U.S. patent application number 16/288795 was filed with the patent office on 2019-10-03 for antislip sheet material with twisted tapes.
The applicant listed for this patent is Owens Corning Intellectual Capital, LLC. Invention is credited to Manish K. Seth, Martin Vido.
Application Number | 20190299563 16/288795 |
Document ID | / |
Family ID | 57222284 |
Filed Date | 2019-10-03 |
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United States Patent
Application |
20190299563 |
Kind Code |
A1 |
Seth; Manish K. ; et
al. |
October 3, 2019 |
ANTISLIP SHEET MATERIAL WITH TWISTED TAPES
Abstract
A sheet of material suitable for roofing or industrial wrapping
applications has an anti-skid surface formed by ridges of twisted
tapes. The sheet comprises a woven scrim of warp tapes and weft
tapes. Some of the tapes are twisted about their longitudinal axis,
for example about (25) to (400) revolutions per meter, to form
ridges having a height substantially greater than the thickness of
the tapes. The ridges impart an anti-skid surface to the sheet. The
scrim is bonded to a coating or film to make the sheet
waterproof.
Inventors: |
Seth; Manish K.; (Mission,
CA) ; Vido; Martin; (Mission, CA) |
|
Applicant: |
Name |
City |
State |
Country |
Type |
Owens Corning Intellectual Capital, LLC |
Toledo |
OH |
US |
|
|
Family ID: |
57222284 |
Appl. No.: |
16/288795 |
Filed: |
February 28, 2019 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
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15211038 |
Jul 15, 2016 |
10232585 |
|
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16288795 |
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12740908 |
Apr 30, 2010 |
10124557 |
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PCT/CA08/01938 |
Nov 5, 2008 |
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15211038 |
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60985604 |
Nov 5, 2007 |
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Current U.S.
Class: |
1/1 |
Current CPC
Class: |
B32B 2262/0246 20130101;
D06N 2209/106 20130101; B32B 27/12 20130101; B32B 2262/0276
20130101; D10B 2505/204 20130101; B32B 2274/00 20130101; B32B 7/05
20190101; B32B 2307/54 20130101; E04D 5/06 20130101; D06N 3/0006
20130101; B32B 2262/0223 20130101; B32B 2307/7265 20130101; B32B
2262/0253 20130101; B32B 27/36 20130101; B32B 27/302 20130101; D03D
15/0088 20130101; D06N 2209/103 20130101; B32B 5/02 20130101; B32B
7/12 20130101; B32B 5/14 20130101; B32B 2475/00 20130101; B32B
2419/06 20130101; B32B 2307/724 20130101; B32B 2262/0207 20130101;
B32B 2307/71 20130101; B32B 2307/744 20130101; B32B 5/024 20130101;
D06N 5/00 20130101; B32B 25/10 20130101; B32B 27/306 20130101; D06N
3/0002 20130101; B32B 3/30 20130101; B32B 2553/00 20130101; D03D
15/10 20130101; B32B 27/32 20130101; E04D 12/002 20130101; D06N
2201/12 20130101; D03D 15/0083 20130101; B32B 2419/00 20130101 |
International
Class: |
B32B 5/02 20060101
B32B005/02; B32B 7/05 20060101 B32B007/05; E04D 5/06 20060101
E04D005/06; D03D 15/00 20060101 D03D015/00; D06N 3/00 20060101
D06N003/00; B32B 5/14 20060101 B32B005/14; B32B 27/30 20060101
B32B027/30; B32B 27/32 20060101 B32B027/32; B32B 27/36 20060101
B32B027/36; E04D 12/00 20060101 E04D012/00; D03D 15/10 20060101
D03D015/10; D06N 5/00 20060101 D06N005/00 |
Claims
1-23. (canceled)
24. A sheet of material having an anti-skid surface, the sheet of
material comprising: a first set of tapes generally parallel to
each other, wherein the first set of tapes comprise twisted tapes
and untwisted tapes; a second set of tapes generally parallel to
each other and perpendicular to the first set of tapes, wherein the
tapes of the first set and the tapes of the second set are
interwoven with each other to form a scrim; and a waterproof film
bonded to the scrim; wherein the twisted tapes form a plurality of
parallel ridges, wherein the ridges have a height at least five
times greater than the thickness of the untwisted tapes, and
wherein the ridges form the anti-skid surface of the sheet.
25. The sheet of material according to claim 24, wherein the second
set of tapes comprise twisted tapes and untwisted tapes.
26. The sheet of material according to claim 24, wherein each of
the twisted tapes are twisted in a range of 25 revolutions per
meter and 400 revolutions per meter.
27. The sheet of material according to claim 24, wherein the
twisted tapes have a width greater than or equal to 4 mm and less
than 6 mm, and wherein the twisted tapes are twisted between about
250 revolutions per meter and about 400 revolutions per meter.
28. The sheet of material according to claim 24, wherein the height
of the ridges is between about ten mils and about twenty mils.
29. The sheet of material according to claim 24, wherein at least
some of the twisted tapes are laid on top of and follow a same
weaving path of at least some of the untwisted tapes.
31. The sheet of material according to claim 24, wherein the
waterproof film comprises a high coefficient of friction
elastomer.
32. The sheet of material according to claim 24, wherein the
waterproof film is bonded to the scrim by lamination.
33. The sheet of material according to claim 24, wherein the
waterproof film is bonded to the scrim by thermal bonding.
34. A sheet of material having an anti-skid surface, the sheet of
material comprising: a first set of tapes generally parallel to
each other, wherein the first set of tapes comprise twisted tapes
and untwisted tapes; a second set of tapes generally parallel to
each other and perpendicular to the first set of tapes, wherein the
tapes of the first set and the tapes of the second set are
interwoven with each other to form a scrim; and a first extrusion
coating on a first side of the scrim; and a second extrusion
coating on a second side of the scrim; wherein the twisted tapes
form a plurality of parallel ridges, wherein the ridges have a
height at least five times greater than the thickness of the
untwisted tapes, and wherein the ridges form the anti-skid surface
of the sheet.
35. The sheet of material according to claim 34, wherein the second
set of tapes comprise twisted tapes and untwisted tapes.
36. The sheet of material according to claim 34, wherein each of
the twisted tapes are twisted in a range of 25 revolutions per
meter and 400 revolutions per meter.
37. The sheet of material according to claim 34, wherein the
twisted tapes have a width greater than or equal to 4 mm and less
than 6 mm, and wherein the twisted tapes are twisted between about
250 revolutions per meter and about 400 revolutions per meter.
38. The sheet of material according to claim 34, wherein the height
of the ridges is between about ten mils and about twenty mils.
39. The sheet of material according to claim 34, wherein at least
some of the twisted tapes are laid on top of and follow a same
weaving path of at least some of the untwisted tapes.
40. A sheet of material having an anti-skid surface, the sheet of
material comprising: a first set of tapes generally parallel to
each other, wherein the first set of tapes comprises twisted tapes
and untwisted tapes, wherein at least some of the twisted tapes
have a plurality of tape revolutions, wherein at least some of the
tape revolutions overlies an adjacent tape revolution to form a
circular cross-section about a longitudinal axis of the twisted
tape, wherein each twisted tape is twisted between 25 revolutions
per meter and 400 revolutions per meter; and a second set of tapes
generally parallel to each other and perpendicular to the first set
of tapes, wherein the tapes of the first set and the tapes of the
second set are interwoven with each other to form a scrim; and
wherein the twisted tapes form a plurality of parallel ridges,
wherein the ridges have a height at least five times greater than
the thickness of the untwisted tapes, and wherein the ridges form
the anti-skid surface of the sheet.
41. The sheet of material according to claim 40, wherein the second
set of tapes comprise twisted tapes and untwisted tapes.
42. The sheet of material according to claim 40, further comprising
a waterproof film bonded to the scrim.
43. The sheet of material according to claim 40, wherein at least
some of the twisted tapes have a width between about 1.5 mm and
about 6 mm.
Description
RELATED APPLICATIONS
[0001] This application is a divisional application of U.S. patent
application Ser. No. 15/211,038 filed on Jul. 15, 2016, which is a
divisional application of U.S. patent application Ser. No.
12/740,908 filed on Apr. 30, 2010, now U.S. Pat. No. 10,124,557,
which is the U.S. national phase entry of PCT/CA08/01938 with an
international filing date of Nov. 5, 2008, which claims the benefit
of U.S. Provisional Patent Application No. 60/985,604, filed on
Nov. 5, 2007, the entire disclosures of which are incorporated
herein by reference.
TECHNICAL FIELD OF THE INVENTION
[0002] The invention pertains to sheet materials made of plastic
tapes, suitable for roofing, wrapping and other applications. More
particularly, it pertains to such sheet materials having a surface
with a high coefficient of friction.
BACKGROUND OF THE INVENTION
[0003] Sheet materials comprising a scrim of woven plastic tapes
are commonly used for roofing and industrial wrapping applications.
The sheet materials may be coated or uncoated. Such materials
typically have a relatively smooth surface with a low coefficient
of friction. For some applications, it is useful for the sheet
material to have antislip properties. For example, if the sheet is
to be applied to a roof deck, e.g. as a roofing underlayment, a
surface with antislip properties on which workers may walk enhances
worker safety. Likewise, if the sheet material is to be use to wrap
goods such as bundles of lumber, on which workers may need to walk,
an antislip surface is useful. The conventional methods of
imparting antislip properties to sheet materials involve applying
films, meshes or granules to the surface of the sheet.
SUMMARY OF THE INVENTION
[0004] The invention provides a sheet material comprising a scrim
made of woven plastic tapes, in which at least some of the tapes
comprising the scrim are twisted to create ridges and thus impart
an enhanced coefficient of friction to a surface of the sheet. The
sheet material provides enhanced slip-resistance in wet, dry or
dusty conditions. The sheet material is useful for applications
such as industrial wrapping, packaging and roofing
underlayments.
[0005] The invention provides a sheet of material having an
anti-skid surface, comprising a first set of tapes generally
parallel to each other and a second set of tapes generally parallel
to each other and perpendicular to the first set of tapes. The
tapes are plastic and have a width greater than their thickness.
The tapes of the first set and of the second set are interwoven
with each other to form a scrim. At least some of the tapes of the
first set are twisted about their longitudinal axis to form a
plurality of parallel ridges having a height at least five times
greater than the thickness of untwisted tapes, the ridges forming
the anti-skid surface of the sheet.
[0006] According to another embodiment of the invention, there is
provided a sheet of material having an anti-skid surface comprising
a first set of tapes generally parallel to each other, a second set
of tapes generally parallel to each other and perpendicular to the
first set of tapes, and a third set of tapes generally parallel to
the first set of tapes. The tapes are plastic and have a width
greater than their thickness. The tapes of the first set and of the
third set are interwoven with the tapes of the second set to form a
scrim. At least some of the tapes of the third set are twisted
about their longitudinal axis to form a plurality of parallel
ridges having a height at least five times greater than the
thickness of untwisted tapes, the ridges forming the anti-skid
surface of the sheet. Each tape of the first set is positioned
adjacent to and following a weaving path the same as that of a
respective tape of the first set.
BRIEF DESCRIPTION OF THE DRAWINGS
[0007] FIG. 1 is a plan view of a sheet according to a first
embodiment of the invention.
[0008] FIG. 2 is a cross-sectional view on the line 2-2 of FIG.
1.
[0009] FIG. 3 a cross-sectional view of a second embodiment of the
invention.
[0010] FIG. 4 is a cross-sectional view of a third embodiment of
the invention.
[0011] FIG. 5 is a plan view of a fourth embodiment of the
invention.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0012] Exemplary embodiments are illustrated in the referenced
figures of the drawings. It is intended that the embodiments are to
be considered illustrative rather than restrictive.
[0013] Referring to FIGS. 1 and 2, the sheet material 10 has a
scrim 12 coated on one side by a coating layer 14. The scrim 12 is
woven in a plain weave of warp tapes 16 and weft tapes 18. The weft
tapes 18 are laid flat in the weave, in the conventional manner.
The warp tapes 16 are twisted, such that they describe full
revolutions about their longitudinal axis along the length of the
weave. The frequency of the twisting is about one revolution every
centimeter. Preferred frequencies of such twisting are in the range
of 25 to 400 revolutions per meter. Some of the twisted tapes can
have different frequencies of twisting from others.
[0014] The thickness of the tapes comprising the scrim is about 1
to 2 mils (0.025 to 0.05 mm). However, when twisted, the effective
thickness of the warp tapes 16 is about 10 to 20 mils (0.25 to 0.5
mm). The warp tapes 16 accordingly form ridges, having a height of
about 10 to 20 mils, running along the warp direction of the sheet
10, which provide an increased coefficient of friction to the
surface of the sheet. To form an effective anti-skid surface, the
height of the ridges should be at least about five times greater
than the thickness of the tapes, alternatively at least about ten
times greater.
[0015] The scrim 12 and the coating 14 are made of plastic, poly
olefin resins, for example polyethylene or polypropylene. They may
alternatively be made of various other plastics, including
polyesters, polystyrene, nylon and ethylene acrylic copolymers.
Alternatively, the scrim and/or the coating 14 may comprise a high
coefficient-of-friction material, for example ethylene vinyl
acetate (EVA), ethylene methyl acrylate (EMA), rubber or elastomer.
The scrim provides a structural layer having high tensile and tear
strength.
[0016] The tapes 16, 18 are conventional extruded plastic tapes
having a flat profile and a width greater than their thickness. The
tape width is preferably about 1.5 to 6 mm. The number of tapes per
inch in the machine direction and in the cross direction is in the
range of 1 to 25. Tapes that are to be twisted may be the same
width and thickness as tapes that are not to be twisted, or they
may have a greater width and/or thickness.
[0017] The frequency of twisting of the warp tape 16, and the
thickness and denier of the tapes 16, 18 can be selected to achieve
the desired coefficient of friction of the anti-skid surface of the
sheet 10.
[0018] The coating layer 14 is a waterproof film bonded to the
scrim. It may be permeable to water vapor to allow the escape of
moisture from buildings when the sheet is used as a roofing
underlayment or for similar applications. The coating layer 14 is
manufactured in-situ using a co-extrusion process and is laminated
to the scrim 12, or it can comprise a film that is bonded to the
scrim, for example by thermal bonding, lamination or adhesive.
Optionally, a second coating layer is bonded to the opposite side
of the scrim.
[0019] FIG. 3 illustrates an embodiment of the invention in which
twisted warp tapes are added to a scrim woven with conventional
untwisted warp and weft tapes. The sheet material 20 comprises a
scrim 22 with a coating layer 14 laminated thereto. The scrim 22 is
woven of untwisted warp tapes 21 and untwisted weft tapes 23 in a
plain weave. Twisted warp tapes 25 are woven into this scrim, the
twisted warp tapes 25 being laid on top of and following the same
weaving path as the untwisted warp tapes 21, interweaving with the
weft tapes 23 of the scrim. The twisted warp tapes 25 form a
twisted warp layer 24. This layer 24 comprises ridges formed by the
twisted warp tapes 25, imparting an enhanced coefficient of
friction to the upper surface of the sheet 20.
[0020] FIG. 4 illustrates a further embodiment of the invention in
which both twisted warp tapes and twisted weft tapes are added to a
scrim woven with conventional untwisted warp and weft tapes. The
sheet material 30 comprises a scrim 22 with a coating layer 14
laminated thereto. The scrim 22 is woven of untwisted warp tapes 21
and untwisted weft tapes 23 in a plain weave. Twisted warp tapes 25
and twisted weft tapes 27 are woven into this, the twisted warp
tapes being laid on top of and following the same path as the
untwisted warp tapes 21, and the twisted weft tapes 27 being laid
on top of and following the same weaving path as the untwisted weft
tapes 23. The twisted warp tapes 25 and twisted weft tapes 27 form
a layer 26 which comprises ridges formed by the twisted warp tapes
and twisted weft tapes, imparting an enhanced coefficient of
friction to the upper surface of the sheet 30.
[0021] FIG. 5 illustrates a further embodiment of the invention in
which the sheet material 40 comprises a scrim 50 with a coating
layer 14 (not shown) laminated thereto. The scrim 50 includes
twisted warp tapes 42 and twisted weft tapes 44, and untwisted warp
tapes 46 and untwisted weft tapes 48. The twisted warp tapes
replace every fourth untwisted warp tape, and the twisted weft
tapes replace every third untwisted weft tape, in the example
shown. Alternatively, the twisted tapes may be placed at different
intervals, for example replacing every wrap and/or weft tape, or
every second or every fifth, etc. warp and/or weft tape.
[0022] In the sheet materials of the invention, either or both of
the warp and weft tapes can be twisted; and the sheet material can
be uncoated, coated on one side or on both sides; and it can
include additional layers, depending on the properties desired for
a particular application.
[0023] Some further features and embodiments of the invention
include the following:
[0024] (a) The weft tapes are twisted and the warp tapes are
untwisted;
[0025] (b) Both the warp tapes and the weft tapes are twisted;
[0026] (c) Each warp (and/or weft) tape is twisted, or every second
or third etc. warp (and/or weft) tape is twisted and the others are
untwisted;
[0027] (d) Where twisted tapes are added to a scrim made of
untwisted tapes (as in FIGS. 3 and 4) the added twisted tapes may
be in the machine direction or in the cross direction or both;
[0028] (e) The scrim is uncoated, or coated on one side, or coated
on both sides, or includes additional layers;
[0029] (f) The weave of the scrim is plain, twill or other
weaves;
[0030] (g) The color of the twisted tapes is the same as the
surrounding fabric to blend in with it; or it is different to make
the antislip grid more visible;
[0031] (h) The twisted tapes are applied to the whole of a sheet or
to only a part of it;
[0032] (i) Adjacent twisted tapes have different frequencies of
turning, for example some have relatively more and some have
relatively fewer revolutions per meter, creating a rougher surface
with ridges of different heights;
[0033] (j) The twisted tapes or the coating, or both, are treated
with or comprise a tacky or high coefficient-of-friction coating or
additive. For example, they may incorporate ethylene vinyl acetate
(EVA), ethylene methyl acrylate (EMA), rubber or elastomer;
and/or
[0034] (k) The sheet material includes additives or is treated to
provide UV-resistance.
[0035] Although the invention has been described in terms of
various embodiments, it is not intended that the invention be
limited to these embodiments. Various modifications within the
scope of the invention will be apparent to those skilled in the
art. The scope of the invention is defined by the claims that
follow.
* * * * *