U.S. patent application number 15/970075 was filed with the patent office on 2018-09-06 for flexible endoscopic stitching devices.
The applicant listed for this patent is Covidien LP. Invention is credited to Matthew Chowaniec, Peter Hathaway, Eric J. Taylor.
Application Number | 20180249994 15/970075 |
Document ID | / |
Family ID | 39283382 |
Filed Date | 2018-09-06 |
United States Patent
Application |
20180249994 |
Kind Code |
A1 |
Taylor; Eric J. ; et
al. |
September 6, 2018 |
FLEXIBLE ENDOSCOPIC STITCHING DEVICES
Abstract
A handle assembly for operating a surgical instrument is
provided and includes a housing; a trigger operatively supported on
the housing; and an articulation assembly supported on the housing
for effectuating an articulation of an end effector operatively
connected to the housing, the articulation assembly being operable
to effect articulation of the end effector in a first pair of
opposed directions and a second pair of opposed direction which is
substantially transverse to the first pair of opposed
directions.
Inventors: |
Taylor; Eric J.;
(Southington, CT) ; Hathaway; Peter; (Lebanon,
CT) ; Chowaniec; Matthew; (Madison, CT) |
|
Applicant: |
Name |
City |
State |
Country |
Type |
Covidien LP |
Mansfield |
MA |
US |
|
|
Family ID: |
39283382 |
Appl. No.: |
15/970075 |
Filed: |
May 3, 2018 |
Related U.S. Patent Documents
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Application
Number |
Filing Date |
Patent Number |
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15054924 |
Feb 26, 2016 |
9980720 |
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15970075 |
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13905153 |
May 30, 2013 |
9271723 |
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15054924 |
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12442885 |
Mar 25, 2009 |
8460275 |
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PCT/US07/21457 |
Oct 5, 2007 |
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13905153 |
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60958474 |
Jul 6, 2007 |
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60923980 |
Apr 17, 2007 |
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60923804 |
Apr 16, 2007 |
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60849562 |
Oct 5, 2006 |
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60849561 |
Oct 5, 2006 |
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60849508 |
Oct 5, 2006 |
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Current U.S.
Class: |
1/1 |
Current CPC
Class: |
A61B 17/04 20130101;
A61B 2017/2936 20130101; A61B 2017/06042 20130101; A61B 17/0491
20130101; A61B 2017/2933 20130101; A61B 2017/2929 20130101; A61B
2017/2905 20130101; A61B 17/0469 20130101; A61B 2017/2943 20130101;
A61B 17/0625 20130101; A61B 2017/0609 20130101; A61B 2017/00323
20130101; A61B 2017/2903 20130101; A61B 2017/2902 20130101 |
International
Class: |
A61B 17/04 20060101
A61B017/04; A61B 17/062 20060101 A61B017/062 |
Claims
1-8. (canceled)
9. A control assembly for operating a surgical instrument, the
control assembly comprising: a housing; and an articulation
assembly supported on the housing, the articulation assembly
including first and second control elements, each of the first and
second control elements operatively connected to a pair of
articulation cables; wherein a first movement of the first control
element in a first direction results in axial translation of the
respective articulation cables in opposed directions to one
another, and a second movement of the first control element in a
second direction results in reversed axial translation of the
respective articulation cables.
10. The control assembly according to claim 9, wherein the first
movement of the first control element is a rotation in the first
direction.
11. The control assembly according to claim 10, wherein the second
movement of the first control element is a rotation in the second
direction.
12. The control assembly according to claim 9, wherein a first
movement of the second control element results in axial translation
of the respective articulation cables in opposed directions to one
another.
13. The control assembly according to claim 12, wherein a second
movement of the second control element results in reversed axial
translation of the respective articulation cables.
14. The control assembly according to claim 13, wherein the first
movement of the second control element is a rotation in a third
direction, and the second movement of the second control element is
a rotation in a fourth direction opposite of the third
direction.
15. The control assembly according to claim 9, wherein the first
and second control elements are co-axially supported on the
housing.
16. The control assembly according to claim 9, wherein the housing
defines a passage for selectively receiving a surgical device
therethrough.
17. A control assembly for an endoscopic stitching device
comprising: a housing; and an articulation assembly including first
and second control elements supported on the housing, the first and
second control elements configured to be operatively coupled to an
end effector of the endoscopic stitching device, wherein operation
of the first control element causes articulation of the end
effector in a first pair of opposed directions in a first plane and
operation of the second control element causes articulation of the
end effector in a second pair of opposed directions in a second
plane.
18. The control assembly according to claim 17, wherein the housing
further includes at least one actuation cable operatively connected
to the end effector in such a manner that the at least one
actuation cable effects a first operation of at least a pair of
operations of the end effector upon axial translation thereof and a
second operation of the at least a pair of operations of the end
effector upon rotation thereof.
19. The control assembly according to claim 18, wherein each of the
first and second control elements is operatively connected to
proximal ends of a pair of articulation cables operatively coupled
to the end effector.
20. The control assembly according to claim 19, wherein a first
movement of the first control element results in axial translation
of the respective articulation cables in opposed directions to one
another, and a second movement of the first control element results
in reversed axial translation of the respective articulation
cables.
21. The control assembly according to claim 20, wherein the first
movement of the first control element is a rotation in a first
direction, and the second movement of the first control element is
a rotation in a second direction.
22. The control assembly according to claim 20, wherein a first
movement of the second control element results in axial translation
of the respective articulation cables in opposed directions to one
another, and wherein a second movement of the second control
element results in reversed axial translation of the respective
articulation cables.
23. The control assembly according to claim 22, wherein the first
movement of the second control element is a rotation in a third
direction, and the second movement of the second control element is
a rotation in a fourth direction opposite of the third
direction.
24. The control assembly according to claim 17, wherein the second
plane is substantially transverse to the first plane.
Description
CROSS-REFERENCE TO RELATED APPLICATIONS
[0001] This application is a Divisional of U.S. patent application
Ser. No. 15/054,924 filed Feb. 26, 2016, which is a Divisional of
U.S. patent application Ser. No. 13/905,153 filed May 30, 2013,
which is a Continuation application which claims the benefit of and
priority to U.S. patent application Ser. No. 12/442,885, filed on
Mar. 25, 2009, which is a National Stage Application of
PCT/US2007/021457, filed on Oct. 5, 2007, under 35 U.S.C. .sctn.
371(a), which claims the benefit of and priority to each of U.S.
Provisional Application Ser. No. 60/849,561, filed on Oct. 5, 2006;
U.S. Provisional Application Ser. No. 60/849,562, filed on Oct. 5,
2006; U.S. Provisional Application Ser. No. 60/849,508, filed on
Oct. 5, 2006; U.S. Provisional Application Ser. No. 60/923,804,
filed on Apr. 16, 2007; U.S. Provisional Application Ser. No.
60/923,980, filed on Apr. 17, 2007; and U.S. Provisional
Application Ser. No. 60/958,474, filed on Jul. 6, 2007; the entire
contents of each of which being incorporated herein by
reference.
BACKGROUND
Technical Field
[0002] The present disclosure relates to devices, systems and
methods for endoscopic suturing or stitching and, more
particularly, to end effectors, systems and methods for endoscopic
suturing and/or stitching through an access tube or the like.
Background
[0003] As medical and hospital costs continue to increase, surgeons
are constantly striving to develop advanced surgical techniques.
Advances in the surgical field are often related to the development
of operative techniques which involve less invasive surgical
procedures and reduce overall patient trauma. In this manner, the
length of hospital stays can be significantly reduced, and,
therefore, the hospital and medical costs can be reduced as
well.
[0004] One of the truly great advances in recent years to reduce
the invasiveness of surgical procedures is endoscopic surgery.
Generally, endoscopic surgery involves incising through body walls
for example, viewing and/or operating on the ovaries, uterus, gall
bladder, bowels, kidneys, appendix, etc. There are many common
endoscopic surgical procedures, including arthroscopy, laparoscopy
(pelviscopy), gastroentroscopy and laryngobronchoscopy, just to
name a few. Typically, trocars are utilized for creating the
incisions through which the endoscopic surgery is performed. Trocar
tubes or cannula devices are extended into and left in place in the
abdominal wall to provide access for endoscopic surgical tools. A
camera or endoscope is inserted through a relatively large diameter
trocar tube which is generally located at the naval incision, and
permits the visual inspection and magnification of the body cavity.
The surgeon can then perform diagnostic and therapeutic procedures
at the surgical site with the aid of specialized instrumentation,
such as, forceps, cutters, applicators, and the like which are
designed to fit through additional cannulas. Thus, instead of a
large incision (typically 12 inches or larger) that cuts through
major muscles, patients undergoing endoscopic surgery receive more
cosmetically appealing incisions, between 5 and 10 millimeters in
size. Recovery is, therefore, much quicker and patients require
less anesthesia than traditional surgery. In addition, because the
surgical field is greatly magnified, surgeons are better able to
dissect blood vessels and control blood loss. Heat and water loss
are greatly reduced as a result of the smaller incisions.
[0005] In many surgical procedures, including those involved in
endoscopic surgery, it is often necessary to suture bodily organs
or tissue. The latter is especially challenging during endoscopic
surgery because of the small openings through which the suturing of
bodily organs or tissues must be accomplished.
[0006] In the past, suturing of bodily organs or tissue through
endoscopic surgery was achieved through the use of a sharp metal
suture needle which had attached at one of its ends a length of
suture material. The surgeon would cause the suture needle to
penetrate and pass through bodily tissue, pulling the suture
material through the bodily tissue. Once the suture material was
pulled through the bodily tissue, the surgeon proceeded to tie a
knot in the suture material. The knotting of the suture material
allowed the surgeon to adjust the tension on the suture material to
accommodate the particular tissue being sutured and control
approximation, occlusion, attachment or other conditions of the
tissue. The ability to control tension is extremely important to
the surgeon regardless of the type of surgical procedure being
performed.
[0007] However, during endoscopic surgery, knotting of the suture
material is time consuming and burdensome due to the difficult
maneuvers and manipulation which are required through the small
endoscopic openings.
[0008] Many attempts have been made to provide devices to overcome
the disadvantages of conventional suturing. Such prior art devices
have essentially been staples, clips, clamps or other fasteners.
However, none of these above listed devices overcome the
disadvantages associated with suturing bodily tissue during
endoscopic surgery.
[0009] Accordingly, there is a need for improvements in suturing
devices which overcome the shortcomings and drawbacks of prior art
apparatus.
SUMMARY
[0010] The present disclosure relates to end effectors, systems and
methods for endoscopic suturing and/or stitching through an access
tube or the like.
[0011] According to an aspect of the present disclosure, an
endoscopic stitching device is provided, including an articulatable
neck assembly configured and adapted for articulation in at least
one direction transverse to a longitudinal axis thereof; a tool
assembly operatively supported on a distal end of the neck
assembly; and a suture needle operatively associated with the tool
assembly. The tool assembly includes a pair of juxtaposed jaws
pivotally associated with one another. Each jaw defines a needle
receiving recess formed in a tissue contacting surface thereof.
[0012] The tool assembly of the endoscopic stitching device may
further include an axially translatable needle engaging blade
slidably supported in each jaw. Each blade includes an advanced
position wherein a distal end of the blade engages the suture
needle when the suture needle is in the respective jaw to thereby
secure the suture needle therewith. Each blade includes a retracted
position wherein a distal end of the blade is out of engagement
with the suture needle. The pair of blades may be operatively
joined to one another so as to translate in opposite directions
relative to one another.
[0013] The endoscopic stitching device includes an actuation cable
translatably extending through the neck assembly and operatively
connected to the pair of jaws. The actuation cable includes a first
position wherein the jaws are spaced apart from one another and a
second position wherein the pair of jaws are in close spaced
relation to one another. The actuation cable may be disposed along
a central axis of the neck assembly.
[0014] The endoscopic stitching device may further include at least
one articulation cable slidably extending through the neck assembly
and having a distal end fixedly connected to the tool assembly. The
articulation cable may be disposed along an axis spaced a distance
from the central axis of the neck assembly. The endoscopic
stitching device may include a pair of articulation cables slidably
extending through the neck assembly along opposed sides of the
actuation cable.
[0015] The endoscopic stitching device further includes a camming
hub keyed to a distal end of the actuation cable so as to enable
axial movement of the actuation cable relative to the camming hub.
The camming hub rotates upon a rotation of the actuation cable. The
camming hub is operatively connected to a proximal end of each
blade in such a manner that rotation of the camming hub results in
axial translation of each of the pair of blades.
[0016] The suture needle may include a length of barbed suture
extending therefrom.
[0017] According to another aspect of the present disclosure, an
endoscopic stitching device is provided including an end effector
configured and adapted to perform at least a pair of functions; and
a single actuation cable operatively connected to the end effector.
The actuation cable is capable of effecting operation of at least
the pair of functions. The actuation cable is capable of effecting
a first operation of the pair of functions upon an axial
translation thereof; and a second operation of the pair of
functions upon a rotation thereof.
[0018] The end effector may include a tool assembly operatively
supported on a distal end of an articulatable neck assembly. The
neck assembly may be configured and adapted for articulation in at
least one direction transverse to a longitudinal axis thereof.
[0019] The endoscopic stitching device may further include a suture
needle operatively associated with the tool assembly. The tool
assembly may include a pair of juxtaposed jaws pivotally associated
with one another. Each jaw may define a needle receiving recess
formed in a tissue contacting surface thereof.
[0020] The endoscopic stitching device may further include an
axially translatable needle engaging blade slidably supported in
each jaw. Each blade may include an advanced position wherein a
distal end of the blade engages the suture needle when the suture
needle is in the respective jaw to thereby secure the suture needle
therewith, and wherein each blade may include a retracted position
wherein a distal end of the blade is out of engagement with the
suture needle. The pair of blades may be operatively joined to one
another so as to translate in opposite directions relative to one
another upon a rotation of the actuation cable. In use, axial,
reciprocal translation of the actuation cable may result in opening
and closing of the pair of jaws.
[0021] The actuation cable may translatably extend through the neck
assembly. The actuation cable may include a first position wherein
the jaws are spaced apart from one another and a second position
wherein the pair of jaws are in close spaced relation to one
another.
[0022] The endoscopic stitching device may further include at least
one articulation cable slidably extending through the neck assembly
and having a distal end fixedly connected to the tool assembly. The
articulation cable may be disposed along an axis spaced a distance
from a central axis of the neck assembly.
[0023] The endoscopic stitching device may further include a
camming hub keyed to the actuation cable so as to enable an axial
translation of the actuation cable relative to the camming hub. In
use, the camming hub may rotate upon a rotation of the actuation
cable. The camming hub may be operatively connected to a proximal
end of each blade in such a manner that rotation of the camming hub
results in axial translation of each of the pair of blades.
[0024] The suture needle may include a length of barbed suture
extending therefrom.
[0025] According to a further aspect of the present disclosure, an
endoscopic stitching device is provided which includes an
articulatable neck assembly configured and adapted for articulation
in at least one direction transverse to a longitudinal axis
thereof; and a tool assembly operatively supported on a distal end
of the neck assembly. The tool assembly also includes a pair of
juxtaposed jaws pivotally associated with one another, each jaw
defining a needle receiving recess formed in a tissue contacting
surface thereof; a rotatably supported camming hub, the camming hub
defining a central lumen therethrough and a helical groove formed
in an outer surface thereof; a pair of axially translatable needle
engaging blades slidably supported, one each, in a respective jaw,
each blade having an advanced position wherein a distal end of the
blade engages a suture needle when the suture needle is in the
respective jaw to thereby secure the suture needle to the jaw, and
a retracted position wherein the distal end of the blade is out of
engagement with the suture needle to thereby permit the suture
needle to be removed from the jaw, wherein a proximal end of each
blade is configured for slidable engagement in the helical groove
of the camming hub. The endoscopic stitching device further
includes a suture needle operatively associated with the tool
assembly.
[0026] In use, rotation of the camming hub may result in reciprocal
axial translation of the pair of blades in opposite directions to
one another.
[0027] The camming hub may define a first clutch formed in a
proximal surface thereof. The endoscopic stitching device may
further include a second clutch selectively engageable with the
first clutch of the camming hub. In use, rotation of the second
clutch, when engaged with the first clutch, may result in rotation
of the camming hub.
[0028] The second clutch may be axially translatable relative to
the camming hub between an engaged position and a disengaged
position. In use, it is contemplated that rotation of the second
clutch when in the disengaged position will impart no rotation to
the camming hub. The second clutch may be rotatably supported on a
distal end of shaft. The shaft supporting the second clutch may be
hollow.
[0029] The endoscopic stitching device may further include an
actuation cable translatably and rotatably extending through the
hollow shaft. A distal end of the actuation cable may be
operatively connected to the pair of jaws. The actuation cable may
include a first position wherein the jaws are spaced apart from one
another and a second position wherein the pair of jaws are in close
spaced relation to one another.
[0030] The endoscopic stitching device may further include a pair
of articulation cables slidably extending through the neck assembly
and having a distal end fixedly connected to the tool assembly.
[0031] The suture needle may include a barbed suture.
[0032] The endoscopic stitching device may further include a jaw
support member defining a lumen therethrough and a clevis at a
distal end thereof. The pair of jaws may be pivotably supported in
the clevis and the camming hub may be rotatably supported in the
lumen of the jaw support member. The jaw support member may define
a pair of opposed axially extending grooves formed in a surface
thereof, wherein the grooves may be configured to slidably receive
a respective blade therein.
[0033] According to yet another aspect of the present disclosure,
an endoscopic stitching device is provided and includes a tool
assembly having a pair of juxtaposed jaws pivotally associated with
one another, each jaw defining a needle receiving recess formed in
a tissue contacting surface thereof a selectively rotatably camming
hub defining a central lumen therethrough and a helical groove
formed in an outer surface thereof a pair of axially translatable
needle engaging blades slidably supported, one each, in a
respective jaw, each blade having an advanced position wherein a
distal end of the blade engages a suture needle when the suture
needle is in the respective jaw to thereby secure the suture needle
to the jaw, and a retracted position wherein the distal end of the
blade is out of engagement with the suture needle to thereby permit
the suture needle to be removed from the jaw, wherein a proximal
end of each blade is configured for slidable engagement in the
helical groove of the camming hub; and a suture needle operatively
associated with the tool assembly.
[0034] The endoscopic stitching device may further include a neck
assembly configured to support the tool assembly on a distal end
thereof. The neck assembly may be articulatable in at least one
direction transverse to a longitudinal axis thereof.
[0035] The camming hub may define a first clutch formed in a
proximal surface thereof. The endoscopic stitching device may
further include a second clutch selectively engageable with the
first clutch of the camming hub, wherein rotation of the second
clutch, when engaged with the first clutch, results in rotation of
the camming hub. In use, rotation of the camming hub may result in
reciprocal axial translation of the pair of blades in opposite
directions to one another.
[0036] The second clutch may be axially translatable relative to
the camming hub between an engaged position and a disengaged
position. In use, rotation of the second clutch when in the
disengaged position will impart no rotation to the camming hub. The
second clutch may be rotatably supported on a distal end of shaft.
The shaft supporting the second clutch may be hollow.
[0037] The endoscopic stitching device may further include an
actuation cable translatably and rotatably extending through the
hollow shaft, wherein a distal end of the actuation cable is
operatively connected to the pair of jaws. The actuation cable may
include a first position wherein the jaws are spaced apart from one
another and a second position wherein the pair of jaws are in close
spaced relation to one another.
[0038] The endoscopic stitching device may further include a pair
of articulation cables fixedly connected to the tool assembly,
wherein retraction of one of the pair of articulation cables may
result in articulation of the tool assembly in a first direction,
and retraction of the other of the pair of articulation cables may
result in articulation of the tool assembly in a second
direction.
[0039] The suture needle may include a barbed suture.
[0040] The endoscopic stitching device may further include a jaw
support member defining a lumen therethrough and a clevis at a
distal end thereof, wherein the pair of jaws are pivotably
supported in the clevis and the camming hub is rotatable supported
in the lumen of the jaw support member. The jaw support member may
define a pair of opposed axially extending grooves formed in a
surface thereof, wherein the grooves are configured to slidably
receive a respective blade therein.
[0041] According to yet another embodiment of the present
disclosure, an endoscopic stitching device is provided which
includes an articulatable neck assembly configured and adapted for
articulation in at least one direction transverse to a longitudinal
axis thereof; and a tool assembly operatively supported on a distal
end of the neck assembly. The tool assembly includes a pair of
juxtaposed jaws pivotally associated with one another, each jaw
defining a needle receiving recess formed in a tissue contacting
surface thereof; a rotatably supported camming hub, the camming hub
defining a central lumen therethrough and a groove formed in an
inner surface thereof; and a center rod slidably and rotatably
disposed within the lumen of the camming hub. The center rod is
operatively engaged with the groove formed in the inner surface of
the camming hub and being operatively engaged with the pair of
jaws. The endoscopic stitching device further includes a suture
needle operatively associated with the tool assembly. The inner
groove of the camming hub is configured such that, in at least one
position, axial translation of the center rod relative to the
camming hub results in rotation of the camming hub and at least one
of opening and closing of the pair of jaws; and the inner groove of
the camming hub is configured such that, in at least one other
position, rotation of the canter rod results in rotation of the
tool assembly.
[0042] The groove formed in the inner surface of the camming hub
may include a pair of diametrically opposed axially oriented
grooves, and a pair of helical grooves interconnecting the axially
oriented grooves.
[0043] The tool assembly may further include a pair of axially
translatable needle engaging blades slidably supported, one each,
in a respective jaw. Each blade may have an advanced position
wherein a distal end of the blade engages a suture needle when the
suture needle is in the respective jaw to thereby secure the suture
needle to the jaw, and a retracted position wherein the distal end
of the blade is out of engagement with the suture needle to thereby
permit the suture needle to be removed from the jaw.
[0044] The camming hub may define a helical groove formed in an
outer surface thereof, and a proximal end of each blade may be
configured for slidable engagement in the helical groove of the
camming hub. In use, rotation of the camming hub may result in
reciprocal axial translation of the pair of blades in opposite
directions to one another.
[0045] The tool assembly may include a support member defining a
lumen therein. The camming hub may be rotatably supported in the
lumen of the support member, and the camming hub may be fixed
against movement within the lumen of the support member. The
camming hub may define an annular groove formed in the outer
surface thereof, wherein the outer annular groove of the camming
hub may slidably receive a projection of the support member
therein.
[0046] The endoscopic stitching device further includes an
actuation cable translatably and rotatably extending through the
neck assembly, wherein a distal end of the actuation cable is
operatively connected to the center rod. The actuation cable may be
translatable to axially translate the center rod between a first
position wherein the jaws are spaced apart from one another and a
second position wherein the pair of jaws are in a close spaced
relation to one another.
[0047] The endoscopic stitching device may further include a pair
of articulation cables slidably extending through the neck assembly
and having a distal end fixedly connected to the tool assembly.
[0048] The suture needle may include a barbed suture.
[0049] The tool assembly may further include a keyed block disposed
distally of the camming hub. The keyed block may define a lumen
therethrough and a pair of diametrically opposed, axially extending
grooved formed in an inner surface of the lumen. The axial grooves
may be configured to slidably receive a respective blade
therein.
[0050] According to still another aspect of the present disclosure,
an endoscopic stitching device is provided and includes a tool
assembly. The tool assembly includes a pair of juxtaposed jaws
pivotally associated with one another; a rotatably supported
camming hub, the camming hub defining a central lumen therethrough
and a groove formed in an inner surface thereof; and a center rod
slidably and rotatably disposed within the lumen of the camming
hub, the center rod being operatively engaged with the groove
formed in the inner surface of the camming hub and being
operatively engaged with the pair of jaws. The inner groove of the
camming hub is configured such that, in at least one position,
axial translation of the center rod relative to the camming hub
results in rotation of the camming hub and at least one of opening
and closing of the pair of jaws. The inner groove of the camming
hub is configured such that, in at least one other position,
rotation of the canter rod results in rotation of the tool
assembly.
[0051] The endoscopic stitching device may further include an
articulatable neck assembly configured and adapted for articulation
in at least one direction transverse to a longitudinal axis
thereof. The tool assembly may be supported on a distal end of the
neck assembly.
[0052] Each jaw may define a needle receiving recess formed in a
tissue contacting surface thereof.
[0053] The groove formed in the inner surface of the camming hub
may include a pair of diametrically opposed axially oriented
grooves, and a pair of helical grooves interconnecting the axially
oriented grooves.
[0054] The tool assembly may further include a pair of axially
translatable needle engaging blades slidably supported, one each,
in a respective jaw. Each blade may have an advanced position
wherein a distal end of the blade engages a suture needle when the
suture needle is in the respective jaw to thereby secure the suture
needle to the jaw, and a retracted position wherein the distal end
of the blade is out of engagement with the suture needle to thereby
permit the suture needle to be removed from the jaw.
[0055] The camming hub may define a helical groove formed in an
outer surface thereof, and wherein a proximal end of each blade may
be configured for slidable engagement in the helical groove of the
camming hub. In use, rotation of the camming hub may result in
reciprocal axial translation of the pair of blades in opposite
directions to one another.
[0056] The tool assembly may include a support member defining a
lumen therein, wherein the camming hub is rotatably supported in
the lumen of the support member, and wherein the camming hub is
fixed against movement within the lumen of the support member. The
camming hub may define an annular groove formed in the outer
surface thereof. The outer annular groove of the camming hub may
slidably receive a projection of the support member therein.
[0057] The endoscopic stitching device may further include an
actuation cable translatably and rotatably extending through the
neck assembly, wherein a distal end of the actuation cable may be
operatively connected to the center rod. The actuation cable may be
translatable to axially translate the center rod between a first
position wherein the jaws are spaced apart from one another and a
second position wherein the pair of jaws are in a close spaced
relation to one another.
[0058] The endoscopic stitching device may further include a pair
of articulation cables slidably extending through the neck assembly
and having a distal end fixedly connected to the tool assembly.
[0059] The tool assembly may further include a keyed block disposed
distally of the camming hub. The keyed block defines a lumen
therethrough and a pair of diametrically opposed, axially extending
grooves formed in an inner surface of the lumen. The axial grooves
may be configured to slidably receive a respective blade
therein.
[0060] The endoscopic stitching device may further include a suture
needle operatively associated with the tool assembly. The suture
needle may include a barbed suture.
[0061] According to still another aspect of the present disclosure
an endoscopic stitching device is provided including an
articulatable neck assembly configured and adapted for articulation
in at least one direction transverse to a longitudinal axis
thereof; and a tool assembly operatively supported on a distal end
of the neck assembly. The tool assembly includes a pair of
juxtaposed jaws pivotally associated with one another, each jaw
defining a needle receiving recess formed in a tissue contacting
surface thereof; a drive assembly including a pair of concentric,
individually rotatably and translatably supported barrels, each
barrel defining a central lumen therethrough; and a pair of axially
translatable needle engaging blades slidably supported, one each,
in a respective jaw, each blade having an advanced position wherein
a distal end of the blade engages a suture needle when the suture
needle is in the respective jaw to thereby secure the suture needle
to the jaw, and a retracted position wherein the distal end of the
blade is out of engagement with the suture needle to thereby permit
the suture needle to be removed from the jaw, wherein a proximal
end of each blade is rotatably connected to a respective barrel.
The endoscopic stitching device further includes a center rod
slidably and rotatably disposed through the lumen of the barrels, a
distal end of the center rod being operatively engaged with the
pair of jaws; and a suture needle operatively associated with the
tool assembly.
[0062] An outer barrel of the pair of concentric barrels may define
an annular groove formed in a surface of the lumen thereof, and an
inner barrel of the pair of concentric barrels may define an
annular groove formed in an outer surface thereof. Each blade may
include a ring supported at a proximal end thereof, wherein the
ring of each blade is rotatably disposed in a respective one of the
grooves formed in the outer and inner barrels.
[0063] The endoscopic stitching device may further include a pair
of pusher rods operatively connected, one each, to a respective
inner and outer barrel, wherein axial translation of the pusher
rods results in corresponding axial translation of a respective
inner and outer barrel and a respective one of the pair of blades.
The pusher rods may be flexible.
[0064] The tool assembly may include a support member defining a
lumen therein. The barrels of the drive assembly may be supported
in the lumen of the support member in such a manner so as to permit
rotation and axial translation thereof. The endoscopic stitching
device may further include an actuation cable translatably and
rotatably extending through the lumen defined by the barrels of the
drive assembly, wherein a distal end of the actuation cable is
operatively connected to the center rod such that rotation of the
actuation cable results in rotation of the pair of jaws. The
actuation cable may be translatable to axially translate the center
rod between a first position wherein the jaws are spaced apart from
one another and a second position wherein the pair of jaws are in a
close spaced relation to one another.
[0065] The endoscopic stitching device may further include a
camming hub rotatably supported proximally of the pair of barrels.
The camming hub may define a central lumen through which the center
rod passes and a helical groove formed in an outer surface
thereof.
[0066] Each of the pair of barrels may include an arm extending
proximally therefrom. Each arm may be operatively engaged in the
helical groove of the camming hub. The arms extending from the pair
of barrels are diametrically opposed to one another, wherein
rotation of the camming hub results in reciprocal axial translation
of the pair of barrels relative to one another.
[0067] The endoscopic stitching device may further include an
actuation cable translatably and rotatably extending through the
lumen defined by the barrels of the drive assembly. A distal end of
the actuation cable may be operatively connected to the center rod
such that rotation of the actuation cable results in rotation of
the pair of jaws. The actuation cable may be translatable to
axially translate the center rod between a first position wherein
the jaws are spaced apart from one another and a second position
wherein the pair of jaws are in a close spaced relation to one
another.
[0068] The endoscopic stitching device may further include a hollow
shaft extending proximally from the camming hub. The actuation
cable may extend through a lumen of the hollow shaft.
[0069] The drive assembly may include a pair of axially spaced
apart barrels. Each barrel may be axially translatable. A distal
barrel of the pair of barrels may define an annular groove formed
in an outer surface thereof, and a proximal barrel of the pair of
barrels may define an annular groove formed in an outer surface
thereof. Each blade may include a ring supported at a proximal end
thereof. The ring of each blade may be rotatably disposed in a
respective one of the grooves formed in the distal and proximal
barrels.
[0070] The endoscopic stitching device may further include a pair
of pusher rods operatively connected, one each, to a respective
distal and proximal barrel. In use, axial translation of the pusher
rods may result in corresponding axial translation of a respective
distal and proximal barrel and a respective one of the pair of
blades.
[0071] According to another aspect of the present disclosure, an
endoscopic stitching device is provided which includes a tool
assembly. The tool assembly includes a pair of juxtaposed jaws
pivotally associated with one another, each jaw defining a needle
receiving recess formed in a tissue contacting surface thereof; a
drive assembly including a pair of concentric, individually
rotatably and translatably supported barrels, each barrel defining
a central lumen therethrough; and a pair of axially translatable
needle engaging blades slidably supported, one each, in a
respective jaw. Each blade has an advanced position wherein a
distal end of the blade engages a suture needle when the suture
needle is in the respective jaw to thereby secure the suture needle
to the jaw, and a retracted position wherein the distal end of the
blade is out of engagement with the suture needle to thereby permit
the suture needle to be removed from the jaw, wherein a proximal
end of each blade is rotatably connected to a respective barrel.
The tool assembly further includes a center rod slidably and
rotatably disposed through the lumen of the barrels, wherein a
distal end of the center rod is operatively engaged with the pair
of jaws.
[0072] The endoscopic stitching device may further include an
articulatable neck assembly to operatively support the tool
assembly at a distal end thereof. The neck assembly may be
configured and adapted for articulation in at least one direction
transverse to a longitudinal axis thereof.
[0073] An outer barrel of the pair of concentric barrels may define
an annular groove formed in a surface of the lumen thereof, and an
inner barrel of the pair of concentric barrels may define an
annular groove formed in an outer surface thereof. Each blade may
include a ring supported at a proximal end thereof. The ring of
each blade may be rotatably disposed in a respective one of the
grooves formed in the outer and inner barrels.
[0074] The endoscopic stitching device may further include a pair
of pusher rods operatively connected, one each, to a respective
inner and outer barrel. In use, axial translation of the pusher
rods may result in corresponding axial translation of a respective
inner and outer barrel and a respective one of the pair of blades.
The pusher rods may be flexible.
[0075] The tool assembly may include a support member defining a
lumen therein, wherein the barrels of the drive assembly are
supported in the lumen of the support member in such a manner so as
to permit rotation and axial translation thereof.
[0076] The endoscopic stitching device may further include an
actuation cable translatably and rotatably extending through the
lumen defined by the barrels of the drive assembly. A distal end of
the actuation cable may be operatively connected to the center rod
such that rotation of the actuation cable may result in rotation of
the pair of jaws. The actuation cable may be translatable to
axially translate the center rod between a first position wherein
the jaws are spaced apart from one another and a second position
wherein the pair of jaws are in a close spaced relation to one
another.
[0077] The endoscopic stitching device may further include a
camming hub rotatably supported proximally of the pair of barrels.
The camming hub may define a central lumen through which the center
rod passes and a helical groove formed in an outer surface
thereof.
[0078] Each of the pair of barrels may include an arm extending
proximally therefrom. Each arm may be operatively engaged in the
helical groove of the camming hub. The arms extending from the pair
of barrels may be diametrically opposed to one another. In use,
rotation of the camming hub may result in reciprocal axial
translation of the pair of barrels relative to one another.
[0079] The endoscopic stitching device may further include an
actuation cable translatably and rotatably extending through the
lumen defined by the barrels of the drive assembly. A distal end of
the actuation cable may be operatively connected to the center rod
such that rotation of the actuation cable results in rotation of
the pair of jaws.
[0080] The actuation cable may be translatable to axially translate
the center rod between a first position wherein the jaws are spaced
apart from one another and a second position wherein the pair of
jaws are in a close spaced relation to one another.
[0081] The endoscopic stitching device may further include a hollow
shaft extending proximally from the camming hub. The actuation
cable may extend through a lumen of the hollow shaft.
[0082] The drive assembly may include a pair of axially spaced
apart barrels, wherein each barrel may be axially translatable. A
distal barrel of the pair of barrels may define an annular groove
formed in an outer surface thereof, and a proximal barrel of the
pair of barrels may define an annular groove formed in an outer
surface thereof.
[0083] Each blade may include a ring supported at a proximal end
thereof. The ring of each blade may be rotatably disposed in a
respective one of the grooves formed in the distal and proximal
barrels.
[0084] The endoscopic stitching device may further include a pair
of pusher rods operatively connected, one each, to a respective
distal and proximal barrel. In use, axial translation of the pusher
rods may result in corresponding axial translation of a respective
distal and proximal barrel and a respective one of the pair of
blades.
[0085] The endoscopic stitching device may further include a suture
needle operatively associated with the pair of jaws. The suture
needle may include a barbed suture.
[0086] According to still another embodiment of the present
disclosure, a handle assembly for operating a surgical instrument
is provided. The handle assembly includes a housing; a trigger
operatively supported on the housing; and at least one actuation
cable operatively connected to the trigger and extending from the
housing in such a manner that an actuation of the trigger imparts
axial translation and rotation to the actuation cable.
[0087] The handle assembly may further include at least one
articulation cable operable from the housing. Each articulation
cable may include a distal end operatively connectable with an end
effector and a proximal end operatively connected to a control
element supported on the housing.
[0088] The control element may be selected from the group
consisting of a slider, a dial, and a lever. In use, movement of
the control element may result in movement of the at least one
articulation cable. Additionally, in use, movement of the at least
one articulation cable in a first direction may cause an
articulation of the end effector in a first direction and movement
of the at least one articulation cable in a second direction may
result in an articulation of the end effector in a second
direction.
[0089] The control element may include a trigger plate defining a
gear segment operatively engaging at least one gear which is
operatively connected to an actuation shaft, and wherein movement
of the control element may result in at least rotation of the
actuation shaft. The control element may be operatively connected
to the actuation shaft in such a manner that movement of the
control element may result in axial translation of the actuation
cable.
[0090] According to another aspect of the present disclosure, an
endoscopic stitching device is provided including a handle assembly
and an end effector operatively connected to the handle assembly.
The handle assembly includes a housing; a trigger operatively
supported on the housing; and an actuation cable operatively
connected to the trigger and extending from the housing in such a
manner that an actuation of the trigger imparts axial translation
and rotation to the actuation cable. The end effector includes a
tool assembly configured and adapted to perform at least a pair of
operations. The actuation cable is operatively connected to the
tool assembly in such a manner that the actuation cable is capable
of effecting a first operation of the pair of operations of the end
effector upon the axial translation thereof. Also, the actuation
cable is operatively connected to the tool assembly in such a
manner that the actuation cable is capable of effecting a second
operation of the pair of operations of the end effector upon the
rotation thereof.
[0091] The endoscopic stitching device may further include an
articulatable neck assembly interconnecting the handle assembly and
the end effector. The neck assembly may be configured and adapted
for articulation in at least one direction transverse to a
longitudinal axis thereof.
[0092] The endoscopic stitching device may further include a suture
needle operatively associated with the tool assembly. The tool
assembly may include a pair of juxtaposed jaws pivotally associated
with one another. Each jaw may define a needle receiving recess
formed in a tissue contacting surface thereof.
[0093] The endoscopic stitching device may further include an
axially translatable needle engaging blade slidably supported in
each jaw. Each blade may include an advanced position wherein a
distal end of the blade engages the suture needle when the suture
needle is in the respective jaw to thereby secure the suture needle
therewith, and wherein each blade includes a retracted position
wherein a distal end of the blade is out of engagement with the
suture needle.
[0094] The pair of blades may be operatively joined to one another
so as to translate in opposite directions relative to one another
upon a rotation of the actuation cable. In use, axial, reciprocal
translation of the actuation cable may result in opening and
closing of the pair of jaws.
[0095] The actuation cable may translatably extend between the
handle assembly and the end effector. In use, when the actuation
cable is in a first position the pair of jaws may be spaced apart
from one another, and when the actuation cable is in a second
position the pair of jaws may be in a close spaced relation to one
another.
[0096] The endoscopic stitching device may further include at least
one articulation cable slidably extending through the neck assembly
and having a distal end fixedly connected to the tool assembly.
[0097] The articulation cable may be disposed along an axis spaced
a distance from a central axis of the neck assembly.
[0098] The endoscopic stitching device may further include a
camming hub keyed to the actuation cable so as to enable an axial
translation of the actuation cable relative to the camming hub,
wherein the camming hub rotates upon a rotation of the actuation
cable. The camming hub may be operatively connected to a proximal
end of each blade in such a manner that rotation of the camming hub
results in axial translation of each of the pair of blades.
[0099] A proximal end of each articulation cable may be operatively
connected to a control element supported on the housing.
[0100] The control element of the handle assembly may be selected
from the group consisting of a slider, a dial, and a lever. In use,
movement of the control element of the handle assembly may result
in movement of the at least one articulation cable. Movement of the
at least one articulation cable in a first direction may cause an
articulation of the end effector in a first direction and movement
of the at least one articulation cable in a second direction may
result in articulation of the end effector in a second
direction.
[0101] The control element of the handle assembly may include a
trigger plate defining a gear segment operatively engaging at least
one gear which is operatively connected to an actuation shaft,
wherein movement of the control element may result in at least
rotation of the actuation shaft, and wherein the actuation cable
may be connected to the actuation shaft.
[0102] The control element of the handle assembly may be
operatively connected to the actuation shaft in such a manner that
movement of the control element may result in axial translation of
the actuation cable.
[0103] According to a further aspect of the present disclosure, a
handle assembly for operating a surgical instrument is provided and
includes a housing; a trigger operatively supported on the housing;
and at least one actuation cable operatively associated with the
trigger and extending from the housing in such a manner that an
actuation of the trigger imparts both an axial translation of the
actuation cable and a rotation to the actuation cable. Each of the
axial translation and rotation of the actuation cable performs a
separate function.
[0104] The handle assembly may further include a pair of
articulation cables operable from the housing. Each articulation
cable may include a proximal end operatively connected to a control
element supported on the housing. In use, a first movement of the
control element may result in axial translation of the pair of
articulation cables in opposed directions to one another, and
wherein a second movement of the control element may result in a
reversed axial translation of the pair of articulation cables.
[0105] The control element may be rotatably supported on the
housing. Accordingly, the first movement of the control element may
be a rotation of the control element in a first direction; and the
second movement of the control element may be a rotation of the
control element in a second direction.
[0106] The trigger may include a trigger plate defining a first
gear segment operatively engagable with a spur gear which is
operatively supported on an actuation shaft. In use, actuation of
the trigger may result in at least a rotation of the spur gear and
the actuation shaft. The actuation shaft may be coupled to the
actuation cable.
[0107] The trigger may be operatively connected to the actuation
shaft in such a manner that actuation of the trigger results in
axial translation of the actuation shaft and actuation cable.
[0108] The trigger plate may define a second gear segment
operatively engagable with a gear rack operatively supported on the
actuation shaft, wherein actuation of the trigger may result in an
axial translation of the gear rack and the actuation shaft.
[0109] The handle assembly may further include a follower block
rotatably supported on the actuation shaft and coupled to the gear
rack via a biasing element. Accordingly, in use, actuation of the
trigger may result in axial translation of the gear rack, biasing
of the biasing member and subsequent axial translation of the
follower block and actuation shaft.
[0110] The spur gear may form a part of a slip clutch which is
slidably supported on the actuation rod. A proximal portion of the
slip clutch may be operatively engaged with the spur gear in such a
manner so as to enable uni-directional rotation of the proximal
portion upon a rotation of spur gear.
[0111] The handle assembly may further include a biasing member
configured to maintain the proximal portion of the slip clutch in
engagement with the spur gear. The handle assembly may further
include a pawl and wherein the proximal portion of the slip clutch
is configured for engagement with the pawl in such a manner that
the pawl limits the direction of rotation of the proximal portion
of the slip clutch.
[0112] According to another aspect of the present disclosure, an
endoscopic stitching device is provided including a handle assembly
and an end effector operatively connected to the handle assembly.
The handle assembly includes a housing; a trigger operatively
supported on the housing; and at least one actuation cable
operatively associated with the trigger and extending from the
housing in such a manner that an actuation of the trigger imparts
both an axial translation of the actuation cable and a rotation to
the actuation cable. Each of the axial translation and rotation of
the actuation cable performs a separate function. The end effector
includes a tool assembly configured and adapted to perform at least
a pair of operations. The actuation cable is operatively connected
to the tool assembly in such a manner that the actuation cable is
capable of effecting a first operation of the pair of operations of
the end effector upon the axial translation thereof; and capable of
effecting a second operation of the pair of operations of the end
effector upon the rotation thereof.
[0113] The endoscopic stitching device may further include an
articulatable neck assembly interconnecting the handle assembly and
the end effector. The neck assembly may be configured and adapted
for articulation in at least one direction transverse to a
longitudinal axis thereof.
[0114] The endoscopic stitching device may further include a suture
needle operatively associated with the tool assembly. The tool
assembly may include a pair of juxtaposed jaws pivotally associated
with one another, and wherein each jaw may define a needle
receiving recess formed in a tissue contacting surface thereof.
[0115] The endoscopic stitching device may further comprise an
axially translatable needle engaging blade slidably supported in
each jaw. Each blade may include an advanced position wherein a
distal end of the blade engages the suture needle when the suture
needle is in the respective jaw to thereby secure the suture needle
therewith, and wherein each blade may include a retracted position
wherein a distal end of the blade is out of engagement with the
suture needle.
[0116] The pair of blades may be operatively joined to one another
so as to translate in opposite directions relative to one another
upon a rotation of the actuation cable. In use, axial, reciprocal
translation of the actuation cable may result in opening and
closing of the pair of jaws.
[0117] The actuation cable may translatably extend between the
handle assembly and the end effector. In use, when the actuation
cable is in a first position the pair of jaws may be spaced apart
from one another, and when the actuation cable is in a second
position the pair of jaws may be in a close spaced relation to one
another.
[0118] The endoscopic stitching device may further include at least
one articulation cable slidably extending through the neck assembly
and having a distal end fixedly connected to the tool assembly. The
articulation cable may be disposed along an axis spaced a distance
from a central axis of the neck assembly.
[0119] The endoscopic stitching device may further include a
camming hub keyed to the actuation cable so as to enable an axial
translation of the actuation cable relative to the camming hub. The
camming hub may rotate upon a rotation of the actuation cable. The
camming hub may be operatively connected to a proximal end of each
blade in such a manner that rotation of the camming hub results in
axial translation of each of the pair of blades.
[0120] The endoscopic stitching device may further include a pair
of articulation cables operable from the housing. Each articulation
cable may include a proximal end operatively connected to a control
element supported on the housing. Accordingly, in use, a first
movement of the control element may result in axial translation of
the pair of articulation cables in opposed directions to one
another, and a second movement of the control element may result in
a reversed axial translation of the pair of articulation
cables.
[0121] The control element may be rotatably supported on the
housing. Accordingly, in use, the first movement of the control
element may be a rotation of the control element in a first
direction; and the second movement of the control element may be a
rotation of the control element in a second direction.
[0122] The trigger may include a trigger plate defining a first
gear segment operatively engagable with a spur gear which is
operatively supported on an actuation shaft. Accordingly, in use,
actuation of the trigger may result in at least a rotation of the
spur gear and the actuation shaft, wherein the actuation shaft is
coupled to the actuation cable.
[0123] The trigger may be operatively connected to the actuation
shaft in such a manner that actuation of the trigger results in
axial translation of the actuation shaft and actuation cable.
[0124] The trigger plate may define a second gear segment
operatively engagable with a gear rack operatively supported on the
actuation shaft. Accordingly, in use, actuation of the trigger may
result in an axial translation of the gear rack and the actuation
shaft.
[0125] The handle assembly may further include a follower block
rotatably supported on the actuation shaft and coupled to the gear
rack via a biasing element. Accordingly, in use, actuation of the
trigger may result in axial translation of the gear rack, biasing
of the biasing member and subsequent axial translation of the
follower block and actuation shaft.
[0126] The spur gear may form a part of a slip clutch which is
slidably supported on the actuation rod. A proximal portion of the
slip clutch may be operatively engaged with the spur gear in such a
manner so as to enable uni-directional rotation of the proximal
portion upon a rotation of spur gear.
[0127] The handle assembly may further include a biasing member
configured to maintain the proximal portion of the slip clutch in
engagement with the spur gear. The handle assembly may further
include a pawl. The proximal portion of the slip clutch may be
configured for engagement with the pawl in such a manner that the
pawl limits the direction of rotation of the proximal portion of
the slip clutch.
[0128] The handle assembly may further include a spline shaft,
co-axially aligned with the actuation shaft, and extending from a
proximal end of the housing, and a knob supported on a proximal end
of the spline shaft extending from the proximal end of the housing
in such a manner so as to transmit rotation to the spline shaft and
to the actuation shaft and actuation cable.
[0129] The end effector may further include a thrust bearing
disposed proximally of the camming hub in operatively engaged
therewith.
[0130] According to yet another aspect of the present disclosure, a
handle assembly for operating a surgical instrument is provided.
The handle assembly includes a housing; a trigger operatively
supported on the housing; and an articulation assembly supported on
the housing for effectuating an articulation of an end effector
operatively connected to the housing. The articulation assembly is
operable to effect articulation of the end effector in a first pair
of opposed directions and a second pair of opposed direction which
is substantially transverse to the first pair of opposed
directions.
[0131] According to a further aspect of the present disclosure, an
endoscopic stitching device is provided and includes a handle
assembly and an end effector operatively connected to the handle
assembly. The handle assembly includes a housing; a trigger
operatively supported on the housing; and an articulation assembly
supported on the housing for effectuating an articulation of an end
effector operatively connected to the housing. The end effector
includes a tool assembly configured and adapted to perform at least
a pair of operations. The articulation assembly is connected to the
end effector in such a manner that operation of the articulation
assembly imparts an articulation to the end effector in a first
pair of opposed directions and a second pair of opposed direction
which is substantially transverse to the first pair of opposed
directions.
[0132] The handle assembly may further include at least one
actuation cable operatively associated with the trigger and
extending from the housing in such a manner that an actuation of
the trigger imparts both an axial translation of the actuation
cable and a rotation to the actuation cable. Each of the axial
translation and rotation of the actuation cable may perform a
separate function.
[0133] The articulation assembly may include a pair of control
elements supported on the housing, wherein each control element may
be operatively connected to a proximal end of pair of articulation
cables.
[0134] In use, a first movement of a first of the control elements
may result in axial translation of the respective pair of
articulation cables in opposed directions to one another. A second
movement of the first of the control elements may result in a
reversed axial translation of the respective pair of articulation
cables. The first of the control elements may be rotatably
supported on the housing. The first movement of the first of the
control elements may be a rotation of the first of the control
elements in a first direction. The second movement of the first of
the control elements may be a rotation of the first of the control
elements in a second direction.
[0135] In use, a first movement of a second of the control elements
may result in axial translation of the respective pair of
articulation cables in opposed directions to one another. A second
movement of the second of the control elements may result in a
reversed axial translation of the respective pair of articulation
cables. The second of the control elements may be rotatably
supported on the housing. The first movement of the second of the
control elements may be a rotation of the second of the control
elements in a first direction. The second movement of the second of
the control elements may be a rotation of the second of the control
elements in a second direction.
[0136] The first and second control elements may be co-axially
supported on the housing.
[0137] The articulation assembly may further include a gear
connected to and controlled by each control element, and a pair of
gear racks engaged with the gear of each control element such that
rotation of the control element results in opposed axial
translation of the respective pair of gear racks. Each pair of
articulation cables may be operatively connected, one each, to a
respective pair of gear racks.
[0138] The handle assembly may further include at least one
actuation cable operatively associated with the trigger and
extending from the housing in such a manner that an actuation of
the trigger imparts both an axial translation of the actuation
cable and a rotation to the actuation cable, wherein each of the
axial translation and rotation of the actuation cable performs a
separate function.
[0139] The actuation cable may be operatively connected to the tool
assembly in such a manner that the actuation cable is capable of
effecting a first operation of the pair of operations of the end
effector upon the axial translation thereof; and wherein the
actuation cable is operatively connected to the tool assembly in
such a manner that the actuation cable is capable of effecting a
second operation of the pair of operations of the end effector upon
the rotation thereof.
[0140] According to still another aspect of the present disclosure,
an endoscopic stitching device is provided including a handle
assembly including a needle loading assembly; an end effector
supported on the handle assembly and configured and adapted to
perform at least a pair of functions; and a single actuation cable
operatively connected between the handle assembly and the end
effector. The actuation cable is capable of effecting operation of
at least the pair of functions, wherein the actuation cable is
capable of effecting a first operation of the pair of functions
upon an axial translation thereof; and a second operation of the
pair of functions upon a rotation thereof, and wherein the
actuation cable is rotatable upon a manual actuation of the needle
loading assembly.
[0141] The end effector may include a tool assembly operatively
supported on a distal end of an articulatable neck assembly. The
neck assembly may be configured and adapted for articulation in at
least one direction transverse to a longitudinal axis thereof.
[0142] The endoscopic stitching device may further include a suture
needle operatively associated with the tool assembly. The tool
assembly may include a pair of juxtaposed jaws pivotally associated
with one another, and wherein each jaw defines a needle receiving
recess formed in a tissue contacting surface thereof.
[0143] According to a further aspect of the present disclosure, an
endoscopic stitching device is provided and includes a handle
assembly supporting a manually operated suture needle loading
assembly; a tool assembly operatively supported on and connected to
the handle assembly; a suture needle operatively associated with
the tool assembly, wherein the tool assembly includes a pair of
juxtaposed jaws pivotally associated with one another, and wherein
each jaw defines a needle receiving recess formed in a tissue
contacting surface thereof and an actuation cable extending between
the handle assembly and the tool assembly, wherein axial
displacement of the actuation shaft results in opening and closing
of the jaws and rotation of the actuation cable results in
selective retention of the suture needle in the jaws. A proximal
end of the actuation cable is connected to the suture needle
loading assembly such that actuation of the suture needle loading
assembly imparts rotation to the actuation cable to selectively
engage the suture needle in one of the jaws.
[0144] The endoscopic stitching device may further include an
articulatable neck assembly interconnecting the handle assembly and
the tool assembly. The neck assembly may be configured and adapted
for articulation in at least one direction transverse to a
longitudinal axis thereof.
[0145] The endoscopic stitching device may further include an
axially translatable needle engaging blade slidably supported in
each jaw and operatively associated with the actuation cable. Each
blade may include an advanced position wherein a distal end of the
blade engages the suture needle when the suture needle is in the
respective jaw to thereby secure the suture needle therewith. Each
blade may include a retracted position wherein a distal end of the
blade is out of engagement with the suture needle.
[0146] The pair of blades may be operatively joined to one another
so as to translate in opposite directions relative to one another
upon a rotation of the actuation cable.
[0147] The actuation cable may translatably extend through the neck
assembly and may be operatively connected to the pair of jaws. The
actuation cable may include a first position wherein the jaws are
spaced apart from one another and a second position wherein the
pair of jaws are in close spaced relation to one another.
[0148] The suture needle loading assembly may include a knob keyed
to the actuation shaft such that rotation of the knob results in
rotation of the actuation cable and such that the actuation shaft
is free to axially translate with respect to the knob. The suture
needle loading assembly may be configured for uni-directional
rotation of the knob.
[0149] The endoscopic stitching device may further include at least
one articulation cable slidably extending through the neck assembly
and having a distal end fixedly connected to the tool assembly. The
articulation cable may be disposed along an axis spaced a distance
from a central axis of the neck assembly.
[0150] The endoscopic stitching device may further include a
camming hub interconnecting the pair of blades and keyed to a
distal end of the actuation shaft so as to enable axial movement of
the actuation cable relative to the camming hub, wherein the
camming hub rotates upon a rotation of the actuation cable.
[0151] The camming hub may be operatively connected to a proximal
end of each blade in such a manner that rotation of the camming hub
results in axial translation of each of the pair of blades.
[0152] According to yet another embodiment of the present
disclosure, an endoscopic stitching device is provided and includes
a handle assembly defining a passage therethrough, wherein the
passage is configured to selectively accommodate a surgical
instrument therein; an end effector configured and adapted to
perform at least a pair of functions, the end effector being
operatively connected to the handle assembly; and a single
actuation cable operatively connected to the end effector, wherein
the actuation cable is capable of effecting operation of at least
the pair of functions, wherein the actuation cable is capable of
effecting a first operation of the pair of functions upon an axial
translation thereof; and a second operation of the pair of
functions upon a rotation thereof.
[0153] The endoscopic stitching device may further include a
channel extending substantially between the passage of the handle
assembly and the end effector. The channel may be secured to a neck
assembly extending between and interconnecting the handle assembly
and the end effector.
DETAILED DESCRIPTION OF THE DRAWINGS
[0154] The foregoing objects, features and advantages of the
disclosure will become more apparent from a reading of the
following description in connection with the accompanying drawings,
in which:
[0155] FIG. 1 is a perspective view of an end effector of a
stitching device according to an embodiment of the present
disclosure;
[0156] FIG. 2 is an exploded perspective view of the end effector
of the stitching device of FIG. 1;
[0157] FIG. 3 is an exploded perspective view of a cam mechanism of
the end effector of the stitching device of FIGS. 1 and 2;
[0158] FIG. 4 is a longitudinal, cross-sectional view of the end
effector of the stitching device of FIGS. 1 and 2, illustrating the
jaws thereof in a first, open condition;
[0159] FIG. 5 is a longitudinal, cross-sectional view of the end
effector of the stitching device of FIGS. 1 and 2, illustrating the
jaws thereof in a second, closed condition;
[0160] FIG. 6 is a longitudinal, cross-sectional view of the end
effector of the stitching device of FIGS. 1 and 2, illustrating the
jaws thereof in a third, re-opened condition;
[0161] FIG. 7 is a longitudinal, cross-sectional view of the end
effector of the stitching device of FIGS. 1 and 2, illustrating the
distal end in an un-articulated condition;
[0162] FIG. 8 is a longitudinal, cross-sectional view of the end
effector of the stitching device of FIG. 7, illustrating the distal
end in an articulated condition;
[0163] FIG. 9 is a perspective view of an end effector of a
stitching device according to another embodiment of the present
disclosure;
[0164] FIG. 10 is a perspective view of the end effector of FIG. 9,
with a jaw supporting member removed therefrom;
[0165] FIG. 11 is an enlarged view if the indicated area of detail
of FIG. 10;
[0166] FIG. 12 is a side, elevational view of a positive clutch of
the end effector of FIGS. 9-11, shown in a first or disconnected
condition;
[0167] FIG. 13 is an exploded perspective view of the end effector
of FIGS. 9-12;
[0168] FIG. 14 is an exploded perspective view of the positive
clutch of the end effector of FIGS. 9-13;
[0169] FIG. 15 is a side, elevational view of the positive clutch
of the end effector of FIGS. 9-14, shown in a second or connected
condition;
[0170] FIG. 16 is a perspective view of the positive clutch of the
end effector of FIGS. 9-15, shown in the second or connected
condition;
[0171] FIG. 17 is a perspective view of an end effector of a
stitching device according to yet another embodiment of the present
disclosure;
[0172] FIG. 18 is a perspective view of the end effector of FIG.
17, with a jaw supporting member removed therefrom;
[0173] FIG. 19 is a side, elevational view of the end effector of
FIGS. 17 and 18, with a jaw supporting member removed
therefrom;
[0174] FIG. 20 is an exploded perspective view of the end effector
of FIGS. 17-19;
[0175] FIG. 21 is a perspective view of a camming hub of the end
effector of FIGS. 17-20;
[0176] FIG. 22 is an exploded perspective view of the camming hub
of FIG. 21;
[0177] FIG. 23 is a plan view of a half of the camming hub of FIGS.
21 and 22;
[0178] FIG. 24 is a longitudinal, cross-sectional view of the end
effector of FIGS. 17-23, as taken through a plane that extends
longitudinally through the jaws of the end effector, illustrating
the jaws in an open configuration;
[0179] FIG. 25 is a longitudinal, cross-sectional view of the end
effector of FIGS. 17-23, as taken through a plane that extends
longitudinally between the jaws of the end effector, illustrating
the jaws in an open configuration;
[0180] FIG. 26 is a perspective view of the end effector of FIGS.
17-25, illustrating the jaws in a closed configuration;
[0181] FIG. 27 is a longitudinal, cross-sectional view of the end
effector of FIGS. 17-26, as taken through a plane that extends
longitudinally through the jaws of the end effector, illustrating
the jaws in the closed configuration;
[0182] FIG. 28 is a longitudinal, cross-sectional view of the end
effector of FIGS. 17-27, as taken through a plane that extends
longitudinally between the jaws of the end effector, illustrating
the jaws in the closed configuration;
[0183] FIG. 29 is a perspective view of the end effector of FIGS.
17-28, with the jaws and the jaw supporting member removed
therefrom, illustrating a rotation of a center rod thereof;
[0184] FIG. 30 is a perspective view of the end effector of FIGS.
17-28, illustrating a rotation thereof;
[0185] FIG. 31 is a perspective view of a neck assembly of an end
effector according to another embodiment of the present
disclosure;
[0186] FIG. 32 is an exploded perspective view of the neck assembly
of FIG. 31;
[0187] FIG. 33 is a perspective view of a pair of joints of the
neck assembly of FIGS. 31 and 32, shown separated from one
another;
[0188] FIGS. 34-36 are longitudinal, cross-sectional view, taken
through a plane defines by a pair of nubs of the joints,
illustrating the connecting of adjacent joints to one another;
[0189] FIG. 37 is a plan view of the neck assembly of FIGS. 31 and
32, shown in an articulated condition;
[0190] FIG. 38 is a schematic, perspective illustration of twisted
wire arrangement for use in any of the end effectors disclosed
herein;
[0191] FIG. 39 is a perspective view of an end effector of a
stitching device according to still another embodiment of the
present disclosure;
[0192] FIG. 40 is an exploded perspective view of the end effector
of the stitching device of FIG. 39;
[0193] FIG. 41 is a perspective view of an inner drive assembly of
the end effector of FIGS. 39 and 40;
[0194] FIG. 42 is a cross-sectional view, as taken though 42-42 of
FIG. 41, illustrating a connection of a blade member to an inner
barrel of the inner drive assembly of FIG. 41;
[0195] FIG. 43 is a cross-sectional view, as taken though 42-42 of
FIG. 41, illustrating the blade member and the inner barrel of the
inner drive assembly of FIG. 41 connected to one another;
[0196] FIG. 44 is a perspective view of an outer drive assembly of
the end effector of FIGS. 39 and 40;
[0197] FIG. 45 is a cross-sectional view, as taken though 45-45 of
FIG. 44, illustrating a connection of a blade member to an outer
barrel of the outer drive assembly of FIG. 44;
[0198] FIG. 46 is a cross-sectional view, as taken though 45-45 of
FIG. 44, illustrating the blade member and the outer barrel of the
outer drive assembly of FIG. 44 connected to one another;
[0199] FIG. 47 is a longitudinal, cross-sectional view of the end
effector of FIGS. 39 and 40, illustrating the end effector is a
first condition;
[0200] FIG. 48 is a longitudinal, cross-sectional view of the end
effector of FIGS. 39 and 40, illustrating the end effector is a
second condition;
[0201] FIG. 49 is a longitudinal, cross-sectional view of the end
effector of FIGS. 39 and 40, illustrating the end effector is a
third condition;
[0202] FIG. 50 is a perspective view of a center rod of the end
effector of FIGS. 39 and 40, illustrating an axial rotation
thereof;
[0203] FIG. 51 is a perspective view of the end effector of FIGS.
39 and 40, illustrating an axial rotation thereof based on the
axial rotation of the center rod;
[0204] FIG. 52 is a longitudinal, cross-sectional view of an end
effector according to a further embodiment of the present
disclosure, shown in a first condition;
[0205] FIG. 53 is a longitudinal, cross-sectional view of the end
effector of FIG. 52, shown in a second condition;
[0206] FIG. 54 is a perspective view, with parts separated, of a
drive assembly of the end effector of FIGS. 52 and 53;
[0207] FIG. 55 is a longitudinal, cross-sectional view of the end
effector of FIGS. 52 and 53, shown in a third condition;
[0208] FIG. 56 is a longitudinal, cross-sectional view of an end
effector according to yet another embodiment of the present
disclosure, shown in a first condition;
[0209] FIG. 57 is a longitudinal, cross-sectional view of the end
effector of FIG. 56, shown in a second condition;
[0210] FIG. 58 is a perspective view, with parts separated, of a
drive assembly of the end effector of FIGS. 56 and 57;
[0211] FIG. 59 is a longitudinal, cross-sectional view of the end
effector of FIGS. 56 and 57, shown in a third condition;
[0212] FIG. 60 is a schematic illustration of an end effector and
drive assembly according to another embodiment of the present
disclosure;
[0213] FIG. 61 is a schematic illustration of a drive assembly, for
an end effector, according to another embodiment of the present
disclosure;
[0214] FIG. 62 is a schematic illustration of an end effector
according to yet another embodiment of the present disclosure;
[0215] FIG. 63 is a schematic illustration of a closure member
according to an embodiment of the present disclosure, for an end
effector of the present disclosure;
[0216] FIG. 64 is a schematic illustration of a drive assembly, for
an end effector, according to yet another embodiment of the present
disclosure;
[0217] FIGS. 65A-65B are schematic illustrations of an end effector
according to still another embodiment of the present
disclosure;
[0218] FIG. 66 is a schematic illustration of a drive assembly, for
an end effector, according to still another embodiment of the
present disclosure;
[0219] FIGS. 67A-67B are schematic illustrations of a drive
assembly, for an end effector, according to another embodiment of
the present disclosure;
[0220] FIGS. 68A-68B are schematic illustrations of a drive
assembly, for an end effector, according to another embodiment of
the present disclosure;
[0221] FIG. 69 is a perspective view of a flexible endoscopic
stitching device according to another embodiment of the present
disclosure;
[0222] FIG. 70 is a perspective view of an end effector of the
endoscopic stitching device of FIG. 69;
[0223] FIG. 71 is a longitudinal cross-sectional view of the
endoscopic stitching device of FIG. 69;
[0224] FIG. 72 is an enlarged view of the indicated area of detail
of FIG. 71;
[0225] FIG. 73 is an enlarged view of the indicated area of detail
of FIG. 71;
[0226] FIG. 74 is a left-side perspective view of the handle
assembly of the endoscopic stitching device of FIG. 69, with a left
housing removed therefrom;
[0227] FIG. 75 is a right-side perspective view of the handle
assembly of the endoscopic stitching device of FIG. 69, with a
right housing removed therefrom;
[0228] FIG. 76 is a partial exploded view of the handle assembly of
FIGS. 74 and 75;
[0229] FIG. 77 is a left-side perspective view of the handle
assembly of the endoscopic stitching device of FIG. 69, with a
housing removed therefrom;
[0230] FIG. 78 is a right-side perspective view of the handle
assembly of the endoscopic stitching device of FIG. 69, with a
housing removed therefrom;
[0231] FIG. 79 is a left-side perspective view of the handle
assembly of the endoscopic stitching device of FIG. 69, with a left
housing and a left frame removed therefrom;
[0232] FIG. 80 is a right-side perspective view of the handle
assembly of the endoscopic stitching device of FIG. 69, with a
right housing and a right frame removed therefrom;
[0233] FIG. 81 is an exploded perspective view of the internal
components of the handle assembly of the endoscopic stitching
device of FIG. 69;
[0234] FIG. 82 is an exploded perspective view of the end effector
of FIG. 70;
[0235] FIG. 83 is an enlarged perspective view of a thrust bearing
of the end effector of FIGS. 70 and 82;
[0236] FIG. 84 is an exploded perspective view of the thrust
bearing of FIG. 83;
[0237] FIG. 85 is an exploded perspective view of a cam mechanism
of the end effector of FIGS. 70 and 82;
[0238] FIG. 86 is a perspective view of an articulation control
mechanism of the handle assembly of FIGS. 73-81;
[0239] FIG. 87 is a perspective view of a slip-clutch of the handle
assembly of FIGS. 73-81;
[0240] FIG. 88 is a cross-sectional view of the articulation
control mechanism of FIG. 86 as taken through 88-88 of FIG. 86;
[0241] FIG. 89 is a further cross-sectional view of the
articulating control mechanism of FIG. 86, as taken through 88-88
of FIG. 86, illustrating the operation thereof;
[0242] FIG. 90 is a longitudinal, cross-sectional view of the end
effector of the endoscopic stitching device of FIG. 69,
illustrating the distal end in an articulated condition;
[0243] FIG. 91 is a side elevational view of a drive mechanism of
the handle assembly of FIGS. 73-81, illustrating the drive
mechanism and a trigger of the handle assembly being actuated from
a first position;
[0244] FIG. 92 is a cross-sectional view of the handle assembly of
FIGS. 73-81, as taken through 92-92 of FIG. 71, illustrating a
first position of a uni-directional pawl assembly;
[0245] FIG. 93 is a longitudinal, cross-sectional view of the end
effector of the endoscopic stitching device of FIG. 69,
illustrating the jaws thereof in a first, open condition;
[0246] FIG. 94 is a longitudinal, cross-sectional view of the end
effector of the endoscopic stitching device of FIG. 69,
illustrating the jaws thereof in a second, closed condition;
[0247] FIG. 95 is a side elevational view of the drive mechanism of
FIGS. 73-81, illustrating the drive mechanism and the trigger of
the handle assembly at a second position;
[0248] FIG. 96 is a cross-sectional view of the handle assembly of
FIGS. 73-81, as taken through 95-95 of FIG. 71, illustrating a
second position of the uni-directional pawl assembly;
[0249] FIG. 97 is a longitudinal, cross-sectional view of the end
effector of the endoscopic stitching device of FIG. 69,
illustrating the blades thereof being advance and retracted;
[0250] FIG. 98 is a perspective view of the thrust bearing of the
end effector of the endoscopic stitching device of FIG. 69,
illustrating the operation thereof;
[0251] FIG. 99 is a side elevational view of the drive mechanism of
FIGS. 73-81, illustrating the drive mechanism and trigger of the
handle assembly in a third position;
[0252] FIG. 100 is a side elevational view of the drive mechanism
of FIGS. 73-81, illustrating the drive mechanism and the trigger of
the handle assembly being opened;
[0253] FIG. 101 is a cross-sectional view of the handle assembly of
FIGS. 73-81, as taken through 101-101 of FIG. 71, illustrating a
third position of the uni-directional pawl assembly;
[0254] FIG. 102 is a perspective view of a handle assembly
according to an embodiment of the present disclosure;
[0255] FIG. 103 is a perspective view of the handle assembly of
FIG. 102, with a half-section of the housing removed therefrom;
[0256] FIG. 104 is a side elevational view of the handle assembly
of FIG. 103, illustrating a trigger of the handle assembly in a
first position;
[0257] FIG. 105 is an exploded perspective view of the handle
assembly of FIGS. 103 and 104;
[0258] FIG. 106 is a cross-sectional view of the handle assembly of
FIGS. 102-105, as taken through 106-106 of FIG. 104;
[0259] FIG. 107 is a perspective view of drive assembly of the
handle assembly of FIGS. 102-106;
[0260] FIG. 108 is a perspective view of a slide actuator of the
handle assembly of FIGS. 102-106;
[0261] FIG. 109 is a side elevational view of the handle assembly
of FIG. 103, illustrating a trigger of the handle assembly in a
second position;
[0262] FIG. 110 is a side elevational view of the handle assembly
of FIG. 103, illustrating a trigger of the handle assembly in a
third position;
[0263] FIG. 111 is a perspective view of a handle assembly
according to another embodiment of the present disclosure;
[0264] FIG. 112 is a left-side perspective view of the handle
assembly of FIG. 111, with a left half-section of the housing
removed therefrom;
[0265] FIG. 113 is a right-side perspective view of the handle
assembly of FIG. 111, with a right half-section of the housing
removed therefrom;
[0266] FIG. 114 is an exploded perspective view of the handle
assembly of FIGS. 111-113;
[0267] FIG. 115 is a perspective view of an articulation control
mechanism of the handle assembly of FIGS. 111-114;
[0268] FIG. 116 is a perspective view of a slip-clutch of the
handle assembly of FIGS. 111-114;
[0269] FIG. 117 is a cross-sectional view of the articulation
control mechanism of FIG. 115 as taken through 117-117 of FIG.
115;
[0270] FIG. 118 is a cross-sectional view of the articulating
control mechanism of FIG. 115, as taken through 117-17 of FIG. 115,
illustrating the operation thereof;
[0271] FIG. 119 is a cross-sectional view of the handle assembly of
FIGS. 111-114, as taken through 119-119 of FIG. 112, illustrating a
first position of a uni-directional pawl assembly;
[0272] FIG. 120 is a side elevational view of a drive mechanism of
the handle assembly of FIGS. 111-114, illustrating the drive
mechanism and a trigger of the handle assembly at a first
position;
[0273] FIG. 121 is a side elevational view of the drive mechanism
of FIG. 120, illustrating the drive mechanism and the trigger of
the handle assembly at a second position;
[0274] FIG. 122 is a cross-sectional view of the handle assembly of
FIGS. 111-114, as taken through 122-122 of FIG. 112, illustrating a
second position of the uni-directional pawl assembly;
[0275] FIG. 123 is a side elevational view of the drive mechanism
of FIG. 120, illustrating the drive mechanism and trigger of the
handle assembly in a third position;
[0276] FIG. 124 is a side elevational view of the drive mechanism
of FIG. 120, illustrating the drive mechanism and the trigger of
the handle assembly in a fourth position;
[0277] FIG. 125 is a cross-sectional view of the handle assembly of
FIGS. 111-114, as taken through 125-125 of FIG. 112, illustrating a
third position of the uni-directional pawl assembly;
[0278] FIG. 126 is a schematic illustration of a suture for use in
combination with the stitching devices of the present
disclosure;
[0279] FIG. 127 is a perspective view of a handle assembly
according to another embodiment of the present disclosure;
[0280] FIG. 128 is an exploded perspective view of the handle
assembly of FIG. 127;
[0281] FIG. 129 is an exploded perspective view of an articulation
assembly of the handle assembly of FIGS. 127 and 128;
[0282] FIG. 130 is an exploded perspective view of a manual needle
switching mechanism of the handle assembly of FIGS. 127-129;
[0283] FIG. 131 is a perspective view of the handle assembly of
FIGS. 127-130, illustrated with a housing half-section removed
therefrom;
[0284] FIG. 132 is a longitudinal, cross-sectional view of the
handle assembly of FIGS. 127-131;
[0285] FIG. 133 is a perspective view of a handle assembly
according to yet another embodiment of the present disclosure;
[0286] FIG. 134 is an exploded perspective view of the handle
assembly of FIG. 133;
[0287] FIG. 135 is an exploded perspective view of an articulation
assembly of the handle assembly of FIGS. 133 and 134;
[0288] FIG. 136 is an exploded perspective view of a manual needle
switching mechanism of the handle assembly of FIGS. 133-135;
[0289] FIG. 137 is a perspective view of the handle assembly of
FIGS. 133-136, illustrated with a housing half-section removed
therefrom;
[0290] FIG. 138 is a perspective view of the handle assembly of
FIGS. 133-137, illustrated with the housing half-section and a side
plate of the articulation assembly removed therefrom;
[0291] FIG. 139 is a perspective view of the handle assembly of
FIGS. 133-138, illustrated with the housing half-section, the side
plate and a ratchet wheel of the articulation assembly removed
therefrom;
[0292] FIG. 140 is a perspective view of the handle assembly of
FIGS. 133-139, illustrated with the housing half-section, the side
plate, the ratchet wheel and a support member of the articulation
assembly removed therefrom;
[0293] FIG. 141 is a perspective view of the handle assembly of
FIGS. 133-140, illustrated with the housing half-section and the
articulation assembly removed therefrom; and
[0294] FIG. 142 is a longitudinal, cross-sectional view of the
handle assembly of FIGS. 133-141.
DETAILED DESCRIPTION OF EMBODIMENTS
[0295] The present disclosure relates to devices, systems and
methods for endoscopic, laparoscopic, endoluminal, and/or
transluminal suturing. In one embodiment, for example, such a
device comprises a handle, handle assembly or other suitable
actuating mechanism (e.g., robot, etc.) connected to a proximal end
of a flexible, elongated body portion. A neck assembly operatively
supported on a distal end of the flexible, elongated body portion
allows an end effector, operatively supported at a distal end of
the neck assembly, to articulate in response to actuation of
articulation cables. The end effector includes a suture needle and
a pair of jaws. In operation, the suture needle is passed back and
forth through tissue from one jaw to the other. The device is
adapted to be placed in a lumen of a flexible endoscope and then
inserted into a natural orifice of a patient and transited
endoluminally through the anatomy of the natural lumen to a
treatment site within or outside the natural lumen.
[0296] In the drawings and in the description which follow, the
term "proximal", as is traditional, will refer to the end of the
device which is closest to the operator, while the term "distal"
will refer to the end of the device which is furthest from the
operator.
[0297] Referring now in specific detail to the drawings, in which
like reference numbers identify similar or identical elements,
FIGS. 1-3 illustrate one embodiment of an end effector of a
stitching device, shown generally at 100. End effector 100 of the
stitching device is adapted to be particularly useful in endoscopic
or laparoscopic procedures wherein an endoscopic portion of the
stitching device, i.e., end effector 100, is insertable into an
operative site, via a cannula assembly or the like (not shown).
[0298] As seen in FIGS. 1-3, end effector 100 of the stitching
device is supportable on or extends from a handle assembly (not
shown) and/or a distal end of an elongate tubular body portion (not
shown) extending distally from the handle assembly and defining a
longitudinal axis and a lumen therethrough. End effector 100 may be
operatively associated with or supported on a distal end of
elongate body portion and may be remotely operable by the handle
assembly.
[0299] End effector 100 includes a neck assembly 110 supported on a
distal end of a shaft extending from a handle assembly, and a tool
assembly 120 supported on a distal end of neck assembly 110. Neck
assembly 110 includes a plurality of joints 112 each including a
distal knuckle 112a and a proximal clevis 112b formed therewith.
Each knuckle 112a operatively engages a clevis 112b of an adjacent
joint 112. Each joint 112 defines a central lumen 112c formed
therein and a pair of opposed lumen 112d, 112e formed on either
side of central lumen 112c. A pair of articulation cables 114a,
114b slidably extend through respective lumens 112d, 112e of joints
112. Operation of neck assembly 110 to articulate end effector 100
thereabout, will be discussed in greater detail below.
[0300] As seen in FIGS. 1-3, tool assembly 120 of end effector 100
includes a jaw support member 122, and a pair of jaws 130, 132
mounted for pivotable movement on jaw support member 122. Jaw
support member 122 defines a lumen 124 in a proximal end thereof
and a pair of spaced apart arms 126 in a distal end thereof. Lumen
124 is configured and dimensioned to receive a stem 112f extending
from a distal-most joint 112 of neck portion 110. Lumen 124 defines
a pair of opposed channels 124a, 124b in a surface thereof.
[0301] Each jaw 130, 132 includes a needle receiving recess 130a,
132a, respectively, configured to surround and hold at least a
portion of a surgical needle 104 disposed therein substantially
perpendicular to tissue engaging surfaces thereof. As seen in FIG.
2, needle 104 includes a groove 104a formed near each end thereof.
A suture (not shown) may be secured to surgical needle 104 at a
location between grooves 104a.
[0302] Suture of surgical needle 104 may comprise a one-way or
barbed suture, wherein the suture includes an elongated body having
a plurality of barbs extending therefrom. The barbs are oriented in
such a way that the barbs cause the suture to resist movement in an
opposite direction relative to the direction in which the barb
faces.
[0303] Suitable sutures for use with surgical needle 104 include,
and are not limited to, those sutures described and disclosed in
U.S. Pat. No. 3,123,077; U.S. Pat. No. 5,931,855; and U.S. Patent
Publication No. 2004/0060409, filed on Sep. 30, 2002, the entire
content of each of which being incorporated herein by
reference.
[0304] Jaws 130, 132 are pivotably mounted on support member 122 by
means of a jaw pivot pin 134 which extend through holes 126a formed
in arms 126 of support member 122 and respective pivot holes 130b,
132b formed in jaws 130, 132. To move jaws 130, 132 between an open
position and a closed position there is provided an axially or
longitudinally movable center rod 136 having a camming pin 138
mounted at a distal end 136a thereof. Camming pin 138 rides in and
engages angled camming slots 130c, 132c formed in respective jaws
130, 132 such that axial or longitudinal movement of center rod 136
causes jaws 130, 132 to be cammed between open and closed
positions.
[0305] Tool assembly 120 includes a keyed rod 140 having a distal
end 140a rotatably connected to a proximal end 136b of center rod
136. Keyed rod 140 includes a proximal end 140b fixedly connected
to a distal end of an actuation cable 142, and a body portion 140c,
disposed between distal end 140a and proximal end 140b, having a
non-circular cross-sectional profile.
[0306] Tool assembly 120 further includes a camming hub 144
defining a lumen 144a therethrough configured and adapted to
slidably receive body portion 140c of keyed rod 140 therein.
Camming hub 144 defines a helical or spiral groove 144b in an outer
surface thereof. Camming hub 144 is configured for rotatable
disposition within lumen 124 of support member 122.
[0307] In operation, rotation of actuation cable 142 imparts
rotation to keyed rod 140 which, in turn, imparts rotation to
camming hub 144. However, since keyed rod 140 is rotatably
connected to center rod 136, no rotation is imparted thereto. Also,
axial displacement of actuation cable 142 imparts axial
displacement to keyed rod 140 which, in turn, imparts axial
displacement to center rod 136. However, since camming hub 144 is
axially slidably supported on keyed rod 140, no axial displacement
is imparted thereto.
[0308] Tool assembly 120 further includes a pair of needle engaging
members or blades 150, 152 which are slidably supported within
respective channels 124a, 124b of support member 122. Each blade
150, 152 includes a distal end 150a, 152a slidably extending into
blade receiving channels 130d, 132d (see FIGS. 4-5) of respective
jaws 130, 132. Channels 130d, 132d are dimensioned and configured
so as to at least partially intersect needle recesses 130a, 132a.
Thus, by advancing blade 150 or 152 within respective channel 130d,
132d, a distal end 150a, 152a of the advancing blade 150 or 152
engages or "locks in" a groove 104a formed in needle 104 disposed
within the respective recess 130a, 132a. Each blade 150, 152
includes a proximal end 150b, 152b slidably disposed within groove
144b of camming hub 144. In operation, as camming hub 144 is
rotated, proximal ends 150b, 152b of blades 150, 152 ride within
groove 144b of camming hub 144 and are moved in an axial direction
relative thereto. In particular, upon rotation of camming hub 144,
as blade 150 is moved distally, blade 152 is moved proximally and
vise-versa.
[0309] Turning now to FIGS. 4-6, a method of operating end effector
100 is shown and described. As seen in FIG. 4, needle 104 is held
within recess 130a by distal end 150a of blade 150 engaging a
groove 104a of needle 104. Additionally, as seen in FIG. 4, jaws
130, 132 are maintained in an open position by having center rod
136 at a distal-most position which, in turn, positions camming pin
138 at a distal-most end of camming slots 130c, 132c.
[0310] Turning now to FIG. 5, in order to approximate jaws 130,
132, actuation cable 142 is moved in a proximal direction, as
indicated by arrow "A", thereby moving keyed rod 140 and, in turn,
center rod 136 in a proximal direction. In so doing, camming pin
138 rides proximally through camming slots 130c, 132b of jaws 130,
132 thus causing jaws to pivot about pivot pin 134 and, in turn,
cause distal ends of jaws 130, 132 to approximate towards one
another, as indicated by arrows "B". In so doing, a free end of
needle 104 is moved into recess 132a of jaw 132. If tissue were
present between the distal ends of jaws 130, 132, the free end of
needle 104 would penetrate through the tissue prior to the entrance
into recess 132a of jaw 132.
[0311] Turning now to FIG. 6, in order to release needle 104 from
jaw 130 and secure or lock needle 104 in jaw 132, actuation cable
142 is rotated in the direction of arrow "C", thereby imparting
rotation to keyed rod 140 which, in turn, imparts rotation to
camming hub 144. As camming hub 144 is rotated in the direction of
arrow "C", proximal ends 150b, 152b of blades 150, 152 ride along
or through groove 144b. In particular, as seen in FIG. 6, as
camming hub 144 is rotated in the direction of arrow "C", blade 150
is moved in a proximal direction (as indicated by arrow "A") while
blade 152 is moved in a distal direction (as indicated by arrow
"A1"). In so doing, distal end 150a of blade 150 disengages groove
104a of needle 104 disposed within recess 130a of jaw 130, and
distal end 152b of blade 152 engages groove 104a of needle 104
disposed within recess 132a of jaw 132. As such, needle 104 is
secured or locked within recess 132a of jaw 132.
[0312] Turning now to FIGS. 7 and 8, a method of articulating end
effector 100 is shown and described. As seen in FIG. 7, with end
effector 100 in an axially aligned condition, in order to
articulate end effector 100 about neck assembly 110, a first
articulation 114b (i.e., the lower articulation cable as depicted
in FIGS. 7 and 8) is withdrawn in a proximal direction, as
indicated by arrow "D" of FIG. 8. As articulation cable 114b is
drawn in a proximal direction, a distal end of articulation cable
114b, anchored to a distal-most joint 112, at a location spaced a
distance from a central axis thereof, joints 112 to rotate about
the interface between knuckles 112a and clevis' 112b thereby
causing gaps defined therebetween, along a side surface thereof, to
constrict. In so doing, end effector 100 is articulated along neck
assembly 110 to displace tool assembly 120 in a downward direction,
in the direction of arrow "E" (as depicted in FIG. 8), i.e., in a
direction transverse to a longitudinal axis thereof.
[0313] In order to return end effector 100 to an un-articulated
condition or to articulate end effector in an opposite direction,
articulation cable 114a (i.e., the upper articulation cable as
depicted in FIGS. 7 and 8) is withdrawn in a proximal
direction.
[0314] Turning now to FIGS. 9-16, an end effector, according to
another embodiment of the present disclosure, is generally
designated as end effector 200. End effector 200 is substantially
similar to end effector 100 and thus will only be described herein
to the extent necessary to identify differences in construction and
operation thereof. Throughout the following disclosure, like
reference numeral will be used to identify like elements.
[0315] As seen in FIGS. 9-14, end effector 200 includes a tool
assembly 220 supported on an end of a neck assembly (not shown).
Tool assembly 220 includes a jaw support member 222, and a pair of
jaws 230, 232 mounted for pivotable movement on jaw support member
222. As seen in FIG. 13, jaw support member 222 defines a lumen 224
in a proximal end thereof and a pair of spaced apart arms 226 in a
distal end thereof. Lumen 224 defines a pair of opposed channels
224a formed in a surface thereof (only one being shown).
[0316] Each jaw 230, 232 is substantially similar to jaws 130, 132
described above in regard to end effector 100 and thus the
construction of jaws 230, 232 will not be discussed in further
detail herein below.
[0317] Jaws 230, 232 are pivotably mounted on support member 222 by
means of a jaw pivot pin 234 which extend through holes 226a formed
in arms 226 of support member 222 and respective pivot holes formed
in jaws. To move jaws 230, 232 between an open position and a
closed position there is provided an axially or longitudinally
movable center rod 236 having a camming pin 238 mounted at a distal
end thereof. Camming pin 238 rides in and engages angled camming
slots formed in respective jaws 230, 232 such that axial or
longitudinal movement of center rod 236 causes jaws 230, 232 to be
cammed between open and closed positions.
[0318] Tool assembly 220 includes a keyed block 240 slidably
disposed within lumen 224 of support member 222. Keyed block 240
includes a pair of opposed flattened outer surfaces 240a, and a
pair of opposed axial ribs 240b projecting from an outer surface
thereof. Keyed block 240 further includes a lumen 240c extending
therethrough and a pair of opposed axially extending grooves 240d
formed in a wall of lumen 240c. Grooves 240d may be aligned with or
in registration with ribs 240b. Ribs 240b are configured for
slidable receipt in channels 224a formed in lumen 224 of support
member 222.
[0319] Tool assembly 220 further includes a clevis 242 disposed
distally of keyed block 240. Clevis 242 includes a pair of spaced
apart arms 242b extending from a base 242a. Each arm 242b defines a
lumen 242c therethrough. Clevis 242 defines a central aperture 242d
formed in base 242a. Arms 242b are spaced apart an amount
sufficient and central aperture 242d of base 242b is dimensioned so
as to slidably and rotatably receive center rod 236 therein.
[0320] Tool assembly 220 further includes a camming hub 244
defining a lumen 244a therethrough configured and adapted to
slidably receive a portion of center rod 236 therein. Camming hub
244 defines a substantially helical or spiral groove 244b in an
outer surface thereof. A distal and a proximal end 244c of helical
groove 244b may be flattened or may be configured to extend or run
parallel to a plane oriented orthogonal to a longitudinal axis
thereof.
[0321] Camming hub 244 is configured for rotatable disposition
within lumen 224 of support member 222. In particular, camming hub
244 may include an outer circumferential groove 244d formed therein
for slidable engagement with a nub, boss or the like (not shown)
projecting inwardly from support member 222. In this manner, the
axial location of camming hub 244 is fixed with respect to support
member 222.
[0322] Camming hub 244 includes a first clutch portion 246a
provided or formed at a proximal end thereof, wherein lumen 244a of
camming hub 244 extends through first clutch portion 246a. Tool
assembly 220 further includes a second clutch portion 246b
supported on a distal end of a hollow shaft 248. Second clutch
portion 246b defines a central lumen 246b' therethrough. Each of
first and second clutch portions 246a, 246b includes or defines
complementary inter-engaging structure, elements or formations
247a, 247b provided on opposed surfaces thereof.
[0323] In operation, as will be discussed in greater detail below,
second clutch portion 246b is translatable relative to first clutch
portion 246a, via hollow shaft 248, in order to selectively engage
and disengage inter-engaging elements 247a, 247b with one another.
When inter-engaging elements 247a, 247b are engaged with one
another, rotation of hollow shaft 248 will rotate second clutch
portion 246b, which will in turn rotate camming hub 244 via second
clutch portion 246b. When inter-engaging elements 247a, 247b are
disengaged from one another, rotation of hollow shaft 248 will
rotate second clutch portion 246b, however, no rotation will be
imparted to camming hub 244. Also, when inter-engaging elements
247a, 247b are disengaged from one another, rotation of central
shaft 237, extending from center rod 236 and through clevis 242,
keyed block 240, camming hub 244, second clutch portion 246b and
hollow shaft 248, will result in rotation of jaws 230, 232 without
an axial movement of blades 250, 252.
[0324] Tool assembly 220 further includes a pair of needle engaging
members or blades 250, 252 which are slidably supported within a
respective lumen 242c of arms 242b of clevis 342 and through
respective grooves 240d of keyed block 240.
[0325] Each blade 250, 252 includes a distal end 250a, 252a
slidably extending into blade receiving channels 230d, 232d (see
FIG. 13) of respective jaws 230, 232. Each blade 250, 252 includes
a proximal end 250b, 252b slidably disposed within groove 244b of
camming hub 244. In operation, as camming hub 244 is rotated,
proximal ends 250b, 252b of blades 250, 252 ride within groove 244b
of camming hub 244 and are translated, in an axial direction,
relative thereto. In particular, upon rotation of camming hub 244,
as blade 250 is moved distally, blade 252 is moved proximally and
vise-versa.
[0326] Turning now to FIGS. 10-12 and 14-16, a method of operating
end effector 200 is shown and described. As seen in FIGS. 10-12,
when first and second clutch portions 246a, 246b are axially spaced
from one another or are disengaged from one another, jaws 230, 232
are free to rotate about a longitudinal axis thereof without
effectuating axial translation of blades 250, 252. In particular,
when first and second clutch portions 246a, 246b are axially spaced
from one another or are disengaged from one another, rotation of
second clutch portion 246b, via hollow shaft 248, does not transmit
any rotation to first clutch portion 246a and, in turn, to jaws
230, 232, i.e., jaws 230, 232 remain stationary. Moreover, as
central shaft 237 is rotated about a longitudinal axis thereof,
center rod 236 to rotate which in turn causes jaws 230, 232 to
rotate about the longitudinal axis.
[0327] As seen in FIGS. 14-16, when first and second clutch
portions 246a, 246b engaged with one another, jaws 230, 232 may not
be rotated about the longitudinal axis thereof without effectuating
axial translation of blades 250, 252. In particular, when first and
second clutch portions 246a, 246b are engaged with one another,
rotation of second clutch portion 246b in the direction of arrow
"A", via hollow shaft 248, transmits a rotation to first clutch
portion 246a and, in turn, to camming hub 244.
[0328] As camming hub 244 is rotated, proximal ends 250b, 252b of
blades 250, 252 ride within groove 244b of camming hub 244 and are
translated, in an axial direction, relative thereto. In particular,
upon rotation of camming hub 244, as blade 250 is moved distally,
blade 252 is moved proximally and vise-versa.
[0329] Similar to end effector 100, in order to open or close jaws
230, 232, of end effector 200, central shaft or cable 248 is
translated in an axial direction, thereby moving center rod 236 to
move camming pin 238. Camming pin 238 rides through the camming
slots of jaws 230, 232 thus causing jaws to pivot about pivot pin
234 and cause distal ends of jaws 230, 232 to open or close.
[0330] Turning now to FIGS. 17-30, an end effector, according to
yet another embodiment of the present disclosure, is generally
designated end effector 300. End effector 300 is substantially
similar to end effector 200 and thus will only be described herein
to the extent necessary to identify differences in construction and
operation thereof. Throughout the following disclosure, like
reference numeral will be used to identify like elements.
[0331] As seen in FIGS. 17-30, end effector 300 includes a tool
assembly 320 supported on an end of a neck assembly (not shown).
Tool assembly 320 includes a jaw support member 322, and a pair of
jaws 330, 332 mounted for pivotable movement on jaw support member
322. As seen in FIG. 20, jaw support member 322 defines a lumen 324
in a proximal end thereof and a pair of spaced apart arms 326 in a
distal end thereof. Lumen 324 defines a pair of opposed channels
324a formed in a surface thereof (only one being shown).
[0332] Each jaw 330, 332 is substantially similar to jaws 230, 232
described above in regard to end effector 200 and thus the
construction of jaws 330, 332 will not be discussed in further
detail herein below.
[0333] Jaws 330, 332 are pivotably mounted on support member 322 by
means of a jaw pivot pin 334 which extend through holes 326a formed
in arms 326 of support member 322 and respective pivot holes formed
in jaws. To move jaws 330, 332 between an open position and a
closed position there is provided an axially or longitudinally
movable center rod 336 having a camming pin 338 mounted at a distal
end thereof. Camming pin 338 rides in and engages angled camming
slots formed in respective jaws 330, 332 such that axial or
longitudinal movement of center rod 336 causes jaws 330, 332 to be
cammed between open and closed positions.
[0334] Tool assembly 320 includes a keyed block 340 and a clevis
342. Keyed block 340 and a clevis 342 are substantially similar to
keyed block 240 and a clevis 242 and thus the construction of keyed
block 340 and a clevis 342 will not be discussed in further detail
herein below.
[0335] Tool assembly 320 further includes a camming hub 344
defining a lumen 344a therethrough configured and adapted to
slidably receive a portion of center rod 336 therein. Camming hub
344 defines a substantially helical or spiral groove 344b in an
outer surface thereof. A distal and a proximal end 344c of helical
groove 344b may be flattened or may be configured to extend or run
parallel to a plane oriented orthogonal to a longitudinal axis
thereof.
[0336] Camming hub 344 is configured for rotatable disposition
within lumen 324 of support member 322. In particular, camming hub
344 may include an outer circumferential groove 344d formed therein
for slidable engagement with a nub, boss or the like 345 (see FIG.
24) projecting inwardly from support member 322. In this manner,
the axial location of camming hub 344 is fixed with respect to
support member 322.
[0337] As seen in FIGS. 20-25 and 27-28, camming hub 344 includes a
pair of spaced apart helical grooves 344 e, 344f formed in a
surface of lumen 344a, and a pair of opposed axially oriented
grooves 344g formed in a surface of lumen 344a and interconnecting
helical grooves thereof 344e, 344f.
[0338] With continued reference to FIGS. 20-25 and 27-28, a cam pin
339 is provided with extending transversely through camming rod 336
and which is dimensioned for slidable inter-engagement in internal
helical grooves 344e, 344f and internal axial grooves 344g of
camming hub 344.
[0339] Tool assembly 320 further includes a pair of needle engaging
members or blades 350, 352 which are operatively associated with
clevis 342 and keyed block 340 in a manner substantially similar to
blades 250, 252 with clevis 242 and keyed block 240. Blades 350,
352 are substantially similar to blades 250, 252 and thus the
construction of blades 350, 352 will not be discussed in further
detail herein below.
[0340] Turning now to FIGS. 24-25 and 27-30, a method of operating
end effector 300 is shown and described. As seen in FIGS. 24-25,
when camming pin 339 is at a distal-most position in internal axial
grooves 344g of camming hub 344, center rod 336 is at a distal-most
portion and jaws 330, 332 are spaced apart from one another. As
seen in FIGS. 29 and 30, while camming pin 339 is in the
distal-most position of internal axial groove 344g of camming hub
344, rotation of center rod 336 transmits a rotational force to
camming pin 338 which, in turn causes tool assembly 320 to rotate
about the longitudinal axis while jaws 330, 332 are opened.
Concomitantly therewith, as center rod 336 is rotated, a rotational
force is transmitted to camming pin 339, however, since camming hub
334 is journaled in support member 332, camming hub 344 is
prevented from translational movement and thus merely rotates with
the rotation of jaws 330, 332.
[0341] In one configuration, as center rod 336 and camming pin 339
are moved proximally, camming pin 339 operatively engages against
inner helical grooves 344e, 344f to create a rotation of camming
hub 344. As camming hub 344 is rotated, the proximal ends of blades
350, 352 ride within outer helical groove 344b of camming hub 344
and are translated, in an axial direction, relative thereto. In
particular, upon rotation of camming hub 344, as blade 350 is moved
distally, blade 352 is moved proximally and vise-versa.
[0342] In another configuration, as center rod 336 and camming pin
339 are moved proximally, camming pin 339 merely translates through
inner axial groove 344g of camming hub 344. In so doing, no
rotation or translation is transmitted to camming hub 344.
[0343] While camming rod 336 is moved proximally, camming pin 338
urges jaws 330, 332 to an approximated position.
[0344] Additionally, as seen in FIGS. 26-28, when camming pin 339
is at a proximal-most position in internal axial grooves 344g of
camming hub 344, center rod 336 is at a proximal-most portion and
jaws 330, 332 are approximated towards one another.
[0345] While camming pin 339 is in the proximal-most position of
internal axial groove 344g of camming hub 344, rotation of center
rod 336 transmits a rotational force to camming pin 338 which, in
turn causes tool assembly 320 to rotate about the longitudinal axis
while jaws 330, 332 are in the approximated position. Concomitantly
therewith, as center rod 336 is rotated, a rotational force is
transmitted to camming pin 339, however, since camming hub 334 is
journaled in support member 332, camming hub 344 is prevented from
translational movement and thus merely rotates with the rotation of
tool assembly 320.
[0346] In one configuration, as center rod 336 and camming pin 339
are moved distally, camming pin 339 operatively engages against
inner helical grooves 344e, 344f to create a rotation of camming
hub 344. As camming hub 344 is rotated, the proximal ends of blades
350, 352 ride within outer helical groove 344b of camming hub 344
and are translated, in an axial direction, relative thereto. In
particular, upon rotation of camming hub 344, as blade 350 is moved
distally, blade 352 is moved proximally and vise-versa.
[0347] In another configuration, as center rod 336 and camming pin
339 are moved distally, camming pin 339 merely translates through
inner axial groove 344g of camming hub 344. In so doing, no
rotation or translation is transmitted to camming hub 344.
[0348] In an embodiment, inner axial groove 344g may include
structure which prevents camming pin 339 from moving in both a
distal and a proximal direction. In particular, inner axial groove
344g may include a ramp-like structure or the like formed therein
which allows for camming pin 339 to move only in a first direction,
i.e., either distally or proximally, and not a second direction,
opposite to the first direction.
[0349] As seen in FIGS. 17 and 30, end effector 300 is configured
for rotation about a longitudinal axis of a neck assembly 310, as
indicated by double-headed arrow "A"; for pivotal movement of tool
assembly 320 relative to neck assembly 310, as indicated by
double-headed arrow "B"; and tool assembly 320 is configured for
rotation about a longitudinal axis thereof, as indicated by
double-headed arrow "C".
[0350] Turning now to FIGS. 31-37, a neck assembly, according to
another embodiment of the present disclosure, is generally
designated neck assembly 210. Neck assembly 210 is substantially
similar to neck assembly 110 and thus will only be described herein
to the extent necessary to identify differences in construction and
operation thereof. Throughout the following disclosure, like
reference numeral will be used to identify like elements.
[0351] As seen in FIGS. 31-37, neck assembly 210 is configured for
support on a distal end of a shaft extending from a handle assembly
(not shown) and for supporting a jaws support member 122, 222 of a
tool assembly at a distal end thereof.
[0352] Neck assembly 210 includes a plurality of joints 212 each
including a distal knuckle 212a extending from a proximal housing
212b. Each knuckle 212a operatively engages a proximal housing 212b
of an adjacent joint 212. Each joint 212 defines a central lumen
212c formed therein and a pair of opposed lumens 212d, 212e formed
on either side of central lumen 212c. A pair of articulation cables
(not shown) slidably extend through respective lumens 212d, 212e of
joints 212.
[0353] Each joint 212 further includes a pair of opposed nubs 212f
extending from opposed side surfaces of distal knuckle 212a. Nubs
212f define a pivot axis "B" extending therethrough. Each nub 212f
is configured for selective receipt in a respective complementarily
configured aperture 212g formed in proximal housing 212b.
[0354] In use, adjacent joints 212 may be pivotally connected to
one another in tip-to-tail fashion such that distal knuckles 212a
are received within proximal housing 212b and, more particularly,
nubs 212f of distal knuckles 212a are operatively received within
apertures 212g of proximal housing 212b. As seen in FIGS. 33-36,
when adjacent joints 212 are joined to one another, during
interconnection thereof, distal knuckle 212a is flexed or biased
such that nubs 212f thereof are approximated toward one another see
FIG. 35) as distal knuckle 212a is advanced into proximal housing
212b until nubs 212f are in registration with or are received in
apertures 212g. When nubs 212f are so positioned, distal knuckle
212a is un-biased so as to fit nubs 212f into apertures 212g (see
FIG. 36).
[0355] As seen in FIG. 37, with a plurality of joints 212 connected
to one another, neck assembly 210 may be shaped in an arcuate
configuration as needed. While joints 212 are shown as being
connected to one another such that the pivot axes "B" thereof are
all substantially parallel to one another, it is envisioned and
contemplated that the pivot axes "B" thereof may be at any angle or
inclination relative to one another, thereby allowing for neck
assembly 210 to deflect in any direction relative to a longitudinal
axis thereof.
[0356] As seen in FIG. 32, a distal-most joint 213 of neck assembly
210 may be configured to connection to jaw support member 122, 222.
In particular, distal-most joint 213 includes a distal housing 213a
extending from a proximal housing 213b. Proximal housing 213b of
distal-most joint 213 is configured for pivotal connection with
distal knuckle 212a of joint 212.
[0357] Distal-most joint 213 defines a central lumen 213c formed
therein and a pair of opposed lumens 213d, 213e formed on either
side of central lumen 213c. Central lumen 213c and opposed lumens
213d, 213e of distal-most joint 213 are disposed in a plane which
is substantially orthogonal to a plane defined by central lumen
212c and opposed lumens 212d, 212e of joint 212.
[0358] In order to articulate any of the end effectors about neck
assembly 210 a first articulation (not shown), extending through
lumens 212d of joints 212 may be withdrawn in a proximal direction.
As the first articulation cable is drawn in a proximal direction, a
distal end of the first articulation cable, anchored to support
member 122, 222, at a location spaced a distance from a central
axis thereof, causes joints 212 to pivot about pivot axes "B"
thereof, thereby causing gaps defined between adjacent joints 212
to constrict. In so doing, the end effector is articulated along
neck assembly 210 to displace support member 122, 222 in a first
direction. In order to return the end effector to an un-articulated
condition or to articulate the end effector in an opposite
direction, a second articulation cable (not shown), extending
through lumens 212e of joints 212 may be withdrawn in a proximal
direction.
[0359] Turning now to FIG. 38, a twisted wire arrangement for
incorporation into any of the end effectors disclosed herein, is
shown. As seen in FIG. 38, a central actuation cable 242 extends
substantially longitudinally along a central axis of end effector
100, 200. A pair of opposed actuation cables 214a, 214b extend
along opposed sides of central actuation cable 242. Proximal ends
214a', 214b' of each opposed actuation cable 214a, 214b define a
first plane, while distal ends 214a'', 214b'' of each opposed
actuation cable 214a, 214b define a second plane that is oriented
at an angle with respect to the first plane, preferably oriented
orthogonally with respect to the first plane. In other words,
opposed actuation cables 214a, 214b wrap around central actuation
cable 242 approximately 90.degree. from a proximal end thereof to a
distal end thereof.
[0360] In use, for example, proximal ends 214a', 214b' of opposed
actuation cables 214a, 214b may extend through respective lumens
212d, 212e of joints 212 (see FIG. 32) and twist around central
actuation cable 242 while passing through distal-most joint 213
such that distal ends 214a'', 214b'' enter opposed lumens 213d,
213e, respectively (see FIG. 32).
[0361] Alternatively, the end effector may be provided with a
segment wherein each actuation cable 214a, 214b, 242 is un-guided
(i.e., does not pass through a lumen or the like). In this manner,
opposed actuation cables 214a, 214b may be wrapped around central
actuation cable 242 by at least about 0.degree.-180.degree. in a
clockwise and counter-clockwise direction, preferably about
90.degree. in a clockwise and counter-clockwise direction.
[0362] It is contemplated that each actuation cable 214a, 214b, 242
is constructed from a flexible material capable of transmitting
torsional forces and which is substantially incompressible and
inextendable. Each actuation cable 214a, 214b, 242 may be
constructed from stainless steel or any other material suitable for
the intended purpose of transmitting torsional forces along a
length thereof.
[0363] Turning now to FIGS. 39-51, an end effector, according to
another embodiment of the present disclosure, is generally
designated as end effector 400. End effector 400 is substantially
similar to end effector 200 and thus will only be described herein
to the extent necessary to identify differences in construction and
operation thereof. Throughout the following disclosure, like
reference numeral will be used to identify like elements.
[0364] As seen in FIGS. 39-51, end effector 400 includes a tool
assembly 420 supported on an end of a neck assembly 410. Tool
assembly 420 includes a jaw support member 422, and a pair of jaws
430, 432 mounted for pivotable movement on jaw support member 422.
As seen in FIG. 40, jaw support member 422 defines a lumen 424 in a
proximal end thereof and a pair of spaced apart arms 426 in a
distal end thereof.
[0365] Each jaw 430, 432 is substantially similar to jaws 130, 132
described above in regard to end effector 100 and thus the
construction of jaws 430, 432 will not be discussed in further
detail herein below.
[0366] Jaws 430, 432 are pivotably mounted on support member 422 by
means of a jaw pivot pin 434 which extend through holes 426a formed
in arms 426 of support member 422 and respective pivot holes formed
in jaws 430, 432. To move jaws 430, 432 between an open position
and a closed position there is provided an axially or
longitudinally movable center rod 436 having a camming pin 438
mounted at a distal end thereof. Camming pin 438 rides in and
engages angled camming slots formed in respective jaws 430, 432
such that axial or longitudinal movement of center rod 436 causes
jaws 430, 432 to be cammed between open and closed positions.
[0367] Tool assembly 420 includes a drive assembly 440 slidably and
rotatably disposed within lumen 424 of support member 422. Drive
assembly 440 includes an inner drive assembly 442 and an outer
drive assembly 444. As seen in FIGS. 40-43, inner drive assembly
442 includes an inner barrel or collar 442a defining a lumen 442b
there through and an annular groove 442c therearound. Lumen 442b is
configured to slidably and rotatably receive center rod 436
therein. Inner drive assembly 442 further includes a ring 450a
slidably supported in annular groove 442c, and a first blade 450b
extending from ring 442d. Blade 450b extends from ring 450a in a
direction substantially parallel to a central longitudinal axis of
lumen 442b of inner barrel 442a.
[0368] As seen in FIGS. 40 and 44-46, outer drive assembly 444
includes an outer barrel or collar 444a defining a lumen 444b there
through and an annular groove 444c formed in a surface of lumen
444b. Lumen 444b is configured to slidably and rotatably receive
inner barrel 442a therein, such that inner barrel 442a is nested
within lumen 444b of outer barrel 444a. Outer drive assembly 444
further includes a ring 452a slidably supported in annular groove
444c, and a second blade 452b extending from ring 444d. Blade 452b
extends from ring 452a in a direction substantially parallel to a
central longitudinal axis of lumen 444b of outer barrel 444a.
[0369] Tool assembly 420 further includes a clevis 446 disposed
between arms 426 of support member 422. Clevis 446 includes a pair
of spaced apart arms 446b extending from a base 446a. Each arm 446b
defines a lumen 446c therethrough. Clevis 446 defines a central
aperture 446d formed in base 446a. Arms 446b are spaced apart an
amount sufficient and central aperture 446d of base 446b is
dimensioned so as to slidably and rotatably receive center rod 436
therein.
[0370] Tool assembly 420, as discussed above, further includes a
pair of needle engaging members or blades 450b, 452b which are
slidably supported within a respective lumen 446c of arms 446b of
clevis 446. Each blade 450b, 452b includes a distal end slidably
extending into blade receiving channels 430d, 432d (see FIGS.
47-49) of respective jaws 430, 432.
[0371] In operation, as inner drive assembly 442 and outer drive
assembly 444 are translated, in an axial direction, relative to one
another, blades 450b, 452b are also translated with respect to one
another.
[0372] End effector 400 includes a joint assembly 460
interconnecting neck assembly 410 and tool assembly 420. Joint
assembly 460 may be in the form of a knuckle joint, wherein a first
member 462a of joint assembly 460 is supported in or at a distal
end of a shaft or tubular housing 412 of neck assembly 410, and a
second member 462b of joint assembly 460 is supported at or in a
proximal end of support member 422 of tool assembly 420. Joint
assembly 460 enables tool assembly 420 to articulate or pivot,
about at least one axis, relative to neck assembly 410.
[0373] End effector 400 further includes a pair of pusher-rods
464a, 464b each extending through respective lumens formed in first
member 462a and second member 464b of joint assembly 460, and
secured to inner barrel 442a of inner drive assembly 442 and outer
barrel 444a of outer drive assembly 444, respectively. In use, as
pusher-rods 464a, 464b are translated relative to one another
respective inner barrel 442a and outer barrel 444a are translated
relative to one another.
[0374] Turning now to FIGS. 47-51, a method of operating end
effector 400 is shown and described. As seen in FIG. 47, when
pusher-rod 464a is at a distal-most position, inner barrel 442a and
blade 450b are at a distal-most position, meanwhile pusher-rod 464b
may be desirably maintained at a proximal-most position so as to
maintain outer barrel 444a and blade 452b at a proximal-most
position. It is contemplated that pusher-rods 464a, 464b may be
maintained at any axial location relative to one another so as to
maintain respective inner barrel 442a and blade 450b, and outer
barrel 444a and blade 452b at any axial location relative to one
another.
[0375] As seen in FIGS. 47 and 48, when center rod 436 is at a
distal-most position, jaws 430, 432 are in an open condition, and
when center rod 436 is retracted, relative to end effector 400,
jaws 430, 432 are in a closed condition. Similar to end effector
200, in order to open or close jaws 430, 432, of end effector 400,
central rod 436 is translated in an axial direction to move camming
pin 438. Camming pin 438 rides through the camming slots of jaws
430, 432 thus causing jaws 430, 432 to pivot about pivot pin 434
and cause distal ends of jaws 430, 432 to open or close.
[0376] A seen in FIGS. 47-49, when pusher-rod 464a is moved in a
proximal direction to a proximal-most position, inner barrel 442a
and blade 450b are moved in a proximal direction, and when
pusher-rod 464b is moved in a distal direction to a distal-most
position, outer barrel 444a and blade 452b are moved in a distal
direction.
[0377] As seen in FIGS. 50 and 51, upon rotation of center rod 436
about a longitudinal axis thereof, camming pin 438 acts on arms 426
of support member 422 to cause support member 422 and tool assembly
420 to rotate relative to neck assembly 410. As tool assembly 420
is rotated, rings 450a, 452a of respective inner and outer drive
assemblies 442, 444, are rotated relative to respective inner and
outer barrels 442a, 444a, thereby allowing respective blades 450b,
452b to rotate with tool assembly 420.
[0378] Turning now to FIGS. 52-55, an end effector, according to
another embodiment of the present disclosure, is generally
designated as end effector 500. End effector 500 is substantially
similar to end effector 400 and thus will only be described herein
to the extent necessary to identify differences in construction and
operation thereof. Throughout the following disclosure, like
reference numeral will be used to identify like elements.
[0379] As seen in FIGS. 52-55, pusher-rods 464a, 464b have been
replaced by arms 564a, 564b extending proximally from respective
inner and outer barrels 542a, 544a. Tool assembly 520 of end
effector 500 includes a camming hub 566 defining a lumen 566a
therethrough configured and adapted to slidably receive a portion
of center rod 536 therein. Camming hub 566 defines a substantially
helical or spiral groove 566b in an outer surface thereof
configured for slidable receipt of a nub projecting from arms 564a,
564b. Camming hub 566 is configured for rotatable disposition
within lumen 524 of support member 522.
[0380] With continued reference to FIGS. 52-55, a method of
operating end effector 500 is shown and described. As seen in FIG.
52, when inner barrel 542a and blade 550b are at a distal-most
position, outer barrel 544a and blade 552b are at a proximal-most
position.
[0381] As seen in FIGS. 52 and 53, when center rod 536 is at a
distal-most position, jaws 530, 532 are in an open condition, and
when center rod 536 is retracted, relative to end effector 520,
jaws 530, 532 are in a closed condition. Similar to end effector
200, in order to open or close jaws 530, 532, of end effector 500,
central rod 536 is translated in an axial direction to move camming
pin 538. Camming pin 538 rides through the camming slots of jaws
530, 532 thus causing jaws 530, 532 to pivot about pivot pin 534
and cause distal ends of jaws 530, 532 to open or close.
[0382] A seen in FIGS. 52-55, when camming hub 566 is rotated by a
drive tube 567, nubs of arms 564a, 564b ride within groove 566b of
camming hub 566 and are translated, in an axial direction, relative
thereto. In particular, upon rotation of camming hub 566, as arm
564a is moved proximally, inner barrel 542a is moved proximally,
and concomitantly therewith arm 564b is moved distally thereby
moving outer barrel 544a distally, and vise-versa. As inner barrel
542a is moved in a proximal direction, blade 550b is also moved in
a proximal direction, and concomitantly therewith since outer
barrel 544a is moved in a distal direction, blade 552b is moved in
a distal direction.
[0383] Turning now to FIGS. 56-59, an end effector, according to
another embodiment of the present disclosure, is generally
designated as end effector 600. End effector 600 is substantially
similar to end effector 400 and thus will only be described herein
to the extent necessary to identify differences in construction and
operation thereof. Throughout the following disclosure, like
reference numeral will be used to identify like elements.
[0384] As seen in FIGS. 56-59, pusher-rods 664a, 664b extend from
respective distal and proximal barrels 642a, 644a. Distal and
proximal barrels 642a, 644a are not configured for nesting within
one another, in the manner of inner and outer barrels 442a,
444a.
[0385] With continued reference to FIGS. 56-59, a method of
operating end effector 600 is shown and described. As seen in FIG.
56, when pusher-rod 664a is at a distal-most position, distal
barrel 642a and blade 650b are at a distal-most position, meanwhile
pusher-rod 664b may be desirably maintained at a proximal-most
position so as to maintain proximal barrel 644a and blade 652b at a
proximal-most position. It is contemplated that pusher-rods 664a,
664b may be maintained at any axial location relative to one
another so as to maintain respective distal barrel 642a and blade
650b, and proximal barrel 644a and blade 652b at any axial location
relative to one another.
[0386] As seen in FIGS. 56 and 57, when center rod 636 is at a
distal-most position, jaws 630, 632 are in an open condition, and
when center rod 636 is retracted, relative to end effector 600,
jaws 630, 632 are in a closed condition. Similar to end effector
200, in order to open or close jaws 630, 632, of end effector 600,
central rod 636 is translated in an axial direction to move camming
pin 638. Camming pin 638 rides through the camming slots of jaws
630, 632 thus causing jaws 630, 632 to pivot about pivot pin 634
and cause distal ends of jaws 630, 632 to open or close.
[0387] A seen in FIGS. 56-59, when pusher-rod 664a is moved in a
proximal direction to a proximal-most position, distal barrel 642a
and blade 650b are moved in a proximal direction, and when
pusher-rod 664b is moved in a distal direction to a distal-most
position, proximal barrel 644a and blade 652b are moved in a distal
direction. As seen in FIG. 59, either pusher-rod 664a, 664 may be
moved until distal barrel 642a and proximal barrel 644a are in
contact with one another.
[0388] Turning now to FIG. 60, an end effector, according to
another embodiment of the present disclosure, is generally shown as
700.
[0389] End effector 700 includes a neck assembly (not shown), and a
tool assembly 720 supported on a distal end of the neck assembly.
As seen in FIG. 60, tool assembly 720 of end effector 700 includes
a jaw support member 722, and a pair of jaws 730, 732 mounted for
pivotable movement on jaw support member 722.
[0390] Each jaw 730, 732 includes a needle receiving recess 730a,
732a, respectively, configured to surround and hold at least a
portion of a surgical needle 104 disposed therein substantially
perpendicular to tissue engaging surfaces thereof.
[0391] Jaws 730, 732 are pivotably mounted on support member 722 by
means of a jaw pivot pin 734. To move jaws 730, 732 between an open
position and a closed position there is provided an axially or
longitudinally movable center rod 736 having a camming pin 738
mounted at a distal end thereof. Camming pin 738 rides in and
engages angled camming slots 730c, 732c formed in respective jaws
730, 732 such that axial or longitudinal movement of center rod 736
causes jaws 730, 732 to be cammed between open and closed
positions.
[0392] Tool assembly 720 includes a lead screw 740 having a distal
end threadably connected to a proximal end of center rod 736. Lead
screw 740 includes a proximal end fixedly connected to a distal end
of an actuation cable 742 via a coupling 746. Actuation cable 742
rotatably and slidably extends through a bearing 748.
[0393] Tool assembly 720 further includes a bell crank 744
pivotally supported on support member 722. Bell crank 244 includes
a pair of opposed arms or levers 744a, 744b.
[0394] In operation, rotation of actuation cable 742 imparts
rotation to coupling 746 and lead screw 740 which, in turn, imparts
axial reciprocal translation to center rod 736 and camming pin 738.
Thus, rotation of actuation cable 742 results in the approximation
(closing) or separation (opening) of jaws 730, 732 relative to one
another.
[0395] Tool assembly 720 further includes a pair of needle engaging
members or blades 750, 752 which are slidably supported within
respective blade receiving channels of jaws 730, 732. The channels
of jaws 730, 732 are dimensioned and configured so as to at least
partially intersect needle recesses 730a, 732a. Thus, by advancing
blade 750 or 752 within a respective channel, a distal end 750a,
752a of the advancing blade 750 or 752 engages or "locks in" a
groove of needle disposed within the respective recess 730a, 732a.
Each blade 750, 752 includes a proximal end 750b, 752b pivotably
connected to a free end of a respective lever 744a, 744b of bell
crank 744.
[0396] In operation, as actuation cable 742 axially reciprocated,
levers 744a, 744b are actuated in opposite directions to move
respective blades 750, 752 in a respective axial direction relative
thereto. In particular, upon axial movement of actuation cable 742
in a first direction, lever 744a, and in turn blade 750, is caused
to be moved in a first direction while lever 744b, and in turn
blade 752, is caused to be moved in a second direction, and
vise-versa.
[0397] Turning now to FIG. 61, a drive assembly or actuation cable
assembly 842, for use with the end effectors of the present
disclosure, is shown and will be described. Drive assembly 842
includes an inner cable 842a and an outer tube or sheath 842b
rotatably and slidably extending over inner cable 842a. Inner cable
842a is fabricated from a suitable material capable or transmitting
axial tensile and compressive forces, and torsional or rotational
forces. Outer tube 842b is fabricated from a suitable material also
capable or transmitting axial tensile and compressive forces, and
torsional or rotational forces.
[0398] Turning now to FIG. 62, an end effector, according to
another embodiment of the present disclosure, is generally shown as
900. End effector 900 includes a tool assembly 920 having a pair of
jaws 930, 932 pivotably associated with one another. Jaws 930, 932
are pivotably associated with one another by means of a jaw pivot
pin 933. Each jaw 930, 932 includes a respective proximal end or
tail 934, 936 converging toward one another. Each tail 934, 936
includes a respective outer surface 934a, 936a, and a respective
inner surface 934b, 936b.
[0399] Tool assembly 920 includes a lead screw 940, fixedly
connected to actuating cable 942, and having a distal end
threadably connected to a proximal end of a wedge member 936. Wedge
member 936 includes a distally extending head portion 936a
interposed between tails 934, 936 of jaws 930, 932, and arms 936b,
936c disposed outside of respective tails 934, 936. Head portion
936a may by triangular, conical or any other suitably shaped
configuration selected for the intended purpose of separating tails
934, 936 from one another as wedge member 936 is moved in a first
direction away from pivot pin 933. Arms 936b, 936c may extend
distally or toward pivot pin 933, may comprise a portion of a
flange or skirt extending toward pivot pin 933, or may comprise any
other suitably shaped configuration selected for the intended
purpose of approximating tails 934, 936 toward one another as wedge
member 936 is moved in a second direction toward pivot pin 933.
[0400] In operation, to close jaws 930, 932 from an open condition,
actuation cable 942 is rotated in a first direction to rotate lead
screw 940 in a first direction and move wedge member 936 is a first
direction axially rearward. In so doing, head portion 936a of wedge
member 936 is moved in an axially rearward direction, away from
pivot pin 933, to engage and separate tails 934, 936 of jaws 930,
932 from one another to thereby close jaws 930, 932.
[0401] Similarly, to open jaws 930, 932 from a closed condition,
actuation cable 942 is rotated in a second direction to rotate lead
screw 940 in a second direction and move wedge member 936 is a
second direction axially forward. In so doing, arms 936b, 936c of
wedge member 936 are moved in an axially forward direction, toward
pivot pin 933, to engage and approximate tails 934, 936 of jaws
930, 932 towards one another to thereby open jaws 930, 932.
[0402] Turning now to FIG. 63, a closure member in accordance with
an embodiment of the present disclosure, for any of the end
effectors disclosed herein, is generally shown as 1022. Closure
member 1022 includes an outer tube 1024 having a proximal portion
1024a which is flexible or resilient and a distal portion 1024b
which is rigid or has a fixed configuration. It is contemplated
that proximal portion 1024a of outer tube 1024 is fabricated from a
suitable material which is not axially compressible or extensible.
Closure member 1022 includes an inner flexible tube 1026 rotatably
and slidably disposed within outer tube 1024. Inner flexible tube
1026 includes a distal end configured to operatively engage and
support joints 112 of neck assembly 110.
[0403] It is contemplated that jaws 130, 132 may be biased to an
open condition by a suitable biasing member (not shown).
[0404] In operation, outer tube 1024 of closure member 1022 is
reciprocably translated relative to inner tube 1026 and jaws 130,
132 to open and close jaws 130, 132 as needed and/or desired. With
jaws 130, 132 in an open condition and distal portion 1024b of
outer tube 1024 located proximal of jaws 130, 132, in order to
close jaws 130, 132, outer tube 1024 is axially advanced relative
to inner tube 1026 and jaws 130, 132 such that distal portion 1024b
of outer tube 1024 engages a rear or back surface of jaws 130, 132
and cams or urges jaws 130, 132 relative to one another and biases
the biasing member. With jaws 130, 132 in a closed condition, at
least partially within outer tube 1024, in order to open jaws 130,
132, outer tube 1024 is axially retracted relative to inner tube
1026 and jaws 130, 132 such that distal portion 1024b of outer tube
1024 disengages a rear or back surface of jaws 130, 132 and jaws
130, 132 are separated relative to one another by the un-biasing of
the biasing member.
[0405] Turning now to FIG. 64, a drive assembly 1142, for use with
the end effectors of the present disclosure, is shown and will be
described. As seen in FIG. 64, drive assembly 1142 includes a
center rod or actuation rod 1136 slidably supported on at least one
bushing 1137 and includes a proximal end 1136a. Drive assembly 1142
includes an eccentric cam 1144 rotatably supported on a pin 1145. A
surface of cam 1144 is in slidable contact with proximal end 1136a
of actuation rod 1136. It is contemplated that actuation rod 636 is
biased into engagement or contact with the surface of cam 1144.
[0406] Drive assembly 1142 further includes a toothed wheel or gear
1146 supported on pin 1145 and keyed to cam 1144. Drive assembly
1142 may include a latch 647 operatively engaged with the teeth of
gear 1146 to allow for gear 1146 to only rotate in a single
direction.
[0407] Drive assembly 1142 further includes a bell crank 1148
pivotably supported on a pin 1149. Bell crank 1148 include a pair
of arms 1148a, 1148b extending away from pin 1149. Drive assembly
1142 includes a pawl 1150 pivotably connected to arm 1148a of bell
crank 1148 and biased against the teeth of gear 1146. Pawl 1150 is
configured to impart rotation to gear 1146 in a single
direction.
[0408] Drive assembly 1142 further includes a pair of reigns or
actuation cables 1114a, 1114b. Actuation cables 1114a, 1114b may be
connected to a respective arm 648a, 1148b of bell crank 1148.
[0409] In operation, as first actuation cable 1114a is pulled, arm
1148a of ball crank 1148 is moved to pull on pawl 1150 in a first
direction. As pawl 1150 is moved in a first direction, gear 1146 is
rotated in a first direction thus causing cam 1144 to rotate in a
first direction. As cam 1144 is rotated, actuation rod 1136 rides
along an outer surface thereof to move is an axially distal or
proximal direction. Once the stroke or pull of first actuation
cable 1114a is complete, second actuation cable 1114b is pulled to
reset pawl 1150.
[0410] As second actuation cable 1114b is pulled, arm 1148b of ball
crank 1148 is moved to move arm 1114a in a second direction to push
pawl 1150 in a second direction. As pawl 1150 is moved in a second
direction, pawl 1150 rides over the teeth of gear 1146 and latch
1124 prevents gear 1146 from rotating in a second direction and
thus cam 1144 is prevented from rotating in a second direction.
[0411] The pulling of actuation cables 1114a, 1114b is continuously
repeated to move actuation rod 1136 in a distal and a proximal
direction to open and close jaws of an end effector, as described
in embodiments disclosed herein.
[0412] If desired, a second gear 1146a and a second pawl 1150a may
be provided to cause rotation of cam 1144 in a second direction as
second actuation cable 1114b is pulled.
[0413] In an embodiment, it is contemplated that a first bevel gear
may be keyed to gear 1146 such that rotation of gear 1146 may
rotate the first bevel gear, and a second bevel gear may be
operatively connected to the first bevel gear such that rotation of
the first bevel gear may be used to impart an axial rotation to a
drive rod via the second bevel gear.
[0414] Turning now to FIG. 65, an end effector according to another
embodiment of the present disclosure, is generally shown as 1200.
End effector 1200 includes a pair of jaws 1230, 1232 pivotably
joined to one another by a pivot pin 1234. Each jaw 1230, 1232
includes a tail portion 1230a, 1232a extending proximally of pivot
pin 1233.
[0415] End effector 1200 further includes a pair of links 1234,
1236 pivotably connected to an end of a respective tail portion
1230a, 1232a of jaws 1230, 1232. A free end of each link 1234, 1236
is pivotably joined to one another and is operatively connected to
an actuation cable 1242.
[0416] In this embodiment, as actuation cable 1242 is moved in a
proximal direction relative to pivot pin 1233, jaws 1230, 1232 are
caused to be approximated towards one another. Additionally, as
actuation cable 1242 is moved in a distal direction relative to
pivot pin 1233, jaws 1230, 1232 are caused to be separated from one
another. Similar to a pantograph mechanism, links 1234, 1236 enable
jaws 1230, 1232 to be opened to approximately 180.degree. relative
to one another in order to grasp flat gastric walls or the
like.
[0417] Turning now to FIG. 66, a drive assembly 1342 for any of the
end effectors disclosed herein is shown and will be described. As
seen in FIG. 66, drive assembly 1342 includes a pulley 1344
pivotably supporting blades 1350, 1352 at substantially
diametrically opposed sides thereof. Drive assembly 1342 further
includes a cable or belt 1345 extending around pulley 1344.
[0418] In use, as an end of cable 1345 is pulled in a first
direction, blade 1350 is advanced, to selectively engage needle
104, and blade 1352 is retracted. Additionally, as an end of cable
1345 is pulled in a second direction, blade 1352 is advanced, to
selectively engage needle 104, and blade 1350 is retracted.
[0419] Turning now to FIGS. 67A and 67B, a drive assembly 1442 for
any of the end effectors disclosed herein is shown and will be
described. As seen in FIGS. 67A and 67B, drive assembly 1442
includes a camming hub 1444 supported on a drive cable 1414.
Camming hub 1444 defines a spiral groove 1444b configured to
slidably and selectively receive a follower 1450c, 1452c of a
respective blade 1450, 1452.
[0420] Drive assembly 1442 further includes an actuation tube 1416
extending over actuation cable 1414 and including a cam 1418
supported on a distal end thereof. As actuation tube 1416 is
rotated, a lobe 1418a of cam 1418 selectively engages and
disengages a recess 1450b, 1452b formed in a proximal end of blades
1450, 1452.
[0421] In operation, actuation tube 1416 is rotated 90.degree. to
engage recess 1450b of blade 1450 with lobe 1418a of cam 1418. Lobe
1418a lifts blade 1450, pulling follower 1450c out of groove 1444b
of camming hub 1444. Actuation tube 1416 is then moved forward,
moving cam 1418 and blade 1450 forward to engage or release the
surgical needle. The process is repeated as needed throughout the
surgical procedure.
[0422] In an alternate embodiment, as seen in FIGS. 68A and 68B,
camming hub 1444 may be provided with a longitudinally extending
slot or groove 1444b extending forward from a nadir of helical
groove 1444a. A retention bump 1444c may be provided at or near a
proximal end of longitudinal groove 1444b.
[0423] As seen in FIG. 68A, blade 1450 may include a threaded
portion 1450d extending from a proximal end thereof through a
threaded block or bushing 1451. An actuation or torque cable 1453
may be connected to threaded portion 1450d to push follower 1450c
over bump 1444c as actuation cable 1453 is rotated to release the
surgical needle.
[0424] Turning now to FIGS. 69-101, a flexible endoscopic stitching
device, in accordance with an embodiment of the present disclosure,
is generally designated as 2000. Endoscopic stitching device 2000
includes an end effector 2100 operatively supported on and
extending from a handle assembly 2200.
[0425] In accordance with the present embodiment, end effector 2100
is substantially similar to end effector 100 and thus will only be
discussed in detail hereinbelow to the extent necessary to identify
differences in construction and operation. Reference may be made to
end effector 100 for a detailed discussion of the construction and
operation of end effector 2100.
[0426] As seen in FIGS. 72, 82-84, 90, 93, 94, 97 and 98, end
effector 2100 includes a thrust bearing 2148 interposed between
camming hub 2144 and distal-most knuckle 2112a. Thrust bearing 2148
includes a plurality of ball bearings 2148a rotatably supported in
housing halves 2148b, 2148c.
[0427] In use, first housing half 2148b of thrust bearing 2148 is
freely rotatable relative to second housing half 2148c of thrust
bearing 2148, via ball bearings 2148a. In particular, thrust
bearing 2148 enabled free or relatively free axial rotation of
camming hub 2144 relative to distal-most knuckle 2112a.
[0428] Handle assembly 2200 includes a housing 2202 having a
right-half section 2202a and a left-half section 2202b joinable to
one another by suitable fastening elements (not shown), such as
screws. Handle assembly 2200 includes a trigger 2204 operatively
supported in housing 2202 and extending therefrom. As will be
described in greater detail below, trigger 2204 is movable between
a first un-actuated position, as seen in FIGS. 69-71 and 68, and at
least one second actuated position, as seen in FIGS. 79-81. In use,
movement of trigger 2204 between the first and second positions
results in actuation and/or operation of end effector 2100.
[0429] Trigger 2204 is operatively associated or otherwise
connected to an actuation mechanism 2210 (see FIGS. 70-72 and
78-82) of handle assembly 2200. As will be described in greater
detail below, in use, movement of trigger 2204 between the first
and second positions results in two operations of end effector
2100.
[0430] As seen in FIGS. 70-72 and 78-82, actuation mechanism 2210
includes a trigger plate 2212 connected to and extending from
trigger 2204. Trigger plate 2212 pivotally connects trigger 2204 to
housing 2202. Trigger plate 2212 defines a first gear segment 2214
along a proximal or rear edge 2212a thereof. Trigger plate 2212
defines an arcuate slot 2216 therein having a second gear segment
2216a formed along an upper edge thereof. Slot 2216 has a radius of
curvature having its center located on a pivot axis "Y" (see FIG.
73) of trigger 2204.
[0431] A gear set 2220 is operatively associated with slot 2216 of
trigger plate. Gear set 2220 includes a first gear 2222 configured
to mesh with and/or otherwise operatively engage second gear
segment 2216a of slot 2216, and a second gear 2224 supported on a
common rotational pin 2226 as first gear 2222. In this manner, as
first gear 2222 is rotated due to a movement of trigger 2204,
second gear 2224 is simultaneously and/or concomitantly
rotated.
[0432] Second gear 2224 of gear set 2220 is configured to mesh with
and/or otherwise operatively engage teeth 2228a of a rack 2228.
Rack 2228 defines a lumen 2228b therethrough. Lumen 2228b of rack
2228 is oriented in a direction tangential to pivot axis "Y". In
one embodiment, lumen 2228b of rack 2228 is coaxially disposed on a
longitudinal "X" axis of an actuation shaft of handle assembly
2200.
[0433] As seen in FIGS. 70-72 and 78-82, actuation mechanism 2210
includes a drive or actuation shaft 2230 extending through and
operatively associated with rack 2228, and a follower block 2232
rotatably supported on actuation shaft 2230 at a fixed location
distal of rack 2228. Actuation shaft 2230 is axially translatable
and rotatable relative to rack 2228. Follower block 2232 is axially
held in position relative to actuation shaft 2230 by a pair of ring
clamps 2232a, 2232b secured to actuation shaft 2230 at a location
distal and proximal of follower block 2232. Rack 2228 and follower
block 2232 are connected to one another by a biasing member 2234,
i.e., a tension spring, extending therebetween.
[0434] Actuation mechanism 2210 includes a slip-clutch 2240
supported on a proximal end of actuation shaft 2230. As seen in
FIG. 74, slip clutch 2240 includes a distal portion 2242 having a
distal bevel gear 2242a configured to mesh with and/or otherwise
operatively engage first gear segment 2214 of trigger plate 2212,
and a set of proximally-facing gear teeth 2242b. Slip clutch 2240
further includes a proximal portion 2244 having a set of
distally-facing gear teeth 2244a configured to mesh with and/or
otherwise operatively engage the set of proximally-facing gear
teeth 2242b of distal portion 2242, and a toothed wheel 2244b
located proximal of the set of distally-facing gear teeth 2244a.
Toothed wheel 2244b defines a pair of diametrically opposed teeth
2244c formed therein or thereon. As seen in FIGS. 77, 80 and 83,
toothed wheel 2244b is keyed to actuation shaft 2230 so as to
solely enable axial displacement of toothed wheel 2244b relative to
actuation shaft 2244b.
[0435] In operation, as will be discussed in greater detail below,
the set of distally-facing gear teeth 2244a cooperate with the set
of proximally-facing gear teeth 2242b to impart rotation in a
single direction.
[0436] Proximal portion 2244 of slip-clutch 2240 is biased against
distal portion 2242 of slip-clutch 2240 by a biasing member 2246,
such as, for example, a compression spring or the like, disposed
between housing 2202 and proximal portion 2244 of slip-clutch 2240.
A pawl 2248 is operatively associated with toothed wheel 2244b in
such a manner so as to permit rotation of toothed wheel 2244b in a
single direction.
[0437] As seen in FIGS. 70-72, at least proximally-facing gear
teeth 2242b of distal portion 2242 of slip-clutch 2240 is retained
in a hub 2250 formed in housing 2202, and at least a boss 2244d,
extending proximally from toothed wheel 2244b, is retained in a hub
2252 formed in housing 2202.
[0438] With continued reference to FIGS. 69-82, a method of using
and/or operating handle assembly 2200 is shown and described. As
seen in FIG. 78, when trigger 2204 is in a first or un-actuated
position, rack 2228 is at a distal-most position relative to
actuation shaft 2230 such that a proximal-most tooth 2228a thereof
meshes with and/or otherwise operatively engages second gear 2224
of gear set 2220. Also, as seen in FIG. 78, when trigger 2204 is in
a first or un-actuated position, first gear segment 2214 of trigger
plate 2212 is spaced a distance from bevel gear 2242a of distal
portion 2242 of slip clutch 2240.
[0439] As seen in FIGS. 78 and 79, as trigger 2204 is squeezed or
moved to a second or at least partially actuated position, as
indicated by arrow "A", second gear segment 2216a of slot 2216
causes first gear 2222 as well as second gear 2224 of gear set 2220
to rotate in the direction of arrow "B". As first and second gears
2222, 2224 of gear set 2220 are rotated in the "B" direction,
second gear 2224 causes rack 2228 to move in the direction of arrow
"C" (i.e., in a proximal direction). As rack 2228 is moved
proximally, actuation shaft 2230 is also moved proximally, in the
direction of arrow "C", due to the connection of follower block
2232 to rack 2230 via biasing member 2234. Proximal movement of
actuation shaft 2230 may result in an operation or movement in end
effector 2100 connected to a distal end of actuation shaft 2230 via
an actuation cable 2231.
[0440] As seen in FIG. 79, as trigger 2204 is further squeezed or
moved in the direction of arrow "A", first gear segment 2214 of
trigger plate 2212 operatively engages bevel gear 2242a of distal
portion 2242 of slip clutch 2240. As trigger 2204 is moved in the
direction of arrow "A", first gear segment 2214 of trigger plate
2212 imparts rotation to bevel gear 2242a of distal portion 2242 of
slip clutch 2240, in the direction of arrow "D". Rotation of bevel
gear 2242a of distal portion 2242 of slip clutch 2240 in turn
imparts rotation to proximal portion 2244 of slip clutch 2240, due
to the meshing of respective gear teeth 2242b, 2244a, which in turn
imparts rotation to actuation shaft 2230, due to the keying of
toothed wheel 2244b of proximal portion 2244 to actuation shaft
2230.
[0441] As seen in FIGS. 77 and 80, as toothed wheel 2244b of
proximal portion 2244 of slip clutch 2240 is rotated in the
direction of arrow "D", pawl 2248 rides over and against an outer
surface thereof.
[0442] As seen in FIG. 81, as trigger 2204 is further squeezed or
moved in the direction of arrow "A", second gear 2224 of gear set
2220 is further rotated in the direction of arrow "B" causing rack
2228 to move further in the direction of arrow "C". However, since
actuation shaft 2230 has bottomed out (i.e., movement in the
direction of arrow "C" is stopped), rack 2228 is caused to move in
the direction of arrow "C" along actuation shaft 2230, and since
follower block 2232 is axially fixed along actuation shaft 2230,
biasing member 2234 is caused to be elongated. Simultaneously or
concomitantly therewith, first gear segment 2214 of trigger plate
2212 further rotates bevel gear 2242a of distal portion 2242 of
slip clutch 2240 in the direction of arrow "D" further rotating
actuation shaft 2230 in the direction of arrow "D", as described
above. Rotation of actuation shaft 2230 in the direction of arrow
"D" may result in another operation or movement in end effector
2100 connected to a distal end of actuation shaft 2230 via an
actuation cable 2231.
[0443] Turning now to FIG. 82, as trigger 2204 is released or moved
in the direction of arrow "A1", opposite to the direction of arrow
"A", second gear 2224 of gear set 2220 is rotated in the direction
of arrow "B1", opposite to arrow "B". Second gear 2224 is moved in
the direction of arrow "B1" either by the movement of trigger 2204
in the direction of arrow "A1" or by the movement of rack 2228 in
the direction of arrow "C1", opposite to the direction of arrow
"C". Rack 2228 is moved in the direction of arrow "C1" due to the
contraction of biasing member 2234 approximating rack 2228 toward
follower block 2232. The spring bias of biasing member 2234,
approximating rack 2228 toward follower block 2232, facilitates or
aids in the return or movement of trigger 2204 in the direction of
arrow "A1". As rack 2228 is moved in the direction of arrow "C1"
actuation shaft 2230 is also moved in the direction of arrow
"C1".
[0444] Simultaneously or concomitantly with the movement of trigger
2204 in the direction of arrow "A1", first gear segment 2214 of
trigger plate 2212 imparts rotation to bevel gear 2242a of distal
portion 2242 of slip clutch 2240 in the direction of arrow "D1",
opposite to the direction of arrow "D". As bevel gear 2242a of
distal portion 2242 of slip clutch 2240 is rotated in the direction
of arrow "D1" gear teeth 2242b thereof slips-over and/or against
teeth 2244a of proximal portion 2244 of slip clutch 2240, and since
proximal portion 2244 of slip clutch 2240 is cammed in the
direction of arrow "D", against the bias of spring 2246, no
rotation is imparted to proximal portion 2244 of slip clutch 2240.
In turn, since proximal portion 2244 of slip clutch 2240 does not
rotate, no rotation is imparted to actuation shaft 2230.
[0445] As seen in FIG. 83, as toothed wheel 2244b of proximal
portion 2244 of slip clutch 2240 is rotated in the direction of
arrow "D1", pawl 2248 abuts against a tooth 2244c of toothed wheel
2244b, preventing rotation of toothed wheel 2244b in the direction
of arrow "D1" and in turn preventing rotation of actuation shaft
2230 in the direction of arrow "D1".
[0446] Movement of actuation shaft 2230 in the direction of arrow
"C1" may result in yet another operation or movement in end
effector 2100 connected to a distal end of actuation shaft 2230 via
an actuation cable 2231.
[0447] Turning now to FIGS. 69-73 and 75-76, handle assembly 2200
further includes an articulation mechanism 2270 supported on and/or
in housing 2202. Articulation assembly 2270 may be operatively
connected to end effect 2100 in order to impart articulation to end
effector 2100 or any other suitable movement or operation to end
effector 2100.
[0448] As seen in FIGS. 69-73 and 75-76, articulation mechanism
2270 includes a knob or dial 2272 rotatably supported on or in
housing 2202, and a gear set 2274 keyed to and shaving a common
rotational axis as dial 2272. Gear set 2274 includes a first gear
2274a and a second gear 2274b each supported on and keyed to a pin
2276 extending therethrough and through dial 2272.
[0449] As seen in FIGS. 72 and 73, first gear 2274a of gear set
2274 operatively engages a locking/feedback member 2278 including a
finger 2278a biased against the teeth of first gear 2274a. In
operation, as first gear 2274a of gear set 2274 is rotated, due to
a rotation of dial 2272, finger 2278a rides over the teach of first
gear 2274a thereby providing the user with tactile and/or audible
feedback. Additionally, when dial 2272 is not rotated, finger 2278a
inter-engages with the teeth of first gear 2274a to thereby inhibit
automatic rotation of dial 2272 and thus essentially lock or fix
the position of dial 2272.
[0450] Articulation mechanism 2270 further includes a pair of
opposed racks 2280a, 2280b operatively engaged with and on opposed
sides of second gear 2274b of gear set 2274. Each rack 2280a, 2280b
is slidably supported within a respective channel 2282a, 2282b of a
support member 2282. Each rack 2280a, 2280b includes a respective
articulation cable 2284a, 2284b secured thereto. In this manner,
during operation, as each rack 2280a, 2280b is displaced so to is
each respective articulation cable 2284a, 2284b.
[0451] In operation, as best seen in FIGS. 75 and 76, as second
gear 2274b is rotated in a direction of arrow "E", due to the
rotation of dial 2272, first rack 2280a is moved in a proximal
direction (i.e., in the direction of arrow "F"), thus displacing
first articulation cable 2284a in the direction of arrow "F", and
second rack 2280b is moved in a distal direction (i.e., in the
direction of arrow "F1", opposite to arrow "F"), thus displacing
second articulation cable 2284b in the direction of arrow "F1". It
is understood that rotation of dial 2272 in an opposite direction
and thus rotation of second gear 2274b in a direction opposite to
arrow "E" will result in movement and/or displacement of racks
2280a, 2280b and cables 2284a, 2284b in opposite directions.
Rotation of dial 2272 thus may impart an operation or movement in
end effector 2100.
[0452] As seen in FIGS. 69, 71, 73-81, 91, 95, 99, and 100, handle
assembly 2200 further includes a needle loading assembly 2300
including a knob 2310 supported on a rear end of housing 2202 and
configured to enable loading of a surgical needle in jaws 2130,
2132. Knob 2310 is keyed to a spline shaft 2312 via a nut 2314. Nut
2314 has a shaped outer surface for receipt in a complementary
shaped recess formed in knob 2310 such that rotation of knob 2310
results in rotation of nut 2314. Nut 2314 defines a shaped lumen
2314a (FIG. 81) for receipt of a complementary shaped outer surface
of spline shaft 2312 such that rotation of knob 2310 also results
in rotation of spline shaft 2312. Spline shaft 2312 is axially
slidably disposed within lumen 2314a of nut 2314.
[0453] As seen in FIGS. 73, 81, 91, 95, 99 and 100, a distal end of
spline shaft 2312 extends through slip-clutch 2240 and is fixedly
secured to a proximal end of actuation shaft 2230 (a distal end of
actuation shaft 2230 being connected to actuation cable 2142).
[0454] In use, in order to load a surgical needle into jaws 2130,
2132 of end effector 2100, knob 2310 is rotated, thereby rotating
spline shaft 2312, actuation shaft 2230, actuation cable 2142 and
camming hub 2144 (as described above). As knob 2310 is rotated,
blades 2150, 2152 are moved axially until the distal ends of blades
2150, 2152 are out of registration with needle receiving recesses
2130a, 2132a (FIG. 93). With the distal ends of blades 2150, 2152
out of registration with receiving recesses 2130a, 2132a of jaws
2130, 2132, a surgical needle 104 is inserted into one of the
receiving recesses 2130a, 2132a. Knob 2310 is then rotated until
the distal end of one of blades 2150, 2152 engages surgical needle
104, as described above.
[0455] By way of example only, endoscopic stitching device 2000 may
be configured such that knob 2310 is rotated until an audible or
tactile feedback is sensed (e.g., when pawl 2248 snaps over tooth
2244c of toothed wheel 2244b). At this point, surgical needle 104
may be inserted or loaded in the recess 2130a, 2132a of jaws 2130,
2132 which is un-obstructed. With the surgical needle 104 in
position, knob 2310 may be rotated to advance on of blades 2150,
2152 to engage surgical needle 104, in the manner described above,
and to lock surgical needle 104 in position therein.
[0456] Referring now to FIGS. 102-110, a handle assembly for
operating, manipulating and/or controlling an endoscopic device, in
accordance with another embodiment of the present disclosure, is
generally designated as 3100. Handle assembly 3100 includes a
housing 3102 having a right-half section 3102a and a left-half
section 3102b joinable to one another by suitable fastening
elements 3102c, such as screws 3102c, as shown in FIG. 105.
[0457] Handle assembly 3100 includes a trigger 3104 operatively
supported in housing 3102 and extending therefrom. As will be
described in greater detail below, trigger 3104 is movable between
a first un-actuated position, as seen in FIGS. 102-104, and a
second actuated position, as seen in FIG. 109. In use, movement of
trigger 3104 between the first and second positions results in
actuation and/or operation of an end effector (not shown).
[0458] Trigger 3104 is operatively associated or otherwise
connected to an actuation mechanism 3110 (see FIG. 107) of handle
assembly 3100. As will be described in greater detail below, in
use, movement of trigger 3104 between the first and second
positions results in two operations of an end effector.
[0459] As seen in FIGS. 103-105, 107, 109 and 110, actuation
mechanism 3110 includes a trigger plate 3112 connected to and
extending from trigger 3104. Trigger plate 3112 defines a gear
segment 3114 along a proximal or rear edge 3112a thereof.
[0460] Actuation mechanism 3110 includes a cam plate 3116 fixedly
supported or connected to trigger plate 3112. Cam plate 3116 is
secured to trigger plate 3112 so as to rotate about a pivot axis
"Y" (see FIG. 105) of trigger 3104 and trigger plate 3112. Cam
plate 3116 defines a cam slot 3116a formed therein including a
first, second and third section 3116b, 3116c, and 3116d (see FIG.
105), respectively. Cam slot 3116a has a substantially "S-shaped"
configuration. As seen in FIGS. 105 and 107, a cam follower 3118 is
slidably positioned in cam slot 3116a of cam plate 3116.
[0461] Actuation mechanism 3110 includes a cam follower block 3120
operatively associated with cam plate 3116. Follower block 3120
pivotably supports cam follower 3118 via a pivot pin 3118a or the
like. In use, as will be described in greater detail below, as
trigger 3140 moved between the first and second positions, cam
plate 3116 is pivoted about pivot axis "Y" and follower block 3120
is displaced along cam slot 3116a of cam plate 3116. As best seen
in FIGS. 105 and 107, follower block 3120 defines a lumen 3120a
therethrough. Lumen 3120a of follower block 3120 is oriented in a
direction orthogonal to pivot axis "Y". In one embodiment, lumen
3120a of follower block 3120 is coaxially disposed on a
longitudinal "X" axis of a drive shaft of handle assembly 3100.
[0462] As seen in FIGS. 103-105, 107, 109 and 110, actuation
mechanism 3110 includes a drive or actuation shaft 3122 extending
through and operatively associated with follower block 3120.
Actuation shaft 3122 is axially fixed relative to follower block
3120 by a pair of retaining rings 3124a, 3124b connected to
actuation shaft 3122 at a respective location distal and proximal
of follower block 3120. In this manner, actuation shaft 3122 is
free to rotate about a longitudinal axis thereof, relative to
follower block 3120, and moves distally and proximally with a
corresponding distal or proximal movement of follower block
3120.
[0463] Actuation mechanism 3110 includes a coil or compression
spring 3126 disposed on actuation shaft 3122 at a location proximal
of follower block 3120. Actuation mechanism 3110 further includes a
pinion gear 3128 rotatably supported on actuation shaft 3122 at a
location proximal of spring 3126. Pinion gear 3128 is positioned on
actuation shaft 3122 so as to operatively engage and/or mesh with
gear segment 3114 of trigger plate 3112.
[0464] Actuation mechanism 3110 further includes a toothed wheel
3130 fixedly supported on or connected to actuation shaft 3122 via
a screw or fastener 3130a. Toothed wheel 3130 defines a pair of
diametrically opposed teeth 3130b formed therein or thereon.
Toothed wheel 3130 is disposed at a location proximal of pinion
gear 3128 and is in frictional engagement therewith. A pawl 3132 is
operatively associated with toothed wheel 3130 in such a manner so
as to permit rotation of toothed wheel 3130 in a single
direction.
[0465] With continued reference to FIGS. 102-110, a method of using
and/or operating handle assembly 3100 is shown and described. As
seen in FIGS. 103 and 104, when trigger 3104 is in a first or
un-actuated position, cam follower 3118 is positioned proximate a
distal end of second section 3116c of cam slot 3116a of cam plate
3116.
[0466] As seen in FIG. 109, when trigger 3104 is squeezed to a
second or fully actuated position, gear segment 3114 of trigger
plate 3112 is pivoted about pivot axis "Y" and actuates (i.e.,
rotates) pinion gear 3128 in a first direction "A". Since pinion
gear 3128 is rotatably supported on actuation shaft 3122, no
rotation of actuation shaft 3122 is imparted thereto. Also, since
pinion gear 3128 frictionally engages toothed gear 3130, rotation
of pinion gear 3128 imparts rotation to toothed gear 3130. However,
as seen in FIGS. 106 and 109, rotation of toothed gear 3130, in the
direction of arrow "A", is prevented by the inter-engagement of
pawl 3132 with a tooth 3130b of toothed gear 3130.
[0467] With continued reference to FIG. 109, simultaneously or
concomitantly with the rotation of pinion gear 3128 in the
direction of arrow "A", as trigger 3104 is squeezed to a second or
fully actuated position, cam follower 3118 is caused to be
displaced through cam slot 3116a of cam plate 3116. As cam follower
3118 is moved through cam slot 3116a, follower block 3120 is caused
to be moved in a proximal direction, as indicated by arrow "B".
Movement of follower block 3120 in the direction of arrow "B"
results in the movement of actuation shaft 3122 in the direction of
arrow "B". Movement of actuation shaft 3122 solely in an axial
direction is accomplished through uprights or guides 3140a, 3140b,
located near a distal end and a proximal end of actuation shaft
3122.
[0468] Movement of actuation shaft 3122 in the direction of arrow
"B" results in movement of an adjustment screw 3142, operatively
connected to a distal end of actuation shaft 3122, in the direction
of arrow "B", which in turn results in movement of a first
actuation cable 3144 in the direction of arrow "B". Movement of
first actuation cable 3144, in the direction of arrow "B", may
result in a first operation or movement of an end effector (not
shown), such as, for example, an approximation or an opening or
jaws of the end effector. In an alternative embodiment (not shown),
a rigid or substantially rigid rod or shaft may be substituted for
actuation cable 3144.
[0469] As seen in FIG. 110, upon release of trigger 3104 or upon
the return of trigger 3104 to the first or un-actuated condition,
gear segment 3114 of trigger plate 3112 is pivoted about pivot axis
"Y" and actuates (i.e., rotates) pinion gear 3128 in a second
direction "C", opposite to first direction "A". Since pinion gear
3128 frictionally engages toothed gear 3130, rotation of pinion
gear 3128 in the direction of arrow "C" imparts rotation to toothed
gear 3130. As seen in FIGS. 106 and 110, rotation of toothed gear
130, in the direction of arrow "C", is permitted since pawl 3132
does not engage tooth 3130b of toothed gear 3130 but simply slides
thereover.
[0470] Since toothed gear 3130 is keyed to or otherwise fixedly
connected to actuation shaft 3122, rotation of toothed gear 3130 in
the direction of arrow "C" also results in rotation of actuation
shaft 3122, and in turn first actuation cable 3144, in the
direction of arrow "C". Rotation of first actuation cable 3144 in
the direction of arrow "C" may result in a second operation or
movement of an end effector (not shown).
[0471] With continued reference to FIG. 110, simultaneously or
concomitantly with the rotation of pinion gear 3128 in the
direction of arrow "C", as trigger 3104 is moved or returned to the
first or un-actuated position, cam follower 3118 is caused to be
displaced through cam slot 3116a of cam plate 3116. As cam follower
3118 is moved through cam slot 3116a, follower block 3120 is caused
to be moved in a distal direction, as indicated by arrow "D".
Movement of follower block 3120 in the direction of arrow "D"
results in the movement of actuation shaft 3122 in the direction of
arrow "D". Guides 3140a, 3140b once again solely permit movement of
actuation shaft 3122 in an axial direction.
[0472] Movement of actuation shaft 3122 in the direction of arrow
"D" results in movement of adjustment screw 3142, and in turn first
actuation cable 3144 in the direction of arrow "D". Movement of
first actuation cable 3144, in the direction of arrow "D", may
result in a third operation or movement of an end effector (not
shown), such as, for example, an approximation or an opening or
jaws of the end effector.
[0473] Return or movement of trigger 3104 from the second position
to the first position is facilitated by a tension spring 3148 or
the like operatively connected to and extending between housing
3102 and trigger 3104.
[0474] With continued reference to FIGS. 102-110, handle assembly
3100 further includes another actuation mechanism or articulation
controller 3150. Articulation controller 3150 includes a slider
3152 slidably supported in tracks 3102d formed in housing 3102.
Slider 3152 is biased to a raised position by a biasing member 3154
(i.e., spring clip or the like). In the raised position, a tooth
3152a formed on slider 3152 engages with a tooth 3156a of a rack
3156 formed in housing 3102. A second actuation cable 3146 extends
from slider 3152 and out through a distal end of housing 3102 to
operative engage an end effector (not shown).
[0475] In operation, as seen in FIG. 109, as slider 3152 is
actuated or moved in the direction of arrow "E" (i.e., from a
proximal-most to a distal-most position), second actuation cable
3146 is also moved in the direction of arrow "E". Movement of
second actuation cable in the direction of arrow "E" may result in
an operation of an end effector (not shown), such as, for example,
an articulation of an end effector in a direction or an
approximation or an opening or jaws of the end effector.
[0476] In order to move slider 3152 in a direction opposite to
arrow "E", slider 3152 is pressed toward housing 3102 to disengage
tooth 3152a thereof from teeth 3156a of rack 3156. In this manner,
slider 3152 is free to be moved from a distal-most position to a
proximal-most position.
[0477] First and second actuation cables 3144 and 3146 may be
sheathed in a flexible, non-radially expandable, sleeve 3147 or the
like. Sleeve 3147 functions to ensure that first and second
actuation cables 3144 and 3146 solely translate in an axial
direction and do not deflect radially outward. Each actuation cable
3146, 3148 may be fabricated from a suitable material, i.e.,
stainless steel, capable of transmitting axial and torsional
forces.
[0478] Turning now to FIGS. 111-125, a handle assembly for
operating, manipulating and/or controlling an endoscopic device, in
accordance with another embodiment of the present disclosure, is
generally designated as 3200. Handle assembly 3200 includes a
housing 3202 having a right-half section 3202a and a left-half
section 3202b joinable to one another by suitable fastening
elements (not shown), such as screws.
[0479] Handle assembly 3200 includes a trigger 3204 operatively
supported in housing 3202 and extending therefrom. As will be
described in greater detail below, trigger 3204 is movable between
a first un-actuated position, as seen in FIGS. 111-113 and 120, and
at least one second actuated position, as seen in FIGS. 121-122. In
use, movement of trigger 3204 between the first and second
positions results in actuation and/or operation of an end effector
(not shown).
[0480] Trigger 3204 is operatively associated or otherwise
connected to an actuation mechanism 3210 (see FIGS. 112-114 and
120-124) of handle assembly 3200. As will be described in greater
detail below, in use, movement of trigger 3204 between the first
and second positions results in two operations of an end
effector.
[0481] As seen in FIGS. 112-114 and 120-124, actuation mechanism
3210 includes a trigger plate 3212 connected to and extending from
trigger 3204. Trigger plate 3212 pivotally connects trigger 3204 to
housing 3202. Trigger plate 3212 defines a first gear segment 3214
along a proximal or rear edge 3212a thereof. Trigger plate 3212
defines an arcuate slot 3216 therein having a second gear segment
3216a formed along an upper edge thereof. Slot 3216 has a radius of
curvature having its center located on a pivot axis "Y" (see FIG.
113) of trigger 3204.
[0482] A gear set 3220 is operatively associated with slot 3216 of
trigger plate. Gear set 3220 includes a first gear 3222 configured
to mesh with and/or otherwise operatively engage second gear
segment 3216a of slot 3216, and a second gear 3224 supported on a
common rotational pin 3226 as first gear 3222. In this manner, as
first gear 3222 is rotated due to a movement of trigger 3204,
second gear 3224 is simultaneously and/or concomitantly
rotated.
[0483] Second gear 3224 of gear set 3220 is configured to mesh with
and/or otherwise operatively engage teeth 3228 of a rack 3228. Rack
3228 defines a lumen 3228b therethrough. Lumen 3228b of rack 3228
is oriented in a direction tangential to pivot axis "Y". In one
embodiment, lumen 3228b of rack 3228 is coaxially disposed on a
longitudinal "X" axis of an actuation shaft of handle assembly
3200.
[0484] As seen in FIGS. 112-114 and 120-124, actuation mechanism
3210 includes a drive or actuation shaft 3230 extending through and
operatively associated with rack 3228, and a follower block 3232
rotatably supported on actuation shaft 3230 at a fixed location
distal of rack 3228. Actuation shaft 3230 is axially translatable
and rotatable relative to rack 3228. Follower block 3232 is axially
held in position relative to actuation shaft 3230 by a pair of ring
clamps 3232a, 3232b secured to actuation shaft 3230 at a location
distal and proximal of follower block 3232. Rack 3228 and follower
block 3232 are connected to one another by a biasing member 3234,
i.e., a tension spring, extending therebetween.
[0485] Actuation mechanism 3210 includes a slip-clutch 3240
supported on a proximal end of actuation shaft 3230. As seen in
FIG. 116, slip clutch 3240 includes a distal portion 3242 having a
distal bevel gear 3242a configured to mesh with and/or otherwise
operatively engage first gear segment 3214 of trigger plate 3212,
and a set of proximally-facing gear teeth 3242b. Slip clutch 3240
further includes a proximal portion 3244 having a set of
distally-facing gear teeth 3244a configured to mesh with and/or
otherwise operatively engage the set of proximally-facing gear
teeth 3242b of distal portion 3242, and a toothed wheel 3244b
located proximal of the set of distally-facing gear teeth 3244a.
Toothed wheel 3244b defines a pair of diametrically opposed teeth
3244c formed therein or thereon. As seen in FIGS. 119, 122 and 125,
toothed wheel 3244b is keyed to actuation shaft 3230 so as to
solely enable axial displacement of toothed wheel 3244b relative to
actuation shaft 3244b.
[0486] In operation, as will be discussed in greater detail below,
the set of distally-facing gear teeth 3244a cooperate with the set
of proximally-facing gear teeth 3242b to impart rotation in a
single direction.
[0487] Proximal portion 3244 of slip-clutch 3240 is biased against
distal portion 3242 of slip-clutch 3240 by a biasing member 3246,
such as, for example, a compression spring or the like, disposed
between housing 3202 and proximal portion 3244 of slip-clutch 3240.
A pawl 3248 is operatively associated with toothed wheel 3244b in
such a manner so as to permit rotation of toothed wheel 3244b in a
single direction.
[0488] As seen in FIGS. 112-114, at least proximally-facing gear
teeth 3242b of distal portion 3242 of slip-clutch 3240 is retained
in a hub 3250 formed in housing 3202, and at least a boss 3244d,
extending proximally from toothed wheel 3244b, is retained in a hub
3252 formed in housing 3202.
[0489] With continued reference to FIGS. 111-125, a method of using
and/or operating handle assembly 3200 is shown and described. As
seen in FIG. 120, when trigger 3204 is in a first or un-actuated
position, rack 3228 is at a distal-most position relative to
actuation shaft 3230 such that a proximal-most tooth 3228a thereof
meshes with and/or otherwise operatively engages second gear 3224
of gear set 3220. Also, as seen in FIG. 120, when trigger 3204 is
in a first or un-actuated position, first gear segment 3214 of
trigger plate 3212 is spaced a distance from bevel gear 3242a of
distal portion 3242 of slip clutch 3240.
[0490] As seen in FIGS. 120 and 121, as trigger 3204 is squeezed or
moved to a second or at least partially actuated position, as
indicated by arrow "A", second gear segment 3216a of slot 3216
causes first gear 3222 as well as second gear 3224 of gear set 3220
to rotate in the direction of arrow "B". As first and second gears
3222, 3224 of gear set 3220 are rotated in the "B" direction,
second gear 3224 causes rack 3228 to move in the direction of arrow
"C" (i.e., in a proximal direction). As rack 3228 is moved
proximally, actuation shaft 3230 is also moved proximally, in the
direction of arrow "C", due to the connection of follower block
3232 to rack 3230 via biasing member 3234. Proximal movement of
actuation shaft 3230 may result in an operation or movement in an
end effector (not shown) connected to a distal end of actuation
shaft 3230 via an actuation cable 3231.
[0491] As seen in FIG. 121, as trigger 3204 is further squeezed or
moved in the direction of arrow "A", first gear segment 3214 of
trigger plate 3212 operatively engages bevel gear 3242a of distal
portion 3242 of slip clutch 3240. As trigger 3204 is moved in the
direction of arrow "A", first gear segment 3214 of trigger plate
3212 imparts rotation to bevel gear 3242a of distal portion 3242 of
slip clutch 3240, in the direction of arrow "D". Rotation of bevel
gear 3242a of distal portion 3242 of slip clutch 3240 in turn
imparts rotation to proximal portion 3244 of slip clutch 3240, due
to the meshing of respective gear teeth 3242b, 3244a, which in turn
imparts rotation to actuation shaft 3230, due to the keying of
toothed wheel 3244b of proximal portion 3244 to actuation shaft
3230.
[0492] As seen in FIGS. 119 and 122, as toothed wheel 3244b of
proximal portion 3244 of slip clutch 3240 is rotated in the
direction of arrow "D", pawl 3248 rides over and against an outer
surface thereof.
[0493] As seen in FIG. 123, as trigger 3204 is further squeezed or
moved in the direction of arrow "A", second gear 3224 of gear set
3220 is further rotated in the direction of arrow "B" causing rack
3228 to move further in the direction of arrow "C". However, since
actuation shaft 3230 has bottomed out (i.e., movement in the
direction of arrow "C" is stopped), rack 3228 is caused to move in
the direction of arrow "C" along actuation shaft 3230, and since
follower block 3232 is axially fixed along actuation shaft 3230,
biasing member 3234 is caused to be elongated. Simultaneously or
concomitantly therewith, first gear segment 3214 of trigger plate
3212 further rotates bevel gear 3242a of distal portion 3242 of
slip clutch 3240 in the direction of arrow "D" further rotating
actuation shaft 3230 in the direction of arrow "D", as described
above. Rotation of actuation shaft 3230 in the direction of arrow
"D" may result in another operation or movement in an end effector
(not shown) connected to a distal end of actuation shaft 3230 via
an actuation cable 3231.
[0494] Turning now to FIG. 124, as trigger 3204 is released or
moved in the direction of arrow "A1", opposite to the direction of
arrow "A", second gear 3224 of gear set 3220 is rotated in the
direction of arrow "B1", opposite to arrow "B". Second gear 3224 is
moved in the direction of arrow "B1" either by the movement of
trigger 3204 in the direction of arrow "A1" or by the movement of
rack 3228 in the direction of arrow "C1", opposite to the direction
of arrow "C". Rack 3228 is moved in the direction of arrow "C1" due
to the contraction of biasing member 3234 approximating rack 3228
toward follower block 3232. The spring bias of biasing member 3234,
approximating rack 3228 toward follower block 3232, facilitates or
aids in the return or movement of trigger 3204 in the direction of
arrow "A1". As rack 5228 is moved in the direction of arrow "C1"
actuation shaft 3230 is also moved in the direction of arrow
"C1".
[0495] Simultaneously or concomitantly with the movement of trigger
3204 in the direction of arrow "A1", first gear segment 3214 of
trigger plate 3212 imparts rotation to bevel gear 3242a of distal
portion 3242 of slip clutch 3240 in the direction of arrow "D1",
opposite to the direction of arrow "D". As bevel gear 3242a of
distal portion 3242 of slip clutch 3240 is rotated in the direction
of arrow "D1" gear teeth 3242b thereof slips-over and/or against
teeth 3244a of proximal portion 3244 of slip clutch 3240, and since
proximal portion 3244 of slip clutch 3240 is cammed in the
direction of arrow "D", against the bias of spring 3246, no
rotation is imparted to proximal portion 3244 of slip clutch 3240.
In turn, since proximal portion 3244 of slip clutch 3240 does not
rotate, no rotation is imparted to actuation shaft 3230.
[0496] As seen in FIG. 125, as toothed wheel 3244b of proximal
portion 3244 of slip clutch 3240 is rotated in the direction of
arrow "D1", pawl 3248 abuts against a tooth 3244c of toothed wheel
3244b, preventing rotation of toothed wheel 3244b in the direction
of arrow "D1" and in turn preventing rotation of actuation shaft
3230 in the direction of arrow "D1".
[0497] Movement of actuation shaft 3230 in the direction of arrow
"C1" may result in yet another operation or movement in an end
effector (not shown) connected to a distal end of actuation shaft
3230 via an actuation cable 3231.
[0498] Turning now to FIGS. 111-115 and 117-118, handle assembly
3200 further includes an articulation mechanism 3270 supported on
and/or in housing 3202. Articulation assembly 3270 may be
operatively connected to an end effect (not shown) in order to
impart articulation to the end effector or any other suitable
movement or operation to the end effector.
[0499] As seen in FIGS. 111-115 and 117-118, articulation mechanism
3270 includes a knob or dial 3272 rotatably supported on or in
housing 3202, and a gear set 3274 keyed to and shaving a common
rotational axis as dial 3272. Gear set 3274 includes a first gear
3274a and a second gear 3274b each supported on and keyed to a pin
3276 extending therethrough and through dial 3272.
[0500] As seen in FIGS. 114 and 115, first gear 3274a of gear set
3274 operatively engages a locking/feedback member 3278 including a
finger 3278a biased against the teeth of first gear 3274a. In
operation, as first gear 3274a of gear set 3274 is rotated, due to
a rotation of dial 3272, finger 3278a rides over the teach of first
gear 3274a thereby providing the user with tactile and/or audible
feedback. Additionally, when dial 3272 is not rotated, finger 3278a
inter-engages with the teeth of first gear 3274a to thereby inhibit
automatic rotation of dial 272 and thus essentially lock or fix the
position of dial 3272.
[0501] Articulation mechanism 3270 further includes a pair of
opposed racks 3280a, 3280b operatively engaged with and on opposed
sides of second gear 3274b of gear set 3274. Each rack 3280a, 3280b
is slidably supported within a respective channel 3282a, 3282b of a
support member 3282. Each rack 3280a, 3280b includes a respective
articulation cable 3284a, 3284b secured thereto. In this manner,
during operation, as each rack 3280a, 3280b is displaced so to is
each respective articulation cable 3284a, 3284b.
[0502] In operation, as best seen in FIGS. 117 and 118, as second
gear 3274b is rotated in a direction of arrow "E", due to the
rotation of dial 3272, first rack 3280a is moved in a proximal
direction (i.e., in the direction of arrow "F"), thus displacing
first articulation cable 3284a in the direction of arrow "F", and
second rack 3280b is moved in a distal direction (i.e., in the
direction of arrow "F1", opposite to arrow "F"), thus displacing
second articulation cable 3284b in the direction of arrow "F1". It
is understood that rotation of dial 3272 in an opposite direction
and thus rotation of second gear 3274b in a direction opposite to
arrow "E" will result in movement and/or displacement of racks
3280a, 3280b and cables 3284a, 3284b in opposite directions.
Rotation of dial 3272 thus may impart an operation or movement in
an end effector (not shown).
[0503] Turning now to FIG. 126, an exemplary suture needle, for use
with any of the endoscopic devices, instruments and assemblies
disclosed herein, is generally shown as 3360. Suture needle 3360
includes a needle 3362 configured and adapted for the intended
purpose of operation with any of the endoscopic devices,
instruments and assemblies disclosed herein and for performing a
surgical suturing procedure, including penetrating tissue and the
like.
[0504] Suture needle 3360 includes a suture "S" secured thereto
according to known techniques in the art. Suture "5" of suture
needle 3360 may comprise a one-way or barbed suture "5". Suture "5"
includes an elongated body having a plurality of barbs 3364
extending therefrom. Barbs 3364 are oriented such that barbs 3364
cause suture "5" to resist movement in an opposite direction
relative to the direction in which barb 3364 faces.
[0505] Suitable sutures "S" for use in surgical needle 3360
include, and are not limited to, those sutures described and
disclosed in U.S. Pat. No. 3,123,077; U.S. Pat. No. 5,931,855; and
U.S. Patent Publication No. 2004/0060409, filed on Sep. 30, 2002,
the entire content of each of which being incorporated herein by
reference.
[0506] Turning now to FIGS. 127-132, a handle assembly according to
a further embodiment of the present disclosure is generally
designated as 4200. Handle assembly 4200 is substantially similar
to handle assembly 2200 and thus will only be discussed in detail
herein to the extent necessary to identify differences in operation
and construction thereof.
[0507] As seen in FIGS. 127-129, 131 and 132, handle assembly 4200
includes an articulation assembly 4270 supported on and/or in
housing 4202. Articulation assembly 4270 may be operatively
connected to any of the end effectors disclosed hereinabove in
order to impart multiple articulations to the end effector or any
other suitable movement or operation to the end effector.
[0508] As seen in FIGS. 127-129, 131 and 132, articulation assembly
4270 includes a pair of knobs or dials 4272a, 4272b rotatably
supported on or in housing 4202, and a set of gears 4274 keyed to
and sharing a common rotational axis as dials 4272a, 4272b. The set
of gears 4274 includes a first gear 4274a keyed to first dial 4272a
and a second gear 4274b keyed to second dial 4272b.
[0509] As seen in FIGS. 128, 129, 131 and 132, a first ratchet
mechanism 4273a is operatively associated with first gear 4274a and
first dial 4272a, and a second ratchet mechanism 4273b is
operatively associated with second gear 4274b and second dial
4272b. Each ratchet mechanism 4273a, 4273b is configured so as to
maintain the position of respective first and second dials 4272a,
4272b relative to housing 4202.
[0510] In operation, as first gear 4274a is rotated, due to a
rotation of first dial 4272a, first ratchet mechanism 4273a is
actuated thereby providing the user with tactile and/or audible
feedback as well as fixing the position of first dial 4272a
relative to housing 4202. Additionally, when first dial 4272a is
not rotated, as mentioned above, first ratchet mechanism 4273a
inhibits automatic rotation of first dial 4272 and thus essentially
locks or fixes the position of first dial 4272a. The operation of
second gear 4272b is substantially similar to the operation of
first gear 4272a and thus will not be discussed in further detail
herein.
[0511] Articulation assembly 4270 further includes two pairs of
opposed racks 4280a, 4280b each pair being operatively engaged with
and disposed on opposed sides of respective first and second gears
4274a, 4274b. Each pair of racks 4280a, 4280b is slidably supported
within respective channels 4282a, 4282b formed in a support member
4282. Each rack of the pair of racks 4280a, 480b includes an
articulation cable 4284a, 4284b secured thereto. In this manner,
during operation, as each rack of the pair of racks 4280a, 4280b is
displaced so to is each respective articulation cable 4284a,
4284b.
[0512] In operation, as first gear 4274a is rotated in a first
direction, due to the rotation of first dial 4272a, the first pair
of racks 4280a are displaced in opposite directions to one another,
thus displacing respective articulation cables 4284a, 4284b in
opposite directions to one another. It is understood that rotation
of first dial 4272a in an opposite direction and thus rotation of
first gear 4274b in an opposite direction will result in movement
and/or displacement of the respective pair of racks 4280a and
cables 4284a, 4284b in opposite directions. Rotation of first dial
4272b thus may impart an operation, movement or first articulation
in any of the articulatable end effectors disclosed herein.
[0513] Also, in operation, as second gear 4274b is rotated in a
first direction, due to the rotation of second dial 4272b, the
second pair of racks 4280b are displaced in opposite directions to
one another, thus displacing respective articulation cables 4284a,
4284b in opposite directions to one another. It is understood that
rotation of second dial 4272b in an opposite direction and thus
rotation of second gear 4274b in an opposite direction will result
in movement and/or displacement of the respective pair of racks
4280a and cables 4284a, 4284b in opposite directions. Rotation of
second dial 4272b thus may impart an operation, movement or second
articulation in any of the articulatable end effectors disclosed
herein.
[0514] As seen in FIGS. 127, 128 and 130-132, handle assembly 4200
further includes a needle loading assembly 4300 including a knob
4310 supported on a rear end of housing 4202 and configured to
enable loading of a surgical needle (not shown) in the jaws of an
end effector disclosed herein. Knob 4310 is coupled to a keyed
shaft 4312 via a keyed rotation hub 4314. Keyed rotation hub 4314
has a shaped outer surface for receipt in a complementary shaped
recess formed in knob 4310 such that rotation of knob 4310 results
in rotation of keyed rotation hub 4314. Keyed rotation hub 4314
defines a shaped lumen 4314a (FIG. 130) for receipt of a
complementary shaped outer surface of keyed shaft 4312 such that
rotation of knob 4310 also results in rotation of keyed shaft
4312.
[0515] Keyed rotation hub 4314 includes an annular flange 4314a
defining a shoulder 4314b. In use, keyed rotation hub 4314 is
permitted to rotate in a single direction due to the blocking of
rotation in an opposite direction by the abutment of shoulder 4314b
against a stop 4314c.
[0516] Keyed rotation hub 4314 further includes a distal annular
rim 4314d defining a flat 4314e. Flat 4314e of keyed rotation hub
4314 is configured to selectively cooperate and engage with a
release switch 4315 supported on or pivotally connected to housing
4202. In use, when switch 4315 is in registration with flat 4314e
of keyed rotation hub 4314, keyed rotation hub 4314 is prevented
from rotating and knob 4310 is prevented from rotating. When switch
4315 is out of registration with flat 4314e of keyed rotation hub
4314, keyed rotation hub 4314 is free to rotate and thus knob 4310
is free to rotate.
[0517] As seen in FIGS. 128 and 130-132, a distal end of keyed
shaft 4312 is fixedly secured to a proximal end of an actuation
shaft 4230 (a distal end of actuation shaft 4230 may be connected
to an actuation cable extending in to the end effectors).
[0518] In use, in order to load a surgical needle into jaws of an
end effector, release switch 4315 is moved in order to free
rotation of knob 4310. Knob 4310 is then rotated, thereby rotating
keyed shaft 4312, actuation shaft 4230, the actuation cable and the
camming hub (as described above). As knob 4310 is rotated, the
blades of the end effector are moved axially until the distal ends
of the blades are out of registration with the needle receiving
recesses (as described above). With the distal ends of the blades
out of registration with the receiving recesses of the jaws, a
surgical needle is inserted into one of the receiving recesses.
Knob 4310 is then rotated until the distal end of one of the blades
engages the surgical needle, as described above.
[0519] With the surgical needle loaded, release switch 4315 may be
re-registered with flat 4314e of keyed rotation hub 4314, thereby
preventing further rotation of knob 4310. It is contemplated that
release switch 4315 may be biased to the registration position by a
suitable biasing member 4315a.
[0520] Handle assembly 4200 may include a ratchet mechanism 4290
connected to trigger 4204. Ratchet mechanism 4290 include a ratchet
rack 4292 supported in housing 4202, and a pawl 4294 supported on
trigger 4204 and operatively engaged with ratchet rack 4292.
Ratchet mechanism 4290 is configured such that trigger 4202 can not
be opened without the completion of the stroke.
[0521] Turning now to FIGS. 133-142, a handle assembly according to
a further embodiment of the present disclosure is generally
designated as 5200. Handle assembly 5200 is substantially similar
to handle assembly 2200 and thus will only be discussed in detail
herein to the extent necessary to identify differences in operation
and construction thereof.
[0522] As seen in FIGS. 133-135 and 137-140, handle assembly 5200
includes an articulation assembly 5270 supoprted on and/or in
housing 5202. Articulation assembly 5270 may be operatively
connected to any of the end effectors disclosed hereinabove in
order to impart multiple articulations to the end effector or any
other suitable movement or operation to the end effector.
[0523] As seen in FIGS. 133-135 and 137-140, articulation assembly
5270 includes a pair of knobs or dials 5272a, 5272b rotatably
supported on or in housing 5202, and a set of gears 5274 keyed to
and sharing a common rotational axis as dials 5272a, 5272b. The set
of gears 5274 includes a first gear 5274a keyed to first dial 5272a
and a second gear 5274b keyed to second dial 5272b.
[0524] As seen in FIGS. 133-135 and 137-140, a first ratchet
mechanism 5273a is operatively associated with first gear 5274a and
first dial 5272a, and a second ratchet mechanism 5273b is
operatively associated with second gear 5274b and second dial
5272b. Each ratchet mechanism 5273a, 5273b is configured so as to
maintain the position of respective first and second dials 5272a,
5272b relative to housing 5202.
[0525] In operation, as first gear 5274a is rotated, due to a
rotation of first dial 5272a, first ratchet mechanism 5273a is
actuated thereby providing the user with tactile and/or audible
feedback as well as fixing the position of first dial 5272a
relative to housing 5202. Additionally, when first dial 5272a is
not rotated, as mentioned above, first ratchet mechanism 5273a
inhibits automatic rotation of first dial 5272 and thus essentially
locks or fixes the position of first dial 5272a. The operation of
second gear 5272b is substantially similar to the operation of
first gear 5272a and thus will not be discussed in further detail
herein.
[0526] Articulation assembly 5270 further includes two pairs of
opposed racks 5280a, 5280b each pair being operatively engaged with
and disposed on opposed sides of respective first and second gears
5274a, 5274b. Each pair of racks 5280a, 5280b is slidably supported
within respective channels 5282a, 5282b formed in a support member
5282. Each rack of the pair of racks 5280a, 580b includes an
articulation cable 5284a, 5284b secured thereto. In this manner,
during operation, as each rack of the pair of racks 5280a, 5280b is
displaced so to is each respective articulation cable 5284a,
5284b.
[0527] In operation, as first gear 5274a is rotated in a first
direction, due to the rotation of first dial 5272a, the first pair
of racks 5280a are displaced in opposite directions to one another,
thus displacing respective articulation cables 5284a, 5284b in
opposite directions to one another. It is understood that rotation
of first dial 5272a in an opposite direction and thus rotation of
first gear 5274b in an opposite direction will result in movement
and/or displacement of the respective pair of racks 5280a and
cables 5284a, 5284b in opposite directions. Rotation of first dial
5272b thus may impart an operation, movement or first articulation
in/of end effector 5100. For example, end effector 5100 may be
articulated in the direction of arrows "A" (see FIG. 133).
[0528] Also, in operation, as second gear 5274b is rotated in a
first direction, due to the rotation of second dial 5272b, the
second pair of racks 5280b are displaced in opposite directions to
one another, thus displacing respective articulation cables 5284a,
5284b in opposite directions to one another. It is understood that
rotation of second dial 5272b in an opposite direction and thus
rotation of second gear 5274b in an opposite direction will result
in movement and/or displacement of the respective pair of racks
5280a and cables 5284a, 5284b in opposite directions. Rotation of
second dial 5272b thus may impart an operation, movement or second
articulation in/of end effector 5100. For example, end effector
5100 may be articulated in the direction of arrows "B" (see FIG.
133).
[0529] Handle assembly 5200 further includes a needle loading
assembly 5300 including a knob 5310 supported on a rear end of
housing 5202 and configured to enable loading of a surgical needle
in jaws. Needle loading assembly 5300 is substantially similar to
needle loading assembly 2300, shown and described above, and thus
reference may be made to needle loading assembly 2300 for a
detailed discussion of the construction and operation of needle
loading assembly 5300.
[0530] In general, needle loading assembly 5330 includes a knob
5310 keyed to a spline shaft 5312 via a nut 5314. Nut 5314 has a
shaped outer surface for receipt in a complementary shaped recess
formed in knob 5310 such that rotation of knob 5310 results in
rotation of nut 5314. Spline shaft 5312 is axially slidably
disposed within lumen 5314a of nut 5314. A distal end of spline
shaft 5312 extends through slip-clutch 5240 and is fixedly secured
to a proximal end of actuation shaft 5230 (a distal end of
actuation shaft 5230 being connected to actuation cable 5142).
[0531] In use, in order to load a surgical needle 104 into the jaws
of end effector 5100, knob 5310 is rotated, thereby rotating spline
shaft 5312, actuation shaft 5230, actuation cable 5142 and camming
hub 2144 (as described above). As knob 5310 is rotated, blades
2150, 2152 are moved axially until the distal ends of blades 2150,
2152 are out of registration with needle receiving recesses 2130a,
2132a. With the distal ends of blades 2150, 2152 out of
registration with receiving recesses 2130a, 2132a of jaws 2130,
2132, a surgical needle 104 is inserted into one of the receiving
recesses 2130a, 2132a. Knob 5310 is then rotated until the distal
end of one of blades 2150, 2152 engages surgical needle 104, as
described above.
[0532] With continued reference to FIGS. 133, 134 and 137-142,
housing 5202 of handle assembly 5200 may define a passage 5203
extending therethrough which has an open distal end and an open
proximal end. Passage 5203 is configured and dimensioned to
selectively receive and guide a surgical instrument therethrough.
Suitable surgical instruments which may be introduced into and
through passage 5203 include and are not limited to endoscopic
graspers and/or forceps.
[0533] As seen in FIG. 137, a channel 5103 may be connected to or
otherwise secured to end effector 5100. Channel 5103 may extend
from passage 5203 thereby defining a continuous passage from handle
assembly 5200, along the neck portion and through to or proximate
the tool assembly. In this manner, in use, the surgical instrument
may be advanced through passage 5203 of handle assembly 5200 and
through channel 5103 such that a distal end portion of the surgical
instrument is in close proximity to the tool assembly in order to
help or assist with the surgical procedure.
[0534] In this manner, end effector 5100 and the surgical
instrument may be introduced into the target surgical site through
the same or a common corporal opening.
[0535] Channel 5103 may be secured to an outer surface of the neck
portion in such a manner so as to not interfere with the
articulation of the neck portion and to not occlude the passage
extending therethrough. Channel 5103 may be secured to the neck
portion using adhesives, straps, shrink-wrapping or the like.
[0536] While the disclosure has been particularly shown and
described with reference to particular embodiments, it will be
understood by those skilled in the art that various modifications
in form and detail may be made therein without departing from the
scope and spirit of the invention. Accordingly, modifications such
as those suggested above, but not limited thereto, are to be
considered within the scope of the invention.
* * * * *