U.S. patent application number 15/705792 was filed with the patent office on 2019-03-21 for conveyor belt spiral overlay having intermediate loops.
The applicant listed for this patent is Ashworth Bros., Inc.. Invention is credited to William Banks, JR., Jonathan R. Lasecki, Chris Trinch.
Application Number | 20190084767 15/705792 |
Document ID | / |
Family ID | 65721271 |
Filed Date | 2019-03-21 |
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United States Patent
Application |
20190084767 |
Kind Code |
A1 |
Trinch; Chris ; et
al. |
March 21, 2019 |
CONVEYOR BELT SPIRAL OVERLAY HAVING INTERMEDIATE LOOPS
Abstract
A spiral overlay for a conveyor belt includes a plurality of
wire spirals assembled together in intermeshing relationship on
connecting rods to provide a conveying surface and an opposing
surface with a belt thickness extending in the vertical direction.
Each of said wire spirals formed of a single length of wire and
forming a helix extending laterally across the belt, said spiral
comprising opposed arcuate linking bends at a forward end and a
rearward end along the longitudinal axis, and at least one
intermediate loop formed between said opposed arcuate linking bends
and disposed within the belt thickness, said spirals arranged
relative to one another such that said linking bends of one spiral
are intermeshed with linking bends of an immediately adjacent one
of said spirals and said intermeshed linking bends of adjacent
spirals are adapted to receive one of the connecting rods to
operatively connect said spirals.
Inventors: |
Trinch; Chris; (Stephenson,
VA) ; Lasecki; Jonathan R.; (Bunker Hill, WV)
; Banks, JR.; William; (Stephens City, VA) |
|
Applicant: |
Name |
City |
State |
Country |
Type |
Ashworth Bros., Inc. |
Fall River |
MA |
US |
|
|
Family ID: |
65721271 |
Appl. No.: |
15/705792 |
Filed: |
September 15, 2017 |
Current U.S.
Class: |
1/1 |
Current CPC
Class: |
B65G 17/064 20130101;
B65G 15/54 20130101 |
International
Class: |
B65G 17/06 20060101
B65G017/06; B65G 15/54 20060101 B65G015/54 |
Claims
1. A spiral overlay for a conveyor belt having a lateral axis
extending across the belt defining a lateral direction, a
longitudinal axis extending along a conveying direction of the
belt, and a vertical axis perpendicular to the lateral axis and the
longitudinal axis, the vertical axis defining a vertical direction,
the conveyor belt formed of a plurality of connecting rods
extending laterally across the belt, said overlay comprising: a
plurality of wire spirals assembled together in intermeshing
relationship to one another on the connecting rods to provide a
conveying surface and an opposing surface with a belt thickness
extending in the vertical direction; each of said wire spirals
formed of a single length of wire and forming a helix extending
laterally across the belt, said spiral comprising opposed arcuate
linking bends at a forward end and a rearward end along the
longitudinal axis, and at least one intermediate loop formed
between said opposed arcuate linking bends and disposed within the
belt thickness, said spirals arranged relative to one another such
that said linking bends of one spiral are intermeshed with linking
bends of an immediately adjacent one of said spirals and said
intermeshed linking bends of adjacent spirals are adapted to
receive one of the connecting rods to operatively connect said
spirals.
2. The spiral overlay of claim 1, wherein said intermediate loop is
formed between a forward arcuate linking bend and a rearward
arcuate linking bend of said spiral.
3. The spiral overlay of claim 1, wherein said wire spiral
comprises a first plurality of intermediate loops formed between at
least a first set of opposed arcuate linking bends, said first
plurality of intermediate loops disposed within the belt
thickness.
4. The spiral overlay of claim 3, wherein said wire spiral
comprises a second plurality of intermediate loops formed between
at least a second set of opposed arcuate linking bends, both said
loops disposed within the belt thickness; and wherein the first
plurality of intermediate loops consists of a different number of
intermediate loops than the first plurality of intermediate
loops.
5. The spiral overlay of claim 1, wherein said spiral comprises a
first set of forward arcuate linking bends adjacent one another and
a second set of forward arcuate linking bends adjacent one another;
and wherein the at least one intermediate loop is disposed
laterally between the first set of forward arcuate linking bends
and the second set of forward arcuate linking bends.
6. The spiral overlay of claim 1, wherein the at least one
intermediate loop is provided in a portion of the spiral overlay
configured to be disposed proximate a lateral edge of a conveyor
belt; and wherein a central portion of the spiral overlay
configured to form a substantial majority of a width of a conveyor
belt is formed without intermediate loops between arcuate linking
bends of the spiral.
7. The spiral overlay of claim 1, wherein the at least one
intermediate loop is provided in a central portion of the spiral
overlay configured to be disposed in a central region of a conveyor
belt; and wherein a lateral portion of the spiral overlay
configured to form a lateral edge portion of a conveyor belt is
formed without intermediate loops between arcuate linking bends of
the spiral.
8. The spiral overlay of claim 1, wherein the at least one
intermediate loop includes a plurality of intermediate loops having
varying lengths in the conveying direction; and wherein
intermediate loops that are disposed in a lateral portion of the
spiral overlay configured to be disposed proximate a lateral edge
of a conveyor belt have shorter lengths in the conveying direction
than intermediate loops located in a central portion of the spiral
overlay.
9. The spiral overlay of claim 1, wherein the at least one
intermediate loop includes a plurality of intermediate loops having
varying lengths in the conveying direction; wherein the distances
between opposed arcuate linking bends in the conveying direction
are shorter in a lateral portion of the spiral overlay than in a
central portion of the spiral overlay.
10. The spiral overlay of claim 1, wherein the at least one
intermediate loop includes opposed arcuate linking bends including
a first arcuate linking bend configured to extend around a
connecting rod of a conveyor belt.
11. The spiral overlay of claim 1, wherein the opposed arcuate
linking bends of the spiral are configured to span three connecting
rods of a conveyor belt; and wherein the at least one intermediate
loop is configured to span a single connecting rod of a conveyor
belt.
12. The spiral overlay of claim 1, wherein the at least one
intermediate loop includes one or more intermediate loops having a
substantially oval shape.
13. The spiral overlay of claim 1, wherein the at least one
intermediate loop includes one or more intermediate loops having a
substantially rectangular shape.
14. The spiral overlay of claim 1, further including at least one
intermediate loop formed between said opposed arcuate linking bends
and having an upstanding portion configured to extend above the
conveying surface.
15. The spiral overlay of claim 1, wherein the intermediate loop is
configured to limit longitudinal collapse of the belt by
maintaining a predetermined minimum spacing between adjacent
connecting rods.
16. The spiral overlay of claim 1, wherein the length of wire
including the intermediate loop is configured to form a portion of
the conveying surface that is discontinuous at the intermediate
loop.
17. The spiral overlay of claim 1, wherein the length of wire
includes first portions that extend in the first plane and second
portions that extend in the second plane; wherein the first
portions of the at least one wire each extend at a non-zero angle
with respect to the longitudinal axis.
18. The spiral overlay of claim 17, wherein the second portions of
the at least one wire extend in a longitudinal direction.
19. A spiral overlay for a conveyor belt formed of a plurality of
connecting rods extending laterally across the belt, the belt
having a conveying surface and an opposing surface, said spiral
overlay comprising: a plurality of wire spirals, each formed of a
single length of wire and forming a helix configured to extend
across the belt, each of said spirals comprising opposed arcuate
linking bends at locations across each said spiral, said spirals
arranged relative to one another such that said linking bends are
intermeshed with linking bends of an immediately adjacent one of
said spirals and said intermeshed linking bends of adjacent spirals
adapted to receive one of the rods to operatively connect said
spirals; and wherein the plurality of wire spirals are configured
in a first plane to define the conveying surface of the belt and
configured in a second plane to define the opposing surface of the
belt substantially parallel to the first plane, wherein the
distance between the first plane and the second plane defines a
vertical thickness of the spiral overlay; wherein a belt space
includes the first plane, the second plane, and the space between
the first plane and the second plane; wherein at least one wire
forming the spiral overlay includes an intermediate loop between
the opposed arcuate linking bends; and wherein the entire
intermediate loop is disposed within the belt space.
20. The spiral overlay of claim 19, wherein the intermediate loop
is configured to limit longitudinal collapse of the belt by
maintaining a minimum spacing between adjacent connecting rods.
21. The spiral overlay of claim 19, wherein the at least one wire
including the intermediate loop is configured to form a portion of
the conveying surface that is discontinuous at the intermediate
loop.
22. The spiral overlay of claim 21, wherein the at least one wire
is configured to form two portions of the conveying surface having
a gap between them; and wherein the two portions of the conveying
surface are offset laterally from one another by a distance that is
greater than a thickness of the at least one wire.
23. The spiral overlay of claim 19, wherein the at least one wire
includes first portions that extend in the first plane and second
portions that extend in the second plane; and wherein the first
portions of the at least one wire each extend at a non-zero angle
with respect to the longitudinal axis.
24. The spiral overlay of claim 23, wherein the second portions of
the at least one wire extend in a longitudinal direction.
25. The spiral overlay of claim 19, wherein the at least one wire
includes portions that extend in the first plane and portions that
extend in the second plane; and wherein the portions that extend in
the first plane are continuous; and wherein the portions that
extend in the second plane are discontinuous at intermediate loops
disposed between the opposed arcuate linking bends.
26. A conveyor belt having a lateral axis extending across the belt
and defining a lateral direction, a longitudinal axis in a
conveying direction of the belt, and a vertical axis perpendicular
to the lateral axis and the longitudinal axis and defining a
vertical direction, the conveyor belt comprising: a plurality of
connecting rods extending laterally across the belt; a spiral
overlay including a plurality of wire spirals, each formed of a
single length of wire and forming a helix extending across the
belt, each of said spirals comprising opposed arcuate linking bends
at locations across each said spiral, said spirals arranged
relative to one another such that said linking bends are
intermeshed with linking bends of an immediately adjacent one of
said spirals and said intermeshed linking bends of adjacent spirals
adapted to receive one of the rods to operatively connect said
spirals; and wherein the plurality of wire spirals define a
conveying surface and an opposing surface of the belt; wherein the
conveying surface extends in a first plane and the opposing surface
extends in a second plane substantially parallel to the first
plane, wherein the distance between the first plane and the second
plane defines a thickness of the spiral overlay; wherein at least
one wire forming the spiral overlay includes at least one
intermediate loop between two of the opposed arcuate linking bends;
and wherein the at least one intermediate loop is coiled about a
central axis that is substantially parallel to the first plane;
wherein the at least one intermediate loop has a first edge and an
opposing second edge oriented opposite one another in the vertical
direction; and wherein the first edge of the at least one
intermediate loop is disposed in the first plane.
27. The conveyor belt of claim 26, wherein the opposing second edge
of the at least one intermediate loop is disposed in the second
plane such that the at least one intermediate loop has a height
that is substantially the same as the thickness of the spiral
overlay.
28. The conveyor belt of claim 27, wherein the at least one wire
includes first portions that extend in the first plane and second
portions that extend in the second plane; and wherein the first
portions of the at least one wire each extend at a non-zero angle
with respect to the longitudinal axis.
29. The conveyor belt of claim 28, wherein the second portions of
the at least one wire extend in a longitudinal direction.
30. The conveyor belt of claim 27, wherein the at least one wire
includes portions that extend in the first plane and portions that
extend in the second plane; and wherein the portions that extend in
the first plane are continuous; and wherein the portions that
extend in the second plane are discontinuous at intermediate loops
disposed between the opposed arcuate linking bends.
31. The conveyor belt of claim 26, wherein the at least one
intermediate loop is configured to limit longitudinal collapse of
the belt by maintaining a predetermined minimum spacing between
adjacent connecting rods.
32. The conveyor belt of claim 26, wherein the at least one wire
including the at least one intermediate loop is configured to form
a portion of the conveying surface that is discontinuous at the
intermediate loop.
33. The conveyor belt of claim 32, wherein the at least one wire is
configured to form two portions of the conveying surface having a
gap between them; and wherein the two portions of the conveying
surface are offset laterally from one another by a distance that is
greater than a thickness of the at least one wire.
34. The conveyor belt of claim 26, wherein the at least one
intermediate loop includes a plurality of intermediate loops spaced
laterally across the belt; wherein the conveyor belt further
includes an elongate rod disposed within the laterally spaced
intermediate loops.
35. The conveyor belt of claim 26, wherein the plurality of wire
spirals includes a first set of spirals and a second set of
spirals, wherein the first set of spirals the second set of spirals
are arranged in an alternating fashion; wherein the first set of
spirals includes wire segments in the conveying surface that are
oriented in a first non-zero angle with respect to the longitudinal
axis; wherein the second set of spirals includes wire segments in
the conveying surface that are oriented in a second non-zero angle
with respect to the longitudinal axis; and wherein the second
non-zero angle is opposite the first non-zero angle.
36. The conveyor belt of claim 26, wherein the plurality of wire
spirals includes at least a first wire spiral formed of a wire
having a first gauge and at least a second wire spiral formed of a
wire having a second gauge, wherein the second gauge is larger than
the first gauge.
Description
BACKGROUND OF THE INVENTION
1. Field of the Invention
[0001] The present disclosure is directed to conveyor belts and,
more specifically, to conveyor belt spiral overlay having
intermediate loops.
2. Description of Related Art
[0002] Some conveyor belts utilize a wire mesh with components of
the wire mesh operatively connected to one another by connecting
rods that extend laterally across the belt. Such wire meshes
provide a distributed conveying surface for supporting articles to
be carried by the conveyor belt, while maintaining a reduced weight
of the belt. Such meshes also permit ventilation through the
conveying surface. In addition, such meshes may enable an article
to be completely dipped into a solution while placed on the
belt.
[0003] There are conflicting performance characteristics of such
designs. For example, a more densely arranged wire mesh may be used
in order to maximize the surface area of the conveying surface,
however, more densely arranged wire meshes also increase the
contacting surface area between the wires of the mesh and the
connecting rods, which provides increased binding, decreased
flexibility, and increased wear. Therefore, it would be desirable
to provide a wire mesh that is less densely arranged but which
substantially maintains the same or similar amount of surface area
for the conveying surface.
[0004] In addition, turn curve belts are configured to collapse in
the longitudinal direction on one or both sides of the belt. In
particular, when navigating a curve, the belt shortens on one side
by the connecting rods sliding within the slots in the end links.
If the belt collapses too far, buckling of the belt can occur. For
tighter turns, it would be desirable to provide a turn curve belt
with a configuration that limits the amount to which the belt may
collapse on one or both sides.
SUMMARY OF THE INVENTION
[0005] The present disclosure is directed to a spiral overlay that
decreases the amount of contact surface area between the spiral
overlay and the connecting rods, while substantially maintaining or
increasing the amount of supporting area of the conveying surface.
In particular, the disclosed spiral overlay includes an
intermediate loop located between the connecting rods of the belt.
The intermediate loops are confined to the area including and
between the conveying surface of the belt and the opposing surface
of the belt. In particular, the intermediate loop includes its
uppermost portion disposed in the plane of the conveying surface of
the belt.
[0006] In addition, each intermediate loop provides a discontinuity
in the conveying surface, thereby spreading the supporting portions
of the spiral overlay out laterally. This also has the effect of
reducing the number of contact points between the spiral overlay
and the connecting rods. Thus, even though there are fewer spirals
contacting the connecting rods, the amount of surface area provided
for the conveying surface is substantially the same or greater than
it would be without the intermediate loops. In some embodiments,
the amount of conveying surface area may be slightly less than it
would be without the intermediate loops, but the conveying surface
area may be distributed more evenly, such that the belt can support
the desired articles even with less conveying surface area.
[0007] An additional benefit of the intermediate loops is that the
loops prevent the edges of the belt from collapsing in the
longitudinal direction more than a predetermined amount. In
particular, when navigating a curve, the belt shortens on one side
by the connecting rods sliding closer to one another at that side
of the belt. Because the intermediate loops are disposed between
the conveying surface and the opposing surface of the belt, the
intermediate loops maintain spacing between the connecting rods by
at least a distance equivalent to the diameter of the intermediate
loops.
[0008] In one aspect, the present disclosure is directed to a
spiral overlay for a conveyor belt having a lateral axis extending
across the belt and defining a lateral direction, a longitudinal
axis extending along a conveying direction of the belt, and a
vertical axis perpendicular to the lateral axis and the
longitudinal axis, the vertical axis defining a vertical direction,
the conveyor belt formed of a plurality of connecting rods
extending laterally across the belt. The overlay includes a
plurality of wire spirals assembled together in intermeshing
relationship to one another on the connecting rods to provide a
conveying surface and an opposing surface with a belt thickness
extending in the vertical direction. Each of said wire spirals
formed of a single length of wire and forming a helix extending
laterally across the belt, said spiral comprising opposed arcuate
linking bends at a forward end and a rearward end along the
longitudinal axis, and at least one intermediate loop formed
between said opposed arcuate linking bends and disposed within the
belt thickness, said spirals arranged relative to one another such
that said linking bends of one spiral are intermeshed with linking
bends of an immediately adjacent one of said spirals and said
intermeshed linking bends of adjacent spirals are adapted to
receive one of the connecting rods to operatively connect said
spirals.
[0009] In another aspect, the present disclosure is directed to a
spiral overlay for a conveyor belt formed of a plurality of
connecting rods extending laterally across the belt, the belt
having a conveying surface and an opposing surface. The spiral
overlay includes a plurality of wire spirals, each formed of a
single length of wire and forming a helix configured to extend
across the belt, each of said spirals comprising opposed arcuate
linking bends at locations across each said spiral, said spirals
arranged relative to one another such that said linking bends are
intermeshed with linking bends of an immediately adjacent one of
said spirals and said intermeshed linking bends of adjacent spirals
adapted to receive one of the rods to operatively connect said
spirals. The plurality of wire spirals are configured in a first
plane to define the conveying surface of the belt and configured in
a second plane to define the opposing surface of the belt
substantially parallel to the first plane, wherein the distance
between the first plane and the second plane defines a vertical
thickness of the spiral overlay. Also, a belt space includes the
first plane, the second plane, and the space between the first
plane and the second plane, at least one wire forming the spiral
overlay includes an intermediate loop between the opposed arcuate
linking bends, and the entire intermediate loop is disposed within
the belt space.
[0010] In another aspect, the present disclosure is directed to a
conveyor belt having a lateral axis extending across the belt and
defining a lateral direction, a longitudinal axis in a conveying
direction of the belt, and a vertical axis perpendicular to the
lateral axis and the longitudinal axis and defining a vertical
direction. The conveyor belt includes a plurality of connecting
rods extending laterally across the belt and a spiral overlay
including a plurality of wire spirals, each formed of a single
length of wire and forming a helix extending across the belt, each
of said spirals comprising opposed arcuate linking bends at
locations across each said spiral, said spirals arranged relative
to one another such that said linking bends are intermeshed with
linking bends of an immediately adjacent one of said spirals and
said intermeshed linking bends of adjacent spirals adapted to
receive one of the rods to operatively connect said spirals. The
plurality of wire spirals define a conveying surface and an
opposing surface of the belt, wherein the conveying surface extends
in a first plane and the opposing surface extends in a second plane
substantially parallel to the first plane, wherein the distance
between the first plane and the second plane defines a thickness of
the spiral overlay. In addition, at least one wire forming the
spiral overlay includes an intermediate loop between two of the
opposed arcuate linking bends. The intermediate loop is coiled
about a central axis that is substantially parallel to the first
plane, wherein the intermediate loop has a first edge and an
opposing second edge oriented opposite one another in the vertical
direction. In addition, wherein the first edge of the intermediate
loop is disposed in the first plane.
[0011] In another aspect, the present disclosure is directed to a
spiral overlay for a conveyor belt having a lateral axis extending
across the belt and defining a lateral direction, a longitudinal
axis in a conveying direction of the belt, and a vertical axis
perpendicular to the lateral axis and the longitudinal axis and
defining a vertical direction, the conveyor belt formed of a
plurality of connecting rods extending laterally across the belt,
the belt having a conveying surface and an opposing surface. The
spiral overlay includes a plurality of wire spirals, each formed of
a single length of wire and forming a helix configured to extend
laterally across the belt, each of said spirals comprising opposed
arcuate linking bends at locations across each said spiral, said
spirals arranged relative to one another such that said linking
bends are intermeshed with linking bends of an immediately adjacent
one of said spirals and said intermeshed linking bends of adjacent
spirals are adapted to receive one of the rods to operatively
connect said spirals. The plurality of wire spirals are configured
in a first plane to define the conveying surface of the belt and
configured in a second plane to define the opposing surface of the
belt substantially parallel to the first plane, wherein the
distance between the first plane and the second plane defines a
vertical thickness of the spiral overlay. In addition, at least one
wire forming the spiral overlay includes an intermediate loop
between two of the opposed arcuate linking bends of the overlay.
Further, the intermediate loop is coiled about a central axis that
is substantially parallel to the first plane. Also, the
intermediate loop has a first edge disposed furthest from the
central axis in the vertical direction and a second edge configured
to be disposed opposite the first edge in the vertical direction,
and the first edge of the intermediate loop is disposed in the
first plane.
[0012] Other systems, methods, features and advantages of the
invention will be, or will become, apparent to one of ordinary
skill in the art upon examination of the following figures and
detailed description. It is intended that all such additional
systems, methods, features and advantages be included within this
description and this summary, be within the scope of the invention,
and be protected by the following claims.
BRIEF DESCRIPTION OF THE DRAWINGS
[0013] The invention can be better understood with reference to the
following drawings and description. The components in the figures
are not necessarily to scale, emphasis instead being placed upon
illustrating the principles of the invention. Moreover, in the
figures, like reference numerals designate corresponding parts
throughout the different views.
[0014] FIG. 1 is a schematic top view of a portion of a conveyor
belt according to an exemplary disclosed embodiment;
[0015] FIG. 2 is a schematic top view of a portion of a conveyor
belt according to a prior art embodiment;
[0016] FIG. 3 is a schematic enlarged top view of a portion of the
conveyor belt shown in FIG. 1;
[0017] FIG. 4 is a schematic top view of a right edge region of the
conveyor belt shown in FIG. 1;
[0018] FIG. 5 is a schematic side view of the conveyor belt region
shown in FIG. 4;
[0019] FIG. 6 is a schematic perspective view of a left edge region
of the conveyor belt shown in FIG. 1;
[0020] FIG. 7 is a schematic enlarged view of a portion of a spiral
overlay according to an exemplary disclosed embodiment;
[0021] FIG. 8 is a schematic top view of a portion of the conveyor
belt shown in FIG. 1 while navigating a curve;
[0022] FIG. 9 is a schematic view of a left edge region of the
conveyor belt shown in FIG. 8;
[0023] FIG. 10 is a schematic view of a portion of a conveyor belt
according to another exemplary disclosed embodiment;
[0024] FIG. 11 is a schematic view of a portion of a conveyor belt
according to another exemplary disclosed embodiment;
[0025] FIG. 12 is a schematic view of a portion of a conveyor belt
according to another exemplary disclosed embodiment;
[0026] FIG. 13 is a schematic view of a portion of a conveyor belt
according to another exemplary disclosed embodiment;
[0027] FIG. 14 is a schematic view of a portion of a conveyor belt
according to another exemplary disclosed embodiment;
[0028] FIG. 15 is a schematic view of a portion of a conveyor belt
according to another exemplary disclosed embodiment;
[0029] FIG. 16 is a schematic view of a portion of a conveyor belt
according to another exemplary disclosed embodiment;
[0030] FIG. 17 is a schematic view of a portion of a conveyor belt
according to another exemplary disclosed embodiment;
[0031] FIG. 18 is a schematic view of a portion of a conveyor belt
according to another exemplary disclosed embodiment;
[0032] FIG. 19 is a schematic view of a portion of a conveyor belt
according to another exemplary disclosed embodiment;
[0033] FIG. 20 is a schematic view of a portion of a conveyor belt
according to another exemplary disclosed embodiment;
[0034] FIG. 21 is a schematic view of a portion of a conveyor belt
according to another exemplary disclosed embodiment;
[0035] FIG. 22 is a schematic view of a portion of a conveyor belt
according to another exemplary disclosed embodiment;
[0036] FIG. 23 is a schematic view of a portion of a conveyor belt
according to another exemplary disclosed embodiment;
[0037] FIG. 24 is a schematic view of a portion of a conveyor belt
according to another exemplary disclosed embodiment;
[0038] FIG. 25 is a schematic view of a portion of a conveyor belt
according to another exemplary disclosed embodiment; and
[0039] FIG. 26 is a schematic view of a portion of a conveyor belt
according to another exemplary disclosed embodiment.
DETAILED DESCRIPTION
[0040] FIG. 1 is a top view of a portion of a conveyor belt 100. In
FIG. 1, directional orientations are indicated by axes. In
particular, as shown in FIG. 1, conveyor belt 100 has a lateral
axis 105 extending across conveyor belt 100 and defining a lateral
direction. FIG. 1 also shows a longitudinal axis 110 extending
along the belt including a conveying direction of the belt. In
addition, FIG. 1 shows a vertical axis 115 perpendicular to lateral
axis 105 and longitudinal axis 110 and defining a vertical
direction.
[0041] As also shown in FIG. 1, conveyor belt 100 is formed of a
plurality of connecting rods 120 extending laterally across
conveyor belt 100. In addition, conveyor belt 100 has a conveying
surface and an opposing surface. Since FIG. 1 is a top view of
conveyor belt 100, FIG. 1 shows the conveying surface. The
conveying surface is formed generally of a spiral overlay and
endlinks.
[0042] As shown in FIG. 1, conveyor belt 100 includes a spiral
overlay 125. Spiral overlay 125 includes a plurality of wire
spirals, each formed of at least one wire 130. Each of the wire
spirals is formed of a single length of wire and forms a helix
configured to extend laterally across conveyor belt 100. For
example, FIG. 1 shows a first wire spiral 126 and a second wires
spiral 127. Each of the spirals includes opposed arcuate linking
bends at locations across each said spiral. As shown in FIG. 1,
first wire spiral 126 includes a first arcuate linking bend 128 and
a second arcuate linking bend 129. The spirals of conveyor belt 100
are arranged relative to one another such that the linking bends
are intermeshed with linking bends of an immediately adjacent
spiral. As shown in FIG. 1, the arcuate linking bends of first wire
spiral 126 may intermesh with the arcuate linking bends of second
wire spiral 127. As further shown in FIG. 1, the intermeshed
linking bends of adjacent spirals are adapted to receive one of the
connecting rods to operatively connect the spirals.
[0043] In addition to spiral overlay 125, conveyor belt 100 also
includes U-shaped endlinks on the lateral edges of the belt. For
example, FIG. 1 shows a right endlink 135 and a left endlink 140.
The endlinks may be welded to the connecting rods with welds. As
shown in FIG. 1, welds 145 fixedly attach the endlinks to the
connecting rods. In some embodiments, welds 145 are buttonless
welds, as shown in FIG. 1. In other embodiments, the endlinks may
be affixed to the connecting rods with other suitable methods. For
example, in some cases, buttonheads may be used on the connecting
rods to prevent the endlinks from sliding off the connecting rods.
In some such embodiments, the buttonheads may be welded to the
endlinks.
[0044] The term "buttonhead," in the context of conveyor belts, as
will be recognized by skilled artisans, refers to a bulbous
protrusion at an outer end of a rod. Such a bulbous protrusion not
only protrudes from the outer surface of the link, but also has a
diameter that is larger than the opening in the link leg through
which the rod passes to prevent the rod from coming out of place.
The term "buttonless," as will also be recognized by those having
ordinary skill in the art, refers to rods not having buttonheads
and, more specifically, to rods that terminate at free ends that
have a diameter that is substantially the same or smaller than the
rest of the rod. It shall also be understood, however, that
"buttonless" does not preclude the possibility that a small stepped
area could overlay the link aperture so that the small stepped area
is substantially co-planar with the outer link surface without
being precisely flush with the outer link surface. Detailed
explanations of buttonheaded and buttonless conveyor belt rods are
provided in Montgomery et al., U.S. Pat. No. 7,735,637, issued Jun.
15, 2010, the entire disclosure of which is incorporated herein by
reference.
[0045] In the disclosed embodiments, the spiral overlays include
intermediate loops disposed between arcuate linking bends of each
wire spiral. For example, as shown in FIG. 1, wire 130 forming wire
126 of spiral overlay 125 includes an intermediate loop 150 between
two of the opposed arcuate linking bends of the spiral overlay 125.
Intermediate loop 150 includes a portion of wire 130 coiled about a
central axis 155. As shown in FIG. 1, central axis 155 is
substantially parallel to lateral axis 105, and is defined for
purposes of describing the structure of a single wire spiral as
illustrated. For purposes of description, directional adjectives
such as forward or rearward or back and forth may be used, and it
will be understood from the context that these directional
adjectives may refer to the conveying direction of the belt, or the
lateral extent of the belt.
[0046] FIG. 2 is a top view of a portion of a conveyor belt
according to a prior art embodiment for comparison. As shown in
FIG. 2, prior art conveyor belt 200 includes a spiral overlay 205,
including a plurality of wire spirals operatively connected to one
another by a plurality of connecting rods 220. The wire spirals of
FIG. 2 are conventional and are formed as straight segments of
wires extending between adjacent connecting rods. There are no
intermediate loops formed between the connecting rods. As shown in
FIG. 2, such a configuration provides for a dense spiral overlay
and close spacing between contact points between the wires and the
connecting rods.
[0047] In certain applications, it may be desirable to provide a
conveying surface while eliminating some of the contact points of
each spiral with the connecting rods to reduce the overall density
of the spiral overlay. Reducing the number of contact points also
provides for a more open belt that may eliminate crevices and
facilitates keeping the belt clean and cleaning, as well as
permitting the flow of fluids over and through the conveyed
articles. A more open belt may also facilitate heating or
cooling/freezing of the conveyed articles. Forming a wire spiral
with an intermediate loop preserves the integrity of the conveying
surface while reducing the number of contact points between belt
components and providing a more open overlay.
[0048] FIG. 3 is an enlarged top view of a portion of conveyor belt
100. FIG. 3 shows two connecting rods 120, including first
connecting rod 160 and second connecting rod 165. As shown in FIG.
3, wire 130 forms first wire spiral 126 of spiral overlay 125. Wire
spiral 126 forms a helix extending laterally across conveyor belt
100. First wire spiral 126 includes opposed arcuate linking bends
at locations at the forward and rearward ends of each said spiral
at first connecting rod 160 and second connecting rod 165.
[0049] As shown in FIG. 3, wire 130 forms a portion of the
conveying surface that includes intermediate loop 150. The portion
of wire 130 that extends between first connecting rod 160 and
second connecting rod 165 and includes intermediate loop 150 forms
two separate portions of the conveying surface. That is, as the
wire enters the loop from one side, the wire curves below the plane
of the conveying surface. The wire extends around the loop and
curves back up to the plane of the conveying surface at the other
side of the loop. These two locations where the wire of the loop
intersects with the plane of the conveying surface are displaced
laterally from one another, thus forming a gap between the portions
of the conveying surface formed by wire 130. The two portions of
the conveying surface are offset laterally from one another by a
distance that is greater than a thickness of the at least one wire.
For example, as shown in FIG. 3, the amount of displacement is
shown as first dimension 170. This amount of displacement shown by
first dimension 170 is greater than the thickness of wire 130,
which is indicated by a second dimension 171. This discontinuity in
the conveying surface and the associated lateral displacement
between portions of wire 130 create greater spacing between the
arcuate linking bends of first wire spiral 126, which is indicated
in FIG. 3 by dimension 175. In other embodiments, the lateral
displacement provided by each intermediate loop may be the same or
less than the thickness of the wire.
[0050] FIGS. 4-7 illustrate that the intermediate loops of conveyor
belt 100 do not extend upward beyond the conveying surface of the
belt and do not extend below the opposing surface of the belt. That
is, the intermediate loops are within the planes of the belt, and
are therefore planar with the belt surfaces. FIG. 4 is a top view
of a right edge region of conveyor belt 100, and FIG. 5 shows a
side view of the portion of conveyor belt 100 shown in FIG. 4. As
shown in FIG. 5, intermediate loop 150 is visible through the
slotted opening in endlink 135. The height of endlink 135 is
illustrated by dimension 180. As shown in FIG. 5, intermediate loop
150 is not visible except through the slotted opening, and thus,
intermediate loop 150 does not have a height that is greater than
dimension 180.
[0051] The plurality of wire spirals of the conveyor belt may be
configured in a first plane to define the conveying surface of the
belt and configured in a second plane to define the opposing
surface of the belt substantially parallel to the first plane. The
distance between the first plane and the second plane defines a
vertical thickness of the spiral overlay. The intermediate loops
may have heights that are the same or less than the vertical
thickness of the spiral overlay.
[0052] FIG. 6 is a perspective view of a left edge region of
conveyor belt 100. FIG. 6 better illustrates vertical axis 115.
FIG. 6 also illustrates that spiral overlay 125 provides a
conveying surface 166 in a first plane. In addition, spiral overlay
125 provides an opposing surface 167 in a second plane. FIG. 6
shows intermediate loop 150 coiled about central axis 155, which is
substantially parallel to the first plane.
[0053] FIG. 7 is an enlarged view of a portion of spiral overlay
125. FIG. 7 shows two intermediate loops, including intermediate
loop 150 and a second intermediate loop 185. Intermediate loop 150
has a first edge 900 disposed furthest from central axis 155 in the
vertical direction and a second edge 905 disposed opposite first
edge 900 in the vertical direction. As shown in FIG. 7, spiral
overlay 125 may have a thickness 190 between the first plane of the
conveying surface and the second plane of the opposing surface. As
also shown in FIG. 7, the intermediate loops, including first
intermediate loop 150 have a height 195 that is substantially the
same as thickness 190 of spiral overlay 125. Accordingly, first
edge 900 of intermediate loop 150 is disposed in the first plane.
Also, second edge 905 of intermediate loop 150 is disposed in the
second plane.
[0054] In some embodiments, the conveyor belt may include
provisions to limit longitudinal collapse of the belt. For example,
in some embodiments, the conveyor belt may be configured such that
the intermediate loops prevent the connecting rods from becoming
closer together than a predetermined minimum distance. That is, the
intermediate loops may serve as bump stops or spacers that limit
the collapse of the belt.
[0055] FIGS. 8 and 9 illustrate a belt collapse limiting feature of
conveyor belt 100. FIG. 8 is a top view of a portion of conveyor
belt 100 while navigating a curve. FIG. 9 is an enlarged view of a
left edge region of conveyor belt 100 as indicated in FIG. 8. As
shown in FIG. 9, an intermediate loop 908 is configured to limit
longitudinal collapse of belt 100 by maintaining a minimum spacing
915 between adjacent connecting rods 120.
[0056] In embodiments, such as those shown herein, wherein the
upper and lower edges of the intermediate loops reside in the plane
of the conveying surface and in the plane of the opposing surface,
respectively, the amount of supporting surface will be
substantially maximized for the general configuration. However, it
may be desirable for some applications to have less surface area of
the spiral overlay in the conveying surface or the opposing
surface. For example, it may be desired to provide greater access
to the articles on the conveyor belt from underneath. In such
embodiments, it may be desirable to include the intermediate loop
in order to provide the collapse prevention described above.
[0057] Accordingly, in some embodiments, the upper edges of the
intermediate loops may be disposed below the plane of the conveying
surface of the spiral overlay. Similarly, the lower edges of the
intermediate loops may be disposed above the plane of the opposing
surface of the spiral overlay. If a belt space is considered that
includes the first plane, the second plane, and the space between
the first plane and the second plane, in some embodiments, the
entire intermediate loop is disposed within the belt space.
[0058] In some embodiments, the configuration of the spiral overlay
may vary. For example, the shape of the intermediate loops, the
angles at which the wire spirals are oriented, the number of loops,
the number of coils in each spiral, and other parameters may vary.
Alternatively or additionally, the configurations of different
intermediate loops within the same belt may vary.
[0059] In some embodiments, the intermediate loops may be
configured to facilitate manufacturing of the spiral overlay. For
example, the spiral overlay may be manufactured using a wire
bending process. The more bends placed in the wire, the longer the
process may take. Therefore, in some embodiments, the spiral
overlay may include a reduced number of intermediate loops.
[0060] FIG. 10 is a top view of a portion of a conveyor belt 1000
according to another exemplary disclosed embodiment. As shown in
FIG. 10, conveyor belt 1000 includes a plurality of connecting rods
1020 and a spiral overlay 1025. Spiral overlay 1025 includes at
least one wire 1030, which includes portions that extend in a first
plane of the conveying surface and portions that extend in the
second plane of the opposing surface. As shown in FIG. 10, spiral
overlay 1025 includes a plurality of intermediate loops.
[0061] In the embodiment shown in FIG. 10, the intermediate loops
are provided on every other spiral of the overlay. For example, as
shown in FIG. 10, a first segment 1055 of wire 1030 extends
directly between connecting rods 120, whereas a second segment 1060
includes an intermediate loop 1050 between the opposing arcuate
linking bends of wire 1030.
[0062] In the embodiment of FIG. 10, the edges of the intermediate
loops that form discontinuities in the surface plane are provided
on the lower surface of the belt. That is, as shown in FIG. 10, the
portions of wire 1030 that extend in the first plane (e.g., first
segment 1055) are continuous, and the portions that extend in the
second plane (e.g., second segment 1060) are discontinuous at
intermediate loops disposed between the opposed arcuate linking
bends of spiral overlay 1025. In some embodiments, the
configuration of FIG. 10 may be reversed, and the discontinuous
portions of the intermediate loops may be disposed on the upper
surface of the belt.
[0063] In some embodiments, the spiral overlay may include other
provisions to facilitate production of the spirals and intermediate
loops. For example, in some embodiments, the angles at which the
segments of the wire forming the spiral overlay may vary. In some
cases, certain segments may be oriented in the longitudinal
direction, whereas other segments of the wire may be oriented at a
non-zero angle with respect to the longitudinal direction. Forming
the spiral overlay with some of the wire segments oriented in the
longitudinal direction may reduce the complexity of the wire
bending process.
[0064] FIG. 11 is a top view of a portion of a conveyor belt 1100
according to another exemplary disclosed embodiment. Conveyor belt
1100 includes a plurality of connecting rods 1120 and a spiral
overlay 1125. FIG. 11 shows one wire 1130 of spiral overlay 1125.
Wire 1130 includes first portions 1155 that extend in the first
plane of the conveying surface and second portions 1160 that extend
in the second plane of the opposing surface of the belt. As also
shown in FIG. 11, first portions 1155 each extend at a non-zero
angle 1165 with respect to a longitudinal axis 1110. Further,
second portions 1160 extend in a longitudinal direction (i.e.,
parallel to longitudinal axis 1110). In other embodiments, the
angular orientation of segments of the spiral overlay may vary.
[0065] The shape and/or size of the intermediate loops can vary to
provide different characteristics. For example, the shape and/or
size of the intermediate loops can be varied to provide more or
less surface area for the conveying surface. Such variations may
also affect how much open space there is in the mesh, and may also
affect the weight of the belt.
[0066] FIG. 12 is a schematic view of a portion of a conveyor belt
according to another exemplary disclosed embodiment. As shown in
FIG. 12, a conveyor belt 1200 is formed of a plurality of
connecting rods 1220 connecting wire spirals of a spiral overlay
1225.
[0067] In FIG. 12, directional orientations are indicated by axes.
In particular, as shown in FIG. 1, conveyor belt 1200 has a lateral
axis 1205 extending across conveyor belt 1200 and defining a
lateral direction. FIG. 12 also shows a longitudinal axis 1210
extending along the belt including a conveying direction of the
belt. In addition, FIG. 12 shows a vertical axis 1215 perpendicular
to lateral axis 1205 and longitudinal axis 1210 and defining a
vertical direction.
[0068] As shown in FIG. 12, conveyor belt 1200 includes at least
one intermediate loop 1230 having a substantially oval shape. That
is, as indicated in FIG. 12, intermediate loop 1230 may have a
length 1245 in the direction of longitudinal axis 1210 and a height
in the direction of vertical axis 1215, wherein length 1245 is
longer than height 1250. Use of an oval intermediate loop may
provide an increase in surface area in the conveying surface as
compared to a circular intermediate loop.
[0069] In some embodiments, conveyor belt 1200 has intermediate
loops having other shapes in addition to oval intermediate loop
1230. For example, as shown in FIG. 12, conveyor belt 1200 has a
substantially circular intermediate loops 1250. In other
embodiments, all of the intermediate loops may be oval.
[0070] In other embodiments, the intermediate loops may have other
non-circular shapes. For example, FIG. 13 is a schematic view of a
portion of a conveyor belt having at least one substantially
rectangular intermediate loop. In particular. FIG. 13 shows a
conveyor belt 1300 formed of a plurality of connecting rods 1320
connecting wire spirals of a spiral overlay 1325. As shown in FIG.
13, spiral overlay 1325 of conveyor belt 1300 includes at least one
intermediate loop 1330 having a substantially rectangular shape.
Like an oval intermediate loop, a rectangular intermediate loop may
provide an increase in surface area in the conveying surface as
compared to a circular intermediate loop.
[0071] In some embodiments, one or more intermediate loops may form
upstands that extend above the conveying surface of the belt. Such
upstands may form dividers or fences to retain products in a
desired area of the belt. For example, such upstands may be
arranged longitudinally to form lane dividers. In other
embodiments, such upstands may be arranged laterally to divide
longitudinal sections of the belt. In other embodiments, such
upstands may be provided at the lateral edges of the belt in order
to prevent products from falling off the belt.
[0072] FIG. 14 is a schematic view of a portion of a conveyor belt
1400. Conveyor belt 1400 is formed of a plurality of connecting
rods 1420 connecting wire spirals of a spiral overlay 1425. As
shown in FIG. 14, spiral overlay 1425 of conveyor belt 1400
includes at least one intermediate loop 1428 formed within the
thickness of conveyor belt 1400, as discussed above with respect to
other embodiments. The upper portions of spiral overlay 1425 form a
conveying surface 1432. In addition, spiral overlay 1425 also
includes at least one intermediate loop 1430 formed between opposed
arcuate linking bends of spiral overlay 1425 and having an
upstanding portion 1434 configured to extend above conveying
surface 1432. As shown in FIG. 14, conveyor belt 1400 has a
thickness 1435, and upstanding portion 1434 of intermediate loop
1430 has a height 1440 that is greater than thickness 1435 of
conveyor belt 1400.
[0073] In some embodiments, more than one intermediate loop can be
provided between opposed arcuate linking bends of the spiral
overlay. The number of intermediate loops between opposed arcuate
linking bends determines the amount of contact area between the
spiral and the connecting rods. The more intermediate loops between
opposed arcuate linking bends, the more lateral distance there is
between the opposed arcuate linking bends. In some embodiments, the
wire spiral of the spiral overlay may include a plurality of
intermediate loops formed between at least a first set of opposed
arcuate linking bends of the spiral overlay, the plurality of
intermediate loops being disposed within the belt thickness.
[0074] This may FIG. 15 is a schematic view of a portion of a
conveyor belt 1500. Conveyor belt 1500 is formed of a plurality of
connecting rods 1520 connecting wire spirals of a spiral overlay
1525. As shown in FIG. 15, spiral overlay 1525 includes a first
arcuate linking bend 1530 and a second arcuate linking bend 1535
opposed to first arcuate linking bend 1530. As further shown in
FIG. 15, the wire spiral includes a plurality of intermediate loops
1540 formed between first arcuate linking bend 1530 and second
arcuate linking bend 1535.
[0075] In some embodiments, the arrangement of intermediate loops
may be provided in a particular pattern. For example, the same
number of intermediate loops may be provided between each pair of
opposed arcuate linking bends across the width of the belt. In
other embodiments, the number of intermediate loops may vary across
the belt. For example, in some embodiments, more intermediate loops
may be provided at a lateral edge of the belt, so that the center
portion of the belt includes more opposed arcuate linking bends in
order to support more weight.
[0076] In some embodiments, the arrangement of intermediate loops
may be provided without a particular pattern across the belt. That
is, the number of intermediate loops between each pair of opposed
arcuate linking bends may vary across the width of the belt without
a particular pattern. For example, intermediate loops may be
provided in groups of two, three, and four, but need not
necessarily be positioned in numerical order.
[0077] FIG. 16 is a schematic view of a portion of a conveyor belt
1600. Conveyor belt 1600 is formed of a plurality of connecting
rods 1620 connecting wire spirals of a spiral overlay 1625. Spiral
overlay 1625 includes a first arcuate liking bend 1630, a second
arcuate liking bend 1635, a third arcuate liking bend 1645, a
fourth arcuate liking bend 1655, a fifth arcuate liking bend 1660.
Spiral overlay 1625 includes a first plurality of intermediate
loops 1640 formed between first arcuate liking bend 1630 and second
arcuate liking bend 1635. As shown in FIG. 16, first plurality of
intermediate loops 1640 includes three intermediate loops. In
addition, spiral overlay 1625 includes a second plurality of
intermediate loops 1650 formed between second arcuate liking bend
1635 and third arcuate liking bend 1645. As shown in FIG. 16,
second plurality of intermediate loops 1650 includes four
intermediate loops, and thus consists of a different number of
intermediate loops than first plurality of intermediate loops 1640.
Also, spiral overlay 1625 includes a third plurality of
intermediate loops 1665 formed between fourth arcuate liking bend
1655 and fifth arcuate linking bend 1660. As shown in FIG. 16,
third plurality of intermediate loops 1665 includes two
intermediate loops.
[0078] In some embodiments, the number of opposed arcuate linking
bends grouped together between intermediate loops may vary. For
example, in some embodiments, a first set of arcuate linking bends
adjacent one another may have a plurality of linking bends and a
second set of arcuate linking bends may also include a plurality of
linking bends. One or more intermediate loops may be disposed
between the first set of arcuate linking bends and the second set
of arcuate linking bends. Use of more linking bends than
intermediate loops may provide the belt with more load carrying
capacity.
[0079] FIG. 17 is a schematic view of a portion of a conveyor belt
1700. Conveyor belt 1700 is formed of a plurality of connecting
rods 1720 connecting wire spirals of a spiral overlay 1725. At
least one spiral of spiral overlay 1725 includes a first set of
forward arcuate linking bends 1730 adjacent one another and a
second set of forward arcuate linking bends 1735 adjacent one
another. As shown in FIG. 17, the wire includes at least one
intermediate loop 1740 disposed laterally between first set of
forward arcuate linking bends 1730 and second set of forward
arcuate linking bends.
[0080] In some embodiments, intermediate loops may be provided in
select portions of the belt. For example, in some embodiments,
intermediate loops may be provided only in a lateral edge portion
of the belt. Such a configuration may preventing buckling of the
belt by restricting the amount by which the connecting rods may
collapse toward one another in the longitudinal direction. In other
embodiments, the lateral edge portion of the spiral overlay may be
provided without intermediate loops in order to facilitate collapse
of the connecting rods toward one another during turning. In such
embodiments, larger size intermediate loops may be utilized in the
central portion of the belt, which, if used in the lateral portion
of the belt, would inhibit the collapse of the rods.
[0081] FIG. 18 is a schematic view of a portion of a conveyor belt
1800. Conveyor belt 1800 is formed of a plurality of connecting
rods 1820 connecting wire spirals of a spiral overlay 1825. As
shown in FIG. 18, spiral overlay 1825 includes a lateral edge
portion 1830 configured to be disposed proximate a lateral edge
1815 of conveyor belt 1800. In addition, spiral overlay 1825
includes a central portion 1835 configured to form a substantial
majority of the width of conveyor belt 1800. As further shown in
FIG. 18, spiral overlay 1825 includes at least one intermediate
loop 1840 provided in the lateral edge portion 1830 of spiral
overlay 1825. In addition, central portion 1835 of spiral overlay
1825 is formed without intermediate loops between arcuate linking
bends of the spiral.
[0082] FIG. 19 is a schematic view of a portion of a conveyor belt
1900. Conveyor belt 1900 is formed of a plurality of connecting
rods 1920 connecting wire spirals of a spiral overlay 1925. As
shown in FIG. 19, spiral overlay 1925 includes a lateral edge
portion 1930 configured to be disposed proximate a lateral edge
1915 of conveyor belt 1900. In addition, spiral overlay 1925
includes a central portion 1935 configured to form a substantial
majority of the width of conveyor belt 1900. Spiral overlay 1925
also includes at least one intermediate loop 1940 provided in
central portion 1935 of spiral overlay 1925. As shown in FIG. 19,
lateral edge portion 1930 of spiral overlay 1925 is formed without
intermediate loops between arcuate linking bends of the spiral. The
intermediate loops have a length 1945. Thus, the intermediate loops
limit the collapse of first connecting rod 1921 toward second
connecting rod 1922 to a minimum distance 1950, which is the same
as length 1945. However, because lateral edge portion 1930 of
spiral overlay 1925 does not include intermediate loops, the
connecting rods can collapse to a distance 1955, which is shorter
than the length 1945 of the intermediate spirals. This
configuration utilizes the benefits of intermediate spirals in the
central portion of the belt without limiting the ability of the
belt to navigate turns.
[0083] In some embodiments, instead of omitting intermediate loops
altogether in the lateral portions of the belt, the length of the
intermediate loops may be reduced in the lateral regions of the
belt. For example, the belt may include a plurality of intermediate
loops having varying lengths in the conveying direction, and
intermediate loops that are disposed in a lateral portion of the
spiral overlay configured to be disposed proximate a lateral edge
of a conveyor belt may have shorter lengths in the conveying
direction than intermediate loops located in a central portion of
the spiral overlay. This may provide the benefits of intermediate
loops (e.g., increased conveying surface area) all the way to the
lateral edge of the spiral overlay.
[0084] FIG. 20 is a schematic view of a portion of a conveyor belt
2000. Conveyor belt 2000 is formed of a plurality of connecting
rods 2020 connecting wire spirals of a spiral overlay 2025. As
shown in FIG. 20, spiral overlay 2025 includes a first intermediate
loop 2040 having a first longitudinal length 2050 in the conveying
direction. In addition, spiral overlay 2025 includes a second
intermediate loop 2055 disposed in a lateral portion of spiral
overlay 2025 having a second longitudinal length in the conveying
direction. As shown in FIG. 20, second longitudinal length 2055 may
be shorter than first longitudinal length 2050.
[0085] This shorter second longitudinal length 2055 may enable a
first connecting rod 2021 to collapse toward a second connecting
rod 2022 to a longitudinal distance 2060. As shown in FIG. 20,
longitudinal distance 2060 between the connecting rods in the
lateral portion of the belt may be shorter than first longitudinal
length 2050.
[0086] In addition, as shown in FIG. 20, spiral overlay 2025 may
have opposed arcuate linking bends that have a consistent distance.
For example, a first arcuate linking bend 2026 and a second arcuate
linking bend 2027 may have a distance 2065 between them. This
distance may be substantially the same for all opposed arcuate
linking bends of spiral overlay 2025. This may enable conveyor belt
2000 to be utilized on a straight run and around curves.
[0087] In some embodiments, the spiral overlay may be configured
for use on a curved conveying path only. Accordingly, the lengths
of both the intermediate loops and the distances between opposed
arcuate linking bends in the spiral may be smaller in the lateral
portions of the belt. This may distribute the forces more evenly
through the spiral overlay.
[0088] FIG. 21 is a schematic view of a portion of a conveyor belt
2100. Conveyor belt 2100 is formed of a plurality of connecting
rods 2120 connecting wire spirals of a spiral overlay 2125. As
shown in FIG. 21, spiral overlay 2125 includes a first intermediate
loop 2140 having a first longitudinal length 2142 in the conveying
direction. In addition, spiral overlay 2125 includes a second
intermediate loop 2145 disposed in a lateral portion of spiral
overlay 2125 having a second longitudinal length 2155 in the
conveying direction. As shown in FIG. 21, second longitudinal
length 2155 is shorter than first longitudinal length 2142.
[0089] In addition, the distances between opposed arcuate linking
bends in the conveying direction are shorter in a lateral portion
of the spiral overlay than in a central portion of the spiral
overlay. Spiral overlay 2125 includes a first arcuate linking bend
2126 and a second arcuate linking bend 2127 defining a first length
2165. Spiral overlay 2125 also includes a third arcuate linking
bend 2128 and a fourth arcuate linking bend 2129 defining a second
length 2170. As shown in FIG. 21, second length 2170 is shorter
than first length 2165.
[0090] In some embodiments, the intermediate loops may be
configured to extend around a connecting rod of the conveyor belt.
Thus, the intermediate loop may extend around a connecting rod at
one end and may be free floating between connecting rods at the
opposing end of the intermediate loop. This configuration may
reduce the amount of contact between spiral wires and the
connecting rods, but may provide additional support strength over
intermediate loops that reside completely between connecting
rods.
[0091] FIG. 22 is a schematic view of a portion of a conveyor belt
2200. Conveyor belt 2200 is formed of a plurality of connecting
rods 2220 connecting wire spirals of a spiral overlay 2225. As
shown in FIG. 22, spiral overlay 2225 includes a first arcuate
linking bend 2230 and a second arcuate linking bend 2235 opposing
first arcuate linking bend 2230. In addition, spiral overlay 2225
includes an intermediate loop 2238. Intermediate loop 2238 includes
opposed arcuate linking bends including a first arcuate linking
bend 2240 configured to extend around a connecting rod of a
conveyor belt and a second arcuate linking bend 2245 configured to
be disposed between a first connecting rod 2221 and a second
connecting rod 2222.
[0092] In some embodiments, opposed arcuate linking bends of the
spiral overlay may span more than two connecting rods. In addition,
the intermediate loops may also span across a connecting rod. Such
configurations may provide longer lengths of wire spiral disposed
as part of the conveying surface.
[0093] FIG. 23 is a schematic view of a portion of a conveyor belt
2300. Conveyor belt 2300 is formed of a plurality of connecting
rods 2320 connecting wire spirals of a spiral overlay 2325. As
shown in FIG. 23, connecting rods 2320 include a first connecting
rod 2321, a second connecting rod 2322, and a third connecting rod
2323. Spiral overlay 2325 includes a first arcuate linking bend
2330 and a second arcuate linking bend 2335 opposite first arcuate
linking bend 2330. As shown in FIG. 23, opposing arcuate linking
bends 2330 and 2335 span three connecting rods, including first
connecting rod 2321, second connecting rod 2322, and third
connecting rod 2323. Also, spiral overlay 2325 includes an
intermediate loop 2340. Intermediate loop 2340 includes a first
arcuate linking bend 2345 and an opposing second arcuate linking
bend 2350. As shown in FIG. 23, first arcuate linking bend 2345 and
opposing second arcuate linking bend 2350 span across second
connecting rod 2322.
[0094] In some embodiments, a rod or other structure can be
disposed through the intermediate loops. This may fill space in
between the connecting rods to prevent items from falling through
the belt.
[0095] FIG. 24 is a schematic view of a portion of a conveyor belt
2400. Conveyor belt 2400 is formed of a plurality of connecting
rods 2420 connecting wire spirals of a spiral overlay 2425. Spiral
overlay 2425 includes a plurality of intermediate loops 2430 spaced
laterally across conveyor belt 2400. As shown in FIG. 24, an
elongate rod 2435 is disposed within laterally spaced intermediate
loops 2430.
[0096] In some embodiments, the spiral overlay may have a
unilateral weave or a balanced weave. For example, FIG. 24
illustrates a unilateral weave. That is, all of the portions of the
spirals on the conveying surface are angled the same way, and all
of the portions of the spirals on the opposing (lower) surface of
the belt are angled the opposite way.
[0097] In other embodiments, a balanced weave may be provided where
alternating spirals of the spiral overlay are oriented at opposing
angles. That is, the plurality of wire spirals forming the spiral
overlay includes a first set of spirals and a second set of
spirals, wherein the first set of spirals the second set of spirals
are arranged in an alternating fashion. In addition, the first set
of spirals includes wire segments in the conveying surface that are
oriented in a first non-zero angle with respect to the longitudinal
axis of the belt. Also, the second set of spirals includes wire
segments in the conveying surface that are oriented in a second
non-zero angle with respect to the longitudinal axis. The second
non-zero angle may be opposite the first non-zero angle.
[0098] This resembles a herringbone pattern and may prevent cargo
on the belt from "walking" laterally toward one edge of the
belt.
[0099] FIG. 25 is a schematic view of a portion of a conveyor belt
2500. Conveyor belt 2500 is formed of a plurality of connecting
rods 2520 connecting wire spirals of a spiral overlay 2525. A
longitudinal axis 2510 indicates the conveying direction of
conveyor belt 2500.
[0100] Spiral overlay 2525 of conveyor belt 2500 has a balanced
weave. As shown in FIG. 25, spiral overlay 2525 includes a first
spiral 2526, a second spiral 2527, and a third spiral 2528. First
spiral 2526 may be oriented at a first non-zero angle 2530 with
respect to longitudinal axis 2510. Second spiral 2527 may be
oriented at a second non-zero angle 2535 with respect to
longitudinal axis 2510. Second non-zero angle 2535 is illustrated
as opposite first non-zero angle 2530. In FIG. 25, first non-zero
angle 2530 and second non-zero angle 2535 are illustrated as being
equal and opposite. However, in some embodiments, these angles need
not necessarily be of equal magnitude.
[0101] In addition, third spiral 2528 is oriented at a third
non-zero angle 2540 with respect to longitudinal axis 2510. As
shown in FIG. 25, third non-zero angle 2540 is substantially the
same as first non-zero angle 2530. Thus, the three spirals have an
alternating arrangement with respect to the angle at which they are
oriented with respect to longitudinal axis 2510.
[0102] In some embodiments different wire spirals of a spiral
overlay may have different gauges. For example, by utilizing
smaller gauge wire spirals interspersed among larger gauge wire
spirals, weight can be saved without significantly sacrificing
strength.
[0103] FIG. 26 is a schematic view of a portion of a conveyor belt
2600. Conveyor belt 2600 is formed of a plurality of connecting
rods 2620 connecting wire spirals of a spiral overlay 2625. Spiral
overlay 2625 includes a plurality of wire spirals including at
least a first wire spiral 2626 formed of a wire having a first
gauge and at least a second wire spiral 2627 formed of a wire
having a second gauge, wherein the second gauge is different than
the first gauge. First wire spiral 2626 has a first thickness 2630
and second wire spiral 2627 has a second thickness 2635. As shown
in FIG. 26, first thickness 2630 is larger than second thickness
2635.
[0104] Further variations on the embodiments discussed above are
also possible. It will be noted that, in some embodiments, such as
those discussed herein, the belts may have vertical and lateral
symmetry. Accordingly, such belts can be flipped over and the
opposing surface can become the conveying surface. This helps
prolong the life of the belt. In other embodiments, the belt may be
asymmetrical in the vertical direction and/or the lateral
direction.
[0105] While various embodiments have been described, the
description is intended to be exemplary, rather than limiting, and
it will be apparent to those of ordinary skill in the art that many
more embodiments and implementations are possible that are within
the scope of the embodiments. Although many possible combinations
of features are shown in the accompanying figures and discussed in
this detailed description, many other combinations of the disclosed
features are possible. Any feature of any embodiment may be used in
combination with, or substituted for, any other feature or element
in any other embodiment unless specifically restricted. Therefore,
it will be understood that any of the features shown and/or
discussed in the present disclosure may be implemented together in
any suitable combination. Accordingly, the embodiments are not to
be restricted except in light of the attached claims and their
equivalents. Also, various modifications and changes may be made
within the scope of the attached claims.
* * * * *