U.S. patent application number 16/113216 was filed with the patent office on 2018-12-20 for container carrying device.
The applicant listed for this patent is Fishbone Packaging, Inc.. Invention is credited to Keith James Elliott, Kevin Alan L'Heureux.
Application Number | 20180362234 16/113216 |
Document ID | / |
Family ID | 64656759 |
Filed Date | 2018-12-20 |
United States Patent
Application |
20180362234 |
Kind Code |
A1 |
L'Heureux; Kevin Alan ; et
al. |
December 20, 2018 |
CONTAINER CARRYING DEVICE
Abstract
Apparatuses and embodiments related to container carrying
devices. A container carrying device includes a plurality of full
or partial apertures, each with a neck-engaging locking mechanism
to receive and hold a container. The neck-engaging locking
mechanism can include a mechanism to assist to hold and retain a
container in the container carrying device, such as a clamping
finger, a vertically oriented flange, a locking tab, etc. In some
embodiments, a container carrying device can have a mechanical
release strip that enables a portion of the container carrying
device to be torn off, such as along a tear line that passes
through one or more apertures. When a mechanical release strip is
torn off, the container being held by the aperture through which
the mechanical release strip passes is freed.
Inventors: |
L'Heureux; Kevin Alan;
(Santa Clarita, CA) ; Elliott; Keith James; (San
Marcos, CA) |
|
Applicant: |
Name |
City |
State |
Country |
Type |
Fishbone Packaging, Inc. |
San Marcos |
CA |
US |
|
|
Family ID: |
64656759 |
Appl. No.: |
16/113216 |
Filed: |
August 27, 2018 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
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15109808 |
Jul 5, 2016 |
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PCT/US2015/010513 |
Jan 7, 2015 |
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16113216 |
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62651008 |
Mar 30, 2018 |
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62067397 |
Oct 22, 2014 |
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61924386 |
Jan 7, 2014 |
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Current U.S.
Class: |
1/1 |
Current CPC
Class: |
B65B 61/182 20130101;
B65B 61/16 20130101; B65D 71/44 20130101; B65D 67/02 20130101; B65B
17/025 20130101; B65B 61/26 20130101; B65D 71/50 20130101; B65D
2571/00567 20130101; F16B 2/22 20130101; B65D 71/504 20130101 |
International
Class: |
B65D 71/50 20060101
B65D071/50; B65D 71/44 20060101 B65D071/44 |
Claims
1. A packaging device, comprising: a carrier, formed from a
substantially planar single layer of material, the material having
a minimum grammage of about 350 g/m2 and a minimum caliper of about
505 microns, the carrier having at least three apertures, each
aperture configured to receive a container; a handle, formed from
the sheet of material and being part of the carrier, the handle
including one or more holes to enable a person to grasp the handle;
a mechanical release strip to enable the device to be broken or
torn apart; and at least one neck-engaging locking mechanism,
formed from the sheet of material and being part of the carrier,
each of the at least one neck-engaging locking mechanisms
associated with a different one of the at least three apertures and
configured to each hold one container, each neck-engaging locking
mechanism of the at least one neck-engaging locking mechanism
includes a plurality of scallop-shaped tabs configured to fold
along a first fold line from a plane of the material to an angle of
55.degree. to 90.degree. to the plane upon application of pressure,
thereby forming a crown-style support for the container; wherein
the plurality of tabs is configured to provide a positive locking
mechanism to prevent the container from being removed in
substantially a first direction when the container is being held by
the plurality of tabs; the mechanism including a fluted arc shaped
valley section between each tab.
2. The packaging device of claim 1, wherein the tabs are separated
by relief cuts having shaped termination points.
3. The packaging device of claim 2, wherein the shaped termination
points include lollipop, diamond, straight, crescent or wavy
line.
4. The packaging device of claim 1, wherein the tabs further
comprise a second fold line perpendicular to the first fold
line.
5. The packaging device of claim 1, wherein the tabs have relief
cuts at their ends.
6. The packaging device of claim 1, wherein the tabs comprise
interlocking interdependent shapes.
7. A packaging device, comprising: a carrier, formed from a
substantially planar single layer of material, that includes at
least one aperture for receiving a container; and at least one
neck-engaging locking mechanism, formed from the sheet of material
and being part of the carrier, each of the at least one
neck-engaging locking mechanisms associated with a different one of
the at least one aperture and configured to hold one container,
each neck-engaging locking mechanism of the at least one
neck-engaging locking mechanism includes a plurality of tabs
configured to fold from a plane of the material to an angle to the
plane upon application of pressure, thereby forming a crown-style
support for the container.
8. The packaging device of claim 1, further comprising: a handle,
formed from the sheet of material and being part of the carrier,
the handle including one or more holes to enable a person to grasp
the handle.
9. The packaging device of claim 1, further comprising: wherein the
plurality of tabs is configured to provide a positive locking
mechanism to prevent the container from being removed in
substantially a first direction when the container is being held by
the plurality of tabs.
10. The packaging device of claim 1, further comprising: a
mechanical release strip to enable the device to be broken or torn
apart.
11. The packaging device of claim 10, wherein the mechanical
release strip is a zip release that is delineated by perforations
in the carrier, the perforations being arranged to create a tear
line that passes through the at least one aperture.
12. The packaging device of claim 7, wherein the angle is
55.degree. to 90.degree..
13. The packaging device of claim 7, further comprising: an arc
shaped valley section between each tab.
14. The packaging device of claim 13, wherein the section is
fluted.
15. The packaging device of claim 13, wherein the section is
serrated.
16. The packaging device of claim 13, wherein the section has a
relieved end.
17. The packaging device of claim 13, wherein the section has a
shaped end.
18. The packaging device of claim 7, wherein the planar single
layer of material has a minimum grammage of about 350 g/m2 and a
minimum caliper of about 505 microns.
19. The packaging device of claim 7, wherein each of the plurality
of tabs has a fold line.
20. The packaging device of claim 7, wherein each of the plurality
of tabs is scallop shaped.
21. A packaging device, comprising: a carrier, formed from a
substantially planar single layer of material, that includes at
least one aperture for receiving a container; and at least one
neck-engaging locking mechanism, formed from the sheet of material
and being part of the carrier, each of the at least one
neck-engaging locking mechanisms associated with a different one of
the at least one aperture and configured to hold one container,
each neck-engaging locking mechanism of the at least one
neck-engaging locking mechanism includes a plurality of tabs
configured to fold from a plane of the material to an angle to the
plane upon application of pressure, thereby forming a crown-style
support for the container; the plurality of tabs comprising
alternating primary and secondary tabs having interlocking
interdependent shapes.
Description
CROSS-REFERENCE TO RELATED APPLICATIONS
[0001] This application claims priority to U.S. Provisional
Application Ser. No. 62/651,008 filed Mar. 30, 2018. This
application is also a continuation-in-part of U.S. patent
application Ser. No. 15/109,808 filed Jul. 5, 2016, which is a U.S.
National Stage application under 35 U.S.C. .sctn. 371 of
International Application No. PCT/US2015/010513, filed Jan. 7,
2015, which claims priority to U.S. Provisional Application Ser.
No. 62/067,379, filed Oct. 22, 2014, and which claims priority to
U.S. Provisional Application Ser. No. 61/924,386, filed Jan. 7,
2014, all of which are incorporated herein by reference in their
entirety for all purposes.
BACKGROUND
[0002] Plastic carrying devices, or "6-pack rings" as they are
often referred, are common in our marketplaces and homes. However,
many consumers dislike these 6-pack rings, due to their
environmental impact, difficulty in disposal, and lack of
sufficient area to carry the carrying device and the containers
that the carrying device is holding. These rings are commonly used
to secure cans and bottles, as well as jars and other containers,
for shipping, carrying, handling, and general delivery of liquid
goods in the manufacturing, delivery, and consumer use chain.
[0003] A very common use of these 6-pack rings is in supermarkets,
convenience stores, the food delivery industry, and other retail
locations. Most are used for beverages. This standard carrying
device often secures containers of soda, juice, water, energy
drinks, and other liquids, and is typically produced in order to
retain a number of liquid containers, such as six, eight, etc.
sodas. These plastic 6-pack rings, which include circular plastic
rings, are an inherent danger to the environment. Animals in the
wild have been severely injured or killed due to entrapment in
these circular rings, and by ingestion of the plastic of these
6-pack rings.
[0004] Plastic 6-pack rings have other significant limitations. For
example, plastic 6-pack rings have a tendency to become malformed
when exposed to light, heat, ultra-violet (UV) radiation, and other
elements, often causing containers to dislodge from the carrying
device causing damage to the product, loss to the manufacturer, and
inconvenience to the consumer. Additionally, due to environmental
laws and pressure exerted by various environmental groups and
organizations, the plastic ring material makeup has been altered in
recent years, rendering the plastic rings weaker and less capable
of retaining beverage containers, thus causing increased loss and
damage.
[0005] Plastic 6-pack rings also have the tendency to "splay" when
being transferred from the packaging line to the palletizer, which
creates a need for secondary packaging in order to keep the
packages secure and in line, adding cost to the packaging
process.
SUMMARY
[0006] Embodiments provide a single layer "crown-style" support and
guidance mechanism eliminates complex machinery in a
"cut-and-stack" application process and is able to run from low
(approx. 18-60 cans per minute) to high (100-1440+ cans per minute)
cycle rates with minimal comparative machinery infrastructure
costs.
[0007] From the consumer perspective embodiments provide memorable,
easy to use packaging in a secure, attractive and sustainable form
without the headaches and hassles of disposal.
[0008] A packaging device, in an embodiment, comprises a carrier,
formed from a substantially planar single layer of material. The
material may have a minimum grammage of about 350 g/m2 and a
minimum caliper of about 505 microns. The carrier has at least
three apertures, each aperture configured to receive a
container.
[0009] The device may also have a handle formed from the sheet of
material and being part of the carrier, the handle including one or
more holes to enable a person to grasp the handle.
[0010] The device may also include a mechanical release strip to
enable the device to be broken or torn apart.
[0011] Further, the device comprises at least one neck-engaging
locking mechanism, formed from the sheet of material and being part
of the carrier. Each of the at least one neck-engaging locking
mechanisms are associated with a different one of the at least
three apertures and configured to each hold one container. Each
neck-engaging locking mechanism of the at least one neck-engaging
locking mechanism can a plurality of scallop-shaped tabs or other
shaped tabs configured to fold along a first fold line from a plane
of the material to an angle of 55.degree. to 90.degree. to the
plane upon application of pressure, thereby forming a crown-style
support for the container.
[0012] The plurality of tabs is configured to provide a positive
locking mechanism to prevent the container from being removed in
substantially a first direction when the container is being held by
the plurality of tabs.
[0013] The mechanism may also include a fluted or other shape arc
shaped valley section between each tab.
BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Embodiments of the present invention will be described and
explained through the use of the accompanying drawings in
which:
[0015] FIG. 1A is an illustration of a top view of a first
embodiment of a container carrying device that includes clamping
fingers;
[0016] FIG. 1B is an illustration of a side view of a neck-engaging
locking mechanism of the first embodiment of a container carrying
device, with a container inserted;
[0017] FIG. 2A is an illustration of a top view of a second
embodiment of a container carrying device that includes a
vertically oriented flange;
[0018] FIG. 2B is an illustration of the vertically oriented flange
of the second embodiment of a container carrying device holding a
container;
[0019] FIG. 3A is an illustration of a top view of a third
embodiment of a container carrying device that includes locking
tabs;
[0020] FIG. 3B is an illustration of a container being inserted
into the third embodiment of a container carrying device and being
held by locking tabs;
[0021] FIG. 4A is an illustration of a top view of a fourth
embodiment of a container carrying device that includes a zip
release;
[0022] FIG. 4B is an illustration of a container carrying device
that includes a zip release with a portion of the zip release
removed;
[0023] FIG. 5A is an illustration of a top view of a fifth
embodiment of a container carrying device that includes tear away
sections for individual package release;
[0024] FIG. 5B is an illustration of a top view of the fifth
embodiment of a container carrying device with two of the tear away
sections removed;
[0025] FIG. 5C is an illustration of a top view of the fifth
embodiment of a container carrying device with the zip releases
removed;
[0026] FIG. 5D is an illustration of a container carrying device
that includes a zip release with a portion of the zip release
removed;
[0027] FIG. 5E is an illustration of a top view of a sixth
embodiment of a container carrying device that includes an
alternative zip release;
[0028] FIG. 6A is an illustration of a top view of a seventh
embodiment of a container carrying device made of a molded material
and that can include tear away coaster lids;
[0029] FIG. 6B is an illustration of the seventh embodiment of a
container carrying device with a container inserted;
[0030] FIG. 6C is an illustration of the seventh embodiment of a
container carrying device after a tear away coaster lid has been
applied;
[0031] FIG. 7A is an illustration of a top view of an eighth
embodiment of a container carrying device that includes clamping
fingers to hold containers that include an indented channel;
[0032] FIG. 7B is an illustration of clamping fingers engaging with
a locking channel of a container to hold the container;
[0033] FIG. 7C is an illustration of a container with a locking
channel;
[0034] FIG. 8A an illustration of a top view of a ninth embodiment
of a container carrying device that includes insertion slots for
support bracing;
[0035] FIG. 8B an illustration of an end view of the ninth
embodiment of a container carrying device, with the end pieces
folded down;
[0036] FIG. 8C an illustration of a side view of the ninth
embodiment of a container carrying device, with the end pieces
folded down;
[0037] FIG. 8D an illustration of a side view of the ninth
embodiment of a container carrying device, with support members
added;
[0038] FIG. 9A is an illustration of top view of a tenth embodiment
of a container carrying device that is not assembled, and where a
zip release is partially removed;
[0039] FIG. 9B is an illustration of top view of the tenth
embodiment of a container carrying device that is not assembled,
and where the zip release is fully removed;
[0040] FIG. 10 is an illustration of a side view of the tenth
embodiment of a container carrying device that is assembled, and
where the zip release is fully attached;
[0041] FIG. 11 is an illustration of a top view of a eleventh
embodiment of a container carrying device that includes a grasping
hole and side tab marketing surface;
[0042] FIG. 12 is an illustration of a side view of a twelfth
embodiment of a container carrying device that includes both carry
handle and side tab marketing surfaces;
[0043] FIG. 13 is an illustration of a side view of a thirteenth
embodiment of a container carrying device that includes a partial
marketing tab;
[0044] FIG. 14 is an illustration of a side view of a fourteenth
embodiment of a container carrying device that includes a full
length marketing tab;
[0045] FIG. 15 is an illustration of a top view of a fifteenth
embodiment of a container carrying device that includes a side
carry handle;
[0046] FIG. 16 is an illustration of a side view of the fifteenth
embodiment of a container carrying device that includes a side
carry handle;
[0047] FIG. 17 is an illustration of an end view of the fifteenth
embodiment of a container carrying device that includes a side
carry handle;
[0048] FIG. 18 is an illustration of a side view of a sixteenth
embodiment of a container carrying device that includes a shaped
handle carrier;
[0049] FIG. 19 is an illustration of a side view of an seventeenth
embodiment of a container carrying device that includes a shaped
marketing tab;
[0050] FIG. 20 is an illustration of a side view of a eighteenth
embodiment of a container carrying device that includes a removable
game piece;
[0051] FIG. 21 is an illustration of a side view of a nineteenth
embodiment of a container carrying device that includes a removable
marketing tab;
[0052] FIG. 22 is an illustration of a side view of an twentieth
embodiment of a container carrying device that includes a
perforated carry handle;
[0053] FIG. 23 is an illustration of a top view of a twenty-first
embodiment of a container carrying device that is not assembled and
that includes an upper carrier and a lower support carrier;
[0054] FIG. 24 is an illustration of an end view of the
twenty-first embodiment of a container carrying device that is
assembled and that includes an upper carrier and a lower support
carrier;
[0055] FIG. 25 is an illustration of a side view of the
twenty-first embodiment of a container carrying device that is
assembled and that includes an upper carrier and a lower support
carrier;
[0056] FIG. 26 is an illustration of an end view of a twenty-second
embodiment of a container carrying device that includes a foldable
carry handle;
[0057] FIG. 27 is an illustration of a side view of the
twenty-second embodiment of a container carrying device that
includes a foldable carry handle;
[0058] FIG. 28 is an illustration of a top view of the
twenty-second embodiment of a container carrying device that is not
assembled and that includes a foldable carry handle;
[0059] FIGS. 29A-F are an illustration of side views of six
embodiments of a container carrying device that each has a pattern
applied to a side tab;
[0060] FIG. 30 is an illustration of a top view of a twenty-ninth
embodiment of a container carrying device that includes marketing
material on the top of the carrier;
[0061] FIG. 31 is an illustration of an angled view that shows the
top and the side of the twenty-ninth embodiment of a container
carrying device that includes marketing materials on a carry handle
and a shaped marketing tab;
[0062] FIG. 32 is an illustration of a top view of a thirtieth
embodiment of a container carrying device that includes marketing
materials on the top of the carrier;
[0063] FIG. 33 is an illustration of an angled view that shows the
top and the side of the thirtieth embodiment of a container
carrying device that includes marketing materials on a carry handle
and a shaped marketing tab;
[0064] FIGS. 34A-B-35A-C are illustrations of angled views of an
embodiment of a container carrying device having a raised platform
locking attachment mechanism;
[0065] FIG. 36 is an illustration of a partial top view of an
embodiment of a container carrying device having a raised platform
locking mechanism;
[0066] FIG. 37 is an illustration of a partial top view of an
embodiment of a container carrying device having a raised platform
locking mechanism with ten tabs;
[0067] FIG. 38 is an illustration of a top view of an embodiment of
a container carrying device having a raised platform locking
mechanism with fifteen tabs;
[0068] FIGS. 39A and B are illustrations of a partial top view of
an embodiment of a container carrying device having a raised
platform locking mechanism with arc-shaped valleys between
tabs;
[0069] FIGS. 40A-E are illustrations of partial top views of
various embodiments of the arc-shaped valleys;
[0070] FIG. 41 is an illustration of a side view of an embodiment
of a tab;
[0071] FIGS. 42A and 42B are illustrations of top views of an
embodiment of a tab having a curved scallop shape;
[0072] FIG. 43 is an illustration of a partial angled view of an
embodiment of a carrier device incorporating the tabs with the
curved scallop shape;
[0073] FIG. 44 is an illustration of a partial top view of an
embodiment of a carrier device incorporating T-shaped tabs;
[0074] FIG. 45A-C are illustrations of a partial top view of an
embodiment of a carrier device incorporating tabs with crescent,
straight angled, diamond and circular endings;
[0075] FIG. 46 is an illustration of a cross section of an
embodiment of a tab according to an embodiment;
[0076] FIG. 47 is an illustration of a top view of tabs having fold
lines;
[0077] FIG. 48 is an illustration of a top view of tabs having a
continuous fold line encompassing an aperture at a base of the
tabs;
[0078] FIG. 49 is an illustration of a top view of tabs having
additional fold lines;
[0079] FIG. 50 is an illustration of a partial top view of a tab
having additional fold lines; and
[0080] FIGS. 51-53 are illustrations of side views of a container
holding cans/bottles; and
[0081] FIG. 54-55 are illustrations of a top view and perspective
view of an aperture attachment comprising two inverse interlocking
tab shape sections.
DETAILED DESCRIPTION
[0082] In this description, references to "an embodiment", "one
embodiment" or the like, mean that the particular feature,
function, structure or characteristic being described is included
in at least one embodiment of the technology introduced here.
Occurrences of such phrases in this specification do not
necessarily all refer to the same embodiment. On the other hand,
the embodiments referred to also are not necessarily mutually
exclusive.
[0083] This application discloses technology related to a
"container carrying device," also referred to herein as a
"packaging device." A container carrying device includes one or
more circular, semi-circular, or other shaped openings, each of
which can hold a container by use of a neck-engaging locking
mechanism. Each opening includes a neck-engaging locking mechanism
that can apply a locking tension mechanism to the outside area of a
container, such as the outside diameter of a can or the outside
perimeter of a package, that is being held by the container
carrying device. The neck-engaging locking mechanism can be any of
various mechanisms, such as a clamping finger, a vertically
oriented flange, a locking tab, a locking channel, etc. A person of
ordinary skill will appreciate that a neck-engaging locking
mechanism can be any mechanism that can hold a container in place,
such as for transport via the container carrying device, when the
container is inserted in a shaped opening of the container carrying
device.
[0084] In some embodiments, after a container is inserted into the
container carrying device, the container is surrounded in two
dimensions by material of the container carrying device. In some of
these embodiments, the container carrying device includes a
mechanical release strip, such as a zip release, for freeing
container(s). A mechanical release strip, such as a zip release,
enables the container carrying device to be, for example, easily
broken or torn apart into pieces or torn apart to create
semi-circular openings out of circular openings. In an example, a
consumer pulls a mechanical release strip, such as a zip release,
and breaks a circular opening into a semi-circular opening, thereby
enabling the container that was being held by the circular opening
to be easily removed.
[0085] In some embodiments, after a container is inserted into the
container carrying device, the container is only partially
surrounded in two dimensions by material of the container carrying
device. In some of these embodiments, the container can be directly
removed from the container carrying device. In an example, a
container can be removed from the container carrying device without
having to structurally change the container carrying device to free
the container, such as by removing a portion of the container
carrying device.
[0086] In some embodiments, a container carrying device includes a
mechanism to enable a consumer to grasp and easily carry the
container carrying device, such as grasping holes or a handle.
[0087] In some embodiments, a container carrying device includes
paper-based packaging materials, which can be biodegradable. In
some embodiments, a container carrying device is made entirely of
paper-based packaging materials. A number of environmental issues
are caused due to many existing container packages not being
biodegradable, examples of such existing container packages
including 6-pack rings, plastic shrink-filled overwraps, high
density polyethylene caps, etc. When such non-biodegradable
container packages are disposed of and sent to landfills or dumped
at sea, the material of the container packages does not break down,
allowing the material to remain in the environment for many years.
Animals ingest such packaging material, sometimes causing serious
injury and even death to the animals.
[0088] When a container carrying device is made of biodegradable
paper-based packaging materials, the material of the container
carrying device can be broken down by micro-organisms and other
living things into its base compounds in a reasonable amount of
time. Once broken down, the risk to animals of ingesting the
material of the container carrying device is alleviated. Many
environmentally conscious consumers and manufacturers prefer
packaging materials that are biodegradable because of the reduced
impact on the environment and to animals.
[0089] Other existing container packages are made of paper-based
material. For example, some manufacturers sell sodas in a
paper-board box, such as a box of twelve sodas. In some
embodiments, a container carrying device that holds twelve cans
uses much less material than a paper-board box that holds twelve
cans. In some cases, as many as eight container carrying devices
can be made from the same amount of material that is used to make a
box that holds the same number of containers. This reduces the cost
of packaging the containers, and also reduces the waste and
associated environmental impact of the packaging material.
Manufacturers prefer the lower material cost of the container
carrying device, and some manufacturers and consumers also prefer
the reduced waste and resultant reduced environmental impact of the
container carrying device.
[0090] Further, many existing container packages include openings
into which containers are inserted, and which hold the containers.
For example, six cans can be inserted into the six circular
openings of a 6-pack ring, and the 6-pack ring can be used to carry
the six cans. Once a consumer drinks the beverage contained in the
cans, the consumer throws the 6-pack ring into the trash, which can
end up in a landfill or in the ocean. Animals have been trapped
inside of a circular opening of a 6-pack ring, which has caused
some of the animals to be severely deformed and even killed.
[0091] Like a 6-pack ring, a container carrying device that carries
six cans has six openings or apertures, each aperture for holding
one of the six cans. However, unlike a 6-pack ring, after a can is
removed, the shaped opening that held the can is not a fully
surrounded opening. In some embodiments, the shaped opening is a
semi-circle or other non-fully surrounded opening. In other
embodiments, the act of removing a can, such as by removing a
mechanical release strip, breaks the shaped opening, resulting in
the opening no longer being fully surrounded by material. In an
example, a consumer removes a can from a circular opening by
removing a mechanical release strip, which breaks the circular
opening and causes the opening to become a semi-circular opening.
As a result, there is no continuous ring of material in which an
animal can be trapped, greatly reducing the risk of a wild animal
becoming trapped in one of the openings. Many environmentally
conscious consumers and manufacturers prefer packaging, such as the
disclosed container carrying device, that alleviates the risk of
animals becoming trapped, and resultantly injured or killed, by the
package.
[0092] Further, 6-pack rings are made of plastic, which is
flexible. Due to the flexibility of 6-pack rings, the circular
rings sometimes stretch, resulting in the container being held by
the circular ring coming loose and falling out. In contrast, in
some embodiments, a container carrying device is made of material
with minimal flexibility, which results in containers that are more
reliably held by the container carrying device. This leads to a
higher quality product distribution with less lost inventory.
[0093] In some embodiments, a container carrying device is
manufactured using molded material of various types, such as type
1, type 2, or type 3 molded pulp or any of various types of
plastics. Molded pulp enables a container carrying device to be
formed in three dimensions, which can enable, for example,
additional structural rigidity, compression channels, multi-plane
and/or multi-angle locking mechanisms, manipulation of form factors
per application, etc.
[0094] In some embodiments, a container carrying device is made
from flat sheet of rolled material such as paperboard, pressed
pulp, (r)PET (recycled polyethylene terephthalate), PLA
(polylactide), etc. The material can be of varying thickness per
application, and can be die cut, stamped, thermoformed, injection
molded, etc. to form the container carrying device.
[0095] Any of various methods can be used to manufacture a
container carrying device, such as die cutting, computer
numerically controlled (CNC) machining or milling, molding,
injection molding, forming, three-dimensional (3D) printing,
etc.
[0096] In some embodiments, a container carrying device includes
surface area which enables indicia/quick response (QR)
codes/information/graphics/logos/etc. to be printed directly onto
the device, imprinted in the mold, added into the substrate itself,
applied via surface mounted pressure sensitive adhesive decal, etc.
Such a use of the surface area can enable increased brand
recognition, gaming, cross-promotions, etc.
[0097] Some embodiments of a container carrying device can be
applied to containers by hand applied overhead pressure, or can be
applied to containers by a high-speed overhead machine. In an
example, a container carrying device is applied to containers by
positive downward pressure placed on the container carrying device.
This pressure inwardly compresses a neck-engaging locking mechanism
around the outside flange or "cap" of a can or container until the
flange is passed. Once the flange is passed, the clamping
fingers/neck-engaging locking mechanisms decompress, resulting in a
positive clamping pressure being applied to the outside of the
container, such as under the flange of the "cap" of a container and
against the vertical outside diameter/perimeter section of the body
or "neck" of the container. An adhesive can optionally be applied
to either the can or the container carrying device to help retain
the containers in the device. In some embodiments, a container
carrying device is part of a roll of machine fed material, and is
pressed onto the containers. Once pressed onto the containers, the
machine fed material can be cut at predetermined intervals to free
or form the container carrying device from the roll of
material.
[0098] FIG. 1A is an illustration of a top view of a first
embodiment of a container carrying device that includes clamping
fingers. Some embodiments of a container carrying device, such as
container carrying device 100, can be formed from a piece or roll
of paper-based packaging materials, such as by stamping, cutting,
etc. After being stamped/cut/etc., container carrying device 100
includes six apertures for carrying six containers, such as
container 130, three of the apertures on each side of container
carrying device 100. Each aperture is partially, but not fully,
surrounded in two dimensions by the material of container carrying
device 100. Stamping/cutting/etc. also form grasping holes 160A and
160B in carrier 110.
[0099] Each of the six apertures has a neck-engaging locking
mechanism, such as neck-engaging locking mechanism 112. FIG. 1B is
an illustration of a side view of neck-engaging locking mechanism
112, with container 130 inserted. Carrier 110 can be applied to a
container, such as container 130, by downward positive downward
pressure placed on carrier 110. The downward pressure causes, for
example, neck-engaging locking mechanism 112 to pass over
protruding flange 104 of cap 108 of container 130. Clamping fingers
113 of neck-engaging locking mechanism 112 flex as they pass over
cap 108, and de-flex and exert pressure on neck 106 of container
130 after passing over cap 108. The pressure exerted by
neck-engaging locking mechanism 112 onto neck 106 holds container
130 in place.
[0100] After container carrying device 100 is applied to the
containers to be held, the device is ready to be used to carry the
containers. A consumer can use grasping holes 160A and 160B to
grasp and carry the device and the containers that are being held
by the device. When the consumer is ready to extract container 130
from container carrying device 100, the consumer pulls container
130 either downwards or outwards from container carrying device
100. Neck-engaging locking mechanism 112 flexes, such as by
clamping fingers 113 flexing, enabling container 130 to be removed
from container carrying device 100.
[0101] In some embodiments, the container is removed from the
container carrying device by being pulled through or past the
neck-engaging locking mechanism. For example, in FIG. 3B container
330C can be pushed vertically into the aperture associated with
locking tab 302A, where the container will be locked into place by
locking tab 302A. In such an embodiment, container 330C can be
removed from container carrying device 300 by being pushed further
vertically, until the container passes through the aperture and
exits out the other side of the aperture.
[0102] Referring once again to FIG. 1A, after six containers are
inserted into the six apertures of container carrying device 100
and locked into place with the neck-engaging locking mechanisms,
container carrying device 100 and the six containers that it holds
are ready for shipment to a consumer. A consumer can purchase
container carrying device 100 and the six containers, and can use
grasping holes 160A and 160B to carry container carrying device 100
to his destination. When the consumer is ready to drink a beverage,
he can remove the beverage container from the neck-engaging locking
mechanism that is holding the container. The neck-engaging locking
mechanisms and container apertures of container carrying device 100
are not fully surrounded in two dimensions by the material of
container carrying device 100. As a result, there are no container
openings/apertures that are fully surrounded by material, and that
can trap and injure an animal.
[0103] FIG. 2A is an illustration of a top view of a second
embodiment of a container carrying device that includes a
vertically oriented flange. Container carrying device 200 is
similar to container carrying device 100 of FIG. 1, but with a
different neck-engaging locking mechanism. The neck-engaging
locking mechanism of container carrying device 200 includes a
vertically oriented flange. The vertically oriented flange can be
formed in a variety of ways, such as by die cutting, by stamping,
by being thermoformed, by being injection molded, etc. The
vertically oriented flange can be formed at an upward angle to ease
installation of a container into the neck-engaging locking
mechanism, where the container is locked into place. The upward
angled neck engaging locking mechanism can further increase the
strength with which a container is held by a neck engaging locking
mechanism.
[0104] FIG. 2B is an illustration of a side view of neck-engaging
locking mechanism 212, with container 230 inserted. Container
carrying device 200 can be applied to a container, such as
container 230, by downward positive downward pressure placed on the
device. The downward pressure causes, for example, neck-engaging
locking mechanism 212 to pass over protruding flange 204 of
container 230. Clamping fingers 213 of neck-engaging locking
mechanism 212 flex as they pass over protruding flange 204, and
de-flex and exert pressure on neck 206 of container 230 after
passing over protruding flange 204. The pressure that neck-engaging
locking mechanism 212 exerts on neck 206 helps to hold container
230 in place. Additionally, vertically oriented flange 202 locks
under protruding flange 204, providing a positive locking mechanism
which prevents container 230 from being removed in a downwards
direction from container carrying device 200.
[0105] When the consumer is ready to extract container 230 from
container carrying device 200, the consumer can pull container 230
out from container carrying device 200 in a sideways/outwards
direction, where container 230 passes through the space between the
two fingers of clamping fingers 213. Neck-engaging locking
mechanism 212 flexes, such as by clamping fingers 213 flexing,
enabling container 230 to be removed from container carrying device
200.
[0106] FIG. 3A is an illustration of a top view of a third
embodiment of a container carrying device that includes locking
tabs. Container carrying device 300 is similar to container
carrying device 100 of FIG. 1, but with a different neck-engaging
locking mechanism. The neck-engaging locking mechanism of container
carrying device 300 includes locking tabs, such as locking tab
302A. The locking tabs can be formed in any of various ways, such
as by stamping, by being thermoformed, by being injection molded,
etc.
[0107] FIG. 3B is an illustration of container 330C being inserted
into container carrying device 300, where container 330C will be
held by locking tab 302A. Container carrying device 300 can be
applied to a container, such as containers 330A, 330B, and 330C, by
downward positive downward pressure placed on the device. The
downward pressure causes, for example, the locking tabs of the
neck-engaging locking mechanism, such as locking tab 302A, to pass
over protruding flange 304A of container 330C. Clamping fingers 313
of the neck-engaging locking mechanism flex as they pass over
protruding flange 304A, and de-flex and exert pressure on neck 306
of container 330C after passing over protruding flange 304A. The
pressure that the neck-engaging locking mechanism exerts on neck
306 helps to hold container 330C in place. Additionally, locking
flange 302A locks under protruding flange 304A, providing a
positive locking mechanism which prevents container 330C from being
removed in a downwards direction from container carrying device
300. Containers 330A and 330B have been inserted in container
carrying device 300, and locking tab 302B can be seen locked under
protruding flange 304B, providing a positive locking mechanism for
container 330B.
[0108] When the consumer is ready to extract container 330C from
container carrying device 300, the consumer can pull container 330C
out from container carrying device 300 in a sideways/outwards
direction, where container 330C passes through the space between
the two fingers of clamping fingers 313. The neck-engaging locking
mechanism flexes, such as by clamping fingers 313 flexing, enabling
container 330C to be removed from container carrying device
300.
[0109] FIG. 4A is an illustration of a top view of a fourth
embodiment of a container carrying device that includes a zip
release. Container carrying device 400 can be formed from a piece
or roll of paper-based packaging materials, such as by stamping,
cutting, etc. After being stamped/cut/etc., container carrying
device 400 includes six apertures for carrying six containers,
three of the apertures on each side of container carrying device
400. An example of an aperture is container aperture 420A. FIG. 9A
illustrates a similar container carrying device that includes a zip
release with six containers inserted in six apertures. Each
aperture of container carrying device 400 is surrounded in two
dimensions by the material of the container carrying device.
Stamping/cutting/etc. can also form two perforations, perforations
405A and 405B. Perforation 405A creates and delineates zip release
435A, and perforation 405B creates and delineates zip release 435B.
Perforation 405A defines a first tear line that enables zip release
435A to be torn off at the first tear line, and perforation 405B
defines a second tear line that enables zip release 435B to be torn
off at the second line. A tear line can be straight, or can take
any of various paths, such as a curved path, a zig-zag path, a wavy
path, etc.
[0110] When a zip release is fully torn from container carrying
device 400, it breaks the circular openings of three of the
apertures, turning each into a semi-circular opening where the
aperture is no longer surrounded in two dimensions by the material
of container carrying device 400. For example, FIG. 9A shows a
similar zip release, zip release 935A, starting to be torn from
container carrying device 900, and FIG. 9B shows zip release 935A
fully removed from container carrying device 900. A zip release can
have a pull release, such as a pull tab, an example of which is
pull tab 406A, to facilitate removing the zip release from a
container carrying device.
[0111] As can be seen in FIG. 4B and FIG. 9B, when a zip release is
separated from a container carrying device, it breaks one or more
apertures and causes the aperture to no longer be surrounded in two
dimensions by the material of the container carrying device. For
example, in FIG. 4B, zip release 435C has been partially removed
from a container carrying device, breaking container aperture 420C.
Container aperture 420C, prior to the zip release being removed,
was fully surrounded in two dimensions by the material of the
container carrying device, similar to container aperture 420B.
After zip release 435C is partially removed from the container
carrying device, as is illustrated in FIG. 4B, container aperture
420C is broken and is no longer surrounded in two dimensions by the
material of the container carrying device.
[0112] While a zip release is one example of a mechanical release
strip, container carrying devices can utilize any of various other
types of mechanical release strips. For example, an alternative
mechanical release strip can be created by taking material that is
similar in shape to zip release 435A, and fastening the material to
the container carrying device so that the alternative mechanical
release strip can perform a function that is similar to a zip
release mechanism. The material can be adhered to the container
carrying device with an adhesive, with a mechanical fastener, etc.
The alternative mechanical release strip can be detached from the
container carrying device, thereby freeing the container in a way
that is similar to the zip release, such as by being torn or
otherwise decoupled from the container carrying device. As will be
appreciated by a person of ordinary skill, a variety of embodiments
of mechanical release strips are possible.
[0113] FIG. 5A is an illustration of a top view of a fifth
embodiment of a container carrying device that includes tear away
sections for individual package release. Container carrying device
500 is similar to container carrying device 400 of FIG. 4, but with
the addition of perforated seams that enable sections of the
container carrying device, referred to as removable units, to be
removed from the container carrying device, such as by being torn
away from the container carrying device. For the embodiment of FIG.
5A, a removable unit is a portion of the container carrying device
whose extent is partially defined by perforated seams, and that
includes a neck-engaging mechanism for holding a container.
[0114] Zip releases 535A and 535B are similar to zip releases 435A
and 435B of FIG. 4, but with additional perforations that are part
of perforated seams that are added to container carrying device
500, such as perforated seams 505A-505D, to enable the removal of
removal of removable units, such as removable units 599A and 599B.
Similar to zip releases 435A and 435B, zip releases 535A and 535B
can be fully separated from container carrying device 500, as is
illustrated in FIG. 5C. Unlike zip releases 435A and 435B, zip
releases 535A and 535B include additional perforations that
facilitate removing a portion of the zip release to free one
container from one aperture or neck-engaging locking mechanism. As
is illustrated in FIG. 5D, zip release 535C is perforated by
perforated seam 505E, which crosses zip release 535C. This
perforation enables a portion of zip release 535C to be easily
removed, such as the portion that forms part of the perimeter of
container aperture 520C, while leaving intact the portion of zip
release 535C that forms part of the perimeter of container aperture
520B.
[0115] In some embodiments, alternate zip releases are used. For
example, as illustrated in FIG. 5E, each container aperture can
have its own dedicated zip release. As shown in FIG. 5E, container
aperture 520D has its own zip release, alternate zip release 535D.
When a dedicated zip release is removed, it causes the container
aperture for which it forms part of the perimeter to no longer be
surrounded in two dimensions by material of the container carrying
device, as can be seen in FIG. 5E where alternate zip release 535E
has been removed from a container carrying device, causing
container aperture 520E to no longer be surrounded in two
dimensions by material of the container carrying device.
[0116] When the container apertures of container carrying device
500 are populated with containers, a consumer who wishes to remove
one or more removable units can remove or detach the removable
unit(s) from container carrying device 500. For example, if a
consumer wishes to take two packaged containers for use on a trip,
the consumer can remove removable units 599A and 599B as one piece.
The consumer can tear perforated seams 505C, 505D, and 505B
(leaving perforated seam 505A intact), and can removed removable
units 599A and 599B as one piece. The consumer then has a package,
which was a portion of container carrying device 500, with which to
carry two packaged containers. FIG. 5B illustrates what container
carrying device 500 would look like with removable units 599A and
599B removed.
[0117] FIG. 6A is an illustration of a top view of a seventh
embodiment of a container carrying device made of a molded material
and that can include tear away coaster lids. Container carrying
device 600 is similar to container carrying device 200, with
container carrying device 600 being an embodiment that is made of a
3-dimensional molded material, such as molded pulp or molded
plastic. While neck-engaging locking mechanism 212 of FIG. 2
includes a vertically oriented flange, neck-engaging locking
mechanism 612A, which can be formed by the same molding process
that forms carrier 610A, includes a molded locking ring. The molded
locking ring works to hold containers in a manner that is
substantially similar to the vertically oriented flange of FIG. 2.
For example, FIG. 6B shows carrier 610B with neck-engaging locking
mechanism 612B, which includes a molded locking ring, which is
formed of 3D molded material. Similar to the vertically oriented
flange of FIG. 2, the molded locking ring provides a positive
locking mechanism which prevents the removal in a downward
direction of container 630A from carrier 610B.
[0118] The top of a container being held by a container carrying
device, such as container 630B of FIG. 6C, can be protected by a
protective lid, such as tear away coaster lid 698. A protective lid
that is part of a container carrying device can serve a variety of
purposes. For example, a protective lid can be used to protect the
top of a container that is being held by a container carrying
device, such as by preventing dust or other debris from landing on
the top of the container, by preventing damage to happen to the top
of the container from physical contact or a collision, etc. A
protective lid can further be removed from a container carrying
device and used for a variety of purposes, such as for a coaster on
which the container can be placed.
[0119] A protective lid that is part of a container carrying device
can be manufactured in a variety of ways. For example, when the
container carrying device is made of molded material, the
protective lid can be formed as part of the process of molding the
container carrying device. The molded protective lid can have, for
example, perforations that enable the protective lid to be torn
away or otherwise removed from the container carrying device. As
another example, when the container carrying device is made of a
material that is die cut or stamped, the die cutting or stamping
process can form the protective lid. The material that would
normally be removed to make an aperture and be scrapped can instead
be stamped or die cut to form the protective lid. The protective
lid can be formed as part of the container carrying device, and
made in way that enables easy detachment, such as via perforations
around the perimeter of the protective lid. Alternately, the
protective lid can be separately formed, and can be applied to the
top of a container after the container is inserted into the
container carrying device.
[0120] FIG. 7A is an illustration of a top view of an eighth
embodiment of a container carrying device that includes clamping
fingers to hold containers that include an indented channel. A
neck-engaging locking mechanism of the embodiment of FIG. 7A, such
as neck-engaging locking mechanism 712, can hold a container that
includes a locking channel. An example of a container with a
locking channel is illustrated in FIG. 7C, where container 730B
includes female locking channel 797. As is shown in FIG. 7A, a
container, such as container 730B, can be inserted into carrier 710
by applying sideways/inward pressure to container 730B that causes
container 730B to exert force on clamping fingers 713, which causes
the clamping fingers to compress and separate.
[0121] Once container 730B passes through clamping fingers 713, the
clamping fingers decompress and move into place in female locking
channel 797, where clamping fingers 713 exert positive clamping
pressure to the outside of container 730B at female locking channel
797. FIG. 7B is a side view of container 730B as the container is
being held by clamping fingers 713. After container 730B is
inserted in container carrying device 700, clamping fingers 713
move into place in female locking channel 797. FIG. 7B shows the
material of carrier 710 located in female locking channel 797,
where carrier 710 is exerting pressure on the outside of container
730B to hold container 730B in place. An adhesive can optionally be
applied to either the can or the container carrying device to help
retain the containers in the device.
[0122] To remove a container from container carrying device 700,
sideways outward pressure can be applied to a container, such as
container 730C. The sideways outward pressure causes the clamping
fingers that are holding the container to separate, and container
730C moves though the clamping fingers and is removed from
container carrying device 700, as is shown in FIG. 7A. A container
can also be removed from a container carrying device in any of
various other ways. For example, container 730B can be twisted away
from its approximately ninety-degree angle with respect to carrier
710, such as to a forty-five degree angle, and can be pulled down
and away from carrier 710 to be ripped out of container carrying
device 700.
[0123] FIG. 8A an illustration of a top view of container carrying
device 800, which includes insertion slots, such as insertion slots
857A-857C, for support bracing. Container carrying device 800 is
similar to container carrying device 100 of FIG. 1. Container
carrying device 800 additionally includes end panels, such as end
panel 855, and insertion slots for support bracing, such as
insertion slots 857A-857C. For some applications, additional
structural support is desired to, for example, more securely hold
containers in a container carrying device, to hold containers that
may be heavier or that may be more of a challenge to retain in a
container carrying device, etc. Support bracing can be added to a
container carrying device to provide any desired additional
structural support.
[0124] For example, a container carrying device can include end
panels, such as end panel 855, which can be used to increase
structural support, such as by being used in conjunction with
support bracing. For example, end panel 855 can be folded at fold
line 840, and can be bent downwards (towards the bottom of a
container that is being held by container carrying device 800) at
an approximately ninety-degree angle, as is illustrated in FIGS. 8B
and 8C where FIG. 8B shows an end view of end panel 855 and FIG. 8C
shows a side view of end panel 855. A support brace, such as
support brace 856D of FIG. 8D, can be added to container carrying
device 800 where the support brace can be attached to the container
carrying device at insertion slots 857A and 857B. A support brace
can be attached in any of various ways, such as with a mechanical
fastener, an adhesive, etc. FIG. 8D illustrates a support brace,
support brace 856A, added to an end panel on the opposite end of
container carrying device 800.
[0125] Support braces can further be attached to both container
carrying device 800, as well as to a container that is being held
by container carrying device 800, to provide further structural
support. For example, an adhesive can be applied to the sides of
support braces 856A and 856D that abut containers that are being
held by container carrying device 800 to enable the sides of the
support braces to be removably attached to the containers. As a
second example, support brace 856C can be inserted in insertion
slot 857C, and can be attached to container carrying device 800.
Adhesive can similarly be applied to the sides of support brace
856C to enable the sides of the support brace to be removably
attached to containers that are being held by container carrying
device 800, and that abut the support brace. The attachment of the
support braces to both the container carrying device, as well as to
containers that are being held by the container carrying device,
increase the structural stability of container carrying device
800.
[0126] FIG. 9A is an illustration of top view of a tenth embodiment
of a container carrying device that is not assembled, and where a
zip release is partially removed. Container carrying device 900 can
be formed from a piece or roll of paper-based packaging materials,
such as by stamping, cutting, etc. After being stamped/cut/etc.,
container carrying device 900 includes six apertures for carrying
six containers, such as container 930, three of the apertures on
each side of carry handle 915. Each aperture is surrounded in two
dimensions by the material of container carrying device 900.
Stamping/cutting/etc. also forms two perforations, perforations
905A and 905B. Perforation 905A creates and delineates zip release
935A, and perforation 905B creates and delineates zip release 935B.
Perforation 905A defines a tear line that enables zip release 935A
to be torn off at the tear line, and perforation 905B defines a
tear line that enables zip release 935B to be torn off at the tear
line.
[0127] When a zip release fully is torn from container carrying
device 900, it breaks the circular openings of three of the
apertures, turning each into a semi-circular opening where the
aperture is no longer be surrounded in two dimensions by the
material of container carrying device 900. For example, FIG. 9A
shows zip release 935A starting to be torn from container carrying
device 900, and FIG. 9B shows zip release 935A fully removed from
container carrying device 900. As can be seen in FIG. 9B, three
circular apertures have been broken and turned into three
semi-circular openings.
[0128] In some embodiments, container carrying device 900 includes
a carry handle, such as carry handle 915. The inclusion of an
integrated carry handle into a container carrying device allows for
ease of carrying and use by the consumer, as well as an extended
surface area, such as marketing surface 1055 of FIG. 10 or
marketing surface 1255A of FIG. 12, which can be used for
advertising, marketing, etc. A carry handle can be shaped for
marketing, advertising, or other reasons, as is shown in FIG. 18
where shaped handle carrier 1815 is illustrated. In some
embodiments, extended areas of material or "tabs" (as referred to
herein), such as marketing surface 1255B of FIG. 12, can be
included into the design and manufacture of the device.
[0129] The surface of the tabs can be used for advertising,
marketing, gaming, contact area, collectible tear-offs, etc., as is
demonstrated by shaped marketing tab 1975 of FIG. 19, removable
game piece 2080 of FIG. 20, removable marketing tab 2180 of FIG.
21, etc. The surface of the tabs can also be used as a handle or
"grasping area", as can be seen in FIG. 22. The surface of the tabs
can further be used for other purposes, some of which are
demonstrated in the figures. For example, the surface of the tabs
may be utilized in order to create an increased grasping area for
the disassembly and destruction of the device for removal of
containers and recycling of the device.
[0130] Carry handle 915 can be assembled or formed into a handle,
as is illustrated in FIG. 10. The assembly/formation of the handle
can be either before or during the application process (e.g.,
before or when the container carrying device is applied to
containers to hold the containers). In some embodiments, a carry
handle is attached to a container carrying device via a mechanical
or adhesive fastener, and can be attached in a vertical position
for ease of use. Carry handle 915 includes carry aperture 920,
which is used to form an opening in carry handle 915, into which a
consumer can place his hand to carry container carrying device 900,
as is shown in FIG. 10 where hand 1050 is inserted into an opening
in carry handle 915. Carry handle 915 is assembled by folding
carrier 910 at fold lines 940A-C. Once properly folded, fold line
940B is raised and a carrying handle is created. The handle is
stabilized by inserting locking tab 945B inserted locking slot
945A.
[0131] Fold lines can additionally increase the ability of the
container carrying device to flex when held at an angle. When a
container carrying device is held at an angle, the stress imparted
on the material of the container carrying device due to holding a
container, such as container 930, can significantly increase. The
ability of the container carrying device to flex enables this
stress to be reduced, which increases the ability of the container
carrying device to successfully hold the container and increases
the container retention.
[0132] FIG. 10 shows locking tab 945B after it has been inserted
into locking slot 945A and folded over to stabilize carry handle
915. FIG. 13 shows locking tabs 1345A and 1345B after each has been
interested into a corresponding locking slot and folded over to
stabilize carry handle 1315. Foldable comfort tab 925 can be folded
to create a more comfortable handle opening for a user to grip.
Containers 1030A-C are substantially similar to container 130.
[0133] In various embodiments, the handle section is printed,
utilized as a substrate for game pieces, utilized as a substrate
for promotional or informational items, such as extended content
labels (ECL's), etc. For example, the handle of the container
carrying device of FIG. 31 includes marketing surface 3135 and the
handle of the container carrying device of FIG. 33 includes
marketing surface 3335. The handle section can utilize a variety of
shapes and sizes, such as an oval, crescent, square, series of
holes or other design to allow fingers, digits, or other forms of
lifting devices to grasp the container carrying device. In some
embodiments, the handle section is cut in such a manner as to
create shapes on the inner or outer handle area, for example to
create a character or other likeness, such as a Mickey Mouse head,
a football, etc. As an example, the handle of the container
carrying device of FIG. 18 includes shaped handle carrier 1815,
which includes shapes of a Mickey Mouse head. The handle area can
include artwork, designs, logos, etc. These features can be used
for branding, cross promotion, etc.
[0134] In some embodiments, the handle section is mated, bonded,
adhered, secured, or otherwise coupled to the container carrying
device via adhesive placed on a surface of the device to which the
handle section is to be coupled. In some embodiments, the handle
section is secured, with or without the use of secondary adhesives
or bonding agents, to the container carrying device through the use
of die cuts into the device, and bent or folded over or through
creating a friction coupling bond or "lock". In some embodiments,
the center section of the handle area is left in place and folded
inward and through the handle section by the consumer in order to
complete the coupling process, thereby alleviating the need for
adhesive or other coupling/bonding methods.
[0135] In some embodiments, such as the embodiment of FIGS. 26-28,
the handle section is manufactured in such a way that the grasping
or "handle" area and carry aperture circumference are larger than
the outside diameter of a laterally corresponding positioned can(s)
and its "cap". For example, carry aperture 2820 of FIG. 28 is
larger than the top of a container, such as container 2730B. This
allows for a handle section, such as carry handle 2615, to lay flat
over one or more containers, such as container 2730B, creating the
ability of the packaging device to keep a low profile during
packaging, palletizing and shipping in order to minimize space
taken by the device during transportation and eventual use by the
consumer. In some embodiments, a handle may be "disengaged" by
lifting and decoupling the handle from the mated surface area
beneath, such as when the consumer has brought the container
carrying device and the associated containers to their final
destination. In some embodiments, the handle section is secured via
specifically placed fold lines, bonded, adhered, secured, and/or
coupled via adhesive placed on the surface of the device. In some
embodiments, the use of die cuts in the device, bent or folded over
or through creating a friction coupling bond or "lock" can be
utilized to secure a handle with or without the use of secondary
adhesives or bonding agents.
[0136] A handle section can be implemented in various locations on
the container carrying device, such as from the center section of
the device, from an outside perimeter section and folded/secured
inward or downward, etc. For example, carry handle 1565 of FIG. 17
is located on the side of carrier 1510. In another example, carry
handle 2315 of FIG. 24 is located on the side of container 2430A
and below upper carrier 2385, where carry handle 2315 is supported
by lower support carrier 2395.
[0137] In some embodiments, such as the embodiment of FIG. 11, a
handle area includes carry apertures in smaller sizes (e.g., finger
sized holes, such as grasping holes 1160A and 1160B) and placed in
such a position between cans, as to allow the handle a lower
profile to avoid contact with the "cap" of any of the cans when
folded over.
[0138] In some embodiments, a container carrying device includes
apertures that are part of neck-engaging locking mechanisms, and
includes apertures that are for other purposes, such as to provide
holes for gripping and carrying the container carrying device, or
to provide support for containers, as is the case for support
apertures 2302A and 2302B of FIG. 23. In some embodiments, a
container carrying device includes neck-engaging locking mechanisms
that are part of apertures. For example, in the embodiment of FIGS.
23-25, upper carrier 2385 includes six neck engaging locking
mechanisms, such as locking aperture 2390, and lower carrier
support 2395 includes six support apertures, such as support
apertures 2302A and 2302B. As can be seen in FIG. 24, the apertures
of lower support carrier 2395 slide over the containers such that
lower support carrier 2395 supports the containers, while upper
carrier 2385 engages the necks of the containers to lock the
containers into container carrying device 2300.
[0139] Neck-engaging locking mechanisms enable various embodiments
of a container carrier device to carry a number of containers of
soda, juice, water, energy drinks, etc. In various embodiments, a
container carrying device can carry 2, 3, 4, 5, 6, 7, 8, etc.
containers, with each neck-engaging locking mechanism holding one
of the containers that is being carried by the container carrying
device. A container carrying device can be manufactured with any
number of neck-engaging locking mechanisms, which can be
semicircular, circular, or otherwise shaped apertures. A container
carrying device can be manufactured in alternate shapes, such as a
circle, trapezoid, octagon, etc., which can provide a unique
packaging/marketing distinction in the marketplace.
[0140] In some embodiments, the container is removed from the
container carrying device by being pulled through or past the
neck-engaging locking mechanism. For example, in FIG. 3B container
330C can be pushed vertically into the aperture associated with
locking tab 302A, where the container will be locked into place by
locking tab 302A. In such an embodiment, container 330C can be
removed from container carrying device 300 by being pushed further
vertically, until the container passes through the aperture and
exits out the other side of the aperture.
[0141] Referring once again to FIG. 9A, after container carrying
device 900 is assembled, and six containers are inserted into the
six apertures and locked into place with the neck-engaging locking
mechanisms, container carrying device 900 and the six containers
that it holds are ready for shipment to a consumer. A consumer can
purchase container carrying device 900 and the six containers, and
can use handle 915 to carry container carrying device 900 to his
destination. When the consumer is ready to drink a beverage, he can
tear a zip release, such as zip release 935A, to break one or more
of the apertures and turn the circular opening of the aperture into
a semi-circular opening. The semi-circular opening allows the
container being held by that aperture to be easily removed. As is
shown in FIG. 9B, once zip release 935A is fully removed from
carrier 910, three apertures are turned into semi-circular openings
and the containers of those openings can be easily removed. Once
both zip release 935A and 935B are fully removed, all six apertures
are turned into semi-circular openings. As a result, the six
apertures are no longer able to trap and injure an animal.
[0142] The disclosed technology can also increase structural
stability for stacking, packaging and palletizing as a container
carrying device that utilizes the disclosed technology can provide
increased levels of rigidity, reducing or eliminating the need for
secondary tray packaging, which reduces the costs of packaging and
machinery, and reduces the overall footprint of a manufacturing
area. The inclusion of a handle can increase the overall stability
of a container carrying device, as well as the device's ability to
nest while stacking, as the vertical handle portion of the
container carrying device has the ability to extend between the
container carrying device and the containers above it.
[0143] For example, when a upper container carrying device, such as
the container carrying device of FIG. 26, is stacked on a lower
container carrying device, the handle of the lower container
carrying device can fit between the containers of the upper
container carrying device, such as between container 2630A and
2630B of FIG. 26. The structure of a container carrying device can
also allow for the deletion of secondary tray packaging typically
found when palletizing packages utilizing, e.g., plastic Hi-Cone
rings and plastic overwraps.
[0144] In some embodiments, a container carrying device can be
applied to containers via various methods, such as an
(intermittent) cut-and-stack application line, a pick-and-place
application, a (continuous motion) roll fed application, etc.
[0145] In some embodiments, a container carrying device can be
manufactured to be environmentally friendly, such as by being
manufactured with material(s) that use no petroleum, that are
biodegradable/compostable and have the ability to fall apart
quickly/degrade in ocean water and landfills, etc. In some
embodiments, a container carrying device can also be easily torn
apart, broken down by hand, during prescribed use and removal of
containers as well as at a later point before disposal if
desired.
[0146] A container carrying device can be manufactured, for
example, using materials such as one or more of the following
paper-based materials: [0147] SBS (Solid Bleached Sulfate or
Bleached Kraft). White bleached virgin fiber throughout, has a Clay
Coated printing surface, available in calipers ranging from, for
example, 0.010'' to 0.030''.
[0148] CCNB (Clay Coated News Back)/CRB (Clay Coated Recycled).
100% Recycled Fiber, which can include, for example, 30% Post
Consumer Waste Paper, or can have a caliper range from, for
example, 0.016 to 0.036.
[0149] SUS (Solid Unbleached Sulfate)/CUK (Coated Solid Unbleached
Kraft). Unbleached Kraft fiber with calipers ranging from, for
example, 0.013 to 0.030.
[0150] BC (Bending Chip)/URB (Uncoated Recycled Board)/PC (Plain
Chip).
[0151] Kraft Pak (Uncoated Unbleached Kraft). Caliper range can be,
for example, from 0.013 to 0.030.
[0152] SUS (Solid Unbleached Sulfate) or CUK (Coated Solid
Unbleached Kraft). Caliper thickness range of, for example, 0.024
to 0.030. Resins can be added to SUS and CUK for increased wet
strength characteristics.
[0153] In some embodiments, a container carrying device is made
from molded pulp, such as type 1, type 2, or type 3 molded pulp. A
container carrying device made from molded pulp can be formed in 3
dimensions, allowing for additional structural rigidity,
compression channels, multi-plane, multi-angle locking mechanisms
and manipulation of form factors per application.
[0154] In some embodiments, a strength coating is applied to the
material of a container carrying device, such as to the surface of
the material that forms an aperture for holding a container, to
increase the container retention capabilities of the container
carrying device.
[0155] FIG. 11 is an illustration of a top view of an eleventh
embodiment of a container carrying device that includes a grasping
hole and side tab marketing surface. Container carrying device 1100
includes grasping holes 1160A and 1160B, into which a consumer can
insert, for example, a thumb and a finger in order to hold
container carrying device 1100 and the associated containers, such
as container 1130. Container carrying device 1100 includes zip
release 1135, which is substantially similar to zip release 935A,
carrier 1110, which is substantially similar to carrier 910, and
perforation 1105, which is substantially similar to perforation
905B.
[0156] In some embodiments, a container carrying device includes
areas of the surface which allow indicia/quick response (QR)
codes/information/graphics/logos or other art/indicia to be printed
directly onto the device, imprinted in the mold, added into the
substrate itself, have applied via surface mounted pressure
sensitive adhesive decal allowing for further brand recognition,
gaming or other, etc. This can provide a gaming mechanism for the
manufacturer. For example, the manufacturer can imprint
information/graphics on the back of a container carrying device
that could reveal a game piece, instant win code, random code, bar
code, QR code or other means of communication. Examples of methods
of printing onto a container carrying device include silk screen
printing, rotary printing, direct ink printing, spray coatings,
embossing, etc.
[0157] Container carrying device 1100 includes two tabs, a first
tab that is delineated by fold line 1140A and that is used for
marketing surface 1155A, and a second tab that is delineated by
fold line 1140B and that is used for marketing surface 1155B. A
tab, such as the two tabs of container carrying device 1100,
partial marketing tab 1355 of FIG. 13 (which is delineated by fold
line 1340), full length marketing tab 1455 of FIG. 14 (which is
delineated by fold line 1440), etc., can be used for a variety of
purposes, including advertising, marketing, gaming, contact
information, a collectible tear-off, etc. For example: FIG. 19
shows a tab being used for shaped marketing tab 1975; FIG. 20 shows
a tab being used for removable game piece 2080; FIG. 21 shows a tab
being used for removable marketing tab 2180; FIG. 22 shows a tab
being used for perforated carry handle 2280; FIG. 29A shows a tab
being used for quick response (QR) code 2980A; FIG. 29B shows a tab
being used for data matrix 2980B; FIG. 29C shows a tab being used
for Microsoft Tag 2980C; FIG. 29D shows a tab being used for Scan
Life EZ Code 2980D; FIG. 29E shows a tab being used for bar code
2980E; FIG. 29F shows a tab being used for Custom QR Code 2080F;
FIG. 31 shows a tab being used for shaped marketing tab 3175; and
FIG. 33 shows a tab being used for shaped marketing tab 3375.
[0158] Shaped marketing tab 1975 is a tab that is formed in the
shape of a race car, and that has an image of a race car applied to
the surface of the tab. Removable game piece 2080 is a game piece
that can be removed (via perforations), and that can be used in a
game, such as a game that is offered to increase sales of the
product that is held by the container carrying device. Removable
marketing tab 2180 is a tab that is removable. In some embodiments,
removable marketing tab 2180 can be removed via perforations that
enable the tab to be easily torn off. In other embodiments,
removable marketing tab 2180 is a material that is removably
adhered to the tab, such that marketing tab 2180 can be peeled off
of the tab and can, in some cases, be adhered to another
surface.
[0159] When removable marketing tab 2180 is removably adhered to
the tab, a consumer can peel removable marketing tab 2180 off the
tab to reveal, for example, a game piece, QR code, collectible
points for use in a brand reward program, scratch off game area
that reveals an instant-win code, coupon towards current or future
purchase or other gaming device, calendar, photo, etc. Perforated
carry handle 2280 is a carry handle, where the aperture into which
a consumer can place his hand can be created by removing the
material that is surrounded by a perforation. Shaped marketing tabs
3175 and 3375 are tabs that are, respectively, formed in the shape
of a race car and a company logo, and that have an image of,
respectively, a race car and a company logo applied to the surface
of the tab.
[0160] A tab or other marketing surface can be shaped in a variety
of shapes for a variety of purposes. For example, as is illustrated
in FIG. 18 where shaped handle carrier 1815 is shown, in FIG. 19
where shaped marketing tab 1975 is shown, in FIG. 31 where shaped
marketing tab 3175 is shown, and in FIG. 33 where shaped marketing
tab 3375 is shown, a tab can be shaped to support marketing of the
product. Further, as is illustrated in FIG. 22 where perforated
carry handle 2280 is shown, a tab can be shaped to provide useful
functionality, such as a carry handle.
[0161] A tab can be folded at a fold line, such as fold line 1140,
and folded at substantially a 90 degree angle to abut containers
that are being held by a container carrying device, as is shown in
FIG. 12 where the tab that contains marketing surface 1255B abuts
containers 1230B and 1230C. In some embodiments, a tab can include
an area of adhesive on the inside surface, and can be adhered to
one or more containers. For example, the tab that is used for
marketing surface 1255B can have adhesive applied to the inside
surface of the tab, and can be adhered to containers 1230B and
1230C via the adhesive. The tab can be affixed to the containers
for a variety of reasons, such as to provide increased rigidity in
overall package strength, to secure a tab such that a marketing
surface of the tab is in a position where it is optimally or
desirably visible, to keep the tab in a position that optimizes the
integration of the package and the containers, such as by
appropriately aligning artwork on the tab with the containers,
etc.
[0162] Tabs, such as shaped marketing tab 1975 of FIG. 19, shaped
marketing tab 3175 of FIG. 31, or shaped marketing tab 3375 of FIG.
33, can be specially cut or shaped in order to mimic the outline of
the printed package artwork, adding a unique look to the package.
These areas can be utilized for promotion in a number of ways,
including the utility of removing the area (tab) in order to create
a collectible section of artwork, game piece, coupon, etc. Any of
the described components including the tab can be integrated into
any variant of the base design, and with or without the handle, zip
release or other element.
[0163] In some embodiments, a tab includes a handle area for the
manipulation of the package by the consumer. For example, a tab of
the embodiment of FIGS. 15-17 includes carry handle 1565 (where
fold line 1540 delineates an edge of the tab, which includes carry
aperture 1520 and which is used to create carry handle 1565), a tab
of the embodiment of FIG. 22 includes perforated carry handle 2280,
and a tab of the embodiment of FIGS. 23-25 includes carry handle
2315. The handle can be in the form of a hole that is pre-cut into
the packaging, such as grasping holes 1160A and 1160B of FIG. 11, a
perforated shape/outline allowing for additional visible printed
artwork area, such as perforated carry handle 2280 of FIG. 22, etc.
This functionality can add the ability for the consumer to push
through and create a handle if desired. In some embodiments, such
as the embodiment of FIGS. 15-17 and the embodiment of FIG. 22, a
container carrying device has multiple handles. FIGS. 15-17
illustrate an embodiment that includes a first handle formed of
grasping holes, such as grasping hole 1560, and a second handle,
carry handle 1565 which includes carry aperture 1520. FIG. 22
illustrates an embodiment that includes two handles, a first handle
that is similar to carry handle 915 of FIG. 9, and perforated carry
handle 2280.
[0164] In some embodiments, a "tab" can be included and utilized in
a container carrying device without using other aspects of the
disclosed technology, such as a mechanical release strip. Tabs can
vary in both width and height depending on the desired look or
functionality, among other reasons.
[0165] In some embodiments, the extended area or tab is used in
conjunction with a mechanical release strip, such as a zip release,
to create a removable indicia/quick response (QR)
codes/information/graphics/logos or coupon area, which the customer
can remove and utilize during purchase, after purchase, etc.
[0166] In some embodiments, one or more tabs allow for artwork
placed on the container carrying device to be incorporated into the
physical design, for example to compliment the containers packaged
as a unit, as is demonstrated in FIGS. 30-33. For example, artwork
can be placed around the locking apertures to accent the containers
while the containers can also be decorated in order to compliment
or complete the artistic image as a whole or partial design. As
another example, a container carrying device may incorporate
artwork around the locking aperture area in order to recreate the
look of an automobile tire, while the "cap" of a drink container
may be decorated to look like the wheel of an automobile thus
creating another component and complimenting the overall package
design.
[0167] In some embodiments, a tab, such as the two tabs of
container carrying device 1100, can create added space that can be
used for increased marketing opportunities, such as cross promotion
of products in order to drive customers to complimentary purchases
at the time of the visit and associated purchase, or at a
subsequent visit. For example, marketing surfaces 1155A and 1155B
can be used to place brand information for the soda that is carried
by container carrying device 1100, and can additionally be used to
cross promote a brand of chips that may be purchased by the
consumer during the same visit for consumption with the soda.
[0168] In some embodiments, a container carrying device includes a
communication device, such as a RFID (Radio Frequency
Identification), NFC (Near Field Communications), iBeacon (Apple,
Inc.), Bluetooth, Bluetooth Low Energy (BLE), or other close range
communication device or data system. The communication device can
be integrated/embedded in a container carrying device, or attached
to or printed on a surface area, label, substrate, tab, etc. of the
container carrying device, for example, to facilitate inventory
management.
[0169] In some embodiments,
integrating/embedding/attaching/printing/etc. a communication
device, such as NFC or any other close range communication device,
or a product marking, such as a QR code or similar machine-readable
indicia, with a product enables a customer to purchase the product
directly from their mobile device, such as via a payment service
such as Apple Pay or Google Wallet application operating on their
smart phone. A payment service is any application that can
operate/execute on a mobile device and that can be used to pay for
the purchase. Examples of mobile devices include smart phones,
tablets, portable media devices, wearable devices, laptops, and
other portable computers.
[0170] In some embodiments, the consumer can purchase the product
without having to pay for the item at a check stand. For example,
the consumer can place his smart phone or other mobile device close
to the product to enable the mobile device to receive a
communication from the product via a close communication
technology, such as NFC, or can scan the product marking with his
smart phone or other mobile device, where the mobile device
recognizes the product and its associated price.
[0171] The consumer can then use his mobile device to pay for the
product, and can receive an electronic receipt for the purchase via
his mobile device. In some embodiments, the receipt can be received
via the mobile device substantially instantly or immediately. The
consumer can then bypass checkout lines and leave the store
carrying the product that he purchased. In case any issue arises
due to possible theft of the product, the consumer can present the
electronic receipt, or the merchant can perform a scan of the
product when leaving the store to verify payment status.
[0172] In various embodiments, a surface of a container carrying
device, such as a marketing surface, includes machine-readable
indicia, such as QR code 2980A, data matrix 2980B, Microsoft tag
2980C, Scan Life EZ code 2980D, bar code 2980E, or custom QR code
2980F, which are illustrated in FIGS. 29A-F. The machine-readable
indicia may include any linear, 2-dimensional, or 3-dimensional
indicia or code as known in the art that may be readable by a
machine, such as an electronic device. For example, the
machine-readable indicia can include any of the following: [0173]
3-DI, a 2-dimensional matrix of circular symbols; [0174] ArrayTag,
a 2-dimensional matrix of groups of hexagonal symbols; [0175] Aztec
Code, a 2-dimensional square matrix of square symbols; [0176]
Codablock, a 2-dimensional array of stacked linear codes; [0177]
Codablock, a 2-dimensional array of stacked linear codes; [0178]
Code 1, a 2-dimensional matrix of horizontal and vertical bars;
[0179] Code 16K, a 2-dimensional array of stacked linear codes;
[0180] Code 49, a 2-dimensional array of stacked linear codes;
[0181] ColorCode, a 2-dimensional color matrix of square symbols;
[0182] CP Code, a 2-dimensional square matrix of square symbols;
[0183] DataGlyphs, a 2-dimensional matrix of "/" and "\" marks;
[0184] Data Matrix, a 2-dimensional square matrix of square
symbols; [0185] Datastrip Code, a 2-dimensional matrix of square
symbols; [0186] Dot Code A, a 2-dimensional square matrix of dots;
[0187] High Capacity Color Barcode (HCCB), a 2-dimensional cluster
of colored triangles; [0188] hueCode, a 2-dimensional matrix of
blocks of cells in varying shades of gray; [0189] MaxiCode, a
2-dimensional square matrix of interlocking hexagonal symbols;
[0190] MiniCode, a 2-dimensional square matrix of square symbols;
[0191] PDF 417, a 2-dimensional matrix of a combination of linear
barcodes and square symbols; [0192] Snowflake Code, a 2-dimensional
square matrix of dots; [0193] SuperCode, a 2-dimensional matrix of
a combination of linear barcodes and square symbols; [0194]
Ultracode, a color or monochrome 2-dimensional array matrix of
variable length strips of pixel columns; or [0195] 3D Barcode, an
embossed linear barcode of lines of varying height.
[0196] The machine-readable indicia can cause an electronic device
to execute a function when the electronic device scans the
machine-readable indicia. The machine-readable indicia can further
include a variety of shapes, such as triangular shapes, circular
shapes, etc.
[0197] The machine-readable indicia described above represent a
sampling of exemplary machine-readable indicia currently available
and are not to be construed as limiting in any manner. Other
linear, 2-dimensional, and 3-dimensional codes, currently known or
developed in the future, are within the scope of the present
disclosure. In some embodiments, a container carrying device
includes base label indicia that includes both machine-readable
indicia and non-machine-readable indicia.
[0198] In some embodiments, the consumer uses an electronic device,
such as a smartphone or other mobile device, to read or scan the
base label indicia. The smartphone may include an application that
enables the smartphone to read or scan the base label indicia. Once
the smartphone (or other electronic device such as a tablet
computer, scanner coupled to a computer, etc.) reads or scans the
base label indicia, the base label indicia can cause the smartphone
to execute a function. The function executed by the smartphone can
cause the smartphone to open a web browser program and direct the
browser to a pre-designated website.
[0199] In some embodiments, the base label indicia includes a
barcode and additional text that indicates that information about
additional products may be obtained by scanning the barcode. For
example, a consumer can scan a barcode, and the barcode can cause
the smartphone to open a web browser and direct the web browser to
a pre-determined website corresponding to the additional
products.
[0200] In various embodiments, the indicia may be imprinted,
embossed, molded directly, etc. on an outer surface of the
container carrying device. The imprinting or embossing may be
carried out using any printing or image transfer method. In some
embodiments, the printing or image transfer method is an offset
process in which an image is transferred from a plate to an
intermediate carrier, then to the surface of the container carrying
device. In some embodiments, the offset process involves
lithographic techniques. Other printing or image transfer methods
may comprise, for example, flexography, pad printing, relief
printing, rotogravure, screen printing, and electrophotography. In
various embodiments, the indicia may be digitally printed on the
surface of the container carrying device using, for example, inkjet
printing or laser printing. Chemical printing technologies, such as
blueprint or diazo print can also be used in various
embodiments.
[0201] FIG. 15 is an illustration of a top view of a fifteenth
embodiment of a container carrying device that includes a side
carry handle. Container carrying device 1500 includes carry handle
1560, which is a side carry handle. Container carrying device 1500
includes two zip releases, zip releases 1535A and 1535B. Zip
release 1535B includes a tab, which is delineated by fold line 1540
and which is used to form carry handle 1565. Perforation 1505A
delineates zip release 1535A and perforation 1505B delineates zip
release 1535B. During the process of applying carrying device 1500
to containers, carry handle 1565 is folded downwards an amount
substantially equal to 90 degrees resulting in carry handle 1565
abutting and/or covering containers 1530A, 1630B, and 1630C, as is
illustrated in FIG. 16. Carrier 1510 includes six apertures that
include neck-locking mechanisms that can grip and hold the
containers that are to be carried by container carrying device
1500. When a consumer purchases container carrying device 1500 and
the beverages that are held by container carrying device 1500, the
consumer can fold out carry handle 1565, as is illustrated in FIG.
17, and can use carry handle 1565 to carry container carrying
device 1500 and the associated beverages.
[0202] FIG. 23 is an illustration of a top view of a twenty-first
embodiment of a container carrying device that is not assembled and
that includes an upper carrier and a lower support carrier.
Container carrying device 2300 includes upper carrier 2385 and
lower support carrier 2395. Upper carrier 2385 includes six
apertures, such as locking aperture 2380, which each includes a
neck-engaging locking mechanism to receive and hold a container,
such as container 2330. In some embodiments, upper carrier 2385
includes one or more zip releases. Lower support carrier 2395
includes six apertures, such as support apertures 2302A and 2302B.
In some embodiments, lower support carrier 2395 includes one or
more zip releases. During manufacturing, container carrying device
2300 is folded into the proper shape for container insertion.
Container carrying device 2300 is folded at fold lines 2340A-D to
cause carry handle 2315 to be properly formed, and to align the
apertures of upper carrier 2385 with the apertures of lower support
carrier 2395, as is illustrated in FIG. 24. Once folded into the
proper shape, containers can be inserted into container carrying
device 2300.
[0203] For example, container 2430A can be inserted through support
aperture 2302A and into locking aperture 2390, where locking
aperture 2390 receives and holds container 2430A, such as via a
neck-engaging locking mechanism of locking aperture 2390. In some
embodiments, the six apertures of lower support carrier 2395 are
configured to support the containers that are being carried by
container carrying device 2300. For example, support aperture 2302A
can be sized to be larger than the top of container 2430A to enable
support aperture 2302A to be slide over the top of container 2430A
when container 2430A is inserted into container carrying device
2300 where the top of container 2430A is received and held by
locking aperture 2390.
[0204] Before or after insertion of the containers, carry handle
2315 can be folded so that carry handle 2315 abuts the containers,
as is illustrated in FIG. 25. To keep carry handle 2315 properly
formed, locking tabs 2545A and 2545B of FIG. 25 can be inserted
into corresponding locking slots, and can be folded over to lock
the handle together. A consumer can fold out carry handle 2315, as
is depicted in FIG. 24, and can use carry handle 2315 to carry
container carrying device 2300. For example, the consumer can
insert his hand into carry aperture 2320, where comfort tab 2325
can be bent over to make carrying container carrying device 2300
more comfortable. When being carried, lower support carrier 2395,
e.g., via the six apertures of lower support carrier 2395, provides
support for both the containers that are being carried, as well as
for carry handle 2315. Container carrying device 2300 further
includes a second handle, which is located in upper carrier 2385 in
the form of two grasping holes, such as grasping hole 2360. A
consumer can carry container carrying device 2300 by inserting his
finger/thumb into one or both of the grasping holes, and using the
grasping holes to hold container carrying device 2300.
[0205] FIGS. 34A-35C are illustrations of angled views of an
embodiment of a container carrying device 3400 having a raised
platform locking attachment mechanism 3410 surrounding an aperture
in the device 3400. The device 3400 has a contact, positive locking
attachment mechanism via a raised platform or "crown style" support
structure 3410 allowing for extremely narrow aperture-to-container
tolerances while retaining flexibility, accuracy and efficiency in
the application. During the application process when a
can/container 3430 is inserted/mated to the carrier device 3400 the
tabs 3420 of the carrier 3400 are deflected/repositioned upward,
shifted from their initial pre-formed lateral orientation, as shown
in FIG. 34A, into a vertical orientation, as shown in FIGS. 34B,
and 35A-C, enabling the can/container 3430 to sit on top of the
newly created support structure, thus transferring the weight and
balance of the beverage can/container 3430 being supported from the
weaker lateral force structure of the carrier device/material to a
vertical force structure and allowing for a stronger, more robust,
rigid and reliable attachment with greater overall carrier strength
than previously possible from a single layer, paper-based material
with or without additional support. This functionality allows the
material to be utilized in ways not previously possible as well as
support for implementation into the production packaging
environment. This functionality also allows manufacturers the
ability to utilize highly brand-able, marketable, eco and
consumer-friendly materials which are less expensive, have higher
customer engagement and are more recyclable than typical LDPE, HDPE
and other solutions while providing the necessary capability of a
carrier device at a reasonable cost with the associated added
benefits to market.
[0206] The carrier 3400 comprises a single layer of material
inclusive of tabs 3420 shaped and angled specifically to provide a
surrounding, 360.degree. positive locking attachment
point/mechanism. When applied, the upward deflection and
positioning of the tab 3420 material creates a positive pressure
attachment point on multiple surfaces both against the vertical
perimeter body/neck/shoulder of the can/container 3430 and beneath
the chime/overhang/transfer bead/lip, etc. of the container 3430,
locking it into place to create multiple, stable overall attachment
points and structures surrounding the aperture. This raised
platform, single layer structure elevates the can/container,
located above the lateral surface area and creates a strongly
engaged, "crown-style" locking mechanism 3410 for the efficient
attachment, carrying, transportation and display marketing of
packaged goods without the need for multiple layers of material,
folded support panels, box construction, adhesive compounds or
materials. Embodiments allow for attachment to not only containers
with a reduced neck to body diameter but to symmetrically
cylindrical containers types in varying shapes and dimensions.
Other embodiments enable attachment to non-symmetrical
containers.
[0207] One component of the "raised platform" support structure is
the orientation of the tabs/flanges that once applied are near
vertical in orientation at approximately 55.degree.-90.degree.,
e.g., 80.degree. in relation to the flat/lateral surface section of
the carrier thus transferring the load weight of the container to
the vertical edge or "end" section of the carrier tab 3420 and
creating an intersecting structural component where the rearmost
section of the tab and the flat/lateral sections meet.
[0208] This functionality creates a more supportive attachment
structure and equalizes weight distribution of the container 3430
to the tabs 3420. This functionality not only creates the secure
platform attachment structure but also allows for even weight
distribution transferred to the main lateral surface of the carrier
creating a rigid overall structure for a multiplicity of
cans/containers in a number of overall package configurations such
as 2-3 containers in-line, 3 containers in a triangular
configuration, 4 and 6 containers in a traditional square and
rectangular configuration, etc. The rigid structure described is
also not reliant on grouping or adjacent package insertions for
support as each mechanical aperture attachment creates an
independent rigid overall structure related to its own
can/container 3430 retained. Likewise, the carrier aperture
functionality can also accommodate square, angular or other
symmetrical or nonsymmetrical shaped packages.
[0209] FIG. 36 is an illustration of a partial top view of an
embodiment of a container carrying device 3400 having a raised
platform locking mechanism 3410. During application of a can 3430
to the carrier device 3400, the device 3400 is retained in a
machine applicator head or "platen" and the neck engaging locking
mechanism 3410 tabs 3420 act as a centering/alignment or guidance
tool. As the carrier device 3400 is lowered onto the can/containers
3430, the tabs 3420 flex vertically allowing for minor adjustment
of the container and or carrier towards center of the aperture.
This function aids in helping direct the can/container alignment
during application into the desired, optimal "centered" position
for mating engagement while allowing more precise application and
increased speeds on the packaging line and reducing packaging
material loss.
[0210] FIG. 37 is an illustration of a partial top view of an
embodiment of a container carrying device 3700 having a raised
platform locking mechanism with ten tabs 3420. FIG. 38 is an
illustration of a top view of an embodiment of a container carrying
device 3800 having a raised platform locking mechanism with fifteen
tabs 3420. The tabs 3420 are made up of a number of individual
units typically between 10 to 24 but may be as high as hundreds
(100's) based on correlating aperture size, mating attachment
surface, shape or amount of force desired for application and/or
removal. The tabs 3420 allow enough deflection to easily apply the
carrier to the container 3430 during the application process while
allowing for ample material contact in order to retain a positive
locking mechanism. Reducing the material between each tab/flange
also creates a more flexible container/can/package locating
mechanism during the application process.
[0211] Between each tab/flange is an arc shaped valley section at
its base [FIG. 6a] which allows for a higher degree of variance
during the application mating process while also preventing the
tearing of the fibrous material. This shape may vary in shape based
on relation to the tab configuration utilized. The described
functional utilities insure minimized loss of material and product
in addition to line slowdowns due to material failure and
misalignment.
[0212] FIGS. 39A and B are illustrations of a partial top view of
an embodiment of a container carrying device having a raised
platform locking mechanism with arc-shaped valleys between tabs;
Between each tab is an arc shaped valley section 3910 at its base
which allows for a higher degree of variance during the application
mating process while also preventing the tearing of the fibrous
material. This shape may vary in shape based on relation to the tab
configuration utilized. The described functional utilities insure
minimized loss of material and product in addition to line
slowdowns due to material failure and misalignment.
[0213] The tab width (A) is Variable approx. 3-9 mm, typically 6.3
mm and a radius height (B) variable of 2-9 mm, typically 3.9 mm.
Tab QTY (QTY) variable of 10-24, typically 15 in total.
[0214] FIGS. 40A-E are illustrations of partial top views of
various embodiments of the arc-shaped valleys. Each tab has an
incurvate end profile 4010 on its inner edge proportioned in
relation to the tab and/or container in order to help facilitate
complete contact with the surface of the container body and
chime/overhang when applied to a cylindrical can/container surface.
This shaped end profile makes up for slight material deviation
creating a flat contact surface as the tab wraps around the
cylindrical container shape.
[0215] Additionally, each tab mechanism may have a fluted 4040,
relieved 4050, serrated 4030 or shaped end profile 4020 by itself
or in addition to the incurvate end profile on its inner edge in
order to help facilitate engagement compliance in contact with the
surface of the container body and/or chime/overhang. Each Tab may
have a flat edge profile for implementation by itself or in
conjunction with the end profile features as shown in FIG. 41.
[0216] FIGS. 42A and 42B are illustrations of top views of an
embodiment of a tab 4200 having a curved scallop shape; In another
embodiment of the tab/mechanism tabs are shaped in a partial
aperture, curve/scallop via shaped aperture relief cuts at varying
lengths desired. Once oriented in their vertical mated position the
tab mechanism operates in the same way as the tab mechanism
described above creating a raised platform "crown-style" carrier
but with a modified surface contact area. This tab/flange design
may also incorporate the end profile features such as 4010-4050
[0217] The radius length of the curve/scallop relief cut 4200 (A)
is variable approx. 3-9 mm, typically closer to 6.5 mm and the
radius height (B) variable of 2-9 mm typically closer to 3.6 mm.
The R1 radius (R1) variable of 3-9 mm, typically 7.25 mm with an
overall segments QTY (QTY) variable of 12-24, typically 16 in
total.
[0218] FIG. 43 is an illustration of a partial angled view of an
embodiment of a carrier device 4300 incorporating the tabs 4310
with the curved scallop shape using a curved relief cut 4200. One
benefit to this type of tab mechanism is that once a package is
mated to the carrier and in its raised platform attachment position
each tab is more closely located to the neighboring tab creating a
higher level of contact with the container. When downward force is
applied to the container and pressure or force is transferred to
the support tabs each scalloped tab comes in contact with its
correlating or adjacent tab distributing and sharing the force load
directly to its adjacent tab, in an arch type configuration thus
creating a solid support structure around the perimeter of the
package. This embodiment creates a stronger retention mechanism
when force is applied in total than when force is applied to a tab
singularly.
[0219] FIG. 44 is an illustration of a partial top view of an
embodiment of a carrier device incorporating incurvate rectangle
tabs 4420. In another embodiment of the tab mechanism, tabs 4420
are shaped in an incurvate rectangle with additional spaced,
lateral incurvate relief cuts 4410 around the perimeter, at the
termination point of a vertical aperture relief cut 4400. (The
die-cut relief design could also be described as T-shaped.)
[0220] FIG. 45A-C are illustrations of a partial top view of an
embodiment of a carrier device incorporating tab reliefs with
crescent, straight angled, diamond and circular endings. In another
embodiment of the tab/flange mechanism, tab reliefs are shaped/cut
with a crescent 4510, straight angle 4520 approx.
5.degree.-45.degree. rotation in either direction from the relief
cut, half-circle or other shape at the termination point of the
vertical aperture relief cut.
[0221] In yet another embodiment of the tab/flange mechanism the
tab termination reliefs may be cut/formed in a shape that reduces
stress or tearing of the material at its termination point. These
termination reliefs may be shaped in various fashions such as a
circle creating a "lollipop" 4540 type design, diamond 4530,
straight, crescent, wavy line or other shape.
[0222] FIG. 46 is an illustration of a cross section of an
embodiment of a tab according to an embodiment;
[0223] FIG. 47 is an illustration of a top view of tabs having fold
lines 4700. In these embodiments, when tabs are deflected upward
into their vertical mated position, during application, aperture
relief sections with a fold/crease, tab component and lateral
material surface section create an overlapping mechanism/hinge
which allows the tab to pivot and move vertically and position the
lower side of the tab (rear/lower edges) over the lateral section
of the carrier component enabling the tab/to rest over the lateral
section (see FIG. 46) of the carrier providing an intersecting
structural contact support surface when downward pressure is
applied.
[0224] To aid in application of the carrier to a container,
directional guidance of the neck engaging tab/flange mechanisms
segmented creases, fold lines, perforations or embossment [FIG. 46]
can be included to assist in the "guidance" of the tabs/flanges
during the lateral to vertical transition, while keeping the
carrier device flat and reducing stress points near the perimeter
of the carrier and reducing the likelihood of tearing in areas of
minimized material clearance. By utilizing aperture "fold" lines
material fiber is guided into its intended direction reducing or
eliminating uneven fiber creasing at material bend points, creating
a stronger attachment mechanism and reducing unwanted deformation
of material tabs/flanges, within the aperture, as well as areas
outside the attachment aperture. Crease or fold lines may be
implemented in various locations of the tab including segments
placed at the base of each flange or tab. These creases may be
sized in relation to the amount and direction of guidance desired
for the individual tab in the aperture. The fold line depth/density
may also vary in implementation in order to modulate the amount of
deflection force or guidance desired.
[0225] Additionally, the crease/fold lines enable a more efficient
attachment point by reducing the force necessary to apply the
carrier during the application process thus allowing for increased
application speeds (cycle rates). The crease/fold line component
can be created while the carrier is as part of the die-cutting
process.
[0226] FIG. 48 is an illustration of a top view of tabs having a
continuous fold line 4800 encompassing an aperture at a base of the
tabs. This fold line may be an uninterrupted/solid path
encompassing the aperture at the base of the tabs allowing for
equal deflection of material surrounding the attachment points.
[0227] FIG. 49 is an illustration of a top view of tabs having
additional fold lines. Additionally, a secondary crease,
perforation, incision or fold line may be implemented at a desired
point on the tab in vertical 4920, horizontal 4910, 4930 or other
desired orientation in order to assist in the reduction of
deflection force that may help reduce the amount of force necessary
to apply the carriers in the application process or aid in removal
of the packages contained. The fold lines may be segmented 4930 or
span 4910 the length of the tab for desired material
deflection.
[0228] FIG. 50 is an illustration of a partial top view of a tab
5000 having additional fold lines. In addition to a fold line or
crease 4910 at the base of the tabs as previously described, a
secondary "lateral" fold line 5010 placed between the aperture
perimeter fold line combined with vertical relief cuts extending
beyond the aperture can also create a folding, locking support
mechanism for added carrier support. In this embodiment the overall
aperture may be smaller in size creating an aperture in which the
lateral section terminates into the vertical or shoulder section of
the/container. After the carrier mating process, when the tab 5000
sees downward force applied the secondary functional fold line is
then able to crease or "buckle" ahead of the outer fold line and
before the inner aperture of the carrier. This action creates a
"seat" for the tab to rest upon when coming into contact with the
lateral section of the carrier.
[0229] The lateral surface may also include shaped openings such as
a square, rectangle, circle, etc. creating an opening for the lower
portion of the tab to partially pass through creating a locking
mechanism once mated to the cans/containers.
[0230] FIGS. 51-53 are illustrations of side views of a container
holding cans/bottles. Another method of adding strength to the
carrier device would be to add an embossment in various areas of
the carrier. Embossment(s) may be applied in varying lengths,
widths and depths depending on the needed amount of reinforcement
necessary for its given application.
[0231] Such an embossment may for example run the perimeter of the
carrier device allowing for increased rigidity to its outer
sections or in another area in need of structural support. Other
areas may be embossed in addition to any other area of embossment
to add strength and/or create a unique design element.
[0232] Additionally, when applied to containers with a
screw/snap/twist or similar secondary closure component type, the
carrier's tab/flanges insert and engage into/within the cavity of
the container body, neck and closure as a mechanical attachment is
made between the container and closure components [FIG. 53]. Once
applied, raised platform carrier mechanism's tabs/flanges raise
vertically to (1) contact and engage the container body surface on
its inner carrier surface area, (2) contact and engage the
finish/thread/transfer bead or "outsert" on its vertical section
surface area, (3) contact and engage the inner wall/end area of the
closure on the carrier's outer surface area. This functionality
enables/facilitates contact on all 3 sides of the single layer
carrier material, making for a secure mechanical engagement with
the can/container.
[0233] Utilizing these methods of support, the carrier attachment
retains higher levels of support as downward force is applied until
the point of release well beyond the typical forces necessary for
the carrying of the package it contains. No other attachment glue
or mechanisms are necessary.
[0234] This functional support structure allows for coated or
uncoated "Kraft", chip or other fiber board material utilization of
the clip style carrier typically between 0.018-0.030 in caliper
thickness lowering manufacturing costs and negating the need for
traditionally stronger, more expensive or environmentally harmful
materials to be used such as plastics, films, etc. Fluted
corrugate, molded pulp and other types of paper and/or
synthetic-based materials, compounds or coatings currently
available or developed in the future may be used to manufacture the
carrier device as well.
[0235] Additionally, due to the inherent strength of the functional
design, the carrier devices' outer dimensions are able to remain
contained within the outside diameter dimensions "o/d" of the
cans/containers it carriers/supports (when applicable) reducing the
resources and material necessary for carrier device production,
saving cost to manufacture and allowing for efficient migration
throughout the packaging line and distribution process, placement
within secondary shipping trays, boxes, retail placement, etc.
[0236] In addition to the main carrier surface material, additional
non-structural material [FIG. 51] may be extended beyond the outer
perimeter if further advertising/marketing space for indicia/QR
codes/information/graphics/logos or other art or grasping
apertures/area are desired but is not a necessary component of the
carrier device. No additional, folding, gluing or support layers
are necessary. Due to the functional utility our packaging
innovation also enables the ability to integrate into both low and
high-speed application and packaging lines at reasonable cost while
providing the structural support necessary for supply chain
demands.
[0237] In combination with the structural utility of the carrier
and to limit the issue of water and moisture saturation in wet
environments such as beverage manufacture, special aqueous strength
coatings are applied. These may be applied to any combination of
either the top or bottom side of the packaging carrier and/or both
sides as well as the any exposed edges and end grain surface may be
utilized.
[0238] This coating may be applied while being manufactured, during
the manufacturing "extrusion" process or more likely during the
printing/cutting "converting" process but not limited to either
common practice or in advance of the material being cut into its
desired shape.
[0239] Coatings are typically applied prior to the die cutting
process due to difficulties in coating material with open
apertures/voids which leaves the end grain of the material exposed
and susceptible to moisture migration. In this case the carrier
material may be die cut around the majority of the carrier aperture
leaving one or more small attachment point thus allowing the
material to pass through the coater post die cutting process and
enabling the end grain of the carrier material to be coated in
addition to the top and bottom surface. The center aperture section
would remain engaged through the converting process and removed at
the end of the production process or left until the application
process commences as the section is ejected or removed.
[0240] Coatings with a desired level or `release` characteristic
may also be applied/implemented which allows for varying levels of
tack or `adhesion` that on their own are not manufactured as
adhesive coatings but may be utilized as such in our implementation
and method of engagement with the can/container being supported.
Utilizing a coating application with a lower level of release
(higher tack) in combination with the raised platform attachment
mechanism may allow for a firmer, more positive mechanical coupling
of the package and the material on the contact surfaces.
Furthermore, the introduction perspiration emitted from a beverage
can/container if any, coming in contact with the coated carrier
material may increase the level of tack between the can/container
and the carrier board creating a stronger surface bond.
[0241] Coatings may be made from various base substances such as an
aqueous (water based coating), bio-based coating, petroleum based
coating, clay including but not limited to china clay, calcium
carbonate, titanium dioxide or a variety of commercially available
and future coating materials. For example, VpCl-144 coating having
a WTR (g/hour*m.sup.2) of 0.61-0.69.
[0242] Another advantage of utilizing various liquid coating
process is the inclusion of water resistant, strength and abrasion
additives which may help with the durability of the carrier during
the packaging to consumer cycle.
[0243] Specialized wet-strength Kraft carrier board is typically
specified for this application and allows for stiffer material
qualities at lower calipers which helps overall strength of the
carrier though the board is costlier than other common Kraft board
material available in the market without the wet-strength
component. This board is typically made of a long-fibrous pulp
strands comprising of approximately 15% recovered and 85% virgin
fiber with a clay topcoat and can be more difficult to recycle than
alternatives due to bonding agents used in its manufacture that
break down less efficiently.
[0244] With the addition of recyclable, water-based (aqueous) wet
strength barrier coatings, specialized wet strength board may be
replaced for lower cost board made from up to 100% recycled
material which is more easily recycled at end of product life thus
saving costs to the manufacturer, consumer and post processing
facilities while providing greater strength to the carrier at
similar if not lower board calipers enabling new applications not
previously seen.
[0245] In one embodiment, BillerudKorsnas Carry can be used for the
manufacture of a carrier. It has a minimum grammage of about 350
g/m2+/-5% with a minimum caliper of about 505 microns+/-5%.
[0246] FIGS. 54 and 55 illustrate another embodiment of an aperture
5400 comprising two, alternating, inter-dependent tabs 5410 and
5420; utilizing inverse and/or interlocking shape sections. The
varied, alternating shapes of said tabs 5410 and 5420 allows for an
increased number of support instances within the aperture 5400
thereby increasing the overall available support area provided by
the carrier tabs both for alignment/positioning/centering the can
to carrier during application as well as in final application when
in the "vertical" support orientation. The tabs are able to work
(move, flex, shift, fold, align, attach) independently during
application and attachment to the can/container being applied based
on its individual force requirements. This design allows maximal
sizing on the primary tab 5410 while allowing the secondary tab
5420 to act as a support mechanism to both the can/container as
well as the neighboring tab 5410 when under load.
[0247] This embodiment serves to add an additional support element,
by forming both a primary and secondary tab 5410 and 5420
component. This two-piece tab system creates both a primary flange
5410 and a secondary flange 5420 maximally increasing the
mechanical attachment, surface/support area. This embodiment allows
the inserted container to engage approx. 98% of the containers
"neck" surface, nearly identical in lateral aperture contact area
to a fully circular aperture design in addition to the large
increase in vertical surface contact created by the raised
platform, "crown-style" locking mechanism support structure. This
embodiment of the flange design allows for mechanical attachment
that would be otherwise unattainable with a solid, unrelieved,
circular shaped carrier aperture.
[0248] Another benefit of this type of tab mechanism is that once a
package is mated to the carrier and in its raised platform
attachment position, each inverse and/or interlocking tab located
inversely to the neighboring tab(s) creating a higher level of
contact with the container and neighboring tab under load allowing
for increased level of can/container support/retention and
resistance to the unwanted act of containers falling out without
user interaction.
[0249] When downward force is applied to the container and pressure
or force is transferred to the inter-dependent tabs, affected tabs
come in contact, their correlating or adjacent tab(s) thereby
distributing and sharing the force load directly to its adjacent
tab, thus creating a more rigid support structure around the
perimeter of the can/container as well as the entirety of the
cluster package. This embodiment creates a stronger retention
mechanism when force is applied in total than when force is applied
to a tab singularly.
[0250] Additionally, rounded edges 5430 of the tabs minimize
end-grain carrier material contact in moisture susceptible areas of
the carrier in order to minimize moisture entry points and intake
if/when a can/container comes into contact in a wet state as often
times seen on liquid/beverage canning lines. By rounding the tabs,
otherwise blunt, pointed, sharp or hard edges or die lines where
the fibrous material is most susceptible to fray, de-laminate or
separate these issues are reduced or eliminated and moisture intake
levels of the carrier material can be minimized creating a stronger
overall package structure post application due to decreased
material saturation.
[0251] When combining our invention with materials not commonly
used in beverage manufacture and wet-barrier coatings, new
paper-based material components (carriers) can be created that
allow for a stronger carrier at reduced cost compared to what is
currently available in the marketplace.
* * * * *