U.S. patent application number 16/182430 was filed with the patent office on 2019-05-09 for privacy glazing system with discrete electrical driver.
The applicant listed for this patent is Cardinal IG Company. Invention is credited to Eric Bjergaard, Andrew DeMiglio, Chad Peters.
Application Number | 20190137796 16/182430 |
Document ID | / |
Family ID | 64457106 |
Filed Date | 2019-05-09 |
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United States Patent
Application |
20190137796 |
Kind Code |
A1 |
Bjergaard; Eric ; et
al. |
May 9, 2019 |
PRIVACY GLAZING SYSTEM WITH DISCRETE ELECTRICAL DRIVER
Abstract
A controllable privacy structure, such as a window or door, may
include an electrically controllable optically active material
connected to a driver. The driver can control the application
and/or removal of electrical energy to the optically active
material to transition from a scattering state in which visibility
through the structure is inhibited to a transparent state in which
visibility through the structure is comparatively clear. The driver
may need to be located in relatively close physical proximity to
the privacy structure the driver is intended to control. Devices,
systems, and techniques are described for discretely positioning a
driver relative to a privacy structure to be controlled.
Inventors: |
Bjergaard; Eric;
(Minneapolis, MN) ; DeMiglio; Andrew; (Savage,
MN) ; Peters; Chad; (Prior Lake, MN) |
|
Applicant: |
Name |
City |
State |
Country |
Type |
Cardinal IG Company |
Eden Prairie |
MN |
US |
|
|
Family ID: |
64457106 |
Appl. No.: |
16/182430 |
Filed: |
November 6, 2018 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
|
|
62582113 |
Nov 6, 2017 |
|
|
|
Current U.S.
Class: |
1/1 |
Current CPC
Class: |
E06B 2009/2417 20130101;
C03C 17/23 20130101; E06B 9/24 20130101; E06B 3/6722 20130101; E06B
2009/247 20130101; C03C 2217/215 20130101; E06B 2009/2464 20130101;
G02F 1/1339 20130101; G02F 2001/133328 20130101; G02F 2001/13398
20130101; G02F 1/13439 20130101; G02F 2001/133302 20130101; G02F
2001/133317 20130101; G02F 1/13394 20130101; B32B 2255/20 20130101;
C03C 2217/24 20130101; C03C 2217/94 20130101; B32B 17/00 20130101;
G02F 1/163 20130101; G02F 1/137 20130101; G02F 1/153 20130101; B32B
2419/00 20130101; G02F 1/13306 20130101; C03C 2217/216
20130101 |
International
Class: |
G02F 1/137 20060101
G02F001/137; G02F 1/1343 20060101 G02F001/1343; G02F 1/133 20060101
G02F001/133; G02F 1/1339 20060101 G02F001/1339; E06B 3/67 20060101
E06B003/67; E06B 9/24 20060101 E06B009/24; B32B 17/00 20060101
B32B017/00 |
Claims
1. A privacy glazing system comprising: a privacy glazing structure
that includes: a first pane of transparent material; a second pane
of transparent material; a spacer positioned between the first pane
of transparent material and the second pane of transparent material
to define a between-pane space, the spacer sealing the between-pane
space from gas exchange with a surrounding environment and holding
the first pane of transparent material a separation distance from
the second pane of transparent material; a third pane of
transparent material; an electrically controllable optically active
material positioned between the second pane of transparent material
and the third pane of transparent material, the electrically
controllable optically active material being positioned between a
first electrode layer and a second electrode layer, a wall-mounted
gang box located outside of the privacy glazing structure, the
wall-mounted gang box containing a driver electrically connected to
the first electrode layer and the second electrode layer via wiring
extending from the wall-mounted gang box to the privacy glazing
structure through an opening in a sash surrounding the privacy
glazing structure, the driver being further electrically connected
to a power source via wiring connected to wall power entering the
wall-mounted gang box, wherein the driver is configured to
condition power received from the power source to provide a drive
signal to the first electrode layer and the second electrode layer
for controlling the electrically controllable optically active
material.
2. The structure of claim 1, wherein the wall-mounted gang box is
mounted to a stud.
3. The structure of claim 1, wherein the wall-mounted gang box is
located at least 1 foot away from the privacy glazing
structure.
4. The structure of claim 1, further comprising a switch mounted to
the gang box in front of the driver, wherein actuation of the
switch is configured to transition the electrically controllable
optically active material from a transparent state to an opaque
state and vice versa.
5. The structure of claim 4, wherein the switch in integral with
the driver.
6. The structure of claim 1, wherein the driver has a height less
than 100 mm, a width less than 53 mm, and a depth less than 60
mm.
7. The structure of claim 1, wherein the driver is configured to
condition power received from the power source by altering at least
one of a frequency, an amplitude, and a waveform of an electrical
signal received from the power source.
8. The structure of claim 1, wherein the wall power delivers
alternating current.
9. The structure of claim 1, wherein the driver comprises a
controller that is configured to receive input from a user control
located outside of the privacy glazing structure.
10. The structure of claim 1, wherein the second pane of
transparent material and the third pane of transparent material are
each laminate panes comprising a pair of glass substrates laminated
together.
11. The structure of claim 1, wherein: the first pane of
transparent material and the second pane of transparent material
are each fabricated from float glass, the first electrode layer
comprises a transparent conductive oxide coating deposited over the
first pane of transparent material, and the second electrode layer
comprises a transparent conductive oxide coating deposited over the
second pane of transparent material.
12. The structure of claim 1, wherein the electrically controllable
optically active material is a liquid crystal material.
13. A privacy door comprising: a first pane of transparent
material; a second pane of transparent material; an electrically
controllable optically active material positioned between the first
pane of transparent material and the second pane of transparent
material, the electrically controllable optically active material
being further positioned between a first electrode layer and a
second electrode layer; an optically opaque panel positioned across
an external surface of the privacy door; and a driver positioned
behind the optically opaque panel, the driver being electrically
connected to the first electrode layer and the second electrode
layer, the driver being further electrically connected to a power
source and configured to condition power received from the power
source to provide a drive signal to the first electrode layer and
the second electrode layer for controlling the electrically
controllable optically active material.
14. The door of claim 13, wherein the optically opaque panel
comprises one of a kick plate and a hinge plate.
15. The door of claim 13, wherein the optically opaque panel is
made of metal.
16. The door of claim 13, wherein the driver is configured to
condition power received from the power source by altering at least
one of a frequency, an amplitude, and a waveform of an electrical
signal received from the power source.
17. The door of claim 13, wherein the power source is selected from
the group consisting of: wall power delivering alternating current;
and a battery delivering direct current.
18. The door of claim 13, wherein the driver comprises a controller
that is configured to receive input from a user control located
outside of the privacy glazing structure.
19. The door of claim 13, wherein: the first pane of transparent
material and the second pane of transparent material are each
fabricated from float glass, the first electrode layer comprises a
transparent conductive oxide coating deposited over the first pane
of transparent material, and the second electrode layer comprises a
transparent conductive oxide coating deposited over the second pane
of transparent material.
20. The door of claim 13, further comprising: a third pane of
transparent material; and a spacer positioned between the second
pane of transparent material and the third pane of transparent
material to define a between-pane space, the spacer sealing the
between-pane space from gas exchange with a surrounding environment
and holding the second pane of transparent material a separation
distance from the third pane of transparent material;
21. The door of claim 13, wherein further comprising wiring
electrically coupling the driver to the first and second electrode
layers.
22. The door of claim 13, wherein the electrically controllable
optically active material is a liquid crystal material.
Description
CROSS-REFERENCE
[0001] This application claims priority to U.S. Provisional Patent
Application No. 62/582,113, filed Nov. 6, 2017, the entire content
of which is incorporated herein by reference.
TECHNICAL FIELD
[0002] This disclosure relates to glazing structures that include
electrically controllable optically active material and, more
particularly, to electrical driver arrangements for glazing
structure systems.
BACKGROUND
[0003] Windows, doors, partitions, and other structures having
controllable light modulation have been gaining popularity in the
marketplace. These structures are commonly referred to as "smart"
structures or "privacy" structures for their ability to transform
from a transparent state in which a user can see through the
structure to a private state in which viewing is inhibited through
the structure. For example, smart windows are being used in
high-end automobiles and homes and smart partitions are being used
as walls in office spaces to provide controlled privacy and visual
darkening.
[0004] A variety of different technologies can be used to provide
controlled optical transmission for a smart structure. For example,
electrochromic technologies, photochromic technologies,
thermochromic technologies, suspended particle technologies, and
liquid crystal technologies are all being used in different smart
structure applications to provide controllable privacy. The
technologies generally use an energy source, such as electricity,
to transform from a transparent state to a privacy state or vice
versa.
[0005] For systems that use electricity to control the transition
between transparent and privacy states, an electrical driver is
typically provided to control the electrical signal delivered to
the privacy structure. The driver may condition the electrical
signal delivered to the privacy structure to provide a controlled
transition from one state to another state and/or to maintain the
privacy structure in a stable optical state.
SUMMARY
[0006] In general, this disclosure is directed to privacy
structures incorporating an electrically controllable optically
active material that provides controllable privacy. The privacy
structures can be implemented in the form of a window, door,
skylight, interior partition, or yet other structure where
controllable visible transmittance is desired. In any case, the
privacy structure may be fabricated from multiple panes of
transparent material that include an electrically controllable
medium between the panes. Each pane of transparent material can
carry an electrode layer, which may be implemented as a layer of
electrically conductive and optically transparent material
deposited over the pane. The optically active material may be
controlled via an electrical driver communicatively coupled to the
electrode layers. In operation, the driver can control the
application and/or removal of electrical energy to the optically
active material. For example, the driver can control the
application and/or removal of electrical energy from the optically
active material to cause the optically active material to
transition from a scattering state in which visibility through the
structure is inhibited to a transparent state in which visibility
through the structure is comparatively clear.
[0007] In practice, the driver may need to be located in relatively
close physical proximity to the privacy structure the driver is
intended to control. In applications where the privacy structure is
implemented as a door, window, or other building component, there
is typically no established space for installing the driver. In
accordance with examples of the present disclosure, however,
devices, systems, and techniques are described for discretely
positioning a driver relative to a privacy structure to be
controlled.
[0008] In one example, a privacy glazing structure is described
that includes a first pane of transparent material, a second pane
of transparent material, and a spacer positioned between the first
pane of transparent material and the second pane of transparent
material to define a between-pane space. The spacer seals the
between-pane space from gas exchange with a surrounding environment
and holds the first pane of transparent material a separation
distance from the second pane of transparent material. The example
structure also includes a third pane of transparent material and an
electrically controllable optically active material positioned
between the second pane of transparent material and the third pane
of transparent material. The electrically controllable optically
active material is positioned between a first electrode layer and a
second electrode layer, which may be deposited over the second pane
of transparent material and the third pane of transparent material,
respectively. The example states that the spacer includes a tubular
body having opposed ends joined together by a key. The key has
first and second ends that are inserted into the opposed ends of
the tubular body. The key includes a driver electrically connected
to the first electrode layer and the second electrode layer. The
driver is configured to be electrically connected to a power source
and condition power received from the power source to provide a
drive signal to the first electrode layer and the second electrode
layer for controlling the electrically controllable optically
active material.
[0009] In another example, a privacy glazing structure is described
that includes a first pane of transparent material, a second pane
of transparent material, and a spacer positioned between the first
pane of transparent material and the second pane of transparent
material to define a between-pane space. The spacer seals the
between-pane space from gas exchange with a surrounding environment
and holds the first pane of transparent material a separation
distance from the second pane of transparent material. The example
specifies that the privacy glazing structure also includes a third
pane of transparent material and an electrically controllable
optically active material positioned between the second pane of
transparent material and the third pane of transparent material.
The electrically controllable optically active material is
positioned between a first electrode layer and a second electrode
layer, which may be deposited over the second pane of transparent
material and the third pane of transparent material, respectively.
The example structure also includes a grill structure visually
dividing the privacy glazing structure into a plurality of
individual lites, each lite being separated from each other lite by
a grill bar. The example specifies that the grill structure
contains a driver electrically connected to the first electrode
layer and the second electrode layer. The driver is configured to
be electrically connected to a power source and condition power
received from the power source to provide a drive signal to the
first electrode layer and the second electrode layer for
controlling the electrically controllable optically active
material.
[0010] In another example, a privacy glazing system is described
that includes a privacy glazing structure and a wall-mounted gang
box. The privacy glazing structure includes a first pane of
transparent material, a second pane of transparent material, and a
spacer positioned between the first pane of transparent material
and the second pane of transparent material to define a
between-pane space. The spacer seals the between-pane space from
gas exchange with a surrounding environment and holds the first
pane of transparent material a separation distance from the second
pane of transparent material. The structure also includes a third
pane of transparent material and an electrically controllable
optically active material positioned between the second pane of
transparent material and the third pane of transparent material.
The electrically controllable optically active material is
positioned between a first electrode layer and a second electrode
layer, which may be deposited over the second pane of transparent
material and the third pane of transparent material, respectively.
The example states that the wall-mounted gang box is located
outside of the privacy glazing structure and contains a driver
electrically connected to the first electrode layer and the second
electrode layer via wiring extending from the wall-mounted gang box
to the privacy glazing structure through an opening in a sash
surrounding the privacy glazing structure. The driver is further
electrically connected to a power source via wiring connected to
wall power entering the wall-mounted gang box. The driver is
configured to condition power received from the power source to
provide a drive signal to the first electrode layer and the second
electrode layer for controlling the electrically controllable
optically active material.
[0011] In another example, a privacy door is described that
includes a first pane of transparent material, a second pane of
transparent material, and an electrically controllable optically
active material positioned between the first pane of transparent
material and the second pane of transparent material. The
electrically controllable optically active material is further
positioned between a first electrode layer and a second electrode
layer, which may be deposited over the first pane of transparent
material and the second pane of transparent material, respectively.
The example further specifies that the door includes an optically
opaque panel positioned across an external surface of the privacy
door and a driver positioned behind the optically opaque panel. The
driver is electrically connected to the first electrode layer and
the second electrode layer. The driver is further electrically
connected to a power source and configured to condition power
received from the power source to provide a drive signal to the
first electrode layer and the second electrode layer for
controlling the electrically controllable optically active
material.
[0012] The details of one or more examples are set forth in the
accompanying drawings and the description below. Other features,
objects, and advantages will be apparent from the description and
drawings, and from the claims.
BRIEF DESCRIPTION OF DRAWINGS
[0013] FIG. 1 is a side view illustration of an example privacy
glazing structure configuration.
[0014] FIG. 2 is a side view illustration of another example
privacy glazing structure configuration.
[0015] FIG. 3 is a block diagram of an example driver configuration
that can be used to condition electricity supplied to an example
privacy glazing structure according to FIGS. 1 and 2.
[0016] FIG. 4 is a schematic illustration of an example driver
assembly that can be used with an example privacy glazing structure
according to FIGS. 1 and 2 to discretely locate the driver relative
to the glazing.
[0017] FIGS. 5A and 5B are side view illustrations showing example
configurations of a spacer key containing a driver.
[0018] FIG. 6 is an illustration of another example driver assembly
that can be used with an example privacy glazing structure
according to FIGS. 1 and 2 to discretely locate the driver relative
to the glazing.
[0019] FIG. 7 is an illustration of another example driver assembly
that can be used with an example privacy glazing structure
according to FIGS. 1 and 2 to discretely locate the driver relative
to the glazing.
[0020] FIGS. 8A and 8B are illustrations of example single and
double gang box structures, respectively, that may be used for
mounting a driver to control a privacy glazing structure.
[0021] FIG. 9 is a side view illustration of an example integrated
driver-gang-box assembly.
[0022] FIG. 10 is a perspective view of an example privacy door
structure showing example driver mounting configurations.
DETAILED DESCRIPTION
[0023] In general, the present disclosure is directed to electric
driver arrangements for optical structures having electrically
controllable light modulation. For example, an optical structure
may include an electrically controllable optically active material
that provides controlled transition between a privacy or scattering
state and a visible or transmittance state. The electrical driver
may receive power from a power source, such as a rechargeable
and/or replaceable battery and/or wall or mains power source. The
electrical driver can condition the electricity received from the
power source, e.g., by changing the frequency, amplitude, waveform,
and/or other characteristic of the electricity received from the
power source. The electrical driver can deliver the conditioned
electrical signal to electrodes that are electrically coupled to
the optically active material. In addition, in response to a user
input or other control information, the electrical driver may
change the conditioned electrical signal delivered to the
electrodes and/or cease delivering electricity to the electrodes.
Accordingly, the electrical driver can control the electrical
signal delivered to the optically active material, thereby
controlling the material to maintain a specific optical state or to
transition from one state (e.g., a transparent state or scattering
state) to another state.
[0024] In the present disclosure, the term privacy structure
includes privacy cells, privacy glazing structures, smart cells,
smart glazing structure, and related devices that provide
controllable optical activity and, hence, visibility through the
structure. Such structures can provide switchable optical activity
that provides controllable darkening, controllable light
scattering, or both controllable darkening and controllable light
scattering. Controllable darkening refers to the ability of the
optically active material to transition between a high visible
light transmission state (a bright state), a low visible light
transmission dark state, and optionally intermediate states
therebetween, and vice versa, by controlling an external energy
source applied to the optically active material. Controllable light
scattering refers to the ability of the optically active material
to transition between a low visible haze state, a high visible haze
state, and optionally intermediate states therebetween, and vice
versa, by controlling an external energy source. Thus, reference to
the terms "privacy" and "privacy state" in the present disclosure
does not necessarily require complete visible obscuring through the
structure (unless otherwise noted). Rather, different degrees of
privacy or obscuring through the structure may be achieved
depending, e.g., on the type of optically active material used and
the conditions of the external energy source applied to the
optically active material.
[0025] FIGS. 3-10 describe example electrical driver arrangements
that may be used with a privacy structure. However, FIGS. 1 and 2
first describe example privacy structures that may utilize an
electrical driver arrangement as described herein.
[0026] FIG. 1 is a side view of an example privacy glazing
structure 12 that includes a first pane of transparent material 14
and a second pane of transparent material 16 with a layer of
optically active material 18 bounded between the two panes of
transparent material. The privacy glazing structure 12 also
includes a first electrode layer 20 and a second electrode layer
22. The first electrode layer 20 is carried by the first pane of
transparent material 14 while the second electrode layer 22 is
carried by the second pane of transparent material. In operation,
electricity supplied through the first and second electrode layers
20, 22 can control the optically active material 18 to control
visibility through the privacy glazing structure.
[0027] As described in greater detail below, a driver can be
electrically connected to the first electrode layer 20 and second
electrode layer 22, e.g., via wiring or other electrically
conductive member extending between the driver and respective
electrode layer. In operation, the driver can condition power
received from a power source for controlling the layer of optically
active material 18, e.g., to maintain a specific optical state or
to transition from one optical state to another optical state. The
driver can have a variety of different arrangements and
configurations relative to a privacy structure as described in
greater detail herein.
[0028] Privacy glazing structure 12 can utilize any suitable
privacy materials for the layer of optically active material 18.
Further, although optically active material 18 is generally
illustrated and described as being a single layer of material, it
should be appreciated that a structure in accordance with the
disclosure can have one or more layers of optically active material
with the same or varying thicknesses. In general, optically active
material 18 is configured to provide controllable and reversible
optical obscuring and lightening. Optically active material 18 can
be an electronically controllable optically active material that
changes direct visible transmittance in response to changes in
electrical energy applied to the material.
[0029] In one example, optically active material 18 is formed of an
electrochromic material that changes opacity or color tinting and,
hence, light transmission properties, in response to voltage
changes applied to the material. Typical examples of electrochromic
materials are WO.sub.3 and MoO.sub.3, which are usually colorless
when applied to a substrate in thin layers. An electrochromic layer
may change its optical properties by oxidation or reduction
processes. For example, in the case of tungsten oxide, protons can
move in the electrochromic layer in response to changing voltage,
reducing the tungsten oxide to blue tungsten bronze. The intensity
of coloration is varied by the magnitude of charge applied to the
layer.
[0030] In another example, optically active material 18 is formed
of a liquid crystal material. Different types of liquid crystal
materials that can be used as optically active material 18 include
polymer dispersed liquid crystal (PDLC) materials and polymer
stabilized cholesteric texture (PSCT) materials. Polymer dispersed
liquid crystals usually involve phase separation of nematic liquid
crystal from a homogeneous liquid crystal containing an amount of
polymer, sandwiched between electrode layers 20 and 22. When the
electric field is off, the liquid crystals may be randomly
oriented. This scatters light entering the liquid crystal and
diffuses the transmitted light through the material. When a certain
voltage is applied between the two electrode layers, the liquid
crystals may homeotropically align and the liquid crystals increase
in optical transparency, allowing light to transmit through the
layer of liquid crystal material.
[0031] In the case of polymer stabilized cholesteric texture (PSCT)
materials, the material can either be a normal mode polymer
stabilized cholesteric texture material or a reverse mode polymer
stabilized cholesteric texture material. In a normal polymer
stabilized cholesteric texture material, light is scattered when
there is no electrical field applied to the material. If an
electric field is applied to the liquid crystal, it turns to the
homeotropic state, causing the liquid crystals to reorient
themselves parallel in the direction of the electric field. This
causes the liquid crystals to increase in optical transparency and
allows light to transmit through the liquid crystal layer. In a
reverse mode polymer stabilized cholesteric texture material, the
liquid crystals are transparent in the absence of an electric field
(e.g., zero electric field) but light scattering upon application
of an electric field.
[0032] In one example in which the layer of optically active
material 18 is implemented using liquid crystals, the optically
active material includes liquid crystals and a dichroic dye to
provide a guest-host liquid crystal mode of operation. When so
configured, the dichroic dye can function as a guest compound
within the liquid crystal host. The dichroic dye can be selected so
the orientation of the dye molecules follows the orientation of the
liquid crystal molecules. In some examples, when an electric field
is applied to the optically active material 18, there is little to
no absorption in the short axis of the dye molecule, and when the
electric field is removed from the optically active material, the
dye molecules absorb in the long axis. As a result, the dichroic
dye molecules can absorb light when the optically active material
is transitioned to a scattering state. When so configured, the
optically active material may absorb light impinging upon the
material to prevent an observer on one side of privacy glazing
structure 12 from clearly observing activity occurring on the
opposite side of the structure.
[0033] When optically active material 18 is implemented using
liquid crystals, the optically active material may include liquid
crystal molecules within a polymer matrix. The polymer matrix may
or may not be cured, resulting in a solid or liquid medium of
polymer surrounding liquid crystal molecules. In addition, in some
examples, the optically active material 18 may contain spacer beads
(e.g., micro-spheres), for example having an average diameter
ranging from 3 micrometers to 40 micrometers, to maintain
separation between the first pane of transparent material 14 and
the second pane of transparent material 16.
[0034] In another example in which the layer of optically active
material 18 is implemented using a liquid crystal material, the
liquid crystal material turns hazy when transitioned to the privacy
state. Such a material may scatter light impinging upon the
material to prevent an observer on one side of privacy glazing
structure 12 from clearly observing activity occurring on the
opposite side of the structure. Such a material may significantly
reduce regular visible transmittance through the material (which
may also be referred to as direct visible transmittance) while only
minimally reducing total visible transmittance when in the privacy
state, as compared to when in the light transmitting state. When
using these materials, the amount of scattered visible light
transmitting through the material may increase in the privacy state
as compared to the light transmitting state, compensating for the
reduced regular visible transmittance through the material. Regular
or direct visible transmittance may be considered the transmitted
visible light that is not scattered or redirected through optically
active material 18.
[0035] Another type of material that can be used as the layer of
optically active material 18 is a suspended particle material.
Suspended particle materials are typically dark or opaque in a
non-activated state but become transparent when a voltage is
applied. Other types of electrically controllable optically active
materials can be utilized as optically active material 18, and the
disclosure is not limited in this respect.
[0036] Independent of the specific type of material(s) used for the
layer of optically active material 18, the material can change from
a light transmissive state in which privacy glazing structure 12 is
intended to be transparent to a privacy state in which visibility
through the insulating glazing unit is intended to be reduced.
Optically active material 18 may exhibit progressively decreasing
direct visible transmittance when transitioning from a maximum
light transmissive state to a maximum privacy state. Similarly,
optically active material 18 may exhibit progressively increasing
direct visible transmittance when transitioning from a maximum
privacy state to a maximum transmissive state. The speed at which
optically active material 18 transitions from a generally
transparent transmission state to a generally opaque privacy state
may be dictated by a variety factors, including the specific type
of material selected for optically active material 18, the
temperature of the material, the electrical voltage applied to the
material, and the like.
[0037] Depending on the type of material used for optically active
material 22, the material may exhibit controllable darkening. As
noted above, controllable darkening refers to the ability of the
optically active material to transition between a high visible
light transmission state (a bright state), a low visible light
transmission dark state, and optionally intermediate states
therebetween, and vice versa, by controlling an external energy
source applied to the optically active material. When optically
active material 22 is so configured, the visible transmittance
through the cell formed by flexible material 24, optically active
material 22, and second pane of transparent material 16 may be
greater than 40% when optically active material 22 is transitioned
to the high visible transmission state light state, such as greater
than 60%. By contrast, the visible transmittance through the cell
may be less than 5 percent when optically active material 22 is
transitioned to the low visible light transmission dark state, such
as less than 1%. Visible transmittance can be measured according to
ASTM D1003-13.
[0038] Additionally or alternatively, optically active material 22
may exhibit controllable light scattering. As noted above,
controllable light scattering refers to the ability of the
optically active material to transition between a low visible haze
state, a high visible haze state, and optionally intermediate
states therebetween, and vice versa, by controlling an external
energy source. When optically active material 22 is so configured,
the transmission haze through the cell formed by flexible material
24, optically active material 22, and second pane of transparent
material 16 may be less than 10% when optically active material 22
is transitioned to the low visible haze state, such as less than
2%. By contrast, the transmission haze through the cell may be
greater than 85% when optically active material 22 is transitioned
to the high visible haze state and have a clarity value below 50%,
such as a transmission haze greater than 95% and a clarity value
below 30%. Transmission haze can be measured according to ASTM
D1003-13. Clarity can be measured using a BYK Gardener Haze-Gard
meter, commercially available from BYK-GARDNER GMBH.
[0039] To electrically control optically active material 18,
privacy glazing structure 12 in the example of FIG. 1 includes
first electrode layer 20 and second electrode layer 22. Each
electrode layer may be in the form of an electrically conductive
coating deposited on or over the surface of each respective pane
facing the optically active material 18. For example, first pane of
transparent material 14 may define an inner surface 24A and an
outer surface 24B on an opposite side of the pane. Similarly,
second pane of transparent material 16 may define an inner surface
26A and an outer surface 26B on an opposite side of the pane. First
electrode layer 20 can be deposited over the inner surface 24A of
the first pane, while second electrode layer 22 can be deposited
over the inner surface 26A of the second pane. The first and second
electrode layers 20, 22 can be deposited directed on the inner
surface of a respective pane or one or more intermediate layers,
such as a blocker layer, and be deposited between the inner surface
of the pane and the electrode layer.
[0040] Each electrode layer 20, 22 may be an electrically
conductive coating that is a transparent conductive oxide ("TCO")
coating, such as aluminum-doped zinc oxide and/or tin-doped indium
oxide. The transparent conductive oxide coatings can be
electrically connected to a driver as described in greater detail
below. In some examples, the transparent conductive coatings
forming electrode layers 20, 22 define wall surfaces of a cavity
between first pane of transparent material 14 and second pane of
transparent material 16 which optically active material 18
contacts. In other examples, one or more other coatings may overlay
the first and/or second electrode layers 20, 22, such as a
dielectric overcoat (e.g., silicon oxynitride). In either case,
first pane of transparent material 14 and second pane of
transparent material 16, as well as any coatings on inner faces
24A, 26A of the panes can form a cavity or chamber containing
optically active material 18.
[0041] The panes of transparent material forming privacy glazing
structure 12, including first pane 14 and second pane of
transparent material 16, and be formed of any suitable material.
Each pane of transparent material may be formed from the same
material, or at least one of the panes of transparent material may
be formed of a material different than at least one other of the
panes of transparent material. In some examples, at least one (and
optionally all) the panes of privacy glazing structure 12 are
formed of glass. In other examples, at least one (and optionally
all) the privacy glazing structure 12 are formed of plastic such
as, e.g., a fluorocarbon plastic, polypropylene, polyethylene, or
polyester. When glass is used, the glass may be aluminum
borosilicate glass, sodium-lime (e.g., sodium-lime-silicate) glass,
or another type of glass. In addition, the glass may be clear or
the glass may be colored, depending on the application. Although
the glass can be manufactured using different techniques, in some
examples the glass is manufactured on a float bath line in which
molten glass is deposited on a bath of molten tin to shape and
solidify the glass. Such an example glass may be referred to as
float glass.
[0042] In some examples, first pane 14 and/or second pane of
transparent material 16 may be formed from multiple different types
of materials. For example, the substrates may be formed of a
laminated glass, which may include two panes of glass bonded
together with a polymer such as polyvinyl butyral. Additional
details on privacy glazing substrate arrangements that can be used
in the present disclosure can be found in US Patent Publication No.
2018/0307111, titled "HIGH PERFORMANCE PRIVACY GLAZING STRUCTURES"
and published on Oct. 25, 2018, the entire contents of which are
incorporated herein by reference.
[0043] Privacy glazing structure 12 can be used in any desired
application, including in a door, a window, a wall (e.g., wall
partition), a skylight in a residential or commercial building, or
in other applications. To help facilitate installation of privacy
glazing structure 12, the structure may include a frame 30
surrounding the exterior perimeter of the structure (which also may
be referred to as a sash). In different examples, frame 30 may be
fabricated from wood, metal, or a plastic material such as vinyl.
Frame 30 may define a channel 32 that receives and holds the
external perimeter edge of structure 12. The sightline through
privacy glazing structure 12 is generally established as the
location where frame 30 ends and visibility through privacy glazing
structure 12 begins.
[0044] In the example of FIG. 1, privacy glazing structure 12 is
illustrated as a privacy cell formed of two panes of transparent
material bounding optically active material 18. In other
configurations, privacy glazing structure 12 may be incorporated
into a multi-pane glazing structure that include a privacy cell
having one or more additional panes separated by one or more
between-pane spaces. FIG. 2 is a side view of an example
configuration in which privacy glazing structure 12 from FIG. 1 is
incorporated into a multi-pane insulating glazing unit having a
between-pane space.
[0045] As shown in the illustrated example of FIG. 2, a multi-pane
privacy glazing structure 50 may include privacy glazing structure
12 separated from an additional (e.g., third) pane of transparent
material 52 by a between-pane space 54 by a spacer 56. Spacer 56
may extend around the entire perimeter of multi-pane privacy
glazing structure 50 to hermetically seal the between-pane space 54
from gas exchange with a surrounding environment. To minimize
thermal exchange across multi-pane privacy glazing structure 50,
between-pane space 54 can be filled with an insulative gas or even
evacuated of gas. For example, between-pane space 54 may be filled
with an insulative gas such as argon, krypton, or xenon. In such
applications, the insulative gas may be mixed with dry air to
provide a desired ratio of air to insulative gas, such as 10
percent air and 90 percent insulative gas. In other examples,
between-pane space 54 may be evacuated so that the between-pane
space is at vacuum pressure relative to the pressure of an
environment surrounding multi-pane privacy glazing structure
50.
[0046] Spacer 56 can be any structure that holds opposed substrates
in a spaced apart relationship over the service life of multi-pane
privacy glazing structure 50 and seals between-pane space 54
between the opposed panes of material, e.g., so as to inhibit or
eliminate gas exchange between the between-pane space and an
environment surrounding the unit. One example of a spacer that can
be used as spacer 56 is a tubular spacer positioned between first
pane of transparent material 14 and third pane of transparent
material 52. The tubular spacer may define a hollow lumen or tube
which, in some examples, is filled with desiccant. The tubular
spacer may have a first side surface adhered (by a first bead of
sealant) to the outer surface 24B of first pane of transparent
material 14 and a second side surface adhered (by a second bead of
sealant) to third pane of transparent material 52. A top surface of
the tubular spacer can be exposed to between-pane space 54 and, in
some examples, includes openings that allow gas within the
between-pane space to communicate with desiccating material inside
of the spacer. Such a spacer can be fabricated from aluminum,
stainless steel, a thermoplastic, or any other suitable material.
Advantageous glazing spacers are available commercially from
Allmetal, Inc. of Itasca, Ill., U.S.A.
[0047] Another example of a spacer that can be used as spacer 56 is
a spacer formed from a corrugated metal reinforcing sheet
surrounded by a sealant composition. The corrugated metal
reinforcing sheet may be a rigid structural component that holds
first pane of transparent material 14 apart from third pane of
transparent material 52. Such a spacer is often referred to in
commercial settings as swiggle spacer. In yet another example,
spacer 56 may be formed from a foam material surrounded on all
sides except a side facing a between-pane space with a metal foil.
Such a spacer is commercially available from Edgetech under the
trade name Super Spacer.RTM.. As another example, spacer 56 may be
a thermoplastic spacer (TPS) spacer formed by positioning a primary
sealant (e.g., adhesive) between first pane of transparent material
14 and third pane of transparent material 52 followed, optionally,
by a secondary sealant applied around the perimeter defined between
the substrates and the primary sealant. Spacer 56 can have other
configurations, as will be appreciated by those of ordinary skill
in the art.
[0048] Depending on application, first pane of transparent material
14, second pane of transparent material 16, and/or third pane of
transparent material 52 (when included) may be coated with one or
more functional coatings to modify the performance of privacy
structure. Example functional coatings include, but are not limited
to, low-emissivity coatings, solar control coatings, and
photocatalytic coatings. In general, a low-emissivity coating is a
coating that is designed to allow near infrared and visible light
to pass through a pane while substantially preventing medium
infrared and far infrared radiation from passing through the panes.
A low-emissivity coating may include one or more layers of
infrared-reflection film interposed between two or more layers of
transparent dielectric film. The infrared-reflection film may
include a conductive metal like silver, gold, or copper.
Advantageous low-emissivity coatings include the LoE-180.TM.,
LoE-272.TM., and LoE-366.TM. coatings available commercially from
Cardinal CG Company of Spring Green, Wis., U.S.A. A photocatalytic
coating, by contrast, may be a coating that includes a
photocatalyst, such as titanium dioxide. In use, the photocatalyst
may exhibit photoactivity that can help self-clean, or provide less
maintenance for the panes. Advantageous photocatalytic coatings
include the NEAT.RTM. coatings available from Cardinal CG
Company.
[0049] As briefly mentioned above, the panes of transparent
material forming privacy glazing structure 12, whether implemented
alone or in the form of multiple-pane structure with a between-pane
space, can carry a first electrode layer 20 and second electrode
layer 22 for controlling optically active material 18. The first
electrode layer 20 and second electrode layer 22 can be
electrically coupled to a driver that conditions power received
from a power source to control optical active material 18. FIG. 3
is a block diagram of an example driver configuration that can be
used to condition electricity supplied to privacy glazing structure
12.
[0050] As shown in the example of FIG. 3, a driver 80 can be
electrically coupled to privacy glazing structure 12 via an
electrical linkage 82. Driver 80 can include a controller 84, a
communication module 86, an output circuit 88, and a power source
90. Some or all of the components of driver 80 may be contained in
a housing 92. Controller 84 can communicate with the other
components of driver 80 to manage the overall operation of the
driver. In some examples, controller 84 may receive input from a
user interface and/or sensor to control conditioning of the
electrical signal received from power source 90. Controller 84 may
include a processor and memory. The processor can run software
stored in memory to perform functions attributed to controller 84.
The memory can provide non-transitory storage of software used by
and data used or generated by controller 84.
[0051] Communication module 86 can be implemented using a wired
and/or wireless interface to communicate between controller 84 and
the external environment. Communication module 86 may be used to
send status information from driver 80 to an external computing
device and/or to receive information concerning how driver 80
should be controlled. For example, driver 80 may be communicatively
coupled via communication module 86 with a smart home computing
system and/or a wireless module that would enable smart device
control remotely. Example communication protocols that
communication module 86 may communicate over include, but are not
limited to, Ethernet (e.g., TCP/IP), RS232, RS485, and common bus
protocols (e.g., CAN).
[0052] Output circuit 88, which may also be referred to as a driver
circuit, can take control signals from controller 84 and power
signals from power source 90 and generate a conditioned electrical
signal supplied to privacy glazing structure 12. For example, the
control signals received from controller 84 may dictate the
frequency, amplitude, waveform, and/or other signal properties of
the conditioned electrical signal to be supplied to privacy glazing
structure 12 to control optically active material 18. Output
circuit 88 can condition the power signal received from power
source 90 using the control signal information received from
controller 84. In some examples, output circuit 88 may generate
feedback signals returned to controller 84 providing information
for maintenance and/or status monitoring.
[0053] Power source 90 may be implemented using any source or
combination of sources of electrical power to control privacy
glazing structure 12. Power source 90 may be a battery source
having a finite capacity and/or be a continuous source having an
infinite capacity (e.g., wall or mains power, a direct current
power source such as power over Ethernet (POE)). When configured
with one or more batteries, the batteries may be rechargeable
and/or replaceable. Examples of power source 90 include, but are
not limited to, 115 Vac or 240 Vac, 12 Vdc, 24 Vdc, and
combinations thereof. Power source 90 may or may not be located
inside of driver housing 92, as illustrated in FIG. 3, depending on
the manner in which the power source is implemented in the
system.
[0054] To control driver 80, the privacy system may include a user
interface 94. User interface 94 may be wired or wirelessly
connected to controller 84. User interface 94 may include a switch,
buttons, touch screen display, and/or other features with which a
user can interact to control privacy glazing structure 12. In
operation, a user may interact with user interface 94 to change the
degree of privacy provided by privacy glazing structure 12. For
example, the user may interact with user interface 94 to change
privacy glazing structure 12 from a scattering or privacy state to
a transparent or visible state, or vice versa, and/or the user may
change to degree of privacy provided along a continuously variable
spectrum. Information received from user interface 94 can be used
by controller 84, e.g., with reference to information stored in
memory, to control the electrical signal supplied to privacy
glazing structure 12 by driver 80.
[0055] FIG. 4 is a schematic illustration of an example driver
assembly that can be used with privacy glazing 12 to discretely
locate the driver relative to the glazing. In particular, FIG. 4
illustrates driver 80 contained within a spacer key 100 joining
opposed ends of spacer 56 together. As mentioned above in
connection with FIG. 2, spacer 56 may surround the perimeter of
glazing assembly 50 to define a hermetically sealed between-pane
space. Spacer 56 may be formed of a single, unbroken, and/or
unitary spacer member having two opposed ends 102 and 104 that join
together at opposite ends of the single spacer member by spacer key
100. Alternatively, spacer 56 may include multiple spacer segments
each joined together with spacer keys. In either case, spacer key
100 may be formed of a section of material of the same or different
composition than spacer 56. Spacer key 100 is insertable into
opposed ends 102 and 104 of the spacer to join the spacer together
and form a closed structure extending around the perimeter of the
glazing assembly. For example, spacer key 100 can have a
cross-sectional size and/or substantially equivalent to spacer 56,
e.g., with a first end 106 size and shape indexed to fit inside
first end 102 of the spacer and a second end 108 size and shape
indexed to fit inside second end 104 of the spacer.
[0056] Spacer 56 may define a hollow lumen or tube which, in some
examples, is filled with desiccant (not illustrated). In some
examples, the top surface of the tubular spacer includes openings
that allow gas within between-pane space 54 (FIG. 2) to communicate
into the lumen. When the tubular spacer is filled with desiccating
material, gas communication between the between-pane space and
desiccant in the lumen can help remove moisture from within the
between-pane space, helping to prevent condensation between the
panes.
[0057] For example, spacer 56 may be a rigid tubular structure that
holds one pane of transparent material (e.g., 14) a fixed distance
from another pane of material (e.g., 52) over the service life of
unit. In different examples, spacer 56 is fabricated from aluminum,
stainless steel, a thermoplastic, or any other suitable material.
In some examples, spacer 56 defines a W-shaped cross-section (e.g.,
in the X-Z plane), but can define any polygonal (e.g., square,
hexagonal) or arcuate (e.g., circular, elliptical) shape, or even
combinations of polygonal and arcuate shapes.
[0058] Independent of the specific configuration of spacer 56,
spacer key 100 can be a component that bridges the gap between the
opposed ends 102, 104 of spacer 56, which may be ends of a single,
unitary spacer body or ends of different individual spacer members.
The ends 106, 108 of spacer key 100 may include projections,
detents, or other mechanical engagement features to help keep the
spacer key retained in spacer 56 once inserted. In some examples,
spacer key 100 is formed of a polymeric material while spacer 56 is
formed of metal, although other materials can be used.
[0059] In the example of FIG. 4, spacer key 100 contains driver 80.
Spacer key 100 may form the driver housing 92 in which various
components defining the driver are inserted and housed.
Alternatively, driver 80 may include a separate driver housing 92
that is insertable into a space or cavity inside of spacer key 100.
In some examples, spacer key 100 includes a close top surface 110
that faces between-pane space 54, when the spacer key and spacer
are assembled to define the between-pane space. Spacer key 100 may
include an opening in bottom surface 112 that provides access to an
internal cavity of the spacer key. When so configured, driver 80
can be inserted into spacer key 100 through the opening in bottom
surface of the key, e.g., before or after inserting the spacer key
into opposed ends 102, 104 of spacer.
[0060] FIGS. 5A and 5B are side view illustrations showing example
configurations of spacer key 100. In the example of FIG. 5A, driver
80 is contained within an interior cavity of spacer key 100. In the
example of FIG. 5B, the bottom surface 112 of spacer key 100 is
offset relative to the bottom surface of spacer 56, providing a
spacer key gap region in which driver 80 can be inserted and
attached to the spacer key. In either configuration, a sealant
layer 120 may be positioned across the entire bottom surface of
spacer key 100 and driver 80 contained therein, e.g., extending
over the joints where the spacer key joins spacer 56 (FIG. 5A).
Alternatively, sealant layer 120 may be positioned over the joints
where the spacer key joins spacer 56 without extending across the
entire bottom surface (FIG. 5B). The sealant layer 120 may be one
or more polymeric and/or metal layers the inhibit gas diffusion.
For example, sealant layer 120 may be a metal foil tape with
adhesive backing to hold the metal foil to the surfaces of spacer
56 and spacer key 100.
[0061] In some examples, one or more polymeric sealant layers are
positioned around spacer 56 and may or may not be positioned around
spacer key 100 as well. For example, a two-part sealant system may
be used that includes a primary sealant positioned in contact with
spacer 56 and a secondary sealant overlaying the primary sealant.
Example materials that may be used as the primary sealant include,
but are not limited to, extrudable thermoplastic materials, butyl
rubber sealants (e.g., polyisobutylene-based thermoplastics),
polysulfide sealants, and polyurethane sealants. In some examples,
the primary sealant is formed from a butyl rubber sealant that
includes silicone functional groups or a polyurethane sealant that
includes silicone functional groups. Example materials that may be
used as the secondary sealant include acrylate polymers,
silicone-based polymers, extrudable thermoplastic materials, butyl
rubber sealants (e.g., polyisobutylene-based thermoplastics),
polysulfide sealants, polyurethane sealants, and silicone-based
sealants. For example, the secondary sealant may be a
silicone-based sealant.
[0062] In some examples, electrical conductors 124, 126 extend from
driver 80 (for example through a wall surface of spacer key 100) to
electrically connect the driver to first electrode layer 20 and
second electrode layer 22, respectively. If connected to a wall
power source, an electrical conductor may extend from the power
source to driver 80, e.g., through a wall surface of spacer key
100.
[0063] By configuring spacer key 100 with driver functionality, the
driver may be positioned in close proximity to the electrodes of
privacy glazing structure 12 to which the driver delivers a
conditioned electrical signal. In addition, the driver may be
discretely located in a visually unobtrusive space for the typical
user. Moreover, by utilizing spacer key 100 as real estate for the
driver, the driver may be readily installed by the manufacturer of
privacy glazing structure, e.g., before shipping to a downstream
fabricator that incorporates the structure in frame 30 or other
desired end user package.
[0064] FIG. 6 is an illustration of another example driver assembly
that can be used with privacy glazing 12 to discretely locate the
driver relative to the glazing. In particular, FIG. 6 illustrates a
front face view of privacy glazing 12 showing the glazing with an
example muntin bar or grill structure 150.
[0065] For aesthetic reasons, some privacy glazing structures such
as windows or doors may include muntin bars. The muntin bars, which
may also be called glazing bars or sash bars, divide a single
window into a grid system of small panes of glass, called lites.
Typical muntin bar patterns include grids of rectangles, squares,
or diamonds. Muntin bars create the visual appearance that the
window is formed of multiple, small pieces of glass joined together
by the muntin bars instead of large, unitary panes of glass. This
replicates the appearance of early windows and doors, which were
formed of small panes of glass joined together instead of large
unitary panes of glass, which were more expensive and difficult to
manufacture. In different examples, the muntin bars can be located
inside of a between-pane space 54 (in configurations where the
assembly includes a between-pane space) or on a surface of privacy
glazing structure accessible from an external environment (which
may be an exterior environment exposed to natural elements or an
interior environment of a building).
[0066] In different examples, muntin bars may be formed of a metal
(e.g., aluminum, stainless steel), a polymer (e.g., vinyl), wood,
or other material. Muntin bars can be of any size and can have any
cross-sectional shape. For example, muntin bars can have any
polygonal cross-sectional shape (e.g., square, rectangle), arcuate
cross-sectional shape (e.g., circular, elliptical), or combinations
of polygonal and arcuate shape. In some examples, muntin bars 150
have a contoured profile with a rectangular center that tapers
toward the top and bottom of the stock along the height of the
muntin bar. Depending on the style of muntin bar grid being
fabricated, different muntin bar segments may be joined together,
e.g., using notched joints such as half-lap joins, with or without
the addition of joining keys.
[0067] Independent of the location of muntin bars 150, in the
example of FIG. 6, driver 80 is contained within the muntin bar
structure. One or more individual muntin bar segments forming a
grid structure may define the driver housing 92 in which various
components defining the driver are inserted and housed.
Alternatively, driver 80 may include a separate driver housing 92
that is insertable into a space or cavity inside of one or more
muntin bar segments. In either case, one or more of the muntin bars
may include an opening defining a cavity in which driver 80 or
components thereof can be placed in the muntin bar(s). The opening
may be closed with a cover or seal, which may or may not be formed
of the same material from which the muntin bars are fabricated, and
may include any of the seal/seal layer materials discussed above.
In some examples, the opening is on a face positioned in contact
with the pane of transparent material against which muntin bars 150
are positioned. This may cause the opening, or any cover thereof,
to be obscured when the muntin bars are positioned against the face
of the pane of transparent material to visually divide the pane
into a plurality of individual lites.
[0068] In some examples, electrical conductors 124, 126 extend from
driver 80 to electrically connect the driver to first electrode
layer 20 and second electrode layer 22, respectively. For example,
the electrical conductors 124, 126 may extend through a hollow
lumen formed through muntin bars 150 to an edge of privacy glazing
structure 12 where electrical connections are made between the
driver and electrode layers. If connected to a wall power source,
an electrical conductor may extend from the power source to driver
80, e.g., through a lumen extending through muntin bars 150.
[0069] FIG. 7 is an illustration of another example driver assembly
that can be used with privacy glazing 12 to discretely locate the
driver relative to the glazing. In the example of FIG. 7, driver 80
is installed within a wall-mounted gang box 180 configured to be
located outside of and physically spaced from privacy glazing
structure 12. Wall-mounted gang box 180 may be a box enclosed on
five sides and open on a sixth, front side. Wall-mounted gang box
180 can be fabricated from metal or plastic and may or may not have
integrated mechanical fasteners 182, such as securing apertures
with pre-installed nails or screws, for securing the gang box to a
wall stud of a building.
[0070] FIGS. 8A and 8B are illustrations of example single and
double gang box structures, respectively, that may be used for
mounting a driver to control privacy glazing structure 12 according
to the disclosure. While dimensions of the gang box may vary, in
some examples, gang box 180 has a height ranging from 3 inches to
4.5 inches (e.g., 3.75 inches), a width ranging from 1.75 inches to
2.75 inches (e.g., 2.25 inches), and a depth ranging from 2 inches
to 4 inches, such as from 2.75 inches to 3.45 inches.
[0071] Gang box 180 may have power entering the gang box from a
power source, which is illustrated as being implemented using three
electrical conductors 184, 186, 188 (e.g., positive, negative,
ground). The electrical conductors communicating with the power
source can be electrically connected to driver 80 within gang box
180. In addition, electrical conductors 124, 126 may extend from
driver 80 and gang box 180 to electrically connect the driver to
first electrode layer 20 and second electrode layer 22,
respectively. For example, the electrical conductors 124, 126 may
extend from gang box 180, through a lumen passing through one or
more studs forming a wall in which privacy glazing structure 12 is
mounted, and/or through a frame or sash surrounding the privacy
glazing structure to electrically connect with electrode layers 20,
22.
[0072] In some examples, driver 80 is mounted within gang box 180
and user interface 96 is also mounted in the gang box, e.g., over
the driver. The user interface 96 can be connected to driver 80 in
the gang box 180 and used to control conditioned electrical signals
supplied by the driver to the privacy glazing structure. For
example, driver 80 may have user interface contacts 190 on a front
surface of the driver that are configured to connect to user
interface 96, when the user interface is installed in the gang box.
In different examples, user interface 96, which is illustrated as
being a light or toggle-style switch, can be physically separate
from and connectable to driver or can be integrated with the driver
to form an integrated driver-gang-box assembly. For example, FIG. 9
is a side view illustration of an example integrated
driver-gang-box assembly where user interface 94 is not separate
from driver 80. Accordingly driver 80 need not be mounted in
separate gang box but may be sized consistent with the size of a
gang box for direct mounting to a stud. In addition, although user
interface 96 is illustrated as a toggle or rocker switch, other
types of user interfaces such as a capacitive touch switch,
depressible buttons, slider, or the like may be used.
[0073] In some examples in which driver 80 is configured to be
mounted in or as a gang box, the driver may have a height ranging
from 50 mm to 100 mm (e.g., 60 mm), a width ranging from 15 mm to
55 mm (e.g., 35 mm), and a depth ranging from 15 mm to 60 mm (e.g.,
25 mm). In practice, gang box 180 and the driver 80 contained
therein may be mounted directly adjacent to privacy glazing 12 or
may be mounted a distance away from the privacy glazing. For
example, gang box 180 and the driver 80 may be mounted at least 1
foot away from a nearest perimeter edge of privacy glazing 12, such
as at least 5 feet, or at least 10 feet. Alternatively, gang box
180 and driver 80 may be mounted within 1 foot from the nearest
perimeter edge of the privacy glazing. In either case, electrical
conductors 124, 126 may extend from driver 80 and gang box 180 to
electrically connect the driver to first electrode layer 20 and
second electrode layer 22, respectively.
[0074] FIG. 10 is an exploded perspective view of an example
privacy door 200 showing an example driver assembly arrangement.
Privacy door 200 can be constructed using the arrangement and
configuration of components discussed above with respect to privacy
glazing structure 12 (FIGS. 1 and 2). For example, privacy door 200
may include a first pane of transparent material 14, a second pane
of transparent material 16, and an electrically controllable
optically active material 18 positioned between the first and
second panes of transparent material. The first pane of transparent
material 14 can carry a first electrode layer, and the second pane
of transparent material 16 can carry a second electrode layer, as
discussed with respect to privacy glazing structure 12. Privacy
door 200 may be visually transparent, or see through, when
electrically controllable optically active material 18 is in a
transparent state but optically obscured when the optically active
material is in a darkened or privacy state.
[0075] To provide a location to discretely position driver 80 that
is electrically coupled to the electrode layers carried by the
panes of transparent material, privacy door 200 can include an
optically opaque panel covering an access opening to an interior
space formed within the door. For example, privacy door 200 in the
example of FIG. 10 is illustrated as include a kick plate 202
positioned across the lower quadrant of the door. Privacy door 200
is also shown as having a hinge plate 204 which, in the illustrated
example, is depicted as a top hinge plate 204A and bottom hinge
plate 204B. The hinge plates can define mating surfaces where
privacy door 200 is joined via hinge(s) to a door frame.
[0076] A cavity may be formed in first pane of transparent material
14 and/or privacy door 200 that is covered by and/or accessible
through a corresponding optically opaque panel. Driver 80 can be
within the cavity and electrically connected to the electrode
layers carried by the transparent panels, e.g., using electrical
conductors extending from the driver to each respective electrode
layer. The cavity formed within privacy door 200 may form the
driver housing 92 in which various components defining the driver
are inserted and housed. Alternatively, driver 80 may include a
separate driver housing 92 that is insertable into cavity. In
either case, the optically opaque panel can be covered over the
opening to discretely hide the driver within the opening. While
FIG. 10 illustrates privacy door 200 with a driver positioned
behind kick plate 202 and hinge plate 204A, in practice, such a
door may utilize only a single driver.
[0077] The optically opaque plate may be fabricated from a material
that is not visually transparent, regardless of the state of
electrically controllable optically active material 18. For
example, the optically opaque plate may be fabricated from
non-transparent glass (e.g., frosted glass), metal, non-transparent
plastic, or other suitable material.
[0078] The techniques described in this disclosure, including
functions performed by a controller, control unit, or control
system, may be implemented within one or more of a general purpose
microprocessor, digital signal processor (DSP), application
specific integrated circuit (ASIC), field programmable gate array
(FPGA), programmable logic devices (PLDs), or other equivalent
logic devices. Accordingly, the terms "processor" or "controller,"
as used herein, may refer to any one or more of the foregoing
structures or any other structure suitable for implementation of
the techniques described herein.
[0079] The various components illustrated herein may be realized by
any suitable combination of hardware, software, firmware. In the
figures, various components are depicted as separate units or
modules. However, all or several of the various components
described with reference to these figures may be integrated into
combined units or modules within common hardware, firmware, and/or
software. Accordingly, the representation of features as
components, units or modules is intended to highlight particular
functional features for ease of illustration, and does not
necessarily require realization of such features by separate
hardware, firmware, or software components. In some cases, various
units may be implemented as programmable processes performed by one
or more processors or controllers.
[0080] Any features described herein as modules, devices, or
components may be implemented together in an integrated logic
device or separately as discrete but interoperable logic devices.
In various aspects, such components may be formed at least in part
as one or more integrated circuit devices, which may be referred to
collectively as an integrated circuit device, such as an integrated
circuit chip or chipset. Such circuitry may be provided in a single
integrated circuit chip device or in multiple, interoperable
integrated circuit chip devices.
[0081] If implemented in part by software, the techniques may be
realized at least in part by a computer-readable data storage
medium (e.g., a non-transitory computer-readable storage medium)
comprising code with instructions that, when executed by one or
more processors or controllers, performs one or more of the methods
and functions described in this disclosure. The computer-readable
storage medium may form part of a computer program product, which
may include packaging materials. The computer-readable medium may
comprise random access memory (RAM) such as synchronous dynamic
random access memory (SDRAM), read-only memory (ROM), non-volatile
random access memory (NVRAM), electrically erasable programmable
read-only memory (EEPROM), embedded dynamic random access memory
(eDRAM), static random access memory (SRAM), flash memory, magnetic
or optical data storage media. Any software that is utilized may be
executed by one or more processors, such as one or more DSP's,
general purpose microprocessors, ASIC's, FPGA's, or other
equivalent integrated or discrete logic circuitry.
[0082] Various examples have been described. These and other
examples are within the scope of the following claims.
* * * * *