrode and/or interference
domains). In some embodiments, the enzyme (e.g., GOX) can be
contained within the electrode domain, for example, using a
coupling agent. Suitable coupling agents include but are not
limited to disulfosuccinimidyl tartarate (sulfo-DST),
bis(sulfosuccinimidyl) suberate (BS3), ethylene glycol
bis(sulfosuccinimidyl succinate (Sulfo-EGS),
3,3'-Dithiobis(sulfosuccinimidyl propionate) (DTSSP),
N,N'1,3-phenylenedimaleimide (mPDM), N,N'-1,2-phenylenedimaleimide
(oPDM), N,N'-1,4-phenylenedimaleimide (pPDM),
N,N'-(methylene-4-1-phenylene)bismaleimide (BM),
naphthalene-1,5-dimaleimide (NDM), bismaleimidoethane (BMOE),
1,4-bismaleimidobutane (BMB),
1,4-bis-maleimidyl-2,3-dihydroxybutane (BMDB),
dithio-bis-maleimdoethane (DTME), 1,6-bismaleimidohexane (BMH),
1,8-bismaleimidotriethyleneglycol (BM[PEO]3),
1,11-bis-maleimidotetraethyleneglycol (BM[PEO]4), dimethyl
adipimidate (DMA), dimethyl pimelimidiate (DMP), dimethyl
suberimidate (DMS), dimethyl 3,3'-dithiobis-propionimidate (DTBP),
disuccimimidyl tartarate (DST), disuccinimidyl glutarate (DSG),
dithiobis(succinimidylpropionate) (DSP), di succinimidyl suberate
(DSS), bis(2-[succinimidooxycarbonyloxy]ethyl)sulfone (BSOCOES),
ethyleneglycol bis-(succinimidylsuccinate) (EGS),
1,5-difluro-2,4dinitrobenzene (DFDNB),
4,4'-difluoro3,3'-dinitrodiphenyl sulfone (DFDNPS), dibromobimane
(bBBr) and the like. In some embodiments, the enzyme (e.g., GOX)
can be absorbed to the electroactive surface (using techniques
known in the art), such as by dipping the electrode into an enzyme
solution and allowing the electrode to dry, followed by application
of at least one membrane domain. In still other embodiments, the
enzyme can be mixed with the electrode domain material (e.g., a PVP
or other hydrophilic polymer) and applied to the electroactive
surface to form the electrode domain. Additionally, the thickness
of the enzyme domain, itself, can be adjusted to increase the
analyte component of the signal. In some embodiments, the enzyme
domain has a thickness of about 10 .mu.m or less. In some preferred
embodiments, the enzyme domain has a thickness of about 5 .mu.m or
less. In a more preferred embodiment, the enzyme domain has a
thickness of about 2 .mu.m or less.
[0232] In some embodiments, the enzyme domain is configured to
adjust H.sub.2O.sub.2 utilization and/or production, such as by
including a coenzyme in the enzyme domain, or in membrane domains
more proximal to the electroactive surface than the enzyme domain.
In some circumstances, coenzymes can stabilize enzyme reactions
products (e.g., H.sub.2O.sub.2 from the metabolization of glucose
by GOX) and/or increase the enzyme's reaction efficiency. For
example, NADPH co-localized with other enzyme systems dramatically
increases the enzyme's effectiveness. Suitable coenzymes include
but are not limited to superoxide dismutase (SOD), hydrogenases,
reductases, oxidases, peroxidases, flavoenzymes and NADPH. For
example, the reaction product (e.g., H.sub.2O.sub.2) can be
stabilized by compounds such as SOD, which eliminate more reactive
oxygen radical species and can enhance the life of the reaction
product (H.sub.2O.sub.2). Stabilization of the reaction product
and/or adjustment of the enzyme reaction rate can produce a
corresponding increase in the analyte signal. Accordingly, in some
embodiments, the sensor is configured such that (after complete
sensor break-in) the analyte signal is at least 80% of the total
signal for a period of at least one day. In some preferred
embodiments, the analyte signal is at least 90% of the total signal
for a period of at least two days.
[0233] In some embodiments, an enzymatic, electrochemical analyte
sensor includes at least one working electrode (that includes an
electroactive surface) and a membrane system (including an enzyme
domain) configured such that the enzyme domain is substantially
adjacent to the electroactive surface. Additionally, the sensor is
configured to detect H.sub.2O.sub.2 that diffuses from its location
of synthesis (e.g., within the enzyme domain) to the electroactive
surface (after sensor break-in is complete), such that the analyte
component is at least 80% of the total signal, for a period of at
least one day. In preferred embodiments, the sensor is configured
such that the non-constant noise component does not substantially
contribute to the total signal. For example, in some preferred
embodiments, the non-constant noise component is less than 20% of
the total signal over period of one or more days.
Resistance Domain
[0234] In preferred embodiments, the membrane system 32 includes a
resistance domain 48 disposed more distal from the electroactive
surfaces than the enzyme domain 46 (e.g., FIGS. 2E-2F). Although
the following description is directed to a resistance domain for a
glucose sensor, the resistance domain can be modified for other
analytes and co-reactants as well.
[0235] There exists a molar excess of glucose relative to the
amount of oxygen in blood; that is, for every free oxygen molecule
in extracellular fluid, there are typically more than 100 glucose
molecules present (see Updike et al., Diabetes Care 5:207-21
(1982)). However, an immobilized enzyme-based glucose sensor
employing oxygen as co-reactant is preferably supplied with oxygen
in non-rate-limiting excess in order for the sensor to respond
linearly to changes in glucose concentration, while not responding
to changes in oxygen concentration. Specifically, when a
glucose-monitoring reaction is oxygen limited, linearity is not
achieved above minimal concentrations of glucose. Without a
semipermeable membrane situated over the enzyme domain to control
the flux of glucose and oxygen, a linear response to glucose levels
can be obtained only for glucose concentrations of up to about 40
mg/dL. However, in a clinical setting, a linear response to glucose
levels is desirable up to at least about 400 mg/dL.
[0236] The resistance domain 48 includes a semipermeable membrane
that controls the flux of oxygen and glucose to the underlying
enzyme domain 46, preferably rendering oxygen in a
non-rate-limiting excess. As a result, the upper limit of linearity
of glucose measurement is extended to a much higher value than that
which is achieved without the resistance domain. In one embodiment,
the resistance domain exhibits an oxygen to glucose permeability
ratio of from about 50:1 or less to about 400:1 or more, preferably
about 200:1. As a result, one-dimensional reactant diffusion is
adequate to provide excess oxygen at all reasonable glucose and
oxygen concentrations found in the subcutaneous matrix (See Rhodes
et al., Anal. Chem., 66:1520-1529 (1994)).
[0237] In alternative embodiments, a lower ratio of
oxygen-to-glucose can be sufficient to provide excess oxygen by
using a high oxygen solubility domain (for example, a silicone or
fluorocarbon-based material or domain) to enhance the
supply/transport of oxygen to the enzyme domain. If more oxygen is
supplied to the enzyme, then more glucose can also be supplied to
the enzyme without creating an oxygen rate-limiting excess. In
alternative embodiments, the resistance domain is formed from a
silicone composition, such as is described in U.S. Patent
Publication No. US-2005-0090607-A1.
Polyurethane Polymer Materials
[0238] In a preferred embodiment, the resistance domain includes a
polyurethane membrane with both hydrophilic and hydrophobic regions
to control the diffusion of glucose and oxygen to an analyte
sensor, the membrane being fabricated easily and reproducibly from
commercially available materials. A suitable hydrophobic polymer
component is a polyurethane, or polyetherurethaneurea. Polyurethane
is a polymer produced by the condensation reaction of a
diisocyanate and a difunctional hydroxyl-containing material. A
polyurethaneurea is a polymer produced by the condensation reaction
of a diisocyanate and a difunctional amine-containing material.
Preferred diisocyanates include aliphatic diisocyanates containing
from about 4 to about 8 methylene units. Diisocyanates containing
cycloaliphatic moieties can also be useful in the preparation of
the polymer and copolymer components of the membranes of preferred
embodiments. The material that forms the basis of the hydrophobic
matrix of the resistance domain can be any of those known in the
art as appropriate for use as membranes in sensor devices and as
having sufficient permeability to allow relevant compounds to pass
through it, for example, to allow an oxygen molecule to pass
through the membrane from the sample under examination in order to
reach the active enzyme or electrochemical electrodes. Examples of
materials which can be used to make non-polyurethane type membranes
include vinyl polymers, polyethers, polyesters, polyamides,
inorganic polymers such as polysiloxanes and polycarbosiloxanes,
natural polymers such as cellulosic and protein based materials,
and mixtures or combinations thereof.
[0239] In a preferred embodiment, the hydrophilic polymer component
is polyethylene oxide. For example, one useful
hydrophobic-hydrophilic copolymer component is a polyurethane
polymer that includes about 5% hydrophilic polyethylene oxide. The
polyethylene oxide portions of the copolymer are thermodynamically
driven to separate from the hydrophobic portions of the copolymer
and the hydrophobic polymer component. The 5% polyethylene
oxide-based soft segment portion of the copolymer used to form the
final blend affects the water pick-up and subsequent glucose
permeability of the membrane.
[0240] In some embodiments, alternative polyurethanes, which
include urethane groups and the polyurethane ureas (which also
include urea groups), can be used to configure the resistance
domain to regulate the flux of the analyte (e.g., glucose)
therethrough, and preferably to increase the signal-to-noise ratio.
For example, the polyurethanes and the polyurethane ureas selected
to form the resistance domain can be based on poly(oxyalkylene)
glycols including poly(oxyethylene) glycol. In accordance with
conventional usage, both types of polymers will be referred to
herein as polyurethanes. Membranes of polyurethanes based on
poly(oxyalkylene) glycol display no predictable relationship
between molecular weight and permeability. The unique separation
observed with the present membranes may be explained on the basis
of substance-membrane or solute-membrane interactions which tend to
affect the partitioning is not due only to the hydrophilic
poly(oxyalkylene) glycol or "soft" segment, but the hydrophobic or
"hard" segment of the block copolymer also contributes to the
overall selectivity. Thus, by changing the structure of the
hydrophobic segment of the block copolymer and/or increasing or
decreasing the molecular weight of the poly(oxyalkylene) glycol,
the selectivity of the membrane system can be modified. In the
membrane system of some embodiments, for example, the use of two
different membranes of block copolyether urethanes based on
poly(oxyalkylene) glycol produces the desired selectivity for
glucose and hydrogen peroxide. Additional description of
polyurethane resistance domains can be found in PCT International
Publication No. WO1992/013271.
[0241] In preferred embodiments, the resistance domain is deposited
onto the enzyme domain to yield a domain thickness of from about
0.05 microns or less to about 20 microns or more, more preferably
from about 0.05, 0.1, 0.15, 0.2, 0.25, 0.3, 0.35, 0.4, 0.45, 0.5,
1, 1.5, 2, 2.5, 3, or 3.5 microns to about 4, 5, 6, 7, 8, 9, 10,
11, 12, 13, 14, 15, 16, 17, 18, 19, or 19.5 microns, and more
preferably still from about 2, 2.5 or 3 microns to about 3.5, 4,
4.5, or 5 microns. Preferably, the resistance domain is deposited
onto the enzyme domain by vapor deposition, spray coating, or dip
coating. In one preferred embodiment, spray coating is the
preferred deposition technique. The spraying process atomizes and
mists the solution, and therefore most or all of the solvent is
evaporated prior to the coating material settling on the underlying
domain, thereby minimizing contact of the solvent with the
enzyme.
[0242] In a preferred embodiment, the resistance domain is
deposited on the enzyme domain by spray coating a solution of from
about 1 wt. % to about 5 wt. % polymer and from about 95 wt. % to
about 99 wt. % solvent. In spraying a solution of resistance domain
material, including a solvent, onto the enzyme domain, it is
desirable to mitigate or substantially reduce any contact with
enzyme of any solvent in the spray solution that can deactivate the
underlying enzyme of the enzyme domain. Tetrahydrofuran (THF) is
one solvent that minimally or negligibly affects the enzyme of the
enzyme domain upon spraying. Other solvents can also be suitable
for use, as is appreciated by one skilled in the art.
Silicone/Hydrophilic Polymer Blend Materials
[0243] It is believed that incorporation of a silicone-hydrophilic
polymer blend into the membrane system can render the
signal-to-noise ratio of the sensor substantially unaffected by
non-constant noise by substantially reducing and/or eliminating
noise, such as by substantially blocking and/or slowing (e.g.,
reducing the diffusion rate) the passage of an interferent
therethrough. In preferred embodiments, a sensor having one or more
working electrodes includes a membrane system 34 wherein the
resistance domain 48 includes a blend of a silicone polymer with a
hydrophilic polymer configured to reduce noise-causing species,
such as non-constant noise-causing species. In some embodiments,
the membrane domains/layers include a blend of a silicone polymer
with a hydrophilic polymer configured to reduce noise-causing
species. In some preferred embodiments, the sensor includes a
silicone-hydrophilic polymer blend membrane domain and/or layer
(e.g., an interference domain) that has a micellar jacket structure
(described elsewhere herein). While not wishing to be bound by
theory, it is believed that membrane domains that include a
silicone-hydrophilic polymer blend can reduce noise by blocking
and/or suppressing passage of at least one interfering species into
the membrane system, while at the same time allowing for and/or
promoting the transport of the analyte (e.g., glucose or other such
water-soluble molecules, such as drugs).
[0244] By "hydrophilic polymer," it is meant that the polymer has
an affinity for water, due to the presence of one or more
hydrophilic substituents, and generally is primarily soluble in
water or has a tendency to absorb water. In one example, the
hydrophilic component of a hydrophilic polymer promotes the
movement of water and/or compounds in the water (e.g., by diffusion
or other means) through a membrane formed of the hydrophilic
polymer, such as by lowering the thermodynamic barrier to movement
of compounds in the water into the membrane.
[0245] In some embodiments, hydrophilic polymers include
hydrophilic-hydrophobic polymers. Generally, the terms
"hydrophilic-hydrophobic" and "hydrophobic-hydrophilic" are used
interchangeably herein (are not meant to imply that either the
hydrophilic or the hydrophobic substituents are the major component
of the polymer) and refer to the property of having both
hydrophilic and hydrophobic substituents and/or characteristics in
a single molecule, such as, for example, a polymer.
[0246] The hydrophilic and hydrophobic substituents of a polymer
can affect the polymer's behavior in certain circumstances, such as
but not limited to silicone/hydrophilic-hydrophobic blend materials
and micellar jackets, which are discussed elsewhere herein. Using
PEO-PPO-PEO as an exemplary polymer, the polymer's major component
(PEO) is hydrophilic and can provide an overall hydrophilic
character to the molecule (e.g., the molecule generally behaves in
a hydrophilic manner). However, the hydrophobic component (PPO) of
the polymer makes it possible for the polymer to have some
hydrophobic character (e.g., for portions of the molecule to behave
in the manner of a hydrophobic molecule), in some situations. In
some circumstances, such as formation of micellar jackets in a
silicone/hydrophilic-hydrophobic blend material, the polymer
self-organizes, relative to the silicone (e.g., silicone
globule(s)) such that the hydrophobic PPO is adjacent to the
silicone (which is hydrophobic) and the two PEO groups project away
from the silicone (e.g., due to thermodynamic forces). Depending
upon the circumstance (e.g., the polymer selected), variations of
the micellar jacket structure described above (e.g., opposite
orientations) are possible. For example, it is believed that in a
mixture of PPO-PEO-PPO and silicone, the PPO groups self-orient
toward the silicone and the PEO center is oriented away from the
silicone.
[0247] In one embodiment, the hydrophilic polymer has a molecular
weight of at least about 1000 g/mol, 5,000 g/mol, 8,000 g/mol,
10,000 g/mol, or 15,000 g/mol or more. In one embodiment, the
hydrophilic polymer comprises both a hydrophilic domain and a
partially hydrophobic domain (e.g., a copolymer, also referred to
herein as a hydrophobic-hydrophilic polymer). The hydrophobic
domain(s) facilitate the blending of the hydrophilic polymer with
the hydrophobic silicone polymer, such as but not limited to
formation of micellar jackets within and/or around the silicone. In
one embodiment, the hydrophobic domain is itself a polymer (i.e., a
polymeric hydrophobic domain). For example, in one embodiment, the
hydrophobic domain is not a simple molecular head group but is
rather polymeric. In various embodiments, the molecular weight of
any covalently continuous hydrophobic domain within the hydrophilic
polymer is at least about 500 g/mol, 700 g/mol, 1000 g/mol, 2000
g/mol, 5000 g/mol, or 8,000 g/mol or more. In various embodiments,
the molecular weight of any covalently continuous hydrophilic
domain within the hydrophilic polymer is at least about 500 g/mol,
700 g/mol, 1000 g/mol, 2000 g/mol, 5000 g/mol, or 8,000 g/mol or
more.
[0248] In some embodiments, within a particular layer, the ratio of
the silicone polymer to hydrophilic polymer is selected to provide
an amount of oxygen and water-soluble molecule solubility such that
oxygen and water-soluble molecule transport through a domain is
adjusted according to the desired function of that particular
layer. Furthermore, in some embodiments, the ratio of silicone
polymer to hydrophilic polymer, as well as the polymeric
compositions, is selected such that a layer constructed from the
material has interference characteristics that inhibit transport of
one or more interfering species through the layer. Some known
interfering species for a glucose sensor include, but are not
limited to, acetaminophen, ascorbic acid, bilirubin, cholesterol,
creatinine, dopamine, ephedrine, ibuprofen, L-dopa, methyldopa,
salicylate, tetracycline, tolazamide, tolbutamide, triglycerides,
and uric acid. Accordingly, in some embodiments, a silicone
polymer/hydrophilic polymer layer as disclosed herein is less
permeable to one or more of these interfering species than to the
analyte, e.g., glucose.
[0249] In some of these embodiments, the ratio of silicone polymer
to hydrophilic polymer (in the layers incorporating the blends)
varies according to the desired functionality of each layer. The
relative amounts of silicone polymer and hydrophilic polymer
described below are based on the respective amounts found in the
cured polymeric blend. Upon introduction into an aqueous
environment, some of the polymeric components may leach out,
thereby changing the relative amounts of silicone polymer and
hydrophilic polymer. For example, substantial amounts of the
portions of the hydrophilic polymer that are not cross-linked may
leach out, for example, depending on the hydrophilic polymer's
molecular weight and how tortuous it the diffusion path out of the
membrane.
[0250] In some embodiments, the silicone and hydrophilic polymers
form a substantial blend. Namely, the amount of any cross-linking
between the silicone polymer and the hydrophilic polymer is
substantially limited. In various embodiments, at least about 75%,
85%, 95%, or 99% or more of the silicone polymer is not covalently
linked to the hydrophilic polymer. In some embodiments, the
silicone polymer and the hydrophilic polymer do not cross-link at
all unless a cross-linking agent is used (e.g., such as described
below). Similarly, in some embodiments, the amount of any
entanglement (e.g., blending on a molecular level) between the
silicone polymer and the hydrophilic polymer is substantially
limited. In one embodiment, the silicone polymer and hydrophilic
polymers form microdomains. For example, in one embodiment, the
silicone polymer forms micellar jacket structures surrounded by a
network of hydrophilic polymer.
[0251] The silicone polymer for use in the silicone/hydrophilic
polymer blend may be any suitable silicone polymer. In some
embodiments, the silicone polymer is a liquid silicone rubber that
may be vulcanized using a metal- (e.g., platinum), peroxide-,
heat-, ultraviolet-, or other radiation-catalyzed process. In some
embodiments, the silicone polymer is a dimethyl- and
methylhydrogen-siloxane copolymer. In some embodiments, the
copolymer has vinyl substituents. In some embodiments, commercially
available silicone polymers may be used. For example, commercially
available silicone polymer precursor compositions may be used to
prepare the blends, such as described below. In one embodiment,
MED-4840 available from NUSIL.RTM. Technology LLC is used as a
precursor to the silicone polymer used in the blend. MED-4840
consists of a 2-part silicone elastomer precursor including
vinyl-functionalized dimethyl- and methylhydrogen-siloxane
copolymers, amorphous silica, a platinum catalyst, a crosslinker,
and an inhibitor. The two components may be mixed together and
heated to initiate vulcanization, thereby forming an elastomeric
solid material. Other suitable silicone polymer precursor systems
include, but are not limited to, MED-2174 peroxide-cured liquid
silicone rubber available from NUSIL.RTM. Technology LLC,
SILASTIC.RTM. MDX4-4210 platinum-cured biomedical grade elastomer
available from DOW CORNING.RTM., and Implant Grade Liquid Silicone
Polymer (durometers 10-50) available from Applied Silicone
Corporation.
[0252] The hydrophilic polymer for use in the blend may be any
suitable hydrophilic polymer, including but not limited to
components such as polyvinylpyrrolidone (PVP), polyhydroxyethyl
methacrylate, polyvinylalcohol, polyacrylic acid, polyethers such
as polyethylene glycol or polypropylene oxide, and copolymers
thereof, including, for example, di-block, tri-block, alternating,
random, comb, star, dendritic, and graft copolymers (block
copolymers are discussed in U.S. Pat. Nos. 4,803,243 and 4,686,044,
which are incorporated herein by reference). In one embodiment, the
hydrophilic polymer is a copolymer of poly(ethylene oxide) (PEO)
and poly(propylene oxide) (PPO). Suitable such polymers include,
but are not limited to, PEO-PPO diblock copolymers, PPO-PEO-PPO
triblock copolymers, PEO-PPO-PEO triblock copolymers, alternating
block copolymers of PEO-PPO, random copolymers of ethylene oxide
and propylene oxide, and blends thereof. In some embodiments, the
copolymers may be optionally substituted with hydroxy substituents.
Commercially available examples of PEO and PPO copolymers include
the PLURONIC.RTM. brand of polymers available from BASF.RTM.. Some
PLURONIC.RTM. polymers are triblock copolymers of poly(ethylene
oxide)-poly(propylene oxide)-poly(ethylene oxide) having the
general molecular structure:
HO--(CH.sub.2CH.sub.2O).sub.x--(CH.sub.2CH.sub.2CH.sub.2O).sub.y--(CH.su-
b.2CH.sub.2O).sub.x--OH
wherein the repeat units x and y differ amongst various
PLURONIC.RTM. products. The poly(ethylene oxide) blocks act as a
hydrophilic domain allowing the dissolution of aqueous agents in
the polymer. The poly(propylene oxide) block acts as a hydrophobic
domain facilitating the blending of the PLURONIC.RTM. polymer with
a silicone polymer. In one embodiment, PLURONIC.RTM. F-127 is used
having x of approximately 100 and y of approximately 65. The
molecular weight of PLURONIC.RTM. F-127 is approximately 12,600
g/mol as reported by the manufacture. Other PLURONIC.RTM. polymers
include PPO-PEO-PPO triblock copolymers (e.g., PLURONIC.RTM. R
products) and PEO-PDMS-PEO triblock copolymers (e.g.,
PEO-polydimethylsiloxane-PEO, SILSURF.RTM. from BASF, USA) Other
suitable commercial polymers include, but are not limited to,
SYNPERONICS.RTM. products available from UNIQEMA.RTM..
[0253] The polyether structure of PLURONIC.RTM. polymers is
relatively inert. Accordingly, without being bound by any
particular theory, it is believed that the PLURONIC.RTM. polymers
do not substantially react with the components in MED-4840 or other
silicone polymer precursors.
[0254] Those of skill in the art will appreciate that other
copolymers having hydrophilic and hydrophobic domains may be used.
For example, in one alternative embodiment, a triblock copolymer
having the structure hydrophobic-hydrophilic-hydrophobic may be
used. In another alternative embodiment, a diblock copolymer having
the structure hydrophilic-hydrophobic is used. Additional devices,
methods and compositions are described in U.S. Patent Publication
No. US-2006-0270923-A1 and U.S. patent application Ser. No.
11/404,417 filed on Apr. 14, 2006.
[0255] Layers and/or domains that include a silicone
polymer-hydrophilic polymer blend can be made using any of the
methods of forming polymer blends known in the art. In one
embodiment, a silicone polymer precursor (e.g., MED-4840) is mixed
with a solution of a hydrophilic polymer (e.g., PLURONIC.RTM. F-127
dissolved in a suitable solvent such as acetone, ethyl alcohol,
xylene or 2-butanone). The mixture may then be drawn into a film or
applied in a multi-layer membrane structure using any method known
in the art (e.g., spraying, painting, dip coating, vapor
depositing, molding, 3-D printing, lithographic techniques (e.g.,
photolithograph), micro- and nano-pipetting printing techniques,
etc.). The mixture may then be cured under high temperature (e.g.,
50.degree. C. to 150.degree. C.). Other suitable curing methods
include ultraviolet or gamma radiation, for example. During curing,
the silicone polymer precursor will vulcanize and the solvent will
evaporate. In one embodiment, after the mixture is drawn into a
film, another preformed layer of the membrane system is placed on
the film. Curing of the film then provides bonding between the film
and the other preformed layer. In one embodiment, the preformed
layer is the cell disruptive layer. In one embodiment, the cell
disruptive domain comprises a preformed porous silicone membrane.
In other embodiments, the cell disruptive domain is also formed
from a silicone polymer/hydrophilic polymer blend. In some
embodiments, multiple films are applied on top of the preformed
layer. Each film may posses a finite interface with adjacent films
or may together form a physically continuous structure having a
gradient in chemical composition.
[0256] Some amount of cross-linking agent may also be included in
the mixture to induce cross-linking between hydrophilic polymer
molecules. For example, when using a PLURONIC.RTM. polymer, a
cross-linking system that reacts with pendant or terminal hydroxy
groups or methylene, ethylene, or propylene hydrogen atoms may be
used to induce cross linking. Non-limiting examples of suitable
cross-linking agents include ethylene glycol diglycidyl ether
(EGDE), poly(ethylene glycol) diglycidyl ether (PEGDE), or dicumyl
peroxide (DCP). While not being bound by any particular theory, at
low concentrations, these cross-linking agents are believed to
react primarily with the PLURONIC.RTM. polymer with some amount
possibly inducing cross-linking in the silicone polymer or between
the PLURONIC.RTM. polymer and the silicone polymer. In one
embodiment, enough cross-linking agent is added such that the ratio
of cross-linking agent molecules to hydrophilic polymer molecules
added when synthesizing the blend is from about 10 to about 30
(e.g., about 15 to about 20). In one embodiment, from about 0.5% to
about 15% w/w of cross-linking agent is added relative to the total
dry weights of cross-linking agent, silicone polymer, and
hydrophilic polymer added when blending the ingredients (in one
example, from about 1% to about 10%). In one embodiment, from about
5% to about 30% of the dry ingredient weight is the PLURONIC.RTM.
polymer.
[0257] In some embodiments, other agents may be added to the
mixture to facilitate formation of the blend. For example, a small
amount of butylhydroxy toluene (BHT) (e.g., about 0.01% w/w) or
other suitable antioxidant may be mixed with a PLURONIC.RTM. to
stabilize it.
[0258] In some alternative embodiments, precursors of both the
silicone polymer and hydrophilic polymer may be mixed prior to
curing such that polymerization of both the silicone polymer and
the hydrophilic polymer occur during curing. In another embodiment,
already polymerized silicone polymer is mixed with a hydrophilic
polymer such that no significant polymerization occurs during
curing.
[0259] While not wishing to be bound by theory, it is believed that
a micelle-like structure, referred to herein as a micellar jacket
structure, can be formed by combining certain hydrophobic polymers
(e.g., silicone) with certain amphipathic polymers (e.g.,
hydrophilic polymers such as PLURONIC.RTM. polymers), which, when
substantially blended, create a mechanism by which glucose and
other analytes are transported at a limited rate. One example of a
limited rate is diffusion of oxygen and glucose into the membrane
at a ratio of 50:1 (50 oxygen molecules for every one glucose
molecule). In a preferred embodiment, oxygen and glucose diffuse
into the membrane at the limited rate of 100:1. In a more preferred
embodiment, oxygen and glucose diffuse into the membrane at the
limited rate of 200:1.
[0260] In a first mechanism of limited analyte transport, it is
believed that the PLURONIC.RTM. hydrophilic and hydrophobic
constituents can promote self-organization of the PLURONIC.RTM.
molecules, in conjunction with the silicone, into micellar jackets.
The micellar jackets provide a contiguous channel (e.g., a tortuous
path) though the silicone, through which the analyte travels. For
example, at a first side of a membrane/domain, glucose dissolves
into the hydrophilic component of the micellar jackets (e.g.,
within the membrane/domain) and diffuses through the hydrophilic
portion of adjacent micellar jackets, to reach the opposite side of
the membrane/domain.
[0261] In a second mechanism of limited analyte transport, it is
believed that micellar jackets can provide a hydrophilic phase
within the silicone membrane/domain structure. There is an
energetic barrier to diffusion of the analyte (e.g., glucose) into
the silicone. However, an energetic, thermodynamic force (e.g., an
analyte concentration gradient) drives the analyte to pass
across/through the membrane by "jumping" from one micellar jacket
to another. For example, a glucose concentration gradient can
provide the energy for a glucose molecule to pass into the membrane
domain or layer (e.g., the cell impermeable domain formed of a
substantial blend of silicone and PLURONIC.RTM.), to the first
micellar jacket, then to "jump" to the next micellar jacket, and so
on, until the molecule reaches the opposite side of the membrane
domain/layer.
[0262] In one exemplary embodiment, a silicone-hydrophilic polymer
(e.g., wherein the hydrophilic polymer is an amphipathic polymer,
such as but not limited to PLURONIC.RTM.) blend is believed to
promote the macromolecular self-organization of micellar jackets
that clothe colloidal silicone globules (e.g., silicone granules
that form a three-dimensional contiguous macromolecular structure
having silicone-to-silicone contacts between the silicone granules,
coated with the hydrophilic polymer), within the membrane domain.
The hydrophilic groups of the micellar jackets orient toward the
silicone, with the hydrophobic portions of the polymer oriented
away from the silicone core of the structure. For example, in the
case of silicone globules clothed with PLURONIC.RTM. (PEO-PPO-PEO),
it is believed that it is thermodynamically favorable for a
PLURONIC.RTM. molecule to orient itself such that the PPO "lies
against" the silicone and the PEO to bends away from the silicone,
for example, in a U-like shape. Inverse micellar jackets are also
possible, for example, inverted micellar jackets (e.g., with the
hydrophobic PPO facing outward toward the silicone and the
hydrophilic PEO facing inward) within the silicone. Additionally,
the micellar jackets may not be in direct, physical contact with
each other, which would provide a thermodynamic barrier to
molecules entering the membrane layer and traveling through/across
the layer by energetically "jumping" from one micellar jacket to
the next.
[0263] In addition to facilitating analyte passage through the
membrane domain, it has been found that the micellar jacket
structure blocks diffusion of small, reactive oxygen and nitrogen
interferents (e.g., H.sub.2O.sub.2, oxygen radicals,
peroxynitrates, etc.) that can cause non-constant noise. While not
wishing to be bound by theory, it is believed that the micellar
jacket structure sufficiently slows the diffusion of the reactive
oxygen and nitrogen interferents such that these molecules
self-annihilate before reaching the electroactive surface(s). In
contrast, it is believed that large molecular weight interferents
(e.g., acetaminophen and ascorbate) are sterically and/or
thermodynamically blocked and/or trapped by the micellar jackets,
and thus do not reach the electroactive surface(s). Accordingly, in
preferred embodiments, the non-constant noise produced by both
small and large molecular weight interferents is substantially
attenuated, such that the non-constant noise component of the
signal is less than 20% of the total signal for a period of at
least one day.
[0264] In one exemplary embodiment, an enzyme-based electrochemical
sensor is configured to block non-constant, non-analyte-related
noise-producing compounds and includes at least one working
electrode and a membrane system (e.g., FIGS. 2E and 2F) that
includes at least one domain formed of a silicone-hydrophilic
polymer blend with a micellar jacket structure. In some
embodiments, the membrane system includes at least one additional
domain, such as but not limited to an electrode domain, an
interference domain, an enzyme domain, a resistance domain and a
cell disruptive domain. In one preferred embodiment, the sensor
includes a membrane system with a combined resistance-interference
domain formed of the silicone-hydrophilic polymer blend (with a
micellar jacket structure) is configured to modulate the flux of
the analyte into the membrane system and reduce non-constant noise
by blocking the passage of at least one interferent (e.g.,
acetaminophen) into the membrane system.
[0265] In some preferred embodiments, the analyte sensor (e.g., an
enzyme-based electrochemical analyte sensor) includes at least one
working electrode and a membrane system with a resistance domain
configured to substantially consume and/or block at least one
intermittent non-constant noise-causing species produced by the
host's metabolic processes (e.g., H.sub.2O.sub.2 from sources
outside the sensor), such that the signal contribution due to the
non-constant non-analyte component is less than about 20% over a
period of about one or more days. In more preferred embodiments,
the non-constant non-analyte component is less than about 20% over
a period of about 1, 2, 3, 4, 5, 6 or 7 days, or longer. In some
preferred embodiments, the non-constant noise is less than about
18%, 16%, 14%, 12%, 10%, 8%, 6%, 5%, 4%, 3%, 2%, or 1% or less of
the total signal for at least about one day.
[0266] In preferred embodiments, the resistance domain is
configured to consume and/or block small molecule interferents
caused by the host's metabolic processes, such as but not limited
to externally generated H.sub.2O.sub.2, reactive oxygen and
nitrogen species, such as by rendering the interferents
electrochemically inactive at the sensor's applied voltage. For
example, reactive oxygen and nitrogen species (e.g., oxygen and
nitrogen radicals) and externally generated H.sub.2O.sub.2 (e.g.,
derived from local immune cells that have invaded the sensor
locality as part of the wound healing process) are highly reactive
and spontaneously react with anything that they contact, such as
the materials of the membrane system. Thus, as these small molecule
interferents diffuse through the membrane system, only a portion of
the them diffuse all of the way to the sensor's electroactive
surface. The remaining small molecule interferents, generally, bump
into and react with the matrix of the membrane system. When these
interferents react with the matrix, they are generally
oxidized/reduced, such that they are no longer substantially
reactive with the sensor's electroactive surface at the applied
voltage. For example, the reactive oxygen species O.sub.2.sup.2-
can be oxidized to O.sub.2. Accordingly, reducing the number of
interferent molecules reaching the electroactive surface can
decrease the noise component and increase the signal-to-noise
ratio. Thus the systems of the preferred embodiments are enabled to
provide a signal, wherein the substantially non-constant
non-analyte-related component does not substantially contribute to
the signal. For example, in some embodiments, the non-constant
noise is less than about 20% of the total signal for at least about
one day.
[0267] In some embodiments, the resistance domain is configured to
provide a tortuous pathway for noise causing compounds, such that
the reactive electroactive species, which can interfere with the
analyte signal, contact the tortuous diffusion path and are thereby
consumed (e.g., rendered electrochemically inactive at the
electroactive surface at the applied voltage). In some embodiments,
a resistance domain and/or membrane system thickness is configured,
such that the non-constant noise component of the signal is less
than about 20% of the total signal over a period of at least about
1, 2 or 3 days, or longer due to self-annihilation of some
relatively unstable electroactive compounds as they diffuse there
through. In some embodiments, the thickness of the resistance
domain is from about 1 .mu.m to about 25 .mu.m or more. In some
embodiments, the thickness of the membrane system is from about 5
.mu.m to about 10 .mu.m or more. In alternative embodiments, the
resistance domain is configured to consume at least one interferent
(e.g., reactive oxygen or nitrogen species, externally derived
H.sub.2O.sub.2) by inclusion of a compound that binds and/or
metabolizes the interferent, such that the interferent is rendered
substantially electrochemically unreactive with the electroactive
surface (at the applied voltage). In some embodiments, an enzyme,
such as but not limited to a peroxidase (e.g., catalase,
horseradish peroxidase, cytochrome c peroxidase, glutathione
peroxidase, and the like) is incorporated into the resistance
domain. In one exemplary embodiment, a peroxidase disposed in the
resistance domain can metabolize externally generated
H.sub.2O.sub.2 (diffusing into the membrane system) to water and
molecular oxygen, which do not substantially interact with the
sensor's electroactive surfaces. Thus, substantially only
H.sub.2O.sub.2 produced within the enzyme domain (e.g., from the
metabolism of glucose by GOX) diffuses to the sensor electroactive
surface and produces a signal; accordingly, a desired thickness of
the resistance domain and/or membrane system can be achieved by a
variety of known techniques, such as applying one or more
additional layers of resistance domain material during membrane
system construction (e.g., 2-layers instead of 1-layer).
[0268] In some embodiments, the resistance domain includes one or
more Heme compounds, which are well known anti-oxidants that react
with reactive interfering species (which renders the interferent
unreactive with the electroactive surface), such that the
non-constant noise component is less than about 20% of the total
signal for about one or more days. Suitable Heme compounds include
but are not limited to hemin, metmyoglobin, hemoglobin,
methemoglobin, and cytochrome c, desferroxamine, or synthesized by
partial denaturing and crosslinking to a polymer backbone.
Interferent Scavenging
[0269] In some embodiments, the signal-to-noise ratio can be
increased by including an interferent scavenger in one or more
layers of the membrane system. Depending upon the nature of the
interferent, the interferent scavenger can be incorporated into a
membrane domain either more distal or proximal to the electroactive
surfaces than the enzyme domain; in some embodiments, the scavenger
can be incorporated into the membrane's enzyme domain. For example,
some interferents are ionic and bind to ionic interferents.
Accordingly, incorporating interferent-scavenging ionic components,
such as Nafion.RTM., into one or more layers of the membrane system
can substantially block and/or slow diffusion of an interferent
having the same charge as the ionic component through the membrane
system, in some embodiments. Thus, less interferent reaches the
electroactive surfaces and noise is reduced.
[0270] An interferent-scavenging enzyme can be incorporated into
one or more layers of the membrane system. Useful enzymes include
but are not limited to peroxidases and/or oxidases. In general, a
peroxidase catalyzes the reduction of a compound using
H.sub.2O.sub.2. Exemplary peroxidases include horseradish
peroxidase, glutathione peroxidase, cytochrome C peroxidase,
myeloperoxidase, and the like. Horseradish peroxidase is a
preferred peroxidase because interferents present in biological
fluids, such as ascorbate, urate, acetaminophen, bilirubin and
cysteine, are rapidly oxidized by hydrogen peroxide in the presence
of horseradish peroxidase. In general, an oxidase catalyzes the
oxidation/reduction of a compound using molecular O.sub.2.
Exemplary oxidases include glucose oxidase, monoamine oxidase,
cytochrome P450 oxidase, NADPH oxidase, cytochrome C oxidase,
Xanthine oxidase, L-gulonolactone oxidase, lactate oxidase, lysyl
oxidase, catalase and the like. In some embodiments, the peroxidase
can be crosslinked to one or more membrane domains using known
protein cross-linking techniques, such as but not limited to
glutaraldehyde cross-linking, NaIO.sub.4, oxidation of enzyme
oligosaccharide groups followed by coupling to the matrix. Some
useful coupling methods are described in U.S. Pat. Nos. 5,262,305
and 5,356,786.
[0271] In one exemplary embodiment, a peroxidase is incorporated
into a distal membrane domain (e.g., above the enzyme domain) to
remove H.sub.2O.sub.2 derived from external sources (e.g., from
macrophages during wound healing). In one exemplary embodiment, a
distal membrane domain includes horseradish-peroxidase. Additional
scavenging techniques are described in U.S. Pat. Nos. 5,356,786,
6,284,478, and 7,003,341.
[0272] In some embodiments, non-constant noise can be decreased by
including one or more membrane domains with an interferent-blocking
compound. A variety of interferent-blocking compounds can be used,
such as but not limited to sulfonated polyether sulfone,
polyamino-phenol or polypyrrole. In one embodiment, the membrane
system includes 3-amino-phenol, which allows the diffusion of
H.sub.2O.sub.2 while blocking the transport of acetaminophen.
Interferent-blocking compounds can be applied to the electrodes
using any method know in the art, such as but not limited to
dipping, spraying, electro-polymerization, spin coating and the
like, as are discussed elsewhere herein. In one exemplary
embodiment, the sensor is a glucose sensor comprising two working
electrodes, wherein a solution of 3-amino-phenol is sprayed onto
the working electrodes and dried prior to the application of the
membrane enzyme domain. In a further embodiment, the sensor
includes additional membrane layers. Additional methods and devices
can be found in U.S. Pat. No. 7,120,483, to Russell, which is
incorporated herein by reference in its entirety.
[0273] Other systems and methods for reducing or eliminating
interference species that can be applied to the membrane system of
the preferred embodiments are described in U.S. Patent Publication
No. US-2005-0115832-A1, U.S. Patent Publication No.
US-2005-0176136-A1, U.S. Patent Publication No. US-2005-0161346-A1,
and U.S. Patent Publication No. US-2005-0143635-A1. In some
alternative embodiments, a distinct interference domain is not
included.
Outer Hydrophilic Surface
[0274] In some embodiments, the membrane system is configured with
a hydrophilic outer surface (and/or domain) that is at least
discontinuously hydrophilic, and can be continuously hydrophilic in
some embodiments, configured to contact the host's tissue. The term
"discontinuous(ly) hydrophilic surface (domain)" as used herein is
a broad phrase, and is to be given its ordinary and customary
meaning to a person of ordinary skill in the art (and it is not to
be limited to a special or customized meaning), and refers without
limitation to a surface including some hydrophilic and some
hydrophobic domains located thereon. While not wishing to be bound
by theory, it is believed that the outer surface of the resistance
domain is responsible for a substantial portion of the domain's
analyte resistance capability. It is believed that the
signal-to-noise ratio can be rendered substantially unaffected by
non-constant noise by providing an at least discontinuous
hydrophilic outer surface, such as by surface-treatment with a
polymer having a sufficient hydrophilic component so as to provide
an outer surface with at least discontinuous hydrophilic
characteristics and/or by application of a distal discontinuous
hydrophilic layer or domain formed of a polymer having a
substantial hydrophilic component. Such a surface treatment and/or
discontinuously hydrophilic domain outer surface enables a sensor
system with an analyte component of at least about 80% of the total
signal.
[0275] In some embodiments, a discontinuously hydrophilic outer
domain having a surface with discontinuous hydrophilic components
(e.g., either the resistance domain itself or applied in addition
to the resistance domain in the exemplary embodiments), configured
such that the analyte component of the sensor's signal is at least
about 80% of the total signal for at least about one day. In some
embodiments, a discontinuously hydrophilic outer domain includes a
silicone/hydrophilic polymer blend. For example, in some
embodiments, the hydrophilic component of the silicone/hydrophilic
polymer blend is at least about 5 wt. %. In some preferred
embodiments, the hydrophilic component of the silicone/hydrophilic
polymer blend is at least about 10 wt. %. In some preferred
embodiments, the hydrophilic component of the silicone/hydrophilic
polymer blend is at least about 15 wt. %. In even more preferred
embodiments, the hydrophilic component of the silicone/hydrophilic
polymer blend is at least about 20 wt. %. In still other more
preferred embodiments, the hydrophilic component of the
silicone/hydrophilic polymer blend is at least about 25 wt. %.
[0276] In some embodiments, the discontinuously hydrophilic outer
domain includes a surface-treated resistance domain, wherein the
outer surface of the resistance domain has been configured, such
that the hydrophilicity of the resistance domain's surface is
increased to such an extent that the analyte component is at least
80% of the total signal for at least about one day. In some
embodiments, the discontinuously hydrophilic outer domain includes
a polyurethane-based resistance domain that has been
surface-treated with a polymer containing hydrophilic moieties
(e.g., PEG compounds, Pluronic compounds or a substantially
hydrophilic polyurethane compound). In some embodiments, the
applied polymer solution, which is applied over the
polyurethane-based resistance domain 48 (which was substantially
cured), forms a cell impermeable domain 42, as described elsewhere
herein. In some embodiments, the applied solution is composed of
PEG in acetone, such as but not limited to a 1%, 5%, 10%, 20%, 30%,
40% or more solution of PEG in acetone, is applied. For example, in
experiments using small-structured sensors (e.g., transcutaneous)
dipped one time in a 30% solution of PEG in acetone, sensitivity of
the treated sensors increased from about 20% to about 75% when
compared with non-treated sensors.
[0277] In some embodiments, the discontinuously hydrophilic outer
domain (e.g., having a discontinuously hydrophilic outer surface)
is formed from polyurethane. To adjust the glucose permeability
through a polyurethane-based outer hydrophilic domain, the amount
of hydrophilic component can be adjusted, such that the analyte
component of the total signal is at least about 80%. For example,
in some embodiments, an analyte sensor includes an outer
discontinuously hydrophilic domain formed of a blend of
polyurethanes, wherein the percentage of the more hydrophilic
polyurethane is selected such that the analyte component of the
total signal is at least 80% or more. In some embodiments of the
analyte sensor, the discontinuously hydrophilic outer domain is a
resistance domain, which is formed of a polyurethane blend that
includes a sufficient percentage of a hydrophilic polyurethane
(e.g., a polyurethane having hydrophilic groups, such as but not
limited to PEG, PEO, PVP) to provide a signal in which the analyte
component is at least 80% of the total signal, such as for a period
of at least about one day. In some preferred embodiments, the
hydrophilic component is at least about 5% or more of the
intermittently hydrophilic outer domain. In some embodiments, the
hydrophilic component of the outer intermittently hydrophilic outer
domain is at least about 1%, 2%, 5%, 7%, 10%, 15%, 20% or 25% or
more of the polyurethane blend.
[0278] In still other embodiments, a surface of the resistance
domain surface is treated (e.g., coated) with a polymer having a
sufficient number of hydrophilic moieties, such that the analyte
component is at least 80% of the total signal. In one exemplary
embodiment, a resistance domain of a polyurethane blend is treated
with a hydrophilic polymer such as but not limited to Pluronic.RTM.
(available from BASF Corp., Florham Park, N.J., USA) or a
sufficiently hydrophilic polyurethane-based polymer. In another
exemplary embodiment, the sensor is dipped into PEG or PVP to
increase the glucose-permeability of the resistance domain. Other
known hydrophiles, such as those described in the sections entitled
"Silicone/Hydrophilic Polymer Materials," can be used to increase
the glucose permeability of the resistance domain without
substantially affecting the permeability of interferents. In some
embodiments, in which the surface of the resistance domain is
treated with a hydrophilic polymer, the analyte component of the
signal is at least 90% of the total signal. In preferred
embodiments, the analyte component of the signal is at least 99% of
the total signal. In preferred embodiments, the analyte component
of the signal is at least 80% of the total signal for at least
about one or more days.
[0279] These principles and/or resistance domain configurations
find use with a variety of other analyte sensors, such as but not
limited to those sensors described in U.S. Pat. Nos. 6,721,587;
4,484,987; 4,671,288; 5,322,063; 6,654,625; 6,689,265; and U.S.
Patent Publication No. US-2003-0031699-A1.
Fluid Pocket Formation
[0280] While not wishing to be bound by theory, it is believed that
non-constant, non-analyte-related noise can be decreased by
diluting and/or removing transient electroactive species that can
interfere with the analyte signal, such as by increasing fluid bulk
(e.g., a fluid pocket), increasing bulk fluid flow and/or
increasing diffusion rate around at least a portion of the sensor,
such as the sensing portion of the sensor. Furthermore, a physical
spacer can reduce the effect of lymph pooling (e.g., build-up of
interfering electroactive species in the tissue surrounding an
implanted sensor) due to local compression (described elsewhere
herein) by mechanically maintaining a fluid pocket. Since a spacer
can maintain the fluid bulk around the sensor during local
compression, the affect of interferant concentration increases can
be suppressed or reduced, thereby reducing noise and promoting
heightened sensor function. One preferred embodiment provides a
device having an architecture that allows and/or promotes increased
fluid bulk and/or increased bulk fluid flow in the area surrounding
at least a portion of an implanted sensor in vivo, which is
believed to enable a sensor signal, wherein the non-constant noise
component is at least less than about 20% of the total signal over
a time period of at least one day.
[0281] A variety of structures can be incorporated into the sensor
configuration to allow and/or promote (e.g., to stimulate or to
promote) fluid bulk, bulk fluid flow, and/or diffusion rate, such
as by forming a fluid pocket, which can enable a sensor signal in
which the non-constant noise component is less than about 20% of
the total signal (for about one or more days). These structures can
include but are not limited to spacers, meshes, shedding layers,
roughened surfaces, machineable materials, nanoporous materials,
shape-memory materials, porous memory materials, self-assembly
materials, collapsible materials, biodegradable materials,
combinations thereof, and the like. Structures that promote
increased fluid bulk and/or increased bulk fluid flow can also
include but are not limited to structures that promote fluid influx
or efflux (e.g., fluid influx-promoting architecture, fluid
efflux-promoting architecture), that promote vasodilation (e.g.,
vasodilating architecture), that promote inflammation (e.g.,
inflammatory architecture), that promote wound healing or
perpetuate wounding (e.g., wound-healing architecture and wounding
architecture, respectively), that promote angiogenesis (e.g.,
angiogenic architecture), that suppress inflammation (e.g., an
anti-inflammatory architecture) or combinations thereof.
[0282] In some embodiments, the sensor includes a physical spacer
that is disposed between the sensor and the surrounding tissue; the
spacer allows for a liquid sheath to form around at least a portion
of the sensor, such as the area surrounding the electrodes, for
example. A fluid sheath can provide a fluid bulk that dilutes or
buffers interferants while promoting glucose and oxygen transport
to the sensor. In some embodiments, the spacer is a mesh or
optionally a fibrous structure. Suitable mesh materials are known
in the art and include open-weave meshes fabricated of
biocompatible materials such as but not limited to PLA, PGA, PP,
nylon and the like. Mesh spacers can be applied directly to the
sensing mechanism or over a biointerface membrane, such as a porous
biointerface membrane disclosed elsewhere herein. Mesh spacers can
act as a fluid influx- or efflux-promoting structure and provides
the advantage of relatively more rapid fluid movement, mixing
and/or diffusion within the mesh to reduce local interferant
concentrations and increasing glucose and oxygen concentrations.
The increased fluid volume within the mesh can also promote
increased fluid movement in and out of the area, which brings in
glucose and oxygen while removing or diluting interferants.
[0283] In one exemplary embodiment, the sensor is wrapped with a
single layer of open weave polypropylene (PP) biocompatible mesh.
When the sensor is inserted, the mesh holds the surrounding tissue
away from the sensor surface and allows an influx of extracellular
fluid to enter the spaces within the mesh, thereby creating a fluid
pocket around the sensor. Within the fluid pocket, fluid can mix
substantially rapidly as extracellular fluid enters and leaves the
fluid pocket or due to host movement. Interferants are carried by
the fluid and therefore can be mixed and/or diluted. Since the host
can wear the sensor for a plurality of days, sedentary periods will
inevitably occur. During these periods interferants can accumulate.
However, the increased fluid volume provided by the mesh can
substantially buffer accumulated interferants until the sedentary
period ends. When the sedentary period is over, any accumulated
interferants can be diluted or carried away by an influx or efflux
of fluid.
[0284] In some embodiments, a mesh can be applied to a sensor
either symmetrically or asymmetrically. For example, the mesh can
be tightly wrapped around the sensor. In another example, a strip
of mesh can be applied to only one side of the sensor. In yet
another example, the mesh can form a flat envelope about a few
millimeters to about a centimeter wide, with the sensor sandwiched
within the envelope. In some embodiments, the mesh can cover only a
portion of the sensor, such as the portion containing the
electrochemically reactive surface(s). In other embodiments, the
mesh can cover the entire sensor.
[0285] In another alternative embodiment, noise can be reduced by
inclusion of a hydrogel on the surface of at least a portion of the
sensor, such as the sensing region. A hydrogel is a network of
super absorbent (they can contain from about 20 wt. % to about 99
wt. % water, preferably 80 wt. % to over 99 wt. % water) natural or
synthetic polymer chains. Hydrogels are sometimes found as a
colloidal gel in which water is the dispersion medium. Since
hydrogels are nonporous, fluid and interferants within the hydrogel
move by diffusion. Accordingly, the movement of molecules within
hydrogels is relatively slower than that possible within mesh-based
fluid pockets as described above. Optionally, the hydrogel can be
biodegradable. A biodegradable hydrogel can provide a fluid pocket
that gradually diminishes and is eventually eliminated by the
surrounding tissue.
[0286] In a further embodiment, a hydrogel includes a flexible,
water-swellable, film (as disclosed elsewhere herein) having a "dry
film" thickness of from about 0.05 micron or less to about 20
microns or more, more preferably from about 0.05, 0.1, 0.15, 0.2,
0.25, 0.3, 0.35, 0.4, 0.45, 0.5, 1, 1.5, 2, 2.5, 3, or 3.5 to about
4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, or 19.5
microns, and more preferably from about 2, 2.5 or 3 microns to
about 3.5, 4, 4.5, or 5 microns. "Dry film" thickness refers to the
thickness of a cured film cast from a coating formulation by
standard coating techniques. The hydrogel material can be applied
to the entire sensor or a portion of it, using any method known in
the art, such as but not limited to dipping, painting, spraying,
wrapping, and the like.
[0287] In some embodiments, scavenging agents (e.g., bioactive
agents that can scavenge, bind-up or substantially inactivate
interferants) can be incorporated into the hydrogel or other aspect
of the device (e.g., membrane system). Scavenging agents can
suppress prolonged wounding and inflammation by removing signal
associated with irritating substances from the locality of the
sensor and/or internally generated hydrogen peroxide. One exemplary
scavenging agent embodiment incorporates an
H.sub.2O.sub.2-degrading enzyme, such as but not limited to
glutathione peroxidase (GSH peroxidase), catalase, heme-containing
peroxidases, eosinophil peroxidase, thyroid peroxidase or
horseradish peroxidase (HRP) into the hydrogel to degrade the
available H.sub.2O.sub.2 and produce oxygen. The scavenging agent
can act within the hydrogel or can be released into the local
environment to act outside the hydrogel.
[0288] In some embodiments, a mesh and a hydrogel can be used in
combination to provide greater mechanical support (to hold the
surrounding tissue away from the sensor) while slowing down the
diffusion rate within the mesh-hydrogel layer. For example, a PP
mesh can be applied to the sensor followed by spraying a dry
hydrogel material onto the PP-wrapped sensor. Alternatively, the
hydrogel can be dried within the mesh before application to the
sensor. Upon sensor implantation, the hydrogel can absorb fluid
from the surrounding tissue, expand and fill the mesh pores. In a
further example, the hydrogel can be biodegradable. In this
example, the hydrogel can initially slow fluid movement. But as the
hydrogel is biodegraded, the pores of the mesh are opened up and
fluid movement can speed up or increase.
[0289] A variety of alternative materials can be used to create
architectures that create a fluid pocket. For example, shape-memory
materials can be used as an alternative to a mesh, to form a fluid
pocket around the sensor. Shape-memory materials are metals or
polymers that "remember" their geometries. Shape-memory metals
(e.g., memory metals or smart wire) include copper-zinc-aluminum,
copper-aluminum-nickel, and nickel-titanium (NiTi) alloys.
Shape-memory polymers include materials such as polynorbornene,
segmented poly(epsilon-caprolactone) polyurethanes, poly(ethylene
glycol)-poly(epsilon-caprolactone) diblock copolymers, and the
like, for example. A shape-memory material can be deformed from its
"original" conformation and regains its original geometry by itself
in response to a force, such as temperature or pressure.
[0290] In some embodiments, a porous memory material that has been
collapsed into a flat, nonporous sheet can be applied to the
exterior of the sensor as a flat film. After insertion into the
body, increased temperature or moisture exposure can stimulate the
memory material to transform to a 3-dimensional, porous
architecture that promotes fluid pocket formation, for example.
[0291] In some embodiments, nanoporous materials, which act as
molecular sieves, can be used to exclude interferants surrounding
the sensor. In another alternative embodiment, a swellable material
(e.g., a material having an initial volume that absorbs fluid, such
as water, when it contacts the fluid to become a second volume that
is greater than the initial volume) or collapsible material (e.g.,
a material having an initial volume that collapse to a second
volume that is smaller than the initial volume) can produce or
maintain a fluid pocket.
[0292] In some embodiments, materials with differing
characteristics can be applied in combination, such as alternating
bands or layers, to suppress uniform capsule formation. For
example, alternating bands of collapsible and non-collapsible
swellable material can be applied around a portion of the sensor.
Upon implantation, both materials swell with fluid from the
surrounding tissue. However, only the segments of collapsible
material can deform. Since the material surrounding the sensor will
be irregular, it can disrupt formation of a continuous cell layer,
thereby reducing noise and extending sensor life.
[0293] In addition to providing a physical spacer, mesh, porous
material or the like, irritating sensor configurations can reduce
noise by promoting fluid pocket formation and/or increased bulk
fluid flow. Accordingly, one embodiment of an irritating
biointerface includes a structure having a roughened surface, which
can rub or poke adjacent cells in vivo. The sensor surface can be
roughened by coating the sensor with a machineable material that is
or can be etched to form ridges, bristles, spikes, grids, grooves,
circles, spirals, dots, bumps, pits or the like, for example. The
material can be any convenient, biocompatible material, such as
machined porous structures that are overlaid on the sensor, such as
but not limited to machineable metal matrix composites, bone
substrates such as hydroxyapatite, coral hydroxyapatite and
.beta.-tricalcium phosphate (TCP), porous titanium (Ti) mixtures
made by sintering of elemental powders, bioglasses (calcium and
silicon-based porous glass), ceramics and the like. The material
can be "machined" by any convenient means, such as but not limited
to scraping, etching, lathing or lasering, for example.
[0294] Micro-motion of the sensor can increase the irritating
effect of a roughened surface. Micro-motion is an inherent property
of any implanted device, such as an implanted glucose sensor.
Micro-motion of the device (e.g., minute movements of the device
within the host) is caused by host movements, ranging from
breathing and small local muscle movements to gross motor
movements, such as walking, running or even getting up and sitting
down. External forces, such as external pressure application, can
also cause micro-motion. Micro-motion includes movement of the
sensor back and forth, rotation, twisting and/or turning.
Accordingly, as the sensor is moved by micro-motion, the sensor's
rough surface can rub more vigorously against the surrounding
tissue, causing increased or extended wounding, resulting in
additional stimulation of the wound healing process and increases
in fluid bulk, bulk fluid flow and/or fluid pocket formation, with
a concomitant reduction in noise.
[0295] In some embodiments, an irritating architecture is formed
from self-assembly materials. Self-assembly biomaterials comprise
specific polypeptides that are designed a priori to self-assemble
into targeted nano- and microscopic structures. Intramolecular
self-assembling molecules are often complex polymers with the
ability to assemble from the random coil conformation into a
well-defined stable structure (secondary and tertiary structure). A
variety of self-assembly materials known in the art can find use in
the present embodiment. For example, PuraMatrix.TM. (3DM Inc.,
Cambridge, Mass., USA) can be used to create synthetic
self-assembling peptide nanofiber scaffolds and defined 3-D
microenvironments.
[0296] In an exemplary embodiment of an irritating biointerface, an
irritating superstructure is applied to the working electrode or
the completed sensor. A "superstructure," as used herein is a broad
term and used in its ordinary sense, including, without limitation,
to refer to any structure built on something else, such as but not
limited to the overlying portion of a structure. An irritating
superstructure can include any substantial structure that prevents
cell attachment and is irritating to the surrounding tissue in
vivo. In one example, an irritating superstructure can include
large spaces, such as at least about 50 wide and at least about 50
.mu.m deep. Cells surrounding the sensor can be prevented from
attachment in the spaces within the superstructure, allowing fluid
to fill these spaces. In some exemplary embodiments, an irritating
superstructure takes advantage of sensor micromotion, to prevent
cell attachment and stimulate fluid pocket formation.
[0297] In one exemplary embodiment, an irritating superstructure is
comprised of ridges at least about 0.25 .mu.m to 0.50 .mu.m in
diameter and about 50 .mu.m high, and separated by at least about
0.25 .mu.m to 0.50 .mu.m. In another exemplary embodiment, an
exposed silver wire, at least about 0.25 .mu.m to 0.50 .mu.m in
diameter, is applied to the sensor exterior to form grooves about
50 .mu.m wide and about 50 .mu.m deep. Since silver is
pro-inflammatory and stimulates fluid influx from the surrounding
tissues, the combination of an irritating superstructure and a
chemical irritant could promote an increased rate of fluid influx
or prolong irritation and fluid influx. In yet another exemplary
embodiment, with reference to the embodiment shown in FIG. 2A, the
configuration (e.g., diameter) of the reference electrode 30 can be
changed (e.g., increased in size and/or coil spacing) such that the
reference electrode, itself, becomes an irritating
superstructure.
Porous Membrane
[0298] In addition to the devices described above, fluid bulk and
or bulk fluid flow at and/or adjacent to the sensor can be
increased by incorporating a porous membrane into the sensor
system, such that noise is substantially reduced and sensor
accuracy and/or sensitivity are improved. A porous membrane can be
referred to as a "bioprotective domain" or a "cell disruptive
domain." In some embodiments, the sensor includes a porous material
disposed over some portion thereof, which modifies the host's
tissue response to the sensor and thereby reduces noise (e.g., due
to a local build up of electroactive species that can interfere
with the analyte signal). For example, in some embodiments, the
porous material surrounding the sensor advantageously enhances and
extends sensor performance and lifetime in the short-term by
slowing or reducing cellular migration to the sensor and associated
degradation that would otherwise be caused by cellular invasion if
the sensor were directly exposed to the in vivo environment.
Alternatively, the porous material can provide stabilization of the
sensor via tissue ingrowth into the porous material in the
long-term. Suitable porous materials include silicone,
polytetrafluoroethylene, expanded polytetrafluoroethylene,
polyethylene-co-tetrafluoroethylene, polyolefin, polyester,
polycarbonate, biostable polytetrafluoroethylene, homopolymers,
copolymers, terpolymers of polyurethanes, polypropylene (PP),
polyvinylchloride (PVC), polyvinylidene fluoride (PVDF), polyvinyl
alcohol (PVA), polybutylene terephthalate (PBT),
polymethylmethacrylate (PMMA), polyether ether ketone (PEEK),
polyamides, polyurethanes, cellulosic polymers, poly(ethylene
oxide), poly(propylene oxide) and copolymers and blends thereof,
polysulfones and block copolymers thereof including, for example,
di-block, tri-block, alternating, random and graft copolymers, as
well as metals, ceramics, cellulose, hydrogel polymers, poly
(2-hydroxyethyl methacrylate, pHEMA), hydroxyethyl methacrylate,
(HEMA), polyacrylonitrile-polyvinyl chloride (PAN-PVC), high
density polyethylene, acrylic copolymers, nylon, polyvinyl
difluoride, polyanhydrides, poly(l-lysine), poly (L-lactic acid),
hydroxyethylmethacrylate, hydroxyapeptite, alumina, zirconia,
carbon fiber, aluminum, calcium phosphate, titanium, titanium
alloy, nintinol, stainless steel, and CoCr alloy, or the like, such
as are described in U.S. Patent Publication No. US-2005-0031689-A1
and U.S. Patent Publication No. US-2005-0112169-A1.
[0299] In some embodiments, the porous material surrounding the
sensor provides unique advantages in the short-term (e.g., one to
14 days) that can be used to enhance and extend sensor performance
and lifetime. However, such materials can also provide advantages
in the long-term too (e.g., greater than 14 days). Particularly,
the in vivo portion of the sensor (the portion of the sensor that
is implanted into the host's tissue) is encased (partially or
fully) in a porous material. The porous material can be wrapped
around the sensor (for example, by wrapping the porous material
around the sensor or by inserting the sensor into a section of
porous material sized to receive the sensor). Alternately, the
porous material can be deposited on the sensor (for example, by
electrospinning of a polymer directly thereon). In yet other
alternative embodiments, the sensor is inserted into a selected
section of porous biomaterial. Other methods for surrounding the in
vivo portion of the sensor with a porous material can also be used
as is appreciated by one skilled in the art.
[0300] The porous material surrounding the sensor advantageously
slows or reduces cellular migration to the sensor and associated
degradation that would otherwise be caused by cellular invasion if
the sensor were directly exposed to the in vivo environment.
Namely, the porous material provides a barrier that makes the
migration of cells towards the sensor more tortuous and therefore
slower (providing short-term advantages). It is believed that this
reduces or slows the sensitivity loss normally observed in a
short-term sensor over time.
[0301] In an embodiment wherein the porous material is a high
oxygen solubility material, such as porous silicone, the high
oxygen solubility porous material surrounds some of or the entire
in vivo portion of the sensor. In some embodiments, a lower ratio
of oxygen-to-glucose can be sufficient to provide excess oxygen by
using a high oxygen soluble domain (for example, a silicone- or
fluorocarbon-based material) to enhance the supply/transport of
oxygen to the enzyme membrane and/or electroactive surfaces. It is
believed that some signal noise normally seen by a conventional
sensor can be attributed to an oxygen deficit. Silicone has high
oxygen permeability, thus promoting oxygen transport to the enzyme
layer. By enhancing the oxygen supply through the use of a silicone
composition, for example, glucose concentration can be less of a
limiting factor. In other words, if more oxygen is supplied to the
enzyme and/or electroactive surfaces, then more glucose can also be
supplied to the enzyme without creating an oxygen rate-limiting
excess. While not being bound by any particular theory, it is
believed that silicone materials provide enhanced bio-stability
when compared to other polymeric materials such as
polyurethane.
[0302] In certain aspects, including a biointerface structure,
material, matrix, and/or membrane that creates a space appropriate
for filling with fluid in vivo on a sensor can enhance sensor
performance. In some embodiments, a sensor includes a porous
biointerface material, which allows fluid from the surrounding
tissues to form a fluid-filled pocket around at least a portion of
the sensor. It is believed that the fluid-filled pocket provides a
sufficient source of analyte-containing fluid for accurate sensor
measurement in the short-term. Additionally or alternatively,
inclusion of bioactive agents can modify the host's tissue
response, for example to reduce or eliminate tissue ingrowth or
other cellular responses into the biointerface.
[0303] In some aspects, modifying a sensor with a structure,
material, and/or membrane/matrix that allows tissue ingrowth
without barrier cell formation can enhance sensor performance. For
example, a vascularized bed of tissue for long-term analyte sensor
measurement. In some embodiments, a porous biointerface membrane,
including a plurality of interconnected cavities and a solid
portion, covering at least the sensing portion of a sensor allows
vascularized tissue ingrowth therein. Vascularized tissue ingrowth
provides a sufficient source of analyte-containing tissue in the
long-term. Additionally or alternatively, inclusion of bioactive
agents can modify the host's tissue response, for example to reduce
or eliminate barrier cell layer formation within the membrane.
[0304] When used herein, the terms "membrane" and "matrix" are
meant to be interchangeable. In these embodiments first domain is
provided that includes an architecture, including cavity size,
configuration, and/or overall thickness, that modifies the host's
tissue response, for example, by creating a fluid pocket,
encouraging vascularized tissue ingrowth, disrupting downward
tissue contracture, resisting fibrous tissue growth adjacent to the
device, and/or discouraging barrier cell formation. The
biointerface preferably covers at least the sensing mechanism of
the sensor and can be of any shape or size, including uniform,
asymmetrically, or axi-symmetrically covering or surrounding a
sensing mechanism or sensor.
[0305] In some embodiments, a second domain is optionally provided
that is impermeable to cells and/or cell processes. A bioactive
agent is optionally provided that is incorporated into the at least
one of the first domain, the second domain, the sensing membrane,
or other part of the implantable device, wherein the bioactive
agent is configured to modify a host tissue response.
[0306] In one embodiment, a porous material that results in
increased fluid bulk, bulk fluid flow and/or diffusion rate, as
well as formation of close vascular structures, is a porous polymer
membrane, such as but not limited to polytetrafluoroethylene
(PTFE), polysulfone, polyvinylidene difluoride, polyacrylonitrile,
silicone, polytetrafluoroethylene, expanded
polytetrafluoroethylene, polyethylene-co-tetrafluoroethylene,
polyolefin, polyester, polycarbonate, biostable
polytetrafluoroethylene, homopolymers, copolymers, terpolymers of
polyurethanes, polypropylene (PP), polyvinylchloride (PVC),
polyvinylidene fluoride (PVDF), polyvinyl alcohol (PVA),
polybutylene terephthalate (PBT), polymethylmethacrylate (PMMA),
polyether ether ketone (PEEK), polyamides, polyurethanes,
cellulosic polymers, poly(ethylene oxide), poly(propylene oxide)
and copolymers and blends thereof, polysulfones and block
copolymers thereof including, for example, di-block, tri-block,
alternating, random and graft copolymers, as well as metals,
ceramics, cellulose, hydrogel polymers, poly (2-hydroxyethyl
methacrylate, pHEMA), hydroxyethyl methacrylate, (HEMA),
polyacrylonitrile-polyvinyl chloride (PAN-PVC), high density
polyethylene, acrylic copolymers, nylon, polyvinyl difluoride,
polyanhydrides, poly(l-lysine), poly (L-lactic acid), and
hydroxyethylmethacrylate, having an average nominal pore size of at
least about 0.6 .mu.m to 20 .mu.m, using conventional methods for
determination of pore size in the trade. In one embodiment, at
least approximately 50% of the pores of the membrane have an
average size of approximately 0.6 .mu.m to about 20 .mu.m, such as
described in U.S. Pat. No. 5,882,354. In this exemplary embodiment,
the structural elements, which provide the three-dimensional
conformation, can include fibers, strands, globules, cones or rods
of amorphous or uniform geometry that is smooth or rough. These
elements, hereafter referred to as "strands," have in general one
dimension larger than the other two and the smaller dimensions do
not exceed five microns.
[0307] In another further embodiment, the porous polymer membrane
material, as described above, consists of strands that define
"apertures" formed by a frame of the interconnected strands. The
apertures have an average size of no more than about 20 .mu.m in
any but the longest dimension. The apertures of the material form a
framework of interconnected apertures, defining "cavities" that are
no greater than an average of about 20 .mu.m in any but the longest
dimension. In another embodiment the porous polymer membrane
material has at least some apertures having a sufficient size to
allow at least some vascular structures to be created within the
cavities. At least some of these apertures, while allowing vascular
structures to form within the cavities, prevent connective tissue
from forming therein because of size restrictions.
[0308] In a further embodiment, the porous membrane has frames of
elongated strands of material that are less than 5 microns in all
but the longest dimension and the frames define apertures which
interconnect to form three-dimensional cavities which permit
substantially all inflammatory cells migrating into the cavities to
maintain a rounded morphology. Additionally, the porous material
promotes vascularization adjacent but not substantially into the
porous material upon implantation into a host. Exemplary materials
include but are not limited to polyethylene, polypropylene,
polytetrafluoroethylene (PTFE), cellulose acetate, cellulose
nitrate, polycarbonate, polyester, nylon, polysulfone, mixed esters
of cellulose, polyvinylidene difluoride, silicone,
polyacrylonitrile, and the like.
[0309] In some embodiments, a short-term sensor is provided with a
spacer adapted to provide a fluid pocket between the sensor and the
host's tissue. It is believed that this spacer, for example a
biointerface material, matrix, mesh, hydrogel and like structures
and the resultant fluid pocket provide for oxygen and/or glucose
transport to the sensor.
[0310] In one exemplary embodiment, the sensor includes a
biointerface membrane configured to prevent adipose cell contact
with an inserted transcutaneous sensor or an implanted sensor.
Preferably, a porous biointerface membrane surrounds the sensor,
covering the sensing mechanism (e.g., at least a working electrode)
and is configured to fill with fluid in vivo, thereby creating a
fluid pocket surrounding the sensor. Accordingly, the adipose cells
surrounding the sensor are held a distance away (such as the
thickness of the porous biointerface membrane, for example) from
the sensor surface. Accordingly, as the porous biointerface
membrane fills with fluid (e.g., creates a fluid pocket), oxygen
and glucose are transported to the sensing mechanism in quantities
sufficient to maintain accurate sensor function. Additionally, as
discussed elsewhere herein, interferants are diluted, suppressing
or reducing interference with sensor function.
[0311] In another exemplary embodiment, a short-term sensor (or
short-term function of a long-term sensor) including a
biointerface, including but not limited to, for example, porous
biointerface materials, mesh cages, and the like, all of which are
described in more detail elsewhere herein, can be employed to
improve sensor function in the short-term (e.g., first few hours to
days), such as by reducing noise on the sensor signal. Porous
biointerface membranes need not necessarily include interconnected
cavities for creating a fluid pocket in the short-term.
Bioactive Agents
[0312] A variety of bioactive agents are known to promote fluid
influx or efflux. Accordingly, incorporation of bioactive agents
into the membrane can increasing fluid bulk, bulk fluid flow and/or
diffusion rates (and promoting glucose and oxygen influx), thereby
decrease non-constant noise. In some embodiments, fluid bulk and/or
bulk fluid flow are increased at (e.g., adjacent to the sensor
exterior surface) the sensor by incorporation of one or more
bioactive agents. In some embodiments, the sensor is configured to
include a bioactive agent that irritates the wound and stimulates
the release of soluble mediators that are known to cause a local
fluid influx at the wound site. In some embodiments, the sensor is
configured to include a vasodilating bioactive agent, which can
cause a local influx of fluid from the vasculature.
[0313] A variety of bioactive agents can be found useful in
preferred embodiments. Exemplary bioactive agents include but are
not limited to blood-brain barrier disruptive agents and
vasodilating agents, vasodilating agents, angiogenic factors, and
the like. Useful bioactive agents include but are not limited to
mannitol, sodium thiosulfate, VEGF/VPF, NO, NO-donors, leptin,
bradykinin, histamines, blood components, platelet rich plasma
(PRP), matrix metalloproteinases (MMP), Basic Fibroblast Growth
Factor (bFGF), (also known as Heparin Binding Growth Factor-II and
Fibroblast Growth Factor II), Acidic Fibroblast Growth Factor
(aFGF), (also known as Heparin Binding Growth Factor-I and
Fibroblast Growth Factor-I), Vascular Endothelial Growth Factor
(VEGF), Platelet Derived Endothelial Cell Growth Factor BB
(PDEGF-BB), Angiopoietin-1, Transforming Growth Factor Beta
(TGF-Beta), Transforming Growth Factor Alpha (TGF-Alpha),
Hepatocyte Growth Factor, Tumor Necrosis Factor-Alpha (TNF-Alpha),
Placental Growth Factor (PLGF), Angiogenin, Interleukin-8 (IL-8),
Hypoxia Inducible Factor-I (HIF-1), Angiotensin-Converting Enzyme
(ACE) Inhibitor Quinaprilat, Angiotropin, Thrombospondin, Peptide
KGHK, Low Oxygen Tension, Lactic Acid, Insulin, Leptin, Copper
Sulphate, Estradiol, prostaglandins, cox inhibitors, endothelial
cell binding agents (for example, decorin or vimentin), glenipin,
hydrogen peroxide, nicotine, and Growth Hormone. Still other useful
bioactive agents include enzymes, cytotoxic or necrosing agents
(e.g., pactataxyl, actinomycin, doxorubicin, daunorubicin,
epirubicin, bleomycin, plicamycin, mitomycin), cyclophosphamide,
chlorambucil, uramustine, melphalan, bryostatins, inflammatory
bacterial cell wall components, histamines, pro-inflammatory
factors and the like.
[0314] Bioactive agents can be added during manufacture of the
sensor by incorporating the desired bioactive agent in the
manufacturing material for one or more sensor layers or into an
exterior biomaterial, such as a porous silicone membrane. For
example, bioactive agents can be mixed with a solution during
membrane formation, which is subsequently applied onto the sensor
during manufacture. Alternatively, the completed sensor can be
dipped into or sprayed with a solution of a bioactive agent, for
example. The amount of bioactive agent can be controlled by varying
its concentration, varying the indwell time during dipping,
applying multiple layers until a desired thickness is reached, and
the like, as disclosed elsewhere herein. In an alternative
embodiment, the bioactive agent is microencapsulated before
application to the sensor. For example, microencapsulated bioactive
agent can be sprayed onto a completed sensor or incorporated into a
structure, such as an outer mesh layer or a shedding layer.
Microencapsulation can offer increased flexibility in controlling
bioactive agent release rate, time of release occurrence and/or
release duration.
[0315] Chemical systems/methods of irritation can be incorporated
into an exterior sensor structure, such as the biointerface
membrane (described elsewhere herein) or a shedding layer that
releases the irritating agent into the local environment. For
example, in some embodiments, a "shedding layer" releases (e.g.,
sheds or leaches) molecules into the local vicinity of the sensor
and can speed up osmotic fluid shifts. In some embodiments, a
shedding layer can provide a mild irritation and encourage a mild
inflammatory/foreign body response, thereby preventing cells from
stabilizing and building up an ordered, fibrous capsule and
promoting fluid pocket formation.
[0316] A shedding layer can be constructed of any convenient,
biocompatible material, include but not limited to hydrophilic,
degradable materials such as polyvinylalcohol (PVA), PGC,
Polyethylene oxide (PEO), polyethylene glycol-polyvinylpyrrolidone
(PEG-PVP) blends, PEG-sucrose blends, hydrogels such as
polyhydroxyethyl methacrylate (pHEMA), polymethyl methacrylate
(PMMA) or other polymers with quickly degrading ester linkages. In
certain embodiment, absorbable suture materials, which degrade to
compounds with acid residues, can be used. The acid residues are
chemical irritants that stimulate inflammation and wound healing.
In certain embodiments, these compounds include glycolic acid and
lactic acid based polymers, polyglactin, polydioxone, polydyconate,
poly(dioxanone), poly(trimethylene carbonate) copolymers, and poly
(caprolactone) homopolymers and copolymers, and the like.
[0317] In other exemplary embodiments, the shedding layer can be a
layer of materials listed elsewhere herein for the first domain,
including copolymers or blends with hydrophilic polymers such as
polyvinylpyrrolidone (PVP), polyhydroxyethyl methacrylate,
polyvinylalcohol, polyacrylic acid, polyethers, such as
polyethylene glycol, and block copolymers thereof including, for
example, di-block, tri-block, alternating, random and graft
copolymers (block copolymers are discussed in U.S. Pat. No.
4,803,243 and U.S. patent). In one preferred embodiment, the
shedding layer is comprised of polyurethane and a hydrophilic
polymer. For example, the hydrophilic polymer can be
polyvinylpyrrolidone. In one preferred embodiment, the shedding
layer is polyurethane comprising not less than 5 weight percent
polyvinylpyrrolidone and not more than 45 weight percent
polyvinylpyrrolidone. Preferably, the shedding layer comprises not
less than 20 weight percent polyvinylpyrrolidone and not more than
35 weight percent polyvinylpyrrolidone and, most preferably,
polyurethane comprising about 27 weight percent
polyvinylpyrrolidone.
[0318] In other exemplary embodiments, the shedding layer can
include a silicone elastomer, such as a silicone elastomer and a
poly(ethylene oxide) and poly(propylene oxide) co-polymer blend, as
disclosed in copending U.S. patent application Ser. No. 11/404,417
filed Apr. 14, 2006. In one embodiment, the silicone elastomer is a
dimethyl- and methylhydrogen-siloxane copolymer. In one embodiment,
the silicone elastomer comprises vinyl substituents. In one
embodiment, the silicone elastomer is an elastomer produced by
curing a MED-4840 mixture. In one embodiment, the copolymer
comprises hydroxy substituents. In one embodiment, the co-polymer
is a triblock poly(ethylene oxide)-poly(propylene
oxide)-poly(ethylene oxide) polymer. In one embodiment, the
co-polymer is a triblock poly(propylene oxide)-poly(ethylene
oxide)-poly(propylene oxide) polymer. In one embodiment, the
co-polymer is a PLURONIC.RTM. polymer. In one embodiment, the
co-polymer is PLURONIC.RTM. F-127. In one embodiment, at least a
portion of the co-polymer is cross-linked. In one embodiment, from
about 5% w/w to about 30% w/w of the membrane is the
co-polymer.
[0319] A shedding layer can take any shape or geometry, symmetrical
or asymmetrical, to promote fluid influx in a desired location of
the sensor, such as the sensor head or the electrochemically
reactive surfaces, for example. Shedding layers can be located on
one side of sensor or both sides. In another example, the shedding
layer can be applied to only a small portion of the sensor or the
entire sensor.
[0320] In one exemplary embodiment, a shedding layer comprising
polyethylene oxide (PEO) is applied to the exterior of the sensor,
where the tissue surrounding the sensor can directly access the
shedding layer. PEO leaches out of the shedding layer and is
ingested by local cells that release pro-inflammatory factors. The
pro-inflammatory factors diffuse through the surrounding tissue and
stimulate an inflammation response that includes an influx of
fluid. Accordingly, early noise can be reduced or eliminated and
sensor function can be improved.
[0321] In another exemplary embodiment, the shedding layer is
applied to the sensor in combination with an outer porous layer,
such as a mesh or a porous biointerface as disclosed elsewhere
herein. In one embodiment, local cells access the shedding layer
through the through pores of a porous silicone biointerface. In one
example, the shedding layer material is applied to the sensor prior
to application of the porous silicone. In another example, the
shedding layer material can be absorbed into the lower portion of
the porous silicone (e.g., the portion of the porous silicone that
will be proximal to the sensor after the porous silicone has been
applied to the sensor) prior to application of the porous silicone
to the sensor.
Wound Suppression
[0322] Non-constant noise can be decreased by wound suppression
(e.g., during sensor insertion), in some embodiments. Wound
suppression includes any systems or methods by which an amount of
wounding that occurs upon sensor insertion is reduced and/or
eliminated. While not wishing to be bound by theory, it is believed
that if wounding is suppressed or at least significantly reduced,
the sensor will be surrounded by substantially normal tissue (e.g.,
tissue that is substantially similar to the tissue prior to sensor
insertion). Substantially normal tissue is believed to have a lower
metabolism than wounded tissue, producing fewer interferants and
reducing early noise.
[0323] Wounds can be suppressed or minimized by adaptation of the
sensor's architecture to one that either suppresses wounding or
promotes rapid healing, such as an architecture that does not cause
substantial wounding (e.g., an architecture configured to prevent
wounding), an architecture that promotes wound healing, an
anti-inflammatory architecture, and the like. In one exemplary
embodiment, the sensor is configured to have a low profile, a
zero-footprint or a smooth surface. For example, the sensor can be
formed of substantially thin wires, such as wires from about 50
.mu.m to about 150 .mu.m in diameter, for example. Preferably, the
sensor is small enough to fit within a very small gauge needle,
such as a 30, 31, 32, 33, 34, or 35 gauge needle (or smaller) on
the Stubs scale, for example. In general, a smaller needle, the
more reduces the amount of wounding during insertion. For example,
a very small needle can reduce the amount of tissue disruption and
thereby reduce the subsequent wound healing response. In an
alterative embodiment, the sensor's surface is smoothed with a
lubricious coating, to reduce wounding upon sensor insertion.
[0324] Wounding can also be reduced by inclusion of
wound-suppressive agents (bioactive agents) that either reduce the
amount of initial wounding or suppress the wound healing process.
While not wishing to be bound by theory, it is believed that
application of a wound-suppressing agent, such as an
anti-inflammatory, an immunosuppressive agent, an anti-infective
agent, or a scavenging agent, to the sensor can create a locally
quiescent environment and suppress wound healing. In a quiescent
environment, bodily processes, such as the increased cellular
metabolism associated with wound healing, can minimally affect the
sensor. If the tissue surrounding the sensor is undisturbed, it can
continue its normal metabolism and promote sensor function.
[0325] In some embodiment, useful compounds and/or factors for
suppressing wounding include but are not limited to
first-generation H.sub.1-receptor antagonists: ethylenediamines
(e.g., mepyramine (pyrilamine), antazoline), ethanolamines (e.g.,
diphenhydramine, carbinoxamine, doxylamine, clemastine, and
dimenhydrinate), alkylamines (pheniramine, chlorphenamine
(chlorpheniramine), dexchlorphenamine, brompheniramine, and
triprolidine), piperazines (cyclizine, hydroxyzine, and meclizine),
and tricyclics (promethazine, alimemazine (trimeprazine),
cyproheptadine, and azatadine); second-generation H.sub.1-receptor
antagonists such as acrivastine, astemizole, cetirizine,
loratadine, mizolastine, azelastine, levocabastine, and
olopatadine; mast cell stabilizers such as cromoglicate (cromolyn)
and nedocromil; anti-inflammatory agents, such as acetometaphen,
aminosalicylic acid, aspirin, celecoxib, choline magnesium
trisalicylate, diclofenac potassium, diclofenac sodium, diflunisal,
etodolac, fenoprofen, flurbiprofen, ibuprofen, indomethacin,
interleukin (IL)-10, IL-6 mutein, anti-IL-6 iNOS inhibitors (e.g.,
L-NMDA), Interferon, ketoprofen, ketorolac, leflunomide, melenamic
acid, mycophenolic acid, mizoribine, nabumetone, naproxen, naproxen
sodium, oxaprozin, piroxicam, rofecoxib, salsalate, sulindac, and
tolmetin; corticosteroids such as cortisone, hydrocortisone,
methylprednisolone, prednisone, prednisolone, betamethesone,
beclomethasone dipropionate, budesonide, dexamethasone sodium
phosphate, flunisolide, fluticasone propionate, paclitaxel,
tacrolimus, tranilast, triamcinolone acetonide, betamethasone,
fluocinolone, fluocinonide, betamethasone dipropionate,
betamethasone valerate, desonide, desoximetasone, fluocinolone,
triamcinolone, triamcinolone acetonide, clobetasol propionate, and
dexamethasone; immunosuppressive and/or immunomodulatory agents
such as anti-proliferative, cell-cycle inhibitors (e.g.,
paclitaxel, cytochalasin D, infiximab), taxol, actinomycin,
mitomycin, thospromote VEGF, estradiols, NO donors, QP-2,
tacrolimus, tranilast, actinomycin, everolimus, methothrexate,
mycophenolic acid, angiopeptin, vincristing, mitomycine, statins, C
MYC antisense, sirolimus (and analogs), RestenASE,
2-chloro-deoxyadenosine, PCNA Ribozyme, batimstat, prolyl
hydroxylase inhibitors, PPARy ligands (for example troglitazone,
rosiglitazone, pioglitazone), halofuginone, C-proteinase
inhibitors, probucol, BCP671, EPC antibodies, catchins, glycating
agents, endothelin inhibitors (for example, Ambrisentan,
Tesosentan, Bosentan), Statins (for example, Cerivastatin), E. coli
heat-labile enterotoxin, and advanced coatings; anti-infective
agents, such as anthelmintics (mebendazole); antibiotics such as
aminoclycosides (gentamicin, neomycin, tobramycin), antifungal
antibiotics (amphotericin b, fluconazole, griseofulvin,
itraconazole, ketoconazole, nystatin, micatin, tolnaftate),
cephalosporins (cefaclor, cefazolin, cefotaxime, ceftazidime,
ceftriaxone, cefuroxime, cephalexin), beta-lactam antibiotics
(cefotetan, meropenem), chloramphenicol, macrolides (azithromycin,
clarithromycin, erythromycin), penicillins (penicillin G sodium
salt, amoxicillin, ampicillin, dicloxacillin, nafcillin,
piperacillin, ticarcillin), tetracyclines (doxycycline,
minocycline, tetracycline), bacitracin; clindamycin; colistimethate
sodium; polymyxin b sulfate; vancomycin; antivirals including
acyclovir, amantadine, didanosine, efavirenz, foscarnet,
ganciclovir, indinavir, lamivudine, nelfinavir, ritonavir,
saquinavir, silver, stavudine, valacyclovir, valganciclovir,
zidovudine; quinolones (ciprofloxacin, levofloxacin); sulfonamides
(sulfadiazine, sulfisoxazole); sulfones (dapsone); furazolidone;
metronidazole; pentamidine; sulfanilamidum crystallinum;
gatifloxacin; and sulfamethoxazole/trimethoprim; interferant
scavengers, such as superoxide dismutase (SOD), thioredoxin,
glutathione peroxidase and catalase, anti-oxidants, such as uric
acid and vitamin C, iron compounds, Heme compounds, and some heavy
metals; artificial protective coating components, such as albumin,
fibrin, collagen, endothelial cells, wound closure chemicals, blood
products, platelet-rich plasma, growth factors and the like.
[0326] While not wishing to be bound by theory, it is believed
that, in addition to the analyte sensor configurations described
elsewhere herein, application of a lubricious coating to the sensor
can substantially reduce and/or suppress noise occurrence by
substantially preventing injury to the host. Accordingly, in some
embodiments, a lubricious coating can be applied to the in vivo
portion of the sensor to reduce the foreign body response to the
implanted sensor. The term "lubricous coating" as used herein is a
broad term and is used in its ordinary sense, including without
limitation, a surface treatment that provides a reduced surface
friction. A variety of polymers are suitable for use as a
lubricious sensor coating, such as but not limited to Teflon,
polyethylene, polycarbonate, polyurethane, poly(ethylene oxide),
poly(ethylene oxide)-poly(propylene oxide) copolymers, and the
like. In one exemplary embodiment, one or more layers of
HydroMed.TM., a polyether-polyurethane manufactured by CardioTech
International, Inc. (Wilmington, Mass., USA) is applied to the
sensor (e.g., over the resistance domain). A more detailed
description can be found in Example 1, below.
[0327] In some embodiments, wounding can be suppressed by inclusion
of a silicone coating (e.g., silicon-hydrophilic polymer blend) or
a hydrophilic shedding layer can be applied to the sensor. While
not wishing to be bound by theory, it is believed that a silicone
bioprotective coating or shedding layer can promote formation and
maintenance of a fluid pocket around the sensor, to enhance glucose
and fluid transport as well as clearance of interferants. A
silicone bioprotective coating can create a local environment with
enhanced vascular permeability and/or vascularization. Such a
coating is believed to speed up the inflammatory response to
achieve a substantially consistent wound environment more quickly
than without the coating. Furthermore, a silicone bioprotective
coating is believed to be able to subdue the inflammatory response
to reduce production of cellular byproducts that are believed to be
electrochemical interferants.
[0328] In one embodiment, a silicone bioprotective coating can
consist of one or more layer(s) formed from a composition that, in
addition to providing high oxygen solubility, allows for the
transport of glucose or other such water-soluble molecules (for
example, drugs). In one embodiment, these layers comprise a blend
of a silicone polymer with a hydrophilic polymer. For additional
description, see the section entitled "Silicon/Hydrophilic Polymer
Blend Materials" herein and co-pending U.S. patent application Ser.
No. 11/404,417, filed Apr. 14, 2006, co-pending U.S. patent
application Ser. No. 11/675,063, U.S. Patent Publication No.
US-2005-0090607-A1, U.S. Patent Publication No. US-2006-0270923-A1,
and U.S. Patent Publication No. US-2007-0027370-A1.
[0329] Many of the above disclosed methods and structures for
forming a fluid pocket, diluting interferants, reducing noise and
the like can be used in combination to facilitate a desired effect
or outcome. For example, in one embodiment, a shedding layer
composed of a hydrophilic silicone film and a necrosing agent can
be applied in combination to at least a portion of the sensor. The
silicone film can suppress protein adherence to the sensor surface
while the necrosing agent can devitalize a small portion of tissue
adjacent to the sensor, stimulating formation of a fluid pocket
around the hydrophilic silicone film. Preferably, the increased
volume of fluid surrounding the sensor dilutes interferants while
the shedding layer provides a physical separation between the
sensor and the surrounding tissue.
[0330] In another exemplary embodiment, a mesh sprayed with
dexamethasone is wrapped around the exterior of the sensor. The
mesh can provide a physical spacer for a fluid pocket while the
dexamethasone inhibits inflammation. Preferably, fluid can fill the
mesh and the dexamethasone can promote normal tissue metabolism
around the sensor by inhibiting an influx of inflammatory cells.
Consequently, glucose and oxygen can travel freely between the
tissue and the sensor through the fluid filled mesh without a
buildup of interferants, even during periods of tissue compression,
thereby promoting sensor sensitivity and thereby reducing
noise.
[0331] Additional description of increasing fluid bulk, by adapting
the sensor's configuration can be found in co-pending U.S. Patent
Publication No. US-2006-0229512-A1 and co-pending U.S. patent
application Ser. No. 11/654,140 filed on Jan. 17, 2007.
Auxiliary Electrode
[0332] In some circumstances, non-constant noise can be reduced by
incorporating into the sensor system an auxiliary electrode
configured to electrochemically modify (for example, oxidize or
reduce) electrochemical interferants to render them substantially
non-electroactively reactive at the electroactive sensing
surface(s) in order to overcome the effects of interferants on the
working electrode. It is known that many electrochemical
interferants can be reduced at a potential of from about +0.1V to
about +1.2V or more; for example, acetaminophen is reduced at a
potential of about +0.4 V. It is noted that one challenge to
generating oxygen electrochemically in this way is that while an
auxiliary electrode does produce excess oxygen, the placement of
the auxiliary electrode in proximity to the analyte-measuring
working electrode can cause oxidation of hydrogen peroxide at the
auxiliary electrode, resulting in reduced signals at the working
electrode. Accordingly, the sensors of preferred embodiments place
an auxiliary electrode above the electrode system, or other
electroactive sensing surface, thereby reducing or eliminating the
problem of inaccurate signals as described above.
[0333] Preferably, the auxiliary electrode is located within or
adjacent to the membrane system, for example, between the enzyme
and other domains, although the auxiliary electrode can be placed
anywhere between the electroactive sensing surface and the outside
fluid. The auxiliary electrode is formed from known working
electrode materials (for example, platinum, palladium, graphite,
gold, carbon, conductive polymer, or the like) and has a voltage
setting that produces oxygen (for example, from about +0.6 V to
about +1.2 V or more) and/or that electrochemically modifies (for
example, reduces) electrochemical interferants to render them
substantially non-reactive at the electroactive sensing surface(s)
(for example, from about +0.1 V to about +1.2 V or more). The
auxiliary electrode can be a mesh, grid, plurality of spaced wires
or conductive polymers, or other configurations designed to allow
analytes to penetrate therethrough.
[0334] In another aspect of the preferred embodiments, the
auxiliary electrode is configured to electrochemically modify (for
example, oxidize or reduce) electrochemical interferants to render
them substantially non-reactive at the electroactive sensing
surface(s). In these embodiments, which can be in addition to or
alternative to the above-described oxygen-generating embodiments, a
polymer coating is chosen to selectively allow interferants (for
example, urate, ascorbate, and/or acetaminophen such as described
in U.S. Pat. No. 6,579,690) to pass through the coating and
electrochemically react with the auxiliary electrode, which
effectively pre-oxidizes the interferants, rendering them
substantially non-reactive at the working electrode. In one
exemplary embodiment, silicone materials can be synthesized to
allow the transport of oxygen, acetaminophen and other
interferants, but not allow the transport of glucose. In some
embodiments, the polymer coating material can be chosen with a
molecular weight that blocks glucose and allows the transport of
oxygen, urate, ascorbate, and acetaminophen. In another exemplary
embodiment, silicone materials can be synthesized to allow the
transport of oxygen, glucose, acetaminophen, and other
interferants. In some embodiments, the polymer coating material is
chosen with a molecular weight that allows the transport of oxygen,
glucose, urate, ascorbate, and acetaminophen. The voltage setting
necessary to react with interfering species depends on the target
electrochemical interferants, for example, from about +0.1 V to
about +1.2 V. In some embodiments, wherein the auxiliary electrode
is set at a potential of from about +0.6 to about +1.2 V, both
oxygen-generation and electrochemical interferant modification can
be achieved. In some embodiments, wherein the auxiliary electrode
is set at a potential below about +0.6 V, the auxiliary electrode
will function mainly to electrochemically modify interferants, for
example. Additional description can be found in U.S. Pat. No.
7,074,307.
Sensor Electronics
[0335] The following description of sensor electronics associated
with the electronics unit is applicable to a variety of continuous
analyte sensors, such as non-invasive, minimally invasive, and/or
invasive (e.g., transcutaneous and wholly implantable) sensors. For
example, the sensor electronics and data processing as well as the
receiver electronics and data processing described below can be
incorporated into the wholly implantable glucose sensor disclosed
in U.S. Patent Publication No. 2005-0245799-A1 and U.S. Patent
Publication No. US-2006-0015020-A1. Additional description of
sensor electronics can be found in co-pending U.S. patent
application Ser. No. 11/734,184, filed on Apr. 11, 2007.
[0336] FIG. 4 is a block diagram that illustrates the electronics
132 associated with the sensor system, in one embodiment. In this
embodiment, a potentiostat 134 is shown, which is operably
connected to an electrode system (such as described above) and
provides a voltage to the electrodes, which biases the sensor to
enable measurement of an current signal indicative of the analyte
concentration in the host (also referred to as the analog portion).
In some embodiments, the potentiostat includes a resistor (not
shown) that translates the current into voltage. In some
alternative embodiments, a current to frequency converter is
provided that is configured to continuously integrate the measured
current, for example, using a charge counting device.
[0337] An A/D converter 136 digitizes the analog signal into a
digital signal, also referred to as "counts" for processing.
Accordingly, the resulting raw data stream in counts, also referred
to as raw sensor data, is directly related to the current measured
by the potentiostat 134.
[0338] A processor module 138 includes the central control unit
that controls the processing of the sensor electronics 132. In some
embodiments, the processor module includes a microprocessor,
however a computer system other than a microprocessor can be used
to process data as described herein, for example an ASIC can be
used for some or all of the sensor's central processing. The
processor typically provides semi-permanent storage of data, for
example, storing data such as sensor identifier (ID) and
programming to process data streams (for example, programming for
data smoothing and/or replacement of signal artifacts such as is
described in U.S. Patent Publication No. US-2005-0043598-A1. The
processor additionally can be used for the system's cache memory,
for example for temporarily storing recent sensor data. In some
embodiments, the processor module comprises memory storage
components such as ROM, RAM, dynamic-RAM, static-RAM, non-static
RAM, EEPROM, rewritable ROMs, flash memory, or the like.
[0339] In some embodiments, the processor module comprises a
digital filter, for example, an infinite impulse response (IIR) or
finite impulse response (FIR) filter, configured to smooth the raw
data stream from the A/D converter. Generally, digital filters are
programmed to filter data sampled at a predetermined time interval
(also referred to as a sample rate). In some embodiments, wherein
the potentiostat is configured to measure the analyte at discrete
time intervals, these time intervals determine the sample rate of
the digital filter. In some alternative embodiments, wherein the
potentiostat is configured to continuously measure the analyte, for
example, using a current-to-frequency converter as described above,
the processor module can be programmed to request a digital value
from the A/D converter at a predetermined time interval, also
referred to as the acquisition time. In these alternative
embodiments, the values obtained by the processor are
advantageously averaged over the acquisition time due the
continuity of the current measurement. Accordingly, the acquisition
time determines the sample rate of the digital filter. In preferred
embodiments, the processor module is configured with a programmable
acquisition time, namely, the predetermined time interval for
requesting the digital value from the A/D converter is programmable
by a user within the digital circuitry of the processor module. An
acquisition time of from about 2 seconds to about 512 seconds is
preferred; however any acquisition time can be programmed into the
processor module. A programmable acquisition time is advantageous
in improving noise filtration, time lag, and processing/battery
power.
[0340] Preferably, the processor module is configured to build the
data packet for transmission to an outside source, for example, an
RF transmission to a receiver as described in more detail below.
Generally, the data packet comprises a plurality of bits that can
include a sensor ID code, raw data, filtered data, and/or error
detection or correction. The processor module can be configured to
transmit any combination of raw and/or filtered data.
[0341] In some embodiments, the processor module further comprises
a transmitter portion that determines the transmission interval of
the sensor data to a receiver, or the like. In some embodiments,
the transmitter portion, which determines the interval of
transmission, is configured to be programmable. In one such
embodiment, a coefficient can be chosen (e.g., a number of from
about 1 to about 100, or more), wherein the coefficient is
multiplied by the acquisition time (or sampling rate), such as
described above, to define the transmission interval of the data
packet. Thus, in some embodiments, the transmission interval is
programmable from about 2 seconds to about 850 minutes, more
preferably from about 30 second to 5 minutes; however, any
transmission interval can be programmable or programmed into the
processor module. However, a variety of alternative systems and
methods for providing a programmable transmission interval can also
be employed. By providing a programmable transmission interval,
data transmission can be customized to meet a variety of design
criteria (e.g., reduced battery consumption, timeliness of
reporting sensor values, etc.)
[0342] Conventional glucose sensors measure current in the nanoAmp
range. In contrast to conventional glucose sensors, the preferred
embodiments are configured to measure the current flow in the
picoAmp range, and in some embodiments, femtoAmps. Namely, for
every unit (mg/dL) of glucose measured, at least one picoAmp of
current is measured. In some embodiments, from about 1, 2, 3, 4, or
5 picoAmps to about 25, 50, 100, 250, or 500 picoAmps of current is
measured for every unit (mg/dl) of glucose measured. Preferably,
the analog portion of the A/D converter 136 is configured to
continuously measure the current flowing at the working electrode
and to convert the current measurement to digital values
representative of the current. In one embodiment, the current flow
is measured by a charge counting device (e.g., a capacitor). Thus,
a signal is provided, whereby a high sensitivity maximizes the
signal received by a minimal amount of measured hydrogen peroxide
(e.g., minimal glucose requirements without sacrificing accuracy
even in low glucose ranges), reducing the sensitivity to oxygen
limitations in vivo (e.g., in oxygen-dependent glucose
sensors).
[0343] A battery 144 is operably connected to the sensor
electronics 132 and provides the power for the sensor. In one
embodiment, the battery is a lithium manganese dioxide battery;
however, any appropriately sized and powered battery can be used
(for example, AAA, nickel-cadmium, zinc-carbon, alkaline, lithium,
nickel-metal hydride, lithium-ion, zinc-air, zinc-mercury oxide,
silver-zinc, and/or hermetically-sealed). In some embodiments, the
battery is rechargeable, and/or a plurality of batteries can be
used to power the system. The sensor can be transcutaneously
powered via an inductive coupling, for example. In some
embodiments, a quartz crystal 146 is operably connected to the
processor 138 and maintains system time for the computer system as
a whole, for example for the programmable acquisition time within
the processor module.
[0344] Optional temperature probe 140 is shown, wherein the
temperature probe is located on the electronics assembly or the
glucose sensor itself. The temperature probe can be used to measure
ambient temperature in the vicinity of the glucose sensor. This
temperature measurement can be used to add temperature compensation
to the calculated glucose value.
[0345] An RF module 148 is operably connected to the processor 138
and transmits the sensor data from the sensor to a receiver within
a wireless transmission 150 via antenna 152. In some embodiments, a
second quartz crystal 154 provides the time base for the RF carrier
frequency used for data transmissions from the RF transceiver. In
some alternative embodiments, however, other mechanisms, such as
optical, infrared radiation (IR), ultrasonic, or the like, can be
used to transmit and/or receive data.
[0346] In the RF telemetry module of the preferred embodiments, the
hardware and software are designed for low power requirements to
increase the longevity of the device (for example, to enable a life
of from about 3 to about 24 months, or more) with maximum RF
transmittance from the in vivo environment to the ex vivo
environment for wholly implantable sensors (for example, a distance
of from about one to ten meters or more). Preferably, a high
frequency carrier signal of from about 402 MHz to about 433 MHz is
employed in order to maintain lower power requirements.
Additionally, in wholly implantable devices, the carrier frequency
is adapted for physiological attenuation levels, which is
accomplished by tuning the RF module in a simulated in vivo
environment to ensure RF functionality after implantation;
accordingly, the preferred glucose sensor can sustain sensor
function for 3 months, 6 months, 12 months, or 24 months or
more.
[0347] Preferably, the electronics unit indicates to the receiver
(FIG. 5) that calibration is to be initialized (or re-initialized).
The electronics unit transmits a series of bits within a
transmitted data packet wherein a sensor code can be included in
the periodic transmission of the device. The status code is used to
communicate sensor status to the receiving device. The status code
can be inserted into any location in the transmitted data packet,
with or without other sensor information. In one embodiment, the
status code is designed to be unique or near unique to an
individual sensor, which can be accomplished using a value that
increments, decrements, or changes in some way after the
transmitter detects that a sensor has been removed and/or attached
to the transmitter. In an alternative embodiment, the status code
can be configured to follow a specific progression, such as a BCD
interpretation of a Gray code.
[0348] In some embodiments, the sensor electronics 132 are
configured to detect a current drop to zero in the working
electrode 38 associated with removal of a sensor 34 from the host,
which can be configured to trigger an increment of the status code.
If the incremented value reaches a maximum, it can be designed to
roll over to 0. In some embodiments, the sensor electronics are
configured to detect a voltage change cycle associated with removal
and/or re-insertion of the sensor, which can be sensed in the
counter electrode (e.g., of a three-electrode sensor), which can be
configured to trigger an increment of the status code.
[0349] In some embodiments, the sensor electronics 132 can be
configured to send a special value (for example, 0) that indicates
that the electronics unit is not attached when removal of the
sensor (or electronics unit) is detected. This special value can be
used to trigger a variety of events, for example, to halt display
of analyte values. Incrementing or decrementing routines can be
used to skip this special value.
[0350] In some embodiments, the electronics unit is configured to
include additional contacts, which are designed to sense a specific
resistance, or passive value, in the sensor system while the
electronics unit is attached to the mounting unit. Preferably,
these additional contacts are configured to detect information
about a sensor, for example, whether the sensor is operatively
connected to the mounting unit, the sensor's ID, a calibration
code, or the like. For example, subsequent to sensing the passive
value, the sensor electronics can be configured to change the
sensor ID code by either mapping the value to a specific code, or
internally detecting that the code is different and adjusting the
sensor ID code in a predictable manner. As another example, the
passive value can include information on parameters specific to a
sensor (such as in vitro sensitivity information as described
elsewhere herein).
[0351] In some situations, it can be desirable to wait an amount of
time after insertion of the sensor to allow the sensor to
equilibrate in vivo, also referred to as "break-in." Accordingly,
the sensor electronics can be configured to aid in decreasing the
break-in time of the sensor by applying different voltage settings
(for example, starting with a higher voltage setting and then
reducing the voltage setting) to speed the equilibration
process.
[0352] In some situations, the sensor may not properly deploy,
connect to, or otherwise operate as intended. Accordingly, the
sensor electronics can be configured such that if the current
obtained from the working electrode, or the subsequent conversion
of the current into digital counts, for example, is outside of an
acceptable threshold, then the sensor is marked with an error flag,
or the like. The error flag can be transmitted to the receiver to
instruct the user to reinsert a new sensor, or to implement some
other error correction.
[0353] The above-described detection and transmission methods can
be advantageously employed to minimize or eliminate human
interaction with the sensor, thereby minimizing human error and/or
inconvenience. Additionally, the sensors of preferred embodiments
do not require that the receiver be in proximity to the transmitter
during sensor insertion. Any one or more of the above described
methods of detecting and transmitting insertion of a sensor and/or
electronics unit can be combined or modified, as is appreciated by
one skilled in the art.
Receiver
[0354] FIG. 5 is a perspective view of a receiver 158, in one
embodiment. Preferably the electronics unit is wirelessly connected
to a receiver 158 via one- or two-way RF transmissions or the like.
However, a wired connection is also contemplated. The receiver 158
provides much of the processing and display of the sensor data, and
can be selectively worn and/or removed at the host's convenience.
Thus, the sensor system can be discreetly worn, and the receiver,
which provides much of the processing and display of the sensor
data, can be selectively worn and/or removed at the host's
convenience. Particularly, the receiver 158 includes programming
for retrospectively and/or prospectively initiating a calibration,
converting sensor data, updating the calibration, evaluating
received reference and sensor data, and evaluating the calibration
for the analyte sensor, such as described in more detail with
reference to U.S. Patent Publication No. US-2005-0027463-A1 and
co-pending U.S. patent application Ser. No. 11/734,184 filed on
Apr. 11, 2007.
[0355] FIG. 6 is a block diagram that illustrates the configuration
of the medical device in one embodiment, including a continuous
analyte sensor, a receiver 158, and an optional external device
180. In general, the analyte sensor system is any sensor
configuration that provides an output signal indicative of a
concentration of an analyte (e.g., invasive, minimally-invasive,
and/or non-invasive sensors as described above). The output signal
is sent to a receiver 158 and received by an input module 174,
which is described in more detail below. The output signal is
typically a raw data stream that is used to provide a useful value
of the measured analyte concentration to a patient or a doctor, for
example. In some embodiments, the raw data stream can be
continuously or periodically algorithmically smoothed or otherwise
modified to diminish outlying points that do not accurately
represent the analyte concentration, for example due to signal
noise or other signal artifacts, such as described in U.S. Pat. No.
6,931,327.
[0356] Referring again to FIG. 6, the receiver 158, which is
operatively linked to the sensor system 10, receives a data stream
from the sensor system 10 via the input module 174. In one
embodiment, the input module includes a quartz crystal operably
connected to an RF transceiver (not shown) that together function
to receive and synchronize data streams from the sensor system 10.
However, the input module 174 can be configured in any manner that
is capable of receiving data from the sensor. Once received, the
input module 174 sends the data stream to a processor 176 that
processes the data stream, such as is described in more detail
below.
[0357] The processor 176 is the central control unit that performs
the processing, such as storing data, analyzing data streams,
calibrating analyte sensor data, estimating analyte values,
comparing estimated analyte values with time corresponding measured
analyte values, analyzing a variation of estimated analyte values,
downloading data, and controlling the user interface by providing
analyte values, prompts, messages, warnings, alarms, or the like.
The processor includes hardware and software that performs the
processing described herein, for example flash memory provides
permanent or semi-permanent storage of data, storing data such as
sensor ID, receiver ID, and programming to process data streams
(for example, programming for performing estimation and other
algorithms described elsewhere herein) and random access memory
(RAM) stores the system's cache memory and is helpful in data
processing.
[0358] Preferably, the input module 174 or processor module 176
performs a Cyclic Redundancy Check (CRC) to verify data integrity,
with or without a method of recovering the data if there is an
error. In some embodiments, error correction techniques such as
those that use Hamming codes or Reed-Solomon encoding/decoding
methods are employed to correct for errors in the data stream. In
one alternative embodiment, an iterative decoding technique is
employed, wherein the decoding is processed iteratively (e.g., in a
closed loop) to determine the most likely decoded signal. This type
of decoding can allow for recovery of a signal that is as low as
0.5 dB above the noise floor, which is in contrast to conventional
non-iterative decoding techniques (such as Reed-Solomon), which
requires approximately 3 dB or about twice the signal power to
recover the same signal (e.g., a turbo code).
[0359] An output module 178, which is integral with and/or
operatively connected with the processor 176, includes programming
for generating output based on the data stream received from the
sensor system 10 and its processing incurred in the processor 176.
In some embodiments, output is generated via a user interface
160.
[0360] The user interface 160 comprises a keyboard 162, speaker
164, vibrator 166, backlight 168, liquid crystal display (LCD)
screen 170, and one or more buttons 172. The components that
comprise the user interface 160 include controls to allow
interaction of the user with the receiver. The keyboard 162 can
allow, for example, input of user information about
himself/herself, such as mealtime, exercise, insulin
administration, customized therapy recommendations, and reference
analyte values. The speaker 164 can produce, for example, audible
signals or alerts for conditions such as present and/or estimated
(e.g., predicted) hyperglycemic or hypoglycemic conditions in a
person with diabetes. The vibrator 166 can provide, for example,
tactile signals or alerts for reasons such as described with
reference to the speaker, above. The backlight 168 can be provided,
for example, to aid the user in reading the LCD 170 in low light
conditions. The LCD 170 can be provided, for example, to provide
the user with visual data output, such as is described in U.S.
Patent Publication No. US-2005-0203360-A1. FIGS. 17B to 17D
illustrate some additional visual displays that can be provided on
the screen 170. In some embodiments, the LCD is a touch-activated
screen, enabling each selection by a user, for example, from a menu
on the screen. The buttons 172 can provide for toggle, menu
selection, option selection, mode selection, and reset, for
example. In some alternative embodiments, a microphone can be
provided to allow for voice-activated control.
[0361] In some embodiments, prompts or messages can be displayed on
the user interface to convey information to the user, such as
reference outlier values, requests for reference analyte values,
therapy recommendations, deviation of the measured analyte values
from the estimated analyte values, or the like. Additionally,
prompts can be displayed to guide the user through calibration or
trouble-shooting of the calibration.
[0362] Additionally, data output from the output module 178 can
provide wired or wireless, one- or two-way communication between
the receiver 158 and an optional external device 180. The external
device 180 can be any device that wherein interfaces or
communicates with the receiver 158. In some embodiments, the
external device 180 is a computer, and the receiver 158 is able to
download historical data for retrospective analysis by the patient
or physician, for example. In some embodiments, the external device
180 is a modem or other telecommunications station, and the
receiver 158 is able to send alerts, warnings, emergency messages,
or the like, via telecommunication lines to another party, such as
a doctor or family member. In some embodiments, the external device
180 is an insulin pen, and the receiver 158 is able to communicate
therapy recommendations, such as insulin amount and time to the
insulin pen. In some embodiments, the external device 180 is an
insulin pump, and the receiver 158 is able to communicate therapy
recommendations, such as insulin amount and time to the insulin
pump. The external device 180 can include other technology or
medical devices, for example pacemakers, implanted analyte sensor
patches, other infusion devices, telemetry devices, or the
like.
[0363] The user interface 160, including keyboard 162, buttons 172,
a microphone (not shown), and the external device 180, can be
configured to allow input of data. Data input can be helpful in
obtaining information about the patient (for example, meal time,
exercise, or the like), receiving instructions from a physician
(for example, customized therapy recommendations, targets, or the
like), and downloading software updates, for example. Keyboard,
buttons, touch-screen, and microphone are all examples of
mechanisms by which a user can input data directly into the
receiver. A server, personal computer, personal digital assistant,
insulin pump, and insulin pen are examples of external devices that
can provide useful information to the receiver. Other devices
internal or external to the sensor that measure other aspects of a
patient's body (for example, temperature sensor, accelerometer,
heart rate monitor, oxygen monitor, or the like) can be used to
provide input helpful in data processing. In one embodiment, the
user interface can prompt the patient to select an activity most
closely related to their present activity, which can be helpful in
linking to an individual's physiological patterns, or other data
processing. In another embodiment, a temperature sensor and/or
heart rate monitor can provide information helpful in linking
activity, metabolism, and glucose excursions of an individual.
While a few examples of data input have been provided here, a
variety of information can be input, which can be helpful in data
processing.
Algorithms
[0364] FIG. 7 provides a flow chart 200 that illustrates the
initial calibration and data output of the sensor data in one
embodiment, wherein calibration is responsive to reference analyte
data. Initial calibration, also referred to as start-up mode,
occurs at the initialization of a sensor, for example, the first
time an electronics unit is used with a particular sensor. In
certain embodiments, start-up calibration is triggered when the
system determines that it can no longer remain in normal or
suspended mode, which is described in more detail in co-pending
U.S. patent application Ser. No. 11/734,184 filed on Apr. 11,
2007.
[0365] Calibration of an analyte sensor comprises data processing
that converts sensor data signal into an estimated analyte
measurement that is meaningful to a user. Accordingly, a reference
analyte value is used to calibrate the data signal from the analyte
sensor.
[0366] At block 202, a sensor data receiving module, also referred
to as the sensor data module, receives sensor data (e.g., a data
stream), including one or more time-spaced sensor data points, from
the sensor 34 via the receiver 158, which can be in wired or
wireless communication with the sensor. The sensor data point(s)
can be smoothed (filtered) in certain embodiments using a filter,
for example, a finite impulse response (FIR) or infinite impulse
response (IIR) filter. During the initialization of the sensor,
prior to initial calibration, the receiver receives and stores the
sensor data, however it can be configured to not display any data
to the user until initial calibration and, optionally,
stabilization of the sensor has been established. In some
embodiments, the data stream can be evaluated to determine sensor
break-in (equilibration of the sensor in vitro or in vivo).
[0367] At block 204, a reference data receiving module, also
referred to as the reference input module, receives reference data
from a reference analyte monitor, including one or more reference
data points. In one embodiment, the reference analyte points can
comprise results from a self-monitored blood analyte test (e.g.,
finger stick test). For example, the user can administer a
self-monitored blood analyte test to obtain an analyte value (e.g.,
point) using any known analyte sensor, and then enter the numeric
analyte value into the computer system. Alternatively, a
self-monitored blood analyte test is transferred into the computer
system through a wired or wireless connection to the receiver (e.g.
computer system) so that the user simply initiates a connection
between the two devices, and the reference analyte data is passed
or downloaded between the self-monitored blood analyte test and the
receiver.
[0368] In yet another embodiment, the self-monitored analyte
monitor (e.g., SMBG) is integral with the receiver so that the user
simply provides a blood sample to the receiver, and the receiver
runs the analyte test to determine a reference analyte value, such
as is described in more detail herein and with reference to U.S.
Patent Publication No. US-2005-0154271-A1, which is incorporated
herein by reference in its entirety and which describes some
systems and methods for integrating a reference analyte monitor
into a receiver for a continuous analyte sensor.
[0369] In some embodiments, the integrated receiver comprises a
microprocessor, which can be programmed to process sensor data to
perform the calibration. Such programming, which can be stored in a
computer readable memory, can also comprise data acceptability
testing using criteria such as that discussed above with reference
to FIG. 7. For example the microprocessor can be programmed so as
to determine the rate of change of glucose concentration based on
the continuous sensor data, and perform calibration only if the
rate of change is below a predetermined threshold, such as 2
mg/dL/min. In some embodiments the receiver can also comprise
modules to perform a calibration procedure such as is described
herein. Such modules include, but are not limited to an input
module, a data matching module, a calibration module, a conversion
function module, a sensor data transformation module, a calibration
evaluation module, a clinical module, a stability module, and a
user interface, each of which have been described herein.
[0370] The monitor can be of any suitable configuration. For
example, in one embodiment, the reference analyte points can
comprise results from a self-monitored blood analyte test (e.g.,
from a finger stick test), such as those described in U.S. Pat.
Nos. 6,045,567; 6,156,051; 6,197,040; 6,284,125; 6,413,410; and
6,733,655. In one such embodiment, the user can administer a
self-monitored blood analyte test to obtain an analyte value (e.g.,
point) using any suitable analyte sensor, and then enter the
numeric analyte value into the computer system (e.g., the
receiver). In another such embodiment, a self-monitored blood
analyte test comprises a wired or wireless connection to the
receiver (e.g. computer system) so that the user simply initiates a
connection between the two devices, and the reference analyte data
is passed or downloaded between the self-monitored blood analyte
test and the receiver. In yet another such embodiment, the
self-monitored analyte test is integral with the receiver so that
the user simply provides a blood sample to the receiver, and the
receiver runs the analyte test to determine a reference analyte
value.
[0371] Other suitable monitor configurations include, for example,
those described in U.S. Pat. Nos. 4,994,167, 4,757,022, and
6,551,494. In alternative embodiments, the single point glucose
monitor of this particular embodiment can be configured as
described with reference to U.S. Patent Publication No.
US-2005-0154271-A1. In other alternative embodiments, the monitor
can be configured using other glucose meter configurations.
Numerous advantages associated with the integrated receiver, such
as ensuring accurate time stamping of the single point glucose test
at the receiver and other advantages described herein, can be
provided by an integrated continuous glucose receiver and single
point glucose monitor, such as described herein.
[0372] In some embodiments, the reference data is based on sensor
data from another substantially continuous analyte sensor, e.g., a
transcutaneous analyte sensor described herein, or another type of
suitable continuous analyte sensor. In an embodiment employing a
series of two or more transcutaneous (or other continuous) sensors,
the sensors can be employed so that they provide sensor data in
discrete or overlapping periods. In such embodiments, the sensor
data from one continuous sensor can be used to calibrate another
continuous sensor, or be used to confirm the validity of a
subsequently employed continuous sensor.
[0373] In some embodiments, reference data can be subjected to
"outlier detection" wherein the accuracy of a received reference
analyte data is evaluated as compared to time-corresponding sensor
data. In one embodiment, the reference data is compared to the
sensor data on a modified Clarke Error Grid (e.g., a test similar
to the Clarke Error Grid except the boundaries between the
different regions are modified slightly) to determine if the data
falls within a predetermined threshold. If the data is not within
the predetermined threshold, then the receiver can be configured to
request additional reference analyte data. If the additional
reference analyte data confirms (e.g., closely correlates to) the
first reference analyte data, then the first and second reference
values are assumed to be accurate and calibration of the sensor is
adjusted or re-initialized. Alternatively, if the second reference
analyte value falls within the predetermined threshold, then the
first reference analyte value is assumed to be an outlier and the
second reference analyte value is used by the algorithm(s) instead.
In one alternative embodiments of outlier detection, projection is
used to estimate an expected analyte value, which is compared with
the actual value and a delta evaluated for substantial
correspondence. However, other methods of outlier detection are
possible.
[0374] Certain acceptability parameters can be set for reference
values received from the user. In some embodiments, the calibration
process monitors the continuous analyte sensor data stream to
determine a preferred time for capturing reference analyte
concentration values for calibration of the continuous sensor data
stream. In an example wherein the analyte sensor is a continuous
glucose sensor, when data (for example, observed from the data
stream) changes too rapidly, the reference glucose value may not be
sufficiently reliable for calibration due to unstable glucose
changes in the host. In contrast, when sensor glucose data are
relatively stable (for example, relatively low rate of change), a
reference glucose value can be taken for a reliable calibration.
For example, in one embodiment, the receiver can be configured to
only accept reference analyte values of from about 40 mg/dL to
about 400 mg/dL. As another example, the receiver can be configured
to only accept reference analyte values when the rate of change is
less than a predetermined maximum, such as 1, 1.5, 2, 2.5, 3, or
3.5, mg/dL/min. As yet another example, the receiver can be
configured to only accept reference analyte values when the rate of
acceleration (or deceleration) is less than a predetermined
maximum, such as 0.01 mg/dL/min.sup.2, 0.02 mg/dL/min.sup.2, 0.03
mg/dL/min.sup.2, 0.04 mg/dL/min.sup.2, or 0.05 mg/dL/min.sup.2 or
more.
[0375] In some embodiments, the reference data is pre-screened
according to environmental and/or physiological issues, such as
time of day, oxygen concentration, postural effects, and
patient-entered environmental data. In one example embodiment,
wherein the sensor comprises an implantable glucose sensor, an
oxygen sensor within the glucose sensor is used to determine if
sufficient oxygen is being provided to successfully complete the
necessary enzyme and electrochemical reactions for glucose sensing.
In another example wherein the sensor comprises an implantable
glucose sensor, the counter electrode could be monitored for a
"rail-effect," that is, when insufficient oxygen is provided at the
counter electrode causing the counter electrode to reach
operational (e.g., circuitry) limits. In some embodiments the
receiver is configured such that when conditions for accepting
reference analyte values are not met, the user is notified. Such
notice can include an indication as to the cause of the
unacceptability, such as low oxygen or high rate of analyte value
change. In some embodiments the indication can also include an
indication of suggested corrective action, such as moderately
increasing muscular activity so as to increase oxygen levels or to
wait until the rate of analyte value change reduces to an
acceptable value.
[0376] In one embodiment, the calibration process can prompt the
user via the user interface to "calibrate now" when the reference
analyte values are considered acceptable. In some embodiments, the
calibration process can prompt the user via the user interface to
obtain a reference analyte value for calibration at intervals, for
example when analyte concentrations are at high and/or low values.
In some additional embodiments, the user interface can prompt the
user to obtain a reference analyte value for calibration based at
least in part upon certain events, such as meals, exercise, large
excursions in analyte levels, faulty or interrupted data readings,
or the like. In some embodiments, the algorithms can provide
information useful in determining when to request a reference
analyte value. For example, when analyte values indicate
approaching clinical risk, the user interface can prompt the user
to obtain a reference analyte value.
[0377] In yet another example embodiment, the patient is prompted
to enter data into the user interface, such as meal times and/or
amount of exercise, which can be used to determine likelihood of
acceptable reference data. Evaluation data, such as described in
the paragraphs above, can be used to evaluate a preferred time for
reference analyte measurement. Correspondingly, the user interface
can then prompt the user to provide a reference data point for
calibration within a given time period. Consequently, because the
receiver proactively prompts the user during preferred calibration
times, the likelihood of error due to environmental and
physiological limitations may decrease and consistency and
acceptability of the calibration may increase.
[0378] In some embodiments, the calibration process monitors the
continuous analyte sensor data stream to determine a preferred time
for capturing reference analyte concentration values for
calibration of the continuous sensor data stream. In an example
wherein the analyte sensor is a continuous glucose sensor, when
data (for example, observed from the data stream) changes too
rapidly, the reference glucose value may not be sufficiently
reliable for calibration due to unstable glucose changes in the
host. In contrast, when sensor glucose data are relatively stable
(for example, relatively low rate of change), a reference glucose
value can be taken for a reliable calibration. In one embodiment,
the calibration process can prompt the user via the user interface
to "calibrate now" when the analyte sensor is considered
stable.
[0379] Referring again to FIG. 7, at block 206, a data matching
module, also referred to as the processor module, matches reference
data (e.g., one or more reference analyte data points) with
substantially time corresponding sensor data (e.g., one or more
sensor data points) to provide one or more matched data pairs. One
reference data point can be matched to one time corresponding
sensor data point to form a matched data pair. Alternatively, a
plurality of reference data points can be averaged (e.g., equally
or non-equally weighted average, mean-value, median, or the like)
and matched to one time corresponding sensor data point to form a
matched data pair, one reference data point can be matched to a
plurality of time corresponding sensor data points averaged to form
a matched data pair, or a plurality of reference data points can be
averaged and matched to a plurality of time corresponding sensor
data points averaged to form a matched data pair.
[0380] In one embodiment, time corresponding sensor data comprises
one or more sensor data points that occur from about 0 minutes to
about 20 minutes after the reference analyte data time stamp (e.g.,
the time that the reference analyte data is obtained). In one
embodiment, a 5 minute time delay is chosen to compensate for a
system time-lag (e.g., the time necessary for the analyte to
diffusion through a membrane(s) of an analyte sensor). In
alternative embodiments, the time corresponding sensor value can be
greater than or less than that of the above-described embodiment,
for example .+-.60 minutes. Variability in time correspondence of
sensor and reference data can be attributed to, for example, a
longer or shorter time delay introduced by the data smoothing
filter, or if the configuration of the analyte sensor incurs a
greater or lesser physiological time lag.
[0381] In some implementations of the sensor, the reference analyte
data is obtained at a time that is different from the time that the
data is input into the receiver. Accordingly, the "time stamp" of
the reference analyte (e.g., the time at which the reference
analyte value was obtained) is not the same as the time at which
the receiver obtained the reference analyte data. Therefore, some
embodiments include a time stamp requirement that ensures that the
receiver stores the accurate time stamp for each reference analyte
value, that is, the time at which the reference value was actually
obtained from the user.
[0382] In certain embodiments, tests are used to evaluate the
best-matched pair using a reference data point against individual
sensor values over a predetermined time period (e.g., about 30
minutes). In one such embodiment, the reference data point is
matched with sensor data points at 5 minute intervals and each
matched pair is evaluated. The matched pair with the best
correlation can be selected as the matched pair for data
processing. In some alternative embodiments, matching a reference
data point with an average of a plurality of sensor data points
over a predetermined time period can be used to form a matched
pair.
[0383] In certain embodiments, the data matching module only forms
matched pairs when a certain analyte value condition is satisfied.
Such a condition can include any of the conditions discussed above
with reference to embodiments pre-screening or conditionally
accepting reference analyte value data at block 204.
[0384] At block 208, a calibration set module, also referred to as
the calibration module or processor module, forms an initial
calibration set from a set of one or more matched data pairs, which
are used to determine the relationship between the reference
analyte data and the sensor analyte data. The matched data pairs,
which make up the initial calibration set, can be selected
according to predetermined criteria. The criteria for the initial
calibration set can be the same as, or different from, the criteria
for the updated calibration sets. In certain embodiments, the
number (n) of data pair(s) selected for the initial calibration set
is one. In other embodiments, n data pairs are selected for the
initial calibration set wherein n is a function of the frequency of
the received reference data points. In various embodiments, two
data pairs make up the initial calibration set or six data pairs
make up the initial calibration set. In an embodiment wherein a
substantially continuous analyte sensor provides reference data,
numerous data points are used to provide reference data from more
than 6 data pairs (e.g., dozens or even hundreds of data pairs). In
one exemplary embodiment, a substantially continuous analyte sensor
provides 288 reference data points per day (every five minutes for
twenty-four hours), thereby providing an opportunity for a matched
data pair 288 times per day, for example. While specific numbers of
matched data pairs are referred to in the preferred embodiments,
any suitable number of matched data pairs per a given time period
can be employed.
[0385] In certain embodiments, the data pairs are selected only
when a certain analyte value condition is satisfied. Such a
condition can include any of the conditions discussed above with
reference to embodiments pre-screening or conditionally accepting
reference analyte value data at block 204. In certain embodiments,
the data pairs that form the initial calibration set are selected
according to their time stamp, for example, by waiting a
predetermined "break-in" time period after implantation, the
stability of the sensor data can be increased. In certain
embodiments, the data pairs that form the initial calibration set
are spread out over a predetermined time period, for example, a
period of two hours or more. In certain embodiments, the data pairs
that form the initial calibration set are spread out over a
predetermined glucose range, for example, spread out over a range
of at least 90 mg/dL or more.
[0386] At block 210, a conversion function module, also referred to
as the conversion module or processor module, uses the calibration
set to create a conversion function. The conversion function
substantially defines the relationship between the reference
analyte data and the analyte sensor data.
[0387] A variety of known methods can be used with the preferred
embodiments to create the conversion function from the calibration
set. In one embodiment, wherein a plurality of matched data points
form the calibration set, a linear least squares regression is used
to calculate the conversion function; for example, this regression
calculates a slope and an offset using the equation y=mx+b. A
variety of regression or other conversion schemes can be
implemented herein.
[0388] In certain embodiments, the conversion function module only
creates a conversion function when a certain analyte value
condition is satisfied. Such a condition can include any of the
conditions discussed above with reference to embodiments
pre-screening or conditionally accepting reference analyte value
data at block 204 or with reference to selecting data pairs at
block 208.
[0389] In some alternative embodiments, the sensor is calibrated
with a single-point through the use of a dual-electrode system to
simplify sensor calibration. In one such dual-electrode system, a
first electrode functions as a hydrogen peroxide sensor including a
membrane system containing glucose-oxidase disposed thereon, which
operates as described herein. A second electrode is a hydrogen
peroxide sensor that is configured similar to the first electrode,
but with a modified membrane system (with the enzyme domain
removed, for example). This second electrode provides a signal
composed mostly of the baseline signal, b.
[0390] In some dual-electrode systems, the baseline signal is
(electronically or digitally) subtracted from the glucose signal to
obtain a glucose signal substantially without baseline.
Accordingly, calibration of the resultant difference signal can be
performed by solving the equation y=mx+b with a single paired
measurement. Calibration of the implanted sensor in this
alternative embodiment can be made less dependent on the
values/range of the paired measurements, less sensitive to error in
manual blood glucose measurements, and can facilitate the sensor's
use as a primary source of glucose information for the user. U.S.
Patent Publication No. US-2005-0143635-A1 describes systems and
methods for subtracting the baseline from a sensor signal.
[0391] In some alternative dual-electrode system embodiments, the
analyte sensor is configured to transmit signals obtained from each
electrode separately (e.g., without subtraction of the baseline
signal). In this way, the receiver can process these signals to
determine additional information about the sensor and/or analyte
concentration. For example, by comparing the signals from the first
and second electrodes, changes in baseline and/or sensitivity can
be detected and/or measured and used to update calibration (e.g.,
without the use of a reference analyte value). In one such example,
by monitoring the corresponding first and second signals over time,
an amount of signal contributed by baseline can be measured. In
another such example, by comparing fluctuations in the correlating
signals over time, changes in sensitivity can be detected and/or
measured.
[0392] In some alternative embodiments, a regression equation
y=mx+b is used to calculate the conversion function; however, prior
information can be provided for m and/or b, thereby enabling
calibration to occur with fewer paired measurements. In one
calibration technique, prior information (e.g., obtained from in
vivo or in vitro tests) determines a sensitivity of the sensor
and/or the baseline signal of the sensor by analyzing sensor data
from measurements taken by the sensor (e.g., prior to inserting the
sensor). For example, if there exists a predictive relationship
between in vitro sensor parameters and in vivo parameters, then
this information can be used by the calibration procedure. For
example, if a predictive relationship exists between in vitro
sensitivity and in vivo sensitivity, m.apprxeq.f(m.sub.in vitro),
then the predicted m can be used, along with a single matched pair,
to solve for b (b=y-mx). If, in addition, b can be assumed=0, for
example with a dual-electrode configuration that enables
subtraction of the baseline from the signal such as described
above, then both m and b are known a priori, matched pairs are not
needed for calibration, and the sensor can be completely calibrated
e.g. without the need for reference analyte values (e.g. values
obtained after implantation in vivo.)
[0393] In another alternative embodiment, prior information can be
provided to guide or validate the baseline (b) and/or sensitivity
(m) determined from the regression analysis. In this embodiment,
boundaries can be set for the regression line that defines the
conversion function such that working sensors are calibrated
accurately and easily (with two points), and non-working sensors
are prevented from being calibrated. If the boundaries are drawn
too tightly, a working sensor may not enter into calibration.
Likewise, if the boundaries are drawn too loosely, the scheme can
result in inaccurate calibration or can permit non-working sensors
to enter into calibration. For example, subsequent to performing
regression, the resulting slope and/or baseline are tested to
determine whether they fall within a predetermined acceptable
threshold (boundaries). These predetermined acceptable boundaries
can be obtained from in vivo or in vitro tests (e.g., by a
retrospective analysis of sensor sensitivities and/or baselines
collected from a set of sensors/patients, assuming that the set is
representative of future data).
[0394] If the slope and/or baseline fall within the predetermined
acceptable boundaries, then the regression is considered acceptable
and processing continues to the next step (e.g., block 212).
Alternatively, if the slope and/or baseline fall outside the
predetermined acceptable boundaries, steps can be taken to either
correct the regression or fail-safe such that a system will not
process or display errant data. This can be useful in situations
wherein regression results in errant slope or baseline values. For
example, when points (matched pairs) used for regression are too
close in value, the resulting regression statistically is less
accurate than when the values are spread farther apart. As another
example, a sensor that is not properly deployed or is damaged
during deployment can yield a skewed or errant baseline signal.
[0395] In some alternative embodiments, the sensor system does not
require initial and/or update calibration by the host; in these
alternative embodiments, also referred to as "zero-point
calibration" embodiments, use of the sensor system without
requiring a reference analyte measurement for initial and/or update
calibration is enabled. In general, the systems and methods of the
preferred embodiments provide for stable and repeatable sensor
manufacture, particularly when tightly controlled manufacturing
processes are utilized. Namely, a batch of sensors of the preferred
embodiments can be designed with substantially the same baseline
(b) and/or sensitivity (m) (+/-10%) when tested in vitro.
Additionally, the sensor of the preferred embodiments can be
designed for repeatable m and b in vivo. Thus, an initial
calibration factor (conversion function) can be programmed into the
sensor (sensor electronics and/or receiver electronics) that
enables conversion of raw sensor data into calibrated sensor data
solely using information obtained prior to implantation (namely,
initial calibration does not require a reference analyte value).
Additionally, to obviate the need for recalibration (update
calibration) during the life of the sensor, the sensor is designed
to minimize drift of the sensitivity and/or baseline over time in
vivo. Accordingly, the preferred embodiments can be manufactured
for zero point calibration.
[0396] At block 212, a sensor data transformation module, also
referred to as the calibration module, conversion module, or
processor module, uses the conversion function to transform sensor
data into substantially real-time analyte value estimates, also
referred to as calibrated data, or converted sensor data, as sensor
data is continuously (or intermittently) received from the sensor.
For example, the sensor data, which can be provided to the receiver
in "counts," is translated in to estimate analyte value(s) in
mg/dL. In other words, the offset value at any given point in time
can be subtracted from the raw value (e.g., in counts) and divided
by the slope to obtain the estimate analyte value:
mg / dL = ( rawvalue - offset ) slope ##EQU00002##
[0397] In one embodiment, the conversion function can be used to
estimate analyte values for a future time period by forward
projection. In alternative preferred embodiments, the processor can
provide intelligent estimation, including dynamic determination of
an algorithm, physiological boundaries, evaluation of the
estimative algorithm, analysis of variations associated with the
estimation, and comparison of measured analyte values with time
corresponding estimated analyte values.
[0398] In some alternative embodiments, the sensor and/or reference
analyte values are stored in a database for retrospective
analysis.
[0399] In certain embodiments, the sensor data transformation
module only converts sensor data points into calibrated data points
when a certain analyte value condition is satisfied. Such a
condition can include any of the conditions discussed above with
reference to embodiments pre-screening or conditionally accepting
reference analyte value data at block 204, with reference to
selecting data pairs at block 208, or with reference to creating a
conversion function at block 210.
[0400] At block 214, an output module provides output to the user
via the user interface. The output is representative of the
estimated analyte value, which is determined by converting the
sensor data into a meaningful analyte value. User output can be in
the form of a numeric estimated analyte value, an indication of
directional trend of analyte concentration, and/or a graphical
representation of the estimated analyte data over a period of time,
for example. Other representations of the estimated analyte values
are also possible, for example audio and tactile.
[0401] In one exemplary embodiment, the estimated analyte value is
represented by a numeric value. In other exemplary embodiments, the
user interface graphically represents the estimated analyte data
trend over predetermined a time period (e.g., one, three, and nine
hours, respectively). In alternative embodiments, other time
periods can be represented.
[0402] In some embodiments, the user interface begins displaying
data to the user after the sensor's stability has been affirmed. In
some alternative embodiments, however, the user interface displays
data that is somewhat unstable (e.g., does not have sufficient
stability and/or accuracy); in these embodiments, the receiver may
also include an indication of instability of the sensor data (e.g.,
flashing, faded, or another indication of sensor instability
displayed on the user interface). In some embodiments, the user
interface informs the user of the status of the stability of the
sensor data.
[0403] Accordingly, after initial calibration of the sensor, and
optionally determination of stability of the sensor data, real-time
continuous analyte information can be displayed on the user
interface so that the user can regularly and proactively care for
his/her diabetic condition within the bounds set by his/her
physician.
[0404] In alternative embodiments, the conversion function is used
to predict analyte values at future points in time. These predicted
values can be used to alert the user of upcoming hypoglycemic or
hyperglycemic events. Additionally, predicted values can be used to
compensate for the time lag (e.g., 15 minute time lag such as
described elsewhere herein), so that an estimated analyte value
displayed to the user represents the instant time, rather than a
time delayed estimated value.
[0405] In some embodiments, the substantially real time estimated
analyte value, a predicted future estimate analyte value, a rate of
change, and/or a directional trend of the analyte concentration is
used to control the administration of a constituent to the user,
including an appropriate amount and time, in order to control an
aspect of the user's biological system. One such example is a
closed loop glucose sensor and insulin pump, wherein the analyte
data (e.g., estimated glucose value, rate of change, and/or
directional trend) from the glucose sensor is used to determine the
amount of insulin, and time of administration, that may be given to
a diabetic user to evade hyper- and hypoglycemic conditions.
[0406] In some embodiments, annotations are provided on the graph;
for example, bitmap images are displayed thereon, which represent
events experienced by the host. For example, information about
meals, insulin, exercise, sensor insertion, sleep, and the like,
can be obtained by the receiver (by user input or receipt of a
transmission from another device) and displayed on the graphical
representation of the host's glucose over time. It is believed that
illustrating a host's life events matched with a host's glucose
concentration over time can be helpful in educating the host to his
or her metabolic response to the various events.
[0407] In yet another alternative embodiment, the sensor utilizes
one or more additional electrodes to measure an additional analyte.
Such measurements can provide a baseline or sensitivity measurement
for use in calibrating the sensor. Furthermore, baseline and/or
sensitivity measurements can be used to trigger events such as
digital filtering of data or suspending display of data, all of
which are described in more detail in U.S. Patent Publication No.
US-2005-0143635-A1.
[0408] Accordingly, after initial calibration of the sensor,
continuous analyte values can be displayed on the user interface so
that the user can regularly and proactively care for his/her
diabetic condition within the bounds set by his/her physician. Both
the reference analyte data and the sensor analyte data from the
continuous analyte sensor can be displayed to the user. In an
embodiment wherein the continuous analyte sensor functions as an
adjunctive device to a reference analyte monitor, the user
interface can display numeric reference analyte data, while showing
the sensor analyte data only in a graphical representation so that
the user can see the historical and present sensor trend
information as well as the most recent reference analyte data
value. In an embodiment wherein the continuous analyte sensor
functions as a non-adjunctive device to the reference analyte
monitor, the user interface can display the reference analyte data
and/or the sensor analyte data. The user can toggle through menus
and screens using the buttons in order to view alternate data
and/or screen formats, for example.
[0409] In some embodiments, the measured analyte value, an
estimated future analyte value, a rate of change, and/or a
directional trend of the analyte concentration is used to control
the administration of a constituent to the user, including an
appropriate amount and time, in order to control an aspect of the
user's biological system. One such example is a closed loop glucose
sensor and insulin pump, wherein the glucose data (for example,
estimated glucose value, rate of change, and/or directional trend)
from the glucose sensor is used to determine the amount of insulin,
and time of administration, that can be given to a person with
diabetes to evade hyperglycemic and hypoglycemic conditions.
Electronic Identification and Removal of Non-Constant Noise
[0410] In addition blocking and/or diluting interfering species
before they can cause noise on the sensor signal, a non-constant
noise signal component can be electronically identified, such that
the identified noise component can be removed from the signal by
algorithmic/mathematical means, in some embodiments. For example,
in a glucose sensor (e.g., as described herein) that catalyzes the
conversion of oxygen and glucose to hydrogen peroxide and gluconate
(e.g., by GOX incorporated into the membrane system), for each
glucose molecule metabolized there is an equivalent change in
molecular concentration in the co-reactant O.sub.2 and the product
H.sub.2O.sub.2. Consequently, one can use an electrode (for
example, working electrode 16) to monitor the concentration-induced
current change in either the co-reactant or the product (for
example, H.sub.2O.sub.2) to determine glucose concentration.
However, if an interfering species exists with an oxidation or
reduction potential that overlaps with the co-reactant or the
product (for example, H.sub.2O.sub.2), then the current change does
not accurately reflect glucose concentration. Additionally, if an
oxygen deficiency exists, such that insufficient oxygen is present
to react with an analyte at the enzyme for example, then the
current change similarly does not accurately reflect glucose
concentration.
[0411] It is noted that a glucose sensor signal obtained from
glucose when the bias potential is set from about +0.35V to about
+0.75V is substantially constant under standard physiologic
conditions. In contrast, a glucose sensor signal obtained from
interfering species when the same bias potentials are set (from
about +0.35V to about +0.75V) is not substantially constant under
standard physiologic conditions. Current-voltage curves are known
for various analytes and are available in the literature (for
example, such as described by Lerner et al. Ann N Y Acad Sci 1984,
428, 263-278). Additional description can be found in U.S. Pat. No.
7,081,195.
EXAMPLES
Example 1
Resistance Domain Configurations to Increased the Analyte Signal
Reduce Non-Constant Noise
[0412] Transcutaneous sensors, with electrode, interference, enzyme
and resistance (polyurethane blend) domains, were built and tested
in non-diabetic hosts. The control and test sensors were built as
described in U.S. Publication No. 2006-0020187, which is
incorporated herein by reference in its entirety, with the
following exception: the resistance domain of the test sensors was
formed of 3 layers of a 60% ChronoThane.RTM. H (CardioTech
International, Wilmington, Mass., USA; the PEO concentration of
ChronoThane.RTM. H is about 25%) polyurethane blend solution, as
compared to a single layer of a 45% ChronoThane.RTM. H polyurethane
blend solution in the control sensors. Test and control sensors
were implanted bilaterally in the abdomens of non-diabetic host
volunteers, for a period of about 7 days.
[0413] FIG. 8 illustrates exemplary test results from one test
sensor, over a period of about 7 days, after sensor break-in. The
Y-axis represents signal intensity (in counts). The X-axis
represents time. Double-headed arrows approximately indicate the
days of the study. The total signal detected by the test glucose
sensor is shown as dotted line 1000. To determine the signal
components, the total signal 1000 was analyzed in the following
manner. First, the total signal 1000 was filtered using an IIR
filter to obtain the filtered signal 1020. The non-constant noise
component 1010 was obtained by subtracting the filtered signal 1020
from the total signal 1000. Next, the filtered signal 1020 was
calibrated using glucose values obtained from a finger-stick
glucose meter (SMBG), as described as described in more detail
elsewhere herein, to obtain the constant noise signal component
1030 (e.g., from the baseline of the calibration equation).
Finally, the analyte component 1040 (e.g., glucose concentration)
of the total signal 1000 was obtained by subtracting the constant
noise signal component 1030 from the filtered signal 1020.
[0414] During the seven days the sensor was tested, the glucose
signal varied widely, depending upon the host's activity and
calorie consumption. Using the Root Mean Square (RMS) method, it
was determined that the non-constant noise signal component was no
more than about 4.2% of the total signal during the 7 days of the
trial. Additionally, during about days two through five of the
trial, the non-constant noise was no more than about 2.9% of the
total signal.
[0415] Accordingly, it was shown that the non-constant noise
component can be reduced to less than about 20% of the total signal
over a period of about 7 days by increasing the resistance domain
thickness, as described in more detail elsewhere herein.
Example 2
A Lubricious Coating Configured to Reduce Non-Constant Noise
[0416] Control and test sensors, with electrode, enzyme and
resistance domains, were built as described in U.S. Patent
Publication No. US-2006-0020187-A1, including a resistance domain
formed using a polyurethane polymer blend having about 8 wt. % PEO,
as described in the section entitled "Polyurethane Polymer
Material" above. A lubricious coating was applied to the test
sensors by dipping them one time into a solution of HydroMed.TM.
(CardioTech International, Inc., Wilmington, Mass., USA) and
drying. The control and test sensors were tested in vitro (see
Table 1, below). The test sensors (with the lubricious coating) had
a substantially increased sensitivity (m) but with no corresponding
increase in constant noise (b), when compared to control sensors
(no lubricious coating). Accordingly, it was shown that application
of a lubricious coating over a polyurethane blend resistance domain
of a glucose sensor can (in vitro) substantially increase the
analyte component of the total signal, while having little affect
on constant noise (e.g., baseline).
TABLE-US-00001 TABLE 1 Average Sensitivity Average Constant Sensor
Type (pA/mg/dl) Noise Test (with lubricious coating) 20.68 1.36
Control (no lubricious coating) 8.33 1.36
[0417] FIG. 9 is a graph showing exemplary test results when a test
sensor as described above, including a lubricious coating, was
implanted in a non-diabetic human host. Components of the Total
Signal 1000 were determined, as described in Example 1. The Y-axis
represents signal intensity (in counts). The X-axis represents
time. FIG. 9 shows the non-constant noise component 1010, the
filtered signal 1020, the constant noise component 1030 and the
analyte signal 1040. Using the RMS method, it was determined that,
for the test sensor including a lubricious coating, the analyte
component of the total signal was at least about 96% for about four
days, after sensor break-in. Additionally, the non-constant noise
component was no more than about 5% for about four days, after
sensor break-in. Accordingly, it was shown that, in ambulatory
humans, application of a lubricious coating to a sensor over a
resistance domain provides a sensor that, in vivo, has a
substantially non-constant non-analyte related signal component
does not substantially contribute to the signal after sensor
break-in.
Example 3
Discontinuous Hydrophilic Overcoat on Resistance Domain Configured
to Reduce Non-Constant Noise
[0418] To determine if a hydrophilic overcoat on the resistance
layer can increase the analyte signal component and/or reduce the
non-constant noise component, test and control sensors were build
and tested in volunteer human hosts, over a period of 3 days. Both
the test and control sensors included an electrode layer, an enzyme
layer and a polyurethane blend resistance domain. The polyurethane
blend used to form the resistance domain included 8% hydrophile
(i.e., PEO). After fabrication, the test sensors were sprayed (one
time) in a solution of 5% ChronoThane.RTM. H (about 25% PEO;
CardioTech International, Wilmington, Mass., USA) and cured. Test
and control sensors were implanted bilaterally in the abdomens of
the volunteer human hosts. FIG. 10 is a graph showing test results
from one exemplary sensor. Components of the Total Signal 1000 were
determined, as described in Example 1. The Y-axis represents signal
intensity (in counts). The X-axis represents time. FIG. 10 shows
the non-constant noise component 1010, the filtered signal 1020,
the constant noise component 1030 and the analyte signal 1040.
Using the RMS method, it was determined that, for sensor having a
hydrophilic coating, the non-constant noise component of the total
signal was no more than about 3% during the study.
[0419] While not wishing to be bound by theory, it is believed that
application of a hydrophilic overcoat to the sensor can provide a
sensor that has a non-constant noise component that is less than
about 20% of the total signal.
[0420] Methods and devices that are suitable for use in conjunction
with aspects of the preferred embodiments are disclosed in U.S.
Pat. Nos. 4,994,167; 4,757,022; 6,001,067; 6,741,877; 6,702,857;
6,558,321; 6,931,327; 6,862,465; 7,074,307; 7,081,195; 7,108,778;
7,110,803; and 7,192,450.
[0421] Methods and devices that are suitable for use in conjunction
with aspects of the preferred embodiments are disclosed in U.S.
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