U.S. patent application number 14/936555 was filed with the patent office on 2019-03-14 for earpiece and method for forming an earpiece.
This patent application is currently assigned to Staton Techiya, LLC. The applicant listed for this patent is Staton Techiya, LLC. Invention is credited to Paul Calvert, Steven Goldstein, John Patrick Keady.
Application Number | 20190082272 14/936555 |
Document ID | / |
Family ID | 65632457 |
Filed Date | 2019-03-14 |
![](/patent/app/20190082272/US20190082272A9-20190314-D00000.png)
![](/patent/app/20190082272/US20190082272A9-20190314-D00001.png)
![](/patent/app/20190082272/US20190082272A9-20190314-D00002.png)
United States Patent
Application |
20190082272 |
Kind Code |
A9 |
Goldstein; Steven ; et
al. |
March 14, 2019 |
EARPIECE AND METHOD FOR FORMING AN EARPIECE
Abstract
A device includes an electromagnetic radiation delivery system
such as a laser of light emitting diode infrared emitter configured
for delivery of electromagnetic radiation within a sealed canal
such as an ear canal, a fiber optic cable configured for delivering
or capturing the electromagnetic radiation within the sealed canal,
and a photo detector coupled to the fiber optic cable forming a
portion of a voice communication system. Other embodiments are
disclosed.
Inventors: |
Goldstein; Steven; (Delray
Beach, FL) ; Keady; John Patrick; (Fairfax Station,
VA) ; Calvert; Paul; (N. Dartmouth, MA) |
|
Applicant: |
Name |
City |
State |
Country |
Type |
Staton Techiya, LLC |
Delray Beach |
FL |
US |
|
|
Assignee: |
Staton Techiya, LLC
Delray Beach
FL
|
Prior
Publication: |
|
Document Identifier |
Publication Date |
|
US 20170134865 A1 |
May 11, 2017 |
|
|
Family ID: |
65632457 |
Appl. No.: |
14/936555 |
Filed: |
November 9, 2015 |
Related U.S. Patent Documents
|
|
|
|
|
|
Application
Number |
Filing Date |
Patent Number |
|
|
13863821 |
Apr 16, 2013 |
9185481 |
|
|
14936555 |
|
|
|
|
13051418 |
Mar 18, 2011 |
8437492 |
|
|
13863821 |
|
|
|
|
Current U.S.
Class: |
1/1 |
Current CPC
Class: |
A61N 5/0603 20130101;
A61F 11/08 20130101; A61N 2005/0605 20130101; H04R 2225/67
20130101; B29C 70/603 20130101; A61N 5/0613 20130101; B29C
2035/0838 20130101; H04R 2201/10 20130101; A61F 2/18 20130101; A61N
2005/063 20130101; H04R 23/008 20130101; H04R 25/606 20130101; B29C
44/1204 20130101; A61F 2250/0059 20130101; B29C 45/14639 20130101;
H04R 1/1083 20130101; H04R 2410/05 20130101; H04R 2460/13 20130101;
B29C 2035/0822 20130101; B29C 35/0805 20130101; H04R 1/1058
20130101; H04R 1/1016 20130101 |
International
Class: |
H04R 23/00 20060101
H04R023/00; A61N 5/06 20060101 A61N005/06; A61F 2/18 20060101
A61F002/18 |
Claims
1. A device, comprising: an electromagnetic radiation delivery
system configured for delivery of electromagnetic radiation within
a sealed canal; a fiber optic cable configured for delivering or
capturing the electromagnetic radiation within the sealed canal;
and a photo detector coupled to the fiber optic cable forming a
portion of a voice communication system.
2. The device of claim 1, wherein the device is an earpiece.
3. The device of claim 1, wherein the electromagnetic radiation
delivery system is a light emitting diode infrared emitter.
4. The device of claim 3, wherein the light emitting diode infrared
emitter is configured to pulse at acoustic frequencies.
5. The device of claim 1, wherein the device is an earpiece and the
electromagnetic radiation delivery system is configured to emit
energy to stimulate a tympanic membrane.
6. The device of claim 1, wherein the device is an earpiece and the
sealed canal is a sealed ear canal.
7. The device of claim 1, wherein the fiber optic cable is
configured for insertion in an ear entrance and to send and receive
acoustic signals.
8. The device of claim 1, wherein the electromagnetic radiation
delivery system comprises a fiber optic based laser configured to
stimulate a tympanic membrane.
9. The device of claim 8, wherein the fiber optic based laser is
further configured as part of an acquisition mechanism configured
to acquire oscillations in an ear canal activated during speaking
by a speaker having the sealed canal.
10. The device of claim 9, wherein the acquisition mechanism is
immune from radio frequency interference.
11. The device of claim 1, further comprising an ambient microphone
coupled to the electromagnetic radiation delivery system.
12. The device of claim 1, further comprising an omni-directional
ambient acoustical microphone coupled to the electromagnetic
radiation delivery system.
13. The device of claim 1, further comprising an ambient acoustic
microphone coupled to the electromagnetic radiation delivery system
via an acoustic-optic converter that processes ambient acoustic
signals into a beam of infrared laser energy.
14. The device of claim 1, wherein the photo detector is configured
to collect scattered energy reflected within the sealed canal
induced by vibrations causes by a user's voice within the sealed
canal.
15. A communication device, comprising: an electromagnetic
radiation delivery source configured for delivery of
electromagnetic radiation within a sealed ear canal; a fiber optic
cable configured for delivery of the electromagnetic radiation and
for capturing reflections of the electromagnetic radiation within
the sealed ear canal; and a photo detector coupled to the fiber
optic cable forming a portion of a voice communication system.
16. The communication device of claim 15, wherein the
electromagnetic radiation delivery source is a light emitting diode
emitter configured to be pulsed as acoustic frequencies and the
fiber optic cable is configured to pick up wall vibrations from
speech within the seal ear canal.
17. The communication device of claim 15, wherein the communication
device forms a portion of an earpiece, a helmet, a pair of goggles,
or a pair of eyeglasses.
18. The communication device of claim 15, wherein the fiber optic
cable serves to send and receive acoustic signals responsive to
conversion of electromagnetic radiation.
19. The communication device of claim 15, further comprising an
acoustic-optic converter coupled to the electromagnetic radiation
delivery source, wherein the electromagnetic radiation delivery
source is a laser configured to cause oscillations of the sealed
canal stimulating movement of a tympanic membrane.
20. The communication device of claim 19, wherein pressure pulses
as a function of a power output of the laser directly relate to
ambient acoustic signals that cause varying pressures on the
tympanic membrane.
Description
CROSS-REFERENCE TO RELATED APPLICATIONS
[0001] This application is a continuation of U.S. application Ser.
No. 13/863,821, filed Apr. 16, 201 3, which is a divisional
application of U.S. application Ser. No. 13/051,418, filed Mar. 18,
2011 and claims priority from U.S. provisional Application No
61/315,393, filed Mar. 18, 2010, incorporated herein by reference
in its entirety for all purposes.
FIELD OF THE INVENTION
[0002] The present invention relates to earpieces capable of
modifying audio information provided into a user's ear and more
particularly, though not exclusively, to earpieces capable of
controlling ambient sound to a user's tympanic membrane.
BACKGROUND
[0003] Attenuation, or insertion loss in decibels, is the metric by
which all hearing protection is judged by consumers and labeled as
required by United States Environmental Protection Agency law. The
standard solution to provide such protection has been physically
occluding the ear canal with either a compressible, oversized
earplug, typically constructed of expandable foam, silicone,
putty/resins, or fibers. Thus a bias in the metrics of hearing
protection performance to date has always been attenuation;
however, this is a very narrow viewpoint which completely ignores
often-important interface issues for the users. For example, a
user's situation awareness and ability to localize sound stimuli is
compromised. Comfort is often gained at the expense of attenuation.
The occlusion effect causes unnatural sounding feedback of the
user's own voice, making it difficult to modulate the voice output
resulting in objections to using the protector and increasing the
difficulty of achieving effective in-canal voice pickup for radio
communications.
[0004] To further elaborate, current technology designed to provide
both hearing protection and communications is based on the
principle of occluding the outer ear in order to shelter it from
the ambient environment. Most common is an earplug of some type
which is inserted in the open ear canal, expanding along the radial
surfaces of the canal as necessary until a physical seal is
established. Furthermore, hearing protection devices, also known as
HPDs, are only valuable when properly selected and fit to the user,
and worn properly, to counteract imminent acoustical hazards, which
unfortunately is often too late. Earplugs, by their very nature,
introduce their own set of problems. They are frequently
uncomfortable to wear, with the user being very aware of their
presence. Additionally, due to significant differences between
individuals with respect to the size and shape of their ear canals,
it is difficult to provide a single earplug device that fits all
users comfortably and effectively. As a result, many currently
available earplugs suffer from the following problems, among
others: [0005] Production of the occlusion effect [0006] Impaired
localization [0007] Compromised speech understanding [0008]
Severely degrades the user's situation awareness [0009] Often
ineffective protection due to improper sizing and insertion [0010]
Uncomfortable and unnatural feeling [0011] Harbor and introduce
bacteria and promote fungal infection [0012] Challenges in
compliance, that is, convincing the user to wear a HPD they "might"
need [0013] User's speech is too loud or too low [0014] User's lack
of confidence in actual protection provided and impaired situation
awareness [0015] Occlusion effect provides its own unnatural 15 dB
of amplification of the user's voice in the ear canal [0016]
Impaction of cerumen, that is, earwax [0017] Not compatible and
interoperable with a user's (e.g., a soldier's) current ensemble
and communications equipment.
[0018] Thus, there remains a need to develop improved earplug
devices which avoid or minimize the above-mentioned issues. In
particular, it would be highly desirable to provide automatic
attenuation for the preservation of a user's hearing functionality
during and after noise hazards, while simultaneously providing for
external signal detection and localization, as well as
radio-connected and selectively attenuated ambient pass-through
speech communications.
SUMMARY OF THE INVENTION
[0019] The present invention provides an earpiece that uniquely
effects acquisition of the user's voice devoid of ambient noise,
yielding a clean signal, with the speaking voice acquired through
in-canal bone transduction. The device is comfortable to wear even
over extended periods of time, but the hearing capabilities of the
user can be fully maintained.
[0020] Instead of inserting a physically dense, oversize object in
the ear canal, the present invention involves delivering and
infusing, for example, a multi-liquid microdrop deposition
suspension or the like into the ear canal utilizing a metered
dosing system. Suspensions or other liquefied components are
deposited into the canal, wherein they serially deposit into
stratified layers. Once such a set of material layers reside in the
canal, they can be cured in place, which can, for example, be
accomplished by the excitation of a laser (capable of providing,
e.g., blue-wavelength light). Thus, a sequence of layers, each with
its own acoustical, thermal, and transmissivity characteristics,
can be formed into an elastomeric multilayer collar.
[0021] The polymeric collar provides for a snug and thus ideal
acoustical seal, hugging the auditory meatus slightly anterior of
the intersection of the tympanic membrane and bony region. The
polymeric collar impedes environmental sounds from stimulating the
tympanic membrane, while also serving as an optical transport
system for a means to deliver, via fiber-optic based infrared
laser, the user's acoustical surroundings, but at safe sound
pressure levels. In addition, the optical transport enables a photo
optical coupler to acquire the user's own voice for two-way radio
communication. The present invention thus involves the translation
of acoustical stimuli to optical-thermal and finally mechanical
coupling to regenerate pressure pulses which stimulate the tympanic
membrane. The invention is capable of providing highly effective
protection against noise-induced injuries to the ear, including
both those of the common neural manifestation or the less common
conductive losses.
[0022] In one aspect of the invention, an earpiece within an ear
canal of a user is provided which comprises: [0023] a) a thermal
activator layer comprised of a first polymer and pigment particles,
the thermal activator layer being separated from the tympanic
membrane of the user's ear by an air gap; and [0024] b) an
acoustical reflector layer comprised of a second polymer adjacent
to the thermal activator layer.
[0025] The thermal activator layer may be selected to be absorptive
to electromagnetic radiation having a first wavelength and
reflective of electromagnetic radiation having a second wavelength,
while the acoustical reflective layer may be selected to be
substantially transparent to the first wavelength. The
electromagnetic radiation may include, without being limited to,
wavelengths within the visible spectrum, the infrared spectrum and
the ultraviolet spectrum.
[0026] In another aspect of the invention, a method of forming an
earpiece is provided which comprises the steps of: [0027] a)
introducing into an ear canal of a user adjacent to the tympanic
membrane a first layer which provides a temporary foam layer;
[0028] b) introducing into the ear canal adjacent to the first
layer a second layer in liquefied form which comprises one or more
polymer precursors and pigment particles capable of being cured to
form a thermal activator layer comprised of a first polymer and
pigment particles; [0029] c) introducing into the ear canal
adjacent to the second layer a third layer in liquefied form which
comprises one or more polymer precursors (typically, without
pigment particles) capable of being cured to form an acoustical
reflector layer comprised of a second polymer; and [0030] d) curing
the second layer and the third layer, simultaneously or
sequentially.
[0031] In another embodiment of the invention, an earpiece within
an ear canal of a user is provided which comprises: [0032] a) a
thermal activator layer comprised of a first polymer and pigment
particles, the thermal activator layer being immediately adjacent
to or in at least partial contact with the tympanic membrane of the
user's ear; and [0033] b) an acoustical reflector layer comprised
of a second polymer adjacent to the thermal activator layer.
[0034] A method of making the above-described earpiece is also
provided by the invention, the method comprising the steps of:
[0035] a) introducing into an ear canal adjacent to or in at least
partial contact with the tympanic membrane a first layer in
liquefied form which comprises one or more polymer precursors and
pigment particles capable of being cured to form the thermal
activator layer; [0036] b) introducing into the ear canal adjacent
to the first layer a second layer in liquefied form which comprises
one or more polymer precursors capable of being cured to form the
acoustical reflector layer; and [0037] c) curing the first layer
and the second layer, simultaneously or sequentially.
[0038] In the context of the above-described curing step c) or d),
"simultaneously or sequentially" means that the individual curable
layers may be cured at the same time ("simultaneously") or at
different times or in an overlapping manner ("sequentially"). In
one embodiment, for example, both layers are cured simultaneously.
For example, initiation of curing may occur at the same time (e.g.,
the different layers are exposed to electromagnetic radiation
capable of beginning the curing process at the same time). In
another exemplary embodiment, a first layer is cured and thereby
converted to the thermal activator layer before a second layer is
deposited on the thermal activator layer and cured. In still
another embodiment, curing of the first layer is initiated and
while the first layer is still in the process of curing the second
liquid layer is applied to the first layer and curing of that
second layer then also initiated by exposing the second layer to
electromagnetic radiation of a suitable wavelength (which may also
promote further curing of the first layer).
[0039] Further areas of applicability of exemplary embodiments of
the present invention will become apparent from the detailed
description provided hereinafter. It should be understood that the
detailed description and specific examples, while indicating
exemplary embodiments of the invention, are intended for purposes
of illustration only and are not intended to limit the scope of the
invention.
BRIEF DESCRIPTION OF THE DRAWINGS
[0040] Exemplary embodiments of the present invention will become
more fully understood from the detailed description and the
accompanying drawings, wherein:
[0041] FIG. 1 illustrates at least one exemplary embodiment of an
earpiece in accordance with the present invention;
[0042] FIG. 2 illustrates at least one exemplary embodiment of the
present invention in which a precursor to an earpiece is provided;
and
[0043] FIG. 3 illustrates at least one exemplary embodiment of the
present invention in which an earpiece is used in cooperation with
an LED infra-red emitter, a fiber optic cable and a photo
detector.
DETAILED DESCRIPTION OF THE INVENTION
[0044] The following description of exemplary embodiment(s) is
merely illustrative in nature and is in no way intended to limit
the invention, its application, or uses.
[0045] Processes, techniques, apparatus, and materials as known by
one of ordinary skill in the art may not be discussed in detail but
are intended to be part of the enabling description where
appropriate.
[0046] Notice that similar reference numerals and letters refer to
similar items in the following figures, and thus once an item is
defined in one figure, it may not be discussed or further defined
in the following figures.
[0047] In all of the examples illustrated and discussed herein, any
specific values, for example the sound pressure level change,
should be interpreted to be illustrative only and non-limiting.
Thus, other examples of the exemplary embodiments could have
different values.
[0048] FIG. 1 illustrates at least one exemplary embodiment of the
earpiece of the present invention. The earpiece 100 includes
multiple layers, including an acoustical reflective layer 101 and a
thermal activator layer 102, which is positioned within an ear
canal 103 of a user. An air gap 104 is present between the thermal
activator layer 102 and the tympanic membrane 105.
[0049] FIG. 2 illustrates at least one exemplary embodiment for
forming an earpiece in accordance with the present invention. A
supporting, temporary foam 201 is introduced first into the ear
canal 103 to form a barrier about the tympanic membrane 105. A
second layer 202 which comprises one or more polymer precursors and
pigment particles is then introduced adjacent to temporary foam
201. Then, a third layer 203 which comprises one or more polymer
precursors is introduced adjacent to second layer 202 to form an
earpiece precursor 204. A electromagnetic radiation delivery system
205 directs electromagnetic radiation to the earpiece precursor.
The electromagnetic radiation supplied by the electromagnetic
radiation delivery system can be of any wavelength needed to cure
the polymer precursors used to form the acoustical reflector layer
and thermal activator layer when inserted. For example, a blue
light emitting diode may be utilized, although the use of devices
capable of emitting other wavelengths (e.g., ultraviolet light) are
also possible. Following curing of second layer 202 (to provide a
thermal activator layer) and third layer 203 (to provide an
acoustical reflector layer) and collapse or dissipation of
temporary foam 201 (to provide an air gap), the earpiece
arrangement illustrated in FIG. 1 may be obtained.
[0050] Once cured, the thermal activator layer is designed to
absorb at least one wavelength of electromagnetic radiation emitted
by the electromagnetic radiation delivery system 205, for example,
the wavelength may be in the infrared region.
[0051] The cured acoustical reflector layer is, in one embodiment,
optically transparent, thus allowing for the transmission of energy
such that the tympanic membrane can be stimulated with precise
control for selective hearing and directional functionality.
Although examples of the electromagnetic radiation delivery system
205 are described below with respect to light emitting diodes
(LEDs), it is understood that the electromagnetic radiation
delivery system 205 may include any source of electromagnetic
radiation capable of providing suitable energy from earpiece 100
and to stimulate the tympanic membrane via earpiece 100.
[0052] FIG. 3 illustrates an embodiment of the invention wherein
the earpiece 100 of FIG. 1 is utilized in cooperation with an LED
infra-red (IR) emitter 301 capable of being pulsed at acoustic
frequencies and a fiber optic cable 302 which functions to pick up
wall vibration from speech. The fiber optic cable 302 may be
coupled to a photo detector 303, for example, as part of a voice
communication system, described further below.
[0053] As previously mentioned, a supporting, temporary foam is
inserted first into an ear canal to provide a barrier between the
tympanic membrane and the subsequently introduced second layer and
third layer. The additional layers are formed on the foam layer
which then disintegrates or collapses leaving an air gap between
the tympanic membrane and any subsequently applied layers. For
example, the supporting, temporary foam can be comprised of a
dilute biodegradable biopolymer. The foam can, for example, be a
two part mix of alginate and calcium solution (e.g., calcium
chloride or the like) or alginate and hyaluronate at very low
dilution to form a stable foam. The ingredients can be
biodegradable and cytocompatible. A blowing agent can be used (such
as citric acid and bicarbonate or a physical blowing agent such as
a volatile hydrocarbon or halogenated hydrocarbon) to form bubbles
in the foam. The foam could also be created by mechanical agitation
(e.g., whipping or frothing) to incorporate gas bubbles into a
biopolymer-containing mixture. A single biopolymer can also be
used.
[0054] The thermal activator layer can be comprised of the same
material as the acoustical reflector layer (to be discussed) but
with varying amount of pigment to absorb the particular heating
electromagnetic radiation (e.g., infrared) used. For example, an
infrared laser or the blue laser can be used to heat the thermal
activator layer. Varying the laser pulse frequency can result in a
varying frequency heating of the thermal activator layer,
triggering vibrations that translate into deformations of the
tympanic membrane simulating sound. Acoustic signals range from
about 20 Hz to about 20 kHz.
[0055] The acoustical reflector layer can be comprised of various
materials. In one embodiment of the invention, one or more polymer
precursors in liquid form may be introduced into the ear canal and
then cured to provide a polymer. Such curable polymer precursors
may include, by way of example, monomers, oligomers or even
polymers capable of being reacted, polymerized, and/or crosslinked.
Liquefication may be achieved by placing such precursors in a
suitable liquid medium, such as in solution or in suspension
(dispersion). The liquid medium, if any, is preferably selected to
be non-hazardous; for example, water or an aqueous system can be
used. In one embodiment, the polymer precursors are delivered in
neat (bulk) liquid form, i.e., without any solvent or non-reactive
diluent. The viscosity, flow and/or other characteristics of the
liquefied material as introduced are varied or selected as may be
desirable to provide a readily dispensable liquid which is capable
of forming a liquid layer within the ear canal of the desired
thickness and configuration prior to being cured and converted into
non-flowable, solid form. Thickeners, flow control agents, rheology
control agents and the like may be used for this purpose. Other
additives may also be present as desired, including for example,
catalysts (initiators), crosslinking agents, diluents,
plasticizers, stabilizers, antioxidants, fillers, and the like.
[0056] A wide variety of polymer technologies may be utilized in
the present invention. For example, the family of biocompatible
partly-hydrophilic cross-linked acrylic copolymers used in soft
contact lenses, based around hydroxyethylmethacrylate monomer
(HEMA), are generally suitable for use. These acrylic copolymers
are tunable across a wide range of moduli, water swellability,
tissue adhesiveness and other human factor issues, by selecting and
adjusting parameters such as (co)monomer composition, molecular
weight, crosslinking density, and so forth. Comonomers useful in
preparing such acrylic copolymers can include HEMA,
hydroxypropylmethacrylate and higher members of the series, the
equivalent acrylates, vinylpyrrolidone, various silicone
(meth)acrylates, similar diacrylates and dimethacrylates as
cross-linkers (e.g., ethyleneglycol di(meth)acrylate and other
glycol di(meth)acrylates), polyethyleneglycol acrylates,
polyethyleneglycol diacrylates, polyethyleneglycol methacrylates
and polyethyleneglycol dimethacrylates, a range of urethane
diacrylates and dimethacrylates and many others used in optical or
dental applications and their relatives.
[0057] The chosen polymer precursors (e.g., monomers) can be cured
by blue light using an eosin catalyst, or any other suitable
catalyst (which may be selected based upon the polymer precursors
and curing light wavelength used), for example as used by Genzyme
and is known to be cytocompatable, with an exemplary curing time of
about 1 minute.
[0058] The polymeric collar formed by the thermal activator layer
and the acoustical reflector layer in one embodiment provides a
complete seal across the diameter of the ear canal. That is, one or
both of these layers span completely across the ear canal, such
that no gaps exist. In one embodiment, one or both of the layers
are continuous, having no openings, holes or perforations, and are
substantially uniform in thickness and largely normal to the ear
canal axis.
[0059] Once its use is no longer needed, the earpiece can be
removed from the ear canal via force or via enzymes. Thus, in such
an exemplary embodiment, monomers can be included in the polymer
precursors used to form the absorptive (thermal activator) and
acoustical reflective layers that contain groups vulnerable to
enzyme attack. The earpiece can thus be cleaved by contacting the
earpiece with the enzyme during a removal step wherein the enzyme
will break up the polymers into smaller soluble units that can be
washed out. Several enzymatic systems can be used. For example, one
can incorporate phosphate diesters into the polymer and cleave
these with alkaline phosphatase (a hydrolase enzyme capable of
cleaving phosphate linkages). An alternative method is to
incorporate monomers (e.g., acrylate monomers) containing sugar
linkages and to cleave these with amylases such as those currently
used in laundry detergents. Still another approach is to
incorporate monomers containing amide linkages and to cleave these
with proteolytic enzymes. The enzyme breaks down the earpiece to
the level where it is easily removable from the ear canal. Complete
disintegration of the earpiece may not be necessary (i.e., it may
be sufficient to degrade just a portion of the outer surface of the
polymeric collar such that the snug seal against the ear canal is
broken).
[0060] The acoustical reflector layer may be selected to provide
acoustic attenuation by reflection due to impedance mismatch at the
air/polymer interface. In one embodiment, the polymer of the
thermal activator layer and/or the acoustical reflector layer is
soft to match the elastic properties of tissue. In another
embodiment, the polymer(s) continually expands after cure to ensure
good seal to tissue. In still another embodiment, the polymer(s) is
enzymatically degradable for removal after use. One particularly
suitable material for use in the invention is a soft hydrophilic
acrylate photocured by a blue-light eosin catalyst and containing
biodegradable links in the polymer chain.
[0061] The thermal activator layer may conveniently be comprised of
the same polymeric material as the acoustical reflector layer, but
in another embodiment is comprised of a different polymeric
material. The thermal activator layer differs from the acoustical
reflector in being pigmented with a pigment. Any pigment capable of
absorbing electromagnetic radiation energy from a source such as an
infrared or blue light laser and converting the electromagnetic
radiation energy into heat may be employed. Typically, the pigment
will be in finely divided, particulate form. Suitable pigments
include, for example, carbon black, metallic oxides, metal powders,
and the like; mixtures of different pigments may be utilized. The
particle size and amount of pigment in the thermal activator layer
may be varied as desired to impart particular characteristics and
properties to such layer. The thermal activator layer may, for
example, be about 0.05 to about 1.5 (e.g., about 0.1) mm in
thickness and capable of absorbing incoming laser light, thereby
producing local heat and expanding gas adjacent to the tympanum via
the photoacoustic effect.
[0062] The air space adjacent to the tympanum is initially defined
by a temporary foam supporting the soft polymer layers (the
acoustical reflector layer and the thermal activator layer). The
temporary foam in effect acts as a template or support for the
subsequently applied polymer layers, but then dissipates, collapses
or is absorbed or degraded once those polymer layers have been
created and become self-supporting.
[0063] Attenuation of external sound mainly occurs by reflection at
the soft polymer/air interface in the ear canal. For a typical soft
polymer useful in the present invention, the attenuation is
estimated to be >25 dB at 1 kHz from impedance mismatch.
Additional high frequency attenuation may be achieved due to
surface skin, while additional low frequency attenuation due to
damping in the polymer may also occur.
[0064] In one embodiment of the invention, internal sound is
produced by heating of the thermal activator layer by 0.2
milliKelvin, producing a gas pressure wave equivalent to 80 dB. At
1 kHz the required energy input is 1 mWatt.
[0065] One potential advantage of the present invention is that
heating of the ear canal can be minimized. Heat transfer
calculations show that 10 mW of input energy can be readily
absorbed and converted to a temperature rise of 1.5 K in the
thermal activator layer. Slow buildup of heat in the ear should not
be a problem.
[0066] The materials employed to provide the first injectable layer
(temporary foam), second injectable layer (which when cured will
form the thermal activator layer), and third injectable layer
(which when cured will form the acoustical reflector layer) may be
introduced into the ear canal of a subject by any suitable method
or apparatus. For example, an insertion device may be used which is
a microdrop system capable of dispensing three fluids sequentially
onto the tympanum. The approximately millimeter sized droplets can
be expelled from a soft tube at about 1 m/s from a distance of
about 5 mm from the tympanum. The drops will spread to form a
multi-layer film: the first layer is a temporary water-based foam,
the second layer is the precursor to the thermal activator layer
(typically containing monomer or other polymer precursor plus
carbon or other pigment particles), and the third layer is the
precursor to the acoustical reflector layer (typically containing
monomer or other polymer precursor, but few or no pigment
particles). Following delivery, the films will be exposed to light
from a blue diode laser (or other light electromagnetic radiation
sources of appropriate, effective wavelength) to cure the polymer
precursor(s) present in the second and third layers, thereby
converting them into polymeric form. This curing may be performed
simultaneously or sequentially. In one advantageous embodiment, for
example, the second layer is cured before introduction and
formation of the third layer. Converting the second layer to
polymeric form before the third layer is applied will help to avoid
the mixing of the constituents of the different layers which may
otherwise occur if both layers are applied and maintained in liquid
film form before any curing is carried out.
[0067] Subsequent to use, the device can be removed using any
suitable method. For example, a dispenser may be used to dispense
an enzyme solution containing one or more enzymes such as an
esterase that will break down the device over a period of, for
example, an hour and allow it to be flushed from the ear. This
dispenser can be the same device used to insert the liquid
components used to form the earpiece.
[0068] An embodiment of the delivery and curing system that can be
used in conjunction with the present invention may be further
described as follows. The dispenser may be a low-voltage
battery-operated portable dispensing "engine" capable of delivering
on-demand a plurality of liquefied components (e.g., suspensions,
solutions or bulk admixtures) providing light-curable (e.g.,
visible light-curable) polymer precursors (monomers, oligomers,
etc.). These differentiable components, upon curing into distinct,
stratified polymeric layers within the canal, act as both an
acoustic barrier and photoacoustic transducer by which the laser
energy is propagated and collected. The dispenser may be selected
and designed to have one or more of the following features: [0069]
Small enough for a short pocket [0070] Consumable, thus affordable
[0071] Rugged, waterproof [0072] Accurate user canal sizing through
metered dispensing
[0073] The liquefied components may be selected to provide one or
more of the following features: [0074] Non-toxic [0075] Acoustical
advantages provided by composite structural layering
[0076] The earpiece of the present invention may be utilized in
conjunction with a communication device such as a wearable ultra
low-wattage laser and photo detection system, and associated
acoustical transducers. The communication device may be selected
and designed to have the following features: [0077] Unimpaired
localization [0078] No occlusion effect [0079] No maintenance
[0080] Compatible with existing radios for incoming transmitted
speech [0081] Preserves and enhances ambient speech communication
capability [0082] Enables/enhances acoustic detection,
identification [0083] Attenuates hazardous noise to safe levels
[0084] Effective for impulsive as well as continuous noise [0085]
Fishing line-size fiber optic cable inserted in ear entrance which
sends and receives acoustical signals. [0086] Power consumption
(Laser <10 mW)-Total power consumption 30 mA/3 volts [0087]
Environmental ruggedness [0088] Customized fit for the individual;
Consistent, reliable, and comfortabie fit. [0089] Secure and stable
in the ear; high-integrity seal is resistant to linear g-forces and
angular accelerations of the head which cause other HPDs to
dislodge. [0090] L/R earphones communicate with each other in order
to maximize localization performance [0091] Reduction of signal
pass-through latency due to optical transmission [0092] No tissue
pressure-necrosis since no contact with radially expandable
foam.
[0093] The earpiece, dispenser, and communication device together
yield the following mechanisms: 1) an in situ construction in a
user's ear of an optically-driven photoacoustic transducer which is
enzymatically degradable when no longer required, 2) an acoustic
mirror which reflects airborne sound waves for mitigation of
hazardous or interfering environmental or ordnance noise, 3) an
auditory meatus optical vibration sensor for voice communication.
The following advantages may thereby be realized using the
invention: [0094] Noise protection is passive and always on [0095]
No need for manual controls to be operated by the wearer [0096]
Instantaneous pass-through of voice and signals [0097] Comfortable
over long periods [0098] Always worn (on) and ready for
protection
[0099] By using a fiber-optic based laser to both stimulate the
tympanic membrane as well as acquire the minute oscillations of
auditory meatus activated during speaking, the system utilizing the
earpiece of the present invention is not only robust, but also
immune to RF issues while offering great human factors benefit.
While the ca. 2 mm thick low-durometer polymeric collar elegantly
resides in the ear canal and is coupled to the fiber-optic
interface, a variety of possible locations for remotely mounting
the infrared laser, photo detector, associated electronics and
power supply can be utilized depending upon application needs,
without losing transmission efficiency. Possible mounting locations
include: helmet, goggles, eyeglass temples or behind the ear. All
of these should prove practical for the user, e.g., a dismounted
soldier.
[0100] An exemplary illustrative embodiment of a delivery and
curing system which can be employed in connection with the present
invention is as follows. Four liquefied components (containing, for
example, a foam-generating composition, polymer or polymer
precursor compounds, or an enzyme solution) are stored in a 4-ounce
portable dispensing container. Each liquefied component is injected
into the ear canal via a short low durometer silicone tube, which
is attached to a battery operated microactuator drive. The system
is designed to allow the user to vary the desired amount of passive
attenuation, which is accomplished by adjusting a simple dial on
the face of the container. The silicone tube is equipped with a
soft polymer stop flange, preventing accidental over-insertion into
the canal.
[0101] The four fluids, each about 4 ml in volume, are stored in
four separate reservoirs similar to 4 ml syringe barrels. A low
voltage, battery-operated, microactuator drives droplets of the
appropriate liquid down a short length of soft microbore tubing and
ejects a metered series of drops towards the tympanic membrane at
about 0.1 meter/second in a sequential manner.
[0102] The first fluid forms a layer (a base layer) of temporary
aqueous foam to space the next layers away from the tympanic
membrane. Once it covers the membrane, it provides for temporary
scaffolding for depositing the next layer to be built upon.
Typically, the temporary foam is approximately 1 to 3 mm (e.g.,
about 2 mm) deep, thereby providing for an air gap of similar
dimensions once the foam has collapsed or dissipated. The thermal
activator layer thus will correspondingly be spaced about 1 to
about 3 mm from the tympanic membrane, typically, once the earpiece
has been fully formed within the ear canal. However, in other
embodiments the thermal activator layer may be positioned closer to
the tympanic membrane, i.e., less than 1 mm, e.g., 0.1 to 1 mm,
from the tympanic membrane. The volume of temporary foam introduced
into the ear canal may be advantageously controlled as might be
desired to provide a desired spacing of the thermal activator layer
and the tympanic membrane. In one embodiment of the invention, the
temporary foam is omitted altogether, such that the thermal
activator layer is positioned immediately adjacent to, or even in
at least partial contact with, the tympanic membrane.
[0103] The second and third fluids, which are used to provide the
thermal activator layer and acoustical reflector layer
respectively, may be comprised of biocompatible photocurable
polymer precursor (e.g., monomer) mixtures that form, when cured, a
soft hydrophilic elastomer bilayer collar. Curing starts within a
short time (e.g., ca. 15 seconds), driven by, for example, blue
light from a fiber optic attached to the dispensing container. The
biocompatible curing system may be based on an eosin photocatalyst,
although other such substances known in the art to be capable of
catalyzing the electromagnetic radiation-induced curing of the
polymer precursors may also be employed. The very short curing
cycle provides for a minimum of inconvenience for the user to hold
their jaw in a stable position. Now that the polymer precursor or
polymer precursors have been activated, it or they may continue to
cure to form a polymer matrix for an additional time period (e.g.,
about one minute) without the need of the light source.
[0104] In one embodiment of the invention, after all liquids have
successfully been dispensed into the canal, the curing process
automatically becomes enabled. In another embodiment, a first
liquid is dispensed and then curing of that first liquid is at
least initiated before dispensing a second liquid and initiating
curing of that second liquid. Within 15 seconds, for example, each
exposure (activation) step may be completed. The dispenser may be
configured to generate a vibration in the dispensing container
and/or to activate an indicating light signifying that the delivery
system may be removed, when the desired dispensing and/or curing
initiation steps have been completed. The dispensing container may
contain sufficient fluids, for example, for about 30 collar
installations.
[0105] After the earpiece device has served for the period of
intended use, the dispensing container may be reinserted into the
canal to deliver the fourth liquid, an enzyme system that breaks up
the polymeric collar (which may be in the form of a gel) in a
desirably short period of time (e.g., 5 minutes) and allows the ear
canal to be irrigated to facilitate the complete removal of any
remnants of the device.
[0106] Functionally, once the polymeric collar is cured, it
transforms in one embodiment of the invention to the durometer of a
soft-gel encapsulation found in many oral drugs, e.g., a Shore A
hardness of from about 10 to about 30. The collar behaves as a
highly absorbent acoustical surface. Accordingly, the user
experiences up to a 45 dB loss of air conduction, establishing a
high level of sound attenuation. In fact, should that maximum level
of passive attenuation be required, the user would no longer
receive stimulation of the tympanic membrane via air conduction.
The amount of passive attenuation may be "dialed-in" during the
delivery of the polymer precursor(s) into the canal. Regulating the
thickness of the acoustical reflector layer will either increase or
decrease the passive noise reduction rating. Typically, the
acoustical reflector layer may be about 1 to about 3 mm (e.g.,
about 2 mm) thick.
[0107] Now that the tympanic membrane has been
acoustically-isolated from both impulse noises and continuous
noises, the user may be simultaneously provided with a means to
experience acoustical transparency including situation awareness,
localization sensitivity, and full two-way radio communications. To
achieve this, an omni-directional ambient acoustical microphone on
the distal end of a short length low-modulus polymer-based whip
residing in the interior of the non-occluded section of the ear
canal may be provided. As the whip is small in diameter (e.g.,
about 2.5 mm) and terminates superior to the first bend, it allows
for the critical pinna and canal cues to be fully acquired with
high accuracy. Thus, during playback, the system will properly
reproduce precise localization cue details. Such microphones are
very robust and are high in signal noise ratio (SNR)
characteristics. They allow the user to experience their ambient
environment faithfully.
[0108] In addition, the microphone and associated electronics may
be designed to operate in a 160 dB environment typical of some
extreme military impulsive applications, yet attenuate the ambient
SPL delivered to the tympanic membrane down to a more conservative
level of 115 dB during impulses, and much lower during continuous
noises. The operational levels of delivered SPL to the tympanic
membrane may range from 1 OdB to 100 dB not withstanding flanking
pathways. This user adjustable maximum SPL is preserved to ensure
the wearer will adequately respond to the acoustical startle reflex
when stimulated.
[0109] The technique for communicating ambient acoustical stimulus
information to the brain, while at the same time protecting the
user's hearing, may be accomplished using an acousto-optic
converter which processes these acoustical signals into a beam of
infrared laser energy. The laser transmits through the acoustical
reflector layer and is absorbed and converted to heat at the
thermal activator layer, by the pigmented polymer. Heat is then
transmitted to the adjacent gas producing miniature gas pressure
pulses, thus stimulating the tympanic membrane.
[0110] In the case where the polymeric collar is immediately
adjacent to or in at least partial contact with the tympanic
membrane, the tympanic membrane is mechanically induced
(acoustically transferred) via a sealed cavity formed by the
polymeric collar, where the vibration of a posterior surface of the
polymer collar results in controlled vibration of the tympanic
membrane, stimulating the ossicular chain. The thermal activator
layer is designed to absorb the communication laser frequency
converting the input energy to phonons and thus heat. Typically, it
has a thickness of about 50 to about 200 (e.g., about 100) microns.
As the laser pulse frequency and intensity varies, the thermal
activator layer temperature changes thus expanding and contracting,
resulting in acoustic vibrations. The acoustic vibrations result in
oscillations of the sealed cavity thus stimulating movement of the
tympanic membrane up to 0.1 microns or 100 dB, communicating
acoustic information to the user.
[0111] As such, the ambient acoustical signals cause deflection of
the tympanic membrane, which causes sound to be experienced. When
the world is quiet, no gas is excited, thus no pressure is exerted
on the tympanic membrane. When the ambient world is reaching
"everyday" SPL levels, the varying pressures on the tympanic
membrane directly relate to the formation of pressure pulses
produced as function of the power output of the laser. When the
ambient acoustical world is simply deafening, then the system
limits the excitation produced, which in turn controls the SPL
perceived at the basilar membrane.
[0112] Outbound voice communications using the earpiece device of
the present invention may be provided as follows. As the infrared
laser passes through the acoustical reflector layer, a portion of
the scattered energy is reflected off the anterior portion of the
polymeric collar. This scattered energy may be collected and
optically coupled to a photo detector. A comparator circuit
evaluates the ambient sound against the sound reflected off the
walls of the collar, differentiating the two. After a phase shift
from latency is accounted for, theoretically, it is expected that
the two signals will offset each other and the difference signal
acquired from the photo detector is induced by the vibrating walls
of the bony region of the canal.
[0113] The bony region conveys acoustical stimuli produced either
by one's own voice or which vibrates the skull, tissue and bones of
the user. As such, a novel means has been created to acquire the
user's own voice regardless of the ambient acoustical environment
and without the boominess that accompanies in-canal bone conduction
microphone technology. The recipient (that is, the other party
receiving the call) of the photo detection canal pickup experiences
voice communications intelligibility that is on the same level as
if the users were speaking from a quiet room. Thus, in a
battlefield environment, two-way communications may be conducted
with little effort. The user can thereby experience minimal TTS,
having full appreciation of all localization cues and retaining
good confidence as to situation awareness.
[0114] While the present invention has been described with
reference to exemplary embodiments, it is to be understood that the
invention is not limited to the disclosed exemplary embodiments.
The scope of the following claims is to be accorded the broadest
interpretation so as to encompass all modifications, equivalent
structures and functions of the relevant exemplary embodiments.
[0115] Although specific numbers may be quoted in the claims, it is
intended that a number close to the one stated is also within the
intended scope, i.e. any stated number should be interpreted to be
"about" the value of the stated number.
[0116] Thus, the description of the invention is merely exemplary
in nature and, thus, variations that do not depart from the gist of
the invention are intended to be within the scope of the exemplary
embodiments of the present invention. Such variations are not to be
regarded as a departure from the spirit and scope of the present
invention.
* * * * *